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HiPAP instruction manual

1. E iw Z c R3 R2 RI C O T o o sirmelNiol t5 t o o 55 lal T lt x st O c gt sp N O O e a Note All measurements are in mm Cd5470x Page 1 o 1 The drawing is not in scale 213346 Rev B Filter converter kit oo ooooooooooomo ooo Kit 213098 857 164055 R 207 HiPAP INDEX The next pages presents the index of this manual Numbers 1PPS converter diagrams 20 19 inch display outline dimensions 195 1PPS converter 18 1PPS Converter 20 1PPS converter connections 20 1PPS converter internal 123 230 Vac power supply 105 112 A Abbreviations 1 Acceptance test 5 Alignment for integrated navigation 172 Ambient humidity 133 Ambient temperature 133 APC 1 APC 1x cables 104 APC 1x 16 32 65 70 125 BlueStorm PCI serial adapter board 73 Connections 106 125 Connector pin allocations 126 Cooling fan 70 Dust filter 35 DVD recorder 17 DVD Recorder unit 32 Ethernet board 32 70 75 External connections 16 Hard disk drive 32 Mains power input 106 Motherboard 70 71 Motherboard connectors 106 PCB connectors 106 Power initialization 16 Power supply 32 65 70 77 Power supply selector switch 125 Replacing circuit boards 38 Replacing the DVD unit 36 Replacing the hard disk 36 Replacing the power supply 37 Serial adapte
2. RXD1 1 24Vdc 2 24V GND 3 W4 24 Responder 4 TRIGA no 4 5 GND 6 Vr3 24 Responder 7 TRIG3 no 3 8 GND 9 Vr2 24 Responder 10 TRIG2 no 2 11 GND 12 Vri 24 S Responder 13 TRIG 1 z nol 14 GND A EA A 15 5Vdc 16 NC NC Not connected Lr Ne 18 NC 19 Dig GND 20 Dig GND RTB Responders HiPAP Transceiver Unit Figure 38 Responder cable 116 857 164055 R 857 164055 R Cable layout and interconnections Cable A and L External sensors such as motion sensor or heading sensor may be connected via serial lines to terminal blocks 1 and 2 in the transceiver unit RS 422 serial lines are supplied as standard Serial line 1 Serial line 2 Serial line 3 Serial line 4 Cable L External sensors RS 422 Normally used for cable A Refer to appropriate paragraph in manual Site dependant external sensor TXD2 Site dependant external sensor Site dependant external sensor 19 GND2 2 RXD3 4 RXD3 6 TXD3 8 TXD3 10 GND3 12 RXD4 14 RXD4 16 TXD4 18 TXD4 20 GND4 CD4212 Terminal block 1 HiPAP Transceiver Unit Figure 39 Cable for external sensors 117 HiPAP An additional four serial lines can be supplied as an option RS 232 serial lines can be supplied as an option Se
3. Tx Transmitting Rx Receiving RUN System is running Fail System failure The TMC II board is not working LEDs on the lower cover plate 1 4 Indicating active responder drive s 00000000 0000 7654 3210 D1D2TXRX ee RUN FAIL g E Che d b C3 Z le z i7 Eg 962 A B a rara 8 8 L C AN o 0000 4321 Responder drives mounted on the cover plate Figure 17 Transceiver unit LEDs 44 857 164055 R Maintenance Replacement of transceiver unit parts Caution 857 164055 R Line Replaceable Units LRUs The following parts contained within the HiPAP transceiver unit are defined as Line Replaceable Units LRUs Transmitter Receiver board TRB Responder Terminal Block RTB Main control panel POWEC power supply Backplane Fanunit Fuses Dust filters The replacement procedures for each of these parts are described in the following paragraphs Before you start removing any board unit 1 Switch off all power to the HiPAP system and to other systems connected to the HiPAP motion sensor etc 2 For the other systems remove the fuses if possible and label the fuse panels with tags stating that maintenance is being carried out on the system 3 Open the transceiver unit front door The maintenance
4. 0 cee eee eee eee 122 IPPS Converter option 2 da dr aa da di eben beeen bes 122 SINGLE DUAL NET INSTALLATION 124 OVERVIEW iS E V PUDOR E ACA EAR Red Qu ACRAS ARAS a A ade 124 APENAS SUR PR duce Ria QUI NU dara ONES 125 CONNECIONS iia di A oo Eee 125 Connector pin allocations 0 0 0 cece eee eA 126 APC 1x Dual Net connection costes beue ei S PE ee ek 127 HiPAP transceiver unit Dual Net connection esses 128 Dual fibre optic net 128 Dual Copper net oues o ror ew dada 129 Spare parts list soles ld I eub ME 129 INTEGRATED OPERATION WITH KM S DYNAMIC POSITIONING SDP SYSTEM nnn 130 o O Fee eoe OA erue cirea quoda AR queque 130 Integrated operation with SDP o ooococococoococococ eee 130 HiPAP HPR 400 and DP one Operator Station 130 HiPAP HPR 400 and DP multiple Operator Stations 130 92 Equipment handling 2 1 22 9o opu ER a E 131 Introduction e ie RU IR eI ERE UP DERE EE 131 Jransportation 2213 dence da 131 Initial preservation lsleeeeeee RII 132 Inspection and unpacking 0 0 0 cece eee eee 134 SOLA M ERE 137 After USE storage v e UE uere EE ee ed 137 Re packing uta ete eddie uo wet keds wee det 139 ESD precautions sien VER x3 ER RM DERE 140 Temperature protection 0 0 cece eh 141 Marranty onthe lt bea eee eet c rer Ga td d s 141 SPARE PARTS ooo cos a 142 EDtFOdUC HO
5. Figure 18 HTC 10 internal layout 857 164055 R Note 857 164055 R Maintenance PCBs For replacement of the PCBs you must pay special attention to the following 1 Remove the PCBs cover plate Front Cover plate Cd5274 Figure 19 Indication PCBs cover plate Digi board replacement Before you plug in the board A complete Installation Guide is available on request Before you plug in the Digi board is important to 1 Write down the serial number of the board in the space provided 2 Set all four DIP switches on the ON position towards the circuit board You set the switches later without removing the board gt For DIP switch settings refer to page 95 TMC II board replacement A complete Installation Guide is available on request Standard procedure as for the APC 1x Display board replacement Standard procedure as for the APC 1x 53 HiPAP Caution 54 Replacing fuses Fuse locations A transceiver unit is powered via a main breaker mounted on the front of the main control panel This breaker is also an automatic fuse The POWEC power supply holds one fuse The fuses are as follows POWEC 1 fuse 5mm x20 mm 250 V The fuse is contained in a holder 3 15 A slow blow located on the rear of the unit 4 fuses 0 1 A slow blow one for each channel on the 24 V lines Fuse location see page 89 Allways the correct size and type of fuse Irreparable d
6. HiPAP HPR Customer Acceptance Test Simulator training mode Note General The HiPAP HPR can be run in simulator training mode All outputs to external equipment will then be activated and the output signals can then be tested by the external systems The telegrams sent from the HiPAP HPR contains information that the system is in simulator training mode and some systems might not use the HiPAP HPR information for this reason Logistics Safety Not applicable Personnel The test is performed by a representative for the customer and a representative for Kongsberg Maritime Vessel location Not applicable References Standard HiPAP HPR documentation Special tools None Procedure 1 Test serial lines to external equipment 2 Test serial lines from external equipment 3 Test Ethernet messages Test results Simulator training mode Item to be checked Checked sign Serial lines output Serial lines input Ethernet Installation has been checked according to the procedures defined in the installa tion manual Comments concerning inaccuracies faults and or poor workmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 857 164055 R 167 HiPAP Transducer 1 using a transponder Note 168 General This test is to be done when the vessel is alo
7. Digi board within the HTC 10 computer Serial to Dual Net converter SBC 400 optional Refer to the figure on page 42 79 HiPAP 80 Transmitter receiver board TRB General A TRB holds a total of 32 transmitters and 32 receivers and each transmitter receiver pair is connected via a transmit receive switch to a specific element in the transducer 10 test points 10 LEDs P1 and P2 connectors Figure 24 Transceiver receiver board TRB The TRB is fastened to a strengthening plate heat sink which covers the entire component side of the board and also forms a front panel to the board The board is located in tracks within the transceiver unit to ensure correct location and is held in position by four screws 857 164055 R Circuit board descriptions Transmission One TRB contains a control interface that controls the 32 transmitters on the board The transmitters can be controlled individually to enable beamforming of the transmitted pulse Reception One TRB receives signals from 32 transducer elements The signals are individually amplified time varied gain regulated demodulated and analogue to digital converted The con verted signals are then sent to the computer HTC 10 for further processing Technical details 857 164055 R Analogue input output 32 channels 60 Q T R switch Analogue to Digital 12 bits resolution I Q simultaneously converted to 32 bit latched
8. Figure 42 MRU interface RS 232 to RS 422 Terminal Block Converter The Terminal Block Converter link setting for MRU Interface is as follows LK1 OFF LK2 OFF LK3 ON LK4 OFF LK5 ON LK6 OFF LK7 OFF LK8 OFF LK9 ON LK10 OFF LK1l OFF LK12 ON LK13 OFF LK14 OFF LK15 ON LK16 OFF gt The TBC diagram indicating the links refer to page 204 857 164055 R 119 HiPAP Synchronization Synchronization line for Dual HiPAP cable M option This cable is required for synchronization of the HiPAP transmitting in a Dual HiPAP system Master Slave 6 SO 422 2 1 SO 422 7 7 81422 4 2 S1 4224 6 3 GND 3 9 pin male Cd4839 9 pin male HTC 10 P6 HTC 10 P6 Figure 43 Dual HiPAP Master Slave synchronization Master P6 TMC II sync signal Slave P6 TMC II sync signal External synchronization cable N This line is for synchronizing the HiPAP system to external systems Standard external synchronization The Terminal Block Converter TBC is used for standard external synchronization If the TBC installed is already used for MRU interface an additional TBC have to be installed in the transceiver unit next to the one that is already installed The figure below shows the connections from the external synchronization signals to the TBC and the internal connections in the transceiver from TBC to COMI 2 of the HTC 10 and the power supplied from P9 of the transceiver backpl
9. Status LEDs for 10BASE T connector Link Steady LED indicates good 10Base T link and green normal operation LED extinguished indicates lack of power or the IOBASE T link is down Rx Flashing LED indicates data reception on the yellow 10BASE T link Power Steady LED indicates connection to external yellow power 27 HiPAP MAINTENANCE Overview This section describes the basic maintenance routines for the standard HiPAP units Before you start Before you start performing any maintenance the power must be switched off and 1t must be kept off while the maintenance is being carried out Caution The maintenance engineer MUST wear a grounding bracelet which is securely connected to the vessel s ground at all times when performing maintenance on the units Preventive maintenance Topside units The preventive maintenance consists of keeping the units clean Use Soft lint free cloth Bucket Mild liquid detergent Wet the cloth then wring as much of the water out as possible Note Use only a damp cloth so there is no possibility of water dripping into the unit 28 857 164055 R Maintenance Maintenance philosophy Note 857 164055 R General The maintenance philosophy recommended by Kongsberg Maritime is e On board maintenance should be carried out by a maintenance engineer with the assistance of the operator The maintenance should include the following Calibra
10. 10 On completion move on to the next pair of cores and repeat the tests till the entire cable has been checked Test certificate Cabling Item to be checked Checked sign Visual inspection Connections Continuity The installation of the system cabling has been checked according to the pro cedures defined in the Installation manual Comments concerning inaccuracies faults and or poor workmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Electrician supervisor Signature Date 857 164055 R 155 HiPAP Applying power to the system Once all the checks have been completed power can be applied to the system Follow the procedure below 1 Check to ensure that all the test and alignment procedures have been carried out 2 Check that all power switches to the system and those on the system units are set to OFF 3 Insert the system fuses into the main fuse panel and switch power on to those fuses 4 Check on the supply terminals in all the various units that the correct supply voltages are being fed to those units 5 Switch on the units one at a time and ensure each unit operates 6 Switch on the entire system and perform the Setting To Work procedures These procedures are described in the contract 156 857 164055 R Test and alignment procedures Remarks and signatures Remarks Remarks if any must be noted here
11. Figure 45 TBC optional Normally no light Normally closed External connection 857 164055 R Cable layout and interconnections GPS Input signals connections General The signal from the GPS is normally a RS 232 serial line transmitting NMEA serial data and a TTL pulse once pr second to synchronise the APC 1x internal timing clock to the GPS clock This connection is normally done as follows RS 232 Data Pin 2 COM APC Ix I PPS Pulse Pin 8 COM APC Ix Ground ref Pin 5 COM APC Ix any COM port for RS 232 may be used Note The IPPS pulse can have different pulse length and polarity from different suppliers of GPS receivers so the connection described above will not always work A IPPS converter can be used to handle the problem IPPS Converter option This converter passes the RS 232 Data through but shapes the IPPS pulse to a fixed pulse length and converts it from TTL level to RS 232 level POWER GND POWER TO 15 VOC 9 PIN D CONNECTOR DATA RX DATA INPUT DATA DUTPUT DATA 1X 1 PAS INPUT SIGNAL GND TQ COM 1 2 SIBNAL GND APTLO 1 PPS DUT CABLE 9 PIN TD 9 PIN D CONNECTOR Cd5464 Figure 46 IPPS converter connections A 9 pin D connector extension cable is delivered with the converter so it can be mounted where the APC 1x is mounted 857 164055 R 123 HiPAP The converter need an external power of 9 15VDC 100 mA If the distance between the GPS receiver a
12. The following abbreviations are used in this manual APC Acoustic Positioning Computer APOS Acoustic Positioning Operator Station BOP Blow Out Preventer COS Common Operator Station DP Dynamic Positioning DGPS Differential Global Positioning System GPS Global Positioning System HiPAP High Precision Acoustic Positioning HPR Hydroacoustic Position Reference HTC 10 HiPAP Transceiver Computer I O Input Output LBL Long Base Line LRU Line Replaceable Unit MULBL Multi User Long Base Line PCB Printed Circuit Board ROV Remotely Operated Vehicle RTB Responder Terminal Block SBC Single Board Computer SDP Simrad Dynamic Positioning SSBL Super Short Base Line SSLBL Super Short and Long Base Line HiPAP General guidelines Warning Warning Note Kongsberg Maritime AS accepts no responsibility for any damage or injury to the system ship or personnel caused by drawings instructions and procedures not prepared by Kongsberg Maritime Training courses are available from Kongsberg Maritime AS Installation The guidelines for installation presented in this manual must be regarded as a base for detailed plans prepared by the installation shipyard These plans must include drawings instructions and procedures specific to the ship in which the equipment is to be installed These drawings must be approved by the local maritime classification society The installation instructions given in this document must be followed Failure to do so
13. The operator must select whether the HiPAP HPR 400 or DP shall be viewed and operated This is eligible from the menu When the DP window is active the HiPAP HPR 400 can be accessed from the menu selecting the HiPAP HPR 400 view or accessing a dialogue box for transponder operation When the HiPAP HPR 400 window is active the DP can be accessed from the menu selecting DP view HiPAP HPR 400 and DP multiple Operator Stations When several operator stations are available the operator can view operate the DP on one several screen s and the HiPAP HPR 400 on another screen The operation is the same as for a single operator console 131 HiPAP EQUIPMENT HANDLING Overview This section describes how to transport pack and unpack clean preserve and store electronic electro mechanical and mechanical units supplied by Kongsberg Maritime AS The units may be supplied as spare parts or as parts of a delivery Transportation Note 132 General specifications Unless otherwise stated in the accompanying documentation electronic electro mechanical and mechanical units supplied by Kongsberg Maritime can be transported using all methods approved for delicate equipment by road rail air or sea The units are to be transported in accordance with general or specific instructions for the appropriate unit s using pallets transport cases or carton boxes as appropriate Special local restrictions concerning
14. gt Removing the main control panel on page 47 in revers order In principle replacing the main control is to perform the steps in paragraph in revers order Ensure that the lower edge of the RPC board fits smoothly into the rail on the control panel Removing the POWEC power supply Removal of the POWEC power supply is performed according to the following procedure 1 Read the section Before you start removing any board unit on page 45 2 Switch off the transceiver unit using the breaker on the main control panel 3 Referring to the procedure on page 47 remove the main control panel from the transceiver unit rack 4 Slacken the screws located at the upper and lower edges of the front of the power supply and carefully pull it straight out from the transceiver unit rack till it is prevented from coming further by the power cable 5 Put one hand into the space vacated by the main control panel and carefully unplug the power cable 6 Withdraw the power supply from the rack and place it on a clean stable work bench where it cannot come to any harm Replacing the POWEC power supply In principle replacing the main control is to perform the steps in paragraph Removing the POWEC power supply in revers order 857 164055 R Note Note 857 164055 R Maintenance When replacing the power supply into the rack ensure it is correctly located in the rails before any pressure is applied to it The mains power plu
15. MULBL positioning test using HiPAP HPR Item to be checked Checked sign Pos MULBL array Transceiver 1 TDI transceiver name Y lassus ea sanae ke DP reference 11 1 1 jJ Transceiver 1 TD2 j e eee DP reference 2 11 9 jJ Transceiver 2 TD1 transceiver name Joi edes ean rues DP reference 5 0 q elee 4 Transceiver2 TD2 1 e DP reference 9 j e MuLBL master transponder stopped by telemetry MULBL positioning has been checked according to the procedures defined Comments concerning inaccuracies and faults have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 857 164055 R 191 HiPAP Remarks and signatures Remarks Remarks if any must be noted here or in a separate report Signatures Checked by Place Date Signature Approved by Place Date Signature 192 857 164055 R Drawing file DRAWING FILE Overview This section holds illustrations referred to in various sections in this manual The illustrations are based on the original system drawings and wiring diagrams The original drawings are available in electronic format on request Drawings The following illustrations are implemented Outline dimensions APC Ix page 194 Keyboard and trackball
16. Not applicable References Standard HiPAP HPR documentation Special tools None Procedure 1 Check that the transceiver is in Navigation mode If there are more than one transceiver check that all are in Navigation mode 2 Check that Heading sensor input is available If the system is configured with more than one Heading sensor check all sensor inputs 3 Check that Motion sensor input is available If the system is configured with more than one Motion sensor check all sensor inputs 4 Check configuration to external equipment information sent from to the HiPAP HPR from other units for example DP navigation system GPS If the system consists of more than one operator unit do the above check on all dedicated HiPAP HPR operator units 857 164055 R 165 HiPAP Test results Operator unit Item to be checked Checked sign Navigation mode Transceiver 1 Transceiver 2 Heading sensor data Heading sensor 1 Heading sensor 2 Heading sensor 3 Motion sensor data Motion sensor 1 Motion sensor 2 Motion sensor 3 External equipment Installation has been checked according to the procedures defined in the instruc tion manual Comments concerning inaccuracies faults and or poor workmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 166 857 164055 R
17. Transducer cable for HiPAP 350 Y K Transducer cabe for HiPAP 500 supplied with the system supplied with the system Figure 37 Transceiver units cables Cable A RS 422 Serial line cable to the APC 1x Cable H 230 Vac power supply to the transceiver Kongsberg Maritime supply e 3x1 1 5 mm with ground as separate conductor 750 V Transceiver end terminated in standard 3 pin AC supply female connector Maximum length No practical limits Cable J Signal cable to responder s Yard supply Maximum four responders may be connected each will need a separate J cable 3x 1 5 mm overall braided screen 60 V ransceiver end terminated in the transceiver s terminal block refer to the interconnection drawing Maximum length 1500 m 857 164055 R 113 HiPAP Cable K Note Cable L Cable M Cable N Cable X Cable Y Note 114 HiPAP 500 system Transducer cable from transceiver unit to transducer Kongsberg Maritime supply The transducer cable is described in the HiPAP hull units Instruction Manual RS 422 Serial line cable to external peripheral devices Yard supply 3x2 0 5 mm overall braided screen 60 V e Transceiver end terminated in the transceiver s terminal block refer to the interconnection drawing Maximum length 1000 m RS 422 Master Slave synchronization cable Sync line for Dual HiPAP Yard supply e 3x2 0 5 mn overall braided s
18. 6 T HEAD BOLT desktop computer 10 Split lockwasher F M6 DIN127B A4 Note All measurements are in mm Cd31004ax Page 101 The drawing is not in scale 210375 Rev C 198 857 164055 R APC 1x desktop mounting Drawing file e i ele E 4 poles ESES 5588 Sess S 3 33 e M6 Socket heod cop screw Parts list for desktop mounting 1 3 Mounting bracket 4 T head bolt desktop computer 5 Hex nut M6 DIN934 A4 6 Shake proof washer F M6 DIN6798A A4 serrated 7 M6x10 socket head cap DIN912 A4 q 315 5 p A 8 N N N y d o le o lo y v OO 8 M6x16 PANH W X DIN7985 A4 9 M6x60 socket head cap DIN912 A4 10 Handle desktop computer 16 Mounting bracket display 17 Plain washer F M6 DIN125A A4 Note All measurements are in mm Cd31005x Page 1 o 1 The drawing is not in scale 210373 Rev D 857 164055 R 199 HiPAP Transceiver unit door with cooling unit Les JOOP jun JGAlGoSueJ rtu o 8 B E aw oo ni So P S 0 o D Ho e e e e e e Power plug Note All measurements are in mm Cd31006ax Page 1 o 1 The drawing is not in scale 216006 Rev D 200 857 164055 R Drawing file wiring diagra
19. Operating temperature 67 Power 67 Unit dimensions 67 Transceiver receiver board Connectors 82 LEDs 81 Links 81 Reception 80 Switches 81 Technical details 80 Test points 81 Transmission 80 Transducer cable 113 Transducer cable connections 110 Transmission 24 Transmitter receiver board 78 TRB 79 TRBs 41 44 Telemetry 15 TTL to RS422 converter 20 U Upgrade to HiPAP 500 9 V Ventilation 61 214 857 164055 R Index 857 164055 R 215 enuen uononisu dvd H enuen uomnonusu dvdlH enuen uononuisu dvdlH enuen uomnonusu dvdlH enuen uononuisu dvdlH enuen uononusu dvdlH
20. Power connector e PS P3 P7 Spare P6 Connection to Terminal Block 1 Signals input output P2 Connection from dual Ethernet termination box P8 Connection from dual Ethernet termination box 96 857 164055 R Circuit board descriptions Switch settings 857 164055 R APC 1x computer There are no switches to be set by the operator at the APC 1x computer Display unit Refer to the separate Display unit manual delivered with the unit for information HTC 10 Digi board The Digi board contained within the transceiver unit s HTC 10 computer holds one switch block gt For switch settings refer to page 95 97 HiPAP CABLE LAYOUT AND INTERCONNECTIONS Overview Note Note 98 This section describes the general installation requirements regarding cables and then describes all the cables used in the HiPAP system It explains how to perform the interconnections between the various units in the system This section describes only the cabinet cables All cables connected to the hull unit are described in the HiPAP hull units Instruction manual All cable connections must be made in accordance with the guidelines laid down by the vessel s classification society If no such guidelines exist Kongsberg Maritime recommends that the Det Norske Veritas DNV Report No 80 P008 Guidelines for Installation and Proposal for Test of Equipment be used as a guide 857 164055 R Cable
21. a metal structure grounded in accordance with these recommendations Electrical continuity must be ensured along the entire length of all cable coverings particularly at joints and splices In no case should the shielding of cables be used as the only means of grounding cables or units Metallic casings pipes and conduits must be grounded and when fitted with joints these must be mechanically and electrically grounded locally 857 164055 R 857 164055 R Cable layout and interconnections Cable connections All cable connections are shown on the applicable cable plan and interconnection diagrams Where the cable plan shows cable connections outside an equipment box outline the connections are to be made to a plug or socket which matches the plug or socket on that particular item of equipment Where two cables are connected in series via a junction box or terminal block the screens of both cables must be connected together but not grounded Cable terminations Care must be taken to ensure that the correct terminations are used for all cable conductors especially those that are to be connected to terminal blocks In this case crimped sleeve terminations must be fitted to prevent the conductor core from fraying and making a bad connection with the terminal block It is also of the utmost importance that where crimped terminations are used the correct size of crimp and crimping tool are used In addition each cable cond
22. used The Net connections includes the following units e APC Ix e HiPAP transceiver units e HPR transceiver units The APC 1x connected to a HiPAP transceiver unit on a Dual Ethernet is shown in the figure below Display cable supplied with the display l RS 422 Interface to 230 Vac power external computer P C F Bi DP survey etc EMC Ground X B Printer cable APC 1X computer DGPS optional B3 Trackball cable T supplied with trackball Keyboard cable supplied with keyboard G pl y Dual Ethernet Net A i Net B Option RS 422 communication Single or Dual Net communication with external sensors to the APC 1x computer L HiPAP transceiver unit EMC Ground X J Responder 230 Vac power i p H M Dual HiPAP sync N External sync K Transducer cable supplied with the system Figure 47 HiPAP Single Dual Net communication See also the figure on page 205 857 164055 R 125 HiPAP APC 1x Note 126 Connections The APC 1x Net connection is implemented on the APC 1x with the Ethernet controller Two Ethernet controller boards are installed in the APC 1x The connector on the Ethernet board is a RJ45 Socket 10baseT All the connections to and from the APC 1x are made on the rear of the unit
