Technical Note 6018A TTY Maintenance
Contents
1. circuit Checking the efficiency of the climate control keep the vehicle in the shade for approximately an hour doors windows and bonnet closed centre air vent open e start the vehicle s engine leave it idling make sure that the air conditioning is not activated e adjust the climate control controls temperature maximum cold setting distribution centre air vent all at face level ventilation maximum setting recirculation open external air position echeck the temperature of the air blown out of the centre air vents the air temperature from the vents is the same as the ambient air temperature 5 C e activate the air conditioning check the temperature of the air blown out of the centre air vents 6 minutes after switching on the air conditioning and refer to the table below Table of ambient air temperatures corresponding to acceptable air temperatures for air blown from the centre air vents Ambient temperature Acceptable air temperature for air blown from the centre air vents between 4 C and 8 C between 6 C and 10 C between 8 C and 13 C between 12 C and 16 C 01D 4 MECHANICAL INTRODUCTION Vehicle general information Maintenance between 17 C and 20 C between 21 C and 25 C lil SPECIAL FEATURES OF VEHICLES WHICH USE LIQUID PETROLEUM GAS OR COMPRESSED NATURAL GAS Servicing intervals are the same for vehicles using LPG or CNG as those for equ2. Check that vehicle has the airbag stickers located on the sunblind and on the right hand side of the dash board and engine compartment safety stickers Affix the maintenance sticker 20 Checking the tail lift for a MASTER originally fitted with a tail lift The tail lift should be subject to servicing and periodic inspections This should be carried out in consultation with the ope rating instructions and the inspection manual for the equipment 21 Resetting the maintenance indicator For vehicles fitted with a maintenance indicator reset the maintenance indicator in accordance with the vehi cle repair procedures 22 Computer fault finding The purpose of this procedure is to see if any of the computers are faulty The following tools are essential for carrying out fault finding on these systems a CLIP diagnostic tool a CAN probe The procedure can be applied to the whole RENAULT range Running fault finding on computers highlights any mal functions not detected by the system s self diagnostic procedure Note Always check the condition of the battery before carrying out fault finding on the computers as insuf ficient voltage can affect the computers a For all vehicles except MEGANE II SCENIC II and MODUS Order of computer fault finding procedure Switch off the ignition connect the CLIP diagnostic tool to the vehicle s dia gnostic socket switch on the CLIP diagno
3. RENAULT Technical Note 6018A TTY Maintenance Basic manual All MRs Subsection concerned 01 D Explanations of how vehicle maintenance programme operations are carried out Note this maintenance must be carried out in accordance with the Maintenance Booklet for the vehicle which takes precedence Edition 4 Se oS 77 11 335 482 MARCH 2005 Edition Anglaise The repair methods given by the manufacturer in this document are based on the technical All copyrights reserved by Renault specifications current when it was prepared The reproduction or translation in part of whole of the present document as well as the use The methods may be modified as a result of changes introduced by the manufacturer in the of the spare parts reference numbering system are prohibited without the prior written production of the various component units and accessories from which his vehicles are consent of Renault constructed Renault s a s 2005 Maintenance Contents Page MECHANICAL INTRODUCTION Vehicle general information Maintenance 01D 1 MECHANICAL INTRODUCTION Vehicle general information Maintenance To find out the RENAULT service interval and additio nal operations refer to the vehicle s Maintenance Boo klet RENAULT SERVICE Inform the customer of any fault that is revealed during an inspection 1 Bodywork inspection Visually inspect the condition of the vehicle top of the body wheel arches i
