KeContact P20 User manual
Contents
1. KeContact P20 User manual KEBA Automation by innovation Comments to this manual In this manual you will find warnings against possible dangerous situations The used sym bols apply to the following meanings WARNING A Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION A e Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Indicates a situation which if not avoided could result in property damage This symbol reminds you of the possible consequences of touching electro statically sensitive components Notice Notes on use of equipment and useful practical tips are identified by Notice Notices do not contain any information that draws attention to potentially dangerous or harmful functions gt Step of a sequence of operations KEBA 2012 2014 Subject to alteration in the course of technical advancement No guarantee is offered for the accuracy of the information provid ed All rights reserved All brand and product names are trademarks of their respective companies Technical information in this document is subject to change without notice Document Revision 1 40 Release date 20 08 2014 Article no 90061 KEBA AG Postfach 111 Gewerbepark Urfahr A 4041 Linz www kecontact com va Qa a E KEBA The device is designed in accordance with2. CE rules The declaration of conformity is being held by KEBA AG The device meets the ROHS directive RL 2011 65 EU The declaration of conformity is being held by KEBA AG Information on disposal The crossed out trash container symbol indicates that electric appliances and elec tronic devices including accessories are to be disposed of separately from general household trash You can find more information about this directly on the product in the operating manual or on the packaging The materials are recyclable according to their labeling You can make an im portant contribution to protecting our environment by reusing renewing and recy cling materials and old appliances The KeContact P20 Installation manual can be downloaded from the Internet at www kecontact com The latest KeContact P20 firmware can be downloaded from the Internet at www kecontact com download area A new firmware can eg consider modified standards or improve the compatibility with new electric vehicles 3 20 Contents Contents 1 IMporaANn WTOP IIT OD sessa caine wis ieee E a a Spice ious eemetendmeeacanewesaevaane 5 eM SOU UNS UNC OU NS sects tense ese A A E T E sentie sake E E 5 te WANS TC E E A E E 6 Lo ADONIS WU A ane R E ween ao eaceacoece eee 6 2 OVEN arrests sais de esaren ae ease neat ewe sce nk S 7 2 1 Variant OVELVIOW ccccccccccceeececeeeeeceeeececesseeeeseeeceseeeeeseueesseeessaeeeseaeeeseueessausessaeeessueeessneeesaes 7 22 Optona
3. Service technicians 6 20 Kil BIA Overview 2 Overview 2 1 Variant overview Base model with socket Type 2 A Status LED B Standard socket variants possible C Housing cover TD 1609 001 b Charging station application example Base model with charging cable Type 2 A Status LED B Parking bay for charging plug C Housing cover D Hanger for charging cable TD 1609 042 Charging station application example KEB 7 20 Overview Base model with charging cable Type 1 A Status LED B Parking bay for charging plug C Housing cover D Hanger for charging cable TD 1609 041 a Charging station application example 2 2 Optional equipment 2 2 1 RFID sensor RFID sensor The RFID sensor R is used for touchless au thorization of a user with MIFARE cards or tags according to 18014443 RFID sensor 2 2 2 Key switch Key switch The key switch S is used for authorizing a user Key switch 8 20 KEBA Overview 2 2 3 Additional optional equipment e Network capability e Switch contact for control of external additional equipment e Enable input for e g ripple control receivers time switches This permits a scheduled time controlled charging of the vehicle to be realized e PLC Power Line Communication according to GreenPhy standard e Mounting column KEBA 9 20 Using the charging station 3 Using the ch
4. charging station installed or superordinate RCD circuit breaker and line circuit breaker Unplug the charging cable from the charging station Switch on the voltage supply again Defective please contact your service partner Please see our FAQ list on www kecontact com for further information KEBA 17 20 Troubleshooting Possible causes of error for malfunction status LED flashes red Malfunctions must always be acknowledged by unplugging the plug and can be triggered for ex ample by the following causes e The plug is not properly inserted locking is not possible gt insert the plug quickly e The plug was unplugged during the charging procedure The plug was not locked correctly unplug the plug and plug in correctly and make sure it in terlocks correctly e The plug at the charging station sends an invalid state Hardware fault of the cable unplug the plug and plug in correctly if necessary replace the cable e Temperature shut off The permitted temperature in the charging station was exceeded unplug the plug and wait until the charging station has cooled down Reset of an error If during the inserting of the plug or the charging procedure an interrupt occurs the charging sta tion tries to start the charging procedure again max 5 times lf the charging procedure cant be started it must be acknowledged by the proper ending of the charging procedure see section Ending the charging pro
