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TM-10-5430-245-13-and-P

1. 0006 00 3 Operation In Strong Winds cit thee ai e HERE EG E Ee EDT ESPERE RTI SER Tes 0006 00 2 Operation Under Unusual Conditions en ertet eee er He E HP ee 0006 00 1 Operation Under Usual Conditions iere isn an era Pe r E Ho e be Fen dla 0005 00 1 Operator Troubleshooting Procedures eeii eet nere ire Pee He ERE ree ar ree Te gen eed 0008 00 1 Operator s PMCS Procedures menisco HR He Hed 0011 00 1 Operator s Preventive Maintenance Checks and Services PMCS Introduction sse 0010 00 1 P Part N mbet Index ERR Ras Rene E dengue neha 0025 00 1 Preparationi for Storage or Shipments Eee Ren eine 0019 00 1 PMCS Procedures Operator s i ae 0011 00 1 Principles of Operation and Use RR ta 0003 00 1 Q Quality Of Material NE 0001 00 2 INDEX 2 10 5430 245 13 amp INDEX Subject WP Sequence No Page No R References ien RO ed e RI e EHE 0026 00 1 Repair Parts and Special Tools List RPSTL Introduction essere nnns 0021 00 1 Repair Parts and Special Tools List Plates Bearing Swivel and Closure sese 0023 00 1 Repair Parts and Special Tools List Valve Coupler and Adapter Assemblies 0022 00 1 Reporting Equipment Improvement Recommendations 0001 00 1 S Service Upon Receipt ntt emt tesi nn ha
2. Reference to line numbers within the paragraph or subparagraph PLUS EXTENSION TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPA V3 01 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR RECOMMENDED ACTION NO NO NO NUMBER NO NO NO ITEMS SUPPORTED PART lll REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION USAPA V3 01 RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form see AR 25 30 the proponent agency is OAASA Use Part Il reverse for Repair Parts and Special Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM DATE TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS P
3. 0011 00 3 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Procedure Equipment Not No Checked Or Ready Serviced Available If 4 Before Swivel Plate Bearing Plate and Closure Ring Check both ends of the drum for Binding swivel plate 1 Swivel plate 1 is Loose or missing screws 2 in bearing plate 3 and closure ring binding or swivel 4 plate lug 5 for tow Damaged swivel plate lugs 5 bar attachment is Leaks at or around bearing plate 3 and closure ring 4 damaged Leaks are discovered 5 Before Cable Assemblies CABLE ASSEMBLIES INSIDE DRUM Check whether drum assembly is misshapen or distorted indicating Drum assembly is damaged cable assemblies misshapen or distorted 0011 00 4 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Ready Serviced Available If PUNCTURE HOLE AND LEAK 6 Before Drum Body Check entire drum body surface for punctures and leaks coming Drum has from puncture holes punctures 7 Before Shackle Shackle Screw Pin amp Cotter N L SWIVEL E lt PLATE Check all four shackle assemblies for Damaged or missing shackle 1 Shackle should pivot easily in Shackle assemblies swi
4. Filling Drum With Drinking Water essen 0005 00 Dispensing Drinking 0005 00 Operation Under Unusual Conditions erret RU e EP rien ehe i Pp reta e eese Pb Banking Soil Tie Down Identification Labels and Information 1 eene nennen rnnnnnnn Figure 1 Identification Labels and Information Stencils OPERATOR TROUBLESHOOTING Operator Troubleshooting Procedures UNIT TROUBLESHOOTING Unit Troubleshooting Proc dures pr SEA den 0009 00 2 10 5430 245 13 amp TABLE OF CONTENTS Continued WP Sequence No Page No OPERATOR MAINTENANCE Operator s Preventive Maintenance Checks and Services PMCS Introduction sss Operator s PMCS sos ten cob din oa orba iia Table 1 JOperator s Preventive Maintenance Checks and Services For Drum 0011 00 2 Remove Install Coupler Valve een Coupler Valve Removal eee ne nee eiie Coupler Valve Installation Temporary Repair of Drum Body Method 1 enne ener nennen Figure 1 Method IC UNIT MAINTENANCE A A A Opening Crta tail Unp cking Crta 0014 00 Checking Unpacked Equipment 0014 00 Repair Kit 0014 00 Drum Inspection ii ere tat iere 0014 00 Rem
5. Linear Measure centimeter 10 millimeters 39 inch decimeter 10 centimeters 3 94 inches meter 10 decimeters 39 37 inches dekameter 10 meters 32 8 feet hectometer 10 dekameters 328 08 feet kilometer 10 hectometers 3 280 8 feet Weights 1 centigram 10 milligrams 15 grain 1 decigram 10 centigrams 1 54 grains 1 gram 10 decigrams 035 ounce 1 dekagram 10 grams 35 ounce 1 hectogram 10 dekagrams 3 52 ounces 1 kilogram 10 hectograms 2 2 pounds 1 quintal 100 kilograms 220 46 pounds 1 metric ton 10 quintals 1 1 short tons Liquid Measure 1 centiliter 10 milliliters 34 fl ounce 1 deciliter 10 centiliters 3 38 fl ounces 1 liter 10 deciliters 33 81 fl ounces 1 dekaliter 10 liters 2 64 gallons 1 hectoliter 10 dekaliters 26 42 gallons 1 kiloliter 10 hectoliters 264 18 gallons Square Measure 1 sq centimeter 100 sq millimeters 155 sq inch 1 sq decimeter 100 sq centimeters 15 5 sq inches 1 sq meter centare 100 sq decimeters 10 76 sq feet 1 sq dekameter are 100 sq meters 1 076 4 sq feet 1 sq hectometer hectare 100 sq dekameters 2 47 acres 1 sq kilometer 100 sq hectometers 386 sq mile Cubic Measure 1 cu centimeter 1000 cu millimeters 06 cu inch 1 cu decimeter 1000 cu centimeters 61 02 cu lathes 1 cu meter 1000 cu decimeters 35 31 feet Approximate Conversion Fa
6. all known deficiencies corrected and all current modification work orders applied The administrative storage site should provide required protection from the elements and allow access for visual inspection when applicable WARNING Drum must be completely dry inside and out for storage to prevent mold or mildew from growing on the drum Sickness or death could occur 1 Place one of the removed coupler valves in a cloth bag for protection 2 Wipe the inside of the water drum dry with paper towels Ensure water drum is completely dry 3 Assemble water WP 0017 and install adapter assemblies WP 0016 on water drum 4 Install one coupler valve on adapter assembly 5 With the water drum lying on its side collapse drum in the middle of the drum by pushing down on the middle of the drum 6 Fold the end of the water drum without the coupler valve installed to the middle of the drum and cover the end with the original plastic bag 7 Open coupler valve installed on water drum 8 Fold end of water drum to the middle of the drum expelling all the air in the water drum 9 After all the air is removed from the drum close the coupler valve and remove coupler valve WP 0012 from drum Place coupler valve in cloth bag Install dust cap on adapter assembly 0019 00 1 10 5430 245 13 amp 0019 00 WARNING When lifting drum always use five personnel to avoid injury The empty drum weighs 220 1 10 Using five pe
7. notify your supervisor NOTE Equipment operation is allowed with minor leakages Class I or II Consideration must be given to fluid capacity in the item system being checked inspected When in doubt notify your supervisor When operating with Class I or II leaks continue to check fluid levels as required in the PMCS Class III leaks should be reported immediately to your supervisor a Class I Seepage of fluid as indicated by wetness or discoloration not great enough to form drops b ClassII Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked or inspected c Class Leakage of fluid great enough to form drops that fall from item being checked or inspected 0010 00 1 10 5430 245 13 amp 0010 00 LUBRICATION No lubrication is required for the drum 0010 00 2 10 5430 245 13 amp 0011 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY OPERATOR S PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PROCEDURES INITIAL SETUP Materials Parts Detergent Gen Purpose WP 0031 Item 4 Brush Scrub WP 0031 Item 1 PMCS PROCEDURES Table 1115 the checks and services required to keep your Drum in good operating condition PMCS procedures are arranged in a logical sequence requiring minimum time and motion on the part of the person s performing them and shall be so arranged that there will be m
8. 4 onto one or both adapter assemblies Figure 8 Item 1 WARNING Check whether drum has been used with any liquid other than drinking water Failure to check drum could lead to sickness or death If there is any question about the quality of the water do not use the drum flow by increasing the number of handwheel 4 3 counterclockwise turns Shut off or decrease the water 8 Dispense drinking water from the drum by turning handwheell Figure 8 Item 3 counterclockwise Increase the water flow by turning handwheel Item 3 clockwise 0005 00 6 10 5430 245 13 amp 0005 00 Figure 8 Dispensing Drinking Water 9 Push down on and collapse drum as water is emptied from it this removes the maximum amount of water from the drum END OF WORK PACKAGE 0005 00 7 8 blank 10 5430 245 13 amp 0006 00 OPERATOR S AND UNIT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY OPERATION UNDER UNUSUAL CONDITIONS GENERAL The drum is designed to operate normally within a wide range of climatic conditions However some extreme conditions require special procedures to keep the drum operating properly and to prevent damage OPERATION IN EXTREME HEAT ABOVE 135 F 57 CAUTION It is important to take the following measures to keep the drum as cool as possible As the water inside the drum heats up the water will expand This expansion of th
9. Adapter Assemblies Repair Parts and Special Tools List Plates Bearing Swivel and Closure eee Plates Bearing Swivel and Closure ssseeeeeeees National Stock Number Index Part Number Index 0024 00 0025 00 10 5430 245 13 amp TABLE OF CONTENTS Continued WP Sequence No Page No SUPPORTING INFORMATION References ida 0026 00 Maintenance Allocation Chart MAC Introduction 0027 00 Maintenance Allocation Chatt essesi a E aida da 0028 00 0028 00 1 Table 2 0028 00 0028 00 2 Components of End Item COEI and Basic Issue Item Lists Components of End Item Basic Issue Item list ete et ass Additional Authorization listada Trete et i i ette oet ee Additional Authorization List eee Expendable and Durable Items List entente etes Expendable and Durable Items List sse Mandatory Replacement Parts LIASU na eek nn Recte cote nu elect Ed Mandatory Replacement Parts List sess A INDEX 1 10 5430 245 13 amp HOW TO USE THIS MANUAL This technical manual is composed of a series of work packages
10. METAL WRONG CABLE WIRES PROTRUDING FROM END OF CABLE ASSEMBLY WIRES gt 9 RIGHT CHECK HERE FOR w NO WIRES PROTRUDING FROM RAISED METAL END OF CABLE ASSEMBLY Figure 8 Cable Assembly Cleaning 2 Using a file remove cable wires protruding from cable assembly ends Cable wires shall be even with cable assembly end WARNING All drum parts must be cleaned with a mild non toxic detergent and assembled on a clean surface Remember that the drum will be used to store and dispense drinking water A dirty or contaminated drum could cause sickness or even death to personnel drinking from it Drum Clean all drum parts with a mild non toxic detergent and cleaning brush 0017 00 7 TM 10 5430 245 13 amp P 0017 00 INSTALLATION NOTES Clean all parts before assembling Assemble parts on a clean surface 1 Place shackld Figure 9 Item 3 over swivel plate lug Figure 9 Item 4 aligning shackle eyelets with hole in swivel plate lug Item 4 2 Note that one of the shackle eyelets is threaded and the other is not Insert screw pin Figure 9 Item 2 through the shackle eyelet with no threads and then through swivel plate lug Figure 9 Item 4 hole 3 Thread screw pin Figure 9 Item 2 into shackle Figure 9 Item 3 all the way 4 Insert new cotter Item 1 into screw pin Item 2 Bend ends of cotter pin Figure 9 Item 1 to Figure 9 secure screw pin Figure 9 Item 2 4 2 3 Figure 9 Shackle I
11. an assembly A V appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application EXPLANATION OF CROSS REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS 1 National Stock Number NSN Index Work Package NSN s in this index are listed in National Item Identification Number NIIN sequence STOCK NUMBER Column This column lists the NSN in NIIN sequence The NIIN consists of the last nine digits of the NSN When using this column to locate an item ignore the first four digits of the NSN However the complete NSN should be used when ordering items by stock number For example if the NSN is 5385 01 574 1476 the NIIN is 01 574 1476 FIG Column This column lists the number of the figure where the item is identified located The figures are in numerical order in the repair parts list and special tools list work packages ITEM Column The item number identifies the item associated with the figure listed in the adjacent FIG column This item is also identified by the NSN listed on the same line Part Number P N Index Work Package Part numbers in this index are listed in ascending alphanumeric sequence vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through Z followed by the numbers 0 through 9 and each following letter or digit in like order PART NUMBER Column Indicates the p
12. cable assemblies misshapen or distorted 0011 00 10 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Ready Serviced vailable If PUNCTURE HOLE 17 After Drum Body ES Check entire drum body surface for punctures and leaks coming Drum has from puncture holes punctures 18 After Shackle 1 Shackle Screw Pin amp Cotter gt Check all four shackle assemblies for Damaged or missing shackle 1 Shackle should pivot easily in Shackle assemblies swivel plate lugs 2 are damaged or Missing cotter pin 3 in shackle screw pin 4 missing Missing screw pin 4 or screw pin with damaged threads 0011 00 11 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not Checked Or Ready Serviced Available If Dust Cap ADAPTER ASSEMBLY DUST CAP Check for cracks broken cap and damaged or broken strap or loop END OF WORK PACKAGE 0011 00 12 10 5430 245 13 amp 001200 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REMOVE INSTALL COUPLER VALVE INITIAL SET UP Tools Equipment Condition None Drum drained A NOTE Procedures are identical for the coupler valve located o
