User Manual - Stoltronic
Contents
1. after the user has sent the enable operation device control command and outputs a malfunction number on bits 9 to 12 of the status word bit 25 to 28 of the process data channel Malfunction code b12 b9 Malfunction No Meaning o No malfunction Invalid parameters from the host Hardware error Intensity warning intensity lt 12 Laser diode is switched off Intensity error e g beam interruption Speed check Device temperature outside the range of 0 50 C 4 4 4 4 4 4 2 2 olo 2 oil2 o o Plausibility measured value position jump Printed in the Federal Republic of Germany 03 19 2013 TR Electronic GmbH 2007 All Rights Reserved TR ELE BA GB 0008 10 Page 23 of 31 Parameterization and configuration TSelectronic EXAMPLE 1 Example of a Parameter Transmission Host to Laser Laser to Host Comment Control Word Status Word D31 D25 D28 DO D24 D30 D31 D25 D28 DO D24 Actual 1 0 0 X 0 0 value Normal operation 210 P No Parameter 0 0 0 Actual Host transmits parameter to laser value laser does not yet react Actual Host continues to wait for 3 0 P No Parameter 0 0 value acknowledgement from laser 4 0 P No Parameter 1 1 1 X Laser has accepted the parameter and begins processing 5 0 Parameter 1 1 1 x ae processing still running in2. operation shift turer specific DEVICE CONTROL Parameter No COMMAND 15 ENABLE OPERATION PARAMETERIZATION TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectronic Commissioning Parameter No The bits 9 to 12 D25 D28 indicate the number of the parameter at the laser see also Parameter data page 22 The parameter data will transfer via the bits O to 24 of the process out data channel The activation of parameter transfer is receipted within a second in the status word Set zero shift If in parameter no 1101 is programmed the value not clear an edge change of 0 to 1 of the bit no 30 in the process out data channel is setting the laser to the preselected value in parameter no 0100 see also Parameter overview page 22 Manufacturer Specific Bits 0 8 are reserved Bit 13 is manufacturer specific Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013 TR ELE BA GB 0008 10 Page 19 of 31 Commissioning 6 4 Status Word IN data relative to the master Relectronic Information concerning the state of the laser and messages are shown in the status word Status Word relative word address 0 Bit Name Mandatory Bit No in PD Channel 0 Reserved 16
3. 1 Reserved 17 2 Reserved 18 3 Reserved 19 4 Reserved 20 5 Reserved 21 6 Reserved 22 7 Reserved 23 8 Reserved 24 9 Parameter no or malfunction code X 25 10 Parameter no or malfunction code X 26 11 Parameter no or malfunction code X 27 12 Parameter no or malfunction code X 28 13 Manufacturer specific 29 14 Parameterization X 30 15 Invalid position actual value X 31 Device States The device states are shown in the status word by the following bit combinations Invalid position actual value OPERATION Status Word bit Manufac turer specific Parameter No PARAMETERIZATION MALFUNCTION TR Electronic GmbH 2007 All Rights Reserved Page 20 of 31 TR ELE BA GB 0008 10 Printed in the Federal Republic of Germany 03 19 2013 TSelectronic Commissioning Parameter No or Malfunction Code The number of the parameter that was transmitted to the laser is acknowledged via bits 9 to 12 or a malfunction code is transmitted in malfunction state see page 23 Manufacturer Specific Bits 0 8 are reserved Bit 18 is manufacturer specific 6 5 Bus status At the connection cap the laser has 4 LEDs which display the bus status of the laser RD red Following IBS Interface is disconnected or bus communication disturbed green SUPI Supply Voltage RC green Remote Control BA green INTERBUS active Printed i
4. 13 km You receive further information about the Interbus of the INTERBUS club migrated in Profibus Nutzerorganisation e V under the following Internet address http www interbusclub com e mail germany interbusclub com TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 10 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectronic Installation Preparation for start up 5 Installation Preparation for start up 5 1 Electrical connection In order to be able to carry out the connection the connection cap must be removed from the laser first For this the screws are loosened and the cap 9 is removed away from the laser Wa i e a a S a 5 1 1 Supply voltage OV GND Standard 18 27 V DC 12345 6 9 10 11121314 151617181920 Device with heating 24 V DC 5 5 1 2 INTERBUS 5 1 2 1 Remote IN GINE GNDI reference potential Remote IN Pin 16 Shield internal RC element onto case DO1 inverted D 123456 7 8 91011121314 C3 ATA XC Pin 18 DO1 SSSSS SIS 05 NC Di inverted 5 1 2 2 Remote OUT 0 GND reference potential Remote OUT DO inverted Pay 123 4 5017 8 910 151617181920 S 5 5 5 SI 5 5 DI2 inverted 02 Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013
