manual 60-210A
Contents
1. properly wired Check current transformers wiring Thyristor unit doesn t work properly Auxiliary voltage supply out of limits Wrong input signal selection Wrong input signal calibration out of range Verify the auxiliary voltage supply Control input signal setting Check input setting 13 2 Warranty condition CD Automation gives a 12 months warranty to its products The warranty is limited to repairing and parts substitution in our factory and does exclude products not properly used and fuses Warranty does not include products with serial numbers deleted The faulty product should be shipped to CD Automation at customer s cost and our Service will evaluate if product is under warranty terms Substituted parts remain of CD Automation property 22 CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual CD Eng REVO S 1PH 60 210A Solid State Relay 2 32. A suitable device must ensure that the unit can be electrically isolated from the supply this allows the qualified people to work in safety 2 Only for the HB option See par HB Alarm contact 14 CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 8 Led status and Alarms LED STATUS DESCRIPTION LED OFF Load OK gt LED ON Yellow Load Fault only with HB option LED ON Red SCR short circuit only with HB option LED OFF Load is NOT powered ON LED ON Green Load is powered 9 Heater Break alarm and SCR short circuit HB Option only Caution to work properly the load must be powered at least about 160msec The Heater Break circuit read the load current with an Internal current transformer C T Minimum current is 10 of the current transformer size If load current is below this value the Heater Break Alarm doesn t work properly Heater break Calibration procedure The auto setting function can be activated using the CAL button on front unit or supply with 12 24Vdc the digital input Cal Ext See Connection Diagram The Heater Break calibration procedure is performed in this way The Unit gives the maximum voltage output all LEDS are on this means that calibration procedure is active The current value is stored in memory After about 15 second the unit comes back to the initial situa
3. line with customer requirements Zero Crossing for SSR input and Burst firing for Analog Input Caution this procedure must be performed only by qualified persons 11 1 Zero Crossing ZC with SSR input ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage WON OFF VOLTAGE SUPPLY V RAZZZAZAZZAAZAZZAAZAAL LOAD VOLTAGE V A A a BABE Ee A AAAA BORG SSR from controller 11 2 Burst Firing BF with Analog Input The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 2 and 255 with input signal equal at 50 Burst Firing is a method zero crossing that it reduces the electromagnetic interferences because the thyristor switches at zero voltage crossing The example show the Burst Firing with Burst cycles 4 A ION OFF VOLTAGE SUPPLY V RAAZAZZAAZAZAAZAL LOAD VOLTAGE V AI Been BO OB RARA Vv VY AAA A A Qe vvuvvvvvvvvVvVVUVUVVV CD Eng REVO S 1PH 60 210A Solid State Relay 19 CD Automation srl REVO S IFH User s Manual 11 3 Burst Firing settings The Burst Firing cycles is already configured in line with customer requirements that are defined in the Order Code However if you wish to c
4. peak reverse tating Max pank Lentage Tra Feet power oss Vane Ue Uimp aes A v 480v 600v mAeff say hie maeff fP 20mse Hz aay Vac 60 24 600 1200 1600 450 1000 15 4750 47 70 65 2500 90 24 600 1200 1600 450 2000 15 19100 47 70 84 2500 120 24 600 1200 1600 450 1540 15 11300 47 70 138 2500 150 24 600 1200 1600 450 2000 15 19100 47 70 162 2500 180 24 600 1200 1600 300 4800 15 108000 47 70 178 2500 210 24 600 1200 1600 300 5250 15 128000 47 70 202 2500 4 4 Fan Specification only from 120 to 210A Supply 230V Standard Input Power 16W 1 Fan Supply 115V Option Input Power 14W 1 Fan CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 4 5 Environmental installation conditions 0 40 C at nominal current Over 40 C use the Ambient temperature derating curve Storage temperature 25 C a 70 C Don t install at direct sun light where there are Installation place conductive dust corrosive gas vibration or water and also in salty environmental Up to 1000 meter over sea level For higher Altitude altitude reduce the nominal current of 2 for each 100m over 1000m Humidity From 5 to 95 without condense and ice Pollution Level Up to 2nd Level ref IEC 60947 1 6 1 3 2 4 6 Derating Curve Dax I nom xk 40 50 60 70 80 C 5 Installation Befor
