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PanaFlow Z3 User`s Manual 5 MB

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1. Password ee cee ee ee BO NE vale et USER PREFERENCES INPUT OUTPUT __ TESTING J SENSOR SETUP CALIBRATION ADVANCED FACTORY See Figure 25 See Figure 27 eee E ee Ae al o Analog Output A fi al C log Outp Analog Output B Digital Output X Modbus Service Port g Analog Measurement Analog Measurement BoudRate Bits Parity 2 Base Value Base Value g 000 an J E Moss Act Volumetric y T 8no 8 odd Filvdve VL j vane Velocity _ Act Volumetric Co 2400 4800 8no odd Std Volumetric Are Beven 2 Cabras JH U cabo Std Volumetric Mass Ham ips Pulse 8600 19200 2 e ee a Close Address lo i x Inventory Total _ Batch Total N 38400 57600 l J FER zoma Error Handing Ga Lem Inventory Total Ga LG Pulse Value min Pulse 38400 57600 2 ama fom pen E o L Modbus Stop Bits 5 mx r Soundspeed Test Pulse Output Error Handlin 115200 ER Percentage of Scale Hold JHH Low Percentage of Scale L uann y L 1 9 _ 2 Failsafe ps E High aer AA Diagnostic aisofe lnn Hold good value IE GH S rror Handling leasurement ee Be L Alarm Value TT 2 rement pet Hold HL tow cha h2 es pare
2. Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format CH Integer Max A900 43264 VIEWER Maximum Channel Pct of Peak 12 RO INT32 A902 43266 VIEWER Maximum Channel Min Peak 12 RO INT32 A904 43268 VIEWER Maximum Channel Max Peak 12 RO INT32 A906 43270 VIEWER Maximum Channel Reynolds correction selection 18 RO INT32 A908 43272 VIEWER Maximum Channel enum of transducer type ex T5 18 RO INT32 A90A 43274 VIEWER Maximum Channel Transducer Freq 6 RO INT32 A90C 43276 VIEWER Maximum Channel Errors Allowed 18 RO INT32 CH Real Min ACOO 44032 VIEWER Minimum Channel Composite Coefficient 18 RO IEEE 32 bit ACO2 44034 VIEWER Minimum Channel Time Buffer Offset 19 RO IEEE 32 bit AC04 44036 VIEWER Minimum Channel Time in Wedge 19 RO IEEE 32 bit AC06 44038 VIEWER Minimum Channel Path Length P 5 RO IEEE 32 bit ACO8 44040 VIEWER Minimum Channel Axial Length L 5 RO IEEE 32 bit ACOA 44042 VIEWER Minimum Channel delay between successive 19 RO IEEE 32 bit transmits ACOC 44044 VIEWER Minimum Channel DeltaT Offset 19 RO IEEE 32 bit CH Integer Min ADOO 44288 VIEWER Minimum Channel Pct of Peak 12 RO INT32 AD02 44290 VIEWER Minimum Channel Min Peak 12 RO INT32 ADO04 44292 VIEWER Minimum Channel Max Peak 12 RO INT32 AD06 44294 VIEWER Minimum Channe
3. Parameter Units Metric Unit Imperial Volumetric Actual KG Kilograms AC FT Acre feet Totals cont Tonnes Metric Tons 1000 KG LB Pounds Volumetric Std SL Standard Liters Sft3 Standard Cubic Feet Totals Sm3 Standard Cubic Meter Mass Totals kg kilograms LB pounds t Tonnes Density kg m3 kilograms per cubic meter LB ft3 pounds per cubic foot Temperature K Kelvin F degree Fahrenheit C degree Celsius R degree Rankine Dimension m meter ft feet mm millimeter in inch Time s second ms Milli second us Micro second h Hour Frequency Hz Hertz MHz Mega Hertz kHz Kilo Hertz Current amp Ampere ma Milli ampere PanaFlow Z3 User s Manual 25 Chapter 3 Initial Setup and Programming 3 3 3 Changing Measurement Type or Value for Totalizer Screens The totalizer screen appears similar to Figure 18 below Totalizer Units Start Stop Totalizer See Section 3 5 Y Reset Totalizer Total m3 Mza Totalizer y Fwd Batch OD a ere Measurement Type Rev Batch 0 00 EO gt Error Code Figure 18 The Totalizer Screen To change the number of decimal places in the value of a totalizer screen Total m33 lic a From the display screen press either the lt or gt buttons until the value is highlighted Fwd Batch Rev Batch EO Total m 3 Once the value is highlighted press V to open the Display Decimal option Fwd Batch Rev Batc
4. Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 522 1314 Gen User Global Unit group 18 for Unitless 18 RW INT32 524 1316 Gen User Global Unit group 19 for Micro Second 18 RW INT32 526 1318 Gen User Global Unit group 20 for Velocity 18 RW INT32 528 1320 Gen User Global Unit group 21 for Reynolds 18 RW INT32 52A 1322 Gen User Reserved Global Unit group 22 18 RW INT32 52C 1324 Gen User Reserved Global Unit group 23 18 RW INT32 52E 1326 Gen User Reserved Global Unit group 24 18 RW INT32 540 1344 VIEWER System Request Level 18 RW INT32 580 1408 SERVICE PC MODBUS Baud Rate 18 RW INT32 582 1410 SERVICE PC MODBUS Parity 18 RW INT32 584 1412 SERVICE PC MODBUS Stop Bits 18 RW INT32 586 1414 SERVICE PC MODBUS Meter Addr 18 RW INT32 588 1416 SERVICE PC MODBUS Bits Per Character 18 RW INT32 58A 1418 SERVICE PC MODBUS Termination 18 RW INT32 5C0 1472 Gen User Meter Tag 18 RW CHAR 16 5C8 1480 Gen User Long Tag 18 RW CHAR 32 5D8 1496 FACTORY Option Board Type 18 RW INT32 System Real Read Only 600 1536 VIEWER Inventory Fwd Totals 17 RO IEEE 32 bit 602 1538 VIEWER Inventory Rev Totals 17 RO IEEE 32 bit 604 1540 VIEWER Inventory Net Totals 17 RO IEEE 32 bit 606 1542 VIEWER Inventory Totals Time 16 RO IEEE 32 bit System Integer Read Only 700 1792 VIEWER NetworkID Max 18 RO INT32 702 1794 VIEWER NetworkID Min 18 RO INT32
5. 122 PanaFlow Z3 User s Manual Appendix E Data Records E 2 Initial Settings The values for the initial measurement settings immediately after initial installation of the meter and verification of proper operation should be entered in Table 13 below Table 13 Initial Settings Parameter Initial Value Velocity Volumetric Mass Flow Forward Batch Totals Reverse Batch Totals Totalizer Time Sound Speed Current Correction Factor Current Reynolds Number Current Operating Temperature Standard Volumetric Net Batch Totals Inventory Forward Inventory Reverse Inventory Net Inventory Time Channel 1 Velocity Channel 1 Sound Speed Channel 1 Transit Time Up Channel 1 Transit Time Down Channel 1 Delta T Channel 1 Up Signal Quality Channel 1 Down Signal Quality PanaFlow Z3 User s Manual 123 Appendix E Data Records Table 13 Initial Settings cont Parameter Channel 1 Up Amp Disc Initial Value Channel 1 Down Amp Disc Channel 1 SNR on Up Channel 1 SNR on Down Channel 1 Time in Buffer on Up Channel 1 Time in Buffer on Down Channel 1 Signal Gain Up Channel 1 Signal Gain Down Channel 1 Up Peak Channel 1 Down Peak Channel 1 Dynamic Threshold Up Channel 1 Dynamic Threshold Down Channel 2 Velocity
6. Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format AAIC 43548 VIEWER Maximum Channel Time in buffer on UP channel 19 RO IEEE 32 bit CH Integer Max AB00 43776 VIEWER Maximum Channel status bit map 18 RO INT32 ABO2 43778 VIEWER Maximum Channel Up Peak 18 RO INT32 AB04 43780 VIEWER Maximum Channel Dn Peak 18 RO INT32 AB06 43782 VIEWER Maximum Channel most significant error 18 RO INT32 ABO8 43784 VIEWER Maximum Channel dynamic threshold on UP channel 12 RO INT32 ABOA 43786 VIEWER Maximum Channel dynamic threshold on DOWN 12 RO INT32 channel ABOC 43788 VIEWER Maximum Channel Errors of Last 16 18 RO INT32 CH Real Min AE00 44544 VIEWER Minimum Channel Velocity 20 RO IEEE 32 bit AE02 44546 VIEWER Minimum Channel Sound Speed 20 RO IEEE 32 bit AE04 44548 VIEWER Minimum Channel Transit Time Up 19 RO IEEE 32 bit AE06 44550 VIEWER Minimum Channel Transit Time Dn 19 RO IEEE 32 bit AE08 44552 VIEWER Minimum Channel DeltaT 19 RO IEEE 32 bit AEOA 44554 VIEWER Minimum Channel Time in buffer on DOWN channel 19 RO IEEE 32 bit AEOQC 44556 VIEWER Minimum Channel Up Signal Quality 18 RO IEEE 32 bit AEOE 44558 VIEWER Minimum Channel Dn Signal Quality 18 RO IEEE 32 bit AE10 44560 VIEWER Minimum Channel Up Amp Disc 18 RO IEEE 32 bit AE12 44562 VIEWER Minimum Channel Dn Amp Disc 18 RO IEEE 32 bit AE14 44564 VIEWER Minimum Channel Signal Gain Up 3 RO IEEE 32 bit AE16
7. Control Device Control Device Figure 12 Wiring the Control Output 14 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 4 Wiring the Modbus Service Port The XMT910 flow transmitter is equipped with a Modbus communication port for either a connection to Vitality PC software or to a separate control system The port is an RS485 interface IMPORTANT The maximum cable length for RS485 is 4000 ft 1200 m To wire to this RS485 serial port refer to Figure 8 on page 7 and complete the following steps 1 2 3 4 Note Disconnect the main power to the unit and remove the rear cover Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure Feed one end of the cable through the conduit hole wire it as shown in Figure 13 below If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw Prior to use the serial port must be programmed before applying power in a hazardous environment WARNING Make sure all covers with their o ring seals are installed and the set screws tightened Terminal Block Modbus Connections PIN Label Description 1 MOD Modbus Service Port Negative 2 MOD Modbus Service Port Positive O Inputs Outputs Ay By GO Dy BOOD BREHABABRBAGA Figure 13 Modbus Connections Pana
8. Channel 2 Sound Speed Channel 2 Transit Time Up Channel 2 Transit Time Down Channel 2 Delta T Channel 2 Up Signal Quality Channel 2 Down Signal Quality Channel 2 Up Amp Disc Channel 2 Down Amp Disc Channel 2 SNR on Up Channel 2 SNR on Down Channel 2 Time in Buffer on Up Channel 2 Time in Buffer on Down Channel 2 Signal Gain Up PanaFlow Z3 User s Manual Appendix E Data Records Table 13 Initial Settings cont Parameter Initial Value Channel 2 Signal Gain Down Channel 2 Up Peak Channel 2 Down Peak Channel 2 Dynamic Threshold Up Channel 2 Dynamic Threshold Down Channel 3 Velocity Channel 3 Sound Speed Channel 3 Transit Time Up Channel 3 Transit Time Down Channel 3 Delta T Channel 3 Up Signal Quality Channel 3 Down Signal Quality Channel 3 Up Amp Disc Channel 3 Down Amp Disc Channel 3 SNR on Up Channel 3 SNR on Down Channel 3 Time in Buffer on Up Channel 3 Time in Buffer on Down Channel 3 Signal Gain Up Channel 3 Signal Gain Down Channel 3 Up Peak Channel 3 Down Peak Channel 3 Dynamic Threshold Up Channel 3 Dynamic Threshold Down PanaFlow Z3 User s Manual 125 Appendix E Data Records E 3 Diagnostic Parameters The values for the diagnostic parameters immediately after initial installation of the meter and verific
9. Inputs Qutputs GROUNDING 4 Ay B C Py 55685888888 Terminal Block Modbus Calibration Connections PIN Label Description 1 MOD Modbus Service Port Negative MOD Modbus Service Port Positive 2 3 CAL Calibration Port Negative 4 CAL Calibration Port Positive GROUNDING 3 GROUNDING 2 GROUNDING 1 DETAIL A SCALE 1 1 Figure 8 Wiring Diagram WARNING Proper grounding of the PanaFlow Z3 chassis is required to prevent the possibility of electric shock See Figure 8 above to locate the chassis grounding screw All ground screws should be hand tightened only Do not over torque Maximum torque is 2 5 N m 22 in Ib PanaFlow Z3 User s Manual 7 Chapter 2 Installation 2 4 Making Electrical Connections cont Refer to Figure 8 on page 7 and prepare the XMT910 for wiring by completing the following steps WARNING Always disconnect the line power from the PanaFlow Z3 before removing either the front cover or the rear cover This is especially important in a hazardous environment 1 Disconnect any previously wired power line from the unit 2 Loosen the set screw on the wiring cover 3 Place a rod or long screwdriver across the cover in the slots provided and rotate the cover counterclockwise until it comes free from the enclosure 4 Install any required cable clamps in the appropriate conduit holes on the opposite side of the enclosure
10. show 0 Hz e High show Full Frequency Note Jf Other is selected a screen similar to the following appears Err Handling Other Enter the Hz value you want to appear for error For example if Full 10 kHz 00 you may want to set Error to 2 kHz Press V again and a screen similar to the following appears Other Other Use the A or V arrow key to change the Other value and press V to save the number Press X to return to the previous screen 0 Hz Y ISAVE x JQUIT lt p gt JMOVE aw MODF 56 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3d Setting the Alarm DO DO1 The alarm can be an open or a short circuit depending on the error condition To check the alarm and or change its settings in the Digital Output menu select Pulse Alarm and press v The following screen appears Frequency Control Output DO1 Alarm To check and or change the alarm status select Alarm State and press v A Alarm State screen similar to the following appears Alarm Type Measurement Alarm Value Alarm Alarm State Three alarm states are available e Close Open Fail safe e Close Short circuit when no error open when alarm e Open Normally open close for alarm e Fail Safe Close To change the state of the alarm select the desired status and press V The screen returns to the previous display DO1 Alarm To check and or change the type of alarm sel
11. 6 600 80S 5A351 Gr CFBM DRY WEIGHT 157 kg PRESSURE AMBIENT FLUID 40 to 85 C MAEWP F V 85 C FC MFG SN 12345678 Pana 40 e 87 91 bar WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS AVERTISSEMENT POTENTIEL DE CHARGEMENT ELECTROSTATIQUE RISQUE VOIR LES INSTRUCTIONS 2of4 Certification amp Safety Statements for the PanaFlow Z3 Ultrasonic Liquid Flow Meter February 2014 Connection amp Wiring Diagram e The connection wiring diagram for the meter is shown below for the AC and DC powered versions N 20mA HART Output SIL Negative 20mA HART Output SIL Positive gt E 4 20mA Negative Terminal Block Power Connection AC tput B 4 20mA Positive rg Digital Output Negative PIN Label Description i Digital Output C Positive L2 N Neutral Connection Digitel Output D Negative ui Live Power Connection Digital Output D Positive ON OU ul Y AC Wiring Shown DC Wiring Label Description Negative Positive GROUNDING 4 Terminal Block Modbus Calibration Connections PIN Label Description 1 MOD Modbus Service Port Negative 2 MOD Modbus Service Port Pasitive 3 CAL Calibration Port Negative CAL Calibration Port Positive CSS 0009 Rev A 3 of 4 Certification amp Safety Statements for the PanaFlow Z3 Ultrasonic Liquid Flow Meter February 2014 no content intended for this page CSS 0009 Rev A 4 of 4 Customer Support Centers
12. 704 1796 VIEWER General User Password 18 RO INT32 706 1798 VIEWER MCU Serial Number 18 RO INT32 708 1800 VIEWER MCU Bootloader Version 18 RO INT32 TOA 1802 VIEWER MCU Software Version 18 RO INT32 70C 1804 VIEWER MCU Hardware Version 18 RO INT32 70E 1806 VIEWER Option Software Version 18 RO INT32 710 1808 VIEWER Option Hardware Version 18 RO INT32 712 1810 VIEWER MCU Flash CRC 18 RO INT32 740 1856 VIEWER Master Error 18 RO INT32 Master Error See error code tables 742 1858 VIEWER MCU Error 18 RO INT32 MCU error See error code tables 744 1860 VIEWER Option Error 18 RO INT32 Option error See error code tables 746 1862 VIEWER MCU Startup Error 18 RO INT32 MCU startup error See error code tables 90 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 748 1864 VIEWER Option Startup Error 18 RO INT32 Option startup error See error code tables Display Integer Read Write 900 2304 Gen User Display Language 18 RW INT32 902 2306 VIEWER Display Variable_1 Register Address 18 RW INT32 904 2308 VIEWER Display Variable_1 Unit Code Address 18 RW INT32 906 2310 VIEWER Display Variable_2 Registe
13. Dev id Flow Mass PV is FWD Batch Totalizer PV URV REV Batch Totalizer PV LRV Net Batch Totalizer Message FWD Inventory Totalizer Tag REV Inventory Totalizer Descriptor Net Inventory Totalizer Date Inventory Time Num Req preams KFactor UNiversal rev Reynolds Fid dev rev L__ Sound Speed _ _ Software rev Hardware rev Poll addr Revision Info MPU Serial Number Sensor Serial Number XMIT Software Revision XMIT Hardware Revision MPU Software Revision MPU Hardware Revision Option Board Software Revision Option Board Hardware Revision Figure 33 Review Menu PanaFlow Z3 User s Manual 119 Appendix D HARTO Menu Maps no content intended for this page 120 PanaFlow Z3 User s Manual Appendix E Data Records Appendix E Data Records E 1 Service Record Whenever any service procedure is performed on the PanaFlow Z3 flow meter the details of the service should be recorded in this appendix An accurate service history of the meter can prove very helpful in troubleshooting any future problems E 1 1 Data Entry Record complete and detailed service data for the PanaFlow Z3 in Table 12 below Make additional copies of the table as needed Table 12 Service Record Date Description of Service Performed By PanaFlow Z3 User s Manual 121 Appendix E Data Records Table 12 Service Record cont Date Description of Service Performed By
14. E Figure 20 Programming Program Review Menu Map The Program Review menu requires no user password However it provides view only access to the screens To change any setting or parameter you must enter the Program Menu and supply a password at the appropriate level PanaFlow Z3 User s Manual 31 Chapter 3 Initial Setup and Programming 3 4 4 Program IMPORTANT The measurement will stop and the analog output will go to dangerous detected level error level when you enter Program configure mode Figure 21 Warning Screen 3 44a Enter Programming To enter the Programming menu on the Display Lockout menu use the arrow Display Lockout ee keys to highlight Programming and press V The following screen appears Display Format Program Review Keypad Lockout 3 4 4b Access Levels Main Menu Program o are arta a of pan er een alo as Are Each evel requires that a password be entered Use the arrow keys to highlig e 5 appropriate level and press V The following screen appears Services Factory To enter the password use the lt 1 or D gt arrow key to select each digit to be changed and the A or V arrow keys to change the value of each number When the password number is correct press V The following screen appears Enter the password 9999 y ISAVE x JQUIT lt gt IMOVE Law JMODE Note If you enter an incorrect password the meter will not respond when you
15. Flow Units Volumetric Std Mass Totalizer FlowUnits Density ag No Yes FlowUnits Density English Metric Density Density PanaFlow Z3 User s Manual To calculate Mass Flow you must enter Actual Density To measure Volumetric Std you must enter Actual Density and the Reference Density To check and or change density values under UserPref Flow Units use the A or V arrow key to select Density and press V The following screen appears To exit the Totalizer setup procedure use the A or V arrow key to select No and press V The screen returns to the previous display To continue setting up the Totalizer select Yes press V and a screen similar to the following appears If no change is required press X If change is required select the appropriate measurement category and press Enter A screen similar to the following appears If no change is required press V If change is required select the appropriate measurement type press V and the display returns to the previous screen Press the X key twice to return to the UserPref Flow Units screen 39 Chapter 3 Initial Setup and Programming 3 5 3 Meter Setup Note The Meter Setup category is accessed by all user passwords 3 5 3a Zero Cutoff User Preference To set up the meter under User Preference use the A or V arrow key to Setting select Meter Setup and press v The following screen appears Flow U
16. See Service Manual Watchdog Test On Board Temperature So Temperature Yes Figure 27 Testing Menu Map PanaFlow 23 User s Manual 85 Appendix 8 Menu Maps no content intended for this page PanaFlow 23 User s Manual 86 Appendix C Modbus Map Appendix C Modbus Map C 1 Frequently Used Modbus Addresses Table 8 Frequently Used Modbus Addresses Regist Register Read Only er in Access lin Hex Decimal Level Variable Units Read Write Format 5C0 1472 Gen User Meter Tag 18 RW CHAR 16 5C8 1480 Gen User Long Tag 18 RW CHAR 32 740 1856 VIEWER Master Error See error code tables 18 RO INT32 8200 33280 VIEWER Composite Velocity 20 RO IEEE 32 bit 8202 33282 VIEWER Composite Volumetric 1 RO IEEE 32 bit 8204 33284 VIEWER Composite Mass Flow 9 RO IEEE 32 bit 8206 33286 VIEWER Composite Fwd Batch Totals 17 RO IEEE 32 bit 8208 33288 VIEWER Composite Rev Batch Totals 17 RO IEEE 32 bit 820A 33290 VIEWER Composite Totalizer Time 16 RO IEEE 32 bit 821A 33306 VIEWER Composite Standard Volumetric 14 RO IEEE 32 bit 821C 33308 VIEWER Composite Net Batch Totals 17 RO IEEE 32 bit 604 1540 VIEWER Composite Net Inventory Totals 17 RO IEEE 32 bit 8220 33312 VIEWER Composite Analog Out Drive Current 8 RO IEEE 32 bit 8302 33538 VIEWER Composite Errors ep Value Health Code I U
17. Velocity 5 Other ps EEE TET H Act Volumetric Fwd Batch ic eme k Chx Flow Value se Std Volumetric Diagnostic Mass r Ch x Signal Quality Screen List E Total H y prev Batch Plt H Inventory Total A frequency Ch x System Procesg Parameters Net Batch 0 Diagnostic 1 Soundspeed t Measurement Ch x Signal Status Agnostic P U AEE AA RETA Control Output EE vane Velocity Act Volumetric ee open ET Channel K r Std Volumetric Mass annel cha 63 ch3 Control State So Type Fa vane r y E5 open tow HH min RAS Batch Total inventory Too Chx Flow Value Soundspeed f Diagnostics M 4 Men Control value TAFA le Ch x Signal Quality E Diagnostic J 1 Test Control Screen List Botch Total inventory Totals est Contra Error Handling Chi ch2 aa Channel for Ch x System Status I E Parameters F Cor Ho See Ch x Signal Process Forward Reverse Net tow piagno Chx Flow Value h x Signal Quality High y Other AL Ch x System Status Ch x Signal Process 84 PanaFlow 23 User s Manual Appendix 8 Menu Maps Display Format USER PREFERENCES pa Output Min Max Display Main Menu 7 Program Password Level INPUT OUTPUT TESTING Output Analog Switch Open Swich Close Switch Fire High Percentage of Scale Program Review Keypad Lockout Password
18. rather than the top or bottom since the top of the pipe tends to accumulate gas and the bottom tends to accumulate sediment Either condition will cause increased attenuation of the ultrasonic signal There is no similar restriction with vertical pipes as long as the flow of fluids is upward to prevent free falling of fluids or a less than full pipe Figure 7 Good and Bad Transducer Locations CAUTION If insulating the meter body the maximum process temperature is 80 C and maximum ambient temperature is 50 C 6 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 Making Electrical Connections This section contains instructions for making all the necessary electrical connections to the XMT910 flow transmitter Refer to Figure 8 below for a complete wiring diagram WARNING To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance Terminal Block Input Output Connections PIN Label Description A Analog Output A 4 20mA HART Output Negative A Analog Output A 4 20mA HART Output Positive B Analog Output B 4 20mA Negative Terminal Block Power Connection AC B Analog Output B 4 20mA Positive az C Digital Output C Negative PIN Label Description i C Digital Output C Positive 1 L2 N Neutral Connection D Digital Output D Negative 2 L1 Live Power Connection D Digital Output D Positive AC Wiring Shown DC Wiring PIN Label Description 6 1 Negative 2 Positive
19. the other based on a measurement condition The open condition is 0 VDC and the closed condition is 5 VDC The maximum electrical ratings for the relays are listed in Appendix A Specifications Each of the alarm relays can be programmed as either Normally Open NO or Normally Closed NC In setting up an alarm relay it may be programmed for either conventional or fail safe operation In fail safe mode the alarm relay is held at closed 5 VDC except when it is triggered or a power failure or other interruption occurs Connect each alarm relay in accordance with the wiring instructions shown in Figure 11 below see Figure 8 on page 7 Refer to Appendix A Specifications for the load and voltage requirements Inputs Outputs A B C Dy 22020 oo Be88s8a Normally Open Configuration Normally Closed or Fault Configuration NO NC C C Wiring Conventional Not Triggered State Conventional Not Triggered State Alarm Device i Alarm Device Conventional Triggered State Conventional Triggered State XMT910 XMT910 Alarm Device Alarm Device i Figure 11 Wiring the Alarm Outputs PanaFlow Z3 User s Manual 13 Chapter 2 Installation 2 4 3d Wiring the Control Output The purpose of the control output is to generate a signal that can be used to control an external device based on a totaliz
