AIES Dual Key Access Interlock with Safety Switch
Contents
1. Dual Key Access Interlock with Al S Safety Switch User Manual Original Language Version The AIES is a dual key access interlock complete with electrical contacts for use on hinged or sliding doors The AIES contacts can be used to switch off the machine via its control circuitry or to initialise a signal to visual beacons sounders The switch is sealed to IP65 with 1N O 2N C contacts it is rated to 6 amps making it ideal for use in cross monitored safety systems The interlock is manufactured in a durable stainless steel making it ideal for use in harsh or corrosive environments and where the lock is subject to heavy use AIES FSS E 2 Operation The AIES access interlock with safety switch is used for machine isolation in order to protect the hazardous area from full body access while power is on AIES dual key access interlock with safety switch exchange key condition bolt trapped personnel key trapped isolation key free Power is on bolt is trapped 2 Insert and turn isolation key Power is off isolation key is Isolation key is free to change the switch contacts trapped Bolt is free and personnel key is trapped condition and release the bolt personnel key is free Then release the personnel key 1 While the power in the hazardous area is on the sidebolt of the AIES is trapped in the mechanism The door is locked 2 By inserting and turning the isoltion key the contact condition is changed sw2. e For safe mounting use security screws Dimensions in mm AIES Hand 1 double key condition 120 Bolt Engaged Tana wow a a ety ae a 80 AIES Hand 2 exchange key condition 53 5 FS Personnel Lock 120 Bolt Engaged 268 1 Pneutrol Spares 5 Caulside Drive Antrim Northern Ireland BT41 2DU www pneutrolspares com sales pneutrol com Tel 44 0 28 9448 1800 U AIES 001 E Issue 1 4 of 7 Dual Key Access Interlock with Al S Safety Switch User Manual Original Language Version Wiring Diagram Note For safe mounting use security screws 2NC 1NO 11 12 21 22 33 34 Contacts as shown in the following positions Isolation Key Personnel Key Bolt Version 1 Exchange Key FREE TRAPPED TRAPPED verion2 Dowele Kon KF en re TRAPPED E e cece be eek d TRAPPED TRAPPED TRAPPED Pneutrol Spares 5 Caulside Drive Antrim Northern Ireland BT41 2DU U AIES 001 E Issue 1 www pneutrolspares com sales pneutrol com Tel 44 0 28 9448 1800 5of7 Dual Key Access Interlock with Al S Safety Switch User Manual Original Language Version Technical Data Ambient temperature of stages open at 100 lu Ith 55 C during 24 hours with peaks up to 60 C Temperature rating enclosed at 100 Ithe 35 C during 24 hours with peaks up to 40 C Storage temperature 40 C to 85 C in case temperat
3. e key condition bolt trapped keys trapped Power is on bolt is trapped Turn and release both keys to 3 Power is off bolt is free Both keys are trapped change the switch contact Both keys are free condition and release the bolt 1 While the power in the hazardous area is on the sidebolt of the AIES is trapped in the mechanism The door is locked Both keys are trapped 2 By turning and releasing both keys the contact condition changes switching the power off The bolt can now be released Both keys can be released and should be taken by the personnel to the hazardous area 3 The switch condition cannot be reversed until both keys are returned the side bolt is trapped and both keys are trapped in the AIES access interlock locking the door Pneutrol Spares 5 Caulside Drive Antrim Northern Ireland BT41 2DU U AIES 001 E Issue 1 www pneutrolspares com sales pneutrol com Tel 44 0 28 9448 1800 a Dual Key Access Interlock with Al S Safety Switch User Manual Original Language Version The AIES access interlock with safety switch is designed to be part of a safety system and is used to isolate the power which then allows to gain access to a hazardous area AN The AIES access interlock is not designed for security purposes Installation The housing of the AIES access interlock with safety switch should normally be mounted on the static frame of the guard and the bolt to the sliding or hinged door
4. itching the power off The bolt can now be released This enables the release of the personnel key The released personnel key should be taken by the personnel to the hazardous area ensuring the power cannot be turned on as long as the door is opened 3 The switch condition cannot be reversed until the personnel key is returned the side bolt is trapped nd the isolation key is released Pneutrol Spares 5 Caulside Drive Antrim Northern Ireland BT41 2DU DAAIES OI E Issue 4 www pneutrolspares com sales pneutrol com Tel 44 0 28 9448 1800 1 of 7 Dual Key Access Interlock with Al S Safety Switch User Manual Original Language Version Operation AIES dual key access interlock with safety switch double key condition bolt trapped keys free Power is on bolt is trapped 2 Insert and turn both keys to Power is off both keys are trapped Both keys are free change the switch contacts and bolt is free condition and release the bolt 1 While the power in the hazardous area is on the sidebolt of the AIES is trapped in the mechanism The door is locked Both keys are free 2 By inserting and turning both keys the contact condition changes switching the power off The bolt can now be released This trapps the keys 3 The switch condition cannot be reversed until the sidebolt is trapped in the locking mechanism and the keys are turned and released AIES dual key access interlock with safety switch doubl