13. designed and permanently labeled for use with DRINKING WATER ONLY Filling the drum with any other liquid may cause sickness or death of crewmembers CAUTION To avoid damage to the drum DO NOT overfill Turn handwhedl Figure Item 3 counterclockwise all the way to open coupler valvd Figure 1 Item 1 and allow drum to fill with drinking water 0005 00 4 10 5430 245 13 amp 0005 00 9 10 11 12 TO WATER SUPPLY Figure 7 Filling Drum With Drinking Water CAUTION To avoid damage to the drum DO NOT overfill When drum is completely filled 5 0 psi maximum working pressure turn handwhedl Figure f Item 3 all the way Eric clockwise to close coupler valv Item 1 thus shutting off the water supply to the drum Unlock and remove coupler valve Figure Item 1 from adapter assembly Figure 7 Item 2 Leave filler hose Item 4 attached to the coupler valve and use valve to fill the other drums Install one coupler valvd Figure 7 Item 1 to either drum end of the filled drum Repeat steps 3 through 10 for each drum to be filled CAUTION Each drum comes with two coupler valves After drum is filled leave the coupler valve installed on drum except during transportation Remove coupler valve from drum when being transported to prevent damage to valves During transport coupler valves must remain with the drum so they are not lost Be sure coupler valves are protected from dirt
14. e If leakage continues replace coupler valve Figure 3 Item 1 WP 0012 Figure 3 0008 00 3 10 5430 245 13 amp 0008 00 MALFUNCTION Coupler valvd Figure 4 Item 1 leaks at valve outlet Figure 4 Item 2 CORRECTIVE ACTION a Make sure coupler valve is in off position b Ifleakage continues replace coupler valve Figure 4 Item 1 WP 0012 Figure 4 0008 00 4 10 5430 245 13 amp 0008 00 MALFUNCTION Coupler valvd Figure Item 1 leaks at packing nut Figure 3 Item 2 and valve stem Item 3 CORRECTIVE ACTION a Replace coupler valve Figure Item 1 WP 0012 b Ifleakage continues notify Unit Maintenance Figure 5 SYMPTOM Leak in drum body MALFUNCTION Puncture and or leak in drum body CORRECTIVE ACTION Check size of puncture hole STEP 1 If hole is 3 8 inch diameter or smaller reference WP 0013 STEP 2 If hole 15 larger than 3 8 inch in diameter send damaged drum to Unit Maintenance END OF WORK PACKAGE 0008 00 5 6 blank 10 5430 245 13 amp 4 UNIT TROUBLESHOOTING FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY 10 5430 245 13 amp 0009 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY UNIT TROUBLESHOOTING PROCEDURES INITIAL SETUP References TROUBLESHOOTING PROCEDURE SYMPTOM Liquid has unusual odor WARNING Check whether d
15. follows 1 Inspect To determine the serviceability of an item by comparing its physical mechanical and or electrical characteristics with established standards through examination e g by sight sound or feel This includes scheduled inspections and gagings and evaluation of cannon tubes 2 Test To verify serviceability by measuring the mechanical pneumatic hydraulic or electrical characteristics of an item and comparing those characteristics with prescribed standards on a scheduled basis 1 load testing of lift devices and hydrostatic testing of pressure hoses 3 Service Operations required periodically to keep an item in proper operating condition e g to clean includes decontaminate when required to preserve to drain to paint or to replenish fuel lubricants chemical fluids or gases This includes scheduled exercising and purging of recoil mechanisms The following are examples of service functions a Unpack To remove from packing box for service or when required for the performance of maintenance operations b Repack To return item to packing box after service and other maintenance operations c Clean To rid the item of contamination d Touch up To spot paint scratched or blistered surfaces e Mark To restore obliterated identification 0027 00 1 10 5430 245 13 amp 0027 00 4 Adjust To maintain or regulate within prescribed limits by bringing into proper position or by setting the opera
16. table is numbered and titled within a WP 10 5430 245 13 amp 1 DESCRIPTION AND THEORY OF OPERATION FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY 10 5430 245 13 amp 0001 00 OPERATOR S AND UNIT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY GENERAL INFORMATION SCOPE Type of Manual Operator s and Field Level Maintenance Manual With Field Level Maintenance Repair Parts and Special Tools List Including Unit and DS Repair Parts Model Number and Name GTA500W Drum Fabric Collapsible Drinking Water 500 Gallon Purpose of Equipment Transports stores and dispenses drinking water Empty drum collapses to 15 of filled size for easy storage and transportation MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA Pam 738 750 Functional User s Manual for the Army Maintenance Management System TAMMS or AR 700 138 Army Logistics Readiness and Sustainability REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIR If your drum needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance If you have Internet access the easiest and fastest way to report problems or suggestions is to go
17. to https aeps ria army mil aepspublic cfm scroll down and choose Submit Quality Deficiency Report bar The Internet form lets you choose to submit an Equipment Improvement Recommendation EIR a Product Quality Deficiency Report PODR or a Warranty Claim Action WCA You may also submit your information using an SF 368 Product Quality Deficiency Report You can send your SF 368 via e mail regular mail or facsimile using the addresses facsimile numbers specified in DA PAM 738 750 Functional User s Manual for the Army Maintenance Management System TAMMS We will send you a reply CORROSION PREVENTION AND CONTROL CPC Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items Corrosion specifically occurs with metals It is an electrochemical process that causes the degradation of metals It is commonly caused by exposure to moisture acids bases or salts An example is the rusting of iron Corrosion damage in metals can be seen depending on the metal as tarnishing pitting fogging surface residue and or cracking Plastics composites and rubbers can also degrade Degradation is caused by thermal heat oxidation oxygen salvation solvents or photolytic light typically UV processes The most common exposures are excessive heat or li
18. 00 OPERATOR S AND UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY SUPPORTING INFORMATION MAINTENANCE ALLOCATION CHART MAC INTRODUCTION INTRODUCTION The Army Maintenance System MAC This introduction provides a general explanation of all maintenance and repair functions authorized at the two maintenance levels under the Two Level Maintenance System concept The MAC immediately following the introduction designates overall authority and responsibility for the performance of maintenance functions on the identified end item or component The application of the maintenance functions to the end item or component levels which are shown on the MAC in column 4 as Field includes two columns Unit maintenance and Direct Support maintenance The Unit maintenance column is divided again into two more subcolumns C for Operator or Crew and O for Unit maintenance Sustainment includes two subcolumns General Support maintenance H and Depot D The tools and test equipment requirements immediately following the MAC list the tools and test equipment both special tools and common tool sets required for each maintenance function as referenced from the MAC The remarks immediately following the tools and test equipment requirements contain supplemental instructions and explanatory notes for a particular maintenance function Maintenance Functions Maintenance functions are limited to and defined as
19. 1 1 2 38 10 1746 1980 2374 5 2692 8 2844 3204 3867 8 4357 4 0020 00 1 2 blank 10 5430 245 13 amp 7 PARTS INFORMATION FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY 10 5430 245 13 amp 002100 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL INTRODUCTION INTRODUCTION SCOPE This RPSTL lists and authorizes spares and repair parts special tools special test measurement and diagnostic equipment TMDE and other special support equipment required for performance of unit and direct support maintenance of the Drum It authorizes the requisitioning issue and disposition of spares repair parts and special tools as indicated by the source maintenance and recoverability SMR codes GENERAL In addition to the Introduction work package this RPSTL is divided into the following work packages 1 Repair Parts List Work Packages Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance These work packages also include parts which must be removed for replacement of the authorized parts Parts lists are composed of functional groups in ascending alphanumeric sequence with the parts in each group listed in ascending figure and item number sequence Sending units brackets filters and bolts are listed with the comp
20. 14 00 1 10 5430 245 13 amp 0014 00 WARNING When lifting drum always use five personnel to avoid injury The empty drum weighs 220 Ibs CAUTION When using sharp objects carefully open the plastic bag to avoid damaging the drum 5 Using five personnel remove drufn Figure 2 Item 5 from cratd Figure Item 3 and place it on a clean surface and remove drum from plastic bag Save plastic bag Figure 2 Unpacking Crate CHECKING UNPACKED EQUIPMENT 1 Inspect the equipment for damage incurred during shipment If the equipment has been damaged report the damage on SF 361 Transportation Discrepancy Report 2 Check the equipment against the packing slip to see if the shipment is complete Report all discrepancies in accordance with the instructions of DA PAM 738 750 3 Inspect both coupler valve Figure 3 Item 1 for a Missing gasketk Figure 3 Item 2 b Binding or stuck valve steh Figure Item 3 check by turning handwheell Figure 3 Item 4 0014 00 2 10 5430 245 13 amp 0014 00 c Missing cracked or broken parts Figure 3 Checking Unpacked Equipment 4 Refer and inspect repair kit for a Ripped or dirty pouch Figure 4 Item 1 b Missing cracked or broken wood plugk Figure Item 2 Repair kit should contain three wood plugs c Missing patch assemblids Figure Item 3 Repair kit should contain six patch assemblies Also check patch assemblies for deter
21. 167 2 WIRE ROPE ASSEMBLY 3 9 PAOZZ 9535 01 487 8315 06468 1321689166 PLATE CLOSURE 2 10 XDOOO 8A8A5 GTA 6027 BODY DRUM 500 GAL 1 0023 00 3 4 blank END OF FIGURE 10 5430 245 13 amp 0024 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST NATIONAL STOCK NUMBER INDEX STOCK NUMBER FIG ITEM 4030 00 149 5574 5330 00 612 2414 5315 00 839 5822 5305 00 978 9395 8110 01 104 5181 8110 01 110 4817 5306 01 118 1915 5340 01 119 7584 4010 01 363 7377 8110 01 391 3112 9535 01 487 8315 5365 01 487 8319 4810 01 537 7883 Ro BRN 0024 00 1 2 blank 10 5430 245 13 amp 0025 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST PART NUMBER INDEX PART NUMBER FIG ITEM GTA 3765 3 GTA 6027 MS24665 353 13216E9163 13216E9166 13216E9167 2 13216E9168 13216E9183 13216E9192 13216E9193 13229E8595 1 5388H 550088 8485436 1 NNR b2 b2 b2 b2 4 gt JU 0025 00 1 2 blank 10 5430 245 13 amp 8 SUPPORTING INFORMATION FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY 10 5430 245 13 amp 0026 00 OPERATOR S AND UNIT MAINTENANCE DRUM FABRIC COL
22. 4 NATIONAL ITEM STOCK NUMBER NUMBER ITEM NAME DESCRIPTION CAGE AND PART NUMBER 5 8030 00 889 3534 Tape Antiseizing ROLL 58536 AA58092 2 1 6 7920 00 823 6931 Towel Paper BX 80244 7920 00 823 6931 0031 00 2 10 5430 245 13 amp 0032 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY SUPPORTING INFORMATION MANDATORY REPLACEMENT PARTS LIST MANDATORY REPLACEMENT PARTS LIST This work package includes a list of all mandatory replacement parts referenced in the task initial setups and procedures These items must be replaced during maintenance whether they have failed or not This includes items based on usage intervals such as miles time rounds fired etc Table 1 Mandatory Replacement Parts List Item Part Number National Stock Nomenclature Number CAGEC Number NSN 1 MS24665 353 5315 00 839 5822 Cotter Pin 4 80205 2 5388H 5330 00 612 2414 Gasket 4 81718 0032 00 1 2 blank 10 5430 245 13 amp OPERATOR S AND UNIT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY SUPPORTING INFORMATION GLOSSARY Defective Condition of a part that prevents the part from performing its intended function caused by normal aging accident or manufacturing imperfection Deterioration Condition of a part caused by weathering excessive heat excessive cold chemical action etc
23. 4583 Plug Wood 5 8 In 5 14 679 1 8 97403 Plug Wood 1 1 2 In M52255FIG3 1 81349 Plug Wood 2 In M52255FIG3 2 81349 0029 00 3 4 Usable On Code EA EA EA EA EA EA 10 5430 245 13 amp 0029 00 Table 2 Basic Issue Items List cont 2 3 National Stock Number NSN Description Part Number CAGEC and Illustration 7 5430 01 114 4598 Patch Assembly Mechanical EA 3 M52255 FIG 4 81349 8 5430 01 245 5983 Patch Assembly Mechanical EA 3 M52255FIG5 TYPE II 0LAM3 9 5430 01 114 4597 Rotary Cutter Wrench EA 1 M52255 FIG 2 81349 10 7610 01 122 3771 Sheet Technical EA 1 MIL R 52255 FIG 6 81349 0029 00 4 10 5430 245 13 amp 0030 00 OPERATOR S AND UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY SUPPORTING INFORMATION ADDITIONAL AUTHORIZATION LIST INTRODUCTION SCOPE This work package lists additional items you are authorized for the support of the Drum GENERAL This list identifies items that do not have to accompany the Drum and that do not have to be turned in with it These items are all authorized to you by CTA MTOE TDA or JTA EXPLANATION OF COLUMNS IN THE AAL Column 1 National Stock Number NSN Identifies the stock number of the item to be used for requisitioning purposes Column 2 Description Part Number CAGEC Identifies the
