DARWIN Replacement Guide
Contents
1. DU100 11 DU100 11 p 6 DS600 subunit Expansion unit module Model Qty Notes Main unit Subunit Analog input module GX90XA 10 ch universal input U2 GX90WD DI 8 ch DO 6 ch inclued Fail DI DO module Expansion module 1 Include GM10 2 GM90PS 2 Include GM90PS 50 ch input aas GM10 2 large memory Jd Output 6 ch 1 z a model Remote input 8 ch Main unit 3 GX90XA 1 Subunit Remote input is up to eight points YOKOGAWA gt TI 04L51B01 02EN 2014 12 19 20 2 7 Example Replacement 4 Typical gt Replacing 240 points of DC current mA Space conservation as a result of a reduction in the number of units If the same number of sub units are used 60 more channels can be added DS600 4 DU300 11 24 10ch Expansion unit module Expansion unit module Main unit Subunit Analog input module DC GX90XA 24 10ch current mA C1 Expansion module GX90EX 1 Include GM10 2 GM90PS 2 Include GM90PS model GX90XA 6 GM10 2 large memo a g ry ji d dc c 0 at L gt E i C 60 ch input gt a ch input DU300 11 Eka 11 gt GX90XA 6 6 6 6 Subunit AT TERT TIE TRE TT S C 60ch input l gt 60 ch gt DU300 11 DU300 11 GX90XA 6 6 DS600 subunit vigilantplant 35 YOKOGAWA2. Chain up to 6 units Even the standard GX20 GP20 can measure on up to 100 channels By combining a large memory model with expansion units you can measure on up to 450 channels Up to 100 m 11 between units GX60 expandable 1 0 YOKOGAWA gt TI 04L51B01 02EN 2014 12 19 Input modules cannot be connected Only alarm output and DI DO N CR Up to 9 modules be connected up to units o DA100 DR242 D DR232 B Up to 6 modules Up to 100 m s between units Total length of up to 500 m Up to 6 j Up to 6 subunits dd Use a shielded LAN STP cable Extension NE NG NG NENE cable 4 DS600 subunit DV200 GX60 expandable I O e e vigilantplant 13 The clear path to operational excellence YO KO GAWA 7 1 7 Example Replacement 1 Typical us Replacing 300 thermocouples By installing modules in the GX GP you can save space by reducing expansion units Plus you get an additional 30 measurements Expansion unit module Notes Expansion unit module Model Qty Notes Subunits Expandable I O Universal input DU100 11 10 ch Analog input module 10 ch module universal input Expansion module GX90EX 1 DR242 expanded model T1 AMI GX20 large memory model LU We We gs ns ei E 60 ch input fia 60 ch input DU100 11 GENES 11 QUEE d 90 B 8 Ap 6 6 6 Po cock mouth lf
3. OLDI a I WU Ul H 291 11 46 144 5 67 167 9 6 61 288 11 34 318 12 52 35 8 13 22 247 2 9 73 247 2 9 73 247 4 9 74 247 2 9 73 W W 67 DR230 D D T T ET E LI b J 1 3 3 LJ La vigilantplant YOKOGAWA gt The clear path to operational excellence GX10 GP10 GX20 DR130 247 2 9 73 w E 3 nme h w D 73 157 6 18 247 2 9 73 247 2 9 73 247 4 9 74 2 DC100 4 bo EJ vigilantplant P YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 14 1 10 Comparison of External Dimensions DA100 Unit mm approx inch GX10 GP10 GX20 6 20 DA100 1 D 100 3 94 247 2 9 73 247 4 9 74 D B D o W W 144 5 67 288 11 34 100 2 p 100 94 247 2 9 73 247 2 9 73 2474 9 74 D _ D D a n NG 1 1 7 B ang po ux 8 o J W W Ww Ul D Lu f TY lah a T 4 vigilantpiant 23 YOKOGAWA lt gt 1 10 Comparison of External Dimensions DS600 Unit mm approx inch 422 16 61 412 5 16 24 176 6 93 164 7 6 48 600 D 100 3 94 03 i vigilantplant e di YOKOGAWA The clear path to operational excellenc
4. Large memory vigilantplant 10 YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 1 5 GX GP System Configuration 1 gt Standard model configuration The GX10 GP10 records on up to 30 channels and the GX20 GP20 records on up to 100 channels Connecting expansion units up to 6 lets you spread out your inputs Up to 30 ch Up to 2 modules with an expansion unit connected BE Up to 6 expansion sim units can be connected GX60 expandable I O Up to 6 modules vigilantplant The clear path to operational excellence 11 GX20 GP20 GX10 GP10 Up to 6 modules Up to 10 modules Back Up to 9 modules with an expansion units connected Ill Up to 6 expansion units can be connected GX60 expandable I O YOKOGAWA gt 1 5 GX GP System Configuration 2 gt Large memory model configuration Connect up to 6 expansion units for up to 450 channels of measurement Expansion module Up to 450 ch an i Up to 9 modules LAN cable CAT5 or later GX20 GP20 Back Reduce wiring with distributed installation When the site DUT and recorder are installed in different locations you can place the expansion unit at the site and monitor without long distance signal wiring of thermocouples and other Sensors Up to 6 modules vigilantplant The clear path to operational excellence 12
