ZERO180-TCP and Wireline Systems
Contents
1. 4 4 Las WIRELINE ELECTRICAL CONTACT KIT ITEM PART NO DESCRIPTION QTY 1 ZRO 0000 030 Switch Contact Assembly 1 2 ZRO 3125 010 Contact Tube Assembly 1 H8 32 Button Head Socket 3 PF 023 016 038 2 Screw 3 8 Length 4 TC 001 0003 000 Retaining Rubber Grommet 2 ZRO 3125 003 Contact Tube Nut 1 6 ZRO 3125 020 Contact Housing Assembly 1 2015 Owen Oil Tools All rights reserved MAN Z1 80 000 R01 19 MAN Z180 000 3 125 indd 9 11 3 15 9 24 AM Owen Oil Tools Core Lab 4 0 Wireline Loading Procedures Warning Never load a tube strip when the detonating cord is still attached to the roll Cut the necessary length of cord then remove the roll from the loading area 4 1 Using Owen Super Cutters cut a sufficient length of detonating cord that will completely load your tube strip and that will allow for det cord initiation Lay the detonating cord on the tube strip following the charge holes Take that length and add 1 ft 30m It is recommended to use a crimp sleeve on the one end of the det cord The opposite end will be used to crimp the Bi Directional Booster 4 2 The detonating cord is internally wrapped in the Charge Tube Insert the detonating cord through threaded bore of the Eccentric Insert ZRO 1750 000 at the Housing End of the Charge Tube Assembly Continue feeding the det cord down the Charge Tube unti2. 216 O RING PLACE WIRES AND CONNECTIONS HERE MAN Z180 000 3 125 indd 19 11 3 15 9 24 AM gg LG ZERO180 Gun System 6 0 BOM TCP Components TCP COMPONENTS PART NO DESCRIPTION 1 TAG 3125 280 3 1 8 Top Sub 2 TAG 3125 281 3 1 8 Standard Tandem Sub 3 TAG 3125 162 3 1 8 Bull Plug OOO N569 230 230 O ring 90 Duro Nitrile OOO V569 230 230 O ring 90 Duro Viton TCP BOOSTER TRANSFER KIT PART NO DESCRIPTION 5 TCP O100 247 TCP Booster Retainer 6 TCP O100 271 Booster Tube 7 TC 001 0003 000 Retaining Rubber 8 TCP O100 263 Alignment Insert 9 OOO N569 211 211 O ring 90 Duro Nitrile TAG 0100 040 amp TCP 0100 356 Not Required in this Assembly MAN Z180 000 3 125 indd 20 11 3 15 9 24 AM ke Core Lab ZERO180 Gun System 7 0 TCP Loading Procedures Warning Never load a tube strip when the detonating cord is still attached to the roll Cut the necessary length of cord then remove the roll from the loading area 7 1 Using Owen Super Cutters cut a sufficient length of detonating cord that will completely load your tube strip and that will allow for det cord initiation Lay the detonating cord on the tube strip following the charge holes Take that length and add 1 ft 30m 7 2 The detonating cord is internally wrapped in the Charge Tube Insert the detonating cord through the Eccentric Insert ZRO 1 750 0
3. CHARGE TUBE ASSEMBLY SHIPPING ASSEMBLY Warning Explosives are destructive by nature Do not attempt to disassemble or alter explosive products in any manner Do not crush hammer pinch impact pull wires or abuse any explosive product Only personnel trained in explosive handling procedures should be allowed to arm this assembly a Warning Used gun systems may trap pressure which can be hazardous to personnel If the gun components trap pressure maintain a safe distance from the carrier and slowly remove the gun sub until the o rings are exposed and the pressure safely vents aei 4 I MAN Z1 80 000 R01 2015 Owen Oil Tools All rights reserved MAN Z180 000 3 125 indd 4 11 3 15 9 24 AM Core Lab ZERO180 Gun System Warning Always be sure to follow safe operating practices as found in API RP 67 in accordance with governmental regulations company policies and manufacturer s recommendations 2 0 Pre Assembly Once you have obtained all the necessary hardware and explosives for your particular job application there are a few steps that will assist you in a successful operation For additional information on standard gun loading techniques please refer to the Owen Oil Tools Gun Assembly Manual MAN Gun Assembly 2 1 Ensure that you have the appropriate kit with the hardware assembly depending on the style of run TCP or Wireline 2 2 Place the gun on a loading table or workbench and remove the thr
