User`s Manual & Electrical Schematics
Contents
1. Minimum gap is based on boxes with evenly distributed weight and flat bottom Recommended Settings for Application Length vs Height Box Ratio 12 cube 2 25 x 9 6 Igth by x ht Boxes 4 inches length by x ht Igth ht ratio Discharge Bet 1to1l 4to1 2to1 1to1 3to1 2to1 1to1 1102 Speed Time Ramp Time Ramp Time Ramp Time Ramp Time Ramp Time Time Ramp Time Ramp 100 150 500 150 500 150 500 150 500 150 500 150 750 150 1 000 150 2 500 150 200 150 350 150 250 150 250 150 600 150 350 150 350 150 750 150 3 500 120 2 000 300 90 200 90 150 90 180 90 275 90 200 90 200 90 275 250 120 200 120 200 120 200 120 400 120 200 120 200 120 350 350 70 150 70 150 70 150 70 150 70 150 400 70 150 70 120 70 120 70 120 70 120 450 70 200 70 110 70 120 70 120 70 120 500 70 250 70 120 70 120 70 1 110 70 120 Gap Logix Support Services It is Hytrol s goal to ensure your greatest possible satisfaction with the operation of our controls We are dedicated to providing you fast friendly and dependable assistance Technical Support Technical Suppor2. Gap Logix User s Manual amp Electrical Schematics By HYTROL CONVEYOR COMPANY INC JONESBORO ARKANSAS COPYRIGHT 2002 HYTROL CONVEYOR CO INC GAP Logix ATTENTION Only qualified electrical personnel familiar with the installation and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life The user is responsible for conforming to all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment NEVER NEVER NEVER NEVER NEVER START CONVEYOR UNTIL PERSONNEL ARE CLEAR LUBRICATE OR REPAIR WHILE CONVEYOR IS RUNNING RUN THE CONVEYOR WITH GUARDS REMOVED PUT YOUR HANDS ON THE CONVEYOR OR IN THE CONVEYOR WHEN IT IS RUNNING ALLOW ANY PART OF YOUR BODY TO COME IN CONTACT WITH THE CONVEYOR PULLEYS WHILE IT IS RUNNING IT IS THE EMPLOYERS RESPONSIBILITY TO IMPLEMENT THE ABOVE AND ALSO TO PROVIDE ADEQUATE PROTECTION FOR ANY PARTICULAR USE OPERATION OR SERVICE DO NOT REMOVE THIS SIGN FROM THIS MACHINE WARNING DO NOT START CONVEYOR UNTIL PERSONNEL ARE CLEAR Servicing moving energized equipment can cause severe injury LOCK OUT
3. Gar Pitch h When 27 DIb4 off amp BIBS off sense X1013 x10 14 DIO4 005 OFF OFF The first parameter on screen 2 is the Desired Gap 0 in inches This parameter can relate to either gap or pitch according to which method is selected If setting gap the value is associated with the distance between boxes If setting pitch the value is associated with the distance from the leading edge of one box to the leading edge of the next box The range is 0 90 inches Gap 0 will be used to set the gap pitch for all products while 0104 and 0105 inputs are off To change the value press the up or down arrow key to set the desired gap It is possible to dynamically change the gap being set by manipulating these inputs to select the gap value to use See chart below GAP 0104 DIO5 0 OFF OFF 1 ON OFF 2 OFF ON 3 ON ON You can set the distance for Gap Pitch values 1 3 just as you did for Gap 0 using the up and down arrow keys to change the values The active gap will be determined by the state of the two inputs 0104 and 0105 Chapter 2 Configuring Gap Logix for product 2 4 Pitch Mode Selection Access Password Control Mode Sort e ae 4 The next parameter on screen 6 is the Control Mode The up down arrow keys will toggle the value between gap and pitch The dist
4. QUADR OPER 1 803 OFF Press the down arrow key PARAMETER LOCK 802 NO Press the down arrow key 801 ENGLISH Press the down arrow key LANGUAGE 800 ON Press the down arrow key SHORT MENU 800 _ ON Press the right arrow key This will SHORT MENU put you in EDIT mode 800 2 Press the up arrow key to turn the SHORT MENU SHORT MENU off CONTR INHIBT Press the Q key to return to the CURR OA main display 5 3 Chapter 5 Using the MOVIDRIVE Keypad 5 4 Saving program amp parameters from VFD to Keypad Following is the procedure to save the inverter program from the drive to the DBG Keypad This can be done while the drive is running Press Key Display Description Comments CONTR INHIBT Press the Q key to return to the CURR 0A main display W 9 IPOS Press the down arrow key PARAMETERS W Gus UNIT Press the down arrow key FUNCTIONS 80 SETUP Press the right arrow key 800 OFF Press the right arrow key SHORT MENU W 807 NO Press the down arrow key COPY MDX gt DBG 807 NO Press the right arrow key This will COPY MDX gt DBG put you in EDIT mode ff 807 YES Press the up arrow key the display COPY MDX gt DBG will change from NO to YES WAIT COPYING Display while data i
5. reverse according to how the motor and gearbox is mounted to achieve the needed direction of belt travel The motor must be on the downstream belt This parameter will only be needed during initial setup This parameter will not correct VFD errors If an F 08 Drive fault 08 error is occurring the problem may be caused by incorrect motor and or encoder wiring See the installation and troubleshooting sections for more detailed information of wiring and fault diagnostics Before this parameter is needed the conveyor should be able to run without errors 2 14 Distance between Photo Eyes Access Password Distance between 16 centers of two Fhoto sensors L 44 506 On screen 16 is the Distance between photo eyes parameter in inches The discharge photo eye should be mounted at the point where the tail end of a box will lose contact with the discharge belt of the gapper The other photo eye should be mounted upstream from the discharge photo eye at a point so no more than four of the smallest products with the three gaps between them that will be pulled across the speed gap ratio that can be in the zone between the photo eyes at one time Chapter 3 Communicating with Gap Logix 3 Communicating with Gap Logix Gap Logix provides the ability to interlock signals to allow for flexible integration into any conveyor system 3 1 Interlock Signals with Others There are two signal interlocks provided to allow the
6. A The two photo eyes will be of the type and connected for dark operation input Off until eye is blocked The output signal will be a sourcing PNP output The amp draw for each photo eye will not exceed 100 mA 1 4 Chapter 1 Installation 1 4 2 DEVICE MOUNTING LOCATIONS A The photo eyes should be mounted on the discharge belt of the gapper as illustrated below The discharge photo eye should be mounted at the point where the tail end of a box will lose contact with the discharge belt of the gapper The other photo eye should be mounted upstream from the discharge photo eye at a point so no more than four of the smallest products with the three gaps between them that will be pulled across the speed gap ratio that can be in the zone between the photo eyes at one time DISTANCE SHOULD NOT GREATER THAN THE TOTAL OF 4 OF THE SMALLEST BOXES AND 3 OF THE GAPS THAT THESE BOXES WILL PULL ACROSS THE SPEED GAP RATIO A MAXIMUM OF 4 BOXES WILL BE TRACKED STANDARD DISTANCE Product flow is from g right to left 2PE PE G IE lt Lo 1 5 Chapter 2 Configuring Gap Logix for product 2 Configuring Gap Logix for Product One of great features of Gap Logix is the ability to use this one software package to optimize the gapper s performance to your unique product through the following parameters 2 1 Access Protection All setup scr
