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USER`S MANUAL - Icon Heath & Fitness

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1. S N 2 Outer Cap 88 CUI 5 16 x 2 1 2 Carriage Bolt 1 AAN 5 16 x 2 3 4 Carriage Bolt 14 NANA 5 16 x 2 3 4 Bolt 11 1 4 x 3 4 Screw 18 A set AAA 3 8 x 2 3 4 Bolt 70 SN 5 16 x 3 Special Thread Bolt 91 CUNT 5 16 x 3 Bolt 17 AAA 5 16 x 2 Eyebolt 35 CMY AN 5 16 x 1 1 2 Bolt 24 A 3 8 x 1 3 4 Bolt 12 OM 5 16 x 2 Bolt 61 AAN 1 4 x 2 Carriage Bolt 38 AAA ANA ME ET 5 16 x 3 1 4 Bolt 76 5 16 x 2 1 4 Bolt 33 ANNAN o CUI Sa 5 16 x 3 1 2 Bolt 87 A 1 4 x 2 1 2 Screw 43 3 8 x 2 1 2 Bolt 62 3 u 3 8 x 2 1 2 Bolt 62 AM 5 16 x 6 Bolt 74 ae
2. Due to the many features of the weight system the area and remove the packing materials Do not dis assembly process will require a few hours By set pose of the packing materials until assembly is com ting aside plenty of time and by deciding to make pleted the task enjoyable assembly will go smoothly You may want to assemble the weight system over a Tightening Parts couple of evenings Tighten all parts as you assemble them unless How to Orient Parts instructed to do otherwise As you assemble the weight system make sure Select a Location for the Weight System that all parts are oriented exactly as shown in the drawings Because of its weight and size the weight system should be assembled in the location where it will be How to Identity Parts used Make sure that there is enough room to walk around the weight system as you assemble it To help you identify the small parts used in assem bly we have included a PART IDENTIFICATION Questions CHART in the centre of this manual Place the chart on the floor and use it to easily identify parts f you have questions after reading the assembly during each assembly step Note Some small instructions please call our Customer Service parts may have been pre attached If a part is Department toll free at 0345 089009 not in the parts bag check to see if it has been pre attached 1 Before you begin make sure you have carefully read the instructions at the top of
3. Slide the eighth Weight onto the upper end of the Weight Tube The Weight Tube must be turned so the welded pin is in the pin groove in the Weight Locate the lower ends of the Weight Guides 72 there are holes near the upper ends Insert the lower ends of the Weight Guides into the eight Weights 25 Pin Groove o Upper Ends of Weight Guides have Holes Pin Groove Welded Tube 79 25 7 Attach the upper ends of the Weight Guides 72 to the Top Frame 67 with the 5 16 x 6 Bolt 74 the two Weight Guide Spacers 73 and a 5 16 Nylon Locknut 3 Press two 1 3 4 Inner Caps 44 and two 1 Inner Caps 90 into the Arm Frame 52 Apply lubricant to the upper axle on the Arm Frame 52 Hold the axle between the two Arm Frame Bushings 68 Set the Arm Frame Bushings and the Arm Frame on the plate welded to the top of the Top Frame 67 Note Be sure the bracket is toward the front of the Arm Frame Place the Arm Frame Cover 69 over the Arm Frame Bushings Attach the Arm Frame Cover to the Top Frame with four 1 4 x 3 4 Screws 18 and four 1 4 Nylon Locknuts 7 Press two 1 3 4 Inner Caps 44 into each of the Arms 46 Apply lubricant to the lower axles on the Arm Frame 52 Slide an Arm 46 onto one of the axles The Arm must be behind the bracket on the Arm Frame H
