IPM™-200 Integrated Particulate Monitor Installation & User
Contents
1. 2 4 INPUT POWER CAUTION Use 9 30 VDC ONLY to power the IPM 200 Series Connecting this device to AC power will cause unit failure and could result in injury A e Use a cable size and wire gage appropriate for the power supply being used This is recommended to be a three conductor cable with 22 AWG or lower stranded copper wire e Input power is in the form of 9 30VDC only It is recommended that a three conductor cable be used for input power Connect each of the three wires VDC OVDC and Earth ground to the terminal block as shown below Before making any connections determine the polarity of your power cable using a multimeter and mark if needed VOLTAGE INPUT A1 15 Y1 ovo ooo 9 30VDC OVDC Earth Ground Power Connections to the Input Terminal Block Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 2 5 FUEL SUPPLY LINE CONNECTIONS The IPM 200 SERIES is equipped with an input and an output fuel supply line connection The internal pump pulls fuel through at a rate of 100 mL min The unit can withstand a differential pressure of up to 80 psi however if a differential pressure is expected to be greater than 80 psi a separate regulator must be installed in line with the input supply connection In a normal operating situation there will be no difference in pressure between the input and output fuel ports The input fuel port is the left most port on the bottom2. OPERATION ssescscsscscscescsocsesesocsccocscscccescssesesosoo 13 7 4 PUMP REPLACEMENT cceccecscescececeecs 24 3 1 GENERAL OPERATION cece ec ecececesceceeeecs 13 8 TROUBLESHOOTING ccccccsccccccsccccccccccccecs 25 3 1 1 Power SWC cs icsietedienectesssticeindersrateeadieeusieieeate 13 3 2 ON BOARD TIMER MODULE cece eee eeeceeeeee 13 3 3 DISPLAY PARAMETERS ISO 4406 NAS 1638 15 2 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE This page intentionally left blank 4 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 1 GENERAL DESCRIPTION This product contains an infrared 5mW laser Any dismantling of the product may result in dangerous exposure to laser radiation The following laser information is on a label on the top surface of the product CAUTION Users are not required to access the laser radiation source and should never do so A Parker Velcon s IPM 200 Series Fuel Contaminant Analyzers represent low cost alternatives to fuel contaminant monitoring using the most up to date technology in solid particle contamination analysis The IPM 200 Series are compact and ruggedized permanently mounted laser based particle detector modules that provide a cost effec
3. 2 3 IPM 230 CELLULAR OR TELEMETRY 2 2 PACKAGE CONTENTS ccscscscsssssscsssesesssscscsessescscseeees 8 COMMUNICATION eccscesesesteseeeeseseeteseeeenenes 18 2 2 1 Inspect shipment cess cesehaceccasntencen stcca een eseenteres 8 5 CELLULAR OR TELEMETRY FOR IPM 230 19 2 3 MOUNTING INSTRUCTIONS 2 1 0 0 ccc eeceecceeecensceees 9 5 1 IPM 230 CELLULAR OR TELEMETRY SETUP AND U Po 19 2 3 1 Tools Needed scccsecccsscessccscccsscesccosscasccessees 9 5 1 1 SETTING UP ENVIRONET ACCESS THROUGH 939 Determine 1PM_200 Seres aii neiallanon PARKER VELCON u cc c cee ecescecescscecsscscecees 19 TAO EEEE 9 5 12 IPM 230 CLOUD INTERFACE AND CELLULAR 2 3 3 Drill Tap Module Mounting Holes ee 9 CONNECTION COC CCC COOOL O OOOO EOE O OOO EE COOOL OOOO EEE OOO EELEOS 19 2 3 4 Prepare and Install the IPM 200 Series Unit 6 CALIBRATION RECOMMENDATION G cccec 20 BHICIOSUPC ss cosiicasocssacsnndicaacancoaassadessedvedsvansovdunaneens 10 6 1 SUGGESTED CALIBRATION INTERVAL 20 2 4 INPUT POWER wedicenssseadtcdonsansivdiwasnvandaderdontaasbvacewsanes 11 7 GENERAL MAINTENANCE ccccccccccccccccce 21 2 5 FUEL SUPPLY LINE CONNECTIONG 11 7 1 IPD REMOVAL ooeseesseseessesscesesseeserseeserserseesecseeserseee 21 2 5 1 Fuel Port and Hose Connection Ordet 12 7 2 IPD REPLACEMENT cece ec seececescsceceseecs 22 2 6 DRAIN HOLE AND RETURN LINE 13 To PUMP REMOVA Lsien E 23 3
4. Any cause of action that Buyer may have against Seller and which may arise under this contract must be commenced within one year after the cause of action has accrued PRICE Unless otherwise specified price includes domestic packaging and transportation to the specified FOB point Buyer will pay any additional transportation charges Prices do not include any federal state or local taxes assessments or import duties applicable to the sale ownership production transportation or use of goods sold Any such tax or duties shall be separately itemized on Seller s invoice and paid by Buyer or in lieu thereof Buyer shall furnish Seller with a valid tax exemption certificate In the event Seller is required to pay any such tax or assessments Buyer shall reimburse Seller upon demand plus interest on such amount at the rate of ten percent 10 per annum from the date paid by Seller Seller shall be under no obligation to contest the validity of any such tax or assessments or to prosecute any claims or refunds or returns Any personal property taxes or similar taxes or assessments against the goods or on account of materials segregated for the Buyer and being held by the Seller at Buyer s request shall be paid by Buyer SHIPMENTS AND PACKAGING Unless otherwise agreed in writing all shipments shall be FOB Seller s plant or plants and title passed to Buyer upon delivery to carrier at such point and packaging will be accomplished in acco
5. Drill Tap Module Mounting Holes Once the installation location has been selected for the IPM 110 115 unit transfer the location of the mounting holes on the backside of the enclosure e Drill through holes for the 10mm screws supplied in the mounting kit a typical drill size would be 7 16 or 11mm clearance holes e Using the 10 38 x 8 43 263 5mm x 214mm hole pattern shown in diagram Mounting Bracket Mount Method Once the installation location has been selected for the IPM 200 Series unit fasten the mounting bracket hardware included in the kit to the back of the enclosure Transfer the location of the holes in the mounting brackets e Drill through holes for the mounting screws not included a typical screw size would be 3 8 16UNC or 10mm which would require a 7 16 or 11mm drill size for clearance holes e Using the 10 38 x 11 06 263 5mm x 280mm hole pattern shown in diagram on next page Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 10 38 f Fa 10 38 n H 263 5 i i 263 51 7 a aaa D 8 43 987 11 06 214 251 280 o MOUNTING HOLE PATTERN B _ BACKSIDE 11 88 TYP 300 Overall Dimensions and Mounting Hole Pattern 2 3 4 Prepare and Install the IPM 200 Series Unit e Assemble the optional Mounting Brackets to the Enclosure enclosure usin
