Leica Rugby 640 User Manual - WU Technologies WU Technologies
Contents
1. Leica Rugby 640 User Manual Version 1 0 English when it has to be right Seica Geosystems Introduction Purchase AW Product identifica tion Validity of this manual Available documentation Congratulations on the purchase of a Leica Rotating Laser product This manual contains important safety directions as well as instructions for setting up the product and operating It Refer to 1 Safety Directions for further information Read carefully through the User Manual before you switch on the product The type and serial number of your product are indicated on the type plate Enter the type and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service work shop Type e Serial No This manual applies to the Rugby 640 lasers Differences between the models are marked and described Name Description Format Rugby 640 Provides an overview of the product Intended as a quick v v Quick Guide reference guide Rugby 640 User All instructions required in order to operate the product v Manual to a basic level are contained in the User Manual Provides an overview of the product together with tech nical data and safety directions Refer to the following resources for all Rugby 640 documentation software e the Leica Rugby CD e https myworld leica geosystems com Rugby 640 Introduction2. 1 16 at 100 ft Self levelling accuracy is defined at 25 C 77 F Self levelling accuracy Self levelling range ES Rotation speed 0 2 5 10 rps Scanning modes 10 45 90 239 mm 9 4 192 mm 7 6 212 mm 8 4 Rugby 640 weight with battery 2 56 kg 5 6 Ibs 46 Internal battery Environmental specifications A100 Lithium lon charger A600 Lithium lon battery pack 10 2 1 Operating range Batteries Remote Control Dimensions Type Operating times at 20 C A600 Lithium lon Li lon Pack 40 h Alkaline four D cells 60 h Operating times are dependent upon environmental conditions amp gt Charging the Li lon battery pack takes a maximum of five hours Ce Use only high quality alkaline batteries to achieve operating time Temperature Operating temperature Storage temperature 20 C to 50 C 40 C to 70 C 4 F to 122 F 40 F to 158 F Protection against water dust and sand Protection IPX7 IEC 60529 Dust tight Protected against continuous immersion In water Type Li lon battery charger Input voltage 100 V AC 240 V AC 50 Hz 60 Hz Output voltage 12 VDC Output current 3 0A Polarity Shaft negative Tip positive Type Li lon battery pack Input voltage 12 V DC Input current 2 5 A Charge time 5 hours maximum at 20 C RC400 Remote Control Operating range diameter
3. Refer to Technical Data for information about temperature limits After long periods of storage inspect the field adjustment parameters given in this user manual before using the product For Li lon and alkaline batteries e Refer to Technical Data for information about storage temperature range e Remove batteries from the product and the charger before storing e After storage recharge batteries before using e Protect batteries from damp and wetness Wet or damp batteries must be dried before storing or use For Li lon batteries e Astorage temperature range of 20 C to 30 C 4 F to 86 F in a dry environment Is recommended to minimise self discharging of the battery e At the recommended storage temperature range batteries containing a 50 to 100 charge can be stored for up to one year After this storage period the batteries must be recharged Rugby 640 Care and Transport 44 9 3 Cleaning and Drying Product and acces sories Damp products Cables and plugs e Blow dust off lenses and prisms e Never touch the glass with your fingers e Use only a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these can attack the polymer components Dry the product the transport container the foam inserts and the accessories ata temperature not greater than 40 C 104 F and clean them Remove the battery cover and dry the batter
4. e Do not operate the product with radio or digital cellular phone devices in aircraft FCC Statement Applicable in U S The greyed paragraph below is only applicable for products without radio This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interfer ence in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur In a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Rugby 640 Safety Directions 1
5. laser e When in Sleep Mode pressing the sleep button will wake the Rugby and normal operation resumes The sending LED flashes to indicate that the remote Is sending a signal to the Rugby gt The remote control is powered by a 2x AA batteries replacement is the same as for the Rod Eye receivers Rugby 640 Description of the System 17 Applications e For layout work use the Beam down feature to position the beam over a reference point Then use the Scan 90 feature to quickly move the small scan to a position to the left or right of the laser e For ceiling applications and marking elevations the Scan 90 feature can quickly bring the scanning beam to you 2 5 1 Pairing the Rugby 640 with the RC400 Remote Control Pairing step by step The Rugby 640 and the RC400 Remote Control include radio devices that allow the user to activate additional functions on the Rugby When purchased together the Rugby 640 and the RC400 have been paired together at the factory Should it be necessary to pair your units after purchase the following information is applicable Before using the RF features the Rugby and the Remote Control must first be paired together to be able to communicate with each other Step Description E 2 Turn off the Rugby 640 Press and hold the Power button on the Rugby 640 for 5 seconds to turn on the Rugby 640 in pairing mode The Rugby 640 beeps five times Press and hold the Head Speed button and
6. radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions Rugby 640 Safety Directions 11 Radios or digital cellular phones AN WARNING If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of elec tromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Use of product with radio or digital cellular phone devices Electromagnetic fields can cause disturbances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment can be disturbed or that humans or animals can be affected e Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations or in other areas where an explosion hazard exists e Do not operate the product with radio or digital cellular phone devices near to medical equipment
7. rear LCD arrow indicate the detector s position Audio Speaker Indicates the detector s position e High Fast beeping e On grade Solid tone e Low Slow beeping C a d b A e a Bracket Mounting Hole b Offset notch c Battery door d Serial number label 005666 001 ei Product label Component Description Bracket Location to attach the receiver bracket for normal operation Mounting Hole Offset notch Battery door Use to transfer reference marks The notch is 45 mm 1 75 below to top of the detector Access to the battery compartment 25 Description of the buttons 005667 001 Button Audio a Audio b Bandwidth c Power Function Press to change the audio output Bandwidth Power Press to change detection bandwidth Press once to turn on the Receiver Rugby 640 Receivers 26 Applications 5 1 Setting Forms Setting Forms step Application shown using the Rod Eye 140 Classic Receiver by step 005811_001 Step Description Set up the Rugby on a tripod Set up the tripod on a stable surface outside the working area Attach the receiver to a rod Turn on the Rugby and the receiver Set the base of the rod on a known point for the finished height of forms eee ee Ee Adjust the height of the receiver on the rod until the on grade centre line position Is indicated on the receiver by e the cent
