TECHNICAL SPECIFICATION FOR A 3 TO 15 KVA
Contents
1. 2 10 12 Battery Monitoring System This accessory provides single jar string and entire system monitoring on a local remote or web enabled PC It provides for assessment of actual remaining charge and jars deterioration for maximum battery life and total backup safety 2 10 13 Global Monitoring System GMS All GMS items are optional The GMS allows for flexibility in local and remote communications including internet access 2 10 13 1 Local On UPS Display e Event Log Monitors the microprocessor circuit by acquiring system data It displays up to fifty of the most recent date and time stamped events on the front panel display It s key selectable menu provides access to events system information display freeze and delete functions e Auxiliary Circuit Breaker Trip Monitor with Event Log In addition to the event log and system data this option registers trips of up to 20 auxiliary output circuit breakers for monitoring of dedicated circuits Trip signals from the breakers are displayed on a circuit breaker trip screen Auxiliary circuit breakers with trip modules mount easily on a DIN rail 2 10 13 2 Local On PC Via RS232 or RS485 Port This option requires a PC and LabView monitoring software on a Windows platform Data sent to the PC are displayed as a control room panel for real time monitoring The distance from the PC for RS232 cable should be limited to between 25 and 150 feet By using the RS485 port the range can be2. 2 6 1 2 6 2 6005 064 Rev C Front Panel LCD Display A standard 4 line x 20 character back lit blue front panel LCD display shall be used for instant indication of UPS status metering alarms and battery condition The display will provide easy readout on two standard and two optional screens and provide continuous information with scrolling updates Status Display 2 6 2 1 System Status e Standby System is performing a self diagnostic e Start up Inverter is starting e Normal All parameter are acceptable e Problem Loss of utility power or overload e Failure System requires service 2 6 2 2 System Rating in KVA e See tables on page 15 of 15 2 6 2 3 Battery Buss Voltage Status e Battery ok Battery voltage is within an acceptable range e Battery bad Battery voltage is out of range 2 6 2 4 Input Voltage Status e Input OK Input voltage and frequency are within an acceptable range e Input bad Input voltage and or frequency is outside the acceptable range 2 6 2 5 Battery Charger Status e Charger on Battery charger is charging or maintaining the battery at float voltage e Charger off Battery is not being charged Page 6 of 15 2 6 3 2 6 6 2 6 7 2 6 8 2 6 2 6 System Internal DC Buss e DC OK DC buss is within the acceptable range e DC bad DC buss is out of the acceptable range 2 6 2 7 Static Bypass Status e On inverter Critical load is being powered and protected by the inverter e On by pass
3. Critical load is being powered from utility power 2 6 2 8 Inverter Output Status e Out ok Output is within an acceptable range and the critical load is being power by the inverter e Out bad No output is available from the inverter and the critical load is being powered by utility power Metering Display Output voltage Output power Input voltage Input current DC buss Battery voltage Battery current Charging Discharging Events and Alarms screen Optional UPS Events Time Date stamp up to 50 scrolling events with freeze function Auxiliary Output CB Trip up to 20 circuit breakers trip alarm on first priority trip screens System Information Screen Optional Minutes on Battery Shows UPS battery backup mode accrued time System Hours UPS in operation total accrued time Battery Event The number of times the UPS operated in backup mode Temp The UPS cabinet temperature Alarm Relays Standard dry contact signal relays close for each of the following alarm conditions Input Fail On Bypass Inverter ON Low Battery Summary Alarm Communication Ports The standard configuration will include two com ports configured for RS232 and one for RS485 data transfer All parameters displayed on the front panel shall be available on these ports for remote monitoring Power Flow Mimic An optional laminated overlay with embedded color LEDs combine information on the front panel display with a graphic power flow visua
