p62 – p122 USER MANUAL - SIC
Contents
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5. any further information NOTP62P122US R01 doc 5 29 NOTP62P122US R01 doc 6 29 INSTALLATION AND START UP 1 UNPACKING Except if we deliver the system it is generally supplied in an appropriate packaging which needs to be kept for any return of the material Remove the sub systems carefully controller control handbox possible options from their packages The machine should only be lifted by the column and the base it should never be lifted by the head housing Weight of the machine 35 kg 2 INSTALLATION 2 1 Fastening Y Column type machines o Install the machine on a rigid and stable support frame o After installing the entire marking machine fasten the base with 2 M10 Screws v Integrated type machines o Install the machine on a rigid and stable support frame o Fasten the marking head onto the machine by complying with the indications of the integration plan available thread length 12 mm max Portable type machines o No fastening marking gun designed to be held manually Note The integrated and portable type machines are designed to function in all positions vertical horizontal stylus towards the bottom or the top NOTP62P122US R01 doc 7 29 2 2 Connections e Using the SUB D 25 connector connect the marking machine to the marker connector located at the rear of the controller For the integrated type machines proceed the same way using a connection cable e Correctly fasten
6. 062 p122 USER MANUAL SIC MARKING 13 route de Limonest Z A C de la Braille 69380 LISSIEU FRANCE Phone 33 04 72 54 80 00 Fax 33 04 78 47 39 40 E Mail info sic marking com http www sic marking com NOTP62P122US R01 doc TABLE OF CONTENTS TABLE OF CONTENTS PRESENTATION INSTALLATION AND START UP Tr uu ae een 2 InstallatiOH een Zhi Z x CONOCIO 4x ee en de USE OF THE MACHINE us IR 22CON Ole SE A TRE 4 Marking Machine ee 4 1 Positioning and clamping of the part to be marked 22 MACHING adjustment uuu upina anna 4 3 LAUNCH y SID TIC MARINO une MAINTENANCE age dado ee en 2 After sales service aus else 3 Preventive maintenance sssssssananananaananananana 4 oo AS AA a a APPENDIX NOTP62P122US R01 doc 3 29 PRESENTATION Thank you for choosing a dot marking system also called micro percussion for your marking applications SIC MARKING systems contribute to improve the tracability of your products while complying with the industrial standards We would like to welcome you as a user of our systems This guide contains the installation and use instructions of the dot marking type machines We recommend that you read it carefully before installing the system Please contact our technical department for
7. 314 69380 LISSIEU T l 04 2 54 80 00 Fax 04 78 47 39 40 4 300 314 NOM Toute reproduction sans autorisation est formellement interdite NOTP62P122US R01 doc 19 29 P62 2 lID4 lul JSW IS UONPSUOIND subs ano 600 002 spmesPoo EN OP 68 P 82 0 sen 00 08 ZZ YO 191 Z9d vordiwssa 1315511 08869 gt JnessiuunoJ op ener ep N gt G L L 493 dO Jed uiss q SNI334VW 215 Uollluld ZS cel 20 29 NOTP62P122US R01 doc SPU JUSLUS JSUUOJ IS UONPSUOIND subs uouonpoudaJ ano BOUBIBJOY d O ed uiss q 9007 80 87 ajea CIX9W SHqO J ulol GIOOILC 861 Occ 05 I Cod uonduoseq Jn ssiuinoj eJeneww f13ISSI1 08 69 jseuouir ep amol ONDIYVW 215 NON 600 003 9159118 EN Or 6 Zt 82 00 08 pS ZZ 6 2195 871 OCLC SUH O X9W H 661 Occ 21 29 NOTP62P122US R01 doc JSW 158 UONPSUOIND subs VOLONPOJAS ano NON 196 001 pia grey wm 00 08 7S CZ IPL Z9d ZSI X NOLLWISNVYL 318317 08869 sS seuoulr ep amol 5u J J xM JnessiuJno J NIJYYW DIS O gt 193 d Jed euisseq arene ELSF uab 9007 80 87 eiea EX uopiuly
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10. amaged belt Disassemble the machine clean it lubricate it with the oil provided in your maintenance kit and re assemble see General layout in appendix Replace the solenoid Redo the marking after fastening the part and or the machine properly Reduce the marking speed Please contact the after sales service Change the distance see manual Replace the stylus Clean the stylus pin guide and the stylus Change the stylus pin guide If you have checked everything and the system still does not work please contact our after sales services NOTP62P122US R01 doc 15 29 APPENDIX NOTP62P122US R01 doc 17 29 1 ENSEMBLE PERCUTEUR 3 5 sortie cables 60 7 Q 00 AN D16 course maxi 9mm 4 03 2 sur 32x32 PP I Fournisseur R f rence 13 route de Limonest T l 04 72 54 80 00 Pi ensemble percuteur Lg 60 Toute reproduction sans autorisation est formellement interdite NOTP62P122US R01 doc 18 29 Al 3 200 003 P 2 120 006 P2 1 1 3200003 1 2120006 2 code 4 300 314 1 120 012 4 300 332 1 120 057 1 120 017 4 300 335 1 120 054 4 300 315 1 120 013 a 1 120 152 4 300 336 1 120 055 4 300 316 1 120 014 100 4 300 334 1 120 059 100 1 120 153 100 4 300 337 1 120 056 100 1 120 023 Mati re Ech 1 2 HO SIC MARKING 9 Fournisseur R f rence 13 route de Limonest Description NOMENCLATURE OVERVIEW 4 300
11. are manual NOTP62P122US R01 doc 10 29 o Position the part to be marked o Launch the marking by pressing the Start button on the control handbox or the Marche button on the gun handle portable type machine o To stop the marking press the Stop button on the control handbox or press the Marche button of the gun handle for more than 2 seconds NOTP62P122US R01 doc 11 29 NOTP62P122US RO1 doc 12 29 MAINTENANCE 1 INTRODUCTION Dot marking machines have been developed and realized especially to meet the needs of our clients who want a machine which is Performing Robust Reliable Ergonomic It requires very little maintenance and if you observe the preventive maintenance recommendations you will increase the ife expectancy of your machine However if a problem of any kind should occur please refer to this manual which will help you solve the problem 2 AFTER SALES SERVICE Please contact our local distributor first To find out about our local distributor you can check our website www sic marking com If you can not reach our distributor please call SIC MARKING at 33 4 72 54 80 00 SIC MARKING or its distributor offer the following services v Phone support Please do not hesitate to contact us for any technical problem v On site intervention We can help you install set up the machine on site as well as repair it and provide personal training v Maintenance contract Thank