5. 5 1 SSR Input only terminal blOCKS MI ea Eea Ea rka diet enel ri 13 7 5 2 Terminal block M1 for Analog Input or SSR input with HB cc cece eee cece eect eee eee eee eee teense eee 13 7 6 Fan Supply only from 120 to 210A 13 7 7 Connection Diagram for Single phase 14 8 Led status and Alarms 10 1000000 eee eee eee iaia 15 9 Heater Break alarm and SCR short circuit HB Option Only 1000 0000 crei iii 15 9 1 HB Alarm contact 16 10 Input setting 1 0 000000000 rese ese aaa iii 17 10 1 Input calibration procedure 18 11 Firing type 10 10 00000000 cere arene arie 19 11 1 Zero Crossing ZC with SSR input 19 11 2 Burst Firing BF with Analog Input 19 11 3 Burst Firing settings 20 12 Internal Fuse 11 10 1000000 eee nese eee eens eens eens eee eee eee eee eee eee 21 The warranty of thyristor is null if no proper fuses are used 21 12 1 Internal Fuse 21 12 2 Fuses Replacement 21 13 Maintenance 10 111000000 rese rie ener iii iii 22 13 1 Trouble Shooting 22 13 2 Warranty condition 22 CD Eng REVO S 1PH 60 210A Solid State Relay 3 CD Automation srl REVO S IFH User s Manual CD Automation s r gt Controllers Drives amp Automation Via Picasso 34 36 20025 Legnano MI Italia GUTOMATION P I 08925720156 Tel 0331 577479 Fax 0331 579479 Internet www cdautomation com E MAIL info cdautomation com Dichia
6. HPIN ueadoin 404 DINI 32 sjeaoiddy pueuRrg 1M0d 0S J UO SaPAD OL Sully ysung pueurq RMOd WOG Je UO SapPAD 8 Sully ysing pueurq KRMOd 0S J UO SAPAD fr Suuly ysing DZ Bulssoly 0197 apo uogdiinseg adi Spo 3USUNN a ENI OP AOLO afjl s T as O apo uogdinsag ndul ndul Sojeuy 10 pue gH PIM AUOZ IP AVT CI ndul Sojeuy anoyna 40 pue gH inowpiam ISe xmy ON apo uogdin sag Ajddns a3ejjoq xny a Sion xew apo TT osL Lae oso 090 JUSAAND apo TS CELI CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 4 Technical Specifications 4 1 General features Cover and Socket material PolymericV2 Utilization Category AC 51 AC 55b IP Code 20 Method of Connecting Single Phase Load Auxiliary voltage 12 24V dc ac max 70mA If requested Relay output for Heater Break Alarm only with HB option 0 5A a 125VAC 4 2 Input features Logic input SSR 5 30Vdc 9MA Max ON gt 5Vdc OFF lt 4Vdc Logic input SSR with HB option 4 30Vdc 5mA Max ON gt 4Vdc OFF lt 1Vdc Analog Input V 0 10Vdc 15KQ Analog Input A 4 20mA 1009 Digital Input calib only with HB option 12 24V dc ac max 4mA 4 3 Output features power device Nominal Repetitive Isolation urene te
7. Revo 5 7PH USER S MANUAL Rev 4 2011 SOLID STATE RELAY FROM 60 TO 210A 00010 THE RELAY EVOLUTION CD Automation srl REVO S IFH User s Manual CD Automation srl REVO S IFH User s Manual 1 Important warning for safety 1 110 100000 00 rr eie ire a iii iii iii iiiiiiiiiiiiiiiiiiiiiiiiiiiiiine 5 2 Basic Connections 11 1 r00100r00r riesci ani a iene iii iii iii iii 6 3 Identification and Order Code 1 10 102s00r0sse riesi siae ai aree iii 7 3 1 Identification of the unit 7 3 2 Order Code 8 4 Technical Specifications 11 10 20 0000 crv aerei ene ere ire ieri iii iii 9 4 1 General features 9 4 2 Input features 9 4 3 Output features power device 9 4 4 Fan Specification only from 120 to 210A 9 4 5 Environmental installation conditions 10 4 6 Derating Curve 10 5 Installation 10 2000020 00000 r asia nea ieri ieri 10 6 Dimensions and Weight 10000000 cre cre iii iii ai iii 11 6 1 Fixing holes 11 7 Wiring instructions 11 10 0000 0000 ira ee ene eee eee eee eee eee eens ee eee eee eee eee eee 12 7 1 Power cable torque suggested 12 7 2 Cable dimensions of the Command Terminals 12 7 3 Cable dimensions of the Earth suggested 12 7 4 Power Terminals 13 7 5 Command Terminals 13 7
8. e to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product Verify that the product is the same thing as ordered The Thyristor unit must be always mounted in vertical position to improve air cooling on heat sink Maintain the minimum distances in vertical and in horizontal as represented When more unit has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation 1 0 CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 6 Dimensions and Weight REVO S 1PH Size W mm D mm H mm Weight kg 1PH 60 90A no Fan 93 170 269 3 4 1PH 120 210A with Fan 93 170 273 3 6 6 1 Fixing holes REVO S 1PH 05 71 gs ma 5 5 1PH 60 90A no Fan 1PH 120 210A with Fan Hi 256 260 CD Eng REVO S 1PH 60 210A Solid State Relay 11 CD Automation srl REVO S IFH User s Manual 7 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply for this reason in accord to the fundamental practices rules is opportune take some precautions e The coil contactor the relays and other inductive loads must be equipped with opp