20. 1 Changing Value for One or Two Variable Screens An outline of a typical one or two variable screen appears in Figure 17 below Measurement Type gt gt Velocity e Value 10 5 ms Value Units Error Code p gt EQ Figure 17 One Variable Screen To change the number of decimal places in the value From the display screen press either the lt or gt buttons until the value is Velocity g highlighted 10 5 mis Velocity Once the value is highlighted press V to open the Display Decimal option Use the and V buttons to scroll to the appropriate value Available options include 0 1 2 3 4 and Sci Scientific Notation Press V to select the value and then V again to confirm the selection or X to cancel the selection Display Decimal 0 oH 2 3 4 22 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 3 2 Changing Measurement Type for One or Two Variable Screens To change the measurement type From the display screen press either the lt 1 or gt buttons until the measurement type is highlighted Once the value is highlighted press v to open the Display Measurement Type m option 10 5 mis Display Measurement Type The screen changes to Display Measurement Type Press the A and V buttons to a Tr es The sea ia a e ne net 1 Volumetric Actual elow After you have chosen the type press V to s
21. 18 RO INT32 A10A 41226 VIEWER Maximum Composite UMPU board serial number 18 RO INT32 A10C 41228 VIEWER Maximum Composite max range of command 18 RO INT32 A10E 41230 VIEWER Maximum Composite Command 18 RO INT32 A110 41232 VIEWER Maximum Composite Which test to run 18 RO INT32 A112 41234 VIEWER Maximum Composite Service 18 RO INT32 PanaFlow Z3 User s Manual 103 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A114 41236 VIEWER Maximum Composite Factory 18 RO INT32 A116 41238 VIEWER Maximum Composite User 18 RO INT32 A118 41240 VIEWER Maximum Composite AnalogOut Command for 18 RO INT32 trim ANA 41242 VIEWER Maximum Composite Sensor serial number 1 18 RO INT32 A11C 41244 VIEWER Maximum Composite Sensor serial number 2 18 RO INT32 AllE 41246 VIEWER Maximum Composite Tracking Windows 18 RO INT32 A120 41248 VIEWER Maximum Composite MultiK Active 18 RO INT32 A122 41250 VIEWER Maximum Composite MultiK Type 18 RO INT32 A124 41252 VIEWER Maximum Composite MultiK Pairs 18 RO INT32 A126 41254 VIEWER Maximum Composite KV Input Selection 18 RO INT32 A128 41256 VIEWER Maximum Composite System Command such as 18 RO INT32 commit accept halt A12A 41258 VIEWER Maximum Composite Enable Active TW 1
22. 33052 FACTORY Composite Sensor serial number 2 18 RW INT32 811E 33054 SERVICE Composite Tracking Windows 0 Off 1 On 18 RW INT32 8120 33056 SERVICE Composite MultiK Active 0 Off 1 On 18 RW INT32 8122 33058 SERVICE Composite MultiK Type 0 Velocity 1 Reynolds 18 RW INT32 8124 33060 SERVICE Composite MultiK Pairs 18 RW INT32 8126 33062 SERVICE Composite KV Input Selection 18 RW INT32 8128 33064 Gen User Composite System Command such as commit 18 RW INT32 accept halt 0 Init 1 Halt 2 Cancel 3 Submit 4 Commit 5 Commit as Factory 6 Commit as Commissioned 7 Password Change request 812A 33066 SERVICE Composite Active TW 0 Disabled 1 Enabled 18 RW INT32 PanaFlow Z3 User s Manual 97 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 812C 33068 Gen User Composite Selection for FireLow Fire High during 18 RW INT32 fault 0 Fire Low 1 Fire High 812E 33070 Gen User Composite Analog Output Selection 0 Mass Flow 1 18 RW INT32 Actual Volumetric 2 Standard Volumetric 8130 33072 SERVICE Composite Calibration Mode Selection 0 Off 1 Gate 18 RW INT32 Input 2 Frequency Output 8132 33074 SERVICE Composite Base Frequency for frequency Output 6 RW INT32 8134 33076 SERVICE Composite Span
23. 5 Note the labels inside the rear cover to assist in wiring the power and option connections Proceed to the appropriate section of this chapter to make the desired wiring connections 2 4 1 Preparing for Wiring WARNING To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance Wiring any option set requires completion of the following general steps 1 Disconnect the main power to the unit and remove the wiring cover 2 Install a cable clamp in the chosen conduit hole on the side of the electronics enclosure and feed a standard twisted pair cable through this conduit hole 3 Locate the terminal block shown in Figure 8 on page 7 and wire the option as indicated on the label inside the wiring cover Secure the cable clamp 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw For more specific instructions on particular output configuration proceed to the appropriate sections 8 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 2 Wiring Analog Outputs The standard configuration of the PanaFlow Z3 flow transmitter includes one isolated 4 20 mA analog output with HART Connections to these outputs may be made with standard twisted pair wiring but the current loop impedance for these circuits must not exceed 600 ohms A second analog output is available as an option To wire the analog outputs complete the follow
24. Analog Out 2 Span 8 RW IEEE 32 bit 1006 4102 Gen User Analog Out 2 Test Value Percent of Span 12 RW IEEE 32 bit 1008 4104 Gen User Analog Out 2 Base Value 18 RW IEEE 32 bit 100A 4106 Gen User Analog Out 2 Full Value 18 RW IEEE 32 bit Analog Out 2 Integer Read Write 1180 4480 Gen User Analog Out 2 Operating Mode 18 RW INT32 1182 4482 Gen User Analog Out 2 Type 18 RW INT32 1184 4484 Gen User Analog Out 2 Measurement Register Address 18 RW INT32 1186 4486 Gen User Analog Out 2 Error Handling 18 RW INT32 1188 4488 Gen User Analog Out 2 Unit Code 18 RW INT32 Analog Out 2 Max Real Read Only 1600 5632 VIEWER Maximum Analog Out 2 Error Handling Value 8 RO IEEE 32 bit 1602 5634 VIEWER Maximum Analog Out 2 Zero 8 RO IEEE 32 bit 1604 5636 VIEWER Maximum Analog Out 2 Span 8 RO IEEE 32 bit 1606 5638 VIEWER Maximum Analog Out 2 Test Value Percent of Span 12 RO IEEE 32 bit 1608 5640 VIEWER Maximum Analog Out 2 Base Value 18 RO IEEE 32 bit 160A 5642 VIEWER Maximum Analog Out 2 Full Value 18 RO IEEE 32 bit Analog Out 2 Min Real Read Only 1A00 6656 VIEWER Minimum Analog Out 2 Error Handling Value 8 RO IEEE 32 bit 1A02 6658 VIEWER Minimum Analog Out 2 Zero 8 RO IEEE 32 bit 1A04 6660 VIEWER Minimum Analog Out 2 Span 8 RO IEEE 32 bit 1A06 6662 VIEWER Minimum Analog Out 2 Test Value Percent of Span 12 RO IEEE 32 bit 1A08 6664 VIEWER Minimum Analog Out 2 Base Value 18 RO IEEE 32 bit 1A0A 6666 VIEWER Minimum Analog Out 2 Full Val
25. Analog Output o ooooooooo 46 Calibration Port A Ma Re 16 Calibration Value Selecting iria 49 CE Mark Compliance is 127 Communication Error String o oooooo 68 Connecting See Part Name Control Output Wir Sa Wiles ee eo eas as 14 Control Output Setting vs as 60 D Decimal Places Programming for Totalizer 26 Density Changing Flow Ulises enean 39 PanaFlow Z3 User s Manual Index Diagnostic Parameters Initial Values A 123 126 Table of Values air 123 126 Diagnostics epe Sus ia e ae DE 70 Digital Outputs Wii E ER E E 10 Digital Outputs Programming 50 Display OPA AA 43 Display Programming ad 22 Document Number hear 1 Down Arrow Key Us e ta 21 E Electrical Connecti0oNS o oooooooooooo 7 Enter Keys AS as 21 Environmental Compliance oo oooo Vili Error DI Pl a ts ote ee e ad A 67 Error Handling Setting o oooo 46 49 Error Hedder eta 67 Error String Communication 68 Error String Plone trates 68 Pepe Keyes a ak Ger ee Oe Se Wee 21 F Flow Error String A anana n ere rn 68 Flowcell Problems ea 71 Elda dk rv be 71 Fluid Physical Requirements 71 Problems 0 aida 71 So ndsp eedk e iiser e i Masker Pet 71 Fluid Problems nieee a a Sr 71 Frequency Output Vi OSEA 12 Frequency SO ia atea 53 Full Value Seung ia 45 48 G Global ME A er ea 30 SUDMERUS ri Ra 30 A O 7 129 In
26. Frequency for frequency Output 6 RW INT32 8136 33078 SERVICE Composite Frequency Output Unit Selection 0 18 RW INT32 Velocity 1 Volumetric 2 Mass Flow 8138 33080 SERVICE Composite Frequency Output Error State Selection 0 18 RW INT32 Force Low 1 Force High 2 Hold Last 813A 33082 SERVICE Composite Path Error Handling 0 Off 1 On 18 RW INT32 813C 33084 Gen User Composite Unit Type Dimension see Unit Table 18 RW INT32 C 2 813E 33086 Gen User Composite Unit Type Density see Unit Table C 2 18 RW INT32 8140 33088 Gen User Composite Unit Type Mass Flow see Unit Table 18 RW INT32 C 2 8142 33090 Gen User Composite Unit Type Volumetric see Unit Table 18 RW INT32 C 2 8144 33092 Gen User Composite Unit Type Velocity see Unit Table C 2 18 RW INT32 8146 33094 SERVICE Composite Test Frequency for Frequency Output 6 RW INT32 8148 33096 FACTORY Composite Sensor serial number 3 18 RW INT32 814A 33098 FACTORY Composite Sensor serial number 4 18 RW INT32 814C 33100 FACTORY Composite Sensor serial number 5 18 RW INT32 814E 33102 FACTORY Composite Sensor serial number 6 18 RW INT32 8150 33104 FACTORY Composite Flow meter System serial number 18 RW INT32 8152 33106 Gen User Composite Unit Type Time see Unit Table C 2 18 RW INT32 8154 33108 Gen User Composite Unit Type Viscosity see Unit Table C 2 18 RW INT32 8156 33110 Gen User Composite Unit Type Standard Volumetric see Unit 18 RW INT32 Table C 2 8158 33112
27. IEEE 32 bit A60E 42510 VIEWER Minimum Composite Inventory Fwd Totals 17 RO IEEE 32 bit A610 42512 VIEWER Minimum Composite Inventory Rev Totals 17 RO IEEE 32 bit A612 42514 VIEWER Minimum Composite Inventory Totalizer Time 2 RO IEEE 32 bit A614 42516 VIEWER Minimum Composite Current Correction Factor 18 RO IEEE 32 bit A616 42518 VIEWER Minimum Composite Current Reynolds Number 18 RO IEEE 32 bit A618 42520 VIEWER Minimum Composite Acceptable Operating 15 RO IEEE 32 bit Temperature Reading From Temperature Sensor A61A 42522 VIEWER Minimum Composite Standard Volumetric 14 RO IEEE 32 bit A61C 42524 VIEWER Minimum Composite Net Batch Totals 17 RO IEEE 32 bit A61E 42526 VIEWER Minimum Composite Net Inventory Totals 17 RO IEEE 32 bit A620 42528 VIEWER Minimum Composite Analog Out Drive Current 8 RO IEEE 32 bit A622 42530 VIEWER Minimum Composite Analog Out Monitored Current 8 RO IEEE 32 bit Composite Channel Integer Min A700 42752 VIEWER Minimum Composite Status Bit Map 18 RO INT32 A702 42754 VIEWER Minimum Composite Errors 18 RO INT32 A704 42756 VIEWER Minimum Composite Most Significant Error 18 RO INT32 A706 42758 VIEWER Minimum Composite Gate Input State bitmap 0 18 RO INT32 Open 1 Closed Composite Channel Real Max A000 40960 VIEWER Maximum Composite Frequency Output Span Value 1 14 20 RO IEEE 32 bit A002 40962 VIEWER Maximum Composite Pipe Inner Diameter 5 RO IEEE 32 bit A004 40964 VIEWER Maximum Composite Pipe Outer Di
28. O Type Connection Specifications Output A Analog Output HART Active Output Output current 0 22 mA Max load 600 2 Output B Analog Output Active Output Output current 0 22 mA Option B only Max load 600 2 Output C Pulse Frequency Alarm or Active Output Output voltage 5 VDC Control Max voltage with light load 7 VDC Includes integrated current limit resistor Customer current limitation not required Output D Pulse Frequency Alarm or Active Output Output voltage 5 VDC Control Max voltage with light load 7 VDC Includes integrated current limit resistor Customer current limitation not required PanaFlow Z3 User s Manual 75 Appendix A Specifications A 3 Electronics cont Table 7 Modbus Cal Terminal Block Output I O Type Connection Specifications Modbus RS485 RS485 Communications Standard RS485 communications port Cal Out Frequency Passive Output Max customer supply voltage 30 VDC Output Max current draw 200 mA Recommended load 300 Q Power Supplies Standard 100 to 240 VAC 50 60 Hz Optional 12 to 28 VDC Power Consumption 10 watts maximum Wiring Connection All conduit entries are M20 3 4 in NPT can be ordered with adapter Operating Temperature 40 to 140 F 40 to 60 C Storage Temperature 40 to 158 F 40 to 70 C Data Logging Requires Vitality software XMT910 logging 76 PanaFlow Z3 User s Manual Appen
29. Option D Analog Output Base Value is the flow rate represented by 4 mA and Full Value is the flow rate represented by 20 mA In the Analog Output menu select Base Value or Full Measurement A P A ASAR Value and press V A screen similar to the following appears Base Value Full Value Calibrate A Press v again and a screen similar to the following appears Analog Output Base Value 00 Note The units that appear will be the units selected in Flow Units on page 36 Use the lt and arrow key to select the digit to be changed use the A or BaseValue Base Value V arrow key to change the Base Value or Full Value setting and press V Repeat these steps to set the Full Value setting Press X to return to the Analog Output menu 0 FtA3 s y JSAVE x JQUIT lt gt JMOVE aw MODF 48 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 2 Analog Output B cont 3 6 2d Selecting the Calibration Value Option D Analog Output Use the Calibrate menu to trim the output to your measurement system In the Analog Output menu select Calibrate and press V The following screen appears Analog Measurement A Base Value Full Value Calibrate Select 4 mA to trim the 4 mA level 20 mA to trim the 20 mA level or Percentage Analog Output Calibrate of Scale to test linearity Select the appropriate option and press V A screen o Calibrate 4mA similar to the foll
30. Parity Address h Modbus Service Port UART Select the appropriate description and press V The screen returns to the previous display PanaFlow Z3 User s Manual 63 Chapter 3 Initial Setup and Programming 3 6 4d Setting the Modbus Service Port Address Option D Modbus Service To set the address in the Modbus Service menu select Address and press V A Baud Rate screen similar to the following appears Modbus Parity UART Bits h Modbus Service Port Addr Press V again and a screen similar to the following appears 00 Use the A or V arrow key to change the address number from I to 256 but not 0 and press V Press X to return to the previous screen Address Address 1 Y JSAVE x JQUIT lt gt MOVE aw MODF 3 6 4e Setting the Number of Modbus Stop Bits Option D Modbus Service To set the number of stop bits in the Modbus Service menu select Modbus Stop Modbus Parity A Bits and press v A screen similar to the following appears UART Bits Address Modbus Stop Bits Modbus Service Port Mod Select the appropriate number and press V The screen returns to the previous e display 2 64 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 7 Test Menu Note To enter the Test menu you must enter a password 3 7 1 Accessing the Test Menu Display Lockout Display Format Program Review Keypad Lockout Lockout Programm
31. T6 Gb Ta 40 C to 60 C IP67 Exempted from ROHS compliance Category 9 WEEE Compliance PanaFlow Z3 User s Manual 73 Appendix A Specifications A 2 Meter Body Transducer Meter Sizes Standard 3 to 8 in 80 to 200 mm Meter Body Materials Carbon steel ASTM SA216 Gr WCB Stainless steel ASTM SA351 Gr CF8M Transducer System and Material LX transducers with inserts patent pending 316L SS Seals FKM or EPDM Process Temperature Ranges 40 F to 185 F 40 C to 85 C Carbon steel material has 20 F 28 9 C minimum operating temperature if insulating the meter body the maximum process temperature is 80 C and maximum ambient temperature is 50 C Pressure Range Up to maximum allowable flange operating pressure at temperature 74 PanaFlow Z3 User s Manual Appendix A Specifications A 3 Electronics Enclosures Epoxy coated copper free aluminum weatherproof IP67 Electronics Mounting Local mounting on meter body Paths Three paths Display Languages English Keypad Built in magnetic six button keypad for full functionality operation Inputs Outputs One analog output with HART one additional analog output two digital outputs service Modbus RS485 output calibration output see Table 6 below and Table 7 on page 76 Digital outputs are programmable as either pulse frequency alarm or control outputs Table 6 I O Terminal Block Output I
32. for purchasing the PanaFlow Z3 ultrasonic flow meter The PanaFlow Z3 represents the latest generation of Panametrics ultrasonic flow meters It is a three path meter designed specifically for dependable accurate and repeatable measurement of process liquids With a sleek industrial design and ultra reliable electronics it provides operators a cost effective top of the line choice Unlike other flow measurement technologies the PanaFlow Z3 does not require maintenance since it does not have any obstruction in the flow path that could clog the line nor does it have any moving parts that could be damaged by the flowing fluid Also due to the inherent nature of our ultrasonic flow measurement the PanaFlow Z3 s measurement is not affected by changing process conditions temperature pressure and conductivity and does not drift over time that would require periodic calibration With no periodic maintenance and calibration required PanaFlow Z3 couples lower overall cost with superb reliability and performance The PanaFlow Z3 consists of the new XMT910 electronics the LX transducers system and a meter body see Figure I below XMT910 Electronic Meter Body with LX Transducers Figure 1 The PanaFlow Z3 Flowmeter PanaFlow Z3 User s Manual 1 Chapter 1 Introduction 1 2 Theory of Operation 1 2 1 Transit Time Flow Measurement In this method two transducers serve as both ultrasonic signal generators and receivers They are in aco
33. have all safety equipment applicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment Environmental Compliance Waste Electrical and Electronic Equipment WEEE Directive GE Measurement amp Control is an active participant in Europe s Waste Electrical and Electronic Equipment WEEE take back initiative directive 2012 19 EU The equipment that you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration Visit http www ge mcs com en about us environmental health and safety 1741 weee req Z3ml for take back instructions and more information about this initiative viii PanaFlow Z3 User s Manual Chapter 1 Introduction Chapter 1 Introduction 1 1 Overview Thank you
34. lock Velocity symbol and press NI The following screen appears Display Lockout Select Program and press V The following screen appears Display Format Program Program Review Keypad Lockout Select a password level Gen User Service or Factory other than General User Lockout Programmin g g from the Program Menu and press V The following screen appears Gen User Services Factory To enter the password use the Left and Right arrow keys to select the digit to be changed use the A or V arrow keys to change the value of each digit and 9999 press N The following screen appears x JQUIT y JSAVE 4 gt MOVE aw MODE EnterGen Password User Preference In the User Preference menu select Setting then press the right arrow key A screen similar to the following appears Setting Flow Units Meter Setup Password The screen shows what option is installed Select Option D and press V The following screen appears y Option Di 44 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 1 Analog Output A cont 3 6 16 Setting Analog Measurements I O Out Analog Output HART Analog Output B Digital Output Modbus Service Port Option D Analog Output Measurement Base Value Full Value Calibrate v Measurement Velocit Volumetric Std Mass 3 6 1c Option D Analog Output Measurement Base Value Full Value Calibrate Analog Ou
35. percent scale 12 RW IEEE 32 bit 800C 32780 Gen User Composite Static Density 4 RW IEEE 32 bit 800E 32782 SERVICE Composite Acceleration Limit 18 RW IEEE 32 bit 8010 32784 SERVICE Composite Amplitude discriminator min limit 18 RW IEEE 32 bit 8012 32786 SERVICE Composite Amplitude discriminator max limit 18 RW IEEE 32 bit 8014 32788 Gen User Composite Kinematic Viscosity 7 RW IEEE 32 bit 8016 32790 SERVICE Composite Calibration Factor 18 RW IEEE 32 bit 8018 32792 Gen User Composite Zero Cutoff 20 RW IEEE 32 bit 801A 32794 Gen User Composite Response Time 13 RW IEEE 32 bit 801C 32796 Gen User Composite Analog Output Low Limit point as entered 1 9 14 RW IEEE 32 bit in the system 801E 32798 Gen User Composite Analog Output High Limit as entered in 1 9 14 RW IEEE 32 bit the system 8020 32800 Gen User Composite Zero Set point as entered into the system 8 RW IEEE 32 bit by user 8022 32802 Gen User Composite Span Set point as entered into the system 8 RW IEEE 32 bit by user 8024 32804 Gen User Composite Velocity Low limit Used for Volumetric 20 RW IEEE 32 bit low limit calculation 8026 32806 Gen User Composite Velocity High limit Used for Volumetric 20 RW IEEE 32 bit High limit calculation 8028 32808 Gen User Composite Velocity Warn Low limit Alarm limits 20 RW IEEE 32 bit Normal operation 802A 32810 Gen User Composite Velocity Warn High limit Alarm limits 20 RW IEEE 32 bit Normal operati
36. the last good reading Stop directs the meter in Stop case of measurement error to stop pulsing Press V and the screen returns to the previous display Press X to return to the Digital Output Menu 52 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3c Setting the Frequency DO DO1 Frequency sends out a continuous square wave with the frequency proportional to a measured value To set the Digital Output as a frequency output in the Digital Output Menu select Frequency and press v The following screen appears Pulse Frequency Alarm Control Output DO Frequency To set the measurement type select Measurement and press V The following screen appears Frequency Value Base Value Full Value Freq Measurement Select the type of measurement to be used and press N The screen returns to the a Frequency display Two examples are shown below Velocity Avol Svol Mass Example 1 Base 0 m s 0 Hz Full 10 m s 100 Hz Then y Hz x m s e 10 Hz Example 2 Base 10 kg 0 Hz Full 20 kg 10 Hz Then y Hz x kg 10 e 1000 Hz PanaFlow Z3 User s Manual 53 Chapter 3 Initial Setup and Programming 3 6 3c Setting the Frequency cont DO1 Frequency Measurement Base Value Full Value Freq Frequency Value Frequency Value 00 DO1 Frequency Measurement Frequency Value Base Value Full V
37. they may suffer corrosion damage If corrosion is suspected remove the meter body from service Contact GE for additional information PanaFlow Z3 User s Manual 71 Chapter 4 Error Codes and Troubleshooting no content intended for this page 72 PanaFlow Z3 User s Manual Appendix A Specifications Appendix A Specifications A 1 Operation and Performance Fluid Types Liquids Acoustically conductive fluids including most clean liquids and many liquids with limited amounts of entranced solids or gas bubbles Flow Measurement Patented Correlation Transit Time mode Accuracy 0 5 of reading for velocities above 1 6 ft s 0 5 m s 2 5 mm s of reading for velocities below 1 6 ft s 0 5 m s Accuracy statement assumes measurement of a single phase homogenous liquid with a fully developed symmetrical flow profile passing through the meter Applications with piping arrangements that create an asymmetrical flow profile may require extended piping straight runs and or flow conditioning for the meter to perform to this specification Calibration All meters are calibrated and include a calibration certificate Repeatability 0 2 of reading Range Bidirectional 0 1 to 40 ft s 0 03 to 12 19 m s Rangeability Overall 400 1 Classifications US CAN Explosion proof Class 1 Division 1 Groups B C and D IP67 ATEX Flameproof II 2 G Ex d IIB H2 T6 Gb Ta 40 C to 60 C IP67 IECEx Flameproof Ex d IIB H2