5. GB 0008 10 Page 13 of 31 Installation Preparation for start up TSetectronic 5 1 6 General interference suppression measures Lay the shielded connecting cable to the device at a sufficient distance or in a separate room from any power cables which are subject to interference Otherwise the data transmission of the measured value can be interfered To ensure reliable data transmission use fully shielded cables and make sure they are well earthed For differential data transfer RS422 RS485 etc twisted pair wires must be used in addition Use a minimum cable cross section of 0 22 mm for data transfer purposes Use a minimum earthing cable machine base cross section of 10 mm in order to avoid equipotential currents across the shield Make sure the resistance of the earthing cable is much lower than that of the shield Avoid crossing cables where possible If unavoidable only cross them at right angles Ensure continuous wiring of the shield and a large contact area on special shield clampings see point 3 in the figure S GG GGsisssesisssciess s ss X1 a DIP Switch TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 14 of 31 TR ELE BA GB 0008 10 03 19 2013 Relectronic Installation Preparation for start up 5 2 Adjusting of the speed monitoring optional At active speed moni
6. 5 1 4 RS485 programming interface 04 0 5000 12 5 1 5 Wiring examples irte rb rex id es vod 13 5 1 6 General interference suppression measures 14 5 2 Adjusting of the speed monitoring optional sse 15 5 3 Adjusting of the baud rate optional sse 15 kennt 16 6 1 INTERBUS InterfaGe i idee ierra dene idera tate depo adea adn ee 16 6 2 Mapping of Laser Data in the Master 17 6 3 Control Word OUT data relative to the 18 6 4 Status Word IN data relative to the 20 1 pc RR 21 Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013 TR ELE BA GB 0008 10 Page 3 of 31 Contents TRelectronic Parameterization and configuration 22 71 Parameter data iic iria er Edi lira dee a rein Eo al arva E cn dain 22 7 2 Parameter description 26 7 2 1 40 0000 00 0 tenes sss ssa 26 7 2 2 Switching off laser diode
7. TR ELE BA GB 0008 10 Page 11 of 31 Installation Preparation for start up TSelectronic 5 1 2 3 Identification of following slaves For the subsequent node to be detected between PIN 5 RBST inverted and PIN 4 GND a jumper must be inserted GND reference potential tor RBST HER ETE RBST inverted ABA s BOED ADAD GUATE 515 5 5 515 5 5 5 8 8 5 1 3 Switching input Switching output Risk of injury and damage to property by an actual value jump when the Preset function is performed e The preset function should only be performed at rest otherwise the resulting actual value jump must be permitted in the program and application The programming of the switching input switching output is carried out either directly via the bus or via the PC software TRWinProg Functions of the switching input Preset Switch off laser diode Failure quit Functions of the switching output Temperature Intensity Hardware Fail Output every fail Speed check Plausibility measured value Switching output position GIN GND reference potential 2 UME Switching output 12 da 5 6 7 e 0 1121314 15161718 1920 iS 5 515 amp SIS amp Sie i Switching input 5 1 4 RS485 programming interface The RS485 programming interface was developed mainly only as service interface for the technician Primarily therefore the programming possibil
8. preset function is performed e The clear preset function should only be performed at rest otherwise the resulting actual value jump must be permitted in the program and application Via this parameter the zero point correction calculated under the parameter Preset preselection 0100 is deleted The correction arises from the difference of the desired preset value to the physical laser position That means after deletion of the zero point correction the laser outputs his real physical position Parameter No Parameter value in Value range Default B12 B9 DO D24 9 0 no clearing 1101 1 clear Preset 0 1 0 TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 28 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectronic 7 2 11 Function external output Parameterization and configuration Specifies the function of the error output external switching output Definition of the error see Malfunction code page 23 and Causes of Faults and Remedies page 30 Options Parameter No Parameter value in tanda Default B12 B9 DO D24 9 0 disabled 1 Temperature 2 Intensity 1110 3 Hardware Fail 0 6 0 4 every fail 5 Speed check 6 Plausibility measured value 7 2 12 Save parameters Via this parameter all programmed parameters are saved permanently The parameters are also available after switc