9. ed Not connected Not connected Not connected Not connected Not connected Input SSR OINI AIIN e Input SSR 7 5 2 Terminal block M1 for Analog Input or SSR input with HB at ka Description 1 Aux Voltage Supply for elettronic boards 12 24V AC DC 2 Aux Voltage Supply for elettronic boards 12 24V AC DC 3 Cal Ext 12 24Vdc 4 Cal Ext 12 24Vdc 5 C Common contact relay alarm output see HB Alarm contact for config 6 NC NO Normally Close Open contact alarm relay output see HB Alarm contact for config 7 Control Input SSR 0 10Vdc 4 20mA 8 Control Input SSR 0 10Vdc 4 20mA 7 6 Fan Supply only from 120 to 210A Terminal PRO M2 Description F1 Fan supply 230V standard 115V option F2 Fan supply 230V standard 115V option CD Eng REVO S 1PH 60 210A Solid State Relay 1 3 CD Automation srl REVO S IFH User s Manual Caution this procedure must be performed only by qualified persons 7 7 Connection Diagram for Single phase L1 L1 SSR Input Only SSR input only SSR LOAD 1234567 8 AInInIAIAtnnTA Analog Input or SSR Input with HB AUX 12 24V ac dc CAL Ext 12 24Vdc HB Alarm 2 Relay Out Input SSR 0 10Vdc 4 20mA CT HB opion Fan Supply eo only from 120 to 210A 4 See order code for the Value 1
10. hange the Burst Firing cycles es from 4 to 8 set the jumpers as below represented Warning Before operate be sure that power and control cables are isolated from voltage sources en ne CDAutomation REVO2SOHB rl 20 CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 12 Internal Fuse The thyristor unit have internal fuse extrarapid at low I2t for the thyristor protection of against the short circuits The Fuses must have I2t 20 less than thyristor s I2t The warranty of thyristor is null if no proper fuses are used 12 1 Internal Fuse Type Fuse Code Current I2T Vac Spare Part ARMS A2 sec 060 100FE 100 2800 660 090 FEE200 200 11400 660 120 FEE200 200 11400 660 150 FEE200 200 11400 660 180 URB315 315 82000 660 210 URB315 315 82000 660 Caution High speed fuses are used only for the thyristor protection and can not be used to protect the installation Caution The warranty of thyristor is null if no proper fuses are used See tab Warning When it is supply the Thyristor unit is subject to dangerous voltage don t open the Fuse holder module and don t touch the electric equipments 12 2 Fuses Replacement PPP Open the cover and remove the screws CD Eng REVO S 1PH 60 210A Solid State Relay 21 CD Automation srl REVO S IFH User s Manual 13 Maintenance In order to have a corrected cooling the use
11. hat power and control cables are isolated from voltage sources CoAutomation REVO2S0HB ri JP8 Close JP9 Close CD Eng REVO S 1PH 60 210A Solid State Relay 17 CD Automation srl REVO S IFH User s Manual 10 1 Input calibration procedure Warning this procedure can be done just by specialized personnel This procedure is needed only if you change the input type Start TUNE Auxiliary power supply E ae OFF Mantain Key CAL pushed And give the power supply 4 Release key HA O ON when red and yellow A sc led are ON Di Hs Yellow and Red leds are flashing a oS SSR lt gt ANALOG Wait for more than 10 sec Within 10 sec from start _ from start flashing flashing yellow and red leds sl yellow and red leds push again momentary CAL Key a The leds will Yellow led only is ike i flashing appl e flash g apply ae Sees 0 input Signal E OV for 0 10V lia 4mA for 4 20mA 0 Signal Vv SSR Input Now press CAL Key again g is tuned 4 ON Red led only is W sic flashing apply O HB 10V for 0 10V input or an a 20mA for 4 20mA input _____ 100 Signal Now press CAL Key again y Analog input is tuned End TUNE 18 CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 11 Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load The firing type has already configured in