4. along the charge tube PUR 0514 017 RUN THRU WIRE HERE ALONG CHARGE TUBE FRONT END 4 14 After running the thru wire along the Charge Tube and securing it make the connection at the Housing End of the assembly with the Contact Tube wire It is recommended to use proper insulation around the exposed wire After making the proper connections use a multimeter to check the continuity from the Contact Pin of the Switch Contact Assembly ZRO 0000 030 to the Bow Spring of Contact Tube THRU WIRE CONNECTIONS FRONT END HOUSING END Pl O4Aun aaa m CONTINUITY CHECK POINT CONTINUITY CHECK POINT 2015 Owen Oil Tools All rights reserved MAN Z1 80 000 R01 113 MAN Z180 000 3 125 indd 13 11 3 15 9 24 AM kk Core Lab ZERO180 Gun System 4 15 Make a final inspection of the Charge Tube det cord wire connections and insulations Ensure that the charges are tightly seated in the tube and no bend tabs are protruding above the Charge Tube O D Also inspect the wire and det cord to make sure there are no nicks cuts or exposed wires Make sure both Eccentric Inserts are installed in the same orientation Refer to Pre Assembly Section of Manual 4 16 Install the Charge Tube Assembly back into the carrier The Front End the end with PUR 0514 017 and ZRO 0000 030 will be loaded first into the carrier Slide the assembly through the carrier until PUR 0514 017 is correctly seated in ZRO 3125 004 at the Fro
5. FEATURES AND BENEFITS e Orientation accuracy 8 e Uniform hole size amp accurate shot placement e Reduces break down and treating pressures e Simple and quick gun assembly e Electrical contacts reduce connections and ensure free rotation e Charge tube rotates within gun carrier not affected by well bore debris e No additional downhole equipment e Quick adjustable orientation SPECIFICATIONS O D 79 375 MM 3 125 PRESSURE RATING 144 8 Mpa 21 000 psi TEMPERATURE UP TO 175 C UP TO 350 F TENSILE STENGTH 80 070 daN 180 000 Ibs CARRIER THREAD 2 755 6 ACME 3G TORSIONAL YIELD 4475 N m 3 300 Ib ft 2015 Owen Oil Tools All rights reserved MAN Z1 80 000 R01 13 MAN Z180 000 3 125 indd 3 11 3 15 9 24 AM d map ZERO180 Gun System pp 1 0 BOM and Schematic SHIPPING ASSEMBLY COMPONENTS ITEM PART NO DESCRIPTION QTY 1 ZRO 3125 LENGTH 3 1 8 O D x 313 Wall Carrier 1 2 ZRO 1750 000 Eccentric Insert 2 3 Z17 SPF 48 PHASE LENGTH 1 75 O D x 062 Wall Charge Tube 1 4 ZRO 3125 004 Bearing Housing 2 5 PUR 5100 100 External Retaining Ring for 1 Dia Shaft 2 6 PUR 0514 017 Double Shielded Ball Bearing ABEC 1 R16 2 7 TAG 2500 075 Internal Retaining Ring for 2 Dia Bore 1 8 TAG 3125 076 Internal Retaining Ring for 3 1 8 Carrier 2 9 PF 023 016 038 H8 32 Button Head Socket Screw 3 8 Length 4 TNN S y
6. below The eccentric side of ZRO 1750 000 is what provides the torque to orient the Charge Tube If either of the ZRO 1750 000 parts do not look like the graphic below they have been installed incorrectly and the system will not function properly CORRECT INSTALLATION ZRO 1750 000 ZRO 1750 000 6 I MAN Z1 80 000 R01 2015 Owen Oil Tools All rights reserved MAN Z180 000 3 125 indd 6 11 3 15 9 24 AM ZERO180 Gun System Core Lab INCORRECT INSTALLATION ECCENTRIC SIDE MUST MATCH OPPOSITE ZRO 1750 000 PART 2 7 OPTIONAL STEP The Zero180 System allows for easy shot orientation adjustment Simply remove both sets of screws PF 023 016 038 and rotate the Charge Tube 180 Next reinstall both sets of screws to ZRO 1750 000 O PHASE ORIENTATION REMOVE PF 023 016 038 4 T E al ROTATE CHARGE TUBE NE 180 PHASE ORIENTATION INSTALL PF 023 016 038 4 MAN Z180 000 R01 I 7 2015 Owen Oil Tools All rights reserved MAN Z180 000 3 125 indd 7 11 3 15 9 24 AM Core Lab ZERO180 Gun System 3 0 BOM Wireline Components WIRELINE COMPONENTS ITEM PART NO DESCRIPTION 1 ZRO 3125 040 3 1 8 Top Contact Sub 2 AES KIT 90028WR Electrical Contact Redress Kit 3 TAG 3125 281SBZ 3 125 Angled Port Switch Sub 4 WT 401 0007 000 Side Port Plug W Dual O ring Seal SFS 0003 00N Select Fire Switch Negative gt SFS 0003 00P Se