5. The GM10 1 records on up to 100 channels In a multi unit system input sections can be installed in a distributed configuration Up to 100 ch Up to 10 modules configuration in which sub units are connected to the main unit vigilantplant The clear path to operational excellence 282 2 5 GM System Configuration 2 Multi unit Expansion module mm T 3 1 4 a Dr EE CEN Main Unit Up to 6 modules LAN cable CAT5 or later C L Subunit Up to 6 modules Up to 6 sub units can be connected Up to 10 modules can be connected YOKOGAWA gt GM10 2 Large memory model configuration Connect up to 6 sub units for up to 420 channels of measurement Up to 420 ch Expansion module ALL 10140144 LUGAR 4444 Up to 6 modules Main unit LAN cable CAT5 or later Reduce wiring with distributed installation When the site DUT and datalogger are installed in different locations you can a a ara place the sub unit at the site and monitor without long distance signal Sensors Up to 6 modules vigilantplant The clear path to operational excellence 30 wiring of thermocouples and other i Chain up to 6 subunits By combining a main unit with subunits Multi unit system you can measure on up to 420 channels DENEN Up to 100 m between units Subunit YOKOGAWA gt TI 04L51B01 02EN 2014 12
6. Technical DARWIN Replacement Guide SMART GF Information TI 04L51B01 02EN The contents of this Technical Information are subject to change without notice Yokogawa Electric Corporation TI 04151801 02 YOKOGAWA 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Japan Copyright January 2014 2nd Edition December 19 2014 Contents Using This DOCUMENT o dd Va UPS EUN FE ua RI 3 daigo e Oe n a Na 4 1 Replacing DARWIN with the GX GP 1 eeeeee rrr rere 6 1 1 GX GP Characteristics and Benefitts e eee eee eee ee eee eee eese ee tee etnaes 6 1 2 Replacing DARWIN Quick Overview cerne eene eere eene eene eene eno ens 6 1 3 Replacing Standalone Models eere eere eee eere eee e rete eens 7 1 4 Replacing Expanded Models eee eeee eere eee eee eee eee ene ena 7 1 5 GX GP System Com Qurationn mGA NANG ako NN DIR danona sinsa unen 8 1 6 System Configuration Comparison Maximum Configuration 9 1 7 Example Replacement Typical e eee rese eere eren eere entren 9 1 8 Comparison of Main Specifications 1 eee eee
7. gt The clear path to operational excellence 72 8 Comparison of Main Specifications Standalone Models DA100 1 DR231 DR241 DC100 GM10 1 GM10 2 Standard Large mem Analog input Max 40 ch Max 30 ch Max 40 ch Max 100 ch Max 420 ch Internal memory 512 KB 1 MB std 500MB 1 2GB with floppy 2 MB 4 MB Alarm detection 4 levels ch 4 levels ch 4 levels ch 4 levels ch 4 levels ch Ethernet comm DT300 41 Ethernet C1 DT300 41 Standard Standard Alarm output DT200 21 10 A contacts DT200 21 DO output module GX90YD X2 12 A contact A4 A contacts C contacts Alarm output DT100 11 2 alarms DT100 11 DI DO module GX90WD X 1 Remote input 12 remotes 6 alarms 8 remotes Fail chart end Fail chart end Fail C FL output C R1 soocngmc Ewarsinunts none none Wwe _ vigilantplant 36 YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 21 gt 2 8 Comparison of Main Specifications Expandable Models Analog input Max 300 ch Max 300 ch 300 ch Max 100 ch Max 420 ch Internal memory 512 KB 1 MB std 500MB 1 2GB with floppy 2 MB 4 MB Alarm detection 4 levels ch 4 levels ch 4 levels ch 4 levels ch 4 levels ch Ethernet comm DT300 41 DT300 41 DT300 41 Standard Standard DA100 2 DR232 DR242 DC100 GM10 1 GM10 2 Standard Large mem Alarm output DT200 21 DT200 21 DT200 21 DO output module GX90YD X2 12 A
8. 19 18 22 6 System Configuration Comparison Maximum Configuration wh Comparison of configurations with GM10 2 large memory models Up to 300 ch Main unit Input modules cannot be connected E DR242 D DR232 PO Up to 6 modules DA100 Total length of up to 500 m Up to 6 subunits Extension cable DS600 subunit DV200 vigilantplant 31 The clear path to operational excellence Only alarm output and DI DO can be connected up to 3 units Up to 420 ch E Up to 6 modules Main unit Up to 6 Up to 100 m modules between units Up to 6 Subunits Use a shielded LAN STP cable Subunit YOKOGAWA gt 72 7 Example Replacement 1 Typical Ub Replacing 300 thermocouples By installing modules in the Main unit you can save space by reducing expansion units Expansion unit module Subunits Universal input module DU100 11 30 10ch 6 DU100 11 6 DU100 11 3e ERE 6 vigilantplant The clear path to operational excellence m Expansion unit module Main unit 1 Subunit 2 Analog input module universal input Expansion module 1 Include GM10 2 GM90PS 2 Include GM90PS GM10 2 large memory model ii llc ch inpu i 60 ch input Ed Subunit YOKOGAWA gt TI 04L51B01 02EN 2014 12 19 72 7 Example Replacement 2 Typical gt Replacing