4. Fitness Inc TABLE OF CONTENTS IMPORTANT PRECAUTIONS cu ici bz 3 BEFORE YOU BEGIN dust a Ge i die SE Seta pl 4 ASSEMBLY r oct a a e o guna nese Ob 5 ADJUSTMENT tors g oh iP vv idee A dated A Ge be hat Aue da 14 TROUBLE SHOOTING AND MAINTENANCE a 16 CABLE DIAGRAMS 2 2 osszeg ea a aa A A A Si ee i ae 17 PART LIST a a ie Gate AR ye oie ee he pe A A a ER Ge mbe 18 EXPLODED DRAWING oo le edie L de EAT 19 ORDERING REPLACEMENT PARTS 0 0 00 cece anana Back Cover Note A PART IDENTIFICATION CHART is attached in the centre of this manual Remove the PART IDENTIFI CATION CHART before begining assembly WESLO is a registered trademark of ICON Health amp Fitness Inc 2 EXPLODED DRAWING Model No WLEMSY80000 PART LIST Model No WLEMSY80000 RO301A IMPORTANT PRECAUTIONS Key No Qty Description Key No Qty Description AA WARNING To reduce the risk of serious injury read the following important precautions 1 2 5 16 x 2 1 2 Carriage Bolt 47 2 7 Handle before using the weight system 2 5 5 16 Jam Nut 48 4 Handgrip 3 24 5 16 Nylon Locknut 49 2 1 Round Inner Cap 1 Read all instructions in this manual before 10 Never release the arms leg lever lat bar or 4 1 Base 50 2 5 3 4 Pad using the weight system Use the weight nylon strap whilst weights are raised the 5 1 Stabiliser 51 2 1 2 x 3 8 Spacer system onl
5. Short and Long Cables 23 66 must be properly routed on the pulleys and the Cables must be properly tightened To tighten the Cables refer to TROUBLE SHOOT ING AND MAINTENANCE on page 16 of this manual Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 24 Press a 1 1 2 Inner Cap 32 into the Seat Frame 36 Insert a 1 4 x 2 Carriage Bolt 38 into the centre of each Seat Plate 37 Attach the Seat Plates to the Seat 13 with four 1 4 x 3 4 Screws 18 Insert the two 1 4 x 2 Carriage Bolts 38 into the Seat Frame 36 Make sure that the Seat 13 is turned so the wide end is toward the 1 1 2 Inner Cap 32 Tighten two 1 4 Nylon Locknuts 7 with two 1 4 Flat Washers 10 onto the Carriage Bolts 12 10 11 12 13 Insert the two 4 1 2 L Pins 60 down into the indicated holes in the Arm Frame 52 and the Arms 46 Wet the lower ends of the Arms 46 and the insides of the two 10 Pads 45 with soapy water Slide a Pad about halfway up each Arm Insert a 7 Handle 47 with a Handgrip 48 into one of the Arms 46 Attach the Handle with a 5 16 x 2 1 4 Bolt 33 two 5 16 Flat Washers 8 a 1 2 x 3 8 Spacer 51 and a 5 16 Nylon Locknut 3 Attach a 7 Handle 47 with a Ha
6. Spacers 65 and a 3 8 Nylon Locknut 21 Remove the 3 1 2 Pulley 15 from inside the bracket on the Top Frame 67 Insert the end of the Long Cable 66 through the bracket and down through the indicated hole in the Top Frame Hold the 3 1 2 Pulley 15 inside the bracket on the Top Frame 67 The Long Cable 66 must be between the Pulley and the top of the bracket Attach the Pulley to the bracket with a 3 8 x 1 3 4 Bolt 12 and 3 8 Jam Nut 6 that were removed Insert the Long Cable 66 between the I Plates 78 See the inset drawing Slide the Long Cable 66 between the 3 1 2 Pulley 15 and the Cable Trap 59 attached to the Wide Swivel Bracket 71 in the direction shown Note The Pulley Cable Trap 3 8 x 1 3 4 Bolt 12 and 3 8 Jam Nut 6 are shown apart for clarity 10 18 Slide the Long Cable 66 between the 3 1 2 19 20 21 Pulley 15 and the Cable Trap 59 on the Narrow Swivel Bracket 58 on the left Arm 46 in the direction shown Note The Pulley the Cable Trap the 3 8 x 1 3 4 Bolt 12 and the 3 8 Jam Nut 6 are shown removed for clari ty The Cable Trap must be turned to the 3 o clock position Remove the 4 1 2 Pulley 77 from the Adjustment U Bracket 75 Attach the Adjustment U Bracket to the Front Upright 42 with a 5 16 x 3 Short Thread Bolt 91 a 5 16 Flat Washer 8