6. IcountPD software See Section 3 3 for more information on this The longer the Measurement Period the more contaminant is measured averaging out any spikes seen on a smaller sample The shorter the Measurement Period the more sensitive the icountPD is to small slugs of contaminant but also the performance on clean systems can be reduced Thus the user can select how sensitive the icountPD is to spikes of contaminant and how quickly it responds to contamination levels above the set point limits With a Measurement Period of 100 seconds the results will be for the last 100ml of fuel that has flowed through the icountPD updated on a second by second basis giving an effectively continuous readout of the level of contamination See the Parker icountPD manual for more information on this 6 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 1 3 MECHANICAL REQUIREMENTS 1 4 STORAGE REQUIREMENTS Installation Mounting Recommendations e Store in dry conditions with a temperature range of 4 F to 104 F 20 C to 40 C e It is highly advised to mount the IPM 200 Series out of direct sunlight 1 5 ELECTRICAL REQUIREMENTS e The IPM 200 Series will require an overall envelope e Power Regulated 9 30 VDC of approximately 12 W x 24 5H x 6 9 D 304 1mm x 623 6mm x 174 5mm with clear access to the e Ma
7. fuel ports on the IPM 200 SERIES cabinets as well as the Twin Sample Port have built in ball 2 5 1 Fuel Port and Hose Connection Order The following steps outline the hose connection procedure to ensure minimum fuel spillage and priming of the IPM 200 SERIES pump Make certain to adhere to local and international EPA guidelines and take proper precautions when performing the IPM 200 SERIES installation to prevent and contain any fuel spillage that may occur A small fuel container will be needed to complete the final connection and priming process as described below The IPM 200 SERIES is designed to operate at zero differential pressure however when connecting or disconnecting line hoses a line differential pressure will likely be present but should never exceed 80 psi If a pressure of greater than 80 psi is present within the pipework where the IPM 200 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE SERIES will be installed it is recommended to install a pressure regulator prior to installation Making Fuel Line Connections to Pipelines Once the IPM 200 cabinet is installed and wired per Section 2 1 above Shut the fuel supply down close the appropriate valves and relieve any line pressure Drain the section of pipe in which a Sampling Port is to be installed if necessary Install a Sampling Port using appropriate Teflon tape Open the appropriate valves to re fill the section of pipe and retur
8. pull on the wires to dislodge the pump connection terminals 7 6 PUMP REMOVAL 1 Using a screwdriver pry open the clip on the pump mount as shown at the top left 2 Loosen the tubing Compression Nuts on pump Inlet and outlet as shown at the top center 23 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 7 4 PUMP REPLACEMENT Note it is very important to replace the pump tubing compression components in the order and orientation shown above Failure to do so can result in leaks and pump damage Ensure that the pump is reinstalled in the same orientation as it was removed Failure to do so will result in a reversed flow direction which will dead head the pump resulting in damage or failure Teflon Tubing Compression Nut Pump Housing 1 Remove the Compression Nut on the pump and set aside the protective caps 2 Slide the Compression Nut over the Teflon Tubing end as shown 3 Slide the Compression Ferrule over the Teflon Tubing end and into the Compression Nut with the orientation shown 4 While pressing the Teflon Tubing into the Pump Housing thread the Compression nut onto the Pump Housing threads with finger pressure until resistance is felt then continue to turn 1 4 to additional turn Do not use pliers to tighten the Compression Nuts as the Pump Housing threads may be damaged or sheared off Compression Ferrule Velcon Fi
9. to be cycled on and off automatically controlling power to the critical components at selected intervals to prevent the Pump and optics from running full time a to be asimple power cycle device only If more precision time cycling is required such as time on periods at very specific times of the day it is recommended that the IPM 200 SERIES be controlled using the input power supply If the unit is set up to be controlled by the external power supply all components including the Cellular or Telemetry Module will be power cycled This may require cellular re connection each time the unit powers on The IPM 200 SERIES On board Timer is meant When the Power Switch of the IPM 200 SERIES is in the TIMER position the On board Timer Module will be in the power circuit although the Cellular Telemetry unit icount Setup Utility Software Used to Configure Operating Parameters Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 10 100h Adjustable On Board Timer Module Setting Controls will remain powered at all times to keep an established connection There are two independent zones on the Timer Module one for Time On and one for Time Off The top zone designated as Ton controls the ON time period of the power cycle while the bottom zone designated as Toff controls the OFF t
10. 00 SERIES CANNOT communicate lt using both CAN bus AND SERIAL at the same time To change the parameters of the IPM 200 SERIES such as Particle Limits and Measurement Period it is necessary to communicate with the icountPD through a Serial protocol interface Use Section 4 1 1 below as a guide for this function 4 1 1 Setting Up Communication Output To communicate directly with the icountPD a SERIAL communication protocol is necessary See the chart below to determine what communication protocol your IPM 200 Series is set up for IPM 210 CAN bus Output Serial Output IPM 230 Cellular of Telemetry Output If your IPM 200 Series unit is an IPM 210 The IPM 210 is set up for CAN bus and Serial RS 232 communication and will require changing the communication protocol connection to Serial to access the icountPD parameters To do this simply disconnect the Male CAN bus M12 connection from the Female socket and plug in the Male SERIAL M12 connector Serial communication can now be established between the DB9 connector at the bottom of the IPM 210 enclosure and a PC or laptop computer Once all desired parameters are adjusted return the Male CAN bus connection Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE If your IPM 200 Series unit is an IPM 230 The IPM 230 is set up for SERIAL communication and will not require changing the M12 connection inside the enclosure Simply connect a ser
11. VEL2231 Rev1 6 Effective June 1 2015 IPM 200 Integrated Particulate Monitor Installation amp User Guide Fuel Particle Contaminant Analyzer Parker Hann Corertion for Fixed Installation Velcon Filtration Division 1210 Garden of the Gods Road Colorado Springs CO 80907 1 719 531 5855 Phone 1719 531 5690 Fax www velcon com vfsales parker com ENGINEERING YOUR SUCCESS VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE WARNING USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or author
