control unit systems and parts
Contents
1. CN Yes ZCN Yes ZCU general fault amp triggering contact Optional take over contacts of ZCN in E and Z units 90 dB buzzer No 90 dB buzzer Relay contact 3A 30 V DC res Operation External amp Internal No Internal optional external SIL level SIL 2 Installation in zone zone 1 2 co D HU E ra o cc ma I i Sa a m lt x U LLJ 7 U Stu 100605 T13 COMPONENTS 16 x ZCN via bus 4 x detector RSS 1 x from ZCx 1 x from ZCx or 2 X detector RSS 2 ZCX n a 16 x GG card or 1 x GG FLASH II 12 x GG FLASH 1 x HV card or 2 x GG FSGV CrossFire n a Yes 2 x In 2 x Out n a functionality Operation Yes prepared Yes prepared n a Ves for external switches for external switches aj eae E lt lt lt Yes fault alarm Yes fault alarm n a Environmental 0 C 50 C 0 C 60 C 30 C 70 C 0 C 40 C temperature Storing 0 C 50 C 0 C 60 C 40 C 80 C 0 C 40 C temperature UPS tauitinput I rr con tt o Consumption 150mA moma O osa This document provides an overview of the product s characteristics and possibilities These are not necessarily part of the standard version and may not always be realised together A detailed offer will be made for each specific application o cc a I L Sa a m a lt a U T gt U S2. MS AND PARTS Tel 44 1932 849602 Fax 44 1932 852171 E mail info stuvex com www stuvex com CONTROL UNIT ELECTRICAL INSTALLATION General The cables can be laid in standard cable ladders or trays This in principle could also be done in existing cable trays or ladders used by other cables This latter practice however is strongly advised against To avoid false triggering the cables must be located at least 50 cm from power supply cables high or low voltage frequency regulators or changers the power supply cables and cables to electric motors The shielding of the various cables may only be connected to earth at one side For the cable between the control unit and the junction box this will be at the control unit side using a special EMC gland 1 For the cables between the junction box and the extinguishing agent bottle detector fast closing valve or other StuvEx apparatus the shielding is automatically connected to the earth at the apparatus end The bus cable between two control units Unless specified otherwise by StuvEx or confirmed in writing only the prescribed cable type may be used UNITRONIC LIYCY TP 3 x 2 x 0 5 Part Nr 00 35 811 The shielding may be connected to the earth at only one control unit practical rule the CU nearest the B unit The cable between the control unit junction box and the junction box Unless specified otherwise by StuvEx or confirmed in writing only the prescribed cable t
3. Stuvex ny Heiveldekens 8 B 2550 Kontich Belgium Tel 32 3 458 25 52 Fax 32 3 458 25 27 E mail info stuvex be www stuvex be Stuvex Safety Systems 48 Church Street Weybridge Surrey KT 13 8DP United Kingdom SYSTEMS AND PARTS Tel 44 1932 849602 Fax 44 1932 852171 E mail info stuvex com www stuvex com CONTROL UNIT Background In the past each active safety system worked differently hence each control unit had to be different This meant that the operators engineers and their supervisors had to be familiar with several systems With the new generation of control units the CUPO3 02x family this situation definitively belongs to the past StuvEx has streamlined all control units into a single family all with the same controls possibilities electrical connections etc Product There are two basic configurations gt CUP0302D S the simplest stand alone configuration for one zone only typically used in simple stand alone safety systems such as chemical barriers fast closing valves etc gt CUP0302D B the basic configuration for more complex safety systems such as explosion Suppression or when several simple systems must to be controlled monitored from a central point CUP0302D E an extension unit for up to 6 zones CUP0302D Z an extension unit for 1 zone The B control unit is the heart of the system This unit is equipped with a memory an LCD screen and controls all connected zones The maximum nu
4. mber of zones a B unit can manage is 16 If so desired these can be distributed throughout plant by way of E or Z extensions Up to 6 zones can be built into each B and E unit The Z unit is equipped for a single zone only The number of E and Z units that can be connected to a single B unit is limited to 16 zones The ZCN type zone modules that are installed in the B E and Z units can be easily snapped into the units without switching off power hot swappable thus all zones already operational do not need to be switched off All units with exception of the S unit are interconnected by means of a bus cable ra l cc a eo I GV nen a c a lt V LLJ 7 gt N Stu 100605 C13 comet a a a I he al c a q U LLJ a gt U Control unit MCU Module ZCN Module Suv Functioning The functioning of the control unit is always the same regardless of configuration and the unit used with the exception of the stand alone version S which does not have a memory or an LCD and since it is a stand alone version cannot be controlled from a central point Features gt Up to 16 devices can be controlled per zone extinguishing agent bottles FSGVs and other StuvEx systems This limit can theoretically be increased infinitely by making use of the cross firing function gt Simultaneou