9. 210 thermocouples and 30 alarm outputs Plus you get an additional 40 measurements Expansion unit module Subunit Universal input module Model Qty Notes DU100 11 21 10ch Alarm output module DU200 21 3 10 A contacts fo 60 ch input DU100 11 6 gt B E 60 ch input n DU100 11 6 vigilantplant The clear path to operational excellence DA100 expanded model M a B gt f 60 E input j Bo E 60 ch 20100 1 30 ch outputem 3 DOS DS600 subunit 3 lt 33 Expansion unit module Model Qty Notes Main unit 1 Subunit 2 Analog input module universal input Digital output module WES contacts GX90YD Expansion module GX90EX 1 Include GM10 2 GM90PS 2 Include GM90PS GM10 2 large memory Jel model SM Main unit 60 ch ii a CX90XA 3 18 ch outpu GX90YD 3 vE gt 12 ch output OR Subunit YOKOGAWA gt 72 7 Example Replacement Typical Replacing 240 thermocouples 2 alarm outputs 12 remote inputs and Fail output Plus you get an additional 50 measurements DI DO module DS600 DU100 11 10 ch DT100 11 DI 12ch DO 2ch Fail DA100 expanded model 12 remote outputs DT100 pes e B 1 p alarm outputs 1 gt DU100 11 3 6 B gt T 60 ch input j DU100 11 6 vigilantplant The clear path to operational excellence 1 Fail output
10. Electronic City Complex Hosur Road Bangalore 560 100 INDIA Phone 91 80 4158 6000 Fax 91 80 2852 1442 YOKOGAWA AUSTRALIA PTY LTD Tower A 112 118 Talavera Road Macquarie Park NSW 2113 AUSTRALIA Phone 61 2 8870 1100 Fax 61 2 8870 1111 YOKOGAWA MIDDLE EAST amp AFRICA B S C C P O Box 10070 Manama Building 577 Road 2516 Busaiteen 225 Muharraq BAHRAIN Phone 973 17 358100 Fax 973 17 336100 Apr 14 Printed in Japan
11. ch MAX 20 ch 2s shortest 100ms shortest 100ms shortest 100ms shortest Paperless Paperless Paperless vigilantplant g No power strain or pulse YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 71 3 Replacing Standalone Models Increased channels PC independence long duration data recording paperless records You can have more channels larger memory longer duration recordings and PC free operation with the DA100 Max Up to 100 ch DR241 ESI 30 ch Multichannel Internal memory 500 Memory capacity Space saving 512 KB when floppy drive installed GX10 GP10 PC free 10 modules Standard software Multichannel Up to 30 ch Memory capacity Max 1 MB standard 2 MB 4 MB 40 ch AVI Internal memory Memory capacity Max Large memory 512 KB when floppy S drive installed 20 dugang 3 modules vigilantplant 9 YOKOGAWA lt gt The clear path to operational excellence 71 4 Replacing Expanded Models Memory capacity 512 KB when floppy drive installed ngana Up to 450 ch Max memory 300 ch 500 MB GX20 GP20 Multichannel standard F 9 1 2 Large v WW memory E ue Max 300 ch GX60 GX60 PC free Multichannel large memory Up to 100 ch model 4 Internal Memory capacity memory 1 MB standard 4 2 4
12. eaae eno enue 22 3 Other Replacement Suggestions applicable to GX GP and GM 23 3 1 When Using Data Acquisition Software Sold Separately 23 3 2 DARWIN Compatible Communication Functions eee ee eee eee eere eene ooo 23 3 3 Replacing Existing DARWIN Units in Stages ee 26 3 4 Modbus connection with production control systems CENTUM 27 3 5 Table of Compatible Modules eere eere e eee eere eene eee enaens 27 Revision TI 04L51B01 02EN 2nd Edition December 2014 YK TI 04L51B01 02EN 2014 12 19 All Rights Reserved Copyright 2014 Yokogawa Electric Corporation Using This Document This document describes the replacing DARWIN with SMARTDAC m Notice e The contents of this manual are subject to change without notice as a result of continuing improvements to the instrument s performance and functions Every effort has been made to ensure accuracy in the preparation of this manual Should any errors or omissions come to your attention however please inform Yokogawa Electric s sales office or sales representative Under no circumstances may the contents of this manual in part or in whole transcribed or copied without our permission Trademarks Our product names or brand nam