4. ads are replaced Make sure that the brake wear sensors are properly connected if fitted to the vehicle 5 Check the sealing on the clutch and braking circuits In addition to checking for leaks when checking the brake pads check that there are no leaks under the ve hicle from the unions the ABS unit the brake limiter and the clutch circuit 6 Check the clutch clearance Only for LOGAN check the clutch clearance 7 Checking the level of the brake hydraulic clutch fluid Check that the brake fluid level is between the MINI MUM and MAXIMUM levels on the tank do not add brake fluid if the brake pads are not replaced For vehicles fitted with ESP RENAULT recommends a brake fluid with low viscosity in cold conditions maxi mum 750 mm2 s at 40 C 8 Checking the windscreen washer level Check the windscreen washer level 9 Checking the coolant level Check the coolant level it should be between the MINI MUM and MAXIMUM level on the reservoir 10 Checking the sequential gearbox hydraulic unit level Check the hydraulic unit oil level it should be between the MINIMUM and MAXIMUM level on the reservoir 11 Checking the fluid level and seal on the hydraulic power assisted steering Check the power assisted steering fluid level it should be between the MINIMUM and MAXIMUM level on the reservoir 01D 1 MECHANICAL INTRODUCTION Vehicle general information Maintenance 12 Checking t
5. and pulleys Replace the accessories belt and the tensioners and pulleys Use the belt kits when replacing them WARNING The belt must be replaced if it has been removed 6 Replacing the petrol filter Replace the petrol filter 7 Replacing the diesel filter Replace the diesel filter If the diesel filter replacement interval has not been reached you must purge the diesel filter 8 Replacing the brake fluid Replace the brake fluid For vehicles fitted with ESP RENAULT recommends a brake fluid with low viscosity in cold conditions maxi mum 750 mm2 s at 40 C 9 Replacing the coolant Drain and fill in accordance with the procedures descri bed in TECHNICAL NOTE 3620A or in the vehicle re pair procedures 10 Checking the rear brake lining for vehicles fitted with drum brakes Remove any dust from the brake linings using a brake cleaning product Check the wheel cylinders for any possible leaks Depress the brake pedal to bring the linings and drums into contact 11 Replacing the particle filter for DIESEL engines Replace the particle filter 12 Checking the climate control a For vehicles registered before January 2005 Check the climate control circuit refrigerant level using a filling station Refer to the filling station user manual before carrying out this operation b For vehicles registered from January 2005 onwards Cleaning the climate control air
6. f possible Inspect and report any damage to the undertray Report any dents cracks visible scratches and visible corrosion on the entire vehicle This inspection helps ensure the validity of the anticor rosion warranty after repairs fill out the Anticorrosion Inspection sections in the Maintenance Booklet 2 Drain and fill the engine oil Replace the engine oil filter each time the oil is chan ged Wipe the drain plug with a cloth after changing the oil The oil must comply with the specifications of the Engi ne Oils Technical Note see TECHNICAL NOTE 6013A When topping up the engine oil it is important to allow approximately ten minutes for the oil to run through before checking the level with the dipstick not exceed the maximum mark on the dipstick too much oil can damage the engine 3 Checking the exhaust Check that there are no perforations or dents on the silencer the expansion chamber and the catalytic converter that the rubber mounting bushes are not torn that the exhaust pipe is aligned correctly from the en gine outlet to the rear end 4 Check the brake pads Remove the front and rear wheels Check the thickness of the front and rear brake pads visually for any leaks the condition of the front and rear brake hoses Refit the front and rear wheels and tighten them to tor que Depress the brake pedal to bring the pads and discs into contact after the p
7. he condition of the rubber gaiters Check the condition of the rubber gaiters front axle steering and driveshaft ball joint There must be no cracks or tears through which water and impurities mud can enter and cause accelerated wear of the components 13 Check the condition of the tyres including the emergency spare wheel Check the tyre pressures when cold using a calibrated pressure gauge Check the pressure of the emergency spare wheel or if the vehicle does not have one check the use by date of the tyre repair aerosol Respect the recommended pressure found on the stic ker on the door if the vehicle does not have this stic ker refer to the Driver s Handbook The tyres must be in good condition no inner or outer wear asymmetric wear deformation etc 14 Checking the shock absorbers Visually check that there is no oil seeping out from the shock absorber 15 Checking the bulbs Check that all the bulbs in the vehicle operate correctly 16 Checking the battery charge Check the battery charge using the MIDTRONICS R330 tool or a similar version see TECHNICAL NOTE 6002A 17 Checking the condition of the windscreen and the door mirrors Check the windscreen and door mirrors for cracks or other damage 18 Checking the condition of the wiper blades Check that there are no cracks on the front and rear windscreen wiper blades 19 Checking the position of the safety stickers