9. sends the first value for value programming of the resolution 31 0 1 5 0 0 1 Actual Host continues to wait for value acknowledgement from Laser 410 1 5 4 4 1 X EST has accepted the parameter and egins processing 5 0 1 5 1 14 1 X ao processing still running in Processing of parameter is completed 6 0 1 5 1 1 1 5 Laser remains in parameterization state Host sends the second value for 7 0 8 1 1 1 1 5 programming of the counting direction increasing to the Laser Host continues to wait for 8 1 13 1 3 acknowledgement from laser Processing of parameter is completed 9 0 8 1 1 1 8 1 Laser remains in parameterization state Device control command enable 10 1 0 0 1 1 8 1 operation from host to the laser Laser does not yet react Laser switches to malfunction state Actual the malfunction code is 1 The value position actual value is output on the process data channel An illegal parameter value 5 was programmed into line 2 for the parameter resolution which at first is accepted by the laser device and remains in the operational state parameterization furthermore In line 7 the counting direction of the laser was then programmed increasing to the Laser In line 10 after finished programming the device control command enable operation was sent to the laser device The programmed values are checked only now line 11 for their validity and the laser passe
10. sss 26 7 2 3 Switching on laser diode nnne 26 7 2 4 Preset preselectiOn eiei P eem re EON e IR 27 7 2 5 Switch off laser diode automatic if INTERBUS is inactive 27 7 2 6 Counting direCtiOn oer o Pe e eli o tu e Pee d e vende 27 7 2 Speed limit val e n 27 7 28 ee teet oc e r 28 7 2 9 Function external enne 28 7 2 10 Clear Preset nii ce n ene eoe reped 28 7 2 11 Function external output enne 29 7 2 12 Save parameters e 29 8 Causes of Faults and Remedies 4 1 0 4 4 11 1 30 eiat atienden LII LLLI ILLE 31 9 1 Ordering InformatlOD uctor RE pax cH edge 31 9 1A Laser devi68S ete eee 31 91 2 ACCOSSOLFIOS a 31 Pin Assignrmment iiec deinen nt ape TR ELE TI GB 0008 Drawings Dimensioned drawing essent 04 K2200 002 TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 31 TR EL
11. 10 B9 B7 B6 B5 B4 B3 B2 B0 31 430 429 428 26 2712 2 23 21 420 419 418 2 2 2 2 2 13 412 S11 410 2 2 2 2 5 4 3 2 2121212 Output byte 0 Output byte x 1 Output byte x 2 Output byte x 3 EO Enable operation SZ Set zero shift X not used P1 P4 Parameter No Printed in the Federal Republic of Germany 03 19 2013 TR ELE BA GB 0008 10 TR Electronic GmbH 2007 All Rights Reserved Page 17 of 31 Commissioning electronic 6 3 Control Word OUT data relative to the master Via the control word functions activated and the operational states of the laser are defined Control Word relative word address 0 Bit Name mandatory Bit Nr im PD Kanal 0 Reserved 16 1 Reserved 17 2 Reserved 18 3 Reserved 19 4 Reserved 20 5 Reserved 21 6 Reserved 22 7 Reserved 23 8 Reserved 24 9 Parameter no X 25 10 Parameter no X 26 11 Parameter X 27 12 Parameter no X 28 13 Manufacturer specific 29 14 Set zero shift X 30 15 Enable operation X 31 see page 19 Set zero shift Device Control Commands The device control commands are triggered by the following bit combinations in the control word Control Word bit Enable Setzero Manufac
12. E BA GB 0008 10 03 19 2013 Relectronic Revision index Revision index Revision of the laser warning label 12 18 03 Modification of the Laser Standard DIN EN 60825 1 Warning bit Plausibility measured value 12 14 07 Additional reflector foils chap Ordering information Max measuring range 240 m Shield connection via cable screw glands removed 01 12 10 Switching the baud rate by means of DIP switches 10 23 12 General changes Modification of the warnings Mounting removed 03 19 13 Implementation of new reflectors Physical resolution 0 1mm 02 05 09 Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013 TR ELE BA GB 0008 10 Page 5 of 31 General information TRelectronic 1 General information This interface specific User Manual includes the following topics e Safety instructions in additional to the basic safety instructions defined in the Assembly Instructions e Electrical characteristics e Installation e Commissioning e Configuration and parameterization e Troubleshooting and diagnostic options As the documentation is arranged in a modular structure this User Manual is supplementary to other documentation such as product datasheets dimensional drawings leaflets and the assembly instructions etc The User Manual may be included in the customer s specific delivery package or it may be requested separately 1 1 Applicabi
13. E BA GB 0008 10 Page 31 of 31
14. ELE BA GB 0008 10 03 19 2013 TSelectronic Contents Contents Contents etel Ln IM on 3 Ista ie dee 5 1 General information 6 Tl Applicability Dc 6 2 Additional safety instructions eese eene nnne nennen nnnm an nnn nane nnns 7 2 1 Definition of symbols and instructions nenne 7 2 2 Additional instructions for intended use 7 2 3 Organizational 8 xariuni 9 3 1 Electrical characteristics 9 4INTERBUS iriformatlori iere ete rite tret en e dee se ede iater ease aedes nue 10 5 Installation Preparation for 11 5 1 Electrical CODPeCtlOl icuos coire tiro rl eae ed ERR need da Ree parv pae va pae d 11 5 1 1 Supply voltage seen entren entente nnne nennen 11 5 1 2 INTERBUS teca ene tita eaae nee Aie etta aa 11 5 1 2 1 Remote IN iiid deo Rae eau ee daa 11 5 1 2 2 Remote OU T reete tesi nen I Fn x 11 5 1 2 3 Identification of following slaves sss 12 5 1 3 Switching input Switching output sssssssseeeeeneenes 12