7. A LICENSE AGREEMENT Hytrol is willing to license the accompanying PLC software to you only upon the condition that you accept all of the terms contained in this license agreement and any supplementary or unique license terms included herewith Agreement YOUR USE OF THE SOFTWARE ALSO INDICATES YOUR ASSENT TO BE BOUND BY THE LICENSE TERMS SET FORTH HEREIN IF YOU DO NOT AGREE WITH THE TERMS AND CONDITIONS OF THIS AGREEMENT PROMPTLY CONTACT HYTROL CONVEYOR COMPANY AT 870 935 3700 OR BY MAIL AT 2020 HYTROL DRIVE JONESBORO ARKANSAS 72401 COPYING OF THIS SOFTWARE PROGRAM OR ITS DOCUMENTATION EXCEPT AS PERMITTED BY THIS LICENSE IS STRICTLY PROHIBITED CONSTITUTES COPYRIGHT INFRINGEMENT UNDER THE LAWS OF YOUR COUNTRY AND MAY SUBJECT YOU TO LIABILITY FOR DAMAGES OR CRIMINAL PENALTIES 1 Grant of License Hytrol Conveyor Company Inc Hytrol grants you a nonexclusive nontransferable license to use the enclosed program the Software and its printed manual and other accompanying material Documentation with the associated equipment owned by you or under your control according to the terms and conditions of this License Agreement This License Agreement permits a single user to activate and use one instance of this software on only one conveyor unit at one location at any one time Back Up Copy Regardless of which version of the Software you have acquired you may make only one archival back up copy of the Software Such archival
8. Short circuit on output Rectify the short circuit Defective output stage Contact SEW Service 6 1 2 Drive Fault 02 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 3 Drive Fault 03 Ground Fault Please refer to the MOVIDRIVE compact manual for details 6 1 4 Drive Fault 04 Brake Chopper Possible Cause Corrective Action Excessive regenerative power Extend deceleration ramps Brake resistor circuit interrupted Check brake resistor wiring Brake chopper defective Replace MOVIDRIVE 6 1 Chapter 6 Troubleshooting with Gap Logix 6 1 5 Drive Fault 05 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 6 Drive Fault 06 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 7 Drive Fault 07 Over Voltage Please refer to the MOVIDRIVE Compact manual for details 6 1 8 Drive Fault 08 n Monitoring Over Current Possible Cause Corrective Action Incorrect direction of rotation e Swap two of the output leads from the MOVIDRIVE to the motor If the conveyor NOTE This situation will only occur during direction is not correct this can be altered initial start up by setting the Motor Sense of Rotation to ON MOVIDRIVE parameter 350 this can also be changed on the EXOR see section 2 13 Problem with encoder connection Check encoder wiring to ensure proper connection and integrity of cables and connections Insufficient drive current the unit is unable to
9. a degree of protection against dust falling dirt and dripping non corrosive liquids This rating should be considered when determining where to mount the panels B The main control panel should normally be mounted under the discharge end of the gapper with the mounting brackets provided Take into consideration the length of the supplied encoder cable before mounting the panel elsewhere 1 2 3 SAFETY DEVICES A All safety devices including wiring of electrical safety devices shall be arranged to operate in a Fail Safe manner that is if power failure or failure of the device itself would occur a hazardous condition must not result Emergency Stops and Restarts Conveyor controls shall be so arranged that in case of emergency stop manual reset or start at the location where the emergency stop was initiated shall be required of the conveyor s and associated equipment to resume operation gt Before restarting a conveyor which has been stopped because of emergency an inspection of the conveyor shall be made and the cause of the stoppage determined The starting device shall be locked out before any attempt is made to remove the cause of stoppage unless operation is necessary to determine the cause or to safely remove the stoppage Refer to ANSI 7244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and OSHA Standard Number 2
10. copy may not be installed on another PLC unless express written consent is obtained from Hytrol The archival copy may not be used or installed as long as another copy of the Software is installed on any conveyor If the Documentation is in printed form it may not be copied If the Documentation is in electronic form you may print out one 1 copy which may not be copied Upgrades If this Software is labeled as an upgrade to software previously licensed to you you must destroy all copies of the replaced software including any copies resident on your hard disk drive Hytrol reserves the right to require you to show satisfactory proof that previous copies of the Software have been destroyed Software patches if any provided to you by Hytrol or an authorized third party in connection with the Software licensed to you hereunder shall be subject to the terms and conditions of this License Agreement unless otherwise specified at the time of delivery 2 RESTRICTIONS THIS SOFTWARE MAY NOT BE USED OR TRANSFERRED OUTSIDE OF THE WESTERN HEMISPHERE U S Canada Caribbean Islands and Latin America REGARDLESS OF WHETHER SUCH TRANSFER IS ACCOMPLISHED BY PHYSICAL OR ELECTRONIC MEANS You May Not 1 copy the Software or Documentation except as permitted by this license 2 distribute rent loan lease sell sublicense or otherwise transfer all or part of the Software Documentation or any rights granted hereunder to any other person without the
11. loss or theft of the Software Specifically Hytrol shall not be obligated to replace any lost or stolen software You are solely responsible for safeguarding the Software from loss or theft and protecting your investment through insurance or otherwise The above limitation may not apply to you because some jurisdictions do not allow the limitation or exclusion of liability for incidental or consequential damages 6 Out of Country Sales A Canadian Sales IX Software License Agreement If you purchased this product in Canada you agree to the following The parties hereto confirm that it is their wish that this Agreement as well as other documents relating hereto including Notices have been and shall be written in the English language only Les parties aux pr sentes confirment leur volont que cette Convention de m me que tous les documents y compris tout avis qui s y rattache soient r dig s en langue anglaise B Mexican Sales If you purchased this product in Mexico you agree to the following The parties hereto confirm that it is their wish that this Agreement as well as other documents relating hereto including Notices have been and shall be written in the English language only Las partes aqui involucradas confirman el deseo de que este Acuerdo al igual que otros documentos relacionados al mismo incluyendo todo tipo de Notas sea deba ser escrito nicamente en Ingl s 7 General A B You are responsibl
12. the MOVIDRIVE compact manual for details 6 1 45 Drive Fault 45 Initialization Please refer to the MOVIDRIVE compact manual for details 6 1 46 Drive Fault 46 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 47 Drive Fault 47 SBUS Timeout Please refer to the MOVIDRIVE compact manual for details 6 1 48 Drive Fault 48 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 49 Drive Fault 49 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 50 Drive Fault 50 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 51 Drive Fault 51 Unused Please refer to the MOVIDRIVE compact manual for details 6 6 Chapter 6 Troubleshooting with Gap Logix 6 1 52 Drive Fault 52 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 53 Drive Fault 53 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 54 Drive Fault 54 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 55 Drive Fault 55 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 56 Drive Fault 56 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 57 Drive Fault 57 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 58 Drive Fault 58 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 59 Drive Fault 59 Unused Please refer