12. linked to the controller The cable is in working condition The control handbox is connected except for gun marking machines The movements on the X and Y axes are not blocked when the machine is on Check that The sensors cables are correctly connected and in good working condition The origin sensors work properly in home position the red lights located on the sensors are off otherwise they are on The driving belts are not broken on the integrated type or column type machines Check that The stylus is not blocked by anything The solenoid is in good working condition no overheating short circuit Check that The part is correctly maintained during the entire marking process and the machine is correctly fastened The marking speed is not too high compared with the marking to be made size There is no backlash in the X and Y axes The distance between the stylus and the part is correct The stylus pin is in good working condition The stylus can move correctly There is no backlash between the stylus pin guide and the stylus See controller manual Load a program and set the machine in marking mode Reposition the connectors Open the connectors and check the wires either visually or with a ohmmeter Reposition the connectors Remove any obstacle or clean the guiding rails and the driving mechanisms Reconnect the wires or replace the damaged cables Replace the sensors Replace the d
13. s to the maintenance contract we provide regular maintenance of your marking machine NOTP62P122US R01 doc 13 29 3 PREVENTIVE MAINTENANCE If you want to keep your machine in a good working condition it is necessary to do the following actions clean the stylus pin guide and the stylus assembly regularly avoid dust and abrasive particles on the guiding and driving elements How to clean the stylus pin guide and the stylus assembly Unplug the marking machine Unscrew the stylus pin guide see General layout of the stylus assembly in appendix Remove the stylus the spring and the core Clean all parts and remove the grease Lubricate the stylus and the stylus pin guide using exclusively the oil supplied with your maintenance kit Reassemble the machine and manually fasten the stylus pin guide Note please pay attention to the direction when reassembling the core see General layout of the stylus assembly in appendix NOTP62P122US R01 doc 14 29 4 TROUBLE SHOOTING mam mn The stylus assembly does not move on the X and Y axes The marking head does not go back home before marking The stylus assembly moves X Y but the stylus does not The marking quality is terrible The dots are not aligned The impacts are not regular Check that The controller is on marking program is loaded and the controller is in marking mode see software manual The machine is correctly
14. the screws of the connector Note for more details about the connections please check the controller manual Never unplug the controller when it is under tension as it may seriously damage the material switch on off MARKER START STOP KEYBOARD SERIAL HOST 34 axis power supply E control handbox PC E A port COM1 Jo gt AS mechanical part keyboard option NOTP62P122US R01 doc 8 29 USE OF THE MACHINE I SAFETY An intense use may cause the temperature of the system to rise up to 100 C It is recommended to wear safety glasses It is also recommended to wear a noise reducing helmet Acoustic value of the machine 76 dB on a piece of steel at medium speed The marking system should never be used without any surface to mark as the marking head may break 2 CONTROLLER See controller manual 3 SOFTWARE See software manual 4 MARKING MACHINE 4 1 Positioning and clamping of the part to be marked Even if the part is not submitted to high forces it is necessary to immobilize it in order to reach an optimal marking quality NOTP62P122US R01 doc 9 29 Depending on the type of parts and the working conditions the clamping system can vary from the simple manual fastening of the part against an angle iron bracket to the mechanical magnetic or pneumatic fastening When using a marking gun place the
15. universal non skid support against the surface to be marked and manually hold the gun during the marking The fastening device should maintain the part so that the stylus movements are parallel to the surface to be marked For the portable type machines if the marking is always conducted on the same type of parts we advise you to make a customized tooling to always keep the same marking position 4 2 Machine adjustment The marking quality highly depends on the part to be marked a smooth and flat surface is much easier to mark than a rough and irregular surface It is generally necessary to adapt the marking force to the height of the character The smaller the character is the lower the impact has to be to obtain a good legibility The software also enables to choose various widths for the marking matrix To obtain good marking quality it is fundamental to adjust the force and the distance When using marking guns the distance between the stylus and the part can be modified by adjusting the position of the front plate For your information hereafter are some values about the distance between the stylus and the part depending on the marking force 5 9 Minimum 2 9 5 o We recommend that you make trials before marking a new part 4 3 Launch Stop the marking o Set the controller in marking mode for more information please see the softw
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