4. Relay Board for user connection to the individual alarm contacts The Remote Contact Board includes isolated Form C contacts for Input Fail On Bypass Inverter On Low Battery and Summary Alarm External Status Indicator for customer use N O volt free contacts compatible with IBM AS400 standard shall be provided on a plug in standard connector for the following signals Low Battery On Bypass Summary Alarm and Input Fail Normally On Normally Off Output Auxiliary Circuit Breakers These circuit breakers are single pole 20 Amp devices for protection of the customer s load circuits External Auxiliary Output Circuit Breaker Panel Board This option provides up to 42 single pole 20 Amp output circuit breakers which are located on an external panel board mounted on the side of the UPS cabinet EMI Filter The EMI filter complies with the following standards Page 10 of 15 e EN55022 1998 Class radiated emission e EN55022 1998 Class B conducted emission e FCC Part 15 Class B radiated emission e FCC Part 15 Class B conducted emission 2 10 9 Higher KAIC Norm On Off Output Circuit Breaker The single pole 20 A circuit breaker with higher KAIC can be mounted on a DIN rail or installed in a molded case 2 10 10 Seismic Mounting Brackets Left and right seismic floor mounting brackets are available 2 10 11 Stackable Rack This floor space saving accessory allows stacking of two racks in 8 single cabinet
5. 240 PW3 0D0400N1 VA 0 859 39 x 48 x 18 826 NA 2 1 277 277 PW3 0R2500N1 VA 859 826 120 208 240 or 277 PW3 0X5800T1 VA 1166 896 120 120 PW5 0A0100N1 VA 1314 1101 5 0 208 208 PW5 0B1300N1 VA 1314 1101 i 240 240 PW5 0D0400N1 VA 120 1314 39 x 68 x 18 1101 N A 3 5 277 277 PW5 0R2500N1 VA 1314 1101 120 208 240 or 277 PW5 0X5800T1 VA 1433 1171 208 208 PW7 5B1300N1 VA 1973 1506 7 5 240 240 PW7 5D0400N1 VA ibo 1973 39 x 68 x 18 1506 N A 5 2 277 277 PW7 5R2500N1 VA 1973 39 x 68 x 18 1506 208 240 or 277 PW7 5X5800T1 VA 2150 1666 208 208 PW010B1300N1 VA 2629 1080 10 240 240 PW010D0400N1 VA 0 2629 39 x 68 x 18 1080 are 7 277 271 PWO010R2500N1 VA 2629 39 x 68 x 18 1080 208 240 or 277 PW 10X5800T1 VA 2866 1255 125 208 208 PW012B1300N1 VA 3287 1305 240 240 PW012D0400N1 VA ies 3287 39 68 x 18 1305 io 277 277 PW012R2500N1 VA 3287 39 x 68 x 18 1305 8 8 208 240 or 277 PW012X5800T1 VA 3583 2525 208 208 PW015B1300N1 VA 3926 1545 15 240 240 PW015D0400N1 VA 0 3926 39 x 68 x 18 1545 i247 10 5 277 1277 PW015R2500N1 VA 3926 39 x 68 x 18 1545 208 240 or 277 PW015X5800T1 VA 4299 1885 208 208 PW020B1300N1 VA 5257 1999 20 240 240 PW020D0400N1 VA 5257 39 68 x 18 1999 sa 14 277 271 PW020R2500N1 VA 5257 39 x 68 x 18 1999 208 240 or 277 PW020X5800T1 VA 5732 2559 6005
6. microprocessor programmable for the applicable kVA and DC bus ratings The charging current limit shall be temperature compensated for battery protection Battery recharge design shall be in full compliance with UL 924 To increased ease and safety of service a modularly designed Heat Sink Subassembly FRU shall combine the rectifier inverter charger IGBTs and drivers into a single unit Static Bypass A continuous duty 100 rated bypass serves as an alternate source of power for the critical load when an input line failure or abnormal condition prevents operation in inverter mode It will consist of a fully rated continuous duty static switch for high speed transfers and feature two back to back SCRs to allow make before break transfer The design shall include a manual bypass switch that is protected within the locked cabinet It shall be accessible only to authorized personnel allowing the unit to remain continually in bypass to allow a technician to safely work on the unit Manual transfer to bypass shall not cause unit trip or transfer to the battery backup mode To allow redundant input capabilities the static switch shall be able to safely route power from an optional power source such as a generator or other power supply 2 5 8 1 Transfer to Bypass will initiate automatically under the following conditions e Critical bus voltage out of limits e Total battery discharge for specified backup time without damaging batteries e
7. week and 365 days a year For emergency service calls response time from a local Customer Engineer shall be approximately 15 minutes Replacement Parts Parts shall be available through an extensive network to ensure around the clock parts availability throughout the country Customer Support Parts Coordinators shall be on call 24 hours a day 7 days a week and 365 days a year for immediate parts dispatch Parts shall be delivered to the site within 24 hours Maintenance Training In addition to the basic operator training conducted as a part of the system start up classroom courses for customer s employees shall be made available by the manufacturer The course shall cover UPS safety theory of operation location of subassemblies battery considerations and UPS operational procedures It shall include AC DC and DC AC conversion techniques as well as control and metering troubleshooting and fault isolation using alarm information and internal self diagnostics with an emphasis on interpretation Maintenance Contracts A comprehensive offering of preventive and full service maintenance contracts shall be available An extended warranty and preventive maintenance package shall be available All services shall be performed by factory trained Service Engineers Site Testing The manufacturer s field service personnel shall provide site testing if requested The testing shall consist of a complete test of the UPS system and the associated access
