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FP7 CPU Unit User`s Manual (Hardware)

1. AIS CRI RCM S 2 S CD ay ES NET een 12 8 80 4 LN E JL o 8 26 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 3 Dimensions 8 3 2 CPU Unit 40 10 80 4 z Al E LI E tt J L pics eui eese eee 8 3 3 Terminal Block Type Unit Applicable units Digital I O units 16 Analog I O units 28 D 18 80 4 T i 5 tr VOPEN n 4 5 0 5 D C0 CO COC 90 E fE TY ms E ca Y cm LI 00000000
2. 8 27 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 3 4 Connector Type Unit Applicable units Digital I O units 32 64 High speed counter unit Pulse output unit Positioning unit 28 28 A A LJ LJ LJ z TIT 19 80 4 gt a bi dB o Lj Sele ol o 1 8 28 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 3 Dimensions 8 3 5 Serial Communication Unit The drawing below shows the state that two communication cassettes are attached 28
3. 5 10 5 4 3 Saving an Execution File for SD Memory Card Operation 5 11 5 4 4 Provisional Operation by an SD Memory 5 12 5 4 5 Transmission from an SD Memory Card to the Execution Memory 5 14 5 4 6 Precautions Concerning SD Memory Card Operation 5 15 6 Troubleshooting coeur eere tes ceceet 6 1 6 1 Self Diagnosis erase i te RR RE ERROR REA 6 2 6 1 1 CPU Unit s Operation Monitor LED seen 6 2 6 1 2 Operation at the Time of 6 2 6 2 Do If Error Occurs ento mit 6 3 6 2 1 ERROR LED Flashes on the CPU 6 3 6 2 2 PROG Mode Does Not Change to 6 4 6 2 3 ALARM LED Turns ON on the CPU Unit 6 4 6 2 4 POWER LED Does Not Turn ON on the Power Supply Unit 6 5 6 2 5 A Protect Error Message Appears 6 5 6 2 6 f Expected Output Is Not Available 6 6 iii Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents 7 Maintenance and Inspection
4. 8 27 8 3 4 Connector Type Unit sess 8 28 8 8 5 Serial Communication Unit 8 29 8 3 6 PHLS Master Unita teii isein erea a nnns 8 29 8 3 7 End Uniti iiie tet ee ee ee et ed a 8 30 8 3 8 Figures of Unit 2 2 2 8 30 iv Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview 1 1 System Configuration 1 1 1 Units amp o oe E Ez S E Ge zi zd E amp e B ge aa E de JE go TT X EN Er Power Supply Unit Digital I O Units Model number Remarks Model number Remarks Meg AFP7X16DW Input 16 poi
5. Analog Input Unit 4ch AFP7AD4H 100 mA or less Analog Output Unit 4ch AFP7DA4H 250 mA or less High speed Counter 2 ch type AFP7HSC2T 65 mA or less Unit 4 ch type AFP7HSC4T 65 mA or less 2 axis open collector output AFP7PGO2T 65 mA or less 4 axis open collector output AFP7PG04T 65 mA or less Pulse Output Unit 2 axis line driver output AFP7PGO2L 65 mA or less 4 axis line driver output AFP7PGO04L 65 mA or less 2 axis open collector output AFP7PPO2T 120 mA or less Positioning Unit 4 axis open collector output AFP7PPO4T 120 mA or less 2 axis line driver output AFP7PPO2L 120 mA or less 4 axis line driver output AFP7PP04L 120 mA or less Serial Communication Unit AFP7NSC 50 mA LAF Extension Cassette RS 232C x 1ch AFP7CCS1 20 MALL Communication RS 232C x 2ch AFP7CCS2 40 mA ELTE Cassette Note 1 i Note 2 RS 422 485 x 1ch AFP7CCM1 30 MALLE When attaching to RS 422 485 x 2h AFP7CCM2 60 mA LAF E AFP7CCS1M1 50 mA PHLS master unit AFP7RMTM 85 mA or less Programmable display GT series 5V DC type Note 3 100 mA or less Note 1 Power consumption indicated under Add on Cassette refers to the current consumption increment of the CPU unit following addition of the relevant cassette Note 2 The consumption current of add on cassette communication cassette varies according to the unit to which the cassette is attached CPU unit or serial communication unit Note 3 Power consumption indicated unde
6. 1 4 1 2 3 Restrictions on the Combination of Extension Cassettes 1 4 1 2 4 Restrictions on Communication Functions to be Used 1 5 1 2 5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR71 5 1 3 Selection of Power Supply and Restrictions on Combination 1 6 1 3 1 Power Supply for Internal Circuit eseeeeee 1 6 1 3 2 Power Supply for External Circuit esse 1 9 1 4 Programming Tools esed deo save teo teinte de m DPI CEU 1 10 2 Names and Functions of 2 1 MEC SUED c 2 2 2 2 ROWSE SUDD VU 2 4 3 W O Number Allocation eere 3 1 3 1 Basics 1 Allocation 3 2 3 1 1 How to Count the l O 3 2 3 1 2 Concept of I O Number Allocation eseeeeeeees 3 2 3 1 3 Occupied I O Points for Each Unit ssssseeeeee 3 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents 3 2 Optional Allocation Using FPWIN GR7 eee eem 3 4 3 2 1 Registration of a Unit to be Used and the Starting Word Number 3 4 3 2 2 Optional Sett
7. Unit type Number of installed units Remarks Power Supply Unit CPU Unit Max 1 unit Serial Communication Unit Max 8 units Other units Max 16 units 1 2 3 Restrictions on the Combination of Extension Cassettes There are following restrictions depending on units and cassettes to be used Attachable add on cassettes Number of Communication ue NE Unit type attachable ears Communication Application AFP7CCM AFP7CCET AFP7FC CPU Unit Max 1 unit Attachable Attachable Attachable Serial Communication E 2 units per Attachable Not attachable Not attachable Unit 1 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 2 Restrictions on Combinations of Units 1 2 4 Restrictions on Communication Functions to be Used There are the following restrictions on functions to be used when using the SCU or ET LAN that is built in the CPU unit or the serial communication unit SCU Function to be used Restrictions Up to two communication ports can be used For using two ports allocate different link areas to them SCU built in the CPU unit COM 1 port Serial communication unit COM 1 port PLC link function A maximum of 16 communication ports and the number of connections in combination can be used simultaneously SCU built in the CPU unit COM 1 port to COM 2 port Serial communication unit COM 1 port to CO
8. 5 Unit selection Slot No 1 i Select unit to use DK Unit type Unit name Input time constant 0 Installation location setting Starting word No 10 0 511 Number of input words 0 0 128 Number of output words 0 0 128 amp utomatically shift the starting word number for subsequent slots Option Exclude this unit from the target for verification Exclude this unit from the target for I 0 refresh 2 Enter a desired starting word number and press the OK button The changed number is registered in the I O map p KEY POINTS e Once you change the starting word number using FPWIN GR7 the I O map is changed from the initial status following mount registration It is necessary to edit the I O map online or to download the project once again 3 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 4 Automatic Allocation 3 4 Automatic Allocation 3 4 1 Allocation without Using FPWIN GR7 B What is automatic allocation In cases where optional allocation or mount registration is not performed using FPWIN GR7 the system automatically allocates starting word numbers and I O numbers in order of attachment of units B Allocation method Numbers are automatically allocated in order of attachment of units when power supply is turned on p KEY POINTS e When automatic allocation
9. 7 1 7 1 Handling of Backup Battery te te ree 7 2 7 1 1 Functions of Backup 2 22 7 2 7 1 2 Replacement of Backup Battery sss 7 3 7 1 3 Lifetime and Replacement Interval of Backup Battery 7 4 7 2 6 7 5 8 Specifications eniro deere 8 1 8 1 CPU Unit Specifications as eee 8 2 8 1 1 General Specifications 22 22 8 2 8 1 2 Performance Specifications sssssssssseeeeneee 8 4 8 1 3 CPU Unit Communication 8 6 8 1 4 Operation Memory 2 2 eene nennen 8 8 8 1 5 List of System Relays sse enne 8 10 8 1 6 List of System Data Registers 8 17 8 1 7 Error Codes Table sse nnne 8 20 8 2 Power Supply Unit 8 24 8 2 1 General Specifications sss 8 24 8 2 2 Performance Specifications sssssssssssseeeeene 8 25 8 2 8 Alarm Output 8 25 8 3 DIMENSIONS eC 8 26 8 3 1 Power Supply enne 8 26 8 3 2 entretien 8 27 8 3 3 Terminal Block Type
10. Code Name Operation Error contents and steps to take An error has been detected in clock data of the 120 RTC data error Continue alend r timer 121 Power supply unit Gants It is alarmed that the power supply unit is close to its lifetime warning lifetime Replace the power supply unit Voltage of the optional battery has declined Replace 122 Battery voltage decline Continue the battery If no battery is used disable battery error alarm in the CPU configuration 123 Gold capacitor Continue It is alarmed that voltage of the built in gold capacitor voltage decline of the CPU unit has declined Charge the CPU unit SNTP time acquisition Acquisition of time data has failed during time synch 124 failure Continue via LAN port 125 Logging settings Continue An error has been detected in logging data settings mismatch 126 Logging data error Continue An error has been detected in logging data 127 Comment data error Continue An error has been detected in comment data 1000 to Error by ERR instruction Stop E 1999 An error as specified by ERR instruction in the user program has occurred Handle the error in 2000 accordance with the specified detection conditions to Error by ERR instruction Continue 2999 Note 1 If an RTC data error is detected the date is set to April 1 2012 8 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 2 Power Supp
11. Switch Setting Mode switch PROG Card operation switch ROM 1 PROG BUN CO decry pm EB ROM2 JM INSS ES ti ROM ROM1 E Procedure 3 Set the mode switch to PROG 4 By executing Online Project Restore using FPWIN GR the project is transmitted from the backup memory ROMe to the execution memory RAM 5 The project data is also automatically transmitted from RAM to ROM1 5 3 3 Operations following Powering On Off Powering the unit on or off does not affect data saved in the backup memory ROM2 5 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 4 SD Memory Card Operation 5 4 SD Memory Card Operation 5 4 1 Preparing SD Memory Cards B Usable SD memory cards Use of Panasonic SD memory cards for industrial use is recommended Note An operation check has not been conducted for SD memory cards made by other manufacturers Logo printed on Usable SD memory cards the CPU unit Card type Capacity Sa SD memory card 2GB SDHC memory card 4GB to 32GB W Cautions on handling an SD memory card The data saved in the SD memory card may be lost in the following cases We assume no responsibility whatsoever for the loss of saved data The user or a third party has misused the SD memory card The SD memory card has been affected by static electricity or electr
12. 8 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 1 4 Operation Memory Area Name Usable devices and ranges Functions External input X 8 192 points XO to X511F Note 1 Turns on or off based on external input ULT Y 8 192 points YO to Y511F Note 1 Externally outputs on or off state Internal relay R 32 768 points RO to R2047F Note 2 Relay Wien Urs Dror on OR within program Link relay L 16 384points LO to L1023F Notez his relay is a shared relay used for FER This goes on when the timer reaches the T 4 096 points TO to T4095 Note 2 specified time i Counter C 1 024 points CO to C1023 Note 2 This goes on when the timer increments System rela SR Approx 1120 points Relay which turns on or off based on y y approx 70 words specific conditions and is used as a flag This relay only turns on during one scan at PUISE reay 4 096 PO to R255F the start of the execution condition Error alarm This relay ensures that error conditions rela E 4 096 points EO to E4095 that are freely allocated by the user are y memorized in the memory Direct input IN Can allocate input numbers to each irect inpu slot INO to IN62F Note 3 This relay is for input output processing C em jai WT during operation without depending an al
13. Model number Remarks AFP7FCA21 AFP7FCAD2 Analog input x 2ch Analog output x 1ch Analog input x 2ch AFP7FCTC2 Thermocouple input x 2ch CPU Unit Attachment Options e Backup battery e SD memory card e Model number Remarks AFPX BATT Only used for the clock calendar Commercially available products For project backup and SD memory card operation 1 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview 1 2 Restrictions on Combinations of Units 1 2 31 Common Restrictions on Each Unit e You can use FP7 series combining the CPU unit with optional input output units and intelligent units e Up to 16 input output units and intelligent units can be connected e Make sure to connect an end unit to the end of the system e You can either connect a power supply unit for system driving power or directly supply power from an external 24 V DC power supply to the CPU unit See 1 3 Selection of Power Supply and Restrictions on Combination for restrictions on combination unit High performance unit to 16 units Power suplly unit CPU unit End unit p p 1 L L 060000000 00000000 i 1 2 2 Restrictions on the Number of Installed Units There are following restrictions depending on units to be used
14. Body of FP7 170 mm or more 4 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation and Wiring 4 1 2 Attaching Units e Attach unit attachment connectors on the side of each unit e Make sure to connect an end unit to the right of the end unit e After attaching units attach the assembly to the DIN rail unit High performance unit to 16 units Power suplly unit CPU unit FP P W aye f o 1 a E Ly Unit attaching procedure 1 Release the fixing hook on the side of 1 the unit i When attaching a power supply unit remove the connector cap 2 Attach unit connectors on the side of each unit 4 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 1 Installation 3 Lock the fixing hook B Unit removing procedure 1 Release the fixing hook on the side of 1 the unit S 2 Slide the unit horizontally to remove it COSOOOOD NOTES e Make sure to turn off power supply before attaching a unit e Do not directly touch the connector part of the unit e Protect the connector part of the unit from stress 4 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation and Wiring 4 1 3 DIN Rail A
15. 1 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview 1 3 Selection of Power Supply and Restrictions on Combination 1 3 1 Power Supply for Internal Circuit B Restrictions on combination of power supply for internal circuit and units e Power for internal circuit is supplied from a power supply terminal of the power supply unit or the CPU unit e Select units within the respective restrictions indicated below When a power supply unit is used When no power supply unit is used To each unit via the internal bus gp d rs 7 1 i Y ORG ee Y o a9 ge de 98 i ge ge a M Supplied from an external unit power supply 100 240V AC High performance unit To each unit via the internal bus 6606066008 1200000080 unit Supplied from an High performance unit external power supply 100 240V AC Select units so that the sum of internal current consumptions of connected input output units and intelligent units does not exceed the capacity of the Select units so that the sum of internal current consumptions of connected input output units and intelligent units does not exceed Max 2 A power supply unit B Selection of a 24V DC power supply e Select a power supply larger than the capacity of the units In the minimum configuration s
16. SR129 For LOG2 SR130 Logging trace control relay SR139 For LOG3 SR140 Logging trace control relay SR149 For LOG4 SR150 Logging trace control relay SR159 For LOG5 SR160 Logging trace control relay SR169 For LOG6 SR170 Logging trace control relay SR179 For LOG7 SR180 Logging trace control relay For the details of each control relay refer to the previous SR189 For LOG8 page SR190 Logging trace control relay SR199 For LOG9 SR200 Logging trace control relay SR209 For LOG10 SR210 Logging trace control relay SR219 For LOG11 SR220 Logging trace control relay SR229 For LOG12 SR230 Logging trace control relay SR239 For LOG13 SR240 Logging trace control relay SR249 For LOG14 SR250 Logging trace control relay SR259 For LOG15 8 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications WS100 WS149 ee E Name Description Can monitor program blocks that are being started up SR1000 to SR1499 are allocated to 500 PBs Device PB number number SR1000 PB 000 SR1001 PB 001 SR1002 PB 002 SR1000 Program block e to 581499 PB starting up relay SR1009 PB 009 SR1010 PB 010 SR1011 PB 011 SR1498 PB498 SR1499 PB499 8 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications 8