12. an assignment for the benefit of creditors Seller shall have the right to hold Buyer in default and in addition to any other rights it may have may cancel this Agreement in whole or in part EFFECT OF INVALIDITY The invalidity in whole or in part of any provision hereto shall not affect the validity of any other provisions CREDIT Seller reserves the right at any time to alter or suspend credit or to change credit terms provided herein when in its sole opinion the financial condition of the Buyer so warrants In such case in addition to any other remedies herein or by law provided cash payment or satisfactory security from Buyer may be required by Seller before shipment or Seller may at its option defer further shipments to Buyer until Buyer reestablishes satisfactory credit cancels the unshipped portion with a twenty five percent 25 cancellation fee of the order without any liability for failure to ship or makes shipments to Buyer on a prepayment basis Payments made by trade acceptances notes securities postdated checks etc are unacceptable unless first approved in writing by Seller REMEDIES The rights and remedies provided Seller herein shall be cumulative and in addition to any other rights and remedies provided by law or equity Seller s failure to insist upon strict performance of any provision of the Agreement shall not be deemed to be a waiver of Seller s right or remedies nor a waiver by Seller of any subse
13. asis a core unitis exchanged When a core exchange is necessary contact Velcon directly for recalibration details 20 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 7 GENERAL MAINTENANCE 4 Loosen the Teflon tubing Compression Nut on the IPD Outlet fitting and disconnect the flex tubing from 7 1 IPD REMOVAL the fitting as shown at the top left The IPM 200 Series is designed such that maintenance and parts replacement is straight forward and can be performed quite easily in the field The following list outlines some general issues that may be encountered with the IPM system along with possible causes and suggested remedies 1 Loosen the hard tubing Compression Nut on the IPD Inlet fitting as shown below 5 Remove both M12 connectors at the enclosure bulk heads as shown at the center 2 Loosen the Hex Nut on the Bulkhead Adapter and back it off as far as possible as shown at the center 6 Unscrew the two 10 32 Phillios Head Screws that hold the IPD unit to the backplane as shown at the top right o gt ee er 3 Slide the inlet tube out of the Compression fitting as shown at the top right 7 Lift the IPD unit out of the enclosure and place it in the Parker shipping container if provided The uni
14. ation fee of up to 80 of the value of the original order EXCUSABLE DELAYS Seller shall not be liable for damages for delays in performance due to circumstances beyond its reasonable control including with limiting the generality of the foregoing any priority system established by any agency of the United States Government fires floods storms and other Acts of God accidents strikes insurrections war acts of terrorism shortage of materials lack of transportation and failure of performance of subcontractors and or suppliers for similar reasons Failure of Seller to perform for these reasons aforesaid shall not be grounds for Buyer s cancellation of its order but the delivery date shall be extended accordingly Buyer s acceptance of late delivery goods shall constitute complete and satisfactory performance by Seller PATENT INDEMNITY If the goods furnished hereunder are specified in this Agreement as being standard commercial supplies of Seller Seller agrees to indemnify Buyer its successors assigns agents and use of its products against loss damage or liability including cost and expenses which may be incurred on account of any suit claim judgment or demand involving infringement or alleged infringement of any patent rights in the manufacture use or disposition of any goods supplied hereunder provided Buyer shall promptly notify Seller of any suit instituted against it and to the full extent of its ability to do so s
15. been exceeded Fuel is not flowing through the IPD optics chamber ISO codes are exceeding 22 Limits have not been set correctly Loose or broken wiring connections Pump failure No fuel in pipeline Air bubbles in the fuel lines Pump failure Loose or broken fuel line or fittings Pump failure Check power to the unit Check all wiring connections and tighten or replace as necessary Make sure that the correct communication cable is being used Check power to the unit Check all wiring connections tighten or replace as necessary Check fuel contaminant levels Check for air in Teflon pump lines Ensure fuel lines are free of air and no obstructions are present re prime lines as necessary Ensure fuel lines are free of air and no obstructions are present Ensure fuel lines are properly primed Ensure fuel is present within pipeline Verify pump is working Check fuel contaminant levels Check for air in Teflon pump lines Ensure fuel lines are free of air and no obstructions are present re prime lines as necessary Verify pump is working replace as necessary Verify limits have been set to desired values using the icount Setup Utility and reset as necessary Check all wiring connections and tighten or replace as necessary Replace pump as necessary Ensure fuel lines are free of air and no obstructions are present Ensure fuel lines are properly primed Ensure fuel is present within pipeline Verify pump is w
16. con Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE Once the IPM 200 SERIES is powered on a logo is displayed for approximately five seconds as a system diagnostic check is performed When this is complete the particle counter automatically starts monitoring contaminants The digital display shows the actual measured ISO 4406 codes and the size per channel in microns When an ISO code limit is exceeded the Measured ISO Code number will begin to flash The channel size and default limits will alternate The default limits of 14 13 12 10 for the 4 6 14 and 30 micron channels respectively can be changed using the icountPD software and Serial Communication Cable See Section 3 3 for more information about this When an ISO Code of 22 is exceeded for any of the four channels an asterisk will display in place of the ISO Code This is because the optics of the unit are calibrated for a specific range of contaminants and when the contaminant levels exceed the optimum calibration range accuracy diminishes For a better understanding of ISO 4406 codes see the table below 80000 160000 40000 80000 20000 40000 2500 5000 151700 5 233 2 562 2965 ISO 4406 1999 Code Chart with Related Particle Size in Microns Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 4 COMMUNICATION 4 1 COMMUNICATION CONNECTIVITY AND CHANGING PARAMETERS The IPM 2
17. damages No change in this warranty shall be binding upon Velcon unless in writing and signed on its behalf by its CEO All orders sales and contracts are subject to Velcon s standard conditions of sale in effect at the time of our acceptance Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA 2015 Parker Hannifin Corporation Product names are trademarks or registered trademarks of their respective companies VEL2231 REV1 5 Parker Hannifin Corporation Velcon Filtration Division 1210 Garden of the Gods Road Colorado Springs CO 80907 phone 719 531 5855 www velcon com
