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646T7_4_8-GB-01-1204w

1. 635C2B in g 100g 100g 100g 100g 100g 100g 100g 100g 100g 100g 100g 100g 100g 100g Ratio of dilution 635C2B in g 100g 100g 100g 100g Percentage of concentrate co lour no 1 635C1 1 1 100 96 92 96 84 96 75 67 96 58 96 50 96 42 96 33 96 25 96 17 96 9 O 96 Percentage of concentrate Colour no 14 635C1 1 14 70 60 30 O 96 Percentage of concentrate co lour no 14 635C1 1 14 O 96 4 8 16 96 25 96 33 96 42 96 50 96 58 96 67 906 75 83 96 91 100 Percentage of concentrate Colour no 18 635C1 1 18 30 40 96 70 100 Before coating a foam cover for the first time perform trial coatings on test surfaces e g on left over cos metic cover cuttings in order to test the operation of the spray gun and its effects on the spraying pattern INFORMATION The gun should be sprayed vertically from top to bottom and vice versa while rotating the prosthesis 18 Ottobock SuperSkin Clean laminated areas with thinner Apply a thin lay of Otto Bock 636N9 2 x Contact Adhesive to the EVA foam or cosmetic covers wrapped in Pedilin and let dry This prevents overstretching of the coating mate rial on undercuts Before coating clean the prosthetic foot including sole using 634A80 Cleaning Agent and the 747A5 4 paint brush Apply a light coat of 635C3 Primer to the entire pros thesis except the feet at a pressure of 1 5 bar prim
2. e g connection cap with 634A80 Cleaning Agent and lightly apply 635C3 Primer at approximately 1 5 bar primer does not have to be used up Transfemoral prosthesis Mount the prosthesis at the top of the spray cabi net From the posterior perspective carefully bend the prosthesis and begin coating the sole of the foot Pre coat the entire sole with SuperSkin ratio of paint to air 2 50 50 Matt the prosthesis ratio of paint to air about 20 80 Carefully extend the prosthesis to Its original position and leave mounted at the top of the cabinet INFORMATION he ratio of paint to air can be adjusted using the spray lever 12 Ottobock SuperSkin Transtibial prosthesis not shown Mount the prosthesis at the bottom of the spray cabinet Pre coat the entire sole with SuperSkin ratio of paint to air 50 50 Matt the prosthesis ratio of paint to air about 20 80 Mount the prosthesis at the top again INFORMATION The ratio of paint to air can be adjusted using the spray lever Apply an even base coat of Otto Bock SuperSkin 635C1 to all surfaces to be sprayed including the pre treated connection cap and the prosthetic foot except for the toe area see below for details see figure Ratio of paint to air about 50 50 When do ing this spray the cosmetic cover more heavily ration of paint to air 80 20 at very close range inject the material From a slightly farther distance apply a top coat
3. co www ottobock com co Otto Bock de Mexico S A de C V Prolongaci n Calle 18 No 178 A Col San Pedro de los Pinos C P 01180 M xico D F Mexico T 52 0 55 5575 0290 F 52 0 55 5575 0234 info ottobock com mx www ottobock com mx Otto Bock HealthCare Two Carlson Parkway North Suite 100 Minneapolis MN 55447 USA T 1 0 763 553 9464 F 1 0 763 519 6153 usa customerservice ottobockus com www ottobockus com Asia Pacific Otto Bock Australia Pty Ltd Suite 1 01 Century Corporate Centre 62 Norwest Boulevarde Baulkham Hills NSW 2153 Australia T 61 0 2 8818 2800 F 61 0 2 8814 4500 healthcare ottobock com au www ottobock com au Beijing Otto Bock Orthopaedic Industries Co Ltd B12E Universal Business Park 10 Jiuxiangiao Road Chao Yang District Beijing 100015 P R China T 8610 0 8598 6880 F 8610 0 8598 0040 news service ottobock com cn www ottobock com cn Otto Bock Asia Pacific Ltd Suite 3218 32 F Sun Hung Kai Centre 30 Harbour Road Wanchai Hong Kong China T 852 0 2598 9772 F 852 0 2598 7886 info ottobock com hk Otto Bock HealthCare India Behind FairLawn Housing Society St Gregorios Lane Sion Trombay Road Chembur Mumbai 400071 India T 91 0 22 2520 1268 F 91 0 22 2520 1267 information indiaottobock com www ottobock in Otto Bock Japan K K Yokogawa Building 8F 4 4 44 Shibaura Minato ku Tokyo 108 0023 Japan T 81 0 3 3798
