Plnící zařízení pro motorová vozidla s pohonným systémem CNG
Contents
1. T A RA re PNN NN p AN AN ANA NA e EMEEN a SK JM AN N w A NL pan PA PES ME fa f f b Actual temperature and pressure Press F3 button to display the main menu from the initial screen select F3 option to display measured temperature in switchboard surroundings adjusted output pressure and actual pressure present in a pressure tank being filled F1 Jazyk Language F2 Meters F3 C temp pressure Service level n A r PONE ENE PO M7 NNI NIY S A NZ N Temp switchb 21 7 C A T P uw vi V NW a Temp outside 18 3 C l F N N Req pressure 207 bar P F p N F p Curr pressure 11 6 bar AN ANAN ANAN 2 o s O User manual CNG MJO5 index 2011 11 30 doc Page 11 MOTOR JIKOV Stroj rensk a s Z tkova 495 II 392 01 Sob slav www jikovcng cz MOTOR JIKOV 6 Operation The following messages can appear on the text display a Filling in progress After finished the diagnosis the appliance starts the filling process This is shown on the information panel by means of a message according to the display F1 START F2 END F3 MENU Current status Filling BON BON BON EON ON CNN NN PNP Y YE YE ANAN ANANA b End of filling Filling can be ended by one of the following ways O Manual turning off of the appliance using F2 button This can occur e g in case that there is a requirement for a vehicle without comple2. Claim protocol No Date of claim making 4 42 444444 444444445 6 Date of repair completion enne Defect found brief description 5 5 no I EIER RE ERI rE ARIA E ESRERPpDF Be rA a PU POM Parts replaced for which warranty is extended sssssssssssssssssssssssss esee Re pair executed OY Repair shop stamp and signature oo eee eee eee III eere nnn n nn ne nr ESSE EEE ES 2 Warranty repair Claim protocol No Date of claim making 9 uiis ere ERI REP opas besies Date of repair completion nnne Detect found DHeLuescHIDUON uonibibquiisovstteiii EN eiai ginio a ELin eo ndis UREE AEA eai Parts replaced for which warranty is extended sess eese ns Ropar o eed by 2 o ue IM M MM EpEIUIMME ERU E LS LE DUE Repair shop stamp and Sinau disssspeo o dep HE ve E IE EROR AS cT se etussi te Er ERI etu pu tec oics e ssr apE OPUS 3 Warranty repair Claim protocol No Date of claim making 4 4444444444444444445 0 Date of repair completion eenee Defect fonnd brief descriphon Parts replaced for which warranty is extended 0 cece ccc cece eee eee e cece esses IRCOdIRCXCCUICULDY O 8 Svenuaeeceecicneuancessesnasnnaaineetcemesucaensuasaueceserserteseieecesaeseouliets Re
3. MOTOR JIKOV 8 Warranty Conditions 1 Subject of Warranty Warranty is provided for products delivered by the company MOTOR JIKOV Stroj rensk a s 2 Warranty Period The warranty period is 24 months from the date of sale to the purchaser however not later than 30 months from the date of product sale to the seller Time from claiming the right of liability for defects up to time when the user has been obliged to take over the subject after termination of repair is not taken into consideration The seller is obliged to issue a confirmation to the purchaser at what time the purchaser claimed the right as well as about repair execution and its duration If the product is replaced the warranty period of the given assembly again starts from the product takeover 3 Scope of Manufacturer s Responsibility The warranty is provided for defects caused by material or manufacture In case of a defect for these reasons the manufacturer bears the costs for spare parts and costs for disassembly and assembly of defective components During the warranty period the manufacturer is responsible for structure material selection design and function of the product 4 Abolishment of Warranty The warranty 1s abolished when e the appliance is improperly installed e gas With inferior quality than specified by the operating manual is used in the appliance e the appliance is installed by other than authorised dealer service department e specified service actio
4. casing with means other than water or soap water Do not use acetone or other solvents F Warning Signs Used No smoking and open fire Do not use water nor foam extinguishers N Danger Electrical equipment N Danger of fire N Danger of gas explosion Read instructions Attention important G Certificates and Regulations The unit was designed and is in accordance with the technical recommendation of the Czech Gas Association TDG 982 03 Refuelling Appliance for Motor Vehicles with CNG Drive System resulting from prEN13945 prepared by the gas companies and the IANGV International Association for Natural Gas Vehicles Furthermore the manufacturer submits the CE Declaration of Conformity attached to this manual The Declaration of Conformity is the document in which the manufacturer declares that the product is launched on the market in accordance with all basic requirements for health safety and protection By signing the CE Declaration of Conformity the manufacturer is to use the CE mark on the product Conformity with the Pressure Equipment Directive 97 23 ES Government Decree No 26 2003 Coll was certified by Notified person No 1221 of the company T V NORD User manual CNG MJO5 index 2011 11 30 doc Page 4 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz MOTOR JIKOV 2 Introduction The CNG refuelling appliance MJO5 is a compact appliance for natural gas filling into mo
