User`s Manual Supplement, for HE693OIU187
Contents
1. GBC Module SEA 31 Baud Rate 153K STD Input Def JJJ 6 Ref a Status IBBY Gut at strt ENABLED Device SBA 29 Inputi Ref RALAA Inputi Len 4 Device Type GENERIC Input2 Ref AIBAASZ Input Len 4 Outputi Ref Q6865 Outputi Len Hi Output Ref SAQGHAS Output2 Len 4 Page 2 4 CHAPTER 2 APPLICATION DEVELOPMENT 2 4 Using a Genius OIU with the 90 70 PLC When using a Genius OIU with the 90 70 PLC the OIU is configured as a GENI based Device Rack 1 Slot ME Bus ERIE EEE TAIERE INI EI EESTI SOFTWARE CONFIGURATION MH _ BUS ABR Catalog GENI BASED GENIUS NET I FACE global data 29 RECEIVE GLOBAL DATA Redundancy NO GENIBAS Config Mode MANUAL Input Def OFF To z xR A AL Input Len A o The To and Size fields configures the PLC forthe amountof global data being broadcast by the OIU andthe location in PLC memory where it is to be mapped CHAPTER 3 THE KEYPAD SETUP MENU Page 3 1 CHAPTER3 THEKEYPAD SETUP MENU This chapter describes the differences in the operation of the Genius OlUs from the built in Setup Menu Fora greater understanding ofthe function or purpose ofthe OIU features see Chapter 3 Application Development Genius OIU models without a numeric keypad such as the OIU297 do not support the setup menu These units may only be setup from the OIU configuration software 3 1 Genius Menu Selections The additional me2. A common useage of global data output by the OIU would be to broadcast the state of its function keys as global data Any device such as a Genius bus controller with the ability to read and interpret global data then has the ability to detect the pressing of one or more function keys Datagrams Datagrams are a directed message from one Genius device to another Datagrams are commonly used by the Genius OlUs to display PLC data Whenever the OIU needs to know the status of a PLC register not broadcast as global data the OIU will send a datagram to the Genius bus controller requesting this information The bus controller then processes the message and sends a datagram response to the OIU which includes the requested data CHAPTER 1 INTRODUCTION 1 6 Model Features Operator Interfaces OIU187 O1U197 OI1U297 OI1U907 Genius Connection mM WI RS 232 Port for Programming M 20 key Numeric Keypad Programmable Function Keys 1 14 I O Mapped LED s 2 x 16 Liquid Crystal Display 2 x 20 Vacuum Fluorescent Display 4 x 20 Vacuum Fluorescent Display mi Character Height 375 1 197 i M WI WI WI 2 WI 97 WI Real time Calendar Clock WI Configurable with IBM Software M Configurable from Keypad Alarm Enunciation Capability Serial Printer Support Double Integer Read Write Performs Linear Scaling mx b Genius Redundancy Eight User Definable Characters Message Chain
3. Access from O Blocks without PLC Intervention Horner APG Genius OlUs can be used on Genius networks without PLCs For example Horner OlUs can be connected via Genius directly to one or more PowerT RAC blocks to display the power data being gathered by the blocks APLC bus controller is not required as the OIU has the ability to communicate with the PowerTRAC block directly without the need to go through a PLC interface 1 4 The OIU as a Genius Device Like any other Genius device Horner Genius OlUs reside on the LAN andmustbe configured with a Serial Bus Address 0 to 31 On the OIU this Genius bus address is set via an 8 position dip switch which is also used to set the baud rate The Genius hardware interface is a GENI printed circuit board which is one of the two printed circuit boards which make up the OIU As a GENI based device Horner Electric OlUs are intelligent and can read and write all forms of data on the network Page 1 2 CHAPTER 1 INTRODUCTION 1 5 Genius Data There are two means of data transfer on the Genius network global data and datagrams Global data Global data is data broadcast by Genius devices blindly onto the network The data is not directed to any particular Genius device butis available to all devices on the network with the ability to read and process the data The Horner Electric Genius OlUs can read up to 64 words of global data from each device and broadcast up to 64 words of its own global data output