15. Measuring Device LE 200 with INTERBUS interface is designed as a remote bus module with 32 I O data This makes it easy to integrate in the bus ring in the same way as a PHOENIX CONTACT bus terminal To ensure that the protocol meets INTERBUS requirements an SUPI serial microprocessor interface is integrated between the LE 200 and the INTERBUS The SUPI is an INTERBUS protocol chip developed by PHOENIX CONTACT which carries out the following functions BUS interfacing Directions of reception and transmission CRC check Preset Transfer protocol etc The classification of the Laser Measuring Device is defined after the profile K3 and has the Ident No 55 dec According to this profile the Laser Measuring Device delivers 32 bits of process data These 32 bits contain a 25 bit position actual value and a 7 bit status bit and control bits The position actual value of the laser is coded binary and right aligned in the bits 0 24 of the process data word Bits 25 31 contain the status bit and control bits They are fixed in this profile class When all control bits are set to 0 and the OPERATION condition is displayed on the status bits the laser outputs a valid value for bits O to 24 b31 b25 b24 50 Control Status Position actual value ws At programming data is exchanged between the laser and the master in binary code TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germ
16. Processing of parameter is comple 6 0 P No Parameter 1 1 P No Parameter ted Laser remains in parameteriza tion state Device control command enable 7 1 0 0 1 1 P No Parameter operation from host to the laser Laser does not yet react value Actual Normal operating mode once more m 0 0 0 value reached by both devices 1 You must make sure that when a parameter is transmitted the same parameter number as that which has already been acknowledged by the laser is not sent The repeated transmission of the same parameter is not valid without first leaving the parameterization state The parameter number must be consistent To transmit several parameters repeat steps 4 to 6 When transmitting a parameter make sure that the parameter number is not output before the parameter When invalid or inconsistent parameters are sent the laser goes into the malfunction state when trying to enable operation TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 24 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectronic Parameterization and configuration EXAMPLE 2 Sequence when Transmitting Inconsistent Parameters Host to Laser Laser to Host Comment Control Word Status Word D31 D25 D28 DO D24 D30 D31 D25 D28 DO D24 Actual i 1 0 0 X 0 1 valli Normal operation 210 1 5 0 0 1 Actual Host
17. Rotary Linear Encoders Encoders INTERBUS User Manual Laser Measuring Device LE 200 with INTERBUS interface A E S TR ELE BA GB 0008 10 03 19 2013 Contents TRelectronic TR Electronic GmbH D 78647 Trossingen Eglishalde 6 Tel 0049 07425 228 0 Fax 0049 07425 228 33 E mail info tr electronic de http www tr electronic de Copyright protection This Manual including the illustrations contained therein is subject to copyright protection Use of this Manual by third parties in contravention of copyright regulations is forbidden Reproduction translation as well as electronic and photographic archiving and modification require the written content of the manufacturer Offenders will be liable for damages Subject to amendments Any technical changes that serve the purpose of technical progress reserved Document information Release date Rev date 03 19 2013 Document rev no TR ELE BA GB 0008 10 File name TR ELE BA GB 0008 10 DOC Author MUJ Font styles ltalic or bold font styles are used for the title of a document or are used for highlighting Courier font displays text which is visible on the display or screen and software menu selections lt gt indicates keys on your computer keyboard such as lt RETURN3 gt TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 2 of 31 TR