7. is hand tight The wire attached to the Contact Tube should be inserted through the hole as shown This will be the connection to the thru wire The bidirectional booster should be no more than 1 4 from the face of the Contact Tube ZRO 1750 000 KEY ALIGNMENT ZRO 3125 010 ZRO 3125 003 THRU HOLE FOR THRU WIRE MEASURE DISTANCE OF DET 3050 429 FROM FACE 4 12 Remove the Switch Contact Assembly ZRO 0000 030 from the Electrical Contact Kit Using wire cutters cut a sufficient length of 22 Gauge 19 strand Teflon insulated wire Cut at least the length of the entire Charge Tube Assembly Strip the insulation on one end of the wire about 1 Feed the wire into the Snap Plug Terminal on the Switch Contact Assembly then crimp It is recommended to use a flexible insulation over the crimped connection 12 MAN Z1 80 000 R01 2015 Owen Oil Tools All rights reserved MAN Z180 000 3 125 indd 12 11 3 15 9 24 AM Core Lab ZERO180 Gun System INSERT WIRE AND CRIMP HERE INSULATE HERE SWITCH CONTACT ASSEMBLY 4 13 Insert the 22 gauge wire through the Front End of the Eccentric Insert bore then thread Switch Contact Assembly in the Eccentric Insert as shown Use a 1 2 socket head to tighten the assembly until it stops do not over tighten Run the thru wire along the side of the Charge Tube and tape it to the tube in between each charge 1 8 O D tubing insulation is optional to run the wire through
8. 00 through the threaded bore at the Housing End of the Charge Tube Assembly Continue feeding the det cord down the Charge Tube until it protrudes at least 1 ft through the bore of Eccentric Insert at the opposite end of the Charge Tube START FEED THRU BOTTOM BORE FRONT END L END 7 3 The Shaped Charge ZRO 3119 330 seats all the way through the tube strip after the detonating cord has been installed Each charge is held in place by bend tabs Det Cord Clip not required HOLE FOR CHARGE EARS AND PUR 0514 017 SLOTS FOR DET CORD INSTALL CHARGE UNDER CHARGE TUBE LIP MAN Z180 000 3 125 indd 21 11 3 15 9 24 AM Core Lab ZERO180 Gun System 7 4 After installing the detonating cord begin to load the shaped charges at the Front End of the charge tube assembly Insert the charge into the large cutout hole and align the det cord ears with the path of the det cord You may need to rotate the charge if necessary Ensure the charge is installed under the charge tube lip as shown above 7 5 Secure the charge in place by using a flat head screw driver to deform the bend tab to contact the metal casing of the charge It is recommended to use both bend tabs for even weight distribution along the tube strip After securing the bend tabs the charge should have limited or no movement 7 6 Continue installing the remaining charges Ensure that the detonating cord is tightly installed with each charge 7 7 Atthe Front End of the char
9. 4 Core Lab 3 1 8 ZERO180 Gun System Assembly and Arming Procedures MAN Z180 000 R01 Please check Owen website at www corelab com owen to confirm latest revision of User Manual OWEN OIL TOOLS 12001 Cr 1000 Godley Texas 76044 USA Phone 1 817 551 0540 Fax 1 817 551 1674 www corelab com owen Warning use of owen equipment contrary to manufacturer s specifications or operating instructions may result in property damage serious injury or fatality If you are not trained in the handling and use of explosive devices do not attempt to use or assemble any owen perforating systems or owen firing devices This technology is regulated by and if exported was exported from the united states in accordance