24. 66 1 439 3 380 456 515 3 518 3 7 8 22 23 160 200 216 8 271 0 400 480 542 4 650 9 600 720 813 6 976 3 1 25 40 250 300 338 8 406 5 580 696 786 5 943 8 900 1080 1220 4 1464 5 1 1 8 25 58 800 880 1084 8 1193 3 1280 1440 1735 7 1952 8 1 1 4 31 75 1120 1240 1518 7 1681 4 1820 2000 2467 9 2712 0 1 3 8 34 93 1460 1680 1979 8 2278 1 2380 2720 3227 3 3688 3 1 1 2 38 10 1940 2200 2630 6 2983 2 3160 3560 4285 0 4827 4 Torque Limits for Wet Fasteners TORQUE SHANK SAE GRADE SAE GRADE SAE GRADE SIZE NO 2 NO 5 NO 8 MILLI POUNDS NEWTON POUNDS NEWTON POUNDS NEWTON INCHES METERS FOOT METERS FOOT METERS FOOT METERS Ya 6 35 4 5 5 5 6 1 7 5 8 10 10 8 13 6 11 13 5 14 9 18 3 5 16 7 94 9 11 12 2 14 9 15 18 5 20 4 25 1 21 5 26 29 2 35 3 3 8 9 53 18 20 5 24 4 27 8 31 5 38 42 8 51 6 40 5 48 5 55 65 9 7 16 11 11 27 31 5 36 7 42 8 48 5 57 5 65 9 78 2 63 75 5 85 6 102 6 Y 12 70 40 5 47 55 63 9 72 86 5 97 9 117 6 99 119 134 6 161 8 9 16 14 29 58 5 67 5 79 5 91 8 99 119 134 6 161 8 144 173 195 8 235 2 5 8 15 88 85 5 94 5 116 2 128 5 135 162 183 6 220 3 198 237 5 269 2 323 Ya 19 05 135 166 5 183 6 226 4 243 291 5 330 4 396 4 342 410 465 1 557 6 7 8 22 23 144 180 195 8 224 8 360 432 489 6 587 5 540 648 734 4 881 2 1 25 40 225 270 306 367 2 522 626 709 9 851 3 810 972 1101 6 1321 9 1 1 8 25 58 720 792 979 2 1077 1 1152 1296 1566 7 1762 5 1 1 4 31 75 1008 1116 1370 8 1517 7 1638 1800 2227 6 2448 1 3 8 34 93 1314 1512 1787 2056 3 2142 2448 2430 3 3329 2
25. D DESCRIPTION OF MAJOR COMPONENTS Drum 1 Holds up to 500 gallons of drinking water Coupler Valve 2 Manual valve for filling and dispensing drinking water located on both ends of the drum Adapter Assembly 3 Contains check valve which closes when coupler valve is removed located on both ends of the drum Shackles 4 Means for suspending lifting or tying down drum from either end Mounted on swivel plates located on both ends of the drum Swivel Plate 5 Provides attaching points for shackles and tow bars located on both ends of the drum Cable Assemblies 6 Limits endwise expansion of drum and controls its shape Figure 1 Components of Drum 0002 00 2 10 5430 245 13 amp 0002 00 EQUIPMENT DATA The following is a tabular presentation of all physical and performance data required for the operation and maintenance of the Drum Table 1 Equipment Data DESCRIPTION QTY LEADING PARTICULARS Drum 1 Capacity 500 gals 1892 5 liters Working Pressure 5 0 psi 0 3515 kg cm Max Proof Pressure 30 0 psi 2 109 kg cm Max Towing Speed 10 mph 16 kilometers per hr Overall Dimensions and Weight filled Weight 4344 0 lbs 1974 5 kg Cubage 67 0 cu ft 1 89 m Length nominal 58 0 in 1 47 m Dia nominal 55 0 in 1 397 m Vertical Drop filled 12 5 ft max 3 81 m Weight empty Crated incl tie down assy 420 0 Ibs 190 9 kg Uncrated drum only 220 0 lbs 100 0 kg Dimensi
26. E TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE 10 5430 245 13 amp P 23 May 2006 Drum Fabric Collapsible Drinking Water 500 Gal ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON GRAPH NO Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPA V3 01 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR RECOMMENDED ACTION NO NO NO NUMBER NO NO NO ITEMS SUPPORTED PART III REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION USAPA V3 01 The Metric System and Equivalents
27. End Parts 0017 00 9 10 5430 245 13 amp 0017 00 CAUTION When assembling the drum it is very important to align chalk marks to prevent twisting cable assemblies Failure to comply may cause damage to drum 14 Repeat INSTALLATION steps 1 through 13 to assemble the opposite end of the drum then proceed to step 15 Make sure that cable assemblies are not twisted when assembling opposite end of drum 15 Install both adapter assemblies WP 0016 16 Install both coupler valves WP 0012 TEST 1 Fill drum with drinking water in accordance with WP 0005 2 Perform PMCS WP 0011 Table 1 Check drum for leaks END OF WORK PACKAGE 0017 00 10 10 5430 245 13 amp 0018 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY TEMPORARY REPAIR OF DRUM BODY METHOD 2 INITIAL SET UP Tools Tool Kit General Mechanic s WP 0028 Item 1 Materials Parts Required Repair Kit WP 0029 Table 2 Item 2 CAUTION Do not tow drum after using Method 2 to repair leaking drum Towing drum could further damage drum NOTE Drum can be refilled after using Method 2 to repair drum This procedure only applies if puncture hole in drum body is 3 8 inch diameter or less REPAIR Method 2 1 Using rotary cutter Figure 1 Item 1 cut a clean edge around puncture hole Item 2 0018 00 1 10 5430 245 13 amp 0018 00 ROTATE Figure 1 Method 2 Repa
28. FOR REPAIR PARTS SPECIAL TOOLS TMDE AND SUPPORT EQUIPMENT Repair parts are listed and illustrated in parts information work packages WP 0022 and WP 0023 of this manual No special tools or equipment are required for the water drum COMMON TOOLS AND EQUIPMENT For authorized common tools and equipment refer to the Modified Table of Organization and Equipment MTOE CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items CTA 50 909 Field and Garrison Furnishings and Equipment or CTA 8 100 Army Medical Department Expendable Durable Items as applicable to your unit 0001 00 2 10 5430 245 13 amp 000200 OPERATOR S AND UNIT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY EQUIPMENT DESCRIPTION AND DATA EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES The drum stores transports and dispenses drinking water The ends of the drum have adapters for attaching coupler valves which may be used to fill or dispense drinking water A chiller may be connected for cooling the water Stores drinking water either indoors or outdoors Transports drinking water by towing or trucking Dispenses water either directly or through chiller e Lightweight Collapsible Suspension capability from either end Drop capability up to 12 5 ft filled 0002 00 1 10 5430 245 13 amp 0002 00 LOCATION AN
29. Federal item name in all capital letters followed by a minimum description when needed The last line below the description is the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 3 Usable On Code When applicable gives you a code if the item you need is not the same for different models of equipment Column 4 U I Unit of Issue U I indicates the physical measurement or count of the item as issued per the National Stock Number shown in the column 2 Column 5 Qty Recm Indicates the quantity recommended Table 1 Additional Authorization List 1 2 3 4 NATIONAL USABLE STOCK NUMBER DESCRIPTION PART NUMBER CAGEC ON CODE U I NSN 8110 00 856 6245 KIT TIEDOWN ASSEMBLY EA 1 81349 MIL T 40627 3540 00 565 6241 STRAPPING AND SEALING KIT KT 1 74854 3540 00 565 6241 8110 00 856 6243 YOKE TOWING AND LIFTING EA 1 81349 MIL Y 40628 0030 00 1 2 blank 10 5430 245 13 amp 0031 00 OPERATOR S AND UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY SUPPORTING INFORMATION EXPENDABLE AND DURABLE ITEMS LIST INTRODUCTION Scope This work package lists expendable and durable items that you will need to use and maintain the Drum This listing is for information only and is not authority to requisition the listed items These items are authorized to you by CTA 50 790 Expendable Durable Items except medica
30. ION If leakage continues notify supervisor Figure 5 SYMPTOM Shackle is damaged or missing MALFUNCTION Check condition of cotter pin Figure 4 Item 1 shackle screw pin Figure 4 Item 2 and shackle Item 3 0009 00 6 10 5430 245 13 amp 0009 00 CORRECTIVE ACTION Replace or install parts as required WP 0017 Figure 6 SYMPTOM Shackle will not pivot in swivel plate lugs MALFUNCTION Check condition of shackled Figure 4 Item 3 CORRECTIVE ACTION Disassemble and clean shackle screw pin Figure d Item 2 and shackle Figure 6 Item 3 Replace parts as required WP 0017 SYMPTOM Dust cap is missing or damaged MALFUNCTION Check condition of dust cap Figure 7 Item 1 0009 00 7 10 5430 245 13 amp 0009 00 CORRECTIVE ACTION Replace dust Figure 7 Item 1 if damaged or missing WP 0016 Figure 7 END OF WORK PACKAGE 0009 00 8 10 5430 245 13 amp 5 OPERATOR MAINTENANCE FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY 10 5430 245 13 amp 0010 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY OPERATOR S PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION GENERAL Preventive Maintenance Checks and Services PMCS involves systematic caring inspection and servicing of equipment to keep it in good condition and prevent breakdowns WP 0011 PMCS orga
31. LAPSIBLE DRINKING WATER 500 GALLON CAPACITY SUPPORTING INFORMATION REFERENCES SCOPE This work package lists all forms pamphlets field manuals technical manuals and miscellaneous publications referenced in this manual Also listed are publications that should be consulted for additional information FORMS DA Form 2028 SF 361 SF 368 PAMPHLETS DA PAM 738 750 FIELD MANUALS FM 3 3 FM 3 4 FM 3 5 FM 4 25 11 TECHNICAL MANUALS TM 10 8110 201 14 amp P TM 740 90 1 TM 750 244 3 REGULATIONS AR 700 138 AR 750 1 Recommended Changes to Publications and Blank Forms Transportation Discrepancy Report Product Quality Deficiency Report Functional User s Manual for the Army Maintenance Management System TAMMS Chemical and Biological Contamination Avoidance NBC Protection NBC Decontamination First Aid Drums Fabric Collapsible Non Vented and Repair Parts And Special Tools List RPSTL Administrative Storage Requirements Procedures for Destruction of Equipment to Prevent Enemy Use Army Logistics Readiness and Sustainability Army Materiel Maintenance Policy and Retail Maintenance Operations 0026 00 1 10 5430 245 13 amp 0026 00 MISCELLANEOUS CTA 8 100 Army Medical Department Expendable Durable Items CTA 50 909 Field and Garrison Furnishings and Equipment CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items 0026 00 2 10 5430 245 13 amp 0027
32. LLON CAPACITY DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS INTRODUCTION The following table and illustration provides the description and use of the controls and indicators pertaining to the drum CAUTION To avoid damage to the drum DO NOT overfill Figure 1 Operator Controls and Indicators Key Control Indicator Function 1 Handwheel Controls the flow of drinking water into or out of the drum 2 Coupler Valve Contains the handwheel and cam arm which are used as operator s controls 3 Adapter Assembly Contains a check valve that closes when the coupler is removed to prevent water from leaking out of the drum 4 Cam Arm Assembly Locks or unlocks coupler valve from adapter assembly or filler hose 0004 00 1 2 blank 10 5430 245 13 amp 0005 00 OPERATOR S AND UNIT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY OPERATION UNDER USUAL CONDITIONS INITIAL SET UP Reference WP 0011 WP 0012 TM 10 8110 201 14 amp P FILLING THE DRUM WARNING This drum is only authorized to be filled with DRINKING WATER The drum is designed and permanently labeled for use with DRINKING WATER ONLY Filling the drum with any other liquid may cause sickness or death of crewmembers CAUTION To avoid damage to the drum DO NOT overfill NOTE Use the services of Unit Maintenance for the original unpacking and inspection 1 Perform
33. Malfunction Failure to operate in a normal manner 2 blank 10 5430 245 13 amp INDEX Subject WP Sequence No Page No A Adapter Assembly and Dust Cap enne enne 0016 00 1 Additional Authorization List cce ete pe RR RH HEC Reh u ker nire ote ee 0030 00 1 B Basic Issue Item Lists Components of End Item 0029 00 1 C Common Tools and Equipment sehe asien rss Be eu pau 0001 00 2 Components of End Item and Basic Issue Item 0029 00 1 Corrosion Prevention and Control CPC EENES EE NEE 0001 00 1 Coupler Valve nnn 0012 00 1 Coupler Valve Gasket Remove and 0015 00 1 D Description and Use of Operator Controls and Indicators eese 0004 00 1 Destruction of Army Materiel To Prevent Enemy 0001 00 1 Dispensing Drinking Water From 0005 00 6 Drum Body Temporary Repair Method 1 0013 00 1 Drum Body Temporary Repair Method 2 sess nnne enne 0018 00 1 E Equipment Description and Data 0002 00 1 Expendab
34. ODE NSN CAGEC NUMBER ON CODE UOC QTY GROUP 01 VALVE COUPLER AND ADAPTER ASSEMBLIES FIG 1 VALVE COUPLER AND ADAPTER ASSEMBLIES 1 PAOOO 4810 01 537 7883 8A8AS GTA 3765 3 VALVE COUPLER 2 X2 2 2 PAOZZ 5330 00 612 2414 81718 5388H GASKET 4 3 PAOOO 8110 01 391 3112 97403 13229 85951 ADAPTER ASSEMBLY 2 4 PAOZZ 5340 01 119 7584 97403 13216 9192 PROTECTIVE DUST 2 0022 00 3 4 blank END OF FIGURE 10 5430 245 13 amp 0023 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST PLATES BEARING SWIVEL AND CLOSURE 0023 00 1 10 5430 245 13 amp 0023 00 Figure 2 Plates Bearing Swivel and Closure 0023 00 2 10 5430 245 13 amp 0023 00 1 2 3 4 5 6 C ITEM SMR PART DESCRIPTION AND USABLE NO CODE NSN CAGEC NUMBER ON CODE UOC QTY GROUP 02 PLATES BEARING SWIVEL AND CLOSURE FIG 2 PLATES BEARING SWIVEL AND CLOSURE 1 PAOZZ 5315 00 839 5822 80205 MS24665 353 COTTER 4 2 PAOZZ 4030 00 149 5574 18876 8485436 SHACKLE 4 3 PAOZZ 5306 01 118 1915 97403 13216 9193 BOLT SHOULDER 4 4 PAOZZ 5305 00 978 9395 30978 550088 SCREW CAP SOCKET HEAD 62 5 PAOZZ 8110 01 110 4817 97403 1321689168 PLATE BEARING 2 6 PAOZZ 8110 01 104 5181 97403 13216 9163 PLATE SWIVEL 2 7 PAOZZ 5365 01 487 8319 97403 13216 9183 RING CLOSURE 2 8 PAOZZ 4010 01 363 7377 97403 13216E9
35. P 0001 2 0 WP 0024 2 0 WP 0002 4 0 WP 0025 2 0 WP 0003 2 0 Chp 8 title page 0 Chp 2 title page 0 WP 0026 2 0 WP 0004 2 0 WP 0027 4 0 WP 0005 8 0 WP 0028 2 0 WP 0006 4 0 WP 0029 4 0 WP 0007 2 0 WP 0030 2 0 Chp 3 title page 0 WP 0031 2 0 WP 0008 6 0 WP 0032 2 0 Chp 4 title page 0 INDEX 1 INDEX 4 0 WP 0009 8 0 Chp 5 title page 0 WP 0010 2 0 WP 0011 12 0 WP 0012 2 0 WP 0013 2 0 Chp 6 title page 0 WP 0014 4 0 WP 0015 2 0 WP 0016 2 0 WP 0017 10 0 WP 0018 4 0 WP 0019 2 0 WP 0020 2 0 blank 10 5430 245 13 amp HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D C 23 May 2006 TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY MODEL GTA500W NSN 5430 01 527 4514 Current as of 23 May 2006 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication If you find any mistakes or if you know of a way to improve the procedures please let us know Submit your DA Form 2028 Recommended Changes to Publications and Blank Forms through the Internet on the Army Electronic Product Support AEPS website The Internet address is https aeps ria army mil The DA Form 2028 is located under the Public Applications section in the AEPS Public Home Page Fill out the form and click on SUBMIT Using this form on the AEPS