4. Genius OlUs This screen is shown below Horner Electric Operator Interface Unit Setup Utility U3 54 0IU187 Enter AUTORUN mode Enter Screen after OIU download Toggle Parameter Select Field Genius Address 29 Baud Rate 153K STD Max Genius Datagram frequency 4 Msg Sec LO P ESC Main Menu Global Words Press SPACE to select AUTO mode TAB to advance to the Ref Address 1 next field Figure 4 2 Auto Startup Screen APPENDIX A INSTALLATION INFORMATION Page A 1 APPENDIX A INSTALLATION INFORMATION This appendix lists all the pertinent installation information for each of the OIU model numbers Panel installation power connection dip switch settings communications diagrams etc A 1 Mounting A 2 Providing Power A 3 Communications Wiring A 4 Placing the Module Into Service Page A 2 APPENDIX A INSTALLATION INFORMATION Mounting A1 1 Mounting Requirements The OIU is designed for permanent panel mounting To install the OIU A Cut the host panel as described in the coresponding drawing below B Remove the rear cover by removing the four 4 OIU907 or five 5 OlU187 197 and 297 screws holding it in place C Insert the OIU through the panel cutout from the front The gasket material should lie between the host panel and the OIU panel D Install four 4 OIU187 197 and 297 or six 6 OIU907 6 32 hex nuts on the mounting studs of the OIU Tighten these nuts until the gasket
5. These modules simply support global data They cannotbe used to control Genius I O and they also do not support datagram data access When a Genius OIU is used with a GCM or GCM the OIU can only display the global data broadcast by the module which is limited to 64 words Also the OIU can write only 64 words of global data which is readable by the module CHAPTER 2 APPLICATION DEVELOPMENT Page 2 3 The Logicmaster Configuration software is used to map incoming global data from the other Genius devices to PLC registers Independentblocks of PLC registers are configured for each of the other devices residing on the network Also the PLC registers containing the global data to be output by the PLC are also mapped For instance let s say that a Genius OIU has Genius bus address of 20 and is configured with 46 words of global data output Let s also say thata GCM has a Genius bus address 16 and broadcasts R1 64 as global data output from the PLC A sample Logicmaster configuration screen for this scenario is shown below SERIES 98 36 MODULE IN RACK 3 SLOT Eee SOFTWARE CONFIGURATION 427A Catalog IC693CMMI82 ENHANCED GENIUS COMM MODULE KI lengths are bits AI AQ R are words SBA Start Ref Reference Length Meg Buffer Byte Offset GENCOM 15 QH481 A a 16 RABI 64 A 1 PIETER a a 18 GABES a a 19 GBAI7 a a 2H RALAL 46 a 21 GB1i61 a a 22 GB193 a a 23 GB225 a a Asyou can see from the above configura
6. and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE after examination by HE of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE ANY OTHER LIABILITY INCONNECTION WITH THE SALE OF THIS OPERATOR INTERFACE UNIT THISWARRANTY SHALL NOT APPLY TO THIS OPERATOR INTERFACE UNIT OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUP PLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE OPERATOR INTERFACE UNIT IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment
7. printed circuit board earth ground connections are made Generally with the OIU chassis grounded electrical noise can be effectively shunted to earth ground Install the OIU Rear Cover The OlU s steel rear cover provides important protection agains RF radio frequency interference Use Proper Communications Cable and Wiring Techniques Make sure that the proper Genius communications cabling has been selected and that proper installation technicques have been followed For exact wiring specifications refer to document GFK 04 12 the Genius Communications Users Manual Route Power Wiring Properly When using OlUs using 24V or 120 240VAC power route the OIU power conductors away from noise inducing electrical components and wiring Dip Switch Settings The Genius OlUs have 6 position dip switches which generally do not require modification from the Factory Default For User information their proper settings and meanings are shown below OPEN wii 252 Dip Switch 1 present on O1U187 O1U197 O1U297 and OIU907 Page A 10 APPENDIX A INSTALLATION INFORMATION Switch Name Definition when Closed Default NV RAM Writable Closed Not Used Closed NV RAM Site FLASH Open System EPROM size 64K Closed Watchdog Timer Enabled Closed Not Used Closed Dip Switch 1 Settings on OIU187 and O1U197 Switch Name Definition when Closed Default NV RAM Writab