5. the proper ventilation with fresh air and contact a worker of the authorised dealer service department Methane sensor will issue acoustic signals and the operation of appliance will be interrupted The appliance cannot be started as long as there is gas presence Ensure elimination of all sources of open fire It is necessary to become aware of basic characteristics of natural gas and take them into account during work i Natural gas has density of 0 7 kg m it is lighter than air ii Ignition temperature is 650 C ili When used in engines it has octane number 120 130 engine is more silent User manual CNG MJO5 index 2011 11 30 doc Page 3 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz MOTOR JIKOV iV Lower explosion limit is 4 4 of volume when mixed with air activity of methane sensor in the unit is adjusted so that it is activated at concentrations from 10 of lower explosion limit V Natural gas is filled to vehicles at 200 bar at 15 degrees of Celsius Every 1 extra degree means change of pressure by 1 5 bar C The filling hose must be maintained and it must be handled so that its damage due to abrasion or squeeze could not occur In case you suspect that the filling hose leaks have it evaluated or replaced by an authorised dealer service department The vehicle being filled must be at a distance at least 3 m from the refuelling appliance d Do not perform cleaning of the unit s external
6. was certified by notified person No 1221 of the company T V NORD Czech s r o The certificate number for module B 1s 1221 0791 09 of December 23 2009 On behalf of MOTOR JIKOV Strojirenska a s JIR SL VA MEMBER OF BOARD OF DIRECTORS User manual CNG MJO5 index 2011 11 30 doc Page 20 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz MOTOR JIKOV 10 Warranty Certificate Copy for the customer Name of product Refuelling Appliance for Motor Vehicles with CNG Drive System Type of product CNG MJO5 Output control name and performed by signature date Date of sale to dealer or seller Dealer or seller The above product was handed over to the purchaser without defects including the respective business technical documentation and accessories The purchaser was properly informed about characteristic features of natural gas vehicle filling procedure principles of correct attendance and technical maintenance of the product To fill in by the seller Name and surname of purchaser Address of purchaser Signature of purchaser trained person Place of sale to purchaser Date of sale and installation at purchaser Name of seller Address of seller Stamp and signature of seller User manual CNG MJO5 index 2011 11 30 doc Page 21 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz MOTOR JIKOV Copy for the seller send copy of this ce
7. GNU Sp N User manual CNG MJO5 index 2011 11 30 doc MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz Page 2 MOTOR JIKOV Safety Instructions Attention important Before using the appliance for the first time read carefully these safety instructions A Maintenance of CNG Refuelling Appliance MJ05 Components Individual CNG appliance MJO5 components are not designed to be maintained by the end user All service actions or repairs must be carried out by a trained person authorised for these activities by the company MOTOR JIKOV Stroj rensk a s The exception is checking actions described below in this operating manual in particular compressor oil check and refilling The user s actions other than those defined by this operating manual can result in serious injuries and give reason to abolishment of the product guarantee B Operating Manual Before installing and using the appliance read carefully this operating manual and follow its instructions In case of doubt about installation and use please contact an authorised dealer service department of the company MOTOR JIKOV Stroj rensk a s or the company itself C Installation of Refuelling Appliance The unit is designed for operation in outdoor as well as indoor spaces Installation in indoor spaces is only possible if the space is well ventilated and installation is in accordance with the local fire and other regulations Do not
8. MOTOR JIKOV Refuelling Appliance for Motor Vehicles with CNG Drive System Operating Manual for CNG MJ05 Type Valid for modification Standard Mild Climate MC diverse eletrical versions This appliance can only be operated in accordance with this operating manual User manual CNG MJO5 index 2011 11 30 doc Page 1 MOTOR JIKOV Stroj rensk a s Z tkova 495 II 392 01 Sob slav www jikovcng cz MOTOR JIKOV CONTENTS o o ugotuRon oumulgyuntusor cC m gt SC LY a OE e A E E Maintenance of CNG Refuelling Appliance MJO5 Components Operaune IVA ae cree Bees actone nation aeann N E a EEEE Installation of Refuelling Appliance eeeeeeeeeeeeee Use of Refuelling Appliance eeeeeeeeeeseeeeeeeeeneneeee nennen Datetv OST lO BS En tes ios ue susp toa E A aei ous E Warning Signs SCG Certificates and RECULAN ONS sss igscorssuceicioupisecupedsneiontasserseseetuionsbescennieeniatavcaxss NAAT OGIO AEE sees seca E A EE E PE E E T neces Technical SPC CHC ALOIS ROREM InstalldttOTE oi uoi id esie sti mbiDut its gei Perieg ges odi eue Mu DRE PRTC GIANG T SE ANT m m mm Designation Name Plate eese eene Warranty Ge NON NER T CE Declaration of Conformity cccccccccccccccessseseeeecceeceeaeeeseeecceeeeseaaaeseeeeeees Wanani CN CAG saa cose sah tc E reti Este ec E ipe roc Eta Pra