17. 0 Executes comparison instruction and turns on if the result is She lt flag smaller Suncor timer ingiuetion Turns on after support timer instruction SPTM is executed and SRD fla PP subsequently specified time has passed Turns off when execution 9 conditions go off SRE vale Turns on when any of the error alarm relays EO to E4095 turns on y Turns off once all of the error alarm relays go off Constant scan error Turns on if scan time exceeds the setting during constant scan It SRF flag also turns on if 0 is set in FP7 configuration 8 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications WS1 ecd Name Description number SR10 Normally on relay Is normally on SR11 Normally off relay Is normally off SR12 Scan relay Turns on or off in each scan ca Goes on for only the first scan after operation RUN has been SR13 Initial pulse relay ON started and goes off for the second and subsequent scans Re Goes off for only the first scan after operation RUN has been SR14 Initial pulse relay OFF started and goes on for the second and subsequent scans SR15 Stepladder Turns on in the first scan only following startup of any single Initial pulse relay ON process during stepladder control T Turns on at the start of execution of a
18. I O Map dialog box is displayed 4 Press the Mount Registration button The mount status is read and the read I O map is registered in the CPU unit 13 KEY POINTS e Following the mount registration operation the system automatically reads the unit attachment status formulates an I O map and enters the initial word number e Thel O map that has been mount registered using FPWIN is registered into the CPU unit together with other project information If a difference with the actual units and or attachment status is identified when power supply is turned on or during operation such a difference is reported as a self diagnosis error e lfastarting word number is not entered the system automatically enters one e Based the starting word number allocated to each unit I O numbers are allocated 3 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 0 Number Allocation 3 3 2 Changing the Starting Word Number When you want to change the starting word number following mount registration please take the following procedure Allocation method Changing the starting word number following mount registration should be performed in the following procedure In the following procedure it is assumed that an I O map is already displayed um PROCEDURE 1 Onthe I O Map double click a unit for which the starting word number should be changed
19. If the power is not supplied to the load there is probably an abnormality in the output section 4 Monitor the output status using the tool software FPWIN GR7 If the output monitored is turned on there is probably a duplicated output error etc 5 Forcibly turn on and off the relevant output using the forced input output functions of the tool software FPWIN GR7 If the output indicator LED of the units is turned on go to input condition check If the output indicator LED remains off there is probably an abnormality in the unit s output part Solution check of the input side Clarify the situation in the following procedure sm PROCEDURE 1 Check whether the input indication LED on the unit is ON If itis OFF proceed to the next step If it is proceed to Step XX 2 Check the wiring of the input device e g Is there any loose terminal If LED on the unit turns on following the above step undercapacity of power supply is possible Review the power supply design 3 Check that the power is properly supplied to the input terminals If the power is properly supplied to the input terminals there is probably an abnormality in the unit s input part If the power is not supplied to the input 6 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 2 What to Do If an Error Occurs terminal there is probably an abnormality in the power supply or the inp
20. KEY POINTS e Calendar timer values can continue operation for about one week by the built in capacitor even if no battery is used e Inorder to charge the built in capacitor supply power to the CPU unit for at least 30 minutes 7 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 7 1 Handling of Backup Battery 7 1 2 Replacement of Backup Battery FP7 CPU unit s backup battery can be replaced while power is on Replace the backup battery in the following procedure E Procedure 1 Open the SD memory card cover the surface of the CPU unit 2 Remove the battery connector 3 While extending the lever to outside take out the backup battery from the battery holder 4 While extending the lever to outside attach a new backup battery to the battery holder 5 Connect to a power supply connector 6 Close the card cover p KEY POINTS e Forthe FP7 CPU unit the battery can be replaced while power is on If the battery is to be replaced while power is off undertake replacement within 10 minutes from powering off after supplying power for at least 5 minutes in order to charge the built in capacitor If the built in capacitor has not been sufficiently charged calendar timer data may become indefinite Make sure that the battery connector cable is not pinched by the card cover 7 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomatio
21. iine Inverter etc PLG Inverter etc i ra rm ru 4 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation and Wiring 4 3 Safety Measures 4 3 1 Safety Circuit B Precautions regarding system design n certain applications malfunction may occur for the following reasons Power on timing differences between the PLC system and input output or mechanical power apparatus Response time lag when a momentary power drop occurs Abnormality in the PLC unit external power supply or other devices In order to prevent a malfunction resulting in system shutdown take the following measures as adequate E Install the interlock circuit outside PLC e When a motor clockwise counter clockwise operation is controlled provide an interlock circuit externally B Install the emergency stop circuit outside PLC e Install an emergency stop circuit outside PLC to turn off power supply to the output device B Start up other devices before PLC e The PLC should be started after booting the I O device and mechanical power apparatus e When stopping the operation of PLC have the input output devices turned off after PLC has stopped operating B Install safety measures in case of alarm outside the PLC body e When an alarm is released PLC output is turned off and its operation is stopped In order to prevent a malfunction res
22. info ctiautomation net 8 1 CPU Unit Specifications Error codes 40 to 55 Code Name Operation Error contents and steps to take Copy failure Stop The card cover is open and the copy process cannot be 40 Cover open Auto clear executed Close the cover 41 Stop Copying cannot be executed because there is no SD No SD card Auto clear memory card Insert an SD memory card Copy failure Stop Copying cannot be executed because the SD memory card SD card reading error Auto clear is damaged Insert a normal SD memory card FAT file error gea Ted 43 Copy failure Stop Copying cannot be executed because there is no file in the No file Auto clear SD memory card Check if a project file is saved in the card Copy failure Copying cannot be executed because the password for the 44 password inconsistency Stop project file saved in the SD memory card is not consistent limited distribution Auto clear with the password for the execution project saved in the built function in ROM Check the password settings Copying cannot be executed because an error has been 45 TIER data a dlear identified in project data saved in the SD memory card proj Check the project data 50 Ean Stop SD memory card operation cannot be executed because the Cover open Auto clear card cover is open Close the cover SD operation Stop SD memory card operation cannot be executed because 2 imp
23. output 32 point MIL connector sink AFP7XY64D2T Input 2 7 mA per point mixed type Output 70 mA unit dd 32 point output 32 point MIL connector source AFP7XY64D2P point Note 1 Figures for input unit indicate current that flows into the internal circuit Figures for other units indicate current values required for driving the internal circuit This value does not include the load current of the output unit Note 2 For current consumption of a 24 V power supply used for the I O circuits of high speed counter unit pulse output unit and positioning unit please see the User s Manual of each unit 1 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview 1 4 Programming Tools B Required tools Body of FP7 i P D 2 PC connection cable Computer 1 Programming tool software 1 Tool software FPWIN GR7 e Dedicated to the FP7 series e Used for program editing debugging and documentation 2 PC connection cable e Use a commercial cable Cable type Length USB 2 0 cable A miniB Max 5m USB A type Male USB miniB type 5 pin Male PC side PLC side 1 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 Names and Functions of Parts Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info
24. www ctiautomation net Email info ctiautomation net Operation 5 4 5 Transmission from an SD Memory Card to the Execution Memory Insert an SD memory card and set the mode switch to COPY in order to transmit a project saved in the SD memory card to ROM1 and write it in as an execution project Switch setting conditions Switch Setting OFF ON Mode switch RUN gt COPY PROG COPY Card operation switch CARD ROM gt CARD When power is OFF 1 Attach an SD memory card that houses the auto execution file autoexec fp7 and the comment file comment fp7 for a project to the CPU unit Close the cover and power on the unit Until COPY LED flashes approx 5 seconds set the RUN PROG COPY switch to COPY Transmission of project data is started Once COPY LED starts to flash the transmission process continues if you let go off the COPY switch Once transmission is completed COPY LED turns off 5 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 4 SD Memory Card Operation B When power is ON 1 Change to the PROG mode 2 Attach an SD memory card that houses the auto execution file autoexec fp7 and the comment file comment fp7 for a project to the CPU unit Close the cover Until COPY LED flashes approx 5 seconds set the RUN PROG COPY switch to COPY Transmission of project data is starte
25. 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specificatio ns SD50 SD85 Device 209 Name Description SD50 Calendar timer year SD51 Calendar timer month Saves year month day hour minute second and day of the SD52 Calendar timer day week data of the calendar timer as 16 bit binary data The built in calendar timer will operate correctly through the year SD53 Calendar timer hour 2099 and support leap years The calendar timer can be set time synch by writing desired values using the programming SD54 Calendar timer minute tool or a program based on calendar setting instruction SD55 Calendar timer second TIMEWT SD56 Calendar timer day of the week Saves the total number of error alarm relays that are on Max SD60 Total ON number of error alarm 4096 relays By specifying SD60 in RST instruction all data in relays the error alarm buffer can be cleared Saves the number of the error alarm relay that turned on in 061 No 1 error alarm relay the first place No 1 that turned on By specifying SD61 in RST instruction all data in the error alarm buffer can be cleared Saves the numbers of the error alarm relays that turned on By specifying the device number in RST instruction all data of the relevant relay s in the erro
26. 1 0 refresh 4 Confirm the CPU unit to be used and press the OK button The CPU unit is registered in the I O map If the CPU unit is different select Tool Convert PLC Type from the menu bar and change the type 3 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 2 Optional Allocation Using FPWIN GR7 5 Select and double click Slot No 1 The Unit selection dialog box is displayed r Unit selection Slot No 1 ie Select unit to use Ok Unit type Unit name Cancel Input time constant 0 Installation location setting Starting word No 10 0 511 Number of input words 0 0 128 Number of output words 0 0 128 JAutomatically shift the starting word number for subsequent slots Opt ion Exclude this unit from the target for verification Exclude this unit from the target for 1 0 refresh 6 In the unit type field select a unit to be attached Subsequently input words and output words are automatically entered 7 As necessary enter the starting word number and press the OK button The registered unit and the starting word number are included in the I O map A number that combines the starting word number registered for each unit and O to F becomes the starting I O number 6 Repeat registrations 7 Press the OK button while the FP7 configuration dialog box is dis
27. 4773 Web www ctiautomation net Email info ctiautomation net Number Allocation 3 1 Basics of I O Allocation 3 1 1 How to Count the I O Numbers B Counting and expression of the I O numbers Since I O numbers are handled in units of 16 points they are expressed as a combination of a device type code and the lowest digit of a decimal or hexadecimal number E g In the case of an external input XO to X9 and XA to XF are used Decimal lt Hexadecimal gt 0 1 2 3 9 L 0 1 2 3 9 A 3 1 2 Concept of I O Number Allocation B Examples of I O Number Allocation numbers are determined by the status of unit attachment and the occupied I O points allocated to respective units ES o U 3 o 20 c 9 7 2 Uu 2 50 5 Bee ES 1 gt ue c 922 z 5 9 E 5 Input 64 point X100 to X13F occupies 4 words Output 64 point Y140 to Y17F occupies 4 words Input 32 point X180 to X19F occupies 2 words Output 32 point Y180 to Y19F occupies 2 words W Starting word numbers of input output units and intelligent units e By default the starting word number for the unit attached next to the CPU unit is set at 10 and the I O numbers start with X100 or Y100 e The starting word number for each unit can be freely changed in the FP7 Configuration menu of the tool software FPWIN GR7 B How to count I O numb
28. DC or 24V DC can be used 2 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 1 CPU Unit 5 Power supply connector Connected with an external power supply 24V DC When a power supply unit is used do not connect this 6 DIN hook Used for fixation on the DIN rail 7 LAN port CPS4E CPS41E CPS41ES CPS3E CPS31E CPS31ES Port for connection to Ethernet LAN 8 USB port Connected to a PC using the tool software 9 Unit connectors Connected to the internal circuit of I O units and intelligent units 10 CF card cover Number Name Functions 10 1 Battery holder Attach a battery 10 2 SD memory card slot Insert an SD memory card Select between ROM operation or SD operation By selecting SD 10 3 Card operation switch operation provisional operation from the SD memory card becomes possible 10 4 Power supply connector Connected to a power supply connector 11 Mode switch Switch position Operation Mode RUN left Set to the RUN mode The program is executed and operation begins PROG middle Set to the PROGRAM mode When the switch is set to COPY a project stored in the internal RAM COPY right momentary ROM1 is transmitted to ROM2 as a backup project Note Whether the switch is set to RUN or PROG the mode can be switched through remote operation from the programming tool When power is turn
