Under Chassis User`s Manual
Contents
1. b b To generator vapor port see page 14 c 5 8 hose installed Line reserved for fresh air C O U IS NOTE Secure all canister hoses with 5 16 pinch clamp P N 3351 15 3 12 Fuel hose installation for gasoline systems a Locate1 4 hose b Install 1 4 fuel barb installed on hose and secure on tank with 1 4 pinch clamp blue 14 2 Gasoline System Hose Connection 13 10FT of 1 4 30R14 hose line will already be installed on the tank This is the fuel line and it attaches to the port on the generator engine intended for fuel Please consult your generator engine manual to confirm location of fuel port Secure this line with the blue pinch clamp marked 14 0 P N 3357 14 10FT of 5 16 30R14 hose line will already be installed on the tank This is the vapor line and it attaches to the port on the generator Please consult your generator engine manual to confirm location of vapor port Secure this line with the silver pinch clamp marked 15 3 P N 3351 J30R14 rated At no point should this hose be replaced with any other type of hose or risk voiding warranty and or becoming non compliant If more hose is desired more can be ordered from your fuel system distributor q Note All fuel and vapor line for gasoline systems are SAE Note Only pinch clamps may be used for the connections on the fuel and vapor line Do not use any other type of connection or ris2. no point should this hose be replaced with any other type of hose or risk voiding warranty and or becoming non compliant If more hose is desired more can be ordered from your fuel system distributor q Note All fuel line for diesel systems are SAE J30R9 rated At the fuel and vapor line Do not use any other type of connection Note Only pinch clamps may be used for the connections on or risk voided warranty 37 9 ul peyujeaig J u e p asnes Jo njuuey aq ueo sauny aulosec NUR ay Buren aym yOou y WO pajjadxa aq 0 jan asnes Aew 1u uu uinb i WUNWIUILU siy BUIMO O JON TONINYVM UR Z 0011 U O NUR y BUI 40 MOJ JON y o eron o s a9uejsip LUNWIUILU SIU Yue jan pue y99u IIU ay usamjaq asuexsip 1uBi u LUNWIUILU y mo SASI UONe SN SIU L v xipuaddy LFCL Limited Warranty Policy ECI Fuel Systems Inc ECI 3281 Grapevine Street Mira Loma California 91752 provides this limited warranty against defects in material and workmanship on all products manufactured by ECI ECI fuel systems include a 2 year warranty from date of purchase as evidenced by the original sales receipt ECl s sole obligation under this limited warranty will be limited at ECl s option to either i replacing or repairing defective goods subject to limitations hereinafter provided or ii refunding the purchase price for such goods theretofore paid by the purchaser and purchaser s exclus
3. 92 standards To Ensure the ECI fuel system you have purchased is installed per NFPA 1192 regulations please follow the NFPA regulations at www nfpa org ECI has certified all of its fuel systems with the California Air Resources Board CARB and the Environmental Protection Agency EPA when applicable Any unauthorized modification to the fuel system will void CARB and EPA certifications and the end user will be responsible for any fines put forward by said agencies Failure to ensure that the ECI fuel system purchased has been certified with the motor and or generator which it will be connected to could result in fines form both CARB amp EPA These fines are the responsibility of the end user If there is any question of the compatibility please call ECI ECI s fuel systems are not meant to be used with unleaded gasoline with more than 15 ethanol blend or biodiesel blends in excess of B 20 Parts and Parts List Check to be sure that you have all the necessary parts for your fuel system All part numbers can be found on the parts list on page 4 of this users manual ECI Fuel Systems 3281 Grapevine St Mira Loma CA 91752 877 685 8602 support ecifuelsystems com Please have the following information ready when contacting ECI for parts Fuel system P N Where it was purchased Date of purchase Plan Ahead Tools and Materials Some basic tools you will need for the installation of your fuel system Safety glasse
4. Cl A ns Under Chassis Fuel System User s Manual ECI FUEL SYSTEMS 3281 GRAPEVINE ST MIRALOMA CA 91752 877 685 8602 www ecifuelsystems com SUPPORT ECIFUELSYSTEMS COM Certain components including without limitation fuel tanks pumps control panels mounting hardware may be developed by ECI Fuel Systems It is crucial that purchaser test these products in their specific application to determine appropriateness The installation and operation of these components is the sole responsibility of the original purchaser Not all generators and engines are emissions compatible with ECI fuel systems To ensure EPA or CARB compliance contact ECI Fuel Systems before pairing your engine or generator with an ECI fuel system ECI Fuel Systems will not be responsible for the misuse of this product failure of the original purchaser to service this product or use of this product in a manner inconsistent with its intended purpose COULD RESULT IN FIRE EXPLOSION SERIOUS INJURY OR DEATH ECI FUEL SYSTEMS 3281 GRAPEVINE ST MIRALOMA CA 91752 877 685 8602 www ecifuelsystems com BEFORE YOU BEGIN User s Manual Before beginning installation of your ECI fuel system please refer to regulations of any organization you may be building to Study and understand this user s manual Important information and helpful tips will make your installation easier Fuel System ECI Fuel Systems builds and certifies all tanks and fuel systems to NFPA 11