4. info benelux ottobock com www ottobock nl Industria Ortop dica Otto Bock Unip Lda Av Miguel Bombarda 21 2 Esq 1050 161 Lisboa Portugal T 351 0 21 3535587 F 351 0 21 3535590 ottobockportugal mail telepac pt Otto Bock Polska Sp z o o Ulica Koralowa 3 61 029 Poznan Poland T 48 0 61 6538250 F 48 0 61 6538031 ottobock ottobock pl www ottobock pl Otto Bock Romania srl Sos de Centura Chitila Mogosoia Nr 3 077405 Chitila Jud Ilfov Romania T 40 0 21 4363110 F 40 0 21 4363023 info ottobock ro www ottobock ro OOO Otto Bock Service p o Pultikovo Business Park Greenwood Building 7 69 km MKAD 143441 Moscow Region Krasnogorskiy Rayon Russian Federation T 7 0 495 564 8360 F 7 0 495 564 8363 info ottobock ru www ottobock ru Otto Bock Scandinavia AB Koppargatan 3 Box 623 60114 Norrk ping Sweden T 46 0 11 280600 F 46 0 11 312005 info ottobock se www ottobock se Otto Bock Slovakia s r o R ntgenova 26 851 01 Bratislava 5 Slovak Republic T 421 0 2 32 78 20 70 F 421 0 2 32 78 20 89 info ottobock sk www ottobock sk Otto Bock Sava d o o Maksima Gorkog bb 18000 Nis Republika Srbija T 381 0 18 4285888 F 381 0 18 4539191 info ottobock rs www ottobock rs Otto Bock Ortopedi ve Rehabilitasyon Teknigi Ltd Sti Ali Dursun Bey Caddesi Lati Lokum Sokak Meric Sitesi B Block No 6 1 34387 Mecidiyek y Istanbul Turke
5. should be angled at 45 right handed 135 left handed 45 16 Ottobock SuperSkin Preparing the spraying material e Open the lid to the 635C3 Primer stir its contents Recommended amount for a transfemoral with 756D3 Compressed Air Stirring Device then transtibial cosmetic cover 100 200 g of finish pour it into a polyethylene bottle Recommended amount for a transfemoral transtibial cosmetic cover 100 200 g of 635C3 Primer Next use 634A80 Cleaning Agent to clean the compressed bottle If a different colour is desired it can be set using the concentrate and 50 100 g of finish dilution Stir the mixture well using the 756D3 Compressed Air otirring Device and pour it into another polyethylene air stirring device e To produce sprayable finish mix Otto Bock Percentage ratios of the colour specified The colour 635C2A Finish Concentrate and 635C2B Finish Mix can be adjusted using a precision scale The fol Dilution at a ratio of 2 1 lowing tables provide colour data Finish concentrate dilution for transtibial prosthesis EVA form Recommended amount 150 g Ratio of concen Ratio of concen Ratio of trate colour no 1 trate colour no 14 dilution Colour 635C1 1 1 635C1 1 1 635C2B lour no 1 lour no 14 no skin colours in g brown in g in g 635C1 1 1 635C1 1 14 100g Og 50g 100 O 96 Percentage of Percentage of concentrate co concentrate co 96 g 92g 84 g 79g 67g 58 g 50 g 42 g 33 g 25
6. smooth surface and good transition from socket to prosthetic foot To remove shavings tap the prosthesis or use a compressed air gun only only free air If necessary cover up any areas of the prosthesis that will not be sprayed using 627B6 30 Adhesive Tape On some transtibial prostheses up to approximately 1 cm of the inner edge of the socket can be coated Mount the outstretched prosthesis on the socket interior clamp at the top of the spray cabinet Ottobock 9 Preparing for spraying e Set the central pressure regulator installed in the feed line to 6 5 7 bar e Place the polyethylene bottle containing the 635C3 Primer in the high performance gun and close it e Open the lock lever on the valve and set the pres sure in the container to approximately 1 5 bar for primer 0 7 bar for SuperSkin on the gun s pres sure regulator e Set the gun s spray stream to Fan see figure photo is for right handed users fan stream angle marked in red The fan stream should angled at 45 right handed 135 left handed 45 Preparing the spraying material e Open the lid of the Otto Bock SuperSkin container femoral transtibial cosmetic cover 500 200g of normally 685C 1 1 see tables below for colour Otto Bock SuperSkin 635C1 mixing details and stir it using a 756D3 Com Pour 50g of stirred 635C3 primer into another poly pressed Air Stirring Device Repeat this procedure ethylene bottle for the 635C3