8. 064 Rev C Page 14 of 15 ia Input Output MODEL DC BTU 0 Weights lbs Voltages NUMBERS Volts Hr WxHxD UPS Batt 120 120 PW3 0A0100N1 1227 996 208 208 PW3 0B1300N1 6 1227 996 NA 3 0 240 240 PW3 0D0400N1 1227 39 x 48 x 18 996 277 277 PW3 0R2500N1 1227 996 120 208 240 or 277 3 0 1 1433 1066 120 120 PW5 0A0100N1 1875 1214 208 208 PW5 0B1300N1 1875 1214 5 0 240 240 PW5 0D0400N1 120 1875 39 x 68 x 18 1214 N A 277 277 PW5 0R2500N1 1875 1214 120 208 240 or 277 PW5 0X5800T 1 2047 1284 208 208 PW7 5B1300N1 2819 1224 75 240 240 PW7 5D0400N1 120 2819 39 x 68 x 18 1224 966 j 277 277 PW7 5R2500N1 2819 39 x 68 x 18 1224 208 240 or 277 7 5 1 2000 1384 208 208 PW010B1300N1 3755 1289 10 240 240 PWO010D0400N1 192 3755 39 x 68 x 18 1289 1406 277 277 PWO10R2500N1 3755 39 x 68 x 18 1289 208 240 or 277 PWO10X5800T1 4094 1464 208 208 PW012B1300N1 4696 1959 5 240 240 PW012D0400N1 192 4696 39 x 68 x 18 1959 1598 277 277 PW012R2500N1 4696 39 x 68 x 18 1959 208 240 or 277 PWO012K5800T1 5118 2179 208 208 PWO015B1300N1 5608 1999 15 240 240 PWO15D0400N1 240 5608 39 x 68 x 18 1999 2173 277 277 PWO15R2500N1 5608 39 x 68 x 18 1999 208 240 or 277 DWO0O15X5800T1 6141 2339 208 208 PW017B1300N1 5608 1999 17 240 240 PW017D0400N1 240 5608 39 x 68 x 18 1999 2173 277 277 PWO017R250
9. 0N1 5608 39 x 68 x 18 1999 208 240 or 277 PWO017X5800T1 6141 2339 Consult factory for 120V input units and other power ratings Denotes Input Voltages A 120V B 208V D 240V R 277V H 480V 6005 064 Rev C Page 15 of 15
10. 2 5 13 cabinet access key The MBS shall have an auxiliary position that ensures full synchronization and prevents inrush current during transfer Output Transformer An output isolation transformer shall be utilized to provide specified output voltage and separate the UPS rectifier and inverter sections from load disturbances and conducted noise Manual Inverter Test Switch The unit shall have a momentary contact test switch to allow the user to accomplish a manual system test without the need to operate any breakers or shut down the system The test switch shall be in compliance with UL924 specifications well marked accessible only after opening a locked front cabinet door and further protected from accidental activation The Power Wave 1 shall resume normal operation after the test switch is released Battery Subsystem Sealed maintenance free VRLA Valve Regulated Lead Acid batteries shall be provided The batteries shall have an expected life of 10 years or a minimum of 250 complete discharge cycles The batteries shall be contained in a separate battery cabinet with a dedicated circuit breaker no fuses for battery protection and convenient power cut off and servicing The battery run time based on 100 full load shall be no less than the specified time Runtime shall comply with UL924 providing a minimum of 90 minutes at full load Specified extended runtimes shall be provided only as an option 2 6 SYSTEM DIAGNOSTICS AND ALARMS
11. 8 Wiring Installation The UPS cabinet conduit entry arrangement shall allow for flexibility of user wiring installation The wiring shall be routed thru the top or either side of the cabinet Wiring Termination The UPS input and output power connections shall be hard wired within the cabinet Optional input line cable and output receptacle panels shall be available limited range of units only please consult factory for details Input and output terminal blocks shall be provided for easy field wiring of the UPS and battery cabinets System Operation The system shall allow connection of either normally on or normally off loads Connected loads shall be carried via the transfer circuit by the utility during normal operation or by the system inverter during utility failures without interruption Connected Loads The OnLine Central Lighting Inverter system shall be designed to maintain the normal operation and performance integrity of all connected loads including voltage and frequency sensitive equipment by providing true no break continually conditioned sinusoidal output Refer to plans for type and location of loads served by the system Factory Startup Provides a factory service representative to perform the initial startup of the Central Lighting Inverter System Drawings and manuals Drawings and manuals supplied with each unit shall include e Complete set s of shop drawings showing physical dimensions mounting infor
