Durability Test 1.0 User`s Manual
Contents
1. 9 46 1 Wiring Setup Diagram sso eite com e ee d pe RT GU e Ce C vacates 9 41 PROFILE DEFINTHON 1 n Sean t c EE tee teet c 10 48 10 RUN SUES arses toam a o b RE 10 5 TEST RUN ecetees 11 2 1 CURRENT VS TIME ee ee cor entree ep ve onec ete cen cuve ee a ede dy Rep 11 52 PROFILE CYCLE Cette Yi eter 11 33 CURRENT 11 Table of Contents Magtrol Durability Test 1 0 Software 6 TEST RESULTS 12 6 TESTRESULL 4oa ones ne ti toc rele e e Herbie Sasa eH D GHI Oe again et enr ta repe tuac as 12 62 RUN ANOTHER TEST anta eO TERR OC HU e pde t 12 63 EXITPROGRAM B 12 SERVICE INFORMATION ie Ateneo 13 RETURNING MAGTROL EQUIPMENT FOR REPAIR AND OR CALIBRATION 13 Returning Equipment to Magtrol Inc United States sese enne 13 Returning Equipment to SA Switzerland 13 TABLE OF FIGURES 1 INTRODUCTION Figure 1 1 Durability Test 1 0 System Configuration eese eene ener nnne 1 2 INSTALLATION CONFIGURATION Figure 2 1 USB 6008 Wi2. 1 2 INSTALLATION CONFIGURATION un una atn X Rau rana NA E c Ex IM MP ERR SEEK 2 2 1 INSTALLATION CONFIGURATION PROCEDURE oret teret enu hotter tte eene up saec 2 22 SOETWAREAND DREVER INSTAT LEATION 25 ete casas aut ete ect Pre UR EIE ea 2 2 3 NATIONAL INSTRUMENTS USB 6008 MULTIFUNCTION DAQ INSTALLATION 3 2 3 1 NEDAQmx Device Setup indere 4 3 SOFTWARE INTERFACE non occur nca un nn tnn nac tuya n tne ck a Kann Dc usu EE SEE Ru un RE REEXENRR S MDKXEMER CE IMPR 6 341 STARTUP et ade tigers as a aet HE Rari eb e a pep pe Qe 6 3 3 DURABILITY TEST WINDOW S einst o P ERO USED e ree aes i tied 6 Rv MEE USQUE 6 322 UR Ee notum eee icerum 6 9223 rm 7 100 f 7 4l JTESESETUPAWINDONW tne et pH eR nibii Deor ENS n cedes 7 42 LOAD PROFILE seic 7 43 NUMBER OF PROFILE CYCLES tert rot tenerent nep tee 7 44 CURRENT SUPPLY nee rt i tee rp rtp e ERE EGRE CO Ree e CH EORR p e epa e rb 8 45 CALIBRATE CURRENT SUPPLY tto eret OE iet tU dn e lessees 8 46 CURRENT SUPPLY CONTROL INTERFACE
3. one PC select Durability Test Dual The Setup window is the first window that appears when Durability Test 1 0 is launched Two identical setup windows will appear if Dual mode is selected as shown in Figure 4 1 Buan i f MAGTROL MAGT gt lt a gt i DURABILITY TEST 1 O Profile Definition Run Test C Save Profile Load Profile Number Of Profile Cycles go Current Supply 5210 2 24V From To mA Time Sec Current Supply Control Interface Device Devi View Wiring Setup Diagram C Figure 4 1 Setup Window s 4 2 LOAD PROFILE To load a previously saved profile click the Load Profile button and select the appropriate file in the Load Profile dialog box If no profile is loaded a new one will begin 4 3 NUMBER OF PROFILE CYCLES Select desired number of cycles for this test profile Chapter 4 Test Setup Magftrol Durability Test 1 0 Software 4 4 CURRENT SUPPLY Select the Magtrol current regulated power supply to be used The default is 5210 2 24V 4 5 CALIBRATE CURRENT SUPPLY 1 Select the desired Range then click the Calibrate Current Supply button The Current Range window will appear Set current supply to Low range now Figure 4 2 Current Range Window 2 Setthe 5210 Current regulated Power Supply to the range indicated on the screen and click OK The Calibration wi
4. the subject being treated It introduces information enabling the correct and optimal functioning of the product to be obtained CAUTION THIS IS USED TO DRAW THE OPERATOR S ATTENTION TO INFORMATION DIRECTIVES PROCEDURES ETC WHICH IF IGNORED MAY RESULT IN DAMAGE BEING CAUSED TO THE MATERIAL BEING USED THE ASSOCIATED TEXT DESCRIBES THE NECESSARY PRECAUTIONS TO TAKE AND THE CONSEQUENCES THAT MAY ARISE IF THE PRECAUTIONS ARE IGNORED PRECAUTIONARY MEASURES ETC WHICH MUST BE EXECUTED OR FOLLOWED WITH THE UTMOST CARE AND ATTENTION OTHERWISE THE PERSONAL SAFETY OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT RISK THE READER MUST ABSOLUTELY TAKE NOTE OF THE ACCOMPANYING TEXT AND ACT UPON IT BEFORE PROCEEDING FURTHER STOP WARNING THIS INTRODUCES DIRECTIVES PROCEDURES vi 1 Introduction 1 1 ABOUT DURABILITY TEST 1 0 Magtrol s Durability Test software is designed for use with Windows 2000 XP operating systems In conjunction with a calibrated Magtrol Hysteresis Brake the software applies a user programmable profile of torque load values to a motor under test The torque load profile can be saved for future use and or run through repeated cycles Durability Test is equipped to work in conjunction with the following Magtrol motor testing instruments e Hysteresis Brakes HB AHB e Model 5210 Current Regulated Power Supply 5210 1 5210 2 5210 3 Durability Test 1 0 USB Model 5210 Hysteres