38. usage for example at 1000 kg then 2000 kg etc To change the measurement style select the desired style and press v The Inventory Total following screen appears Measure Select Forward or Reverse totalizer depending on the flow direction or Net for Forward both filling and draining To change the measurement direction select the desired Reverse direction and press V The screen returns to the previous display Net BOTT Comet ols gende mem an ress s screen similar to the following appears Control Output State A P g app Control Output Type Measurement Control Value CO Control Value Press V again and a screen similar to the following displays the threshold value Control Value 00 to activate ContValue Control Value Use the A or V arrow key to change the Control Value setting Press N to save the number and press to return to the previous screen 0 GAI y JSAVE x JQUIT lt p gt JMOVE aw MODF Note The units that appear will be the units selected in Flow Units on page 36 PanaFlow Z3 User s Manual 61 Chapter 3 Initial Setup and Programming 3 6 3e Setting the Control Output cont To test the actuator in the Control Output menu select Test Control and press v A screen similar to the following appears DO1 Control Output Control Output Type A Measurement Control Value Test Control To begin testing select ON and press V To stop testing select OFF and
39. 0 40992 VIEWER Maximum Composite Zero Set point as entered into 8 RO IEEE 32 bit the system by user A022 40994 VIEWER Maximum Composite Span Set point as entered into 8 RO IEEE 32 bit the system by user A024 40996 VIEWER Maximum Composite Velocity Low limit 20 RO IEEE 32 bit A026 40998 VIEWER Maximum Composite Velocity High limit 20 RO IEEE 32 bit A028 41000 VIEWER Maximum Composite Velocity Warning Low limit 20 RO IEEE 32 bit A02A 41002 VIEWER Maximum Composite Velocity Warning High limit 20 RO IEEE 32 bit A02C 41004 VIEWER Maximum Composite Reference Density 4 RO IEEE 32 bit A02E 41006 VIEWER Maximum Composite Frequency Output Base Value 1 14 20 RO IEEE 32 bit A030 41008 VIEWER Maximum Composite Analog Input Zero Set point as 8 RO IEEE 32 bit entered into the system by user A032 41010 VIEWER Maximum Composite Analog Input Span Set point as 8 RO IEEE 32 bit entered into the system by user A034 41012 VIEWER Maximum Composite VelRey Individual Value 18 20 RO IEEE 32 bit A036 41014 VIEWER Maximum Composite KFact Individual Value 18 RO IEEE 32 bit Composite Channel Integer Max A100 41216 VIEWER Maximum Composite Reynolds Correction 18 RO INT32 A102 41218 VIEWER Maximum Command to capture a new set of signal 18 RO INT32 files A104 41220 VIEWER Maximum Composite Path Configuration 18 RO INT32 A106 41222 VIEWER Maximum Composite Hardware Revision 18 RO INT32 A108 41224 VIEWER Maximum Composite Software revision
40. 0 VIEWER Minimum Composite Base Frequency for frequency 6 RO INT32 A534 42292 VIEWER Minimum Composite Span Frequency for frequency 6 RO INT32 106 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A536 42294 VIEWER Minimum Composite Frequency Output Unit 18 RO INT32 A538 42296 VIEWER Minimum Composite Frequency Output Error State 18 RO INT32 AS3A 42298 VIEWER Minimum Composite Path Error Handling 18 RO INT32 A53C 42300 VIEWER Minimum Composite Unit Type Dimension 18 RO INT32 A53E 42302 VIEWER Minimum Composite Unit Type Density 18 RO INT32 A540 42304 VIEWER Minimum Composite Unit Type Mass Flow 18 RO INT32 A542 42306 VIEWER Minimum Composite Unit Type Volumetric 18 RO INT32 A544 42308 VIEWER Minimum Composite Unit Type Velocity 18 RO INT32 A546 42310 VIEWER Minimum Composite test frequency for frequency 6 RO INT32 output A548 42312 VIEWER Minimum Composite Sensor serial number 3 18 RO INT32 AS4A 42314 VIEWER Minimum Composite Sensor serial number 4 18 RO INT32 A54C 42316 VIEWER Minimum Composite Sensor serial number 5 18 RO INT32 AS4E 42318 VIEWER Minimum Composite Sensor serial number 6 18 RO INT32 A550 42320 VIEWER Minimum Composite Flow mete
41. 12036 VIEWER Minimum Output 1 Test Frequency Value RO INT32 2F06 12038 VIEWER Minimum Output 1 Frequency Error Handling Value 6 RO INT32 2F80 12160 VIEWER Minimum Output 2 Test Pulse Value 18 RO INT32 2F82 12162 VIEWER Minimum Output 2 Frequency Full Frequency RO INT32 2F84 12164 VIEWER Minimum Output 2 Test Frequency Value RO INT32 2F86 12166 VIEWER Minimum Output 2 Frequency Error Handling Value 6 RO INT32 HART Integer Read Write 3100 12544 VIEWER Hart unit code 18 RW INT32 Files 3000 12288 VIEWER Flow Monitoring log 18 RO 3001 12289 VIEWER Error log 18 RO PanaFlow Z3 User s Manual 95 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format Flow Measurement Registers Configurations Holding Registers Composite Channel Real FF Terminal Block 2 8000 32768 SERVICE Composite Span value for frequency output 1 140r20 RW IEEE 32 bit 8002 32770 SERVICE Composite Pipe Inner Diameter 5 RW IEEE 32 bit 8004 32772 SERVICE Composite Pipe Outer Diameter 5 RW IEEE 32 bit 8006 32774 SERVICE Composite Pipe Wall Thickness 5 RW IEEE 32 bit 8008 32776 SERVICE Composite Velocity Warn High limit Alarm limits 20 RW IEEE 32 bit Normal operation 800A 32778 Gen User Composite Analog out
42. 28 1529 1530 15 Thermal 1001 1002 16 Totalizer time 1054 1058 1059 1060 17 Totalizer 1034 1038 1043 1051 1051 1053 1088 1092 1094 1526 1536 1645 1664 1664 1665 1666 1667 18 Unitless 1615 19 Microseconds 1057 20 Velocity 1061 1067 21 Reynolds number 1615 88 PanaFlow Z3 User s Manual Appendix C Modbus Map C 3 Modbus Map Table 10 Transmitter Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format Health Check and Identification Registers 20 512 System Error Bits 18 RO INT32 202 514 Live Runtime 18 RO INT32 204 516 Transmitter Status 18 RO INT32 0 Measurement 1 Calibration 210 528 NONE Product Type 18 RO INT32 212 530 NONE Product Code 18 RO CHARx16 222 546 NONE MPU Serial Number 18 RO CHARx16 22A 554 NONE Analog Board Revision 18 RO CHARx16 232 562 NONE Application Software Version 18 RO CHARx16 23A 570 NONE Boot Loader Software Version 18 RO CHARx16 242 578 NONE T O Board Type 18 RO INT32 250 592 SERVICE MPU Baud Rate Fixed 18 RW INT32 252 594 SERVICE MPU parity Fixed 18 RW INT32 0 Even 1 Odd 2 No 254 596 SERVICE MPU Number Of Stop Bits Fixed 18 RW INT32 0 No Stop Bits 1 One Stop Bits 2 Two Stop Bits 256 598 SERVICE MPU Modbus node ID fixed 18 R
43. 33280 VIEWER Composite Velocity 20 RO IEEE 32 bit 8202 33282 VIEWER Composite Volumetric 1 RO IEEE 32 bit 8204 33284 VIEWER Composite Mass Flow 9 RO IEEE 32 bit 8206 33286 VIEWER Composite Fwd Batch Totals 17 RO IEEE 32 bit 8208 33288 VIEWER Composite Rev Batch Totals 17 RO IEEE 32 bit 820A 33290 VIEWER Composite Totalizer Time 16 RO IEEE 32 bit 820C 33292 VIEWER Composite Sound Speed 20 RO IEEE 32 bit PanaFlow Z3 User s Manual 99 Appendix C M odbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 8214 33300 VIEWER Composite Current Correction Factor 18 RO IEEE 32 bit 8216 33302 VIEWER Composite Current Reynolds Number 18 RO IEEE 32 bit 8218 33304 VIEWER Composite Current operating temperature read from 15 RO IEEE 32 bit temperature sensor 821A 33306 VIEWER Composite Standard Volumetric 14 RO IEEE 32 bit 821C 33308 VIEWER Composite Net Batch Totals 17 RO IEEE 32 bit 8220 33312 VIEWER Composite Analog Out Drive Current 8 RO IEEE 32 bit 8222 33314 VIEWER Composite Analog Out Monitored Current 8 RO IEEE 32 bit Composite Channel Int 8300 33536 VIEWER Composite status bit map 18 RO INT32 8302 33538 VIEWER Composite errors ep Value Health Code I Use 18 RO INT32 dropdown
44. 44566 VIEWER Minimum Channel Signal Gain Down 3 RO IEEE 32 bit AE18 44568 VIEWER Minimum Channel_SNR on UP channel 18 RO IEEE 32 bit AEIA 44570 VIEWER Minimum Channel SNR on DOWN channel 18 RO IEEE 32 bit AEIC 44572 VIEWER Minimum Channel Time in buffer on UP channel 19 RO IEEE 32 bit CH Integer Min AF00 44800 VIEWER Minimum Channel status bit map 18 RO INT32 AF02 44802 VIEWER Minimum Channel Up Peak 18 RO INT32 AF04 44804 VIEWER Minimum Channel Dn Peak 18 RO INT32 AF06 44806 VIEWER Minimum Channel most significant error 18 RO INT32 AF08 44808 VIEWER Minimum Channel dynamic threshold on UP channel 12 RO INT32 AFOA 44810 VIEWER Minimum Channel dynamic threshold on DOWN 12 RO INT32 channel AFOC 44812 VIEWER Minimum Channel Errors of Last 16 18 RO INT32 Ultrasonic Files A000 40960 VIEWER Channel 1 Raw Up 18 RO signed short A001 40961 VIEWER Channel 1 Raw Down 18 RO signed short A002 40962 VIEWER Channel 1 Correlate Up 18 RO signed short A003 40963 VIEWER Channel 1 Correlate Down 18 RO signed short PanaFlow Z3 User s Manual 109 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A004 40964 VIEWER Channel 1 CrossCorrelation 18 RO signed short A010 40976 VIEWER Channel 2 Raw Up 18 RO signed short A011 40977 VIEWER Channel 2 Raw Down 18 RO
45. 8 RO INT32 A12C 41260 VIEWER Maximum Composite FireLow Fire High during 18 RO INT32 fault A12E 41262 VIEWER Maximum Composite Analog output selection 18 RO INT32 A130 41264 VIEWER Maximum Composite Calibration Mode Selection 18 RO INT32 A132 41266 VIEWER Maximum Composite Base Frequency for frequency 6 RO INT32 Output A134 41268 VIEWER Maximum Composite Span Frequency for frequency 6 RO INT32 Output A136 41270 VIEWER Maximum Composite Frequency Output Unit 18 RO INT32 Selection A138 41272 VIEWER Maximum Composite Frequency Output Error State 18 RO INT32 Selection A13A 41274 VIEWER Maximum Composite Path Error Handling 18 RO INT32 A13C 41276 VIEWER Maximum Composite Unit Type Dimension 18 RO INT32 A13E 41278 VIEWER Maximum Composite Unit Type Density 18 RO INT32 A140 41280 VIEWER Maximum Composite Unit Type Mass Flow 18 RO INT32 A142 41282 VIEWER Maximum Composite Unit Type Volumetric 18 RO INT32 A144 41284 VIEWER Maximum Composite Unit Type Velocity 18 RO INT32 A146 41286 VIEWER Maximum Composite test frequency for frequency 6 RO INT32 output A148 41288 VIEWER Maximum Composite Sensor serial number 3 18 RO INT32 Al4A 41290 VIEWER Maximum Composite Sensor serial number 4 18 RO INT32 A14C 41292 VIEWER Maximum Composite Sensor serial number 5 18 RO INT32 A14E 41294 VIEWER Maximum Composite Sensor serial number 6 18 RO INT32 A150 41296 VIEWER Maximum Composite Flow meter System serial 18 RO INT32 number A152 41298 VIEWER Maximum Composite Unit Typ
46. 8304 33540 VIEWER Composite most significant error see Error Tables 18 RO INT32 8306 33542 VIEWER Composite Gate Input State bitmap 0 Open 1 18 RO INT32 Closed Channel 1 Real FF Terminal Block 4 8600 34304 VIEWER Ch 1 Velocity 20 RO IEEE 32 bit 8602 34306 VIEWER Ch 1 Sound Speed 20 RO IEEE 32 bit 8604 34308 VIEWER Ch 1 Transit Time Up 19 RO IEEE 32 bit 8606 34310 VIEWER Ch 1 Transit Time Dn 19 RO IEEE 32 bit 8608 34312 VIEWER Ch 1 DeltaT 19 RO IEEE 32 bit 860A 34314 VIEWER Ch 1 Time in buffer on Dn channel 19 RO IEEE 32 bit 860C 34316 VIEWER Ch 1 Up Signal Quality 18 RO IEEE 32 bit 860E 34318 VIEWER Ch 1 Dn Signal Quality 18 RO IEEE 32 bit 8610 34320 VIEWER Ch 1 Up Amp Disc 18 RO IEEE 32 bit 8612 34322 VIEWER Ch 1 Dn Amp Disc 18 RO IEEE 32 bit 8614 34324 VIEWER Ch 1 Signal Gain Up 3 RO IEEE 32 bit 8616 34326 VIEWER Ch 1 Signal Gain Down 3 RO IEEE 32 bit 8618 34328 VIEWER Ch 1 SNR on UP channel 18 RO IEEE 32 bit 861A 34330 VIEWER Ch 1 SNR on DOWN channel 18 RO IEEE 32 bit 861C 34332 VIEWER Ch 1 Time in buffer on Up channel 19 RO IEEE 32 bit Channel 1 Integer FF Terminal Block 4 8700 34560 VIEWER Ch 1 Status Bit Map 18 RO INT32 8702 34562 VIEWER Ch 1 Most Significant Error See Error Tables 18 RO INT32 8704 34564 VIEWER Ch 1 Up Peak 18 RO INT32 8706 34566 VIEWER Ch 1 Dn Peak 18 RO INT32 8708 34568 VIEWER Ch 1 Dynamic Threshold On Up Channel 12 RO INT32 870A 34570 VIEWER Ch 1 Dynamic Threshold On Down Chann
47. DIV 1 Gr B C D T6 Ta 40 C to 60 C IP67 CONDUIT ENTRIES ARE M20 OR 3 4 NPT SYSTEM PART STRING CAUTION CONDUIT SEALS REQUIRED WITHIN 18 INCHES ATTENTION JOINT DE CONDUIT REQUIS MOINS DE 18 POUCES ELECTRONICS PART STRING XMT910 SERIAL N NE PAS OUVRIR ALORS QU UN GAZ EXPLOSIF EST PRESENT GE Infrastructure Sensing Inc 1100 Technology Park Drive Billerica MA 01821 USA Figure 3 Typical XMT Transmitter Label 2 2 1b Meter Body Identification ES PA i BILLERICA MA USA MODEL PF9 Z3 e 4 QO www ge mes com Panaflow Z3 VA SIZE FLANGE SCH MAT 6 600 805 SA351 Gr CF8M Panmetrics Ultrasonic Q min max 20 940 m hr DRY WEIGHT 157 kg Liquid Flow Meter N TEMPERATURE PRESSURE a i p AMBIENT 40 to 60 C MAWP 879 bar 85 C rene hy FLUID 40 to B5 C MAEWP F V 85 C FC MFG SN 12345678 MDMT 40 C 87 9 bar MFG DATE 2012 MAR HYDRO 148 9 barg WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS 1 AVERTISSEMENT POTENTIEL DE CHARGEMENT MODEL ELECTROSTATIQUE RISQUE VOIR LES INSTRUCTIONS PF9 Z3 03ACSO40AGOV L 1111D 50 0 O S CPO 123456 O SERIAL ft 12345678 ASSY DATE 2011 MAR 30 TAG FIT 23 ATASDFADS Figure 4 Typical Flowcell Identification PanaFlow Z3 User s Manual Chapter 2 Installation 2 2 2 Lifting the PanaFlow Z3 System Figure 5 below indicates the proper way to attach the lifting straps to the flow mete
48. E aw MODF User Preference Flow Units Meter Setup Password lt I O o Output B PanaFlow Z3 User s Manual To access the Analog Output Menu on the initial screen highlight the lock symbol and press V The following screen appears Select Program and press V The following screen appears Select any password level from the Program Menu and press v The following screen appears To enter the password use the Left and Right arrow keys to select the digit to be changed use the Up and Down arrow keys to change the value of each digit and press V The following screen appears In the User Preference Menu select Setting then press the right arrow key A screen similar to the following appears Output B appears Press N The following screen appears 47 Chapter 3 Initial Setup and Programming 3 6 2 Analog Output B cont 3 6 2b Setting the Analog Measurements I O Out To set up the analog B output select Analog Output B and press V The Analog Output HART following screen appears Analog Output B Digital Output Modbus Service Port Analog Output B Select Measurement and press N The following screen appears Measurement Base Value Full Value Calibrate In the Output Analog menu select the type of analog output to be used and press EN N The screen returns to the previous display Velocit Volumetric Std Mass 3 6 2c Setting the Base Value and Full Value
49. FACTORY Composite Standard BWT buffer 1 serial number 18 RW INT32 815A 33114 FACTORY Composite Standard BWT buffer 2 serial number 18 RW INT32 815C 33116 FACTORY Composite Standard BWT buffer 3 serial number 18 RW INT32 815E 33118 FACTORY Composite Standard BWT buffer 4 serial number 18 RW INT32 8160 33120 FACTORY Composite Standard BWT buffer 5 serial number 18 RW INT32 8162 33122 FACTORY Composite Standard BWT buffer 6 serial number 18 RW INT32 8164 33124 FACTORY Composite UMPU receiver serial number 18 RW INT32 Channel 1 Real FF Terminal Block 4 8400 33792 SERVICE Ch 1 Chord Wt Factor 18 RW IEEE 32 bit 8402 33794 SERVICE Ch 1 Time Buffer Offset 19 RW IEEE 32 bit 8404 33796 SERVICE Ch 1 Time in wedge 19 RW IEEE 32 bit 8406 33798 SERVICE Ch 1 Path Length P 5 RW IEEE 32 bit 98 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 8408 33800 SERVICE Ch_1 Axial Length L 5 RW IEEE 32 bit 840A 33802 SERVICE Ch_1 Delay Between Successive Transmits 19 RW IEEE 32 bit 840C 33804 SERVICE Ch_1 DeltaT Offset 19 RW IEEE 32 bit Channel 1 Integer FF Terminal Block 4 8500 34048 SE
50. Flow Z3 User s Manual 15 Chapter 2 Installation 2 4 5 Wiring the Calibration Port The XMT910 flow transmitter is equipped with a calibration port specifically designed for calibrating the PanaFlow Z3 It is wired for a frequency output Note Performing calibration of the meter requires entering a service level password To wire to this port refer to Figure 14 shown below and complete the following steps 1 Disconnect the main power to the unit and remove the rear cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Feed one end of the cable through the conduit hole wire it to the terminal block 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw WARNING Make sure all covers with their o ring seals are installed and the set screws tightened before applying power in a hazardous environment Terminal Block Calibration Connections PIN Label Description 3 CAL Calibration Port Negative 4 CAL Calibration Port Positive O Inputs Outputs Ay By C4 Dy 22200202028 58888886808 Figure 14 Calibration Connections 16 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 6 Wiring the Line Power The PanaFlow Z3 may be ordered for operation with power inputs of 100 240 VAC or 15 30 VDC The label on the
51. GE Measurement amp Control Flow PanaFlow Z3 User s Manual 910 311 Rev A imagination at work February 2014 PanaFlow Z3 Panametrics Ultrasonic Flowmeter for Liquids User s Manual 910 311 Rev A February 2014 WWW ge Mcs com 2014 General Electric Company All rights reserved Technical content subject to change without notice no content intended for this page Contents Chapter 1 Introduction NEMNE PPT 1 L Met SPENN PASS 2 1 2 1 Transit Time Flow Measurement 2 Chapter 2 Installation 2 ed 3 2 2 Unpacking the PanaFlow Z3 System ee Sefer 4 22 EE er MS 4 222 KIMI GIS PN EN 5 25 She LONSIMCRMONS AMA A A II aS N 6 23 1 Meter BOdU LOCATON rl a ee 6 2 Making Electrical NE dt e o o ed DE 7 24 PE MO a Le O Mr e MA e ll E dd 8 AA o sr Leserturer artet A i a ba kake toe ua cons 9 ZS MG A A a E a a A A E AN 10 24 4 Wiring the Modbus Service AAA see A ei 15 24 5 Wiring the Calibration POL an eisat center E eee ad 16 246 Wiring the Line POWE AE 17 Chapter 3 Initial Setup and Programming Sl ON NE 19 3 2 PanaFlow Z3 Enclosure Magnetic Keypad a A ger HA yee ed 20 33 BE HJORT E 22 3 3 1 Changing Value for One or Two Variable Screens nunun nannaa ono 22 3 3 2 Changing Measurement Type for One or Two Variable Screens 2 ce cee cece eee eee eens 23 3 3 3 Changing Measurement Type or Value for Totalizer Screens 0 cece cece eect e neces 26 3 3 4 Starting or Stoppin
52. Lockout To lock the display press Jor V to highlight Lock and press V and the screen Lockout Keypad Lockout returns to the previous display gj Unlock Lock To unlock the display press A or V to highlight Unlock and press v and the screen returns to the previous display Note When the keypad is locked press X W X to open the password screen Then enter either a General User Service or Factory password to unlock 30 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 4 3 Program Program Review The Program and Program Review menus enable the setting up or viewing of several categories of information at different security levels see Figure 20 below As discussed previously the ability to edit parameters will depend on the access level The next section will explicitly state which access is required to edit parameters To view all parameters without editing select Program Review Main Menu Note Display either 1 variable 2 variables or totalizer i Display Format Program Program Review Keypad Lockout F 4 Service Access Level User Preferences Inputs Outputs Test nced Factory enu jl Sensor Setup Calibration H Adva l gn 1 NE ES EE ER a i ee e i l Save Changes mmissioned Settings Active Settings Factory Settings o
53. Mode Switch PanaFlow Z3 User s Manual 115 Appendix D HARTO Menu Maps D 1 2 Write Mode Switch cont Note The following sections of this Appendix provide a map to programming functions via HART communication To make programming changes through HART the HART circuit must be set to write mode If your HART device cannot make program changes inspect the switch to be sure your HART circuit is in write mode D 1 3 Use Force High with HART The Authorized User may select Force High or Force Low for the Dangerous Detected state the mA level that the Output will go to in case of an error detection If the HART signal is going to be used by the system for frequent communication we recommend selecting Force High The Force Low level 3 6 mA is marginally capable of carrying HART signals By selecting Force High 21 0 mA the operator can be confident that in case of a fault condition HART communication will be available to diagnose the cause of the fault D 2 Root Menu Root Menu Device Setup PV 200000 Login PV Loop current HART Service XXXX Login Login PV URV Logout User Level User Password PV LRV Squawk HART Service XXXX Device Setup Review Logout Select operation Commit and logout Logout without commit Squawk Change Number of Squawks Squawk Exit Review MeterReview HARTReview Figure 30 Root Menu 116 PanaFlow Z3 User s Manual Appendix D HART Menu Maps D 3 HAR
54. Net Batch Totals 17 RO IEEE 32 bit A21E 41502 VIEWER Maximum Composite Net Inventory Totals 17 RO IEEE 32 bit PanaFlow Z3 User s Manual 101 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Alarm limits Normal operation Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A220 41504 VIEWER Maximum Composite Analog Out Drive Current 8 RO IEEE 32 bit A222 41506 VIEWER Maximum Composite Analog Out Monitored Current 8 RO IEEE 32 bit Composite Channel Integer Max A300 41728 VIEWER Maximum Composite Status Bit Map 18 RO INT32 A302 41730 VIEWER Maximum Composite Errors 18 RO INT32 A304 41732 VIEWER Maximum Composite Most Significant Error 18 RO INT32 A306 41734 VIEWER Maximum Composite Gate Input State bitmap 0 18 RO INT32 Open 1 Closed Composite Channel Real Min A600 42496 VIEWER Minimum Composite Velocity 20 RO IEEE 32 bit A602 42498 VIEWER Minimum Composite Volumetric 1 RO IEEE 32 bit A604 42500 VIEWER Minimum Composite Mass Flow 9 RO IEEE 32 bit A606 42502 VIEWER Minimum Composite Fwd Batch Totals 17 RO IEEE 32 bit A608 42504 VIEWER Minimum Composite Rev Batch Totals 17 RO IEEE 32 bit A60A 42506 VIEWER Minimum Composite Totalizer Time 16 RO IEEE 32 bit A60C 42508 VIEWER Minimum Composite Sound Speed 20 RO
55. RVICE Ch_1 Pct of Peak 12 RW INT32 8502 34050 SERVICE Ch_1 Min Peak 12 RW INT32 8504 34052 SERVICE Ch_1 Max Peak 12 RW INT32 8506 34054 SERVICE Ch_1 Reynolds Correction Selection 0 Off 1 On 18 RW INT32 8508 34056 SERVICE Ch 1 enum of transducer type ex T5 0 BWT 18 RW INT32 1 LX 850A 34058 SERVICE Ch 1 Transducer Freq 500000 500kHz 1000000 6 RW INT32 1MHz 2000000 2MHz 850C 34060 SERVICE Ch 1 Errors Allowed 18 RW INT32 Channel 2 Real FF Terminal Block 5 8800 34816 SERVICE Ch_2 Composite Coefficient 18 RW IEEE 32 bit 8802 34818 SERVICE Ch_2 Time Buffer Offset 19 RW IEEE 32 bit 8804 34820 SERVICE Ch_2 Time in wedge 19 RW IEEE 32 bit 8806 34822 SERVICE Ch_2 Path Length P 5 RW IEEE 32 bit 8808 34824 SERVICE Ch_2 Axial Length L 5 RW IEEE 32 bit 880A 34826 SERVICE Ch_2 Delay Between Successive Transmits 19 RW IEEE 32 bit 880C 34828 SERVICE Ch_2 DeltaT Offset 19 RW IEEE 32 bit Channel 2 Integer FF Terminal Block 5 8900 35072 SERVICE Ch_2 Pct of Peak 12 RW INT32 8902 35074 SERVICE Ch_2 Min Peak 12 RW INT32 8904 35076 SERVICE Ch_2 Max Peak 12 RW INT32 8906 35078 SERVICE Ch 2 Reynolds correction selection 0 Off 1 On 1 18 RW INT32 LX 8908 35080 SERVICE Ch 2 enum of transducer type ex T5 0 BWT 18 RW INT32 2000000 2MHz 890A 35082 SERVICE Ch 2 Transducer Freq 500000 500kHz 1000000 6 RW INT32 IMHz 890C 35084 SERVICE Ch 2 Errors Allowed 18 RW INT32 Measurements Input Registers Composite Channel Real 8200