12. Over temperature period expired e UPS problem 2 5 8 2 Automatic Re transfer occurs whenever the inverter is capable of handling the critical load It shall be inhibited for the following conditions e When transfer to bypass is activated manually or remotely e When there is a UPS problem 2 5 8 3 All Transfers to bypass shall be inhibited under the following conditions e Bypass voltage out of limits 10 of nominal e Bypass frequency out of limits 3 Hz Conirol Logic UPS operation shall be regulated by the microprocessor controlled logic All operations parameters diagnostics test and protection routines will be firmware controlled compensating component drift and changes in operating environment to ensure stable and consistent performance A self test and diagnostic subroutine shall assist in troubleshooting the unit The Control PCBA shall be located on the front door and be isolated from power wiring and switching devices This arrangement shall minimize EMI and allow hot board swap in the manual bypass mode Manual Maintenance Bypass Switch Optional An auto manual MBS switch may be provided in the UPS cabinet for connecting power to the critical load through the external maintenance bypass line It shall be used when the unit needs to be de energized for maintenance without disrupting power to the load Operating the switch shall be strictly restricted to authorized personnel using a Page 5 of 15 2 5 11 2 5 12
13. PS shall automatically return to normal operation This retransfer to normal operation shall be uninterrupted The battery charger shall automatically recharge the batteries to full capacity Recharge characteristics must strictly comply with UL924 requirements Bypass In the event of a component malfunction in either the Rectifier Charger or the Inverter sections the unit s static bypass switch shall transfer the load to the utility without interruption of power Activation of the bypass mode shall cause an alarm indication and initiate output relay dry contact closure for customer use Off Battery When the battery is removed for maintenance or the battery breaker is off the unit will continue to function meeting all the specified performance parameters with the exception of the power backup time capability 2 8 Battery Specifications Standard Run Time 90 minutes at full load Extended Run Time As required Battery Type Sealed maintenance free lead acid VRLA Standard other types are of batteries are optionally available Expected Life 10 years Charger Ampacity Per UL 924 Float Voltage 2 25 V per cell Protection circuit breaker in each battery cabinet Wiring Power cables from the UPS to the battery cabinet shall be provided by the customer in accordance with local code With multiple battery cabinets interconnecting cables shall be provided Nominal DC Link Voltage kVA kW dependent on the number of batt
14. TECHNICAL GUIDE SPECIFICATIONS POWER WAVE 1 Single Phase 3 to 20 kVA amp 3 to 17 kW UL924 Central Lighting Inverter 1 GENERAL 2 SCOPE This guide provides technical information and specifications for OnLine Power s Power Wave 1 central lighting inverter system The Power Wave 1 features high reliability solid state double conversion digital signal processing and a high frequency pulse width modulated PWM system that harnesses the advantages of IGBTs Insulated Gate Bipolar Transistor in its design The Power Wave 1 will provide high quality regulated and conditioned AC power to all types of lighting loads all of the time It switches to battery power with virtually zero transfer time upon an input power loss or disruption The Power Wave 1 meets UL 924 requirements for emergency lighting system applications and provides the security of 90 minutes of battery backup power It is suitable for all lighting loads including any combination for electronic and security systems power factor corrected self ballast Fluorescent Incandescent quartz re strike halogen HID HPS and LED lighting during battery backup operation The Power Wave 1 can be operated at 0 to 100 loading for a minimum of 90 minutes Upon the restoration of power from the AC utility line the system automatically returns to normal operation without any interruption of power to the load The Power Wave 1 meets UL 924 requirements for recharging the battery whi