with the export administration regulations EAR Diversion contrary to U S Law is prohibited Export and or re export of this technology may require issuance of a license by the bureau of industry and security BIS U S Department of Commerce Consult the BIS the EAR and or Owen Compliance Services Inc To determine licensing requirements for export or re export of this technology This document contains confidential information of Owen Oil Tools LP Owen and is furnished to the customer for information purposes only This document must not be reproduced in any way whatsoever in part or in whole or distributed outside the customer organization without first obtaining the express written authorization of owen This doc
10. C 001 0003 000 from the ZRO 3125 000 Electrical Contact Kit ZRO 3125 003 ZRO 3125 010 mi TC 001 0003 000 4 8 At the Housing End of the charge tube assembly hold the detonating cord slightly in tension and measure 2 5 8 of detonating cord from the nose of the Eccentric Insert ZRO 1750 000 Once marked make a clean squared off cut at the end of the det cord by using the Owen Super Cutters 4 9 Install the Rubber Grommet onto the det cord and move it into the threaded bore of the Eccentric Insert component Ensure that the grommet is flush against the back of the bore ZRO 1750 000 HOUSING END TCP 001 0003 000 2015 Owen Oil Tools All rights reserved MAN Z1 80 000 R01 111 MAN Z180 000 3 125 indd 11 11 3 15 9 24 AM ke Core Lab ZERO180 Gun System 4 10 Remove the Bi Directional Booster DET 3050 429 from the shipping package Install the Booster onto the end of the det cord Crimp the Bi Directional Booster in place using Owen Super Crimpers Only crimp the part of the booster shell that is on the det cord TCP 001 0003 000 INSTALLED DET 3050 429 CRIMP HERE 4 11 Slide the Contact Tube ZRO 3125 010 onto the detonating cord Align the key on the ZRO 3125 010 with the key way on the Eccentric Insert Next slide the Contact Tube Nut ZRO 3125 003 over the Contact Tube ZRO 3125 010 and thread onto the nose of the Eccentric Insert Thread until grommet compresses and nut
11. T SIDE FEED GROUND WIRE THRU SLOT HERE 4 20 Install the appropriate switch and retaining nut according to standard procedures into the switch bore Install the proper o rings onto the sub and the face seal port WT 401 0007 000 SFS 0003 00N P O RING 230 PUR EBRN 000 4 21 To install the subs into the gun carriers apply grease to the o rings and threads Thread the sub into the carrier load end end with the Contact Tube Ensure that the Contact Housing ZRO 3125 020 is the end of the sub being threaded Complete the string by installing the Front End of the gun bodies to the switch end of the Tandem Sub Refer to MAN TGS1 000 for required minimum maximum torque values for sub installation MAN Z180 000 3 125 indd 15 11 3 15 9 24 AM MAN Z180 000 3 125 indd 16 Core Lab ZERO180 Gun System THREAD SUB INTO GUN BODY LOAD END ZRO 3125 010 Warning _ f any difficulty is encountered while inserting the tandem sub STOP and check for the cause of the difficulty If necessary remove the tandem sub from the gun body and determine the problem Note t is recommended to check the continuity of the thru wire and electrical connections of the entire gun string at this time Check each gun individually then check the string from the Top Contact Sub to the bottom gun 4 22 The Zero180 Wireline Gun System requires the Owen Top Contact Sub ZRO 3125 040 The Top Contact Sub eliminates any wire conne