7. to the cosmetic cover area in order to close the pores of the foam not necessary in the foot and socket area Ratio of paint to air about 50 50 Repeat this step 1 2 times as necessary until the pores are completely closed Smooth out any strands of SuperSkin that have de posited in the toe area spider web effect using the paint brush or curved wire approximately 2 mm in diameter and use solvent to clean the toe area again SuperSkin Ottobock 13 Creating cosmetic effects 14 Ottobock Using quick movements spray the toe area with SuperSkin at closer range To ensure that the toe contours remain visible pay special attention to the recesses between the toes as well as the space between abducted toes Ratio of paint to air about 50 50 Matt the entire prosthesis with one to two coats of SuperSkin Ratio of paint to air about 20 80 iNFonMATION Colours 1 to 7 can be matted in order to remove gloss Colours 7 and upwards cannot be mat ted because otherwise a grey fog may appear Use a curved wire approximately 2 mm in diameter to press on the skin created between the toes so that the matting coat Joins with the top coat and wraps around the contours of the toes If desired certain areas of the prosthesis can be indi vidually painted to produce a shading effect To do this place a separate polyethylene bottle with material specially mixed for another colour into the pressur
8. www ottobock bg Otto Bock Suisse AG Pilatusstrasse 2 CH 6036 Dierikon T 41 0 41 455 61 71 F 41 0 41 455 61 70 suisse ottobock com www ottobock ch Otto Bock CR s r o Protetick 460 33008 Zruc Senec Czech Republic T 420 0 377825044 F 420 0 377825036 email ottobock cz www ottobock cz Otto Bock Iberica S A C Majada 1 28760 Tres Cantos Madrid Spain T 34 0 91 8063000 F 34 0 91 8060415 info ottobock es www ottobock es Otto Bock France SNC 4 rue de la R union CS 90011 91978 Courtaboeuf Cedex France T 33 0 1 69188830 F 33 0 1 69071802 information gottobock fr www ottobock fr Otto Bock Healthcare plc 32 Parsonage Road Englefield Green Egham Surrey TW20 OLD United Kingdom T 44 0 1784 744900 F 44 0 1784 744901 bockuk ottobock com www ottobock co uk Otto Bock Hung ria Kft Tatai ut 74 1135 Budapest Hungary T 36 0 1 4511020 F 36 0 1 4511021 info ottobock hu www ottobock hu Otto Bock Adria d o o Dr Franje Tu mana 14 10431 Sveta Nedelja Croatia T 385 0 1 3361 544 F 385 0 1 3365 986 ottobockadria ottobock hr www ottobock hr Otto Bock Italia Srl Us Via Filippo Turati 5 7 40054 Budrio BO Italy T 39 0 051 692 4711 F 39 0 051 692 4710 info italiaggottobock com www ottobock it Otto Bock Benelux B V Ekkersrijt 1412 5692 AK Son en Breugel The Netherlands T 31 0 499 474585 F 31 0 499 476250
9. 00 mm Protective equipment e 75646 1 Safety Glasses e 756Y80 Respiratory Protection Half Mask including filters 756Z5 and 75624 e 641H17 Chemical Protection Glove e 641H9 2 Examination Gloves Protective clothing not shown SuperSkin Ottobock 5 3 Coating materials A CAUTION Risk of health impairment When processing any coating materials please follow the instructions in the relevant safety data sheets as well as the applicable accident prevention regulations VBG1 VBG23 Pro cessing Coating Materials A CAUTION Risk of health impairment Always use protective equipment When using cleaning agents always wear chemical protection gloves The Otto Bock SuperSkin products listed below are see mixing tables in Sections 4 1 1 4 2 1 designed for coating foams They are supplied in con Colour Sample Kit 646M 13 helps you and the patient tainers in a variety of sizes Some are premixed to select the right skin colour the proper consistency and shade By mixing different basic colours up to 18 custom colours or any number of gradations can be achieved to match the skin tone The coating materials are distinguished as follows Otto Bock SuperSkin Sprayable PUR synthetic for finishing the surfaces of PUR soft foam such as PUR foam covers and PUR seat cushions Otto Bock prosthetic feet and nylon connectors Description Order no Net contents kg Otto Bock SuperSkin skin colours 635C 1
10. 1 1 0 900 Otto Bock SuperSkin skin colours 635C 1 2 5 1 2 300 Otto Bock SuperSkin skin colours 635C 1 5 1 4 700 Otto Bock SuperSkin brown 635C 1 0 25 14 0 225 Otto Bock SuperSkin brown 635C 1 0 5 14 0 450 Otto Bock SuperSkin brown 635C 1 1 14 0 900 Otto Bock SuperSkin brown 635C 1 2 5 14 2 300 Otto Bock SuperSkin dark brown 635C 1 1 18 0 900 Otto Bock SuperSkin dark brown 635C 1 2 5 18 2 300 For other colours see Section 6 6 Ottobock SuperSkin Finish concentrate and thinner Sprayable PUR synthetic with greater surface ten sion that SuperSkin for finishing the surfaces of EVA foams PE foam covers Pedilin and Plastazote Finish concentrate mixing ratio Finish dilution 2 1 INFORMATION See mixing table Description Otto Bock finish concentrate skin colours Otto Bock finish concentrate skin colours Otto Bock finish concentrate skin colours Otto Bock finish concentrate brown Otto Bock finish concentrate brown Otto Bock finish concentrate dark brown Otto Bock finish concentrate dark brown Otto Bock finish dilution Otto Bock finish dilution Otto Bock finish dilution Order no 635C2A 1 1 635C2A 2 5 1 635C2A 5 1 635C2A 1 14 635C2A 2 5 14 635C2A 1 18 635C2A 2 5 18 635C2B 0 5 635C2B 1 635C2B 2 5 Net contents kg 0 600 1 535 3 135 0 600 1 535 0 600 1 535 0 300 2 770 1 570 Primer Use before applying Otto Bock SuperSkin on lami nate Pedilin and Pedilan light fe