5. arging station 3 1 Charging station with socket Base model with socket A Status LED B Standard socket variants possible C Housing cover TD 1609 001 b Charging station application example Starting the charging procedure Status LED gt The charging cable is neither The charging station must be ready for operation the status plugged into to the vehicle nor LED flashes green slowly every 3 seconds Ready for opera the charging station tion gt Plug the charging cable into The status LED lights up orange briefly Wait for locking the charging station first while the system attempts to mechanically lock the plug After successful locking the status LED flashes slowly green every 3 seconds again gt Now plug the charging cable The status LED lights up green continuously Ready for into the vehicle charging The charging procedure can be started by the vehicle from this point of time then the status LED flash es green Charging procedure The charging procedure can also be started in reverse plugging sequence Ending the charging procedure Do not use force to pull out the mechanically locked plug The charging procedure must be interrupted or completed by the plugged in vehicle For details please refer to the instructions of the vehicle man ufacturer gt Disconnect the charging cable from the vehicle Wait for unplugging gt Disconnect the charging cable from the chargi
6. cedure or eventually by rebooting the charging station On repeated occurrence of errors without any reason please contact customer service 18 20 Kil BIA 5 Maintenance Maintenance The charging station is essentially maintenance free but it must be checked regularly by the owner for faulty sockets and charging plug including the charging cable and damage to the housing 5 1 Cleaning gt If necessary clean the housing of the charging station using a moist cloth Stubborn dirt can be removed using a mild solvent free non scouring cleaning agent 5 2 Customer service For questions or problems please contact the executive electrical installation company Before contacting customer service Check the troubleshooting measures in the Troubleshooting chapter Check the troubleshooting measures in the operating manual of the vehicle manufacturer Make note of model version and serial number type plate on top of the device KEBA KC P20 UC160130 000 C Pw 89422 N 15112953 mwy 01 13 wo0002 120 240V 120 208V Y 60Hz 30A Type plate A Model version B Serial number C Part number KEBA TD 1609 114 19 20 www kecontact com
7. eshooting Possible cause remedy No voltage supply Check RCD circuit breaker and line circuit breaker and switch on if necessary Defective please contact your service partner The plug is not inserted correctly Pull out the plug and insert the plug again The charging procedure was not performed correctly follow the instructions in Chapter Starting ending the charging procedure The plug may possibly be dirty in the locking area or damaged clean the plug or have it re placed The vehicle does not need any power or has an error check the vehicle The vehicle is programmed to a later start time for charging Power reduction due high temperature by vehi cle or charging station Protect the vehicle and charging station from direct sunlight during the charging process carport garage Visual inspection of the connectors for dirt wear or damages If necessary please contact your service partner Missing release by external controller energy supplier PV system The charging procedure was not ended correct ly by the vehicle end the charging procedure according to the instructions of the vehicle manufacturer Eventually the plug cannot be unlocked under tension Push in the plug and connect it again on the vehicle Then end the charging proce dure again Malfunction first check the possible causes of error for the malfunction Switch off the supply voltage of the
8. ice KEB 11 20 3 3 Status LED Status LED segments Status LED Flashes geai slowly every 3 seconds blue green Lights up continuously blue reen Flashes g every sec ond blue Lights up orange briefly after plugging in Green LED goes out briefly every 3 seconds 12 20 Using the charging station TD 1609 085 Status LED segments The status LED provides information about the current operating state of the charging station and consists of 4 segments S1 to S4 which can light up together or individually All segments can light up or flash in different colors If not otherwise specified all 4 segments light up together Function Ready for operation charging cable is not yet plugged in on both sides optional The charging station was authorized correctly by key switch or RFID card Authorization is required charging station has not been authorized cor rectly yet authorization with RFID key switch or external enable required Ready for charging charging cable is plugged in on both sides and locked Ready for charging with IS015118 charging cable is plugged in on both sides and locked External enable still required authorization with RFID or key switch car ried out vehicle connected correctly external enable on the enable input still necessary Charging procedure is carried out applies for EN 61851 Mode 3 charg ing procedure Charging procedure is carried out applies fo
