My Document - Brooks Automation
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1. Brooks Polycold Portable Cryocooler Model P 102 Operator and Installation Manual Part Number 174320 Brooks Automation Accelerating Innovation Information provided within this documentis subject to change without notice and although believed to be accurate Brooks Automation assumes no responsibility for any errors omissions or inaccuracies AcuLigner Align AquaTran AutoTeach ATR AXM Basic Blue BiSymmetrik CenterSmart Cool Solutions Crate to Operate e RMA e Spares e Volution FastRegen FIXLOAD FrogLeg InLigner InCooler Interface M Jet Engine LowProfile M2 Nano Mini lon PASIV PowerPak PerformanceBlue PowerPak PowerTools QuadraFly Radius Radient Radient Express Reliance Reliance ATR RetroEase SCARA SmartPM SPOTLevel Synetics The New Pathway to Productivity Time Optimized Trajectory Time Optimal Trajectory Time Optimized Path TopCooler TopLigner Ultimate Blue VAC 407 VacuTran Vacuum Quality Monitor VQM Vacuum Quality Index VQI and the Brooks logo are trademarks of Brooks Automation Inc AcuTran AquaTrap Conductron Convectron the Cool Solutions logo Cryodyne Cryotiger Cryo Torr Fusion GOLDLink Granville Phillips Guardian GUTS Helix Jet Leapfrog MagnaTran MapTrak Marathon Marath2. Place the P 102 so that the area indicated in Figure 2 1 is available for service and ventilation Accelerating Innovation 2 16 2 Installation Unpacking and Inspection User Manual 1 Ventilation area 4572 mm 18inches 9144 mm 9144 mm 36inches gt Top of P 102 36inches Ventilation area 457 2mm 18inches Figure 2 1 Service and Exclusion Zones Unpacking and Inspection Unpack the crate carefully Inspect and verify its contents against the shipping documents Report any damage immediately to the shipper and to Polycold Systems Inc One set of shipping documents are attached to the outside of the main shipping crate for easy access An additional set of the same documents are attached to the equipment inside the shipping crate NOTE Shipping Balance Pressure Range 125 145 psi at 21 C 70 F or above Unpacking and Moving Instructions Fork Lift Tools and Materials 3 F gt High vacuum lubricant must have an appropriate low vapor pressure for use with an o ring seal Brooks Automation 2 Installation User Manual Unpacking and Moving Instructions Unpacking the P 102 1 Upon receiving the crate inspect the indicators for disturbance Also visually verify each crate is not damaged Inform the freight carrier and Polycold Technical Support of any inspection discrepancy 2 Remove the cover of each shipping crate Inspect and verify the contents against the shipping documents D
3. Original manual printed in English Printed in the U S A Brooks Automation Accelerating Innovation 0 0 0 00 20 c eee cece ec eececceeceeceeceece ii Aka AN AA O PEE PP v Regulatory Compliance ooo eee eee V Limited Warranty 0 0 000 020 occ cece cece cece cece ccc cece cece AA EA0000 Aaa 00DE araoa vi LIMMMAUIONS lt 2 na enc ae ee Sei ee edn SS GA do sentence et vii 1 Brodu AR 1 System SuMMary oleate ican PAG Taka duct aana dai nyudloa Shaan ma Gma pa Geese Sony 1 Basic Principles of Operating for the Polycold Refrigeration Cycle 1 System Components a Ga GG cee Ka a NG KG Naa annarra nannaa anana 3 Specifications of the System 2 Ja 3 Physical Specifications c cece cece cece ee eeceeeeeeeeeeeees 3 Operating Specifications 2 200 022 ccc cece cece cece cece cece cece cece ceeeceeeeeeeeees 4 Moving the Product 2 220222 cece cece ccc ccc cece cece eee cece ee ceeteeeeteeeeeeeeees 4 Safety Alerts Equipment Alerts and Add Info Formats 20 0 0 20 2 ee eee eee eee eee 5 Alert Signal Word Definition e cece cece cece ccc adarra orainn 5 Alen AA 5 Alert Example AA alt 6 Use of Notes 0000000000000000 adana aaa aaea a AoAo EALA Ea earar raoran 6 Safety and Equipment Considerations 2 22 2 0 200 c cece eee e cece ec ec eee ceeceeceeceeceeees 7 Equipment Guidelines 2 2 2 22222 c cece
4. Motors The compressor and condenser fan motors are lifetime lubricated and do not require regular oiling Both the compressor and condenser have temperature switches that turn off either the fan or the compressor if the motors for either begin to overheat Safe Shut Down The following shut down procedure is used to remove power from the Cryocooler P 102 NOTICE This shut down procedure is used in the normal shut down of the Product This procedure completely removes the power source and all other facilities to the product 1 Turn off the facility power to the P 102 or unplug it from the disconnect 2 Turn off the ON OFF switch The light on the switch tums off 3 Observe that the sounds of the fan and condenser stop 3 23 Brooks Automation 3 Operation User Manual Shutting the P 102 Down For Maintenance Shutting the P 102 Down For Maintenance Shutting the P 102 Down for Maintenance 1 Be sure the P 102 is turned off Be sure the power light to the P 102 tums off 2 Remove the power plug from the facilities power source Electrical Hazard Electrical contact could cause death or serious injury Always perform Lockout Tagout according to the facility s policy before working on the P 102 3 Perform the Lockout Tagout procedure according to the procedure at your facility NOTE This procedure only shuts down power to the P 102 Any user equipment remains powered up Accelerating Innovation 3 24 4
5. Part 3 Cold Surfaces Possible Cause Corrective Action Check for cleanliness of the condenser Compressor starts and runs Clean if necessary Verify the fan is but short cycles on overload Excessive discharge pressure working Contact a Polycold Service protector Center for details if you do not hear the fan running or the problem persists Accelerating Innovation 5 30 5 Troubleshooting Troubleshooting Chart User Manual Possible Cause Corrective Action Compressor stops running Excessive discharge pressure and does not restart ge p Inadequate cooling of the Excessive heat load on the cold probe Cold Probe Reset the discharge pressure relay by inserting a finger through the PS1 access hole located on the back panel and pushing the green reset switch forward PS1 Access Hole to Dishcarge Pressure Relay Contact a Polycold Service Center if the problem persists Verify the probe is in proper ambient pressure 1 torr or deeper vacuum See if there is excessive external frosting of the trap housing Defrost the probe and retest the results Contact a Polycold Service Center if the problem persists 5 31 Brooks Automation 6 Parts and Service User Manual Contacting Brooks Automation Technical Support 6 Parts and Service Contacting Brooks Automation Technical Support Have the following information ready before you contact Brooks Automation Technical Support 1 Record the serial number Pr