7. to ensure that the weight system can be assem One phillips screwdriver bled successfully by anyone Before begin ning assembly make sure to read the One rubber mallet information on this page this brief intro duction will save you much more time than it takes to read it TIGHTENING THE CABLES e Two adjustable spanners Woven cable the type of cable used on the weight system can stretch slightly when it is first used If there is slack in the cables before resistance is felt the cables should be tightened Locate the adjustment sleeve and adjustment screw near the lower end of the Short Cable 23 Loosen the adjustment screw Pull the end of the Short Cable until there is no slack in the cables Slide the adjustment sleeve and the ball against the indicated 3 1 2 Pulley 15 Retighten the adjustment screw Make sure that the cables are not too tight or the top weight will be lifted off the weight stack You will also need grease or petroleum jelly a small amount of soapy water and clear tape or masking tape Adjustment Sleeve Assembly Requires Two Persons Note Assembly will be more convenient if you have a socket set a set of open end or closed end span For your convenience and safety assemble the ners or a set of ratchet spanners weight system with the help of another person How to Unpack the Box Set Aside Enough Time Place all parts of the weight system in a cleared
8. Carriage Bolt 84 1 Chain AWARNING Before beginning this or any exercise program consult your physician This 39 1 Nylon Strap 85 1 Lat Bar is especially important for persons over the age of 35 or persons with pre existing health problems 40 1 Seat Knob 86 2 Brace Read all instructions before using ICON assumes no responsibility for personal injury or property 41 1 Backrest 87 1 5 16 x 3 1 2 Bolt damage sustained by or through the use of this product 42 1 Front Upright 88 2 2 Outer Cap 43 2 1 4 x 2 1 2 Screw 89 1 Slotted Flange Bushing 44 6 1 3 4 Inner Cap 90 2 1 Inner Cap 45 2 10 Pad 91 1 5 16 x 3 Short Thread Bolt 46 2 Arm 1 User s Manual Note indicates a non illustrated part Specifications are subject to change without notice See the back cover of the user s manual for information about ordering replacement parts 18 3 BEFORE YOU BEGIN Thank you for selecting the versatile WESLO GYM 2000 weight system The GYM 2000 offers an impres sive array of weight stations designed to develop every major muscle group of the body Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the GYM 2000 will help you to achieve the specific results you want For your safety and benefit read this manual care fully before using the GYM 2000 weight system If ASSEMBLED DIMENSIONS Height 192 cm Width 109 cm Length 150 cm you ha
9. ORDERING REPLACEMENT PARTS WESLO If you encounter any problems with this product or if your need to order replacement parts contact the ICON Health amp Fitness Ltd office or write ICON Health amp Fitness Ltd Unit 4 Revie Road Industrial Estate Revie Road St Sena no En SYa00 USER S MANUAL Tel Country Code 0345 089009 0345 089009 Fax 0113 2411120 To help us assist you please be prepared to give the following information e The MODEL of the product WLEMSY80000 The NAME of the product WESLO GYM 2000 weight system Serial Number Decal The SERIAL NUMBER of the product see the front cover of this manual e The KEY NUMBER and DESCRIPTION of the part s see the PART LIST on page 18 of this manual QU ESTIONS As a manufacturer we are committed to providing complete customer satisfaction If you have questions or if there are missing parts we will guarantee complete satisfaction through our Customer Service Department Please CALL 0345 089009 Or WRITE ICON Health amp Fitness Ltd Unit 4 Revie Road Industrial Estate Revie Road Leeds LS118JG 44 CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manual Oli 7 gt LN our website at ag www weslo com new products prizes fitness tips and much more for future reference Part No 172020 R0301A Printed in Canada 2001 ICON Health amp