8. update time with Genius bus traffic In some applications with very active buses a slower datagram frequency is desired to prevent problems on the bus due to over traffic The valid selections are 1 sec 4 sec 8 sec 20 sec and Maximum The priority can also be set to low or high High priority datagrams are processed immediately while low priority datagrams are placed in a que and processed in order High priority datagrams should be used only if the datagram access is extremely critical in nature APPENDIX A INSTALLATION INFORMATION Page A 7 Global Words This parameter sets the number of global data output words that the OIU will continually broadcast This number can be between 0 and 64 words The value should be set to non zero only if global data output will be used Common useage for OIU global data output is for data transfer to Series 90 30 GCM or GCM or for the broadcast of function keys and or current screen information If global data output is notto be used in the application this parameter should be set to zero Reference Address This parameter is typically used in applications with the Series Six PLC In all other applications the default value is sufficient For use in a Series Six application contact Horner Electric Technical support for application details MISCELLANEOUS REGISTER CONFIGURATION FUNCTION Lat REGISTER BITS FUNCTION KEY LED TRIGGER CURRENT SCRN PRINI PRINT STATUS CLOCK EXPANSION REDUNDANCY
9. 7 only In order for the Operator Interface Units to commuinicate properly via Genius they mustbe configured with the proper Genius baud rate and assigned a Genius bus address The OIU 297 and OIU907 utilize dip switches to accomplish this configuration butthe OIU187 and OIU197 use the configuration software OIUCFG exe To reach the appropriate sub menu invoke the OIUCFG software from DOS and select the proper OIU model OIU187 or OIU197 From the Main Menu select F8 Select Auto Setup Mode This screen contains the Genius configuration parameters which include baud rate and Genius bus address shown below Genius Address 74 Baud Rate 153K STD Max Genius Datagram frequency 4 Msg Sec LO P Global Words Ref Address OIU187 and OIU197 Software Configuration for Genius Bus Address and Baud Rate Legal baud rates include 153K Standard 153K Extended 76K and 38K The other Genius parameters shown above are covered elsewhere in this document Page A 6 APPENDIX A INSTALLATION INFORMATION A3 4 Genius Communications Dip Switches O1U297 and OIU907 only The OIU907 features an 8 position dip switch for configuring the Genius baud rate and device number for the OIU This is accessible through an access hole in the rear cover of the OIU and its settings are listed as follows 8 716 5 4 3 2 1 factory set H Eaa see CLOSD CLOSD 153 6K extended CLOSD CLOSD CLOSD CLOSD CLOS
10. 9 pin personal computer serial port Page A 8 APPENDIX A INSTALLATION INFORMATION DIU RS 232 ae SEE ee eee e 25 PIN PC COM TXD 2 3 RXD RXD 3 2 TXD GRND 5 7 GRND CTS 7 4 RTS RTS 8 5 CTS r 6 DSR 8 DCD 20 DTR DB9 DB25 mate e 15 METERS max FEMALE OIU RS 232 port to 25 pin personal computer serial port DIU RS 232 Se ee 25 PIN TXD 2 2 RXD RXD 3 3 TXD GRND 5 7 GRND CIS 7 5 RTS RTS 8 4 CTS DBS DB25 MALE 15 METERS MAX FEMALE OIU RS 232 port to Typical Serial Printer check pinout on your printer APPENDIX A INSTALLATION INFORMATION Page A 9 Placing the OIU into Service A4 1 General Considerations Even though the OlUs have been designed for use in industrial environments the installation of the unit has a huge impact on its immunity to noise A number of considerations must be made when placing the OIU into service to ensure years of reliable operation A listing of some of these considerations follows Secure Physical Mounting The OIU should be securely mounted isolated from severe vibration Ground the OIU Chassis The OIU chassis should be connected to a good earth ground This connection should be made to one of the OlU s four or six mounting studs These studs provide a direct connection to the OIU chassis to which all OIU