6. Specifications 2 2 0 0 0 cece cece cece cece cee ceeeeeeeneneeneeeeneceeeeeuccscecceucceceueeeees 15 Site Requirements 2 22 ccc cece c cece cece cece cence cece cece ceeee cece ee eceeeeteeeeeeees 15 Service and Exclusion Zones 2 22 ccc cece cece ccc ee cece cece ccceee cece eeeeceeeeeeeeeeeees 16 Unpacking and Inspection 0 200 c cece cece eee cee c cece cece eeceeececeecteceeeceeeeeees 17 Unpacking and Moving Instructions 2 0 200 000 20 c cece cece ccc c cece eee ec cee eeceeceeceeeeeee 17 Unpacking the P 102 ec e cece ccc ccc cece ccc ccc cece cee cece cece eee teeeeeeeeeeeees 18 Moving the P 102 ooo eee cece cece cece cece cece ccc ec cece aaea rara raaraa onanan 19 Starting Up the P 102 2200 00 c cece ccc cece cece ceveceecceceeeeeeeeeeees 19 3 Operation AARON APAPAP 21 External Controls and Indicators 22 22 2222 2 0 220 c cece cece cece cece ec ceecceecceecceeceeeees 21 Powering Up the P 102 L A 22 Defrosting the P 102 2200 00 ooo eee c cece eee cece ee ceeceeceeeceeeeeeeceeeceeeeee 23 Compressor and Condenser Fan Motors 0 20 22 0 0 cece cece c cece cccceeceecceceeceeceecee 23 Safe Shut Down e cece cece cence cece cece cece eee eeeceeeceeeseeeeeeeees 23 Shutting the P 102 Down For Maintenance aa 24 4 Preventive Maintenance z o occ cco eee cc eee ec ec ec ceceecececececesess 25 P 102 Mainten
7. cece cece cece cece cc eceeeeeceeeceeeeeeeeeeees 7 Personnel Safety Guidelines eee cece cece eee e eee eecececeeceecececeeeee 7 Equipment Safety Guidelines c cece cece eeeeeeeeeeeeeeeees 8 Safety Labels and Safety Label Identification cence eee eee 9 Labels sa ka kO Gaan le A EA es ane PAA a a a N E 9 Label Identification and Location c cece cece ccc cece cece cc cccceeeececeseseeees 9 Mechanical Hazards 20 2 2 00 22 ccc cece cece ec cece cece cnc ecec eee eeeeeeeeeeseeeeeetseeeeees 11 Electrical Hazards 2 0 2 2 2022 cece ec cc ccc c cece cece cece eee c eee n DD ee DD D DD D D n rrr rin 12 Environmental Hazards 222 222 220 220 c ccc cece cc onoono n cnc ccec cece ceeceeeceeeeeeseeeeees 12 INOS Chao hts esa AA ee ee eo pee eens eee abies dics 12 NM IDNAUOM cists ils ee est e GAO Se cee ee De te ee ea 12 Recycling and Disposal Information 0 000000 c cece cece cece eee eceeceeceeececeecceeceees 13 Refrigerant 2 2 2 2 c cece cece deai ccc eee c eee cccececcecceececeeeeeeeeeeeees 13 Disposal of the P 102 When Decommissioning 2 cccceceeeccccccceeececccceeeececees 13 ThermalHazard lt 2 c sce8 sco steke a aiden LI AA pgaweetee EE Aaaa daa 13 2 MUNN ose Sa aag ng nai a BA EEA EN SSE EES Nadon 15 Installation Requirements 22 22 20 22ccc2cc cece eee ccecccec cece ceeeceeceeeceeeseteeeeees 15 Power
8. following is an example of a Note Accelerating Innovation 1 6 1 Introduction Safety and Equipment Considerations User Manual NOTE Save all shipping materials for possible future use If you return the P 102 to Polycold Systems for service or ship it to another location the original shipping crate must be used Safety and Equipment Considerations These the following are basic guidelines If the facility additional safety guidelines follow those as well Also follow all national and international safety codes that apply Equipment Guidelines The following guidelines aid in the use and service of the Polycold Cryocooler P 102 e Brooks Automation Technical Support issues a Technical Support Bulletin TSB to notify the owners of record of any field retrofits e Contact Brooks Automation Customer Support for information about repair and maintenance service policies both during the production of the product and after production is discontinued e Any user caused damage during the assembly of the product into their equipment is the user s respons ibility e Polycold System s responsibility for work performed by Polycold Brooks authorized technicians or for equipment transported or resold by the owner of record is determined on a case by case basis by Brooks Automation Technical Support e Any parts being returned to Polycold are to be packaged according to the instructions provided with the replacement part Packing instruct
9. protective equipment needed to protect against frostbite hazard 1 13 Brooks Automation 1 Introduction User Manual Thermal Hazard THERMAL HAZARD cold Do not come in contact with the probe or baffles while they are cold Frost bite or other contact could cause personal injury Wait at least 90 minutes after the P 102 is turned off before allowing the probe or baffles to touch your body Reference Document ISO 13732 3 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 3 Cold Surfaces Accelerating Innovation 2 Installation Installation Requirements User Manual 2 Installation Installation Requirements The following information contains information you need for installation of the P 102 Power Specifications The following table includes electrical specification for the P 102 Table 2 1 Electrical Specifications Electrical Properties Specifications Voltage Frequency Phase 200 VAC 50 Hz Single Phase 208 230 VAC O e E Hz Single Phase inrush Curent Current 41 44 Amps locked r toramps locked rotor amps Maximum Continuous 11 5 Amps Maximum Current Rated Load Amps 7 5 Amps Overvoltage Category Category Il Discanneckbeves The disconnect device is customer supplied It should be rated for minimum 10 KAIC The P 102 is not provided with a circuit breaker or a disconnect device Site Requirements The followi
10. shows the location of each label To replace a lost or damaged label call Brooks Automation Technical Support 1 9 Brooks Automation 1 Introduction User Manual Safety Labels and Safety Label Identification Warning Hazardous Voltage Warning High Voltage Caution Fan Blades Serial Label Figure 1 2 Locations of Labels on the P 102 Accelerating Innovation 1 10 1 Introduction Mechanical Hazards User Manual Mechanical Hazards The Polycold P 102 is a mechanical device The P 102 contains a fan to air cool the condenser Do not operate the P 102 without the protective covers NOTE Only persons with the proper training are to service or operate the product Use Safety glasses and gloves when working on or near the P 102 Whenever power is applied the fan automatically turns on There are no obstruction sensors and movement could result in personal injury Do not operate the P 102 without the protective covers in place Heavy Object Hazard The Product weighs 82 kg 180 Ib Do not attempt to lift the P 102 without a forklift Roll the P 102 across smooth floors Tip Hazard Tip hazard exists when moving the P 102 up or down a ramp Be sure to prevent the P 102 from tipping when using a ramp Brooks Automation 1 Introduction User Manual Electrical Hazards Trip Hazard Trip hazard exists if the power cord is not routed to in a way to cause a trip hazard Route the cord in an area whe