11. 2111 F 81 0 3 3798 2112 ottobock ottobock co jp gt www ottobock co jp Otto Bock Korea HealthCare Inc 4F Agaworld Building 1357 74 Seocho dong Seocho ku 137 070 Seoul Korea T 82 0 2 577 3831 F 82 0 2 577 3828 info ottobockkorea com www ottobockkorea com Otto Bock South East Asia Co Ltd 1741 Phaholyothin Road Kwaeng Chatuchark Khet Chatuchark Bangkok 10900 Thailand T 66 0 2 930 3030 F 66 0 2 930 3311 obsea otttobock co th www ottobock co th sad Otto Bock HealthCare GmbH Max Nader StraBe 15 37115 Duderstadt Germany T 49 5527 848 0 F 49 5527 72330 healthcare gottobock de www ottobock com Ottobock has a certified Quality Management System in accordance with ISO 13485 GB 01 1204 4 8 Ottobock 646T8
12. R8 6R18 Mill the prosthetic socket into the EVA foam heat can also be used as cosmetic covers for transtibial with hot air and pull it over the prosthesis knee and hip disarticulation prostheses with two Trim the EVA foam cover to match the healthy leg piece cosmetic cover plus connection piece A con When doing this ensure a smooth surface and nection cap for attaching the prosthesis to the socket good transition from socket to prosthetic foot is not absolutely necessary The entire prosthesis can To remove shavings tap the prosthesis or use a be coated including the laminated socket and pros compressed air gun only only free air thetic foot e Use adhesive tape to cover up any parts of the prosthesis not to be sprayed on some transtibial prostheses up to 1 cm of the inner edge of the socket can be coated e Mount the outstretched prosthesis on the socket interior clamp at the top of the spray cabinet Preparing spraying e Set the central pressure regulator installed in the feed line to 6 5 7 bar e Place the polyethylene bottle containing the 635C3 primer in the high performance gun and close it e Open the lock lever on the valve and set the pres sure in the container to approximately 1 5 bar for primer 0 7 bar for finish concentrate on the gun s pressure regulator e Set the gun s spray stream to Fan see figure photo is for right handed users fan stream angle marked in red The spray beam
13. ct using the paint brush and use solvent to clean the toe area again Using quick movements spray the toe area with fin ish concentrate at closer range To ensure that the toe contours remain visible pay special attention to the recesses between the toes as well as the space between abducted toes Ratio of paint to air about 50 50 SuperSkin INFORMATION Matt the entire prosthesis with one to two coats of finish concentrate Ratio of paint to air about 20 80 INFORMATION Colours 1 to 7 can be matted in order to remove gloss Colours 7 and upwards cannot be mat ted because otherwise a grey fog may appear Use a curved wire approximately 2 mm in diameter to press on the skin created between the toes so that the matting coat Joins with the top coat and wraps around the contours of the toes For further steps Creating cosmetic effects and After spraying see Section 4 1 2 4 3 Maintenance and repairs The coating of the foam cover provides modular leg prostheses with a sealed surface that is rugged as well as dirt and water repellent The cosmetic cover should be cleaned using only a damp cloth and soap SuperSkin Do not use chemical cleaning agents Repairs can be made by carefully spraying the cover with 634A80 Cleaning Agent as solvent followed by Otto Bock SuperSkin 635C 1 for PUR foams or 635C2A B Fin ish for EVA foams Ottobock 21 5 Possible coating errors and remedies Er