18. designed only for use in or may only be useful in such other patented products or such patented equipment assembly piping spool circuit combinations method or process or in the manufacturing or testing thereof and that Seller products may have been purchased and sold for such use Seller expressly reserves all its rights under such patent claims PROPRIETARY RIGHTS The prints drawings or specifications of Seller attached hereto or hereafter furnished by Seller to Buyer in connection with the obtaining or the performance of this Agreement are the property of the Seller and represent a proprietary article with respect to which Seller retains all United States or foreign letters patent trademarks or copyrights including exclusive rights of use manufacture and sale Possession by Buyer of such prints drawings or specifications does not convey any permission to manufacture use or sell any goods shown thereon and such information is disclosed to Buyer ona confidential basis COMPLIANCE WITH LAWS AND REGULATIONS Buyer agrees to indemnify and hold Seller harmless against all losses claims causes of action penalties and liabilities arising out of Buyer s failure to comply with all applicable federal state and local laws ordinances regulations rules and orders TERMINATION If Buyer fails to comply with any of the provisions hereto or becomes the subject of a proceeding under state or federal law for relief of debtors or makes
19. enclosure and assembling the fastening hardware through the holes and securing it to the supporting surface The user has the option of installing the enclosure by securing the mounting brackets to the enclosure which allows access to the hanging fasteners from outside the enclosure 2 3 1 The following is a list of tools that may be needed fora typical IPM 200 Series installation e Drill e Drill bits as outlined below e Wire strippers cutters e Digital multimeter with DC voltage and mA current functions 2 3 2 Determine IPM 200 Series Unit Installation Location Select an area which best suits the location of the IPM 200 Series unit taking into consideration the following criteria e The IPM 200 Series contains sensitive instruments amp should not be exposed to temperatures above 120 F 49 C e Avoid mounting the unit where it will be exposed to direct sunlight e Install in an area which is easily viewed and accessible by operators e Install in an area which allows access via 2m hoses to the desired Sample Port location e Install in an area which will allow for strict adherence to local and international EPA guidelines e Install in an area which employs a secondary fuel containment system such as a spill tray and waste return line Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE Typical IPM 200 Series Mounting Location on a Diesel Fueling Skid 2 3 3 Direct Mount Method
20. g the fastening hardware supplied Direct Mount Method with the unit as shown in the diagram above e Fastening Mounting Bracket to the support surface The enclosure mounting holes for the IPM 200 Series with customer supplies fasteners unit are accessible only from the inside of the enclosure therefore the following steps will need to be taken to access them e Open the lid of the IPM 200 Series Unit enclosure Hinged Cover using the key provided j SNB Series e Remove the plastic plugs that are installed in the gt a enclosure mounting holes e Assemble the fastening hardware through the support surface and enclosure surface as shown in the diagram below Mounting Bracket Mount Method optional The enclosure mounting holes for the IPM 200 Series unit are accessible only from the inside of the enclosure therefore the following steps will need to be taken to access them e Open the lid of the IPM 200 Series Unit enclosure using the key provided l Mounting Hardware shown e Remove the plastic plugs that are installed in the top One Gide of the IPM 200 Seres enclosure mounting holes 10 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 MOUNTING KIT HARDWARE LIST Description Hex Bolt M10 x 20mm Long Mounting Bracket optional Sealing Washer 6mm ID x 20mm OD Flat Washer M10 x 20mm Split Lock Washer M10 Hex Nut M10
21. gration to existing control database or SCADA system 5 GND IPM 215 Serial RS 232 Output Connection Face with Pin Numbering 4 2 3 IPM 230 CELLULAR OR TELEMETRY COMMUNICATION The IPM 230 is set up for Cellular or Telemetry communication and utilizes a thiamis Telemetry Module The IPM 230 uses serial RS 232 communication as an input to the thiamis Module and is also linked directly to the DB9 connector on the bottom of the IPM enclosure This output can also be connected directly to a PC or laptop computer if desired Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 5 CELLULAR OR TELEMETRY FOR IPM 230 5 1 IPM 230 CELLULAR OR TELEMETRY SETUP AND USE The IPM 230 utilizes a third party Cloud Based interface and data system operated by Environet Various different thiamis telemetry modules are available depending on what carrier will be used For more remote areas a general carrier module is available at a slightly elevated subscription fee Parker Velcon can work with the end user to determine what carrier is available in the area within which the IPM 230 will be used MONET v4 e P 0A170069 go0z8 S wueryg Thiamis Module Serial Number or Node SETTING UP ENVIRONET ACCESS THROUGH PARKER VELCON Upon purchase of an IPM 230 an end user e mail address will need to be set up through Parker Velcon important before the Telemetry featu
22. hall permit Seller to defend the same or make settlement in respect thereto In the event the goods furnished hereunder are produced under special specifications of Buyer no liability under this paragraph shall arise against Seller In like manner Buyer agrees to save Seller harmless from patent infringements resulting from Seller s compliance with designs and or specifications not originating with Seller now or hereafter forming a part of this Agreement or with specific written instructions given by Buyer for the purpose of directing the manner in which Seller shall perform this Agreement Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 TERMS AND CONDITIONS USE OF PRODUCTS Seller grants no license or right expressly or by implication estoppel or otherwise beyond the right of the Buyer to use the specified goods in the form delivered by Seller Further Seller s products are offered for sale and are sold subject in every case to the condition that such sale does not convey any license expressly or by implication estoppel or otherwise under any patent claim with respect to which Seller could grant licenses covering any other product or any completed equipment or any assembly piping spool circuit combination method or process in which or in the manufacturing or testing of which any such Seller products are used notwithstanding that such Seller products may have been
23. ial cable from the DB9 connector on the bottom of the IPM 215 enclosure to a PC or laptop computer Female M12 Communication Connector Male M12 Communication IOJISU Connectors CANbus amp Serial protocols saa Connecting the Serial Communication Cable to the icountPD for IPM 210 Parameter Manipulation Once communication has been established through a PC or laptop computer the icount Setup Utility software can be used to adjust parameters such as Alarm Limits Measurement Period and Reporting Interval as shown below Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 4 1 2 Changing Parameters of the IPM 200 A icopnt Setup Utility File Options Help Fort COME Detector ID icounk PD 1 Relay Hysteresis On Particle Lirnits i4 u Froduct ID icount P Relay Operation v Particle Limits i3 u Comms Echo Detector Type IPDF isture Limits lf ow idu Verbose Errors Manually Operate Relay 10 30u TEE 58a Number EIENNOSS of str sensor Used L mimes ae Display Options Results Reporting Standard 150 w Date Format ddiirarny yy eri deias Measurement Period 60 sec Calibration Date 20 05 14 EEE Penang interval 0 m Calibration Due Date 20 05 15 oF Part Number 7a tm DJ Ph DJ m Cr a co Power On Mode Buta Start Calibration Du