11. system 4 Remove accumulated dirt or lint by brushing vacuum cleaning or with a compressed air blow gun 5 Attach the ventilated panel by attaching it using the two Phillips screws previously removed 6 Inspect the condenser face about weekly for the first month then monthly thereafter to determine the cleaning frequency the ventilated panel needs cleaning Cleaning the Air intake Grill This procedure describes how to clean the air intake grill THERMAL HAZARD hot Hot surfaces can cause burns and personal injury Do not operate the P 102 without all covers in place Wait 90 minutes after performing Lockout Tagout according to the facilities procedure before removing any cover Phillips screw driver Tools and Materials Brush vacuum cleaner or compressed air blow gun Keep the air intake grill clean enough for free air flow through it 1 Remove power from the system and allow 90 minutes before you remove the grill of the P 102 2 Remove the ventilated air intake grill panel by removing two Phillip screws 3 Lift the panel away from the system 4 Remove accumulated dirt or lint by brushing vacuum cleaning or with a compressed air blow gun 5 Attach the ventilated air intake grill panel by attaching it using the two Phillips screws previously removed 4 27 Brooks Automation 4 Preventive Maintenance User Manual Cleaning the Cold Probe 6 Inspect the condenser face about weekly for the first month then m
12. the Product is to be shipped for return to Brooks or to another location it must be properly packaged to ensure it arrives undamaged NOTE Use the original shipping crates when shipping the P 102 If the original crates have become lost or damaged use similar containers Lockout Tagout The Product must be shut down and perform Lockout Tagout according to the procedure at your facility All shipping materials used to ship the P 102 Desiccant packs Tools and Materials Moisture Shock and Tip indicators as required Fork lift 6 33 Brooks Automation 6 Parts and Service User Manual Packing and Shipping Instructions Packing and Shipping Procedure 1 Turn off the P 102 Allow it to retum to ambient temperature 2 Unplug the P 102 Lockout Tagout The Product must be shut down and perform Lockout Tagout according to the procedure at your facility 3 Use a fork lift to lift the P 102 onto the pallet in the shipping container 4 Close the box and completely tape all the seams in the box shut 5 Add tip indicators shock indicators moisture indicators or other indicator if necessary to the outside of the shipping container This provides information about proper handling during shipment Accelerating Innovation 6 34 Appendix Appendix A Material Safety Sheets User Manual Appendix Appendix A Material Safety Sheets Table 0 1 identifies the materials that are contained or shipped with the P 102 Read a
13. 60 mm in diameter Vapor trapping cold probes that protect mechanical pumps on small vacuum systems Basic Principles of Operating for the Polycold Refrigeration Cycle This cooling process is an auto cascade refrigeration system A patented mixture of non flammable and safe CFC free and HCFC free refrigerants is compressed and circulated by a compressor Ina simplified version the Polycold refrigeration cycle comprises 1 Compressing a mixture of refrigerants 2 Partially condensing the higher boiling fractions in an air cooled condenser 1 1 Brooks Automation 1 Introduction User Manual Basic Principles of Operating for the Polycold Refrigeration Cycle 3 Separating and throttling the liquid condensate produces cooling that condenses the remaining vapors in a special heat exchanger In the process of providing cooling in the Cryocooler this mixture is partially evaporated 4 Throttling this latter condensate and feeding the cryocoil to produce cooling at very low temperatures 5 Passing the refrigerant leaving the cooling coil back through the heat exchanger to the compressor Operating pressures and compressor temperatures are similar to those in air conditioning systems The compressor lubricating oil circulates with the discharge vapors The oil promptly returns to the compressor without reaching the very low temperature portions of the system This eliminates the common problems of oil plugging in evaporators and expansion
14. EITHER BROOKS LIABILITY UNDER A STATUTE ACT OR LAW PERTAINING TO BODILY INJURY OR TO ANY LIABILITY INCURING OUT OF DAMAGE TO THE BODY HEALTH OR LIFE OF APERSON The exclusive remedies for breach of warranty will be either repair or replacement of the nonconforming parts or Products during the war ranty period at the sole discretion of Brooks shipped ExWorks Incoterms 2000 Brooks factory Customer s recovery from Brooks for any claim shall not exceed the amount paid by customer to Brooks for the Product or Service giving rise to such claim irrespective of the nature of the claim whether in contract tort warranty or otherwise Customer must inspect the Products within a reasonable time upon receipt and must notify Brooks within 30 days of discovering a defect Every claim on account of defective material or workmanship shall be deemed waived unless made in writing within the warranty period specified above Brooks does not assume or authorize any other person to assume any other obligations or liabilities in connection with the sale of the Products All Polycold Products are also subject to the Brooks Automation Inc General Terms and Conditions Polycold Products an excerpt of which is set forth above January 26 2006 Doc PS 02 Rev D Polycold is a registered trademark of Brooks Automation Inc 3800 Lakeville Hwy Petaluma California 94954 U S A 707 769 7000 Toll Free 888 4 Polycold Fax 707 769 1380 E mail petaluma sale
15. ES BROOKS MAKES NO WARRANTY RESPECTING THE MERCHANTABILITY OF PRODUCTS OR THEIR SUITABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE OR RESPECTING INFRINGE MENT OF INTELLECTUAL PROPERTY RIGHTS BROOKS DISCLAIMS ANY WARRANTY WITH RESPECT TO PRODUCTS MODIFIED WITHOUT BROOKS WRITTEN CONSENT REPAIRS MADE OUTSIDE OF OUR FACTORY PRODUCTS RENDERED DEFECTIVE BY CUSTOMER MISUSE NEGLIGENCE CORROSIVE ATMOSPHERES ATTACK BY FREE CHEMICALS WITHIN THE SYSTEM ACCIDENT DAMAGE BY CUSTOMER OR CUSTOMER S AGENT OPERATION CONTRARY TO OUR RECOMMENDATION IF THE SERIAL NUMBER HAS BEEN ALTERED DEFACED OR REMOVED THE USE OF SERVICE REPLACEMENT REFRIGERANTS FROM ANY THIRD PARTY NOT LICENSED BY BROOKS OR THE PRODUCT IS OTHERWISE COMPROMISED BY USE OF UNAUTHOR IZED PARTS OR SERVICE ALL AS DETERMINED BY BROOKS IN ITS SOLE DISCRETION IN NO EVENT WILL CUSTOMER BE ENTITLED TO NOR WILL BROOKS BE LIABLE FOR INDIRECT SPECIAL INCIDENTAL PUNI TIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT LIMITATION NEGLIGENCE STRICT LIABILITY OR OTHERWISE ARISING AT ANY TIME FROM ANY CAUSE WHATSOEVER INCLUDING WITHOUT LIMITATION DOWN TIME COSTS DATALOSS DAMAGE TO ASSOCIATED EQUIPMENT REMOVAL AND OR REINSTALLATION COSTS REPROCUREMENT COSTS OR LOST PROFITS EVEN IF BROOKS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES AND EVEN IF THE LIMITED REMEDIES OF REPAIR OR REPLACEMENT FAIL OF THEIR ESSENTIAL PURPOSE THIS WAIVER OF LIABILITY DOES NOT APPLY TO