10. THE SEAT Set the bracket on the Seat Frame 36 onto the pins on the Front Upright 42 Secure the Seat Frame with the 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 For some exercises the Seat 13 must be removed First make sure that the Chain not shown is not attached to the Leg Lever 29 Next remove the Seat Knob 40 and the 5 16 x 2 3 4 Carriage Bolt 14 from the Seat Frame 36 Lift the Seat Frame off the Front Upright 42 14 4 Press two 2 Inner Caps 27 into the Top Frame 67 Attach the Top Frame 67 to the Rear Upright 82 the Front Upright 42 and the Stop Bracket 63 with 5 16 x 2 3 4 Bolts 11 5 16 Flat Washers 8 and 5 16 Nylon Locknuts 3 as shown Do not tighten the Nylon Locknuts yet Tighten all nuts used in steps 2 4 5 Set the two Weight Bumpers 19 on the indicated plate on the Base 4 Align the holes in the Weight Bumpers with the holes in the plate Stack seven Weights 25 on the Weight Bumpers 19 Each Weight must be turned so the pin groove is facing the Front Upright 42 The holes in the Weights must be aligned with the holes in the Weight Bumpers A CAUTION Be careful to avoid tip ping the stack of Weights 25 until step 6 is completed 6 Press the Weight Tube Bumper 79 into the lower end of the Weight Tube 80 Insert the Weight Tube 80 into the stack of Weights 25
11. and a 5 16 Nylon Locknut 3 Note This Bracket is used to adjust the tension of the Long Cable 66 Thread the Nylon Locknut onto the Bolt only two complete turns Wrap the Long Cable 66 around the 4 1 2 Pulley 77 Reattach the Pulley to the Adjustment U Bracket 75 with the 3 8 x 1 3 4 Bolt 12 and the 3 8 Jam Nut 6 that were removed See the inset drawing Slide the Long Cable 66 between the 3 1 2 Pulley 15 and the Cable Trap 59 on the Narrow Swivel Bracket 58 on the right Arm 46 in the direction shown Note The Pulley the Cable Trap the 3 8 x 1 3 4 Bolt 12 and the 3 8 Jam Nut 6 are shown removed for clarity The Cable Trap must be turned to the 3 o clock position Attach a 5 16 x 3 Bolt 17 two 5 16 Flat Washers 8 and a 5 16 Jam Nut 2 to the indi cated hole in the Top Frame 67 Slide the end of the Long Cable 66 onto the end of the 5 16 x 3 Bolt 17 Tighten another 5 16 Jam Nut 2 onto the Bolt Do not overtighten the Jam Nut Attach the 5 16 x 3 1 2 Bolt 87 two 5 16 Flat Washers 8 the 1 Metal Spacer 22 anda 5 16 Nylon Locknut 3 to the lower hole in the Front Upright 42 as shown Wrap the indicated end of the Short Cable 23 under a 3 1 2 Pulley 15 Attach the Pulley to the Front Upright 42 with a 3 8 x 3 1 2 Bolt 16 a 3 8 Flat Washer 9 and a 3 8 Nylon Locknut 21 The Short Ca
12. ble must be between the Pulley and the Metal Spacer 22 11 OL 1 Cover Cap 55 1 Round Inner Cap 49 I 1 Inner Cap 90 1 Retainer 54 Ql 3 4 Round Inner Cap 34 Of 1 Plastic Stop 64 OL 1 2 x 3 8 Spacer 51 O 1 2 x 1 2 Spacer 65 OL 1 Metal Spacer 22 REMOVE THIS PART IDENTIFICATION SHEET FROM THE MANUAL This chart is provided to help identify the small parts used in assembly The number in parenthesis following each part refers to the key number of the part Note Some parts may have been pre assembled for ship ping purposes If a part cannot be found in the parts bags check to see if it has been pre assembled 3 8 Flat Washer 9 Ok 3 8 Nylon Locknut 21 a SE S 1 1 4 Inner Cap 57 e S J 1 1 2 Inner Cap 32 N CAM 2 Inner Cap 27 5 16 Flat Washer 8 O E 3 8 Jam Nut 6 O le 5 16 Jam Nut 2 l 1 4 Flat Washer 10 0 le 5 16 Nylon Locknut 3 Ot 1 4 Nylon Locknut 7 A 1 3 4 Inner Cap 44