15. e Regulation 3 No load to full load high line to low line typical e Output Waveform Sinusoidal e Voltage Distortion gt 5 THD gt 3 Single Harmonic gt Inverter Overload Capability 125 for 10 minutes 150 surge for 10 seconds e Bypass Overload Capability 150 e Protection Fault current limited gt Non Linear Load Capability 100 e Crest Factor 1 to 2 e Output Power Connections Hard wired terminal block or optional output receptacle panel board with NEMA type receptacles and over current protection max 30 CBs e Output Distribution The unit shall have an internal or external load center for customer use to eliminate the need for optional distribution gt Number of Wires Two 2 wires plus ground 2 5 COMPONENT DESCRIPTIONS 2 5 1 2 5 2 2 5 3 2 5 4 2 5 5 2 5 6 6005 064 Rev C Input Terminal Block For ease of installation an input terminal block shall be hard wired and located in the UPS close to knockouts for incoming power cables The conduit entries shall be located on the top and both sides of the cabinet Input Circuit Breaker optional A circuit breaker shall be provided and hard wired at the UPS input for protection from the utility line and associated wiring disturbances Optionally a higher KAIC breaker shall be available and should be specified when required Input Contactor The UPS shall have a line contactor to isolate the rectifier in case of a line p
16. e range DC bad DC buss is out of acceptable range Static By Pass Status On inverter Critical load is being powered and protected by inverter On by pass Critical load is being powered from utility power Inverter Output Status Out ok Output is within acceptable range critical load is being power by inverter Out bad No output is available from inverter and critical load is being powered from utility power Metering Display Output voltage Output power Input voltage Input current DC buss Battery voltage Battery current Charging Discharging Page 9 of 15 2 9 4 2 9 6 2 9 7 2 9 8 Events and Alarms screen Optional UPS Events Time Date stamp up to 50 scrolling events with freeze function Aux Output CB Trip up to 20 circuit breakers trip alarm on first priority trip screen System Information Screen Optional Minutes on Battery UPS in battery backup mode accrued time System Hours UPS in operation accrued time Battery Event number of times UPS operated in backup mode Temp UPS cabinet temperature Alarm Relays Standard Dry contact signal relays close for each of the following alarm conditions Input Fail On Bypass Inverter ON Low Battery and Summary Alarm Communication Ports Standard Two com ports are available one configured for RS232 and one for RS485 data transfer All parameters displayed on the front panel shall be available on these ports for remote monitoring Power Fl
17. eries See chart on the last page Battery Cabinets Matching battery cabinets UL 924 listed NEMA 1 consult factory for other types The specific UPS and batter cabinet shall be a CSA listed system per UL924 with a minimum of 90 minutes of battery operation under full load conditions 2 9 SYSTEM DIAGNOSTICS ALARM 2 9 1 6005 064 Rev C Front Panel LCD Display Standard 4 lines x 20 characters back lit blue LCD display on the UPS for instant indication of UPS status metering alarms and Page 8 of 15 2 9 3 6005 064 Rev C battery condition The display provides easy read out on 2 standard and 2 optional screens providing continuous information with scrolling update 2 9 2 Status Display 2 9 2 1 e System Status Standby System is performing self diagnostic Start up Inverter is being started Normal All parameter are acceptable Problem Loss of utility power or overload Failure System requires service System Rating in KVA Battery Buss Voltage Status Battery ok Battery voltage is within acceptable range Battery bad Battery voltage is out of range Input Voltage Status Input ok Input voltage and frequency are within acceptable range Input bad Input voltage and or frequency is within acceptable range Battery Charger Status Charger on Battery charger is charging or keeping batteries at float voltage Charger off Battery is being charged System Internal DC Buss DC ok DC buss is within acceptabl
18. extended to 1000 feet 2 10 13 3 Remote Dial Up Monitor 2000 The optional Monitor 2000 requires a phone line for remote operation The device sends data voice and text messages to 32 destinations such as phone fax pager and e mail via phone line DSL service The Manager 2000 Windows software installed on a remote PC displays UPS parameters events and stats graphs The device is installed in the unit and comes fully wired and functionally tested 2 10 13 4 Web SNMP Card The optional Web SNMP Card is a web enabled monitoring device for units with Internet or network connections The internal IP internet address can be pre installed in firmware to fit the customer s network settings The Web SNMP Card can monitor the UPS over a network using a standard web browser Network management system software with an alarm viewer utility provides monitoring of multiple units on a single console 6005 064 Rev C Page 11 of 15 2 11 Maintenance Service and Enhanced Warranty Plans 2 11 1 2 11 2 2 11 3 2 11 4 2 11 5 2 11 6 Service Personnel The UPS manufacturer shall employ a nationwide service organization with factory trained Customer Service Engineers dedicated to the startup maintenance and repair of UPS and power equipment The manufacturer shall provide a fully automated national dispatch center to coordinate field service personnel scheduling One toll free number shall reach a qualified support person 24 hours a day 7 days a