9. ame Relief valve PV3G 250 bar Break away coupling Dryer Compressor Solenoid valve Cooling fan 3 Technical Specifications Maximum permissible pressure 235 bar Maximum gas inlet pressure to the unit 0 2 bar Operating temperature range 20 to 50 C for MC type 5 to 50 C Nominal output min 5 m h at 15 C and 200 bar Electrical connection 3x400 V 3 phase 50 Hz Current circuit breaker for connection 10 A Electric motor 2 2 kW 2 800 rpm Dimensions width x height x length in mm 600 x 1050 x 780 Weight 135 kg Noise emitted at a distance of 5 m from the appliance 65 dBa The appliance consists of a compressor for gas compression an electric motor for compressor drive control and electronics controlling the filling process and monitoring operating states of the appliance a User manual CNG MJO5 index 2011 11 30 doc Page 6 MOTOR JIKOV Stroj rensk a s Zatkova 495 II 392 01 Sob slav www jikovcng cz MOTOR JIKOV gas dryer a blow down vessel for compressor blowdown and gas draining Furthermore the appliance is equipped with an integrated gas meter for suction gas consumption reading and a methane sensor for gas leakage detection The appliance is also equipped with compensation for temperature ensuring that compressed gas tanks being filled will not be excessively loaded due to increase of pressure at increased temperature The appliance is equipped with one filling set as standard that consists
10. e measured in the switchboard that 1s lower higher than permissible operating temperature limits Outside operating temperatures the appliance is outside the operating temperatures ambient temperature is outside the operating temperatures or fault of temperature sensor occurs contact the authorised dealer service dpt This state can occur at temperature measured that is lower higher than permissible operating temperature limits Low inlet pressure the appliance has not sufficient inlet pressure the shut off valve of gas connection is closed or low gas inlet pressure occurs Check state of the shut off valve of gas connection If this is not the case problem may be in pressure of the gas distribution network Methane methane sensor indicates presence of natural gas make sure to vent surroundings and eliminate use of other substances in air paints solvents petrol and restart the unit or contact the Page 13 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz MOTOR JIKOV 5 authorised dealer service dpt Max filling time exceeded Max filling time The system is provided with function for adjustment of maximum filling time of the unit When this time is exceeded the unit operation is terminated A longer filling time can also indicate leakage in the gas system Check the filling hose for integrity contact the authorised dealer service dpt No pressure rise Check filling ho
11. end to provide the wall with sound insulation Wall without risk of falling snow from roof or gas cumulation 0 5m der from the socke i wall 3x400V 10 pee e A AC Gas inlet Noise insulation 3 m from the vehicle N For inner installation Installation in inner space garage must conform to local fire protection and other regulations Producer recommends fullfillment of following safety measures for inner installation Doors gate of the room must lead to an open air area must be lockable direction of opening must be to the outside and doors can be secured in opened position cannot move Room must me sufficiently ventilated by o Natural ventilation by uncloseable openings equipped with net with holes of 0 5 1 cm2 these must be situated to the open air area Openings are placed at opposite walls preferable 1 at the bottom 1 at the ceiling Ventilation opening area cannot be less then 0 546 of total footprint area at least 100 cm2 at the bottom 200 cm2 at the ceiling o Forced ventilation connected to methane sensor with capacity of 3 fold exchange of air volume per hour Exhausts from relief valves must be lead to an open air area and must be positioned so that it cannot be blocked by any solid objects or water It cannot be placed under places with potential of gas cumulation User manual CNG MJO5 index 2011 11 30 doc Page 9 MOTOR JIKOV Stroj rensk a s Z tkova 495 II 392 01 Sob slav www jiko