8. ivalent models with petrol engines To inspect and replace the different components sub ject to maintenance refer to the vehicle repair proce dures 1 Additional operations for vehicles using LPG Every 18 000 miles 30 000 km check the safety solenoid valve check that there is a plastic blanking cover on the sa fety valve check and adjust the valve clearance for 1 2 engi nes bleed the expansion valve 2 Additional operations for vehicles using CNG Every 18 000 miles 30 000 km or 2 years visual inspection of the tank and its frame no corro sion dent or damage Note A periodic tank test may be requested in accor dance with national regulations 01D 5
9. ool is connected to a printer print the ta ble by moving the cursor to the PRINT icon at the bottom on the left hand side of the screen and attach the printout to Maintenance Booklet to end the test move the mouse pointer to the gt icon and then confirm move the mouse pointer to the EXIT icon bottom ri ght hand side of the screen then confirm switch off the ignition and disconnect the diagnostic socket b For MEGANE II SCENIC Il and MODUS Order of computer fault finding procedure switch off the ignition connect the CLIP diagnostic tool switch on the ignition move the mouse pointer to the AUTOMATIC ACQUI SITION OF VIN CODE icon and confirm small car icon If the acquisition fails enter the vehicle specifi cations manually move the mouse pointer to the AUTOMATIC TEST FOR ALL COMPUTERS icon 2 from the top move the mouse pointer to the AUTOMATIC TEST FOR ALL COMPUTERS bar in the centre of the screen and confirm This launches the multiplex network test when the test ends a screen with the multiplex test results is displayed move the mouse pointer to the CONTINUE icon at the bottom on the right hand side of the screen then confirm A tree diagram of the computers is displayed on the screen WITH FAULTS e NOT DETECTED e NOT DETECTED OR NOT FITTED e NOT RECOGNISED e WITHOUT FAULTS fault finding cannot be carried out on these unreco gnised computers or
10. stic tool switch on the ignition move the mouse pointer to the AUTOMATIC ACQUI SITION OF VIN CODE icon and confirm small car icon If the acquisition fails enter the vehicle specifi cations manually move the mouse pointer to the AUTOMATIC TEST FOR ALL COMPUTERS icon 24 from the top 01D 2 MECHANICAL INTRODUCTION Vehicle general information Maintenance move the mouse pointer to the AUTOMATIC TEST FOR ALL COMPUTERS bar in the centre of the screen and confirm read the instructions on the screen then confirm se lecting the Next Page icon on the SWITCH ON IGNITION screen switch on the ignition if it has not already been switched on then confirm selecting the Next Page icon the multiplex network test then begins on the CHECK THAT ENGINE IMMOBILISER IS NOT ACTIVE SWITCH ON IGNITION screen select NEXT and confirm select the Next Page icon the test starts Wait for the test to end before carrying out a new operation once the test has been completed the screen with a table places the tested computers in the following three categories COMPUTERS WITH FAULTS e COMPUTERS WITHOUT FAULTS COMPUTERS NOT RECOGNISED Fault finding cannot be carried out on these unreco gnised computers or they are intended for options not installed on the vehicle If the option is actually available on the vehicle check the condition of the fu ses relays and connections to that computer If your CLIP t
11. they are intended for options not installed on the vehicle If the option is actually available on the vehicle check the condition of the fu ses relays and connections to that computer If your CLIP tool is connected to a printer print the ta ble by moving the cursor to the PRINT icon at the top on the right hand side of the screen and attach the printout to the Maintenance Booklet to end the test place the mouse pointer on the RE TURN TO MAIN MENU icon at the top on the left hand side of the screen then confirm Move the mouse pointer to the EXIT icon at bottom right hand side of the screen then confirm switch off the ignition and disconnect the diagnostic socket Il ADDITIONAL OPERATIONS To replace the different components subject to vehicle maintenance refer to the vehicle repair procedures 1 Replacing spark plugs for petrol engines Replace the spark plugs 2 Replacing the air filter Replace the air filter 3 Replacing the passenger compartment filter if fitted to the vehicle Replace the passenger compartment filter 01D 3 MECHANICAL INTRODUCTION Vehicle general information Maintenance 4 Replacing the timing belt and the tensioners and pulleys Replace the timing belt and the tensioners and pulleys Use the belt kits when replacing them WARNING A belt must always be replaced if it has been remo ved 5 Replacing the accessories belt and the tensioners
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