14. e reservoir of the spray gun Test effects before spraying the prosthesis e g spray left over material or the side wall of the spray cabinet With the spray nozzle slightly open finely spray the desired areas SuperSkin After spraying Airing time SuperSkin Drying time If a hair effect is desired proceed as follows Fill the pressure reservoir with about 50 g of Su perSkin 635C1 2 5 9011 black Set the spray gun guide to the desired effect thick ness test on left over pieces first Using quick up and down movements lightly spray the prosthesis while rotating it Proceed carefully and apply the coat sparingly Clean the spray gun immediately We recommend using Cleaning Agent 634480 To do this pour 50 g of cleaning agent in separate polyethylene bottle and place it in the pressure reservoir of the spray gun Spray cleaning agent from the gun until no coating material is emitted from the nozzle open ings Let the coated cosmetic cover air out in the spray cabinet for at least 4 hours After this the patient can try on the cover The coating requires at least 24 hours to dry com pletely Ottobock 15 4 2 Coating a transtibial transfemoral prosthesis with primer and finish EVA foam or exoskeletal prostheses INFORMATION When removing dust from the cover use only oil free compressed air Use an oil trap 4 2 1 Preparation Preparing the prosthesis Foam covers made from EVA foam e g 6
15. er does not have to be used up Transtibial prosthesis Mount the prosthesis at the bottom of the spray ca binet Pre coat the entire sole with finish concentrate ratio of paint to air 2 50 50 Then matt the pros thesis ratio of paint to air about 20 80 Mount the prosthesis at the top again INFORMATION The ratio of paint to air can be adjusted using the spray lever SuperSkin Ottobock 19 20 Ottobock Transfemoral prosthesis Mount the prosthesis at the top of the spray cabinet From the posterior perspective carefully bend the pro sthesis and begin coating the sole of the foot Pre coat the entire sole with finish concentrate ratio of paint to air 50 50 Then matt the prosthesis ratio of paint to air about 20 80 Carefully extend the prosthesis to its original position and leave mounted at the top of the cabinet INFORMATION The ratio of paint to air can be adjusted using the spray lever Apply an even base coat of Otto Bock Finish Concen trate 635C2 to all surfaces to be sprayed including the pre treated connection cap the prosthetic foot except for the toe area see below for details and the cosmetic cover Unclamp the prosthesis to reach the inner wall of the socket see figure Ratio of paint to air is approximately 50 50 If necessary repeat this step 1 2 times to obtain an even coat Smooth out any strands of SuperSkin that have de posited in the toe area spider web effe
16. et or applying finish on EVA foams PE foam covers laminate Pedilin Plastazote and Pedilan light feet Contact Adhesive 636N9 is especially suitable as an additional primer for concave areas undercuts on EVA foams This prevents the varnish from being overstretched Description Primer Primer SuperSkin Order no 635C3 0 5 635C3 1 Net contents kg 0 450 0 900 Ottobock 7 Cleaning agent For cleaning the high performance gun and other tools used in foam finishing as well as cleaning Pedilan light feet and laminate before spraying and as a solvent for preparing Otto Bock prosthetic feet Description Order no Net contents kg Cleaning agent 634A80 1 0 750 Cleaning agent 634A80 2 5 1 900 PUR foam adhesive For gluing PUR foams joining PUR to EVA and other materials e g connection caps for prosthetic feet or foam connection caps INFORMATION Apply sparingly Description Order no Net contents kg PUR foam adhesive 636W58 0 650 INFORMATION Please read the container labels and safety instructions included CAUTION Risk of health impairment When processing any coating material please follow the instructions in the rel evant safety data sheets as well as the applicable accident prevention regulations VBG1 VBG23 Pro cessing Coating Materials 8 Ottobock SuperSkin 4 Coating procedure The Otto Bock technical information documents on The correct pre shaped f