19. floor mounted freestanding NEMA 1 enclosure The cabinet should have front access only with two doors allowing easy component access from the front The enclosure shall have shelves for component separation and clear and accessible layout Cabinet doors shall require a key for gaining access Front access only shall be required for safety and expedient servicing adjustments and installation The cabinets shall be structurally adequate and have provisions for hoisting jacking and forklift handling Enclosure design shall fully comply with UL 1778 for locked door unauthorized access protection and UL 924 for accidental or unauthorized unit shutdown 2 12 2 Construction Only quality unused material shall be used to build the unit under strict observance of standards and quality workmanship The cabinets shall be cleaned primed and painted matt black The unit shall be constructed with rigorously tested burned in replaceable subassemblies Only two electronic subassemblies a Heat Sink Assembly with IGBTs and drivers and a Control PCBA shall be used for maximum reliability and ease of servicing All printed circuit assemblies shall have plug connections Like assemblies and like components shall be interchangeable 2 12 3 Earthquake Protection The cabinet shall be evaluated for earthquake zone 4 installation with the addition of optional earthquake brackets 3 0 Installation Considerations 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3
20. full load for a minimum of 90 minutes on battery power at a temperature of 25 C Efficiency Greater than 90 Battery Type Valve regulated sealed lead acid VRLA standard other types of batteries are optionally available Battery Protection Battery CB Circuit Breaker for safe UPS battery operation and servicing Cable Installation Conduit entries on the top and both sides of enclosure AC Input Specifications 6005 064 Rev C Input Voltages 120 208 240 277 VAC 2 wires plus ground Frequency 60 Hz 5 Input Current Sinusoidal close to unity capacitance under all line load conditions power factor correction Input Protection Contactor and optional input circuit breaker Input Surge Protection TVSS Transient Voltage Surge Suppressor Transfer Time Zero no break transfer unit static transfer must not switch upon input power loss Slew Rate 0 4 Hz second maximum Input Power Connections Hard wired terminal block or optional input cable Number of Wires Two 2 wires plus ground Cable Installation Conduit entries on the top and both sides of enclosure Page 3 of 15 2 4 3 AC Output Specification e Output Ratings kVA 0 7 pf and kW 1 0 pf 3 KVA 2 1 kW 5kVA 3 5 kW 7 5 KVA 5 25 kW 10 KVA 7 0 kW 12 5 kVA 8 75 kW 15 kVA 10 5 kW 20 kVA 14 kW 15kW 17 KW e Output Voltages 120 208 240 277 VAC e Frequency 60 Hz 0 5 Hz gt Voltag
21. le utilizing an industry distinctive small footprint for its stackable cabinet design This allows equipment installation in limited spaces 1 2 STANDARDS The Power Wave 1 complies with the following standards e CSA certified per UL1778 e UL924 and CSA 22 2 No 107 1 e UL924 UL 924A Life Safety for Emergency Back up Lighting e FCC rules and regulations Part 15 subpart j class A e NEMA PE 1 e NFPA 101 Life safety code e ANSI 062 41 IEEE 587 e ANSI 062 42 45 Cat A and B gt TVSS UL1449 3 Edition 6005 064 Rev C Page 1 of 15 2 0 PRODUCT DESCRIPTION 2 1 APPROVED MANUFACTURERS AND PRODUCT DESCRIPTION 2 1 1 Approved Manufacturer The Inverter shall be an Emergency Central Lighting Inverter and shall be manufactured by OnLine Power Inc 5701 Smithway Street Commerce CA 90040 Phone 823 721 501 Fax 323 721 3929 Power Service 1 800 797 2 2 2 QUALIFICATIONS AND QUALITY ASSURANCE 2 2 1 Manufacturer s Certification A minimum of twenty years experience in the design manufacture and testing of solid state UPS is required The manufacturer shall specialize in manufacturing of online double conversion high frequency UPS modules as specified in this document The manufacturer shall hold a current ISO 9001 certificate and shall design the units in accordance with internationally accepted standards 2 2 2 Materials and Assemblies All materials and parts in the UPS shall be new of current manufact