29. LOG11 SD112 Buffer free space for LOG12 SD113 Buffer free space for LOG13 SD114 Buffer free space for LOG14 SD115 Buffer free space for LOG15 SD120 Buffer overflow counter for LOGO SD121 Buffer overflow counter for LOG1 SD122 Buffer overflow counter for LOG2 SD123 Buffer overflow counter for LOG3 SD124 Buffer overflow counter for LOG4 SD125 Buffer overflow counter for LOG5 SD126 Buffer overflow counter for LOG6 Saves the number of times buffer overflow flags e g SD127 Buffer overflow counter for LOG7 BRIS ui LOI tumor 50128 counter for LOGS dea iie SD129 Buffer overflow counter for LOG9 counter as logging data SD130 Buffer overflow counter for LOG10 50131 Buffer overflow counter for LOG11 D132 Buffer overflow counter for LOG12 D133 Buffer overflow counter for LOG13 D134 Buffer overflow counter for LOG14 D135 Buffer overflow counter for LOG15 8 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 1 7 Error Codes Table Error codes 1 to 27 Code Name Operation Error contents and steps to take 1 CPU hardware error 1 Stop 2 CPU hardware error 2 Stop There may be a hardware problem Please contact your dealer I O bus power supply error including no end cover Stop Error in the I O bus part is probable such that the end unit has not been
30. cables to minimize adverse effects from noise B Keep the power supply wiring separate Wiring to the CPU unit input devices and power equipment should have separate wiring systems Circuit breaker O gt power apparatus Input Output devices Isolation transformer or insulated DC power supply Measures regarding power supply sequence start up sequence e Have the power supply se quence such that the power supply of PLC turns off before the power supply for input and output e f the input output power supplies are turned off before the power PLC the CPU unit will detect the input fluctuations and may begin an unscheduled operation 4 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 2 Wiring the Power Supply 4 2 2 Wiring for Power Supply Units B Terminal layout for power supply units mL 100 240V 0 75A 50 60Hz N e NC ALARM OUTPUT f T 1a30v Power supply voltage Confirm that the connected voltage is within the allowable range of the power supply Model Rated input Allowable voltage Rated output Rated output number voltage range capacity current AFP7PSA1 100 to 240 V AC 85 to 264 V AC 24W 1A AFP7PSA2 100 to 240 V AC 85 to 264 V AC B Power supply cable Use power supply wire that is thicker than 2 AWG14 to minimize the voltage drop B Suitable wires Suitabl
31. ctiautomation net Names and Functions of Parts 2 1 CPU Unit 2 Panasonic EME a a W 4 10 1__ 10 2 3 o 9 CPS41E CPS31E CPS31 CPS41ES CPS31ES CPS31S B Names and functions of parts 1 Operation monitor LEDs Body display LED Contents color Blue Turns on when the CPU unit power is ON RUN Green Turns on in the RUN mode Blinks during forced input output PROG Green Turns on in the PROG mode SD Green Turns on while sending data from the COM 0 port i RD Green Turns on while receiving data from the COM 0 port SD Green Turns on while accessing the SD memory card CARD Green Turns on while operation by the SD memory card is selected COPY Green Turns on during the COPY operation ERROR Red Turns on when an error has been detected through self diagnosis Turns on if a hardware error occurs or operation slows because of the program and the watchdog timer is activated Note The layout of the operation monitor LEDs in Ver 1 of the CPU unit is different from that in Ver 2 2 Add on cassette Optional Attach an optional Add on Cassette Communication Cassette or Function Cassette 3 COMO port terminal 3 wire RS 232C port 4 GT power supply terminal For our programmable display GT series either 5V
32. higher use the cable not longer than 3 m For wiring the RS232C a shielded wire must be used to increase noise suppression Note 3 When connecting a commercially available device please confirm operation using the actual device 8 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications B LAN port CPS4E CPS41E CPS3E CPS31E esecription S O Baud rate 100 Mbps 10 Mbps auto negotiation Note 1 oom Nois 2 UTP Category 5 No of nodes 254 unit Number of simultaneous User connections 16 connections System connections 4 Communication protocol TCP IP UDP IP DNS Supports name server DHCP Automatic getting of IP address File transmission server function No of users 3 SNTP Time synch function MEWTOCOL DAT master slave MEWTOCOL COM master slave MEWTOCOL7 COM slave MODBUS TCP master slave general purpose communication 16 kB per connection Communication function Note 1 Switching between different speeds is done automatically by auto negotiation function Note 2 The standards cite 100 m as the maximum but noise resistance measures such as attaching a ferrite core may be necessary in some cases depending on the usage environment Also it is recommended to position a hub near the control board and limit the length within 10 m Note 3 System connection is used when connecting tool software via LAN
33. on Cassette Communication Cassette AFP7CCM2 AFP7CCS1M1 AFP7CCET1 Approx 20g Add on Cassette Function Cassette AFP7FCA21 AFP7FCAD2 AFP7FCTC2 Approx 25g 16 point terminal block AFP7X16DW Approx 125g durs DC input 32 point MIL connector AFP7X32D2 Approx 95g 64 point MIL connector AFP7X64D2 Approx 110g A E 16 point terminal block AFP7Y16R Approx 180g Ai 16 point terminal block AFP7Y16T AFP7Y16P Approx 125g ae 32 point MIL connector AFP7Y32T AFP7Y32P Approx 959 64 point MIL connector AFP7Y64T AFP7Y64P Approx 115g Mixed Unit nies AFP7XY64D2T AFP7XY64D2P Approx 115g Analog Unit 4ch AFP7AD4H Approx 130g Analog Output Unit 4ch AFP7DA4H Approx 130g High speed Counter Unit AFP7HSC2T AFP7HSC4T Approx 130g 2 axis AFP7PGO2T AFP7PGO2L Approx 130g Pulse Output Unit 4 axis AFP7PG04T AFP7PG04L Approx 150g Positioning Unit 2 axis AFP7PP02T AFP7PPO2L Approx 145g 4 axis AFP7PP04T AFP7PP04L Approx 145g Serial Communication Unit AFP7NSC Approx 110g PHLS Master Unit AFP7RMTM Approx 110g 8 point terminal block AFPRP1X08D2 Approx 140g E 16 point terminal block 2109 AFPRP2X08D2E Approx 75g Small terminal block MEER GRO EAE Approx 75g 8 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 1 2 Performance Specifications em points When the PHLS remote Max 16 128 poin
34. programmable display GT series is connected to the GT power supply terminal 24V of the CPU unit use it within the range of 21 6 to 26 4 V DC B Selection of a power supply e Referring to Section 1 2 select a power supply larger than the capacity of the unit In the minimum configuration select a power supply of 24 W or larger e n order to protect the unit against abnormal voltage from the power supply line the power supply should be an insulated type and should be enclosed within a protective circuit The regulator on the unit is a non insulated type e f using a power supply device without an internal protective circuit always make sure power is supplied to the unit through a protective element such as a fuse 4 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 2 Wiring the Power Supply 4 24 Grounding e Ground the instrument to ensure sufficient noise suppression e The point of grounding should be as close to the PLC as possible The ground wire should be as short as possible e Sharing the ground with another device may have an adverse effect Therefore be sure that grounding is dedicated e Earth terminals for an AC power supply unit should be grounded at a grounding resistance of 100 or less e When 24V DC is directly supplied to the CPU unit install the attached functional earth Green Q CORRECT Q INCORRECT Other device Other device
35. 1 072 262 144 524 288 999 424 CPS3 Data register capacity word 131 072 262 144 425 985 589 824 8 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 1 5 List of System Relays WSO des Name Description number Turns on when a self diagnosis error occurs Self diagnosis error SRO Self diagnostic error flag codes are saved in the system data register SDO Turns on when a unit alarm is detected The slot number of the unit SR1 Unit alarm occurrence where an alarm has occurred is saved in the system data register SD1 Turns on when a unit error is detected The slot number of the unit SR2 Unit error occurrence where an error has occurred is saved in the system data register SD2 Turns on when a unit warning is detected The slot number of the SR3 Unit warning occurrence unit where a warning has occurred is saved in the system data register SD3 nitvarificati amp H itor Turns on when an I O verification error is detected The slot number SR4 of the unit where an I O verification error has occurred is saved in the system data register SD4 hit installation error Turns on when a unit installation error is detected The slot number SR5 detection of the unit where an I O verification error has occurred is saved in the system data register SD5 SR6 Not used Turns on when an ope
36. 1 6 List of System Data Registers SDO SD39 Device E Rambo Name Description SDO Self diagnostic error code Stores the error code when a self diagnosis error occurred SD1 Alarm Occurrence Unit Slot No Saves the slot number of the unit where an alarm has SD2 Error Occurrence Unit Slot No Saves ne slot number of the unit where an error has SD3 Warning Occurrence Unit Slot No Saves Iho slot number of the unit where a warning has SD4 Verification Error Occurrence Unit Saves the slot number of the unit where a verification error Slot No has occurred 05 Installation error detection slot No Saves the sio number of the unit where an installation error SD6 Not used SD7 Operation error occurrence PB Saves the PB number where the first operation error occurred number hold type after the unit has started operating Operation error occurrence SD8 address hold type 32 bit eee Saves the address where the first operation error occurred after the unit has started operating Perform monitoring using Operation error occurrence 32 bit data SD9 address hold type 32 bit higher level address Saves the PB number where an operation error occurred SD10 me PB Every time a new error occurs the data are updated The yp value 0 is recorded at the start of the scan Operation error occurrence 5011 address latest type Saves the address where an operation
37. 10 80 44 TI HE MEE if E E i o d N dd 8 3 6 PHLS Master Unit 28 12 8 80 lo Soa oo I6 ru EM Lae A a 8 29 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 3 7 End Unit 14 5 80 4 gt F Y cfr i pL gp ge 90 IL crrourcarbur Cl cUEGET DEG EF EE aM 8 3 8 Figures of Unit Combination B When the power supply unit AFP7PSA1 is used AFP7PSA1 FP7 system full width Power supply unit AFP7PSA1 CPU unit n devices input output units and intelligent units End unit 50mm 40mm n x 28mm 14 5mm 104 5mm n x 28mm When the power supply unit AFP7PSA2 is used 8 30 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 3 Dimensions AFP7PSA2 le FP7 system full width Power supply unit AFP7PSA2 CPU unit n devices input output units and intelligent units End unit 70mm 40mm n x 28mm 14 5mm 124 5mm n x 28mm 8 31 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautom
38. 22 485 x 1ch AFP7CCM1 60 mA or less Cassette Note 1 Note 2 RS 422 485 x 2h AFP7CCM2 90 mA or less When attaching to RS 232C x 1ch CPU unit RS 485 x 1ch AFP7CCS1M1 70 mA or less Ethernet AFP7CCET1 35 mA or less Analog O cassette AFP7FCA21 75 mA or less Add on Cassette Analog input cassette AFP7FCAD2 40 mA or less Function Cassette Thermocouple input cassette AFP7FCTC2 45 mA or less 16 point terminal block 5 to 24 V DC AFP7X16DW 25 mA or less ne DC Input 32 point MIL connector 24V DC AFP7X32D2 30 mA or less 64 point MIL connector 24V DC AFP7X64D2 35 mA or less Belay 16 point terminal block AFP7Y16R 180 mA or less output 16 point terminal block sink type AFP7Y16T 35 mA or less Output 32 point MIL connector sink type AFP7Y32T 50 mA or less Unit Transistor 64 point MIL connector sink type AFP7Y64T 75 mA or less output 16 point terminal block source type AFP7Y16P 35 mA or less 32 point MIL connector source type AFP7Y32P 50 mA or less 64 point MIL connector source type AFP7Y64P 75 mA or less Input 32 point output 32 point MIL connector sink type AFP7XY64D2T 55 mA or less mixed unit Input 32 point output 32 point MIL AEP7XY64D2P 55 mA or less Continued on the next page 1 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overview Product name Model number
39. 4 3 Safety Measures ete dtd Mantas Stata ered 4 12 Safety ia estem oet manet a ER OO D 4 12 4 3 2 Momentary Power Drop essen enne 4 12 4 3 3 AlarmiQUutput u t e t le ob t ed e ae desta 4 13 5 Operation 5 1 5 1 Before Powering 5 2 i Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents Check POINTS iiu E En n dCi e dd ag dts 5 2 5 1 2 Procedures before Starting Operation 5 3 5 2 HANM BOM OpSFallOT eae 5 4 5 2 1 Transmission of the Project eene 5 4 5 2 2 Operations following Powering On ssessseeeneen 5 5 5 2 8 Data Hold During Power Failure see 5 6 5 2 4 Online 5 6 5 3 Backing Up the Project sir m RR Io teu es 5 7 5 3 1 Transmission from the Execution Memory RAM to the Backup Memory 2 niu sm ML tudo cM lot east Dr Ed 5 7 5 3 2 Transmission from the Backup Memory to the Execution Memory RAM ROM T i E n ente M e e ON e aes 5 8 5 3 3 Operations following Powering On Off sse 5 8 54 SD Memory i tet od 5 9 5 4 1 Preparing SD Memory Cards sse 5 9 5 4 2 How to Insert an SD Memory
40. 5 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Operation 5 2 3 Data Hold During Power Failure The FP7 CPU unit backs up most data into ROM non volatile memory W Data saved in ROM non volatile memory Project data programs configuration data comments Hold type data in the operation memory System monitors system records data e g lifetime data error records W Data held by the built in capacitor and the backup battery Calendar timer p KEY POINTS e Calendar timer values can continue operation for about one week by the built in capacitor even if no battery is used e In order to charge the built in capacitor supply power to the CPU unit for at least 30 minutes 5 2 4 Online Editing The FP7 CPU unit can be edited online Usable operations vary by mode m PROG mode While editing a program the program inside the RAM is rewritten by PG converting a given network inside the program block that is being edited Rewritten data in the RAM is incorporated into the ROM1 Comments and configuration data can also be rewritten B RUN mode While editing a program the program is written into the RAM by PG converting a given network inside the program block that is being edited Rewritten data in the RAM is incorporated into the ROM1 Configuration data cannot be rewritten Comments can be rewritten It is not possible to d
41. 6 points AFP7X16DW 1 word 16 points Input unit 32 points AFP7X32D2 2 word 32 points Input unit 64 points AFP7X64D2 4 word 64 points AFP7Y16R Output unit 16 points AFP7Y16T 1 word 16 points Input Output VT Units Z Output unit 32 points AEP7Y32P 2 word 32 points AFP7Y64T Output unit 64 points AEP7Y64P 4 word 64 points Mixed input output units AFP7XY64D2T Input 32 points Output 2 word 32 points 2 word 32 points AFP7XY64D2P 32 points Analog Input Unit AFP7AD4H 8 word 128 points 4 word 64 points Analog Output Unit AFP7DA4H 4 word 64 points 8 word 128 points High speed Counter AFP7HSC2T Y 8 word 128 points 4 word 64 point Unit AFP7HSC4T en ene ee 7 2 word 82 points 2 word 32 points AFP7PGO2L Pulse Output Unit AFP7PGOAT AFP7PGOAL 4 words 64 points 4 words 64 points Intelligent Unit AFP7PPO2T Positioning Unit Ae Te WOTd 9 7 4 196 196 points AFP7PP04L Communication 7 2 words 32 points 2 words 32 points PHLS master unit AFP7PHLSM 63 word Seward 1 008 points Note 1 Input output contacts of the CPU unit are allocated for the usage of communication functions of each cassette Regardless of use of such functions input occupies 10 words 160 points WXO to WX9 and output occupies 10 words 160 words WYO to WY 9 The starting numbers of I O contacts of each unit including the CPU unit can