17. g 17g 9g 2 3 4 5 6 7 8 9 4g 8g 16g 25g 33 g 42 g 50 g 58 g 67 g 799 83 g 91g 50 g 50 g 50 g 50 g 50 g 50 g 50 g 50 g 50 g 50 g 50 g 50g 96 92 96 84 96 79 96 67 96 58 50 42 96 33 96 25 17 9 4 8 96 16 25 96 33 42 96 50 58 67 96 75 96 83 96 91 96 Og 100g 50g 0 100 Ratio of concen Ratio of concen Ratio of trate colour no 14 trate colour no 18 dilution concentrate Colour 635C1 1 1 635C1 1 14 635C2B colour no 14 colour no 18 no brown in g dark brown in g in g 635C1 1 14 635C1 1 18 15 70g 30g 50g 70 30 16 60g 40g 50g 60 96 40 17 30 g 70 g 50g 30 70 96 18 Og 100g 50g O 96 100 96 Percentage of Percentage of concentrate SuperSkin Ottobock 17 Finish concentrate dilution for transfemoral prosthesis EVA form Recommended amount 300 g Ratio of concen trate colour no 1 Colour 635C1 1 1 no skin colours in g 200 g 192g 184g 168g 150g 134g 116g 100g 84 g 66g 50 g 34 g 18g Og 1 2 3 4 5 6 7 8 9 Ratio of concen trate colour no 14 Colour 635C1 1 1 no brown in g 15 140g 16 120g 17 60 g 18 Og 4 2 2 Spraying procedure INFORMATION Ratio of concen trate colour no 14 635C1 1 1 brown ing Og 8g 16g 32g 50 g 66 g 84 g 100 g 116g 134g 150g 166g 182g 200 g Ratio of concentrate colour no 18 635C1 1 14 dark brown ing 60g 80 g 140g 200 g Ratio of dilution
18. oam block should be select modular leg prostheses provide detailed procedures ed based on the amputation level and knee joint for fabricating and shaping cosmetic foam covers 4 1 Coating a transfemoral transtibial prosthesis with Otto Bock SuperSkin PUR based foam INFORMATION During the coating process do not use silicone spray to pull the cosmetic cover onto the prosthetic compo nents This can impair the adhesion of Otto Bock SuperSkin Use silicone spray on the cosmetic cover only after applying SuperSkin INFORMATION When removing dust from the cover use only oil free compressed air Use an oil trap 4 1 1 Preparation Foam covers made from PUR flexible foam e g 6R6 356 3R24 35106 are used as cosmetic covers for transtibial as well as knee and hip disarticulation pros theses Preparing the prosthesis e When determining the proper length of the trans femoral prosthesis allow approximately 6 cm for compression about 3 cm for the transtibial pros thesis and fit the prosthetic socket precisely into the foam compression allows depends on foam and prosthetic components SuperSkin The standard connection cap is used for creating a detachable connection to the prosthetic foot A separate connection cap is fabricated from lami nation resin Pedilin or synthetic adhesive in order to attach the prosthesis to the socket Trim the PUR foam cover to match the healthy leg When doing this ensure a
19. olour no 1 Ratio of colour no 14 Percentage of Percentage of 635C1 1 1 635C1 1 1 colour no 1 colour no 14 Colour no skin colours in g brown in g 635C1 1 1 635C1 1 14 2 3 4 5 6 7 8 9 200 g Og 192g 8g 184g 16g 168 g 32g 150g o0 g 134g 66 g 116g 84 g 100g 100 g 84 g 116g 66 g 134 g 50 g 150 g 34 g 166 g 18g 182 g Og 200 g Ratio of colour no 14 Ratio of colour no 18 100 96 92 96 84 96 75 96 67 96 58 50 42 96 33 96 25 17 9 O 96 0 4 8 16 25 33 42 50 58 67 96 75 96 83 96 91 96 100 Percentage of Percentage of colour no 14 635C1 1 14 colour no 18 635C1 1 18 635C1 1 1 635C1 1 18 Colour no brown ing dark brown ing 15 16 17 18 SuperSkin 140g 60g 120 g 80 g 60 g 140g Og 200 g 70 96 60 30 0 30 40 70 96 100 Ottobock 11 4 1 2 Spraying procedure INFORMATION Before coating a foam cover for the first time perform trial coatings on test surfaces e g on left over cos metic cover cuttings in order to test the operation of the spray gun and its effects on the spraying pattern INFORMATION The gun should be sprayed vertically from top to bottom and vice versa while rotating the prosthesis Before coating clean the prosthetic foot including sole using 634A80 Cleaning Agent and the 747A5 4 paint brush Clean the lamination resin as well as the relevant Pedi lin components
20. ottobock SuperSkin Processing Otto Bock SuperSkin Technical Information 7 4 8 Quality for life Table of Contents 1 Introduction 3 2 Equipment 4 3 Coating materials 6 e Otto Bock SuperSkin 6 e Finish 7 e Primer 7 e Cleaning agent 8 e PUR foam adhesive 8 4 Coating procedure 9 4 1 Coating a transfemoral transtibial prosthesis with Otto Bock SuperSkin 635C1 foam basis PUR 9 4 1 1 Preparation 9 4 1 2 Spraying procedure 12 4 2 Coating a transtibial transfemoral prosthesis with primer and finish EVA foam or exoskeletal prostheses 16 4 2 1 Preparation 16 4 2 2 Spraying procedure 18 4 3 Maintenance information and repairs 21 5 Possible coating errors and remedies 22 6 Examples of other applications cushions pads etc 22 Explanation of Symbols A caution Warnings regarding possible risks of accident or injury Warnings regarding possible technical damage INFORMATION Notes on processing 2 Ottobock SuperSkin 1 Introduction Many lower limb amputees desire an inconspicuous or enhanced appearance in addition to the functional reconstruction of the lost limb This makes the outer cosmetic design of the prosthesis of particular sig nificance For this purpose Otto Bock offers cosmetic foam cov ers which can be closely modelled after specific fea tures of healthy skin With an Otto Bock SuperSkin foam coating the quality of the cosmetic cover can be further improved by adding ne