56. T Service Map for General Users If users log in the system with a General User password they can edit the variables in the HART Service menu as shown in Figure 31 below User Preference semings HART Service General User ser Preter 1 0 Board xxx AAA AAA Flow Units Velocity Unit Actual Volumetric Unit Standard Volumetric Unit Mass Unit Toralizer Una Meter Setup Zero Cutott Tau Value Path Error Handling OPE Generat User Password General User PP New password j splay Menu Backight Control Switch Backight Timeout Analog Output 1X Analog Measurement Analog Measurement VO Board 00 pVis Analog Output mx Ve Digital Output Tis Modbus Service Port avis Analog Range PV URV PVLAV Calibrate Analog Output gt 1 Calibrate Analog Out Calibrate Analog Output Calibrate Analog Output pta as r ge nl Set Loop Percentage Ez Set Loop Percentage The loop percentage A A vm Pulse Measurement Type Pulse Value Pulse Time Test Pulse Pulse Error Hanging Modbus Service Port MODBUS Adar MODBUS Baudrate MODBUS Bits and Parity MODBUS Stop bits Frequency Frequency Measurement Type Frequency Base Value Frequency Full Value Frequency unit Full Frequency Test Frequency Frequency Error Handing Error Handling Value Alarm Alarm Messurement Type Alarm Value Alarm Unit Alarm Type Alarm State Control Ou
57. Test O 25A4 9636 Gen User Output 2 Pulse Measurement Register Address 18 RW INT32 Digital Out Max Real Read Only 2A00 10752 VIEWER Maximum Output 1 Pulse Value 18 RO IEEE 32 bit 2A02 10754 VIEWER Maximum Output 1 Pulse Time 10 RO IEEE 32 bit 2A04 10756 VIEWER Maximum Output 1 Frequency Base Value 18 RO IEEE 32 bit 2A06 10758 VIEWER Maximum Output 1 Frequency Full Value 18 RO IEEE 32 bit 2A08 10670 VIEWER Maximum Output 1 Alarm Value 18 RO IEEE 32 bit 2A0A 10762 VIEWER Maximum Output 1 Control Output Value 18 RO IEEE 32 bit 2A80 10880 VIEWER Maximum Output_2 Pulse Value 18 RO IEEE 32 bit 2A82 10882 VIEWER Maximum Output_2 Pulse Time 10 RO IEEE 32 bit 2A84 10884 VIEWER Maximum Output_2 Frequency Base Value 18 RO IEEE 32 bit 2A86 10886 VIEWER Maximum Output_2 Frequency Full Value 18 RO IEEE 32 bit 2A88 10888 VIEWER Maximum Output_2 Alarm Value 18 RO IEEE 32 bit 2A8A 10890 VIEWER Maximum Output_2 Control Output Value 18 RO IEEE 32 bit 94 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format Digital Out Max Integer Read Only 2B00 11008 VIEWER Maximum Output 1 Test Pulse Value 18 RO INT32 2B02 11010 VIEWER Maximum Output 1 Frequency Fu
58. U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 353 0 61 470200 E mail gesensingsnnservices ge com An ISO 9001 2008 Certified Company www ge mcs com en about_us quality html www ge mcs com 2014 General Electric Company All rights reserved Technical content subject to change without notice 910 311 Rev A
59. User Unit type for Actual volumetric of totalize 18 RW INT33 0 for Metric 1 for English 938 2360 Gen User Unit type for Standard volumetric of totalizer 18 RW INT34 0 for Metric 1 for English 93A 2362 Gen User Unit type for Mass of totalizer 18 RW INT35 0 for Metric 1 for English 93C 2364 Gen User Unit type for Density 18 RW INT32 0 for Metric 1 for English PanaFlow Z3 User s Manual 91 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format Display Integer Read Only BOO 2816 VIEWER Maximum TimeOut for DISPLAY 18 RO INT32 B02 2818 VIEWER Minimum TimeOut for DISPLAY 18 RO INT32 Log Integer Read Write D00 3328 Gen User Log Control Status 18 RW INT32 D02 3330 Gen User Log Interval 13 RW INT32 D04 3332 Gen User Logging Time 13 RW INT32 D06 3334 Gen User Number Of Variables To Log 18 RW INT32 D40 3392 Gen User Variable Address Array 18 RW INT32 D80 3456 Gen User Variable Unit Code Array 18 RW INT32 Log Integer Read Only FOO 3840 N A Number of Records 18 RO INT32 Analog Out 2 Real Read Write 1000 4096 Gen User Analog Out 2 Error Handling Value 8 RW IEEE 32 bit 1002 4098 Gen User Analog Out 2 Zero 8 RW IEEE 32 bit 1004 4100 Gen User
60. W INT32 258 600 SERVICE MPU Number Of Bits Per Character Fixed 18 RW INT32 25A 602 SERVICE MPU is this a termination node fixed 18 RW INT32 0 Not a termination 1 Is a termination System Integer Read Write 500 1280 Gen User Global Unit group 1 for Actual Volumetric 18 RW INT32 502 1282 Gen User Global Unit group 2 for Day 18 RW INT32 504 1284 Gen User Global Unit group 3 for dB 18 RW INT32 506 1286 Gen User Global Unit group 4 for Density 18 RW INT32 508 1288 Gen User Global Unit group 5 for Dimension 18 RW INT32 50A 1290 Gen User Global Unit group 6 for Hz 18 RW INT32 50C 1292 Gen User Global Unit group 7 for Viscosity 18 RW INT32 50E 1294 Gen User Global Unit group 8 for mA 18 RW INT32 510 1296 Gen User Global Unit group 9 for Mass 18 RW INT32 512 1298 Gen User Global Unit group 10 for Milli Second 18 RW INT32 514 1300 Gen User Global Unit group 11 for Nano Second 18 RW INT32 516 1302 Gen User Global Unit group 12 for Percent 18 RW INT32 518 1304 Gen User Global Unit group 13 for Second 18 RW INT32 51A 1306 Gen User Global Unit group 14 for Standard Volumetric 18 RW INT32 51C 1308 Gen User Global Unit group 15 for Therm 18 RW INT32 51E 1310 Gen User Global Unit group 16 for Totalizer time 18 RW INT32 520 1312 Gen User Global Unit group 17 for Totalizer 18 RW INT32 PanaFlow Z3 User s Manual 89 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont
61. alue Freq Base Value Base Value DO1 Frequency Measurement Frequency Value Base Value Full Value To check the current frequency value on the Frequency display select Frequency Value and press V A screen similar to the following appears To change the current value press v and proceed as in Setting the Pulse Output on page 51 The Base Value is the measurement value represented by 0 Hz To check the current base value on the Frequency display select Base Value and press v A screen similar to the following appears To change the current value press V and proceed as in Setting the Pulse Output on page 51 Note The units that appear will be the units selected in Flow Units on page 36 The Full Value is the measurement value represented by the full frequency To check the current full value on the Frequency display select Full Value and press N A screen similar to the following appears Note The units that appear will be the units selected in Flow Units on page 36 Freq Base Value Full Value 54 To change the current value press V and proceed as in Setting the Pulse Output on page 51 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3c Setting the Frequency cont DO1 Frequency Frequency Value Base Value Full Value Full Frequency Freq Full Frequency ca 00 Hz DO1 Frequency Base Value Full Value Full Freq
62. am Per Second Default 1323 KG M Kilogram Per Minute 1324 KG H Kilogram Per Hour 1325 KG D Kilogram Per Day 1326 TNE S Metric Ton Per Second 1327 TNE M Metric Ton Per Minute 1328 TNE H Metric Ton Per Hour 1329 TNE D Metric Ton Per Day 1330 LB S Pound Per Second 1331 LB M Pound Per Minute 1332 LB H Pound Per Hour 1333 LB D Pound Per Day 1334 SZ3N S Short Ton Per Second 1335 SZ3N M Short Ton Per Minute 1336 SZ3N H Short Ton Per Hour 1337 SZ3N D Short Ton Per Day 1644 KLB S Kilo Pound Per Second 1643 KLB M Kilo Pound Per Minute 1642 KLB H Kilo Pound Per Hour 1641 KLB D Kilo Pound Per Day 112 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 11 Unit Codes for XMT910 cont Parameter Unit Codes Symbol Description Volume Flow 1347 m3 S Cubic Meter Per Second Default also called Actual Volumetric Flow 1348 m3 M Cubic Meter Per Minute 1349 m3 H Cubic Meter Per Hour 1350 m3 D Cubic Meter Per Day 1351 L S Liter Per Second 1352 L M Liter Per Minute 1353 L H Liter Per Hour 1354 L D Liter Per Day 1356 ft3 S Cubic Feet Per Second 1357 ft3 M Cubic Feet Per Minute 1358 ft3 H Cubic Feet Per Hour 1359 ft3 D Cubic Feet Per Day 1362 GAL S US Gallon Per Second 1363 GAL M US Gallon Per Minute 1364 GAL H US Gallon Per Hour 1365 GAL D US Gallon Per Day 1371 BBL S Barrel Per Second 1372 BBL M Barrel Per Minu
63. ameter 5 RO IEEE 32 bit A006 40966 VIEWER Maximum Composite Pipe Wall Thickness 5 RO IEEE 32 bit A008 40968 VIEWER Maximum Composite Velocity Warn High limit 20 RO IEEE 32 bit 102 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A00A 40970 VIEWER Maximum Composite Analog out percent scale 12 RO IEEE 32 bit AO00C 40972 VIEWER Maximum Composite Static Density 4 RO IEEE 32 bit A00E 40974 VIEWER Maximum Composite Acceleration Limit 18 RO IEEE 32 bit A010 40976 VIEWER Maximum Composite Amplitude discriminator min 18 RO IEEE 32 bit limit A012 40978 VIEWER Maximum Composite Amplitude discriminator max 18 RO IEEE 32 bit limit A014 40980 VIEWER Maximum Composite Kinematic Viscosity 7 RO IEEE 32 bit A016 40982 VIEWER Maximum Composite Calibration Factor 18 RO IEEE 32 bit A018 40984 VIEWER Maximum Composite Zero Cutoff 20 RO IEEE 32 bit AO1A 40986 VIEWER Maximum Composite Response Time 13 RO IEEE 32 bit A01C 40988 VIEWER Maximum Composite Analog Output Low Limit 1 9 14 RO IEEE 32 bit point as entered in the system AOLE 40990 VIEWER Maximum Composite Analog Output High Limit as 1 9 14 RO IEEE 32 bit entered in the system A02
64. ation of proper operation should be entered in Table 14 below These initial values can then be compared to current values to help diagnose any future malfunction of the system Table 14 Diagnostic Parameters Parameter Parameter Initial Current Ch1 Velocity Ch2 Velocity Ch1 Soundspeed Ch2 Soundspeed Ch1 Transit Time Dn Ch2 Transit Time Dn Ch1 Transit Time Up Ch2 Transit Time Up Ch1 Delta T Ch2 Delta T Ch1 Up Signal Quality Ch2 Up Signal Quality Ch1 Dn Signal Quality Ch2 Dn Signal Quality Ch1 Up Amp Disc Ch2 Up Amp Disc Ch1 Dn Amp Disc Ch2 Dn Amp Disc Ch1 SNR Up Ch2 SNR Up Ch1 SNR Dn Ch2 SNR Dn Ch1 Active TWup Ch2 Active TWup Ch1 Active TWdn Ch2 Active TWdn Ch1 Gainup Ch2 Gainup Ch1 Gaindn Ch2 Gaindn Ch1 Error Status Ch2 Error Status Ch1 Report Error Ch2 Report Error Ch1 Peak Up Ch2 Peak Up Ch1 Peak Dn Ch2 Peak Dn Ch1 Peak Up Ch2 Peak Up Ch1 Peak Dn Ch2 Peak Dn Ch1 Error Ch2 Error 126 PanaFlow Z3 User s Manual Appendix F CE Mark Compliance Appendix F CE Mark Compliance F 1 Introduction For CE Mark compliance the PanaFlow Z3 flow meter must be wired in accordance with the instructions in this appendix IMPORTANT CE Mark compliance is required for all units intended for use in EU countries F 2 Wiring The PanaFlow Z3 must be wired with the recommended cab
65. change the digit value Then press V The following screen appears Enter the password 8888 V ISAVE x JQUIT lt gt MOVE aw MODF User Preference Select Setting and press the right arrow key The following screen appears Setting Flow Units Meter Setup Password 50 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3a Accessing the Digital Output Menu cont The screen now indicates the installed option card either A or B Press V Janda screen similar to the following appears o Option D I O Option D To set up the Digital Output select it on the screen and press V A screen similar Analog Output A to the following appears Analog Output B Digital Output Modbus Service Port Select the desired Digital Output number and press V The following screen appears Option D Digital Output Output D 3 6 3b Setting the Pulse Output DO DO1 Digital Outputs can be programmed as Pulse Frequency Alarm or Control Pulse Outputs or turned off The Pulse output will put out a square wave pulse for each Frequency unit of flow that passes through the pipeline Select Pulse and press V The following screen appears Alarm Control Output DO1 Pulse Select Pulse Value and press v A screen similar to the following appears Pulse Value Min Pulse Test Pulse Output Error Handling The Pulse Value the amount of flow represented by one pulse is displaye
66. configuration proceed to the appropriate sections 10 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 3a Wiring As a Totalizer Pulse Output Wire this option in accordance with the connections shown on the label in the rear cover see Figure 8 on page 7 Figure 9 below shows a sample wiring diagram of a totalizer output circuit Refer to Appendix A Specifications for the load and voltage requirements PanaFlow Z3 User s Manual O Inputs Outputs A 84 Di 220208 oo BB B BBE Volts Common Load Pulse Counter Figure 9 Wiring a Totalizer Pulse Output 11 Chapter 2 Installation 2 4 3b Wiring As a Frequency Output Wire this option in accordance with the connections shown on the label in the rear cover see Figure 8 on page 7 Figure 10 below shows a sample wiring diagram of a frequency output circuit Refer to Appendix A Specifications for the load and voltage requirements O Inputs Outputs A B C D 220204 ee BAG BAA Common IN Frequency Counter Figure 10 Wiring a Frequency Output 12 PanaFlow Z3 User s Manual Chapter 2 Installation 2 4 3c Wiring As Alarms When configured as Alarms the Digital output acts as an active two state output The Alarm toggles from one state to
67. d For example 1 pulse 10 gallons To change the existing number press V and a Pulse Pulse Value Pulse Value 00 gal screen similar to the following appears Note The units that appear will be the units selected in Flow Units on page 36 PanaFlow Z3 User s Manual 51 Chapter 3 Initial Setup and Programming 3 6 3b Setting the Pulse cont PulseValue Pulse Value To change the Pulse Value use the A or V arrow key to provide a new number and press V to save Press X to return to the Pulse menu 0 m s Y JSAVE x JQUIT 4 MOVE aw MODF DO1 Pulse To view and or change another Pulse characteristic select the desired sub category and follow the procedure Pulse Value PeT E Test Pulse Output Error Handling e To enter the Minimum Pulse ON Time Min Pulse you set the width of the pulse in seconds To test the pulse output enter a number of pulses and the instrument will send that many out Note on your measurement system that the right number of pulses were received e If Error Handling is selected a different procedure is required See the next below DO1 Pulse To change the Error Handling status select it on the screen and press v The Pulse Value following screen appears Min Pulse Test Pulse Output Error Handling Pulse Error Handling Select Hold or Stop Hold directs the meter in case of a flow measurement error o Hold to keep sending the pulses sent at
68. d Modbus Addresses C 2 User Group Definitions C 3 Modbus Maps ade C 4 Modbus Unit Codes rare ES MOBS PROTOCOL eripe ening rart Appendix D HART Menu Maps D 1 HART Connection 000 D 1 1 Wiring to the HART Circuit D 1 2 Write Mode Switch D 1 3 Use Force High with HART D 2 ROOL MENU Lesser sene D 3 HART Service Map for General Users D 4 HART Service Menu for Service Users D 5 Review Menu 00 ccc eee PanaFlow Z3 User s Manual Contents Appendix E Data Records ET SN 121 EA DOG ENTU vassere Enn ed 121 E2 NSD Je de EA 123 ES DIGGMOStIC PGRGIMELers tec Secs ed Sarat e rn RE 126 Appendix F CE Mark Compliance Fede dolo ON ch Oise eG Ucar tte de dd so bh ah dees lat at set tok lath ORTA 127 Re WIIG dust A bated Malet heheheh cn wep A a a aE 127 PanaFlow Z3 User s Manual v Contents no content intended for this page vi PanaFlow Z3 User s Manual Preface Information Paragraphs Note These paragraphs provide information that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions IMPORTANT These paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure to follow these instructions carefully may cause unreliable performance CAUTION These paragraphs provide information that alerts the opera
69. dex H HART Menu Maps 0 eee eee eee 115 Identification Meter Body oscene tereke niner eee 4 XMT Transmitter os ae Se kes ces 4 Identification Tabla ee eRe 4 Information Paragraphs ooooooooooo vil IS E A ase ores eS a Fur 17 Input Output Menu 0 0 0 44 K Keypad Lockout rss 30 Keypad Program Exiting if Unused 21 L Language Change ye a saker 34 ett Arrow KC cai og Bea eed ho 21 Ea ch ced grey tpt piace we PESOS pes 5 Ems AD AD AA A 35 Line Power WINE icoicat dota ds ROADS EE iat 17 Locking Reypadi vato darte das 30 M Magnetic Keypad Using o ooooooooo 20 Main Menu O O ee AR eee 29 Main Menu Map suvkepedter 40 4 Saahinore Beale 29 Mass Changing Flow Units 0 37 Measurement Type Programming a rd aa SEE 23 Menu Map soso tenetan re EER E EERS 19 Meter Body Identifications maceiras a a eS 4 Meter Setup Option dd da E Ud de 40 Meter a a a e dd 34 Min Max Output Testing ooooooooo 66 Modbus A OS 15 Modbus Parity serteni a 63 Modbus Stop BAS ra A 64 Modbus Service Port Address oo oooo 64 130 Modbus Service Port Setting Up 62 O On Board Temperature Setting 66 Output A Option Board Programming 44 Output Analog Switch Testing 66 Output B Option Card ux sasvasnaavdsakea seder 47 P PanaFlow Z3 Electrical Connections 0 0 7 Identi
70. dix B Menu Maps Appendix B Menu Maps The following menu maps are included in this appendix e Figure 23 Display Measurement Menu Map on page 81 e Figure 24 Meter Programming Overview on page 82 e Figure 25 Display Menu Map on page 83 e Figure 26 Input Output Menu Map on page 84 e Figure 27 Testing Menu Map on page 85 PanaFlow Z3 User s Manual 77 Appendix B Menu Maps no content intended for this page 78 PanaFlow Z3 User s Manual Appendix B Menu Maps Press V to enter the Display Measurement menu Velocity Std Volumetric Batch Total Soundspeed KFactor Reynolds Diagnostic i Actual Volumetric Mass Inventory Total Channel Forward Reverse Oe 113 Net Time Days p Flow Value Signal Quality Signal Process System Status ch x Velocity Ch x Transit Time Up Chx Up Signal Quality Chx Dn Signal Quality Ch x Active TWup ChxActiveTWdn f Chx Peak Up Ch x Peak Dn m s or ft s usec unitless unitless usec usec unitless unitless ch x Soundspeed Ch x Delta T Ch x Up Amp Disc Ch x Dn Amp Disc Ch x Gainup Ch x Gaindn Ch x Peak Up Ch x Peak Dn m s or ft s nsec unitless unitless dB dB Ch x Tran
71. e 1 Enter the Program menu at any user access level Then exit without making any changes The flow meter will execute a soft reset 2 Turn off power wait 1 minute turn power back on 4 2 Error Display in the User Interface The bottom line of the LCD displays a single top priority error message during Measurement Mode This line called the Error Line includes two parts Error Header and Error String The Error Header indicates the error pattern and error number while the Error String gives a detailed description of the error information 4 2 1 Error Header Table 3 Error Header Error Pattern Error Header Communication error Cn n is error number Flow error En n is error number System error Sn n is error number PanaFlow Z3 User s Manual 67 Chapter 4 Error Codes and Troubleshooting 4 2 2 Communication Error String The PanaFlow Z3 flow meter electronics includes two independent sub systems The purpose of the Communication Error String see Table 4 and Figure 22 below is to convey to the operator an issue with communication between these two sub systems Table 4 Communication Error String Error Header Error Message C1 UMPU Comm error Figure 22 Communications Error String 4 2 3 Flow Error String Flow errors are errors detected by the UMPU Ultrasonic Measurement Processing Unit in the course of making a flow measurement These errors can be caused by disturba
72. e A and V enable users to highlight a specific window in the display option or to scroll through a list of options parameters letters and numbers 0 9 as well as the negative sign and decimal point in a menu e Kl and enable users to scroll to a specific option among choices in an option or to a character in a text entry When the PanaFlow Z3 is powered up the initial screen display appears followed by meter boot up then by a display of measurement parameters Velocity pal 9 3 m s INITIALIZE XMT 910 As a guide to help follow the programming instructions in this chapter the relevant portions of the PanaFlow Z3 menu map have been reproduced in Figure 25 on page 83 and Figure 26 on page 84 IMPORTANT Jf the keypad has not been pressed for 10 minutes the PanaFlow Z3 exits the Keypad Program and returns to displaying measurements The meter discards any configuration changes Changes can only be retained after the user confirms them PanaFlow Z3 User s Manual 21 Chapter 3 Initial Setup and Programming 3 3 Display Programming The XMT910 has three types of displays one variable two variables and totalizer as shown below From this display you can scroll to and change either the measurement type or value decimals with either the lt or gt buttons Total m 3 Velocity Velocity mi 65535 m s Fwd Batch 10 5 mis Soundspeed Rev Batch 234 0 m s EO EO 3 3
73. e E Ow Reese 6 Transit Time Flow Measurement 2 U WARE Bits lt sg sees dias a 63 Unlocking Keypad sta ta stasen 30 PACKING se orke Sa ste ener 4 Up Atrow Key av icy cases epenn hior rea 21 User Levels vesenet INE Feeds 32 User Preferencia ARNE stas 33 V Velocity Setting Flow UnitS ooo oo 36 Voltage Input ui in 17 Volumetric Setting Flow UnitsS 37 W Mer ES 133 Watchdog Testi strains Eo sabi ein 66 WEEE Directive vita discado iia ned Vili PanaFlow Z3 User s Manual Index WIDZ is yg kp AA dean ee pane 13 Analog Outputs 22 05 faves eee tse tee eee ees 9 Calibration Pod See ee es 16 CE Mark Compliance Vido sde As aw det 127 Control Output ens areas 14 Digital Outputs a a er ee a da 10 Frequency Output oboe eos aa 12 A A era Se 17 Modbus Service Porte 15 Option Card 04 See Card Name Prepatation set eto Rio te ee ee eee hd BA 8 Terminal Block See Block Name Totalizer Pulse Output o oooooo o o 11 Wiring Diagram rs a Grete 7 X XMT910 Transmitter Identification varia As 4 Z Zero C tofb krevd 40 131 Index no content intended for this page 132 PanaFlow Z3 User s Manual Warranty Warranty Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship Liability under this warranty is limited to restoring the instrument to normal operation or replacing the i
74. e Time 18 RO INT32 A154 41300 VIEWER Maximum Composite Unit Type Viscosity 18 RO INT32 A156 41302 VIEWER Maximum Composite Unit Type Standard Volumetric 18 RO INT32 104 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A158 41304 VIEWER Maximum Composite Standard Bwt Buffer 1 Serial 18 RO INT32 Number AISA 41306 VIEWER Maximum Composite Standard Bwt Buffer 2 Serial 18 RO INT32 Number A15C 41308 VIEWER Maximum Composite Standard Bwt Buffer 3 Serial 18 RO INT32 Number AI5E 41310 VIEWER Maximum Composite Standard Bwt Buffer 4 Serial 18 RO INT32 Number A160 41312 VIEWER Maximum Composite Standard Bwt Buffer 5 Serial 18 RO INT32 Number A162 41314 VIEWER Maximum Composite Standard Bwt Buffer 6 Serial 18 RO INT32 Number A164 41316 VIEWER Maximum Composite Umpu Receiver Serial Number 18 RO INT32 Composite Channel Real Min A400 41984 VIEWER Minimum Composite Velocity Warn High limit 1 9 20 RO IEEE 32 bit Alarm limits Normal operation A402 41986 VIEWER Minimum Composite Pipe Inner Diameter 5 RO IEEE 32 bit A404 41988 VIEWER Minimum Composite Pipe Outer Diameter 5 RO IEEE 32 bit A406 41990 VIEWER Minimum Composite Pipe Wall T
75. e dampens a response to changes for a smooth transition but a slower one Under Meter Setup use the A or V arrow key to select Tau Value Press V and a screen similar to the following appears The default Tau value is 0 001 sec or 1 msec To set the Tau value press v and a screen similar to the following appears Use the lt and gt arrow keys to select each digit to be changed and the A or V arrow keys to change the digit values then press N Press X twice to return to the Meter Setup screen Under Meter Setup use the A or V arrow key to select Path Err Handling To turn the Path Err Handing ON or OFF select the desired status and press N The screen returns to the previous display 41 Chapter 3 Initial Setup and Programming 3 5 4 Password 3 5 4a General User User Preference p This option is used to change the General User password to a custom value To set Setting up a password under User Preference use the A or V arrow key to select Flow Units Password and press V The following screen appears Meter Setup Note Ifthe password used to access programming was Gen User for General User only Gen User will appear on the next screen UserPref Password To provide a general user password select Gen User press V and a screen similar to the following appears Use the A or V arrow key to change the digit value and press V Press the X key to return to the UserPref Pa