22. lization for instant load power status recognition 2 7 MODES OF OPERATION The UPS module shall be designed to operate as an on line high frequency minimum 10 kHz high precision PWM conversion fully automatic system with no break transfer time in the following modes 6005 064 Rev C Page 7 of 15 2 7 1 2 7 2 2 7 3 2 7 4 2 7 5 Normal During normal operation utility or generator power is rectified to DC drawing sinusoidal input AC current at unity power factor under all load conditions The DC Rectifier supplies DC power to the Inverter and Battery Charger sections Using high frequency PWM minimum10 kHz power technology the inverter shall continuously support the load without using energy stored in the battery Emergency Upon loss of input power or when power exceeds the specified input limits the control logic shall allow the inverter to draw energy from the battery without interruption to the load and disconnect the input line The transfer to the battery shall be uninterrupted a no break power transfer The inverter shall supply power from the batteries to the critical load The output voltage shall be sinusoidal and within the specified limits of 5 regulation If power is not restored before the batteries have been exhausted the UPS shall completely shutdown to protect the batteries from possible damage Recharge When utility power is restored and before the batteries are completely exhausted the U
23. mation and wiring diagrams e Installation Manual s with complete instructions for locating mounting interconnecting and wiring of the system e User Manual s outlining complete operating and preventive maintenance procedures Installation The Central Lighting Inverter shall be installed in accordance with all appropriate manufacturer s installation instructions and in compliance with all appropriate codes ENVIRONMENTAL REQUIREMENTS 6005 064 Rev C Page 13 of 15 Operating Temperature 0 C to 40 C 32 F to 104 Storage Temperature 20 C to 45 C 4 to 113F Maximum Recommended Storage Temperature For Batteries 25 C 77 F for up to six months Storage at up to 40 C 104 F is acceptable for a maximum of three months Humidity operating and storage 0 to 95 RH non condensing Altitude Up to 6000 ft 1 829 meters Audible Noise 57 dB typical on response curve A 3 9 Physical Specifications e Cabinet shall be double door floor mountable fork liftable and painted black with a maximum depth of 18 to maximize front accessibility e Cabinet shall be no more than 40 width for best layout book shelf style e Cabinet height shall not exceed 80 to allow pass through standard door KVA Input Output MODEL Brus Cabinet Size Weights Ibs KW Voltages NUMBERS VDE Hr UPS Battery WxHxD UPS Batt 120 120 PW3 0A0100N1 VA 859 826 208 208 PW3 0B1300N1 VA 859 826 30 240
24. ories supplied by the manufacturer A partial battery discharge test shall be provided as part of the standard start up procedure The test results shall be documented signed and dated for future reference NOTE This Guide Specification follows the Construction Specification Institute guidelines per CSI MP 2 1 MP 2 2 It is subject to change without notice due to product improvement and or enhancement Please use this document as a guide specification and do not hesitate to contact our Application Engineering Department if you have any further questions or special requirements You can contact us at 800 227 8899 or via e mail sales onlinepower com or tech onlinepower com WRRANTY 2 11 6 1 Inverter Module The inverter manufacturer shall warrant the inverter against defects in materials and workmanship for a period of twenty four 24 months The warranty shall cover all parts and labor for a one 1 year period beginning from the startup or 18 months from the ship date whichever comes first Optional 1 year extended warranty and maintenance contract packages shall also be available at the end of the factory maintenance period 2 11 6 2 Battery The battery manufacturer s standard warranty shall be transferred and assigned to the end user It will have a minimum period of one 1 year 2 12 MECHANICAL DESIGN AND CONSTRUCTION 6005 064 Rev C Page 12 of 15 2 12 1 Enclosure All system components shall be housed in a single
25. ow Mimic Optional A laminated overlay with embedded color LED s combines information on the front panel display with a graphic power flow visualization for instant load power status recognition 2 10 ACCESSORIES OPTIONAL COMPONENTS 2 10 1 2 10 2 2 10 3 2 10 4 2 10 5 2 10 6 2 10 7 2 10 8 6005 064 Rev C External Manual Bypass Switch If specified by the customer the bypass switch can be mounted in a separate enclosure and field mounted in the UPS cabinet or on an adjacent wall This box includes a rotary switch with make before break contacts to provide a single control for transferring to and from maintenance bypass without load support interruption Audio Alarm with Silence Switch This option provides an audible warning signal acknowledge and reset for Input Fail On Bypass Inverter On Low Battery and Summary Alarm for any of the previously mentioned alarm conditions Remote UPS Status Panel The Remote Status Panel is available in a console mount style box in a black finish It can also be wall mounted and comes with a 10 foot long DB connector signal cable or optional cable that can be up to 1000 feet long The Remote Status Panel requires 120 VAC power comes with a 6 foot power cord and Silence and LED Horn test switches It includes the following LEDs Input Fail On Bypass Inverter On Low Battery and Summary Alarm Form C Relay Contacts Terminal strip TB is provided on the optional Alarm