24. ime period The control adjustments for both Ton and Toff zones are identical and can be adjusted anywhere from 0 1 second to 100 hours The top adjustment white of each zone is used to set the time interval while the bottom adjustment blue is a multiplier The Example Cycle Time Setup below gives a typical timing profile example Example Cycle Time Setup 4 Minutes On 4 Minutes On Le JL LE 2 Hours Off 2 Hours Off To set the IPM 200 Series unit to power on approximately four minutes after every two hours as shown in the profile above follow the steps below Ton Zone Setting 1 Set the Ton Selector adjustment to 1 10min 2 Set the Ton Multiplier adjustment to 4 Toff Zone Setting 3 Set the Toff Selector adjustment to 1 10h 4 Set the Toff Multiplier adjustment to 2 This timing profile will power the IPM 200 on for four minutes followed by a time off period of two hours then repeat the cycle indefinitely The Timer will start the cycle in the ON state once the SYSTEM Power Switch is cycled from the OFF position back to the TIMER position Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 3 2 DISPLAY PARAMETERS ISO 4406 NAS 1638 MTD Calibrated Channel Sizes Limits Measured ISO Codes AV Aa Jad l l Automatic Light Sensor r mall 80 000 23 40 000 29 160 000 80 000 40 000 20 000 10 000 20 000 Vel
25. ized distributors provide component or system options based upon data or specifications provided by the user the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems D Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division TABLE OF CONTENTS IPM 200 SERIES INSTALLATION amp USER GUIDE 1 GENERAL DESCRIPTION ccccccccccccccccscccsccces 5 4 COMMUNICATION ccccccccccsccccccsccccccccccccecs 16 1 1 PRINCIPLES OF OPERATION 0005 6 4 1 COMMUNICATION CONNECTIVITY AND CHANGING PARAMETERS 0cceeee 16 1 2 PHYSICAL PARAMETERG cccscecscsscscsceecs 6 4 1 1 Setting Up Communication Output 0 16 1 3 MECHANICAL REQUIREMENTG ccccceee 7 4 1 2 Changing Parameters of the IPM 200 17 1 4 STORAGE REQUIREMENTS oseere 7 4 2 DATA OUTPUT AND NETWORK 1 5 ELECTRICAL REQUIREMENTS 7 COMMUNICATION ssscssussscepesnatnanctsecscsnssaneests 17 1 6 SAFETY CONVENTIONS cccccccescessseccescsscesseeseess 8 4 2 1 IPM 210 CAN bus Network cccseseeeeees 17 2 INSTALLATION cc ccscesscescsscssscsscsssssscesssscescenseess 8 4 2 2 IPM 215 SERIAL RS 232 COMMUNICATION uuu cc ec cesscessccssccesceescees 18 2 1 INSTALLATION PRECAUTIONS 8 4
26. ltration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 5 Gently pull on each Teflon Tube to ensure that it is securely seated 6 Slide the wire terminals over the pump lugs as show at the top left Ensure that the terminal secured to the RED WIRE is attached to the pump lug located at the TOP side of the pump when looking at the front of the enclosure as shown below 7 Return the pump to the cradle in the orientation shown below and squeeze both sides of the cradle firmly until the latch catches 8 Reinstall both M12 connectors at the enclosure bulk heads if removed as shown at the top right Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA 24 VEL2231 REV1 6 8 TROUBLESHOOTING e Pump Display e Communication Output Telemetry Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE Problem Symptom Possible Causes Possible Remedies No data output at the communication port No display on the IPD Asterisks displaying on one or more channels Numbers on the IPD or data output not moving Numbers on the IPD or data output stay maxed out Limit parameters not displaying desired values Pump not running No fuel flow or erratic fuel flow Fuel leaking within the IPM 100 cabinet No power to the unit Data cable loose or disconnected No power to the unit Broken or disconnected power wires An ISO code of 22 has
27. n the line back to normal pressure Connect both the INLET Sampling Hose red caps and OUTLET Sample Hose yellow caps to the valves on the IPM 200 SERIES enclosure Position a fuel container under the loose end of the OUTLET Sample Hose yellow cap BEFORE at tempting step 7 Connect the loose end of the INLET Sampling Hose red caps to the INLET side red cap of the Twin Sample Port The purpose of this to create some posi tive pressure on the inlet side of the IPM 200 to prime the pump and remove all air from the Teflon lines Energize and run the IPM 200 SERIES until a solid stream of fuel can be seen flowing within the Teflon lines while draining the fuel into the fuel container De energize the IPM 200 and connect the loose end of the fuel OUTLET Sample Hose to the Sample Port The IPM 200 is now set to run whenever a fuel sample reading is desired Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 2 6 DRAIN HOLE AND RETURN LINE The IPM 200 SERIES is designed to be separated into two separate compartments The pump side and the electrical side The two compartments are liquid sealed from one another to keep potential fuel leaks away from any electrical components The unit is equipped with a drain hole at the bottom of the pump enclosure It is recommended that a return drain line be installed to return leaking fuel back to the pipeline in the case of
28. o USB converter and CAN Monitoring Software 17 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 The following list shows rules which are to be followed when installing a CAN network 1 The net must be terminated at both ends with a resistor in the range of 118 lt R lt 130 between the signals CAN_L and CAN_H 2 The reference potential CAN_GND has to be con nected at one point to earth potential There has to be exactly one connection to earth 3 When using double shielded cables the outer shield has to be connected to the earth potential at one point There must not be more than one connection to earth 4 Dead end feeders must be kept as short as possible lt 0 3 m 5 A suitable cable type has to be used Always take in to account the voltage loss in the cable 6 Be sure to avoid wiring CAN lines directly next to disturbance sources If this cannot be avoided always use double shielded cables Typical CAN Bus Network Wiring Architecture with Male and Female Termination Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 4 2 2 IPM 215 SERIAL RS 232 COMMUNICATION The IPM 215 is set up for serial RS 232 communication Like the IPM 210 this output can be connected directly to a PC or laptop computer and it is the responsibility of the end user to develop any special serial network user interface or required inte