76. e of proper safety practices cannot be overemphasized WARNING Be sure to follow all applicable local safety codes and regulations for installing electrical equipment and working with hazardous fluids or flow conditions Consult company safety personnel or local safety authorities to verify the safety of any procedure or practice Attention European Customers To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance gt bp PanaFlow Z3 User s Manual 3 Chapter 2 Installation 2 2 Unpacking the PanaFlow Z3 System Before removing the PanaFlow Z3 system from the crate please inspect the flow meter Each instrument manufactured by GE Measurement amp Control is warranted to be free from defects in material and workmanship Before discarding any of the packing materials account for all components and documentation listed on the packing slip The discarding of an important item along with the packing materials is all too common If anything is missing or damaged contact GE Customer Care immediately for assistance 2 2 1 Identification The PanaFlow Z3 meter has up to three separate labels for identification depending on configuration see Figure 3 and Figure 4 below The system is mounted as a single unit 2 2 1a XMT910 Transmitter Identification f TM o PanaFlow Z3 Liquid Flow Meter FM13ATEX0070X a IECEx FMG 13 0028 X 1180 112 G Ex d IIB H2 T6 Gb lt a CLASS 1
77. e the measurement type select the desired SUI option press W twice and a screen similar to the following appears etric Vel Confirm the units press X three times and return to the UserPref Flow Units menu 36 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 26 Volumetric and Mass UserPref Flow Units Velocity Volumetric Actual Volumetric Std Mass y FlowUnits Avol d o Yes Avol g English Metric Avol o Ft 3 s Ft 3 m Ft 3 h Ft 3 d To check and or change actual volumetric flow units under UserPref Flow Units use the A or V arrow key to select Volumetric Actual and press vV The following screen appears To remove Volumetric from the display menus select No press V If change is desired select Yes press V twice and the following screen appears If no change is desired press V and a screen similar to the following appears To change the measurement type select the desired option press V twice and a screen similar to the following appears If the highlighted units are correct press X three times and return to the UserPref Flow Units menu To change the units use the A or V arrow key to select the desired option press V twice and the display returns to the previous screen Press the X key twice to return to the UserPref Flow Units screen Note Use the above procedure to check and or change the standard v
78. ears Control Output Type Measurement Control Value CO Control Output State The Close option is 0 V when deactivated 3 3 V when activated Open is 3 3 V Close when deactivated 0 V when activated To change the state of the control output select the desired status and press V The screen returns to the previous display Open DO1 Control Output ee kran Fe E of al in the Control Output menu selec and press V The following screen appears Control Output State 4 puttype andp g pp Control Output Type Measurement Control Value CO Control Output Type The Low control output activates when the measurement is less than or equal to a e Ratt threshold while the High control output activates when the measurement is High greater than or equal to a threshold Low is useful for draining applications and High for filling applications To change the type of control output select the desired type and press V The screen returns to the previous display DO1 Control Output even saree tae ve rer ae in the Control Output menu selec and press V The following screen appears Control Output State A P pp Control Output Type Measurement Control Value 60 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3e Setting the Control Output cont CO Measurement Batch Total supports fill and reset operations The Inventory Total activates after a Batch Total user specified number of kg of
79. ect Alarm Type and press v A Alarm State screen similar to the following appears Alarm Type Measurement Alarm Value PanaFlow Z3 User s Manual 57 Chapter 3 Initial Setup and Programming 3 6 3d Setting the Alarm cont You can choose from three alarm types Alarm Alarm Type o Ko High Fault e Low No alarm if measurement is greater than the threshold alarm if measurement is less than or equal to the threshold e High No alarm if measurement is less than the threshold alarm if measurement is greater than or equal to the threshold e Fault No alarm if no errors alarm if errors To change the type of alarm select the appropriate type and press V The screen returns to the previous display To check and or change the type of alarm measure select Measurement and press V A screen similar to the following appears DO1 Alarm Alarm State Alarm Type Measurement Alarm Value Panni Measurement Select the type of measure desired press V and the screen returns to the Velocity previous display Avol Svol Mass DO1 Alarm The Alarm Value is the threshold that trips the alarm This parameter does not apply to Fault Alarms To check and or change the alarm value select Alarm Alarm State y Value and press V A screen similar to the following appears Alarm Type Measurement Alarm Alarm Value Press i again and a screen similar to the following appears Ala
80. ed by a transducer error a parameter programming error or extreme process temperatures The error means that the measurement of how long it is taking the ultrasonic signal to pass through the bundled waveguide is outside reasonable limits 68 PanaFlow Z3 User s Manual Chapter 4 Error Codes and Troubleshooting Table 5 Flow Error String cont Error Header Error Message Explanation E6 CycleSkip E6 indicates that a cycle skip has occurred in the signal processing measurement This is usually due to poor signal integrity possibly because of bubbles in the pipeline sound absorption by very viscous fluids or cavitation E5 Amplitude E5 indicates an amplitude error in the signal processing measurement The signal amplitude is either excessively high or low This is also due to poor signal integrity much like an E6 error E4 SignalQuality E4 indicates a Signal Quality error This means the signal shape upstream to downstream reciprocity or signal correlation value is poor The cause is usually the same as E6 or E5 E3 VelocityRange E3 is a velocity range error meaning that the calculated velocity is outside the velocity limits defined for this application The velocity we are measuring is not reasonable for the fluid and pipe size programmed in the data set This could be a programming error a poor signal or an actual flow condition that is unexpectedly high in the posi
81. ed measurement in the flow meter The Control State can be set to Normally Open or Normally Closed The setting depends on the device being connected to the control output The Control State indicates whether the Operator wants that switch to be Open or Closed until the point where the measured total threshold is reached Once the flow totals reach the threshold level the meter will switch the Control Output to the opposite state If the system calls for the Control to be Open 0 VDC until a certain flow level is reached the Operator should set the Control to Normally Open At the measured threshold the flow meter will change the Control to Closed 5 VDC If the system calls for the Control to be closed until a certain flow level is reached the Operator should set the Control to Normally Closed At the measured threshold the flow meter will change the Control to Open Connect each control output in accordance with the wiring instructions shown on the label inside of the rear cover and in Figure 12 below O Inputs Outputs A 4 By C4 Dy 22020 o BBBBESEe o Normally Open Configuration Normally Closed Configuration NO NC C C Wiring Conventional Not Triggered State Conventional Not Triggered State MT910 XMT910 Ne Control Device F Control Device l Conventional Triggered State Conventional Triggered State XMT910 XMT910
82. el 12 RO INT32 870C 34572 VIEWER Ch 1 Errors of Last 16 18 RO INT32 Channel 2 Real FF Terminal Block 5 8A00 35328 VIEWER Ch 2 Velocity 20 RO IEEE 32 bit 100 PanaFlow Z3 User s Manual Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 8A02 35330 VIEWER Ch_2 Sound Speed 20 RO IEEE 32 bit 8A04 35332 VIEWER Ch_2 Transit Time Up 19 RO IEEE 32 bit 8A06 35334 VIEWER Ch_2 Transit Time Dn 19 RO IEEE 32 bit 8A08 35336 VIEWER Ch_2 DeltaT 19 RO IEEE 32 bit 8A0A 35338 VIEWER Ch_2 Time in buffer on Dn channel 19 RO IEEE 32 bit 8A0C 35340 VIEWER Ch_2 Up Signal Quality 18 RO IEEE 32 bit 8A0E 35342 VIEWER Ch_2 Dn Signal Quality 18 RO IEEE 32 bit 8A10 35344 VIEWER Ch_2 Up Amp Disc 18 RO IEEE 32 bit 8A12 35346 VIEWER Ch 2 Dn Amp Disc 18 RO IEEE 32 bit 8A14 35348 VIEWER Ch 2 Signal Gain Up 3 RO IEEE 32 bit 8A16 35350 VIEWER Ch 2 Signal Gain Down 3 RO IEEE 32 bit 8A18 35352 VIEWER Ch_2_SNR on UP channel 18 RO IEEE 32 bit 8A1A 35354 VIEWER Ch_2_SNR on DOWN channel 18 RO IEEE 32 bit 8A1C 35356 VIEWER Ch 2 Time in buffer on Up channel 19 RO IEEE 32 bit Channel 2 Integer FF Terminal Block 5 8B00 35584 VIEWER Ch 2 Status Bit Map 18 RO INT32 8B02 35586 VIEWER C
83. elect the value and then V again Volumetric Std to confirm the selection or X to cancel the selection Mass A Note To select a particular measurement unit go to Flow Units on page 36 Table 1 Available Parameters and Units Parameter Units Metric Unit Imperial Velocity m s meters sec ft s feet sec Volumetric Actual L S Liters per Second GAL S Gallons per Second L M Liters per Minute GAL M Gallons per Minute L H Liters per Hour GAL H Gallons per Hour ML D Mega Liters per Day GAL D Gallons per Day m3 S Cubic Meter per Second ft3 S Cubic Feet per Second m3 M Cubic Meter per Minute ft3 M Cubic Feet per Minute m3 H Cubic Meter per Hour ft3 H Cubic Feet per Hour m3 D Cubic Meter per Day ft3 D Cubic Feet per Day BBL S Barrels per Second BBL S Barrels per Second BBL M Barrels per Minute BBL M Barrels per Minute BBL H Barrels per Hour BBL H Barrels per Hour BBL D Barrels per Day BBL D Barrels per Day KGAL M Kilo gallons per Minute KGAL M Kilo gallons per Minute KGAL H Kilo gallons per Hour KGAL H Kilo gallons per Hour KGAL D Kilo gallons per Day KGAL D Kilo gallons per Day PanaFlow Z3 User s Manual 23 Chapter 3 Initial Setup and Programming Table 1 Available Parameters and Units cont Parameter Units Metric Unit Imperial Volum
84. etric Actual KBBL M Kilobarrels per Minute KBBL M Kilobarrels per Minute cont KBBL H Kilobarrels per Hour KBBL H Kilobarrels per Hour KBBL D Kilobarrels per Day KBBL D Kilobarrels per Day Volumetric SL S Standard Liters per Second SCFH standard cubic feet per hour Standard SL M Standard Liters per Minute SCFM standard cubic feet per minute SL H Standard Liters per Hour SML D Standard Mega Liters per Day Sm3 S Standard Cubic Meter per Second Sm3 M Standard Cubic Meter per Minute Sm3 H Standard Cubic Meter per Hour Sm3 D Standard Cubic Meter per Day Mass Flow KG S Kilograms per Second LB S Pounds per Second KG M Kilograms per Minute LB M Pounds per Minute KG H Kilograms per Hour LB H Pounds per Hour KG D Kilograms per Day LB D Pounds per Day TNE S Metric Tons 1000 KG per KLB S KiloPounds per Second Second TNE M Metric Tons 1000 KG per KLB M KiloPounds per Minute Minute TNE H Metric Tons 1000 KG per KLB H KiloPounds per Hour Hour TNE D Metric Tons 1000 KG per KLB D KiloPounds per Day Day S3N S short tons per second S3N M short tons per minute S3N H short tons per hour S3N D short tons per day Volumetric Actual L Liters MGAL Mega U S Gallons Totals ML Mega Liters ft3 Cubic Feet m3 Cubic Meter BBL Barrels BBL Barrels MBBL Mega Barrels MBL Mega Barrels AC IN Acre inches 24 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming Table 1 Available Parameters and Units cont
85. excess of those permitted in the certification documentation and the instruction manual The product cannot be repaired by the user it must be replaced by an equivalent certified product Repairs should only be carried out by the manufacturer or by an approve repairer Only trained competent personnel may install operate and maintain the equipment The product is an electrical apparatus and must be installed in the hazardous area in accordance with the requirements of the EC Type Examination Certificate The installation must be carried out in accordance with all the appropriate international national and local standard codes and practices and site regulations for flameproof apparatus and in accordance with the instructions contained in the manual Access to the circuitry must not be made during operation 1100 Technology Park Drive Billerica MA 01821 U S A CSS 0009 Rev A Telephone 978 437 1000 or 800 833 9438 October 2013 Sensing House Shannon Free Zone East Shannon County Clare Ireland Telephone 353 61 470200 Certification Safety Statements for the PanaFlow Z3 Ultrasonic Liquid Flow Meter Special Conditions for Safe Use February 2014 e Consult the manufacturer if dimensional information on the flameproof joints is necessary e Follow the manufacturer s instructions to reduce the potential of an electrostatic charging hazard e Consult the manufacturer for genuine replacement flange fasteners M10x35 hexagon socke
86. fication csi dra 4 PS ls SE SE ee 5 Magnetic Keypad 25a tie oe eae ees 20 Enpackit nt trinidad ue ede 4 Wiring DA is A eee eae e o 7 Password e e ane dae SE 42 Path Error Handling civic aa 41 Power Connecting amp suanea av a ete as ee ea eee 17 Terminal Blocks discrateds stories 17 Power Supplies pot lion as as 76 Program Menu rio See US 31 Programming Display Parameters 5 4 iss ayes as 22 Piers ata Here es 32 Measurement Type bd sakene bs 23 Pulse Output Setting roser ard ee TENKT 51 R Retry Policy sverdet 133 Right Airow Key rasa 21 S Safety Auxiliary Equipment ads vii General ISSUES rar er vii Personal Equipment 0005 viii es SG 3 Service Record sonia seid iehen saws 121 Settings a ss taza 34 Slot 0 See Analog Outputs Slot 0 PanaFlow Z3 User s Manual Soundspeed BWI os tips Ge tari a beta ah arks aa wel 8 71 Specifications Lode vide adr ee eRe ewes 13 Starting or Stopping 5 oan belt tas pan RE 28 T Tau Value 25 A Wis a aaa ees 41 Terminal Block Analog Outputs TO 2 eee eee eee 9 Powers TBI weno es ia Pee ek 17 Theory of Operation e AG 2 Totalizer Changing Measurement Units 38 ROSSI Sey cas a Sees a ayy es eave avenge Sd Meee 28 Totalizer Measurement 2 saa pupa 28 Totanzer Netizeucs oiuv AER 61 Totalizer Output Wiring st thw p erota a hien bratia 11 Totalizer Programming Decimal Plates sa save a aes wane dea 26 Transducers Location saa Gen
87. g Totalizer Measurement END GE NS 28 3 5 5 Resetting NNN E A ad a es AAA ado do 28 Sa Entering the Maiy MELGES 29 SAT DEPOT FOTO ee de Bee 30 NNN SA 30 PN 31 34A Progra ea A me si Baer Stede by a dad dee Se bee 32 35 ANTEN 33 ESOS AN NS NENA A AA ENA 34 A A POG AG OR a ir NGG ded OER Waa Ra eOus 36 35 3 Meter Setlpuruurasasertader AAA AAA AA ARA AAA ved 40 A A tet SR heel hg thal EE er se SEN 42 A e O AS 43 PanaFlow Z3 User s Manual iil Contents 3 6 Me Pee 3 6 1 Analog OutputA 0 3 6 2 Analog Output B 3 6 3 Programming Digital Outputs 3 6 4 Modbus Service PortA 3 2 Test Men iecce dee dd nee ideo es 3 7 1 Accessing the Test Menu 3 7 2 Testing the Min Max Output 3 7 3 Testing the Output Analog Switch 3 7 4 Viewing the On Board Temperature 3 7 5 Performing a Watchdog Test Chapter 4 Error Codes and Troubleshooting 4 1 Ser Restrictonsuasvaaseraaavrsr 4 2 Error Display in the User Interface 4 2 1 Error Header iras 4 2 2 Communication Error String 4 2 3 Flow Error String arne ey 4 2 4 System Error String 43 gt DIGgnOstics su ks Wiebe eatin das 4 3 1 Introduction use nonna 4 3 2 Meter Body Problems Appendix A Specifications A 1 Operation and Performance A 2 Meter Body Transducer Ao VEIBCU GMCS n pane SS Appendix B Menu Maps Appendix C Modbus Map C 1 Frequently Use
88. h EO Display Decimal Use the A and V buttons to scroll to the appropriate value Available options 0 include 0 1 2 3 4 and Sci Scientific Notation Press V to select the value and e then V again to confirm the selection or X to cancel the selection 2 3 4 26 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 3 3 Changing Measurement Type or Value for Totalizer Screens cont To change the totalizer measurement type From the display screen press either the lt or gt buttons until the measurement type is highlighted Total m3 Fwd Batch Rev Batch EO Once the value is highlighted press V to open the Display Measurement Type Total m 3 h option Fwd Batch Rev Batch EO Display Measurement Type The screen changes to Display Measurement Type Press the A and V buttons to scroll to the appropriate parameter Available parameters include Forward Batch Fwd Batch Reverse Batch Rev Batch Mass Batch and Batch Time Once you have Reverse Batch chosen the type press V to select the value and then V again to confirm the Net Batch Batch Time selection or X to cancel the selection If you select Batch Time you can also select the time measurement units seconds minutes hours or days To choose the appropriate unit from the highlighted measurement type press the lt or gt buttons until the measurement unit is highlighted To
89. h 2 most significant error see Error Tables 18 RO INT32 8B04 35588 VIEWER Ch 2 Up Peak 18 RO INT32 8B06 35590 VIEWER Ch 2 Dn Peak 18 RO INT32 8B08 35592 VIEWER Ch 2 dynamic threshold on UP channel 12 RO INT32 8BOA 35594 VIEWER Ch 2 dynamic threshold on DOWN channel 12 RO INT32 8BOC 35596 VIEWER Ch 2 Errors of Last 16 18 RO INT32 Composite Channel Real Max A200 41472 VIEWER Maximum Composite Velocity 20 RO IEEE 32 bit A202 41474 VIEWER Maximum Composite Volumetric 1 RO IEEE 32 bit A204 41476 VIEWER Maximum Composite Mass Flow 9 RO IEEE 32 bit A206 41478 VIEWER Maximum Composite Fwd Batch Totals 17 RO IEEE 32 bit A208 41480 VIEWER Maximum Composite Rev Batch Totals 17 RO IEEE 32 bit A20A 41482 VIEWER Maximum Composite Totalizer Time 2 RO IEEE 32 bit A20C 41484 VIEWER Maximum Composite Sound Speed 20 RO IEEE 32 bit A20E 41486 VIEWER Maximum Composite Inventory Fwd Totals 17 RO IEEE 32 bit A210 41488 VIEWER Maximum Composite Inventory Rev Totals 17 RO IEEE 32 bit A212 41490 VIEWER Maximum Composite Inventory Totalizer Time 2 RO IEEE 32 bit A214 41492 VIEWER Maximum Composite Current Correction Factor 18 RO IEEE 32 bit A216 41494 VIEWER Maximum Composite Current Reynolds Number 18 RO IEEE 32 bit A218 41496 VIEWER Maximum Composite acceptable operating 15 RO IEEE 32 bit temperature reading from temperature sensor A21A 41498 VIEWER Maximum Composite Standard Volumetric 14 RO IEEE 32 bit A21C 41500 VIEWER Maximum Composite
90. he Factory Data Set if there is an issue with the Commissioning Data Set This returns the instrument to the way it was programmed when it was calibrated The flow meter maintains all three data sets in memory as a backup in case of error 3 2 PanaFlow 23 Enclosure Magnetic Keypad The window at the top of the PanaFlow Z3 enclosure includes the components shown in Figure 16 below Figure 16 The Enclosure Window IMPORTANT The PanaFlow Z3 s magnetic keypad enables programming of the instrument through the glass faceplate without removing the cover Thus all programming procedures may be performed while the unit is installed in a hazardous area 20 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 2 PanaFlow Z3 Enclosure Magnetic Keypad cont Above the display the red light is for power indication and the green light is for system health indication Once system power is applied the red light will stay on until power is lost The green light will only be on when system is measuring without error If the instrument detects any error the green light will turn off Also when the operator enters Configure mode the instrument stops measuring so the green light will be off Six keys on the magnetic keypad enable users to program the PanaFlow Z3 V confirms the choice of a specific option and data entry within the option e X enables users to exit from a specific option without entering unconfirmed data
91. he LCD screen Please see Chapter 4 for more details on errors PanaFlow Z3 User s Manual 49 Chapter 3 Initial Setup and Programming 3 6 3 Programming Digital Outputs Digital Outputs are output circuits that are designed to be used as Pulse Outputs Frequency Outputs Alarms or Control Outputs They have a flexible circuit design that can be modified by programming commands to perform these different functions The sections that follow describe how to set up each type of function Note Jn each function area there is a way to change behavior based on an Error Condition Chapter 4 mentions several types of error conditions in the flow meter It may not be clear which errors will trigger the Error Handling function The guideline is that when an error message appears on the LCD the Error Handling circuit will trip 3 6 3a Accessing the Digital Output Menu To access the Digital Outputs menu from the initial screen use the arrow keys to highlight the lock symbol and press N A screen similar to the following appears Velocity 0 65535 rus Use the arrow keys to select Program and press V The following screen Display Format appears Program Review Keypad Lockout Lockout Programming Select a security level and press N The following screen appears Gen User Services Factory Enter the appropriate password Use the lt or gt arrow key to select each digit to be changed and the A or V arrow key to
92. hickness 5 RO IEEE 32 bit A408 41992 VIEWER Minimum Composite Velocity Warn High limit 20 RO IEEE 32 bit Alarm limits Normal operation A40A 41994 VIEWER Minimum Composite Analog out percent scale 12 RO IEEE 32 bit A40C 41996 VIEWER Minimum Composite Static Density 4 RO IEEE 32 bit A40E 41998 VIEWER Minimum Composite Acceleration Limit RO IEEE 32 bit A410 42000 VIEWER Minimum Composite Amplitude discriminator min 18 RO IEEE 32 bit limit A412 42002 VIEWER Minimum Composite Amplitude discriminator max 18 RO IEEE 32 bit limit A414 42004 VIEWER Minimum Composite Kinematic Viscosity 7 RO IEEE 32 bit A416 42006 VIEWER Minimum Composite Calibration Factor 18 RO IEEE 32 bit A418 42008 VIEWER Minimum Composite Zero Cutoff 20 RO IEEE 32 bit A41A 42010 VIEWER Minimum Composite Response Time 13 RO IEEE 32 bit A41C 42012 VIEWER Minimum Composite Analog Output Low Limit point 1 9 14 RO IEEE 32 bit as entered in the system A41E 42014 VIEWER Minimum Composite Analog Output High Limit as 1 9 14 RO IEEE 32 bit entered in the system A420 42016 VIEWER Minimum Composite Zero Set point as entered into 8 RO IEEE 32 bit the system by user A422 42018 VIEWER Minimum Composite Span Set point as entered into 8 RO IEEE 32 bit the system by user A424 42020 VIEWER Minimum Composite Velocity Low limit Min 20 RO IEEE 32 bit A426 42022 VIEWER Minimum Composite Velocity High limit Min 20 RO IEEE 32 bit A428 42024 VIEWER Min
93. i J Password See Service Manual r USER PREFERENCES i SENSOR SETUP CALIBRATION ADVANCED FACTORY L Setting NA Cass sen 00 System Date Password al off Path Err Handing ie Timeout I Notincluded under L password level XXX seconds I i Ee l General User ER Bacl TE klight ey Volumet Std Volumetric Mass H Totalizer H Density J English i Limits i og L Low Warn Ne ae Li Up Warn 1 strever eten Up Warn I Notincluded ads under Velocity aa password level A l _ Density TN L KV Value Confirmation C Yes Units English Figure 25 Display Menu Map PanaFlow 23 User s Manual 83 Appendix 8 Menu Maps Display Then enter a service or factory level password To enter the Input Output menu on the initial screen highlight the lock symbol and press V Select Program and press Y In the User Preference menu select Setting then press the right arrow key Progi Display Format ram Program Review Keypad Lockout Password Level See Service Manual