12. c Insert bore to install the bi directional booster 7 12 Crimp the Bi Directional Booster in place using Owen Super Crimpers Only crimp the part of the booster shell that is on the det cord Re install the det cord and Booster back through the Eccentric Insert bore Install the remaining Rubber Grommet on to the det cord and slide down the cord into the bore of the Eccentric Insert 7 13 Remove the short Booster Tube TCP 0100 247 from the TCP Booster Transfer Kit Install the Booster Tube onto the det cord and Booster as shown Thread into the Eccentric Insert bore and firmly hand tighten HOUSING END FINAL INSTALLATION INTO ZRO 1750 000 7 14 Make a final inspection of the Charge Tube and detonating cord Ensure that the charges are tightly seated in the tube and no bend tabs are protruding above the Charge Tube O D Make sure there are no nicks in the det cord and both Boosters are installed Make sure both Eccentric Inserts are installed in the same orientation Refer to Pre Assembly Section of Manual FRONT END HOUSING END TCP 0100 271 2015 Owen Oil Tools All rights reserved MAN Z1 80 000 R01 123 MAN Z180 000 3 125 indd 23 11 3 15 9 24 AM ke Core Lab ZERO180 Gun System 7 15 Install the Charge Tube Assembly back into the carrier The Front End the end with PUR 0514 017 and TCP 0100 271 will be loaded first into the carrier Slide the assembly through the carrier until PUR 0514 017 is correctly seated
13. ctions and allows the top gun to freely rotate within the carrier The Top Contact Sub is compatible with a 3 1 4 Quick Change Assembly If you are running a setting tool and plug use the Owen Plug and Shoot Adaptor TAG 3125 073 on the bottom Tandem sub If not use the Box Bull Plug on the bottom Tandem Sub ZRO 3125 162 ZRO 3125 040 ZRO 3125 162 TAG 3125 073 11 3 15 9 24 AM Core Lab ZERO180 Gun System 5 0 Wireline Arming Procedures acs ae ac A Warning Explosives are destructive by nature Do not attempt to disassemble or alter the detonator in any manner Do not crush hammer pinch impact pull wires or abuse the detonator or any explosive 5 0 Wireline Arming Procedures Zero180 System Warning Be sure to follow safe operating practices as found in API RP 67 in accordance with governmental regulations company policies and manufacturer s recommendations Warning Detonators should be removed from their packaging and storage in the loading arming area at the time of arming Always insert the detonator inside a safety tube after removal from packaging and storage Caution It is recommended to handle one detonator at a time to minimize the hazards furthermore arm each gun individually from the top of the gun string working towards the bottom to reduce exposure and risk The following steps are recommended to be completed prior to commencing the arming procedures e Hazard Identification and Reso
14. ead protector caps from each end 2 3 It may also be important to mark the outside of the carriers to correspond to the amount of loaded charges The distance from the end of the carrier to the bottom shot is specified below per shot density 4 SPF 7 50 from end of carrier to first shot 3 00 shot to shot 5 SPF 7 70 from end of carrier to first shot 2 40 shot to shot REMOVE TAG 3125 076 FROM LOAD END ONLY LOAD END is sd GRIP ZRO 1750 000 HERE WITH PLIERS 2 4 Only remove the Snap Ring TAG 3125 076 from the Load End of the Carrier Using a pair of pliers gently grab the Eccentric Insert and pull the Charge Tube Assembly from the Carrier 2015 Owen Oil Tools All rights reserved MAN Z1 80 000 R01 15 MAN Z180 000 3 125 indd 5 11 3 15 9 24 AM Core Lab ZERO180 Gun System ZRO 3125 004 REMAIN INSTALLED IN CARRIER LOAD END REMOVE CHARGE TUBE ASSEMBLY FROM LOAD END PUR 0514 017 ZRO 3125 004 FRONT END HOUSING END CHARGE TUBE ASSEMBLY 2 5 The Charge Tube Assembly will have one exposed bearing PUR 0514 017 and one Bearing Housing ZRO 3125 004 The second Bearing Housing will remain installed within the Carrier Warning tis required to make an inspection of both ZRO 1750 000 parts to ensure they are installed in the same direction 2 6 The heavy side of both Eccentric Inserts should be installed identically on each side of the Charge Tube as shown