5. to display a diagram illustrating the pinout and wiring information of the selected interface T3 Connection Diagram vi dog Ee Yew Operate Took Widor Deb WIRING SETUP DIAGRAM Model 5210 Current regulated Brake Power Supply Plug Connector into 5210 Current Supply External Control Input Figure 4 4 Wiring Setup Diagram Chapter 4 Test Setup Magftrol Durability Test 1 0 Software 4 7 PROFILE DEFINITION 1 Enter From and To current values in mA for each load point Note From and To values may be the same for a given point 2 Enter Time values in seconds for each load point 58 Note For an immediate step to the next load value enter 0 for the Time 4 8 SAVE PROFILE The current profile including current supply number of cycles and profile definition can be saved by clicking the Save Profile button The Save Profile dialog box will appear Hydro Gear Durabillity Test vi Loe DURABILITY TEST 1 O Profile Definition Run Test C From mA To mA Time Sec Save Profile Load Profile Fo o00 10 000 1 000 3p 000 5 000 T3 Saving Profile 50 000 0 000 30 000 10 000 000 0000 92 Please enter name for this profile 000 10 000 30 000 0 000 Profile Name 20 000 10 000 5210 1 90 30 000 1 000 Number Of Profi Calibrate Current Curren
6. MAGTROL Durability Test 1 0 Hydro Gear Durabillity Test vi 7 KAAGTROL SETUP RUN RESULTS Run Test C Profile Definition From To mA Time Sec Save Profile Load Profile Fo 000 10 000 1 000 C C 10 000 50 000 5 000 50 000 250 000 0 000 250 000 300 000 10 000 300 000 0 000 0 000 0 000 0 000 10 000 0 000 300 000 0 000 3 300 000 300 000 10 000 g 5210 1 90v 300 000 200 000 1 000 Number Of Profile Cycles Current Supply Calibrate Current Supply c Ri Current Supply Control Interface Device Devi du View Wiring Setup Diagram C User s Manual Purchase Record Please record all model numbers and serial numbers of your Magtrol equipment along with the general purchase information The model number and serial number can be found on either a silver identification plate or white label affixed to each unit Refer to these numbers whenever you communicate with a Magtrol representative about this equipment Model Number Serial Number Purchase Date Purchased From While every precaution has been exercised in the compilation of this document to ensure the accuracy of its contents Magtrol Inc assumes no responsibility for errors or omissions Additionally no liability is assumed for any damages that may result from the use of the informati
7. ation Explorer interface 1 Open NI Measurement amp Automation Explorer Either go to Start Menu gt gt All Programs gt gt National Instruments gt gt Measurement amp Automation or click Configure and Test This Device when the New Data Acquisition Device dialog box opens detecting the USB 6008 25 New Data Acquisition Device NI DAQms has detected a new data acquisition device USB 6008 What would you like to do Run Test Panels Configure and Test This Device Using NI Measurement amp Automation Explore Take No Action Always Take This Action Cancel Figure 2 2 New Data Acquisition Device Dialog Box 2 Locate NI USB 6008 under My System gt gt Devices and Interfaces gt gt NI DAQmx Devices Magtrol Durability Test 1 0 Software Chapter 2 Installation Configuration NI USB 6008 Dev2 Measurement amp Automation Explorer File Edit View Tools Help Configuration My System amp Data Neighborhood Devices and Interfaces PCI GPIB NI DAQmx Devices If NI PCI 6521 Devi E PXI PXI System Unidentified Scales amp Software amp Remote Systems El Properties Dele Ep self test 88 Test Panels Reset Device Create Task 59 Hide Help Name Number Value 0 12 414 DAGmx Device Basics What do you want to do Run the NI DAOmx TestPan