8. the Scan Mode button on the RC400 The X axis Indicator LED and the Y axis Indicator LED flash green and the Rugby 640 beeps five times quickly when the pairing was successful The X axis Indicator LED and the Y axis Indicator LED flash red five times quickly If the pairing was not successful Rugby 640 Description of the System 18 3 1 Operation Buttons Buttons Description of the Buttons 3 2 Main Functions Rugby 640 Operation a a Left and Right Arrow buttons b Scanning button i al c Power button d Automatic Manual Mode button 005806 001 e Head speed button rps Button Function Left and Right Press to enter a slope for an axis in Manual Mode Arrow Power Press to turn on or off the Rugby Automatic Press once to change the X axis to Manual Mode with Y axis self Manual Mode levelling Press again to change the Y axis to Manual Mode with X axis self levelling Press again to change both axes to Manual Mode with no self levelling Press again to change back to Full Automatic Mode gt Note the changes in the LED indicators in the Manual Modes The red LED indicates that the corresponding axis is In Manual Mode Scanning Press to change the width of the scanning beam 10 459 e 90 Head Speed Press to change the speed of the head rotation Q 2 5 10rps LED Indicators Description The LED Indicators have three main functions e To indicat
9. with the x axis pointing in the direction of the slope Attach the receiver to a rod Turn on the Rugby and the receiver At the base of the slope adjust the height of the receiver on the rod until the on grade centre line position is indicated on the receiver by e the centre Dar e the green flashing LED e asolid audio tone Move the rod and the attached receiver to the top of the slope Change the X axis to Manual Mode by pressing the Automatic Manual Mode button once on the Rugby Use the Left and Right Arrow buttons on the Rugby to move the laser beam up and down until the on grade centre line position is indicated on the receiver by e the centre bar e the green flashing LED e asolid audio tone Rugby 640 Applications 29 5 4 Batter Boards Description Setup The Rugby 640 and the Rod Eye 140 Classic Receiver create a vertical plane of laser light that acts as a virtual string line for batter board setups Laser setup 005814 001 Step Description L Mount the Rugby to the clamp and then the clamp to the batter board 2 Turn on the Rugby The laser beam will automatically point downwards so that the laser and the clamp can be positioned directly over the surveyed reference nail 3 Set the head rotation to the fastest speed 10 rps Receiver setup S I 005815 001 Step Description l Mount the receiver to the receiver bracket
10. 2 m world myWorld Leica Geosystems https myworld leica geosystems com offers a oes wide range of services information and training material With direct access to myWorld you are able to access all relevant services whenever it is convenient for you 24 hours a day 7 days per week This increases your efficiency and keeps you and your equipment instantly updated with the latest information from Leica Geosystems Service Description myProducts Simply add all Leica Geosystems products that you and your company own View detailed information on your products buy additional options or Customer Care Packages CCPs update your products with the latest software and keep up to date with the latest documentation View the service history of your products in Leica Geosystems Service Centers and detailed information on the services performed on your products For your products that are currently in Leica Geosystems Service Centers view the current service status and the expected end date of service mySupport Create new support requests for your products that will be answered by your local Leica Geosystems Support Team View the complete history of your Support and view detailed information on each request in case you want to refer to previous support requests myTraining Enhance your product knowledge with the Leica Geosystems Campus Information Knowledge Training Study the latest online training material or download traini
11. 2 Labelling Rugby 640 Labelling Rod Eye Labelling Rod Eye Labelling RC400 005801 001 Rod Eye 140 005146 001 Rod Eye Basic 005664_001 f Leica Geosystems AG CH 9435 Heerbrugg A PROTECT Swiss by Leica Geosystems Technology PN Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice Nr 50 July 24 2007 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Type Rugby 640 Power 8 4V 0 5A Art No 799043 Made in China Contains FCC ID RFD C100 IC ID 3177A CT100 Serial Number 10636402500 CERO Type RE140 Power 3V 60mA Art No 785493 by Leica Geosystems rt INO I Made in China A Pa CH 9435 Heerbrugg subject to the following two conditions 1 This device may not cause harmful interference and interference that may cause undesired operation Type REBAS Art No 769811 Power 9 0V 0 2A Leica Geosystems AG CH 9435 Heerbrugg Manufactured 7 XX_ XX S No 1234567 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept an
12. 200 m 650 ft Batteries Alkaline Two AA cells Battery life typical usage 70 hours 59 mm 2 32 25 8 mm 1 02 BOA 9048 122 mm 4 8 004819 001 Rugby 640 Technical Data 47 11 Description Lifetime Manufacturer s Warranty Lifetime Manufacturer s Warranty Warranty coverage for the entire usage time of the product Free charge repair or replacement for all products that suffer defects as a result of faults in materials or manufacturing for the entire life of the product Three Years No Costs Guaranteed service should the product become defective and require servicing under normal conditions of use as described in the user manual at no additional charge To receive the three years no cost period the product must be registered at http www leica geosystems com registration within 8 weeks of the purchase date If the product is not registered a two year warranty applies Rugby 640 Lifetime Manufacturer s Warranty 48 12 Accessories for power supply Accessories A100 Li lon Charger 790417 The A100 Li lon charger comes complete with four separate AC adaptors A130 12 Volt Battery Cable 790418 The A130 12 volt battery cable connects the Rugby to a standard 12 volt automotive battery as a backup for the unit s battery It Is only usable with the rechargeable battery pack Length 4 metres 13 feet A140 Car Adapter Cable 797750 The A140 car adapter cable connects the Rug
13. G Heerbrugg Switzerland Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland Phone 41 71 727 31 31 www leica geosystems com when it has to be right eva Geosystems
14. anning beam can be rotated using the clockwise and counter clockwise buttons on the remote 2 The scanning beam can be moved quickly in 90 incre ments using the Scan 90 button 3 004812_001 Layout In the laying down position the Rugby 640 can be used for laying out wall positions squaring transferring points and more The Rugby 640 projects two laser beams at a 90 angle to each other 005823_001 Step Description l Place the Rugby in the laydown position 2 Press the power button to turn on the Rugby The Rugby will always turn on in Automatic Mode Allow the Rugby to self level Rugby 640 Applications 34 Setup 5 8 Step Description 3 In the laying down position the Rugby will move the beam to downwards for alignment over your reference 4 Start the head rotation or scanning motion to roughly align the beam to a second control point 5 Using the buttons on the laser or the remote control fine adjust the beam until striking the second control point 6 Once aligned the split beam and rotating beams can be used to locate 90 angles for layout The rotating beam also creates a vertical plane for trans ferring points from the floor to the ceiling When using the Rugby in the laydown position use the left or right arrow buttons on your remote control to quickly align the vertical plane or plumb beam to the second reference point 1 The scanning beam can be moved