13. e Nylon Strap 39 can be attached in the same manner 15 ADJUSTMENT The instructions below describe how each part of the weight system can be adjusted IMPORTANT When attaching the lat bar or nylon strap make sure that the attachments are in the correct starting position for the exercise to be performed If there is any slack in the cable or chain as an exercise is performed the effectiveness of the exercise will be reduced CHANGING THE WEIGHT SETTING To change the weight setting insert the 5 Weight Pin 26 under one of the Weights 25 Make sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights and to turn the bent end downward The weight setting can be changed from 12 5 pounds to 100 pounds in increments of 12 5 pounds one pound is equal to 454 kg Note Due to the cables and pulleys the actual amount of resistance at each exercise station will vary from the weight setting SWITCHING THE ARMS TO THE PRESS MODE OR THE BUTTERFLY MODE To perform the bench press exercise switch the Arms 46 to the press mode by inserting the two 4 1 2 L Pins 60 into the indicated holes in the Arm Frame 52 and the Arms To perform the butterfly exercise switch the Arms 46 to the butterfly mode by inserting one of the 4 1 2 L Pins 60 into the hole in the centre of the Arm Frame 52 and the Stop Bracket 63 Set the other L Pin aside ATTACHING AND REMOVING
14. he use of all remaining parts will be explained in ADJUST MENT beginning on page 14 of this user s manual Before using the weight system pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly locate and correct the problem before using the weight system IMPORTANT If the cables are not properly routed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 17 of this user s manual 13 22 23 Remove the preattached 3 1 2 Pulley 15 and Cable Trap 59 from the Pulley Plate 20 Wrap the Short Cable 23 under the Pulley Reattach the Pulley and the Cable Trap to the Pulley Plate with the 3 8 x 1 3 4 Bolt 12 and the 3 8 Jam Nut 6 The Cable Trap must be turned to the 6 o clock position Slide the Short Cable 23 over the lower 3 1 2 Pulley 15 attached to the I Plates 78 Tighten the two 3 8 Nylon Locknuts 21 attaching the I Plates See the inset drawing Slide the Slotted Flange Bushing 89 over the Weight Tube 80 making sure it is oriented as shown Insert the end of the Short Cable 23 into the upper end of the Weight Tube Slide the Weight Guide Bracket 81 onto the top of the Weight Tube Insert a 5 16 x 1 1 2 Bolt 24 through the Weight Guide Bracket the Weight Tube and the end of the Short Cable Tighten a 5 16 Nylon Locknut 3 onto the Bolt IMPORTANT The
15. lon Locknut 3 Slide the Front Upright 42 onto the two 5 16 x 2 1 2 Carriage Bolts 1 in the Base 4 Attach the Front Upright to the Base with two 5 16 Nylon Locknuts 3 Do not tighten the Nylon Locknuts yet Low Side ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the Front Upright 42 see ATTACHING AND REMOVING THE SEAT on page 14 Attach the Chain 84 between the Short Cable 23 and the 5 16 x 2 Eyebolt 35 on the Leg Lever with two Cable Clips 83 ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 85 to the Long Cable 66 with a Cable Clip 83 For some exercises the Chain 84 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 can be attached in the same manner ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar 85 to the Short Cable 23 with a Cable Clip 83 For some exercises the Chain 84 should be attached between the Lat Bar and the Short Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed Th