94. imum Composite Velocity Warning Low limit 20 RO IEEE 32 bit Min PanaFlow Z3 User s Manual 105 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format A42A 42026 VIEWER Minimum Composite Velocity Warning High limit 20 RO IEEE 32 bit Min A42C 42028 VIEWER Minimum Composite Static Density 4 RO IEEE 32 bit A42E 42030 VIEWER Minimum Composite Velocity Warn High limit 1 14 20 RO IEEE 32 bit Alarm limits Normal operation A430 42032 VIEWER Minimum Composite Analog Input Zero Set point as 8 RO IEEE 32 bit entered into the system by user A432 42034 VIEWER Minimum Composite Analog Input Span Set point as 8 RO IEEE 32 bit entered into the system by user A434 42036 VIEWER Minimum Composite VelRey individual value 18 20 RO IEEE 32 bit A436 42038 VIEWER Minimum Composite KFact individual value 18 RO IEEE 32 bit Composite Channel Integer Min A500 42240 VIEWER Minimum Composite Reynolds Correction 18 RO INT32 A502 42242 VIEWER Minimum Command to capture a new set of signal 18 RO INT32 files A504 42244 VIEWER Minimum Composite Path Configuration 18 RO INT32 A506 42246 VIEWER Minimum Composite Hardware revision 18 RO INT32 A508 42248 VIEWER Minimum Co
95. in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format Digital Out 2 Integer Read Write 2500 9472 Gen User Output_2 Test Pulse Value 18 RW INT32 2502 9474 Gen User Output_2 Frequency Full Frequency RW INT32 2504 9476 Gen User Output_2 Test Frequency Value RW INT32 2506 9478 Gen User Output_2 Frequency Error Handling Value RW INT32 2580 9600 Gen User Output_2 type 18 RW INT32 2582 9602 Gen User Output_2 Pulse Value Unit Code 18 RW INT32 2584 9604 Gen User Output_2 Pulse Error Handling 18 RW INT32 2586 9606 Gen User Output 2 Frequency Measurement Register Address 18 RW INT32 2588 9608 Gen User Output_2 Frequency Error Handling 18 RW INT32 258A 9610 Gen User Output_2 Frequency Unit code 18 RW INT32 258C 9612 Gen User Output_2 Alarm State 18 RW INT32 258E 9614 Gen User Output_2 Alarm Type 18 RW INT32 2590 9616 Gen User Output_2 Alarm Measurement Register Address 18 RW INT32 2592 9618 Gen User Output_2 Alarm Unit code 18 RW INT32 2594 9620 Gen User Output_2 Test Alarm 18 RW INT32 2596 9622 Gen User Output_2 Control Output State 18 RW INT32 2598 9624 Gen User Output_2 Control Output Type 18 RW INT32 259A 9626 Gen User Output_2 Control Output Measurement Register 18 RW INT32 Address 259C 9628 Gen User Output_2 Control Output Unit code 18 RW INT32 259E 9630 Gen User Output_2 Test Control Output 18 RW INT32 25A0 9632 Gen User Output 2 Phase Shift 18 RW INT32 25A2 9634 Gen User Output 2 Test Mode 18 RW INT32 0 Test Off 1
96. inator gt 14 and lt 32 Ch2 Dn Amp Discriminator gt 14 and lt 32 Ch2 SNR Up gt 10 gt 5 Ch2 SNR Dn gt 10 gt 5 Ch2 Active TWup Within 15 of the static TW value Ch2 Active TWdn Within 15 of the static TW value Ch2 Error Status 0x00000000 0x00000000 Ch2 Error 0 lt 8 Composite Velocity lt 0 5 difference Composite Volumetric lt 0 5 difference Output mA 4 mA lt x lt 20 mA PanaFlow Z3 User s Manual 33 Chapter 3 Initial Setup and Programming 3 5 1 Settings User Preference To check and or change the desired settings under User Preference select Setting Settings and press v The following screen appears Flow Units Meter Setup Password UserPref Setting To change the language being used highlight Language and press N The following screen appears Meter Tag Label System Date Use the A or V arrow keys to select the desired language and press V twice Only English is currently available The screen returns to the previous display Setting Language EME To check the Meter Tag and or Label highlight your choice on the UserPref Setting menu and press v Press X to return to the previous screen UserPref Setting Language Meter Tag Label System Date Note You can only change the Meter Tag and Label data using Vitality software UserPref Setting Language Meter Tag Label System Date UserPref Setting To check and or change the date time highlight Syste
97. ing Gen User Services Factory Enter Password 9999 x JQUIT JSAVE lt gt JMOVE aw MODF User Preference Setting Flow Units Meter Setup Password lt Test Output Min Max Output Analog Switch On Board Temperature Watchdog Test PanaFlow Z3 User s Manual To access the Analog Output menu on the initial screen highlight the lock symbol and press V The following screen appears Select Program and press V The following screen appears Select a password level from the Program Menu and press Enter The following screen appears To enter the password use the Left and Right arrow keys to select the digit to be changed use the A or V arrow keys to change the value of each digit and press V The following screen appears In the User Preference menu select Setting then press the right arrow key twice A screen similar to the following appears The screen shows the four option selections Select Output Min Max and press V The following screen appears 65 Chapter 3 Initial Setup and Programming 3 7 2 Testing the Min Max Output Output Min Max Fire Low To test the minimum or maximum output use the arrow keys to select Fire Low Fire High minimum Fire High maximum or enter a Percentage of Scale and press V If M Percentage of Scale you have selected Percentage of Scale the following screen appears Use the arrow keys to enter the desired percentage and press v P
98. ing steps 1 Disconnect the main power to the unit and remove the wiring cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Refer to Figure 8 on page 7 for the location of the terminal block and wire the analog output as shown Secure the cable clamp WARNING To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance Note Analog Output A carries a HART signal Whenever this becomes an open circuit or the load exceeds specifications the output will go to 0 mA and the HART signal will be lost This can happen if one disconnects the HART communicator while the circuit is live hot swap To restore HART communication one must reset the unit This can be done by power cycling the instrument or by entering Configure mode and then exiting without making a change Select No at the Save Changes prompt CAUTION Analog Output A carries an active HART signal Do not supply a 24 V supply to this circuit The circuit is powered by the flow meter 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw WARNING Make sure all covers with their o ring seals are installed and the set screws tightened before applying power in a hazardous environment Note Prior to use the analog output must be set up and calibrated Proceed to the next section to continue the initial wiri
99. l Reynolds Correction Selection 18 RO INT32 ADOS 44296 VIEWER Minimum Channel enum of transducer type ex T5 18 RO INT32 ADOA 44298 VIEWER Minimum Channel Transducer Freq 6 RO INT32 ADOC 44300 VIEWER Minimum Channel Errors Allowed 18 RO INT32 CH Real Max AAOO 43520 VIEWER Maximum Channel Velocity 20 RO IEEE 32 bit AAO2 43522 VIEWER Maximum Channel Sound Speed 20 RO IEEE 32 bit AA04 43524 VIEWER Maximum Channel Transit Time Up 19 RO IEEE 32 bit AA06 43526 VIEWER Maximum Channel Transit Time Dn 19 RO IEEE 32 bit AA08 43528 VIEWER Maximum Channel DeltaT 19 RO IEEE 32 bit AAOA 43530 VIEWER Maximum Channel Time in buffer on DOWN channel 19 RO IEEE 32 bit AAOC 43532 VIEWER Maximum Channel Up Signal Quality 18 RO IEEE 32 bit AAOE 43534 VIEWER Maximum Channel Dn Signal Quality 18 RO IEEE 32 bit AA10 43536 VIEWER Maximum Channel Up Amp Disc 18 RO IEEE 32 bit AA12 43538 VIEWER Maximum Channel Dn Amp Disc 18 RO IEEE 32 bit AA14 43540 VIEWER Maximum Channel Signal Gain Up 3 RO IEEE 32 bit AA16 43542 VIEWER Maximum Channel Signal Gain Down 3 RO IEEE 32 bit AAI8 43544 VIEWER Maximum Channel_SNR on UP channel 18 RO IEEE 32 bit AAIA 43546 VIEWER Maximum Channel_SNR on DOWN channel 18 RO IEEE 32 bit 108 PanaFlow Z3 User s Manual Table 10 Transmitter Modbus Map cont Appendix C Modbus Map
100. l Sensor Setup Calibration H Advanced mer Factory ea ee ee ee ER ee GR ee es ER ds ved Save Changes o Active Commissioned Factory Settings Settings Settings Figure 15 High Level Menu Map Notice that at the bottom of Figure 15 above there are four options for Save Changes Selecting No will discard any program changes and reset the instrument and restart Measure mode The other three options are Active Settings Commissioned Settings and Factory Settings They allow the instrument to store three complete sets of program data Note The option to save as Commissioned Settings is only available if the operator has Service or Factory access level The option to save as Factory Settings is only available from the Factory access level PanaFlow Z3 User s Manual 19 Chapter 3 Initial Setup and Programming 3 1 Introduction cont The purpose of these extra data sets is to allow the instrument to be restored to those saved settings as a troubleshooting measure If at any point there is an error in the Active Data Set the set of parameters used in Measure mode the Authorized User may revert the Active Data Set to the Commissioned Data Set This will return the flow meter to a known working condition the way it was programmed when a GE Service professional first commissioned the product on site As a secondary redundant measure the Authorized User may revert the Active Data Set to t
101. lay jr Locked Y Password XXXX Unlocked Display Format varde varane Gir PanaFlow Z3 User s Manual ii Program Program Review Keypad Lockout See Program Program Review Map Ge See Program Program Review Map Figure 19 Main Menu Map Cie 29 Chapter 3 Initial Setup and Programming 3 4 1 Display Format To begin programming your meter you must select the system units as discussed below Refer to Figure 25 on page 83 and remember to record all programming data in Appendix E Data Records The Display Format submenu is used to set up the type of format to be used in representing information Velocity On the initial screen use the arrow keys to highlight the lock symbol and press V 9 3 m s The following screen appears Main Menu Use the arrow keys to highlight Display Format and press V The following Display Format screen appears Program Program Review Keypad Lockout Use the A and V arrow keys to highlight the desired format setup and press V The window returns to the previous screen Display Format e GERE Two Variable Totalizer 3 4 2 Keypad Lockout Main Menu To lock or unlock the keypad for security on the Main menu select Keypad Display Format Lockout and press v A screen similar to the following appears Program Program Review Keypad
102. le and all connections must be properly shielded and grounded Refer to Table 15 below for the specific requirements Table 15 Wiring Requirements Cable Type Ground Termination Transducer Armored RG62 a U Grounded using a cable gland Input Output Armored 22 AWG shielded e g Baystate 78 1197 with Grounded using a cable gland armored material added to outside of jacket Armored 14 AWG 3 conductor Grounded using a cable gland Note Ifthe PanaFlow Z3 is wired as described in this appendix the unit will comply with the EMC Directive PanaFlow Z3 User s Manual 127 Appendix F CE Mark Compliance no content intended for this page 128 PanaFlow Z3 User s Manual A Access Levels ie oda rose 32 Alarm Setting sarte ee bb 57 Alarms gap S s ANG alae ee se 13 WIDE AA Ka 13 Alarms Option Card Fail Safe Operation era 13 Analog Measurements nonn arva rav rav ee eee 48 Analog Measurements Setting 45 Analog Output Acs joys ewe owas Laser 44 Analog Output Bsc v ncivwa gia cate a 47 Analog Output Menu 2 0000 44 47 Analog Output Setting Ubicar iii 48 Analog Outputs AVIAN dete a ord al EN adh awe ar yd a ty ak 98 9 Analog Outputs Slot 0 Connecting sos in 6a baw Beak ha een a OS 9 ATOM KEYS se ood a See Danang oe Rees 21 B Backlight Setting apor es 43 Backlight Timeout ors Aire hos eee Res 43 Base Value Setting ia ds 45 48 Baud Rate pa A ne a a a s 62 C Calibrating
103. lear the error contact Technical Support at 978 437 1000 Under normal operation only S1 In Config Mode is likely to appear on the error line This is an indication that the instrument is currently not measuring flow because the instrument is in the Configuration mode It also warns the Operator that the Analog Output is not to be used as part of the SIS while in this mode of operation For troubleshooting details and more information on S errors consult the Safety Manual Note Few of these errors will appear on the LCD The LCD only shows the top priority error at any time Vitality software will list these error conditions in addition to the top priority error as the PC display can show more information 4 3 Diagnostics 4 3 1 Introduction This section explains how to troubleshoot the PanaFlow Z3 if problems arise with the electronics enclosure the flowcell or the transducers Indications of a possible problem include e Display of an error message on the LCD display screen Vitality PC software or HART e Erratic flow readings e Readings of doubtful accuracy i e readings that are not consistent with readings from another flow measuring device connected to the same process If any of the above conditions occurs proceed with the instructions presented in this chapter 70 PanaFlow Z3 User s Manual Chapter 4 Error Codes and Troubleshooting 4 3 2 Meter Body Problems If preliminary troubleshooting wi
104. lect 4 mA to trim the 4 mA level 20 mA to trim the 20 mA level or Percentage Analog Output A Calibrate of Scale to test linearity Select the appropriate option and press V A screen o PTA similar to the following appears 20mA Percentage of Scale AmA 4mA Use the or V arrow key to change the Calibrate setting value and press V Press X to return to the Analog Output menu 4 00 mA 7 JSAVE x JQUIT If you do not see 4 mA at your measurement system enter the value that you see lt gt JMOVE aw MODF Press v and the meter will make an adjustment Then continue until you see 4 mA at your measurement input Repeat the above process to set and or change other options 3 6 1e Setting Error Handling To specify the error handling status in the Analog Output menu select Err Spion D Anang Culpa Handling and press V The following screen appears Base Value A Full Value Calibrate Err Handling Selecting Low will force the A Output to 3 6 mA while High will force it to 21 0 Analog Output A Err mA Select the appropriate status and press v e Ko High 46 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 2 Analog Output B 3 6 2a Accessing the Analog Output Menu Velocity 0 65535 rus EO Display Lockout Display Format Keypad Lockout Lockout Programming Gen User Services Factory Enter the password 8888 Y ISAVE x JQUIT lt gt JMOV
105. ll Frequency RO INT32 2B04 11012 VIEWER Maximum Output 1 Test Frequency Value 6 RO INT32 2B06 11014 VIEWER Maximum Output 1 Frequency Error Handling Value 6 RO INT32 2B80 11136 VIEWER Maximum Output 2 Test Pulse Value 18 RO INT32 2B82 11138 VIEWER Maximum Output 2 Frequency Full Frequency RO INT32 2B84 11140 VIEWER Maximum Output 2 Test Frequency Value RO INT32 2B86 11142 VIEWER Maximum Output 2 Frequency Error Handling Value 6 RO INT32 Digital Out Min Real Read Only 2E00 2 VIEWER Minimum Output 1 Pulse Value 18 RO IEEE 32 bit 2E02 512 VIEWER Minimum Output 1 Pulse Time 10 RO IEEE 32 bit 2E04 131072 VIEWER Minimum Output 1 Frequency Base Value 18 RO IEEE 32 bit 2E06 33554432 VIEWER Minimum Output 1 Frequency Full Value 18 RO IEEE 32 bit 2E08 8589934592 VIEWER Minimum Output I Alarm Value 18 RO IEEE 32 bit 2E0A 11786 VIEWER Minimum Output_1 Control Output Value 18 RO IEEE 32 bit 2E80 VIEWER Minimum Output_2 Pulse Value 18 RO IEEE 32 bit 2E82 VIEWER Minimum Output_2 Pulse Time 10 RO IEEE 32 bit 2E84 VIEWER Minimum Output_2 Frequency Base Value 18 RO IEEE 32 bit 2E86 VIEWER Minimum Output_2 Frequency Full Value 18 RO IEEE 32 bit 2E88 VIEWER Minimum Output_2 Alarm Value 18 RO IEEE 32 bit 2E8A 11914 VIEWER Minimum Output_2 Control Output Value 18 RO IEEE 32 bit Digital Out Min Integer Read Only 2F00 12032 VIEWER Minimum Output 1 Test Pulse Value 18 RO INT32 2F02 12034 VIEWER Minimum Output 1 Frequency Full Frequency RO INT32 2F04
106. m Date and press V The following screen appears Language Meter Tag Label System Date 34 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 1 Settings cont Use the arrow keys to select the correct response and press V The screen returns Set System Time Date 11 21 2011 to the previous display Time 08 45 09 x JQUIT Y JSAVE 4 gt MOVE Av MODF UserPref Setting The next option is for Limits There are four flow limits related to functional safety that the operator may choose to set In most cases the default values for these limits do not need to be changed Meter Tag Label System Date To enter the Limits option highlight Limits and press v Note To enter this option you must enter a General User or higher level password Limits Use the arrow keys to enter the limits and press N The four limits are the Lower Low Func 7 Functional Limit LFL Lower Warning Limit LWL Upper Warning Limit BAVARA 12 2000m s UWL and Upper Functional Limit UFL The LFL and UFL are defaulted to Low Warn 12 2000m s NE U the design limits of the system and do not need to be changed unless the operator p Warn 12 2000 m s Up Func 12 2000 mis chooses to set an upper and lower flow rate that is critical to the safety of the p i system The LWL and UWL only need to be set if the LFL and UFL are used UserPref Setting After Limits select Density to set static and reference den
107. mposite MultiK KFactor 5 18 RW IEEE 32 bit 940A 37898 SERVICE Composite MultiK KFactor 6 18 RW IEEE 32 bit Composite Channel Integer FF Terminal Block 2 8100 33024 SERVICE Composite Reynolds Correction 0 Off 1 On 18 RW INT32 8102 33026 VIEWER Composite Command to capture a new set of signal 18 RW INT32 files 0 Write ERROR Read Not Ready 1 Write Capture Read Ready 8104 33028 SERVICE Composite Path Configuration 0 single path 18 RW INT32 diameter 1 single path mid radius 2 two path diameter 3 two path mid radius 4 three path 8106 33030 FACTORY Composite Hardware revision 18 RW INT32 8108 33032 FACTORY Composite Software revision 18 RW INT32 810A 33034 FACTORY Composite UMPU board serial number 18 RW INT32 810C 33036 VIEWER Composite Totalizer Command 0 Batch Reset 1 18 RW INT32 Batch Start 2 Batch Stop 3 Inventory Reset 810E 33038 SERVICE Composite Command 0 Off 1 Commissioned 2 18 RW INT32 Factory 8110 33040 Gen User Composite Which test to run 0 None 1 Watchdog 18 RW INT32 Test 2 Open Output switch 3 Close Output switch 8112 33042 Gen User Composite Service 18 RW INT32 8114 33044 Gen User Composite Factory 18 RW INT32 8116 33046 Gen User Composite User 18 RW INT32 8118 33048 Gen User Composite AnalogOut Command for trim 0 Trim 18 RW INT32 Off 1 Low Set 2 High Set 3 Zero trim 4 Span trim 5 Percent Set sllA 33050 FACTORY Composite Sensor serial number 1 18 RW INT32 811C
108. mposite Software revision 18 RO INT32 A50A 42250 VIEWER Minimum Composite UMPU board serial number 18 RO INT32 A50C 42252 VIEWER Minimum Composite Ceiling of the absolute value of 18 RO INT32 correlation A50E 42254 VIEWER Minimum Composite Command 18 RO INT32 A510 42256 VIEWER Minimum Composite Which test to run 18 RO INT32 A512 42258 VIEWER Minimum Composite Service Password 18 RO INT32 A514 42260 VIEWER Minimum Composite Factory Password 18 RO INT32 A516 42262 VIEWER Minimum Composite User Password 18 RO INT32 A518 42264 VIEWER Minimum Composite AnalogOut Command for trim 18 RO INT32 ASIA 42266 VIEWER Minimum Composite Sensor serial number 1 18 RO INT32 AS1C 42268 VIEWER Minimum Composite Sensor serial number 2 18 RO INT32 AS1E 42270 VIEWER Minimum Composite Tracking Windows 18 RO INT32 A520 42272 VIEWER Minimum Composite MultiK Active 18 RO INT32 A522 42274 VIEWER Minimum Composite MultiK Type 18 RO INT32 A524 42276 VIEWER Minimum Composite MultiK Pairs 18 RO INT32 A526 42278 VIEWER Minimum Composite KV Input Selection 18 RO INT32 A528 42280 VIEWER Minimum Composite System Command such as 18 RO INT32 commit accept halt AS2A 42282 VIEWER Minimum Composite Enable Active TW 18 RO INT32 A52C 42284 VIEWER Minimum Composite FireLow Fire High during fault 18 RO INT32 A52E 42286 VIEWER Minimum Composite Analog output selection 18 RO INT32 A530 42288 VIEWER Minimum Composite Calibration mode selection 0 18 RO INT32 A532 4229
109. nces in the fluid such as excessive particles in the flow stream or extreme temperature gradients The errors could also be caused by an empty pipe or other such issue with the fluid itself Flow errors are typically not caused by a malfunction of the flow meter but by an issue with the fluid itself See Table 5 below for a list of possible flow error messages Table 5 Flow Error String Error Header Error Message Explanation E29 Velocity Warning E29 indicates that the flow rate has exceeded the range of the LWL lower warning limit or UWL upper warning limit The purpose of this warning is to alert the operator that the flow rate is approaching the LFL lower functional limit or the UFL upper functional limit At the Warning Limit threshold the flow meter will continue to measure flow and drive the analog output but if the flow rate reaches the Functional Limit threshold the output will go to the Dangerous Detected state until an Authorized User intervenes E29 gives the operator a chance to correct the situation before going to the DD state E22 SingleChAccuracy E22 indicates that an error was detected on one of the flow channels This applies to multiple channel systems only For example there may be an issue in the channel 1 measurement but not the channel 2 measurement E23 MultiChAccuracy E23 indicates an error on multiple channels E15 ActiveTw E15 indicates an error with the active Tw measurement This may be caus
110. ng of the unit Note Upon applying power to the instrument the analog outputs will go to 24 mA before settling on a measurement value This initial state of 24 mA is intended to signal to the operator that the instrument is powered up and executing the initial self test routines The 24 mA state normally lasts only for a few seconds until the meter starts measuring flow Note See Appendix A Specifications for the load and voltage requirements PanaFlow Z3 User s Manual 9 Chapter 2 Installation 2 4 3 Wiring Digital Outputs WARNING To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance Wiring any option set requires completion of the following general steps 1 Disconnect the main power to the unit and remove the wiring cover 2 Install a cable clamp in the chosen conduit hole on the side of the electronics enclosure and feed a standard twisted pair cable through this conduit hole 3 Locate the terminal block shown in Figure 8 on page 7 and wire the digital outputs C and D as indicated on the label inside the wiring cover Secure the cable clamp 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw Note Prior to use the option must be set up and calibrated Note Digital outputs can be configured as a totalizer pulse frequency alarms or control output For more specific instructions on particular output
111. nits Meter Setup Password UserPref Meter Setup Select Zero Cutoff press V and a screen similar to the following appears Zero Cutoff Note Zero cutoff is based on velocity Tau Value Path Error Handling MeterSetup Zero Cutoff To set the zero cutoff press V and a screen similar to the following appears Zero Cutoff When the flow rate drops below the zero cutoff level the flow will be forced to 0 500 0 00 This is to avoid measurement fluctuations near the zero point Zero CutOff Use the lt 1 and gt arrow keys to select each digit to be changed and the A or V arrow keys to change the digit value then press V Press the X key to return to the Meter Setup screen 0 500 x JQUIT y SAVE lt gt JMOVE aw MODF 40 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 3 Meter Setup Cont Note The Meter Setup category is accessed by all user passwords 3 5 3b Tau Value UserPref Meter Setup Zero CutOff Path Error Handling MeterSetup Tau Value 0 040 Tau Value 0 001 x JQUIT y SAVE lt p gt JMOVE aw JMODE 3 5 3c Path Error Handling UserPref Meter Setup Zero CutOff Tau Value Path Err Handling MeterSetup Path Error Handling OF ON PanaFlow Z3 User s Manual The Tau value determines how quickly the meter responds to a change in flow rate A small Tau responds quickly to flow changes but is very erratic A high Tau valu