5. ssue 1 www pneutrolspares com sales pneutrol com Tel 44 0 28 9448 1800 6of7 Dual Key Access Interlock with Al S Safety Switch User Manual Original Language Version Order Information Product Type Part Number _AIES__ Example aes rs s J e l i _ 1 Isolation Key Symbol Personnel Key Symbol exchange key condition exchange key condition 6 OR 7 OR Primary Key Symbol Secondary Key Symbol double key Ba die double key condition Lock portion type FS Q 2 Material S Stainless steel Standard age E exchange key Condition Bey Condition i D double key Condition 4 Key condition 2 in bolt trapped condition applies KT keys are trapped while bolt is trapped for double key condition only see item 3 KF keys are free while bolt is trapped i 2 5 Handing 1 left hinged door 2 right hinged door Lock portion symbol 6 Isolation key symbol for exchange key condition Primary key symbol for double key condition lock next to the bolt FS up to 3 characters Q up to 6 characters Lock portion symbol 7 Personnel key symbol for exchange key condition FS up to 3 characters Q up to 6 characters Secondary key symbol for double key condition 1 FS Lock type Q Lock type 2 Handing 1 2 Up to 3 characters Up to 6 characters Ke Piles Special con
6. struction available upon enquiry Contact Information Information Pneutrol Spares 5 Caulside Drive Antrim Northern Ireland BT41 2DU www pneutrolspares com sales pneutrol com Tel 44 0 28 9448 1800 U AIES 001 E Issue 1 7 of 7
7. ure below 5 C no shock load permissible Type of mounting Surface mount using suitable fasteners see drawing on page 4 for mounting details Weight 2 0 kg Material Stainless steel Power isolation 10A Motor isolation AC Values 400V AC Switch approvals CE UL CSA IP65 MTTF Certification Available on request Application A typical application of the AIES Access interlock with Safety switch is machine guarding The removal of the key from the AIES isolates the electrical supply to the machine and allows the removal of the sidebolt and the personnell key This will trap the isolation key Therefore the guard can only be opened when the electrical supply has been switched into a safe condition The personnel key is then taken into the area by the operative to safeguard against accidental lock in or start up or to initialize another part of the process i e switching the machine into a teach mode The machine cannot be restarted until the door is closed the bolt is trapped and the personnel key replaced in the AIES dual key access interlock a i AIES Access interlock with safety switch EC Declaration We the manufacturers declare that the components detailed herein and placed on the market comply with all the essential health and safety requirements applying to them Empowered signatory Mr T C Whelan Managing Director Pneutrol Spares 5 Caulside Drive Antrim Northern Ireland BT41 2DU U AIES 001 E I
8. using suitable fasteners Fixed bolt bracket is highly tolerant to misaligned guards and should be fitted with suitable fasteners Please refer to the drawing on page 4 for hole details and maximum and minimum mounting distance for the housing and bolt The AIES interlocks are avalable in Hand 1 and Hand 2 version suitable for left or right hinged doors respectively Anti vibration pads should be used on machines that generate a high level of vibration IMPORTANT The AIES access interlock with safety switch should be mounted on the guard using anti tamper fasteners to prevent unauthorised removal AN The AIES access interlock must be installed by a competent and qualified person who has read and understood these instructions Please retain this document in your technical file AN Force required to shear lock bolt is 24KN Maintenance Periodic visual checks should be carried out by the site manager safety officer Do not lubricate lock barrel with oil or grease use CK Dry Powder Graphite if necessary AN In case of defects being detected please contact your nearest Castell Support Department for further actions Please see Contact section for contact details Pneutrol Spares 5 Caulside Drive Antrim Northern Ireland BT41 2DU U AIES 001 E Issue 1 www pneutrolspares com sales pneutrol com Tel 44 0 28 9448 1800 3of7 Dual Key Access Interlock with Al S Safety Switch User Manual Original Language Version Not
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