36. Preventive Maintenance Checks and Services PMCS WP 0011 Table 1 WARNING Ensure drum is securely positioned to avoid slipping or rolling during filling operations Failure to comply may result in injury to personnel or damage to equipment CAUTION Do not tow drum if drum has been repaired Towing drum could further damage the drum 2 Locate drum near source of water supply Choose a site as level and firm as possible 3 Completely remove air from drum as follows 0005 00 1 10 5430 245 13 amp 0005 00 a At one end of the drum remove dust cap Figure i Item 1 from adapter assembly Figure Item 2 Figure 1 Coupler Valve Installed and Locked Onto Adapter Assembly b Slide coupler valfe Figur 1 Item 3 onto adapter assembly Figure 1 Item 2 Lock coupler valve Item 3 onto adapter assembly Figure 1 Item 2 by pushing in the cam arms Item 4 Figure 2 Collapse Drum c the handwhefl Figure Item 1 counterclockwise all the way to completely open the coupler valve one of the two coupler valves that comes with the drum d Fully collapse the dru n Figure 3 Push down on drum to squeeze air out Trapped air will rush out of the coupler valve Item 3 AIR Figure 3 Drum Collapse 0005 00 2 10 5430 245 13 amp 0005 00 e When the drum is fully collapsed close coupler valve Figure 4 Item 1 by turning valve handle clockwise Figure Figure 4 Item 2 Item 1
37. REPAIR Method 1 Pusha wooden plug into puncture hole pointed end first 2 Roll drum over so puncture hole is at top of drum 3 After drum is empty notify Unit Maintenance to repair drum using Method 2 0013 00 1 10 5430 245 13 amp 0013 00 WOODEN PLUG WOODEN PLUG HOLE PLUGGED HOLE WOODEN PLUG Figure 1 Method 1 Repair END OF WORK PACKAGE 0013 00 2 10 5430 245 13 amp 0014 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY SERVICE UPON RECEIPT INITIAL SETUP Tools Personnel Required Tool Kit General Mechanics WP 0028 Item 1 Five UNPACKING The drum is packaged in a container designed for shipment The base of the container is constructed as a shipping pallet with provisions for insertion of fingers of a fork on materials handling equipment such as a forklift After unloading unpack as follows 1 Remove bandihg Figur 1 Item 1 from the crate top and remove crate top Figure Item 2 from crate Figure 1 Item 3 Figure 1 Opening Crate 2 Remove plastic b g Figurd 2 Item 4 containing cloth bags that contain coupler valves from cratd Figure 2 Item 3 3 Remove two coupler valves from the two bags Figure Item 4 and then remove protective material and tape from coupler valves Save bags and put back into crate 4 Remove repair kit from cloth bag inside plastic bag Figure 3 Item 4 and save cloth bag 00
38. SURE WIRE Inspect ASSEMBLY Replace BODY DRUM Inspect 0 1 Replace Repair 1 1 A 0028 00 1 TM 10 5430 245 13 amp P 0028 00 Table 2 Tools and Test Equipment for Drum TOOLS OR TEST MAINTENANCE NOMENCLATURE NATIONAL STOCK TOOL EQUIPMENT LEVEL NUMBER NUMBER REF CODE NSN 1 Tool Kit General Mechanic s 5180 00 177 7033 SC 5180 90 CL N26 2 O Torque Wrench 5120 00 554 7292 a component of SC4910 95CLA31 NSN 4910 00 754 0705 3 O Screwdriver Attachment Socket 5120 00 683 8602 Wrench 5 16 inch Table 3 Remarks for Drum REMARKS REMARKS CODE A Two types of repairs are authorized for the water drum assembly The first is a temporary repair to be referenced 1 performed by the crew operator using components from the Repair Kit WP 0029 00 The second is a permanent repair to be performed by unit maintenance using repair parts referenced in the RPSTL WP 0022 0 and WP 0023 00 0028 00 2 10 5430 245 13 amp 0029 00 OPERATOR S AND UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY SUPPORTING INFORMATION COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS INTRODUCTION SCOPE This work package lists COEI and BII for the Drum to help you inventory the items for safe and efficient operation of the equipment GENERAL The COEI and BII information is divided into the following lists C
39. TM 10 5430 245 13 amp P TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY MODEL GTA500W NSN 5430 01 527 4514 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited HEADQUARTERS DEPARTMENT OF THE ARMY MAY 2006 10 5430 245 13 amp WARNING SUMMARY Death or serious injury may result if personnel fail to observe the following safety precautions DRINKING WATER ONLY WARNING The drum is only authorized to be filled with DRINKING WATER The drum is designed and permanently labeled for use with DRINKING WATER ONLY Filling the drum with any other liquid may cause sickness or death of crewmembers BEFORE DISPENSING WATER TO PERSONNEL WARNING Check to make sure drum has been used only for drinking water Failure to check the drum could lead to sickness or death If there is any question about the quality of the water do not use the drum WARNING Check coupler valve and adapter assembly for dirt dust and any foreign matter which may contaminate drinking water coupler valve and assembly parts must be cleaned with a mild non toxic detergent and assembled on a clean surface Remember that the coupler valve and adapter assembly will be used to dispense drinking water Dirty or contaminated parts could cause sickness or death to personnel drinking water from the drum
40. UBLICATION FORM NUMBER DATE TITLE TM 10 5430 245 13 amp P 23 May 2006 Drum Fabric Collapsible Drinking Water 500 Gal ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON GRAPH NO Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPA V3 01 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR RECOMMENDED ACTION NO NO NO NUMBER NO NO NO ITEMS SUPPORTED PART lll REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON SIGNATURE PLUS EXTENSION USAPA V3 01 RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form see AR 25 30 the proponent agency is OAASA Use Part Il reverse for Repair Parts and Special Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM DAT
41. WARNING drum parts must be cleaned with a mild non toxic detergent and assembled on a clean surface Remember that the drum will be used to store and dispense drinking water A dirty or contaminated drum could cause sickness or even death to personnel drinking from it WARNING Dirt dust or foreign matter may contaminate drinking water causing sickness or death WARNING Drum must be completely dry inside and out for storage to prevent mold or mildew from growing on the drum Sickness or death could occur 10 5430 245 13 amp LIFTING DRUM WARNING When lifting drum always use five personnel to avoid injury The empty drum weighs 220 Ibs DRUM POSITIONING WARNING Ensure drum is securely positioned to avoid slipping or rolling during filling operations Failure to comply may result in injury to personnel or damage to equipment FIRST AID FIRST AID instructions are given in FM 4 25 11 First Aid 10 5430 245 13 amp LIST OF EFFECTIVE PAGES WORK PACKAGES NOTE Zero in the Change No column indicates an original page or work package Date of issue for the original manual is Original Diosa 23 May 06 Total number of pages for front and rear matter is 26 and the total number of work packages is 32 consisting of the following Page WP No Change No Page WP No Change No Title 0 Chp 7 title page 0 Warning 0 WP 0021 6 0 1 1 0 WP 0022 4 0 Chp 1 title page 0 WP 0023 4 0 W
42. WP Each WP comprises an individual maintenance or operator task general information section description section theory section operating procedure s troubleshooting section or supporting information section e g Maintenance Allocation Chart Expendable and Durable Items List etc Each WP is identified by a unique sequential WP number Work Packages are grouped in chapters as in a conventional technical manual e g Chapter 1 Description and Theory of Operation Chapter 2 Operator Instructions etc The most obvious distinction is in the WP numbering and page numbering system For example the following numbers 0015 00 in an upper right corner would be the WP number The first four digits are the WP sequence number while the fifth and sixth digits indicate the change status of the WP 00 indicates an original WP The WP number is repeated at the bottom of the page with a number e g 1 added to indicate the page number Page numbers are sequential within a WP WPs are sequential within a manual and grouped into chapters according to operation or maintenance level Supporting Information WPs at the rear of the manual serve the same function and contain the same information as appendices in older manuals Figures and Tables Figures in WPs are numbered and titled The figures are sequentially numbered within the WP In a Repair and Special Tools List RPSTL figures are numbered sequentially within each WP Each
43. ackld Figure d Item 3 Replace shackld Figure 6 Item 3 if distorted or cracked Figure 6 Shackle Inspection 3 Check screwj Figure 1 Items 1 and 4 for damage 4 Check the following parts for raised metal corrosion or damaged painted surfaces bearing platd Figure 7 Item 2 swivel Item 3 and closure ring Figure 7 Item 5 5 Inspect three cable assemblies Figure 7 Item 6 for corrosion raised metal on ends cable wires protruding from cable assembly ends snapped or broken wires 0017 00 5 10 5430 245 13 amp 0017 00 6 Check closure platd Figure 7 Item 7 for raised metal corrosion or damaged threaded surfaces Figure 7 Inspection of Drum End Parts 7 Check drum body Figure 7 Item 8 for tears puncture holes or other damage For temporary repair reference 0013 and or WP 0018 0017 00 6 TM 10 5430 245 13 amp P 0017 00 CLEANING Bearing Plate Swivel Plate Closure Ring and Closure Plate Use abrasive cloth to remove raised metal or blend in depressions Smoothness of repaired surfaces should equal undamaged areas of the same functional surface 2 Remove corrosion with cleaning brush Cable Assemblies Remove raised metal and blend in depressions on cable assembly ends using abrasive cloth Smoothness of repaired surfaces should equal undamaged areas of the same functional surface CHECK HERE FOR CHECK HERE FOR SNAPPED OR BROKEN WIRES RAISED
44. aintenance Recoverability Code Code XX XX 3 position 4 position 5 position Who can install Who can do Who determines replace or use the item complete repair disposition action on on the item unserviceable items Source Code The source code tells you how you get an item needed for maintenance repair or overhaul of an end item Equipment Explanations of source codes follow Source Code PA PB PC PD PE PF PG PH PR PZ KD KF KB MO Made at unit AVUM level MF Made at DS AVIM level MH Made at GS level ML Made at SRA MD Made at Depot MG Navy only Application Explanation NOTE Items coded PC are subject to deterioration Stock items use the applicable NSN to requisition request items with these source codes They are authorized to the level indicated by the code entered in the 34 position of the SMR code Items with these codes are not to be requested requisitioned individually They are part of a kit which is authorized to the maintenance level indicated in the 3 position of the SMR code The complete kit must be requisitioned and applied Items with these codes are not to be requisitioned requested individually They must be made from bulk material which is identified by the part number in the DESCRIPTION AND USABLE ON CODE UOC column and listed in the bulk material group work package of the RPSTL If the item is authorized to you by the 34 position code of the SMR code but the s
45. and other foreign matter when not installed on the drum When last drum has been filled shut off valve at drinking water source and disconnect filler hosd Figure 1 Item 4 from coupler valve Figure 7 Item 1 that was used to fill drums Leave coupler valve installed on drum Install another coupler valve onto the other end of the drum 0005 00 5 10 5430 245 13 amp 0005 00 DISPENSING DRINKING WATER FROM DRUM CAUTION Do not overload transport vehicle with filled drums Filled drum weighs 4344 pounds 1974 5 kg Check transport vehicle s weight limits before loading with drums CAUTION Do not tow drum if drum has been repaired Towing drum could further damage the drum Roll tow Ref TM 10 8110 201 14 amp P or otherwise transport filled drum to place of use 2 Select a dispensing site that is as level and firm as possible 3 Perform Preventive Maintenance Checks and Services PMCS WP 0011 Table 1 4 Uncover one or both adapter assemblids Figure Item 1 at either end of drum by removing dust caps Item 2 5 Turn handwhedl Figure Item 3 all the way clockwise to close coupler valve Figure 9 Item 4 WARNING Dirt dust or foreign matter may contaminate drinking water causing sickness or death 6 Check coupler valve for dirt dust or any foreign matter Clean valve of dust dirt or foreign matter or replace coupler valve WP 0012 7 Install and lock a coupler valv Figure Item
46. and subassembly groups and lists are divided into the same groups Second Find the figure covering the functional group or the subfunctional group to which the item belongs Third Identify the item on the figure and note the number s Fourth Look in the repair parts list work packages for the figure and item numbers The NSNs and part numbers are on the same line as the associated item numbers 2 When NSN Is Known First If you have the NSN look in the STOCK NUMBER column of the NSN index work package The NSN is arranged in NIIN sequence Note the figure and item number next to the NSN Second Turn to the figure and locate the item number Verify that the item is the one you are looking for 3 When Part Number Is Known First If you have the part number and not the NSN look in the PART NUMBER column of the part number index work package Identify the figure and item number Second Look up the item on the figure in the applicable repair parts list work package 0021 00 6 10 5430 245 13 amp 002200 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REPAIR PARTS AND SPECIAL TOOLS LIST VALVE COUPLER AND ADAPTER ASSEMBLIES 0022 00 1 10 5430 245 13 amp 002200 Figure 1 Valve Coupler and Adapter Assemblies 0022 00 2 10 5430 245 13 amp 0022 00 1 Q 3 4 5 6 7 ITEM SMR PART DESCRIPTION AND USABLE NO C