112. nstallation design The fluid must not excessively attenuate ultrasound signals Some fluids particularly those that are very viscous readily absorb ultrasound energy In such a case an error code message will appear on the display screen to indicate that the ultrasonic signal strength is insufficient for reliable measurements The fluid sound speed must not vary excessively The PanaFlow Z3 will tolerate relatively large changes in the fluid sound speed as may be caused by variations in fluid composition and or temperature However such changes must occur slowly Rapid fluctuations in the fluid sound speed to a value that is considerably different from that programmed into the PanaFlow Z3 will result in erratic or inaccurate flow rate readings Refer to Chapter 3 Initial Setup and make sure that the appropriate sound speed is programmed into the meter The inside of the meter body must be relatively clean The inside of the pipe or flowcell must be relatively clean Excessive build up of scale rust or debris will interfere with flow measurement Generally a thin coating or a solid well adhered build up on the pipe wall will not cause problems Loose scale and thick coatings such as tar or oil will interfere with ultrasound transmission and may result in incorrect or unreliable measurements Corrosion damage to the meter body If the meter body materials meter body o rings and buffer were not properly chosen for the intended application
113. nstrument at the sole discretion of GE Sensing Fuses and batteries are specifically excluded from any liability This warranty is effective from the date of delivery to the original purchaser If GE Sensing determines that the equipment was defective the warranty period is e one year from delivery for electronic or mechanical failures e one year from delivery for sensor shelf life If GE Sensing determines that the equipment was damaged by misuse improper installation the use of unauthorized replacement parts or operating conditions outside the guidelines specified by GE Sensing the repairs are not covered under this warranty The warranties set forth herein are exclusive and are in lieu of all other warranties whether statutory express or implied including warranties or merchantability and fitness for a particular purpose and warranties arising from course of dealing or usage or trade Return Policy If a GE Sensing instrument malfunctions within the warranty period the following procedure must be completed 1 Notify GE Sensing giving full details of the problem and provide the model number and serial number of the instrument If the nature of the problem indicates the need for factory service GE Sensing will issue a RETURN AUTHORIZATION NUMBER RAN and shipping instructions for the return of the instrument to a service center will be provided 2 IfGE Sensing instructs you to send your instrument to a service center it mus
114. nt Type L Alnern Value Board Temperature 7 Alarm Unit Alasm Type sensor Alarm State Senor Confieuranon Pee DIT Channel Choci KV Yates Figure 32 HART Service Menu for General User and Higher Levels 118 PanaFlow Z3 User s Manual Appendix D HART Menu Maps D 5 Review Menu Channel 1 Review Channel 2 Review Channel 3 Review Velocity Velocity Velocity Sound Speed Sound Speed Sound Speed Transit Up Transit Up Transit Up Transit Down Transit Down Transit Down Delta T Delta T Delta T Signal Qlty Up Signal Qlty Up Signal Qty Up Meter Review Signal Qlty Down Signal Qity Down Signal Qity Down 1 Channel Review Amp Up Amp Up Amp Up 2 Channel Review Amp Down Amp Down Amp Down Review 3 Channel Review Signal Gain Up Signal Gain Up Signal Gain Up Meter Review Composite Review Signal Gain Down Signal Gain Down Signal Gain Down HART Revie Product Type Peak Up Peak Up Peak Up Revision Info Peak Down Peak Down Peak Down Channel Number SNR Up SNR Up SNR Up Option Board T SNR Down SNR Down SNR Down ActiveTW Up ActiveTW Up ActiveTW Up ActiveTW Down ActiveTW Down ActiveTW Down Peak Pct Up Peak Pct Up Peak Pct Up Peak Pct Down Peak Pct Down Peak Pct Down Num Errors Num Errors Num Errors Error Status Error Status Error Status Reported Error Reported Error Reported Error Composite RevieW HART Review Velocity Model Flow Volumetric Manufacturer Std Flow Volumetric
115. olumetric Volumetric Std flow units and the mass Mass flow units PanaFlow Z3 User s Manual 37 Chapter 3 Initial Setup and Programming 3 5 2c Totalizer UserPref Flow Units To check and or change totalizer measurement units under UserPref Flow Units Volumetric Actual A use the A or V arrow key to select Totalizer and press VI A screen similar to Volumetric Std the following appears Mass Totalizer MA To remove Totals from display menus use the A or V arrow key to select No and press V The screen returns to the previous display To continue setting up the z Totalizer select Yes press Enter and a screen similar to the following appears es FlowUnits Totalizer Totalizer Totalizer Use the A or V arrow key to select Actual Standard or Mass totals press V twice and a screen similar to the following appears o Acea Ae Volumetric Std Mass Totalizer If no change is required press V If change is required select the appropriate measurement category and press V twice A screen similar to the following o English appears Metric If no change is required press V If change is required select the appropriate measurement type press V and the display returns to the previous screen Press the X key twice to return to the UserPref Flow Units screen 38 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 2d Density UserPref
116. on 802C 32812 Gen User Composite Reference Density for Standard 4 RW IEEE 32 bit volumetric calculation 802E 32814 Gen User Composite Base value for frequency output 1 14 20 RW IEEE 32 bit 8030 32816 Gen User Composite Analog Input Zero Set point as entered 8 RW IEEE 32 bit into the system by user 8032 32818 Gen User Composite Analog Input Span Set point as entered 8 RW IEEE 32 bit into the system by user 9000 36864 SERVICE Composite MultiK VelRey 1 18 20 RW IEEE 32 bit 9002 36866 SERVICE Composite MultiK VelRey 2 18 20 RW IEEE 32 bit 9004 36868 SERVICE Composite MultiK VelRey 3 18 20 RW IEEE 32 bit 96 PanaFlow Z3 User s Manual Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format 9006 36870 SERVICE Composite MultiK VelRey_4 18 20 RW IEEE 32 bit 9008 36872 SERVICE Composite MultiK VelRey 5 18 20 RW IEEE 32 bit 900A 36874 SERVICE Composite MultiK VelRey_6 18 20 RW IEEE 32 bit 9400 37888 SERVICE Composite MultiK KFactor_1 18 RW IEEE 32 bit 9402 37890 SERVICE Composite MultiK KFactor_2 18 RW IEEE 32 bit 9404 37892 SERVICE Composite MultiK KFactor_3 18 RW IEEE 32 bit 9406 37894 SERVICE Composite MultiK KFactor_4 18 RW IEEE 32 bit 9408 37896 SERVICE Co
117. owing appears Calibrate 20mA Percentage of Scale 4mA 4mA Use the A or V arrow key to change the Calibrate setting value and press V Press X to return to the Analog Output menu of JSAVE x JQUIT If you do not see 4 mA at your measurement system enter the value that you see 4 JMOVE aw MODF Press v and the meter will make an adjustment Then continue until you see 4 mA at your measurement input Repeat the above process to set and or change other options 3 6 2e Setting the Error Handling To specify the error handling status in the Analog Output menu select Err ionD Option Es Analog Output Handling and press V The following screen appears Base Value Full Value Calibrate Err Handling Selecting Low will force Output B to 4 0 mA in case of Error High will force it to 20 0 mA Hold will cause the analog output to remain at whatever mA level it is o E when the error occurs Other allows the Operator to select a mA value to represent High a fault condition allowing the Operator to force the output to Namur error levels Hold or another custom value Select the appropriate status and press V Other Error Handling Other If you select Other use the A or V arrow key to change the Other setting value and press V Press X to return to the Analog Output menu 0 0 ISAVE x JQUIT lt gt MOVE Law JMODE Note An Error state is any state that produces an error code on t
118. press N Press X to return to the Control Output menu ON Y JTEST x JQUIT Note Be sure to select OFF when you end the test 3 6 4 Modbus Service Port A lO Option D To set up the Modbus Service Port select it on the Option A screen and press N Digital Ouyut The following screen appears Modbus Service Port 3 6 4a Selecting the Baud Rate To set the baud rate in the Modbus Service menu select Baud Rate and press NI Option A Modbus Service ee ee A screen similar to the TOlOWIiNg appears Baud Rate A Pee Modbus Parity UART Bits Address d The default baud rate is 115200 Select the appropriate baud rate and press V The screen returns to the previous display Modbus Service Port Bau g 2400 4800 9600 19200 62 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 4b Setting the Modbus Parity Option D Modbus Service To set the modbus parity in the Modbus Service menu select Modbus Parity and Baud Rate Press V A screen similar to the following appears Modbus Parity UART Bits Address Yy Modbus Service Port Mod Select the appropriate characteristic and press v The screen returns to the e previous display Even Odd 3 6 4c Selecting the UART Bits Option D Modbus Service To set the UART bits in the Modbus Service menu select UART Bits and press Baud Rate A V A screen similar to the following appears Modbus
119. press the check mark 32 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 User Preferences CAUTION A Changing program parameters could result in an inaccuracy in the flow measurement Always use caution when changing parameters at the Service User Level These parameters shall be entered and validated by a suitably skilled and qualified person Authorized User 1 Review parameter changes before committing them to the flow meter This process happens automatically by the programming interface display keypad Vitality software or HART Be sure program parameters are correct before issuing the Commit command 2 After returning to Measure mode review the measurement parameters in Table 2 below to verify they are in an acceptable range This completes the validation process Table 2 Criteria for Requirements Measurement Expected Actual Criteria Verdict P F Ch1 Sound Speed lt 0 5 difference Ch1 Velocity lt 0 5 difference Ch1 Up Amp Discriminator gt 14 and lt 32 Ch1 Dn Amp Discriminator gt 14 and lt 32 Ch1 SNR Up gt 10 gt 5 Ch1 SNR Dn gt 10 gt 5 Ch1 Active TWup Within 15 of the static TW value Ch1 Active TWdn Within 15 of the static TW value Ch1 Error Status 0x00000000 0x00000000 Ch1 Error ft 0 lt 8 Ch2 Sound Speed lt 0 5 difference Ch2 Velocity lt 0 5 difference Ch2 Up Amp Discrim
120. r A WARNING This is the only approved way to lift the flow meter into position in the pipeline Figure 5 Lifting the PanaFlow Z3 System PanaFlow Z3 User s Manual 5 Chapter 2 Installation 2 3 Site Considerations Because the relative location of the meter body and the electronics enclosure is important use the guidelines in this section to plan the PanaFlow Z3 installation 2 3 1 Meter Body Location Ideally choose a section of pipe with unlimited access for example a long stretch of pipe that is above ground However if the meter body is to be mounted on an underground pipe dig a pit around the pipe to facilitate installation or removal of the transducers 2 3 1a Transducer Location For a given fluid and pipe the PanaFlow Z3 s accuracy depends on the location and alignment of the transducers In addition to accessibility when planning meter location adhere to the following guidelines e Locate the meter body so that there are at least 10 pipe diameters of straight undisturbed flow upstream and 5 pipe diameters of straight undisturbed flow downstream from the measurement point see Figure 6 below Undisturbed flow means avoiding sources of turbulence in the fluid such as valves flanges expansions and elbows avoiding swirl and avoiding cavitation Figure 6 Flow Direction e Locate the transducers on a common axial plane along the pipe see Figure 7 below Locate the transducers on the side of the pipe
121. r Address 18 RW INT32 908 2312 VIEWER Display Variable_2 Unit Code Address 18 RW INT32 90A 2314 VIEWER Display Totalizer 1 Register Address 18 RW INT32 90C 2316 VIEWER Display Totalizer 1 Unit Code Address 18 RW INT32 90E 2318 VIEWER Display Totalizer_2 Register Address 18 RW INT32 910 2320 VIEWER Display Totalizer_2 Unit Code Address 18 RW INT32 912 2322 VIEWER Display Graph 1 Register Address 18 RW INT32 914 2324 VIEWER Display Graph 1 Unit Code Address 18 RW INT32 916 2326 Gen User Select The Velocity 18 RW INT32 918 2328 Gen User Select The Actual Volumetric 18 RW INT32 91A 2330 Gen User Select The Standardized Volumetric 18 RW INT32 91C 2332 Gen User Select Mass 18 RW INT32 91E 2334 Gen User Select Totalizer 18 RW INT32 920 2336 Gen User Select Density 18 RW INT32 922 2338 VIEWER Select Decimal 18 RW INT32 924 2340 VIEWER The Type Of DISPLAY 18 RW INT32 926 2342 Gen User TimeOut for DISPLAY 13 RW INT32 928 2344 Gen User Backlight Control 18 RW INT32 92A 2346 VIEWER Lock Menu 18 RW INT32 92C 2348 Gen User Unit type for velocity 18 RW INT32 0 for Metric 1 for English 92E 2350 Gen User Unit type for actual volumetric 18 RW INT32 0 for Metric 1 for English 930 2352 Gen User Unit type for standard volumetric 18 RW INT32 0 for Metric 1 for English 932 2354 Gen User Unit type for mass 18 RW INT32 0 for Metric 1 for English 934 2356 Gen User Unit type for totalizer 18 RW INT32 0 Avol 1 Svol 2 Mass 936 2358 Gen
122. r System serial 18 RO INT32 number A552 42322 VIEWER Minimum Composite Unit Type Time 18 RO INT32 A554 42324 VIEWER Minimum Composite Unit Type Viscosity 18 RO INT32 A556 42326 VIEWER Minimum Composite Unit Type Standard Volumetric 18 RO INT32 A558 42328 VIEWER Minimum Composite Standard BWT Buffer 1 Serial 18 RO INT32 Number ASSA 42330 VIEWER Minimum Composite Standard BWT Buffer 2 Serial 18 RO INT32 Number A55C 42332 VIEWER Minimum Composite Standard BWT Buffer 3 Serial 18 RO INT32 Number A55E 42334 VIEWER Minimum Composite Standard BWT Buffer 4 Serial 18 RO INT32 Number A560 42336 VIEWER Minimum Composite Standard BWT Buffer 5 Serial 18 RO INT32 Number A562 42338 VIEWER Minimum Composite Standard BWT Buffer 6 Serial 18 RO INT32 Number A564 42340 VIEWER Minimum UMPU Receiver Serial Number 18 RO INT32 CH Real Max A800 43008 VIEWER Maximum Channel Composite Coefficient 18 RO IEEE 32 bit A802 43010 VIEWER Maximum Channel Time Buffer Offset 19 RO IEEE 32 bit A804 43012 VIEWER Maximum Channel Time in Wedge 19 RO IEEE 32 bit A806 43014 VIEWER Maximum Channel Path Length P 5 RO IEEE 32 bit A808 43016 VIEWER Maximum Channel Axial Length L 5 RO IEEE 32 bit A80A 43018 VIEWER Maximum Channel Delay Between Successive 19 RO IEEE 32 bit Transmits A80C 43020 VIEWER Maximum Channel DeltaT Offset 19 RO IEEE 32 bit PanaFlow Z3 User s Manual 107 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont
123. r could use any Modbus master to communicate with the flow meter Listed below are two limits of this implementation 1 The PanaFlow Z3 supports only four of the standard function codes These are Read Holding Registers 0x03 Read Input Registers 0x04 Write Multiple Registers 0x10 and Read File Record 0x14 2 The flow meter needs a 15 msec gap between Modbus requests The prime objective of the flow meter is to measure flow and drive the output so the Modbus server has a low priority 114 PanaFlow Z3 User s Manual Appendix D HART Menu Maps Appendix D HART Menu Maps D 1 HART Connection D 1 1 Wiring to the HART Circuit When connecting a HART communicator to the wiring terminals on the PanaFlow Z3 electronics terminal board the circuit must be terminated in an appropriate resistive load as shown in Figure 28 below The HART communicator is connected in parallel with that load 220 ohms Commnicator Figure 28 Wiring Diagram for HART Communication D 1 2 Write Mode Switch The PanaFlow Z3 HART circuit includes a slide switch that can be used to disable write access to the instrument via HART This white slide switch pictured in Figure 29 below is designed to lock out HART configuration access for those customers who require this extra level of security With the Write Mode switch pushed toward the Display board as shown the HART circuit is in write access mode Figure 29 HART Circuit Write
124. ress X to Percentage of Scale return to the Test menu UNIT 0 00 JSAVE x JQUIT lt gt JMOVE aw MODF 3 7 3 Testing the Output Analog Switch From the Test menu select Output Analog Switch and press v Use the arrow keys to select Open Switch or Close Switch and press v Press X to return to Open Switch the Test menu OESO Output Analog Switch 3 7 4 Viewing the On Board Temperature To check the on board temperature select On Board Temperature and press v On Board Temperature The screen displays the current temperature 28 75 C 3 7 5 Performing a Watchdog Test CAUTION The Watchdog Test will reset the flow meter and discard any program parameter changes Do not execute this test if you have changed parameter settings Watchd T To conduct a watchdog test select Watchdog Test and press v Use the arrow atc og est keys to select Yes and press V The program runs the Watchdog Test and K displays the results on the screen Press V to return to the active display Yes 66 PanaFlow Z3 User s Manual Chapter 4 Error Codes and Troubleshooting Chapter 4 Error Codes and Troubleshooting 4 1 User Restrictions If a system error state occurs the flow meter will put the Analog Output in the DD state and remain that way until an Authorized User intervenes The DD state can be cleared by executing a reset of the flow meter There are two methods for clearing the DD stat
125. rm Value Note The units that appear will be the units selected in Flow Units on page 36 58 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 6 3d Setting the Alarm cont Use the A or V arrow key to change the Alarm Value setting Press V to save the number and press X to return to the previous screen Alarm Value Alarm Value 0 Fs Y ISAVE x JQUIT lt gt JMOVE aw MODF DO1 Alarm To test the alarms in the Alarm menu select Test Alarms and press v A screen similar to the following appears Alarm Type Measurement Alarm Value Test Alarms Select OFF to turn the alarm off or ON to turn it on To begin testing select ON and press v To stop testing press X ON y JTEST x JQUIT Note Be sure to select OFF when you end the test PanaFlow Z3 User s Manual 59 Chapter 3 Initial Setup and Programming 3 6 3e Setting the Control Output DO DO1 The Control Output can drive an actuator to control a process It deactivates until a threshold is reached and activates when it is reached To check the control output and or change its settings in the Digital Output menu select Control Frequency Output and press V The following screen appears Alarm Pulse Control Output DO1 Control Output To check and or change the control output status select Control Output State and Control Ou tpu t State press V A screen similar to the following app
126. s as supplied to GE will be included in the documentation The system is covered by the certificate numbers FM13ATEX0070X and IECEx FMG 13 0028X as shown on the labels on the next page The system is certified as ATEX and IECEx I 2 G Ex d IIB H2 T6 Gb in Ta 40 C to 60 C ambient and IP67 The system temperature code is dependent upon the process fluid temperature with ranges of 20 C to 85 C when the flowcell material is ASME SA216 Gr WCB and 40 C to 85 C when the flowcell material is ASME SA352 GR LCB or SA351 Gr CF8 or S351 Gr CF8M The surface temperature of the sensor body and electronics can approach the process fluid temperatures and all necessary precautions should be taken Unused entries must be sealed using a suitably certified threaded plug Modifications to the flameproof enclosure are not permitted The apparatus should be de energized before opening Installation shall be in accordance with the installation instructions and the National Electrical Code ANSI NFPA 70 the Canadian Electrical Code C22 1 or IEC EN 60079 14 as applicable Equipment is of type flameproof d design and complies with EN 60079 0 2012 EN 60079 1 2007 EN 60529 1991 A1 2000 IEC 60079 0 2011 IEC 60079 1 2007 IEC 60529 2001 The product contains no exposed parts which produce surface temperature infrared electromagnetic ionizing or non electrical dangers The product must not be subjected to mechanical or thermal stresses in
127. se 18 RO INT32 dropdown 8304 33540 VIEWER Composite Most Significant Error see Error Tables 18 RO INT32 820C 33292 VIEWER Composite Sound Speed 20 RO IEEE 32 bit 8602 34306 VIEWER Ch_1 Sound Speed 20 RO IEEE 32 bit 8A02 35330 VIEWER Ch_2 Sound Speed 20 RO IEEE 32 bit 8618 34328 VIEWER Ch_1_SNR on UP channel 18 RO IEEE 32 bit 861A 34330 VIEWER Ch 1 SNR on DOWN channel 18 RO IEEE 32 bit 8A18 35352 VIEWER Ch 2 SNR on UP channel 18 RO IEEE 32 bit SALA 35354 VIEWER Ch 2 SNR on DOWN channel 18 RO IEEE 32 bit PanaFlow Z3 User s Manual 87 Appendix C Modbus Map C 2 User Group Definitions Table 9 User Group Definitions Unit Group Group Name Valid Unit Codes See Unit Codes for XMT910 on page 111 1 Actual Volumetric 1347 1348 1349 1350 1351 1352 1353 1354 1356 1357 1358 1359 1362 1363 1364 1365 1371 1371 1372 1372 1373 1373 1374 1374 1454 1454 1462 1462 1485 1485 1489 1489 1493 1493 1548 1548 2 Day 1060 3 dB 1383 4 Density 1097 1100 1103 1104 1106 1107 1108 5 Dimension 1013 1019 6 Hz 1077 7 Viscosity 1160 1164 8 mA 1211 9 Mass 1322 1323 1324 1325 1326 1327 1328 1329 1330 1331 1332 1333 1334 1335 1336 1337 1641 1642 1643 1644 10 Milliseconds 1056 11 Nanoseconds nsec pending 12 Percent 1342 13 Seconds 1054 14 Standard Volumetric 1361 1360 1537 1538 1539 1540 1527 15
128. side of the electronics enclosure lists the meter s required line voltage and power rating The fuse size is listed in Appendix A Specifications Be sure to connect the meter to the specified line voltage only Note For compliance with the European Union s Low Voltage Directive this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit Refer to Figure 8 on page 7 to locate the terminal blocks and connect the line power as follows voltage may damage the unit It may also result in hazardous voltages at the flowcell and WARNING Improper connection of the line power leads or connecting the meter to the incorrect line A associated piping as well as within the electronics enclosure 1 Prepare the line power leads by trimming the line and neutral AC power leads or the positive and negative DC power leads to a length 0 5 in 1 cm shorter than the ground lead This ensures that the ground lead is the last to detach if the power cable is forcibly disconnected from the meter 2 Install a suitable cable clamp in the conduit hole If possible avoid using the other conduit holes for this purpose to minimize any interference in the circuitry from the AC power line WARNING To meet CE Mark requirements all cables must be installed as described in Appendix F CE Mark Compliance 3 Rou