12. ill up recommended oil to maximum level insert the oil gauge back and screw the closure home in the oil gauge pipe connect the station to the electric connection the unit is again ready to operate Attention important Carry out oil checking and possible filling up in the first 300 operating hours per 100 hours then based on experience with consumption Use only oil recommended by the manufacturer Figure of condensate draining valve Position of oil gauge closure _ Checkand oil replenishment Oil level check User manual CNG MJO5 index 2011 11 30 doc Page 15 MOTOR JIKOV Stroj rensk a s Z tkova 495 II 392 01 Sob slav www jikovcng cz MOTOR JIKOV 7 Designation Name Plate The appliance is specified in the name plate showing the manufacture name and address designation and type year of manufacture serial number filling output maximum permissible pressure suction pressure voltage power input minimum permissible temperature maximum permissible temperature Example MOTOR JIKOV Strojirenska a s Zatkova 495 II 1 392 01 Sobeslav Se TYP JIKOV CNG MJO5 VYR CISLO VYKON Nm3 h NEJVYSSI DOVOLENY TLAK PS bar 235 SACI TLAK bar max 0 2 NAPETI 3x400 V 50 Hz PRIKON Kw 2 2 NEJNIZSI DOVOLENA TEPLOTA TS st C NEJVYSSI DOVOLENA TEPLOTA TS st C CE 1221 User manual CNG MJO5 index 2011 11 30 doc Page 16 MOTOR JIKOV Stroj rensk a s Z tkova 495 ll 392 01 Sob slav www jikovcng cz
13. install the appliance under or in the vicinity of windows or in the spaces under which gas could potentially be accumulated The appliance can be exposed to rain and snow but free inlet outlet to and from a ventilation grill must be ensured Thus see to it that accumulation of dirt leaves or snow does not occur at these places The appliance and a vehicle being filled must only be situated so that they are exposed to the same ambient temperature during filling At a distance of 3 m from the refuelling appliance there must not be any source of flame and heat that could result in gas ignition this space must be marked with respective marking indicating ban on open fire The space where the refuelling appliance is situated must be provided with a dry powder extinguisher D Use of Refuelling Appliance The appliance is only designed for filling the vehicles with CNG drive system Only accessories supplied by the manufacturer can be used for filling In particular it is a filling hose with an NGVI standard connector Use of the unit for purposes other than specified can result in serious injuries or death E Safety Instructions a Before filling turn off an engine of the vehicle to be filled apply its brakes and remove sources of flame at a distance of 3 m from the unit and the vehicle to be filled There must not be any persons in the vehicle being filled b Incase you smell natural gas turn off the gas supply to the unit and the vehicle ensure
14. mmonly worn during use of the machine or parts required to be replaced within the framework of the specified maintenance e g filters dryer fillings oil toothed belt valves in individual compressor stages Warranty for the compressor is either limited to 4 000 hours or warranty according to point 2 according to fact which situation is earlier 7 Law The other relations between the purchaser and the seller follow the respective provisions of the Civil Code No 40 1964 Coll or the Commercial Code No 513 199 Coll as subsequently amended User manual CNG MJO5 index 2011 11 30 doc Page 17 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz AMOTOR JIKOV STROJIRENSKA Report on execution of service intervals Operating Service action was executed by company hours of name and stamp technician name and machine surname signature Service interval Note and number of exchanged part Operation GK 9015 01 GK 6216 01 GK 6016 01 Deviations from given service scheme additional tasks GK 2151 01 a Every 3000 hours emmgeoffheol SS O These service operations will be count to customer by service company according to valid pricelist GK 2152 01 replacement of valve User manual CNG MJO5 index 2011 11 30 doc Page 18 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz MOTOR JIKOV Report on warranty repairs executed 1 Warranty repair
15. nection and the gas connection downstream of the main gas meter both these connections must be realised by the certified firms in accordance with valid legislation This gas connection must be fitted with a shut off valve gas should not have inferior quality than with water content of max 250 mg m Inferior gas quality or solid particles impurities will affect lifetime of the appliance or its components thus we recommend to install a gas filter at the inlet before the appliance Interconnection of the appliance and the gas connection must be performed using a flexible hose approved for gas distributing with length of min 1 m Before installation it is also necessary to check suitability of a gas pressure regulator and the main gas meter at the object inlet with respect to the total consumption of gas appliances incl the CNG refuelling station Connection of the unit to the gas connection is realised via a connector positioned in the lower rear part of the appliance to which a flexible hose is to be connected the other end of which is to be User manual CNG MJO5 index 2011 11 30 doc Page 7 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz MOTOR JIKOV connected to the gas connection Before turning on the unit do not forget to open gas supply to the appliance Unit dimensions H x W x D 1050 x 600 x 780 The appliance power supply is realised to the 3 x 400 V 50 Hz network the appliance is a