47. anufacturer distributor or Government agency activity that supplies the item PART NUMBER Column 5 Indicates the primary number used by the manufacturer individual company firm corporation or Government activity which controls the design and characteristics of the item by means of its engineering drawings specifications standards and inspection requirements to identify an item or range of items 0021 00 4 10 5430 245 13 amp 002100 When you use NSN to requisition an item the item you receive may have a different part number from the number listed DESCRIPTION AND USABLE ON CODE UOC Column 6 This column includes the following information l 2 The federal item name and when required a minimum description to identify the item Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or fabricated Hardness Critical Item HCI A support item that provides the equipment with special protection from the electro magnetic pulse EMP damage during a nuclear attack The statement END OF FIGURE appears just below the last item description in column 6 for a given figure in both the repair parts list and special tools list work packages QTY Column 7 The QTY quantity per figure column indicates the quantity of the item used in the breakout shown on the illustration figure which is prepared for a functional group subfunctional group or
48. art number assigned to the item FIG Column This column lists the number of the figure where the item is identified located in the repair parts list and special tools list work packages ITEM Column The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column 0021 00 5 10 5430 245 13 amp 002100 SPECIAL INFORMATION UOC The UOC appears in the lower left corner of the Description Column heading Usable on codes are shown as UOC in the Description Column justified left on the first line under the applicable item nomenclature Uncoded items are applicable to all models Fabrication Instructions Bulk materials required to manufacture items are listed in the bulk material functional group of this RPSTL Part numbers for bulk material are also referenced in the Description Column of the line item entry for the item to be manufactured fabricated Index Numbers Items which have the word BULK in the figure column will have an index number shown in the item number column This index number is a cross reference between the NSN Part Number P N Index work packages and the bulk material list in the repair parts list work package HOW TO LOCATE REPAIR PARTS 1 When NSNs or Part Numbers Are Not Known First Using the table of contents determine the assembly group to which the item belongs This is necessary since figures are prepared for assembly groups
49. ast line below the description is the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 4 Usable On Code When applicable gives you a code if the item you need is not the same for different models of equipment Column 5 Unit of Issue U I Indicates the physical measurement or count of the item as issued per the National Stock Number shown in the column 2 Column 6 Qty Rqr Indicates the quantity required 0029 00 1 Table 1 2 National Stock Number NSN and Illustration 4810 01 537 7883 8110 01 391 3112 TM 10 5430 245 13 amp P Components of End Item List 3 Description Part Number and CAGEC Valve Coupler 2X2 GTA 3765 3 8A8A5 Adapter Assembly 13229E8595 1 97403 0029 00 2 4 Usable On Code 0029 00 BASIC ISSUE ITEMS TM 10 5430 245 13 amp P Table 2 Basic Issue Items List 1 2 Item National Stock Number NSN Number and Illustration 3 Description Part Number CAGEC 4 5510 01 115 0893 2 5510 01 412 0264 6 5510 01 119 5995 Operator s and Field Level Maintenance Manual With Field Level Maintenance Repair Parts and Special Tools List for Drum Fabric Collapsible Drinking Water 500 Gallon Capacity TM 10 5430 245 12 amp P Repair Kit Type I ATPD 2263 Type I 84583 Items 3 thru 10 make up the repair kit Container ADTPD 2263 TYPE I CONTAINER 8
50. cked Or Ready Serviced Available If 13 After Coupler Valve Coupler valve installed onto drum COUPLER VALVE Check both coupler valves for Proper locking and unlocking operation of cam arm assemblies 1 Cam arm when installing or removing coupler valve from adapter assembly assemblies 1 will 2 or dispensing hose not properly lock Leaks where coupler valve connects to adapter assembly 2 coupler valve in Leaks at or around valve stem 3 and packing nut 4 place Any leakage is discovered 14 After Adapter Assembly Check adapter assemblies 1 on both ends of drum for looseness Adapter assembly and leakage 1 leaks or is loose 0011 00 9 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Ready Serviced Available If 15 After Swivel Plate Bearing Plate and Closure Ring Check both ends of the drum for Binding swivel plate 1 Swivel plate 1 Loose or missing screws 2 in bearing plate 3 and closure ring binds or swivel 4 plate lug 5 for tow Leaks at or around bearing plate 3 and closure ring 4 bar attachment 1s Damaged swivel plate lugs 5 damaged Leaks are discovered 16 After Cable Assemblies CABLE ASSEMBLIES INSIDE DRUM Check whether drum assembly is misshapen or distorted indicating Drum assembly is damaged
51. ctors To change inches feet yards miles square inches square feet square yards square miles acres cubic feet cubic yards fluid ounces pints quarts gallons ounces pounds short tons pound feet pound inches To centimeters meters meters kilometers square centimeters square meters square meters square kilometers square hectometers cubic meters cubic meters milliliters liters liters liters grams kilograms metric tons newton meters newton meters F Fahrenheit temperature Multiply by 2 540 305 914 1 609 6 451 093 836 2 590 405 028 765 29 573 473 946 3 785 28 349 454 907 1 356 11296 To change To Multiply by ounce inches newton meters 007062 centimeters inches 394 meters feet 3 280 meters yards 1 094 kilometers miles 621 square centimeters square inches 155 square meters square feet 10 764 square meters square yards 1 196 square kilometers square miles 386 square hectometers acres 2 471 cubic meters cubic feet 35 315 cubic meters cubic yards 1 308 milliliters fluid ounces 034 liters pints 2 113 liters quarts 1 057 liters gallons 264 grams ounces 035 metric tons short tons 1 102 kilograms pounds 2 205 Temperature Exact 5 9 after subtracting 32 C Celsius temperature PIN 083167 000 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM seller
52. drum 2 Check drum for mold or mildew Mold or mildew is found 2 Before Coupler Valve Coupler valve not installed onto drum Check both coupler valves for Missing or damaged gaskets 1 Cracked or damaged handwheel 2 Loose or missing handwheel nut 3 Damaged or missing pull rings 4 Loose packing nut 5 Cracked or broken valve body 6 Excessive wear or looseness of cam arm assemblies 7 Binding or excessive looseness of valve stem 8 by turning handwheel 2 Clean coupler valves with detergent 0011 00 2 Missing or damaged gasket 1 cracked or broken valve body 6 missing or damaged cam arm assembly 7 or if valve stem 8 binds or cannot be rotated 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or el E Serviced vailable If Coupler valve installed onto drum COUPLER VALVE Check both coupler valves for Proper locking and unlocking operation of cam arm assemblies Cam arm 1 assemblies 1 will Leaks where coupler valve connects to adapter assembly 2 not lock properly Leaks at coupler valve outlet when coupler valve is shut off Leaks are Leaks at or around valve stem 3 and packing nut 4 discovered 3 Before Adapter Check adapter assemblies 1 on both ends of drum for looseness Adapter assembly Assembly and leakage 1 leaks or is loose
53. e water could increase the pressure inside the drum to a pressure above the maximum 5 psi operating pressure which could lead to damage to the drum and loss of the valuable water supply 1 Do not block air circulation around the drum N Erect a tent or tarpaulin over drum to provide shade Place drum under shade of trees or cover with leafy branches 4 Cover drum with wet burlap or other fabric Keep fabric wet OPERATION IN FREEZING TEMPERATURES 32 F 0 C AND BELOW CAUTION The drum could become brittle in freezing temperatures Be careful when handling the drum to avoid cracking it 1 Remove snow sleet and ice from drum before installing coupler valve 2 Intemperatures below 32 F 0 C store drum in a heated building shelter or tent Allow to thaw before dispensing water 0006 00 1 TM 10 5430 245 13 amp P 0006 00 OPERATION IN STRONG WINDS 1 Anchor drum by banking soil along its sides 3 BANKED SOIL Figure 1 Banking Soil 2 Tie down drum to structures trees or stakes using rope Figure 2 Figure 2 Tie Down Drum 0006 00 2 TM 10 5430 245 13 amp P 0006 00 OPERATION IN SANDY AND DUSTY CONDITIONS WARNING Dirt dust or foreign matter may contaminate drinking water causing sickness or death 1 Always remove sand and dust from coupler valve and adapter assembly before use 2 Keep dust cap installed when equipment is not in use 3 Cover and store coupler valve where it
54. ected that the drinking water may be contaminated CORRECTIVE ACTION Empty contents of drum and notify supervisor SYMPTOM Handwheel on coupler valve is difficult or impossible to turn MALFUNCTION Coupler valve Figure 1 Item 1 is binding or will not open or close 0008 00 1 10 5430 245 13 amp 0008 00 Figure 1 CORRECTIVE ACTION Replace coupler valvd Figure Item 1 WP 0012 SYMPTOM Cam arm assemblies will not lock or hold coupler valve in place MALFUNCTION Check cam arm assemblieg Figure 2 Item 1 for wear Figure 2 0008 00 2 10 5430 245 13 amp 0008 00 CORRECTIVE ACTION If cam arm assemblies Item 1 are worn replace coupler valve WP 0012 SYMPTOM Water is leaking from around coupler valve Figure 3 Item 1 MALFUNCTION Water leaks from coupler valve Figure 3 Item 1 to adapter assembly Figure 3 Item 2 CORRECTIVE ACTION a Make sure coupler valve Figure 3 Item 1 is properly closed locked and installed in place b If leakage continues remove coupler valve Figure 3 Item 1 from adapter assembly Figure 3 Item 2 c If water is leaking from adapter assembly Figure 3 Item 2 notify Unit Maintenance d If adapter assembly Figure 3 Item 2 is not leaking check gaskets in coupler valve Item 1 for damage or contamination Notify Unit Maintenance if gasket is damaged or contaminated Reinstall coupler valvd Figure 3 Item 1 and lock back in place
55. et CORRECTIVE ACTION Replace coupler valvd Figure 2 Item 1 WP 0012 0009 00 2 10 5430 245 13 amp 0009 00 Figure 2 MALFUNCTION Coupler valvd Figure 3 Item 1 leaks at packing nut Figure 3 Item 2 and valve stem Item 3 CORRECTIVE ACTION STEP 1 Tighten packing nut Figure 3 Item 2 STEP 2 If leakage continues replace coupler valve Figure 3 Item 1 WP 0012 0009 00 3 10 5430 245 13 amp 0009 00 Figure 3 SYMPTOM Leakage through adapter assembly MALFUNCTION Check condition of adapter assembly Figure 4 Item 1 CORRECTIVE ACTION Replace adapter assembly Figure 4 Item 1 WP 0016 Figure 4 0009 00 4 10 5430 245 13 amp 0009 00 SYMPTOM Leakage around outside of adapter assembly MALFUNCTION Check adapter assembly Figure 4l Item 1 for looseness CORRECTIVE ACTION Tighten adapter assembly Figure 4 Item 1 MALFUNCTION Leakage continues CORRECTIVE ACTION Replace adapter assembly Figure 4 Item 1 WP 0016 MALFUNCTION Leakage continues CORRECTIVE ACTION If leak continues notify supervisor SYMPTOM Leakage around bearing platd Figure 5 Item 1 swivel platd Figure Item 2 or closure ring Figure 3 Item 3 MALFUNCTION Check for loose screws Figure 5 Item 4 CORRECTIVE ACTION Tighten screws Figure 3 Item 4 WP 0017 0009 00 5 10 5430 245 13 amp 0009 00 MALFUNCTION Leakage continues CORRECTIVE ACT
56. ght Damage from these processes will appear as cracking softening swelling and or breaking If a corrosion problem 15 identified an SF 368 Product Quality Deficiency Report should be submitted to the address specified in DA Pam 738 750 Functional User s Manual for the Army Maintenance Management System TAMMS DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Refer to TM 750 244 3 for information and instructions covering destruction of Army Materiel 0001 00 1 10 5430 245 13 amp 0001 00 PREPARATION FOR STORAGE OR SHIPMENT Refer td WP 0019 00 NOMENCLATURE CROSS REFERENCE LIST This listing includes nomenclature cross references used in this manual Common Name Official Nomenclature Coupler Valve Valve Assembly 2 x 2 Adapter Adapter Assembly Drum Drum Fabric Collapsible Drinking Water 500 Gallon Capacity LIST OF ABBREVIATIONS ACRONYMS WP Work Package M Cubic meter UV Ultra violet CM Square meter Gal Gallon CM Centimeter PSI Pounds square inch CU Cubic Lb Pound Ft Foot feet M Meter KG Kilogram IN Inch QUALITY OF MATERIAL Material used for replacement repair or modification must meet the requirements of this manual TM 10 5430 245 12 amp P If quality of material requirements are not stated in this manual the material must meet the requirements of the drawings standards specifications or approved engineering change proposals applicable to the subject equipment SUPPORTING INFORMATION
57. i seen 0014 00 1 Shackle Bearing and Swivel Plates Wire Rope Drum Body Remove Inspect Clean Install 0017 00 1 Supporting Information For Repair Parts Special Tools TMDE and Support Equipment esee 0001 00 2 T Temporary Repair of Drum Body Method 1 0013 00 1 Temporary Repair of Drum Body 2 0018 00 1 Theory of Operation aiit cete decet Ben E pave ed ecl e EH ee ede eve HE ed Ce evt deed 0003 00 1 LIMA M 0020 00 1 U Unit Troubleshooting 0009 00 1 V Warnmg UM a nai a X 2 INDEX 3 INDEX 4 blank By Order of the Secretary of the Army PETER J SCHOOMAKER General United States Army Official Chief of Staff JOYCE E MORROW Administrative Assistant to the Secretary of the Army 0607901 Distribution To be distributed in accordance with the initial distribution number IDN 256888 requirements for TM 10 5430 245 13 amp P These are the instructions for sending an electronic 2028 The following format must be used if submitting an electronic 2028 The s