29. of the Agreement The Velcon Warranty SYSTEMS AND ELECTRICAL COMPONENTS Velcon does not warrant that the systems and electrical components of their products the Electronics conform to any specification Velcon warrants title to the Electronics and further warrants that the Electronics are free from defective material and workmanship when such products are installed and operated in accordance with its instructions These warranties shall terminate one year from date of invoice Velcon s Electronics warranty does not extend to articles such as pumps motors electrical components etc manufactured by others This responsibility rests entirely with the manufacturer of these articles The Electronics warranty is exclusive and is in lieu of all other warranties express implied or statutory including the warranties of merchantability and fitness for a particular purpose Except in the respect to patent matters the exclusive liability of Velcon arising out of the sale and supply ofits Electronics products the use of its Electronics products and any related services thereto whether a claim is made based on warranty negligence or otherwise shall be at Velcon s option to correct the defect replace the product or repay the purchase price In the event of correction or replacement the purchaser will be responsible for all transportation and labor costs In no event shall Velcon be liable for indirect consequential or special
30. orking Check all Teflon fuel lines and fittings Tighten or replace as necessary Check for pump failure Replace as necessary Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 TERMS AND CONDITIONS TERMS AND CONDITIONS ON MANUFACTURED PRODUCTS EXCLUSIVE LIMITED WARRANTY THE PRODUCTS SOLD HEREUNDER SHALL BE OF A MERCHANTABLE QUALITY AND SHALL CONFORM TO SELLER S CURRENT STANDARD SPECIFICATIONS OR SUCH OTHER SPECIFICATIONS AS SHALL HAVE BEEN MADE EXPRESSLY A PART OF THIS CONTRACT SELLER MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED OF FITNESS FOR A PARTICULAR USE PURPOSE OR OTHERWISE WHETHER USED SINGLY ORIN COMBINATION WITH OTHER PRODUCTS ORIN ANY PROCESS LIMITATION OF LIABILITY Defective or nonconforming products shall be repaired or replaced by Seller without additional charge or in lieu thereof at Seller s option Seller may refund the purchase price upon return of the products at Seller s expense NOTWITHSTANDING THE ABOVE AND REGARDLESS OF THE CIRCUMSTANCES SELLER S TOTAL LIABILITY TO BUYER FOR ANY AND ALL CLAIMS LOSSES OR DAMAGES ARISING OUT OF ANY CAUSE WHATSOEVER WHETHER BASED IN CONTRACT NEGLIGENCE OR OTHER TORT STRICT LIABILITY BREACH OF WARRANTY OR OTHERWISE SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE PRODUCTS IN RESPECT TO WHICH SUCH CAUSE AROSE IN NO EVENT SHALL SELLER BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL OR EXEMPLARY DAMAGES
31. pump or circulation line failure If it is impractical to use a return line it is recommended that secondary fuel containment measures be taken such as a spill tray to eliminate the possibility of fuel contaminating surrounding soil or other equipment 3 OPERATION 3 1 GENERAL OPERATION To conserve pump and laser optics components E longevity it is highly recommended that the system remain powered down except when a fuel sample reading is desired See the following two sections for more information When the IPM 200 Series is energized fuel is simply drawn in one side of the Sample Port red cap and circulated back out through the other side of the Sample Port yellow cap Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE Continue to flow fuel until all air is void from the Teflon lines and a solid stream of fuel is present Teflon Pump Lines Must be Void of Air when Priming the System Power Switch 3 1 1 gt The SYSTEM Power Switch can be set to OFF ON or TIMER positions When in the ON position the unit is fully powered with pump and optics running full time When in the TIMER position the On board Timer controls power cycling to the optics and pump See the next Section for more information on setting up the Timer Module 3 1 2 On Board Timer Module The IPM 200 SERIES comes equipped with an On board adjustable asymmetrical Timer Module This Timer allows the unit power
32. quent default by the Buyer in performance of or a waiver by Seller of any subsequent default by the Buyer in performance of or compliance with any of the terms of this Agreement Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE ASSIGNMENT Buyer may not assign this Agreement or any portion thereof without the express prior written consent of Seller Subject always to the foregoing this Agreement insures to the benefit of and is binding upon the heirs legatees personal representatives successors and assigns of the parties hereto in no event shall assignment relieve Buyer of liability for performance of the obligations imposed by this Agreement ENTIRE AGREEMENT This Agreement shall constitute the entire understanding of the parties with reference to the subject matter hereof and it is agreed that there are no understandings promises representations or agreements whether oral or written heretofore entered into between Seller and Buyer which have any force or effect This Agreement may be amended only by a writing signed by the parties No agent employee or representative of Seller has any authority to bind Seller to any affirmation promise or representation or warrant concerning the goods and any such affirmation promise representation or warranty shall be of no force or effect unless set forth in this Agreement The laws of the State of Colorado shall govern the formation performance and construction
33. rdance with Seller s standard commercial practice for domestic shipments Seller may ship goods to the Buyer s place of business by such means as Seller shall select if adequate shipping instructions are not received from Buyer within sixty 60 days before the shipment date Buyer accepts all risk of loss or damage thereto upon delivery of goods by Seller to a carrier shipper forwarding agent transporter or Government mail box or post office whether selected by Buyer or Seller In no event shall Seller be responsible for any goods after delivery to such shipping means PAYMENTS On open accounts terms of payment are net thirty 30 days from date of invoice unless otherwise agreed to in writing Buyer agrees to pay Seller s finance charges 10 per annum for late payments and any expenses in collecting such unpaid balance and finance charges or in recovering possession of the goods On all other accounts payments are FOB factory Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE ACCEPTANCE Buyer shall inspect all goods immediately upon their delivery to the destination stated in the Agreement and shall within ten 10 days provide written notice to Seller at its principal place of business of any claim that the goods do not conform to the terms of the Agreement Any such notice shall specify with particularity each alleged defect or nonconformity If Buyer shall fail to give such timely notice the goods