21. primer After stirring each material If a different colour is desired it can be set using the clean the stirring device with 634A80 Cleaning percentage ratios of the colour specified The colour Agent mix can be adjusted using a precision scale The fol e Pour Otto Bock SuperSkin 635C1 into a polyeth lowing tables provide colour data ylene bottle Recommended amount for a trans SuperSkin for transfemoral prosthesis PUR foam Recommended amount 500 g Ratio of colour no 1 Ratio of colour no 14 Percentage of Percentage of 635C1 1 1 635C1 1 1 colour no 1 colour no 14 Colour no skin colours in g brown in g 635C1 1 1 635C1 1 14 2 3 4 5 6 7 8 9 10 Ottobock 500 g 480 g 460 g 420 g 375g 335 g 290 g 250 g 210g 165g 125g 85 g 45g 0g 0g 20g 40 g 80 g 125g 165g 210g 250 g 290 g 335 g 375g 415g 455 g 500 g 100 96 92 84 75 67 58 50 42 33 25 17 9 0 0 4 8 16 25 96 33 42 50 58 67 75 83 91 96 100 SuperSkin Percentage of colour no 18 635C1 1 18 Percentage of colour no 14 635C1 1 14 Ratio of colour no 14 Ratio of colour no 18 635C1 1 1 635C1 1 18 Colour no brown ing dark brown ing 15 16 17 18 350 g 300 g 150g 0g 150g 200 g 350 g 500 g 70 60 30 0 30 40 70 100 SuperSkin for transtibial prosthesis PUR foam Recommended amount 200 g Ratio of c
22. ror problem Small pinpricks in the first coat Not a quality defect Not absolutely necessary Small pinpricks in the second Coating applied too Re apply a thin layer of coating coat sparingly Bubbles in the first coat Coating applied too Spray more heavily to ensure adhesion to sparingly foam Coated with non desig Remove SuperSkin or finish concentrate nated insulators oiled immediately compressed air silicone Dab the affected areas with alcohol and spray spray again after drying Runs in the coating material on Coating applied too Carefully remove surplus material immedi the foam heavily ately with a cloth reduce flow rate of mate rial on gun The surface of the foam is glossy Ratio of material to air Re apply a thin layer with increased air flow set to high on the gun rate Rough surfaces on certain parts Coating applied too Re apply a thin layer of coating to the af of the foam sparingly fected areas INFORMATION For maintenance information and troubleshooting suggestions see the user manual of the spray gun 6 Examples of other applications cushions pads etc Otto Bock SuperSkin can also be used to coat cush The resulting sealed surface is rugged as well as dirt ions pads seating elements etc made of PUR foam and water repellent Therefore a cover does not have Through spraying the coating material can be applied to be used For further details see processing instruc to diffic
23. tto Bock SuperSkin should be performed in a spray cabinet with an exhaust sys tem Coating Kit 746B20 is especially suitable for the 4 Ottobock spraying procedures because the high performance spray gun provides an easy way of applying the mate rial evenly INFORMATION Please read each of the instructions for use included 758Z60 1 Spray Cabinet Version without ventilator can be connected to the 758Z28 L or R Lamination Bench Top Cabinet with Ventilation Unit Technical data Inside dimensions WxHxD 800x1290x1000 Exterior dimensions WxHxD 800x1970x1330 250 light grey RAL 7035 Exhaust studs Colour 758Z60 2 Spray Cabinet not shown Version with explosion protected ventilator See above for technical data Ventilator data Air quantity 2300 m h External pressure 400 Pa Motor Adjustable explosion protected design require 3x400 V N PE 50 Hz 2 2 kW Power ments 746B20 Coating Kit Includes a high performance spray gun suspended pressure reservoir and pressure reducer for connec tion to a central pressure reducer SuperSkin 756D3 Compressed Air Stirring Device For stirring coating materials 642B17 500 Polyethylene bottles Used in the suspended pressure reservoirs 755W3 Electronic Table Scale For weighing coating materials 747A5 4 Paint Brush Crepe Adhesive Tape 627B6 30 not shown 743A20 Socket Interior Clamp Holds prosthetic sockets Features a turntable 3