16. ns and media filling up are not observed e the warranty certificate is not filled in and sent to the manufacturer e itis impossible to submit the goods warranty certificate e the goods has not been used and maintained according to the operating manual e the user has made unskilled actions in the goods e the goods has been used under conditions or for purposes other than intended e intentional overwriting of the manufacturer s data by the seller or the service organisation in the accompanying documentation of the goods e any part of the goods is replaced with an unoriginal part e the goods damage or excessive wear occurs due to insufficient maintenance e the goods has been damaged due to force majeure or the goods breakdown occurs e a change has been made in the goods without the manufacturer s approval e defects of the goods are caused by unprofessional storage e the goods is naturally and commonly worn e the specified warranty inspection of the goods has not been carried out or it has not been carried out within the specified time 5 Making a Claim The claim is made by the purchaser at the seller When making the claim the purchaser is obliged to submit a properly filled in warranty certificate Warranty repairs are executed by the seller or by repair shops authorised by the seller The purchaser is always obliged to contact the nearest contractual warranty repair shop 6 Warranty Exceptions The warranty is not provided for parts being co
17. of a breakaway unit a filling hose and a connector The unit can be equipped with the second filling set as an option for filling two vehicles at a time In this case the filling time is proportionally extended The breakaway unit ensures that gas leakage will not occur in case of inadvertent filling hose pull out e g if driver drove off with the filling hose connected The appliance is equipped with a fan and the unit casing is provided with vent holes for air exchange All operation messages are indicated on the text display The compressor is oil lubricated warning indication of oil pressure drop can be found on the control display 4 Installation Attention important Installation of the refuelling appliance can only be carried out by an authorised dealer service department Before installation check if capacity of pressure regulator and gas meter on the entry to the building is sufficient We recommend application of gas filter on entry to the appliance Installation of the appliance can only be carried out by an authorised dealer service department The appliance must be placed on a solid flat and non flammable base e g 900 x 1100 mm concrete slab on 150 mm thick gravel base and fastened with anchoring bolts ensuring that the appliance will not be damaged in case of hose pull out from the unit The anchoring scheme is shown below 100 min After placed the appliance must be connected to the outer electric 400 V 10 A con
18. pair shop stamp and signature e E o User manual CNG MJO5 index 2011 11 30 doc Page 19 MOTOR JIKOV Stroj rensk a s Z tkova 495 ll 392 01 Sob slav www jikovcng cz MOTOR JIKOV 9 CE Declaration of Conformity Manufacturer MOTOR JIKOV Strojirenska a s Address Z tkova 495 392 01 Sob slav Cesk Republika Name of machine Refuelling Appliance for Motor Vehicles with CNG Drive System Machine type and designation JIKOV CNG MJ05 The manufacturer declares conformity with requirements of Machinery Directive Government Decree No 176 2008 Coll 2006 42 EC Electromagnetic Compatibility Directive Government Decree No 616 2006 Coll 2004 108 EC Low Voltage Directive Government Decree No 17 2003 Coll 2006 95 EC Pressure equipment directive Government Decree No 26 2003 Coll 97 23 EC Directive for equipment and protective systems intended for use in potentially explosive atmospheres Government Decree No 23 2003 Coll 94 9 EC The appliance nature is classified in the category III of this directive and it is intended for the zone 2 The appliance is intended for natural gas compression for use in vehicles intended for this purpose and consists of these pressure components gas meter blow down vessel three stage compressor separator dryer interconnecting pipes and filling hose Conformity with the directive for pressure equipment of category III according to module B C1
19. pped the unit has an optional pressure tank filling function and automatic turning on depending on pressure drop in the tank In case this message occurs the unit is waiting in the stand by mode Lost parameters Battery OK Loss of parameter settings this message indicates that parameter settings of the unit have been lost it is necessary to contact the authorised dealer service dpt to perform special settings Main switch is off Circuit breaker turned off circuit breaker in the switchboard of the unit turned off contact the authorised dealer service dpt to find a cause and restore operating condition Oil filling up and oil level check are carried out using a filling pipe after a top cover of the appliance has been opened User manual CNG MJO5 index 2011 11 30 doc Page 14 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz MOTOR JIKOV Steps cR oil checking and filling up disconnect the station from the electric connection place an empty container for condensate and slowly drain accumulated condensate from the unit by turning a draining valve then close the valve again Condensate dispose by environmental friendly way Do not fill it back to the appliance release a pipe closure for oil filling up first carefully and slowly release it to release pressure and after that fully release the closure and pull out an oil gauge check oil level against a paper sheet and if necessary f