34. res can be used Please ume contact Parker Velcon to discuss these options 5 1 1 enviro net Partnerships Members Billing Nodes Parker Node RTUID TF0A154233 0A154233 Manage Nodes ite Export to CSV Status Reporting Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE IPM 230 CLOUD INTERFACE AND CELLULAR CONNECTION 5 1 2 The IPM 230 transmits data to a secure cloud lt based interface and server through the thiamis module The thiamis Module Serial Number or Node is the identifier for a particular IPM 230 being used Keep in mind that whenever data is accessed through Environet the Data Cloud Server each IPM 230 in the list will be identified strictly by its respective thiamis Node Number Before the IPM 230 can transmit data wirelessly a Parker Velcon representative will have to set up an account or partnership for the customer A specific manager for the end user organization will need to be established Once this is complete the end user manager will be required to accept the partnership through an email At this point all IPM 230 units or Nodes can be connected and set up Once the IPM 230 is properly installed and powered up and an end user manager establishes a partnership with Parker Velcon the unit can be connected by following the steps below 1 Connect to Environet from any Smart Phone or computer using the following web address htto
35. s ienvironet com 2 Enter the manager e mail address and user password which will bring up the following screen below Jeff Test Jeff Gibson My Settings Logout Dashboard Nodes by Status Total Nodes Shared Leased Activated Reporting Not Reporting Hibernated Deactivated O O O a a O O a It is suggested to go through all of the tutorials within the Environet GUI to get a good idea of how to set up and manipulate sensor parameters with the environment Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 3 To add Nodes to the interface Dashboard then Add Widget Several Nodes can be added to this screen Each time another Widget is added click the cog wheel to configure the Widget or Node being added Monitor Alerts Map File Dashboard TFOA154233 Parker Show info for TF0A154233 Parker v Batt Voltage W Current 6 CALIBRATION RECOMMENDATIONS 6 1 SUGGESTED CALIBRATION INTERVAL It is recommended that the IPM 200 SERIES be calibrated every 12 months A calibration reminder notice will be automatically sent out 30 days prior to the calibration due date along with a Returned Material Authorization number Velcon s calibration system is set up such that the customer may send their IPD to the factory directly for calibration or in the case where fuel information is required on a continuous b
36. shall be conclusively deemed to conform to the terms and specifications of this Agreement and shall constitute an irrevocable acceptance of the goods Any use by Buyer of the goods other than solely for test purposes or any alteration of the goods by Buyer without Seller s prior written consent shall be conclusive and binding evidence that the goods conform to the terms and specifications of this Agreement If Buyer accepts or is deemed to have accepted the goods as herein above provided Buyer shall not be entitled to revoke acceptance thereof at a subsequent time In the event Buyer timely rejects the goods in accordance with the terms of this Agreement Buyer shall hold the goods without charge to Seller for a reasonable time until Seller gives instructions to Buyer with respect to the goods Should Buyer sell or dispose of the goods without Seller s written approval such sale or disposition shall constitute an unequivocal acceptance of the goods notwithstanding any prior rejections of the goods CANCELLATIONS Once an order has entered the Velcon manufacturing process or for stock items if already picked and packed it cannot be cancelled without receiving written authorization by Velcon Management Cancelled orders will be subject to a cancellation fee the amount will be based on the value of the work completed but will not be less than 20 of the original order value Please also note that some manufactured products will have a cancell
37. side of the enclosure as viewed from the front and designated by ared cap The output fuel port is right most port on the bottom of the enclosure as viewed from the front and designated by a yellow cap It is important that the two ports are not crossed when connecting the supply line hoses Fuel Outlet Port Fuel Inlet Port Fuel Sample Ports The Twin Sample Port P N ACC6NN046 has an input and output port which are also designated by red and yellow caps respectively The Twin Sample Port requires a standard 1 4 NPT thread half coupling or equivalent for installation The location of the Sample Port installation is entirely dependent on whether it is desired to sample incoming fuel before it reaches filtration after the fuel is filtered or both It is recommended to place the sampling ports in areas of pipework which are easily accessible and make for easy tubing runs to the IPM 200 SERIES enclosures Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 IPM 200 Series Twin Sample Probe The IPM 200 Series comes supplied with two 2m long Sampling Hoses P N ACC6NNO003 one for fuel inlet and one for fuel outlet a valves which shut fuel flow off when the Sampling Hoses are disconnected When a Sampling Hose is connected to either of these ports a pin in the hose connection releases the ball valve in the port and fuel will begin to flow The
38. st MTE Auto start delay 5 sec SAE 11939 Connected Measuring Relay State icount Setup Utility Software Used to Manipulate icount Parameters For many applications several IPM 210 Units will be Bussed together in a network configuration with one main signal cable or Bus being run to a central database This may necessitate the need for special cabling beyond the use of an off the shelf serial extender cable To accommodate this the CAN Bus Output Connector is shown below with DB9 pin numbering and active CAN communication pins To change the parameters of the IPM 200 simply connect the unit to a PC or laptop using a standard serial cable Once communication has been established through a PC or laptop computer the icount Setup Utility software can be used to adjust parameters such as Alarm Limits Measurement Period and Reporting Interval as shown above 4 2 DATA OUTPUT AND NETWORK COMMUNICATION 3 CAN_GND 2 CAN_L 4 2 1 IPM 210 CAN bus Network The IPM 210 is set up for CAN Bus network output This output can be connected directly to a PC or laptop computer using any off the shelf CAN Bus to USB converter Shown below and CAN monitoring software It is the responsibility of the end user to develop any special CAN Bus network user interface or required integration to existing control database or SCADA system 7 CAN_H IPM 210 CAN Bus Output Connection Face T with Pin Numbering CAN Bus t
39. t is ready for return to Velcon 94 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 3 Finger tighten the Hex Compression Nut on the Bulkhead Adapter then tighten 1 8 to 1 4 turn more with a wrench IT IS EXTREMELY IMPORTANT TO FOLLOW THE IPD REPLACEMENT PROCEDURE IN MPORTANT 2 WHEN REINSTALLING THE IPD UNIT FAILURE TO DO SO WILL RESULT IN LEAKS AND DAMAGE DO NOT OVER TIGHTEN THE COMPRESSION NUT DOING SO WILL DAMAGE THE COMPRESSION FITTING 7 2 IPD REPLACEMENT AND CAUSE LEAKS 1 Fasten the IPD to the backplane using the two 10 32 Phillios Head Screws as shown at the top left a 4 Tighten the Hex Nut on the Bulkhead Adapter as shown at the top left 2 Slide the inlet tube back into the Compression fitting as shown at the center Finger tighten the Teflon Tube Compression Nut on the outlet fitting Bulkhead Adapter then tighten 1 8 to 1 4 turn more with a wrench as shown at the top center 99 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 6 Reinstall both M12 connectors at the enclosure bulk 3 Remove the wire terminals from the pump by pulling heads as shown at the top right on the terminals as shown at the top right NOTE Do not