16. Preventive Maintenance P 102 Maintenance User Manual 4 Preventive Maintenance P 102 Maintenance Follow the preventive maintenance procedures and schedule provided in this section Performing preventive maintenance extends the operating life of the product Adjust the schedule you need depending on where the Polycold Cryocooler is used Mechanical hazards electrical hazards and shock hazards exist on the P 102 The procedures in this chapter should only be performed by qualified persons Read and understand the Safety section in Chapter 1 before performing any procedure Parts Polycold can provide all parts required for Preventive Maintenance For a list of these parts contact Brooks Automation Technical Support Refer to Chapter 4 Parts and Service for contact information Preventive Maintenance Schedule and Procedures Always perform Lockout Tagout according to the facility procedure before removing any covers or handling the cold probe or baffle Wait 90 minutes after Lockout Tagout is performed before opening covers or handling the cold probe or baffle The fan has no obstruction sensors and can cause serious personal injury Do not operate the Product without the protective covers in place 4 25 Brooks Automation 4 Preventive Maintenance User Manual Cleaning the Air Cooled Condenser Electrical Hazard The P 102 is a high voltage device Turn off power and perform Lockout Tagout before servicing Im
17. ance 2 2 0 20 22 c cece cece ence cece ence cece cece cee a an a ketir i Ga 25 Pangi a ess Bal PEB so tnt Seas a nn eee 25 Preventive Maintenance Schedule and Procedures 2 20 2e0ceceeceee eee eeceeeeee 25 Cleaning the Air Cooled Condenser cee eee eee 26 Cleaning the Air intake Grill 22 0 0 0 00 00 e cece cece cc cece ec cece ec cec eee ceccecceceeececeeeeees 27 Cleaning the Cold Probe kaaa ca ated eon te scdaS bch ole cake kb bled ahd BAGA Ga kaa 28 9 a Na AAP NPA 29 Troubleshooting Chart 6 Parts and Service Contacting Brooks Automation Technical Support a 32 Polycold Customer Support Information 00 c ccc e cece eee cc eee ce cee ceeceeceeceee 32 For Emergency after Hours Support 33 Packing and Shipping Instructions c cece eee e eee ec cece ec ceceeeeeceeeceeceeees 33 Packing and Shipping Procedure 000002 c cece cece ccc cece cece cece cece eeeeeeeeeeeees 34 asl Ga aaa ka e ied GE hese eE l Appendix A Material Safety Sheets 1 220 0 00 02 cece eee eee eee eee ec eee ceeceeceeceeseees Preface Regulatory Compliance The Polycold Cryocooler P 102 meets the requirements of the European Union s Machinery Directive 2006 42 EC The Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC Brooks Automation has issued a Declaration of Conformity and the Polycold Cryocooler P 102 has a CE mark affixed A De
18. ard Rolling up or down ramps also creates a tip hazard Accelerating Innovation 1 4 1 Introduction Safety Alerts Equipment Alerts and Add Info Formats User Manual The casters have no locking device Use proper care when moving the P 102 Position the Cryocooler in away it can not accidently be moved to an improper location Safety Alerts Equipment Alerts and Add Info Formats This manual and the Polycold Portable Cryocooler P 102 uses the following conventions for notifying the user about personal or equipment safety This chapter shows the alerts used on the equipment and the locations of the alerts on the equipment Alert Signal Word Definition The following are definition of the four levels of alerts as defined by ANSI and SEMI The most serious is listed first DANGER WARNING and CAUTION are defined by the level of personal injury NOTICE only applies to possible equipment or material damage Table 1 3 Signal Word Definitions Signal ve Definition Indicates a hazardous situation which if not avoided will result in death or serious injury This DANGER p BA A signal word is to be limited to the most extreme situations WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage Ale
19. claration of Conformity was sent with your Polycold Cryocooler If you no longer have this document please contact TechSupport brooks com Below is a sample of a Declaration of Conformity a E Document as _ Declaration of Conformity 477612 ee According to EU Directive 2006 42 EC Annex Il 1 4 f Rev A Description Polycold Cryocooler Model Number P 102 Serial Number Function Provides cryogenic coolivig toan attached baffle or probe for use in a vacuum syste prosess control applications Business name and full address of the manufacturer of this vm Brooks Automation Inc 15 Elizabeth drive Chelmsford MA USA 01824 Name and address of the person established in the y authorized to compile the relevant technical documentation Brooks Automation German bF wGoschwitzer StraRe 25 07745 Jena Germany The manufacturer dec e That this machinery is all the relevant provisions of the Machinery Directive 2006 42 EC o EN 60204 1 e That this machinery fulfills all the relevant provisions of the Low Voltage Directive 2006 95 EC FM Banana Limited Warranty Brooks Limited Warranty Polycold Systems Cooling Products CryoTiger AquaTrap Polycold Compact Cooler Repair Services and Certified Refurbished Products Polycold Systems cryogenic cooling products including water vapor cryopumps PFC PCT FLC FI chillers PGC PGCL cryocoolers P CryoTiger AquaTrap Polycold Compa
20. ct Cooler PCC and accessories Certified Refurbished products the Products and Repair Service i e repairs other than warranty repairs are warranted to be free from defects in materials and or workmanship under normal service for the time period as set forth in Table A below from date of shipment from Brooks Automation Inc Brooks The warranty for Repair Service and Products is limited to the component parts replaced or repair performed by Brooks at Brooks facility Customer is responsible for all charges and expenses for Brooks Services provided at Customer s location by Brooks technicians as set forth in a quotation Certified Refurbished Products and warranty exchange Products are remanufactured to like new condition and contain used parts and materials Table A Product New Product Repair Service Certified Refurbished Warranty Warranty Cryogenic Cooling Products Warranty Cryotiger Products and Systems 15 Months 12 Months NIA AquaTrap Products and Systems Polycold Compact Cooler PCC Cryogenic cooling products including 24 Months 12 Months 12 months Water vapor cryopumps PFC PCT FLC FI chillers PGC PGCL cryocoolers P and accessories BROOKS MAKES NO OTHER REPRESENTATIONS OR WARRANTIES EXPRESS OR IMPLIED WITH RESPECT TO PRODUCTS OR SERVICES UNLESS EXPRESSLY IDENTIFIED AS A WARRANTY SPECIFICATIONS IN ANY PRODUCT DATASHEET CONSTITUTE PERFORMANCE GOALS ONLY AND NOT WARRANTI
21. devices too often seen in low temperature systems The mixed refrigerant charge is hermetically sealed into the system Normally neither the refrigerant nor the compressor lubricating oil requires replacement or recharging In this unit there is a series of intermediate special heat exchangers called cascade condensers These are located between the air cooled condenser and the final cooling coil cold probe There are multiple stages of partial condensation phase separation condensate throttling and intermediate cooling In addition the system has a suction side refrigerant vapor expansion tank and a discharge side receive tank to limit start up discharge pressures FILTER DRIER COOLING STACK RECIEVER TANK EXPANSION TANK AIR 111 CONDENSER COIL DISCHARGE SUCTION GAUGE GAUGE PRESSURE SWITCH COMPRESSOR P 102 SYSTEM BLOCK DIAGRAM Accelerating Innovation 1 2 1 Introduction System Components User Manual System Components Refrigerant Line f s Refrigeration Unit In Cryosurfae Probe On Off Switch Vacuum Housing is Available Separately SION SALJE Air Intake Grill Discharge Gauge FRONT VIEW Figure 1 1 P 102 Croyocooler Specifications of the System Physical Specifications NOTE All specifications are for the