12. ngerous tensions Don t remove the plastic cover Don t use this unit in aerospace and nuclear application Electric Shock Hazard Rischi di scosse elettriche Risque de choque lectrique When thyristor unit has been connected to main supply voltage and is switched off before to touch it be secure that the unit is isolated and wait at least one minute to allow discharging internal capacitors Thus be secure that e access to thyristor unit is only permitted to specialised personnel e the authorised personnel must read this manual before to have access to the unit e the access to the unit must be denied to unauthorised personnel Important warnings Avvertenze importanti attention During the operations with units under tension local regulations regarding electrical installation should be rigidly observed Respect the internal safety rules Don t bend components to maintain insulation distances Protect the units from high temperature humidity and vibrations Don t touch components to prevent electrostatic discharges on them Verify that the size is in line with real needs To measure voltage current etc on unit remove rings and other jewels from fingers and hands Authorized personnel that work on thyristor unit under power supply voltage must be on insulated board This listing does not represent a complete enumeration of all necessary safety cautions Protection Protezione Protection The unit have IP20 protection ra
13. ortune RC filter e Use shielded bipolar cables for all the input and output signals e The signal cables must not be near and parallel to the power cables e Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only 7 1 Power cable torque suggested Type Connector Torque Wire Range MAX Current Wire Terminals yP Type Lb in N m mm2 AWG Terminals UL Listed ZMVV aoe Screw M6 70 8 8 0 1 150 Fork Spade Terminal 120 Copper Tube Crimp Lug 150 1 Copper wire 180 Screw M8 265 30 0 3 0 250 Compact Solid 210 Stranded 7 2 Cable dimensions of the Command Terminals 0 5mm2 AWG 18 7 3 Cable dimensions of the Earth suggested 16 mm2 AWG 6 up to 120A 25 mm2 AWG 4 up to 210A TOP VIEW DOWN VIEW Ln deo 12 CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 7 4 Power Terminals Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources Terminal Description Li Line Input Phase 1 Ti Load Output Phase 1 7 5 Command Terminals Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources 7 5 1 SSR Input only terminal blocks M1 Terminal M1 Description Not connect
14. r must clean the heat sink and the protective grill of the fans The frequency of this servicing depends on environmental pollution Also check periodically if the screw for the power cables and safety earth are tightened correctly See Connection Diagram 13 1 Trouble Shooting Small problems sometimes can be solved locally with the help of the below tab of trouble shooting If you don t succeed contact us or your nearest distributor Symptom Indication on front unit Possible reasons of the symptom Actions Load current doesn t flow Green LED ON light OFF No Auxiliary Voltage No input signal Reversed polarities of input signal Give auxiliary voltage supply See Connection Diagram Provide to give input signal Reverse the input signal polarity Fuse failure Change the fuse Load connection interruption Check the wiring Green LED ON e Load failure The yellow led HB e Check the load light ON is light on with HB option Thyristor fault The red led SC e Change the thyristor module is light on with HB option Load current flow vi RE also without input Red LED SC e Wrong wiring Check the wiring light on SCR short circuit Change the thyristor module signal Yellow LED HB Caeni flows at light on HB circuit not tuned Make HB calibration procedure nominal value but Yellow LED or HB SC is light on Red LED SC light on Current transformers not
15. razione di Conformit CE Declaration of Conformity PRODUTTORE PRODUCT MANUFACTURER CD Automation S R L INDIRIZZO ADDRESS Via Pablo Picasso 34 36 20025 Legnano Mi Italia Dichiara che il prodotto Declare that the product RevoS iph da 60 a 210A SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2008 EN60947 4 3 2001 Specifica sulle emissioni EN60947 4 3 2000 Specifica sulle Immunit EN60947 4 3 2000 FULFILS THE REQUIREMENTS OF THE STANDARD Electrical safety Standard EN60947 1 2008 EN60947 4 3 2001 Generic Emission standard EN60947 4 3 2000 Generic Immunity standard EN60947 4 3 2000 CDAutomation dichiara che prodotti sopra menzionati sono conformi alla