23. 100 or Depending on whether the cable has already been installed in conduits either a installed measure the maximum length of cable required to reach from the final cable clip outside the cabinet to the terminal blocks inside the cabinet add 20 cm then remove the excess cable b loose cable measure the maximum length of wire required to reach from the cable gland to the terminal blocks inside the cabinet add 20 cm and mark the cable The cable s outer insulation will extend into the cable gland to a point approximately 5 mm outside the outer surface of the cabinet wall into which the cable gland is secured Taking care not to damage the screening carefully remove the outer insulation from the required cable length Leaving an appropriate length of the screen exposed from the insulation cut off the remainder Securing and terminating the cables 1 Referring to the wiring diagram and ensuring that there is 5 to 10 cm slack cable inside the cabinet prepare and connect the cable cores to the appropriate terminals within the cabinet Secure the cable within the cabinet using cable clips Check the terminal connections against the wiring diagram to ensure they are correct Follow the same procedure for all the cables and cable glands Once all the cables have been fitted 4 Check the cabinet to ensure all tools and rubbish are removed then close the cabinet door Once all the system cables are connec
24. 2 Ww Par3 GR Ww Par4 BR i 12345678 Contact opening front view To be labelled with dymo lable NETA NETB Lt AF Note All measurements are in mm The drawing is not in scale Cd4549 1x Page 101 824 211461 Rev B P4 JE 1 9 gt TB1 to Oo COM3 HiPAP 7 BL 5 SOUT R 1 SIN1 OR 3 SIN1 GN 7 SOUT x 9 GND RS 422 1 JE 5 NETA NETB P8 r 857 164055 R 205 HiPAP IPPS Converter diagram qz 497 yZ TVZ 1n Sdd T X1 viva XM Viva OND i 1 7 29 H ILS BLAN H3 LEBANDTJ i zz so us Li 111 OL Zz Su I i o I Us A a NORE A m oH 9 1 7 us TN zz SH OL Wd rf 6 oo 1 LIS AA o 2 els 6LS oo 83183AN02 SOLVSSALI TW ZEZ cH 01 WL J7QV_LSONOW nats 8 le qe n a U 7116 Act eus _ 9 S INN Sdd 1 Ss GO 2 LS u3103ANm us SOLVASCALI TW ZEZ Su 01 Wd A po 5 Fevisanon Els 6 ind Sdd E 9D 7 LALO viva 1S B naina viva oo E LAN viva ELS L INN viva 5 7 NWN 9s WT DINOS ND Z OND WaMad XAsrp 6 T WSLS pa Hamad 7S oz iU D 0 o x LO Oo D 3 e E EO oO 9 o c G no EC OQ o bo SE oz oO oO oe o O E Zor 857 164055 R 206 Drawing file IPPS Converter assembly
25. 35 C e Allowable maximum temperature for a 12 hour period no cooling door 55 C With cooling door 309 216005 0 to 55 C 857 164055 R Note 857 164055 R Technical specification Environment Storage temperature 20 to 65 C Storage operational humidity 90 80 relative The unit must be operating in a non corrosive and dust free atmosphere with temperature and humidity within the specified limits Protection Degree of protection IP 44 Cooling unit option Height x width x depth 320 x 110 x 520 mm Weight 14 2 kg 69 70 HiPAP CIRCUIT BOARDS AND POWER UNITS DESCRIPTION Overview This section provides information on the circuit boards and power units used in the standard HiPAP 500 and HiPAP 350 units Switch settings and links are described where necessary 857 164055 R Circuit board descriptions APC 1x computer This section provides a short description of the circuit boards and power unit contained within the APC Ix The APC 1x is based on a commercially available motherboard and the additional boards are standard plug in circuit boards Caution The APC 1x may be set up with various configurations of boards and units depending on the actual delivery The boards units may also vary depending on availability The standard boards and units are described here The following circuit boards and units are described Motherboard battery information
26. 49 HiPAP Note 50 Removing the main control panel on page 47 Removing the POWEC power supply on page 48 and remove the circuit boards and units from the rack 8 Support the rack remove the ten screws that secure the rack into the cabinet then carefully withdraw the rack from the cabinet till the connectors to the backplane are exposed 9 Note the locations of the cable connectors connecting the rack to the transceiver unit cabinet then disconnect all the cables 10 Place the rack on a clean stable work bench The backplane should now be readily accessible 11 Note the locations of the cables connected to the backplane then disconnect all the cables 12 Slacken and remove the 22 screws securing the backplane into the transceiver unit The backplane should now be loose and you can remove it carefully from the rack If the backplane is going to be out of the transceiver unit for some time you are recommended to replace the rack into the cabinet and replace the circuit boards into the rack to protect the boards Replacing the backplane Replacing the backplane is a reversal of the procedure given in paragraph gt Removing the backplane on page 49 Ensure that parts fit together correctly before securing screws are tightened Do not attempt to apply force to any of the parts Do not over tighten the securing screws 857 164055 R Note 857 164055 R Maintenance Replacing a fan unit
27. 60 Cabling 2 ER RE A e o Re 60 Transceiver unit installation 0 0 eee eee eee 61 Introduction eta Pho Fa RES ed HE tada 61 Unit location ier e ee ee e Vea ede BAM REUS ie 62 LOGISTICS ise ee seb M eret Er ETE PIDE ENG E 62 Prioceduite cue sos sos os sth ced e a Sp Ro ROS 62 Cooling unit option ssseseeeee Ih 63 TECHNICAL SPECIFICATION eeennn nn nnne 64 OVA M Og aux Sea rn ew a 64 APG DE superbe ade dd edad ivi 65 o PNE P 66 Trackball i sse des snc iusti s Nk as E oues dated Ubi eg dir 66 Display oisi kien Rv acs ae EV UR TURPE ZR ES EL D 66 Transceiver Unit sisis nih kiki py elecibveduug pv eked eee eee 67 Cooling unit Option 0 0 eee II 68 CIRCUIT BOARDS AND POWER UNITS DESCRIPTION 69 OVEIVICW A MUERE yea A yeaah ag onda ad Grae eet ec 69 APC Ix COMPU EL 1252522 A A A i aE e A Ea 70 Motherboard 4 2 ss id A ido 71 BlueStorm PCI serial adapter board o oooooocoooocoooo o 73 Ethernet boatd oa ceca cae eet ica kee ce repe Hee ENS us ere 75 ATI Radeon Video adapter board 0 0 0 0 eee nooo 76 Powersupply 3 2 ria da was eb Herbae LE TI 857 164055 R V HiPAP Transceiver unit circuit boards and units Overview ooooooo ooo HTC 10 computer General iem ep RE Transmitter receiver board TRB POWEC power supply Main control panel Responder Terminal Block RTB Connections Technical details Connections Transceiver memory con
28. 95 Serial lines cable 74 Serial to Dual Net converter SBC 400 unit 25 Standard HiPAP 350 System 12 Terminal Block Converter optional 121 Terminal Block Converter link setting 120 Terminal Block Converter used for external synchronization 120 857 164055 R Index TMC II board 91 Tranceiver Unit with cables 112 Transceiver unit indicating air inlet and filters 57 Transceiver Unit indicating transducer cable connections 110 Transceiver unit LEDs 43 Transceiver receiver board TRB 79 Important aspects 179 Installation 2 4 5 58 Installation requirements 97 Installation tests 6 Integrated operation with KM s Dynamic Positioning SDP system 130 Integrated operation with SDP 130 Interconnection diagram 110 Interconnections 97 IPPS Converter assembly 206 IPPS Converter diagram 205 K Keyboard 13 19 39 66 105 Keyboard 10 Keyboard anf trackball 194 L LBL 1 LBL mode 14 LBL MULBL positioning Customer Acceptance Test 178 Choosing the transponder type 182 LBL calibration 185 Operation area 179 Purpose 178 Ships system seabed footprint 180 Test and alignments 182 Test certificates 182 Test procedures 184 Transceivers 184 Transponder types surface 181 Transponders 184 Visual inspections 182 LCD display 10 13 Line Replaceable Units 1 2 44 Location 62 211 HiPAP Logistics 62 Long Base Line 14 LRU 1 44 LRUs 1 2 M
29. BH HB W III HiPAP Transceiver unit principles ri das A A A 23 Introduction cu la id ide 23 Tr nsmisslonz tas dew e d EE Tr ee up ades 24 RECEPUON 1 oer ce reU eV RH ad EE Re tie ds 24 Navigation oe mec tee REM qe ese 24 Transceiver unit Opus edeezuu t e yr eee eee tebe YR E Y ese he 25 A Re EA ee Re eet ed seca eri Oe reg 25 Serial to Dual Net converter SBC 400 00 0 25 Ethernet converter for fibre optic 0 0 0 00 eee eee 26 MAINTENANCE ccccccen cece eee eee eee 27 OVEIVICW aie a A EE eee ee eS 27 Belore VOU Start A AS AS QE VRWES X a de NICE 27 Preventive maintenance arrabal eee el eee urere 27 Jopside Units LAOS a 27 Maintenance philosophy 124 eme a O kee eee c EAS S4 28 General nai ip RU VE Es 28 Error detection eee e sls served ect e s 28 Verification tidad dos toe ee Pe dee uA deo ul PR Re 29 Maintenance schedule matas re e out Sex env ade x a Beare eL 30 AC RUD Gg Scenes a o de aye deed ats 30 Software UpPrade ioa geass Bae EE De UN RR 30 LOO sleet seg Re e Sa Rohe RS ERU SOR enata EW a aC OR Y 3l standard tools mai da id 31 Special tools 5 1 ue E eet ret s MN oa 31 PVCU qutenial Ss ies ds aaa 32 How to open the APC 1x unit 0 cee e 33 How to close the APC Ix unit 0 0 0 cee eee mo 33 Replacement of APC Ix unit parts 2 2 0 ee eee eee 34 Dust filter rodera ura eee a beara YS 35 Replacing the hard disk 0 0 0 cece eee 36 Re
30. Display and keyboard are described in separate documents The hull units Hoist Control Unit and Remote Control Unit are described in the HiPAP hull units Instruction Manual 857 164055 R System description Operator Station Display Position output lt GPS Input option HiPAP 500 Transceiver Unit Power Motion sensor Heading sensor Responder drive HiPAP 500 Hull Unit Hoist Control Unit 3 Remote Gate valve M conma Unit Gate valve position indicator Cd4783b HiPAP 500 Transducer Figure 1 Standard HiPAP 500 HiPAP 450 system units 857 164055 R 11 HiPAP Operator Station Display Position output lt GPS Input option HiPAP 350 Transceiver Unit Power Motion sensor Heading sensor gee mMoar Responder drive HiPAP 350 Hull Unit Hoist Control Unit Gate valve position indicator gl HiPAP 350 Q Transducer Figure 2 Standard HiPAP 350 system 12 857 164055 R System description Operator station configuration The HiPAP system may be configured in two ways 857 164055 R 1 Stand alone Stand alone APC 1x computer LCD display Keyboard Trackball The stand alone configuration can be fitted as Contained in a standard 19 rack The LCD display and the APC 1x computer are fitted into a standard 19 rack unit The keyboard and the trackball may be pl
31. It should be noted that interlocks and safety devices are normally located only at regular access points and high voltages may be exposed during dismantling Never work alone on high voltage equipment Refer to general safety procedures 857 164055 R INTRODUCTION Instruction Manual Contents Manual content Abbreviations General guidelines Supply conditions Installation Maintenance Backup Equipment responsibility 20 0 0 eee eens Project management Installation supervision and commissioning Guarantee period SYSTEM DESCRIPTION eee nnn nh hh Introduction Systems overview HiPAP 500 HiPAP 350 HiPAP 450 Upgrade to HiPAP 500 System units Operator station configuration HiPAP system principles General HiPAP processing Description External connections 0 0 0 0c cee eee eh Power initialization DVD recorder USB memory stick GPS receiver signals GPS Input signal converter 1PPS converter o oooooooooomoooo Keyboard Trackball turas sa Display 1PPS Converter option Transceiver units description 857 164055 R Introduction External CONMMECHONS 4 552 as me iE du VASE ee eek Power initialization CO wo o0 1 1 1N otc nh HRWNNHNK EF R2 NNNDN RRR pa pa oh pa ps ps A ps ps A pd pl Nene OOOO WOWOANIN AAA VD
32. Main control panel Connectors 86 Fuse 85 LEDs 85 Links 85 Switches 85 Technical details 85 Test points 85 Maintenance 2 27 Maintenance philosophy 28 Manual content 1 Maritime classification society 61 Mechanical installation 5 Motherboard 71 Battery 71 MPT 319 181 MPT 331 DuB 181 MPT 339 181 MULBL 1 15 Multi User Long Base Line 15 N Navigation 24 O Opening the transceiver unit door 44 Operator station configuration 13 Original packing crate 132 P PCB 1 PCBs 52 Physical protection 101 212 POWEC power supply 83 Connectors 84 Fuse 84 LEDs 83 Links 83 Switches 83 Technical details 83 Test points 83 Power supply 77 Pre commissioning 5 Preventive maintenance 27 Printer connector 108 Project management 4 Protection 140 R Radio Frequency interference 101 Reception 24 Remote Control Unit 10 Replacement of APC 1x unit parts 34 Replacement of transceiver unit parts 44 Replacements 28 Replacing circuit boards 38 Replacing the HTC 10 LRUs 51 Responder Terminal Block 87 Board description 87 Circuit description 88 Connections 89 Fuses 88 LEDs 88 Links 88 Switches 88 Test points 88 Responder Termin Block 78 Responder trigger pulses 87 ROV 1 ROVs 14 RPC board 87 RS 422 Serial line cable 104 113 RS 232 107 RS 422 107 RTB 1 44 46 87 S SBC 1 857 164055 R SBC 400 25 95
33. OBIS ue P2 28m END gla GND um P2 29 DB14 29129 DB14 P2 30m 3030 OND mm P2 3 0815 31 31 0815 gt P2 32mm 0ND 32 32 ONO wm pz 33m 095 33 33 PEL mm P2 34m END 34 34 END pz 36m D 35 35 DBI7 wm P2 36 me 20D 36 36 SD am P2 37mD818 37 37 OBIB_ mm P2 38m 38 58 SO P2 39m D3t9 55 59 0812 PZ 40 SN 14940 QO P2 41 om DB20 41 41 DB20 P2 42m lt ND_ i 49 SRO se P2 43 0821 43 43 0821 P2 44m GND 44 44 GND P2 45 mu D822 45 45 DB22 P2 46m 20 _ 46 45 0D _ mm P2 47m 0823 47 47 DB25 P2 48 me NO lag pa OND mm P2 49m 0824 49 49 0824 P2 50m 9D sp sg GND mu pz 51 ws 2823 51 0825 P2 57 me SND_ 57 57 2 mm P2 53 me DB26 53 53 DB826 mm P2 54 S98D o 54 NO pz 552827 155 55 DB27 ma P2 56 m SNO_ 5 56 GND P2 57 me 2828 57 57 0828 mm P2 58m D sg gg XO mo P2 som 829 59 59 0829 y P2 60m cwo 6D 60 GND dee P2 61 me D230 61 61 PESO wm P2 62m lo7 67 NO P2 63 005 J63 63 0851 me P2 640064 54 O mm All measurements are in mm The drawing is not in scale BACKPLANE amp 4p F CABLE CONNECTOR P1Q Pid Pid Pia Pia P10 Pid PIO Pid P10 Pid Pid ma Pia P10 Pa Pra Pia P10 P10 Pla P10 P10 P10 Pid Pra Pid P19 ma P1Q P1Q Pa P19 Pid P10 Pia P19 Pa P10 Pid Pa PIO Pid P10 Pid Pia P10 Pia P1Q Pid pia Pia P10 PIG P10 P1Q PId P10 Pid P1Q Pig P1d Pa P10 1 Q oO UO BR wN 11 12 13 14 15 16 17 18 1
34. R HiPAP HPR Customer Acceptance Test Visual inspections After the physical installation has been carried out all the system units must be visually checked to ensure the system has been installed correctly You must ensure that the units have been mounted in the correct locations correctly orientated the right way up and are correctly secured to the bulkhead deck mounting brackets The hull unit tests are described in the hull unit Installation manual Note These tests must be made before power is applied to the system None of these tests will require power to be applied Test and alignments Warning These checks must be completed before any power is switched onto the system The following related test procedures must also be performed Hull unit Test and alignment document no 130600 section in the hull units Instruction manual HiPAP HPR 400 Test and alignment document no 130315 section in this document Test results Procedures Checked sign Hull unit Test and alignment HiPAP HPR 400 Test and alignment Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 857 164055 R 159 HiPAP 160 Test procedures introduction In all cases the step by step instructions must be followed if the tests are to be trustworthy In order to verify that the HiPAP HPR system works properly the following tests must be ca
35. REFER ER REDI 182 Test procedure introduction 2 oux pr Tai oss uh re ee md Ie e Re 183 Procedure OVervie W ius eda AA Ed RV ECL E edi ds Es 183 JeSEprOGedtes s os 3 6 0 dpt qd hotel e pa NO ATCP plo a 184 Hull nit a ee AURA ARs EE CEU e 184 APOS SoftWare ree eR eren oe Re ei eres 184 TranseelVerso sy a Dis A o 184 Tra sponders varia ky ek or e A ede b E da 184 LSE Calibration rata he ede a T UA ME A 185 LBL Positioning 2 2 24 bee htieee disorder 187 MUEBLE position istae tss sd ald Men a E a 189 Remarks and signatures cop vos yeti RYE SS ae Eee ew ey 191 DRAWING FILE 00 ra 551 512 0258 9197 em sat eee 192 OVODVIEW oum evresicp ug iw ey ae tos Dede Sow PPS a ay 192 DEAN sui Se tee eee Been eee e a hae a eee RS 192 INDEX aria RR eee sorte ee A 207 857 164055 R IX HiPAP X 857 164055 R Introduction INTRODUCTION Manual content This is the Instruction manual for the High Precision Acoustic Positioning HiPAP system The manual contains the descriptions and illustrations required to install and maintain the HiPAP units The HiPAP hull units are described in a separate manual The system is described down to circuit board level named as the Line Replaceable Units LRUs Block diagrams and drawings are used to simplify the descriptions The manual also defines the equipment responsibility and provides general information about preservation packing and storage of the units Abbreviations 857 164055 R
36. T B1 SBC 400 COM3 Em HiPAP CONTACT OPENING PL 5 SOUT pe 1 SINL GND 5V TU a w I 3 SN1 BK 7 SOUT 9 GND Dual net PS RS 422 connection box 15 355 NETA NETB NETA NETB Figure 51 HiPAP transceiver unit dual copper net connection Spare parts list Power TMP15RC ooooooocoononoo ooo 290 087699 Ethernet converter EXC 0015 oo o o ooo o o 719 087687 SBC 400 converter 0 000 eee 121 211266 857 164055 R Integrated operation with SDP system INTEGRATED OPERATION WITH KM S DYNAMIC POSITIONING SDP SYSTEM Introduction The operator console integrates a 21 monitor a system controller and a keyboard The console is to be mounted on the deck The following configurations are available for a HiPAP system HiPAP system APOS software is implemented in the SDP system controller The HiPAP system controller APC 1x is mounted separately and connected to the console via cable Integrated operation with SDP Note 857 164055 R The implementation of the APOS software in the SDP is an complex operation and must be performed by Kongsberg Maritime service personnel The integrated HiPAP HPR 400 and SDP operation is available as two different solutions HiPAP HPR 400 and DP one Operator Station
37. The test results will be OK When the test is done satisfactory FAIL If the test fails NA If the test is non applicable Procedure overview The following points give an overview of the main steps of the LBL calibration and positioning procedures 1 Deploy the transponders Activate the transponders in SSBL mode Use the New LBL array wizard to calibrate the array 2 MuLBL Tick Continue with measure baselines For all other applications remove the tick mark 3 Start LBL positioning For HPR 400 systems make sure the position calculation is based on ranges only For HiPAP systems use both ranges and angles 4 Start Runtime calibration Log 200 sets of data and calculate Update the LBL array 5 Observe the vessel position in relation to the array If connected to a DP system integrate the LBL position during DP station keeping Verify that the LBL is accepted by the DP system 6 If the vessel is equipped with more than one transducer transceiver repeat step 5 for all relevant transducers transceivers 184 857 164055 R APOS LBL MULBL Customer Acceptance Test Test procedures Hull unit 1 Ensure the gate valve is open 2 Make sure that 220 V 440 V is switched on for the Hoist Control Unit HCU hoist motor 3 Lower the hull unit until 1t stops at the lower limit switch APOS software How to start the APOS is described in the APOS Instruction manual section Operator manual doc no
38. Three fan drawers are located immediately below the circuit board rack The fan drawers each hold one fan unit and are plug in modules which are easily replaceable The fans must be checked every 6 month and replaced when required You do not need to switch off power to the transceiver unit while replacing a fan unit Follow the procedure below 1 2 Open the transceiver unit front door Identify the defective fan unit slacken the screws securing the fan drawer into the rack then carefully pull out the fan draw Locate the new fan drawer into the tracks in the rack then carefully slide it into the rack When the contacts at the rear of the drawer begin to mate the last 5 mm of travel apply even pressure across the front of the drawer to push it into the rack Tighten the screws to secure the fan drawer into the rack Close the transceiver unit front door 51 HiPAP 52 Replacing the HTC 10 LRUs General The following parts contained within the HTC 10 computer are defined as Line Replaceable Units LRUs Power supply Hard disk 3 5 disk drive PCBs Digi board TMC II board Display board Replacement of HTC 10 computer parts are in principle the same as for the APC 1x computer Refer to page 34 Only replacement of the PCBs are described here The placement of the different LRUs are indicated in the figure below HTC 10 front 3 5 Disk drive TMC II board Display board
39. a AAA 162 DST OMA MP T A da eee 164 Simulator training mode ias sio 166 Transducer 1 using a transponder 0 0 eee eee ee eee 167 Transducer 2 using a transponder 0 0 eee eee eee eee 169 Printout ON POMO M D Poe ENXEC se eae de ee XM ES 171 Alignment for integrated navigation l l 172 General ai A A RS PEST ANS 172 EOPISUCS uo Ere reed eee este eer e ade 172 Procedure 2x eere RO e YN NB Nee HR a Ns cu Se 172 HiPAP HPR alignment at sea lees 173 Roll pitch heading alignment 00005 173 Offset Vall s iuo ce ia 174 Testiresults iru ss aide Re D rhe terri at ATUS AA D Ete due 175 Spare parts 5 s ea GU quA RU ROCA RASA A A AA eae ACA AA 176 Remarks and signatures rt dan 177 Remarks 2 set hae a e eu LA ues 177 SISNATUTES leent Eae ida emet she 177 VIII 857 164055 R Instruction Manual LBL MULBL POSITIONING CUSTOMER ACCEPTANCE TEST 178 Introduction ate duse teen Keay in ai Dt dern Ms 178 O cS an atu eru be 178 Important aspects assu ex ows pues ERE RERRUS E VIEN E Y EN 179 Operation ALEA ia ds ea es 179 Ships system seabed footprint 0 0 0 0c eee eee 180 Transponder types surface 0 eee eee eee 181 Choosing the transponder type 0 0 0 ce eee eee eee 182 Test certiliedles 24 pusieron ler Mee LEG OLERIS 182 Visual inspections eos ce s sco LOSS ae tal an tC Lee 182 Test and alignments cervical ERR
40. a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 172 857 164055 R HiPAP HPR Customer Acceptance Test Alignment for integrated navigation 857 164055 R General The purpose of the alignment is to define The roll and pitch offsets between the roll and pitch sensor and the HiPAP HPR roll and pitch axis The orientation offset between the heading reference SEAPATH compass and the HiPAP HPR orientation e The horizontal and vertical offsets from the HiPAP HPR transducer and the DGPS antenna to the vessels reference point Defining the horizontal and vertical transducer offsets and the alignment of the heading reference is normally not a part of the Kongsberg Maritime responsibility These steps must be repeated for each transducer Logistics Safety Not applicable Personnel Kongsberg Maritime representative or surveyor to operate the APOS computer and a Kongsberg Maritime service engineer Vessel location Along quay side and at sea with water depth from 100 m to 500 m References Standard HiPAP HPR documentation Special tools DGPS or RTK DGPS Procedure Along quay Horizontal and vertical offset The distances from the transducer s and GPS to the vessel s reference point must be measured very accurately either from the vessel s drawing or from real life measurements This has a direct i
41. applicable weight certificate for the crane The security of the lifting lugs Ensure that all available lifting lugs are used Ensure the unit remains under control during the operation to avoid damage to the unit equipment or personnel Heavy units may be transported using a fork lift truck Special attention must then be paid to the position of the unit s centre of gravity The units must be properly secured to the truck Initial preservation 857 164055 R Introduction When a system a unit or a spare part has been delivered to the customer it may be subject to long time storage prior to installation and use During this storage period certain specifications must be met The equipment must be preserved and stored in such a way that it does not constitute any danger to health environment or personal injury Specific specifications are presented below gt For further information about storage refer to page 138 gt For further information about re packing refer to page 141 gt For further information about temperature protection refer to page 142 Original packing crate 1 The equipment must be stored in its original transportation crate 2 Ensure that the units are clearly separated in the shelves and that each unit is easily identifiable 3 The crate must not be used for any purpose for which it was not intended eg work platform etc 133 HiPAP Note 134 4 The crates must not be p
42. brackets or rails as required Figure 3 APC Ix unit desktop version an APC 11 is shown here External connections All external connections to the APC 1x unit are made via plugs located on the rear of the unit gt APC Ix connections page 107 Power initialization The APC 1x unit can be powered from either a 115 Vac or 230 Vac supply Ensure the switch is set to the power supply available before plugging the mains supply cable into the power outlet The power on off switch is located behind the hinged cover on the front panel The switch is of the push for on push for off type 857 164055 R System description DVD recorder The DVD recorder is placed at the front of the APC 1x behind the cover as illustrated in the figure below A DVD containing backup of the delivered APOS system supplied at the system setup USB memory stick USB ports for USB memory stick is placed at the front of the APC Ix behind the cover as illustrated in the figure below An USB memory stick containing programs for backup and restore is delivered at the system setup These programs can only be used when the system boots on the USB memory stick DVD recorder g F S 5 8 Figure 4 APC Ix front 857 164055 R 17 HiPAP GPS receiver signals Signals from the GPS receiver is normally connected to the APC 1x to give position and time information This signal is a serial data line and a separate pul
43. bus Frequency range Transmitter 23 to 26 5 kHz Receiver 25 to 29 kHz TVG 90 dB Transmitter Maximum 20 W per channel Duty cycle controlled Power requirements 5 Vdc 8 Vdc 24 Vdc DRIVE CONTROL ADDRESS kk KA TD er TX CONTROL 32 CH DATAN RX DAQ CONTROL CONTROL L J4 RX DRIJ DAQ DATAOUT 32 CH 16 DRO moo 063123 Figure 25 TRB functional block diagram 81 HiPAP 82 LEDs There are ten red LEDs on the front edge mounted in a vertical line between the connectors See the figure on page 80 When these LEDs are lit they indicate the presence of the corresponding voltage levels listed in the table above Switches The TRB holds no switches that can be adjusted by the maintenance engineer Links The TRB holds no links that can be set by the maintenance engineer Test points There are ten test points as listed below each testpoint is marked on the board They are located on the front edge of the board in front of the corresponding LED See the figure on page 80 857 164055 R Circuit board descriptions Connectors The TRB carries four connectors two located at each end of the board 96 pin male right angled euro connector lo cated on the rear edge of the board carrying power 96 pin male right angled euro connector also located on the rear edge of the board carrying power and digital c
