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1. mounting studs 3 Pull the fold plate away from the machine at approximately 45 and then clear of the lid fold plate locators Figure 8 Removing the second fold plate Page 14 PS20 50 Ye 1 3 Set up Replacing the fold plates 1 Slide the first fold plate into the machine ensuring the locators are positioned on the mounting studs Secure the fold plate to the support bar with the two knurled knobs 2 Slide the second fold plate into the machine until the locators on each side of the plates lock onto their respective mounting studs Apply pressure to the rear corner of fold plate until the rear fold plate locators lock into position V fold plate locator Fold Plate Mounting Stud Rear fold plate locator DY o Front fold SSX I 7 ia a plate locator Fold Plate Support Bar Figure 9 Replacing the fold plates PS20 50 Fes 1 Page 15 3 Set up Setting up the folder Once you ve raised the lid into its predetermined upright position setting up the PS20 30 s folder is carried out as follows Fold plates can be adjusted in situ C fold set up Refer to Figure 10 on page 17 1 Measure the length of the folds required 2 Adjust the form stop for each fold plate to the measurement you determined previously in step 1 as follows Loosen the locking knobs at each end of the form stop Using the knobs as handles slide the stop along the rods until the stop aligns with the
2. on the voltage setting label see Figure 3 If you are unsure of the type of power available consult your authorized service representative or local power company PSEOIZO Fos 4 Page 5 1 Introduction If the PS20 30 is damaged Switch off the machine s power unplug the PS20 30 from the wall outlet and refer servicing to an authorized service representative under the following conditions a If the mains lead is damaged or frayed A If liquid has been spilled into the PS20 30 Q If the PS20 30 has been exposed to rain or water O If the PS20 30 has been dropped or damaged Q If the PS20 30 does not operate normally when the operating instructions are followed Adjust only those controls that are covered by the operating instructions since improper adjustment of other controls may result in damage Q If the PS20 30 exhibits a distinct change in performance indicating a need for a service Page G PS20 50 Ye 1 2 Features General This section guides you through the features of the PS20 30 The component names introduced in this section are used throughout this manual Please refer to Figure 4 below as you read about the features of the PS20 30 first fold plate catch tray feed roller fixed form guide infeed t infeed tray start button green stop button red adjustable form guid Figure 4 Features of the PS20 30 PS20 30 iss 1 Page 7 2 Features Folder components Form guide
3. second fold dimension setting first fold dimension setting 5 second fold plate Figure 11 Z Fold Set up PSEOIZO Fes 1 Page 19 3 Set up V fold set up Refer to Figure 13 on page 21 1 Measure the length of the fold required 2 Adjust the form stop for the first fold plate to the measurement you determined previously in step 1 as follows Loosen the locking knobs at each end of the form stop Using the knobs as handles slide the stop along the rods until the stop aligns with the correct settings on the scales Make sure the scales on each side of the fold plate show the same settings otherwise the form will not fold squarely Tighten the two locking knobs 3 Ifthe new form is a different width from the last form used refer to Adjusting the form guides on page 22 4 Position the V fold locating lugs of the 2nd fold plate on the V fold locating stubs and the rear lugs on the front fold plate locating stubs as shown in figure 12 Replace the lid Front fold plate locating stubs V fold Tocating stubs Figure 12 Second fold plate positioning Page 20 PS20 50 Ye 1 3 Set up Leading Edge first fold dimension fold perforations first fold dimension setting 6 5 150 130 120 we a x N N N s first fold plate locking knobs Figure 13 V Fold Set up PS20 30 Jsa 4 Page 21 3 Set up Adjusting the form guide Set the adjustable form g