18. any Page 16 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectronic 6 2 Mapping of Laser Data in the Master Controller Commissioning In the master the laser data uses two word addresses for IN data and two word addresses for OUT data The position of the data in the controller depends on the physical or logical position of the laser within the ring For detailed information refer to the manual of the master controller used The laser should be considered to be a PHOENIX I O bus terminal and the system processes it as such Double Input Word ID x Status Word Data byte 3 Data byte 2 Data byte 1 Data byte 0 AV PA X P4 P3 P2 P1 Return Parameter Value 25 bit B15 B14 B13 B12 B11 B10 B9 B7 B6 B5 B4 B3 B2 BO 31 430 429 528 427 426 425 2 2 2 2 23 21 420 5419 418 2 2 2 2 9 2 13 412 S11 410 2 2 2 2 5 4 3 2 2121212 Input byte 0 Input byte x 1 Input byte x 2 Input byte x 3 AV Invalid position actual value PA Parameterization X not used P1 P4 Return parameter no malfunction code Double Output Word OD x Control Word Data byte 3 Data byte 2 Data byte 1 Data byte 0 EO SZ X PA P3 P2 Pt Parameter Value 25 bit B15 B14 B13 B12 B11 B
19. ately If in parameter no 1100 Function external input page 28 the parameter value 2 Switch off laser diode was programmed this parameter is ineffective Parameter No Parameter value in B12 B9 DO D24 Value range Default 0 disabled 0101 1 active 0 1 0 7 2 6 Counting direction Determination of the measuring system counting direction Parameter No Parameter value in B12 B9 DO D24 Value range Default 0 with increasing distance to 1000 the laser values increasing 0 1 0 1 with increasing distance to the laser values decreasing 7 2 7 Speed limit value 03 19 2013 Optional input of the limit value in 0 1 m s for the speed monitoring At active speed monitoring with exceeding of the adjusted speed level the corresponding warning bit in the malfunction code is set see page 23 This function can be used only if the hardware function Fehler Verweisquelle konnte nicht gefunden werden page 14 is switched off This is the case if the DIP switch is not equipped or no valid switch identification DIP 5 7 ON is adjusted Parameter No Parameter value in Value range Default B12 B9 DO D24 9 0 no check 1001 1 200 0 1 20 m s 0 200 0 Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved TR ELE BA GB 0008 10 Page 27 of 31 Parameterization and configuration TSelectron
20. ction 1000 0 with increasing distance to the laser values increasing 1 with increasing distance to the laser values decreasing Speed limit value in 0 1m s 1001 0 no check 1 200 0 1 m s 20 m s Error value at beam interruption 0 NULL 1 OxFF 2 Last valid position value 1011 Not defined TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectronic Parameterization and configuration Continuation parameter overview Parameter No B12 B9 Function 1100 Function external input 0 disabled 1 Preset 2 Switch off laser diode 3 Failure quit 1101 Clear preset Zero mark is deleted 0 no clearing 1110 1 clearing Function external output 0 disabled 1 Temperature 2 Intensity 3 Hardware Fail 4 every fail 5 Speed check 6 Plausibility measured value 1111 Save parameters DO D24 0 The laser switches over to the parameterization state and indicates the successful transmission of the parameter with the return of the corresponding parameter number The new parameter takes effect after the user has set the laser to the operation state with the enable operation device control command If it was not possible for the parameter to take effect the laser switches over to the malfunction state
21. fault Value range 0010 7 2 3 Switching on laser diode With transmission of this parameter no the laser diode is switched actively If in parameter no 1100 Function external input page 28 the parameter value 2 Switch off laser diode was programmed or the parameter 0101 Switch off laser diode automatic if INTERBUS is inactive page 27 is active this parameter is ineffective Parameter No Parameter value in B12 B9 DO D24 Value range Default 00 1 1 y TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany TR ELE BA GB 0008 10 03 19 2013 TSelectronic Parameterization and configuration 7 2 4 Preset preselection Determination of the position value on which the laser is adjusted when the preset function or the preset input is activated see Control Word relative word address 0 page 18 Set zero shift page 19 and Function external input page 28 Parameter No Parameter value B12 B9 DO D24 Value range Default Programmed measuring initial 0100 Freely selectable value to measuring 0 length in steps 7 2 5 Switch off laser diode automatic if INTERBUS is inactive If the parameter is active in case of an inactive INTERBUS the laser diode is switched off automatically after approx 15 min If the INTERBUS will be active again the laser diode is switched on again immedi