11. D CLOSD OPEN 384K CLOSD CLOSD CLOSD CLOSD OPEN OPEN CLOSD 768K CLOSD CLOSD CLOSD OPEN CLOSD OPEN OPEN 153 6K standard CLOSD CLOSD CLOSD OPEN OPEN CLOSD CLOSD OPEN CLOSD CLOSD CLOSD CLOSD OPEN CLOSD OPEN CLOSD CLOSD OPEN OPEN CLOSD CLOSD CLOSD OPEN OPEN OPEN CLOSD OPEN CLOSD CLOSD CLOSD CLOSD OPEN CLOSD CLOSD OPEN CLOSD OPEN CLOSD OPEN CLOSD CLOSD OPEN CLOSD OPEN OPEN CLOSD OPEN OPEN CLOSD CLOSD CLOSD OPEN OPEN CLOSD OPEN CLOSD OPEN OPEN OPEN CLOSD Oleoa aN a GO OTG rOl O GG G G 0 e B Bl BIN RB RR RI BIBI SB O1 O0 O0 O0 0 0 90 0 CLOSD OPEN OPEN OPEN OPEN 15 PEN PEN OPEN OPEN OPEN A3 5 Setting Other Genius Para Max Genius Datagram frequency 4 Msg Sec LO P Global Words Ref Address 6 Software Configuration for Genius Datagram Frequency Global Words and Reference Address There are several other parameters importantin a Genius OIU application They can be set via the OIU Software or through the OIU keypad except the O1U297 The parameters are as follows Genius Datagram Frequency Datagrams are messages from one device to another directed over Genius The user can set the maximum frequency at which the OIU will generate datagrams This can help balance
12. KEYPAD MASK oo n n ee eee Genius Reduncdancy Register Contained on Misc Register Screen Redundancy Address If using the OIU with redundant Genius bus controllers GBC addressed 31 and 30 the OIU will monitor a Global Data Output Word from address 31 This word the Redundancy Address should have a constant decimal value of 1 as set in the PLC ladder logic The OIU constantly monitors that Global data output word and clears it every time itis read If device 31 goes down it will no longer transmit that global data output word asa 1 andthe OIU will realize thatthere is a problem with device 31 The OIU willthen fill allits data fields originating from device 31 from device 30 instead When GBC 31 returns to health and resumes transmitting the redundancy address as a 1 the OIU switches back to reading data from device 31 A3 6 RS 232 Communications Wiring The OlUs feature an RS 232 port for connection to a personal computer for programming the OIU ora serial printer Wiring diagrams for the RS 232 port are shown below Shielded multiple pair wire should be used Note that for serial printers pinouts vary Check the user s manual provided with the serial printer for verification of pinout DIU RS 232 EE MULTI COND TER 9 PIN PC COM TXD 2 2 RXD RXD 3 3 XD GRND 5 5 GRND CTS 7 7 RTS RTS 8 8 CTS DB9 D89 MALE 15 METERS MAX _ FEMALE OIU RS 232 port to
13. U with the status of the function keys and or other keys on the OIU keypad If the function key register is assigned to a PLC Reference Type M T R etc the Block Number for the function key register must reference a PLC bus controller Every time a function key is pressed the OIU will send a datagram to the bus controller and that datagram will cause the appropriate register or bit value to change An alternate way to map function keys is to map them as OIU Global Data Output In this case the Block Number must reference the OIU Genius Bus Address andthe GLB Reference type must be used The status of all the OIU keys will be mapped into Global data and the current state of all the keys will be broadcast continuously as Global Data by the OIU All the keys will be broadcast due to the fact that GLB is a word type reference If the function keys are mapped to global data the Global Data Output Size must be set to a non zero value Otherwise the OIU will not broadcast any global data and the function key status will not be broadcast For information regarding which keys are mapped to which bits see the HFK XX7 document 2 3 Using a Genius OIU with the Series 90 30 PLC There are currently three different Genius interface modules for the Alspa 8000 PLCs These include the Genius Communications Module GCM Enhanced Genius Communications Module GCM and the Genius Bus Controller GBC Genius Communications Modules GCM and GCM