13. eee eee eee eene en ee en ee eneenaee 11 1 9 Wall Mount Dimensions of Expandable 1 0 GX60 12 1 10 Comparison of External Dimensions eee eee eene eee eee eren eene enues 13 2 Replacing DARWIN with the e errreeeeee eene 15 2 1 GM Characteristics and Benefits cernere reete ee eee ee eee eene e ne eaetaaeas 15 2 2 Replacing DARWIN Quick Overview 4 eere eere eere eere eere eene ene enue 15 2 3 Replacing Standalone Models Ae eeeeee eee erect eter eene ene 16 2 4 Replacing Expanded Models e rece eere eere eere eese teneas enue 16 2 5 GM System Configuration e eere eee ee eere eerte eese enses tne tos teen eene ta etas ta sta aes 17 2 6 System Configuration Comparison Maximum Configuration 18 2 7 Example Replacement Typical eere eere eere teen eene ee etne 18 2 8 Comparison of Specifications sccscccsscssscssccssccescssccssccssccescsscsssccesccssceess 20 2 9 Comparison of External Dimensions 4 eene eere eene eee eee e eene tne e tn aen ae 21 2 10 GM Wall Mounting Dimensions 4 eere eene eere eee eee e eene
14. programs etc Digita Server o FA FTP WT oe E Mail Measuremet data Communi E DARWIN Compatible Communi m Data Communication cation eport prin Ethernet PC E Mail Modbus device coe IFE m Power meter Modbus Network WT device Printer Subunit Expandable I O GX60 vigilantplant v The 9 path to P excellence YO KO GAWA TI 04L51B01 02EN 2014 12 19 1 Replacing DARWIN with the GX GP 1 1 GX GP Features and Benefits High speed multi 450 channels can be measured with high accuracy at 100 ms intervals channel high accuracy DARWIN Compatible CENTUM and STARDOM that are using the DARWIN communication package can be Communication connected without any modifications Paperless Reduces the running costs of paper ribbon cassettes and other items the DR Saves data MLB Space Write Write freehand messages messages You can handwrite messages You can handwrite messages just like on paper O like on paper Modular format Add or change modules according to your application Multichannel capability The standard GX10 GP10 and GX20 are scalable up to 100 channels The GX20 GP20 large memory model can measure on up to 450 channels Large memory Measured data recorded and saved to internal memory 500 MB 1 2 GB Enables long duration recording with the GX20 GP20 large memory model External memory medium Measured data i
15. Command Command Description Prepares to output the data selected with the TS command Setting Commands command Sets the range Sets the unit scale unit SR YOKOGAWA gt vigilantplant The clear path to operational excellence IN 23 2 DARWIN Compatible Communication Functions Commands Applicable to RS 422 485 Only command O Open Command address a communication destination Close Command close the addressed state of a device Data Output Request Commands command beseiptem oo o Measured data Selects the talker output data Setting parameters Unit information System configuration information Setup mode setting data output Measured data ASCIT Selects the output format of measured math data Math data binary Math data ASCIT 3 Math channel binary rl 00 a decimal place information fed _ VE a Relay status output request C E mus o eotea SS vigilantplant nat YOKOGAWA The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 25 23 2 DARWIN Compatible Communication Functions 4 Control Execution Commands command vigilantplant 45 YOKOGAWA The clear path to operational excellence 73 2 DARWIN Compatible Communication Functions 5 Setting the display mode on the upper part of the display
16. Switch from Local Status to Remote Status ESC L Sets the display mode of the top display Commands That Do Not Affect the Operation Negative response Switches the setting mode Positive No operation Confirms setup setting parameters ISX Sets a math group Negative No effect ls Sets a timer option response E1 SQ Sets a match time timer option vo Sets tne tme constant for transmission output SX SI SQ SL SO SK AO YO ET ET seesa timeout vigilantplant l6 YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 26 73 3 Replacing Existing DARWIN units in Stages 1 When using data acquisition software sold separately Add the GA10 data logging software and leave the existing DAQ32Plus or DAQLOGGER as is Centralize the data in one application and then replace parts of DARWIN with the GX GP GM when you are ready DAQ32Plus and DAQLOGGER tag settings can be used without any modifications Data flow Multilogging possible Manage users with privilege settings Connect up to 100 units 2000 ch Data acquisition interval of 100 ms Data supplementing function Backfill function Data Logging Software GAANO Existing as is Eventually replace GX GP GM vigilantplant Not supported DC100 The clear path to operational excellence YOKOGAWA gt 3 3 Replacing Existing DARWIN un