5. around installation area SY Practice caution with tools being used during installation Be familiar with the operation of all power tools being used Never drill or weld on or near tank Do not put fuel into tank until install is completely finished Fuel may spill causing hazardous conditions during your installation User Manual Navigation There are two sections to this guide gasoline and diesel Please navigate to the section that applies to your system Section 1 Gasoline P 7 Section 2 Diesel P 17 Cl ans SECTION 1 Gasoline T Aa AR ltems Needed for Gasoline Installation CN ZN lt A lt ee et 3351 3357 Fuel Tank 5 16 Oetiker Clamp 15 3 1 4 Pinch Clamp QTY 3 Blue 14 0 QTY 2 H Tank Straps 3302 3303 QTY 2 1 4 30R14 Fuel Hose 5 16 30R14 Fuel Hose QTY 10FT QTY 10FT 0123 0113 0125 7 16 x 1 1 2 3 8 Washer 7 16 Nylon Lock Nut Grade 5 Bolt Grade 5 Grade 5 QTY 4 QTY 8 QTY 4 ltems Needed for Gasoline Installation ce Nim 5113 Fill Neck 1506 QTY 1 45 Bezel w Gas Cap 1 5 Screw Clamp QTY 1 QTY 2 N iy gt s L b E a Mi E a i a mmm E WW 1109 1501 1101 1 5 x 24 Fuel Hose 1 2 Screw Clamp 1 2 x 24 Fuel Hose QTY 1 QTY 2 QTY 1 5269 Carbon Canister QTY 1 1 For under chassis installation ECI recommends using cross members that are at lea
6. ght and placement of bezel Secure with 1 5 screw clamp Repeat step 5 with 5 fuel hose 7 Install the fill neck on the 1 5 hose and 5 hose respectively Adjust the fill neck so the mounting ring meets the back side of the bezel Screw the bezel to the mounting ring of the fill neck from the front side with the two hole provided 8 Tighten 1 5 screw clamp and 5 screw clamp around hoses installed on fill neck 9 Use a gasoline compatible silicon to seal the area where the bezel meets the fill neck mounting ring This will help prevent gasoline and vapor from leaking into the interior of the trailer while fueling harmful or cause death if breathed in Following this step will help prevent gasoline fumes from entering the interior of your application Warning Gasoline fumes can be Shown w optional backing plate 10 Carbon Canister Installation Locate a secure surface i beam cross member clear wall etc to install carbon canister Canister Ports Once an area is located use 1 4 bolts nuts and washers not included to secure the carbon canister NOTE DO NOT INSTALL CARBON CANISTER WITH PORTS FACING DOWN THIS WILL CAUSE THE CANISTER TO MALFUNCTION r 11 Canister hose installation a To rollover valve ROV a already installed on E canister side
7. ive remedy for breach of any such warranties will be enforcement of such obligations of ECI This limited warranty extends only to the ECI fuel system manufactured by EC and any claims shall be limited to the purchase price paid for the ECI fuel system This limited warranty shall extend to the purchaser and to any person to whom such product is transferred during the 2 year warranty period This limited warranty shall not apply if i the product has been altered or modified ii the product has been subjected to neglect misuse abuse or damage or iii the product has been installed or operated other than in accordance with ECI s operating instructions To make a claim against this warranty contact either the manufacture of the product which the ECI fuel system is installed on or contact the distributor where the ECI fuel system purchased ECIS LIMITED WARRANTY EXCLUDES LIABILITY FOR DIRECT INDIRECT INCIDENTAL AND CONSEQUENTIAL DAMAGES INCURRED IN THE USE OR LOSS OF USE OF THE PRODUCT WARRANTED HEREUNDER ECI expressly disclaims any warranty of merchantability or fitness for any particular purpose other than for which it was designed This limited warranty gives you specific rights and you may also have other rights which vary from U S state to U S state ECI FUEL SYSTEMS a 3281 GRAPEVINE ST MIRALOMA CA 91752 FLY 877 685 8602 HUH SYSTEMS www ecifuelsystems com SUPPORT ECIFUELSYSTEMS COM
8. k voided warranty SECTION Diesel Items Needed for Diesel Installation CN ZN lt gt lt ae 3351 3357 Fuel Tank 5 16 Oetiker Clamp 15 3 1 4 Pinch Clamp QTY 2 Blue 14 0 QTY 2 H lt y Tank Straps 1110 1111 QTY 2 1 4 30R9 Fuel Hose 5 16 30R9 Fuel Hose QTY 10FT QTY 10FT 0123 0113 0125 7 16 x 1 1 2 3 8 Washer 7 16 Nylon Lock Nut Grade 5 Bolt Grade 5 Grade 5 QTY 4 QTY 8 QTY 4 Items Needed for Diesel Installation gill TW Z NG gt L lt UL Ce AU 5118 1506 Fill Neck 45 Bezel w Gas Cap 1 5 Screw Clamp QTY 1 QTY 1 QTY 2 EN MU E a L P pa A AT y lt wee NS 1109 1501 1101 1 5 x 24 Fuel Hose 1 2 Screw Clamp 1 2 x 24 Fuel Hose QTY 1 QTY 2 QTY 1 1 For under chassis installation ECI recommends using cross members that are at least 13 15 inches thick 2 x2 The placement of the center line where the hole for the strap and cross member angle meet should be 10 from each side of the tank 2 Install strap to cross member with bolts nuts and washer provided 0123 gt Cross member 0113 _ 5116 gt 0113 gt 0125 gt 3 Attach the green ground wire already installed on the tank to a metal area on your applications structure NOTE To create a proper ground the wire must be touching metal directl