13. 1 74 Drive Fault 74 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 75 Drive Fault 75 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 76 Drive Fault 76 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 77 Drive Fault 77 IPOS Control Word Please refer to the MOVIDRIVE compact manual for details 6 1 78 Drive Fault 78 IPOS SW Limit Switches Please refer to the MOVIDRIVE compact manual for details 6 1 79 Drive Fault 79 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 80 Drive Fault 80 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 81 Drive Fault 81 Start Condition Please refer to the MOVIDRIVE compact manual for details 6 1 82 Drive Fault 82 Output Open Please refer to the MOVIDRIVE compact manual for details 6 1 83 Drive Fault 83 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 84 Drive Fault 84 Motor Protection 6 9 Chapter 6 Troubleshooting with Gap Logix Please refer to the MOVIDRIVE compact manual for details 6 1 85 Drive Fault 85 Copy Please refer to the MOVIDRIVE compact manual for details 6 1 86 Drive Fault 86 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 87 Drive Fault 87 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 88 Drive Fault 88 Flying Start Please refer to th
14. 31 Drive Fault 31 TF Sensor Please refer to the MOVIDRIVE compact manual for details 6 1 32 Drive Fault 32 IPOS Index Overrun Please refer to the MOVIDRIVE compact manual for details 6 1 33 Drive Fault 33 Set Point Source Please refer to the MOVIDRIVE compact manual for details 6 1 34 Drive Fault 34 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 35 Drive Fault 35 Operating Mode Please refer to the MOVIDRIVE compact manual for details 6 1 36 Drive Fault 36 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 37 Drive Fault 37 System Watchdog Please refer to the MOVIDRIVE compact manual for details 6 1 38 Drive Fault 38 System Software Please refer to the MOVIDRIVE compact manual for details 6 1 39 Drive Fault 39 Reference Travel Please refer to the MOVIDRIVE compact manual for details 6 1 40 Drive Fault 40 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 41 Drive Fault 41 Unused Please refer to the MOVIDRIVE compact manual for details 6 5 Chapter 6 Troubleshooting with Gap Logix 6 1 42 Drive Fault 42 Lag Error Please refer to the MOVIDRIVE compact manual for details 6 1 43 Drive Fault 43 Timeout RS 485 Possible Cause Corrective Action Communication between EXOR and Check connection between EXOR and MOVIDRIVE interrupted MOVIDRIVE 6 1 44 Drive Fault 44 Unit Utilization Please refer to
15. 6 6 6 2 SYMPTOMS AND SOLUTIONS cccciscrvccessaenioravesersaeees 6 11 6 2 1 GAPS NOT BEING CORRECTED 6 11 6 2 2 GAPPER WILL NOT START 6 12 6 3 RESETTING ERRORS 6 12 Introduction Gap Logix is a standard control package designed to set a specific gap or pitch on a gapping belt unit metering belt independent from product length Gap Logix allows you to quickly and easily customize the controls to your product and be up and running in a short time after installation Gap Logix provides stand alone complete control for an individual gapper making for flexible integration into any conveyor system Normally there will be accumulation prior to the gapper and a belt unit after the gapper to maintain proper gap pitch After product has gone across the fixed speed change ratio in order to pull a gap between product Gap Logix measures the gap or pitch makes adjustments and returns to line speed as the product transfers to the downstream conveyor For safety to personnel and for proper operation of your conveyor it is recommended that you read and follow the instructions provided in this manual The illustrations screens and layout examples shown in this manual are intended solely for purpose of example All of the features and details discussed in this manual may or may not apply to your specific controls based on the configurat
16. 9 CFR 1910 147 The Control of Hazardous Energy Lockout Tagout 1 3 Chapter 1 Installation 1 3 Wiring Specifications Power required to Gap Logix s control panel is 15 amps at 460 VAC 3 phase with a range of 400 490 VAC Improper voltage wiring may damage controls 1 3 1 RECOMMENDED WIRE SIZES A Wiring from VFD to motor should be of suitable size and type to carry up to 20 amps Wire phasing is critical for correct operation Wires from U V and W from the VFD must go to U V and W on the motor along with proper grounding If phases are not correct the VFD will fault on F 08 Drive fault 08 1 3 2 COMMUNICATING WITH OTHERS A Conveyor Run Signal The gapper will normally be started by the central controls of the system so that it can easily coordinate the sequence in which all the conveyors in the system start up This Run signal is sent to Gap Logix on the input DIOO Refer to Chapter 3 Communicating with Gap Logix for the details on how to use this signal Ready Signal The OK to feed signal is sent after the gapper is running up to speed and ready to be fed product This signal is a contact closure where the system s voltage is supplied to terminal 0001 and it is sent back on terminal 0001 when the contact is closed Refer to Chapter 3 Communicating with Gap Logix for the details on how to use this signal 1 4 Device Specifications 1 4 1 DEVICE REQUIREMENTS
17. ONESBORO ARKANSAS 72401 COPYING OF THIS SOFTWARE PROGRAM OR ITS DOCUMENTATION EXCEPT AS PERMITTED BY THIS LICENSE IS STRICTLY PROHIBITED CONSTITUTES COPYRIGHT INFRINGEMENT UNDER THE LAWS OF YOUR COUNTRY AND MAY SUBJECT YOU TO LIABILITY FOR DAMAGES OR CRIMINAL PENALTIES 1 Grant of License Hytrol Conveyor Company Inc Hytrol grants you a nonexclusive nontransferable license to use the enclosed program the Software and its printed manual and other accompanying material Documentation with the associated equipment owned by you or under your control according to the terms and conditions of this License Agreement This License Agreement permits a single user to activate and use one instance of this software on only one conveyor unit at one location at any one time Back Up Copy Regardless of which version of the Software you have acquired you may make only one archival back up copy of the Software Such archival copy may not be installed on another HMI unless express written consent is obtained from Hytrol The archival copy may not be used or installed as long as another copy of the Software is installed on any conveyor If the Documentation is in printed form it may not be copied If the Documentation is in electronic form you may print out one 1 copy which may not be copied Upgrades If this Software is labeled as an upgrade to software previously licensed to you you must destroy all copies of the replaced software inc
18. PARTICULAR PURPOSE HYTROL DOES NOT WARRANT THAT THE OPERATION OF THE SOFTWARE WILL BE UNINTERRUPTED OR ERROR FREE The above exclusions may not apply to you as some jurisdictions do not allow the exclusion of implied warranties In addition to the above warranty rights you may also have other rights which vary from jurisdiction to jurisdiction Hytrol s entire liability and your exclusive remedy under this warranty will be at Hytrol s option to attempt to correct or work around errors or to replace the defective media or documentation This remedy is subject to you contacting Hytrol within ninety 90 days from the date of delivery of the Software to you Following expiration of this ninety 90 day period Hytrol will replace any defective or damaged device in return for payment of the cost of a replacement device plus a fee for handling and shipment 5 LIMITATION OF LIABILITY IN NO EVENT WILL HYTROL BE LIABLE FOR ANY LOSS OR DAMAGES OF ANY KIND INCLUDING LOSS OF DATA LOST PROFITS COST OF COVER OR OTHER SPECIAL INCIDENTAL CONSEQUENTIAL OR INDIRECT DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE THE SOFTWARE OR DOCUMENTATION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY THIS LIMITATION WILL APPLY EVEN IF HYTROL OR ANY HYTROL RESELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH LOSS OR DAMAGE YOU ACKNOWLEDGE THAT THE LICENSE FEE REFLECTS THIS ALLOCATION OF RISK Hytrol shall have no responsibility or liability whatsoever arising from