17. aec DU100 11 6 6 GX90XA GX60 expandable I O 5 E 60 ch input DU100 11 6 vigilantpiant 14 YOKOGAWA 9 The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 31 7 Example Replacement 2 Typical Replacing 210 thermocouples and 30 alarm outputs By reducing the number of expansion units you can save space while adding 10 additional channels Expansion Model Qty unit module Subunit DS600 4 Universal input DU100 11 21 10ch module Alarm output module DU200 21 3 10 A contacts DR242 expanded model Es VR do E qu Hu CR _ 60 ch input 5 C 60 ch y pik Pal E E VN ai AOA DU100 11 3 DU100 11 g 6 TORY m gt _ 60 ch input bhi d gt 30 ch input DUi0 10 ge E EE 00 11 520 ch outputa 6 3 DS600 subunit 3 vigilantplant 15 The clear path to operational excellence Expansion Model Qty Notes unit module Expandable I O GX60 3 GX90XA 21 10ch U2 GX90YD 5 6 C contacts Analog input module universal input Digital output module GX90EX 1 Expansion module GX90XA 9 GX20 large memory model GX60 expandable I C YOKOGAWA gt 71 7 Example Replacement 3 Typical gt Replacing 240 thermocouples 2 alarm outputs 12 remote inputs and a Fail output By reducing the number of expansion un
18. al register Input register 3XXXXX vigilantpiant 49 YOKOGAWA lt gt The clear path to operational excellence 73 5 Table of Compatible Modules EH NG Model No of channels Name Model No of channels Universal Analog input 10 U2 T172 10 DU100 20 Gx00XA 10 02 112 x2 20 DU100 3L i GX90XA 10 U2 T12 x 3 30 DU200 1L1 GX90XA 10 U2 10 DU200 2 GX90XA 10 U2X2 20 DU200 3L1 GX90XA 10 U2 X3 30 00300 10 GX90XA 10 C1 10 DU400 1L Voltage 1 current 1 i Voltage 3 current 3 DU500 1 5 DU600 11 Digital input GX90XD GX90WD 10 Digital input output Digital input 00700 11 CO i lt Digital input GX90XD 16 Alarm contact outpu DT200 11 4 C contacts Digital output GX90YD 6 C contacts DT200 21 10 A contacts GX90YD x 2 12 C contact DT100 11 2 alarm outputs GX90WD DI 8 3 12 remote inputs DO 6 1 fail output 1 1 chart end output 1 Option FL required for GX GP fail output vigilan tplan 2 Electromagnetic relay scanner type 50 3 Can be used as remote input amp The clear path to operational excellence x4 Pu Ise max 250 Hz YOKOGAWA TI 04L51B01 02EN 2014 12 19 Revision Information Title DARWIN Replacement Guide Manual number TI 04L51B01 02EN December 2014 2nd Edition GM have been added angg 1 n NO Written by Yokogawa Electric Corporation Published by Yokogawa Elec
19. ar path to operational excellence Unit mm approx inch 620 5 570 5 520 5 470 5 420 5 370 5 320 5 270 5 220 5 170 5 120 5 24 43 22 46 20 49 18 52 16 56 14 59 12 62 10 65 8 68 6 71 4 74 414 NA bg AU a ab uo Le i xL HA zl Liz Nc ET 140 5 90 5 3 56 185 590 5 540 5 490 5 440 5 390 5 23 25 21 28 19 31 17 34 15 37 5 53 7 28 o o o lo o o o o o o o Lt o o o o MERE Ll ll QE 1 1 P NN 4 depth 3 mm 0 12 inchs or more Tolerance 0 3mm vigilantplant 40 YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 23 3 Other Replacement Suggestions applicable to GX GP and GM 3 1 When Using Data Acquisition Software Sold Separately Switching over to the GA10 gives you data acquisition of 100 ms connectivity with up to 100 units and access to up to 2000 channels Manage your system with multilogging multiple asynchronous data acquisitions and user privileges 4 levels owner manager operator and monitor e Multilogging User privilege settings DAQ32Plus DAQLOGGER LAC y J 32Plu LOGG Or 3 Data Logging Software Connectivity with up to 100 units and 2000 channels Data acquisition interval of 100 ms Data supplementing function Backfill
20. contacts A contacts A contacts C contacts Alarm output DT100 11 2 alarms DT100 11 DI DO module GX90WD X 1 remote input 12 remotes 6 alarms 8 remotes Fail chart end Fail chart end Fail FL output output R1 omaes angu vigilantplant Br YOKOGAWA The clear path to operational excellence 2 9 Comparison of External Dimensions DA100 Unit mm approx inch EE TD 3 modules 5 modules 6 modules W 42 1661 388 1528 438 17 24 1761693 1370154 137 542 DA100 1 100 394 146 575 h J aaa auf JLEB Ble LI LI LI E ml 4 E E H 1 J H le s Tie p pe a a rar penc pra 336 1323 3381331 488019211 H 165 650 13770542 1970542 _ DA100 2 p 1001394 i46 575 575 p ETE H E Im es 1 81 f E UB UB E IB i E IB Jr B B IO l D T yani a 1 E dl 7 1 ash UH j vigilantplant 48 YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 22 32 9 Comparison of External Dimensions DS600 GM10 Subunit 6 modules Unit mm approx inch ee 0 msa _ vigilantplant 39 YOKOGAWA lt gt The cle
