- Wavecom Instruments
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1. amp SWAVECOM INSTRUMENTS srmo Fully Integrated TEST n PRINT UNIT User Manual TnP 500 10Amp Model TnP 500 Xe 20amp Model Australian Designed amp Manufactured to comply with testing requirements of AS NZS 3760 2010 Standards Note if required TnP Firmware can be updated by Wavecom only to comply with potential Changes in Testing Standards Head Office Wavecom Instruments Pty Ltd Perth Melbourne Office 257 Grange Road Findon SA 5023 Unit 2 17 Casino Street Welshpool WA 772A Station Street Box Hill Victoria 3128 Phone 61 08 8243 3500 Phone 61 08 9353 1943 Phone 1300 793 301 Fax 61 08 8243 3501 Fax 61 08 9353 4319 Fax 61 03 9897 4766 Email sales wavecom com au Email saleswa wavecom com au Email salesvic wavecom com au Web www wavecom com au Web www wavecom com au Web www wavecomrentals com au Wavecom Instruments Fully Integrated Test n Print Unit User Manual Wavecom Instruments Fully Integrated Test n Print Unit User Manual Table of Contents Important Information Contents Precautions Manufacturer recommendations Safety Warning Fully Integrated Test n Print Unit Diagram Competent Person Disclaimer Limited warranty Technical Information Class 1 Earthed Appliance Construction Class 2 Double Insulated Construction Testing of Electrical Equipment To Change Test Voltage Integrated Tests Supply mains Test NCNT Test First Test Visual Inspection test Ful2. i Tests will be displayed saying nothing was found Review Tests Re print Label When a match is found a last warning message will be displayed To delete the 24 04 2015 PASS record hold the F3 key for 2 seconds To cancel press enter TnP Options Menu Introduction Here you can adjust the way the TnP behaves under certain tests and other functions Some TnP options may not available to some TnP versions To access the TnP options menu e From either the Enter barcode screen ow unit or the main menu A screen hold down the enter D button and then press the F2 key You should now be in the TnP options screen The screen displays 1 option at a time e You can select this option by pressing the enter button e To select the next item press the F2 button e Pressing the F3 button escapes out of the TnP options menu The TnP Memory model options list Change Insulation Voltage Leakage Test Time Audio Option Data Results Screen Display Hold Time Label Options Barcode Options 16 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Change Insulation Voltage All TnP models Some DUT contain MOV s metal oxide varistor or commonly known as spike protection devices These limit the mains voltage to about 280VAC If you attempt to perform a 500VDC insulation test on one of these devices you will get a failed result To fix this problem select the 250V option e Press the key
3. e Because it represents the amount of energy computing systems may draw from a power grid the VA is used to determine the kind of wiring and circuit breakers required to support the computing equipment in question Watts and VA Detailed Explanation The power drawn by equipment is expressed in Watts or Volt Amps VA The power in Watts is the real power drawn by the equipment Volt Amps are called the apparent power and are the product of the voltage applied to the equipment times the current drawn by the equipment Both Watt and VA ratings have a use and purpose The Waitt rating determines the actual power purchased from the utility company and the heat loading generated by the equipment Safety Precautions Make sure you have a clear and safe area when powering any equipment remove any drills bits etc before testing any equipment Always read equipment compliance plates Disclaimer Meter Mode is to be used for quick simple indicative electrical parameter measurements Providing reasonably accurate readings without the need to carry any other instruments It is not intended to replace specific more accurate individual test equipment nor is its purpose to replace prescribed testing requirements It in doubt please consult a qualified electrician when unsure or perform proper test procedures 22 Wavecom Instruments Fully Integrated Test n Print Unit User Manual WinPATS Professional Asset Management Software A Full Version of Win
4. During the warranty period the manufacturer will repair or at its option replace at no charge the product that proves to be defective This warranty does not apply if the product has been damaged by accident abuse misuse or mis application or as a result of service or modification by anyone other than manufacturer of the TnP The TnP product range of devices or its manufacturer IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY INCLUDING DAMAGE TO PROPERTY AND TO THE EXTENT PERMITTED BY LAW and DAMAGES FOR PERSONAL INJURY The Distributors of this product cannot assume liability or responsibility for any loss or damage resulting from the use of this device The TnP manufacturer reserves the right to discontinue models change specification price or design at any time without notice or obligation Wavecom Instruments Fully Integrated Test n Print Unit User Manual Technical Information Class 1 Earthed Appliance Construction Single basic insulated and protectively earth equipment This type of product design provides two safety barriers between all live conductors at dangerous voltages and the equipment user The provision of basic insulation between exposed metal parts and live parts is the first barrier to provide basic protection against electric shock The second safety barrier is by the connection of exposed accessible conductive metal parts to the pro
5. OFFICE SOOO Disable SOOO 4993 4993 The TnP incorporates an auto generate barcode function which allows barcodes to be generated sequentially after a barcode has been specified for example the specified barcode is 1000 so the next barcode to be generated will be 1001 1002 1003 etc This can be accessed by holding F3 for 2 seconds on the Barcode Entry screen Once the auto generate menu has been accessed the user can specify how many digits they want in the barcode The auto generate function allows a minimum of 2 and a maximum of 7 digits in the barcode to be generated To increase the number of digits in the barcode press F1 To decrease the number of digits in the barcode press F2 To proceed press enter or to return to the Barcode Entry screen press F3 If enter was pressed the user can now set the barcode that will begin the sequence Key in a barcode and press enter to continue or F3 to return the Barcode Entry screen lf enter was pressed the user can specify whether or not to use leading zeros in the auto generated barcode For example If the user selected 7 digits in the barcode and entered 1000 as the barcode the barcode will be 0001000 if leading zeros are enabled To enable leading zeros press F3 To disable press enter The current barcode that will be generated is displayed in the bottom left hand corner of the Barcode Entry screen The current barcode that will be generated is displayed in the bottom