16. ndgrip 48 to the other Arm 46 in the same manner Press a 1 Round Inner Cap 49 into each 7 Handle 47 Attach a Large U Bracket 56 to one of the Arms 46 with a 3 8 x 2 1 2 Bolt 62 a 3 8 Flat Washer 9 and a 3 8 Nylon Locknut 21 Attach a Large U Bracket 56 to the other Arm 46 in the same manner Attach the Wide Swivel Bracket 71 to the brack et on the side of the Top Frame 67 with the 5 16 x 3 1 4 Bolt 76 and a 5 16 Nylon Locknut 3 Do not overtighten the Nylon Locknut the Wide Swivel Bracket must be able to swivel freely 14 15 16 17 Insert two 3 8 x 1 3 4 Bolts 12 through the two TT Plates 78 and two 4 1 2 Pulleys 77 as shown Finger tighten two 3 8 Nylon Locknuts 21 onto the Bolts Do not thread the Nylon Locknuts fully onto the Bolts yet IMPORTANT As you assemble the Long Cable 66 and the Short Cable not shown refer to the CABLE DIAGRAM on page 17 of this man ual to make sure that the Cables are properly routed Find the end of the Long Cable 66 that has a metal eyelet without a rubber ball Insert that end of the Long Cable up through the indicated open ing in the Top Frame 67 Lay the Long Cable 66 over a 4 1 2 Pulley 77 Attach the Pulley inside the Top Frame 67 with a 3 8 x 2 3 4 Bolt 70 two 3 8 Flat Washers 9 two 1 2 x 1 2
17. nspect and tighten all parts each time you use below 2 have been Misuse of this 21 6 3 8 Nylon Locknut 67 1 Top Frame the weight system Replace any worn parts attached to the product may result 22 1 1 Metal Spacer 68 2 Arm Frame Bushing immediately on Ee A dl injury 23 1 Short Cable 69 1 Arm Frame Cover Read user s manua 24 2 5 16 x 1 1 2 Bolt 70 4 3 8 x 2 3 4 Bolt 6 Always wear athletic shoes for foot protection page 4 If a decal is and follow all warnings i whilst exercising missing or illegible and operating instruc 25 8 Weight 71 1 Wide Swivel Bracket g eee ail aie 8 one prior te lise A eee be E ee 7 Keep hands and feet away from moving parts 089009 to order a Do not allow child 27 3 2 Inner Cap 73 2 Weight Guide Spacer 5 p y 9 paris free replacement ren on or around i 74 1 16 x 6 Bol machine i a i i Tube 75 1 K n i a nt ee Bracket 8 Always stand on Fab a tee El dd decal Replace label if 31 1 13 Pad Tube 77 4 4 1 2 Pulley y p Bienes 32 2 1 1 2 Inner Cap 78 2 P Plate gt gt 9 Make sure that the cables remain on the pul Keep hands and a g a 2 E O de T e Bumper leys at all times If the cables bind as you are fingers clear of 35 1 5 16 oi Eyebolt ap 81 1 Weight ds Bracket exercising stop immediately and make sure this area hat th l Il of th lleys 36 1 Seat Frame 82 1 Rear Upright Mat He canis are onal cy ene pulleys 37 2 Seat Plate 83 3 Cable Clip 38 2 1 4 x 2
18. old two 1 Retainers 54 and a 1 Round Cover Cap 55 against the lower end of the axle The teeth on the Retainers must bend toward the Round Cover Cap see inset draw ing Tap the Retainers and Round Cover Cap onto the axle Attach the other Arm 46 to the Arm Frame 52 in the same manner 25 26 27 Press a 1 1 2 Inner Cap 32 into the Leg Lever 29 Lubricate a 5 16 x 2 1 4 Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the Bolt and a 5 16 Nylon Locknut 3 Do not over tighten the Nylon Locknut the Leg Lever must be able to pivot freely Insert the 5 16 x 2 Eyebolt 35 into the Leg Lever 29 from the indicated side Tighten a 5 16 Flat Washer 8 onto the Eyebolt with a 5 16 Nylon Locknut 3 Set the bracket on the Seat Frame 36 over the indicated pins on the Front Upright 42 Secure the Seat Frame with a 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 Press four 3 4 Round Inner Caps 34 into the ends of the 13 1 2 Pad Tube 28 and the 13 Pad Tube 31 Insert the 13 1 2 Pad Tube 28 into the Seat Frame 36 Slide a 6 Pad 30 onto each end of the Pad Tube Insert the 13 Pad Tube 31 into the Leg Lever 29 Slide a 5 3 4 Pad 50 onto each end of the Pad Tube Make sure that all parts are properly tightened T