42. E Name Description number ON Cover open SR30 SD slot cover status flag OFF Cover closed SR31 SD memory card attachment ON With an SD memory card flag OFF Without an SD memory card SR32 SD memory card recognition ON Completed recognition of an SD memory card completed flag OFF Other than the above SR33 SD memory card recognition ON Error result flag OFF Normal SR34 SD memory card write ON Protected protection flag OFF Not protected ON SD SR35 SD memory card type OFF SDHC 16 SR36 SD memory card file system OFF FAT32 SR37 Logging into FTP server Turns on while logging in ON Being executed SR38 Logging trace execution OFF Stops ON Starts SR39 Logging trace start OFF Stops This relay is used to check whether other SD card access SR3A SD card access instruction instructions are executed or not execution ON Being executed OFF Stops This relay is used to check the completion of SD card access instruction with the change of this flag ON to OFF and used SR3B insiruction to turn off the trigger of the instruction ON Completed OFF Being executed The execution result of SD card access instruction is stored SR3C SD card access instruction Error codes are stored in system data register SD30 execution result ON Error OFF Normal SR3D SR3E Not used Powered off while accessing SD iu SR3F memory card registration of ae unit is powered off while accessing an records is required
43. M 4 port ET LAN built in the CPU unit User connections 1 to 16 A maximum of 15 communication ports and the number of connections in combination can be used simultaneously SCU built in the CPU unit COM 1 port to COM 2 port Serial communication unit COM 1 port to COM 4 port ET LAN built in the CPU unit System connections 1 to 4 User connections 1 to 16 MEWTOCOL COM master MODBUS RTU master MEWTOCOL COM slave MEWTOCOL7 COM slave MODBUS RTU slave General purpose T There is no restriction communication 1 2 5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR7 For using the unit the following versions of CPU unit and FPWINGR7 are required Applicable versions Unit type Remarks CPU unit FPWINGR7 FP7 High speed Counter Unit Ver 1 2 or later Ver 1 2 or later Note 1 FP7 Serial Communication Unit Ver 1 2 or later Ver 1 3 or later FP7 Communication Cassette Ver 1 3 or later Ver 1 0 or later Note 2 Ethernet type FP7 Analog I O Cassette Analog Input Cassette Thermocouple Input Ver 2 0 or later Ver 2 0 or later Cassette FP7 Pulse Output Unit Ver 2 0 or later Ver 2 0 or later Note 1 For using the high speed counter unit and the positioning unit in combination and for using the interrupt function with the high speed counter unit the positioning unit Ver 1 1 or later is required Note 2 Configurator WD should be Ver 1 7 or later
44. Model number Remarks AFP7PG02T 2 axis Pulse train 500kpps Open collector output Cy AE AFP7PGO2L 2 axis Pulse train 4Mpps Line driver output Model number Remarks AFP7PG04T 4 axis Pulse train 500kpps Open collector output AFP7PGO4L 4 axis Pulse train 4Mpps Line driver output G Positioning Unit P Model number Remarks AFP7PP02T AFP7PPO2L 2 axis Pulse train 500kpps Open collector output 2 axis Pulse train 4Mpps Line driver output Model number Remarks AFP7PPO4T AFP7PPO4L 4 axis Pulse train 500kpps Open collector output 4 axis Pulse train 4Mpps Line driver output Serial Communication Unit Model number Remarks AFP7NSC Selectable combination of two interfaces from AFP7CCS1 AFP7CCS2 AFP7CCM1 AFP7CCM2 AFP7CCS1M1 4 End Unit Connect to the end of system Attaches to CPU unit Add on Cassette Optional e Communication Cassette Model number AFP7CCS1 Remarks RS 232C x 1ch AFP7CCS2 RS 232C x 2ch AFP7CCM1 RS 422 RS 485 x 1ch AFP7CCM2 RS 422 RS 485 x 2ch AFP7CCS1M1 RS 232C x 1ch RS 422 RS 485 x 1ch Model number Remarks AFP7CCET1 Ethernet x 1ch Add on Cassette Optional e Function Casseite
45. Panasonic PROGRAMMABLE CONTROLLER FP7 CPU Unit User s Manual Hardware WUME FP7CPUH 04 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Safety Precautions Observe the following notices to ensure personal safety or to prevent accidents To ensure that you use this product correctly read this User s Manual thoroughly before use Make sure that you fully understand the product and information on safety This manual uses two safety flags to indicate different levels of danger WARNING If critical situations that could lead to user s death or serious injury is assumed by mishandling of the product Always take precautions to ensure the overall safety of your system so that the whole system remains safe in the event of failure of this product or other external factor Do not use this product in areas with inflammable gas It could lead to an explosion Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts Battery may explode if mistreated Do not recharge disassemble or dispose of fire CAUTION If critical situations that could lead to user s injury or only property damage is assumed by mishandling of the product To prevent excessive exothermic heat or smoke generation use this product at the values less than the maximum of the characteristics and performance that are assured in these spec
46. and functional earths larger Based on JIS B 3502 and IEC 61131 2 5 to 8 4 Hz half amplitude 3 5 mm 8 4 to 150 Hz constant acceleration 9 8 m s X Y and Z axes 10 minutes 10 sweeps 1 octave mm Based on JIS B 3502 and IEC 61131 2 Shock resistance 147 m s X Y and Z axes 3 times 1 000 V P P with pulse widths 50 ns and 1 us using a noise simulator power supply terminals Vibration resistance Noise resistance Environment Free from corrosive gases and excessive dust EU Directive applicable standard EMC Directive EN 61131 2 Low Voltage Directive EN 61131 2 Overvoltage category Category Il or lower Pollution degree Pollution degree 2 or lower Note 1 When a programmable display GT series is connected to the GT power supply terminal of the CPU unit use it within the range of 21 6 to 26 4 V DC Note 2 10 ms when an AC power supply unit AFP7PSA1 AFP7PAS2 is used Note 3 Cutoff current 50 mA Note 4 With 500 V DC megohmmeter 8 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications B Weight Product name Model number Weight 100 to 240V AC 24W AFP7PSA1 Approx 240g Power Supply Unit 100 to 240V AC 3W AFP7PSA2 Approx 290g CPU Unit AFP7CPS Approx 220g AFP7CCS1 AFP7CCS2 AFP7CCM1 Approx 259 Add
47. ation net Specifications When no power supply unit is used P NN FP7 system full width CPU unit n devices input output units and intelligent units End unit 40mm n x 28mm 14 5mm 54 5mm n x 28mm 8 32 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Record of changes Manual No Date Record of Changes WUME FP7CPUH 01 Mar 2013 First Edition WUME FP7CPUH 02 Jun 2013 Second Edition Added new models CPU units CPS3E and CPS3 units Y32P Y64P and XY64D2P Error correction WUME FP7CPUH 03 Oct 2013 Third Edition Added new models High speed Counter Unit WUME FP7CPUH 04 Dec 2013 Fourth Edition Added new models Serial Communication Unit AFP7NSC Communication Cassette Ethernet type AFP7CCET1 CPU Unit Ver 2 AFP7CPS41 AFP7CPS31 Pulse Output Unit AFP7PG02 AFP7PG04 Application cassettes Analog I O Cassette AFP7FCA21 Analog Input Cassette AFP7FCAD2 Thermocouple Input Cassette AFP7FCTC2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
48. attached Double check the attachment status of units Unit attachment limit exceeded Stop is probable that the unit attachment limit has been exceeded Double check the configuration 20 Syntax error Stop Auto clear A program with a syntax error has been written Switch to the PROG mode and correct the error 21 Duplicated use Stop Auto clear The same relay is used multiple times in OT instruction etc Switch to the PROG mode and correct the error Or set the duplicated output to enable in the CPU configuration Applicable devices and instructions are as follows Operation device X Y R L timer counter instruction SSTP instruction 22 Not paired Stop Auto clear For instructions which must be used in a pair one instruction is either missing or in an incorrect position Switch to the PROG mode and enter the two instructions which must be used in a pair in the correct positions Applicable instructions and cases are as follows MC and MCE are not paired LBLs corresponding to LOOP and JP are not located in the same area normal program area same sub routine area same interrupt program area There are no sub routines corresponding to CALL and FCALL There is no STPE corresponding to SSTP 24 Program area error Stop Auto clear An instruction that can only executed in a specified area is written in another location Switch to the PROG mode and c
49. be changed by the setting of tool software Note 2 As for the PHLS master unit input occupies 63 words 1 008 points and output occupies 63 words 1 008 points The actual input output points that can be used vary by the number of slave units that are connected with the maximum of 1 008 points 3 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Number Allocation 3 2 Optional Allocation Using FPWIN GR7 3 2 1 Registration of a Unit to be Used and the Starting Word Number B Allocation method The unit to be used and the starting I O number are set in the following procedure T PROCEDURE 1 From the menu bar select Option FP7 Configuration 2 Inthe relevant field select I O map The I O map dialog box is displayed Slot No Unit to use Staring word 0 1 2 3 3 Select and double click Slot No 0 The Unit selection dialog box is displayed Unit selection Slot No 0 Select unit to use OK Unit type M Insert Input time constant 0 Installation location setting Starting word No 10 0 511 Number of input words 0 0 128 Number of output words 0 0 128 amp utomatically shift the starting word number for subsequent slots Opt ion Exelude this unit from the target for verification Exclude this unit from the target for
50. ccess to the SD memory card while the CPU unit is operating a self diagnosis error is detected and operation is stopped Access to the SD memory card is also stopped e Before removing an SD memory card confirm that the operation monitor LED SD on the CPU unit has been turned off 5 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 4 SD Memory Card Operation 5 4 3 Saving an Execution File for SD Memory Card Operation In order to enable operation by an SD memory card it is necessary to convert the created project into an auto execution file Take the following procedure PROCEDURE 1 Create an AUTO folder SD memory 2 From the menu bar select Tools gt SD Memory Card gt Create an Auto Execution File The Browse Folders dialog box is displayed 3 Select the AUTO folder created in Step 1 and press the OK button An auto execution file autoexec fp7 and a comment file comment fp7 are created 5 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Operation 5 4 4 Provisional Operation by an SD Memory Card Provisional operation of a project saved in an SD memory card Insert an SD memory card set the mode switch to RUN and set the card operation switch to CARD to enable provisional operation of a project saved in the card B Switch setting c
51. count mismatch Stop operation Unit initialization complete wait timeout Stop operation Unit configuration data target unit mismatch Stop operation Operation error Stop operation Bus current error Continue operation Service power supply current error Continue operation GPU temperature error 1 Continue operation GPU temperature error 2 Continue operation CPU configuration 6 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 2 What to Do If an Error Occurs 6 2 What to Do If an Error Occurs 6 2 1 ERROR LED Flashes on the CPU Unit B Condition A self diagnostic error has occurred B Solution Confirm the status in the following procedure PROCEDURE 1 Select Online Status Display in FPWIN GR7 and check the error details error code 2 Switch to the PROG mode 3 Ifa self diagnosis error other than syntax error has occurred cancel the situation in accordance with the error code 4 Inthe case of a syntax error use the Totally Check Project function under Debug in FPWIN GR7 to identify the syntax error p KEY POINTS e Inthe case of an operation error check the address where the error occurred before performing error clearance e Inthe case of an error coded 80 or higher the error can be cleared by pressing the Error Clearance button in the Status Display dialog box e Inthe PROG mode the power supply can be
52. counter elapsed value register CE 1 024 double words CSO to CS1023 Note 3 1 024 double words CEO to CE1023 Note 3 8 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications Master control relay MCR No limits no numbers Labels JMP LOOP Max 65 535 points per PB Differential points DF DFI Depending on the program capacity No of step ladders No restriction No of subroutines Max 65 535 points per PB Fixed cycle execution type PB 1 PB per project Execution interval unit 0 1 ms or 1 ms Interrupt program Interrupt from High speed counter unit Max 8 points per unit Max 8 units per project Constant scan 0 5 to 125 ms Built in non volatile memory backs up the project program Memory backup for power failure comments and configuration data and operation memory Excluding calendar timer Calendar timer Yes a separately sold backup battery is required Note 5 Note 6 Self diagnosis function Watchdog timer program syntax check Rewriting during RUN function Yes rewriting on a PB basis no limit to the number of rewriting steps Sec rityf riction Password function no read settings encryption can be set for the y program comments and configuration data PBs Note 1 The program capacity data register capacity and maximum number of program blocks PBs vary according to the type of CPU and memory config
53. d Once COPY LED starts to flash the transmission process continues if you let go off the COPY switch Once transmission is completed COPY LED turns off p KEY POINTS e Copying of a project triggered by the COPY switch does not depend on settings for the card operation switch Operation starts whether the switch is set to CARD or ROM 5 4 6 Precautions Concerning SD Memory Card Operation n an SD memory card to be used create an AUTO folder and save an auto execution file autoexec fp7 and a comment file comment fp7 e While the card project regular operation mode LED COPY Green is on do not remove the SD memory card from the slot It may cause damage to the project e f the card operation switch is set to CARD while no SD memory card is inserted a self diagnosis error will result e If the unit cannot access a project in the SD memory card while the card operation switch is set to CARD and SD memory card operation is in progress a self diagnosis error will result 5 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Operation 5 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Troubleshooting Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Troubleshooting 6 1 Self Diagnosis Function 6 1 1 CPU Unit s Operation Moni
54. e error detection timer e When the watchdog timer is operated the ALARM LED in the front of the controller unit turns on In cases where a power supply unit is attached the ALARM contact of the power supply unit is operated at the same time All outputs to the output units are turned off and the unit is put in halted state In the meantime no processing is undertaken at all and communication with the programming tool is also halted 4 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation and Wiring 4 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Operation Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Operation 5 1 Before Powering On 5 1 1 Check Points Once wiring has been completed check the following points before powering on Check Points Items Description 1 Attaching Units Does the product name match the device list during the design stage Are the unit mounting screws properly tightened Is there any looseness Has the dust proof sheet been removed from the unit 2 Wiring Are the terminal screws properly tightened Is there any looseness Does the wiring of terminal match the signal name Does the wiring have sufficient thickness for expected current 3 Connecting cables Is