8. d 25 the price of a new unit the repair or calibration will be completed without requiring prior customer authorization Testing Measurement Control of Torque Speed Power Load Force Weight MAGTROL INC 70 Gardenville Parkway Buffalo New York 14224 USA Phone 1 716 668 5555 Fax 1 716 668 8705 E mail magtrol 9 magtrol com Tension Displacement MAGTROL SA Route de Montena 77 1728 Rossens Fribourg Switzerland Phone 41 0 26 407 3000 Fax 41 0 26 407 3001 E mail magtrol 9 magtrol ch www mMmagtirol com Subsidiaries in Germany France China India Worldwide Network of Sales Agents BUREAU VERITAS Certification
9. e mail Include this number on all return documentation 4 Ship your equipment to MAGTROL INC 70 Gardenville Parkway Buffalo NY 14224 Attn Repair Department 5 After Magtrol s Repair Department receives and analyzes your equipment a quotation listing all the necessary parts and labor costs if any will be faxed or e mailed to you 6 After receiving your repair estimate provide Magtrol with a P O number as soon as possible A purchase order confirming the cost quoted is required before your equipment can be returned Returning Equipment to Magtrol SA Switzerland If you are directed to ship your equipment to Switzerland no RMA form number is required Just send your equipment directly to Magtrol SA in Switzerland and follow these shipment instructions 1 Ship your equipment to MAGTROL SA After Sales Service Route de Montena 77 1728 Rossens Fribourg Switzerland VAT No 485 572 2 Please use our forwarder TNT 1 800 558 5555 Account No 154033 Only ship ECONOMIC way 3 days max within Europe 3 Include the following documents with your equipment e Delivery note with Magtrol SA s address as listed above e Three pro forma invoices with e Your VAT number e Value for customs purposes only e Description of returned goods e Origin of the goods in general Switzerland e Noticed failures 4 A cost estimate for repair will be sent to you as soon as the goods have been analyzed If the repair charges do not excee
10. e structure of the manual and the information contained within it Some information has been deliberately repeated in different sections of the document to minimize cross referencing and to facilitate understanding through reiteration The structure of the manual is as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Appendix A INTRODUCTION Provides a description of Durability Test 1 0 system requirements and software features INSTALLATION CONFIGURATION Provides general installation instructions for Durability Test 1 0 software and the National Instruments USB 6008 Multifunction DAQ SOFTWARE INTERFACE Provides instruction for Durability Test 1 0 startup Includes a brief overview of the software capabilities TEST SETUP Contains the information needed to load configure and save a test profile TEST RUN Contains information about the Run program area window TEST RESULTS Contains information about the Results program area window SOFTWARE REVISION HISTORY Displays timeline of all Durability Test 1 0 releases including brief descriptions of changes involved with each revision Preface Magftrol Durability Test 1 0 Software CONVENTIONS USED IN THIS MANUAL The following symbols and type styles may be used in this manual to highlight certain parts of the text Note This is intended to draw the operator s attention to complementary information or advice relating to