6. and specifications worldwide are constantly changing and that Local State and National Regulatory Authorities may also have differing or additional requirements It is strongly recommended the Purchaser check Local Regulatory Standards that may be applicable in your region No part of this document may be Reproduced Copied Modified or Utilised in any way or form without the permission of Wavecom Instruments in writing The TnP Series is Designed and Manufactured by Wavecom Instruments Pty Ltd Australia Head Office 257 Grange Road Findon Adelaide South Australia 5023 www wavecom com au Tel 61 0 8 8243 3500 Fax 61 0 8 8243 3501 Email Enquiries office wavecom com au Product sales wavecom com au Technical support wavecom com au 24 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Optional Accessories Navecom Primorta rareco Pier ibbons Wavecom Printer Labels Part No WCM TAG Colour Wavecom Printer Ribbons Part No WCM RIBBON WinPATS Extended Support 12 months Part No WCM WinPATS Support a ieee Current Limited Adapter Part No WCM IEC2010 Suitable for TP500X Model Only 25 Wavecom Instruments Fully Integrated Test n Print Unit User Manual WAVECOM TT040 50 Thermal Transfer BARCODE Printer Please Note there is a master POWER SWITCH at the rear r h side of the printer This should be left ON under all normal operation conditions Full instructions on th
7. be done before retesting e A site must exist in the tester with records A site is usually uploaded from WinPATS e The correct site must be displayed on the first line of the new search barcode screen If the incorrect site is displayed no equipment will be reported when scanned To change see the add sites section The correct user must be selected from the users list A user is important because it give a reference to the test results in WinPATS It is also the user that is displayed on the tag If there is no users create a users as described in the add equipment section or upload the users list from WinPATS WAVE COM Type in or scan the barcode number to be searched and press enter If the screen Search Barcode displays new barcode press enter to switch over The screen can only be switched if there is no entry Loc Desc Make The existing record details will be shown Any changes made here will be updated once the site is downloaded in WinPATS If nothing needs changing hold the enter key to proceed to the next screen 14 Wavecom Instruments Fully Integrated Test n Print Unit User Manual After all item details have been entered hold the enter key for 2 seconds to proceed to the Visual Check screen After the item has been visually inspected VISUAL CHECK there is 1 of 3 options that can be selected Out of Service F2 Fail F3 and Pass 24 04 2015 17 42 Venter If Out of Services or Fail is selected the result will
8. be entered before testing can be done When using the TnP for the first time lt F1 Select Site will be flashing in the top region of the screen OOOO000S 4992 Adding a Site 11 Wavecom Instruments Fully Integrated Test n Print Unit User Manual lt F1 SELECT SITE New Barcode From the initial screen press F1 Don t hold the F key this will select a different function OO00000 S000 SITES 1 3 The TnP can hold up to 16 sites To scroll through the sites press enter 3 sites WAVECOM will be shown on each screen Each site corresponds to an F key for example Site 1 F1 To edit a site hold the corresponding F key for 2 seconds If the Site has a symbol next to the name then the site name cannot be altered This site was uploaded from WinPATS and needs to remain the same Using the keypad enter the name of the site The Keypad operates in 3 modes Alpha Numeric and Predictive When an editable screen is entered there will be an ALP NUM or PRE in the top right hand corner of the screen If you are using a full size half size Keyboard then the 3 modes don t apply Leave the text on ALP mode Once the details have been typed in press enter to return Edit Site 1 WAVECOM Note Predictive mode will only work if a dictionary has been uploaded from WinPATS Once a site has been entered press enter Sitio L 3 WAVECOM l l Once a site has been entered the F buttons are used to select the site For example to sel
9. be saved and the TnP OTHER STATUS will revert back to the barcode entry screen If you have a zebra printer a tag will PAIL PAs5 fbe printed If the test is a visual check only then press enter hold See add equipment for details Main Menu A Class 1 Test f the i l i d l d bedi EB Class 2 Test the item passes a visual inspection and pass is selected testing can begin ED Lead Test EARTH BOND TEST Pass lt 1 0 Ohms 0 0 Ohrmns Pass 1s Once test has completed the results are displayed INSULATION TEST SOOYDC 1 MOhms 38 WHAT NEAT To test the item multiple times press F3 this will take you back to the main menu A screen From here you can choose a test class You would use this for example if testing power boards To complete the test press enter This will take you back to the search barcode screen If you have a zebra printer a barcode will be printed once enter is pressed To download records using WinPATS software please refer to the Downloading Records section of the WinPATS manual Deleting Equipment If for some reason a record needs to be deleted it can be removed from the search barcode screen This feature removes the whole record and not just the test results If a record is deleted and replaced it might create a new record when downloaded in WinPATS This is because the record details didn t match the original ones Multiple items cannot be deleted at the same time WAVECOM Search Barcode Fro