22. h heating optional Measuring principle Measuring range on reflecting foil Resolution Linearization up to 12 m standard complete measuring length Reproducibility 1 22 222 Opto transmitter Measured value output refresh cycle Integration time Programming via RS485 INTERBUS Interface Special features Switching input output Levels switching input Levels switching output EMC Immunity to disturbance Transient emissions Phase delay time measurement 0 2 125 m standard 170 m 195 m 240 m special devices selectable physical resolution 0 1 mm absolute linearity error x 3 mm absolute linearity error 5 mm 2mm Laser diode red light 670 nm Pmax lt 1 mW 2 according to DIN EN 60 825 1 2003 10 50 000 h 1000 values s 1 ms WINDOWS compatible TRWinProg INTERBUS INTERBUS according to DIN 19258 Two wire remote bus for transmission and receive direction RS422 with galvanic isolation K3 55 dec 2 IN 2 OUT 300 kbps net 500 kbps gross or 2Mbaud including control and status bytes 0 5 ms Binary Programming of the following parameters via the INTERBUS Resolution Switch off or switch on laser diode automatic Preset preselection Counting direction Speed limit value Error value Programming of the ext switching input output Clearing zero mark 1 level gt 8 V 0 level
23. h on the laser again Parameter No B12 B9 Parameter value in DO D24 Value range Default 1111 0 0 Printed the Federal Republic of Germany 03 19 2013 TR ELE BA GB 0008 10 TR Electronic GmbH 2007 All Rights Reserved Page 29 of 31 TSelectronic Causes of Faults and Remedies 8 Causes of Faults and Remedies The fault causes are defined according to the malfunction code see page 23 For the resetting of the malfunction code at first the error must be eliminated After this the device control command Enable Operation must be sent to the laser If the switching input was adjusted via the TRWinProg software for error resetting the error can be acknowledged also about the external switching input Malfunction 0001 Invalid parameters from the host 0011 Hardware error Memory error 1001 Intensity warning 1010 Laser diode switched off 1100 Intensity error 1101 Speed check 1110 Device temperature 1111 Plausibility warning TR Electronic GmbH 2007 All Rights Reserved Cause Invalid parameter data a parameter range error is available The device deter mined an intensity of 12 The bit is set if the laser diode was switched off over the bus or the switching input The device checks the intensity of the received laser signal continuously it was detected a below minimum intensity The adjus
24. ic 7 2 8 Error value Determination of the error value which is output instead of the actual value at a beam interruption Parameter No Parameter value in B12 B9 DO D24 Value range Default 0 NULL 1010 1 0xFF 0 2 0 2 Last valid position value 7 2 9 Function external input Risk of injury and damage to property by an actual value jump when the Preset function is performed NOTICE e The preset function should only be performed at rest otherwise the resulting actual value jump must be permitted in the program and application Determines whether the switching input is to be used as Preset input Switch off Laser Diode LD or Failure reset input With connection of the switching input as Preset input the laser is adjusted on the predefined position value see also Preset preselection page 27 With connection the switching input as LD input the laser diode is switched off for the extension of the life time If in the PC program TRWinProg the basic parameters the switching off of the laser diode is carried out automatically the LD switching input does not have a function Parameter No Parameter value in B12 B9 DO D24 Value range Default 0 disabled 1100 1 Preset 0 3 0 2 Switch off laser diode 3 Failure quit 7 2 10 Clear Preset Risk of injury and damage to property by an actual value jump when the A WARNING clear
25. ities via the INTERBUS should be used Via the PC software TRWinProg and a PC adapter the connection to the laser measuring device is established More informations see page 13 or in the TRWinProg software manual RS485 12121451617 101920 Pin 10 RS485 SS s sj SSSSISSSSSS TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 12 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectronic Installation Preparation for start up 5 1 5 Wiring examples INTERBUS connection LE 200 X1 0 Z OV Cae e 7 X1 Jumper for the identification US Y 8 Supply Voltage that a further slave is following GND 5 2 Qz GNDI i z Q Shield GND Q o DoD Sinem OOO 20 vis DO2 F DO1 7 OOOO a Md 20 DI DI2 DI1 x1 LE 200 gt Q GND reference potential pin 2 o amp B 2 1 gt 2 gt Switching Output gt 3 Switching Input oQoc r v 3 6 8 Supply Voltage 1 l RS485 Switch Cabinet QO 656 Og RS485 Module RS485 490 00105 2 T Y R5485 Xx 10 i bo X ee ee EN ae ae 11 27 1 dii D di Case Shield 46 pe PC adapter 490 00310 RS485 PC T TRWinProg Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013 TR ELE BA