11. els Remove the device View or change device properties Figure 2 3 Measurement amp Automation Explorer Interface 3 Note the name of the NI USB 6008 In the example above it is Device 2 Dev2 4 If more than one NI USB 6008 device is attached for dual testing note the second device 5 Exit Measurement amp Automation Explorer 3 Software Interface 3 1 STARTUP From the taskbar click Start point to Programs Durability Test then click Durability Test 3 2 DURABILITY TEST WINDOWS The following outline is a representation of how Durability Test 1 0 is organized and shows at a quick glance where all the main features are located within the program The three navigation tabs displayed at the top of the Durability Test 1 0 screen are purposely in the same order sequentially from left to right as a standard test procedure S Note For detailed explanations of every button and control of each window program area please refer that window s corresponding chapter in this manual 3 2 1 SETUP e Select hardware e Select number of cycles and current time load points e Load or save an existing test profile e Run test 3 2 2 Run e Graphically displays live test data 3 2 3 RESULTS e Displays test status 4 Test Setup 4 1 TEST SETUP WINDOW In the Start menu under All Programs gt gt Durability Test select Durability Test If two test setups are to be controled from
12. is 6008 Current regulated Brake DAQ Power Supply HB AHB Figure 1 1 Durability Test 1 0 System Configuration 1 2 SYSTEM REQUIREMENTS e Personal computer with Intel Pentium IV processor or equivalent e Microsoft Windows 2000 XP 128 MB of RAM 256 MB recommended e 1 GB of available hard drive space e VGA color monitor with minimum screen resolution of 1024 x 768 e National Instruments USB 6008 Multifunction DAQ 1 3 SOFTWARE FEATURES e Graphical user interface with tabbed pages for quick navigation e Customizable 25 point profiles can be saved for future use e Ability to cycle user defined profiles repeatedly e Calibration for individual current supply range settings e Two test setups can be controled from one PC by running the dual version of the software 2 Installation Configuration 2 1 INSTALLATION CONFIGURATION PROCEDURE The general installation configuration order is as follows 1 2 Install Durability Test 1 0 product software and drivers Wire National Instruments USB 6008 Multifunction DAQ as indicated in Figure 2 1 USB 6008 Wiring Diagram Install USB 6008 Multifunction DAQ according to National Instruments user documentation Connect USB 6008 Multifunction DAQ between PC s USB port and 5210 Current regulated Power Supply s external control input The remainder of this chapter will provide specific installation instructions for each component of the sys
13. ndow will appear CALIBRATION Enter Measured Current Value Approximate Value Should zog Enter here Figure 4 3 Calibration Window 3 Enter the measured current value in mA in the lower text box The current value can be read from the 5210 display or be measured by an external device The upper box shows the approximate anticipated current level This value is given to alert the user to potential setup errors Magftrol Durability Test 1 0 Software Chapter 4 Test Setup 4 Click OK After calibration is complete the Calibration window closes and the calibration data is saved Durability Test 1 0 is now ready to run a test using the selected current scale S Note The software will not run a test until calibration has been performed A reminder message will be displayed if a test is attempted without the current supply being calibrated 4 6 CURRENT SUPPLY CONTROL INTERFACE DEVICE Select the analog output device for the Model 5210 Current regulated Power Supply selected under Current Supply The selected device must be a USB 6008 DAQ If multiple tests are being controled from one PC a different USB 6008 must be selected for each test setup 587 Note To determine which device is named 1 2 etc first locate the USB 6008 Device in the NI Measurement amp Automation Explorer interface See Section 2 3 1 NI DAQmx Device Setup 4 6 1 View WIRING Setup DIAGRAM Click