55. e wires Screwing torque AWG22 to 14 0 3 mm to 2 0 mm 0 5 to 0 6 N m B Suitable crimp terminal M3 terminal screws are used for the terminal Use the following solderless terminals for wiring to the terminals Fork type terminals Round type terminal i i 6 mm or less 6 mm or less 3 2 mm or more 3 2 mm or more B Suitable crimp terminal Manufacturer Shape Part no Suitable wires Ring type 2 MS3 2 J S T Mfg Co Ltd 1 04 to 2 63 mm Fork type 2 N3A Note Use wire that is thicker than 2 4 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation and Wiring 4 2 3 Wiring for the Power Supply Part of the CPU Unit e When the CPU unit is used with 24V DC power supply perform wiring for power supply as follows e Use the power supply cables Part No AFPG805 that come with the unit to connect the power supply Brown 24V DC Blue OV Green functional earth Power supply part of the CPU unit Power supply cable attached Brown 24V Green Function earth External power supply Blue OV Fed from an external power supply 24V DC Power supply voltage e Confirm that the power supply voltage is within the allowable range of the power supply Rated input Allowable Rated output voltage voltage range capacity 24V DC 20 4 to 28 8 V DC At least 24 W e When a
56. ed on again it operates in the mode set on the switch 12 Fixing hook Used for fixing a power supply unit to the CPU unit 2 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Names and Functions of Parts 2 2 Power Supply Unit FP7 PSA1 FP7 PSA2 I I POWER Cj POWER mi J t 100 240V 100 240V J _ i O 75A50 6OHE _ 15 50 60 _ d a p ji 9 ji NC Er NC 4 b 4 ALARM ALARM i ourrur f 1 ourruT 11 30V JI _ 1 30 aJ i _ amp DL D TY Y aa muy B Names functions of parts 1 POWER LED blue Turns on when power supply is turned on 2 Power supply terminals Terminal block for power supply wiring A solderless terminal for M3 can be used 3 Earth terminals The unit should be grounded at a grounding resistance of 100 or less to prevent noise and electric shock 4 Alarm contact output terminal Closed when power supply is ON If the watchdog timer is operated due to a hardware error or a program error turning the relay contact into an open status 5 DIN rail attachment lever Used for fixation on the DIN rail 2 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Number Allocation Phone 800 894 0412 Fax 888 723
57. elect a power supply of 24 W or larger e n order to protect the unit against abnormal voltage from the power supply line the power supply should be an insulated type and should be enclosed within a protective circuit e f using a power supply device without an internal protective circuit always make sure power is supplied to the unit through a protective element such as a fuse NOTE When a power supply unit is used do not connect a DC power supply to the CPU unit 1 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 3 Selection of Power Supply and Restrictions on Combination Output current of power supply units 24V Product name Model number Rated output current mA Product name Model number 100 to 240V AC 24W AFP7PSA1 1 000 Power Supply Unit 100 to 240V AC 43W AFP7PSA2 1 800 B Unit s current consumption table 24V Current consumption mA connector source type AFP7CPS4E 196k steps Built in Ethernet function AFP7CPS41E 200 mA or less AFP7CPS41ES AFP7CPS3E CPU Unit 120k steps Built in Ethernet function AFP7CPS31E 200 mA or less AFP7CPS31ES AFP7CPS3 120k steps No Ethernet function AFP7CPS31 200 mA or less AFP7CPS31S RS 232C x 1ch AFP7CCS1 35 mA or less Add on Cassette RS 232C x 2ch AFP7CCS2 60 mA or less Communication RS 4
58. error occurred Every 32 bit lower level address time a new error occurs the data are updated The value 0 is Operation error occurrence recorded at the start of the scan Perform monitoring using 32 SD12 address latest type bit data 32 bit higher level address SD13 to SD18 Not used SD19 RING counter 2 5 ms The saved value is increased by one every time the respective time unit has passed HO to HFFFF SD20 RING counter 10 us Current values of SD19 to SD21 can only be read when SD19 to SD21 are directly specified and read by MV instruction The 5021 RING counter 100 us scan start value is read by other instructions Saves the current Saved value decimal x 10 us D22 Scan time current value value scan time indication Indicates n operation cycle time in the RUN SD23 Scan time minimum value NE the minimum mode only Max and Min values are cleared at switching between i he RUN he PROG SD24 Scan time maximum value Saves the maximum mode the PROG SD25 to SD26 Not used Interval for PB for execution at a adi SD27 specified interval Saves interval for PB for execution at a specified interval SD28 to SD29 Not used SD30 SD card access instruction Error codes while the SD card access instruction is executed execution result are stored SD31 to SD39 Not used Note 1 SDO to SD5 are available only when the corresponding system relays SRO to SR5 are on 8 17 Phone 800 894
59. ers for units that have both inputs and outputs In the case of a unit that has both inputs and outputs e g mixed input output units intelligent units input numbers and output numbers start with the same value E g If input numbers for a mixed input output unit are X100 to X11F the unit s output numbers are set at Y100 to Y11F B O numbers allocated to the CPU unit A fixed area is allocated to the COM port and the ET LAN port 3 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 1 Basics of I O Allocation 3 1 3 Occupied I O Points for Each Unit List of occupied words and I O points by unit Occupied words 1 008 points Unit Type Model number occupied I O points Input Output ms 2 words 32 points 2 words 32 points SCU Gommon Fixed to WX0 WX1 Fixed to WYO WY1 Communication 4 words 64 points 2 words 32 points Cassone AFPZOCE TI Fixed to WX0 WX3 Fixed to WYO WY1 Ethernet type Analog Cassette AFP7FCA21 WA 16 points CPU Unit 2 words 32 points Analog Input Cassette AFP7FCAD2 WX2 to WX3 Thermocouple Cassette AFP7FCTC2 Fixed to WX2 Fixed to WY2 System reserved area Common WX6 WY6 ET LAN built in CPU AFP7CPS4 E 3 words 48 points 3 words 48 points Unit AFP7CPS3 E Fixed to WX7 WX9 Fixed to WY7 WY9 Input unit 1
60. gram The actual inputs and outputs that can be used vary by configuration Note 2 Operation devices are categorized into hold type which memorizes the status immediately before power failure or switch to the PROG mode and non hold type which resets such status Non hold area is cleared to zero when the unit is powered on or the mode is switched between PROG and RUN Types of operation devices Hold or Non hold LD Internal relays R Data registers DT Link relays L Link registers Can be set as non hold type or hold type by the tool software However data registers that can be used as hold type are a maximum of 262 144 words Error alarm relays E Counters C Counter set values CS Counter elapsed values CE Hold type registers SD Inputs X Outputs Y Timers T Timer set values TS Timer elapsed values TE Pulse relays P Direct inputs IN Direct outputs OT Index registers I Unit memories UM System data Non hold type Note 3 Direct inputs IN direct outputs OT and unit memories UM are used by specifying unit slot numbers and memory addresses to be controlled by instructions Note 4 The number of usable data registers DT varies according to the type of CPU and memory configuration settings Memory select pattern Unit t M t nit type emory type 7 5 3 5 CPS4 Data register capacity word 65 536 13
61. ic noise The SD memory card was taken out or the PLC body was powered off while the card was being accessed e g saving data into the card deleting data from the card B Formatting of SD memory cards In principle SD memory cards have been formatted by the time of purchase and no formatting by the user is required If formatting becomes necessary download formatting software for SD memory cards on the following website NOTES e A file system formatted by PC s standard formatting software does not satisfy the SD memory card specifications Please use the dedicated formatting software It is recommended to save important data in another media for backup Never remove the card or power off the PLC body while the SD LED on the CPU unit is flashing data is being read from or written into the card Data may be damaged e Do not use a SD memory card with the memory capacity of which is more than the usable capacity Data in the card may be damaged 5 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Operation 5 4 2 How to Insert an SD Memory Card Take the following procedure to insert an SD memory card B Procedure 1 Open the card cover on the surface of the CPU unit 2 Press an SD memory card into the SD memory card slot until it locks 3 Close the SD memory card cover p KEY POINTS e If the card cover is opened during a
62. if battery error alarm is SR24 feted disabled in the configuration menu Once a battery error has 9 been detected this is held even after recovery has been made The flag is turned off when power supply is cut off Turns on when an RTC backup battery error is detected Is off in SR25 RTC backup battery the normal status The flag turns on if the battery is out even if error flag current type battery error alarm is disabled in the configuration system register y Turns on if acquisition of time data has failed during time synch SR26 SNTP time updating failure via LAN port SR27 SR28 Not used SR29 Forcing flag Turns on while forced input output operations are in progress SR2A Interrupt enable Turns on when interrupt is enabled SR2B Interrupt error flag Turns on when an interrupt error occurs Turns on when an interrupt program is being executed Only SR2C Interrupting flag valid within a PB for execution at a specified interval or within an INT program SR2D PB for execution at a Turns on when a PB program block for execution at a specified specified interval in progress interval is being executed SR2E Not used SR2F Rewriting during RUN Turns on in the first scan only following completion of rewriting completed during RUN 8 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications WS3 DEE
63. ifications Do not dismantle or remodel the product It could cause excessive exothermic heat or smoke generation Do not touch the terminal while turning on electricity It could lead to an electric shock Use the external devices to function the emergency stop and interlock circuit Connect the wires or connectors securely The loose connection could cause excessive exothermic heat or smoke generation Ground the protective earth PE terminal Class D grounding Failure to do so could lead to an electric shock Do not allow foreign matters such as liquid flammable materials metals to go into the inside of the product It could cause excessive exothermic heat or smoke generation Do not undertake construction such as connection and disconnection while the power supply is on It could lead to an electric shock Copyright Trademarks This manual and its contents are copyrighted You may not copy this manual in whole or part without written consent of Panasonic Industrial Devices SUNX Co Ltd Windows is a registered trademark of Microsoft Corporation in the United States and other countries Ethernet is a registered trademark of Fuji Xerox Co Ltd and Xerox Corp All other company names and product names are trademarks or registered trademarks of their respective owners PLC_BATPE_ET Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Introduction Thank you f
64. ing to a SD memory card is performed The buffer overflow counter SD120 is cleared to 0 After buffer vacancy occurred data logging is executed at the timing of logging to the buffer SR105 Logging trace error Turns on when an error is detected during the logging trace and stops the logging trace SR106 No SD card free space Turns on when an error is detected during the logging trace and stops the logging trace SR107 Device and trigger setting error Turns on when an error is detected in setting values during the startup operation The error relay SR105 also turns on At that time the execution relay SR100 does not turn on as the logging trace function cannot be started SR108 Tracing stop trigger monitor Monitors a registered trace stop trigger when executing tracing Turns on when conditions are met SR109 Trace data acquisition complete Turns on after logging data for a specified number of times after detecting the tracing stop trigger during the execution of trace SR10A SR10F Not used 8 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications WS11 WS25 Logging trace control relays For LOG1 LOG15 Device UAE h mboar Name Description SR110 Logging trace control relay SR119 For LOG1 SR120 Logging trace control relay
65. ings in the Unit Selection Dialog 3 6 3 3 Mount Allocation Using FPWIN 3 7 3 3 1 Mount Registration of a Unit to be Used and the Starting Word Number3 7 3 3 2 Changing the Starting Word Number sse 3 8 3 4 Automatic Allocations sisses Rees Epp pter qn 3 9 3 4 1 Allocation without Using FPWIN GRT7 eee 3 9 3 5 Map Registration ix re ree vage 3 10 3 5 1 WO Map Registration 3 10 3 5 2 1 3 10 4 Installation and Wiring esses 4 1 4 1 Installati n Tm 4 2 4 1 1 Installation Environment and 4 2 4 1 2 Attaching Units sse nene nennen nns 4 4 4 1 3 DIN Rail 4 6 4 2 Wiring the Power Supply etre D et en Era ex s REM EE 4 8 4 2 1 _ amp entente 4 8 4 2 2 Wiring for Power Supply 4 9 4 2 3 Wiring for the Power Supply Part of the CPU 4 10 42 4 GOroundlfg iu etre ree reir tk e RE Sac ce e ERR CENE ae 4 11
66. is used the system automatically reads the unit attachment status and formulates an I O map when power supply is turned on e If a difference with the actual attachment status is identified during operation from the status when power supply was turned on sucha difference is reported as a self diagnosis error e Based the starting word number allocated to each unit I O numbers are allocated e Incases where optional allocation or mount registration has already been performed and the resulting information is registered in the CPU unit the system does not perform automatic allocation e In cases where configuration data are to be set for input output units and intelligent units optional allocation is required 3 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Number Allocation 3 5 I O Map Registration 3 5 1 I O Map Registration B What is I O map registration This refers to a status where I O map information is registered in the CPU unit To register an map the following methods are available e Download an map created through optional allocation using FPWIN GR7 into the CPU unit e Perform mount registration operation in the online editing mode of FPWIN 3 5 2 I O Map Clearance B How to clear an l O map A registered I O map can be cleared in the following procedure PROCEDURE 1 From the menu bar select Optio
67. ister Y with a switching function memory area and constants modifier Timer set value TS 4 096 double words Data memory for storing timer target area TSO to TS4095 Note 2 data It corresponds to the timer number 2 Data memory for storing timer elapsed Timer elapsed 4 096 double words 2 value area TE TEO to TE4095 Note 2 doc ae tee 5 l Data memory for storing counter set S Counter set value 4 096 double words area CS CSO to CS4095 Note 2 value It corresponds to the counter number Counter elapsed ce 4096 double words bin UE for m value area CEO to CE4095 Note 2 va US CUNng OpETaNON Ol a cone corresponds to the timer number Signed decimal K K 32768 to K32767 for 16 bit operation constants K 2147483648 to K2147483647 for 32 bit operation Unsigned decimal U U 0 to U65535 for 16 bit operation constants U 0 to U4294967295 for 32 bit operation Hexadecimal H H0 to HFFFF for 16 bit operation c S constants HO to HFFFFFFFF for 32 bit operation 8 Single precision SF 1 175494 10 to SF 3 402823 x 10 floating point number real SF 38 E 38 SF 1 175494x10 to SF 3 402823x10 number Double precision DF 2 2250738585072014 x 10 to DF 1 7976931348623158 x 102 floating point DF DF 2 2250738585072014 x 10 to DF 1 7976931348623158 x 10 number Note 1 Figures in the table indicate the number of devices that can be used in the pro