19. POWER before removing guard COPYRIGHT Reproduction of the contents of this copyrighted publication and associated software in whole or in part without written permission of Hytrol Conveyor Company Inc is prohibited Table of Contents INTRODUCTION consent dal nine s ele usa tintin I LUUL Tere e GAPLOGIX APPLICATION CHART GAPLOGIX SUPPORTI SERVICES pains secs sense HMI SOFTWARE LICENSE AGREEMENT V e VED SOFTWARE LICENSE AGREEMENT CHAPTER l INSTALLATION 1 1 PR Re re 1 1 1 2 MOUNTING THE HARDWARE 1 1 1 2 1 CONTROL DEVICE CONSIDERATIONS 1 1 1 2 2 MOUNTING THE PANELS 1 3 t23 PR DEVICE 1 3 1 3 WIRING SPECIFICATIONS 1 4 1 3 1 RECOMMENDED WIRE SIZES ooe 1 4 1 3 2 COMMUNICATING WITH OTHERS 1 4 14 DEYVYICE SPRUE ATIONS 1 4 14 1 DEVICE REQUIREMENTS s 1 4 1 4 2 DEVICE MOUNTING LOCATIONS 1 5 CHAPTER 2 CONFIGURING GAP LOGIX FOR PRODUCT 2 1 21 ACCESS PUA TION 2 1 2 2 EXPLANATION OF SCREENS 2 1 23 SLITTING GAP f PIH tasses eds cet diner 2 2 2 4 GAP PITCH OPERATING MODE SELECTION 2 2 23 ADJUSTMENT TIME nets eiai 2 3 2 6 MINIMUM ACCEL
20. TIME 2 3 2 7 MAXIMUM OVERSPEED PERCENTAGE 2 4 2 8 SETTING SPEED OUTFEED CONVEYOR 2 4 2 9 IS WIDTH MEASURING DEVICE USED 2 4 2 10 DISTANCE BETWEEN WIDTH MEASURING DEVICES 2 5 2 141 SELECT SORTER 2 5 2 12 GAP CORRECTION FACTOR 2 5 2 13 DIRECTION OF ROTATION 2 6 2 14 DISTANCE BETWEEN PHOTO EYES osan 2 6 CHAPTER 3 COMMUNICATING WITH GAP LOGIX 3 1 3 1 INTERLOCK SIGNALS WITH OTHERS 3 1 Table of Contents CHAPTER 4 OPERATING YOUR 4 1 CHAPTER 5 USING MOVIDRIVE S 5 1 5 1 BASIC FUNCTIONS OF MOVIDRIVE S KEYPAD 5 1 5 2 CHANGING THE LANGUAGE 5 2 5 3 ACCESSING FULL PARAMETER SEFT eeens 5 3 5 4 SAVING PROGRAM FROM VFD TO KEYPAD 5 4 5 5 LOADING PROGRAM FROM KEYPAD TO VFD 5 5 CHAPTER 6 TROUBLESHOOTING GAP 6 1 ERROR MESSAGES SERRE 6 1 6 1 1 DRIVE FAULT OVERCURRENT asie 6 1 6 1 4 DRIVE FAULT 04 BRAKE 6 1 6 1 8 DRIVE FAULT 08 n MONITORING OVERCURNT 6 2 6 1 11 DRIVE FAULT 11 OVER TEMPERATURE 6 3 6 1 14 DRIVE FAULT 14 ENCODER SIGNAL 6 3 6 1 43 DRIVE FAULT 43 TIMEOUT RS 485
21. ace conveyor speed box surface and others This chart may be used as a guideline for determining initial gap required for GapLogix to perform correctly at the various speeds Performance cannot be guaranteed considering the wide range of variables that can affect it This data was compiled setting a 48 gap to ensure each box would have to come to a stop Certain conditions will exist where the combination of all variables along with specific gaps may cause a rhythmic rocking of product as it ramps down and back up that wouldn t have occurred if it had came to a complete stop For these conditions the settings will have to be modified until the product is stable Actual worse case product should be tested prior to system design approval Care should be taken to ensure that boxes can transition across fixed SGR used to create initial gap without tumbling Minimum Gap Required for GapLogix Length vs Height Box Ratio 12 2 25 x Discharge cube 9 6 Igth by x ht Boxes 4 inches length by x ht Igth ht ratio Belt Speed 1to1 4101 201 1to1 3to1 2to1 1to1 1to2 too 2 2 2 2 2 2 4 6 150 200 4 4 4 6 4 4 6 2 20 6 6 6 10 6 6 10 24 300 8 8 8 12 8 8 12 350 12 10 10 10 10 400 18 12 12 12 12 450 24 14 18 18 48 500 26 18 18 18 24
22. ance is set in first parameters gap pitch 0 3 on screens 2 through 5 2 5 Adjustment Time Access Password f _Adiuystment Tine Fanget 1 9 999 Sec gt 8 358 Seconds On screen 7 the Adjustment Time is in seconds This parameter along with others is used to customize the speed and slope of the adjustment to the specific product The adjustment time is the amount of time for the correction to take place At higher speeds this value will have to be lower so the product will be back to line speed before it leaves the gapper belt At lower speeds you may be able to adjust this value higher If the gap is inconsistent or is too small try lowering the adjustment time At 250 FPM it is usually around 0 250 seconds 2 6 Minimum Accel Decel Time Access Password 8 1 Time Fanget 1 9 999 Sec 2 F 268 Seconds On screen 8 is the Minimum Accel Decel Time in seconds This parameter adjusts the rate slope at which the belt speed ramps up and down This can be a lower value for low profile heavy stable boxes that can withstand the rapid speed changes without rocking For top heavy or tall boxes you may need to set this at a higher value Chapter 2 Configuring Gap Logix for product 2 7 Maximum Overspeed Percentage Access Password Maximum ouersreed 9 Fercentage Range cie 15043 150 On screen 9 is the Maximum overspeed percentage This is a percentage of th
23. any dispute G arising hereunder shall be heard and litigated exclusively in the Federal and State courts located in Jonesboro Craighead County Arkansas Each party hereby consents to the jurisdiction of said courts If you have any questions please send written inquires to Hytrol Conveyor Company Inc Technology Center 2020 Hytrol Drive Jonesboro Arkansas 72401 Chapter 1 Installation 1 1 1 2 1 Installation Inspection and inventory of components should be conducted upon receiving packages Check the number of items received against the parts checklist below Examine condition of equipment to determine if any damage has occurred during shipment Electrical Code All motor controls and wiring shall conform to the National Electrical Code Article 670 or other applicable articles as published by the National Fire Protection Association and as approved by the American Standards Institute Inc Parts Checklist 1 each Main Control Panel 1 each Panel Mounting Bracket 2each Photo Eye Kit 1 each Encoder Cable Mounting The Hardware 1 2 1 CONTROL DEVICE MOUNTING CONSIDERATIONS A Control stations should be so arranged and located that the operation of the equipment is visible from them and shall be clearly marked or labeled to indicate the function controlled A conveyor shall not be started until employees in the area are alerted by a signal or by a designated person that the conveyor is about t
24. e MOVIDRIVE compact manual for details 6 1 89 Drive Fault 89 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 90 Drive Fault 90 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 91 Drive Fault 91 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 92 Drive Fault 92 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 93 Drive Fault 93 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 94 Drive Fault 94 Check Sum EEPROM Please refer to the MOVIDRIVE compact manual for details Chapter 6 Troubleshooting with Gap Logix 6 1 95 Drive Fault 95 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 96 Drive Fault 96 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 97 Drive Fault 97 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 98 Drive Fault 98 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 99 Drive Fault 99 Unused Please refer to the MOVIDRIVE compact manual for details 6 2 Symptoms and Solutions 6 2 1 Gaps are not being corrected e Check to make sure that both photo eyes are aligned with their reflectors and are working properly e Check the distance entered on screen 16 as explained in section 2 14 to ensure that the entered value is exactly equal to the distance between the centers of the photo eyes Cha