26. lity This User Manual applies exclusively to the following measuring systems with INTERBUS interface e LE 200 The products are labelled with affixed nameplates and are components of a system The following documentation therefore also applies e the operator s operating instructions specific to the system e this User Manual e and the assembly instructions TR ELE BA DGB 0018 which is enclosed when the device is delivered TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectron ic Additional safety instructions 2 Additional safety instructions 2 1 Definition of symbols and instructions means that death or serious injury can occur if the required A WARNING precautions are not met means that minor injuries can occur if the required A CAUTION precautions are not met means that damage to property can occur if the required NOTICE precautions are not met indicates important information or features and application tips for the product used 2 2 Additional instructions for intended use The measurement system is designed for operation with CANopen networks according to the international standard IEC 61158 und IEC 61784 up to max 2 Mbaud The technical guidelines for the structure of the INTERBUS network from the INTERBUS Club migrated in Profibus registered user organization are always
27. lt 2 V up to 35 V 5 kOhm 1 level gt US 2 V 0 level 1 V up to 100 mA DIN EN 61000 6 2 2006 DIN EN 61000 6 3 2007 programmable parameter Printed in the Federal Republic of Germany 03 19 2013 TR ELE BA GB 0008 10 TR Electronic GmbH 2007 All Rights Reserved Page 9 of 31 INTERBUS information TRelectronic 4 INTERBUS information INTERBUS has been developed as a sensor actuator bus system for the transmission of process data to increase productivity of machines and plants while at the same time cutting costs The INTERBUS fieldbus technology is standardized in the IEC 61158 and IEC 61784 and connects all the I O and field devices commonly used in control systems Being able to about the serial bus cable to integrate sensors and actuator into a network to control engines and equipments to integrate production cells into a network and to connect primary systems The assignment of the data to the individual participants is carried out via the physical layer of the participants in the system automatically This plug and play functionality is a decisive advantage with respect to installation overhead and maintainability of the system INTERBUS specificatioins Topology Active ring Master slave firm telegram lenght deterministic Ring every remote bus participant is repeater Baud rate up to 2Mbaud max 4096 I O points Bus length 400 m between two remote bus participants total length
28. n the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013 TR ELE BA GB 0008 10 Page 21 of 31 Parameterization and configuration TSelectronic 7 Parameterization and config The configuration of the laser occurs alternatively via the configuration software of the INTERBUS master or via the TRWinProg software With a download of the control parameters the parameters which were configured via the TRWinProg software will be overwritten by the control In this instruction only the configuration via the INTERBUS master is described The PC program TRWinProg is described in an instruction of its own 7 1 Parameter data The parameter data can be transferred via the bits O to 24 of the process out data channel of the master to the laser To this the laser must be set to the parameterization state This is achieved by outputting a parameter number unequal to zero on bits 9 to 12 of the control word bits 25 to 28 of the process out data channel Parameter overview Parameter No B12 B9 Function 0000 Output in operation state Resolution 0 10 mm 121mm 000 1 220 1 mm 3 2 0 01 mm 4 1 Inch 5 0 1 Inch 0010 Switch off laser diode 001 1 Switch on laser diode 0100 Preselection preset value Automatic switching off of the laser diode if bus 15min inactively 0101 0 disabled 1 active 0110 Not defined 0111 Not defined Counting dire
29. ription 2200 00200 Laser device INTERBUS 125 m 2200 00202 Laser device INTERBUS 125 m linearized 2200 01200 Laser device INTERBUS 170 m 2200 01202 Laser device INTERBUS 170 m linearized 9 1 2 Accessories Article No Description 490 00105 TR PT 15 2 switch cabinet module for PC adapter connection 490 00310 Device PC adapter RS485 USB 490 01001 Soft No 490 00416 TRWinProg PC software with user manual German and English Reflecting foils for measurements up to 125m 49 500 020 200 x 200 mm package contents alternative type 49 500 046 7 49 500 038 200 x 300 mm alternative type 49 500 048 49 500 031 749 x 914 mm alternative type 49 500 047 49 500 046 200 x 200 mm package contents 49 500 048 200 x 300 mm 49 500 047 749 x 914 mm In addition the Other sizes upon request foils can be sticked on side by side up to the desired size Fresnel Reflecting foils for measurements gt 125m 49 500 032 554 x 480 mm package contents 49 500 034 554 x 480 mm predrilled 49 500 036 720 x 693 mm 49 500 037 1108 x 960 mm 49 500 039 200 x 200 mm for measurements approx up to 130m be supplied only transitionally Printed in the Federal Republic of Germany 03 19 2013 TR Electronic GmbH 2007 All Rights Reserved TR EL