58. inimum interference between persons performing the checks simultaneously on the Drum An explanation of each column in provided below a The Item No column provides the sequential identification number for each task b The Interval column indicates when each check or service is to be performed c Item To Be Checked or Serviced column tells you on which item the procedure is to be performed d The Procedure column tells you how to do the required checks and services Carefully follow these instructions If you do not have the required tools or if the procedure tells you to notify your supervisor e The Equipment Not Ready Available If column tells you the conditions under which your Drum would not be capable of performing its intended mission 0011 00 1 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Item Interval Item To Equipment Not No Checked Or Procedure Ready Serviced Available If WARNING This drum is only authorized to be filled with DRINKING WATER The drum is designed and permanently labeled for use with DRINKING WATER ONLY Filling the drum with any other liquid may cause sickness or death of crewmembers 1 Before Drum Assembly 1 Check whether drum has been used with any liquid other than liquid that is drinking water Failure to check the drum could lead to sickness known to be death water is found in
59. iorated rubber stripped threads and missing parts 2 PP COLLABSIBL E FABRIC TANKS 1 0014 00 3 10 5430 245 13 amp 0014 00 Figure 4 Repair Kit Inspection d Missing or damaged rotary cuttef Figure 4 Item 4 Missing technical shedt Figure 4 Item 5 5 Inspect drum for NOTE Inspect both ends of drum a Cuts tears and deterioration of drum body Figure 3 Item 1 b Damaged or loose bearing plated Figure 4 Item 2 c Missing or loose screw Figure Item 3 d Damaged or binding swivel plate Figure 3 Item 4 e Damaged or missing shackl Figure 3 Item 5 f Damaged or loose closure ring Figure 3 Item 6 g Damaged or missing dust capi Figure 4 Item 7 h Loose or damaged adapter assemblie Figure Item 8 Ln Ke HI gt 4 Figure 5 Drum Inspection END OF WORK PACKAGE 0014 00 4 10 5430 245 13 amp 0015 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REMOVE AND INSTALL COUPLER VALVE GASKET INITIAL SET UP Tools Materials Parts Required Tool Kit General Mechanic s WP 0028 Item 1 Gasket WP 0032 Item 2 Equipment Condition Coupler valve removed from drum WP 0012 NOTE Both ends are identical repeat procedures for both REMOVAL Remove and discard gasketd Figure Item 2 from each end of coupler valve Item 1 Figure 1 Coupler Valve Gas
60. ir Step 1 2 Push conical end of a plug assembly Figure 2 Item 1 through the prepared puncture hole Figure 2 Item 2 Figure 2 Method 2 Repair Step 2 0018 00 2 10 5430 245 13 amp 0018 00 3 Pull plug assembly Figure 3 Item 1 tight against interior of drum Figure 3 Item 2 Figure 3 Method 2 Repair Step 3 4 Tighten nut Figure Item 1 on plug assembly Figure Item 2 until it is tight against drum body Item 3 5 Cutoffthe excess plug assembly shank Figure 4 Item 4 Figure 4 Method 2 Repair Steps 4 and 5 END OF WORK PACKAGE 0018 00 3 4 blank 10 5430 245 13 amp 0019 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY PREPARATION FOR STORAGE OR SHIPMENT INITIAL SET UP Materials Parts Required Equipment Condition Towel Paper WP 0031 Item 6 Water Drained Strapping and Sealing Kit WP 0030 Coupler Valves Removed WP 0012 Adapter Assembly Removed 0016 Reference Water Drum Disassembled WP 0017 WP 0011 WP 0014 Personnel Required TM 740 90 1 Five TM 10 8110 201 14 amp P ADMINISTRATIVE STORAGE 45 Days or Less Administrative storage shall be in accordance with TM 740 90 1 It covers storage of equipment which can be readied for mission performance within 24 hours Before placing the Drum in administrative storage Preventive Maintenance Checks and Services PMCS WP 00111 should be performed
61. is less likely to get dusty or dirty END OF WORK PACKAGE 0006 00 3 4 blank 10 5430 245 13 amp 0007 00 OPERATOR S AND UNIT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY IDENTIFICATION LABELS AND INFORMATION STENCILS The drum has the following labels and stencils as shown DRUM DRINKING WATER SERIAL NUMBER XXXX 500 GALLON CONTRACT NUMBER W56HZV 05 C 0676 DATE MFD XXXX MAX PRESSURE 5 PSI DIMENSIONS 58 x 55 NET WT 220 LBS PART NO GTA 500W SOUTH BEND IN GTA CONTAINERS INC NSN 5430 01 527 4514 Figure 1 Identification Labels and Information Stencils 0007 00 1 2 blank 10 5430 245 13 amp CHAPTER 3 OPERATOR TROUBLESHOOTING FOR DRUM FABRIC COLLAPSIBLE 500 GALLON CAPACITY 10 5430 245 13 amp 0008 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY OPERATOR TROUBLESHOOTING PROCEDURES INITIAL SETUP References TROUBLESHOOTING PROCEDURE SYMPTOM Liquid has unusual odor MALFUNCTION WARNING This drum is only authorized to be filled with DRINKING WATER The drum is designed and permanently labeled for use with DRINKING WATER ONLY Filling the drum with any other liquid may cause sickness or death of crewmembers It has been determined during PMCS WP 001 Table 1 that drum has been used with any liquid other than drinking water or it 1s susp
62. itions are applicable to the repair maintenance function Services Inspect test service adjust align calibrate and or replace Fault location troubleshooting The process of investigating and detecting the cause of equipment malfunctioning the act of isolating a fault within a system or Unit Under Test UUT Disassembly assembly The step by step breakdown taking apart of a spare functional group coded item to the level of its least component that is assigned a SMR code for the level of maintenance under consideration 1 identified as maintenance significant Actions Welding grinding riveting straightening facing machining and or resurfacing 10 Overhaul That maintenance effort service action prescribed to restore an item to a completely serviceable operational condition as required by maintenance standards in appropriate technical publications Overhaul 1s normally the highest degree of maintenance performed by the Army Overhaul does not normally return an item to like new condition 11 Rebuild Consists of those services actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards Rebuild 1s the highest degree of materiel maintenance applied to Army equipment The rebuild operation includes the act of returning to zero those age measurements e g hours miles considered in classifying Army equipment components Explanation of Col
63. ket Removal 0015 00 1 10 5430 245 13 amp 0015 00 INSTALLATION CAUTION New gaskets must be used Install new gasket Figure 2 Item 2 into each end of coupler valve Item 1 Figure 2 Coupler Valve Gasket Installation END OF WORK PACKAGE 0015 00 2 10 5430 245 13 amp 0016 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REMOVE INSTALL ADAPTER ASSEMBLY AND DUST CAP INITIAL SET UP Tools Materials Parts Required Tool Kit General Mechanic s WP 0028 Item 1 Tape Antiseizing WP 0031 Item 5 Equipment Condition Drum drained WP 0005 Coupler valve removed from drum WP 0012 REMOVAL 1 Remove adapter assembly Figurd 1 Item 1 from drum Figure Item 3 2 Slide dust Figure l Item 2 off adapter assembly Figure 1 Item 1 Figure 1 Adapter Assembly INSTALLATION 1 Slide dust cab Figure l Item 2 onto adapter assembly Figure 1 Item 1 2 Install anti seize tape on threaded end of adapter assembly Figure 1 Item 1 3 By hand install adapter assembly Figure 1 Item 1 into drunf Figure Item 3 then tighten END OF WORK PACKAGE 0016 00 1 2 blank 10 5430 245 13 amp 0017 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY REMOVE INSPECT CLEAN INSTALL SHACKLE BEARING AND SWIVEL PLATES WIRE ROPE DRUM BODY INITIAL SET UP Tools Materials Pa
64. l class V repair parts and heraldic items or CTA 8 100 Army Medical Department Expendable Durable Items Explanation of Columns Column 1 Item Number This number is assigned to the entry in the listing and is referenced in the narrative instructions to identify the item e g Use anti seize compound item 5 WP 0036 00 Column 2 Level This column identifies the lowest level of maintenance that requires the item Column 3 National Stock Number NSN This is the national stock number assigned to the item which you can use to requisition it Column 4 Item Name Description Commercial and Government Entity Code CAGEC and Part Number P N This column provides the other information you need to identify the item Column 5 Unit of Measure U M This code shows the physical measurement or count of an item such as gallon dozen gross etc EXPENDABLE AND DURABLE ITEMS LIST Table 1 Expendable and Durable Items List 3 4 NATIONAL STOCK NUMBER LEVEL NUMBER ITEM NAME DESCRIPTION CAGE AND PART NUMBER 1 7920 01 263 7624 Brush Scrub 39428 7451 14 2 7510 00 164 8893 Chalk Marking GR 81348 SS C 266 3 5350 00 865 5700 Cloth Abrasive PG 80204 ANSI B74 18 4 7930 00 515 2477 Detergent General Purpose GL Non Toxic Non Hazardous 80244 7930 00 515 2477 0031 00 1 10 5430 245 13 amp 0031 00 Table 1 Expendable and Durable Items List cont 1 3
65. le and Durable Items List sese 0031 00 1 F Filling The Drum ione noe Waid ERR 0005 00 1 G General da 0001 00 1 H How Use This Rae ee Ri IE tule Ananas euer iv INDEX 1 10 5430 245 13 amp INDEX Subject WP Sequence No Page No Identification Labels and Information Stencils 0007 00 1 L List of Abbreviations Acronyms eie ciet tette ansich an na Has 0001 00 2 Location and Description of Major Components eene enne nennen enne rennen nnne 0002 00 2 M Maintenance Allocation Chart MAC Introduction sess eere enne entente enitn nennen 0027 00 1 Maintenance Allocation Chart enne nnne nennen enne nre enn entente nennen nns 0028 00 1 Maintenance Forms Records and Reports esses eene enne nennen nennen trennen nre nnne 0001 00 1 Mandatory Replacement A 0032 00 1 N National Stock Number A is cia ee 0024 00 1 Nomenclature Cross Reference Index sss en rr enne ense nine nnne 0001 00 2 Operation In Extreme Heat Above 135 57 eren 0006 00 1 Operation In Freezing Temperatures 32 F 0 sse eene 0006 00 1 Operation In Sandy and Dusty 8
66. lications Army will use O 0021 00 3 10 5430 245 13 amp 002100 Fourth Position The maintenance code entered the fourth position tells you whether or not the item 1s to be repaired and identifies the lowest maintenance level with the capability to do complete repair perform all authorized repair functions NOTE Some limited repair may be done on the item at a lower level of maintenance if authorized by the Maintenance Allocation Chart MAC and SMR codes Maintenance Code Application Explanation O Unit AVUM is the lowest level that can do complete repair of the item F Direct support A VIM is the lowest level that can do complete repair of the item H General support is the lowest level that can do complete repair of the item L Specialized repair activity is the lowest level that can do complete repair of the item D Depot is the lowest level that can do complete repair of the item G Both afloat and ashore intermediate levels are capable of complete repair of item Navy only K Complete repair is done at contractor facility Z Nonreparable No repair is authorized B No repair is authorized No parts or special tools are authorized for maintenance of B coded item However the item may be reconditioned by adjusting lubricating etc at the user level Recoverability Code Recoverability codes are assigned to items to indicate the disposition action on unserviceable items The recoverability code is
67. losure ring To avoid damaging the drum body use care when removing closure ring Do not allow inside plate to drop inside of drum Damage to the drum body could occur 7 Hold the inside plate so that it does not drop inside of drum Remove remaining screw Figure 4 Item 1 and gently place the inside plate in the drum Carefully remove closure ring Figure 4 Item 2 Figure 4 Closure Ring Removal 8 Reach inside drum body Figure 3 Item 1 and disconnect three cable assemblies Figure 3 Item 2 from closure plate Item 3 CAUTION Use care when removing parts from the drum interior Damage to the drum body could occur NOTE If closure plate is difficult to remove lubricate plate with non toxic detergent to assist in removal 0017 00 3 TM 10 5430 245 13 amp P 0017 00 9 Rotate closure platd Figure 3 Item 3 to the vertical position Push drum body Figure 5 Item 1 together to elongate opening in the drum and lubricate closure plate Item 3 with detergent Remove closure plate Figure 3 Item 3 from inside drum body Figure 5 Item 1 10 Repeat steps 1 through 9 for the other end of drum Figure 5 Cable Assembly and Closure Plate Removal INSPECTION 1 Check screw pir Figure 4 Item 2 for distortion cracks and for damaged threads Replace screw Figure 6 Item 2 if necessary 0017 00 4 10 5430 245 13 amp 0017 00 2 Replace cotter pin Figure d Item 1 Check condition of sh
68. n both ends of the drum REMOVAL Pull out cam armb Figure Item 1 to unlock coupler valve Figure 1 Item 2 Slide coupler Figure 1 Item 2 off of adapter assembly Figure Item 3 Place dust cap Figure l Item 4 on adapter assembly Figure 1 Item 3 4 rd N Figure 1 Coupler Valve Removal 0012 00 1 10 5430 245 13 amp 0012 00 INSTALLATION 1 Remove dust cdp Figurel2 Item 4 from adapter assembly Figure 2 Item 3 2 Slide coupler valve Figure 2 Item 2 all the way onto adapter assembly Figure 2 Item 3 3 Push in cam arm Figure 2 Item 1 to lock coupler valve Figure 2 Item 2 in place on adapter assembly Item 3 Figure 2 Coupler Valve Installation END OF WORK PACKAGE 0012 00 2 10 5430 245 13 amp 6 UNIT MAINTENANCE FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY 10 5430 245 13 amp 0013 00 OPERATOR MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY TEMPORARY REPAIR OF DRUM BODY METHOD 1 INITIAL SET UP Tools None Materials Parts Required Repair Kit WP 0029 Table 2 Item 2 CAUTION Do not tow drum after using Method 1 to repair leaking drum Towing drum could further damage drum NOTE This procedure only applies if puncture hole in drum body is 3 8 inch diameter or less After temporary repair the drum can only be used until empty