15. em Core Lab TOP OF GUN TANDEM TOP a TCP 0100 271 lt aos f OOO N5S69 21 1 TCP 0100 263 7 18 Perform additional actions to prepare guns for storage or transportation MAN Z180 000 R01 I 25 2015 Owen Oil Tools All rights reserved MAN Z180 000 3 125 indd 25 11 3 15 9 24 AM
16. from the switch dual diode to the red wire of the detonator Keep the wires as short as possible to allow room for all connections in the port and prevent nicked or cut wires 5 6 Finally connect the thru wire from the Contact Housing ZRO 3125 020 to the thru wire from the switch dual diode Keep the wires as short as possible to allow room for all connections in the port and prevent nicked or cut wires 5 7 The detonator is now electrically connected Remove the detonator from the safety tube Inspect all the connections and ensure all wires are fully insulated Install the detonator as shown below Insert into the angled port at a slight angle and seat the grommet into the groove of the Contact Housing MAN Z180 000 3 125 indd 18 11 3 15 9 24 AM Core Lab ZERO180 Gun System i Caution DO NOT PULL ON THE DETONATOR WIRES CONNECT TO GROUND WIRE THRU WIRE DIODE CONNECTION CONNECTION INSTALL UP TO FACE SEAT GROMMET INTO GROOVE 5 8 After installing the detonator into the Housing carefully tuck the connections and wires into the open area of the angled port Ensure all the wires and connections are placed below the threads of the port plug Make a final inspection of the connections and wires 5 9 Ensure the proper o rings are installed on the sub and port Apply grease to the threads and to the o rings Thread the port plug into the angled port and tighten Make sure not to bind cut or nick the wires or connections
17. ge tube assembly hold the detonating cord slightly in tension and measure 7 1 4 of detonating cord from the nose of the Eccentric Insert ZRO 1750 000 Once marked make a clean squared off cut at the end of the det cord by using the Owen Super Cutters FRONT END TCP 001 0003 000 ZRO 1750 000 7 8 Remove both Rubber Grommets TCP 001 0003 000 from the TCP Booster Transfer Kit TCP 0100 275 Install one Rubber Grommet onto the det cord and move it into the threaded bore of the Eccentric Insert ZRO 1750 000 Ensure that the grommet is flush against the back of the bore 7 9 emove the Bi Directional Booster DET 3050 429 from the shipping package Install the Booster onto the end of the det cord Crimp the Booster in place using Owen Super Crimpers CRIMP TCP 001 0003 000 INSTALLED ZRO 1750 000 DET 3050 429 22 MAN Z1 80 000 R01 2015 Owen Oil Tools All rights reserved MAN Z180 000 3 125 indd 22 11 3 15 9 24 AM Core Lab ZERO180 Gun System 7 10 Remove the long Booster Tube TCP 0100 271 from the TCP Booster Transfer Kit TCP 0100 2 5 Insert the detonating cord with the Bi Directional Booster into the Booster Tube and thread into the Eccentric Insert ZRO 1750 000 Firmly tighten with hand only PUR 0514 017 TCP 0100 271 DET 3050 429 7 11 At the Housing End of the Charge Tube Assembly cut the detonating cord at the nose of the Eccentric Insert Then remove the det cord from the Eccentri
18. in the Bearing Housing ZRO 3125 004 at the Front of the carrier After seated correctly reinstall the snap ring at the Load End of the carrier Ensure that the assembly is able to rotate freely within the carrier LOAD END FINAL INSTALLATION STOP Warning fany difficulty is encountered while inserting the tube strip STOP and check for the cause of the difficulty If necessary pull the tube strip back out of the carrier and determine the problem Never beat or force a loaded tube strip into a carrier 7 16 Install the alignment insert TCP 0100 263 and o ring 000 N569 211 into each tandem or top sub Apply the correct 230 o rings to each tandem sub top sub and bull plug Apply grease to the threads and o rings of each connection 7 17 Thread the subs