68. locate output numbers to eac usual I O refresh Direct output Slot OTO to OT62F Note 3 External input Code for specifying 16 external input Moen WA RS TNO points as one word 16 bits of data External Code for specifying 16 external output output ete MEE WYO TS points as one word 16 bits of data Code for specifying 16 internal relay points Internal relay WR WRO to WR2047 Note 2 as one word 16 bits of data WL Code for specifying 16 link relay points as a ese WL 40 to WL1023 one word 16 bits of data 3 Data register DT Max DT 999424 words Data memory used in program 9 DTO DT999423 Note 2 Note 4 Data is handled in 16 bit units one word This is a shared data memory which is Link register LD SO 5916580 used within the PLC link Data is handled in 16 bit units one word This device is for accessing the unit Unit memory UM Max 512K words per unit Note 3 memory of intelligent units Its size varies by unit and is allocated by default System data Data memory for storing specific data ys SD Approx 110 words Various settings and error codes are register stored 8 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications Name Usable devices and ranges Functions 15 double words 10 to IE Register can be used as an address of ndex reg
69. ly Unit Specifications 8 21 General Specifications Operating ambient o temperature 0 to 55 C Operating ambient humidity 10 to 9596 RH at 25 C no condensing Storage ambient temperature 40 to 70 C Storage ambient humidity 10 to 95 RH at 25 C no condensing All the AC inputs lt gt All the DC outputs 2300 V AC 1 minute Note Breakdown voltage All the AC inputs Protective earth terminals 1500 V AC 1 minute Note All the AC inputs lt All the alarms 2300 V AC 1 minute Note All the AC inputs lt gt All the DC outputs Insu ation resistance All the AC inputs Protective earth terminals 100 or larger test voltage 500V DC All the AC inputs All the alarms Based on JIS B 3502 and IEC 61131 2 5 to 8 4 Hz half amplitude 3 5 mm 8 4 to 150 Hz constant acceleration 9 8 m s X Y and Z axes 10 sweeps 1 octave mm r Based on JIS B 3502 and IEC 61131 2 Shockresistance 147 mis X Y and Z axes times Noise resistance 1500 V p p with pulse widths of 50 ns or 1 us based on in house measurements Environment Free from corrosive gases and excessive dust mei rud applicable EMC Directive EN 61131 2 Low Voltage Directive EN 61131 2 Overvoltage category Category Il or lower Pollution degree Pollution degree 2 or lower Weight mai it AFP7PSA1 approx 240g ei main uni 3 AFP7PSA2 approx 290g Note Cutoff current 10 mA Factory default setti
70. more suggested replacement interval 5 years After power is supplied to the CPU unit for 30 minutes or longer data can be retained for approx one week by the internal capactitor even without a battery Note 6 Precision of the calendar timer real time clock Difference less than 95 seconds per month 0 C less than 15 seconds per month 25 C less than 130 seconds per month 55 C When the unit is connected to ET LAN the time is synchronized by the SNTP function 8 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 1 3 CPU Unit Communication Specifications B USB port for tool software Items Description MEWTOCOL COM slave MEWTOCOL7 COM slave B COMO port Items Description 300 600 1 200 2 400 4 800 9 600 19 200 38 400 57 600 115 200 bit s Data length 7 bit 8 bits Parity Yes No Odd Even Communication format Start code Without STX With STX End code CR CR LF None ETX Stop bit 1 bit 2 bits Data transmission order Transmits from bit O character by character MEWTOCOL COM master slave MEWTOCOL7 COM slave MODBUS RTU master slave general purpose communication modem initialization Communication function Note 1 Baud rate transmission format and applications of communication should be set using the tool software Note 2 When communication is performed at a baud rate of 38 400 bps or
71. n FP7 Configuration 2 Inthe relevant field select I O Map The I O Map dialog box is displayed 3 Press Initialize button The I O map is initialized p KEY POINTS e Once the Initialize button is pressed other configuration information is also deleted 3 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 Installation and Wiring Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation and Wiring 4 1 Installation 4 1 4 Installation Environment and Space B installation environment Operating environment Use the unit within the range of the general specifications when installing e Ambient temperatures 0 to 55 C e Ambient humidity 10 to 95 RH at 25 C no condensing e Pollution degree 2 e Usable altitude 2 000m above sea level or lower e Equipment class Class 1 e Overvoltage category Il or lower e Installation location Inside the control panel Do not use the unit in the following environments Direct sunlight Sudden temperature changes causing condensation Inflammable or corrosive gas Excessive airborne dust metal particles or saline matter Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Direct vibration shock or direct drop of water Influence from power t
72. n net Email info ctiautomation net Maintenance and Inspection 71 3 Lifetime and Replacement Interval of Backup Battery B Lifetime of backup battery Lifetime of backup battery Suggested replacement interval 3 3 years or more 5 years Note 1 The lifetime indicated above is the value when no power at all is supplied Note 2 Note that the lifetime in actual use may be shorter than the indicated value depending on the use conditions Note 3 Backup battery is consumed for the backup battery detection circuit even while power is being supplied Lifetime while power is being supplied is approx two times longer than the value when no power is supplied B Detection of errors and replacement interval of backup battery e When voltage of the backup battery declines the system relays SR7 and SR8 are turned on As necessary create a program for reporting the error to outside e f the system register s Report Battery Error setting is turned valid the CPU ERROR LED on the CPU unit flashes e Promptly replace the battery though data are retained for about one week from the detection of a backup battery error even if no power at all is supplied NOTES e Theretained memory data may become indefinite after one week has passed with no power supplied from the time when the system relays SR7 and SR8 turned on or when the ERROR LED on the CPU unit flashed e The system relays SR7 and SR8 turn on when a backup ba
73. ng Vibration resistance 8 24 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 2 Power Supply Unit Specifications 8 2 2 Performance Specifications Hem Besepton Rated input voltage 100 to 240V AC Input voltage amplitude range 85 to 264V AC Rated frequency 50 60 Hz Frequency range 47 to 63 Hz Phases Single phase Input AFP7PSA1 0 75A AFP7PSA2 1 25A Inrush current 40 A 0 P or less Cold start Input current Leakage current 0 75 mA or less between AC input and protective earth terminals Momentary power drop time 10 ms or more AFP7PSA1 24V DC 1 Output Rated output current Note 1 AFP7PSA2 24V DC 1 8A Overcurrent protection Note 2 On Guaranteed lifetime 27 000 hours 55 C Note 1 Use the unit within the rated output current Note 2 Oscillation is stopped during protected operation To recover turn off the input and then on again Wait at least 180 seconds before turning the input on again 8 2 3 Alarm Output Specifications _ Wems Description S Contact capacity 1A 30V DC Alarm contact operations Contact OFF at CPU alarm occurrence 8 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 3 Dimensions 8 3 1 Power Supply Unit 50 70 Fe
74. nitoring function of the programming tool 1 2 Correct the project 7 Saving the project Save the created project 5 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Operation 5 2 RAM ROM Operation 5 21 Transmission of the Project Set the mode switch to PROG Check that the card operation switch is set to ROM and subsequently power on the unit Switch setting conditions Switch Setting Mode switch PROG Card operation switch ROM COPY B Procedure 1 Setthe mode switch to PROG 2 Setthe card operation switch to ROM 3 Power on the unit 4 Download the project from the PC to FP7 The downloaded data is saved in the built in RAM and is also automatically saved in the ROM 5 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 2 RAM ROM Operation 5 2 2 Operations following Powering On When the unit is powered on whether in the PROG mode or in the RUN mode the project is transmitted from ROM1 to RAM Switch setting conditions Switch Setting Mode switch PROG or RUN Card operation switch ROM PROG UN B Procedure 1 The execution project is automatically transmitted from ROM1 to RAM 2 In the RUN mode operation is started
75. noise If there is no problem with the program there may be a problem in the ambient environment Check the wiring including the earth wiring In particular check if the RS 232C wiring is not close to power cables and if the wiring is shielded p KEY POINTS e When the program is to be reviewed check the following points Example 1 Is there any infinite loop in the program resulting from a JP instruction LOOP instruction or other instructions that control the program flow Example 2 Are there multiple interrupt instructions that are being consecutively executed 6 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 2 What to Do If an Error Occurs 6 2 4 POWER LED Does Not Turn ON on the Power Supply Unit B Condition It is possible that sufficient power is not supplied B Solution Confirm the status in the following procedure T PROCEDURE 1 Power off the unit and double check the wiring status e g Is there any loose terminal 2 Checkif output of the power supply unit exceeds the rating If capacity of the internal power supply 24V does not suffice examine changing combination of the units 3 Disconnect the power supply wiring to the other devices if the power supplied to the unit is shared with them If LED on the power supply unit turns on following the above step undercapacity of power supply is possible Review the power suppl
76. nt 12 to 24VDC i AFP7PSA1 100 to 240V AC 24W AFP7Y16R Output 16 point Relay AFP7Y16T Output 16 point Sink type AFP7Y16P Output 16 point Source type Model number Remarks 9 Model number Remarks 8 AFP7PSA2 100 to 240V AC 43W E AFP7X32D2 Input 32 point 24V DC AFP7Y32T Output 32 point Sink type Ui AFP7Y32P Output 32 point Source type CPU Unit Model number Remarks Model number Remarks AFP7X64D2 Input 64 point 24 DC AFP7Y64T Output 64 point Sink type AFP7CPS41E 196k steps PE EAR ule With Ethernet function AFP7Y64P Output 64 point Source type 120k steps Input 32 point 24V DC AFP7CPSSIE with Ethernet function Output 32 point Sink type 120k steps Input 32 point 24V DC ede Without Ethernet function GU EUER Output 32 point Source type 196k steps AFP7CPS41ES With Ethernet function With Encryption function 120k steps Analog I O Units AFP7CPS31ES With Ethernet function With Encryption function 8 Model number Remarks 4 120k steps 8 AFP7AD4H Input 4ch AFP7CPS31S Without Ethernet function AFP7DA4H Output 4ch With Encryption function h 1 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 1 System Configuration High speed Counter Unit Model number Remarks AFP7HSC2T 2ch Model number Remarks AFP7HSC4T 4ch Pulse Output Unit
77. onditions Switch Setting Mode switch RUN Card operation switch CARD ROM 1 Procedure 1 Power off the unit 2 Attach an SD memory card that houses the auto execution file autoexec fp7 and the comment file comment fp7 a project to be used for provisional operation to the CPU unit Set the card operation switch to CARD Close the cover and power on the unit The auto execution file autoexec fp7 and the comment file comment fp7 a project saved in the SD memory card is transmitted to the execution memory RAM Transmission of the project takes place when the unit is powered on or the mode switch is set to RUN 5 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 4 SD Memory Card Operation B Operations during SD Memory Card Operation If the following steps are taken the unit runs in the SD memory card operation mode Until the unit is powered off it cannot be switched into RAM ROM operation Example 1 1 Power on the unit while the card operation switch is set to ROM 2 Set the card operation switch to CARD 3 Set the mode switch to RUN Example 2 1 Power on the unit while the card operation switch is set to CARD 2 Set the mode switch to RUN p KEY POINTS e The online editing functions is not usable protect error 5 13 Phone 800 894 0412 Fax 888 723 4773 Web
78. or adjustment turn on this check box Exclude this unit from the scope of I O refresh e In general this check box should be turned off Input output processing is performed at the timing of I O refresh in a normal scan By using operation devices Direct input IN or Direct output OT it becomes possible to directly perform input output processing during operation independent of normal I O refresh When this operation device is used turn on the check box Exclude this unit from the scope of I O refresh e By turning this check box on all inputs and outputs of registered units are excluded from the scope of I O refresh 3 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 3 Mount Allocation Using FPWIN GR7 3 3 Mount Allocation Using FPWIN GR7 3 3 1 Mount Registration of a Unit to be Used and the Starting Word Number B What is mount registration If all units to be used are physically at hand you can connect FPWIN GR7 online to the FP7 CPU unit read the actual mount status and complete registration B Allocation method Mount registration of the unit to be used and the initial I O number are set the following procedure m PROCEDURE 1 From the menu bar select Online Online Editing The screen is switched to the Online Editing mode 2 Select Option FP7 Configuration 3 In the relevant field select I O Map The
79. or buying a Panasonic product Before you use the product please carefully read the installation instructions and the users manual and understand their contents in detail to use the product properly Types of Manual e There are different types of users manual for the FP7 series as listed below Please refer to a relevant manual for the unit and purpose of your use e The manuals can be downloaded on our website Unit name or purpose of use Manual name Manual code FP7 Power Supply Unit FP7 CPU Unit FP7 CPU Unit Users Manual Hardware WUME FP7CPUH FP7 CPU Unit Command Reference Manual WUME FP7CPUPGR FP7 CPU Unit Users Manual Logging Trace Function WUME FP7CPULOG FP7 CPU Unit Users Manual Security Function WUME FP7CPUSEC Instructions for Built in LAN Port FP7 CPU Unit Users Manual LAN Port Communication WUME FP7LAN Instructions for Built in COM Port FP7 Extension Cassette Communication RS 232C RS485 type FP7 series Users Manual SCU communication WUME FP7COM FP7 Extension Cassette Communication Ethernet type FP7 series Users Manual Communication cassette Ethernet type WUME FP7CCET FP7 Extension Function Cassette FP7 Analog Cassette Users Manual WUME FP7FCA Analog Cassette Upcoming FP7 Digital Input Output Unit FP7 Digital Input Output Unit Users Manual WUME FP7DIO FP7 Analog Input Unit FP7 Analog Inp