21. e TI 04L51B01 02EN 2014 12 19 15 2 Replacing DARWIN with the GM gt 2 1 GM Features and Benefits Beet SS High speed multi channel 420 channels can be measured with high accuracy at 100 ms intervals high accuracy DARWIN Compatible CENTUM and STARDOM that are using the DARWIN communication package Communication can be connected without any modifications Block architecture Easy addition of modules and modification of configuration according to the measurement application Incorporates a system in which module bases are linked and modules are installed Module insertion and removal are easy improving maintainability Multichannel capability The standard GM10 is scalable up to 100 channels The GM10 large memory model can measure on up to 420 channels Large memory 500 MB 1 2GB Measured data recorded and saved to internal memory with the GM10 large memory model Enables long duration recording PC independent Measured data is saved in internal memory so there is no need for a PC for with the DA100 recording and saving data External memory medium Measured data in internal memory can be automatically saved to files at SD memory card specified intervals Autosave mode Web application web server Real time monitoring from a Web browser is possible No need for data acquisition software Paperless with the DR Reduces the running costs of paper ribbon cassettes and other items Saves data stora
22. els ch 4 levels ch 4 levels ch 4 levels ch Ethernet comm DT300 41 DT300 41 DT300 41 Standard Standard Standard Alarm output DT200 21 DT200 21 DT200 21 DO output module GX90YD X2 12 A contacts A contacts A contacts C contacts Alarm output DT100 11 2 alarms DT100 11 DI DO module GX90WD X 1 remote input 12 remotes 6 alarms 8 remotes Fail chart end Fail chart end Fail FL output output R1 omames vigilantplant 19 YOKOGAWA The clear path to operational excellence 71 9 Wall Mount Dimensions of Expandable I O GX60 The attachment hole dimensions of the expandable I O are the same as those of the DS600 The expandable I O can be installed in the DS600 position without any adjustments 7 0 28 2 5 0 10 47 1 85 indito eee YU UY ul 9 2 O P O ITa C PIL fb 1I 162 0 2 6 4 5 hole M4 156 0 2 2 0 24 0 18 hole or 4 Dimensions of a 6 14 0 0078 5 6 38 0 0078 bd The depth will be longer by fixing hole P 47 1 85 mm z Fi _ 1 DS600 2 Unit mm approx inch vigilantpiant 20 YOKOGAWA TI 04L51B01 02EN 2014 12 19 13 Unit mm approx inch 60 Lam 0139 148 6 67 1679 H 288 11 34 144 5 67 167 9 6 61 288 11 34 318 12 52 343 13 50 247 2 9 73 247 2 9 73 247 4 9 74 247 2 9 73 D D DO TN
23. es mentioned in this manual are the trademarks or registered trademarks of Yokogawa Electric Corporation hereinafter referred to as YOKOGAWA e We do not use the TM or mark to indicate these trademarks or registered trademarks in this user s manual All other product names mentioned in this user s manual are trademarks or registered trademarks of their respective companies TI 04L51B01 02EN 2014 12 19 Introduction You can replace your existing DARWIN instruments with a GX GP GM model to suit your present and future application This guide explains replacement in the following three parts e 1 Replacing DARWIN with the GX GP e 2 Replacing DARWIN with the GM e 3 Other Replacement Suggestions applicable to GX GP and GM Main unit G Subunit vigilantplant 2 YOKOGAWA lt gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 DARWIN Series Linup Hybrid Recorder DR241 Seno s DA100 2 500ms Ya The clear path to operational excellence YO KO GAWA gt 3 SMART C Product name Type No of Maximum measurement measurement Paparles recorder GX GP interval eed GX GP GM SMART AGF A Full System Configuration Example Monitoring Web browser CENTUM Production control system 8 0 9696 1 7492 E 0 4838 1 0301 1 9406 a A pr DARWIN package CENTUM STARDOM Kg EH BAH Control
24. function Replacement Ethernet Backfill function GX GP Auto reconnection when communications are lost and back fills data on the main instrument after vigila ntpla nt communications ar festored YOKOGAWA e The clear path to operational excellence 73 2 DARWIN Compatible Communication Functions 1 gt Replacing existing programs with the GX GP GM The GX GP supports DARWIN commands with a few exceptions You can use the programs you already created for data acquisition on the GX GP GM Support for Ethernet RS 232 GX GP only RS 422 485 Previously created SZ Note You must match up your GX GP GM system and module configurations with those of the DARWIN system You cannot use the DARWIN compatible communication functions to connect with DAQ32 DAQ32Plus or DAQLOGGER Ethernet DARWIN Command DARWIN DARWIN compatible ES compatible communication c LE communication GM Main unit Expandable I O GX60 Subunit Existing DARWIN vigilantplant 42 YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 24 73 2 DARWIN Compatible Communication Functions 2 gt Supported Commands Instantaneous Data Output Commands Command Description o Outputs measured data and math data in binary format Outputs unit and decimal point information of a specified channel in ASCII format Sets the byte output order ESC T
