ControlStik 595 Manual
Contents
1. 115 Volt AC or correct voltage for model being installed POWER light on Transformer Box will glow Set Seow Pode High Seale H a crea COMTRGLS Tie Gindi 3 Bring Controlstik sensor electrodes together by sliding the inside probe completely forward Use a screwdriver to short the inside cone electrode to the outside band electrode This short will turn on valve VALVE light on Transformer Box will glow and valve will open 4 Remove short between electrodes VALVE light will go out and valve will shut off E Initial Setting and Operation Fill pail with water from rinse tank inlet water line 2 Move inside probe of the Controlstik sensor back to highest scale reading and submerge into pail of water 3 Slowly push inside probe toward opposite end stopping when Solenoid Valve triggers and VALVE light goes on Water will begin to flow into the tank Read scale 4 For the initial setting move the inside probe back to read at least 25 higher than the scale reading in step 3 Tighten set screw with 9 64 Allen wrench finger tight is not sufficient 5 Place the Controlstik sensor back into the rinse tank as described under Section A Mounting number 2 Fasten the cord with the securing clamp provided 6 Check setting and overall operation by rinsing parts or by pouring a small amount of acid or alkaline solution into the rinse tank to trigger the Solenoid Valve and start water flow2. 7 Adjust valve flow control handle to obtain desired flow rate Check through at least one complete on off cycle This valve can also be operated manually To disengage the solenoid convert valve to manual operation hold the cross handle firmly and loosen counterclockwise the bolt in the center of the stem Some water will spurt out at the stem while it is under manual control NOTE The best Controlstik Sensor setting can be determined with experience Since the main objective of the system is to conserve water use a high conductivity setting on the sensor is desirable aS long as the water does not become too dirty preventing effective rinsing However if the sensor is set too low the water will flow continuously due to the normal conductivity total dissolved solids in source water defeating the purpose of the system MAINTENANCE A Controlstik sensor Although this system is very stable the sensor should be regularly checked for hard water scale which will lower its sensitivity Scale can be easily removed by agitating sensor in a 2 10 hydrochloric acid solution If scale has been allowed to build up for a long period a bristle brush may also be used The Controlstik sensor may be disassembled by removing the set screw and thoroughly cleaned if it should accidentally become completely fouled Valve Should the Controlstik Rinse Tank System no longer activate the Solenoid Valve when the inside probe is int
3. with wire nuts Be certain to also attach earth to the screw on the side of the transformer 3 Return transformer electronics assembly to box and screw down baseplate 4 Insert Controlstik cable through the slotted plastic plus in box side Connect the four color coded wires to the terminals marked CONTROLSTIK 5 Obtain enough low voltage wire at least 20 gauge 9398 mm diameter to connect solenoid valve to Transformer Box Use pliers to attach spade lugs provided to wire Connect lugs to terminal strip screws in box marked VALVE as in diagram 6 Recheck to be certain all connections are to correct terminals CAUTION DO NOT short or connect the Controlstik sensor to the terminals marked VALVE damage may result D Testing 1 If controlling ordinary tap water make sure Transformer Box range toggle switch is set on HI toward back of box If controlling purified such as deionized water switch should be forward in LO position Also Controlstik sensor pointer should face in direction of High 500 5000 micromhos or Low 5 500 scale to agree with Box range switch setting To change pointer loosen set screw with 9 64 inch Allen wrench Turn pointer to opposite scale Lift the rod to the other side of the set screw and place back under the wide part of the pointer plate Retighten set screw with fingers allowing inside probe to move within sheath 2 Turnon the power by connecting the transformer box to