10. ensures that the appliance is plugged into the TnP appliance tester and that it is switched on If the device is not plugged in and the TnP appliance tester detects that no device is present plug in to continue the test or confirm QUIT to return to the main menu If for some reason the NCNT circuit does not detect the device but it is actually plugged in and turned on the operator will need to override the NCNT function To do this Over Ride Press F3 Done with User Discretion With an emphasis in the Standard AS NZ3760 2010 for carrying out the live testing the TnP Series appliance testers will indicate for you to check if the device is plugged in and switched on If the device is not plugged in and or recognised it may require a live test therefore making it necessary for the operator to carry out a full functional Leakage Test Available on all models of TnP Series This function is to ensure that correct testing procedures are carried out in accordance with the Standard AS NZ3760 2010 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Optional Note When using 3 Phase adaptors the NCNT function will need to be over ridden by pressing the OK key prior to the TnP appliance tester performing the assigned test Some single Phase appliances controlled by contactors will also require manual over ride In some instances holding the ON button will enable the NCNT function to work normally Visual
11. in a book or collection From here you can quickly scan a barcode without having to retype the text back into the TnP unit To access this feature e Hold the key from the new barcode search barcode screen You will be required to select your printer model The Wavecom printer has a different print orientation to the Wavecom model Selecting the wrong printer model will make the tag print incorrectly e Press the key if you have a Wavecom or plus model printer e Press the key if you have a Wavecom model printer O0 Type the text you want for your barcode If you go past the end of the screen the text will wrap A maximum of 32 characters can be entered e Press the key to print the barcode e Press the fren key to return back to the new barcode screen 0O 19 Wavecom Instruments Fully Integrated Test n Print Unit User Manual SPECIFICATIONS TnPeSeries Mains Supply Test Checks Polarity and continuity of mains supply by LED indicators A N A E and N E Flashing red LED indicates test fail CLASS 1 Earthed Appliance Appliance Check Ensures appliance is plugged in and turned on gt Earth Bond Test 200mA test current Pass level Less than 1 0 Q Measurement 0 010 to 10 Q gt Insulation Test 500VDC 250VDC Pass level Greater than 1M Q Measurement 0 10 to 10MQ See also Leakage Test CLASS 2 Double Insulated Appliance Appliance Check Ensures appliance is plugged in and turned on
12. materials and come with an adhesive oo backing that ensures that when the overlay is stuck done it stays stuck The added benefit to users of the Wavecom tag printing units is they can print the test tag as normal Before the tag is removed from the backing paper or still attached to the printer the clear laminate is placed over the printed tag The combination of tag and overlay is then removed from the backing paper and applied to the appliance as per normal Order information Clear Laminated Labels Part no WCM TAG ALL Clear LAM VISIT OUR WEBSITE www wavecom com au PE 2 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Fully Integrated TEST n PRINT UNIT TnP 500z2 TnP 500Xe INSTRUMENTS WWW Wavecom cOm au V010613 Note if required TnP firmware can be updated by Wavecom only to comply with potential Changes in Testing Standards 28
13. the new barcode screen will be loaded Powering on the Tester When the tester is powered on the scanner will beep a few times indicating the scanner is also powered If no beep is heard check the PS2 connections from the tester Initially the printer s status light will be orange but after about 5 10 seconds it will change to green The tester will not print unless the printer light is solid green A flashing red status light can indicate a media or general printer fault Note 1 If the TnP stays locked on the logo screen please check the connectivity of keyboard amp scanner cables The TnP unit will not work with scanner only connected The TnP system requires either Keyboard only or both Keyboard amp Scanner to be connected Note 2 If no devices are connected to the interface the unit will function as a normal TnT tester Adding New Equipment The following must be done before testing e Create a site or use and existing site e Create a user name to under the users list e lf auto generate number is used the initial number must be set correctly e lf you are adding equipment to an existing site please make sure that the correct site is displayed If the wrong site is displayed the equipment will be assigned to the wrong site When the testers memory has been erased it will look like the following screen lt F1 SELECT SITE earch Barcode When the initial screen in memory mode operation is displayed A site and user must
14. will be saved and the TnP will revert back to the barcode entry OTHER STATUS screen If you have a zebra printer a tag will be printed If the test is a visual check FAIL PASS jonly then press enter hold See below for details Main Menu A Class 1 Test If the item passes a visual inspection and pass is selected testing can begin E Class 2 Test Select the correct test based on the appliance type D Lead Test EARTH BOND TEST Pass lt 1 0 Ohms O 0 Ohms Pass 13 Once test has been completed the results are displayed WHAT NEFT To test the item multiple times press F3 This will take you back to the main menu A screen From here you can choose a test class You would use this for example if testing power boards To complete the test press enter This will take you back to the new barcode screen If you have a zebra printer a barcode will be printed once enter is pressed Visual Check Only Option VISUAL CHECK 24 04 2015 17 53 OTHER STATUS FAIL Pasa Items can be passed with a visual check only no testing required You must be at the visual check screen shown on the left To do a visual check only press and hold enter for 2 seconds VISUAL CHECK ONLY SAVE AND EXIT YES HO Pressing enter will take you back to the visual check screen Pressing F3 will complete the test Print out a tag if you have a zebra printer Then go back to the new barcode screen Retesting Equipment The following must
15. 400VA gt Power 0 to 2400W 20 Wavecom Instruments Fully Integrated Test n Print Unit User Manual TnP 500 X e Series extra features Meter Mode Independent of all other Tests Meter Mode Screen METER MODE 242V Run Exit How to Activate Meter Mode e Hold F3 from main screen display for 2 seconds Main Menu A Volts Screen Main Menu A METER MODE Class 1 Test fe Class 2 Test 241 V ED Lead Test Run Exit Screen will change to show volts by default when socket is not powered Plug appliance into testers test socket Press F3 to go into power mode and will show Warning device will be powered green O and device will power up Otherwise press enter to exit Warning Screen Amps Screen Watts Screen Volts Amps Screen METER MODE METER MODE METER MODE WARN ING DEVICE I66VA atop Hest otop 963W WILL BE POWERED 4 0 5A OK QUIT Wext Stop Wext Press the enter key to stop the power mode and return to volts Pressing F3 key will start power mode again TnT stays in Meter Mode regardless of power on off until you exit Pressing Return key will exit meter mode and return the main menu If the TnP 500 is reset in meter mode it will return to meter mode when powered up again Meter Mode Uses Meter Mode is a new and versatile function of the new Gen 4 tester that will allow you to display Electrical Parameters from a Power outlet source or from the appliance under test T