9. s Work gloves Phillips head screw driver Crescent Wrench Pincer Tool To Close Pinch Clamp Tape measure Level Power Drill optional Installation Area Before installing you must choose an area on your equipment that will be suited to hold a fuel tank Confirm you have the structure needed to support your tank including the fuel that will be added gasoline 6 073 Ibs gal diesel 7 15 lbs gal Acceptable areas for installation per NFPA 1192 would be Under the floor inside main rail In a compartment Compartment shall be vapor resistant to vehicle trailer interior Compartment shall not contain flame or spark producing equipment Compartment must have floors and walls resistant and nonabsorbent to fuel Floor has a minimum of 1 2 diameter drainage hole to the exterior at each low point On a trailer A frame No part should extend below the bottom of the A frame members Forward of the front bulkhead below the overhang of a fifth wheel Safety First Safety precautions are important to follow throughout the installation of your fuel system Care must be taken when handling various pieces of your fuel system Please wear work gloves safety goggles or glasses and long sleeves when installing or performing any maintenance Do not attempt to install the fuel system if parts are missing Any partial installation may result in damage or injury and void warranty y Do no smoke
10. s will help prevent gasoline and vapor from leaking into the interior of the trailer while fueling harmful or cause death if breathed in Following this step will help prevent gasoline fumes from entering the interior of your application Warning Gasoline fumes can be Shown w optional backing plate 10 Withdrawal Fuel hose installation for diesel systems SA a Locate1 4 hose Install 1 4 fuel barb installed on hose and secure on tank with 1 4 pinch clamp blue 14 2 Return fuel line installation for diesel systems IZ a Locate 5 16 hose Install 5 16 fuel barb installed on hose and secure on tank with 5 16 pinch clamp silver 15 3 24 Diesel System Hose Connection 12 10FT of 1 4 30R9 hose line will already be installed on the tank This is the fuel line and it attaches to the port on the generator engine intended for the withdrawal fuel Please consult your generator engine manual to confirm location of fuel port Secure this line with the blue pinch clamp marked 14 0 P N 3357 13 10FT of 5 16 30R9 hose line will already be installed on the tank This is the return fuel line and it attaches to the port on the generator engine intended for fuel return Please consult your generator engine manual to confirm location of return fuel line port Secure this line with the silver pinch clamp marked 15 3 P N 3351
11. st 13 15 inches thick 2 x2 The placement of the center line where the hole for the strap and cross member angle meet should be 10 from each side of the tank 2 Install strap to cross member with bolts nuts and washer provided 0123 gt Cross member 0113 _ 5116 gt 0113 gt 0125 gt 3 Attach the green ground wire already installed on the tank to a metal area on your applications structure NOTE To create a proper ground the wire must be touching metal directly This may mean sanding down a portion of paint or powder coating on your application to install correctly WARNING After properly securing ground use a voltage meter to verify a proper ground has been established 4 Note If there is not a solid wall to attach the bezel to a bezel backing bracket is available for purchase P N s 6466 or 6433 Se A Find the desired position for the bezel cap assembly on the exterior wall of your trailer vehicle Drill a 5 diameter hole through the wall Square up the bezel with the rivet being positioned on top Secure the bezel with screws N NOTE Minimum height for the bezel and neck are required for proper flow Please see appendix A for an illustration of the minimum requirements Install 1 5 fuel hose onto tank This hose should be cut to length depending on the desired hei
12. y This may mean sanding down a portion of paint or powder coating on your application to install correctly WARNING After properly securing ground use a voltage meter to verify a proper ground has been established 4 Note If there is not a solid wall to attach the bezel to a bezel backing tS bracket is available for purchase P N s 6466 or 6433 Se A Find the desired position for the bezel cap assembly on the exterior wall of your trailer vehicle Drill a 5 diameter hole through the wall Square up the bezel with the rivet being positioned on top Secure the bezel with screws NOTE Minimum height for the bezel and neck are required for proper flow Please see appendix A for an illustration of the minimum requirements Install 1 5 fuel hose onto tank This hose should be cut to length depending on the desired height and placement of bezel Secure with 1 5 screw clamp Repeat step 5 with 5 fuel hose 7 Install the fill neck on the 1 5 hose and 5 hose respectively Adjust the fill neck so the mounting ring meets the back side of the bezel Screw the bezel to the mounting ring of the fill neck from the front side with the two hole provided 8 Tighten 1 5 screw clamp and 5 screw clamp around hoses installed on fill neck 9 Use a gasoline compatible silicon to seal the area where the bezel meets the fill neck mounting ring Thi
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