THE WILLIAMSWARN boTTLER uSER MANuAL
Contents
1. WILLIAMS WARN THE WILLIAMSWARN BOTTLER USER MANUAL SAFETY INFORMATION 2 INTRODUCTION 3 MANUAL CLEANING 4 INSTALLING THE WILLIAMSWARN BOTTLER 5 BOTTLING YOUR BEVERAGE 6 CLEANING AFTER BOTTLING 7 Copyright 2013 Nanobrewing Limited SAFETY INFORMATION These instructions for use outline general safety guidelines for the correct operation of the WilllamsWarn Bottler GENERAL SAFETY 1 It is the responsibility of the operator to read and understand the manual and other safety information Always retain the manual as reference 2 Never use the WilliamsWarn Bottler for any purpose other than the Intended Purpose Do not misuse modify or force the appliance in any way as damage may occur that may create potential hazardous risks or situations 3 Don t use the WilliamsWarn Bottler in uncovered outdoor areas without a canopy or overhang 4 Always check if all the components of the WilliamsWarn Bottler are in place before using the device 5 This device is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety 6 Use solely accessories recommended by the supplier The use of other accessories may result in damage to the WilliamsWarn Bottler thereby creating2. hazards for the user 7 When the WilliamsWarn Bottler is not in use store it in a dry place out of reach of children INTENDED PURPOSE 1 The intended purpose of the WilliamsWarn Bottler is to bottle cold clear perfectly carbonated professional quality beverage COMPONENTS 1 The complete WilliamsWarn Bottler includes dispense valve frame bottle filling tube beverage and CO line 4mm allen key and six mounting screws INSTALLATION STORAGE AND OPERATING CONDITION 1 Mount the WilliamsWarn Bottler upright on a vertical flat and stable surface Make sure it doesn t block a passage it Should be able to stay on the same location for a long period of time 2 Use WilllamsWarn Bottler at an ambient temperature between 5 C 41 F and 40 C 104 F 3 The WilliamsWarn Bottler should only be used with product intended for human consumption Do not use with hazardous or poisonous substance 4 If for any reason the WilliamsWarn Bottler malfunctions please contact WilliamsWarn CLEANING AND MAINTENANCE 1 Always clean following the instructions in this manual and the WilllamsWarn Personal Brewery User Manual 2 We recommend the use of WilliamsWarn Brewery Detergent and WilliamsWarn Sodium Percarbonate as the detergent and sanitising agents respectively If other products are used they should be approved brands of dishwashing detergent and approved brands of homebrewing sanitizer that are available commercially f
3. E BEVERAGE AND CO LINE TUBES MANUAL CLEANING Before you install the WilliamsWarn Bottler it needs to be thoroughly cleaned This removes any leftover residues from manufacturing CLEANING PROCEDURE A Remove the dispense valve from the frame See Figure 1 Use the Allen key to take the dispense valve apart See Figure 2 Take out all the O rings there will be 7 total 5 small and 2 large See Figure 3 D Fill a bowl or jug with 1 litre of warm water and add 1 teaspoon of WilliamsWarn Brewery Detergent or any common dishwasher detergent Place all components in the soapy water and let them soak for a minute or two E Use a dishwashing brush to clean all components thoroughly F Rinse all components with water G Dry all components and re assemble the valve INSTALLING THE WILLIAMSWARN BOTTLER A The WilliamsWarn Bottler needs to be installed upright and well fastened to a rigid structure at a convenient height Install the WilllamsWarn bottler close to your brewery approximately 1 2 m s away from the WilliamsWarn Personal Brewery or where the brewery can be moved to easily When the Frame 15 mounted and installed firmly slide the dispense valve in the slot of the frame See Figure 4 Secure it with the o ring See Figure 5 C Push the CO line black line into the fitting on the right front on see Figure 6 Push the line down hard and then pull back ge
4. e WilliamsWarn Bottler
5. gure 19 12 Go back to step 3 and repeat the bottling procedure as many times as need be CLEANING AFTER BOTTLING If you empty your WilliamsWarn Bottler by bottling all the beverage you can clean the bottler as part of the brewery clean However it is optimal to first close the two valves the back of the draft tap font and dismantle the bottler valve as described in the section Manual Cleaning Then give the components a good rinse under running water Then reassemble the valve and reconnect the beverage and lines to the bottler valve and the brewery valves on the draft tap font ready for the cleaning Stage 1 as described in the Personal Brewery User Manual If you have only filled a few bottles and the brewery still contains beverage and therefore cannot be cleaned then the bottler should be cleaned seperately Close the brewery filling line valve and line valve at the back of the brewery then disconnect the and beverage tubing from both the brewery and the bottler You need to push the connecting rings downward on the fittings whilst simultaneously pulling the tubing out Next follow the cleaning procedures outlined in the Manual Cleaning section at the front of this manual In addition to what is described you will need to clean the and beverage tubing with detergent and rinse them as well Then reassemble the bottler as per the instructions found the section Installing th