4. CONTROLSTIK RINSE TANK SYSTEM Installation e Operations Maintenance User Manual for Model 595 ETE a a aai aaa A 2450 Impala Drive Carlsbad CA 92010 7226 USA Tel 760 438 2021 MYRON L Fax 800 869 7668 760 931 9189 COMPANY pH Conductivity Instrumentation www myronl com Accuracy Reliability Simplicity PLEASE READ THIS THROUGH COMPLETELY BEFORE 2 Controlstik Sensor ATTEMPTING TO INSTALL OR OPERATE THIS SYSTEM Hang Controlstik Sensor in the tank by the cord using the DESCRIPTION secured clamp to hold the cord onto the edge of the tank The sensor should hang vertically fully submerged at least The Myron L Controlstik Rinse Tank System is a fully automatic 4 inches 100 mm off the tank bottom and not closer than 2 control which will greatly reduce the amount of water used in feet 61 cm to the inlet water line If tank is small locate continuous flow rinse tanks At the same time it automatically sensor at end opposite from inlet maintains water quality ensuring effective rinsing in water up to NOTE 180 F 82 C It operates on the electrical conductivity principle and is fully stable and protected against all environmental conditions including temperature line voltage water contamination and corrosion If water rate is slow or if dragin rate and concentration prevent good diffusion of contamination the following should be considered to ensure the Controlstik senses water which is representat
5. entionally shorted unscrew the solenoid from the side of the valve and check the chamber for any solid matter which may prevent easy solenoid movement WARRANTY This Myron L CONTROLSTIK System has a two year warranty If this system fails to function normally return the faulty unit of the system to the factory pre paid If in the opinion of the factory failure was due to materials or workmanship repair or replacement will be made without charge Areasonable service charge will be made for diagnosis or repairs due to normal wear abuse or tampering Warranty is limited to the repair or replacement of the units of the CONTROLSTIK System only The Myron L Company assumes no other responsibility or liability 4 17 a ae OI 3 PANEL CUTOUT TEMPLATE 5 00 3 3 aes A 2 54 65 13R 4 PL 3 0 2450 Impala Drive MYROMN L pH Conductivity Instrumentation Ss oe USA COMPANY Accuracy Reliability Simplicity ie ney S www myronl com
6. ive of the entire tank a Agitation by air or other means After installation the Controlstik sensor is submerged in the rinse water When contamination dragin accumulates beyond b Installation of weir in tank perpendicular to water flow the point safe for good rinsing the sensor automatically opens c Use of spider sparge on inlet the Solenoid Valve Fresh water flows into the tank and as excessive contamination is diluted back to the safe level the sensor closes the valve limiting water use INSTALLATION AND OPERATION PROCEDURES A Mounting 1 Transformer Box NOTE 115 VAC Models see Section C 1 before proceeding CAUTION Do not apply power until all wiring has been completed and connections checked a For panel mounting cut 3 96 in 101 mm x 5 in 127 mm hole in panel template on back page can be used Drill two holes in panel Holes should be 089 in 2 3 mm if using self tapping screws 113 in 2 9 mm if using bolts nuts provided Attach to panel through lower without brass inserts box flange holes b If surface mounting first attach the supplied Surface Mounting Plate to the rear of the transformer box with the two 2 1 4 20 screws provided Use B Piping appropriate screws or bolts not provided to then mount the box plate assembly to a suitable surface 1 c Following electrical connections detailed below front face plate is snapped on gasket seal req
7. uires some pressure and attached using black screws 2 provided 3 NOTE Range Switch Valve as E Ds not supplied TRANSFORMER BOX 105 125 VAC 50 60 Hz no cord plug supplied with 210 250 VAC 50 60 Hz model Low Voltage Wire ta SOLENOID VALVE Water Inlet Options Install valve in inlet water line to rinse tank so that flow direction is as indicated by the arrows on the top of valve body Use Teflon tape on all connections and plug the unused inlet Ensure flow control is at least partially open by turning counterclockwise The 1 inch NPT valve supplied requires at least 10 psi 69 kPa line pressure to operate Increasing flow rate may allow valve to operate at lower pressure Skis OTE kaika us an A ARRA maaan Ei CONTROLSTIK NE Sensor completely immersed RED BLACK GREEN WHITE Sn ee CAUTION Maximum operating temperature is 180 F 82 C _____ C Wiring NOTE 115 VAC systems proceed to Section C 4 below 1 For 230 VAC systems remove four screws in base plate and lift out entire transformer electronics assembly 2 If itis permissible for power line to share same opening as valve and Controlstik sensor cables this is easiest method If the 230 VAC power line must be separate CAREFULLY cut the edges of the preferred knockout with a sharp knife to remove The power line should then be attached to the two transformer leads
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