44. engineer MUST wear a grounding bracelet which is securely connected to the vessel s ground at all times while performing maintenance on the transceiver unit Opening closing door Before performing any replacements you must open the transceiver unit front door To do this 1 Slacken the four captive screws in the corners of the door 2 Lift the door off To close the door proceed in reverse order 45 HiPAP Note 46 Replacement of circuit boards The circuit boards in the transceiver unit rack are all plug in modules which are easily replaceable Use a small screw driver to release the screws holding a board into the rack two screws at the top and two at the bottom All the boards are replaced using the same procedure gt For circuit board placement refer to figure on page 42 Removing a transmitter receiver board A circuit board is removed according to the following procedure 1 Read the section Before you start removing any board unit on page 45 2 Switch off the transceiver unit using the breaker on the main control panel Locate the faulty board Note the locations of and remove any connections to the front of the board 5 Slacken the screws located at the upper and lower edges of the front of the board and carefully pull the board straight out from the transceiver unit rack 6 Put the board into an anti static plastic bag and place it on a clean stable work bench where it cannot come to any
45. hold the power supply unit into the APC 1x chassis Four screws are located in the rear of the unit one is located on the side CD3893 Figure 14 Locations of the five power supply retaining screws 4 Carefully lift the power supply out 5 Disconnect the plug from the motherboard 6 The power supply can now be removed To replace the power supply unit follow the above procedure in reverse 38 857 164055 R Maintenance Replacing circuit boards gt Overview of standard boards page 71 General procedure Caution If you are to use a board different from a standard board contact Kongsberg Maritime service personnel for software updates To remove one of the circuit boards proceed as follows 1 Switch off the APC 1x power 2 Remove the top cover from the APC 1x 3 Insert a small pozidrive screwdriver down through the appropriate hole in the APC 1x rear chassis plate and remove the screw that secures the faulty circuit board into the chassis 4 Slacken the three white plastic PCB clamping nuts located on the rear of the APC 1x chassis CD3893c Figure 15 PCB clamp nuts 5 Carefully lift the circuit board out To replace the board follow the above procedure in reverse 857 164055 R 99 HiPAP Keyboard Under normal conditions maintenance is not required apart from keeping the unit clean If the keyboard is not functioning properly the unit must be replaced Trackball U
46. in the sensors documentation Comments concerning inaccur acies faults and or poor workmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Installation team supervisor Signature Date 152 857 164055 R Cabling Warning 857 164055 R Test and alignment procedures General This is the test procedures for the system s power and signal interface cables These checks must be completed before any power is switched onto the system The installation of the cables is described in the Cable layout and interconnections chapter in the HiPAP Instruction manual this manual HPR Installation manual Logistics Safety Not applicable Personnel Experienced engineer from the shipyard s quality assurance department Electrician supervisor Vessel location Not applicable References Drawings from the Instruction Installation manual Special tools None Procedures Visual inspection of the cabling Refer to the cable plans and interconnection diagrams and check all power and interconnection cables Any locally fitted plugs and connectors should also be checked to ensure the correct types have been used for the specific locations Sealed spark proof connectors in areas where flammable gasses may accumulate etc Ensure all cable connections have been made according to the cable plan and that all connections are tight and secure Ens
47. locations 53 Heater 42 HTC 10 computer 78 90 LEDs indicating operating status 43 Main control panel 42 44 78 POWEC power supply 42 44 Power initialization 22 Power supply 78 Power terminal blocks 42 Relay 42 Removing a transmitter receiver board 45 Removing the backplane 48 Removing the main control panel 46 Removing the POWEC power supply 47 Removing the responder terminal block 46 Replacement of circuit boards 45 Replacement of units 46 Replacing a fan unit 50 Replacing a transmitter receiver board 45 Replacing fuses 53 Replacing the backplane 49 Replacing the main control panel 47 Replacing the POWEC power supply 47 Replacing theresponder terminal block 46 Responder Terminal Block 42 44 Serial to Dual Net converter SBC 400 78 Signal output terminal block 42 Terminal Block Converter link setting 118 213 HiPAP Transceiver Controller 42 Verification 29 Transceiver Memory Control 42 Transceiver memory control board 78 VGH display connector TU Transmitter receiver board 79 Transceiver unit circuit boards and units 78 Transceiver Unit cables 112 Transceiver Unit description 21 Transceiver unit door with cooling unit 199 Transceiver Unit installation 61 Procedure 62 Transceiver unit interconnections 114 Transceiver unit internal layout 41 Transceiver Unit options 25 Transceiver unit principles 23 Transceiver Unit specification Cooling unit 68 Environment 68
48. on page 72 Serial line adapter board on page 74 Ethernet board on page 76 Video adapter board on page 77 Power supply with internal cooling fan on page 78 gt Board placement se figure on page 33 857 164055 R 71 HiPAP Caution Note Caution 72 Motherboard General The motherboard is the main computer board in the APC 1x unit It holds the microprocessor and supporting electronics and controls all the input output interfacing for the APC 1x When installing any card on the motherboard ensure that it is fully seated in the connector before you power on the system If the card is not fully seated in the connector an electrical short may result across the connector pins Depending on the over current protection of the power supply certain board components and or traces may be damaged To remove a circuit board press the lock handle on the connector sideways while pulling out the circuit board Battery General When your computer is turned off a lithium battery maintains the current time of day clock and the values in CMOS RAM current The battery should last about 3 years but must be replaced when required Danger of explosion if the battery is replaced incorrectly Contact your service representative to obtain a qualified replacement Changing the battery To replace the battery proceed as follows 1 Restart the APC Ix Press the F2 key several times during boot to enter th
49. placement of boards and units are shown in the figure below The boards not the motherboard and units can be replaced separately Serial line adapter board Video adapter board Processor Ethernet boards Hard disk Cooling fan Power supply EE Lco gt 4 Motherboard DVD recorder 857 164055 R E CD31087 Figure 12 APC Ix internal layout 33 HiPAP How to open the APC 1x unit To open the APC Ix unit proceed as follows 1 2 3 Switch off the APC 1x power Remove the power connector from the back of the unit Switch off power to all other units connected to the APC 1x display transceiver motion sensor etc Remove the 14 screws which secure the top cover onto the APC 1x 4 at the front 4 on the top and 3 on each side Lift the top cover clear of the APC 1x chassis How to close the APC 1x unit To close the APC 1x unit proceed as follows 1 Ensure all the required units and circuit boards are located correctly and any securing screws and clips are tight 2 Ensuring no wires or cables are trapped carefully replace the cover onto the APC Ix 3 Once all the screw holes are aligned replace the 14 securing screws Note Do not over tighten the screws as you may strip the threads off either the screws or the tapped holes in the APC Ix chassis 34 Remount the APC 1x unit into its rack or desktop as required Check that the supply voltage change over switch is
50. procedures required to ensure the system is installed correctly is correctly set up and is safe to switch on and use Test certificates Note Once the testing engineer has performed or witnessed the performance of a test or part of a test he must sign on the test certificate to certify that the unit or system has passed that particular part of the procedure The use of these fields is optional but we recommend that they are properly filled in for future references If the testing engineer is not satisfied with the standard of any part of the installation he must contact the personnel who performed the installation to have the work rectified and brought up to the required standards Visual inspection 857 164055 R After the physical installation has been carried out all the system units must be visually checked to ensure the system has been installed correctly You must ensure that the units have been mounted in the correct locations correctly orientated the right way up and are correctly secured to the bulkhead deck mounting brackets 145 HiPAP Note The hull unit tests are described in the hull units Installation manual This checks must be done before power is applied to the system Visual checks require no power Test and alignment Warning All required checks must be completed before any power is switched onto the system The following related test procedures must also be performed Hull Un
51. product data sheets Dehumidifier Place a suitably sized bag of desiccant material silica gel or similar into the unit to keep the electronic components as dry as possible Coatings Spray the unit externally with a corrosion inhibitor e g a light oil before packing 857 164055 R Equipment handling Re packing The unit should be stored and transported in its original packing material and or crate In the event that this material is not available proceed as follows Small units must be protected from damp by being placed within a plastic bag at least 0 15 mm thick An appropriate quantity of desiccant material should be placed inside this bag and the bag sealed The sealed unit must then be placed in an appropriate carton or crate and supported in the container by appropriate shock absorbing insulation polystyrene foam chips etc Large units must be placed in a suitable cardboard box or wooden crate The unit must be protected against physical damage by means of shock absorbing insulation mats The box must be clearly marked with 1ts contents and must be stored in a dry and dust free area ESD precautions 857 164055 R Electrostatic Discharge ESD Electro Static Discharge ESD is the transfer of an electrostatic charge between two bodies at different electrostatic potentials caused either by direct contact or induction by an electrostatic field The passing of a charge through an electronic devi
52. pulses are brought out via P3 as follows 13 14 to Responder 1 10 11 to Responder 2 7 8 to Responder 3 4 5 to Responder 4 LEDs 1 Lights when Responder 4 is transmitting D D2 Lights when Responder 3 is transmitting D3 Lights when Responder 2 is transmitting D4 Lights when Responder 1 is transmitting Switches The RTB board holds no switches Links The RTB board holds no links Test points The RPC has no specific test points for use by the maintenance engineer Fuses The RTB board carries four 1 1 A PTC fuses self repairing on the 24 Vdc lines gt Placement of fuses are indicated on the figure on page 90 89 HiPAP Connections gt Placement of P1 P2 and P3 is shown in the figure on page 88 e P1 connector for the select and control signals coming from the TMC II board in the HTC 10 computer e P2 socket for connection of the signals for driving LEDs on the cover plate of the module in parallel with D1 D2 D3 gt and D4 on the module Refer to the figure on page 88 P3 terminal block for connection of the driver output signals and power to the responders GND 16 5V 15 24 V 1 i 24VGND_ y ul 12 Y Drive 1 gt gt 4 13 D4 5 14 u3 U6 a
53. slamming in heavy seas will increase the instantaneous weights of the units considerably See also drawing on page 194 Cabling Ensure that enough excess cable is provided to allow the units to be moved around during maintenance 1 Connect the standard cables between the various units 2 Perform the remaining cable interconnections 3 Check the supply voltages and all cable connections before applying power to the system Several of the cables are delivered with the units Connectors and pin allocations for these cables are given in this document for reference only 61 HiPAP Transceiver unit installation Note Note 62 Introduction The HiPAP transceiver unit cabinet is to be mounted to a bulkhead The guidelines for installation presented here must be regarded as a base for detailed plans to be prepared by the installation shipyard These plans must include drawings instructions and procedures specific to the ship in which the equipment is to be installed These drawings must be approved by the local maritime classification society before use f cd3168b Figure 21 Cabinet mounting side view Air inlet For ventilation and maintenance purposes there must be a minimum of 150 mm clear space between the transceiver unit and the next unit or bulkhead horizontally and a minimum of 200 mm clear space below the unit Refer to the figure on page 197 for further details 857
54. terminated in standard 3 pin AC supply female connector Maximum length No practical limits Dual or single network Refer to section Single dual net on page 125 Display cable between APC 1x and display e Supplied with the display Signal cable between APC 1x and keyboard Standard 1 5 m supplied with the keyboard Signal cable between APC 1x and trackball e Standard 1 5 m supplied with the trackball Braided grounding cable to connect the cabinet to EMC ground ncluded with the delivery e 2x 7 mm Maximum length 1 m 857 164055 R Cable layout and interconnections Connections All connections to and from the APC 1x are made on the rear of the unit The rear panel is made up of three sections of connectors Mains power input Power input Motherboard connectors Trackball mouse Keyboard PS 2 style connector 9 pin Delta connector serial port 1 RS 232 COM 1 25 pin Delta connector parallel port for printer 9 pin Delta connector not used PCB connectors Mains 1 On Off switch Trackball 857 164055 R 15 pin Delta connector VGA video connector VHDC1 68 connector COM 2 COM 3 COM 9 for serial line cable See cable on page 74 Ethernet connectors for NET A and Net B Ethernet connector DVI connector COM 2 COM 3 COM 9 Figure 34 APC Ix rear panel 107 HiPAP 108 9 CD1919 6 Serial lines Com RS 232 connector The seria
55. the backplane Fan rack containing three 230 Vac cooling fans Transceiver Controller HTC 10 including A PC with disk drive Transceiver Memory Control TMC board The serial lines are connected to a digi board The PC is loaded with the main operating program for the transceiver unit Terminal blocks for connecting externally supplied signals Power input terminal blocks Heater and relay When the main switch is switched off the heater is switched on When the mains is switched on again the heater is automatically switched off This prevents condensation Options All mounted at the base transceiver unit Serial to Dual Net converter SBC 400 If dual Ethernet communication is implemented cable or optical a Serial to Dual Net converter must be used Dual Ethernet connecton box Ethernet converter If fibre optic is implemented an Ethernet converter EXC 0015 must be used 857 164055 R 43 HiPAP LEDs indicating operating status The transceiver unit includes several LEDs that indicates the various status of operation A LED is active when lit The LEDs are as follows LEDs on the HTC 10 disk drive cover 0 7 Debug indicators controlled from 1960 For Kongsberg Maritime service personnel only DI Debug indicator controlled from DSP For Kongsberg Maritime service personnel only D2 Debug indicator controlled from DSP For Kongsberg Maritime service personnel only
56. vibration 1 The crate must not be subjected to excessive shock and vibration ESD precautions Refer to the information on page 141 857 164055 R Caution Equipment handling Batteries If the unit contains normal batteries these may have been disconnected isolated before the unit was packed These must only be reconnected before the installation starts Units containing batteries are marked Units containing lithium or alkaline batteries must be handled separately and with care Such units are marked accordingly Do not attempt to recharge such batteries open them or dispose of them by incineration Refer to the applicable product data sheets Inspection and unpacking 857 164055 R Inspection An inspection must be carried out immediately after the unit s have arrived at their destination Check all wooden or cardboard boxes plastic bags and pallets for physical damage Look for signs of dropping immersion in water or other mishandling If damage is detected externally you will have to open the packaging to check the contents Request a representative of the carrier to be present while the carton is opened so any transportation damage can be identified e fany units are damaged prepare an inspection report stating the condition of the unit and actions taken Describe the damage and collect photographic evidence if possible Send the inspection report to Kongsberg Maritime as soon as possi
57. 160841 Refer to the APOS on line help menu for LBL general information LBL position procedure Transceivers Select the transceivers to be tested during array calibration Transceiver to be tested Selected mE Transceiver 1 2 3 or 4 lees at Transponders Checked before deployment Transponder to be used Type Serial no Channel Checked 857 164055 R 185 HiPAP LBL calibration General The calibration is performed using the APOS software Procedure Checked 1 Add all transponders to be used in the transponder configure dialogue Remember to set the options correctly 2 Set the system default parameters Select the transducer to be tested Select correct maximum range Select graphical view to show North up 4 Use a correct sound velocity profile if possible Used sound profile Name 5 Place 3 or more transponders in a circle evenly spaced Arrange the array to best geometry based on transmit and receive angle of the transducer and transponders 6 Move the vessel in a position to get the best transponder positions This is normally with the ship s transducer in the centre of the array Activate all transponders in SSBL mode 8 Wait for stable transponder position Select LBL Array New LBL array wizard The wizard will configure the array and do all necessary steps to prepare for LBL positioning 10 If Mu
58. 164055 R Note Note Caution 857 164055 R Installation Unit location The transceiver unit must be located close to the hull unit either in the same compartment or in a compartment in the close vicinity The maximum distance between the transceiver unit and the hull unit is restricted by the length of the transducer cable gt For information about the transducer cables refer to the HiPAP hull units Instruction manual Logistics Safety Refer to the general safety procedures in the front of this manual Personnel Minimum 3 Qualifications Trained mechanical electrical fitters Ship location No special requirements The vessel s watertight integrity will not be effected Special tools None Procedure You do not need to remove the circuit boards and modules from the cabinet during the installation process Keep the cabinet door firmly shut Ensure that the cabinet is not exposed to dust moisture vibration or physical damage during the installation process Check the other side of the bulkhead and decks before welding to ensure there will be no surprises when you weld the brackets to the bulkhead The anchor bolts for the shock absorbers are screwed on to the brackets 1 Select a suitable bulkhead Refer to the figure on page 197 for distance and access restrictions 2 Measure and mark the locations where the shock absorber brackets with bolts are to be mounted 63 Hi
59. 39 or MPT 331 DuB might be used The MPT 331 Dub might restrict the operation Test certificates Note Once the test engineer has performed or witnessed the performance of the test or part of a test he must sign the appropriate field for each check to certify that the unit or system has passed the particular part of the procedure The use of these fields is optional but we recommend that they are properly filled in for future references If the test engineer is not satisfied with the results he must contact the personnel who performed the installation to have the work rectified and brought to the required standards Visual inspections N A Test and alignments 857 164055 R The following related test procedure has to be completed HiPAP HPR Customer Acceptance Test Refer to the HiPAP Instruction manual HPR Installation manual 183 HiPAP Test procedure introduction In all cases the step by step instructions must be followed if the tests are to be trustworthy In order to verify that the LBL function works properly the following tests must be carried out Run the New LBL array wizard to set up the LBL array Measure baselines in if positioning in multi user LBL MULBL Position the vessel using Transceiver 1 TD 1 Transceiver 1 TD 2 Transceiver 2 TD 1 Transceiver 2 TD 2 Follow the procedures and fill in the tables Once the system has been tested sign the signature page last page
60. 4 180 HiPAP 350 8 HiPAP 450 9 HiPAP 500 7 HiPAP processing 14 HiPAP system 10 13 HiPAP transceiver unit outline dimensions 196 HiPAP transceiver unit wiring diagram page 1 200 HiPAP transceiver unit wiring diagram page 2 201 HiPAP transceiver unit wiring diagram page 3 202 210 HiPAP HPR 400 Test and alignment procedures 144 152 Applying power to the system 155 Heading sensor 151 HiPAP HPR 400 transceiver unit 148 Operation Unit Station 146 Purpose 144 Remarks and signatures 156 Roll pitch and heave sensor 149 Test and alignment 145 Test certificates 144 Visual inspection 144 HiPAP HPR Customer Acceptance Test 157 Hull unit Transducer 1 160 Hull unit Transducer 2 162 Operator unit 164 Printout on printers 171 Purpose 157 Remarks and signatures 177 Simulator training mode 166 Spare parts 176 Test and alignments 158 Test certificates 157 Transducer 1 using a transponder 167 Transducer 2 using a transponder 169 Visual inspections 158 Hoist Control Unit 10 How to close the APC 1x unit 33 How to open the APC 1x unit 33 HPR 1 180 HPR 400 144 HTC 10 1 42 HTC 10 computer 78 AC input voltage select switch 90 Connections 90 Digi board serial lines 90 Keyboard connector 90 Mouse connector 90 Power supply fan 90 Socket for ac power cord 90 Technical details 90 TMC Address control signals 90 TMC Databus 90 TMC responder cont
61. 5 STP cable can be used directly from APC 1x to the HiPAP HPR transceiver unit 128 857 164055 R Single Dual Net HiPAP transceiver unit Dual Net connection Dual fibre optic net The connections for a dual fibre optic net to a HiPAP transceiver is illustrated in the figure below 25 oO 31 HiPAP Transceiver 1 Backplane a A TB 1 D COM 3 HPR 5 souT OR 1 SINL GN 3 SINL BK 7 SOUT L 9 GND RS 422 NET B EJ 45 From 3H Power 2 Ethernet a filter 4H TPM15RC converter RX Fibre optic TX from Main NetA EXC 0015 TX Fibre optic RX from Main Net A J 45 10 BASE T Ethernet Fibre optic TX from Main Net B converter 10 BASE FL i EXC 0015 Fibre optic RX from Main Net B Cd4549e Figure 50 HiPAP transceiver unit dual fibre optic net connection 857 164055 R 129 HiPAP 130 Dual copper net The connections for a dual copper net to a HiPAP transceiver is indicated on the figure below The net connections are taken directly from the P2 NET A and P8 NET B To access the Dual Net the transceiver unit controller the HTC 10 computer must be removed Cable from field Cd 31060 CATEGORY 5 AA HiPAP mm NH Transceiver PARZ wt backplane y P4 PAR BH 4321 o1 o gt PARS BR B amp m 12343670
62. 7 164055 R HiPAP Terminal Block Converter TBC diagram HCPL2630 d 1 1 LK DS8922 LK15 e aL o o 2 Jom pot E 3 4 DL Las Dor ELL 3 Ki pz a2 9 lom 002 gt 1N4148 Doz p 16 i RI R01 U3 15 zu 8 R5 PL 8 1K MAXZ33 ip RZ RU 2 5 ps od UL 110 S ENT sta 120 5 RH R10 ENZ 19 20 Z Rza RZ0 8 it UL Bit Gm p0 E Vv TZ La Hrs El 4V2 U2 od LK7 LKS oo LK3 O O LK2 O O R1 LK4 TB50 e L3 o o or LK9 1K LK6 o o i o 0 4 omw LKLO Tx 737 m LKLL LKL Tego 4 o op NCOUT o o DO 0782 LKZ px LKLI gx 232 eo o IN LKL SYNc_IN R4 K a 1870 o C3 10K 2N2222A eal CX Montert Loddeside ov kort LKB 1850 2D o o PX TBI Note All measurements are in mm Cd4838x Page 1 0 1 The drawing is not in scale N A 204 857 164055 R Dual Net connection diagram Drawing file P7 GND 5V Co BK R HiPAP Transceiver backplane P6 P2 Category 5 WwW Pari BL 1 3 Par2 OR
63. 7 164055 R Keyboard Trackball Display 857 164055 R Technical specification Vibration Range 5 100 Hz Excitation level 5 13 2 Hz 1 5 mm 13 2 100 Hz 1g Protection Degree of protection IP 67 Weight 0 5 kg Cable length 1 5 m Degree of protection IP 65 gt See also drawing on page 195 Weight 1 5 kg e Cable length 2 8 m Degree of protection IP 64 gt See also drawing on page 195 gt Outline dimensions see drawing on page 196 For more information refer to separate manual supplied with the display 67 HiPAP Transceiver unit 68 This section includes the technical data for the transceiver unit These data are identical for both the HiPAP 500 and the HiPAP 350 transceiver units Dimensions Width cabinet 525 mm e Height cabinet 713 mm overall 919 mm Depth overall 566 mm Weight approx 55 kg depending on number of PCBs fitted gt See also drawing in the Drawing file section on page 193 Power Voltage 230 Vac The power supply to a HiPAP transceiver unit must be kept within 10 of the unit s nominal voltage 180 264 Vac The maximum transient voltage variations on the main switch board s bus bars which could occur except under fault cond itions are not to exceed 15 to 20 of the nominal voltage e Frequency 50 60 Hz Inrush max 500 W Nominal 250 W Operating temperature Standard no cooling door 0 to
64. 9 20 21 22 23 24 26 27 28 29 3 SGRRE AR 39 4 42 43 45 47 49 51 BaP aR 7 59 6a 61 82 63 64 PIN NUMBER WITH X ARE ON FLATCABLE CONNECTOR PIN NUMBER IN SCHEMATIC AND IN SILK SCREEN HAVE NO X TMC BACKPLANE 64p F CABLE FLATCABLE amp 4p F CABLE CONNECTOR 380 100124 CONNECTOR P3 1 SU Pit 1 P3 2 83 wm m Pli 2 ABI P3 3 on Pll 3 E oi 4 P3 5 S u PH 5 P3 6 59 PH 6 AB3 P3 7 55 PI 7 GND P3 8 57 m Pi 8 ABA P3 9 E ENS os PT P3 10 69 m ngs PII 10 ABS P3 11 50 PH 11 GND P3 12 5 mm Pii 12 ABG P3 135 462 m m Pi 13 P3 14 6 PH 14 P3 15 50 PH 15 GND P3 16 5 PI1 16 P3 17 4 mw ES a pii 17 GND P3 18 WD a Pit 18 PS 19 45 3 PH 19 CND P3 20 us ANTO PI 20 P3 21 40 ENS Pit 21 P3 22 43 ma PI 22 AB11 P3 23 upm PI 23 GND P3 24 41 PI 24 ABI2 P3 25 40 OND Mi 25 P3 26 A Pii 26 P3 27 39 PH 27 GND P3 28 Gn Aid PI 28 P3 29 3 Pit 2D GND P3 X GS it 30 P3 31 G0 eH 31 GND P3 32 69 ax Pit 32 P3 33 GDww e pi 33 GND P3 34 31 WAX Pil 34 P3 35 30 mmea PII 35 P3 36 28 PIT 36 a i TXEN P3 37 eym m Pii 37 GNO P3 38 27 PI 3B TOKX ES P3 40 25 PIT 40 RESX P3 41 0 GND PI 41 P3 42 23 TIFI Plt 42 P3 43 22 PIT 43 GND P3 44 21 PIT 44 SYNCX P3 45 QD g