16. Earth Bond Test 200mA test current Pass level Less than 1 00 Measurement 0 10 to 100 Insulation Test 500VDC 250VDC Pass level greater than 1MQ Measurement 0 10 to 10MQ See also Leakage Test Extension Leads Earth Bond Test 200mA test current Pass level Less than 10 Measurement 0 010 to 10 00s gt Insulation Test 500VDC 250VDC Pass level Greater than 1MQ Measurement 0 1 to 10 0MQ Continuity Polarity Test 250VAC check continuity and polarity of leads Displays Pass Fail Leakage Test Leakage Current 0 to 30 0mA at 200 to 265V Earth Leakage Test 240VAC Mains Pass level 1 2 5 5 0 mA leakage test levels with up to 10Amp load operation TnP 500X model is capable of up to 20 Amp load Note 1 Pass level for CLASS 1 is 5mA Pass level for CLASS 2 is 1 mA Note 2 Leakage test may be performed if for any reason a standard CLASS 1 or CLASS 2 is not possible RCD Test gt Trip Current 2 to 500mA in 1mA steps User selectable gt Trip Time 0 to 3 000ms at 001sec resolution gt Current Ramp Trip Test 0 to 500mA in 1mA increments Power Measurement Leakage Current 0 to 30 0mA at 200 to 265V Load Current 0 0 to 10Amp 20Amp for TnP 500X gt Voltage 200 to 265VAC Power Factor 0 00 to 1 00 Apparent Power 0 to 2400VA gt Power 0 to 2400W Meter Mode Green flashing LED denotes MM is engaged Load Current 0 0 to 10Amp gt Voltage 200 to 265VAC Apparent Power 0 to 2
17. Inspection First Test VISUAL INSPECTION IS TO OCCUR BEFORE ANY OTHER TEST IS CARRIED OUT BEFORE USING ANY OF THE RANGE OF TnP APPLIANCE TESTERS e There is no damage or component defects to the accessories plugs outlet sockets or connectors physical e There are no cracks amp or abrasions e There are no exposed inner cores or conductors flexible and the supply cords are not twisted or distorted e Any Fuse Over load protection components if fitted are checked e All labels markings and warning indicators of the maximum load to be connected to the device are legible and intact e The insulation is not damaged in any way i e melted cuts or abrasions There are no iron filings in the insulation There is no insulation tape on the lead Any flexible cords and or leads are effectively anchored glands and grommets intact All covers or guards are in place and secure as intended by the supplier manufacturer All safety devices and systems are in good working order i e overload latches amp buttons No dust amp or dirt obstructs any exhausts or ventilation outlets All controls are working properly and are secure and aligned Important If result is a FAIL If any Equipment FAILS ANY of the above it should be deemed to have FAILED the Visual Test and therefore no other tests need be performed If this is the case the Equipment should be tagged with a DANGER TAG and removed from service It is recommended by the m
18. PATS Software is included with models TnP 500 10A amp TnP 500X 20A WinPATS must be installed on a Laptop or PC from the Autorun menu on the CD provided The USB USB Driver supplied on the CD must also be installed Brief Installation steps Firstly make sure you have registered WinPATS and have the correct REGISTRATION KEY Install WinPATS Install USB USB Driver Locate Interface panel under Keyboard USB PC socket R H side feat Connect from USB Port on TnP 500 X to Laptop or PC USB Check Device Manual for Comms Port Setting See full WinPATS Manual for full details Go to file option in WinPATS set Comm Port to same as the Silabs Driver Comm Port setting for communication to PC Laptop You now have the ability to upload download data to amp from the Test n Print 500 X Unit NOTE Please familiarise yourself with and refer to the WinPATS manual for full details 23 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Disclaimer E amp OE All specifications may be subject to be change by Wavecom Pty Ltd without prior notice Updated Specifications amp Model changes may be found on the Wavecom website www wavecom com au At the time of developing this manual all care and consideration for accuracy has been implemented Wavecom accepts no responsibility for any errors or omissions in this document This is partly based on the fact that Electronics amp Electrical testing
19. anufacturer and distributor of this product that it SHOULD NOT BE RETURNED TO SERVICE To do so would be considered unsafe O a OPERATE ELECTRICAL DEPARTMENT NAME DATE PLANNED COMPLETION DATE THIS TAG MUST ONLY BE REMOVED BY THE PERSON NAMED ABOVE SEE OTHER SIDE The Wavecom series of appliance testers have been designed amp manufactured to exceed and comply with the AS NZ 3760 standard and to aid the end user with simple everyday electrical symbols that they can identify with which will allow them to start the testing regime quickly and efficiently without any complexity as illustrated below 10 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Fully Integrated Test n Print Unit TnP 500 a TnP 500X Introduction to Memory functions The TnP units have Memory There is inbuilt flash memory and a real time clock This gives the ability to store up to 5 000 records which can include items from 16 different sites and 6 different users This will help to increase the efficiency and pace of testing The TnP units with memory have two operating modes e TnP tester mode only no devices attached e Test and Tag mode all devices connected amp on allowing testing scanning retrieval amp printing The TnT mode is determined if a keyboard is connected If there is no keypad detected then the TnP will load the main menu screen and function as a standard unit If the keypad is present then