9. ive national regulations must be observed with regard to the installation and connection of the charging station The intended use of the device always includes the compliance with the environmental conditions for which this device was developed The device was developed manufactured inspected and documented in compliance with the rele vant safety standards Therefore the products do not pose any danger to the health of persons or a risk of damage to other property or equipment under normal circumstances provided that the instructions and safety precautions relating to the intended use are properly observed The instructions contained in this manual must be followed precisely in all circumstances Failure to do so could result in the creation of potential sources of danger or the disabling of safety devic es Apart from the safety instructions given in this manual the safety precautions and accident prevention measures appropriate to the situation in question must also be observed Only electrical vehicles or their chargers may be connected A connection of other loads e g elec tric tools is not permitted Due to technical or legal restrictions not all variants options are available in all countries 1 3 About this manual This manual is valid for devices of the type KeContact P20 Use of this manual This manual is intended for the following groups of people e End users users of the charging station e Start up technicians
10. leguipPMeNni sicictaaodcicsiannnceunannncsithsietinenidendadeateeacanseniadulesulenentdanndedtiebinsaenesseuieaelntatneethanedectaee 8 2 2 1 RRID CONSO ese E E E E E E E E a 8 lee CV N e E E E E E e EE 8 2 2 3 Additional optional CQUIDMENT ccccccccssseecceeeseeeeeeeeseeseeeeeseeeeeeeeesaeeeeeesaaaeeeess 9 3 USING the charging station ssanssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn 10 3 1 Charging station with socket cccccccccccsseeeeeeeeeeeeeeeeeseeeseeeeeeseaeeeeeseeeeeeeeeeeseaeeeeessaegeeeeeeeas 10 3 2 Charging station with charging cable cccccccseeecceecseseeeceeeeeeeseeeeesseeseeeeeseeaeeeeeeseeeeeeeeeas 11 Io SUS oo Da em E R ee 12 3 4 Authorization optional apa casicctteannavieananedsdsaucdniaeernecdvaiianasanmaiialines taieanss sinavisuasekeaantiantsiucraau 13 3 5 Programming RFID user Cards Optional ccccceeccseeeeeeeeeaeeeeeeeseeeeeseeeeesaeeeeeeeseeeeeeeeeeas 14 3 6 Installing removing the Cylinder lOCK cccccccseseecceeeeeeceeeeeeceeeeeeseeeeeeeeeaeeeessaeeeessaeeeeesaees 15 TROUT SIO OUI i creccriae wees ct cic dacs eee E eck aeee eaten emecdeseeevedestecenes 17 S Mamen NCE sescicticcte rs teiee cece E 19 SE E E ae Re ee en anne een eee ee ne eee E E eee eee ne 19 52 QUSIOMErSEVICE een ee ene een eee ee 19 4 20 KEBA Important information 1 Important information 1 1 Safety instructions WARNING A Not observing
11. n TD 1609 080 Adjusting the lock nose gt The adjustment of the lock nose angle normally occurs as follows Use a thin object to press in the code pin and push the lock nose into the desired position Adjusting the lock nose KEB 15 20 Using the charging station gt gt Inserting the cylinder lock gt D 1609 082 Engaging the cylinder lock Removing the cylinder lock gt D 1609 08 Removing the cylinder lock 16 20 Inserting the cylinder lock Turn the key 180 so that the lock nose faces downwards Use light pressure to press the cylinder lock into the housing completely until it audibly engages The cylinder lock should be flush with the surface of the housing Engaging the cylinder lock Turn the key to the right until the resistances are noticeably overcome and the key can be removed Do not turn the key past the MAX position The key switch is now ready for use Removing the cylinder lock Turn the key to the left until the resistances are noticeably overcome Turn the key further until it is located in the vertical position The cylinder lock can now be unlocked from the holder using slightly increased force and removed KEBA 4 Troubleshooting PROBLEM Status LED does not light up Charging procedure is not started Vehicle is not fully charged Increased charging time Standard plug cannot be unplugged Status LED flashes red Troubl
12. ng station 10 20 Kil BIA Using the charging station 3 2 Charging station with charging cable Typical version with charging cable A Status LED B Parking bay for charging plug C Housing cover D Hanger for charging cable Storing the charging plug charging cable If no charging procedure is being performed the charging plug can be plugged into the park ing bay B for safe storage The charging cable can be coiled up and placed on the hanger D Note Depending on the design of the charging sta tion the parking bay may deviate from the form TD 1609 041 a shown Charging station application example Starting the charging procedure Status LED gt The charaina cable is not The charging station must be ready for operation the status plugged a vehicle LED flashes green slowly every 3 seconds Ready for opera tion gt Plug the charging cable into The status LED lights up green continuously Ready for charg the vehicle ing The charging procedure can be started by the vehicle from this point of time then the status LED flashes green Charging procedure Ending the charging procedure The charging procedure is ended by unplugging the charging cable at the vehicle For details please refer to the instructions of the vehicle manufacturer gt Disconnect the charging cable from the vehicle Wait for unplugging gt Store the charging cable on the provided hanger of the dev