65. A slow blow Ensure all power to the transceiver unit is switched off before attempting the operation described below The mains power plug must be disconnected before the POWEC unit can be removed from the transceiver unit To achieve this 1 Remove the service panel from the unit 2 Withdraw the POWEC unit as far as possible and then put your hand into the space left by the service panel and disconnect the plug The mains plug must be reconnected by reversing the procedure when replacing the POWEC unit into the transceiver unit Connectors Two 48 pin connectors and one standard 3 pin mains power input connector are located on the rear of the unit 85 HiPAP Note 86 Main control panel General The main control panel is located to the right side of the rack The main control panel holds from the top A standard earthed mains power socket Anearthing bracelet socket e A double pole breakerCostel power supply power rof the Responder module RTB The panel is a plug in unit secured in position by two thumb screws The power socket is only to be used to power measuring instruments Technical details Power requirements 230 Vac 50 Hz mains supply Power output 230 Vac 50 Hz supply to instruments LEDs The Main control panel holds no LEDs Switches The main control panel holds one double pole breaker mounted on its front panel This breaker is the main power switch for the transce
66. CI board holds no switches Links The BlueStorm PCI board holds no links Connectors One PCI connector One VHDC1 68 female connector for the serial lines The serial line cable is a split cable with eight cables one for each of the com port connectors 857 164055 R 857 164055 R Circuit board descriptions Figure 23 Serial lines cable e COM 2 COM 3 COM 4 and COM 5 are RS 232 COM 6 COM 7 COM 8 and COM 9 are RS 422 75 HiPAP 76 Ethernet board Manufacturer http www intel com The Desktop Adapter board is a commercially available Ethernet board It is compatible with Fast Ethernet and Ethernet This is a Repair by replacement item If the board develops a fault the entire board must be replaced LEDs The PRO 1000 GT Desktop Adapter board holds no LEDs Switches The PRO 1000 GT Desktop Adapter board holds no switches Links The PRO 1000 GT Desktop Adapter board holds no links Connectors Three edge connectors to connect it into the motherboard One standard RJ 45 for external Ethernet connection 857 164055 R Circuit board descriptions 857 164055 R ATI Radeon Video adapter board Manufacturer http www ati com The ATT Radeon is a commercially available video adapter board This is a Repair by replacement item If the board develops a fault the entire board must be replaced LEDs The ATT Radeon board holds no LEDs Switches The ATT Radeon board h
67. Connectors 95 SDP 1 Securing and terminating the cables 99 Serial I O board 94 Serial lines 107 Serial to Dual Net converter 25 56 95 Serial to Dual Net converter SBC 400 42 Shock and vibration 133 Signal cable 105 Signal cable to responder 112 Simulations 28 Software upgrade 3 30 Spare parts 142 Acoustic Positioning Computer 142 Display 142 Keyboard 142 Keyboard cable 142 Stationary operator station 142 Trackball 142 Transceiver units 143 Special tools 31 SSBL 1 SSLBL 1 Stand alone APC 1x computer 13 Standard 19 rack 13 Standard tools 31 Status LEDs for10BASE FL connector 26 Status LEDs for10BASE T connector 26 Supply conditions 4 Switch settings 96 APC 1x computer 96 Display unit 96 HTC 10 Digi board 96 Synchronization line for Dual HiPAP 119 System description 7 System principles 14 System units 10 Systems overview 7 857 164055 R Index T Temperature protection 141 Terminal Block Converter 118 Terminal Block Converter TBC diagram 203 TMC IL 91 TMC II board replacement 52 Tools 31 Trackball 10 13 19 39 66 105 Traditional troubleshooting 28 Transceiver memory control board 91 Connectors 93 LEDs 92 Links 92 Switches 92 Test points 93 Transceiver Unit 10 21 53 67 Backplanes 42 44 Connection diagrams 110 Dust filters 57 Dust filters types 57 External connections 21 Fan rack 42 44 Fuse
68. D ove ees Eos do AS A Le tA ES 142 Operator sPlon e y phe Gi Xe RR eG LORE wR ES 142 Transceiver Units curia a da dee vig T 143 857 164055 R VII HiPAP HIPAP HPR 400 TEST AND ALIGNMENT PROCEDURES 144 Introduction nro Shee ia paa S RR e ex ead CESAR OIUPLS 144 PULPO SS NS o ae 144 TesSE Cert A epu ces VICO voee nh oid cee UP aie 144 Visual inspection 2262s oRERIAGOAEEESURTOKRROAGAS ia 144 Test d alipniment 0 ex TREES Oe We S MR GIN D PX 145 Test procedures introduction uu uos cave duce ges HII vues WS 145 Operation unit SULIOIT4 eoe ade pe SR E EUREN a enia OR Bene PUR Ee 146 HiPAP HPR 400 transceiver unit 2 0 0 0 eee eee eee ee 148 Roll pitch and heave sensor 2 AS A eus IR RUE IR 149 Heading SensoE iuo AA IC QUE ena T WEE 151 Cabling iu vci ae whoa Static EAGAN ENS DENIM AE NOME Ste 152 Applying power to the system eeeeeeeeeee eh 155 Remarks and signatures ooo eem y RI aa dE TEE 156 HIPAP HPR CUSTOMER ACCEPTANCE TEST 157 Introd OI a ce See DE Rad c ed AES PE RI wae reer 157 PURPOSE sue xo e RR ORE Sd MEO cas 157 Test certificats iia a epEEA ee ERE 157 Visual mspectioDSa 4 vato ny Roe eu HYS A eL NER I 158 Testand alignimenis oexoncer sow tR Sex E Sots XE 158 Test tesults 222i ase ec RR eve ded ee ie ee rua ata 158 Test procedures introduction 0 0 0 eee eee ee eee 159 Hull unt Transductor ages Hd SHS ae AE OTS 160 Hull nit Transducer 2 vo etie A AAA eae
69. Instruction Manual KONGSBERG HiPAP High Precision Acoustic Positioning 857 164055 HiPAP High Precision Acoustic Positioning Instruction Manual About this document Renamed computer to APC 1x Reduced cable gland information Updated Transceiver unit wiring diagram to rev C Minor correc tions in the text O 2006 Kongsberg Maritime AS All rights reserved No part of this work covered by the copyright hereon may be reproduced or otherwise copied without prior permission from Kongsberg Maritime AS The information contained in this document is subject to change without prior notice Kongsberg Maritime AS shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this document Kongsberg Maritime AS Strandpromenaden 50 Telephone 47 33 02 38 00 E P O Box 111 Telefax 47 33 04 47 53 N 3191 Horten www kongsberg com Norway E mail subsea kongsberg com KONGSBERG Instruction Manual Additional manuals Display manual Separate manual supplied with the display This is not a Kongsberg Maritime document Keyboard manual Separate manual supplied with the keyboard This is not a Kongsberg Maritime document Remarks References Further information about the HiPAP system may be found in the following manuals e APOS for HiPAP Instruction Manual HiPAP hull units Instruction Manual The reader The m
70. LBL is going to be tested measure the baselines tick Continue with measure baselines For normal LBL do not tick the box 11 Assign LBL positioning to the vessel Positioning LBL positioning 12 Start positioning in LBL 13 Run Runtime calibration Log 200 samples and update the array 14 Observe in the numeric view the range residuals are less than 1 meter 186 857 164055 R APOS LBL MULBL Customer Acceptance Test Calibration checked LBL positioning has been checked according to the procedures defined Comments concerning inaccuracies and faults have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 857 164055 R 187 HiPAP LBL Positioning General This test must be done when the vessel in a position to get the best transponder replies This is normally the centre of the array The result is greatly dependent on the array geometry number of transponders in the array and sound velocity data Procedure Checked Select Positioning LBL Positioning Enable Auto exclude Use Transducer parameters as Depth measurement Select the transducer to use For HPR 400 systems make sure the position calculation is based on ranges only For HiPAP systems use both ranges and angles Select Activate to start positioning 4 Ranges are m
71. PAP Warning Caution 64 3 Remove the brackets from the shock absorbers by removing the 16 nuts four for each shock absorber There is no need to remove the shock absorbers from the cabinet 4 Weld the brackets to the bulkhead Clean the welds and brackets and paint them with the appropriate preservation mediums 6 Once the paint is dry lift the cabinet into position and align the shock absorbers onto the the bracket bolts 7 Start with the upper shock absorber and bolt the shock absorbers to the brackets Use shake proof washers and tighten the nuts to a torque of approximately 50 Nm Ensure the correct nuts and washers are used Ensure that all the power supplies are switched off and the fuses removed before attempting to connect the cables 8 Connect the cables Refer to the Drawing file section on page 193 for the wiring and interconnection diagrams 9 Once all the cables have been connected and the installation has been checked remove all foreign matter from the cabinet and close the door Do not attempt to run the system before the checks listed in the Test and alignment procedure have been completed gt Test and alignment procedure refer to page 145 Cooling unit option As an option the HiPAP transceiver door can be fitted with a cooling unit Connect the cooling unit power plug to the power socket on the Main control panel Refer to the drawing in the Drawing
72. PC Ix power Remove the top cover from the APC Ix Use a suitable box spanner and remove the four nuts that secure the hard disk drive onto the disk drive chassis Lift the hard disk unit off the chassis Disconnect the two plugs The hard disk unit can now be removed from the APC 1x To replace the unit follow the above procedure in reverse For further details regarding formatting and configuration of the new hard disk please contact Kongsberg Maritime Replacing the DVD unit To remove the DVD unit disk drive unit proceed as follows 1 2 3 6 7 8 Switch off the APC 1x power Remove the top cover from the APC 1x Use a pozidrive screwdriver and remove the six screws that hold the disk drive chassis into the APC 1x unit Four screws are located in the front of the unit behind the drive unit cover plate Two screws are located in the rear of the unit above the connector panel Refer to figure on page 36 Carefully lift the disk drive chassis out Remove the eight screws four on each side holding the DVD unit into the chassis Lift the drive unit out Disconnect the two plugs The DVD unit can now be removed To replace the unit follow the above procedure in reverse 37 HiPAP Replacing the power supply To remove the power supply unit proceed as follows 1 Switch off the APC 1x power 2 Remove the top cover from the APC Ix 3 Use a pozidrive screwdriver and remove the five screws that
73. Refer to figure on page 107 The power supply selector switch must be set to the appropriate mains supply voltage 115 or 230 Vac 857 164055 R 857 164055 R Single Dual Net Connector pin allocations The setup and use of the APC 1x Ethernet lines are controlled via the system software Ethernet The Single Dual Net is connected to a RJ45 socket 10baseT connector The pins are allocated as follows 8 E WiiesBue 8 E eem AA WiesBewn On Eem Top male 1 8 E T Front Front male female 1 8 Cd5035 Figure 48 Ethernet RJ45 socket 10baseT 127 HiPAP APC 1x Dual Net connection The APC 1x connections for Dual Net is done via two connectors NETA The RJ45 connector from NET A is connected to the Main Net A NETB If dual net is used the RJ45 connector from NET B is connected to the Main Net B Category 5 W 5 Contact opening Front view ru NETA To Main NET B Option Cd5037a Category 5 STP Patch cable Figure 49 APC Ix Dual Net connection Depending on the Main Net implementation the RJ45 connector could be connected directly to a HUB or a Patch panel If a fibre optic net is used a fibre optic Ethernet converter is to be installed and the RJ45 connector is then connected to this converter When no other units are connected a Category
74. Z NvA8 9 Sc QNOAH NOAH g ONOAH NYAR S E s yap zd id al aa Ks sro ad hu 8 DAMOS ZU NVAB z ae z aNo z NVAB 1 m ONO t NO Sd NOL 330 NO Pld Zid 3 0834 L 733 r v d sco y IdMOVEONVEL v0 680 Z8 ces TLLSLOTSE el 3 AVY zlz 5 C100L0 0Z ie p yaya OND 9v t FH t 1 9v v QN NI JY AOLZ 3 TIVLSNI A07T DIL YINYOISNVAL N3HM Q3AOVGM S9NU233NNDO 15340 Note Cd31023ax Page 103 All measurements are in mm 220158 Rev C The drawing is not in scale 201 857 164055 R HiPAP HiPAP transceiver unit wiring diagram page 2 Note TMC amp 4p F CABLE FLATCABLE CONNECTOR 488 103031 380 102521 P21 ats MT Al P2 2 me 20 2 7 QO a P2 3 PB 3 3 O81 wm P2 4 w OND 14 4 SO un p2 5 m 092 5 082 P2 6 OND Je e QO m P2 7 283 oes P2 8D g g LOO un P2 9 084 9 s DB4 P2 Dm 9 hio J10 9 ue P2 11 mE 114 11 OBS P2 12 90 Jip 19 OND ae P2 13m 2088 13 13 1 DEB o P2 14 me NO 144 14 END ue P2 15 DB7 15 15 087 P2 16 e 9ND ig 16 NO P2 17m D98 17 17 088 mm PZ 18 me END 18 18 END P2 19 m D89 J19 19 OBS P2 20m 9 5p zo 1 KO P2 21 mu 2810 5 71 0810 a P2 22m END 22 22 GNO p2 23m DBI 55 DB P2 24m END 24 24 D m P2 25 DB12 as DB12__ P2 20m D 75 76 90 m P2 27 me 9813 97 97
75. a yo Drive 2 7 10 DO 1 Di CJ my a a 5 Latch 3 OYN 4 Da us 6 Ve Drive 3 10 7 u5 a o DRY y a WR 8 One shot U2 g GND 3 g 10 98D y t Drive 4 18 4 8 E il D1 Ga SL 5 5 ms 4 5 P1 P2 P3 Figure 28 Responder Terminal Block block diagram 90 24V 2 Trig 1 a Pulse 24 V peak e Power 24 V 24V Trig 2 GND 24 V Trig 3 GND 24V Trig 4 GND 857 164055 R Circuit board descriptions HTC 10 computer General A HTC 10 computer is used in the transceiver unit to perform the transmission and reception signal processing calculations Technical details Outline dimensions HxWxD 110 x 437 x 411 mm Weight 9 kg Power requirements 230 Vac 50 Hz Connections The connections to the HTC 10 computer are as follows ote OJO Figure 29 HTC 10 computer rear mounted connectors The features are as follows A P6 TMC Il Sync signals option G AC input voltage select switch P7 TMC II Responder control signals B VGA video connector H Power supply fan C TMC I Address control signals I Keyboard connector D TMC II Databus J Mouse connector E Digi board serial lines K COMI F Socket for ac power cord L CON2 857 164055 R 91 HiPAP 92 cd5992 Transceiver memory control TMC II board General The TMC II board is locat
76. aced on a desk or on a suitable shelf The transceiver unit is installed close to the hull unit Desktop system The LCD display the APC 1x computer the keyboard and the trackball sit on a desk top or a purpose built shelf The transceiver unit is installed close to the hull unit 2 Integrated in the same operator console as a Dynamic Positioning DP system COS controller is used 13 HiPAP HiPAP system principles General The HiPAP system provides accurate positions of subsea targets such as Remotely Operated Vchicles ROVs towed bodies or fixed transponders HiPAP processing The HiPAP system determines the position of a subsea target transponder or responder by controlling a narrow reception beam towards its location The system uses a digital beam former which takes its input from all the transducer elements The system uses a number of wide fixed beams to generate an approximate position for the target Once this is achieved it uses data from all the elements on the hemisphere facing the target to compute the narrow reception beam and optimise the directional measurement The range is measured by noting the time delay between interrogation and reception The system will control the beam dynamically so it is always pointing towards the target The target may be moving and the vessel itself is affected by pitch roll and yaw Data from a roll pitch sensor is used to stabilise the beam
77. aintenance information is intended to be used by a trained maintenance technician or engineer with experience of electronic and digital circuitry computers and electromechanical design The level of information is based on Kongsberg Maritime s maintenance philosophy The onboard technical personnel shall with the help of the documentation and the system s built in test functions be able to identify malfunctions locate the fault and replace major parts modules and components on the Line Replaceable Unit LRU level He she will however not attempt to repair the LRUs The installation information is intended for the design and installation engineers at the shipyard performing the installation The information is supplied as the basis for the shipyard s own installation drawings applicable to the vessel On completion of the installation this section may be used for reference purposes during system maintenance Note Distributed copies of this manual will not be updated 857 164055 R I HiPAP Caution II High voltage safety warning The voltages used to power this equipment are potentially lethal Even 110 volts can kill Whenever possible the following precautionary measures should be taken before any work is carried out inside the equipment Switch off all high voltage power supplies Check the operation of any door interlocks and any other safety devices Completely discharge all high voltage capacitors
78. air transportation may be applied to units containing certain types of batteries The units should be checked and the regulations investigated by the packer shipper before the unit is dispatched Local transportation All local transportation must be carried out according to the same specifications as for the initial delivery In general all units must be handled with care The carton or case containing the equipment must be kept dry at all times and must be sheltered from the weather It must not be subjected to shocks excessive vibration or other rough handling The carton or case will normally be marked with text or symbols indicating which way up it is to be placed Follow any instructions given and ensure the case is always placed with its top uppermost The carton or case must not be used for any purpose for which it was not intended step table etc and in the absence of other information no other cartons or cases must be stacked on top of it 857 164055 R Equipment handling Lifting A heavy crate will normally be marked with its weight and the weights of other cartons or crates will normally be entered on the packing list Always check the weight of a crate before attempting to lift it Always use lifting apparatus that is certified for the load Heavy units may be equipped with lifting lugs for transportation by crane within the workshop or installation area Before a crane is used check The
79. amage may be caused to the transceiver unit if the wrong fuse or anything else is used Fuse replacement 1 Switch off all external units and systems connected to the HiPAP system 2 Open the transceiver unit front door 3 Switch off power to the unit use the main breaker 4 If the suspect fuse is located on the POWEC power supply gt refer to Removing the POWEC power supply on page 48 5 Remove the supply from the transceiver unit 6 If the fuse is on the RPC board refer to Removing the responder controller on page 47 7 Remove the RPC board from the transceiver unit Replace the blown fuse s with a fuse with correct size and type 9 Replace the board unit into the transceiver unit 857 164055 R Caution Caution 857 164055 R Maintenance 10 Ifthe main breaker has tripped remake the breaker Release the switch immediately It is made so it can trip again if necessary 11 First return power to the HiPAP system then to the other external units If when a fuse is replaced it blows or trips again when power is switched on to the system a more serious fault exists Do not replace the fuse s a second time till the fault has been found and corrected 12 Close the transceiver unit front door 55 HiPAP Cooling unit optional The cooling unit is located on the front door if fitted Refer to drawing on page 200 No maintenance is required apart from keeping the unit clean The coolin
80. an appropriate rack must be provided by the customer Unit location The APC 1x unit must be easily accessible during operation of the system Logistics Safety Refer to the safety warning in the front of this manual Personnel Minimum 2 trained mechanical electrical fitters Ship location No special requirements The watertight integrity of the vessel will not be effected Special tools None 19 rack installation The APC 1x is supplied with a rail kit for rack mounting gt See also drawing on page 199 1 Mount the rails and brackets onto the APC 1x unit Use the bolts and washers provided 2 Follow the procedure provided by the rack manufacturer and mount the APC 1x unit into the rack 3 Place the keyboard and trackball on a suitable desk or shelf close to the APC 1x unit 4 Connect the cables 60 857 164055 R Note Note 857 164055 R Installation Desktop installation The APC 1x unit keyboard and trackball must be placed on a suitable desk or shelf and secured in position using the mounting brackets provided Ensure that the desk shelf is strong enough to support the weight of the units Check that you can operate the system comfortably before securing the units in position Refer to technical specifications on page 66 for the weights of the units and check the strength of the desk shelf before placing the units Remember that vertical accelerations due to vessel pitch roll and
81. ance from subcontractors when applicable Excessive waiting time resulting from delays caused by the shipyard will be charged to the shipyard HAT and SAT are performed according to Kongsberg Maritime test procedures Guarantee period The guarantee period for the system as specified in the contract normally begins as soon as acceptance documents have been signed 857 164055 R System description SYSTEM DESCRIPTION Introduction This section presents the standard HiPAP units and the standard configurations of an operation station Systems overview HiPAP 500 857 164055 R All HiPAP systems have common software and hardware platforms and thereby offer the same kind of additional functionality and options The following HiPAP systems are available HiPAP 500 HiPAP 350 HiPAP 450 The HiPAP 500 has a full spherical transducer body including 24 transducer elements This model has close to full accuracy in the half sphere coverage sector and is the preferred system where the best possible performance is required The HiPAP 500 transducer has a diameter of 392 mm and will be installed with the 500 mm gate valve Cd31026 HiPAP HiPAP 350 The HiPAP 350 has a spherical transducer with a cylindric body including 46 transducer elements This model has good accuracy in the 60 coverage sector and is suited for operations where the major positioning targets are within this sector The HiPAP 350 tr
82. ane 120 857 164055 R 857 164055 R From transceiver backplane COM 1 2 P7 1 9 pin female p7 3 HTC 10 From transceiver backplane Cable layout and interconnections External sync CoN O TBC NUORA FT OUT lt 4 y Normally 1 OUT no light mH IN Ld Normally H GND closed External Cd4837 nnection Nippel transceiver connectio Figure 44 TBC used for external synchronization gt The TBC diagram indicating the links refer to page 204 Trigger puls 5V OV 1 mS gt The TBC link setting for synchronization input is as follows LKI ON LK3 OFF LK5 OFF LK7 OFF LK9 OFF LK12 OFF LK15 ON LK2 LK4 LK6 LK8 LK10 LK13 LK16 OFF ON ON ON OFF OFF OFF Kll ON LK14 ON Additional synchronization inputs Option If more synchronization signals are needed an additional Terminal Block Converter TBC can be mounted in the transceiver unit next to the TBCs that is already installed The link settings are the same as for the standard external synchronization 121 HiPAP From transceiver backplane P7 1 5 V COM 1 2 RTS 7 _ DSR 6 GND a al 9 pin female p7_3 5 External sync He OUT OUT 4 aa E 31 GND H L IN HTC10 From transceiver backplane 122 Cd4840 Nippel transceiver
83. ansducer has a diameter of 320 mm and will be installed with the same 350 mm gate valves as the existing HPR systems It may also be installed with the 500 mm gate valve 857 164055 R System description HiPAP 450 The HiPAP 450 system has the same operational and technical performance as the HiPAP 350 system Refer to page 8 for more information The HiPAP 450 transducer is the same unit as the HiPAP 500 but only the 46 lower sector elements of the sphere are activated and in use The HiPAP 450 uses the same hull units as the HiPAP 500 Refer to page 10 for more information HiPAP 500 transducer head Upgrade to HiPAP 500 The HiPAP 450 can be upgraded to full HiPAP 500 performance This is done by e Installation of 6 additional Transmitter Receiver Boards in the transceiver unit e APOS software upgrade 857 164055 R 9 HiPAP System units Note Note 10 A HiPAP system consists of the following units Operator station comprising same for all HiPAP systems LCD display APC 1x computer Keyboard and trackball Transceiver unit system specific HiPAP 500 Transceiver Unit also used for the HiPAP 450 system HiPAP 350 Transceiver Unit Hull unit system specific HiPAP 500 Hull Unit also used for the HiPAP 450 system HiPAP 350 Hull Unit Hoist Control Unit same unit for all HiPAP systems Remote Control Unit same unit for all HiPAP systems The
84. automatically becomes fully responsible for the equipment unless otherwise stated in the contract This responsibility covers the storage period before installation the actual installation commissioning and the period between the completion of the commissioning and the acceptance of the equipment by the end user normally the owner of the vessel or platform into which the equipment is to be installed Project management Project manager Kongsberg Maritime AS will normally appoint a dedicated project manager for the delivery project The manager will follow up the installation and delivery and will be the installation shipyard s and end user s point of contact Installation performed by Kongsberg Maritime Kongsberg Maritime AS will assist during the installation if specified in the contract or requested by the installation shipyard or customer Before any installation work by Kongsberg Maritime AS can begin all cables at least those which are in any way connected with the system must be run and connected to their respective terminations These cables together with the transducer installation will then be checked by the Kongsberg Maritime AS engineers before they are used Depending upon the availability of electrical power either from the generators on board or from ashore the equipment related to the system and the various parts of the system will be tested during the Setting to Work STW period This requires that interfac
85. ble If the units are not damaged check the humidity absorbing material If required dry or replace the bags then repack the unit s according to the packing instructions 135 HiPAP Note Caution 136 General unpacking procedure Normal precautions for the handling transportation and storage of fragile electronic equipment must be undertaken If the unit is not to be prepared for immediate use you may consider storing it unopened in its original packing material However it may be useful to open the case to check its contents for damage and retrieve any accompanying documentation Check the carton before opening it to ensure it shows no signs of dropping immersion in water or other mishandling Ifthe carton shows signs of such damage refer to the paragraph covering Inspection on receipt Place the carton on a stable work bench or on the floor with the top of the carton uppermost e In the absence of other instructions always open the top of the carton first The contents will normally have been lowered into the carton from above so this will usually be the easiest route to follow Care must be used when opening the carton to ensure the contents are not damaged Do not use a knife to open cardboard cartons the contents may lie close to the surface and may be damaged by the blade e If the carton has been closed using staples remove the staples from the carton as you open it This will reduce t