onto the top of each gun ensuring TCP Booster Retainer TCP 0100 271 does not get damaged or bent Tighten each connection Refer to MAN TGS1 000 for required minimum maximum torque values for sub installation Caution Do not damage or break the Booster Transfer Tube during insertion Do not pinch the det cord or Booster during insertion Warning fany difficulty is encountered while inserting the tandem sub STOP and check for the cause of the difficulty If necessary remove the tandem sub from the gun body and determine the problem 24 MAN Z1 80 000 R01 2015 Owen Oil Tools All rights reserved MAN Z180 000 3 125 indd 24 11 3 15 9 24 AM ZERO180 Gun Syst
19. l it protrudes slightly CRIMP SLEEVE START FEED THRU THREADED FRONT END HOUSING END 4 3 The Shaped Charge ZRO 3119 330 seats all the way through the tube strip after the detonating cord has been installed Each charge is held in place by bend tabs Det Cord Clip not required ZRO 3119 330 BEND TABS DET CORD FRONT END HOLE FOR CHARGE EARS AND SLOTS FOR DET CORD INSTALL CHARGE UNDER CHARGE TUBE LIP 2014 Owen Oil Tools All rights reserved MAN Z1 80 000 R00 110 MAN Z180 000 3 125 indd 10 11 3 15 9 24 AM Core Lab ZERO180 Gun System 4 4 After installing the detonating cord begin to load the shaped charges at the Front End of the charge tube assembly Insert the charge into the large cutout hole and align the charge ears with the path of the det cord You may need to rotate the charge if necessary Ensure the charge is installed under the charge tube lip as shown above 4 5 Secure the charge in place by using a flat head screw driver to deform the bend tab to contact the metal casing of the charge It is recommended to use both bend tabs for even weight distribution along the tube strip After securing the bend tabs the charge should have limited or no movement 4 6 Continue installing the charges into all the remaining holes Ensure that the detonating cord is tightly installed with each charge 4 7 Remove the WL Contact Tube ZRO 3125 010 Contact Tube Nut ZRO 3125 003 and Rubber Grommet T
20. lect Fire Switch Positive OOO N569 224 224 O ring 90 Duro Nitrile OOO0O V569 224 224 O ring 90 Duro Viton OOO N569 216 216 O ring 90 Duro Nitrile OOO V569 216 216 O ring 90 Duro Viton OOO N569 230 230 O ring 90 Duro Nitrile OOO V569 230 230 O ring 90 Duro Viton 9 PUR EBRN OOO Bevel Switch Retaining Nut 3 8 Bore 10 ZRO 3125 162 3 125 Box Bull Plug 11 ZRO 3125 000 Wireline Electrical Contact Kit Detail Next Page 1 Kit per Gun Assembly 8 MAN Z180 000 R01 MAN Z180 000 3 125 indd 8 O 2015 Owen Oil Tools All rights reserved 11 3 15 9 24 AM 4 Core Lab ZERO180 Gun System Wireline Electrical Contact Kit ZRO 3125 000 DESCRIPTION 1 The Wireline Electrical Contact Kit consists of three electrical contact components and hardware The Contact Tube Assembly rotates with the Charge Tube Assembly while containing the detonating cord The bow springs keep electrical contact and centralization within the Electrical Contact Housing The Switch Contact Assembly also rotates with the charge tube assembly and allows constant contact with the select fire feed through or dual diode switch Wire connections are easily installed using the provided crimp sleeve a The electrical contact assemblies have been tested in 500 F for 8 hours The Switch Contact Assembly ZRO 0000 030 is also compatible with standard Own Oil Tools gun 3 systems All components in this kit are for 1 time use only