80. orrect the error Applicable instructions and cases are as follows LBL LOOP JP MC and MCE are in the stepladder area MC is nested in more than 16 layers CNDE is outside the normal program area EDPB is outside the blank area ED is inside the sub routine area or the interrupt area SBL is outside the blank area or the sub routine area An interrupt program is outside the blank area or the interrupt program area RET is outside the sub routine area IRET is outside the interrupt program area STPE is outside the stepladder area 25 High level instruction execution combination error Stop Auto clear In the program high level instructions which execute in every scan and at the leading edge of the trigger are programmed to be triggered by one contact Correct the program so that the high level instructions executed in every scan and only at the leading edge are triggered separately 27 Compile memory full error Stop Auto clear The program is too large to compile in the program memory Switch to the PROG mode and reduce the total number of steps for the program Note For errors where Auto clear is indicated in the Operation column error clearance is executed when power supply is cut off or when the unit is set to the RUN mode again after the status has been corrected 8 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email
81. ossible Auto clear there is no SD memory card Insert an SD memory card No SD card y y SD operation SD memory card operation cannot be executed because the 52 impossible Stop SD memory card is damaged Insert a normal SD memory SD card reading error Auto clear FAT file error SD operation Sto SD memory card operation cannot be executed because 53 impossible a clear there is no file in the SD memory card Check if a project file No file is saved in the card SD operation SD memory card operation cannot be executed because the impossible Stop password for the project file saved in the SD memory card is 54 password inconsistency c CENE Auto clear not consistent with the password for the execution project limited distribution s saved in the built in ROM Check the password settings function SD operation Sto SD memory card operation cannot be executed because an 55 impossible AUD error has been identified in project data saved the SD Invalid project data memory card Check the project data 60 Duplicated or excessive Stop There is an error with I O maps that have been collected in collected I O maps Auto clear the CPU unit Verify the registered data 61 Duplicated or excessive Stop There is an error with I O maps that have been registered in registered I O maps Auto clear the CPU unit Verify the registered data Stop There may be a hardware problem Please contact your 62 Interrupt error 1 Au
82. ownload the entire project e It is possible to download the Program Block PB After a program is rewritten in the RUN mode operation stops for a time length proportionate to the size of the relevant PB 5 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 3 Backing Up the Project 5 3 Backing Up the Project 5 3 4 Transmission from the Execution Memory RAM to the Backup Memory ROM2 In normal operation you can save your project in the execution memory RAM ROM1 and use the saved data In order to prepare for unplanned rewriting backup memory RON2 is also installed When the mode switch is set to PROG you can back up the execution project that is saved in RAM into ROM2 Switch setting conditions Switch Setting Mode switch PROG Card operation switch ROM CARD ROM Procedure 1 Set the mode switch to PROG 2 By executing Online Project Backup using FPWIN GR7 the project is transmitted from the execution memory RAM to the backup memory ROM2 5 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Operation 5 3 2 Transmission from the Backup Memory ROM to the Execution Memory RAM ROM1 It is possible to transmit the backup project saved in ROM2 to RAM ROM1 to be used as an execution project Switch setting conditions
83. played p KEY POINTS e The I O map registered using FPWIN GR7 is downloaded into the CPU unit together with other project information If a difference with the actual units and or attachment status is identified when power supply is turned on or during operation such a difference is reported as a self diagnosis error e lfastarting word number is not entered the system automatically enters one e Based the starting word number allocated to each unit I O numbers are allocated e starting number of I O numbers allocated to the internal functions of the CPU unit can be changed to another number from the word number 0 3 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Number Allocation 3 2 2 Optional Settings in the Unit Selection Dialog Box B Input time constants Input time constants for an input unit or a mixed input output unit can be changed as necessary Select and set for each unit a desirable value from No settings 0 1 0 5 1 0 5 0 10 0 20 0 or 70 0 ms The selected time constants are added to the hardware specific response time of each unit For details please see the FP7 Digital Input Output Unit Users Manual Exclude this unit from the scope of verification e In general this check box should be turned off e lf you want to exclude this unit from the scope of verification error temporarily for unit replacement
84. program block Turns off in SR16 PB initial relay ON ihe nekt scar e Turns off at the start of execution of a program block Turns on in SR17 PB initial relay OFF ihemoxtsc ri SR18 0 01 clock pulse Clock pulse with a 0 01 second cycle k relay 0 015 SR19 DDE Seon OEIC pulse Clock pulse with a 0 02 second cycle re relay 0 02 s 0 1 second clock pulse 3 1 HTE SR1A relay Clock pulse with a 0 1 second cycle gt 0 15 SR1B Die Seconda pulse Clock pulse with a 0 2 second cycle 4 0 relay 02s SR1C 1 second clock pulse relay Clock pulse with a 1 second cycle LL 7 1s SR1D 2 second clock pulse relay Clock pulse with a 2 second cycle 2s SR1E 1 minute clock pulse relay Clock pulse with a 1 minute cycle 1 SRIF Not used 8 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications WS2 DEEE Name Description number ON RUN mode SR20 CPU operation modes OFF PROG mode ON SD memory card SR21 Operation program memory OFF ROM Turns on if an error is detected in calendar timer data when the SR22 RTC data error unit is powered on SR23 Power supply unit lifetime Turns on when it is detected that a power supply unit is close to warning its lifetime Turns on when an RTC backup battery error is detected The flag turns on if the battery is out even
85. r Display refers to the current consumption increment of the CPU unit following connection of a GT series display 5V power supply type to the GT power supply terminal of the CPU unit For GT series displays 24V power supply type please see their respective hardware specifications 1 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 3 Selection of Power Supply and Restrictions on Combination 1 3 2 Power Supply for External Circuit The 24 VDC power supply used as the input power supply of the input units and the output circuit driving power of the output units are supplied from the external terminal of each unit B Unit s current consumption table 24V Product name Model name sho mA Input 16 point terminal block 5 to 24 V DC AFP7X16DW 6 mA per point Unit DC Input 32 point MIL connector 24V DC AFP7X32D2 2 7 mA per point Note 1 64 point MIL connector 24V DC AFP7X64D2 2 7 mA per point Relay output 16 point terminal block AFP7Y16R 16 point terminal block sink type AFP7Y16T 70 mA or less 32 point MIL connector sink type AFP7Y32T 110 mA or less Transistor 64 point MIL connector sink type AFP7Y64T 140 mA or less output 16 point terminal block source type AFP7Y16P 70 mA or less 32 point MIL connector source type AFP7Y32P 130 mA or less 64 point MIL connector source type AFP7Y64P 180 mA or less Input 32 point
86. r alarm buffer can be cleared Device numbers of system data registers SDs and error alarm relays correspond as follows Device Error alarm number relay SD62 No 2 SD63 No 3 SD64 No 4 SD65 No 5 SD66 No 6 SD62 No 2 to No 19 error alarm relays SD67 No 7 to SD79 that turned on SD68 No 8 SD69 No 9 SD70 No 10 SD71 No 11 SD72 No 12 SD73 No 13 SD74 No 14 SD75 No 15 SD76 No 16 SD77 No 17 SD78 No 18 SD79 No 19 SD80 Calendar timer year 5081 For Calendar timer month SD82 error Calendar timer day Saves time when the error alarm relay saved in SD61 turned SD83 Calendar timer hour on rela 5084 Calendar timer minute SD85 Calendar timer second 8 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications SD100 SD115 and SD120 SD125 For logging trace control eee Description SD100 Buffer free space for LOGO SD101 Buffer free space for LOG1 SD102 Buffer free space for LOG2 SD103 Buffer free space for LOG3 SD104 Buffer free space for LOG4 SD105 Buffer free space for LOG5 SD106 Buffer free space for LOG6 SD107 Buffer free space for LOG7 Saves free space of buffer memory during logging SD108 Buffer free space for LOG8 Unit kB SD109 Buffer free space for LOG9 SD110 Buffer free space for LOG10 SD111 Buffer free space for
87. ransmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that would generate high switching surges 100 mm or more B Clearance e order to secure clearance for ventilation ensure that the top and the bottom of the unit are at least 50 mm away from other devices wiring ducts etc 50 00000000 ANZ UNA UNT Oa 50 mm or more 4 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 1 Installation Do not install the unit stacked up horizontally or upside down Doing so will prevent proper cooling of the unit and cause overheating inside Stacked up installation Horizontal installation Upside down installation e Do not install the unit above devices which generate heat such as heaters transformers or large scale resistors e n order to eliminate any effects from noise emission power wires and electromagnetic devices should be kept at least 100 mm away from the surfaces of the unit When installing the unit behind the doors of the control board be especially careful to secure clearances as above 100 mm or more Body of FP7 Other device e Secure a clearance of at least 170 mm from the mounting surface of the PLC body for connecting programming tools and cables Approx 110mm
88. ration error occurs after the unit has started Operationerrorfia operating and remains on while the unit operation continues The SR7 hold type 9 PB number where an error has occurred is saved in the system data 507 and the address is saved in system data registers SD8 to 509 It indicates the first operation error that has occurred Turns on every time an operation error occurs The PB number where an operation error has occurred is saved in the system data register SD10 and the address is saved in system data registers SD11 to SD12 Every time a new error occurs the data are SR8 Operation error flag updated It does not turn off even if the instruction is normally latest type completed after the occurrence of the error s In order to check if any error has occurred in a specific instruction either see address data saved in the SD or clear error flags using ERR instruction immediately before the specific instruction and check flags immediately after executing the instruction Used in shift instruction and rotate instruction with a carry flag The SR9 Carry flag CY flag flag can also be operated in carry set instruction and carry reset instruction It is not set in overflow or underflow of operation results SRA flag Executes comparison instruction and turns on if the result is larger SRB ila Executes comparison instruction and turns on if the result is equal Executes operation instruction and turns on if the result is
89. s occurred during the unit initial operation Waiting timeout Default stop Check the unit status Unit configuration data Select The unit s configuration data is not consistent with the 85 inconsistency with Default stop applicable unit Check the I O map and the applicable unit P configuration data An operation error has occurred Reasons for an operation error vary by instruction Refer to the 86 perationetror Select Instruction Manual etc and correct the appropriate P Default stop reasons PB and address where an operation error has occurred are saved in the system data registers SD7 to SD12 100 Bus current error Select A bus error is probable Please contact your dealer Default continue 104 Service power supply Select An error has been detected in the GT power supply current error Default continue terminal part Check if it is correctly connected Select 105 CPU temperature error 1 Default continue A temperature rise has been detected in hardware In Select general select Continue 106 CPU temperature error 2 Default continue Note 1 For errors where Select is indicated in the Operation column either Stop or Continue can be selected in the configuration menu 8 22 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 CPU Unit Specifications Error codes 120 to 127 1000 to 2999
90. the cable securely connected 4 Settings of CPU Is the mode switch set to PROG Are settings for the card operation switch correct 5 Others Carefully check if there is any potential for an accident 5 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 1 Before Powering On 5 1 2 Procedures before Starting Operation Procedures following installation and wiring and before starting operation are as follows 1 Powering on 1 Before powering on carry out a check referring to 5 1 1 Check Points 2 After powering on check that the POWER LED Blue and PROG LED Green are ON on the CPU unit When a power supply unit is to be used check that the power supply unit s POWER LED is ON 2 Entering a project 1 Create a project using the programming tool software 2 Use the programming tool s total check function to check for syntax errors g 3 Checking output wiring Use the forced I O function to check the output wiring a 4 Checking input wiring Check the input wiring by using the input display LEDs or the monitoring function of the programming tool 5 Trial operation 1 Set the mode switch to RUN and check that the RUN LED is turned on 2 Check the sequence operation 6 Debugging 1 If there is an error in the operation check the project using the mo
91. tional Ver 1 e For using CPU units Ver 2 Ver 2 0 or later version of FPWIN GR7 is required e For using the projects programs comments and configuration data created for the conventinal CPUs Ver 1 the projects must be converted to the projects for CPU units Ver 2 using the Convert PLC Type function of the tool software e For using the units released after December 2013 or add on cassettes Ver 2 or later version of CPU unit is required e The layout of the operation monitor LEDs on the CPU units has been changed Regulations on Encryption function in China e Some CPU units have the encryption function which encrypts a part or all parts of programs in projects e In China the types equipped with the encryption function cannot be used as they are subject to Regulation of Commercial Encryption Codes For using machines or systems incorporating FP7 series in China or exporting and importing them select the types without the encryption function Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents 1 COVETIVIGW EEE uec E E EEEE E E 1 1 1 1 System Configuration 2s sicca oec tat pop denar rtt eu tette b iet acti rinse 1 2 1 2 1 2 Restrictions on Combinations of 1 4 1 2 1 Common Restrictions on Each 1 4 1 2 2 Restrictions on the Number of Installed