69. nizes the operator s PMCS tasks in chronological sequence Service intervals are divided into categories Before Operation During Operation After Operation and various other checks and services to be performed at prescribed hourly intervals As the Drum operator you should a Perform your PMCS as scheduled Always do your PMCS in the same order so it gets to be a habit b Do your BEFORE PMCS prior to the Drum leaving its staging service area or performing its intended mission Keep in mind the WARNINGS and CAUTIONS c Do your DURING PMCS during Drum operation Leaks can be spotted only during operation Keep in mind the WARNINGS and CAUTIONS d Do your AFTER PMCS as soon as possible after the Drum has been taken out of its mission mode or returned to its containment area Keep in mind the WARNINGS and CAUTIONS e If your equipment fails to operate perform the operator troubleshooting procedures presented in this manual Report unresolved maintenance problems to unit maintenance personnel FLUID LEAKAGE It is necessary for you to know how fluid leakage affects the status of the Drum Wetness around seals gaskets fittings or connections indicates leakage A stain also indicates leakage If a fitting or connector 15 loose tighten it If it is broken or defective report it Following are types classes of leakage you need to know to be able to determine the status of the Drum Learn these leakage definitions and remember when in doubt
70. nstallation CAUTION When assembling the drum it is very important to align chalk marks to prevent twisting cable assemblies Failure to align chalk marks may cause damage to drum 5 Unfold and layout drum body Figure 10 Item 8 Lubricate edge of closure platd Figure 10 Item 7 with detergent and insert closure plate Figure 10 Item 7 into drum body Item 8 by placing cable notch in closure plate on the bottom of the drum body opening 6 Align chalk marks on closure platd Figure 10 Item 7 with chalk marks on drum body KFigure 10 Item 8 7 Attach three cable assemblies Figure 19 Item 6 to closure plate Figure 10 Item 7 8 Place closure ring Figure 10 Item 5 onto closure plate Figure 10 Item 7 and align chalk marks 0017 00 8 TM 10 5430 245 13 amp P 0017 00 10 11 12 13 NOTE For easy installation of screws in closure plate install screws in closure plate across from each other until all 21screws are installed Attach closure rinb Figure 10 Item 5 to closure platd Figure 19 Item 7 using 21 screws Figure 10 Item 4 Tighten screws Figure 14 Item 4 to 45 foot pounds maximum torque Place swivel plat Figure 1 Item 3 on closure plate Figure 10 Item 7 Attach bearing Figure 10 Item 2 to closure plate Figure 1d Item 7 with ten screws Item 1 Tighten screws Figure 10 Item 1 to 10 foot pounds maximum torque Cable Notch Figure 10 Installation of Drum
71. omponents of End Item COEI This list is for information purposes only and is not authority to requisition replacements These items are part of the Drum As part of the end item these items must be with the end item whenever it is issued or transferred between property accounts Items of COEI are removed and separately packaged for transportation or shipment only when necessary Illustrations are furnished to help you find and identify the items Basic Issue Items BII These essential items are required to place the Drum in operation operate it and to do emergency repairs Although shipped separately packaged BII must be with the Drum during operation and when it is transferred between property accounts Listing these items 18 your authority to request requisition them for replacement based on authorization of the end item by the TOE MTOE Illustrations are furnished to help you find and identify the items EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST Column 1 Item Number Gives you the reference number of the item illustrated Column 2 National Stock Number NSN and Illustration Identifies the stock number of the item to be used for requisitioning purposes and provides an illustration of the item Column 3 Description Part Number CAGEC Identifies the Federal item name in all capital letters followed by a minimum description when needed The stowage location of COEI and BII is also included in this column The l
72. onent they mount on Bulk materials are listed by item number in FIG BULK at the end of the work packages Repair parts for reparable special tools are also listed in a separate work package Items listed are shown on the associated illustrations 2 Special Tools List Work Packages Work packages containing lists of special tools special TMDE and special support equipment authorized by this RPSTL as indicated by Basis of Issue BOI information in the DESCRIPTION AND USABLE ON CODE UOC column Tools that are components of common tool sets and or Class VII are not listed 3 Cross Referende Indexes Work Packages There are two cross reference indexes work packages in this RPSTL the National Stock Number NSN Index work package and the Part Number P N Index Work package The National Stock Numbef Index work package refers you to the figure and item number The Part Numbe1 Index work package refers you to the figure and item number EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES ITEM NO Column 1 Indicates the number used to identify items called out in the illustration SMR CODE Column 2 The SMR code containing supply requisitioning information maintenance level authorization criteria and disposition instruction as shown in the following breakout 0021 00 1 Source Code XX 1 two positions How to get an item TM 10 5430 245 138 P 0021 00 TABLE 1 SMR Code Explanation M
73. ons crated Length 75 50 in 1 92 m Width 42 5 in 1 08 m Height 20 25 in 0 52 m Cubage 37 60cu ft 1 05 m Repair Kit 1 Weight 1 5 Ib 0 68 kg Width 7 0 in 0 18 m Length 10 0 in 0 25 m 0002 00 3 4 blank 10 5430 245 13 amp 0003 00 OPERATOR S AND UNIT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY THEORY OF OPERATION PRINCIPLES OF OPERATION AND USE SHACKLE COUPLER VALVE SWIVEL HANDWHEEL DUST CAP SHACKLE DRUM BODY Figure 1 Fabric Drum COUPLER VALVE Used to fill and dispense water from fabric drum HANDWHEEL Manual control for coupler valve SHACKLES Located at both ends of drum used to lift suspend or tie down drum SWIVEL PLATE Contains lugs for mounting shackles and for attaching tow bar Swivel rotates for towing drum behind vehicle DRUM BODY Shaped like a large wide wheel to transport drinking water by rolling DUST CAP Used to keep dirt and foreign material from contaminating the drinking water and to protect adapter assembly from damage 0003 00 1 2 blank 10 5430 245 13 amp 2 OPERATOR INSTRUCTIONS FOR DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY 10 5430 245 13 amp 0004 00 OPERATOR S AND UNIT MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GA
74. ource code indicates it is made at higher level order the items from the higher level of maintenance Complete Repair Maintenance capacity capability and authority to perform all corrective maintenance tasks of the Repair function in a use user environment in order to restore serviceability to a failed item 0021 00 2 Source Code AO Assembled by unit AVUM level AF Assembled by DS AVIM level AH Assembled by GS level AL Assembled by SRA AD Assembled by Depot AG Navy only XA XB XC XD TM 10 5430 245 13 amp P 0021 00 Application Explanation Items with these codes are not to be requested requisitioned individually The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code If the 34 position of the SMR code authorizes you to replace the item but the source code indicates the item is assembled at a higher level order the item from the higher level of maintenance Do not requisition an coded item Order the next higher assembly Refer to the following NOTE If an item 15 not available from salvage order it using the CAGEC and part number Installation drawings diagrams instruction sheets field Service drawings identified by manufacturer s part number Item is not stocked Order an XD coded item through normal supply channels using the CAGEC and part number given if no NSN i
75. ove and Install Coupler Valve trennen Coupler Valve Gasket Removal sees Coupler Valve Gasket Installation eee Remove Install Adapter Assembly and Dust Figure 1 Adapter PASSEND yoo EE Remove Inspect Clean Install Shackle Bearing and Swivel Plates Wire Rope Drum Shackle Removal Drum Chalk 0017 00 Bearing Plate Screw Removal 0017 00 Closure Ring 0017 00 Cable Assembly and Closure Plate 0017 00 Shackle Inspection 0017 00 Inspection of Drum End 0017 00 Cable Assembly Cleaning 0017 00 Shackle Installation 0017 00 Installation of Drum End Parts sss 0017 00 Temporary Repair of Drum Body Method 2 Method 2 Repair Step 1 Method 2 Repair Step Zin a 0018 00 Method 2 Repair Step 0018 00 Method 2 Repair Steps 4 and 5 0018 00 Preparation for Storage or Shipment c ccccccccscscssssesesesesssscscsescssssscscscscscscescscscscscecessssssscsesesesusesssseseseeeseseees A Eu EET PARTS INFORMATION Repair Parts and Special Tools List Introduction sess tette ttes Table 1 5 Code Explanation Repair Parts and Special Tools List Valve Coupler and Adapter Assemblies eese Figure 1 Valve Coupler and
76. reparation time including any necessary disassembly assembly time troubleshooting fault location time and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the MAC The symbol designations for the various maintenance levels are as follows Field C Operator or Crew maintenance O Unit maintenance F Direct support maintenance Sustainment L Specialized Repair Activity SRA H General support maintenance D Depot maintenance NOTE The L maintenance level is not included in column 4 of the MAC Functions to this level of maintenance are identified by a work time figure in the H column of column 4 and an associated reference code is used in the REMARKS column 6 This code is keyed to the remarks and the SRA complete repair application 1s explained there Column 5 Tools and Equipment Reference Code Column 5 specifies by code those common tool sets not individual tools common Test Measurement and Diagnostic Equipment TMDE and special tools special TMDE and special support equipment required to perform the designated function Codes are keyed to the entries in the tools and test equipment table Column 6 Remarks Code When applicable this column contains a letter code in alphabetical order which is keyed to the remarks table entries Explanation of Columns in the Tools and Test Equipment Requirement
77. rsonnel place water drum in shipping crate 11 Place both bagged coupler valves in shipping crate 12 Check repair kit for missing parts WP 0014 Replace any missing parts 13 Place a complete repair kit in shipping crate with drum 14 Band shipping crate cover onto shipping crate INTERMEDIATE AND LONG TERM STORAGE No special procedures are required Follow Administrative Storage procedures PREPARATION FOR SHIPMENT When transporting the fabric drum with the yoke and or tie down kit reference TM 10 8110 201 14 amp P for applicable procedures END OF WORK PACKAGE 0019 00 2 10 5430 245 13 amp 0020 00 UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY TORQUE LIMITS Torque Limits for Dry Fasteners TORQUE SHANK SAE GRADE SAE GRADE SAE GRADE SIZE NO 2 NO 5 NO 8 MILLI POUNDS NEWTON POUNDS NEWTON POUNDS NEWTON INCHES METERS FOOT METERS FOOT METERS FOOT METERS Ya 6 35 5 6 6 8 8 13 9 11 12 2 14 9 12 15 16 3 20 3 5 16 7 94 10 12 13 6 16 3 17 20 5 23 1 27 8 24 29 32 5 39 3 3 8 9 53 20 23 27 1 31 2 35 42 47 5 57 0 45 54 61 0 73 2 7 16 11 11 30 35 40 7 47 4 54 64 73 2 86 8 70 84 94 9 113 9 Y 12 70 45 52 61 0 70 5 80 96 108 5 130 2 110 132 149 2 179 0 9 16 14 29 65 75 88 1 101 6 110 132 149 2 179 0 160 192 217 0 260 4 5 8 15 88 95 105 128 7 142 3 150 180 203 4 244 1 220 264 298 3 358 0 Ya 19 05 150 185 203 3 250 7 270 324 3
78. rts Required Tool Kit General Mechanic WP 0028 Item 1 Cotter Pin Item 1 Torque Wrench WP 0028 Item 2 Detergent Gen Purpose WP 0031 Item 4 Screwdriver Attachment Pee E Item 3 Cloth Abrasive WP 0031 Item 3 Chalk WP 0031 Item 2 References Brush Scrub WP 0031 Item 1 Equipment Condition Coupler valve and adapter assembly removed from drum WP 0012 and WP 0016 Personnel Two REMOVAL 1 Remove cotter pila Figure 1 Item 1 from screw pin Figure 1 Item 2 Discard cotter pin 2 Remove screw pih Figure 1 Item 2 from shackle Figure 1 Item 3 Shackle will come loose from swivel plate lug Item 4 Figure 1 Shackle Removal CAUTION A chalk mark should be placed across both ends of the drum to aid in assembling drum parts and to ensure proper alignment during reassembly Failure to comply may cause leakage 3 Place a chalk mark across each end of the drum Figure 2 0017 00 1 10 5430 245 13 amp 0017 00 CHALK MARK Figure 2 Drum Chalk Mark 4 Remove ten screwb Figure Item 1 that secure bearing plate Figure 3 Item 2 5 Remove bearing plat Figure Item 2 and swivel plate Figure 3 Item 3 Figure 3 Bearing Plate Screw Removal 0017 00 2 TM 10 5430 245 13 amp P 0017 00 6 Remove 20 screw Figure 4 Item 1 that secure closure ring Figure 4 Item 2 leaving one screw in place CAUTION Sometimes the drum body will stick to the c