25. ge space uem YOKOGAWA gt Module base system The clear path to operational excellence 72 2 Replacing DARWIN Quick Overview Product to consider GM10 1 GM10 2 Existing Standard Large memory DA100 standalone MAX 40 ch 500ms shortest 100 ch 100ms shortest MAX 420 ch DAQ32 standard software 100ms shortest DA100 expanded MAX 300 ch 500ms shortest DAQ32 standard software PC independent _PC independent DC100 standalone MAX 40 ch 500ms shortest DC100 expanded MAX 300 ch 500ms shortest DR241 standalone MAX 30 ch 2s shortest DR242 expanded MAX 300 ch 500ms shortest DR231 standalone MAX 30 ch 2s shortest DR232 expanded MAX 300 ch 500ms shortest DR130 MAX 20 ch 500ms shortest vig m The clear path to operational excellence MAX 100 ch 100ms shortest MAX 100 ch 100ms shortest Paperless MAX 100 ch 100ms shortest Paperless 20 x No power strain or pulse MAX 420 ch 100ms shortest MAX 420 ch 100ms shortest Paperless MAX 420 ch 100ms shortest Paperless YOKOGAWA gt TI 04L51B01 02EN 2014 12 19 16 32 3 Replacing Standalone Models Increased channels long duration data recording PC independence Increased channels long term data recording using large memory no need for a data acquisition PC Up to 100 ch Max Multichannel Monitoring PC free Web br
26. input FI F gt 60 ch input DU300 11 J DU300 11 J 6 6 E 15 E ENTER TERI TE gt _ 60 ch input E DU300 11 g ENE Pio FF 6 DX600 subunit vigilantplant 17 YOKOGAWA gt The clear path to operational excellence 71 8 Comparison of Main Specifications Standalone Models DAWN SMAIDAR YOS a agane Standard Large mem Internal memory 512 KB 1 MB std 500 MB 500 MB 1 2 GB with floppy 2 MB 4 Alarm detection 4 levels ch 4 levels ch 4 levels ch 4 levels ch 4 levels ch 4 levels ch Ethernet comm DT300 41 Ethernet C1 DT300 41 Standard Standard Standard Alarm output DT200 21 10 A contacts DT200 21 DO output module GX90YD X2 12 A contact A4 A contacts C contacts Alarm output DT100 11 2 alarms DT100 11 DI DO module GX90WD X 1 Remote input 12 remotes 6 alarms 8 remotes Fail chart end Fail chart end Fail FL output R1 comm channels io sc gmc cn UMC vigilantplant 18 YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 12 1 8 Comparison of Main Specifications Expandable Models Analog input Max 300 ch Max 300 ch 300 ch Max 100 ch Max 100 ch Max 450 ch DA100 2 DR232 DR242 DC100 GX10 GP10 GX20 GP20 GX20 GP20 Standard Large mem Internal memory 512 KB 1 MB std 500 MB 500 MB 1 2 GB with floppy 2 MB 4 MB Alarm detection 4 levels ch 4 levels ch 4 lev
27. its in Stages 2 gt With the CENTUM Production Control System With DARWIN compatible communication you can replace your existing DARWIN in stages This lets you phase in your replacements and avoid a large up front investment DARWIN package CENTUM Control programs etc Production control system o nang ean E pe d aaya Measure data lt CENTUM STARDOM communication package CENTUM LFS2432 DARWIN DAQSTATION Communication package for ALE111 Ethernet STARDOM NT365AJ DARWIN connection package DARWIN commands DARWIN Compatible communication Ethernet DARWIN Compatible communication gt T mm a GM Note Existing AS IS Eventually replace You must match up your GM system and module configurations with those of the DARWIN vigilantplant 48 YOKOGAWA gt The clear path to operational excellence TI 04L51B01 02EN 2014 12 19 27 3 4 Modbus connection with production control systems CENTUM Measured data can be acquired through Modbus connection Measured data can be acquired by reading the GM internal registers from CENTUM Replacing DARWIN is easy CENTUM Production control system Measure data Modbus TCP Modbus Server Ethernet GM Main unit GM Main unit YY DARWIN Subunit Subunit GM intern