15. by to a standard automotive accessory Jack as a backup for the unit s battery or to charge in a vehicle It is only usable with a rechargeable battery pack Length 2 metres 6 5 feet A150 Alkaline Battery Pack 790419 The A150 alkaline battery pack Is included as part of the standard alkaline package It can also be purchased separately to be used as a backup for rechargeable models Batteries required Four D cell type alkaline A600 Li lon Battery Pack 790415 The A600 Li lon battery pack Is Included as part of the standard rechargeable package It can also be purchased separately as an upgrade to the alkaline battery pack It Is necessary to also purchase the A100 Li lon battery charger to complete the Li lon battery solution A200 Wall Mount Bracket 790421 The A200 wall mount bracket mounts the Rugby 640 securely to the ceiling grid for Suspended ceiling installations A210 Ceiling Grid Target 732791 The A210 ceiling grid target attached magnetically to the ceiling grid for suspended ceilings installations A220 Batter Board Clamp with Adapter 790432 The A220 batter board clamp and adapter provides the user with a simple string free set up on batter boards The 90 receiver adapter attaches to the main clamp for easy storage when not being used Refer to 5 4 Batter Boards for specific application information A280 Facade Adapter Kit 799204 The A280 facade adapter kit provides the user with a useful setup
16. e The Elevation Alert function becomes active and monitors the movement of the laser 30 second after the Rugby has completely levelled and the head of the laser Starts rotating e The Elevation Alert monitors the laser If disturbed both the X axis LED and Y axis LED flash and the Rugby beeps rapidly e To stop the alert turn Rugby off and on again Check the height of the laser before beginning to work again Ce The Elevation Alert function turns on automatically every time the Rugby is turned on The Elevation Alert function can be disabled or enabled by pressing the following button combination e With the Rugby turned on press and hold the Left and Right Arrow buttons e Press the Automatic Manual Mode button amp gt The Rugby beeps once to indicate the change 22 4 Description 4 1 Receivers The Rugby 640 is sold with the Rod Eye 140 Classic or Rod Eye Basic Receiver Rod Eye 140 Classic Receiver Instrument compo nents part 1 of 2 Instrument compo nents part 2 of 2 Rugby 640 Receivers i e D f C a Level vial b Audio Speaker d e c LCD window d LEDs e Laser Reception window f On grade 005147 001 g Keypad Component Description Level vial Aids to keep the rod plumb when taking readings Audio Speaker Indicates the detector s position e High Fast beeping e On grade Solid tone e Low Slow beeping LCD window LEDs Laser Reception
17. e the level status of the axes e To Indicate the battery status e To indicate an H I Alert condition Diagram of the LED Indicators a Low Battery Indicator LED b X axis Indicator LED c Y axis Indicator LED 005807_001 19 Description of the LEDs IF the is are THEN Low Battery Indicator off the battery Is okay LED Li lon flashing slowly the battery has lt 10 4 h power remaining flashing quickly the battery has lt 5 2 h power remaining the battery cannot power the Rugby Charge the battery Low Battery Indicator the battery Is okay LED alkaline flashing slowly the battery is getting low flashing rapidly the battery needs to be changed X axis and Y axis Indi green the axis Is level cator LEDs flashing green the axis is levelling red the axis is In Manual Mode both flashing jan H I Alert is indicated red 3 3 Turning on and off the Rugby Turning on and off Press the Power button to turn on or off the Rugby After turning on e If set up within the 5 self levelling range horizontal or vertical the Rugby automatically levels to create an accurate horizontal plane of laser light e Once levelled the head starts rotating and Rugby is ready for use e After 30 seconds of completing the levelling the H I Alert system becomes active to protect the laser against changes In elevation caused by movement or settling of th
18. e tripod e The self levelling system and H I Alert function continues to monitor the position of the laser beam to ensure consistent and accurate work 3 4 Description of the Automatic Mode Rugby 640 Operation Automatic Mode The Rugby always starts up in Automatic Mode In Automatic Mode the Rugby automatically levels if set up within the 5 self levelling range horizontal or vertical 20 3 5 Manual Mode Description of the Manual Mode Changing the X axis to Manual Mode Changing the Y axis to Manual Mode Rugby 640 Operation After start up the Manual Mode can be activated In Manual Mode the self levelling will be deactivated The following options are available e Change the X axis to Manual Mode e Change the Y axis to Manual Mode e Change to Full Manual Mode Ce After turning the Rugby off and on again the Rugby is in Automatic Mode After startup press the Automatic Manual Mode Button once to change the X axis to Manual Mode amp gt The X axis and Y axis are marked on the top of the Rugby e The X axis does not self level and a slope can be entered in this axis using the Up and Down Arrow buttons on the Rugby e The X axis LED Is red e The Y axis continues to self level and the Y axis LED flashes green until level X Y leg When the X axis Is In Manual Mode the X axis can be sloped upwards or downwards as Illustrated H I 005808_001 Press the Automatic Man
19. eived from your Leica Geosystems dealer Only Leica Geosystems authorised service workshops are entitled to repair these prod ucts High mechanical stress high ambient temperatures or immersion into fluids can cause leakage fire or explosions of the batteries Precautions Protect the batteries from mechanical influences and high ambient temperatures Do not drop or immerse batteries into fluids If battery terminals are short circuited e g by coming in contact with jewellery keys metalized paper or other metals the battery can overheat and cause injury or fire for example by storing or transporting in pockets Precautions Make sure that the battery terminals do not come into contact with metallic objects Rugby 640 Safety Directions 9 1 6 Laser Classification 1 6 1 General General The following chapters provide instructions and training information about laser safety according to international standard IEC 60825 1 2007 03 and technical report IECTR 60825 14 2004 02 The information enables the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards Ce According to IEC TR 60825 14 2004 02 products classified as laser class 1 class 2 and class 3R do not require e laser safety officer involvement e protective clothes and eyewear e special warning signs in the laser working area if used and operated as defined in this User Manual due to
20. erent signal words and their definitions Supplementary safety information symbols may be placed within a warning message as well as supplementary text Type Description AN DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury AN CAUTION Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury Indicates a potentially hazardous situation or an unintended NOTICE oe use which If not avoided may result in appreciable material financial and environmental damage We Important paragraphs which must be adhered to In practice as they enable the product to be used in a technically correct and efficient manner 1 2 Definition of Use Intended use Reasonably fore seeable misuse 1 3 e The product casts a horizontal laser plane or a laser beam for the purpose of align ment e The laser beam can be detected by means of a laser detector e Remote control of product e Data communication with external appliances e Use of the product without instruction e Use outside of the intended use and limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is permi