4. the mishandled form doesn t eject carry out the Pressure sealer bolt release procedure below R gt The forms may need to acclimatize to the operating environment before folding and sealing them This can be achieved by allowing them to rest in the same room as the PS20 30 for an hour or more after printing Pressure sealer bolt release The pressure sealer bolts on the PS20 30 not only allow you to recover from severe form mishandling situations they also provide accurate sealing pressure The pressure on the sealing rollers can be relieved then reset to the original factory setting in the event mishandled forms lodge between the sealing rollers stopping the PS20 30 processing 1 Switch off the PS20 30 and unplug it from the mains outlet 2 Using the 4mm allen key provided turn the four pressure bolts on the sealer counter clockwise to relieve the sealing roller pressure The allen key is situated on the underside of the lid 3 With the lid closed reconnect the power and switch the PS20 30 on 4 Use the Jog function press and hold down the red Stop button and then press the green Start button to eject the mishandled forms 5 When you are sure that all mishandled forms have been cleared switch the PS20 30 off and unplug from the mains outlet 6 Tighten each adjustment screw down on the sealer until you feel a significant increase in resistance This is a predetermined stop W Do not overtighten the pressure bolts Stop t
5. understanding of how the PS20 30 works Experienced operators should read this section when they have a specific question about the function of a particular feature e Set up page 11 outlines the tasks required to set up the PS20 30 Provides easy step procedures for opening the lid removing the fold plates and setting up the folder New operators should read each procedure as they perform the task Experienced operators should refer to relevant parts of the procedure to find answers to specific questions e Operation page 23 provides easy step by step procedures for loading and starting the PS20 30 e Operation errors page 29 lists common operating problems and possible causes and solutions e Cleaning page 37 provides details of the cleaning required to keep the PS20 30 in the best possible condition e Specifications page 39 provides the technical details of the folder sealer e Form loading guide page 41 explains how to load forms based on the form design type of fold condition of forms if they are curled or not and how the folded sealed forms should be orientated PS20 50 Fos 1 Page 3 1 Introduction Safety precautions Although the design of your folder sealer includes safeguards for set up and operation you must adhere to the following precautions Operating environment Dress safely Loose clothing long hair and jewellery can become tangled in moving parts e Keep your work ar
6. 2520 30 1 Operator s Manual Issue Z fold Contents 1 Introduction General aaa aa AA ae Which side is which o o How tousethismanual 004 Safety precautions 2 2 ee ee Operating environment ox sa ce ee awe ae wa Powerrequirements 0 000000 If the PS20 30 is damaged 2 Features General Folder components o o o o Form guides s eei ae a a Feed roller a aa aaa a INTECATAY e ion do ra A Fold plate S e coca cias sa da SO den Fold rOle S ea aa a awe ar bw a a Operator controls 0 00 02 008 Forms counter 0 00002 ee eae Green start button o o Red stop button o o JOY UNCHON e us aroe o ooo o Power and safetycomponents Mains Edd s aaa ed wad ark eevee ia Power inlBt o 0 0 2 0 000000 Sealing components 004 Pressure bolts 000000 Sealingrollers PS20 50 iss 1 3 Set up Setting up the PS20 30 2 so 11 Openingthelid lt i acs aei oea i eea es 12 Removing the first fold plate 2 ee 13 Removing the second fold plate o oaa 14 Replacing the fold plates 2 aa aaa a 15 Setting Up the folder sr eari e repena ee 16 Cfoldset up ao wa en ee a 16 Z OASUN 2 doe adherida a de 18 VTOld Setup a AA rd io ari
7. a tao E E 20 Adjusting the form guides o o ee 22 4 Operation e AAA kis Bae o aa aoe hee ead gk Ae d Se eee E 23 Operating PrOCeSS aa bed awe deed we a a eS 23 Loadingforms a 1 oaa a i a a ana ie a aa a 24 Starting up and testing the PS20 30 aoaaa aa 25 Verifying folder settings 2 a 26 Processing forms e RR 27 Interrupting operation 2 a 27 5 Operation Errors Error ConditlONS a a i aa s a a a a a 29 Clearing mishandled forms oo o o 29 Jamini folder e eco Ge a ha ee a Re wea era T ee ws 29 Jatnatter folden ccs eek ba ok oO awe Se eee ae OR tO eR 31 Pressure Sealer bolt release ooa 0 o o 31 MPOUDIESHOOUING s eae Gin a Bees bbe we BE a ie BR A 33 Page vi PS20 50 Ye 1 6 Cleaning the PS20 30 Cleaning procedure 2 o o e 7 Specifications Folder Sealer Specifications o ooo o GONSTTUCUON a dee 058 rar aaa a fig ee a OO san cok Gin beaded ge Phd eke eee E OE de be eds Form Specification iE ad godt BOREAS EEL ESAS bed Sk gwd 4 WeightSe e e caza ira e Gos Apa a wre ee See ra Appendix A Form Loading Guide Service Visit Log PS20 30 Jsa 4 Page v 1 Introduction General The PS20 30 Folder Sealer produces finished mailable documents or self mailers from cut sheet Pressure Seal forms In one smooth operation it folds and seals single sheets into self mailers quickly and