20. e operation of the BARCODE printer can be found in the Owner s Manual located on the Main Software and Drivers CD supplied with the TnP 500 series unit Insert the disc into any PC then from the Auto Run Menu select the tab for the Printer Manual On this disc is information and operating instructions for the BARCODE printer including steps with images on how to change the printer Media Ribbon and general maintenance tips The user may either read this manual directly from the CD or print a hard copy for reference 26 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Wavecom Tags amp Ribbons Wavecom are a wholly owned and operated company who manufacture top grade Electrical Test Equipment in Adelaide Australia To support our test and print units we offer to you our range of electrical test tags that are made of the highest grade polypropylene and polyester label materials These materials are robust and resistant to tearing and will cope with harsh Australian environments It is recommended in extreme external conditions you use UV resistant tags The test tags labels we offer come in the full range of colours each tag comes with a clear white area where a barcode can be printed into ensuring easy and accurate scanning this results in the user being able to conduct fast scanning without issues All of the Wavecom tags are suitable for printing using every brand of thermal transfer printers available from aro
21. ect site 1 F1 would be pressed WAYVECOM ier Parcode Once a site has been selected the TnP will return to the initial screen and the site that was selected will be shown in the top left hand corner of the screen oooooo0 s5000 Adding a User WAVECOM New Barcode From the initial screen press F2 Don t hold the F key this will select a different function aooaa soga USERS 1 3 The TnP can hold up to 6 users To scroll through the users press enter 3 sites will be shown on each screen Each site corresponds to an F key for example User 1 F1 To edit a user hold the corresponding F key for 2 seconds Edit User i GEORGE Entering a user is the same process as entering a site please refer to the Adding a Site steps above Note The user name will not appear on the initial screen once selected USERS 1 3 GEORGE Once a user has been entered the F buttons are used to select the user For example to select user 1 F1 would be pressed Auto Generate Barcode Function If required the auto generate barcode number can be set before testing The auto generate is always displayed in the bottom left hand corner of the new barcode screen 12 Wavecom Instruments Fully Integrated Test n Print Unit User Manual VWAVECOM Hew Barcode dood BARCODE LENGTH 7T DIGITS USE LEADING ZEROS Enable VWAVECOM Wew Barcode OO01L000 VAVECOM New Barcode OO00004 VAVECOM New Barcode OOO0004 Location
22. enerate barcode function The barcode options can be selected in two ways Either holding F3 down when on the new barcode screen or by the TnP options menu Both have the same menu options expect when entering barcode options VIA TnP options These menu options are Set the number of digit for barcodes Set the auto generate barcode number Use leading zeros for the auto generate number Search all sites on barcode search only available from TnP options menu Search All Sites Allows the TnP to search all sites listed in the site names section for the given barcode If this option has not been altered then by default search all site is disabled When disabled the TnP can only search for barcodes that are in the site selected Indicated by the site name in new barcode search barcode screen Search all sites is useful disabled and enabled For example you may have many items with the same barcode number in different sites Disabling this feature allow you isolate a particular barcode with ease If you have a barcode but you are unsure which site it is in then you should enable search all sites Be careful when search all sites is enabled If a barcode is found in another site the site name will change when you return the new barcode screen Other Features Barcode Printing Function Only on Selected Memory Models This utility will print out barcode labels from what is typed on the screen The idea is to save time by storing these barcodes
23. king removable cable is intended not to dislodge during test procedures Note 10A ver plug illustrated 20A ver is similar Manufacturer Recommendations Calibration The AS NZS3760 2010 Standard recommends a routine calibration verification of this unit to ensure the accuracy of readings on a 12 monthly basis or as prescribed under any additional local Regulatory requirements Note Only Wavecom Instruments or its Authorised Service Agents are permitted to repair and Calibrate this Instrument Failure to perform unauthorised service or repair may void all warranties and Calibration Status safety Warning AN This 4 Generation TnP series of products have been designed to meet stringent safety requirements however no device can completely protect persons from the consequences of incorrect use The testing of Electrical appliances requires that extra care and caution is taken at all times to ensure personal safety The Manufacturer also advises that appliance testing should be conducted by a Competent and suitably trained person as referred to under the current Standard AS3760 2010 as well as any additional legislation or rulings in different states If in doubt the manufacturer suggests the user contact their responsible Authority For maximum safety always ensure that the following advice is followed e The equipment being tested is in good condition visual check All user instructions are followed Double check power suppl
24. lation Class Il equipment is marked with the words DOUBLE INSULATION or the symbol o Note 1 Double Insulation is insulation comprising both basic and supplementary insulation For double insulated under Safety Symbols Note 2 Reinforced Insulation is a single insulation system with a degree of protection against electric shock which is equivalent to double insulation Wavecom Instruments Fully Integrated Test n Print Unit User Manual Testing of Electrical Equipment Many testing personnel have some reservations in testing sensitive electronic equipment using a 500V DC insulation test There is a perceived fear of causing internal damage from over voltage With the introduction on the TnP Range of appliance testers these concerns are alleviated The TnP Range of electrical portable appliance testers is safe to test electronic equipment as the tests are carried from Active Neutral shorted by a relay inside the tester to Earth No dangerous voltages pass through in this mode to the internal components of the DUT Device Under Test If these tests are done using an Insulation Tester only and the user tests Active to Neutral this would be a cause of potential damage this is why the TnP product range is far safer to use Some changes may be required in certain configurations where fitted surge protection devices MOV s in the DUT may cause a failed test result Applying 500V in this these situations can cause the surge p