30. s into the state malfunction The position value is output on the process data channel This value is possibly faulty depending on which programmed parameter was illegal Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013 TR ELE BA GB 0008 10 Page 25 of 31 TSelectronic Parameterization and configuration 7 2 Parameter description The range of values of parameter data in DO D24 is to be entered in two s complement In the case of a value limit error after the device control command enable operation the laser is switching over to the malfunction state no programming occurs e g 1 dec Parameter data 1 HEX 1 dec Parameter data 1 FF FF FF HEX 7 2 1 Resolution Determination of the measuring system resolution Parameter No Parameter value in B12 B9 DO D24 Value range Default 0 2 10 mm 121mm 2 0 1 mm Da 3 0 01 mm 0 5 1 4 1 Inch 5 0 1 Inch 7 2 2 Switching off laser diode For increase the life time of the laser diode the laser diode can be switched inactively with transmission of this parameter no If in parameter no 1100 Function external input page 28 the parameter value 2 Switch off laser diode was programmed or the parameter 0101 Switch off laser diode automatic if INTERBUS is inactive page 27 is active this parameter is ineffective Parameter No Parameter value in B12 B9 D24 De
31. ted speed level was exceeded The temperature has exceeded or fallen short of the range of 0 50 C in the housing of the device The plausibility of the measured value couldn t be guaran teed any more TR ELE BA GB 0008 10 Remedy Check all programmed parameters after valid ranges of values see Parameter overview page 22 and Parameter description starting from page 26 If the error occurs at repeated service type the device must be replaced This message is only a warning and means that the measuring system optics or the reflecting foil is to be cleaned However the device operates error freely furthermore Serves only for information purposes 1 Clean measuring system optics 2 Clean reflecting foil 3 Rule out an interruption of the laser beam If the possibility of soiling or interruption of the laser signal can be ruled out the device must be replaced Serves only for information purposes whether the adjusted speed level was exceeded Function see chapter 0 page 14 and chapter 7 2 7 page 27 Appropriate measures must be taken to prevent the device from overheating or undercooling This message is a warning and means that possibly corresponding measures must be taken so that no system components will be damaged Printed in the Federal Republic of Germany 03 19 2013 TSelectronic Appendix 9 1 Ordering information 9 1 1 Laser devices Article No Desc
32. to be observed in order to ensure safe operation Intended use also includes e observing all instructions this User Manual 5 e observing the assembly instructions The Basic safety instructions in particular must be read and understood prior to commencing work Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013 TR ELE BA GB 0008 10 Page 7 of 31 Additional safety instructions TSelectronic 2 3 Organizational measures This User Manual must always kept accessible at the site of operation of the measurement system Prior to commencing work personnel working with the measurement system must have read and understood the assembly instructions in particular the chapter Basic safety instructions and this User Manual in particular the chapter Additional safety instructions This particularly applies for personnel who are only deployed occasionally e g at the parameterization of the measurement system TR Electronic GmbH 2007 All Rights Reserved Printed in the Federal Republic of Germany Page 8 of 31 TR ELE BA GB 0008 10 03 19 2013 TSelectronic 3 Technical data Technical data The characteristics have validity only after an operating time of approximate 30 minutes 3 1 Electrical characteristics Supply voltage 2222 with heating optional Current consumption no load wit
33. toring with exceeding of the adjusted speed level the corresponding warning bit in the malfunction code is set see page 23 This function is optional and can be used only if the Function DIP switch is equipped on the connection circuit board DIP switches 5 7 000 Default Settings under parameter Speed limit value page 27 are active e DIP switches 5 7 010 Settings of the DIP switches DIP 1 up to DIP 4 are active DIP 1_ DIP 2 DIP 3 DIP lt ee 0 o o o notactive HAGAE 1 0 0 0 0 7 m s 0 1 0 0 1 m s DIP Switches 7 1 1 0 0 2 m s 9 6 7 ON 0 0 1 0 3 m s 1 0 1 0 4 m s 0 1 1 0 10 m s Default 5 3 Adjusting of the baud rate optional This function is optional and can be used only if the Function DIP switch is equipped on the connection circuit board DIP switch 8 0 Default 500 kBit s DIP switch 8 1 2000 kBit s 8 9 1213141518171819 0 5 ms s Sass DIP Switches 7 1 8 5 Default Printed in the Federal Republic of Germany TR Electronic GmbH 2007 All Rights Reserved 03 19 2013 TR ELE BA GB 0008 10 Page 15 of 31 Commissioning TSelectronic 6 Commissioning 6 1 INTERBUS Interface The Laser
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