8. alled properly for the fold you want e The form guides are set correctly to provide enough but not too much clearance at the sides of the form stack e The lid is closed e Forms are properly loaded e The catch tray is pulled out into position PSEOIZO Fes 1 Page 25 4 Operation Verifying folder settings 1 Press the green start button The machine will process the first form only 2 Check the form for proper fold and seal Check that the folds are in the proper place e lf the first fold is in the wrong place adjust the first fold plate e ifthe second fold is in the wrong place adjust the second fold plate W Make certain the first fold is correct before adjusting the second leading edge 2nd fold neti 1st fold Z fold SS SS V fold 2nd fold Q leading edge 1st fold C fold Figure 15 First and second folds Page 26 PS20 50 Ye 1 4 Operation Processing forms Before proceeding make sure you have started up and tested the PS20 30 and that the test form is properly folded and sealed 1 Press the green start button and hold for more than one form The PS20 30 processes all the forms loaded until the in feed tray is empty The PS20 30 stops automatically after the last form is processed 2 Remove the sealed forms from the catch tray 3 When you have finished using the PS20 30 turn it off at the mains outlet Interrupting operation Press the red stop button at any time to ceas
9. correct settings on the scales Make sure the scales on each side of the fold plate show the same settings otherwise the form will not fold squarely Tighten the two locking knobs 3 Ifthe new form is a different width from the last form used refer to Adjusting the form guides on page 22 4 Lower the lid Page 16 PS20 50 Ye 1 3 Set up Leading Edge first fold dimension fold perforations second fold dimensi first fold dimension setting setting 6 5 locking knobs f wi 1j T Gee oe ey e SE 8 N a N a x s second fold plate Figure 10 C Fold Set up PS20 30 Jsa 1 Page 17 3 Set up Z fold set up Refer to Figure 11 on page 19 1 Measure the length of the folds required 2 Adjust the form stop for each fold plate to the measurement you determined previously in step 1 as follows Loosen the locking knobs at each end of the form stop Using the knobs as handles slide the stop along the rods until the stop aligns with the correct settings on the scales Make sure the scales on each side of the fold plate show the same settings otherwise the form will not fold squarely Tighten the two locking knobs 3 Ifthe new form is a different width from the last form used refer to Adjusting the form guides on page 22 4 Replace the lid Page 18 PS20 50 Ye 1 3 Set up Leading Edge first fold dimension spo Ble second fold f dimension fold perforations
10. e lid 4 Remove both fold plates see page 13 5 Lift the two levers holding the top fold roller see Figure 16 on page 30 and lift out the roller 6 Remove as much paper dust as possible using a soft brush DO NOT USE CANNED COMPRESSED AIR Try to avoid letting the dust drift down into the PS20 30 vacuum if necessary Y Only use the recommended cleaning solution on this machine part number 70 0019 00 available from an authorized service representative InfoSeal cannot be held responsible for any damage to the PS20 30 caused by the use of unauthorized solvents and cleaners PS20 30 Te l Page 37 6 Cleaning the PS20 30 W Avoid breathing the fumes or getting the cleaning solution in open wounds or other sensitive areas such as the eyes or mouth Read the container s label carefully before use 7 Moisten a clean lint free cloth with the cleaning solution 8 Wipe clean the surface of all the fold rollers using the moistened cloth Rotate each roller as you Clean it Wipe off any fingerprints from the rollers as they are turned R gt The sealer rollers must only be cleaned by an authorized service representative 9 Align the flat faces on the two end bearings with their mounting slots when reinstalling the top fold roller Close the two snap levers to hold the roller in place 10 Replace the first and second fold plates 11 Lower the lid and restore the machine s power Page 38 PS20 50 Ye 1 7 Sp