21. lution e Safety Meeting e Stray Voltage Check e Installation of grounding cables e Check Fire through logging equipment not perforating equipment e Power down all power sources and rf devices e Remove safety key from inside of WL operating unit e Attach perforating equipment to the WL cable e Verify no voltage exists at the electrical connections of the gun MAN Z180 000 3 125 indd 17 11 3 15 9 24 AM Core Lab ZERO180 Gun System i Caution DO NOT PULL ON THE DETONATOR WIRES 5 1 Remove the Owen OO9LS Detonator DET 3050 009LS from the shipping container and package Also remove the final Rubber Grommet TC 001 0003 000 from the Electrical Contact Kit ZRO 3125 000 Install the Rubber Grommet onto the end of the OO9LS detonator INSTALL GROMMET ON FLUSH WITH BACK THIS SIDE OF DETONATOR OF DETONATOR TC 001 0003 000 DET 3050 0009LS 5 2 Insert the Detonator into a Detonator Safety Tube and secure the lid closed 5 3 Remove the electrical shunt from the wires and verify the resistance of the meter with a blaster s multimeter or blaster s galvanometer 5 4 Through the angled port electrically connect the ground wire of the gun to the blue wire of the detonator No insulation is necessary for the ground connection Keep the wires as short as possible to allow room for all connections in the port and prevent nicked or cut wires 5 5 Through the angled port electrically connect and insulate the hot wire
22. nt of the carrier After seated correctly reinstall the Snap Ring TAG 3125 076 at the Load End of the carrier Ensure that the assembly is able to rotate freely within the carrier LOAD END ZRO 0000 030 PUR 0514 017 FINAL INSTALLATION ZRO 3125 004 4 17 Remove the Contact Housing ZRO 3125 020 and 8 32 Socket Head Button Screws PF 023 016 038 from the Electrical Contact Kit ZRO 3125 000 It is recommended to apply a wrap of electrical tape to the exposed brass to avoid contact with the ground wire ZRO 3125 020 PF 023 016 038 X2 APPLY ELECTRICAL TAPE FOR INSULATION 4 18 Insert the Contact Housing ZRO 3125 020 into the Owen Angled Port Switch Sub ZRO 3125 281SBZ Concentrically align the large O D of the Contact Housing with the I D of the sub and install Next align the tapped holes on the sub with the holes in the Contact Housing Make the ground wire attachment to the top screw PF 023 016 038 before threading the screw into the sub MAN Z180 000 3 125 indd 14 11 3 15 9 24 AM Core Lab ZERO180 Gun System MAKE GROUND WIRE CONNECTION ZRO 3125 281SBZ HERE l ZRO 3125 020 SWITCH END 4 19 After installing the Contact Housing ZRO 3125 020 feed the ground wire through the slot in the Housing If the slot is not in the position shown below the Housing has been installed incorrectly Ensure that the ground wire can be accessed through the angled port for later connections ANGLED POR
23. ument is the property of owen and returnable upon request of Owen 2015 Owen Oil Tools All rights reserved MAN Z180 000 3 125 indd 1 11 3 15 9 24 AM Core Lab ZERO180 Gun System Table Of Contents 2 MAN Z180 000 R01 MAN Z180 000 3 125 indd 2 1 0 2 0 3 0 4 0 5 0 6 0 7 0 PM SN 4 EE 1 EEE NE 5 BOM Wireline Components Ne 8 Wireline Electrical Contact Kit ZRO 3125 000 rarrranevanrnnnnnnanevannnnnennnnnnnne 9 Wireline Loading FOR TE een ete eee oe te nee rere ere er ewe ee 10 Wireline Arming Procedures EEE ee me ae ee ere 17 BOM TCP COMO ON SINS EEE 20 TOP PENT 21 2015 Owen Oil Tools All rights reserved 11 3 15 9 24 AM Core Lab ZERO180 Gun System DESCRIPTION The Owen Oil Tools Zero180 gun system provides the latest technology in oriented perforating Designed for horizontal wells the Zero180 system lowers completion costs and increases production results The new generation wireline version of the Zero180 offers a patent pending electrical contact design which allows the system to rotate freely without wearing or damaging electrical connections The shaped charges are oriented with an eccentrically weighted charge tube assembly This patent pending weight system provides high torque to ensure accuracy of rotation and shot placement The Zero180 system is compatible with Tubing Conveyed Perforating TCP Coiled Tubing or Wireline with conventional select fire systems KEY
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