28. its you can save space while adding 20 additional channels Expansion unit module Model Qty Notes Universal input DU100 11 24 10ch module 1 DI DO module DT100 11 DI 12cch DO 2ch Fail DR242 expanded model DT100 E 1 2 alarm outputs remote outputs 1 Fail output gt TRE Ld dp du input 5 1C ed input DU100 11 ge ee DU100 11 SSB 6 6 io DU100 11 6 us 60 ch input i gt E 60 ch input DU100 11 6 DS600 subunit vigilantplant ape The clear path to operational excellence Notes Expansion unit module Expandable 1 0 Analog input module universal input 9 Fail out FL GX60 expandable I O 30 ch input Output 6 ch 1 Remote input 8 ch Add the Fail output option FL to the GX GP Remote input is up to eight points YOKOGAWA gt TI 04L51B01 02EN 2014 12 19 1 7 Example Replacement 4 Typical gt Replacing 240 points of DC current mA By reducing the number of expansion units you can save space while adding 30 additional inputs Expansion unit module Model Qty Notes Expansion unit module Model Qty Notes mA Input Module DU300 11 24 10ch Analog input module 24 10ch DC current mA Expansion module 1 DR242 expanded model j GX20 large memory model C 4 4 dd o Cd d d gt _ 60 ch
29. n internal memory can be automatically saved to files at specified SD memory card intervals Autosave mode PC independent No PC required for recording and saving of measured data with the DA100 Enables monitoring on a variety of displays Web application Enables real time remote monitoring from a browser web server Custom displays You can monitor data using custom screens created on DAQStudio screen builder software vigilantplant YOKOGAWA gt The clear path to operational excellence 71 2 Replacing DARWIN Quick Overview Product to consider GX10 GP10 GX20 GP20 GX20 GP20 Existing Standard Large memory 100 standalone MAX 40 ch 500ms shortest MAX 100 ch MAX 100 ch MAX 450 ch pass cn dard ec iwan 100ms shortest 100ms shortest 100ms shortest DA100 expanded 300 ch 500ms shortest PC independent PC independent PC independent DAQ32 standard software DR241 standalone MAX 30 ch 2s shortest MAX 100 ch MAX 100 ch MAX 450 ch DR242 expanded 100ms shortest 100ms shortest 100ms shortest MAX 300 ch 500ms shortest DR231 standalone MAX 30 ch 2s shortest DR232 expanded Paperless Paperless Paperless MAX 300 ch 500ms shortest veriatis Uer MAX 100 ch MAX 100 ch MAX 450 ch a 100ms shortest 100ms shortest 100ms shortest DC100 expanded E Large memory Large memory Large memory DR130 MAX 100 cht MAX 100 ch MAX 450
30. owser PC and software for data acquisition are not necessary Connect a PC to monitor the Standard software for data acquisition Memory capacity M 1 MB standard ax L 2MB 4 MB 40 ch arge memory Multichannel Monitoring with PC Internal memory GM10 1 500 MB pos m GM10 2 1 2GB DR231 9 Paperless emory capacity 512 KB when floppy FALSE memory Single Unit drive installed Multichannel vigilantplant _27 The clear path to operational excellence YO KO GAWA 32 4 Replacing Expanded Models gt Even more measurements GM10 2 large memory model The GM10 2 large memory models can be expanded to measure on up to 420 channels Up to 420 ch Monitoring Web browser Multichannel PC and software for data acquisition are not necessary PC free Connect a PC to monitor the for data data p acquisition Memory capacity 1 MB standard 2 MB 4 MB Large memory Main Unit Internal memory Multichannel GM10 1 500 MB Monitoring ga GM10 2 1 2GB With PC Memory capacity 512 KB gt Sub Unit drive installed Paperless Large memory Multi Unit Multichannel 1 Up to 100ch GM10 1 2 A configuration in which sub units are connected to vigilantplant The clear path to operational excellence Kas YOKOGAWA gt TI 04L51B01 02EN 2014 12 19 17 2 5 GM System Configuration 1 GM10 1 Standard model configuration
31. tric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN EE YOKOGAWA YOKOGAWA ELECTRIC CORPORATION Headquarters 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 5555 Branch Sales Offices Osaka Nagoya Hiroshima Kurashiki Fukuoka Kitakyusyu YOKOGAWA CORPORATION OF AMERICA Head Office 12530 West Airport Blvd Sugar Land Texas 77478 USA Phone 1 281 340 3800 Fax 1 281 340 3838 Georgia Office 2 Dart Road Newnan Georgia 30265 USA Phone 1 800 888 6400 1 770 253 7000 Fax 1 770 254 0928 YOKOGAWA AMERICA DO SUL LTDA Praca Acapulco 31 Santo Amaro S o Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Fax 55 11 5681 4434 YOKOGAWA EUROPE B V Euroweg 2 3825 HD Amersfoort THE NETHERLANDS Phone 31 88 4641000 Fax 31 88 4641111 YOKOGAWA ELECTRIC CIS LTD Grokholskiy per 13 Building 2 4th Floor 129090 Moscow RUSSIA Phone 7 495 737 7868 Fax 7 495 737 7869 YOKOGAWA CHINA CO LTD 3F Tower D Cartelo Crocodile Building No 568 West Tianshan Road Shanghai 200335 CHINA Phone 86 21 62396262 Fax 86 21 62387866 YOKOGAWA ELECTRIC KOREA CO LTD Yokogawa B D Yangpyeong dong 4 Ga 21 Seonyu ro 45 gil Yeongdeungpo gu Seoul 150 866 KOREA Phone 82 2 2628 6000 Fax 82 2 2628 6400 YOKOGAWA ENGINEERING ASIA PTE LTD 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Fax 65 6241 2606 YOKOGAWA INDIA LTD Plot No 96
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