92. toclear dealer Stop The interrupt program definition by INTPG instruction may be 63 MURDER STOIC Auto clear disappeared by rewriting during RUN Check the program Note For errors where Auto clear is indicated in the Operation column error clearance is executed when power supply is cut off or when the the same operation is executed again after the status has been corrected 8 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications Error codes 80 to 106 Code Name Operation Error contents and steps to take Select An alarm has occurred in an attached unit Check the 80 Unit alarm occurrence Default stop status of the unit in the slot number saved in the P system data register SD1 An error has occurred in an attached unit Check the 81 nit rror occ rroncs Select status of the unit in the slot number saved in the Default stop system data register SD2 Verify the configuration settings Unit wiring condition has changed compared to that at 82 Unit verification error Select the time of power up detection Default stop Check the status of the unit in the slot number saved in the system data register SD4 Redieteredi nitnumber Select The number of units differs from that registered in the 83 megis map Check the I O map and the attachment inconsistency Default stop status 84 Unit initial completed Select An error ha
93. tor LED The CPU unit has a self diagnostic function which identifies errors and stops operation if necessary Indications concerning self diagnosis are as follows m LED indications concerning self diagnosis errors LED indications on the CPU unit ration RUN PROG ERROR ALARM Description 9 Green Green Red Red o Normal operation Operation Normal e PROG mode Stop operation ma Forcing input output in the Operation When a self diagnostic error r 2 occurs Operation Operation When a self diagnostic error e A 2 occurs Stop Stop 5 Syst tchdog ti h ystem watchdog timer has B y 5 z been activated Stop Waiting for connection of the 9 4 a PHLS slave Stop Note ON Flashing OFF Varies ON or OFF 6 1 2 Operation at the Time of Error Normally when an error occurs the operation stops Configuration menu of FPWIN GR7 Operation mode of the CPU unit at the time of error can be set Continue or Stop in the FP7 Configuration menu of the tool software FPWIN r FP7 configuration i Memory conf igurat ion Setting item Setting description Built in SCU 8 Built in ET L N 4 unit alarm occurred Stop operation 4 unit error occurred Stop operation Unit verification error detection Stop operation Registered unit
94. ts 1 008 points x 16 slots l O system is used Built in memory Execution project saving memory RAM and ROM 1 Non volatile memory Backup project saving memory ROM2 Non volatile memory Note 1 Max program blocks Note 1 dur ae nna including I O comments note comments Basic instructions Min 11 ns step High level instructions Approx 206 types 8 192 points X0 to X511F Note 2 Note 3 8 192 points YO to Y511F Note 2 Note 3 32 768 points RO to R2047F Note 3 16 384 points LO to L1023F Note 3 4 096 points TO to T4095 Note 3 Can count up to Unit 10us 1ms 10ms 100ms 1s x 4 294 967 295 TRU 1120 points approx 70 words 4 096 points PO to P255F Note 3 Error alarm relays 4 096 points EO to E4095 Note 3 Direct input Allocate input numbers to each slot INO to IN62F Note 3 Note 4 Program memory Memory capacity Operation memory Note 1 Note 8 16 bit Link data register 16 384 words LDO to LD16383 Note 3 device Max 512 K words per unit Note 4 System data register 110 words Index register 15 double words 10 to IE with a switching function Note 3 nos set value register 4 096 double words TSO to TS4095 Note 3 32 bit value 4 096 double words TEO to TE4095 Note 3 device T C R P E IN oes output numbers to each slot OTO to OT62F Note 3 ister DT ister LD UM ister SD Counter set value register CS Timer
95. ttachment DIN rail attachment procedure Fully pull out the DIN rail attachment lever on the back of the unit 1 Fit the top of the unit attachment part into the DIN rail 2 While pressing down the unit 3 attachment part onto the DIN rail fit a c E c 2 gt p Q pes 2 a gen o E Push up the DIN rail attachment lever on the back of the unit until it clicks to lock 4 4 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 1 Installation W DIN rail removal procedure Fully pull out the DIN rail 1 x o oO c gt co c E o t i c 5 c Pull the bottom of the unit forward 2 G c Sz oa iz os 5 Sst 96 so co 4 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation and Wiring 4 2 Wiring the Power Supply 4 2 1 Common Precautions B To avoid the influence of noises e Use a low noise power supply e The inherent noise resistance is sufficient for the noise superimposed on the power wires however the noise can be attenuated further by using the isolation transformer Also twist the power supply
96. ttery error is detected regardless of settings in the CPU s configuration e Regardless of time passed from detection of a backup battery error supply power to the CPU unit for at least 5 minutes before replacing the backup battery 7 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 7 2 Inspection 7 2 Inspection In order to use the unit in the optimal conditions ensure routine periodic inspection B Inspection items Inspection Items Description Criteria Related Pages Power Supply Unit Check POWER LED on power Normal if on p 2 4 supply unit Body of the Power Supply Unit Periodic replacement p 2 4 Display on the CPU Check of the RUN MODE On in the RUN mode p 2 2 unit INDICATION LED Check of the CPU ERROR LED Normally off Check of the ALARM LED Normally off Installation Installation to the DIN rail Is The unit should be securely p 4 2 to p 4 5 there any looseness installed Is there any looseness of the unit Connection status Loose terminal screw There should be no p 4 8 to p 4 11 Proximity to a solderless terminal looseness Loose connector The screws should be evenly fastened Locking should be on There should be no looseness in the connector part Voltage of the power Voltage between terminals 100 to 240V AC p 4 2 supply unit p 8 18 p 8 19 Power supply voltage Voltage supplied to 24V DC p 1 5 p 8 2 of the CPU
97. turned off and then on again to clear the error but all of the contents of the operation memory except hold type data are cleared e An error can also be cleared by executing a self diagnostic error set instruction ERR 6 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Troubleshooting 6 2 2 PROG Mode Does Not Change to RUN B Condition A syntax error or a self diagnosis error that caused operation to stop has occurred B Solution Confirm the status in the following procedure a PROCEDURE 1 Confirm that the ERROR or ALARM LED is not turned on 2 Usethe Totally Check Project function under Debug in FPWIN GR7 to identify the syntax error 6 23 ALARM LED Turns ON on the CPU Unit B Condition The system watchdog timer has been activated and the operation of controller has been stopped B Solution P i PROCEDURE 1 Switch the CPU unit to the PROG mode and turn off the power supply and then on again If the ALARM LED lights again there may be a problem with the unit If the ALARM LED goes out after the power supply is turned off and then on again the problem may have been caused by noise or another temporary phenomenon 2 Switch to the RUN mode If ALARM LED turns on after switching to the RUN mode the program is taking excessive time Review and modify the program 3 Check the ambient environment for influence of
98. ulting in system shutdown under the above conditions install safety measures outside PLC B Perform secure grounding e When installing PLC next to devices that generate high voltages from switching such as inverters do not ground them together Use an exclusive ground for each device which should be grounded at a grounding resistance of 100 or less 4 3 2 Momentary Power Drop Operation in the case of momentary power drop varies depending on the combination of units the power supply voltage and other factors In some cases operation may be the same as that for a power supply reset e When a power supply unit AC is being used operation is continued in the case of momentary power drop shorter than 10 ms e When 24V DC is being supplied to the CPU unit operation is continued in the case of momentary power drop shorter than 4 ms 4 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 3 Safety Measures 4 3 3 Alarm Output e A power supply unit has an alarm output contact that can be used for releasing alarm signals to outside in the event of error e The relay contact for alarm output is closed when power supply is ON If the watchdog timer is operated due to a hardware error or a program error the relay contact is turned into an open status Power supply unit 4 Ji LI Lamp for alarm signal ji e The watchdog timer is a program error and hardwar
99. unit the power supply connector Ambient environment Ambient temperature in board 0 to 55 p 4 2 temperature 10 to 95 RH Ambient humidity in board Free from corrosive gases and humidity excessive dust Ambient air Backup battery Backup battery for the CPU unit Periodic replacement p 7 2 to p 7 4 7 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Maintenance and Inspection 7 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications 8 1 CPU Unit Specifications 8 1 14 General Specifications Description Rated voltage 24V DC Operating voltage range 20 4 to 28 8V DC Note 1 When the CPU unit only DC is used Momentary power off time 4 ms 20 4 V is used 7 ms 24 V is used 10 ms 28 8 V is used Note 2 Operating ambient 5 temperature 0 to 55 C Storage ambient temperature 40 to 70 C Operating ambient humidity 10 to 95 RH at 25 C no condensing Storage ambient humidity 10 to 95 RH at 25 C no condensing Breakdown voltage All of the COM port USB and LAN port 500V AC Note 3 All of the power supply terminals and functional earths 1 minute Insulation resistance All of the COM port USB and LAN port 100 MQ or Note 4 All of the power supply terminals
100. uration settings They are set from the configuration menu of tool software FPWIN GR7 The default values are pattern for CPS4 and pattern 1 for CPS3 y Memory select pattern M Unit type lemory type 1 E 3 7 5 Program capacity step 234 000 221 500 196 000 144 500 51 500 54 capacity 65 536 131 072 262 144 524 288 999 424 Maximum number of PBs 468 443 392 289 103 Program capacity step 121 500 96 000 64 000 32 000 CPS3 du S M capacity 131 072 262 144 425 984 589 824 Maximum number of PBs 243 192 128 64 Note 2 Figures in the table indicate the number of devices that can be used in the program The actual inputs and outputs that can be used vary by configuration Note 3 Operation devices are categorized into hold type which memorizes the status immediately before power failure or switch to the PROG mode and non hold type which resets such status Internal relays data registers link relays and link registers can be set as non hold type or hold type by the tool software Counters and error alarm relays are hold type Other operation memories are non hold type However data registers that can be used as hold type are a maximum of 262 144 words Note 4 Direct inputs IN direct outputs OT and unit memories UM are used by specifying unit slot numbers and memory addresses to be controlled by instructions Note 5 Battery lifetime 3 3 years or
101. ut Unit Users Manual WUME FP7AIH FP7 Analog Output Unit FP7 Analog Output Unit Users Manual WUME FP7AOH FP7 High speed counter Unit FP7 High speed counter Unit Users Manual WUME FP7HSC FP7 Pulse Output Unit FP7 Pulse Output Unit Users Manual WUME FP7PG Upcoming FP7 Positioning Unit FP7 Positioning Unit Users Manual WUME FP7POSP FP7 Serial Communication Unit FP7 series Users Manual SCU communication WUME FP7COM PHLS System PHLS System Users Manual WUME PHLS Programming Software FPWIN GR7 FPWIN GR7 Introduction Guidance WUME FPWINGR7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents Selection of CPU Units Note the following points when selecting a CPU unit Specification changes of CPU unit e The firmware version of CPU units has been changed in accordance with the extension of the specifications Specify units with new model numbers Conventional New model number model number Ver 2 Ver 1 Program Ethernet With Encryption No Eencryption With Encryption capacity function function function function 196K steps Available AFP7CPS4E AFP7CPS41E AFP7CPS41ES Available AFP7CPS3E AFP7CPS31E AFP7CPS31ES 120K steps Not available AFP7CPS3 AFP7CPS31 AFP7CPS31S e The CPU units Ver 2 are upward compatible with the conven
102. ut device 4 Monitor the input status using the tool software FPWIN GR7 If the input monitored is off there is probably an abnormality with the unit s input part Modify the program if the input monitored is on If the input device is a two wire sensor influence of leaked current is possible p KEY POINTS e When the program is to be reviewed check the following points 1 Check if output specifications are rewritten e g duplicated output use 2 Check if the program flow has been changed due to an MCR instruction JMP instruction or other control instructions 3 Check if the I O map allocation agrees with the actual mount status 6 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Troubleshooting 6 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Maintenance and Inspection Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Maintenance and Inspection 7 1 Handling of Backup Battery 7 1 4 Functions of Backup Battery When the calendar timer function is to be used attach the separately sold backup battery W Area backed up by the backup battery Calendar timer data Types of Backup Battery separately sold Appearance Product name Description Product no Backup battery With a connector AFPX BATT p
103. y design 6 2 5 AProtect Error Message Appears B Condition It is possible that the project is password locked B Solution Confirm the status in the following procedure PROCEDURE 1 Select Tools Register Delete Password in FPWIN GR7 The Register Delete Password dialog box is displayed 2 Enter a password and press the OK button The protection is canceled 13 KEY POINTS e If you press the Forced Cancellation button all projects saved in PLC deleted 6 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Troubleshooting 6 2 6 If Expected Output Is Not Available B Condition Both software reasons e g program I O allocation and hardware reasons e g wiring power supply are possible B Solution check of the output side Proceed from the check of the output side to the check of the input side T PROCEDURE 1 Check if output indication LED on the input output units is on If itis on proceed to the next step If it is not proceed to Step 4 2 Check the wiring of the load e g Is there any loose terminal If LED on the unit turns on following the above step undercapacity of power supply is possible Review the power supply design 3 Checkif the power is properly supplied to both ends of the load If the power is properly supplied to the load there is probably an abnormality in the load
104. y i 8 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifications WS10 Logging trace control relays For LOGO Device number Name Description SR100 Logging trace execution Turns on when the logging trace is performed Other relays in LOGn turns off while this relay turns on Storing data in the buffer memory is executed while this relay turns on SR101 SD card logging execution Turns on when writing files to a SD card becomes enabled after the logging trace execution relay turned on buffer logging was enabled SR102 Logging trace completed Turns on after the completion of file writing when stopping the logging trace is requested or it is automatically stopped SR103 Logging excessive speed relay Turns on when the buffer logging speed exceeds the writing speed to a SD memory card in logging operations Turns on when the number of data stored previously and the number of data stored this time increase Turns on at the timing of buffer logging and turns off at the timing of buffer logging or the end of scan SR104 Buffer overflow Turns on when the buffer memory has been exhausted At that time new data cannot be stored The value of the buffer overflow counter SD120 is incremented 1 In that case writing to SD card does not stop Turns off at the end of scan when buffer vacancy occurs while writ

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