22. e where they could cause a trip hazard e Do not place the product in a location where it may be subject to physical damage e Ensure that all power connections to the product are properly grounded e Ensure that the product receives proper air flow for cooling e Do not remove safety labels or equipment identification labels e Turn OFF power before inserting or removing power cables e Be aware of the hazardous points of the product as described in this chapter e Use of the P 102 for any purpose other than as a cryocooler is not recommended and may cause dam age to the product or the equipment to which itis connected e Always operate the Cryocooler P 102 with the protective covers in place e Do not install or operate the product if it has been dropped damaged or is malfunctioning e Do not immerse cables or connectors in liquid e Keep cables and connectors away from heated surfaces e Do not modify the connectors or ports Accelerating Innovation 1 8 1 Introduction Safety Labels and Safety Label Identification User Manual Safety Labels and Safety Label Identification Labels Safety labels and identification labels are placed on the Cryocooler P 102 These labels provide information for operators and service personnel to identify hazards Some labels inform the user about the product This section describes each label and identifies its location Safety labels give instructions on how to avoid the hazard Label Identi
23. fication and Location Table 1 5 lists the labels that are affixed to the P 102 These labels alert personnel to hazards on or within the product They also provide information about the product Hazard Mechanical Motion Qty 2 FAN BLADES Location One on the fan shroud half way up the side One on the base plate on ACTIVE PAN MAY CAE the side of the fan thatis not shrouded DISABLE FAN WHILE Hazard Type CAUTION zaman Possible Injuries Damage to fingers E WORKING IN PROXIMITY How to avoid the hazard Keep hands away from the fan Hazard Electrical Hazardous Voltage Qty 1 ee Location Panel in front of where the terminal block mounts inisde the P 102 Contact may cause electric shook or bern Hazard Type WARNING Tum off and lock out system Possible Injuries Electrical Shock or Burn How to avoid the hazard Lockout Tagout before servicing Hazard Type Electrical High Voltage Qty 2 Location One on the compressor electrical box cover One on the upper corner RISK OF ELECTRICAL of the right side cover within which the terminal strip is mounted SERVICING Hazard Type WARNING QUALIFIED PERSONEL Possible Injuries Electrical Shock or Burn HIGH VOLTAGE LBL 0122 How to avoid the hazard Lockout Tagout before Servicing Servicing by qualified personnel Serial Label Qty 1 Location Lower right corner of upper real panel Hazard Type N A Possible Injuries N A How to avoid the hazard N A Figure 1 2
24. heck the vacuum chamber where the cryobaffle is installed for leaks between the vacuum chamber and cryobaffle 10 Rough the vacuum system down 11 Tum on the P 102 12 Be careful not to bend the insulated flex line much after the unit has chilled down the probe and line This can lead to cracks in the insulation NOTE The system may be operating continuously It should be tumed off any time the fore or roughing pump s are to be turned off Accelerating Innovation 2 20 3 Operation External Controls and Indicators User Manual 3 Operation This chapter describes how to operate the P 102 External Controls and Indicators This section provides a description of the P 102 controls and indicators Suction Gauge On Off LED Discharge Gauge Figure 3 1 External Controls and Indicators 3 21 Brooks Automation 3 Operation User Manual Powering Up the P 102 Table 3 1 External Controls and Indicators a anga ON OFF Switch Turns the P 102 power on and off ON OFF Switch LED Turns on when the P 102 is turns on Turns off when the power to the P102 turns off Suction Pressure Gauge Displays compressor s suction pressure Discharge Pressure Gauge Displays the Compressor s discharge pressure Type T thermocouples showing refrigerant temperatures feeding and returning from the probe or baffle Feed and Return The Return thermocouple is shipped with a knot tied in the wire Thermocouples while the Feed is shipped without t
25. his knot NOTE Temperature meter should be set for Type T thermocouples Powering Up the P 102 1 Be sure the facilities power supply is correct for the P 102 2 Plug the P 102 into the facilities power supply 3 Turn on the power switch on the P 102 You will observe the following e Audible noise from the fan e Audible noise from the compressor e Light on the power switch lights 4 Check the vacuum chamber where the cryobaffle is installed for leaks between the vacuum chamber and cryobaffle Accelerating Innovation 3 22 3 Operation Defrosting the P 102 User Manual The system may be operating continuously It should be turned off any time the fore or roughing pump s are to be turned off Defrosting the P 102 If vacuum pump down times or ultimate levels degrade the cold probe may have accumulated enough frost to affect performance 1 Close the high vacuum valve and turn off the Cryocooler P 102 unit The diffusion pump may be left on or turned off at the user s option 2 Leave the fore pump on to remove the evaporating moisture from the system Overnight defrosting is suggested After defrosting the P 102 unit can then be turned on again Restart the diffusion pump if it also was turned off Many applications have low moisture loads and continuous operation for months is possible without defrosting Those systems with very heavy moisture loads may require weekly defrosting Compressor and Condenser Fan
26. ions for shipping the Cryocooler P 102 are provided e Only qualified properly trained persons should perform any procedures on the product Damage that res ults from not properly performing a procedure or not following cautions and notices is not covered under warranty or service agreements Personnel Safety Guidelines The Brooks Automation Inc Polycold Systems P 102 may provide several direct safety hazards to personnel if not properly installed or operated e Persons operating the product should be properly trained e Possible injury can result from the automatic operation of the product if the covers are removed e Wear the following safety equipment according to the manufacturer s instructions before you to install or service the P 102 e Eye protection e Gloves e Observe the facility guidelines pertaining to loose clothing while working around or operating the P 102 e Read and understand the Material Safety Data Sheets MSDS for each chemical used with the product These individual sheets are provided in Material Safety Sheets on page l e It may be recommended that the use of hazardous materials such as cleaning fluids be used during routine maintenance procedures Read and understand the facility s MSDS provided by the man ufacturer for each substance 1 7 Brooks Automation 1 Introduction User Manual Safety and Equipment Considerations e Ensure the product has been properly decontaminated before performing any