11. e processing if the PS20 30 is processing a form when the red stop button is pressed it will finish the current form W Do not stop the PS20 30 by opening the lid as this may cause damage PS20 30 Fos 1 Page 27 5 Operation Errors Error Conditions In the event of a problem existing that prevents the PS20 30 from operating follow the instructions in this section Clearing mishandled forms Jam in folder If there is a form jammed in either the first or second fold plate proceed as follows 1 Switch off the power to the PS20 30 unplug it from the mains outlet and then raise the lid see page 12 2 Remove the fold plates see pages 13 and 14 3 Liftthe two snap levers holding the top fold roller in place see Figure 16 on page 30 and lift out the top fold roller 4 Remove the jammed form 5 Replace the top fold roller 6 Close the two snap levers to hold the roller in place 7 Replace the fold plates 8 Lower the lid and restore power to the PS20 30 9 Restart the PS20 30 PS20 50 Fes 1 Page 29 5 Operation Errors Jam after folder 1 Use the Jog function press and hold down the red stop button and then press the green start button to eject the mishandled form out of the sealer rollers If the form doesn t eject repeat It may take several attempts snap lever Figure 16 Removing the top fold roller Page 30 PS20 50 Ye 1 5 Operation Errors If after several attempts
12. e representative for advice Page 34 PS20130 700 1 5 Operation Errors Condition Possible Cause Corrective Action The power on indicator Mains lead not plugged Plug mains lead into an AC does not light into an AC outlet outlet Power fuse blown Replace fuse If the replacement fuse blows contact your authorized service representative for advice The PS20 30 does not Form misfeed jam Clear mishandled forms operate when the green detected start button is pressed power on Lid not fully closed Close lid fully No forms loaded Load forms Forms are mishandled in Fold plate form stop s Check and adjust the position the folder or damaged adjusted improperly of the fold plate form stop s during sealing See page 16 Debris in fold plates Remove debris Top fold roller improperly Ensure the top fold roller installed snap levers are closed holding the roller in place See page 30 PS20 50 Fos 1 Page 35 6 Cleaning the PS20 30 Cleaning procedure The machine s folding and sealing mechanisms should be cleaned in the following manner R gt Recommendations Wear disposable gloves to avoid leaving finger marks on the PS20 30 s internal rollers Wear a protective mask if you are susceptible to dust allergies 1 Be sure that the room is well ventilated 2 Switch off the PS20 30 s power and unplug it from the mains outlet 3 Raise th
13. e to the PS20 30 If adjustments are needed contact an authorized service representative PSEOIZO Fes 1 Page 23 4 Operation Loading forms 1 When you load forms make sure e Visually check to see there are no mishandled forms in the folder If there are mishandled forms refer to Clearing mishandled forms on page 29 e The fold rollers are clean and free of foreign matter Fan the stack of forms to make sure they are not sticking together Align the stack so the forms feed correctly into the PS20 30 Form orientation depends upon form design the type of fold desired presence of curl and how the fold plates are set up see page 41 Align the stack of forms so that the ends and sides of the stack are smooth and square Raise the in feed tray by lifting the handle Feed the stack between the form guides and into the PS20 30 until the stack meets the guide plate Lower the in feed tray Make sure the stack of forms is flat and not bowed due to the form guides being too tight Page 24 PS20130 Ye 1 4 Operation Starting up and testing the PS20 30 This procedure describes how to start up and test the PS20 30 to make sure it is ready to fold and seal your forms Always perform this procedure at the start of each form processing session to ensure the best results Before you start up and test the PS20 30 make sure all of the following conditions are Satisfied e The fold plates are adjusted and inst