20. rtificate to the manufacturer for product registration Attention important When this certificate filled in is not sent to the manufacturer the manufacturer does not provide any warranty Name of product Refuelling Appliance for Motor Vehicles with CNG Drive System Type of product CNG MJO5 Serial number of product Serial number of compressor Serial number of electric motor Serial number of blow down vessel Serial number of PV3G relief valve Output control name and performed by signature date Date of sale to dealer or seller Dealer or seller The above product was handed over to the purchaser without defects including the respective business technical documentation and accessories The purchaser was properly informed about characteristic features of natural gas vehicle filling procedure principles of correct attendance and technical maintenance of the product To fill in by the seller Name and surname of purchaser Address of purchaser Signature of purchaser trained person Place of sale to purchaser Date of sale and installation at purchaser Name of seller Address of seller Stamp and signature of seller User manual CNG MJO5 index 2011 11 30 doc Page 22 MOTOR JIKOV Stroj rensk a s Z tkova 495 11 392 01 Sob slav www jikovcng cz
21. s standard equipped with a 3 4 m long cable terminated with a 5 pin 16 A plug The gas connection is performed by connecting a 5 male union positioned in the rear part of the appliance to the house gas connection using a flexible hose with a corresponding length this hose must be approved for use with natural gas This interconnecting gas hose is not delivered with the product Distance of the appliance from a wall is min 0 5 m and the interconnecting hose must not be stretched to avoid transfer of vibration to gas inlet User manual CNG MJO5 index 2011 11 30 doc Page 8 MOTOR JIKOV Stroj rensk a s Z tkova 495 II 392 01 Sob slav www jikovcng cz MOTOR JIKOV For outer installation Placement of the appliance must be so that no damage to it can occur for reasons of snow falling roof cornice or with any vehicles Furthermore it must not be placed under windows and in places where gas could accumulate and noise produced by the appliance could reflect to adjacent residential areas Vent holes in the appliance casing must be permanently free and must not be blocked by leaves snow or other objects The appliance should be situated so that crossing does not occur with a pedestrian path or a road for the vehicle being filled using the filling hose Recommended scheme of the outdoor installation with distance separations marked to reduce level of noise emitted from the refuelling appliance and reflecting from a wall we recomm
22. se Filling pressure increase the unit is provided with connection function for evaluation of pressure increase during filling within the specified time interval In case of this function activation this can indicate the gas system leakage check the filling hose connection Sudden pressure drop Filling hose damaged Sudden pressure drop in tank the unit is provided with optional function for evaluation of sudden pressure drop during filling within the specified time interval This can indicate sudden gas leakage e g burst filling hose Power cut longer than limit Power failure longer than limit when power failure occurs this message is displayed The message will also be displayed when the appliance is disconnected from the electric network for other reasons maintenance etc To put the unit into operation it is necessary to return to the initial screen and restart the unit Switchboard heating in progress Switchboard heating in progress in case that the unit design is intended for operating temperatures below freezing point the switchboard is equipped with heating function This heating is performed before start of filling Filling will automatically start after temperature is reached Pressure increase in off status Pressure increase in off state this message indicates malfunction of the solenoid valve contact the authorised dealer service dpt Filling on hold waiting for pressure decrease Tank filling sto