86. block diagram LEDs The TMC II holds no LEDs Switches The TMC II holds no switches Links The TMC II holds the following links STI Reset Open SI2 MCBI MP Closed e ST3 RXB Serial line 2 interface 80960 Open e ST4 CTSA Serial line 1 interface 80960 Open e STS TXB Serial line 2 interface 80960 Open ST6 RTSA Serial line 1 interface 80960 Open e ST7 S IDSEL To 80960 Not used Open ST8 S REQ5 To 80960 Not used Open STO LRST Terminate to GND Not used Open e STIO D C Terminate to GND Not used Open e SK11 XFO Not used Open indicates active low 93 HiPAP 94 Test points The following oscilloscope test points are available TP1 30 Not mounted for internal use only TP31 S CLK PCI clock e TP32 5V e TP33 GND Connectors The TMC II has the following connectors e PI PCI PC bus interface e P2 32 bit data bus to TRB boards e P3 16 bit address bus and control signals to TRB boards e P4 DSP emulator plug e P6 Synch plug e P7 Responder control plug e P10 80960 Debug Interface Not used Pll Serial line 1 interface 80960 e P12 Serial line 2 interface 80960 e P13 LED indicators e P14 Frequency generator programming connector 857 164055 R 857 164055 R Circuit board descriptions Serial I O board Digi board Manufacturer http www digiboard com General The Digi board is a ISA bus plug in board and is located in
87. ce can cause localised overheating and it can also puncture insulating layers within the structure of the device This may deposit a conductive residue of the vaporised metal on the device and thus create a short circuit This may result in a catastrophic failure or degraded performance of the device ESD Protection during transport and storage Sensitive electronic equipment must be transported and stored in protective packing bags boxes and cabinets The equipment must NOT be transported or stored close to strong electrostatic electro magnetic or radioactive fields Unpacking and servicing ESD sensitive equipment If it is necessary to open and touch the electronics inside the boxes cabinets then the following precautions MUST be taken The working area must be covered by an approved conductive service mat that has a resistance of between S50kQ and 2 MQ and is connected directly to a reliable earth point via its earthing cord 141 HiPAP Caution The service personnel involved must wear a wrist band in direct contact with the skin connected to the service mat Printed circuit boards and other components should be placed on the conductive service mat during installation maintenance etc If for any reason it is necessary to move the circuit board or components from the conductive service mat they must be placed in an approved anti static transportation container e g static shielding bag before transportat
88. ces must be inspected for signs of corrosion eg flaking bubbling paint stains etc Damaged or suspect areas must be cleaned prepared and preserved using the correct preservation mediums for the unit The mediums to be used will usually be defined in the units maintenance manual All surfaces must be inspected for signs of corrosion eg flaking bubbling paint stains etc Damaged or suspect areas must be cleaned prepared and preserved using the correct preservation mediums for the unit Open the unit and using a vacuum cleaner remove all dust etc from the unit Great care must be taken to ensure the circuit boards and modules are not damaged in the process Mechanical units If a mechanical unit may have been exposed to a salt atmosphere while it was in use it must be thoroughly cleaned both internally and externally to prevent corrosion If the construction materials and type of unit permits wash the unit using a high pressure hose and copious amounts of fresh water Examples The lower parts of hull units outside the hull Subsea units Ensure that all traces of mud and marine growth are removed Use a wooden or plastic scraper to remove persistent growth barnacles etc On completion dry the unit thoroughly Do not use a high pressure hose in the vicinity of cables or transducers Do not use sharp or metal tools on a transducer face If the materials or type of unit prevents the use of a high pressure hose wi
89. creen 60 V Terminated in a 9 pin Delta connector in both ends Maximum length 1000 m External synchronization Yard supply e 2x2 0 5 mn overall braided screen 60 V Maximum length 20 m Braided grounding cable Kongsberg Maritime supply HiPAP 350 system Transducer cable from transceiver unit to transducer Kongsberg Maritime supply The transducer cable is described in the HiPAP hull units Instruction Manual 857 164055 R Cable layout and interconnections Transceiver unit interconnections 857 164055 R Overview The transceiver unit normally contains four RS 422 serial lines available on terminal block 1 If a system needs more than four serial lines an additional Digi board can be installed in the Transceiver computer HTC 10 and connected with an optional cable to terminal block 2 This option can be RS 422 or RS 232 depending on the Digi board installed and the cable connected to terminal block 2 Cables are included with the transceiver unit H 230 Vac to the transceiver unit X Braided grounding cable 115 HiPAP Cables J One separate cable is required for each responder you connect to the system The HiPAP end connects to the Responder Terminal Block RTB in the transceiver unit The 24 Vdc connected to pins 1 and 2 on the RTB is supplied by a dedicated power supply mounted in the Main Control Panel in the transceiver cabinet
90. d 2 Good communications must be established 3 Ensure the cable to be tested is not connected to any power source Ifa cable terminates in a plug at the unit the test will be more easily conducted if the plug is disconnected from the unit 4 Select one pair of cable cores and check that the cores are connected to the correct terminals in the unit plug 5 The tester then connects his continuity tester to the two terminals in question and checks the continuity Ifa low resistance exists between the two cores this may indicate the cores are connected to circuits or units with low internal resistance If this 1s the case disconnect the cores from the terminal block and test again The resistance should be nearing oo Q if so 857 164055 R Test and alignment procedures 6 The assistant then shorts the two cores together and the tester repeats the test The Resistance should be approximately 002 7 The assistant then removes the shorting strap and the resistance should go up to approximately oo Q again 8 The tester then checks each core s resistance to ground this should be approximately oo Q depending on the cable and unit s and each core s resistance to all the other cores in the cable this should be approximately oo 2 9 Assuming the test results are correct the cores must be reconnected to the terminal block if they had been removed and the terminals checked to ensure they are correct and tight
91. d in this manual Perform the installation removal and replacement of modules and parts described in this manual This set should at the minimum contain the following tools in alphabetical order Adjustable spanners Allen key in metric size Flat nosed pliers Grease gun with appropriate nipple connector if required Grounding bracelet Knife Lap jointed pliers Open ended and ring spanners in metric sizes Phillips screwdrivers in various sizes Pozidrive screwdrivers in various sizes Socket set Soldering iron Standard screwdrivers in different widths and lengths Wire cutters Wire stripper A standard electrical tool set may be required to perform repairs to cables etc In addition the normal heavy tools designed for installation work is required The following expendables are recommended Isolating plastic tape Solders Wire straps in different sizes Special tools If special tools are required for a particular procedure they will be listed at the beginning of that procedure 857 164055 R Maintenance APC 1x internal The following units and circuit boards in the APC 1x are defined as Line Replaceable Units LRUs Serial line adapter board Two Ethernet boards Video adapter board Hard disk drive Power supply DVD Recorder unit The APC 1x is based on a commercially available motherboard and the additional boards are standard plug in circuit boards The
92. duplicate supply lines the cables must follow separate paths through the vessel whenever possible Signal cables must not be installed in the same cable tray or conduit as high power cables Cables containing insulation materials with different maximum rated conductor temperatures should not be bunched together that is in a common clip gland conduit or duct When this is impractical the cables must be carefully arranged such that the maximum temperature expected in any cable in the group is within the specifications of the lowest rated cable Cables with protective coverings which may damage other cables should not be grouped with other cables Cables having a copper sheath or braiding must be installed in such a way that galvanic corrosion by contact with other metals is prevented To allow for future expansion of the system all cables should be allocated spare conductor pairs Also space within the vessel should be set aside for the installation of extra cables 101 HiPAP 102 Radio Frequency interference All cables that are to be permanently installed within 9 m 30 ft of any source of Radio Frequency RF interference such as a transmitter aerial system or radio transmitters must unless shielded by a metal deck or bulkhead be adequately screened by sheathing braiding or other suitable material In such a situation flexible cables should be screened wherever possible It is important that cables other than
93. e BIOS configuration menus Note down the settings in all menus Switch off the APC 1x power Turn off all peripheral devices connected to the computer Remove the APC 1x cover 857 164055 R Circuit board descriptions Locate the battery on the motherboard Use a medium flat bladed screwdriver and gently pry the battery free from its socket Note the orientation of the and on the battery Install the new battery correctly Replace the APC 1x cover Switch on the APC 1x Press the F2 key several times during boot to enter the BIOS configuration menus 10 Change the settings to the values you recorded before you replaced the battery 11 Restart the APC 1x Figure 22 Replacing the battery 857 164055 R 73 HiPAP 74 BlueStorm PCI serial adapter board Manufacturer http www connecttech com Introduction This serial adapter board is a commercially available board It is equipped with e four RS 232 e four RS 422 Several cards can be used in the computer to increase the number of outputs available BlueStorm PCI installation for Windows XP The BlueStorm PCI board uses a specific driver on Windows XP This device driver provides an interface between the Windows XP operating environment and a BlueStorm PCI adapter Under Windows XP you can install a maximum of 256 serial ports e Install the driver Test the board Refer to the BlueStorm PCI User Manual Switches The BlueStorm P
94. e coverage area of the transponders in the LBL array Remember the transducer offset when setting up the vessel before the test It is actually the transducer s that needs to be within the array 179 HiPAP The result depends on The array geometry Number of transponders in the array Calibration result Sound velocity data Important aspects Operation area The area the vessel need for manoeuvring defines the operation area This might also influence on the choice of transponder type number of transponders and array radius Cd5931 Figure 52 Example of operation area You must have a good coverage contact from the transponders throughout your operation area 180 857 164055 R 857 164055 R APOS LBL MULBL Customer Acceptance Test Ships system seabed footprint General The transducer footprint on the seabed is determined by the system transducer onboard The figure below shows a narrow wide beam transducer coverage area for a HPR 400 system The narrow beam area is indicated by N and the wide beam area indicated by N W Cd5930 Figure 33 Example of seabed footprints HPR HPR 418 systems with narrow wide transducer narrow beam transducer covers 22 5 in narrow beam and 80 in wide beam Wide beam is more affected by noise than medium beam HiPAP HiPAP 500 systems will cover 100 from the vertical The HiPAP 500 will always make 5 narro
95. e top you can just press into place or pull out when required To remove replace the filter at the bottom air inlet you must remove the coverplate To clean the filters proceed as follows 1 Remove the filter from the unit 2 Clean the filter in lukewarm water 3 Leave it to dry before you re install it 4 When cleaning is no longer sufficient replace the dust filter Types The filters types are as follows Top filter SP 115 size 500 x 20 x 60 mm Bottom filter SP 180 To ensure correct air flow it is important to use the correct filter type 857 164055 R Installation INSTALLATION Overview This section describes the installation of the standard HiPAP units General installation information Note The display and computer should always be secured down to the surface on which they sit to avoid damage in the event of rough weather Note The operator station units must be installed as close as possible to each other The cables between the units must be as short as possible 857 164055 R 59 HiPAP APC 1x installation Introduction The APC 1x unit can be mounted either in a standard 19 rack or on a desk The type of installation must be stated when you order the unit to ensure that rails or mounting brackets are supplied as appropriate e APC Ix units supplied for desktop installation must be mounted as best fit for the user e Ifthe APC Ix unit is to be mounted in a 19 rack
96. easured and the position calculated The RMS residual figure is dependent upon the quality of the calibration The figure is 1 if the measurements are as expected less than 1 if better than expected a value up to 1 3 is acceptable 5 If the system is interfaced to a DP system integrate the LBL position in the DP Verify a stable signal on the DP Fill in test results in the table below Stop LBL positioning Repeat steps 2 6 for all transceiver transducer combinations Stop LBL positioning when done 188 857 164055 R APOS LBL MULBL Customer Acceptance Test Test results LBL positioning test using HiPAP HPR Item to be checked Checked sign Pos LBL array Transceiver 1 TDI transceiver name DPreference Transceiver 1 TD2 DPreference Transceiver 2 TD 1 transceiver name DPreference Transceiver 2 TD2 DPreference LBL positioning has been checked according to the procedures defined Comments concerning inaccuracies and faults have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 857 164055 R 189 HiPAP MULBL positioning General This test must be done when the vessel in a position to get the best transponder replies This is normally the centre of the array The result is greatly dependent o
97. ed inside the HTC 10 The main function of the board Controls the transmitters and receivers on the TRB boards Collects all the sample data Transfers the data to the transceiver PC for digital signal processing The TMC II board is a PCI plug in board containing a digital signal processor DSP and a 80960 CPU system with PCI interface Figure 30 TMC II board Circuit description The DSP is loaded with its program from the Transceiver PC HTC 10 through the PCI Interface connector the 80960 PCI Interface block and through buffers to the RAM memory The TMC II controls all the transmitters and receivers on the TRBs via a 16 bit address bus and a 32 bit data bus control TX RX The TMC II receives sample data from the TRBs and stores the data in the FIFO memory The Transceiver PC HTC 10 is supplied with data from the FIFO memory through the 80960 PCI Interface in DMA mode and processes it as required The system computer is interrupted by the DSP when real data arrives in the FIFO memory 857 164055 R P10 P8 P1 PCI bus Interface S S Buffer Address Circuit board descriptions Buffer Data DSP K P4 al Cd3430b P11 P12 P13 857 164055 R FIFO RAM NT Frequency aa B generator 4 venue Address FS L TWRX pasta y P7 Figure 31 TMC II functional
98. ements 100 Calibrations 28 Changing the filter 57 Classification society 97 Closing the transceiver unit door 44 Commissioning 5 Cooling unit 55 68 857 164055 R Index COS 1 COS controller 13 D Desktop system 13 Det Norske Veritas 97 DGPS 1 Digi board 78 94 Connectors 94 LEDs 94 Links 94 Switches 94 Technical details 94 Test points 94 Digi board replacement 52 Display 19 66 105 Display board replacement 52 DNV 97 Double pole breaker 85 DP 1 13 Dual HiPAP system 15 Dual Net connection diagram 204 Dual net connection diagram 110 Dual net Installation 124 Dust filter 35 Dust filters 44 Dynamic Positioning system 13 E Electrical installation 5 Electro Static Discharge 86 Electrostatic Discharge ESD 140 EMC 105 Equipment responsibility 4 Error detection 28 ESD 86 ESD precautions 140 Ethernet board 75 Connectors 75 LEDs 75 Links 75 209 HiPAP Switches 75 Ethernet converter 26 42 Ethernet converter for fibre optic 25 External peripheral devices 113 External synchronization 119 F Functional tests 28 Fuses 44 G General guidelines 2 GPS 1 GPS Input signal converter 18 GPS Input signals connections 122 GPS resceiver signals 18 Grounding 101 Guarantee period 6 Guidelines for installation 61 H High Precision Acoustic Positioning 144 High voltage safety warning II HiPAP 1 14
99. es to equipment delivered by other subcontractors are ready for integration testing Delays may occur if any of the equipment related to the system is not available for Kongsberg Maritime AS for testing During sea trials the vessel must be at Kongsberg Maritime s disposal when required even though we cannot be held responsible for expenses relating to the running costs of the vessel 857 164055 R Note 857 164055 R Introduction After completion of the commissioning the equipment should be officially handed over to the end user and the appropriate documents signed in accordance with the contract All defects or deviations from the contract must be specified in detail in these documents It should be noted that if such defects or deviations are not specified they cannot be used by any of the parties concerned as valid reason for not signing the documents Installation supervision and commissioning Electrical and mechanical installation The installation shipyard is normally responsible for the installation of the entire system In addition the shipyard is responsible for providing and connecting all cables other than special cables supplied with the equipment The actual installation and cable laying must comply with the vessel s classification rules and the recommendations given in this manual During the installation period the equipment must be covered in such a way that it is protected from dust paint spray spla
100. file section 857 164055 R Technical specification TECHNICAL SPECIFICATION Overview This section gives the technical specifications of the standard HiPAP 500 and HiPAP 350 units 857 164055 R 65 HiPAP APC 1x Note Note 66 The APC 1x unit is supplied with several standard cables These cables limit the maximum distance between the APC 1x and the display unit Dimensions Unit for desktop installation gt Outline dimensions refer to the figure on page 194 Weight 17 kg Unit for rack installation including rails and side plates gt Outline dimensions refer to the figure on page 199 Weight approximately 17 kg In all cases allow 100 mm space behind the unit for plug connections and cables Power Voltage 115 230 Vac Selector switch beside power connector The power supply must be kept within 10 of the unit s nominal voltage 90 132 Vac 180 264 Vac The maximum transient voltage variations on the main switchboard s bus bars which could occur except under fault conditions are not to exceed 15 to 20 of the nominal voltage Frequency 50 60 Hz Maximum current drawn 5 A Normal current drawn 0 5 A Nominal 80 W Environment Storage temperature 40 to 70 C Storage operating humidity 95 85 relative The unit must be operating in a non corrosive and dust free atmosphere with temperature and humidity within the specified limits 85
101. for roll and pitch while directional data from a compass is input to the tracking algorithm to direct the beam in the correct horizontal direction The HiPAP transceiver can operate with up to 56 transponders simultaneously and it uses the HPR 400 transponders channels HiPAP processing LBL mode Long Base Line LBL This mode is similar to the HiPAP processing but the transceiver positions up to 8 LBL transponders for each interrogation Both ranges and directions to the transponders are measured The data is sent to the APC Ix 14 857 164055 R 857 164055 R System description HiPAP processing telemetry The unit transmits acoustic telemetry messages and receives and decodes the acoustic telemetry message from the transponder The data is sent to the APC Ix HiPAP processing MULBL Multi User Long Base Line MULBL In this mode the transceiver continuously listen for replies from the transponder Each replay is detected and directions and the time difference between replies are sent to the APC 1x The time differences are the delta ranges that is used in the MULBL positioning algorithm Dual HiPAP system HiPAP is designed to operate with one or two sets of transceivers transducers both operated from the same operator station s The dual system uses both transducers to measure the position of one single target transponder responder by controlling beam forming and directional measurement separately fo
102. from sources of vibration Do not break the seal to open a circuit board package before the board is to be used If the board package is returned to the manufacturers with the seal broken the contents will be assumed to have been used and the customer will be billed accordingly The unit must be installed in its intended operating position as soon as possible after unpacking If the unit contains normal batteries these may have been disconnected isolated before the unit was packed These must then be reconnected during the installation procedure Units containing batteries are marked Units containing lithium or alkaline batteries must be handled separately and with care Such units are marked accordingly Do not attempt to recharge such batteries open them or dispose of them by incineration Refer to the applicable product data sheets After use storage Introduction If a unit is removed from its operating location and placed into storage it must be properly cleaned and prepared before packing 857 164055 R Caution 857 164055 R Equipment handling Cleaning cabinets If a cabinet has been exposed to salt atmosphere while it was in use 1t must be thoroughly cleaned both internally and externally to prevent corrosion Wipe the cabinet externally using a damp cloth and a little detergent Do not use excessive amounts of water as the unit may not be water tight On completion dry the unit thoroughly All surfa
103. fset are derived from LJ L L Measurements on the GA drawings A survey report from xxxCOMPANY dated xx yy zzzz Measured using tape measure from an already surveyed in position as reference The reference position is surveyed in by xxxCOMPANY in the report dated xx yy zzzz The values used for the antenna offset are derived from p I Ed A Measurements on the GA drawings Taken from the DGPSx settings in the DP system A survey report from xxxCOMPANY dated xx yy zzzz Measured using tape measure from an already surveyed in position as reference The reference position is surveyed in by xxxCOMPANY in the report dated xx yy zzzz Alignment values Offset Transducer 1 Transducer 1 X Offset m m Y Offset m m Z Offset m m Orientation gear rotation deg deg X Inclination roll deg deg Y Inclination pitch deg deg Surface navigation antenna offsets used OFFSET Nav antenna X Offset m Y Offset m Z Offset m 857 164055 R 175 HiPAP Test results Alignment for integrated navigation Item to be checked Checked sign Horizontal offsets Td 1 Inclination offsets Td 1 Orientation offset Td 1 Horizontal offsets Td 2 Inclination offsets Td 2 Orientation offset Td 2 Comments concerning inaccuracies faults and or poor workmanship have been filed as a separate report Shipyard s quality as
104. g must be reconnected before the supply is pushed fully home Proceed as follows 1 Locate the supply into the appropriate rails and carefully slide it into the unit Ensure the supply does not interfere with any components as it is pushed in 2 When the supply is approximately half way in reach in to the space vacated by the main control panel and reconnect the mains power plug 3 Slide the supply fully into the rack When the connectors on the back of the supply begin to mate with the connectors on the Backplane approximately 5 mm before the supply is fully home check that the supply is correctly located then apply even pressure over its front and push it firmly home 5 When the supply is fully home fasten the securing screws to keep it in position Do not attempt to force the supply into the rack by tightening the securing screws This will damage the supply and or the rack and result in replacement parts being necessary Removing the backplane The backplane is located behind the circuit board rack and is accessible only by removing the entire rack from the transceiver unit All the circuit boards and units in the rack must be removed before the rack can be removed All connections to the backplane are made using plugs To remove the backplane proceed as follows 6 Disconnect the cables from the transducer and from the HPC 10 7 Refer to the procedures Removing transmitter receiver boards on page 46
105. g unit is a sealed unit and must not be opened If the unit is not working as expected contact Kongsberg Maritime To replace the cooling unit proceed as follows 1 Open the transceiver unit front door Refer to page 45 Disconnect the power cable wre Remove the eight screws securing the cooling unit to the door Replace the unit Connect the power cable Close the transceiver unit front door a ws Refer to page 45 56 857 164055 R 857 164055 R Maintenance Replacing the Serial to Dual Net converter SBC 400 unit This unit is located behind the row of terminal blocks and is accessible only by removing the entire terminal block from the transceiver unit To replace the unit proceed as follows Read the section Before you start removing any board unit Refer to page 45 Remove the row of terminal blocks Refer to page 47 Disconnect the cables Remove the four screws that secure the rack to the cabinet Un To replace the SBC 400 unit proceed in revers order 57 HiPAP Note 58 Dust filters Locations Dust filters are fitted at the air inlet and air outlet When required these dust filters must be cleaned to avoid blocking of the air circulation within the unit Air E 4 ats Cd3082d inlet filter Figure 20 Side view of transceiver unit indicating air inlet outlet and filters Changing the filter The filter at the air outlet on the rear sid
106. harm Replacing a transmitter receiver board In principle replacing a board is to perform the steps in Removing a transmitter receiver board in reverse order When replacing a board into the rack ensure that the board is correctly located in the rails before any pressure is applied to the board If the rear connector pins are damaged the board will need to be replaced Proceed as follows 1 Locate the board in the slots and carefully slide the board into the unit Ensure that the board does not interfere with any components as it is pushed in The RPC board has only one permanent rail the lower rail is mounted on the main control panel 857 164055 R Maintenance 2 When the connectors on the back of the board begin to mate with the connectors on the back plane approximately 5 mm before the board is fully home check that the board is correctly located then apply even pressure over the front of the board and push it firmly home 3 When the front of the board is fully home fasten the securing screws to keep it in position Do not attempt to force the board into the rack by tightening the securing screws This will damage the board and or the rack and result in replacement parts being necessary 4 Once all the boards are in position re apply power as required 5 Close the transceiver unit front door Replacement of units Removing the responder terminal block RTB The RTB module is located on the