26. r all operating condition except overload and short circuit The system shall be able to protect itself from an internal over temperature condition and issue an alarm under such conditions To reduce operating cost while it is charging the battery system during normal utility power operation the design must provide power factor correction close to unity 1 0 pf The system shall include the following additional features e An automatic multi rate software controlled charger e Self diagnostic programmable system testing capabilities e A microprocessor controlled diagnostic display panel capable of audible alarms e Visual displays of all alarm 6005 064 Rev C Page 2 of 15 A DC to AC converter inverter A battery charger that meets the UL 924 standard AC and DC input protection A battery bank sized for the system s runtime requirements Full KW rating at unity power factor An RS232 communication interface 2 4 System Description 2 4 1 2 4 2 Inverter Design Requirements Output Load Capacity The continuous output power rating of the UPS shall be kVA unit 0 7 pf kW unit 1 0 pf Output Power Upgrade The unit shall be designed to have a min 20 of the rated power capacity upgradeability without having to change the unit option specified when ordering Input Voltage VAC 15 Output Voltage VAC 1 phase 2 wires plus ground Battery Autonomy The UPS shall be capable of operating at
27. roblem and allow for a smooth transfer or retransfer to and from bypass Input Transformer An input transformer shall be factory installed inside the standard UPS cabinet It shall be located in the lower part of the cabinet with a barrier separating it from the electronics section to provide isolation between the line rectifier and inverter circuits Rectifier A solid state circuit designed to convert incoming AC power to regulated DC bus voltage shall provide input to the inverter and battery charger Inverter The inverter shall feature PWM Pulse Width Modulation design utilizing high frequency 15 kHz switched IGBTs It shall utilize a true double conversion system generating rated AC output from the utility power or the batteries when in backup mode The unit shall have a single heat sink and power IGBT assembly tray for reduced switching noise and maximum reliability The assembly shall come as a FRU Field Replaceable Unit and its design and mounting location shall provide for easy accessibility and maintenance It shall be Page 4 of 15 2 5 7 2 5 8 2 5 9 2 5 10 6005 064 Rev C located on the electronics shelf to allow direct access when the door is opened and can be replaced in about 15 minutes using only a screwdriver Charger A separate battery charger circuit shall be provided It shall use the same IGBTs as the inverter and have constant voltage and current limiting control The battery float voltage will be
28. ure and unused except for the purpose of factory testing All active electronic components shall be solid state and designed so as not to exceed the manufacturer s recommended ratings and tolerances for ensuring maximum reliability All GBTs and other semiconductor devices shall be sealed All relays shall have dust covers All incoming parts modular assemblies and sheet metal shall undergo detailed receiving quality inspection 2 2 3 Factory Testing Every unit shipped will have completed a documented functional test of the UPS module and battery system including a battery discharge test A copy of the test report shall be available at the customer s request 2 3 Operation The system shall utilize high frequency pulse width modulation and digital signal processing for control and monitoring The system s automatic overload and short circuit protection of the inverter in normal and emergency operations shall have 150 momentary surge capability and withstand a 115 overload for 10 minutes The system s protection shall also include a low battery voltage disconnect to prevent damage to the battery bank The system shall supply a clean computer grade sinusoidal output waveform with less than 5 total harmonic distortion at full rated load Dynamic brownout protection must maintain the desired voltage without continuously switching to batteries in low voltage situations up to 15 The system shall maintain output regulation of less than 5 unde
Download Pdf Manuals
Related Search