21. extremely windy condi tions can affect the operation of the Rugby e When working in a very dusty environment place the Rugby up wind so the dirt is blown away from the laser Setting up ona Tripod 005805_001 Step Description Set up the tripod 2 Place the Rugby on the tripod 3 Tighten the screw on the underside of the tripod to secure the Rugby on the tripod Attach the Rugby securely to a tripod or laser trailer or mount on a stable level Surface Always check the tripod or laser traller before attaching the Rugby Make sure all screws bolts and nuts are tight If a tripod has chains they should be slightly loose to allow for thermal expansion during the day Secure the tripod on extremely windy days Rugby 640 Description of the System 16 2 5 RC400 Remote Control Description RC400 Remote Control panel Description of the Buttons The RF Remote Control communicates with the Rugby via RC radio and is used to control the same functions as on the laser a Sending LED P o gt S e Scan mode button Ss h c Left and Right Arrow b Gr SZS e buttons G sm ees d Up and Down Arrow buttons mm gt J e Clockwise CW and Counter T f clockwise CCW buttons f Scan 90 and Scan Memory button 004794 001 g Head Speed button h Automatic Manual Mode button i Beam down button J Sleep mode butto
22. f the receiver bracket should be set at the same distance from the building s surface as the laser for proper alignment Turn on the receiver Rugby 640 Applications 32 Alignment 5 6 Description Mounting the laser Application Use the remote control to move the rotating laser beam left or right until the receiver displays an on grade position Suspended Ceilings The Rugby 640 can also be used for suspended ceiling installations 005821 001 d D Step Description l Attach the Rugby to the wall mount bracket 005822_001 Rugby 640 Applications 33 Setup 5 7 Description Layout Step Description L After mounting the first strip of ceiling trim at the desired height centre position of the ceiling target below attach the wall mount bracket and laser to the trim Tighten the locking knobs on the top of the bracket 2 Press the Power button to turn on the Rugby and allow the Rugby to self level 3 Adjust the Rugby so that the rotating beam is at the desired height below the ceiling grid Loosen the adjustment knob on the side of the bracket and slide the Rugby up or down When at the desired height retighten the adjustment knob 4 Install the ceiling grid using the ceiling grid target and laser beam as your reference When installing suspended ceilings use the remote control to change to scanning mode for increased visi bility 1 The sc
23. for facade installa tions The kit consists of two facade adapter brackets and a Datter Doard clamp with the 90 receiver adapter Refer to 5 5 Facades for specific application information Rugby 640 Accessories 49 A100 A150 A280 A200 A220 A210 005832 001 Rugby 640 Accessories 50 Index A ease SEE EEE 49 Accuracy Self levelling EE 46 Accuracy Adjustment rarnenennanennnnannnnennnnennenannn 39 Adjust Level ACE vasse inris uier inn rirni 40 Antenna FRP WE 46 Applications CHECKING GETS sad er 28 Manual Grades arerarnanernrnanananarnanavenannnnanennnnen 29 PN EE 27 Automatic Mode rrenerannnnananannnnanennnnnnsnenennnnanene 20 B Batter Boards MD 30 Batteries Charging first time USC rarnannrnannrnnvnrnannrnnnnr 36 Operation Discharging arnrnarnrnernrnennrnanerner 36 Battery Change alkaline batteries arnrnrnannanennevennn 38 Change Li lon battery pack rernnnernnnennrnnenner 37 Nr 36 TR 47 Battery Charger TEN d save 47 Battery Pack Technical data 47 PN eea a 19 C Classic Receiver rrarnrnanarnrnanannrnrnanennrnsnenennnnanenn 23 D Definition OF USE sranie a 7 Description of the system arnnarnnnarnnvavnrnennenenn 14 Dimensions ET tee eege Ee 46 Of Remote Control 47 Do mentatioi E 2 E Elevation alert r ararnrnanarararnananarnnnanannrnanenennenen 22 Environmental specifications EASO ena E E E acing e
24. g Precautions Do not use the product in a thunderstorm Inadequate securing of the working site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the working site Is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic If the accessories used with the product are not properly secured and the product IS subjected to mechanical shock for example blows or falling the product may be damaged or people can sustain injury Precautions When setting up the product make sure that the accessories are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress During the transport shipping or disposal of batteries it is possible for inappropriate mechanical influences to constitute a fire hazard Precautions Before shipping the product or disposing of it discharge the batteries by running the product until they are flat When transporting or shipping batteries the person in charge of the product must ensure that the applicable national and international rules and regulations are observed Before transportation or shipping contact your local passenger or freight transport company During dynamic applications for example stakeout procedures there Is a danger of accidents occurring if the user does not pay attention to the environmental condit
25. ha nism to the left centre position until it locks into position Rugby 640 Batteries 37 Changing the alka line batteries step by step The Low Battery Indicator LED on the Rugby flashes when the batteries are low and need to replaced 005826 001 Step Description Ce The batteries are inserted in the front of the laser L Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment 2 To remove the batteries Remove the batteries from the battery compartment To insert the batteries Insert the batteries into the battery compartment ensuring that the contacts are facing in the right direction Ce The correct polarity is displayed on the battery holder 3 Close the cover of the battery compartment and slide the locking mecha nism to the left until it locks into position Rugby 640 Batteries 38 About 7 1 Accuracy Adjustment It is the responsibility of the user to follow operating instructions and to periodi cally check the accuracy of the laser and work as it progresses The Rugby is adjusted to the defined accuracy specification at the factory It is recommended to check the laser for accuracy upon receipt and periodically there after to ensure accuracy IS maintained If the laser requires adjustment contact your nearest authorised service centre or adjust the laser using the procedures described in this chapter Onl
26. ies of the receiver are Move closer to the Rugby Change the receiver batteries The Rugby cannot communicate with the RC400 Remote Control The Rugby and the remote have not been paired and cannot communicate with each other Pair the Rugby and the remote Refer to 2 5 1 Pairing the Rugby 640 with the RC400 Remote Control for more information Elevation Alert function IS not working The Rugby does not turn on in Automatic Mode The Elevation Alert function Is The Rugby is designed to always turn on in Automatic Mode unless specifically disabled by The Elevation Alert function Is enabled or disabled by pressing the following button combination With Rugby turned on and rotating press and hold the Left and Right Arrow buttons Then press the Auto matic Manual Mode button to enable or disable the Elevation Alert function The Rugby beeps once to indicate the change The Automatic Mode can be enabled or disabled by pressing the Automatic Manual Mode button The Rugby turns on with the last mode Saved The Rugby is designed to always turn on in Automatic Mode unless specifically disabled by With the Rugby turned on and rotating press the power button to turn the Rugby off Press and hold both the Auto matic Manual Mode button and the power button for five seconds to enable or disable the function The Rugby will beep once to Indicate the change Rugby 640 Troubleshoot
27. ing 43 9 9 1 Care and Transport Transport Transport in the field Transport in a road vehicle Shipping Shipping transport of batteries Field adjustment 9 2 When transporting the equipment in the field always make sure that you e either carry the product in its original transport container e or carry the tripod with its legs splayed across your shoulder keeping the attached product upright Never carry the product loose in a road vehicle as it can be affected by shock and vibration Always carry the product in its transport container and secure It When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration When transporting or shipping batteries the person in charge of the product must ensure that the applicable national and international rules and regulations are observed Before transportation or shipping contact your local passenger or freight transport company Periodically carry out test measurements and perform the field adjustments indicated in the User Manual particularly after the product has been dropped stored for long periods or transported Storage Product Field adjustment Li lon and alkaline batteries Respect the temperature limits when storing the equipment particularly in summer If the equipment Is inside a vehicle