27. nd understand the Material Safety Data Sheet MSDS for each material These sheets provide crucial information about the materials used in the equipment The facility where the P 102 is to be used is responsible for the maintenance and distribution of each MSDS Ensure that the MSDSs are available in each workplace Inert HFC Polycold Refrigerant not considered a hazardous material as long as it is confined in the hermetically sealed system Be sure to be familiar with the MSDS Table 0 1 Hazardous Material Used in the Product Inert HFC Polycold Refrigerant Internal as a closed loop to all lines in the refrigeration cycle l Brooks Automation
28. ng table lists Site Specifications 2 15 Brooks Automation 2 Installation User Manual Installation Requirements Table 2 2 Environmental Specifications Environmental Factors Specifications Temperature Ambient Air During Operation 15 30 C 59 86 F Shipping 20 49 4 120 F Storage A room temperature of 4 49 C 40 120 F non condensing 50Hz Operation Temperature will be approximately 5 C Warmer Relative Humidity 20 80 non condensing relative humidity Lightin Standard lighting is sufficient for proper operation Maintenance may require anung a service lamp or flashlight The P 102 must remain in a vertical position Be sure to allow 18 inches in front of and to the rear of the P 102 Install Location Well ventilated area greater than 2200 3 Above ground The P 102 requires adequate space for service access and for proper Senice Access ventilation Typical service space required is shown in Figure 2 1 Allow 36 inches to the left and right sides of the P 102 for service areas Ground Clearance 1 7 8 inches Lifting Provision Use a fork lift None Determine if the P 102 is being used in an earthquake prone area If Hold Down Provision so the customer needs to provide tie downs to prevent the P 102 from moving during an earthquake NOTE The facility is responsible ensuring the Cryocooler P 102 installation complies with the local electric codes Service and Exclusion Zones
29. o not remove any protective wrapping NOTE Save all shipping materials for possible future use if the P 102 is retumed to Brooks Automation Inc Polycold Systems or shipped to another location If the original crates have become lost or damaged contact Polycold Systems for replacements Refer to Material Safety Sheets on page I 3 Move the product to its final location Heavy Object Hazard The Product weighs 82 kg 180 Ib Failure to take the proper precautions before moving it could result in personal injury 4 Remove the bag from the Product and carefully inspect the product for signs of damage that may have occurred during shipping RECYCLE Recycle all packaging materials Safety glasses and gloves are to be worn at all times when installing the product 5 Inspect all vacuum sealing surfaces where the cold probe or cryobaffle is to be used The surfaces must be clean and free from scratches or other imperfections that might result in vacuum leaks Protect these surfaces at all times 6 Remove any contaminants by wiping them with a clean cloth moistened with alcohol Accelerating Innovation 2 18 2 Installation Starting Up the P 102 User Manual Moving the P 102 1 Use a lift to lift the P 102 off the pallet and place it on the floor Tip Hazard Tip hazard exists when moving the P 102 up or down a ramp Be sure to prevent the P 102 from tipping when using a ramp 2 Roll the P 102 carefully t
30. o where the tool is to be installed Be sure the floor is smooth and there is no tip hazard Roll the P 102 very carefully if it must roll up or down a ramp This may cause a tip hazard 3 The system may be operating continuously It should be turned off any time the fore or roughing pump s are to be turned off Starting Up the P 102 1 Start the unit by turning on the front panel switch e You can hear the compressor and condenser fans start running e The Power light on the front panel lights e Within about 5 10 minutes cooling begins in the cold probe If the compressor turns off during initial start up turn the switch off for 5 10 minutes then turn the switch on again to restart the P 102 Do not operate the unit for more than 15 minutes This causes moisture to accumulate on the cold probe 2 Turn off the unit 3 Warm the cold probe 4 Dry the cold probe 5 Inspect all vacuum sealing surfaces where the cold probe or cryobaffle is to be used The surfaces must be clean and free from scratches or other imperfections that might result in vacuum leaks Protect these surfaces at all times 6 Remove any contaminants by wiping them with a clean cloth moistened with alcohol 2 19 Brooks Automation 2 Installation User Manual Starting Up the P 102 7 Insert the cold probe in its the cold trap 8 Make certain there are no sharp bends or strains on the flexible insulated line that leads to the cold probe 9 C
31. of the power source or connecting devices can cause electrical shock or burns These can result in serious injury or death or cause an equipment fire and damage to the equipment Internal parts including the compressor and condenser become hot during operation Wait 90 minutes before you remove any covers from the P 102 5 29 Brooks Automation 5 Troubleshooting User Manual Troubleshooting Chart THERMAL HAZARD hot Hot surfaces can cause burns and personal injury Do not operate the P 102 without all covers in place Wait 90 minutes after performing Lockout Tagout according to the facilities procedure before removing any cover The cold probe or baffle becomes very cold This could cause frost bite if the probe is handled while it is cold Perform Lockout Tagout according to the facility requirements When you remove the probe or baffle use proper personal protection Before handling the probe or baffle be sure you wait 90 minutes after it has been removed and the P 102 must be locked out and tagged out for 90 minutes THERMAL HAZARD cold Do not come in contact with the probe or baffles while they are cold Frost bite or other contact could cause personal injury Wait at least 90 minutes after the P 102 is turned off before allowing the probe or baffles to touch your body Reference Document ISO 13732 3 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces
32. on 2 Marathon Express Micro lon MiniConvectron On Board Polycold Razor Simplicity Solutions the Simplicity Solutions logo Stabil lon TrueBlue TurboPlus Vision Zaris and the Brooks Automation logo are registereU S trademarks of Brooks Automation Inc All other trademarks are properties of their respective owners 2014 Brooks Automation Inc All Rights Reserved The information included in this manual is Proprietary Information of Brooks Automation and is provided for the use of Brooks Automation customers only and cannot be used for distribution reproduction or sale without the express written permission of Brooks Automation This information may be incorporated into the user s doumentation however any changes made by the user to this information is the responsibility of the user Corporate Headquarters gt Bro oks 15 Elizabeth Drive Chelmsford MA 01824 U S A For Technical Support Location GUTS Contact Number 1 800 FOR GUTS 1 800 367 4887 North America 1 978 262 2900 Europe 49 1804 CALL GUTS 49 1804 2255 4887 Japan 81 45 477 5980 China 86 21 5131 7066 Taiwan 886 3 5525225 Korea 82 31 288 2500 Singapore 65 6464 1481 Visit us online www brooks com September 16 2014 Part Number 174320 Revision D This technology is subject to United States export Administration Regulations and authorized to the destination only diversion contrary to U S law is prohibited
33. onthly thereafter to determine the cleaning frequency the ventilated panel needs cleaning Cleaning the Cold Probe This procedure describes how to clean the cold probe THERMAL HAZARD cold Do not come in contact with the probe or baffles while they are cold Frost bite or other contact could cause personal injury Wait at least 90 minutes after the P 102 is turned off before allowing the probe or baffles to touch your body Isopropyl alcohol Tools and Materials Clean wipe or lintless cloth 1 Turn off the P 102 and unplug the unit 2 Perform Lockout Tagout according to the facilities procedure 3 Wait for 90 minutes for the cold probe to return to room temperature 4 Wipe the cold probe with isopropyl alcohol wipes until it is clean Accelerating Innovation 4 28 5 Troubleshooting Troubleshooting Chart User Manual 5 Troubleshooting This Chapter describes the actions the operator can take to troubleshoot the P 102 Troubleshooting Chart Use the following troubleshooting chart if you encounter a problem listed in the Problem section of the chart If this chart does not help you determine the problem contact Polycold Systems or Brooks Automation for further assistance If a cover needs to be removed from the P 102 you must perform the facility procedure for Lockout Tagout Electrical Hazard The P 102 is a high voltage device Turn off power and perform Lockout Tagout before servicing Improper handling
34. ovide the location of the product 2 Provide the name of the person to contact e mail address and telephone number 3 Describe the malfunctions observed during the failure 4 Prepare a detailed description of the events leading up to the error 5 Include e How long has the equipment been in operation e Was any work done on the equipment prior to the error e What command was the equipment performing when the error occurred e List all actions taken after the error was performed e What were the results of those actions e Is their any other information that may assist our Specialist Polycold Customer Support Information Polycold Customer Support Email polycoldsupport brooks com Tel 800 FOR GUTS 800 367 4887 Fax 1 707 769 1380 Accelerating Innovation 6 32 6 Parts and Service For Emergency after Hours Support User Manual For Emergency after Hours Support You can reach Brooks Global Customer Operations Teams around the world at the following phone numbers Table 6 1 Technical Support Contact Information Location GUTS Contact Number 1 800 FOR GUTS 1 800 367 4887 Morth America 1 978 262 2900 Europe 49 1804 CALL GUTS 49 1804 2255 4887 Japan 81 45 477 5980 China 86 21 5131 7066 Taiwan 886 3 5525225 Korea 82 31 288 2500 Singapore 65 6464 1481 Refer to the Brooks Automation web site www brooks com for additional contact information Packing and Shipping Instructions If
35. pecial handling for disposal or recycling Refrigerant A qualified refrigeration technician is needed to remove the refrigerant from the P 102 Follow all facility and regulatory procedures for the disposal of hazardous materials Disposal of the P 102 When Decommissioning Follow all facility and regulatory procedures for the disposal of hazardous materials CHEMICAL HAZARD Whenever any cleaning fluid is used during service of the P 102 the facility s environmental procedures must be followed regarding the storage handling and disposal of that fluid Thermal Hazard The condenser and compressor inside the P 102 become hot during operation Wait 90 minutes after you perform Lockout Tagout according to the facility procedures before removing any covers THERMAL HAZARD hot Hot surfaces can cause burns and personal injury Do not operate the P 102 without all covers in place Wait 90 minutes after performing Lockout Tagout according to the facilities procedure before removing any cover The probe is to be at 10 C 50 F before any person touches the probe When removing the probe from the vacuum housing protect yourself from contact with the cold probe when handling Allow the cold probe to warm up for at least 90 minutes by which time it should be at 10 C 50 F If signs of frost are still evidenced then wait until all signs of frost are gone If you must handle the probe before then use appropriate personal
36. proper handling of the power source or connecting devices can cause electrical shock or burns These can result in serious injury or death or cause an equipment fire and damage to the equipment Table 4 1 Preventive Maintenance Schedule Component maintenance Frequenc Rage P Action q y Air Cooled Inspect weekly for the first month then monthly until you Page Cleaning T Condenser determine cleaning frequency 26 Air Intake Grill Cleaning Dependent on how much dust and particles are in the Page surrounding area 27 a Clean after the cold probe is removed during servicing Page pala Probe Some P 102 do not have cold probes 28 Cleaning the Air Cooled Condenser This procedure describes how to clean the air cooled condenser THERMAL HAZARD hot Hot surfaces can cause burns and personal injury Do not operate the P 102 without all covers in place Wait 90 minutes after performing Lockout Tagout according to the facilities procedure before removing any cover Phillips screw driver Tools and Materials Brush vacuum cleaner or compressed air blow gun Keep the air cooled condenser clean enough for free air flow through it Accelerating Innovation 4 26 4 Preventive Maintenance Cleaning the Air intake Grill User Manual 1 Remove power from the system and allow 90 minutes before accessing the inside of the P 102 2 Remove the ventilated panel by removing two Phillip screws 3 Lift the panel away from the