14. on contained within this publication COPYRIGHT Copyright 2007 Magtrol Inc All rights reserved Copying or reproduction of all or any part of the contents of this manual without the express permission of Magtrol is strictly prohibited TRADEMARKS National Instruments and NI DAQTMmx are trademarks of National Instruments Corporation Microsoft and Windows are registered trademarks of Microsoft Corporation Pentium is a registered trademark of Intel Corporation First Edition December 2007 JA MASTROL Safety Precautions Make sure that all Magtrol brakes and electronic products are earth grounded to ensure personal safety and proper operation Check line voltage before operating electronic equipment Make sure that brakes and motors under test are equipped with appropriate safety guards Revisions To This Manual The contents of this manual are subject to change without prior notice Should revisions be necessary updates to all Magtrol User s Manuals can be found at Magtrol s web site at www magtrol com support manuals htm Please compare the date of this manual with the revision date on the web site then refer to the manual s Table of Revisions for any changes updates that have been made since this edition REVISION DATE First Edition December 2007 Corresponds to revision 7 12 4 and later versions of Durability Test Software TABLE OF REVISIONS Date Edition Change Secti
15. on s 12 21 07 1st Edition New dual program option allows user to control two test 1 3 2 3 1 4 1 setups from one PC 4 6 Table of Contents SAFETY PRECAUTIONS PREVISIONS TO MAIN GA guess teneciacoeceecaataoest ll REVISION DATE ia tetro ee ct teet ee tue T EU II TABLE OF REVISIONS 5 erret tern hr c pr Ptr pel Fir duet HO II TABLE OF CONTENU TABLE OF FIGURES IV PREPAC V PURPOSE OF THIS MANUAL ertet hte inte t e V WHO SHOULD USE THIS MANUAL entente ret ete tonne reete eue V MANUAL ORGANIZATION orner EIS DERIT ees edet RD ERE ERR Ia etit en IET ENS V CONVENTIONS USED IN EHIS MANU AD ipo rrr ehe Ree e pe VI US eskejeum 1 11 ABOUT DURABIETITY TEST 1 0 rte tt ttr re errat stuns ette cuan 1 1 SYSTEM REQUIREMENTS sonenn RO 1 1 3 SOFTWARE FEATURES et ertt t oe t e RE REO OG HP Gere
16. rability Test vi 7 KAAG TROL SETUP RUN RESULTS Test Result Test Completed Successfully Run Another Test C Exit Program c Figure 6 1 Results Window 6 1 TEST RESULT Indicates whether or not the test was completed successfully 6 2 RUN ANOTHER TEST Returns to Setup window with option to re run the same test again or load set up a new test 6 3 EXIT PROGRAM To save the existing profile if not already done so return to the Setup window and click the Save Profile button S Note No test data is saved Service Information RETURNING MAGTROL EQUIPMENT FOR REPAIR AND OR CALIBRATION Before returning equipment to Magtrol for repair and or calibration please visit Magtrol s Web site at http www magtrol com support rma htm to begin the Return Material Authorization RMA process Depending on where the equipment is located and which unit s will be returned you will be directed to either ship your equipment back to Magtrol Inc in the United States or Magtrol SA in Switzerland Returning Equipment to Magtrol Inc United States When returning equipment to Magtrol Inc s factory in the United States for repair and or calibration a completed Return Material Authorization RMA form is required 1 Visit Magtrol s Web site at http www magtrol com support rma htm to begin the RMA process 2 Complete the RMA form online and submit 3 An RMA number will be issued to you via
17. ring Dido ratt sorsia iata Dar GERE EI ek EXHI 3 Figure 2 2 New Data Acquisition Device Dialog Box iicet ottenere e merde 4 Figure 2 3 Measurement amp Automation Explorer Interface 5 4 TEST SETUP Figure4 1 Setup Window s dr IY 7 Figure 4 2 Current Range Gta eia eae e EI DT Foe re egt 8 Pigure4 3 Calibration Figure 4 4 Wiring Setup Diagram es Figure 4 5 Save Profile Dialog Box aseo E IRSE 10 5 TEST RUN Figure 5 1 TRU 11 6 TEST RESULTS Figure 60 1 Results WIBdOW tra e eo eoe dio tena ood iate sed estie ER Pede 12 Preface PURPOSE OF THIS MANUAL This manual contains information required for installation and general use of Magtrol s Durability Test 1 0 Software To achieve maximum capability and ensure proper use please read this manual in its entirety before operating Keep the manual in a safe place for quick reference whenever a question should arise WHO SHOULD USE THIS MANUAL This manual is intended for those operators in need of a software program to complement their Magtrol test equipment setup The setup may include the following Magtrol products e HB or AHB Series Hysteresis Brakes e Model 5210 Current regulated Power Supply MANUAL ORGANIZATION This section gives an overview of th