28. ions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of the existing dangers If you open the product either of the following actions may cause you to receive an electric shock e Touching live components e Using the product after incorrect attempts were made to carry out repairs Precautions Do not open the product Only Leica Geosystems authorised service workshops are entitled to repair these products If the product is improperly disposed of the following can happen e f polymer parts are burnt poisonous gases are produced which may impair health e f batteries are damaged or are heated strongly they can explode and cause poisoning Durning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use It in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or rec
29. lations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe e To ensure that the national laws regulations and conditions for the operation of e g radio transmitters or lasers are respected Hazards of Use NOTICE Rugby 640 Safety Directions Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important measurements Because of the risk of electrocution it is dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environment first contact the safety authorities responsible for the electrical instal lations and follow their instructions With the remote control of products it is possible that extraneous targets will be picked out and measured Precautions When measuring in remote control mode always check your results for plausibility If the product is used with accessories for example masts staffs poles you may increase the risk of being struck by lightnin
30. n Button Function Scan Mode Press to change width of the scanning motion Left and Right Arrow Up and Down Press to tilt the Y axis when It Is in Manual Mode In the laydown position press to align the vertical plane and 90 split beam Press to tilt the X axis when it is in Manual Mode CW and CCW Press to rotate the stationary and scanning beam in a clockwise or counterclockwise motion Scan 90 and Scan Memory Press to quickly move the scanning or stationary beam at 90 intervals In Scan Mode the scan width will automatically change to the smallest scan width when this function Is activated amp gt Scan Memory means that you can switch to rotational or Stationary mode and the scan will return to the previous position when scanning motion is chosen again Head Speed Press to change the speed of the head rotation Automatic Manual Mode Beam down Press to change desired axis to Manual Mode Press to stop the rotating head zero rps The position of the beam will move to the downward position to allow the user to align the Rugby over a reference point on the floor Sleep mode Sending LED Press to put the Rugby in sleep mode e During Sleep Mode all functions are disabled e The Low battery indicator flashes once every ten seconds to indicate the Rugby is in Sleep Mode e The Rugby will sleep for two hours then shuts down auto matically and must be turned on again at the
31. ng material on your products Keep up to date with the latest News on your products and register for Semi nars Or Courses in your country Rugby 640 Introduction 3 Table of Contents In this manual Chapter Page 1 Safety Directions 6 1 1 General 6 1 2 Definition of Use 7 1 3 Limits of Use 7 1 4 Responsibilities 7 1 5 Hazards of Use 8 1 6 Laser Classification 10 1 6 1 General 10 1 6 2 Rugby 640 10 1 7 Electromagnetic Compatibility EMC 11 1 8 FCC Statement Applicable in U S 12 2 Description of the System 14 2 1 System Components 14 Zid Rugby Laser Components 14 2 3 Case Components 15 2 4 Setup 16 25 RC400 Remote Control 17 2 5 1 Pairing the Rugby 640 with the RC400 Remote Control 18 3 Operation 19 3 1 Buttons 19 3 2 LED Indicators 19 3 3 Turning on and off the Rugby 20 3 4 Automatic Mode 20 3 5 Manual Mode 21 3 6 Elevation Alert H I Function 22 4 Receivers 23 4 1 Rod Eye 140 Classic Receiver 23 4 2 Menu Rod Eye 140 Classic Receiver 24 4 3 Rod Eye Basic Receiver 25 5 Applications 27 5 1 Setting Forms 27 5 2 Checking Grades 28 S Manual Grades 29 5 4 Batter Boards 30 5 5 Facades 31 5 6 Suspended Ceilings 33 ad Layout 34 5 8 More Applications 35 6 Batteries 36 6 1 Operating Principles 36 6 2 Battery for Rugby 36 7 Accuracy Adjustment 39 7 1 Checking the Level Accuracy 39 7 2 Adjusting the Level Accuracy 4O Rugby 640 Table of Contents 4 8 Troubleshooting 9 Care and Transport 9 1 Transpor
32. operate O without causing damage to the laser diode This could be a result of heat from direct sunlight Shade the Rugby from the sun After two minutes in the alert condition the unit will shut off automatically Troubleshooting Problem Possible Cause s Suggested Solutions The Rugby is The Rugby is in Manual Mode The Rugby must be in Auto working but not matic Mode to self level Set self levelling the Rugby to Automatic Mode by pressing the Auto matic Manual Mode button In Automatic Mode the X axis LED and the Y axis LED flash green while levelling In Manual Mode the X axis LED and or the Y axis LED are red Rugby 640 Troubleshooting 42 Possible Cause s Suggested Solutions Rugby does not turn on The batteries are low or dead Check the batteries and change or charge the batteries If necessary If the problem continues return the Rugby to an authorised service centre for service The distance of the laser is reduced The laser receiver is not working properly Dirt is reducing the laser output The Rugby Is not rotating It may be levelling or in Elevation Alert Clean the windows of the Rugby and the receiver If the problem continues return the Rugby to an authorised service centre for service Check for proper operation of the Rugby Ce Refer to the receiver manual for more infor mation The receiver is out of usable The batter
33. ower button to scroll through the menu Menu Ce MENU MODE The blue LED will blink slowly indicating menu mode Menu Function Indication LED Changes the brightness of Red and green LEDs the LED indicators High Low Off Red and Green LEDs change brightness to indicate this parameter BAT Turns on or off the Laser Green LED IS on Laser low low battery indication on battery icon function IS active The laser icon flashes the receiver Red LED is on Laser low to indicate this param battery icon function is not eter active MEM Turns on or off the position Green LED is on function IS on The down arrow bars Memory function Red LED is on function is off are filling to indicate this parameter Rugby 640 Receivers 24 4 3 Rod Eve Basic Receiver Instrument compo nents part 1 of 2 Instrument compo nents part 2 of 2 Rugby 640 Receivers e ES 005665_001 M A A a Level vial b Keypad c On grade d Laser Reception window e LCD window f Audio Speaker Component Description Level vial Aids to keep the rod plumb when taking readings Keypad Power accuracy and volume functions Refer to Description of the buttons for detailed information On grade Indicates the on grade position of the laser Laser Reception window LCD window Detects the laser beam The reception windows must be directed towards the laser Front and