37. re there is no travel Electrical Hazards The Brooks Automation Inc Polycold Systems P 102 is a high voltage device At maximum load the product is capable of drawing close to 11 5 Amps at 200 230 VAC VDC Maximum power consumption rated load for this product is 1620 watts The minimum overcurrent ratings for disconnects requires a user installed 230 VAC 20 A minimum SCCR rating of 10 KIAC The proper precautions for operating and servicing electrical equipment must be observed Electrical Hazard The P 102 is a high voltage device Turn off power and perform Lockout Tagout before servicing Improper electrical connection and connection to an improper electrical supply can cause electrical hazards Improper handling of the power source or connecting devices can cause electrical shock or burns These can result in serious injury or death or cause an equipment fire and damage to the equipment Always provide the product with the proper electrical code compliant connections Environmental Hazards Noise The Brooks Automation Product provides no direct noise hazard Vibration The Brooks Automation Product provides no direct vibration hazard Any vibrations produced are minimal and cause no hazardous conditions Accelerating Innovation 1 12 1 Introduction Recycling and Disposal Information User Manual Recycling and Disposal Information The Brooks Automation Product contains refrigerant that may requires s
38. rt Colors Table 1 4 Colors of Signal Word Panels ane Color of Signal Word Panels and Backgrounds Background Red Signal Word White DANGER General Icon in the Signal Word Frame Yellow with Black frame and exclamation point 1 5 Brooks Automation 1 Introduction User Manual Safety Alerts Equipment Alerts and Add Info Formats a Color of Signal Word Panels and Backgrounds Signal Word Black Background Orange WARNING General Icon in the Signal Word Frame Yellow with Black frame and exclamation point Signal Word Black Background Yellow CAUTION General Icon in the Signal Word Frame Yellow with Black frame and exclamation point Signal Word White Background Blue The signal word area of the alert does not contain an icon The text area may include icons that NOTICE are not intended for personal safety Alert Example The following is an example of a WARNING alert Hazard Symbol s General Alert Icon Electrical Shock Hazard Type of Hazard Contact with electrical power can cause death or serious personal Source of Hazard injury and Severity To avoid electrical shock disconnect the power before g troubleshooting the electrical components How to Avoid the Hazard Use of Notes Notes are used throughout the manual to make the user is aware of additional information or to explain important information Information in notes is not related to human or equipment safety A note does not use icons The
39. s brooks com www brooks com Limitations This product is intended for use by industrial customers and should be serviced only by Brooks or Brooks trained representatives The service manuals and related materials are provided in English at no charge and are intended for use by experienced technicians It is the responsibility of the user to obtain and assure the accuracy of any needed translations of manuals If you require assistance please contact Brooks service department Contact information can be found at www brooks com 1 Introduction System Summary User Manual 1 Introduction System Summary The Polcold P 102 Portable Cryocooler provides compact portable and easy to use alternatives to liquid nitrogen used in small vacuum systems These cryogenerators use refrigerants in a closed loop system The refrigerants are Safe Non flammable Non toxic HCFC free This means there is no moving of heavy liquid nitrogen dewars Also there is no running out of cryogen causing downtime Installation is quick and easy Either a cold probe is inserted into a housing or a chevron baffle is installed between a diffusion pump and a high vacuum valve The cold probes and chevron baffles are referred to as cryosurfaces These are part of the refrigerant line Removing them causes a loss of refrigerant Cold trapping applications include e Helium mass spectrometer leak detectors e Chevron baffles for diffusion pumps up to 6 inches 1
40. service Following the facil ities decontamination procedures Follow all facility and regulatory procedures for the disposal of any hazardous materials e Ergonomic hazards may exist when moving the P 102 e Know the locations of Hazardous points on the P 102 THERMAL HAZARD Do not come in contact with the probe or baffles while they are cold Frost bite or other contact could cause personal injury Wait at least 90 minutes after the P 102 is turned off before allowing the probe or baffles to touch your body The probe is to be at 10 C 50 F before any person touches the probe e The probe is to be at 10 C 50 F before any person touches the probe When removing the probe from the vacuum housing protect yourself from contact with the cold probe when handling e Allow the cold probe to warm up for at least 90 minutes by which time it should be at 10 C 50 F If signs of frost are still evidenced then wait until all signs of frost are gone If you must handle the probe before then use appropriate personal protective equipment needed to protect against frostbite hazard Equipment Safety Guidelines The following safety considerations aid in the placement and use of the Cryocooler down the equipment during installation as needed e The product is not provided with an Emergency Off EMO circuit The user is accountable for the EMO cir cuit e Do not place the product s electrical connection or cold head lin
41. standard product configuration specifications can vary for customized configurations 1 3 Brooks Automation 1 Introduction User Manual Specifications of the System Table 1 1 Physical Specifications Dimensions Width Depth Height From floor including casters to top of frame Weight with lines 82 Kg 180 Ib Flex line length 1778 1752 6 mm 70 69 in Standard 5 foot flex line Temperature at Heat Load 135 C with no load And 110 C with 120W load Baffles Chevron Baffles Opaque low profile spool piece style 445 mm 17 5 inches 521 mm 20 5 inches 845 mm 33 25 inches 4 inch cold bath nominal 4 inch chevron baffle 6 inch cold bath nominal 6 inch chevron baffle Trap housing for mechanical pump traps Cold probe stainless steel Easy Clean Cold probe nickel plated copper with coil on exterior of mandrel Cold Probes Operating Specifications Table 1 2 Operation Specifications Room temperature to 110 C 166 F in about 45 minutes Ramp Time to Temperature No applied load Room temperature to 125 C 193 F in about 80 minutes Operating Temperature Ambient room temperature of 15 30 C 59 86 F 50Hz Operation Temperature will be approximately 5 C Warmer Moving the Product The Polycold Cryocooler P 102 rolls across smooth floors on four casters Be sure there are no objects in the path as you roll the unit Rolling across objects or wiring creates a tip haz
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