23. te filling up of tanks Unit can be restarted in 20 s from end of filling LED lights are off on he control panel O Automatic turning off of the appliance at the moment when the tanks being filled are completely full After the faultless filling process and its end there is a message on the information panel according to the display Unit can be restarted in 20 s from end of filling LED lights are off on he control panel O Automatic turning off of the appliance based on the operating states of emergency e g based on the methane sensor action In this case there is a respective message about operating state on the information panel see state messages TY e n NS Filling complete OK Required pressure achieved T A fA FZ a A F3 QNS LVOVA FO Y E AAAS N A User manual CNG MJO5 index 2011 11 30 doc Page 12 MOTOR JIKOV Stroj rensk a s Z tkova 495 ll 392 01 Sob slav www jikovcng cz MOTOR JIKOV C State messages The following table shows state messages appearing on the display and their meaning Message wording Message meaning Perform service check 1000 h Max number of hours achieved 6 000 hours No OIL pressure Check oil level oil system Temperature in switchboard out of limits Outer temperature is out of limits No pulses from gas meter Gas inlet GAS leakage Check hose connection User manual CNG MJO5 index 2011 11 30 doc Service interval it is necessary
24. to perform service actions contact the authorised dealer service dpt The refuelling appliance is equipped with oil lubricated compressor The control unit warns of necessity to perform service actions including oil change filter change check of valves possibly change of cartridges for gas drying Service intervals are specified by the manufacturer for 1 000 hours To perform service it is necessary to contact the authorised dealer service dpt which at the same time after having performed service actions will cancel the message about necessity to perform maintenance In case that 6 000 operating hours are reached the message appears and the unit is shut down To further operate the unit it is necessary to carry out complete check of the unit and overall check Low oil pressure it is necessary to check oil level By means of a pressure switch the appliance monitors a critical oil pressure drop This can occur at low oil level thus it is necessary to check this level and fill up oil If the problem persists after the unit has been reactivated a malfunction of the compressor or another part can occur and it is necessary to contact the authorised dealer service dpt that must find a cause of oil pressure drop Switchboard temperature outside limits temperature in the switchboard is outside the operating limits or fault of temperature sensor occurs contact the authorised dealer service dpt This state can occur at temperatur
25. tor vehicles with CNG drive system The appliance is designed so that gas enters through a low pressure gas connection and makes it possible for several vehicles per day to be filled During the vehicle filling vehicle filling time depends on the tank size e g 70 tank 1s filled max 3 hours it is usually sufficient for cars to run over 200 km When full tank has been reached the unit will be automatically turned off The unit is intended for small vehicle fleets with the unit operation not exceeding 15 hours per day The appliance has a lockable cover under which an appliance control is placed and access to the filling hose is provided Electrical and gas connections are realised from the rear side here are situated outlets from relief valves and a blow down valve Control panel Lockable cover Pocketfor storing of filling hose Che ck and replenishment of oil Openingfor filling hoseswhile cover is closed Anchoring points Cooling opening Relief valves exhausts Connectionto gas Display of gas meter Electrical connection Drain valve Cooling opening User manual CNG MJO5 index 2011 11 30 doc Page 5 MOTOR JIKOV Stroj rensk a s Z tkova 495 ll 392 01 Sob slav www jikovcng cz MOTOR JIKOV Figure of the appliance without covers and description of components Switchboard Methane sensor Blow down vessel Gas meter Drain valve Electric motor Fr
26. vcng cz MOTOR JIKOV 5 Attendance Press F1 button to turn off and F2 button to turn off the appliance Press F3 button to display the appliance menu A LED lighted indicates a respective button to be used for return to the previous level Blinking LED indicates choice button to enter selection The menu of a control element enables to search for data about operating hours and to select the display language F1 START F2 END F3 MENU Current status Off VIII FS SE I MN IN AN E To select the display language enter the menu from the initial screen using F3 button and then select language using F1 Here select the language version required F1 Cesky F2 English F3 Deutsch PON EON PON EON PON WANS NL AN AN A FY YE YE ANAN ANANA User manual CNG MJO5 index 2011 11 30 doc MOTOR JIKOV Stroj rensk a s Z tkova 495 ll 392 01 Sob slav www jikovcng cz NI c VS J a n J 3 A l e 3j a S3 ANAL N i s h l A N 9 f C A IN T Page 10 MOTOR JIKOV a Number of operating hours and gas consumption in total and for refuelling Press F3 button to display the main menu from the initial screen select F2 option to display the total number of operating hours and filling consumption and time and consumption for the last filling cycle Values shown are in hours and m F1 Jazyk Language F2 Meters F3 C temp pressure Service level fn
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