direttiva CDAutomation declares that The products above mentioned they am conforming to the directive EMC 2004 108 CEE e alla direttiva Bassa Tensione low Voltage 2006 95 CEE DESCIZIONE DEL PRODOTTO Unita di controllo potenza elettrica PRODUCT DESCRIPTION Elettric power controll UTILIZZO Controllo processi termici SCOPE OF APPLICATION Thermal controll process Data di emissione 20 04 2010 Amministratore Unico e Issued on 20 04 2010 Legale Rappresentante Claudio Brizzi CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 1 Important warning for safety The Thyristor unit are integral part of industrial equipments When it is supply the Thyristor unit is subject to da
16. ting as defined by the specific international Is necessary consider the place of installation Earth Messa a terra Terre For safety the Thyristor unit with isolated heat sink must be connected to earth Earth impedance should be correspondent to local earth regulation Periodically the earth efficiency should be inspected Our thyristor units have an excellent immunity to electromagnetic interferences if all suggestions contained in this manual are respected In respect to a good Engineering practice all inductive loads like solenoids contactor coils should have a filter in parallel All solid state power controllers emit a certain amount of radio frequency energy because of the fast switching of the power devices The CD Automation s Thyristor unit are in accord with the EMC norms CE mark In most installations near by electronic systems will experience no difficulty with interference If very sensitive electronic measuring equipment or low frequency radio receivers are to be used near the unit some special precautions may be required These may include the installation of a line supply filter and the use of screened shielded output cable to the load CE CD Eng REVO S 1PH 60 210A Solid State Relay 5 CD Automation srl REVO S IFH User s Manual 2 Basic Connections Single phase wiring with resistive load P l V Nominal voltage of the load V I Nominal current of the load P Nominal po
17. tion If load current decreases for partial or total load failure sensitivity 20 the yellow LED HB become ON and alarm relay change status If the unit is still in conduction with no input signal LED green OFF it means that there is a short circuit on thyristors and red LED SC become ON If the load has been changed the Heater Break calibration procedure must be done again CD Eng REVO S 1PH 60 210A Solid State Relay 1 5 CD Automation srl REVO S IFH User s Manual 9 1 HB Alarm contact The Revo unit with HB option is supplied with Heater Break alarm contact normally opened NO e In normal conditions without alarm and with auxiliary power supply the contact to the terminals has opened relay coil energized e In alarm condition or without auxiliary power supply the contact to the terminals is closed relay coil not energized if you wish to change the alarm contact open the cover of the module and set the jumper as shown in the next page Warning Before operate be sure that power and control cables are isolated from voltage AN sources CDAutomation REVO250HB ri 16 CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 10 Input setting The input type is already configured in line with customer requirements that are defined in the Order Code However verify that the jumper are set as below represented Warning Before operate be sure t
18. wer of the load Open Delta wiring with resistive load P I 3V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load 6 CD Eng REVO S 1PH 60 210A Solid State Relay CD Automation srl REVO S IFH User s Manual 3 Identification and Order Code 3 1 Identification of the unit Caution Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered Ser No 12345 6789 001 Date 01 2009 C Mod REVO RM1030 41VZOYOL21 CD Automation s r l VIM IMDM LL MMI THE RELAY EVOLUTION CD Eng REVO S 1PH 60 210A Solid State Relay 7 User s Manual REVO S IFH CD Automation srl 3 2 Order Code andui Zojeuy yum Ajuo apqepieay 1 340N sasn4 Paxy WIM pis 9po gt DIUSUUNN apo uolzdi sag sn4 paxiy jeuaquy 0N15913171 YO6 lt AOTC UBI eisai 1 06 lt AOLL ues C o 06 5 ue ON 3Se 0A ueg iv enue yours AH 13 s sn4 paxl4 A sng porti _ uondo 8 sn penuew Sulpuad Jayeyy UBSLIOLUY 404 TN PH
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