25. e Reduce load maintain the speed setpoint e Increase Speed Monitoring Delay Time MOVIDRIVE parameter 501 e Increase Current Limit MOVIDRIVE parameter 303 up to the maximum of 150 e Insure that the motor is receiving voltage from the MOVIDRIVE i e no intervening disconnect is off motor terminals are properly connected 6 1 9 Drive Fault 09 Commissioning Please refer to the MOVIDRIVE compact manual for details 6 1 10 Drive Fault 10 IPOS ILLOP Please refer to the MOVIDRIVE compact manual for details 6 2 Chapter 6 Troubleshooting with Gap Logix 6 1 11 Drive Fault 11 Over Temperature Possible Cause Corrective Action Thermal overload of MOVIDRIVE Insure there is adequate cooling in the enclosure 6 1 12 Drive Fault 12 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 13 Drive Fault 13 Control Signal Please refer to the MOVIDRIVE compact manual for details 6 1 14 Drive Fault 14 Encoder Signal Possible Cause Corrective Action Encoder cable or shield not connected Check encoder cable and shield for correct correctly connection Short circuit or open circuit in encoder cable Check encoder cable Defective encoder Replace encoder 6 1 15 Drive Fault 15 Internal 24 VDC Please refer to the MOVIDRIVE compact manual for details 6 1 16 Drive Fault 16 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 17 Drive Fault 17 System Fault Please r
26. e for configuration management and operation of the Software This license shall terminate without further notice or action by Hytrol if you the licensee shall become bankrupt make an arrangement with your creditors or go into liquidation This Agreement shall not be governed by the UN Convention on Contracts for the Sale of Goods This Agreement is the entire agreement between us and supersedes any other communications or advertising with respect to the Software and Documentation If you have any questions please contact your Authorized Hytrol Distributor If any provision of these license conditions is found to be invalid or otherwise unenforceable the further conditions of this license will remain fully effective and the parties will be bound by obligations which approximate as closely as possible the effect of the provision found invalid or unenforceable without being themselves invalid or unenforceable If any provision of this Agreement shall be held to be invalid or unenforceable for any reason by a court of competent jurisdiction the remaining provisions shall continue to be valid and enforceable If said court finds that any provision of this Agreement is invalid or unenforceable but that by limiting such provision it would become valid and enforceable then such provision shall be deemed to be written construed and enforced as so limited F The laws of the State of Arkansas shall govern this agreement Each party agrees that
27. e line speed of the conveyor immediately downstream of the gapper It is used in conjunction with the Minimum Accel Decel Time to control the maximum speed the gapper will reach while making a correction These two variables allow the controls to take into effect the physics of the product while making corrections 2 8 Speed of Outfeed Conveyor Access Password Sreed of outteed 1H Conve or Rangde i 69 gt frm On screen 10 is the Speed of outfeed conveyor in feet per minute This value should be the hand tached speed of the conveyor belt immediately downstream of the gapper This is the speed that Gap Logix will try to match when the product is being transferred from the gapper to the next belt NOTE It is important that the gapper belt exactly matches the down stream conveyor s speed to prevent errors the gap caused by the speed difference 2 9 Is width measuring device used Access Password Is width 11 measuring devices being used Ho On screen 11 is the option to Include box width measuring devices to set gap based on box width If this option is not applicable set this value to No If the 2 4 Chapter 2 Configuring Gap Logix for product system was designed and provided with this option select Yes There is additional devices and cost associated with this type of gapping 2 10 Distance between width devices Access Password Sran distance 12 bet
28. edia or documentation This remedy is subject to you contacting Hytrol within ninety 90 days from the date of delivery of the Software to you Following expiration of this ninety 90 day period Hytrol will replace any defective or damaged device in return for payment of the cost of a replacement device plus a fee for handling and shipment 5 LIMITATION OF LIABILITY IN NO EVENT WILL HYTROL BE LIABLE FOR ANY LOSS OR DAMAGES OF ANY KIND INCLUDING LOSS OF DATA LOST PROFITS COST OF COVER OR OTHER SPECIAL INCIDENTAL CONSEQUENTIAL OR INDIRECT DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE THE SOFTWARE OR DOCUMENTATION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY THIS LIMITATION WILL APPLY EVEN IF HYTROL OR ANY HYTROL RESELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH LOSS OR DAMAGE YOU ACKNOWLEDGE THAT THE LICENSE FEE REFLECTS THIS ALLOCATION OF RISK Hytrol shall have no responsibility or liability whatsoever arising from loss or theft of the Software Specifically Hytrol shall not be obligated to replace any lost or stolen software You are solely responsible for safeguarding the Software from loss or theft and protecting your investment through insurance or otherwise The above limitation may not apply to you because some jurisdictions do not allow the limitation or exclusion of liability for incidental or consequential damages 6 Out of Country Sales VI HMI Software License Agreement A Canadian Sales If you purchased this
29. eens are protected by a password The password relocks 10 minutes after the correct password was entered If you are unable to change screens or change any values on a screen access has expired and you must re enter the password To enter the password press the F1 key to bring up the password entry screen After you have the password entry screen up with the blinking cursor you can enter the password Press the left pointing arrow key to bring up the first digit of the password press the up pointing arrow key to increment the first digit to the first value of the code press the left arrow key again to get to the second digit press the up arrow key to increment the second digit to the second value in the code and repeat the left and up arrow keys for digits three and four After you have set the four digits to the access code and they appear as four flashing blocks press the blue enter button The password will time out after 10 minutes and will need to be re entered 2 2 Explanation of Screens After access is allowed you will be able to navigate through the configuration parameters by pressing the right and left arrow keys The up and down arrow keys will be used to adjust the values It is not necessary to press the enter button The changes take affect dynamically as you are changing them Chapter 2 Configuring Gap Logix for product _HYTROL CONVEYOR CO GAP LOGI 2882 2 3 Settings Gap Pitch Distance Access Password
30. efer to the MOVIDRIVE compact manual for details 6 1 18 Drive Fault 18 System Fault Please refer to the MOVIDRIVE compact manual for details 6 1 19 Drive Fault 19 System Fault Please refer to the MOVIDRIVE compact manual for details 6 1 20 Drive Fault 20 System Fault 6 3 Chapter 6 Troubleshooting with Gap Logix Please refer to the MOVIDRIVE compact manual for details 6 1 21 Drive Fault 21 System Fault Please refer to the MOVIDRIVE compact manual for details 6 1 22 Drive Fault 22 System Fault Please refer to the MOVIDRIVE compact manual for details 6 1 23 Drive Fault 23 System Fault Please refer to the MOVIDRIVE compact manual for details 6 1 24 Drive Fault 24 System Fault Please refer to the MOVIDRIVE compact manual for details 6 1 25 Drive Fault 25 EEPROM Please refer to the MOVIDRIVE compact manual for details 6 1 26 Drive Fault 26 Ext Terminal Please refer to the MOVIDRIVE compact manual for details 6 1 27 Drive Fault 27 Limit Switches Missing Please refer to the MOVIDRIVE compact manual for details 6 1 28 Drive Fault 28 Fieldbus Timeout Please refer to the MOVIDRIVE compact manual for details 6 1 29 Drive Fault 29 Limit Switch Reached Please refer to the MOVIDRIVE compact manual for details 6 1 30 Drive Fault 30 Time Out Please refer to the MOVIDRIVE compact manual for details 6 4 Chapter 6 Troubleshooting with Gap Logix 6 1