79. rum has been used with any liquid other than drinking water Failure to check drum could lead to sickness or death If there is any question about the quality of the water do not use the drum MALFUNCTION It is determined during PMCS WP 001 Table 1 that the drum has been used for any liquid other than drinking water or it is suspected that drinking water may be contaminated NOTE Once drum has been used for any type of fuel it can never be used for water again CORRECTIVE ACTION Empty drum contents Clean drum WP 0017 SYMPTOM Drinking water is leaking from or around coupler valve MALFUNCTION Water leaks from coupler valve Figure 1 Item 1 to adapter assembly Item 2 connection CORRECTIVE ACTION STEP 1 Make sure coupler valve Figure 1 Item 1 is properly closed locked and installed in place 0009 00 1 10 5430 245 13 amp 0009 00 STEP 2 If leakage continues remove coupler valve Figure 1 Item 1 from adapter assembly Figure 1 Item 2 If water is leaking from adapter assembly Item 2 replace adapter assembly 0016 Figure 1 STEP 3 If adapter assembl Item 2 is not leaking replace gasket Figure 1 Item 3 0015 on coupler valve Item 1 Reinstall coupler valve Figure 1 Item 1 onto adapter assembly Figure Il Item 2 STEP 4 Ifleakage continues replace coupler valvd Figure Item 1 WP 0012 MALFUNCTION Coupler valve Figure J Item 1 leaks at valve outl
80. s Column 1 Tools or Test Equipment Reference Code The tools or test equipment reference code correlates with a code used in column 5 of the MAC Column 2 Maintenance Level The lowest level of maintenance authorized to use the tool or test equipment Column 3 Nomenclature Name or identification of the tool or test equipment Column 4 National Stock Number NSN The NSN ofthe tool or test equipment Column 5 Tool Number The manufacturer s part number 0027 00 3 10 5430 245 13 amp 0027 00 Explanation of Columns in the Remarks Column 1 Remarks Code The code recorded in column 6 of the MAC Column 2 Remarks This column lists information pertinent to the maintenance function being performed as indicated in the MAC 0027 00 4 10 5430 245 13 amp 0028 00 OPERATOR S AND UNIT MAINTENANCE DRUM FABRIC COLLAPSIBLE DRINKING WATER 500 GALLON CAPACITY SUPPORTING INFORMATION MAINTENANCE ALLOCATION CHART MAC Table 1 MAC for Drum 1 2 3 4 5 6 MAINTENANCE LEVEL FIELD SUSTAINMENT TOOLS amp GROUP COMPONENT MAINTENANCE UNIT DS GS DEPOT EQUIPMENT REMARKS NUMBER ASSEMBLY FUNCTION C H D REF CODE CODE 00 500 GAL WATER Inspect 0 3 DRUM ASSEMBLY Replace 0 4 Repair 4 1 1 2 3 01 VALVE COUPLER Inspect 0 1 AND ADAPTER Replace 0 1 1 ASSEMBLIES Repair 0 2 02 PLATES BEAR Inspect 0 1 ING SWIVEL AND Replace 1 0 1 2 3 CLO
81. s who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines A HREFzhttp www liberatedmanuals com Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
82. s available NOTE Cannibalization or controlled exchange when authorized may be used as a source of supply for items with the above source codes except for those items source coded or those aircraft support items restricted by requirements of AR 750 1 Maintenance Code Maintenance codes tell you the level s of maintenance authorized to use and repair support items The maintenance codes are entered in the third and fourth positions of the SMR code as follows Third Position The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove replace and use an item The maintenance code entered in the third position will indicate authorization to the following levels of maintenance Maintenance Code O F H L G K D Application Explanation Unit level AVUM maintenance can remove replace and use the item Direct support AVIM maintenance can remove replace and use the item General support maintenance can remove replace and use the item Specialized repair activity can remove replace and use the item Afloat and ashore intermediate maintenance can remove replace and use the item Navy only Contractor facility can remove replace and use the item Item is not authorized to be removed replaced or used at any maintenance level Depot can remove replace and use the item NOTE Army may use C in the third position However for joint service pub
83. shown in the fifth position of the SMR code as follows Recoverability Code Application Explanation Z Nonreparable item When unserviceable condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code O Reparable item When uneconomically reparable condemn and dispose of the item at the unit level F Reparable item When uneconomically reparable condemn and dispose of the item at the direct support level H Reparable item When uneconomically reparable condemn and dispose of the item at the general support level D Reparable item When beyond lower level repair capability return to depot Condemnation and disposal of item are not authorized below depot level L Reparable item Condemnation and disposal not authorized below Specialized Repair Activity SRA A Item requires special handling or condemnation procedures because of specific reasons such as precious metal content high dollar value critical material or hazardous material Refer to appropriate manuals directives for specific instructions G Filed level reparable item Condemn and dispose at either afloat or ashore intermediate levels Navy only K Reparable item Condemnation and disposal to be performed at contractor facility NSN Column 3 The NSN for the item is listed in this column CAGEC Column 4 The Commercial and Government Entity Code is a five digit code which is used to identify the m
84. stalled onto drum COUPLER VALVE Check both coupler valves for Proper locking and unlocking operation of cam arm assemblies 1 Cam arm when installing or removing coupler valve from adapter assembly assemblies 1 2 or dispensing hose will not properly Leaks where coupler valve connects to adapter assembly 2 lock coupler Leaks at coupler valve outlet when coupler valve is shut off valve in place Leaks at or around valve stem 3 and packing nut 4 Leaks are discovered 10 During Adapter Check adapter assemblies 1 on both ends of drum for looseness and Adapter assembly Assembly leakage 1 leaks or is loose 0011 00 7 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Ready Serviced Available If 11 During Swivel Plate Bearing Plate and Closure Ring Check both ends of the drum for leaks at or around bearing plate 3 Leaks are and closure ring 4 discovered 12 During Cable Assemblies CABLE ASSEMBLIES INSIDE DRUM Check whether drum assembly is misshapen or distorted indicating Drum assembly is damaged cable assemblies misshapen or distorted 0011 00 8 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Che
85. then unlock and remove coupler valve Unlock coupler valvel Figure 4 1 by pulling out cam arms 1 from adapter assembly Figure 4 Item 2 Item 3 Pull coupler valve off drum Figure 4 Unlock and Remove Coupler Valve 4 Lock coupler vale Figure 5 Item 1 to drinking water supply filler hose Figure 5 Item 2 Lock the coupler valve end Item 1 without the valve stem seat to filler hose Item 2 as shown TO WATER SUPPLY Figure 5 Locking Valve to Filler Hose 5 Remove air from filler hosp Figure Item 1 as follows This will prevent air in the filler hose from going into the drum allowing more room in the drum for drinking water 0005 00 3 10 5430 245 13 amp 0005 00 TO WATER SUPPLY Figure 6 Remove Air FromFiller Hose a With coupler valve Figure 6 Item 2 locked onto the filler hos Figure 6 Item 1 turn handwheel une Item 3 clockwise all the way to close coupler valve 6 Item 2 b Turn handwhekl Figurd 6 Item 3 counterclockwise two turns to slightly open coupler valvd Figure d Item 2 c Open valve at source of drinking water supply d When only water flows from coupler vale Figurel Item 2 turn handwheel Figure 6 Item 3 clockwise to close coupler valve Figure 6 Item 2 Lock coupler valve Figure 7 Item 1 onto adapter assembly Figure 7 Item 2 WARNING This drum is only authorized to be filled with DRINKING WATER The drum is
86. ting characteristics to specified parameters 5 Align To adjust specified variable elements of an item to bring about optimum or desired performance 6 Calibrate To determine and cause corrections to be made or to be adjusted on instruments of test measuring and diagnostic equipment used in precision measurement Consists of comparisons of two instruments one of which is a certified standard of known accuracy to detect and adjust any discrepancy in the accuracy of the instrument being compared 7 Remove Install To remove and install the same item when required to perform service or other maintenance functions Install may be the act of emplacing seating or fixing into position a spare repair part or module component or assembly in a manner to allow the proper functioning of equipment or a system 8 Replace To remove an unserviceable item and install a serviceable counterpart in its place Replace 1s authorized by the MAC and assigned maintenance level is shown as the third position code of the Source Maintenance and Recoverability SMR code 9 Repair The application of maintenance services including fault location troubleshooting removal installation disassembly assembly procedures and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage fault malfunction or failure in a part subassembly module component or assembly end item or system NOTE The following defin
87. ubject line must be exactly the same and all fields must be included however only the following fields are mandatory 1 3 4 5 6 7 8 9 10 13 15 16 17 and 27 From To Whomever whomever avma27 army mil tacom tech pubs tacom army mil Subject DA Form 2028 From Joe Smith Unit home Address 4300 Park City Hometown St MO Zip 77777 Date Sent 19 OCT 93 Pub no 55 1915 200 10 Pub Title TM Publication Date 11 APR 88 Change Number 12 Submitter Rank MSG Submitter Fname Joe Submitter Mname T Submitter Lname Smith Submitter Phone 123 123 1234 Problem 1 Page 1 Paragraph 3 Line 4 NSN 5 Reference 6 Figure 7 Table 8 Item 9 Total 123 Text This is the text for the problem below line 27 RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS For use of this form see AR 25 30 the proponent agency is OAASA Use Part Il reverse for Repair Parts and Special Tool Lists RPSTL and Supply Catalogs Supply Manuals SC SM DATE TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TM 10 5430 245 13 amp P 23 Mayl 2006 Drum Fabric Collapsible Drinking Water 500 Gal ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON GRAPH NO
88. umns in the MAC Column 1 Group Number Column 1 lists functional group code FGC numbers the purpose of which 15 to identify maintenance significant components assemblies subassemblies and modules with the Next Higher Assembly NHA Column 2 Component Assembly Column 2 contains the item names of components assemblies subassemblies and modules for which maintenance is authorized 0027 00 2 10 5430 245 13 amp 0027 00 Column 3 Maintenance Function Column 3 lists the functions to be performed on the item listed in column 2 For detailed explanation of these functions refer to Maintenance Functions outlined above Column 4 Maintenance Level Column 4 specifies each level of maintenance authorized to perform each function listed in column 3 by indicating work time required expressed as man hours in whole hours or decimals in the appropriate subcolumn This work time figure represents the active time required to perform that maintenance function at the indicated level of maintenance If the number or complexity of the tasks within the listed maintenance function varies at different maintenance levels appropriate work time figures are to be shown for each level The work time figure represents the average time required to restore an item assembly subassembly component module end item or system to a serviceable condition under typical field operating conditions This time includes p
89. vel plate lugs 2 are damaged or Missing cotter pin 3 in shackle screw pin 4 missing Missing shackle screw pin 4 or screw pin with damaged threads Cotter pin 3 missing 0011 00 5 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Procedure Equipment Not No Checked Or Ready Serviced Available If WARNING This drum is only authorized to be filled with DRINKING WATER The drum is designed and permanently labeled for use with DRINKING WATER ONLY Filling the drum with any other liquid may cause sickness or death of crewmembers 8 During Drum Assembly Check whether drum has been used with any other liquid than drinking Any liquid that is water Failure to check the drum could lead to sickness or death not known to be water is located in drum 9 During Coupler Valve Coupler valve not installed onto drum Check both coupler valves for excess wear or looseness of cam arm Cam arm assemblies 7 Check for binding or excess looseness of valve stem assembly 7 is 8 by turning handwheel 2 missing or damaged Valve stem 8 binds or cannot be rotated 0011 00 6 10 5430 245 13 amp 0011 00 Table 1 Operator s Preventive Maintenance Checks and Services for Drum Continued Item Interval Item To Be Procedure Equipment Not No Checked Or Ready Serviced Available If Coupler valve in
90. will enable us to respond quicker to your comments and better manage the DA Form 2028 program You may also mail fax or e mail your letter or DA Form 2028 directly to AMSTA LC LMIT TECH PUBS TACOMHRI 1 Rock Island Arsenal Rock Island IL 61299 7630 The e mail address is TACOM TECH PUBS ria army mil The fax number is DSN 793 0726 or Commercial 309 782 0726 Distribution Statement A Approved for public release distribution is unlimited 10 5430 245 13 amp TABLE OF CONTENTS WP Sequence No Page No PI a PEO O HR DESCRIPTION AND THEORY OF OPERATION General Information v0 a e n c Mo ret eem a ra E Equipment Description atid Data cura td Components EDU bi Dita dene Theory OF Operation ne ee A dai Figure L Fabric DIM CT Tm OPERATOR INSTRUCTIONS Description and Use of Operator Controls and Indicators Figure 1 Operator Controls and Indicators sees Operation Under Usual Conditions c c ccccccccccsssssssssssscssssssssesesvsvssssescscscscssssescscscscscavessusessssssesesusasssssseseeeeecseees Coupler Valve Installed and Locked Onto Adapter Assembly Collapse Drum 0005 00 Dium Collapse oos on alatus A 0005 00 Unlock and Remove Coupler 0005 00 Locking Valve to Filler Hose sse 0005 00 Remove Air From Filler 0005 00

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