14. aes Horner Electric s ELECTRIC ADVANC zau Release 3 4 Genius Operator Interfaces User s Manual Supplement for HE69301U187 HE69301U197 HE6930I1U297 and HE6930 IU907 Revision B or later SUP0192 02 Page ii PREFACE PREFACE Page iii PREFACE This manual explains how to use the Horner APG Genius Operator Interface Units for use with the CEGELEC Alspa 8000 family of Programmable Logic Controllers Copyright C 2001 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 3899 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner Electric Inc Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC Alspa 8000 and P8 are Trademarks of CEGELEC Page iv PREFACE LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE warrants to the original purchaser that the Operator Interface Unit manufactured by HE is free from defects in material and workmanship under normal use and service The obligation of HE under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use
15. arameter to specify the Genius Bus Address of the device containing the data to be displayed on the OIU from 0 to 31 2 1 2 Reference Type The Genius OlUs offer more reference types than the SNP OlUs due to the fact that they can access data from Genius Blocks as well as PLCs Therefore they feature all PLC Reference Types plus some Genius Reference Types Supported Reference Types are listed in the Table s below Reference Type Default of Bits Register Memory Analog Input Analog Output Discrete Input Discrete Output Temporary Coils Internal Coils System Memory System Memory System Memory System Memory Genius Global Data Table 2 1 PLC Reference Types Page 2 2 CHAPTER 2 APPLICATION DEVELOPMENT Reference Type Description Default of Bits BIO Discrete Genius I O 1 BAI Analog Block Input 16 Analog Block Output 16 PowerTRAC Block Data Block Configuration Data Block Diagnostic Data Genius Global Data Table 2 2 Genius Reference Types 2 2 Function Keys Function keys are also utilized identically as with SNP OlUs However when used as momentary pushbuttons they are typically applied in a slightly different fashion 2 2 1 Function Keys as Momentary Pushbuttons To map the function keys into PLC I O as a pushbutton thefunction key register must be set The function key register is a register in the PLC which is constantly updated by the OI
16. cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package PREFACE Page v ABOUT THE PROGRAM EXAMPLES Any example programs and program segments in this manual are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner Electric cannot assume responsibility or liablity for actual use based on the examples and diagrams Itis the sole responsibility of the system designer utilizing the Operator Interface Unit to appropriately design the end system to appropriately integrate the Operator Interface Unit and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Page vi TABLE OF CONTENTS CHAPTER 1 INTRODUCTION h h ee ee ee NOoRWOND About this Manual Supplement The Genius Network A The Advantages of Genius Operator Interface The OIU as a Genius Device Genius Data Model Features Model Specifications CHAPTER 2 APPLICATION DEVELOPMENT 2 1 2 2 2 3 2 4 Using the Genius OIU to Display PLC Data 2 1 1 Block Number 2 1 2 Reference Type Function Key