25. left hand corner of the Barcode Entry screen Entering Items Type in the new barcode or press F3 quickly to choose the auto generate number Once a barcode has been specified items can be entered If the screen displays search barcode press enter to switch to new barcode There must be no numbers entered in to switch between the two modes A selection of details can be entered for an item Details include location description make model serial number asset number frequency of test and notes Each heading relates to an F e g Loc F1 Desc F2 and Make F3 Only 3 items are displayed at one time To scroll through the various details press enter key By continually pressing enter you can loop back to the first 3 items Please make sure location description are filled out and check to see that the frequency is correct Once the details are entered hold the enter key for 2 seconds to move on to the visual check screen Entering an items details is the same process as entering sites and users please refer to the Adding a Site User steps above Ensure that test frequency for the item is set in accordance with the AS NZ 3760 Standard 13 Wavecom Instruments Fully Integrated Test n Print Unit User Manual VISUAL CHECE After the item has been visually inspected there is 1 of 3 options that can be selected Out of Service F2 Fail F3 and Pass enter If Out of Service or Fail is 24 04 2015 17 42 l selected the result
26. ly Integrated Test n Print Unit Introduction Powering on the Tester Adding new Equipment Retesting Equipment Deleting Equipment TnP Options Menu Introduction Other Features Optional Accessories Specifications TnP 500 x Series extra Features Electrical Parameters Meter Mode WinPATS Professional Asset Management Software Short Guide Disclaimer WAVECOM TT040 50 Thermal Transfer BARCODE Printer DooaoarkKAAA OS ONN Oo 24 25 26 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Important Information Contents Integrated Test N Print System User Manual Quick Start Guide IEC Test Lead 500mm Orange WCM Keyboard USB A to USB B Interface Cable Wavecom Scanner Serial Scanner Cable Wavecom TT 040 50 2 x Rolls 500 Labels 2 x Resin Ribbons WinPATS Software Full Version Asset Management Earth Lead with Alligator Clip 1800mm black Self Contained in Heavy Duty Case Locking IEC Power Cable 1800mm Blue Manufacturer s 1 Calibration Certificate Valid for 12 months from date of purchase Important Please Register your WinPATS Software and Test n Print Unit with the provided documentation or online via our website www wavecom com au Precautions Unique Locking Power Cable Please make sure yellow lever is pressed prior to removal of the locking power supply cable 10A amp 20A Models Failure to do so combined with excessive force may damage the rear panel This revolutionary loc
27. m the search barcode screen press and hold the enter key Then press the F1 key The feature cannot be selected when new barcode is displayed oooooo02 4995 WAvVECOM p The search barcode will change to S Record Del Scan or type the barcode that earch Barcode needs to be deleted If the record does not exist or is in the wrong site a message will be displayed saying nothing was found OOO0000e 4995 Delete Record ngogo Hold Fs to Del DELETE QUIT When a match is found a last warning message will be displayed To delete the record hold the F3 key for 2 seconds To cancel press enter 15 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Reprint Tag without testing If for some reason a record needs to be deleted it can be removed from the search barcode screen This feature removes the whole record and not just the test results If a record is deleted and replaced it might create a new record when downloaded in WinPATS This is because the record details didn t match the original ones Multiple items cannot be deleted at the same time WAvVECOM Search Barcode From the search barcode screen press and hold the enter key Then press the F1 key The feature cannot be selected when new barcode is displayed OO0000e qos Freq Notes Tests i Sees The search barcode will change to S Record Del Scan or type the barcode that needs to be deleted If the record does not exist or is in the wrong site a message
28. n such as a Licensed Electrician be employed to perform the required tests Please refer to the above definition as described in the current AS NZ 3760 2010 Standard and in addition to any other local legislation or jurisdictions as may be relevant in your State EXAMPLE A person competent to undertake Inspection and Testing of electrical equipment must have Knowledge and practical experience of electricity and its hazards A clear understanding of precautions to avoid danger The ability to recognise at all times whether or not it is safe for work to continue The ability to carry out visual examinations of electrical equipment The ability to distinguish between electrical equipment that is double insulated and equipment that is earthed as well as being able to identify the appropriate test for each type e The competency to safely carry out the Earthing Continuity Insulation Resistance or Leakage Test and RCD tests on electrical equipment e The knowledge of how to use the relevant testing instruments interpret and record the results for compliance with the Standard Workplace requirements e The Knowledge to be able to correctly recommend the frequency of testing required Due to the potential hazards of electrical testing due care must be taken at all times Disclaimer Limited Warranty The Manufacturer warrants its products against defects in materials and workmanship for a period of 12 months from the date of purchase
29. ory multiple company logos this function will allow you to select the various logos If you have one logo stored in the printer then you only need to choose Label 1 If you choose anything else a blank tag will be created If you have multiple logos then the next one to choose would be label1 and so on If you are unsure which one to choose select the Label 0 e Read the onscreen message and then press the key e Press the key to increase the label number e Press the key to decrease the label number e Press the key to select the displayed label number Customise Next Test Due Dates Enabling this feature will allow customise next test due dates when testing equipment When this feature is disabled default setting the next test due date is determined by the test date plus the frequency of test When enabled a custom date can be set after visual test in TnP models e Press the Gs key to enable e Press the key to disable Stop Labels Spooling On Power On lf the printer is spooling tags on power on then it has reverted back to the factory default settings To stop this choose the F3 key when prompted The printer must be switched on and have a solid green light If not the printer won t receive the command e Press the key to enable e Press the key to disable 18 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Barcode Options Only on Selected Models Barcode options refers to modifying the auto g