14. ea and the PS20 30 clean and clear of dust or debris Details of how to clean the PS20 30 thoroughly are given in Section 6 e Do not place the PS20 30 on an unstable stand or table The machine may fall causing serious damage or injury Y To avoid personal injury and damage to the PS20 30 it should always be lifted by two people e Do not allow anything to rest on the mains lead Do not relocate the machine where anyone will walk on the mains lead e Operate the machine only with the lid in place the forms properly loaded in the in feed tray and the catch tray initially empty e Keep hands clear of the in feed and out feed areas when the machine is running Y Except as explained elsewhere in this operator manual do not attempt to service the PS20 30 Doing so may expose you to dangerous voltages or other risks DO NOT REMOVE THE PROTECTIVE SIDE COVERS FROM THE PS20 30 Refer servicing to an authorized service representative Only trained authorized service representatives should remove the protective side covers and then only for servicing purposes Page 4 PS20O 30 Fos 1 Introduction power inlet power inlet fuse warning label voltage setting label Figure 3 Voltage Setting Label Location Power requirements The PS20 30 must be operated from the type of power source indicated
15. ecifications Folder Sealer Specifications Construction Steel with ABS shell Sealer Integral two roller system fixed pressure Size Length 17 excl output tray of 4 53 Width 19 5 Height 15 17 Weight Approximately 155 lbs Power 110 230V AC 10 2 5A O 230V 10 Speed 2000 forms per hour PS20 3000 forms per hour PS30 PS20 30 Te 7 Page 39 7 Specifications Environment Operating 50 to 100 F 5 50 humidity Non operating 41 to 122 F idle power off 5 80 humidity Feeder Capacity Approximately 100 sheets depending on paper weight PS20 Approximately 150 sheets depending on paper weight PS30 Noise 71dB Form Specification Weights Minimum 247 Maximum 32 Bond Sizes 6 o xL 4 minimum 8 xL 14 maximum Cut sheet Fold Configuration Z V and C folds Page 40 PS20 50 Fos Appendix A Form Loading Guide Many variables must be considered when setting up the folder sealer and loading forms for processing These include the form design type of fold and condition of forms if they are curled or not This appendix attempts to address these variables in a way that helps you understand the best way to set up your PS20 30 and to load the documents properly Figure 18 shows acceptable flat or curl down and unacceptable curl up curl conditions In some cases forms that are curled up can be processed by loading them differe
16. economically Pressure activated cohesives provide an instantly secure seal on all sides of the form whether you use a V C or 2 fold V fold C letter fold Z fold co lt 1 ce Figure 1 Types of fold produced Features include e Simple to load and operate e Easy to change the fold styles e C V offset V and Z fold styles No adjustment required when changing the weight of forms used e Automatic stop when the in feed tray is empty e In feed forms electronic counter with reset optional on PS20 e Form flow error detection This operator manual describes the set up and operation of the PS20 30 and is written as a reference for an operator who is familiar with mailing operations and has received some basic training in operating this model PS20 30 Ys 4 Page 1 1 Introduction Which side is which The terms Front and Rear are used throughout this manual to identify the sides of the PS20 30 e The Front contains the In feed where forms are loaded the operator controls power connector and on off switch e The Rear contains the outfeed where the forms exit after processing Figure 2 The sides of the PS20 30 Page 2 PS20130 700 1 1 Introduction How to use this manual Here is a summary of what is contained in this manual and where e Features page 7 describes the major components you use to set up and operate the PS20 30 New operators should read this section to gain a basic