17. d OIU907 The screen appears as follows enter global data size 0 words The number of Global Data Output Words is set either with the UP and or DOWN arrows followed by ENTER or by keying in the value 0 to 64 followed by ENTER Page 3 2 CHAPTER 3 THE KEYPAD SETUP MENU After configuring the Global Data size the screen appears as follows enter reference address 0 The Reference Address is set either with the UP and or DOWN arrows followed by ENTER or by keying in the value 0 to 32767 followed by ENTER A value of zero disables the feature After configuring the Reference Address the screen appears as follows cpu redund reg 00 R To set the CPU Redundancy Register press the LEFT and RIGHT arrow keys to select the Block Number usually 31 of the Genius Bus Controller Press the UP and DOWN arrow keys to select the reference type The register number is then keyed in from the numeric keypad and the pressing the ENTER key completes the process 3 3 Cfg Dgram Frq After selecting the Cfg Dgram Frq menu item the user is prompted with the following display Enter max dgram freq 4 sec lo p Pressing the UP and DOWN arrows toggles this selection between the 12 possible settings 1 2 4 8 20 or MAX datagrams second with either high or low priority Pressing ENTER is required for the change to take effect CHAPTER 4 SOFTWARE CONFIGURATION Page 4 1 CHAPTER 4 SOFTWARE CONFIGURATION This chap
18. dustrial LAN Genius The Genius LAN is a proven industrial rugged high speed LAN Relative to typical RS 232 or RS 485 serial communications it offers far better performance and flexibility Genius is a token passing network with baud rates up to 153 6kbaud consisting of up to 32 devices Devices available forthe Genius LAN include PLC interfaces a wide variety of I O Blocks personal computer interfaces variable frequency drive interfaces and a host of third party devices 1 3 The Advantages of Genius Operator Interface No Dedicated Cabling or PLC Interface Operator Interfaces may be located remotely using the same cabling and PLC interface modules as the distributed I O Forinstance instead of a PLC Coprocessor or Communications card and dedicated RS 485 cabling the Genius OIU can reside on the same cable as the existing Genius I O Blocks acquiring data from the existing Genius bus controller Multiple Distributed OlUs without Significant Performance Sacrifice Many OIU manufacturers have schemes where a Master OIU communicates with the PLC serially and then passes data on to Slave OlUs connected to the master These schemes while possessing some merit offer significant performance decreases as additinal OlUs are added to the master Several Genius OlUs residing on a single Genius bus each typically offer higher data updates than a single master serial OIU let alone a single OIU distributing data to several slave OlUs Data
19. ing RIR RARA R RIRIA A A Keypad Masking to Disable Indiv Keys Table 1 1 Feature List by Model Number Page 1 3 Page 1 4 CHAPTER 1 INTRODUCTION 1 7 Model Specifications Operator Interfaces OIU187 O1U197 OIU297 Ol1U907 NEMA Rating 4 12 Height inches 5 50 5 50 Height millimeters 140 140 Width inches 7 75 7 75 Width millimeters 197 197 Mounting Depth inches 2 13 2 63 Mounting Depth millimeters 54 67 24VDC Power Requirements mA 250 500 DC Power On Current Surge A ms 1 5 50 2 1 100 85 267VAC Power Requirements mA NA NA AC Power On Current Surge A ms Operating Temperature 0 to 60 C Relative Humidity non condensing 5 to 95 NA not available optional 24 suffix Table 1 2 Specifications List by Model Number CHAPTER 2 APPLICATION DEVELOPMENT Page 2 1 CHAPTER 2 APPLICATION DEVELOPMENT This chapter lists the additional features available with Horner Electric Genius OlUs For descriptions of all the available features once again reference document HFK XX7 2 1 Using the Genius OIU to Display PLC Data The Horner Electric Genius OlUs display data in the same fashion as the SNP OlUs but differ slightly in the use of the Block Number parameter and also offer additional Reference Types The Data Field Type Range and Base are identical to those used with SNP OlUs 2 1 1 Block Number The Genius OlUs utilize the Block Number p
20. le Closed Always Closed Closed NV RAM is 32K FLASH Open 5V Output at RS 485 Port Open Watchdog Timer Enabled Closed Always Closed Closed Dip Switch 1 Settings on O1U297 Switch Definition when Closed Default NV RAM Writable Closed Always Closed Closed NV RAM is 32K FLASH Open System EPROM size 64K Closed Watchdog Timer Enabled Closed U S Japanese Character Set Closed Dip Switch 1 Settings for the OIU907 and OIU907 24