31. ing an error with the DBG keypad You must remove the DGB keypad and replace it with the communication module before the HMI display will be functional The gapper will still function while the display is unplugged The HMI display is only necessary to make parameter changes Gap Logix Notes Gap Logix
32. ion and custom requirements specified by the customer for this application which may deviate from the standard package Features of Gap Logix View the Table of Contents to find the appropriate section for more detailed information on each subject listed below Simple On Site Calibration Gap Logix provides the ability to quickly and easily customize the controls to a specific gapper and be up and running Gap Logix comes with default settings but they may be customized to properly control the range of product Access Protection Access to all screens is protected by a password Only the system administrator or other authorized personnel may access the screens to make changes Communication Interlocks Gap Logix accepts a dry contact Run signal to start the gapper and it provides a dry contact Ready OK to feed signal to start the flow of product onto the gapper Gap Logix will drop out the OK to feed signal anytime the gapper stops or is slowing down often enough where product may start pushing onto the gapper Outfeed Speed The speed of the outfeed conveyor the conveyor immediately after the gapper can be set so Gap Logix can match this speed as it transfers product off of the gapper GapLogix Application Chart This Gap Application Chart was compiled using all empty boxes Variables that will affect box performance include Length Height ratio footprint size of box weight weight distribution non convex surf
33. luding any copies resident on your hard disk drive Hytrol reserves the right to require you to show satisfactory proof that previous copies of the Software have been destroyed Software patches if any provided to you by Hytrol or an authorized third party in connection with the Software licensed to you hereunder shall be subject to the terms and conditions of this License Agreement unless otherwise specified at the time of delivery 2 RESTRICTIONS THIS SOFTWARE MAY NOT BE USED OR TRANSFERRED OUTSIDE OF THE WESTERN HEMISPHERE U S Canada Caribbean Islands and Latin America REGARDLESS OF WHETHER SUCH TRANSFER IS ACCOMPLISHED BY PHYSICAL OR ELECTRONIC MEANS You May Not 1 copy the Software or Documentation except as permitted by this license 2 distribute rent loan lease sell sublicense or otherwise transfer all or part of the Software Documentation or any rights granted hereunder to any other person without the prior written consent of Hytrol V HMI Software License Agreement remove alter obscure proprietary notices labels marks from the Software or Documentation 4 modify translate adapt arrange or create derivative works based on the Software or Documentation for any purpose 5 transmit the Software or Documentation over a network by telephone or electronically using any means 6 reverse engineer decompile or disassemble the Software or Documentation 3 Copyright Title and copyrights
34. o start When a conveyor would cause injury when started and is automatically controlled or must be controlled from a remote location an audible device shall be provided which can be clearly heard at all points along the conveyor where personnel may be present The warning device shall be actuated by the controller device starting the conveyor and shall continue for a required period of time before the conveyor starts A flashing light or similar visual warning may be used in conjunction with or in place of the audible device if more effective in particular circumstances Where system function would be seriously hindered 1 1 C D Chapter 1 Installation adversely affected by the required time delay or where the intent of the warning may be misinterpreted a work area with many different conveyors and allied devices clear concise and legible warning shall be provided The warning shall indicate that conveyors and allied equipment may be started at any time that danger exists and that personnel must keep clear The warnings shall be provided along the conveyor at areas not guarded by position or location If the supplied warning device is not loud enough to easily be heard the full length of the conveyor because of length and or noise then either a louder device or an additional device should be installed to properly warn personnel Remotely and automatically controlled conveyors and conveyors where operator station
35. p arrow key the display COPY gt MDX will change from NO to YES WAIT COPYING Display while data is copying DATA 806 _ NO When copying is complete display COPY DBG gt MDX will return to NO CONTR INHIBT Press the Q key to return to the CURR 0A main display The parameter file and any inverter program saved on the DBG Keypad are now loaded on the inverter 5 5 Chapter 6 Troubleshooting with Gap Logix 6 1 6 Troubleshooting Gap Logix Gap Logix will immediately display an error message whenever one of the conditions below occurs The gapper will immediately shut down when one of these conditions occur Ensure that the cause of the error condition has been remedied and all personnel are clear before attempting to restart the sorter After repairing the condition that caused the error go through section 6 3 of this chapter or the steps explained in chapter 5 for resetting errors Warning the gapper is started by the main control system it may start at any time Disconnect and lock out power before performing any maintenance on the gapper to ensure the unit will not start unexpectedly Error Messages Error messages most likely to occur are listed below with a Possible Cause and a Corrective Action for all other error messages please refer to the MOVIDRIVE compact manual for details 6 1 1 Drive Fault 01 Overcurrent Possible Cause Corrective Action
36. play come up in a language other in English do the following this example is in German with the default SHORT MENU on Press Key Display Description Comments STROM REGLERSPERRE OA Press the Q key to return to the main display 840 NEIN MANUELLER RESTE Press the down arrow key 4 Q BETRIEB1 S307 KE INEREAKT Press the down arrow key TF MELDUNG 820 EIN Press the down arrow key bUEEaEaEaEO 803 AUS Press the down arrow key PARAMETWESPERRE 802 NEIN Press the down arrow key WERSEINSELLUNG 801 DEUTSCH Press the down arrow key SPRACHE 801 DEUTSCH Press the right arrow key This will SPRACHE put you in EDIT mode 801 ENGLISH Press the up arrow key the display LANQUAGE will change to ENGLISH CONTR INHIBT Press the Q key to return to the CURR OA main display 5 2 Chapter 5 Using the MOVIDRIVE Keypad 5 3 Accessing full parameter set To access the full parameter set of the drive the SHORT MENU must be set to OFF Press Key Display Description Comments FACTORY SETTING CONTR INHIBT Press the Q key to return to the CURR OA main display 840 OFF Press the down arrow key MANUAL RESET 835 NO RESPONSE Press the down arrow key RESP TF SIGNAL 820 ON Press the down arrow key 4
37. please contact your Authorized Hytrol Distributor If any provision of these license conditions is found to be invalid or otherwise unenforceable the further conditions of this license will remain fully effective and the parties will be bound by obligations which approximate as closely as possible the effect of the provision found invalid or unenforceable without being themselves invalid or unenforceable If any provision of this Agreement shall be held to be invalid or unenforceable for any reason by a court of competent jurisdiction the remaining provisions shall continue to be valid and enforceable If said court finds that any provision of this Agreement is invalid or unenforceable but that by limiting such provision it would become valid and enforceable then such provision shall be deemed to be written construed and enforced as so limited The laws of the State of Arkansas shall govern this agreement Each party agrees that any dispute arising hereunder shall be heard and litigated exclusively in the Federal and State courts located in Jonesboro Craighead County Arkansas Each party hereby consents to the jurisdiction of said courts If you have any questions please send written inquires to Hytrol Conveyor Company Inc Technology Center 2020 Hytrol Drive Jonesboro Arkansas 72401 VII Software License Agreement HYTROL S VFD SOFTWARE LICENSE AGREEMENT U S Canada Mexico IMPORTANT PLEASE READ THIS FIRST THIS IS