34. p Entering adjust ment mode for the Z axis step by step Adjusting the Z axis vertical plane step by step Exiting adjustment mode step by step L Step Description l Press the Left and Right Arrow buttons to increment the laser beam up and down Each increment is indicated by a flash of the Y axis LED and a beep from the audio indicator 2 Continue to press the Left and Right Arrow buttons and monitor the spot until the Rugby is within its specified range amp gt Five steps are equal to 10 arc seconds of change or approximately 1 5 mm at 30 m 1 16 at 100 3 Press the Automatic Manual Mode button to switch back to the X axis If desired Step Description L Turn off the power Place the Rugby in the laydown position With Power off press and hold both the Left and Right Arrow buttons Press the Power button The active axis is the Z axis The following sequence of LED behaviour occurs e The X axis and the Y axis LEDs flash alternately three times e The X axis LED flashes three times then flashes slowly until level When the Rugby is level the X axis LED is on but does not flash e The Y axis LED is off Step Description L Press the Left and Right Arrow buttons to increment the laser beam s vertical position Each increment is indicated by a flash of the X axis LED and a beep from the audio indicator 2 Continue to press the Left and Right Arrow bu
35. quickly to the left or right side of the laser using the Scan 90 button 2 To check the alignment over a point press the Beam down button 3 N 004814 001 More Applications More applications Exterior Applications e Setting elevation of forms and footings e Squaring of forms e Checking elevations and benchmarks e Landscaping e Drainage and septic systems e Fences and retaining walls e Decks and patios e Simple driveways or small parking lots e Facade Installations e Batter board setups Interior Applications e Suspended ceilings e Walls and partitions e Vertical alignment e Transferring points from floor to ceiling e Vertical plumb e Layout of floors e Squaring of angles e Setting cabinets e Chair rails and wainscoting e Alignment of wall and floor tiles e Trim carpentry e Setting sprinkler head heights e Sloped ceilings Rugby 640 Applications 35 6 Description 6 1 Batteries The Rugby 640 can be purchased with alkaline batteries or a rechargeable Li lon battery pack The following information Is appropriate only to the model you have purchased Operating Principles Charging first time use Operation Discharging 6 2 Charging the Li lon battery pack step by step Rugby 640 Batteries e The battery must be charged prior to using it for the first time because It IS deliv ered with an energy content as low as possible e The permissible temperatu
36. re bar e the green flashing LED e asolid audio tone 7 Set the rod with the attached receiver on top of the form 8 Adjust the height of the form until the on grade position is again indicated 9 Continue to additional positions until the forms are levelled to the rotating plane of the Rugby Rugby 640 Applications 27 5 2 Checking Grades Checking Grades Application shown using the Rod Eye 140 Classic Recelver step by step 005812 001 Step Description l Set up the Rugby on a tripod 2 Set up the tripod on a stable surface outside the working area 3 Attach the receiver to a rod 4 Turn on the Rugby and the receiver oe Set the base of the rod on a known point for the finished grade 6 Adjust the height of the receiver on the rod until the on grade centre line position Is indicated on the receiver by e the centre bar e the green flashing LED e a solid audio tone 7 Set the rod with the attached receiver on top of the excavation or concrete pour to check for correct elevation 8 Variances can be read from the digital receiver e 7a Position is too high e 7b Position is too low e 7c Position is on grade Rugby 640 Applications 28 5 3 Manual Grades Manual Grading Application shown using the Rod Eye 140 Classic Receiver step by step 005813_001 Step Description l 2 Set up the Rugby on a tripod Set up the tripod at the base of a slope
37. re range for charging is between 0 C to 40 C 32 F to 104 F For optimal charging we recommend charging the batteries at a low ambient temperature of 10 C to 20 C 50 F to 68 F if possible e It is normal for the battery to become warm during charging Using the chargers recommended by Leica Geosystems It is not possible to charge the battery if the temperature is too high e For new batteries or batteries that have been stored for a long time gt three months it is effectual to make only one charge discharge cycle e For Li lon batteries a single discharging and charging cycle Is sufficient We recom mend carrying out the process when the battery capacity indicated on the charger or on a Leica Geosystems product deviates significantly from the actual battery capacity available e The batteries can be operated from 20 C to 55 C 4 F to 131 F e Low operating temperatures reduce the capacity that can be drawn high operating temperatures reduce the service life of the battery Battery for Rugby The rechargeable Li lon battery pack on the Rugby can be charged without removing the battery pack from the laser 005824_001 Step Description Slide the locking mechanism on the battery compartment to the very left to expose the charge Jack Plug the AC connector into the appropriate AC power source 36 Step Description Connect the charger plug into the charge Jack on the Rugby batte
38. ry pack The small LED next to the charge jack flashes indicating that the Rugby Is charging The LED Is on solid when the battery pack Is fully charged When the battery pack Is fully charged disconnect the charger plug from the charge Jack Slide the locking mechanism to the centre position to prevent dirt from getting into the charging Jack amp gt The battery pack reaches a full charge in approximately 5 hours if completely empty A one hour charge should allow the Rugby to run for a full eight hours Changing the Li lon The Low Battery Indicator LED on the Rugby flashes when the batteries are low and batteries step by need to be charged step The charge indicator LED on the Lithium lon battery pack indicates when the pack IS being charged flashing slowly or fully charged on not flashing 005825_001 Step L Description The batteries are inserted in the front of the laser L The rechargeable battery pack can be recharged without being removed from the laser Refer to Charging the Li lon battery pack step by step for further information Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment To remove the batteries Remove the batteries from the battery compartment To insert the batteries Insert the batteries into the battery compartment Close the cover of the battery compartment and slide the locking mec
39. sas eaciadieetadate socices 47 Rugby 640 Index F Facades e E E 31 FCC SME arsen 12 Frequency Band VEN ee 46 Indicators LED Level status ae eS 20 Instrument Technical Data 46 TNT W 20 intended EE 7 L Laser Classification arurrunvvnnennnnennnnennennenennenennenennene 10 Den ONE Ge 46 Laser Classification PE EE 10 LED TAO Gade 19 Level Accuracy ANG VEE eee ene oe nee oe 40 NE ee 39 EDEN saree ven ene ees eee aweee uve sae aunenwinscees 47 AO GCS EE 44 M MANUS MOTE geleet 21 Menu Rod WS 24 O Operating range eenegen 46 Output Power Hi coer a secrimn ene osecnoare 46 P Pairing Remote Control with Rugby rrnnnnrnornrnennrnene 18 51 R Range Self levelling 46 Remote Control Dimens vaere 47 Heel eu EE 7 Rod Eye Instrument components rsrerenanavenenenenen 23 25 MERU ma 24 ROTATION speed arnrnarnnnavnrnavnrnavnrnannrnannrnennnnene 46 S Saro V DINCCIONS cavities 6 Scanning MOdesS E 46 Setup Instrument on tripod srrnrnarnrnnvnrnavnnnnnennenener 16 Specifications environmental Jee i ah W 47 T Temperature Laser OC CIALIS saia a tess beedsaentelet 47 D e EE Ee 47 Temperature charging internal battery 36 TOLE NONE re 42 U User Manual WONIGIEV OT Ee 2 W VET ae 48 Weight SUMEN E 46 Rugby 640 Index 52 Rugby 640 Index 53 799760 1 0 0en Original text Published in Switzerland O 2013 Leica Geosystems A