21. material forms a tight seal Do not overtighten E Replace the rear cover screws which secure it to the OIU F Connect the communications and or printer cables to the OIU serial ports a 6 8750 175mm 2 O i 127mm 5 0000 4 6250 117 5mm 4 8mm i 0 1875 y le 0 1875 4 8mm ia 0 1875 7 2500 4 8mm 184mm Panel Cutout for HE69301U187 O1IU197 and OIU297 APPENDIX A INSTALLATION INFORMATION Page A 3 4mm 276mm 4 8mm as la 10 8750 0 1875 6 PLCS 0 1875 2 4 8mm 168mm 159mm 6 6250 6 2500 fr 143mm 143mm 3 6230 vom Panel Cutout for HE69301U907 Page A 4 APPENDIX A INSTALLATION INFORMATION Providing Power A2 1 Power Requirements for the HE69301U187 HE69301U197 and HE69301U297 These three operator interface units which feature vacuum fluorescent displays mustbe powered from 9 32V DC Power is provided to the OlUs through atwo position removable terminal strip The polarity ofthis connection is shown below Power Connection for the HE69301U187 HE69301U197 and HE69301U277 A2 2 Power Requirements for the HE69301U907 The OIU907 unit requires AC power standard They accept a wide range AC input 85 267VAC 40 440 Hz H N 7 OVAP9z s8 EP PE Power Connection for the HE69301U907 This unit may optionally be DC po
22. nu choices are listed below gt GENIUS SETUP Cfg DGRAM FRQ 3 2 Genius Setup This menu selection performs a variety of Genius configuration functions The configuration functions varies slightly by model For instance the OIU297 and OIU907 receive their Genius Bus Address and Genius Baud Rate configuration from an 8 poisiton dip switch The OIU187 and OIU197 however use either the setup menu or the configuration software to perform this task Each of the Genius OlUs however uses this menu selection to configure the number of Global Data Output words Reference Address and CPU redundancy register After selecting the Genius Setup menu item the screen appears as follows OIU1 87 and OIU197 only enter genius bus address 29 The user may set the address either by pressing the UP and or DOWN arrow keys Once the desired Genius Bus Addressis displayed the ENTER key must be pressed for the change to take effect Alternatively the desired Genius Bus Address may be keyed in from the numeric keypad followed by ENTER After the Genius Bus Address has been configured by pressing ENTER the screen appears as follows OIU187 and OIU197 only enter genius baud rate 153 6k std The desired Genius Baud Rate may be selected by pressing the UP and or DOWN arrows The ENTER key must then be pressed for the change to take effect The Global Data Size is the next parameter to be configured the first to be configured on the OIU297 an
23. s 2 2 1 Function Keys as Momentary Pushbuttons Using a Genius OIU with the Series 90 30 PLC Using a Genius OIU with the Series 90 70 PLC CHAPTER 3 THE KEYPAD SETUP MENU 3 1 3 2 3 3 Genius Menu Selections Genius Setup Cfg Dgram Frq CHAPTER 4 SOFTWARE CONFIGURATION 4 1 4 2 Miscellaneous Register Menu The Autorun Menu APPENDIX A INSTALLATION INFORMATION Mounting Providing Power Communications Placing the OIU Into Service PREFACE Page 1 1 Page 1 1 Page 1 1 Page 1 1 Page 1 2 Page 1 3 Page 1 4 Page 2 1 Page 2 1 Page 2 1 Page 2 2 Page 2 2 Page 2 2 Page 2 4 Page 3 1 Page 3 1 Page 3 2 Page 4 1 Page 4 1 CHAPTER 1 INTRODUCTION Page 1 1 CHAPTER 1 INTRODUCTION 1 1 About this Manual Supplement This document is a supplement to Horner APG document Horner APG s Release 3 4 Operator Interface Units User s Manual tis intended to provide the necessary additional information to effectively integrate Horner APG s Genius Operator Interface Units Users of this document should utilize the document to familiarize themselves with Horner Electric OlUs and their operational characteristics Horner Genius OlUs operate nearly identically to the units described in this doccument 1 2 The Genius Network Horner APG offers a variety of Operator Interface products The Horner Electric product line includes models communicating serially using SNP protocol and over a high speed in