38. prior written consent of Hytrol 3 remove alter or obscure any proprietary notices labels or marks from the Software or Documentation VFD Software License Agreement 7 modify translate adapt arrange or create derivative works based on the Software or Documentation for any purpose 8 transmit the Software or Documentation over a network by telephone or electronically using any means 9 reverse engineer decompile or disassemble the Software or Documentation 3 Copyright Title and copyrights to the Software Documentation and accompanying materials and any copies made by you remain with Hytrol Unauthorized copying of the Software or Documentation or failure to comply with the above restrictions will result in automatic termination of this license and may subject you to liability for damages or criminal penalties 4 Limited Warranties Hytrol warrants that for a 90 day period beginning on the date of delivery of the Software to you the Software will provide the facilities and functions generally described in the Documentation and that the media on which the Software is furnished and the Documentation accompanying the Software will be free from defects in materials and workmanship under normal use EXCEPT FOR THE ABOVE EXPRESS LIMITED WARRANTIES HYTROL MAKES NO WARRANTIES EXPRESS IMPLIED OR STATUTORY HYTROL SPECIFICALLY DISCLAIMS ANY OTHER WARRANTY INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
39. product in Canada you agree to the following The parties hereto confirm that it is their wish that this Agreement as well as other documents relating hereto including Notices have been and shall be written in the English language only Les parties aux pr sentes confirment leur volont que cette Convention de m me que tous les documents y compris tout avis qui s y rattache soient r dig s en langue anglaise B Mexican Sales If you purchased this product in Mexico you agree to the following The parties hereto confirm that it is their wish that this Agreement as well as other documents relating hereto including Notices have been and shall be written in the English language only Las partes aqui involucradas confirman el deseo de que este Acuerdo al igual que otros documentos relacionados al mismo incluyendo todo tipo de Notas sea y deba ser escrito nicamente en Ingl s 7 General A B F G You are responsible for configuration management and operation of the Software This license shall terminate without further notice or action by Hytrol if you the licensee shall become bankrupt make an arrangement with your creditors or go into liquidation This Agreement shall not be governed by the UN Convention on Contracts for the Sale of Goods This Agreement is the entire agreement between us and supersedes any other communications or advertising with respect to the Software and Documentation If you have any questions
40. pter 6 Troubleshooting with Gap Logix e Check that the photo eyes are properly wired 6 2 2 Gapper will not start e Check to ensure the Run signal from the system is present on input DIOO e Check to ensure that the VFD is not faulted The indicator on the front of the VFD should not be red If there is a fault it should be displayed on the main screen on the display also e Check to ensure the proper voltage is present on all three legs of the supply power 6 3 Resetting Errors If an error occurs on the Gapper s VFD the status light on the VFD will be red instead of green or amber It this occurs the VFD has faulted Note the error displayed and try cycling power to reset the error If the error is still present after powering up the cause of the error must be corrected before it can be cleared Look up the error code in the instruction manual to determine the cause of the error Correct the cause of the error You may directly view the fault code on the VFD using these steps Unplug the communication module on the front of the VFD and put in the DBG keypad provided Write down the error code displayed on the DBG keypad for future reference Press the E push button will take you to the Manual Reset parameter 840 Press the up arrow key to reset the error If this clears the error you can attempt to restart the gapper to checks its operation Refer to chapter 5 for a more detailed step by step procedure for resett
41. s are not manned or are beyond voice and visual contact from drive areas loading areas transfer points and other potentially hazardous locations on the conveyor path not guarded by location position or guards shall be furnished with emergency stop buttons pull cords limit switches or similar emergency stop devices Connection points are provided in the control panel to put these customer supplied devices in series with the E Stop safety circuit See the schematics provided for the proper connection points All such emergency stop devices shall be easily identifiable in the immediate vicinity of such locations unless guarded by location position or guards Where the design function and operation of such conveyor clearly is not hazardous to personnel an emergency stop device is not required The emergency stop device shall act directly on the control of the conveyor concerned and shall not depend on the stopping of any other equipment The emergency stop devices shall be installed so that they cannot be overridden from other locations Inactive and unused actuators controllers and wiring should be removed from control stations and panel boards together with obsolete diagrams indicators control labels and other material that serve to confuse the operator 1 2 Chapter 1 Installation 1 2 2 MOUNTING THE PANELS A The control panels have a NEMA 12 rating which is a rating for use in indoor environments that require
42. s copying DATA 807 NO When copying is complete display COPY gt will return to CONTR INHIBT CURR 0A Press the Q key to return to the main display display example if the drive is not running SPEED CURR 1 68 500 rpm A Press the Q key to return to the main display display example if the drive is running The parameter file and any inverter program are now saved on the DBG Keypad Chapter 5 Using the MOVIDRIVE Keypad 5 5 Loading program parameters from Keypad to VFD Following is the procedure to copy the program from the DBG Keypad to the inverter NOTE input DI00 terminal X13 1 on the MOVIDRIVE or terminal X10 9 on the MOVIDRIVE compact must be low 24VDC must be removed while copying Key Display Description CONTR INHIBT Returns to main display drive not CURR OA running W 9 IPOS Press the down arrow key PARAMETERS W 8 UNIT Press the down arrow key FUNCTIONS 80 Press the right arrow key By 800 OFF Press the right arrow key SHORT MENU W 807 NO Press the down arrow key COPY MDX gt DBG W 806 NO Press the down arrow key COPY DBG gt MDX 806 Press the right arrow key This will COPY gt MDX put you in EDIT mode 806 YES Press the u