107. he possibilities of scratch injury to yourself and damage to the contents e Ifa wooden crate has been closed using screws always remove them using a screw driver Do not attempt to prise the lid off with a crow bar or similar Once the carton is open carefully remove all loose packing and insulation material Check for manuals and other documents that may have been added to the carton during packing and put these to one side Check also for special tools door keys etc 857 164055 R Caution Note Note Note 857 164055 R Equipment handling Electronic and electro mechanical units Beware of the dangers of Electro Static Discharge ESD both to yourself and to the equipment when handling electronic units and components Refer to the precautions starting on page 141 Electronic and electro mechanical units will normally be wrapped in a clear plastic bag Lift the unit in its bag out of the carton and place it in a stable position on the floor work bench Inspect the unit for damage before opening the plastic bag Cables must never be used as carrying handles or lifting points Do not break the seal to open a circuit board package before the board is to be used If the board package is returned to the manufacturers with the seal broken the contents will be assumed to have been used and the customer will be billed accordingly Assuming all is well open the bag and remove the unit Open the unit and check i
108. important that environmental requirements are followed Attention should also be on ease of service Logistics Safety Not applicable Personnel Experienced engineer from the shipyard s quality assurance department Installation supervisor Vessel location Not applicable References Standard HiPAP HPR documentation Special tools None Procedure 1 Perform a close visual inspection of the unit s mounting arrangement 2 Check that the unit is mounted according to Instruction Installation manual 3 Check that the unit is located within the environmental specifications 4 Check that the unit is installed in a serviceable way Test certificate Transceiver unit Item to be checked Checked sign Visual inspection Mounting Environments The installation of the transceiver unit has been checked according to the pro cedures defined in the Instruction Installation manual Comments concerning in accuracies faults and or poor workmanship have been filed as a separate report Shipyard s quality assurance department Signature Installation team supervisor Signature 857 164055 R 149 HiPAP Roll pitch and heave sensor General The unit shall be installed close to the roll and pitch centre of the vessel to reduce heave as much as possible The unit may not have a heave output The unit must be calibrated to be in line with the ves
109. ion During installation and servicing all electrical equipment soldering irons test equipment etc must be earthed Temperature protection Note 142 If the unit must be protected against extremes of temperature the carton crate must be lined on all walls base and lid with 5 cm thick polyurethane or polystyrene foam These units will be identified as delicate in the applicable documentation The package must then be clearly marked Must not be transported or stored in temperatures below 5 degrees Celsius Other units can normally be stored in temperatures between 30 C and 70 C refer to the system s technical specifications for details Transducers must not be stored in temperatures below 20 C and above 60 C Warranty The warranty on the slope of supply in 365 days from the acceptance of the installation on board Warranty does non cover damage or defects coming from improper storing of the equipment i e cable damage by temperature oscillation rusty components physical damage etc 857 164055 R SPARE PARTS Introduction Spare parts This section lists the parts and modules defined by Kongsberg Maritime as Line Replaceable Units LRUs The unit name and order number are given Mounting components such as nuts bolts washers etc have not been allocated order numbers as we regard these items as standard commercial parts available from retail outlets around the world Operator
110. it Test and alignment document no 130600 section in the hull units Instruction manual The HiPAP HPR Customer Acceptance Test CAT document no 160901 section in this manual Test procedures introduction 146 In all cases the step by step instructions must be followed if the tests are to be trustworthy In order to verify that the HiPAP HPR 400 system works properly the following tests must be carried out Operator unit station installation HiPAP HPR 400 transceiver unit Roll pitch and heave sensor Heading sensor Cabling Applying power to the system Follow the procedures and fill in the tables Once the system has been tested sign the signature page last page of this procedure The test results will be OK when the test is done satisfactory FAIL if the test fails NA if the test is non applicable 857 164055 R Test and alignment procedures Operation unit station Note 857 164055 R This test procedure applies only to those installations where the electronics units have been mounted on a desktop or in a 19 rack An installation may also be an integrated part in a console in this case a procedure provided by the console vendor may be used General The installation of the operator unit station is described in the Instruction manual Logistics Safety Not applicable Personnel Experienced engineer from the shipyard s quality assurance department Installation
111. it has two main connection points 1 The transducer cable terminates in a plug which is connected into a socket on the left side seen from the front of the transceiver unit All other cables to and from the transceiver unit enter the unit through cable glands located in the bottom panel and the cables are then connected into terminal blocks located in the base of the unit Ensure that 10 cm of slack cable is provided outside the cabinet to allow the cabinet to move on its shock absorbers without damaging the cable At installation you are advised to have a service loop approximately 15 cm of slack cable inside the cabinet for maintenance purposes Transducer cable connection procedure gt 1 Refer to the Cable and interconnection section Remove the protective cover from the connector on the cable Align the connector with the socket on the transceiver unit then carefully press the connector into the socket Ensure the pins are not damaged Tighten the securing screws to hold the connector firmly into the socket 857 164055 R Cable layout and interconnections Transducer cable connections The HiPAP 500 connector contains a total of sixteen 37 pin D connectors The HiPAP 350 connector contains a total of three 37 pin D connectors KONGSBERG Cd3082b Figure 35 HiPAP 500 Transceiver Unit indicating tra
112. iver unit Links The Main control panel holds no links Test points The main control panel has no specific test points for use by the maintenance engineer Fuse The double pole breaker on the front panel serves as an automatic fuse for both power leads into the transceiver unit The breaker will trip automatically if the current drawn by the transceiver unit exceeds 10 A 857 164055 R 857 164055 R Circuit board descriptions Connectors The main control panel carries three connectors 1 The mains power connector is located horizontally on the rear edge This connects 230 Vac power from the mains input cable into the main control panel while the panel is installed in the transceiver unit 2 Power is supplied via the main breaker to the transceiver unit s 230 Vac bus 3 Socket for earthing bracelet The Electro Static Discharge ESD earthing point connector is a standard 4 mm banana socket An ESD bracelet plugged into this connector MUST be used by the maintenance engineer whenever he she is working on the transceiver unit The rear connector is laid out as show below seen from rear of the main control panel The power socket on the front panel is a standard mains supply socket Norwegian and is only to be used for powering measuring instruments The maximum current output is 5 A Power is available to the mains socket at all times Mains power in to breaker and socke Power out from breake
113. l line connector is a 9 pin Delta connector The pins are allocated as follows VD oo u Dn BW Ne Carrier detect Receive data Transmit data Data terminal ready Ground Data set ready Ready to send Clear to send Ring indicator Serial lines Com RS 422 The pins are allocated as follows 1 2 3 4 5 Reception data Transmission data Transmission data Reception data Ground 857 164055 R Cable layout and interconnections Printer connector 13 l The printer connector is a 25 pin Delta connector The pins are allocated as follows 25 14 1 NON 0 Du un 10 11 12 13 14 15 16 17 Strobe active low Data bit O Data bit 1 Data bit 2 Data bit 3 Data bit 4 Data bit 5 Data bit 6 Data bit 7 Acknowledge active low Busy Paper out Select Auto line feed active low Error active low Initialize printer active low Select in active low 18 25 Ground VGA to display connector The VGA signal connector is a standard VGA 15 pin Delta 5 l 15 CD1945 11 1 Un 4 UU P2 6 7 8 10 11 12 13 14 15 857 164055 R connector The pins are allocated as follows Red analogue Green analogue Blue analogue Not connected Ground Ground analogue Not connected Ground Not connected Horizontal synchronization Vertical synchronization Not connected 109 HiPAP Transceiver unit cabling Caution Note 110 General The transceiver un
114. laced on top of each other unless specific markings permit this The crates must not be placed directly on a dirt floor Do not open the crate for inspection unless special circumstances permit so Special circumstances may be suspected damage to the crate and its content or inspections by civil authorities Ifany units are damaged prepare an inspection report stating the condition of the unit and actions taken Describe the damage and collect photographic evidence if possible Re preserve the equipment Ifthe units are not damaged check the humidity absorbing material If required dry or replace the bags then repack the unit s according to the packing instructions 7 If the crate has been opened make sure that is it closed and sealed after the inspection Use the original packing material as far as possible Refer to information on page 141 Ambient temperature and humidity 1 The storage room area must be dry with a non condensing atmosphere It must be free from corrosive agents 2 The storage area s mean temperature must not be lower than 30 C and not warmer than 70 C If other limitations apply the crates will be marked accordingly Transducers must not be stored in temperatures below 20 C or higher than 60 C 3 The crate must not be exposed to moisture from fluid leakages 4 The crate must not be exposed to direct sunlight or excessive warmth from heaters Shock and
115. layout and interconnections Cable gland assembly procedure Purpose Cable glands are used whenever a cable passes through a water tight bulkhead or into a cabinet to seal the opening through which the cable passes and to protect the cable from abrasion on the edges of the hole Follow the guidelines detailed here when installing cables through cable glands Note There are many different types of cable gland on the market This procedure describes the types used now and previously as standard in the units manufactured by Kongsberg Maritime The cable glands are not supplied with the system Even though the cabinets from Kongsberg Maritime may be prepared for specific types the installation shipyard will be responsible for selecting cable gland types and installing them General procedure 1 Ensure all the cables to be connected are completely isolated from any power sources Le Switch off and remove the supply fuses from any units or systems into which the cables are already connected 2 Select the cable to be connected into the cabinet and select the cable gland through which the cable is to pass Note A minimum of 5 cm recommended 5 10 cm of slack cable must be allowed both inside and outside the cabinet when installing cables This is to allow for vibration damping maintenance and measurement errors Always double check your measurements before taking any irreversible actions 857 164055 R 99 HiPAP Note
116. m page 1 iver uni HiPAP transce da l3NIBVO JHL JO MOVE NOS N33S ONIMV3IQ LvSCAC C8S Z YOLVIIONI Mr a 662 1Z 08c NAL 3199 LV Nevo LW zd LOMINOA OZ 1OMINO az H3aNDds3H E9 IZ O9E 1 0 01 68 Sui dez W NOD Bhs Q L auvon 191a IO GOO OZ zd L ia 5 g ZZ8T01 08E Ja I OWL ZYCFOL 86y 318v IVU SYOLINONDI oF ar J a LIL si a oL o Yj Su F ano i E ls i E lid ov z ya Tava 1v Old ai fd 19NONOO HPT m alu SN ana at ana 8 hy 3 H ez UNS UND 8 vi ud ozp oo 2 4 UND B a et zizqp AS S oze ona ho aa Hao j ou A v gzep ona ana e ana haa ME gp AST z 773 s 4 Wo AGT Zz vi AST FFT T 4 FP ast bf as 1 ast 1 hy e AS i a W zz 8d dd 8d Zd u3wod DOS ON oL NS 6 1 1 Tez AH ml hy M MUSS a a orz AH ES AH e Mz a ezo ONSAH QNOAH Z ONDAH
117. may render the guarantee void Maintenance The technical descriptions included in this manual are intended to to be used by maintenance technician and or engineer with experience of computer based electronic circuitry It is also strongly recommended that the personnel are familiar with the basic principles of hydroacoustic technology and in particular positioning systems The maintenance personnel are expected to replace faulty Line Replaceable Units LRUs circuit boards or modules but not to perform circuit board repairs In order to find the faulty component it is also expected that the maintenance personnel have access to standard electronic instruments such as oscilloscopes and multimeters If your organization or vessel does not have the appropriate personnel available you are strongly advised to contact either Kongsberg Maritime or your dealer for assistance 857 164055 R Caution 857 164055 R Introduction Backup General You are advised to take backup of all operator stations at regular intervals 1 3 months and every time major changes has been performed in configuration and or user settings Software upgrade A system backup must be performed when the software has been upgraded gt For backup procedures refer to the Backup files document doc no 859 216300 HiPAP Supply conditions Equipment responsibility Upon receipt of the equipment the system owner or installation shipyard
118. mpact on the final position accuracy The best way is probably to use a survey company to measure this by use of theodolite and fixed points The accuracy of these measurements should be less than 0 05 meters The offsets for the surface navigation systems antenna must be determined in the same way 173 HiPAP Note Note 174 HiPAP HPR alignment at sea When the above subjects are done the rest of the alignment is done at sea The following is required e The APOS computer that takes the HiPAP HPR position and integrates this to the surface navigation system The surface navigation must be a good DGPS or better a cinematic on the fly DGPS It is important that roll and pitch compensation of the DGPS is properly done in the APOS computer e A sound velocity profile must be taken and entered to the system Roll pitch heading alignment Water depth approximately 200 meters and a fixed transponder at the seabed The following note only applies for the HPR system If the system has a narrow beam transducer the horizontal distance vessel to transponder should be 1 3 of the water depth and if a medium beam transducer is used it should be I times the water depth The alignment correction is found by doing a 4 point box in Proceed as follows Alignment as described in the APOS on line help 857 164055 R HiPAP HPR Customer Acceptance Test Offset values The values used for the transducer of
119. n scale 196 857 164055 R Drawing file imensions it outline di Iver uni HiPAP transce jeuiqpo ay uiujiM J9UJADO Jo suonpanfiuoo iususjip oy Buipioooo p joe woyoq jo e ppiu ey ul Bulyyano Knybijs AJDA Kow Kj DJB yO 231085 ayi 104 109 PD9JUY BW JO UOhD9O 91oN r 6J 94 7 UBIEM E x py 850 dl 5 r1 m 3 a T b q l id A 5 o A Q o oy E loo S o lu Sle e a la 1 e WwW e dVd H o N A C o a PA uuu OSL q Y e a Lt Lo oe Rm m HERA wn wuu T Su Doskyd 3 ESSENS 9Injosqy re _ _ _ eopds sseoopD 29UDUSJULDIN OC m Occ T 189 08v GZS 102709 Rev E 197 Cd31083x Page 1 0 1 All measurements are in mm The drawing is not in scale Note 857 164055 R HiPAP APC 1x rack mounting 177 8 4 HU 423 000000000000 00000000000 4 000000000000 000000000000 ri H H Holes for table mounting Parts list for rack mounting 1 Mounting bracket for 19 rack computer 7 M6x10 Soc h cap scr DIN912 A4 2 Support bracket 19 rack APC 1x 9 HEX Nuts M6 DIN934 AP
120. n the array geometry number of transponders in the array calibration result and sound velocity data Procedure Checked Set up MuLBL master and slave transponders Select a master transponder and set position interval 3 seconds and master interrogation interval 12 seconds Select suggest turnaround delays and set all transponders in LBL positioning mode Activate the master transponder Select Positioning LBL Positioning Enable Auto exclude Use Transducer parameters as Depth measurement Select which transducer transceiver to use For HPR400 systems make sure the position calculation is based on ranges only For HiPAP systems use both ranges and angles Select Activate to start positioning Ranges are measured and the position calculated The RMS residual figure is dependent upon the quality of the calibration The figure is 1 if the measurements are as expected less than 1 if better than expected a value up to 1 3 is acceptable If the system is interfaced to a DP system integrate the MULBL position in the DP Verify a stable signal on the DP Stop MULBL positioning Select next combination of transceiver transducer 10 Repeat step 4 9 for all transceiver transducer combinations 11 When the test is done send the Deactivate master command 190 857 164055 R APOS LBL MULBL Customer Acceptance Test Test results
121. nction is working 4 Set the switch in LOWER position to lower the hull unit until it stops at the lower limit switch Monitor the transducer cable when lowered Ifthere is any chance of the transducer cable might catch onto anything stop immediately Guiderail must then be installed to prevent this 5 Hoist the hull unit again while still monitoring the transducer cable Ifthere is any chance of the transducer cable might catch onto anything stop immediately Guiderail must then be installed to prevent this 6 Switch the HCU to REMOTE and do the next tests using the Remote Control Unit RCU 7 Lower the hull unit while pressing the LOWER DOWN button until it reaches the lower limit switch 8 Hoist the hull unit again while pressing RAISE UP 9 After 10 seconds press STOP 10 Press RAISE UP again to hoist the hull unit until it reaches the upper limit switch 161 HiPAP Test results Hull unit Transducer 1 Item to be checked Checked sign LOWER HOIST function local Lower limit switch Upper limit switch LOWER DOWN function remote STOP function remote RAISE UP function remote Installation has been checked according to the procedures defined in the instruc tion manual Comments concerning inaccuracies faults and or poor workmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Ma
122. nd the APC 1x is more than 10 meters it would be better if the IPPS converter was mounted close to the GPS receiver gt IPPS converter block diagram is shown on page 206 IPPS converter internal The IPPS converter contains 2 DIP switch blocks Refer to the IPPS assembly drawing on page 207 gt Function of the switches is indicated in the block diagram on page 206 ST14 ST15 ST16 ST17 controls the edge triggering of the 1PPS pulse Nes Fase trig ST16 ON ST16 OFF ST15 OFF STI5 ON ST14 ON ST14 OFF ST17 OFF ST17 ON ST13 NEG RS 232 PULSE TERMINAL 9 ST12 POS RS 232 PULSE TERMINAL 9 ST10 NEG RS 232 PULSE 9 Pin D SUB Pin 8 ST11 POS RS 232 PULSE 9 Pin D SUB Pin 8 ST3 Connect Data RX Normally connected to 9 Pin D SUB Pin 2 ST4 Connect Data TX Normally connected to 9 Pin D SUB Pin 3 ST7 Connect 422A Normally open to 9 Pin D SUB Pin 9 ST2 Connect 422A Normally open to 9 Pin D SUB Pin 6 ST6 Connect 422B Normally open to 9 Pin D SUB Pin 4 ST1 Connect 422B Normally open to 9 Pin D SUB Pin 1 ST8 Select Length A pulse Normally open to RS 422 Converter ST9 Select Length B pulse Normally open to RS 422 Converter ST5 Connect IPPS Normally connected to 9 Pin D SUB Pin 8 124 857 164055 R Single Dual Net SINGLE DUAL NET INSTALLATION Overview This section describes the Net connections This may be used as a Single or a Dual Net When used as a Single Net only Net A is
123. nder normal conditions maintenance is not required apart from keeping the unit clean If the trackball is not functioning properly the unit must be replaced 40 857 164055 R Maintenance Transceiver units 857 164055 R Overview Two types of HiPAP transceiver units are available 1 HiPAP 500 Transceiver Unit also used for the HiPAP 450 system 2 HiPAP 350 Transceiver Unit The to transceiver units are in principle the same The only difference is The HiPAP 500 Transceiver Unit Fora HiPAP 500 system the transceiver unit includes eight Transmitter Receiver boards Fora HiPAP 450 system the transceiver unit includes two Transmitter Receiver boards the same as a HiPAP 350 system The HiPAP 350 Transceiver Unit includes two Transmitter Receiver boards The figure on page 42 presents the internal layout of the HiPAP 500 Transceiver Unit 41 HiPAP Rack unit 3 x fan drawers Transceiver unit internal layout A transceiver unit contains the following circuit boards and units HiPAP 350 450 2 x TRBs HiPAP 500 8 x TRBs Powec power supply od PORTU UU AA SES SG SE T O Main control panel Power socket Hi i Q ele j 6 Earth socket HTC 10 Serial
124. nerates the appropriate interrogation pulses amplifies them to the required strength and sends them via the transducer cable to the transducer The transducer then transmits the pulses into the water The transceiver unit also generates responder trigger pulses which are sent to the responder s via an umbilical Reception The transceiver unit receives the analogue signals from the transducer The signals are demodulated and analogue to digital converted and the digital signals are then converted to position values These are transferred on the serial ethernet line to the Operator Station Attitude sensors are interfaced to the transceiver unit to enable the vessel s attitude to be taken into account when calculating the position data Navigation The operator will select the active mode of operation The system will then automatically switch between the selected mode and the other available modes as required In the SSBL mode both the direction and the range to the transponder are computed When a transponder is switched on by the operator the transceiver will commence interrogation using frequencies corresponding to the applicable transponder channel This is done using the APOS menu 857 164055 R 25 HiPAP Transceiver unit options General gt A redundant HiPAP system is shown in the APOS Instruction manual In redundant HiPAP systems working with dual Ethernet a serial line RS 422 to dual Ethernet converte
125. ng This also includes events not directly connected to the system for example bad weather excessive temperature in operations room etc Verification The first action to be performed by the maintenance engineer on receipt of a fault message must be fault verification If the system has been closed down it should be powered up again unless the fault has caused serious damage to the system and an attempt made to make the fault reappear Verify the fault during continued operation 857 164055 R Maintenance Maintenance schedule Maintenance routines must be performed regularly and effectively to ensure that the equipment is kept in top condition The chart below states the maximum recommended intervals at which the various routines should be performed the intervals should be decreased if the system is used excessively EXEC TI eR APC 1x filter fe ite _ J Check Clean Page 36 Backup You are advised to take backup of all operator stations at regular intervals 1 3 months and every time major changes has been performed in configuration and or user settings Software upgrade Caution A system backup must be performed when the software has been upgraded gt For backup procedures refer to the backup files document doc no 859 216300 857 164055 R 31 HiPAP Tools 32 Standard tools A standard mechanical tool set will be required for Perform the majority of the maintenance describe
126. ngside and there is sufficient water under the keel to lower the hull unit Check with the master before the test starts This test can also be done at anchorage or at open sea when the vessel has no speed Make sure the gate valve is open Lower the hull unit Prepare a transponder for deployment The deployment point of the transponder should be close to the hull unit Take into consideration the installation angle of the transducer if the transducer is fitted with a tilt adapter Connect the transponder to a rope long enough to reach 5 10 meters below the keel Deploy the transponder Logistics Safety Not applicable Personnel The test is performed by a representative for the customer and a representative for Kongsberg Maritime Vessel location Not applicable References Standard HiPAP HPR documentation Special tools None Procedure 1 Activate the transponder on the HiPAP HPR operator station and select Transducer 1 The signal should be received and displayed on the HiPAP HPR operator station When this test is done alongside or in very shallow waters the signal might be jumpy because of reflections from the seabed and the hull 857 164055 R HiPAP HPR Customer Acceptance Test Test results Transducer 1 using a transponder Item to be checked Checked sign Transponder on Transducer 1 Installation has been checked according to the procedures defined in the i
127. nsducer cable connection Connection diagrams The diagrams are implemented in the Drawing file section e Interconnection diagram 3 pages Refer to pages 201 202 and 203 Dual net connection diagram Refer to page 205 857 164055 R 111 HiPAP Terminal blocks and options The terminal blocks and Dual Net connection box option are located as follows e e 000000000 PO00000000O 20008600000 Dual Ethernet connection box O000000 Q4 Cd31061 102649 SBC 400 TBC TB1 TB2 RTB TB3 Figure 36 Layout of the terminal blocks within a transceiver unit TBC Terminal Block Converter TB1 4 Terminal Block 1 4 RTB Responder Terminal Block SBC 400 Serial to Dual Net converter option 112 857 164055 R Cable layout and interconnections Transceiver unit cables The figure below illustrates the cabling of the transceiver units RS 422 communication RS 422 communication with external sensors to the APC 1x computer NN L A HiPAP transceiver unit EMC Ground X 230 Vac power Eat Responder J mesponder 0 M Dual HiPAP sync Externa sync N External sync Cd31 025a