5. mponent of a certified ATEX safety system but they of course also have their own certificate as a component Consequently any application must be based on the instructions contained the ATEX certificate the product specifications and the user manual Technical specifications For more details on this product we refer to the technical datasheet StuvEx retains the right to make changes without prior notice StuvEx nv Heiveldekens 8 B 2550 Kontich Belgium Tel 32 3 458 25 52 Fax 32 3 458 25 27 E mail info stuvex be www stuvex be StuvEx Safety Systems 48 Church Street Weybridge Surrey KT 13 8DP United Kingdom SYSTEMS AND PARTS Tel 44 1932 849602 Fax 44 1932 852171 E mail info stuvex com www stuvex com CONTROL UNIT Characteristics CUP03 02D B CUP03 02D E CUP03 02D Z CUP03 02D S Max number Maximum 16 x ZCNs per bus system of ZCNs 1 bus system consists of one B x E y Z units aaa een FE a Eas a ee ee ee Power supply 110 220 V AC 110 220 V AC Via B or E unit 110 220 V AC Backup power supply Via external UPS Via external UPS Via B or E unit Via external UPS Bus cable LAPP CABLE UNITRONIC LIYCY TP 3 x 2 x 0 5 Part Nr 00 35 811 25 to 75 non condensing Protection degree IP65 Installation in zone Zone 21 22 ATEX marking Il 3D 165 CIP 65 ll 2 D T85 C IP 65 CE wei 7 185 15 Signalisation es LCD amp LED on MCU No Yes LEDs on ZCN Yes LED s on ZCU Electric Yes Z
6. s monitoring of up to 4 detectors which can be connected as a group in an OR or AND function In case of an AND function it is also possible to generate a fault if 1 detec tor is in alarm for 5 seconds and no second detector goes into alarm this avoids unwan ted and false alarms gt The ability to connect an external interlock this allows the safety circle to be closed the zone cannot be reset before the external interlock circuit is closed e g a switch on an inspection hatch and the process cannot be restarted until the zone has been reset gt The on off and reset switches on the zone modules can also be wired externally so that a key switch or a switch with a padlock can be installed on the machine for safer mainte nance This is also a form of external interlock gt Very stable protocol that virtually excludes external EMC interference on the wiring gt Cross Fire functionality this allows a barrier between for example two volumes to be con trolled from two different zones If necessary this barrier can also be equipped with its own detectors gt Exchangeable without having to switch off the electric mains hot swappable System design The basic model of all units includes a steel housing IP65 suitable for use in a zone 22 or 21 envi ronment On request however the units can also be supplied with stainless steel housing and or for use in gas Ex zones 1 or 2 Intended use In each case the units are a co
7. ta gt StuvEx retains the right to make changes without prior notice StuvEx nv Heiveldekens 8 B 2550 Kontich Belgium Tel 32 3 458 25 52 Fax 32 3 458 25 27 E mail info stuvex be www stuvex be StuvEx Safety Systems 48 Church Street Weybridge Surrey KT 13 8DP United Kingdom SYSTEMS AND PARTS Tel 44 1932 849602 Fax 44 1932 852171 E mail info stuvex com www stuvex com CONTROL UNIT HOUSINGS CUP03 02D B F O u Cae a F el s S Z1 Z4 Spare Interlock S a i tt z3 z network I Z2 Z5 Om Interlock sr O se L S ES CUP03 02D E i 300 ss F el Z1 Z4 Spare Interlock pra O er network N Z2 z5 pare Interlock Spore o spore L CUP03 02D Z S Front Inside Bottom co N _ ra o cc ma I i a m lt x U LLJ 7 U Stu 100605 T13 StuvEx nv Heiveldekens 8 B 2550 Kontich Belgium Tel 32 3 458 25 52 Fax 32 3 458 25 27 E mail info stuvex be www stuvex be StuvEx Safety Systems 48 Church Street Weybridge Surrey KT 13 8DP United Kingdom SYSTE
8. y PUR M12FS SH 5 pin M12 straight connectors male female x and y indicate the length Phoenix Contact cables are available in various lengths To be able to work with the same cable lengths different cables can be interconnected If necessary cables with 90 Connectors can also be used Phoenix Contact has a worldwide sales network and is represented in 70 countries To obtain technical and or commercial information contact the nearest dealer at www phoenixcontact com Important remark the certification of the cables and the connectors for installation in a zone 21 and 22 location is only valid in a StuvEx configuration the certificate has been obtained by StuvEx and not by Phoenix Contact 1 e g Capri Newcap M16 4 5 10mm RefNr 186 164 229 164 Newcap M20 6 13mm RefNr 186 204 229 204 Newcap M25 10 16mm RefNr 186 254 229 254 StuvEx retains the right to make changes without prior notice
9. ype may be used UNITRONIC LIYCY TP 6 x 2 x 0 5 Part Nr 00 35 813 The shielding may be connected to the earth at only one control unit or junction box practical rule with two junction boxes the JB nearest to the control unit SS nonme a n o eo a ig s o N z LAPP KABEL STU GART UNITRONIC LIYCY rp ESES i mo Sl a M These cables are manufactured and sold under the brand Lapp Kabel gt Worldwide there are 15 production units distributed across America Europe and Asia gt Lapp Kabel is represented in more than 75 countries via a vast sales and representation network You can find the nearest dealer and or commercial information at www lappgroup com You of course may also contact StuvEx or its representative co c o cc ma I i Sa a m lt x U LLJ 7 U Stu lt 7 100605 713 cc a I L S a m a lt a U T gt U Sta gt From the Junction box to the gas generator the detector or to another StuvEx apparatus Unless specified otherwise by StuvEx or confirmed in writing StuvEx prescribes cables made by Phoenic Contact gt Junction box to detector type SAC 4P M12MS x y PUR M12FS SH 4 pin M12 straight connectors male female x and y indicate the length gt Cables to apparatus such as from the junction box to a gas generator type SAC 5P M12MS x
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