43. system to coordinate the gapper with the other associated conveyors The wiring connections for these signals are explained in Chapter 1 Installation e Conveyor Run Signal The Conveyor Run Signal can be sent to Gap Logix through a dry contact closure This allows the system to start and stop the gapper When the signal is dropped the gapper will stop This Run signal is sent to Gap Logix the input D100 Once the gapper is started the central control system should wait until it receives the Ready OK to Feed signal before starting the upstream conveyors e Conveyor Ready Signal The Conveyor Ready Signal will be sent to the system after the gapper is running and up to speed This signal is a contact closure where the system s voltage is supplied to terminal 0001 and it is sent back on terminal DO01 NO when the contact is closed 3 1 Chapter 4 Operating Your Gapper 4 Operating Your Gapper Once the gapper has been initially calibrated to optimize the performance based on the product in this application there should be no need to make further changes in the future The gapper will be started and stopped remotely by the main system and Gap Logix will automatically make corrections based on the values of the parameters set during initial calibration Normally a system will set a specific gap 100 of the time Occasionally variables such as running different size products at different times of da
44. t for this product extends from the date of shipment to one year from this date Support is available Monday through Friday during normal business hours from 8 a m to 5 p m central time Please include serial number from label on the inside of panel door in all correspondence Technical Support Number 870 935 9444 Please have serial number from label on the inside of panel door ready before calling Technical Support Fax 870 935 9460 Please include serial number from label on the inside of panel door in all correspondence Correspondence Address Attn Technology Center Gap Logix Support Hytrol Conveyor Company Inc 2020 Hytrol Drive Jonesboro Arkansas 72401 Please include serial number from label on the inside of panel door in all correspondence IV HMI Software License Agreement HYTROL S HMI SOFTWARE LICENSE AGREEMENT U S Canada Mexico IMPORTANT PLEASE READ THIS FIRST THIS IS A LICENSE AGREEMENT Hytrol is willing to license the accompanying HMI software to you only upon the condition that you accept all of the terms contained in this license agreement and any supplementary or unique license terms included herewith Agreement YOUR USE OF THE SOFTWARE ALSO INDICATES YOUR ASSENT TO BE BOUND BY THE LICENSE TERMS SET FORTH HEREIN IF YOU DO NOT AGREE WITH THE TERMS AND CONDITIONS OF THIS AGREEMENT PROMPTLY CONTACT HYTROL CONVEYOR COMPANY AT 870 935 3700 OR BY MAIL AT 2020 HYTROL DRIVE J
45. to the MOVIDRIVE compact manual for details 6 1 60 Drive Fault 60 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 61 Drive Fault 61 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 62 Drive Fault 62 Unused Please refer to the MOVIDRIVE compact manual for details 6 7 Chapter 6 Troubleshooting with Gap Logix 6 1 63 Drive Fault 63 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 64 Drive Fault 64 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 65 Drive Fault 65 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 66 Drive Fault 66 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 67 Drive Fault 67 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 68 Drive Fault 68 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 69 Drive Fault 69 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 70 Drive Fault 70 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 71 Drive Fault 71 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 72 Drive Fault 72 Unused Please refer to the MOVIDRIVE compact manual for details 6 1 73 Drive Fault 73 Unused 6 8 Chapter 6 Troubleshooting with Gap Logix Please refer to the MOVIDRIVE compact manual for details 6
46. to the Software Documentation and accompanying materials and any copies made by you remain with Hytrol Unauthorized copying of the Software or Documentation or failure to comply with the above restrictions will result in automatic termination of this license and may subject you to liability for damages or criminal penalties 4 Limited Warranties Hytrol warrants that for a 90 day period beginning on the date of delivery of the Software to you the Software will provide the facilities and functions generally described in the Documentation and that the media on which the Software is furnished and the Documentation accompanying the Software will be free from defects in materials and workmanship under normal use EXCEPT FOR THE ABOVE EXPRESS LIMITED WARRANTIES HYTROL MAKES NO WARRANTIES EXPRESS IMPLIED OR STATUTORY HYTROL SPECIFICALLY DISCLAIMS ANY OTHER WARRANTY INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE HYTROL DOES NOT WARRANT THAT THE OPERATION OF THE SOFTWARE WILL BE UNINTERRUPTED OR ERROR FREE The above exclusions may not apply to you as some jurisdictions do not allow the exclusion of implied warranties In addition to the above warranty rights you may also have other rights which vary from jurisdiction to jurisdiction Hytrol s entire liability and your exclusive remedy under this warranty will be at Hytrol s option to attempt to correct or work around errors or to replace the defective m
47. ween width peasurina devices On screen 12 is the parameter to set the distance between the width measuring devices if used If not applicable just skip this parameter 2 11 Select ProSort Model Access Password Select 13 _Prosort Model HONEC if not ProSsSorts T PROSORT 251 On screen 13 is a selection for ProSort Model If gapper is going to be feeding the induction belt of a ProSort model 100 or 200 series sliding shoe sorter make the selection for the proper model If this gapper will not be feeding a ProSort 100 or 200 series shoe sorter select NONE as the value for this parameter 2 12 Gap Correction Factor Access Password 14 Correction Factor Range 33 99 2 t L Cte 4 6 On screen 14 is a Gap Correction Factor in inches This parameter can be used to correct any differences in the Desired Gap parameters on screens 2 5 and the actual gap being seen between boxes This value can be either positive or negative For example if the Desired Gap is set for 12 inches but 2 5 Chapter 2 Configuring Gap Logix for product the actual gap seen is 11 75 the Gap Correction Factor could be set to 0 25 to compensate for the difference 2 13 Direction of Rotation Access Password Select rotation 15 for Frorer direction of belt travel T On screen 15 is the Direction of Rotation parameter This allows the selection of forward or
48. y allowing for a different number of print and apply applicators to be in production at any one time etc could dictate being able to dynamically change the gap There can be a maximum of four preset gap settings and can be selected by a combination of input signals See chapter 2 in section 2 3 for details on configuring these parameters 4 1 Chapter 5 Using the MOVIDRIVE Keypad s Using the MOVIDRIVE Keypad The Movidrive keypad can be used for multiple functions You can use it for troubleshooting the VFD saving and loading the program and parameters This section will explain how to use the keypad to perform these functions 5 1 Basic functions of the keys This document is a step by step example for saving and loading parameter files and programs with the DBG Keypad for the MOVIDRIVE and MOVIDRIVE compact DBG Keypad for MOVIDRIVE and MOVIDRIVE compact General function of the keys Next menu command or increase value in edit mode Previous menu command or decrease value in edit mode One menu level down or activate edit mode for the menu command One menu level up or deactivate edit mode for the menu command Cancel and return to main display Pressing this key in the event of a fault gives direct access to Parameter 840 Manual Reset 9OAUGDB 5 1 Chapter 5 Using the MOVIDRIVE Keypad 5 2 Changing the lanquage Should the keypad dis
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