40. t 9 2 Storage 9 3 Cleaning and Drying 10 Technical Data 10 1 Conformity to National Regulations 10 2 General Technical Data of the Laser 10 2 1 RC400 Remote Control 11 Lifetime Manufacturer s Warranty 12 Accessories Index Rugby 640 Table of Contents SE 44 44 44 45 46 46 46 47 48 49 51 Safety Directions General Description About Warning Messages Rugby 640 Safety Directions The following directions enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these directions and adhere to them Warning messages are an essential part of the safety concept of the instrument They appear wherever hazards or hazardous situations can occur Warning messages e make the user alert about direct and indirect hazards concerning the use of the product e contain general rules of behaviour For the users safety all safety instructions and safety messages shall be strictly observed and followed Therefore the manual must always be available to all persons performing any tasks described herein DANGER WARNING CAUTION and NOTICE are standardized signal words for iden tifying levels of hazards and risks related to personal injury and property damage For your safety it is Important to read and fully understand the table below with the diff
41. the low eye hazard level amp gt National laws and local regulations could impose more stringent instructions for the safe use of lasers than IEC 60825 1 2007 03 and IEC TR 60825 14 2004 02 1 6 2 Rugby 640 General The rotating laser built into the product produces a visible laser beam which emerges from the rotating head The laser product described in this section is classified as laser class 2 in accordance with e IEC 60825 1 2007 03 Safety of laser products e EN 60825 1 2007 10 Safety of laser products These products are safe for momentary exposures but can be hazardous for deliberate Staring into the beam The beam may cause dazzle flash blindness and after images particularly under low ambient light conditions Rugby 640 Description Value Maximum peak radiant power 2 7 mW 5 Pulse duration effective 1 1 ms Pulse repetition frequency 10 rps Beam divergence lt 1 5 mrad Wavelength 635 nm 10 nm A CAUTION From a safety perspective class 2 laser products are not inherently safe for the eyes Precautions 1 Avoid staring into the beam 2 Avoid pointing the beam at other people Rugby 640 Safety Directions 10 Labelling 1 7 Description Laser Radiation Do not stare into the beam Class 2 Laser Product according to IEC 60825 1 2007 03 Po lt 2 70 mW 635 10 nm a b Laser beam Electromagnetic Compatibility EMC The term Electromagne
42. tic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electro Static discharges are present and without causing electromagnetic disturbances to other equipment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used with accessories from other manufacturers for example field computers personal computers or other electronic equipment non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers or other electronic equipment pay atten tion to the information about electromagnetic compatibility provided by the manufac turer Disturbances caused by electromagnetic radiation can result in erroneous measure ments Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by intense electromagnetic radiation for example near
43. tted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with recognisable damages or defects e Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems e Inadequate safeguards at the working site e Deliberate dazzling of third parties e Controlling of machines moving objects or similar monitoring application without additional control and safety installations Limits of Use Environment AN DANGER 1 4 Manufacturer of the product Person responsible for the product Rugby 640 Safety Directions Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities and safety experts must be contacted before working in hazardous areas or close to electrical installations or similar situations by the person in charge of the product Responsibilities Leica Geosystems AG CH 9435 Heerbrugg hereinafter referred to as Leica Geosys tems is responsible for supplying the product including the user manual and original accessories in a safe condition The person responsible for the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To ensure that it is used in accordance with the instructions e To be familiar with local regu
44. ttons and monitor the spot until the Rugby is within its specified range Press and hold the Automatic Manual Mode button for 3 seconds to save and exit Adjustment Mode The X axis LED and Y axis LED flash alternately three times then the Rugby shuts off Pressing the Power button at any time while in Adjustment Mode will exit the mode without saving changes Rugby 640 Accuracy Adjustment 41 8 Troubleshooting Alerts Symptom Possible causes and solu tions Low Battery LED flashes red or The batteries are low Replace Is on but not flashing the alkaline batteries or recharge the Li lon battery pack Refer to 6 Batteries Elevation H I Alert The Rugby has been bumped The LEDs flash quickly with an or tripod was moved Turn off audio beep Rugby to stop alert check the height of the laser before beginning to work again Allow Rugby to re level and check the height of the laser After two minutes in the alert condition the unit will shut off automatically Servo Limit Alert The Rugby is tipped too far to All LEDs flash sequentially reach a level position Re level the Rugby within the 5 degree self levelling range This alert will also be displayed any time the unit Is tipped more than 45 from level After two minutes in the alert condition the unit will shut off automatically Temperature Alert The Rugby is in an environment X Y All LEDs are on but not flashing where it cannot
45. ual Mode button again to change the Y axis to Manual Mode amp gt The X axis and Y axis are marked on the top of the Rugby e The Y axis does not self level and a slope can be entered in this axis using the Up and Down Arrow buttons on the Rugby e The Y axis LED is red e The X axis continues to self level and the X axis LED flashes green until level r x lt HL When the Y axis Is in Manual Mode the Y axis can be sloped upwards or downwards as illustrated 21 Changing to Full Manual Mode 3 6 Press the Automatic Manual Mode button again to change to Full Manual Mode Ce The X and Y axes are marked on the top of the Rugby e Both the X axis and Y axis do not self level and a slope can be entered in the Y axis using the Left and Right Arrow buttons on the Rugby e The X axis LED Is red e The Y axis LED IS red r x lt H I When both the X axis and Y axis are in Manual Mode the Y axis can be sloped using the Left and Right Arrow buttons 005810_001 Ce When using the RC400 Remote Control each of the axes can be sloped inde pendently Elevation Alert H I Function Description of the Elevation Alert function Disable or enable the Elevation Alert function Rugby 640 Operation e The Elevation Alert or Height of Instrument H I function prevents incorrect work caused by movement or settling of the tripod that would cause the laser to level at a lower height
46. uracy In Adjustment Mode the X axis LED indicates changes to the X axis 005829 001 The Y axis LED indicates changes to the Y axis Step Description l Turn off the power 2 Press and hold both the Left and Right Arrow buttons 3 Press the Power button The active axis is the X axis The following sequence of LED behaviour occurs e The X axis and the Y axis LEDs flash alternately three times e The X axis LED flashes three times then flashes slowly until level When the Rugby is level the X axis LED is on but does not flash e The Y axis LED IS off Step Description 1 Press the Left and Right Arrow buttons to increment the laser beam up and down Each increment Is indicated by a flash of the X axis LED and a beep from the audio indicator 2 Continue to press the Left and Right Arrow buttons and monitor the spot until the Rugby Is within its specified range amp gt Five steps are equal to 10 arc seconds of change or approximately 1 5 mm at 30 m 1 16 at 100 3 Press the Automatic Manual Mode button to switch to the Y axis The following sequence of LED behaviour occurs e The X axis and the Y axis LEDs flash alternately three times e The Y axis LED flashes three times then flashes slowly until level When the Rugby is level the Y axis LED Is on but does not flash e The X axis LED IS off Rugby 640 Accuracy Adjustment 40 Adjusting the Y axis step by ste