128. nside Remove any packing and desiccant material that may be inside Mechanical units Mechanical units may be heavy Using a suitably certified lifting apparatus lift the unit out of the crate and place it in a stable position on the floor work bench Inspect the unit for damage and remove any packing material that may be inside the unit Transducers Transducers may be supplied mounted to a hull unit if any or packed separately Crates are normally identified by the order number and the serial number The transducer face must be protected by a rigid padded cover e g a wooden box lined with foam rubber all the time it is exposed to the risk of physical damage Once the units are unpacked great care must be taken to ensure that transducers and cabling are not exposed to any mechanical stress Never lift the transducers by the transducer cable 137 HiPAP Storage Note Caution 138 Re packing If the unit is not to be installed immediately re pack it in its original packing material to prevent damage in the intervening period Refer to the information on page 141 Pre installation storage The equipment should be stored in its original transportation crate until ready for installation The crate must not be used for any purpose for which it was not intended eg work platform etc Once unpacked the equipment must be kept in a dry non condensing atmosphere free from corrosive agents and isolated
129. nstruc tion manual Comments concerning inaccuracies faults and or poor wrkmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 857 164055 R 169 HiPAP Transducer 2 using a transponder Note 170 General This test is to be done when the vessel is alongside and there is sufficient water under the keel to lower the hull unit Check with the master before the test starts This test can also be done at anchorage or at open sea when the vessel has no speed Make sure the gate valve is open Lower the hull unit Prepare a transponder for deployment The deployment point of the transponder should be close to the hull unit Take into consideration the installation angle of the transducer if the transducer is fitted with a tilt adapter Connect the transponder to a rope long enough to reach 5 10 meters below the keel Deploy the transponder Logistics Safety Not applicable Personnel The test is performed by a representative for the customer and a representative for Kongsberg Maritime Vessel location Not applicable References Standard HiPAP HPR documentation Special tools None Procedure 1 Activate the transponder on the HiPAP HPR operator station and select Transducer 2 The signal should be received and displayed on the HiPAP HPR operator station When this tes
130. olds no switches Links The ATT Radeon board holds no links Connectors Three edge connectors to connect it into the motherboard One standard 15 pin D connector for the monitor One standard DVI connector for the monitor TT HiPAP 78 Power supply Manufacturer http www enermax com tw The power supply is a commercially available power supply The AC power supply enables the computer to be powered from a 115 230 Vac mains supply The power supply is a sealed unit In the event of malfunction replace the unit Input voltage The correct range of ac input voltage in the working environment is selected by the slide switch 230 Vac minimum 180 V maximum 265 V or e 115 Vac minimum 90 V maximum 135 V The maximum Dc output current of 5V 2 2A Configuration of power distribution T Max continuous toa 1i5V 32Al 03A Dc output power shall EA AAA 9 2 Max output combined on 5 V and 43 3 V shall not exceed 185 W 857 164055 R Circuit board descriptions Transceiver unit circuit boards and units 857 164055 R Overview This section gives a short description of each of the circuit boards and units contained within the transceiver unit The following circuit boards and units are described gt Transmitter receiver board Power supply Main control panel Responder Termin Block HTC 10 computer Transceiver memory control board within the HTC 10 computer
131. ontrol signals P3andP4 34 pin male right angled connectors with ejector latch located on the front edge of the board Each connector carries 16 signals to and from the transducer 857 164055 R 83 HiPAP 84 POWEC power supply General The POWEC low voltage power supply is a commercially available power supply It is a plug in unit and is located in the rack Technical details Type PMP 4 M08 SIC Power requirements 161 276 Vac 44 66 Hz 3 2 A at maximum load e Power output 5 Vdc 8 Vdc 24 Vde LEDs The power supply unit has three LEDs mounted in a vertical line on its front panel These are used to indicate as follows e LED Green indicates power on when lit LED2 Red not used e LED3 Red indicates an alarm condition If the output goes below 1046 of the set value Does not apply to the 24 Vdc Switches The power supply holds no switches Links The power supply holds no links that are adjustable by the maintenance engineer Test points The POWEC power supply unit holds no test points intended for use by the maintenance engineer 857 164055 R Warning Note 857 164055 R Circuit board descriptions Fuse The POWEC power supply unit holds one fuse This is located at the rear of the unit in the mains power connection block The unit must therefore be removed from the rack if the fuse is to be replaced e Fuse type 5mm x 20 mm 250 V 3 15
132. or in a separate report Signatures Checked by Place Date Signature Approved by Place Date Signature 857 164055 R 157 HiPAP HIPAP HPR CUSTOMER ACCEPTANCE TEST Introduction Purpose This test procedure explains how to perform the Customer Acceptance Test CAT on the High Precision Acoustic Positioning HiPAP and the Hydroacustic Position Reference HPR systems The CAT is performed to verify the functions of the HiPAP HPR system After the installation has been performed and before the system is brought into operation for the first time a series of test and alignment procedures must be carried out to confirm a correct installation The main subjects are Mounting of the system Functional test nterface test Acoustic functional test Offshore calibration of system for integrated navigation Test certificates Note 158 Once the test engineer has performed or witnessed the performance of the test or part of a test he must sign the appropriate field for each check to certify that the unit or system has passed the particular part of the procedure The use of these fields is optional but we recommend that they are properly filled in for future references If the test engineer is not satisfied with the standard of any part of the installation he must contact the personnel who performed the installation to have the work rectified and brought to the required standards 857 164055
133. ound These cables are identified as X on the cable plan drawings The braided grounding cable required is supplied with the system These cables must not be longer than 1 metre 857 164055 R APC 1x cables 230 Vac power Fa Cable layout and interconnections The figure illustrates the cabling of the APC 1x Display cable supplied with the display RS 422 Interface to F external computer DP survey etc APC 1x EMC Ground Printer cable EN Single dual network RS 422 communication to the transceiver unit Cable A Cable B 857 164055 R DGPS optional Bs Trackball cable T supplied with trackball A Keyboard cable G supplied with keyboard Cd31024a Figure 33 APC Ix cabling RS 422 Serial line cable to the HiPAP transceiver unit Yard supply e 3x2 0 5 mm overall braided screen 60 V RFI screen must be connected to the plug housing Maximum length 1000 m RS 422 Serial line cable to external computer or other peripheral devices Yard supply e 3x2 0 5 mn overall braided screen 60 V e RFI screen must be connected to the plug housing Maximum length 1000 m 105 HiPAP Cable C Cable D Cable F Cable G Cable T Cable X 106 230 Vac power supply to the APC 1x Yard supply 3x 1 1 5 mm with ground as separate conductor 750 V APC Ix end
134. page 195 Display page 196 Transceiver unit page 197 Installation APC 1x rack mounting page 198 APC 1x desktop mounting page 199 Transceiver door with cooling unit option page 200 Interconnection and circuit diagrams 857 164055 R Transceiver unit interconnection diagram three pages pages 201 202 and 203 Terminal Block Converter TBC diagram page 204 Dual net connection diagram page 205 IPPS Converter block diagram page 206 IPPS Converter assembly drawing page 207 193 Drawing file APC 1x outline dimensions Fl S a o APC 1x o tet tS th 185 160 445 T e e E I i amp amp amp amp ee T O M SS les N e IBS lt oOo oo o CG O OO gt sl COO Ssa 3535 35 0 0 1 o amp amp amp imn Y i i Note All measurements are in mm Cd31082x Page 10 1 The drawing is not in scale 210400 Rev B 857 164055 R 195 Drawing file Keyboard anf trackball Cable length 1 5m 142 mm 298 mm Note Cd31400x Page 101 All measurements are in mm The drawing is not in scale 857 164055 R 195 HiPAP 19 inch display outline dimensions 232 483 444 Note All measurements are in mm Cd31022x Page 101 The drawing is not i
135. pe the unit using a cloth dampened with water containing a little detergent 139 HiPAP Caution 140 Examples The upper parts of hull units inside the hull Hydraulic systems Do not use excessive amounts of water as some components on the unit may not be water tight Wipe off the detergent with a damp cloth then dry the unit thoroughly All surfaces must be inspected for signs of corrosion eg flaking bubbling paint stains etc Damaged or suspect areas must be cleaned prepared and preserved using the correct preservation mediums The mediums to be used will normally be defined in the unit s maintenance manual Cables Wipe clean all exposed cables and check for damage If a cable shows signs of wear or ageing contact Kongsberg Maritime for advice Internal batteries If the unit contains batteries these may discharge slowly during storage If the unit is to be stored for an extended period disconnect or remove all internal batteries A suitable piece of insulating material can be placed between the battery and the electrical contacts to prevent electrical discharge The battery can then remain in the unit reducing the risk of it being misplaced during the storage period Units containing lithium or alkaline batteries must be handled separately and with care Such units are marked accordingly Do not attempt to recharge such batteries open them or dispose of them by incineration Refer to the applicable
136. placing the DVD unit 0 0 0 eee cee eee 36 Replacing the power supply 0 0 cece eee eee eee 37 Replacing circuit boards 38 Keyboard hts ey OM sce sect eg laa talk ep eels Lp t MEA e Sal 39 e A es Eod ente px Sot A So oes See we Spee DA 39 TranscelVverullls op a de 40 OVE EW a A quer DU Seats a ad 40 Transceiver unit internal layout ooo oo oooooooooooooooo 41 IV 857 164055 R Instruction Manual Replacement of transceiver unit parts 2 0 eee eee eee 44 Line Replaceable Units LRUS 0 0 e cece eee 44 Opening closing door 0 cee eee eect ee nee 44 Replacement of circuit boards 45 Replacement of units 46 Replacing a fan unit 0 2 cece eee 50 Replacing the HTC 10 LRUs 0 0 0 0 IA 51 PCB Siig arras a ias 52 Replacing USES Seed wees c eT E LAN ade Soa wee 53 Cooling unit optional 0 2 ee eee eee 55 Replacing the Serial to Dual Net converter SBC 400 unit 56 Dust filters c 33 cee 2ee Sean oe ears ed Reed eae SS 57 INSTALLATION cocoa a DB vou Am rm 58 General installation information ssseeeee ee 58 APC lxanstallauor 2 4 acu E A pp xo NES 59 Introduction L2 me Ae ARE OVER eS NUS eme Rete 59 Unit location i i ia ra ae ERR Pee Ed 59 Logistics e cx E pU bene deceret pale ito Mee 59 19 rack installation o oo ooooooonconcoononora eens 59 Desktop installation eeeeeeee IA
137. r 70 208 Serial line adapter board 32 Serial lines 74 107 USB memory stick 17 VGA signal 108 Video adapter board 32 70 APC 1x desktop mounting 198 APC 1x outline dimensions 193 APC 1x rack mounting 197 APC 1x computer 10 APC 1x connections 16 APC 1x Dual Net connection 127 APC 1x installation 59 19 rack installation 59 Cabling 60 Desktop installation 60 APC 1x internal 32 APC Ix specifications Dimensions 65 Environment 65 Power 65 Protection 66 Vibration 66 APC 1x unit 60 APOS 1 APOS software 184 ATI Radeon Video adapter board 76 Connectors 76 LEDs 76 Links 76 Switches 76 B Backup 3 30 Batteries 134 Battery duration 71 Block diagrams Responder terminal Block 89 TMC II functional diagram 92 Transceiver Unit 23 TRB functional diagram 80 BlueStorm PCI serial adapter board 73 BlueStorm PCI installation for Windows XP 73 857 164055 R Connectors 73 Links 73 Switches 73 BOB 1 Braided grounding cable 105 C Cable A 104 112 Cable B 104 Cable C 105 Cable D 105 Cable E 105 Cable G 105 113 Cable gland assembly procedure 98 Cable glands 98 Cable H 112 Cable J 112 Cable K 113 Cable L 113 116 Cable layout 97 Cable M 113 Cable N 113 Cable plan 103 Cable T 105 Cable trays 100 Cable X 105 Cable Y 113 Cables 97 Connections 102 Identification 102 Terminations 102 Cables J 115 Cabling Requir
138. r each system in parallel This means that both systems will measure and calculate a position for the same reply pulse from the transponder gt Refer to figure on page 125 For the dual configuration a synchronisation line between the transceiver are required Benefits of a dual system Accuracy The improvement factor from 1 to 2 transducers is EM 2 This is based on the statistical improvements when using two independent systems One transducer will give a horizontal bearing accuracy of 0 3 while two transducers will give 0 2 Redundancy The two transducers will normally be installed at different locations onboard One transducer may then have a better location with respect to noise environments and reflections than the other The computed position will be a weighted mean of these two measurements if one of the systems fails to receive a reply the other system may still receive it and the position will still be computed Quality When two transducers are used the system will check and report if the positions from the two systems differ by more than a pre set value Information about the position quality will also be available based on error ellipses 15 HiPAP APC 1x Caution 16 Cd31 080 Description An APC 1x unit is constructed of steel and aluminium panels and machined aluminium sections The same unit is used for all types of installation desktop or rack with additional mounting
139. r has to be installed in the HiPAP transceiver unit This is an option to a standard HiPAP transceiver This option consists of Serial to Dual Net converter SBC 400 If fibre optic net is used a fibre optic Ethernet converter must be installed This is an option to a standard HiPAP transceiver This option consists of Ethernet converter for fibre optic Serial to Dual Net converter SBC 400 The Serial to Dual Net converter is shown in the figure below The converter is placed inside the transceiver unit Refer to figure on page 42 Front panel At normal operation the RUN lamp is light This is the only function on the front panel in use Cd4841 Figure 10 Serial to Dual Net converter SBC 400 unit 26 857 164055 R 857 164055 R System description Ethernet converter for fibre optic The Ethernet converter EXC 0015 is shown in the figure below The converter requires a power supply The converter is placed at the base of the transceiver unit gt Refer to figure on page 42 ae TRANSITION networks d Ethernet 10BASE FL to 10BASE T Media Converter DISABLE RT u x p ERA SS ENABLE lt gt E TBT FRL 04 10BASE FL 10BASE T Figure 11 Ethernet converter EXC 001 Status LEDs for 10BASE FL connector Link Steady LED indicates good 10Base FL link and green normal operation Rx Flashing LED indicates data reception on the yellow IOBASE FL link
140. r to TRU Figure 26 Layout of the rear connector 87 HiPAP 88 Responder Terminal Block RTB Purpose The purpose of the RTB module is to provide responder trigger pulses as ordered by the Operator Station Board description The RTB module is located in the bottom of the transceiver unit The module holds four identical opto isolated responder trigger circuits and communicates with the TMC II board in the HTC 10 via a flat cable D1 D2 D3 D4 Cd5637 EY 3 4 4 63 X XXX X334 li sy biked Y p NT gt SL lat i Fuses Ip MINNS 4 Figure 27 RTB module 857 164055 R 857 164055 R Circuit board descriptions Circuit description The module needs external 5 VDC P3 15 and GND P3 16 normally supplied from the transceiver unit backplane 24 Vdc is normally supplied from the internal responder power supply If required it can be supplied externally The select signals DO D3 for the responder to be activated are latched in U6 A control WR signal is input to a one shot circuit US generating the responder trig pulse of a fixed length 5 5 ms This pulse is connected to U6 producing the trigger pulse to the selected opto coupler The output of the opto coupler U1 U3 U4 U2 drives a responder driver circuit gt Refer to the block diagram on page 90 Each trigger pulse circuit is protected by a self repairing fuse which also secures the supply voltage to the responder The trigger
141. rial line 5 Serial line 6 Serial line 7 Serial line 8 Serial line 1or5 Serial line 20r 6 Serial line 3or 7 Serial line 4or8 118 Site dependant external sensor Option Site dependant external sensor Site dependant external sensor Site dependant external sensor 14 RXD8 16 TXD8 18 TXD8 20 GND8 CD4213 Terminal block 2 HiPAP Transceiver Unit Figure 40 Four serial line option Cable L External sensors RS 232 Option Site dependant external sensor Site dependant external sensor Site dependant external sensor Site dependant external sensor 1 RXD1 5 3 TXD1 5 5 GND1 5 7 RXD2 6 9 TXD2 6 11 GND2 6 13 RXD3 7 15 TXD3 7 17 GND3 7 2 RXD4 8 4 TXD4 8 6 GND4 8 CD4214 Terminal block 1 or 2 HiPAP Transceiver Unit Figure 41 RS 232 serial line option 857 164055 R Cable layout and interconnections Terminal Block Converter General An MRU interface to RS 422 Terminal Block Converter TBC can also be used From transceiver TB3 15 PZ 1 45V 4 XD RXD backplane TB3 19 P7 3 GND _ 5 3 _TXD Ben Fon X g Tpu LUNG GND MRU a TX 7 1 Terminal block 1 HiPAP Transceiver Unit CD4215
142. ritime representative Signature Date 162 857 164055 R HiPAP HPR Customer Acceptance Test Hull unit Transducer 2 857 164055 R General This test can be done when the vessel is alongside and there is sufficient water under the keel to lower the hull unit Check with the master before the test starts Logistics Safety Not applicable Personnel The test is performed by a representative for the customer and a representative for Kongsberg Maritime Vessel location Not applicable References Instruction manual for the hull units Special tools None Procedure Ensure the gate valve is open Make sure that 220V 440V is switched on for the Hoist Control Unit HCU hoist motor 1 Lower the hull unit approx 50 cm Use the control switch rotary switch S1 in the HCU Set the switch in LOWER position 2 To stop the hull unit set the switch in STOP position 3 Set the switch in HOIST position to hoist the hull unit again to check the down up function is working 4 Set the switch in LOWER position to lower the hull unit until it stops at the lower limit switch Monitor the transducer cable when lowered Ifthere is any chance of the transducer cable might catch onto anything stop immediately Guiderail must then be installed to prevent this 5 Hoist the hull unit again while still monitoring the transducer cable Ifthere is any chance of the transducer cable might catch onto anything s
143. rol signals 90 TMC Sync signals 90 VGA video connector 90 Hull unit 10 Hydroacustic Position Reference 144 I O 1 857 164055 R Illustrations APC 1x internal layout 32 APC 1x cabling 104 APC 1x Dual Net connections 127 APC 1x front 17 APC 1x PCB clamp nuts 38 APC 1x rear panel 106 APC 1x unit 16 APC 1x unit filter 35 Cabinet mounting side view 61 Cable for external sensors 116 Dual HiPAP Master Slave synchronization 119 Ethernet converter EXC 001 26 Ethernet RJ45 socket 10baseT 126 Example of operation area 179 Example of seabed footprints 180 Example of transponder beam pattern 181 Four serial line option 117 HiPAP 450 system 11 HiPAP 500 system 11 HiPAP 500 transceiver unit internal layout 41 HiPAP Single Dual Net communication 124 HiPAP Transceiver Unit 21 HiPAP transceiver unit dual copper net connection 129 HiPAP transceiver unit dual fibre optic net connection 128 HTC 10 computer rear mounted connectors 90 HTC 10 internal layout 51 Indication PCBs cover plate 52 IPPS converter connections 122 Keyboard 19 Layout of the terminal blocks within the Transceiver Unit 111 Locations of the five power supply retaining screws 37 MRU interface RS 232 to RS 422 Terminal Block Converter 118 Replacing the battery 72 Responder cable 115 RS 232 serial line option 117 RTB module 87 SBC 400 rear side
144. rried out Hull unit Transducer 1 Hull unit Transducer 2 Operator unit Simulator training mode Transducer using a transponder Transducer 2 using a transponder Printout on printers Alignment for integrated navigation Spare parts Follow the procedures and fill in the tables Once the system has been tested sign the signature page last page of this procedure The test results will be OK when the test is done satisfactory FAIL if the test fails NA if the test is non applicable 857 164055 R HiPAP HPR Customer Acceptance Test Hull unit Transducer 1 857 164055 R General This test can be done when the vessel is alongside and there is sufficient water under the keel to lower the hull unit Check with the master before the test starts Logistics Safety Not applicable Personnel The test is performed by a representative for the customer and a representative for Kongsberg Maritime Vessel location Not applicable References Instruction manual for the hull units Special tools None Procedure Ensure the gate valve is open Make sure that 220V 440V is switched on for the Hoist Control Unit HCU hoist motor 1 Lower the hull unit approx 50 cm Use the control switch rotary switch S1 in the HCU Set the switch in LOWER position 2 To stop the hull unit set the switch in STOP position 3 Set the switch in HOIST position to hoist the hull unit again to check the down up fu
145. s page 123 gt IPPS converter block diagram page 206 gt IPPS converter assembly drawing page 207 Figure 7 IPPS converter 857 164055 R 21 HiPAP Transceiver units description Introduction A HiPAP transceiver unit is constructed of steel panels containing a rack holding the system electronics modules It is designed to be mounted on a suitable bulkhead and is fitted with vibration shock absorbers to reduce the effects of transceiver unit vibrations The design of the HiPAP 500 also used for the HiPAP 450 system and HiPAP 350 transceiver units are identical A HiPAP transceiver unit can be fitted with two types of front doors Standard door delivered with all standard HiPAP systems Option Door fitted with a cooling unit Delivered upon request Cd8082e Figure 8 HiPAP transceiver unit External connections The transducer cable is connected into the transceiver unit via a connector located on the left side of the unit All other cables to and from the transceiver unit enter the unit through the base of the unit Refer to figure on page 42 22 857 164055 R 857 164055 R System description Power initialization The transceiver unit is powered from a 230 Vac supply A mains supply switch is located on the front of the main control panel to the right in the rack gt Refer to figure on page 42 23 HiPAP Transceiver unit principles Introduction The tran
146. sceiver unit is a central part of the HiPAP system It contains the following Electronic circuitry for the transmission of acoustic pulses Amplifiers and filters for the reception of acoustic signals Interfaces to external sensors roll pitch course and heave Serial line ethernet link for communication with the Operator Station The transceiver unit s main navigation function is to interrogate transponders and measure the ranges and directions to them It is interfaced to attitude sensors and controls the triggering of up to 4 responders The transceiver can operate with one HiPAP transducer The unit outputs the transponder position to the Ix Power 230 A C 241 Transducer elements TRANSDUCER PC Serial line Ethernet to operation station CD3429 Serial line Roll Pitch Heave Serial line Gyro 8 241 pair cable TRBs HTC10 J leo cssiosoz Data bus TMC PCI bus Control bus I RPC R denim POWER Responder esponder trig Trigger Figure 9 HiPAP 500 transceiver unit functional block diagram 24 857 164055 R System description Transmission The operator sets up the transmission parameters This is done using the APOS menu These parameters are transferred to the transceiver unit via the serial ethernet line The transceiver unit ge
147. se called 1PPS is a pulse coming every second to synch the clock information The 1PPS pulse can have different pulse length and polarity from different suppliers of GPS receivers To handle this problem a 1PPS converter can be used GPS Input signal converter 1PPS converter If a GPS is connected to the system a 1PPS converter is used The 1PPS converter is a separate box and is connected to the APC 1x with a standard cable 18 857 164055 R Keyboard Trackball 857 164055 R System description Keyboard The keyboard is a PS 2 keyboard It is a QWERTY keyboard with US layout and includes back lighting aM uM oM au FG Ff FO FS FO Mm 2 Cd7079a Figure 5 Keyboard Trackball The trackball is designed for easy use and is delivered with cable Cd7080a Figure 6 Trackball 19 HiPAP Display Display Refer to separat manual supplied with the display 20 857 164055 R System description 1PPS Converter option General The 1PPS converter is an option to a standard HiPAP system A 1PPS converter passes the RS 232 GPS Position Data through but shapes the 1PPS pulse to a fixed pulse length and converts it from TTL level to RS 232 level Mounting The 1PPS converter is mounted on the cable between the GPS receiver and the COM port used on the APC 1x The box may be mounted wherever suitable It is attached with a velcroue Connections and diagrams IPPS connection
148. sels roll and pitch axis before calibrating the integrated navigation system It is of great importance that the unit s reference in not changed after this If so a new calibration of the integrated navigation system may be required Logistics Safety Not applicable Personnel Experienced engineer from the shipyard s quality assurance department Installation supervisor Vessel location Not applicable References Manufacturer specifications Special tools None Procedure 1 Perform a close visual inspection of the unit s mounting arrangement 2 Check that the unit is installed according to manufacturer specifications 3 Check that the unit is installed in the correct location and that the vibration conditions are within the required limits Check that the unit casing is not damaged 4 Check that the unit is correctly orientated It is very important that the unit is mounted with its roll pitch and axis correctly Please check with the sensors manual 5 Check that the unit outputs values that is according to the vessel s trim level 150 857 164055 R Test and alignment procedures Test certificate Roll pitch and heave sensor Item to be checked Checked sign Visual inspection Manufacturer specifications Location vibration Orientation Trim The installation of the roll pitch and heave sensor has been checked according to the procedures defined in the sen