30. r pressing F2 key four times cycles you to the Result Hold setting screen Pressing ENTER key Ok will display the settings page Select your preferred timing by pressing F2 or F3 buttons Increase or Decrease as observed on the LCD screen Once the required result is shown on the LCD screen press the ENTER key to lock new Result Hold time The TnP 500 will return to Main menu A Please note as a further convenience if Result Hold time during normal testing needs to be reduced simply press the ENTER key to rapidly move to the next test sequence Alternative is to re set the Result Hold setting again as above 17 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Label Options Only on Selected Memory Models Changing the label options changes the way the printer behaves or how the tag is printed When selecting this option you will be prompted with 3 different options Enable Disable Choosing a label set and modify the due date Enable Disable selecting this option will enable or disable the tag information being sent to the zebra printer The printer can also be disabled by switching the printer off from the power switch located on the side of the printer Once the printer is switched back on it will not print out the records that were created while the printer was switched off e Press the key to disable e Press the key to enable Choose Label Set If you have more than one logo in the printers mem
31. rotection devices to trip therefore conducting the applied voltage to earth thus showing a failure of insulation In these instances the test voltage should be changed to 250V then retest If DUT still fails check with the DUT Operators Manual or an electrician for details see Double Insulation Test 250 500VDC to change test voltage Under these circumstances it would be difficult for any damage to occur to either the surge protection device or the DUT as there is insufficient current generated by the TnP test unit Leakage Test If there are any doubts with insulation testing of the equipment the standard AS NZ3760 since 2001 allows for an alternative test method A Leakage Test can be performed instead The TnP Series are designed to perform these tests NOTE 10Amps MAXIMUM Resistive Load only Standard TnP Series units A Leakage Test applies power to the Device Under Test DUT and measures the imbalance of leakage current from the DUT between the active and neutral conductors The leakage is tested to the limits specified in the standard and a Pass Fail result as well as a digital reading is provided to ensure that the user gains as much information as necessary Earth Continuity Test commonly called EARTH BOND TEST Note Part of normal Class 1 test procedure Use supplied IEC Croc clip lead or optional accessory WCM Probekit The TnP 500 unit conducts earth continuity tests at Approx 200mA Continui
32. s Fully Integrated Test n Print Unit User Manual To Change Test Voltage To change the test voltages select the change ins from the options menu Please refer to the special functions section of this manual Please Note The TnP Series will automatically default to 500VDC when restarted Integrated Tests Supply Mains Test The Supply Mains Test checks the polarity and connectivity of the mains supply by LED s This test is also a part of all the testing functions of this unit If the N E red light is on and you need to conduct load leakage tests DO NOT CONTINUE If 3 Test Fail you are carrying out standard Insulation and Earth Bond tests it is generally safe to N continue This light will glow if a voltage difference lies between the neutral and the earth or if E no earth is connected to the TnP Series supply If working with a generator or inverter this is most likely to occur and you may need to consult an electrician before proceeding If both the A E amp A N green lights are on but not the N E red mains supply test is ok continue to test 3 Test Fail N E If both of the N E red amp A E green lights are on consult an Electrician as there is a fault with the Mains Supply NCNT Test No Connection No Test The TnP Series appliance testers ensure that the appliance is plugged in and switched on This test is also a part of all of the testing functions of this unit This test function
33. tective earthing conductor earth wire in the fixed wiring of the device Installation The protective earthing terminal of the equipment must be marked with the word earth or the symbol E or the symbol for Earth Terminal or Protective To perform this test a continuous earth loop must be made between the exposed conductive material metal and the TnP appliance tester This is done by means of connecting the earth lead with the crocodile clip probe attached to a GOOD earth point paint amp coatings will not provide effective connections and the DUT Device Under Test plugged into the TnP appliance testers DUT socket The Maximum allowable limit is less than1 0 ohm Refer Page 8 on how to extend time to get a true earth connection Unique Earth Bond Test Feature Class 2 Double Insulated Construction Double insulated equipment This method of construction employs two safety barriers comprising two layers of insulation between dangerous voltages and the user of the equipment The first layer of insulation is formed around the live conductor and is termed the Functional Insulation The second layer of insulation is termed the Supplementary Insulation In Class I equipment protection against electric shock does not rely on basic insulation only but has additional supplementary insulation such as double insulation or reinforced insulation provided there being no reliance on precautions in the fixed wiring of instal