17. esentative for advice Forms are misfeeding In feed tray form guides are set too tight or too loose Set the guides so there is just enough clearance to allow the form to move freely between the guides Fold plates not installed properly Install fold plates properly Worn feed roller Contact your authorized service representative for advice PSEOISO Fee 1 Page 33 5 Operation Errors Condition Possible Cause Corrective Action Forms are wrinkled or badly folded Forms not feeding squarely against form stop s Adjust the form stop s to squarely deflect the forms ensure the stop setting is identical on both scales See page 16 Top fold roller improperly installed Ensure the top fold roller snap levers are closed holding the roller in place See page 30 Dirty fold rollers Clean rollers with recommended cleaning solution See page 39 Fold plate form stop s adjusted improperly Check and adjust the position of the fold plate form stop s See page 16 Fold rollers adjusted improperly or worn sealing rollers adjusted improperly Contact your authorized service representative for advice Two or more forms are feeding into the folder together Forms in stack are sticking together Fan form stack and reload forms Worn feed roller Contact your authorized servic
18. ightening the bolis as soon as you feel a significant increase in resistance Ensure all bolts are correctly reset PS20 30 Ys 4 Page 31 5 Operation Errors 7 Restore power to the PS20 30 8 Restart the PS20 30 Pressure Seal Bolts 2 each side of machine Figure 17 Relieving the sealing roller pressure Troubleshooting The table following lists the possible causes and any corrective actions required for conditions that may occur with your PS20 30 For conditions not covered below contact your authorized service representative Page 32 PS20 50 Ye 1 5 Operation Errors Condition Possible Cause Corrective Action Forms are mishandled in the folder or damaged during sealing Dirty fold rollers Clean rollers with recommended cleaning solution See page 39 Fold roller adjusted improperly or worn sealing rollers adjusted improperly Contact your authorized service representative for advice Forms not sealing Pressure on sealing rollers is relieved Reset pressure on the sealing rollers See page 32 Forms have been incorrectly stored or are older than their shelf life one year Use fresh forms Fold plate form stop s adjusted improperly causing poor registration of adhesive strips Check and adjust position of the fold plate form stop s See page 16 Sealing rollers adjusted improperly Contact your authorized service repr
19. ntly F GOOD OKAY NO GOOD flat curl down curl up Figure 18 Curled documents PS20 30 Fe 1 Page 41 Appendix A Form Loading Guide Figure 19 shows you the general guidelines for various types of document Kaie edge trailing V fold C fold i Z fold centre fold letter fold zigzag fold Settings Settings Settings First fold plate First fold plate First fold plate 1 2 of the form length 1 3 of the form length 24 of the form length Second fold plate Second fold plate Second fold plate Use V fold locating stubs 1 3 of the form length 14 of the form length Feeding problems Feeding problems Feeding problems Rotate form 180 degrees Print backside of form first if Flip form then rotate 180 duplexed degrees Figure 19 Document loading guidelines Page 42 PS20O 30 Fos Service Visit Log Serial number Date Work done and comments Engineer s signature Customer s signature PSEOISO Fee 1 Page 43
20. rocessed You can stop the PS20 30 at any time while forms are processing Jog function Pressing and holding down the Red Stop button and then pressing the Green Start button operates the jog function This operates the PS20 30 without feeding paper see Clearing mishandled forms on page 29 display reset button start green button stop red button Figure 5 Operator controls PS20 50 Fos 1 Page 9 2 Features Power and safety components Mains lead The mains lead supplies electrical power to the PS20 30 Power inlet The power inlet contains a fuse that prevents excess current from entering the machine Should the fuse need replacing the fuse holder can be pulled out and a new fuse inserted see Figure 3 on page 5 Lid The lid provides access to the folding components The lid has two safety switches these disable operation of the PS20 30 when the lid is raised or not properly closed R gt Note The lid has a pre determined upright position and must only be opened to this position any further may result in damage to the machine Sealing components Pressure bolts These allow you to release the pressure on the sealing rollers for clearing mishandled forms These bolts can be loosened using the allen key provided see page 32 Sealing rollers The sealing rollers provide the pressure required to tightly seal the edges of the form Page 10 PS20 50 Ye 1 3 Set up Setting up the PS20 30 Thi