13. permitted for connecting an electric vehicle to the power supply device for electric vehicles Only electrical vehicles or their chargers may be connected No connection of other loads is permitted electric tools etc Read the information and instructions for your vehicle carefully before you charge the vehicle using the charging station Ventilation A number of vehicles require an external ventilation system in the interior are as due to the possible creation of toxic or explosive gases during the charging procedure 1 Persons who due to their special training expertise and experience as well as knowledge of current standards are able to assess the work performed and the possible hazards KEBA 5 20 Important information WARNING A e Pull the charging cable only at the plug and not at the cable out of the con nector e Ensure that the charging cable is not mechanically damaged bent pinched or run over and the connection area does not come into contact with heat sources dirt or water CAUTION e Risk of damage Never clean the charging station using spray water from a hose high pressure cleaner etc to clean the charging station 1 2 Intended use KeContact P20 is a charging station for the indoor and outdoor area at which electrically operated vehicles can be charged e g electric automobiles The charging station is designed for installation on a wall or in a floor mounted column The respect
14. r S015118 charging proce dure Wait for locking charging cable was plugged in and the system attempts to lock the plug Wait for unplugging charging procedure complete vehicle unplugged KEBA Using the charging station Flashes orange slowly Temperature limit exceeded charging procedure temporarily interrupted every 5 seconds charging continues after cooling down Flashes red Malfunction for details see Troubleshooting Segment 1 lights up RFID programming mode RFID cards can be programmed in this mode orange For details see Programming RFID user cards Segment 2 lights up Commissioning mode orange the charging station is in commissioning mode 3 4 Authorization optional An optional authorization of a user for charging at the charging station can either occur with a key switch or by means of RFID user cards depending on the de vice version TD 1609 086 Authorization required The status LED flashes blue slowly every 3 seconds P al Authorization successful A successful authorization will be indicated by a series of increasing tones Authorization failed A failed authorization will be indicated by a series of decreasing tones Note After successful authorization if the charging procedure is not started within 60 seconds the au tomatic enable expires KEBA 13 20 Using the charging station 3 5 Programming RFID user cards optional The authorization by an RFID ma
15. ster card is necessary for the programming The OND programming mode can be activated and deactivated with the RFID master card which is programmed during commissioning of the charging station gt Activating programming mode Hold the RFID master card in front of the RFID sensor and wait for the signal tone gt Programming RFID user cards Hold the new RFID user card in front of the RFID sensor within 5 seconds and wait for the signal tone gt End programming mode To confirm hold the RFID master card in front of the RFID sensor again within 5 seconds and wait for the signal tone The RFID user card is now programmed Deleting RFID user cards The deletion of all stored RFID user cards is only possible by opening the device see Installation manual 14 20 Kil BIA Using the charging station 3 6 Installing removing the cylinder lock General Device versions with a key switch are standard fitted with a cylinder lock If needed the cylinder lock can be replaced according to the following instructions Cylinder lock with key Requirements The cylinder lock must fulfill the following re quirements e Profile half cylinder according to EN 1308 or DIN 18252 e Dimension A 30 mm for A 31 mm a min imal overhang occurs on the housing e Adjustable lock nose Preparing the cylinder lock gt Adjust the angle of the lock nose S so that it faces up vertically when the key is in the removal positio
16. the safety instructions can result in risk of death injuries and dam age to the device KEBA AG assumes no liability for claims resulting from this Electrical hazard The installation commissioning and maintenance of the charging station may only be performed by correctly trained qualified and authorized electricians who are fully responsible for the compliance with existing standards and in stallation regulations For details see KeContact P20 Installation manual for the specialist Electrical hazard fire hazard Never use damaged worn or dirty charging plugs The owner must ensure that the charging station is only ever operated in per fect condition The charging station must be checked regularly for faulty sockets and con nectors and damage to the housing visual inspection A damaged charging station must be switched off immediately and replaced Repair work to the charging station is not permitted and may only be per formed by the manufacturer replacement of the charging station Do not carry out any unauthorized conversion work or modifications to the charging station Do not remove any notices on the device such as safety symbols warning notices rating plates nameplates or cable markings The charging station does not have its own power switch The RCD circuit breaker and the line circuit breaker of the building installation serve as mains disconnector No extension cables are
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