19. this page Press a 2 Inner Cap 27 into the Base 4 Attach the Pulley Plate 20 to the Base 4 with two 5 16 x 2 3 4 Bolts 11 two 5 16 Flat Washers 8 and two 5 16 Nylon Locknuts 3 Insert two 5 16 x 2 1 2 Carriage Bolts 1 up through the Base 4 16 5 2 Press the two 2 Outer Caps 88 onto the Stabiliser 5 Insert two 5 16 x 2 3 4 Carriage Bolts 14 up through the Stabiliser 5 Slide the end of the Base 4 onto the Carriage Bolts Slide the Rear Upright 82 onto the Carriage Bolts make sure the sloped bracket is oriented as shown Thread two 5 16 Nylon Locknuts 3 onto the Carriage Bolts Do not tighten the Nylon Locknuts yet Attach the ends of the Braces 86 with slotted holes to the Stabiliser 5 with two 5 16 x 2 3 4 Bolts 11 two 5 16 Flat Washers 8 and two 5 16 Nylon Locknuts 3 Do not tighten the Nylon Locknuts yet Attach the other ends of the Braces 86 to the Rear Upright 82 with a 5 16 x 2 3 4 Bolt 11 a 5 16 Flat Washer 8 and a 5 16 Jam Nut 2 Do not tighten the Jam Nut yet 3 Press the 1 1 4 Inner Cap 57 into the Front Upright 42 Attach the 1 Plastic Stop 64 to the centre hole in the Stop Bracket 63 with a 5 16 x 1 1 2 Bolt 24 and a 5 16 Jam Nut 2 Attach the Stop Bracket 63 to the Front Upright 42 with the 5 16 x 2 Bolt 61 a 5 16 Flat Washer 8 and a 5 16 Ny
20. ve additional questions please call our Customer Service Department toll free at 0345 089009 To help us assist you please note the product model number and serial number before calling The model number is WLEMSY80000 The serial number can be found on a decal attached to the weight system see the front cover of this manual Before reading further please look at the drawing below and familiarise yourself with the parts that are labelled High Pulley Station Lat Bar Warning Decal 1 Backrest Weight Stack Weight Pin Warning Decal 2 Leg Lever Low Pulley Station Foot Plate CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable 23 and the Long Cable 66 Use the diagram to make sure that the two cables are assembled correctly The letters show the routing of the Short Cable the numbers show the routing of the Long Cable El 17 8 Top Frame Long Cable 66 High Pulley Station D Weight Tube u e Short Cable 23 ter Low Pulley Station TROUBLE SHOOTING AND MAINTENANCE ASSEMBLY Inspect and tighten all parts each time you use the weight system Replace any worn parts immediately The weight system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents Make sure you have the following tools Make Assembly Easier for Yourself Everything in this manual is designed
21. y as described weights will fall with great force 6 6 3 8 Jam Nut 52 1 Arm Frame T 6 1 4 Nylon Locknut 53 2 Plastic Bushing 2 Itis the responsibility of the owner to ensure 11 Always disconnect the lat bar from the weight 8 21 5 16 Flat Washer 54 4 1 Retainer that all users of the weight system are ade system when performing an exercise that 9 5 3 8 Flat Washer 55 2 1 Round Cover Cap quately informed of all precautions and does not use the lat bar 10 4 1 4 Flat Washer 56 2 Large U Bracket instructions 11 10 5 16 x 2 3 4 Bolt 57 1 1 1 4 Inner Cap 12 If you feel pain or dizziness at any time whilst 12 8 3 8 x 1 3 4 Bolt 58 2 Narrow Swivel Bracket 3 The weight system is intended for home use exercising stop immediately and begin cool 13 1 Seat 59 4 Cable Trap only Do not use the weight system in any ing down 14 3 5 16 x 2 3 4 Carriage Bolt 60 2 4 1 2 L Pin commercial rental or institutional setting 15 6 3 1 2 Pulley 61 3 5 16 x 2 Bolt 13 Keep children under 12 away from the weight 16 1 3 8 X 3 1 2 Bolt 62 2 3 8 x 2 1 2 Bolt 4 Use the weight system only on a level surface system at all times 17 1 5 16 x 3 Bolt 63 1 Stop Bracket Cover the floor beneath the weight system to 18 8 1 4 x 3 4 Screw 64 4 1 Plastic Stop protect the floor or carpet 14 ae oo cil at 19 2 Weight Bumper 65 2 1 2 x 1 2 Spacer i i e rig an 20 1 Pulley Plate 66 1 Long Cable 5 I

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