34. to select the 250V option e Press the een key to select 500V option You can also set the unit back to 500V by switching the mains power off and on again The default insulation voltage is 500V Leakage Test Time The leakage test time is USER adjustable You may need to adjust timing in this feature if the DUT has a long power up time or requires special power on procedure Default time for Leakage Test is 20 seconds From this menu you can change the test time from 5 seconds to 28800 seconds Adjusting to any less than 5 seconds will put the test time to infinite e Press the key to increase the test time e Press the key to decrease the time e Press the key to escape out of the menu No changes saved e Press the Gs key to set the new leakage power test time Audio Option All TnP models Enabling the audio option will make the TnP use a sound to indicate a pass or a fail at the end of a test If the TnP unit has never been altered then the audio beep is disabled e Press the key to disable e Press the key to enable Result Hold time option all TnP models Note Carefully This setting will change the default display times and will remain until user re sets to another preferred value The feature enables the user to change the displayed time of the Test Result from approx 1 90 seconds To enable Result Hold time option from Main menu A hold ENTER key and press F2 key Release ENTER key Furthe
35. ty tests at higher currents are not required or recommended on certain equipment as this may cause severe damage or premature failure to the Device under test see AS NZS 3760 2010 Unique Earth Bond Test Feature Note Test time with the new TnP 500 series can now be user controlled This function enables testing personnel to extend the Earth Bond test time by 30 second increments This is achieved by momentarily pushing the ENTER puton once during the test The TnP 500 will then add 30 seconds to the test time for ENTER button press This feature has been incorporated to provide extra time to achieve an adequate physical connection or confirm any possible INTERMITTENT issues There may be situations where the condition of equipment coatings applied or suspect wiring breaks may alter the earth connection path of the device under test Benefit to test personnel is to save time by not having to continually repeat tests in a less than perfect situation 3 Phase Testing Optional equipment required 3 Phase appliances can be tested by the TnP series appliance testers As the insulation tests are from Phase to Earth only a 500V insulation test is required This test may be carried out by using the optional adaptor WCM 3PH MADP See Optional Accessories for details Note The TnP500 series will not perform a 3 Phase Leakage test Contact Wavecom Instruments Pty Ltd for information on appropriate testers 8 Wavecom Instrument
36. und the world The adhesive used on our tags is most aggressive and comes highly recommended for use in the electrical test and tag industry there should be no butterflying once applied Order Information Standard Tag Part no WCM TAG W R BI G O Y Br UV Tag Part no WCM UV TAG W R BI G O Y Br Colour W White R Red BL Blue G Green O Orange Y Yellow BR Burgundy In support of the Wavecom Tags we offer two grades of ribbons which we have resourced that are very well suited for On the spot printing of Electrical Testing tags Our standard ribbon WCM Ribbon is recommended for locations where the printed tag is not exposed to harsh outdoor environment such as Factory Office etc Our UV Ribbon WCM UV Ribbon is recommended for harsher environments like Mines or where the equipment is being tested is exposed to the elements etc To ensure the durability of print on your tag it is essential that the right ribbon is used on the appropriate label material Order information STANDARD RIBBON Part no WCM RIBBON UV RIBBON Part no WCM UV RIBBON z In locations where a tag is exposed harsh chemicals or extreme heavy abrasive environments a 2 m printed tag may need additional added protection to protect the integrity of the print Wavecom have Q available clear film overlays which can be applied over the top of an existing tag These clear arayuent laminate overlays are made of strong durable synthetic
37. y connections note LED status Always use specified fuses and protection devices Do not use leads that require repair or are damaged If you are unsure call a licensed Engineer Electrician See P 6 AS NZ 3760 2010 def 4 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Fully Integrated Test n Print Unit 10A ver shown Instrument description Power On Off Switch o Unit Inlet Power Socket IEC Test Socket Appliances Test 6 Function Key F1 Function Key F2 z L Function Key F3 O LCD Results Display Screen Enter return Key Menu select O N p P e SYS a Supply Status Working Fail Led Indicators 10 Keyboard amp Extra Labels Holder 10A ver shown 11 Barcode Scanner 13 Label Chute 20A ver includes Circuit Breaker 12 Wavecom Printer 14 Keyboard Test n Print Interface Panel Located under Keyboard Scanner Connector Suits Wavecom Scanner Only For Wavecom Keyboard Only PC Connection USB Port for Data Transfer Refer Page 23 or WinPATS manual for Data transfer info Warning Do not plug any other leads or devices into the L H USB or R232 sockets These are proprietary connectors specifically wired for TnP 500 amp X models only Wavecom Instruments Fully Integrated Test n Print Unit User Manual Competent Person To ensure that all electrical equipment or devices are inspected tested and tagged correctly regulations require that a competent perso
38. ypical Applications Press F3 again to continue and power the device If you continue the A N LED on the tester will flash Example Measuring the Power of a bar heater or electric power drill check the ratings and compare them to that on the compliance plate etc Quick test of Power outlet Voltages in rooms or locations split from multiple circuits 21 Wavecom Instruments Fully Integrated Test n Print Unit User Manual Meter Mode Features Four Discrete Options Electrical parameters are displayed as Volts Amps Watts and Volt Amps These electrical parameters will be displayed on the Testers main screen display Select from the 4 Test available in Meter Mode Meter Mode Measures and displays volts in AC Current in Amps Power Measurement in Watts and VA in Volt AMPS Explanation of Electrical Parameters Volts e A volt is the unit used to measure the energy available in the electrical current of a circuit Voltage controls the available electrical power wattage Amperes An amp is the unit used to measure electrical current as it flows past a specified point Watts e A watt is the unit used to measure the amount of actual flowing electrical energy Volt Amps e Avolt amp is the unit used to measure the apparent electrical power used by computing equipment Mathematically it is expressed as volts times amps V A Meter Mode is a unique function of all TnP 500 Gen 4 Models Uses of Volt Amp Measurement
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