40. tibility of the IPM 110 with common fuels JET Al Compatible JET A Compatible JET B NOT Compatible JP 8 Compatible Aviation Gasoline Avgas Aviation Spirit NOT Compatible Diesel all grades Compatible Motor Gasoline or Petrol NOT Compatible Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE 2 2 PACKAGE CONTENTS 2 2 1 Inspect shipment Upon receipt of your IPM 200 Series unit and before continuing carefully remove and inspect the contents of the carton for damage or missing components If any damage is visible or components are missing from the carton contact Parker Velcon immediately for disposition The IPM 110 system should consist of the following core components Description IPM 200 Series Unit Enclosure Installation and Operation Manual icountPD User Manual and Utility Setup CD Sampling Hose Set 2 m long P N ACC6NNO003 Probe Twin Sample Port P N ACC6NN046 Mounting Hardware Kit Enclosure Lid Key Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 2 5 MOUNTING INSTRUCTIONS Tools Needed The IPM 200 Series unit enclosure is supplied with a mounting hardware kit which includes four 4 brackets and associated bolts The enclosure can be bolted directly to a supporting surface by removing the plastic plugs from the holes in the backside of the
41. tive solution to fluid management and contamination control The primary difference between the IPM 200 Series is the data output protocol as outlined below IPM 210 CAN bus Output Serial Output IPM 230 Cellular of Telemetry Output The IPM 200 Series comes standard with a hermetically sealed DB9 connector at the bottom of the enclosure allowing the output of either CAN bus or Serial data to be interfaced directly to a dedicated PC so that ISO 4406 fuel cleanliness codes of 4 6 14 and 30 micron particle sizes can be monitored in real time The IPM 230 also incorporates a Cellular or Telemetry module allowing the monitoring of data anywhere in the world where an internet connection can be established Features and Benefits e Independent monitoring of system contamination trends e Calibration by recognized online principles confirmed by relevant International Organization for Standardization ISO procedures e Digital display indicators and output for ISO 4406 levels of 4 6 14 and 30 micron particle distribution sizes e Cost effective solution for monitoring fuel contaminant levels filter efficiency and reducing machine downtime Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE Continuous performance for dependable analysis Hydraulic phosphate ester amp fuel fluid compatible construction Fully PC PLC integration technology using Data Acquisition CAN Bus Serial or Cellular ou
42. tput Can Bus outputs allow for a bus type of architecture so that multiple units may be easily networked together using one main bus cable Ability to monitor fuel quality at remote sites from anywhere an internet connection is available On board Timer which automatically turns fuel measurements on and off at selected intervals to help save pump and optics life Self diagnostic software Technical Specifications Diagnostic self check start up time 5 seconds after power up Measurement period of 60 seconds Reporting interval through visual display CAN bus Serial or Cellular Digital LED display update time every second Principle of operation Laser diode optical detection of actual particulates Reporting codes ISO 7 21 NAS 0 12 AS 00 12 contact Parker IPM 200 Series will also report less than ISO 7 subject to the statistical uncertainty defined in IS04406 1999 which is shown in the RS232 reporting results as appropriate e g lt 6 Calibration By recognized on line methods confirmed by the relevant International Standards Organization procedures Calibration recommendation 12 months Performance 1 ISO Code dependent on stability of flow Reproducibility Repeatability Better than 1 ISO Code Hydraulic connection M16 x 2 hydraulic test points Flow range through the device is approximately 100 ml min optimum flow 60ml min Viscosity range 10 to 500 cSt Operating fl
43. uid 0 C to 85 C 32 F to 185 F Working pressure 2 to 7 bar 30 to 100 PSI User friendly construction materials Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 Velcon Filtration Division IPM 200 SERIES INSTALLATION amp USER GUIDE e Locking all steel enclosure 1 2 PHYSICAL PARAMETERS e Viton seals e Overall Dimensions e NEMA IP66 Rating 11 0 H x 23 5 W x 6 1 d 279 4mm x 299 7mm x 154 9mm Software Default Settings l e Weight 26 Ibs 11 79kg e Storage Temperature Verbose errors Off 40 F to 176 F 40 C to 80 C STI Sensors used Off e Storage Humidity o o Reporting standards ISO Range 5 RH to 100 RH o e a l ates E aoe 4 F to 140 F Meare MEn age e Operating PN Reporting interval Range 5 RH to 100 RH Power on mode Auto start delay Date format 1 1 PRINCIPLES OF OPERATION Comms echo Off The IPM 200 SERIES measures particle contamination continuously using a proprietary laser obscuration concept updates the display and output report every second and does not perform a one off test This means that even with a Measurement Period of 60 seconds the display and output report the presence of dirt in the fuel in just a few seconds it does not wait until the end of the Measurement Period before reporting the result The Measurement Period can be set from five seconds to 180 seconds using a Serial Communication Cable and
44. ximum current draw 600MA 12VDC front panel bottom power input run and CAN Bus RS232 connector and fuel ports e455 623 6 11 97 304 1 CLEAINDiesel Tt PORTS atid PORT au penis ete Be re me ag i 6 87 174 5 T 1 94 49 31 1 06 1 06 26 9 26 91 567 __ 3 00 144 0 76 21 IPM 200 Series Required Overall Size Envelope 7 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2231 REV1 6 1 6 SAFETY CONVENTIONS Description Caution In this document this symbol expresses the need for extreme caution when performing the documented procedure Failure to do so may cause harm to the user or the permanently damage the IPM unit Important This symbol expresses an important point or step in a procedure Stop and read IMPORTANT carefully before continuing Note This symbol expresses an important point to take note of for future reference 2 INSTALLATION 2 1 INSTALLATION PRECAUTIONS Ensure that the power supply is disconnected before any maintenance inspection is carried out Please contact Parker Hannifin in the unlikely event of the icountPD being faulty or damaged It is not the intention of Parker Velcon to have the IPM 200 Series unit operate in conditions where there is a NORMALLY occurring explosive mixture of gases vapors mists or air dust mixtures Fuel Compatibility The following table lists the A compa
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