47. using the 90 adapter 2 Attach the bracket to the batter board The top of the receiver bracket should be tight against the surveyed reference nail 3 Turn on the receiver Rugby 640 Applications 30 Alignment 5 5 Description Setup 005816 001 Use the remote control to move the rotating laser beam left or right until the receiver displays an on grade position Facades The Rugby 640 and the Rod Eye 140 Classic Receiver create a vertical plane of laser light that is aligned to the building and acts as a constant reference for facade instal lations Mounting the facade adapter brackets NI NO d NW N E gt H be q T dy NE f rm Description Mount the facade adapter brackets to the side of the building in locations where it Is desired to have a laser and receiver setup Rugby 640 Applications 31 Laser setup Ad Description Mount the Rugby to the clamp and then the clamp to the facade adapter bracket Turn on the Rugby The laser beam will automatically point downwards so that the laser and the clamp can be positioned at the desired distance from the building s surface Set the head rotation to the fastest speed 10 rps Receiver setup 005818_001 Step l 2 Description Mount the receiver to the receiver bracket using the 90 adapter Attach the bracket to the facade adapter bracket The top o
48. vement of the tripod to ensure accurate work Rod Eye 140 Rod Eye Basic RC400 Rugby 640 Li lon Alkaline The delivered components depend on the package ordered Rugby Laser Components Rugby laser compo nents a Carry Handle b LED Indicators c Buttons d Battery compartment e Charge jack for Li lon battery pack 005803_001 Rugby 640 Description of the System 14 2 3 Case Components Case components standard Case components interior d d b e S f E gt h a Rugby laser b Rod eye receiver mounted on the bracket c Li lon battery pack or Alkaline battery pack d 4x AA cell battery e User Manual CD f Second receiver can be purchased separately g 4x D cell battery for alkaline versions only h RC400 Remote Control i Charger for Li lon versions only e a Rugby laser b Wall mount bracket c Li lon battery pack or Alkaline battery pack d RC400 Remote Control e Charger for Li lon versions only f User Manual CD g 4x AA cell battery h Rod eye receiver mounted on the bracket i 4x D cell battery for alkaline versions only J 2x Ceiling grid target Rugby 640 Description of the System 15 2 4 Setup Location e Keep the location clear of possible obstructions that could block or reflect the laser beam e Place the Rugby on a stable ground Ground vibration and
49. window Front and rear LCD arrow indicate the detector s position Display the relative position of the laser beam Three channel indication e High Red e On grade Green e Low Blue Detects the laser beam The reception windows must De directed towards the laser On grade Keypad Indicates the on grade position of the laser Power accuracy and volume functions Refer to Description of the Buttons for detailed information qd D a Bracket Mounting Hole b Offset notch c Product label 005148 001 d Battery door Component Description Bracket Location to attach the receiver bracket for normal operation Mounting Hole Offset notch Use to transfer reference marks The notch is 85 mm 3 35 below to top of the detector Product label The serial number is located inside the battery compartment 23 Battery door Access to the battery compartment Description of the Buttons b C a a Power 005149_001 b Audio c Bandwidth Button Function Power Press once to turn on the Receiver Audio Press to change the audio output Bandwidth Press to change detection bandwidth 4 2 Menu Rod Eye 140 Classic Receiver Menu access and To access the menu of the Rod Eye 140 Classic Receiver press the Bandwidth button navigation and Audio button simultaneously e Use the Bandwidth button and Audio button to change parameters e Use the P
50. y compartment Do not repack until everything is completely dry Always close the transport container when using in the field Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Rugby 640 Care and Transport 45 10 10 1 Technical Data Conformity to National Regulations Conformity to national regulations Frequency band Output power Antenna 10 2 Operating range Self levelling accu racy Self levelling range Rotation speed Scanning modes Laser Dimensions Weight Rugby 640 Technical Data e FCC Part 15 applicable in US e Hereby Leica Geosystems AG declares that the product Rugby 640 Is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC and other applicable European Directives The declaration of conformity may be consulted at http www leica geosystems com ce Class 1 equipment according European Directive 1999 5 EC R amp TTE C I can be placed on the market and be put into service without restric tions In any EU Member state e The conformity for countries with other national regulations not covered by the FCC part 15 or European directive 1999 5 EC has to be approved prior to use and oper ation 2400 2483 5 MHz lt 100 mW e i r p Rugby 640 Chip antenna General Technical Data of the Laser Operating range diameter Rugby 640 600 m 2000 ft 1 5 mm at 30 m
51. y enter the accuracy adjustment mode when you plan to change the accuracy Accuracy adjustments should only be performed by a qualified individual that understands basic adjustment principles It Is recommended to perform this procedure with two people on a relatively flat Surface Checking the Level Accuracy Checking the level accuracy step by step Step Description l Place the Rugby on a flat level surface or tripod approximately 30 m 100 ft from a wall 30 m 100 ft X 30 m 100 ft X 2 Align the first axis so that it is Square to a wall Allow the Rugby to self level completely approximately 1 minute after the Rugby begins to rotate 3 Mark the position of the beam 4 Rotate the laser 180 and allow it to self level 5 Mark the opposite side of the first axis 30 m 100 ft Y 30 m 100 ft Y 6 Align the second axis of the Rugby by rotating it 90 so that this axis is square to the wall Allow the Rugby to self level completely Rugby 640 Accuracy Adjustment 39 7 2 Description Entering adjust ment mode step by step Adjusting the X axis step by step Step Description 7 Mark the position of the beam 8 Rotate the laser 180 and allow it to self level Q Mark the opposite side of the second axis Ce The Rugby is within its accuracy specification if the four marks are within 1 5 mm 1 16 from the centre Adjusting the Level Acc
52. y interference received including interference that may cause undesired operation Made in China Swiss Technology This device complies with part 15 of the FCC Rules Operation is 2 this device must accept any interference received including 9 ET RC400 004789_001 Rugby 640 Safety Directions Gg Jo 60mA by Leica Geosystems rt No Vad Made in China A EN s pe This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and interference that may cause undesired operation Type RC400 Swiss Technology Contains FCC ID RFD CT100 IC ID 3177A CT100 C 2 this device must accept any interference received including 9 ET 13 2 1 Description of the System System Components General description Available system components L 2 2 The Rugby 640 Is a laser tool for general construction and levelling applications such as e Setting forms e Checking grades e Controlling depths for excavations If set up within the self levelling range the Rugby automatically levels to create an accurate horizontal or vertical plane of laser light Once the Rugby has levelled the head will start rotating and the Rugby Is ready for use 30 seconds after the Rugby has completed the levelling the H I Alert system becomes active and protects the Rugby against changes in elevation caused by mo
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