21. s The form guides keep the forms aligned so the feed roller feeds each one squarely The right hand form guide is adjustable to accommodate various sheet widths Feed roller The feed roller provides reliable single sheet form feeding into the folding area The feed roller requires no adjustment In feed tray The in feed tray holds the stack of forms allowing them to be fed by the feed roller The spring loaded tray presses the forms against the feed roller automatically providing the correct pressure to allow only one form at a time to be fed into the folder Fold plates These provide for simple V centre or half folds Z zigzag folds or C letter folds The fold plates are adjustable to accommodate various form lengths Fold rollers The fold rollers work in conjunction with the fold plates to produce folds The rollers feed the form into and out of the fold plates The top roller is removable which aids recovery of mishandled forms see page 29 Page 8 PS20 50 Ye 1 2 Features Operator controls Forms counter optional on PS20 The forms counter on the panel below the in feed indicates the number of forms in the current batch since it was last reset and is set to zero by pressing the Reset button on the counter Green start button Pressing the Green start button processes the forms in the in feed tray Red stop button Pressing the Red stop button stops the PS20 30 after the form currently being fed is p
22. s section provides instructions for e Opening the lid e Removing the fold plates e Setting up the folder Follow all the instructions in this section the first time you use the PS20 30 and whenever you need to process a different style of form Refer to the first two topics in this section when you need to access folding and sealing components W When accessing the folding or sealing components on the PS20 30 or any adjustments are being made the power should be disconnected from the machine PS20 30 Jsa 1 Page 11 3 Set up Opening the lid 1 Switch the PS20 30 s power off and unplug it from the mains outlet 2 Lift the PS20 30 s lid from the machine s front until it reaches its pre determined upright position 3 When closing the lid ensure it is properly in place If the lid is not closed properly the machine will not operate E Us Figure 6 Raising the lid Page 12 PS20130 700 1 3 Set up Removing the first fold plate 1 Raise the lid 2 Remove the two knurled knobs that secure the first fold plate 3 Pull the fold plate out of the machine at approximately 45 remove knurled knobs fold plate locator 1 each side Figure 7 Removing the first fold plate PS20 50 Fes 1 Page 13 3 Set up Removing the second fold plate 1 Raise the lid 2 Grasp the second fold plate and pull it towards the fold rollers while lifting This will disengage the fold plate locators from their
23. uide on the in feed tray to fit the width of the forms you are processing as follows 1 Raise the lid and remove the first fold plate 2 Slacken the adjusting knob on the in feed tray see inset of Figure 14 and widen the adjustable guide if necessary 3 Place the forms on the in feed tray and align their left edge with the fixed form guide 4 Holding the forms in place align the adjustable guide with the right hand side of the forms R gt The form guides need to provide enough but not too much clearance at the sides of the form stack to eliminate misfeeding problems 5 Secure the adjustable guide in place by tightening the adjusting knob form guide adjusting knob form guide Figure 14 Adjusting the form guides Page 22 PS20 50 Ye 1 4 Operation General This section explains in detail how to Load forms e Start up and test the machine e Process forms Any problems that arise from the operation of the PS20 30 are addressed in the next section which includes a troubleshooting guide Operating process Operating the machine is a simple three step process 1 Verify the machine is set for the fold style required by the forms and the catch tray is pulled out into position 2 Place the forms in the in feed tray and adjust the form guide if necessary see page 22 3 Start the machine Y Apart from adjusting the fold plates and clearing mishandled forms no internal adjustments should be mad

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