24. ter describes the different software configuration items present for the Genius OlUs For complete step by step detailed instructions see the HFK XX7 document 4 1 Miscellaneous Register Menu Horner Electric Operator Interface Unit Setup Utility U3 42 o1ui15 7 MISC REGISTER MENU Move Cursor Select type Enter block register Adjust hits MISCELLANEOUS REGISTER CONFIGURATION FUNCTION BLE REGISTER BITS FUNCTION KEY LED Mote that some of the reg TRIGGER i isters may not be supported CURRENT SCRN x by the module that you have PRINT PRINT STATUS CLOCK d Ex PANS I OH ESC Main Menu REDUNDANCY KEYPAD MASK R hein Press SPACE to cycle through the available register types Numerically enter the register offset value Figure 4 1 Miscellaneous Registers Screen Genius OlUs utilize the Redundancy Regiser which is not used by SNP OlUs Like editing any miscellaneous register parameter the cursor keys are used to position the cursor from line to line and column to column When the Register column is edited pressing the SPACE bar toggles between the available reference types The Register number and Block number may be keyed in from the keyboard The and keys are used to increment decrement the Bits column Page 4 2 CHAPTER 4 SOFTWARE CONFIGURATION 4 2 The Autorun Menu In addition to the parameters supported by all OlUs the Autorun Menu contains Genius Setup parameters for the
25. tion data broadcast by the OIU is mapped into PLC registers R101 R146 and data broadcast by the PLC is located at R1 R64 Genius Bus Controller GBC Unlike GCM and GCM modules Genius Bus Controllers GBCs have the ability to control I O and communicate using datagrams Therefore the OIU can access all of the PLC memory table via datagrams as well as monitoring up to 64 words of global data output from the PLC The datagram access provides full read write access to the PLC memory allowing the OIU and PLC ladder logicto read write the PLC register space Even with datagram access global data is still commmonly used in GBC OIU applications For instance data commonly broadcast by the OIU function key status current screen number and print status is often mapped as global data outputs This is an effective way of managing routinely broadcast data while minimizing datagram traffic In the sample Logicmaster configuration below the OIU has a Genius bus address of 29 and broadcasts 4 words of global data Words 1 and 2 contain keypad status bits broadcasting the status of all up to 32 OIU keys Word 3 contains the Current Screen Number and Word 4 contains the Print Status Register SERIES 98 38 MODULE IN RACK J SLOT BE some esate en nae SOFTWARE CONFIGURATION SLOT Catalog i IC693BEM331 7636 GENIUS BUS CONTROLLER 1 20 G lengths are bits AI AG R are words BUS CONTROLLER MODULE DATA
26. wered from 9 32VDC with a 24 suffix added to the part number This power must be supplied to the three position removable terminal strip mounted on the rear cover of the OIU The terminal connection is as follows 24VDC EP ETF ET Power Connection for the HE69301U907 24 APPENDIX A INSTALLATION INFORMATION Page A 5 Communications A3 1 Genius Communications Wiring All of the OlUs described in this manual communicate with Genius through a 4 pin removable terminal strip The connections provided are identical Serial 1 Serial 2 Shield Out and Shield In Shielded twisted pair wiring should be used Forexact wiring specifications refer to document GFK 04 12 the Genius Communications Users Manual IN CUT 2 Vp d d Twldas Q13IHS 1 Genius Terminal Connections for HE69301U187 HE69301U197 HE69301U297 and HE69301U907 A3 2 Installation Considerations In addition to construction proper cable routing is of utmostimportance Communications cabling should be routed away from high power and I O wiring as electrical noise from these conductors can be induced upon the communications cabling Once again for exact wiring specifications refer to document GFK 0412 the Genius Communications Users Manual A3 3 Genius Communications Settings OIU187 and OIU19
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