24. ult shapes even undercuts without wrinkling tions 647H210 Additional colour alternatives for a variety of applications Description Order no Net contents kg Otto Bock SuperSkin pure white 635C 1 2 5 9010 2 300 Otto Bock SuperSkin black 635C 1 2 5 901 1 2 300 Otto Bock SuperSkin light grey 635C 1 2 5 7035 2 300 Otto Bock SuperSkin pastel turquoise 635C 1 2 5 6034 2 300 Otto Bock SuperSkin bright yellow 635C 1 2 5 1026 2 300 Otto Bock SuperSkin purple red 635C 1 2 5 3004 2 300 Otto Bock SuperSkin traffic red 635C 1 2 5 3020 2 300 Otto Bock SuperSkin signal violet 635C 1 2 5 4008 2 300 Otto Bock SuperSkin gentian blue 635C 1 2 5 5010 2 300 Otto Bock SuperSkin gold 635C 1 1 1050 0 900 22 Ottobock SuperSkin Kundenservice Customer Service Europe Otto Bock HealthCare Deutschland GmbH Max Nader Str 15 37115 Duderstadt Germany T 49 0 5527 848 3411 F 49 0 5527 848 1414 healthcare ottobock de www ottobock com Otto Bock Healthcare Products GmbH KaiserstraBe 39 1070 Wien Austria T 43 0 1 5269548 F 43 0 1 5267985 vertrieb austria ottobock com www ottobock at Otto Bock Adria Sarajevo D O O Omladinskih radnih brigada 5 71000 Sarajevo Bosnia Herzegovina T 387 0 33 766200 F 387 0 33 766201 obadria bih net ba www ottobockadria com ba Otto Bock Bulgaria Ltd 41 Tzar Boris III Blvd 1612 Sofia Bulgaria T 359 0 2 80 57 980 F 359 0 2 80 57 982 info ottobock bg
25. w properties NOTICE Thanks to SuperSkin coating technology the cosmetic foam cover can be spray coated with a liquid polyure thane plastic PUR for example The applied coating Is stretchable water repellent UV resistant and can be dyed to match the skin tone Prostheses coated with Otto Bock SuperSkin have an even more natural appearance and are more dirt resistant A minimum prerequisite for the proper use of the Otto Bock SuperSkin product range is a high performance spray gun and spray cabinet as well as compliance with the parameters specified This manual explains equipment coating materials and procedures for the following types of prostheses a Transtibial Transfemoral prostheses with PUR foam Section 4 1 b Transtibial Transfemoral prostheses with EVA foam or exoskeletal design Section 4 2 Lamination resin prostheses prosthetic feet and cush ions for rehabilitation or therapy can also be coated Risk of burns when near fire Flame retardants have not been added to Otto Bock SuperSkin in order to prevent health risks from vapours and or contact with the skin Therefore special care must be taken near unshielded flames embers or hot heat sources SuperSkin Ottobock 3 2 Equipment The equipment and tools listed in this section have been proven and tested for the application of Otto Bock SuperSkin They have been adjusted for the coating materials and provide good results The coating procedure for O
26. y T 90 0 212 3565040 F 90 0 212 3566688 info ottobock com tr www ottobock com tr Africa Otto Bock Alg rie E U R L 32 rue Ahc ne Outaleb Coop rative les Mimosas Mackle Ben Aknoun Alger DZ Alg rie T 213 0 21 913863 F 213 0 21 913863 information gottobock fr www ottobock fr Otto Bock Egypt S A E 28 Soliman Abaza St Mohandessein Giza Egypt T 202 0 330 24 390 F 202 0 330 24 380 info ottobock com eg www ottobock com eg Otto Bock South Africa Pty Ltd Building 3 Thornhill Office Park 94 Bekker Road Midrand Johannesburg South Africa T 27 0 11 312 1255 info southafrica ottobock co za www ottobock co za Americas Otto Bock Argentina S A Av Cabildo 924 CP 1426 Ciudad Aut noma de Buenos Aires Argentina T 54 0 11 4706 2255 F 54 0 11 4788 3006 atencionclientes ottobock com ar www ottobock com ar Otto Bock do Brasil Ltda Rua Jovelino Aparecido Miguel 32 13051 030 Campinas S o Paulo Brasil T 55 0 19 3729 3500 F 55 0 19 3269 6061 ottobock ottobock com br www ottobock com br Otto Bock HealthCare Canada 5470 Harvester Road Burlington Ontario L7L 5N5 Canada T 1 0 289 288 4848 F 1 0 289 288 4837 infocanada ottobock com www ottobock ca Otto Bock HealthCare Andina Ltda Clinica Universitaria Telet n Autopista Norte km 21 La Caro Chia Cundinamarca Bogot Colombia T 57 0 18619988 F 57 0 18619977 info ottobock com

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