129. signed short A012 40978 VIEWER Channel 2 Correlate Up 18 RO signed short A013 40979 VIEWER Channel 2 Correlate Down 18 RO signed short A014 40980 VIEWER Channel 2 CrossCorrelation 18 RO signed short 110 PanaFlow Z3 User s Manual Appendix C Modbus Map C 4 Modbus Unit Codes Many of the items in the Modbus map have a unit of measure The codes for these unit types are listed in Table 11 below These are the standard Foundation Fieldbus unit codes Table 11 Unit Codes for XMT910 Parameter Unit Codes Symbol Description Temperature 1000 K Kelvin 1001 C Degree Celsius 1002 Degree Fahrenheit 1003 R Degree Rankine Dimension 1010 m Meter Default 1013 mm Millimeter 1018 ft Feet 1019 in Inch Volume 1034 m3 Cubic Meter 1038 L Liter 1042 in3 Cubic Inch 1043 ft3 Cubic Feet 1048 gal Us Gallon 1051 BBL Barrel 1667 MGAL Mega Gallons 1663 MFT3 Mega Cubic Feet 1664 MBBL Mega Barrels 1645 ML Mega Liters 1668 Mm3 Mega Cubic Meters Mass WeigZ3 1088 k Kilogram 1092 t Metric Ton 1094 LB Pound Mass 1095 SZ3N Short Ton Densi ty 1097 kg m3 Kilograms Per Cubic Meter Default 1107 LB ft3 Pounds Per Cubic Foot PanaFlow Z3 User s Manual 111 Appendix C Modbus Map Table 11 Unit Codes for XMT910 cont Parameter Unit Codes Symbol Description Mass Flow 1322 KG S Kilogr
130. sit Time Dn ChxSNR Dn ChxSNRUp Chx Error Status Ch x Report Error Chx Error L be usec unitless unitless unitless enum unitless enum J Figure 23 Display Measurement Menu Map PanaFlow 23 User s Manual 81 Appendix B Menu Maps Main Menu ote Display either 1 variable 2 variables or totalizer Y Y Program Review Keypad Lockout Display Format Program Locked Password XXXX L Y L General Service Factory T A A f User Preferences Inputs Outputs H Testing Sensor Setup Calibration Advanced He Factory I FT J L 4 4 k 4 4 k lt Ji Figure 24 Meter Programming Overview Save Changes No Active Commissioned Factory Settings Settings Settings Typical Access e General User Access GEN e Service Access e Factory Access e Program Review See exact section for specific access PanaFlow 23 User s Manual 82 Appendix B Menu Maps Display Display Main Menu st Format 1 Variable 2 Variables Totalizer Ly Forward Total H Net Total Totalizer Time Program Program Review o Password Level Keypad Lockout 1 Unlocked Locked
131. sity Mass Flow is l calculated by multiplying the measured value of Volumetric Flow by the static density Standardized Volumetric Flow is calculated by multiplying the measured System Date Limits value of Volumetric Flow by the ratio of static density to reference density Density Kinematic Viscosity y Finally enter a static value for Kinematic Viscosity in centistokes This value is used to determine the Reynolds number correction factor for the flow measurement PanaFlow Z3 User s Manual 35 Chapter 3 Initial Setup and Programming 3 5 2 Flow Units To check and or change flow units under User Preference use the A or V arrow key to select Flow Units and press V The following screen appears User Preference Setting Flow Units Meter Setup Password 3 5 2a Velocity UserPref Flow Units To check and or change velocity flow units under UserPref Flow Units use the Velocity A or V arrow key to select Velocity and press V The following screen Volumetric Actual appears Volumetric Std Mass y Note Ifa flow unit is not selectable in this section it will not appear later in the programming If you don t want Velocity select No press V If you want to display Velocity select Yes press V twice and the following screen appears FlowUnits Velocity d o Yes Vel If no change is desired press X twice and the screen returns to the UserPref Flow Units menu To chang
132. ssword screen Enter new Gen password 9999 x JQUIT y SAVE 4 JMOVE av JMODF 42 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 5 5 Display 3 5 5a Backlight User Preference To turn the backlight OFF or ON under User Preference use the A or V Flow Units arrow key to select Display and press V The following screen appears Meter Setup Password UserPref Display Backlight Timeout Select Backlight press V and a screen similar to the following appears Select OFF or ON press V twice and the screen returns to the previous display Display Backlight orr ON 3 5 5b Timeout To provide a timeout under Display select Timeout and press v A screen similar to the following appears UserPref Display Backlight Timeout Note The default value for the timeout is 0 so users must set a timeout if they wish one Press V again and a screen similar to the following appears Display Timeout Timeout 10 Use the A or V arrow key to change the digit value and press N Press X Timeout three times to return to the User Preference screen 0 Second IQUIT Y JSAVE IMOVE aw MODF x lt gt PanaFlow Z3 User s Manual 43 Chapter 3 Initial Setup and Programming 3 6 Input Output 3 6 1 Analog Output A 3 6 1a Accessing the Analog Output Menu To access the Analog Output menu on the initial screen highlight the
133. t 1 Alarm State 18 RW INT32 218E 8590 Gen User Output 1 Alarm Type 18 RW INT32 2190 8592 Gen User Output 1 Alarm Measurement Register Address 18 RW INT32 2192 8594 Gen User Output 1 Alarm Unit code 18 RW INT32 2194 8596 Gen User Output 1 Test Alarm 18 RW INT32 2196 8598 Gen User Output 1 Control Output State 18 RW INT32 2198 8600 Gen User Output 1 Control Output Type 18 RW INT32 219A 8602 Gen User Output 1 Control Output Measurement Register 18 RW INT32 Address 219C 8604 Gen User Output 1 Control Output Unit code 18 RW INT32 219E 8606 Gen User Output 1 Test Control Output 18 RW INT32 21A0 8608 Gen User Output 1 Reserved 18 RW INT32 21A2 8610 Gen User Output 1 Test Mode 18 RW INT32 0 Test Off 1 Test On 21A4 8612 Gen User Output 1 Pulse Measurement Register Address 18 RW INT32 Digital Out 2 Real Read Write 2400 9216 Gen User Output 2 Pulse Value 18 RW IEEE 32 bit 2402 9218 Gen User Output 2 Pulse Time 10 RW IEEE 32 bit 2404 9220 Gen User Output 2 Frequency Base Value 18 RW IEEE 32 bit 2406 9222 Gen User Output 2 Frequency Full Value 18 RW IEEE 32 bit 2408 9224 Gen User Output 2 Alarm Value 18 RW IEEE 32 bit 240A 9226 Gen User Output 2 Control Output Value 18 RW IEEE 32 bit PanaFlow Z3 User s Manual 93 Appendix C Modbus Map Table 10 Transmitter Modbus Map cont Register Register
134. t be shipped prepaid to the authorized repair station indicated in the shipping instructions 3 Upon receipt GE Sensing will evaluate the instrument to determine the cause of the malfunction Then one of the following courses of action will then be taken e Ifthe damage is covered under the terms of the warranty the instrument will be repaired at no cost to the owner and returned e If GE Sensing determines that the damage is not covered under the terms of the warranty or if the warranty has expired an estimate for the cost of the repairs at standard rates will be provided Upon receipt of the owner s approval to proceed the instrument will be repaired and returned PanaFlow Z3 User s Manual 133 Warranty no content intended for this page 134 PanaFlow Z3 User s Manual Certification amp Measurement amp Control Safety Statements Certification amp Safety Statements for the PanaFlow Z3 Ultrasonic Liquid Flow Meter When installing this apparatus in potentially hazardous areas the following requirements must be met Field wiring shall be rated at least 10 C above 85 C Connecting cables shall be mounted securely and protected from mechanical damage pulling and twisting Cable entries are M20 or 3 4 NPT Cable glands of an approved flameproof design are required These must be installed according to the manufacturer s instructions Where the cable glands are provided by GE the manufacturer s instruction
135. t cap screws of ISO 12 9 DIN912 grade steel zinc plated or better with a minimum yield strength of 135 000 psi are acceptable alternatives e Consult the manufacturer for genuine replacement enclosure adapter fasteners M8x25 hexagon socket cap screws of ISO 12 9 DIN912 grade steel zinc plated or better with a minimum yield strength of 135 000 psi are acceptable alternatives Markings e Markings shall appear on the meter as shown below for the AC and DC powered versions Q 9 PanaFlow Z3 Liquid Flow Meter FM13ATEX0070X C Ex JECEx FMG 13 0028 x 1180 2G Ex d 1IB H2 T6 Gb lt A gt CLASS 1 DIV 1 Gr B C O TG po Ta 40 C to 60 C 1P67 CONDUIT ENTRIES ARE M20 OR 3 4 NPT CAUTION CONDUIT SEALS REQUIRED WITHIN 18 INCHES ATTENTION JOINT DE CONDUIT REQUIS MOINS DE 18 POUCES ELECTRONICS PART STRING XMT910 SERIALH DO NOT OPEN WHILE AN EXPLOSIVE GAS IS PRESENT NE PAS OUVRIR ALORS QU UN GAZ EXPLOSIF EST PRESENT GE Infrastructure Sensing Inc 1100 Technology Park Drive e Markings shall appear on the flowcell as shown below Panaflow 23 Panametrics Ultrasonic Liquid Flow Meter FM13ATEX0070X Class Div 1 Gr B C D T6 IECEx FMG 13 0028X Ta 40 C to 60 C IP67 2G Ex d IIB H2 T6 Gb 200 Vpp 5 mA o Bae A Cao CSS 0009 Rev A Billerica MA 01821 USA BILLERICA MA USA MODEL PF9 Z3 www ge mcs com SIZE FLANGE SCH MAT
136. tal lica Once the unit is highlighted press V to open the Display Measurement Unit option Batch Time 0 00 Rev Batch 0 00 EO Display Unit Press the A and V buttons to scroll to the appropriate unit and press v to select o the unit and then V again to confirm the selection or X to cancel the selection ft 3 GAL MGAL PanaFlow Z3 User s Manual 27 Chapter 3 Initial Setup and Programming 3 3 4 Starting or Stopping Totalizer Measurement To start or stop totalizer measurements From the display screen press either the lt 1 or gt buttons until the Start Stop icon either an arrow icon for Start or a two bar icon for Stop is highlighted Total m 3 lic a Fwd Batch 0 00 Rev Batch 0 00 EO Total m 3 Once the value is highlighted press V to start or stop totalizing Fwd Batch Rev Batch EO Total m 3 gt ca The icon then changes to the other alternative start or stop Fwd Batch 0 00 Rev Batch 0 00 EO 3 3 5 Resetting the Totalizer To reset the totalizer From the display screen press either the lt or gt buttons until the Reset icon a Total s partial circle with an arrow is highlighted Fwd Batch Rev Batch EO Total m 3 Once the Reset icon is highlighted press V to reset the totalizer to 0 Fwd Batch Rev Batch EO 28 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming 3 4 Entering the Main Menu Lock Button Disp
137. te 1373 BBL H Barrel Per Hour 1374 BBL D Barrel Per Day 1454 KGAL M Kilo US Gallon Per Minute 1458 KGAL H Kilo US Gallon Per Hour 1462 KGAL D Kilo US Gallon Per Day 1485 KBBL M Kilobarrel Per Minute 1489 KBBL H Kilobarrel Per Hour 1493 KBBL D Kilobarrel Per Day Standard Volume Flow 1537 SL S Standard Liters per Second default 1538 SL M Standard Liters per Minute 1539 SL H Standard Liters per Hour 1540 SML D Standard Mega Liters per Day 1527 Sm3 S Standard Cubic Meter per Second 1528 Sm3 M Standard Cubic Meter per Minute 1529 Sm3 H Standard Cubic Meter per Hour 1530 Sm3 D Standard Cubic Meter per Day 1361 SCFH Standard Cubic Feet Per Hour 1360 SCFM Standard Cubic Feet Per Minute Velocity Units 1061 m s Meters Per Sec Default 1067 ft s Feet per sec PanaFlow Z3 User s Manual 113 Appendix C Modbus Map Table 11 Unit Codes for XMT910 cont Parameter Unit Codes Symbol Description Time Units 1054 s Second 1056 ms Millisecond 1057 us Microsecond 1059 h Hour Frequency Units 1077 Hz Hertz 1080 MHz Mega Hertz 1081 kHz Kilo Hertz Current 1209 amp Ampere 1211 ma Milliampere C 5 Modbus Protocol In general the PanaFlow Z3 flow meter follows the standard Modbus communications protocol defined by the reference MODBUS APPLICATION PROTOCOL SPECIFICATION V1 1b This specification is available at www modbus org on the Internet With this reference as a guide an operato
138. te the cable through the conduit hole and connect the line power leads to the power terminal using the pin number assignments shown in Figure 8 on page 7 4 Leaving a bit of slack secure the power line with the cable clamp 5 If the wiring has been completed reinstall the wiring cover on the enclosure and tighten the set screw WARNING Make sure all covers with their o ring seals are installed and the set screws tightened before applying power in a hazardous environment CAUTION The transducers must be properly wired before applying power to the meter A A PanaFlow Z3 User s Manual 17 Chapter 2 Installation E E 20500000 gt gt C amp C gt amp 2 Z52000000 320 no content intended for this page 18 PanaFlow Z3 User s Manual Chapter 3 Initial Setup and Programming Chapter 3 Initial Setup and Programming 3 1 Introduction This chapter provides instructions for programming the PanaFlow Z3 flow meter to place it into operation Before the PanaFlow Z3 can begin taking measurements the User Preferences Inputs Outputs and the Test menu must be entered and programmed Display Note Display either 1 variable 2 variables or totalizer Main Menu i i Display Format Program Program Review Keypad Lockout Locked Password XXXX Factory He ee ee the epee Ce i Service Access Level User Preference Inputs Outputs Test Menu La
139. th the Error Code Messages and or the Diagnostic Parameters indicates a possible flowcell problem proceed with this section Read the following sections carefully to determine if the problem is indeed related to the flowcell If the instructions in this section fail to resolve the problem contact GE for assistance Most fluid related problems result from a failure to observe the flow meter system installation instructions Refer to Chapter 2 Installation to correct any installation problems If the physical installation of the system meets the recommended specifications it is possible that the fluid itself may be preventing accurate flow rate measurements The fluid being measured must meet the following requirements 1 The fluid must be homogeneous single phase relatively clean and flowing steadily Although a low level of entrained particles may have little effect on the operation of the PanaFlow Z3 excessive amounts of solid or gas particles will absorb or disperse the ultrasound signals This interference with the ultrasound transmissions through the fluid will cause inaccurate flow rate measurements In addition temperature gradients in the fluid flow may result in erratic or inaccurate flow rate readings The fluid must not cavitate near the flowcell Fluids with a high vapor pressure may cavitate near or in the flowcell This causes problems resulting from gas bubbles in the fluid Cavitation can usually be controlled through proper i
140. tive or negative direction E2 SoundSpeed E2 is a sound speed error One benefit of ultrasonic flow measurement is that the process can determine the sound speed of the fluid If this sound speed is beyond the limits set for the programmed application an E2 error is set This can alert the operator that the wrong fluid is in the pipe or that the program parameters are out of date It may also occur if signal quality is poor El SNR El indicates a low signal to noise ratio SNR This means the flow meter is not getting very much acoustic signal from the process This could be due to bubbles or other fluid conditions an empty pipe or other possible causes that are listed in the Diagnostics section E31 NotCalibrated E31 is an indication that the flow meter has not been calibrated This means we cannot be sure of flow measurement accuracy Note The flow errors in Table 4 above are listed in order of increasing priority For troubleshooting tips see Diagnostics on page 70 PanaFlow Z3 User s Manual 69 Chapter 4 Error Codes and Troubleshooting 4 2 4 System Error String System errors are faults detected during internal device monitoring of the flow measurement circuitry These errors show that there may be a failure of a hardware component of the flow meter The user should attempt to clear the error by completing the steps in User Restrictions on page 67 If these actions do not c
141. tor to a hazardous situation that can cause damage to property or equipment WARNING These paragraphs provide information that alerts the operator to a hazardous situation that can cause injury to personnel Cautionary information is also included when applicable gt gt Safety Issues regulations rules and laws related to safety and safe operating conditions are met for each WARNING It is the responsibility of the user to make sure all local county state and national codes A installation Auxiliary Equipment Local Safety Standards The user must make sure that he operates all auxiliary equipment in accordance with local codes standards regulations or laws applicable to safety Working Area equipment can move suddenly and without warning do not enter the work cell of this equipment during automatic operation and do not enter the work envelope of this equipment during manual operation If you do serious injury can result WARNING Auxiliary equipment may have both manual and automatic modes of operation As you perform maintenance procedures on the equipment WARNING Make sure that power to the auxiliary equipment is turned OFF and locked out before PanaFlow Z3 User s Manual vil Preface Qualification of Personnel Make sure that all personnel have manufacturer approved training applicable to the auxiliary equipment Personal Safety Equipment Make sure that operators and maintenance personnel
142. tput Base Base Value 0 00000 m3 s Base Value 0 00000 x JQUIT 4 JMOVE aw MODF m 3 s Y JSAVE PanaFlow Z3 User s Manual To set up the analog output select Analog Output A and press V The following screen appears Select Measurement and press N The following screen appears In the Analog Output A menu select the type of analog output to be used and press V The screen returns to the previous display Setting Base Value and Full Value Base Value is the flow rate represented by 4 mA and Full Value is the flow rate represented by 20 mA In the Analog Output menu select Base Value or Full Value and press v A screen similar to the following appears Press V again and a screen similar to the following appears Note The units that appear will be the units selected in Flow Units on page 36 Use the lt and arrow key to select the digit to be changed use the A or V arrow key to change the Base Value or Full Value setting and press V Repeat these steps to set the Full Value setting Press X to return to the Analog Output menu 45 Chapter 3 Initial Setup and Programming 3 6 1 Analog Output A cont 3 6 1d Calibrate the Output Use the Calibrate menu to trim Output A to your measurement system In the Analog Output menu select Calibrate and press V The following screen appears Option D Analog Output Analog Measurement A Base Value Full Value Se
143. tput Control Measurement Type Control Value Control Type Control State Test Control Figure 31 HART Service Menu for General User PanaFlow Z3 User s Manual 117 Appendix D HART Menu Maps D 4 HART Service Menu for Service Users If users log in the system with a Service User Factory User password they can edit the variables in the HART Service menu as shown in Figure 32 below FART anona f Unies Mees Preterence Sn UQ Bosa a p 5 Low Warn Umit Testing e Ve Ween urne Sensor Setup General User Password New password General User ha Display meau Backight Controi Swatch Bois Timeout Analog Output 2001 Aneiog Meavorement Ansvar Measure We svis We We analog Range PvURY PV LY Calltwate Analog Outget Anak Callarse Analog OV pareri malog Output hjort Set Loop Percentage L S zz Set Loop Percentage The kop percentage pase Pusse Measurement Type Die Pale Value Hean Pitie Time ams Test Pulse Ti DO Selection Contech ars Phase Ofiss E Moabus Service Port Er MODBUS Ade iran rene MODBUS Baudrate Fregutney Measurement MODEUS Sas and Parity kind bi ga MODBUS Stop bis Frequency Base Vaive Frequency Full Value H gt Frequency uni Full Frequency Tes Frequency frequency Error Handling nm Error Manding Value Testing nian Percentage ot Seale P Percentage of Scale 1 Alarm Alarm Measureme
144. ue 18 RO IEEE 32 bit 92 PanaFlow Z3 User s Manual Table 10 Transmitter Modbus Map cont Appendix C Modbus Map Register Register in Access Read Only in Hex Decimal Level Variable Unit Group Read Write Format Digital Out 1 Real Read Write 2000 8192 Gen User Output 1 Pulse Value 18 RW IEEE 32 bit 2002 8194 Gen User Output 1 Pulse Time 10 RW IEEE 32 bit 2004 8196 Gen User Output 1 Frequency Base Value 18 RW IEEE 32 bit 2006 8198 Gen User Output 1 Frequency Full Value 18 RW IEEE 32 bit 2008 8200 Gen User Output 1 Alarm Value 18 RW IEEE 32 bit 200A 8202 Gen User Output 1 Control Output Value 18 RW IEEE 32 bit Digital Out 1 Integer Read Write 2100 8448 Gen User Output 1 Test Pulse Value 18 RW INT32 2102 8450 Gen User Output 1 Frequency Full Frequency RW INT32 2104 8452 Gen User Output 1 Test Frequency Value RW INT32 2106 8454 Gen User Output 1 Frequency Error Handling Value RW INT32 2180 8576 Gen User Output 1 type 18 RW INT32 2182 8578 Gen User Output 1 Pulse Value Unit Code 18 RW INT32 2184 8580 Gen User Output 1 Pulse Error Handling 18 RW INT32 2186 8582 Gen User Output 1 Frequency Measurement Register Address 18 RW INT32 2188 8584 Gen User Output 1 Frequency Error Handling 18 RW INT32 218A 8586 Gen User Output 1 Frequency Unit code 18 RW INT32 218C 8588 Gen User Outpu
145. uency Test Frequency TestFreq Test Frequency Test Frequency 00 DO1 Frequency Full Value Full Frequency Test Frequency Err Handling PanaFlow Z3 User s Manual The Full Frequency is the maximum Hz which represents the Full Value of measurement To check the current full frequency on the Frequency display select Full Frequency and press v A screen similar to the following appears To change the current full frequency press V and proceed as in Setting the Pulse Output on page 51 To check the current test frequency status on the Frequency display select Test Frequency and press v A screen similar to the following appears To change the current test frequency press V Set a Hz value The meter will set the digital output to this value Then verify at your measurement system that you see the frequency you entered You can repeat this procedure with several frequencies To check the current error handling status on the Frequency display select Err Handling and press V A screen similar to the following appears 55 Chapter 3 Initial Setup and Programming 3 6 3c Setting the Frequency cont To change the current error handling status select the option desired and press V 1 The screen returns to the previous display You have four options for error handling in case of a measurement error Freq Error Handling Hold Low High Other e Hold hold last good value e Low
146. ustic communication with each other meaning the second transducer can receive ultrasonic signals transmitted by the first transducer and vice versa see Figure 2 below In operation each transducer functions as a transmitter generating a certain number of acoustic pulses and then as a receiver for an identical number of pulses The time interval between transmission and reception of the ultrasonic signals is measured in both directions When the liquid in the pipe is not flowing the transit time downstream equals the transit time upstream When the liquid is flowing the transit time downstream is less than the transit time upstream The difference between the downstream and upstream transit times is proportional to the velocity of the flowing liquid and its sign indicates the direction of flow Figure 2 Flow and Transducer Paths 2 PanaFlow Z3 User s Manual Chapter 2 Installation Chapter 2 Installation 2 1 Introduction To ensure safe and reliable operation of the PanaFlow Z3 the system must be installed in accordance with the established guidelines Those guidelines explained in detail in this chapter include the following topics e Unpacking the PanaFlow Z3 System see page 4 e Installing the Meter Body see page 5 e Site Considerations see page 6 e Making Electrical Connections see page 7 WARNING The PanaFlow Z3 flow meter can measure the flow rate of many fluids some potentially hazardous The importanc

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