6. ntly to ensure It is locked into place D Push the Beverage line clear line into the fitting on the left front on see Figure 7 Again push the line down hard and then pull back gently to ensure it is locked into place E Connect the Beverage line clear line into the brewery filling line valve at the back of the Draft Tap Font See Figure 8 F Inthe same manner connect the CO line black line into the CO line valve coming from the back of the Draft Tap Font See Figure 9 BOTTLING YOUR BEVERAGE The WilliamsWarn Bottler is an easy to operate device so anybody will be able to bottle All you need to do are the following steps 1 Set the WilllamsWarn Bottler to the right size for the type of bottle you want to fill The minimum size of the bottle is 20cm 8 inches and the maximum size is 37cm 14 5 inches 2 Cut the filler tube so that it ends up at the bottom of the bottle when the bottle is in the bottler See Figure 10 3 Place a bottle in the WilliamsWarn Bottler ensure the plastic bung seals the bottle entry well to do this the bottler bracket will need to be set smaller than the bottle height This will ensure that the flex in the bottom part of the bracket will keep tension on the bottle and the bung See Figure 11 4 sure the handle of the dispense valve 15 in the neutral position in line with the variable pressure relief valve See Figure 12 5 Open the brewery filling line
7. or these purposes 3 Dispose of the WilliamsWarn Bottler packaging material in the appropriate waste containers 4 When the WilliamsWarn Bottler reaches the end of its useful life it must be disposed of in a responsible manner thereby ensuring the reuse of parts IMPORTANT The manufacturer isn t responsible for any damage caused through 1 Improper handling and use for other purposes than the WilliamsWarn Bottler s intended purpose Repairs executed by an unauthorized repairer The use of non original components or accessories For further information or in case of problems not mentioned in this manual you can see our website www williamswarn com or send an e mail to ian williamswarn com INTRODUCTION The WilliamsWarn Bottler enables you to bottle your own cold clear perfectly carbonated professional quality beverage a fast and easy way This bottler is the ideal addition to your WilliamsWarn Personal Brewery The Bottler can accomodate bottles up to approximately 370mm height allowing a variety of bottle types to be used The Bottler will allow you to Till the bottle with CO before filling it up making sure your beverage doesn t lose Its freshness carbonation when transferred to the bottle 1 BEVERAGE PORT 4 VARIABLE PRESSURE RELIEF VALVE VPRV 7 BEVERAGE AND CO LINE TUBES 2 PORT 5 FRAME 8 4MM ALLEN KEY AND SIX MOUNTING SCREWS 3 DISPENSE VALVE 6 BOTTLE FILLING TUB
8. valve at the back of the Draft Tap Font Make sure the unit 15 pressurized 1 1 5 bar See Figure 13 6 Open the CO line valve at the back of the Draft Tap Font See Figure 14 7 Move the dispense valve handle towards you for a few seconds you will hear the CO flow into the bottle and escaping out of the VPRV Variable Pressure Relief Valve See Figure 15 If you don t hear gas escape out of the VPRV turn the VPRV anti clockwise until you do See Figure 17 8 Move the dispense valve handle away from you you ll see the beverage flowing into the bottle See Figure 16 9 Adjust the variable pressure relief valve so that the beverage fills the bottle gently You can slow the fill speed by turning the VPRV clockwise You can speed the fill up by turning the VPRV anti clockwise See Figure 17 For a 500mL bottle a typical fill soeed to ensure no foaming and no loss of carbonation would be about 45 seconds So for a 330mL bottle a 30 second filling time would be about optimal You may find your own technique and filling time and that Is fine 10 When the bottle is almost full with about of the neck as headspace close the valve handle back to the neutral position in line with the VPRV Leaving some headspace which is CO will prevent spillage when removing the bottle See Figure 18 11 Remove the bottle from the WilliamsWarn Bottler and close the lid as soon as possible to prevent air getting into the bottle See Fi
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