18. t Supply Control Interface Device OK Cancel View Wiring Setup Diagram C Figure 4 5 Save Profile Dialog Box Enter a filename and click OK The profile is saved as an xls file in the directory C Magtrol Durability Test Profiles where is the default drive for the software installation 4 9 RUN TEST Click the Run Test button when ready to begin the test The Run window will open automatically 5 Test Run 5 1 5 2 5 3 After the Run Test button on the Setup window 5 pressed the test begins and the Run window opens E Hydro Gear Durabillity Test vi T lt f MAGTROL DURABILITY TEST 1 O SETUP RUN RESULTS Brake Current mA a a Profile Cycle 1 of 2 Current Level 10 mA Figure 5 1 Run Window CURRENT VS TIME GRAPH Displays a graphical representation of the test cycle in progress plotting the brake current in mA against the time in seconds PROFILE CYCLE Displays cycle number in progress in addition to total number of cycles to be run CURRENT LEVEL Indicates which load point is currently being tested by displaying the current value as designated in the Profile Definition in the Setup window 6 Test Results After the test is complete the Results window will open automatically Hydro Gear Du
19. tem 2 2 SOFTWARE AND DRIVER INSTALLATION 1 Exitall other programs before installing Durability Test 1 0 2 Insertthe Durability Test 1 0 CD in your CD ROM drive The Durability Test 1 0 Installation Wizard will begin automatically Note If AutoRun is disabled on your computer the installation process must be started manually On the taskbar click the Start button and then click Run Click Browse to locate the CD Rom drive where the Durability Test 1 0 installation CD is inserted From the Durability Test CD root directory select setup exe then click Open 3 Click Next 4 Select the Destination Folder then click Next The default is C Program Files Hydro Gear Durability Test To install into a different folder click the Browse button and select another folder 5 Click Finish The required Durability Test 1 0 drivers will be automatically installed with the software National Instruments NI DAQ mx Data Acquisition Driver Software will also be automatically installed 6 After the installation of the Durability Test 1 0 and NI DAQmx software is complete your computer will automatically re boot Please note that this may take several minutes Magtrol Durability Test 1 0 Software Chapter 2 Installation Configuration 2 3 NATIONAL INSTRUMENTS USB 6008 MULTIFUNCTION DAQ INSTALLATION The Durability Test software interfaces with the external control input of a Magtrol 5210 Current regulated Power Supply thro
20. ugh a USB driven DAQ module National Instruments USB 6008 Multifunction DAQ The USB 6008 can be purchased through Magtrol or directly from National Instruments 2 Durability USB Pinout 299 analog side ieee Test Model 5210 Hysteresis Current regulated Brake Power Supply HB AHB USB 6008 DAQ Pinout Analog Side a No connections made on digital side ground i J nperse sleeve i Plug Connector into i 5210 Current Supply External Control Input i i tip D sleeve tip gt ground 6 Figure 2 1 USB 6008 Wiring Diagram Use a jumper wire to connect pin 1 of the USB 6008 to pin 3 Use a second jumper wire to connect pin 2 of the USB 6008 to pin 14 3 Connect the lead tip of the 5210 Current Supply s external control cable to pin 14 of the USB 6008 4 Connect the ground lead sleeve of the 5210 external control cable to pin 16 of the USB 6008 5 Install the USB 6008 DAQ according to National Instruments user documentation plugging it into an available USB port on the PC Chapter 2 Installation Configuration Magftrol Durability Test 1 0 Software 2 3 1 NI DAQwx Device Setup If other National Instruments DAQmx hardware devices besides the USB 6008 are installed inside or connected to the PC you must determine the name given to the USB 6008 Device in the NI Measurement amp Autom
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