149. set correctly then plug the mains cable into the connector on the rear of the unit Apply power to the APC 1x unit and peripherals 857 164055 R Maintenance Replacement of APC 1x unit parts The following are described 857 164055 R gt 4 4 i i How to open the APC Ix unit page 34 How to close the APC Ix unit page 34 Replacing dust filter page 36 Replacing the hard disk page 37 Replacing the DVD recorder page 37 Replacing the power supply page 38 Replacing circuit boards page 39 35 HiPAP Dust filter A filter is fitted at the left side of the APC 1x behind the top cover as indicated in the figure below When required the filter must be cleaned to avoid blocking of the air circulation within the unit To clean the filters proceed as follows Switch off the APC 1x power Remove the top cover from the APC Ix Remove the filter Wash the filter in lukewarm water Leave it to dry before you re install it Honk Y Nm When cleaning the filter is no longer sufficient replace the dust filter Note To ensure correct air flow use the correct filter type Dust filters types Filter type SP 120 order number see page 143 Dust filter behind top cover Cd31080a Figure 13 APC Ix unit filter placement 36 857 164055 R Note 857 164055 R Maintenance Replacing the hard disk To remove the hard disk unit proceed as follows 1 2 3 4 5 6 Switch off the A
150. shes and welding cutting sparks Precautions must be taken to ensure that no part of the equipment is used as a work platform or for any other purpose for which it was not designed Any damage incurred during the installation period even with a Kongsberg Maritime AS representative present is the installation shipyard s responsibility unless it can be proven that the damage was due to production or material defects in the equipment delivered by Kongsberg Maritime AS or irresponsibility by Kongsberg Maritime AS personnel Pre commissioning and acceptance tests Pre commissioning and acceptance tests are conducted by Kongsberg Maritime AS personnel HiPAP Installation tests The Kongsberg Maritime installation period after shipyard installation is normally divided into three consecutive phases The initial start up and dock side testing period This period is normally known as Setting to Work STW Dock side commissioning under operational conditions This commissioning period is normally ended with a Harbour Acceptance Test HAT Sea Acceptance Test SAT with final commissioning under operational conditions at sea The extent of the tests is normally defined in the contract If required during a contractual test period the shipyard must provide assistance necessary for the rapid and efficient completion of the work even when the work is to be performed outside normal working hours This requirement includes assist
151. side the HTC 10 The main function of this board is to handle the communication from the HTC 10 computer to the outside world The communication is done with RS 422 serial lines Technical details Power requirements 5 Vdc 2 25A Interface ISA PC bus interface Com ports 8 CPU 80186 microprocessor LEDs The board holds no LEDs Switches The board holds one dip switch block The settings are as follows ON position switch position towards the circuit board Serene for COM 3 to COM 10 et 223H 4 ON VIS switch must always be in the on position Links The board has no links that are adjustable by the maintenance engineer Test points The board holds no test points intended for use by the maintenance engineer Connectors PIA ISA PC buss interface P2A ISA PC buss interface e P3 Interface for the RS 422 serial line 95 HiPAP SBC 400 General The SBC 400 is a Serial to Dual Net converter The function of this unit is to convert from serial line to dual Ethernet interface This is required to interface the HiPAP transceiver to Ethernet The unit includes one circuit board This board is not described here e If the unit is not working the entire unit must be replaced Connectors The connections to and from the unit are as follows Connected to Transceiver backplane Mi P7 1 i fads 1 P7 3 9 Cd 842 Figure 32 SBC 400 rear side P4
152. sor documentation Comments concerning inac curacies faults and or poor workmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Installation team supervisor Signature Date 857 164055 R 151 HiPAP Heading sensor General The Heading sensor must be mounted according to manufacturer specifications The unit must be calibrated to be in line with the vessels centre line before calibrating the integrated navigation system It is of great importance that the unit s reference in not changed after this If so a new calibration of the integrated navigation system may be required Logistics Safety Not applicable Personnel Experienced engineer from the shipyard s quality assurance department Installation supervisor Vessel location Not applicable References Manufacturer specifications Special tools None Procedure 1 Perform a close visual inspection of the unit s mounting arrangement 2 Check that the unit is installed according to manufacturer specifications 3 Check that the unit is correctly orientated and calibrated to be in line with the vessel s centre line Test certificate Heading sensor Item to be checked Checked sign Visual inspection Manufacturer specifications Orientation and calibration The installation of the heading sensor unit has been checked according to the pro cedures defined
153. station Acoustic Positioning Computer 307180 Power supply unit 305096 Hard disk 303326 DVD Recorder ND 3520AA Ide black 719 099083 Ethernet PCB 304737 Serial adapter board 306143 Video adapter board 304738 EMC ground cable 649 096720 Filter 599 217736 Keyboard 329 215303 Keyboard cable 380 215305 Trackball 309 219568 Display 298 099130 857 164055 R 143 HiPAP Transceiver units HiPAP 500 Transceiver Unit complete 125 102650 HiPAP 350 Transceiver Unit complete 125 214098 Power supply unit 719 087589 TRUrack 125 102655 Transmitter Receiver board 382 211045 POWEC power supply 290 087025 Main control panel 290 089871 Responder Terminal Block RTB 299 214157 Fan unit 299 049179 HTC 10 719 087082 Transceiver Memory Board TMC ID 211451 Digi board 4 serial lines RS 422 719 087122 Fuses Local supply recommended Fiber converter kit KIT 213098 144 857 164055 R Test and alignment procedures HIPAP HPR 400 TEST AND ALIGNMENT PROCEDURES Introduction Purpose The procedures are valid for High Precision Acoustic Positioning HiPAP systems Hydroacoustic Position Reference HPR 400 systems After the installation has been performed and before the system is brought into operation for the first time a series of test and alignment procedures must be carried out to confirm a correct installation This document contains the instructions and
154. supervisor Vessel location Not applicable References Drawings from the HiPAP Instruction this manual HPR Installation manual Special tools None Procedure 1 Perform a close visual inspection of the installation 2 Check that the units are installed in the correct locations and are suitably orientated to enable easy operation 3 Check that the units are not damaged and that the paintwork is clean 4 Check that the operator unit station is properly secured to the desktop 5 Check that the display unit is mounted properly as described in the Instruction Installation manual 147 HiPAP Test certificate Operator unit station installation Item to be checked Checked sign Visual inspection Location and paintwork Mounting Operator unit station units mounting Display unit mounting The installation of the desktop assembly has been checked according to the pro cedures defined in the Instruction Installation Installation manual Comments concerning inaccuracies faults and or poor workmanship have been filed as a sep arate report Shipyard s quality assurance department Signature Date Installation team supervisor Signature Date 148 857 164055 R HiPAP HPR 400 transceiver unit General Test and alignment procedures The transceiver unit must be mounted according to the HiPAP Instruction manual HPR Installation manual It is
155. support rail at the bottom of the transceiver unit Remove the module as follows 1 Read the section Before you start removing any board unit on page 45 2 Switch off the transceiver unit use the breaker on the main control panel 3 Disconnect the RTB module The module is snapped on To remove it press it gently upwards and pull it directly out from the support rail 5 Put the module into an anti static plastic bag and place it on a clean stable work bench where it cannot come to any harm Replacing the responder terminal block To replace the RTB module proceed as follows 1 Align the RTB module on the support rail 2 Press the RTB module until it snaps into place Removing the main control panel The main control panel is removed according to the following procedure 1 Read the section Before you start removing any board unit on page 45 857 164055 R 47 HiPAP 48 2 Switch off the transceiver unit using the breaker on the main control panel 3 Unplug any instruments that are connected into the power socket and move your ESD bracelet to another connection point Ensure the bracelet is properly earthed before continuing 4 Slacken the screws located at the upper and lower edges of the front of the main control panel and carefully pull the unit straight out from the transceiver unit rack Replacing the main control panel In principle replacing the main control is to perform the steps in paragraph
156. surance department Signature Date Kongsberg Maritime representative Signature Date 176 857 164055 R Spare parts HiPAP HPR Customer Acceptance Test General Supplied spare parts are checked against the contract Logistics Safety Refer to HiPAP HPR documentation handling equipment Personnel The test is performed by a representative for the customer and a representative for Kongsberg Maritime Vessel location Not applicable References Standard HiPAP HPR documentation Special tools None Procedure Not applicable Test results Spare parts Item to be checked Checked sign Supplied spare parts Installation has been checked according to the procedures defined in the installa tion manual Comments concerning inaccuracies faults and or poor workmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 857 164055 R 177 HiPAP Remarks and signatures Remarks Remarks if any must be noted here or in a separate report Signatures Checked by Place Date Signature Approved by Place Date Signature 178 857 164055 R APOS LBL MULBL Customer Acceptance Test LBL MULBL POSITIONING CUSTOMER ACCEPTANCE TEST Introduction Purpose Note 857 164055 R This test procedure explains how to perform the Customer Acceptance Tes
157. t PIT 45 P3 46 19 a PI 46 sax P3 47 08 w _ 4 PII 47 SND P3 48 on w mm PI 48 Pi 49 Q0 SAKE PII 49 GND P3 50 9 PI1 SO Pi 51 anm 2 um PIT 5i P3 52 63 PI 52 P3 53 42 PIT 53 GND P3 54 1 PII 54 P3 95 10 m T m P 55 P3 56 nm PM 56 P3 57 9 PI 57 GND P3 58 PI 5B TEST P3 59 amp ww sm P 59 OND P 60 gt ee PIT 60 P3 61 5 PH 61 P3 62 SND PI 62 TVG P3 63 2 OND PI 63 P3 64 Q PI 64 Cd31023bx Page 203 220158 Rev C 202 857 164055 R Drawing file 3 iagram page d it wiring Iver unl HiPAP transce 9d gt 6 9d 6 B 9d vm 9d Li ano 9 Sd D aNd S 9d 4 ams vas z Ps 77 9d 9L rze0S 77 Z 9d L ros 7 8d TNZLOL 55y 318V91W13 AG UND 9L d AS SL d QNO L Sd Oil L d IHA 2L d QNO LL d zOML OL d ZHN 6 d IN 8 td CDL Z d EW 9 Sd QN2 S d poll t d yMA Sd APT QNO c Sd Mt d MOLO3NNO2 49078 IVNINS31 dal aly YOLOINNOD 318v3 4 doi an monas 2 a a amp MOLO3NNOO 318v5 4 dol 813 ill C mor oan oor Do YOLOANNOD 318v5 4 doz Hn ON KM O FH YO TUBZOL OBE C ZTUL Or 318v91v13 aNd vol ONO CHAL IND zL ONO ISIML an oon vo rN 22520 TEMYLZ ORO 319v91W13 eo
158. t CAT for Long Base Line LBL positioning and Multi User LBL MULBL using the APOS OS program The test is performed using the High Precision Acoustic Positioning HiPAP 500 HiPAP 350 or the Hydroacustic Position Reference HPR 408 418 systems The Customer Acceptance Test CAT is performed to verify the Long Base Line LBL or Multi User LBL MULBL function of the system The test should be done in water depth of more than 100 m The Multi User LBL mode can only be tested if the APOS operator station has the MULBL option installed and the transponders are capable of running the MULBL mode e A minimum of 3 transponders has to be deployed before this test for MULBL 4 transponders minimum The radius of the array should be adjusted with respect to water depth and transponder type This is to make sure the system is operating within the defined beams of the transponders transducers Use a complete sound velocity profile if possible For MPT 331 transponders and or narrow beam transducer the baseline should be approximately 25 or less of the water depth depending on the depth For MPT 319 or MPT 339 transponders the radius can be from 25 of the water depth and up to 1 x the water depending on type of ship s transducer The radius should not exceed 300 m even in deep waters For baseline measurements the transponders must have line of sight between them During this test the vessel has to stay within th
159. t is done alongside or in very shallow waters the signal might be jumpy because of reflections from the seabed and the hull 857 164055 R HiPAP HPR Customer Acceptance Test Test results Transducer 2 using a transponder Item to be checked Checked sign Transponder on Transducer 2 Installation has been checked according to the procedures defined in the instruc tion manual Comments concerning inaccuracies faults and or poor wrkmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 857 164055 R 171 HiPAP Printout on printers General On systems supplied with printers the printout function is checked This is done by making a screen dump or a printout of simulated transponder positions Logistics Safety Not applicable Personnel The test is performed by a representative for the customer and a representative for Kongsberg Maritime Vessel location Not applicable References Standard HiPAP HPR documentation Special tools None Procedure 1 Printout from the HiPAP HPR system Test results Printout on printers Item to be checked Checked sign Printout on printer Installation has been checked according to the procedures defined in the instruc tion manual Comments concerning inaccuracies faults and or poor workmanship have been filed as
160. ted and checked 5 Take the appropriate safety measures then replace the fuses and apply power to the system Perform a system test to ensure the installation has been conducted successfully 857 164055 R Cable layout and interconnections Basic cabling requirements 857 164055 R Cable trays All permanently installed cables associated with the system must be supported and protected along their entire lengths using conduits and or cable trays The only exception to this rule is over the final short distance max 0 5 metre as the cables run into the cabinets units to which they are connected These short service loops are to allow the cabinets to move on their shock mounts and to allow maintenance and repair Wherever possible cable trays must be straight accessible and placed so as to avoid possible contamination by condensation and dripping liquids oil etc They must be installed away from sources of heat and must be protected against physical damage Suitable shields must be provided where cables are installed in the vicinity of heat sources Unless it is absolutely unavoidable cables should not be installed across the vessel s expansion joints If the situation is unavoidable a loop of cable having a length proportional to the possible expansion of the joint must be provided The minimum internal radius of the loop must be at least twelve times the external diameter of the cable Where a service requires
161. those supplying services to the equipment installed in a radio room are not installed through a radio room high power switch gear or other potential sources of interference Cables which must pass through a radio room must be screened by a continuous metal conduit or trunking which must be bonded to the screening of the radio room at its points of entry and exit Physical protection Cables exposed to the risk of physical damage must be enclosed in a steel conduit or protected by a metal casing unless the cable s covering e g armour or sheath is sufficient to protect it from the damage risk Cables exposed to an exceptional risk of mechanical damage for example in holds storage spaces and cargo spaces must be protected by a suitable casing or conduit even when armoured if the cable covering does not guarantee sufficient protection for the cables Metallic materials used for the physical protection of cables must be suitably protected against corrosion Grounding Grounding connections should be made using a conductor which has a cross sectional area appropriate for the current rating of the cable or with a metal clamp which grips the metallic covering of the cable and is bonded to the hull of the vessel These cable coverings may also be grounded by means of glands specially intended for this purpose and designed to ensure a good ground connection The glands used must be firmly attached to and in good electrical contact with
162. tions Simulations Functional tests Traditional troubleshooting based on a good knowledge of the system Replacement of faulty parts should be limited to the line replaceable units LRUs recommended in the spare parts list To reduce the number of spare boards required standard circuit boards without software may be provided In the event of a replacement becoming necessary the software on the faulty circuit board must then be transferred to the new board Any links and switches on the new circuit board must also be set as on the old board Whenever a faulty unit has been replaced the unserviceable unit should be sent to Kongsberg Maritime or an appointed dealer for repair Error detection If a fault is detected the operator should call the maintenance engineer at the earliest opportunity The operator should be issued with a standard procedure detailing how he she is to respond to system errors or faults This procedure should contain the following as a minimum Whenever a error message appears Write down the parameters currently set in the system Write down a brief description of the actions currently being carried out Write down the commands being executed if any when the error appeared Write down the controls carried out if any when the error message appeared 29 HiPAP 30 Write down any other information that might be valuable to the maintenance engineer during troubleshooti
163. to Dual Net converter optional Ethernet converter 3 optional E CY f i ee Main switch E Re e E a FS aE aHa abe eHe a 2 a fo ole ele o Heater behind panel Power input terminal block behind panel Relay Dual Ethernet connection box optional behind terminal blocs mm Cd31064 102650 Responder Terminal blocks behind panel Terminal Block RTB Figure l6 HiPAP 500 Transceiver Unit internal layout 42 The boards and units are listed from the left top of the unit Transmitter Receiver boards TRBs The TRBs are located in a standard 19 rack across the upper part of the transceiver unit The TRB boards are double Europe cards 857 164055 R Maintenance POWEC power supply unit This unit provides the voltages required by the TRBs and carries a power on indicator This is a plug in unit Main control panel This is a plug in unit The panel holds A standard 230 Vac power output socket intended for measuring instruments Main power On Off breaker Anearth socket to which maintenance personnel must be connected when servicing the unit Responder Terminal Block RTB This is a snap on unit located in the bottom of the transceiver unit Backplanes The boards and units are connected into
164. top immediately Guiderail must then be installed to prevent this 6 Switch the HCU to REMOTE and do the next tests using the Remote Control Unit RCU 7 Lower the hull unit while pressing the LOWER DOWN button until it reaches the lower limit switch 8 Hoist the hull unit again while pressing RAISE UP 9 After 10 seconds press STOP 10 Press RAISE UP again to hoist the hull unit until it reaches the upper limit switch 163 HiPAP Test results Hull unit Transducer 2 Item to be checked Checked sign LOWER HOIST function local Lower limit switch Upper limit switch LOWER DOWN function remote STOP function remote RAISE UP function remote Installation has been checked according to the procedures defined in the instruc tion manual Comments concerning inaccuracies faults and or poor wrkmanship have been filed as a separate report Shipyard s quality assurance department Signature Date Kongsberg Maritime representative Signature Date 164 857 164055 R HiPAP HPR Customer Acceptance Test Operator unit General The following tests are performed in front of the HiPAP HPR operator unit In some instances menu selections have to be made in order to display all information Logistics Safety Not applicable Personnel The test is performed by a representative for the customer and a representative for Kongsberg Maritime Vessel location
165. trol TMC II board Serial I O board Digi board SBC 400 ono dem Switch settings APC 1x computer Display unit HTC 10 Digi board E EAS 78 dowd cst bos be Lt 78 dati il cut Pda 79 peu ede tse eiae c tee AS eode trus id 83 Shi ede bee eee ee eos 85 A a 87 TE 89 c re re 90 a es 90 cc r 90 Dira ma pL LIN 90 actes dba tene EET 91 ON eb 94 Eta predio E EE 95 ADA Ia 96 Duo a e o b M Mi 96 ltd a ae tet obs 96 ive eschew ef 08 as a ate tet Beas 96 CABLE LAYOUT AND INTERCONNECTIONS 97 Overview Cable gland assembly procedure Purp se wie ok mmt General procedure Securing and terminating the cables Basic cabling requirements Cable plan VI General co APC 1x cables Connections Serial lines Com RS 232 connector Serial lines Com RS 422 Printer connector VGA to display connector Transceiver unit cabling General 5 oce RR Transducer cable connection procedure Transducer cable connections Connection diagrams Terminal blocks and options Transceiver unit cables Transceiver unit interconnections OVerVie Wess lr Cables csp ioe hae os Be Cable A and L 857 164055 R Instruction Manual Terminal Block Converter a A a AAA 118 General ii a ds 118 Synehronizaldon a AA AA ee Pe 119 Synchronization line for Dual HiPAP cable M option 119 External synchronization cable N o oooooooooocoooocoooo ooo 119 GPS Input signals connections
166. uctor must have a minimum of 15 cm slack service loop left before its termination is fitted Cable identification Cable identification codes corresponding to the cable number shown in the cable plan must be attached to each of the external cables These identification codes should be positioned on the cable in such a way that they are readily visible after all panels have been fitted In addition each cable conductor should be marked with the terminal board number or socket to which it is connected 103 HiPAP Cable plan Note Note Note Note 104 General This section describe the cabling required for a standard Kongsberg Maritime HiPAP system installation with the APC 1x computer Special system requirements adaptions or components may introduce special drawings and cables The hull unit cables are described in the HiPAP hull units Instruction manual Refer to page 101 in this section for details of cable laying requirements for conduits etc gt Refer to the relevant cable plans and wiring diagrams for details of the terminations and connections All power must be switched off to the system prior to the cable installation All cables must be available at the units properly installed in cable ducting Do not to exceed the physical limitations of the cables In order to meet the EMC requirements dedicated grounding cables have been used to connect the various system units to the vessel s gr
167. ure all cables are correctly laid in conduits or are otherwise protected according to the regulations and recommendations laid down by the vessel s registration authority Ensure all protective covers are fastened correctly 153 HiPAP Warning Note 154 Cable connections and continuity After the cable connections have been completed and the visual inspection has been carried out all the cable cores must be checked for correct connection and continuity Refer to the cable plans and interconnection diagrams and check all inter connection cables Any locally fitted plugs and connectors should also be checked for shorts or open circuits Ensure all cable connections have been made according to the cable plan and that all connections are tight and secure These checks must be completed before any power is switched onto the system This check procedure will require pairs of engineers equipped with the appropriate cable plans and wiring diagrams two way communication devices and tool kits The tester will require continuity test equipment the assistant will require a suitable shorting strap The exact resistance values will depend on the type and lengths of the cables and the units to which the cables are connected If in doubt check with the manufacturers Follow the check procedure below for each cable core 1 The test engineers should position themselves one at each end of the cable to be checke
168. w ans a d 6 OoONRM OF OD YO NO TNH OR DH Q N Ld ld ld d dd d dd d ld Ld M0L23NNOO mavo 4 doi OWL d Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd Zd YOLIANNOD 318v5 4 407 aly GL 9 9 09 ov L 95 SS Ts IS z vv ly ev w 74 6S 6 1e c Wu oc 74 v 6 OL gz r4 oz 6l 69 91 St S g 89 i vt ol 6 30123NNO2 THHs d8Z quvoal5ia UND BLNOS 81NOS 8NIS TENIS NS L1nos L1nos LNIS LNIS ava 91nos 9LNOS 9NIS 9NIS QNS S1nos G1nos GNIS SNIS oc BL 9L vl e oL SL Zt sl el norma L zal zal wal zal zal zal zal Sal CCTV SH 4S z8l CEt SY e IS zal zal cel cal cal zal Tal zal zal zal zal CCH SY 9 IS ec6v Sy gis Z MOO18 IVNINYI1 OND vLNOS 4LNOS YvNIS NIS QN5 e1nos ELNOS ENIS ENS GND 2nos 2LNOS eNS TONS ONS unos LLNCS ZINS INS caas iz DBe 318VOLV13 rm Ore Oc BL 9L vL ZL oL 6L Zt SI t Lal LaL LaL Lal Lal Lal LBL LaL LaL LaL bal be bal Lal Lal Lal LBL Lal bal Lal YOLIINNO9 ccv Sy y IS ZZv SM IS ccv 8H Ans c SH LIS 318vo 4 doz L MO018 IVNINY3L 220158 Rev C 203 Cd31023cx Page 303 All measurements are in mm The drawing is not in scale Note 85
169. w beams within the whole coverage area since this is controlled electronically HiPAP 350 systems will cover 60 from the vertical The HiPAP 350 will always make 7 narrow beams within the whole coverage area since this is controlled electronically 181 HiPAP Transponder types surface The transponder footprint on the surface is dependent on the type of transponder used There are basically 2 types of LBL transponders MPT 339 series Source level 195 dB 180 Cd4628b SPT 331 series MPT 331 DuB vertical Source level 206 dB Figure 54 Example of transponder beam pattern MPT 319 MPT 339 The opening angle cone of these transponders is 90 hemispherical MPT 331 DuB This transponder type has got dual beams DuB One beam pointing upwards during positioning while there is a horizontal beam during base line measurements The opening angle cone for the vertical beam is 15 The horizontal cone doughnut is 15 182 857 164055 R APOS LBL MULBL Customer Acceptance Test Choosing the transponder type In general transponders with narrow beam transducers are more powerful than transponders with wider transducers but the drawback is a reduced footprint on the surface Normally the water depth determines the type of transponder to use 1000 m MPT 319 transponder is to be used if the ambient noise level on the vessel is low If the noise level is high a MPT 3

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