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1. B 71 26 5 EM 2 TXO 2 gt 0 n 7 B 4 22 gt 965 16 C 22 968 STEAM HEATING GAS HEATING ELECTRICAL HEATING 190 20 _100 61 8 22 a D 9 Es 10 EY T o 10 1 21 14 154 2 w i 2 8 c Ce 516533C 17 160 Fig 3 8 Dimensions and components of the machines 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL Legend CON O Q Q N gt O N O 14 Programmer Lock of the control panel Emergency stop button not applicable for version with coin meter Lint screen cover Door lock microswitch Lint cover microswitch Lint screen Name plate Main switch Main power supply Heating chamber Gas valve G models only Pressure regulator G models only Gas supply G models only 15 16 17 18 19 20 21 22 Airflow switch Suction Exhaust piping Coin meter version with coin meter Coin box version with coin meter Steam supply Condense drain Serial number of the machine INSTALLATION AND MAINTENANCE MANUAL mm inh 868 3417 1088 4283 B mm inch 1270 50 1490 5866 508982 M PUB DATE 1 OCT 2010 DOC 4 INSTALLATION N WARNING TO ACHIEVE A FAILURE FREE OPERATION
2. 40 8 2 MACHINE DISPOSAL dit oti tenete tee eet e epe 40 82 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED COMPANY 40 8 2 2 POSSIBILITY OF THE MACHINE DISPOSAL BY OWN POTENTIAL 40 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 2 WARNING AND LABELS TO MINIMIZE THE RISK OF FIRE INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS 2 1 PERSONAL SAFETY RULES This English version is the original version Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use If any problems or failures occur which you do not understand immediately contact your dealer serviceman or manufacturer Do not bypass the instructions stated in manuals and warnings on the labels Follow all basic and valid safety
3. 1 Check if the air flow detection system is If the air flow detection system or it s switch is out of still functional order it must be repaired or replaced 2 Check if the ventilator is switched On Check the contactor wiring and the ventilator immediately after pressing start command signal 3 Check the continuity of the wiring If the wiring is not continuous repair the wiring 4 Check that the ventilator is switched Off at If the contactor is not correctly functioning replace the end of the drying cycle the contactor 5 Check the input signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 11 FAULT COOLDOWN Failure 11 occurs when the temperature doesn t decrease when the Cooldown sequence is in progress No cooldown at all after 15 minutes at cooldown sequence for temperature above 50 A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check if the heating system is switched Off If no temperature ramp has been programmed for the cooldown sequence the heating system must be switched Off Check the contactor valve wiring and the ventilator command signal 2 Check if the temperature sensor is If the temperature sensor is not measuring correctly functional replace the temperature sensor 3 Check the output relay that
4. 6 4 4 FINISHING THE DRYING 7 4 5 EMERGENCY STOP OF THE 7 4 6 HOW TO PROCEED ON ERROR 55 8 4 7 POWER SUPPLY INTERBUPBTIGON 1 ir i ep ee Re Et EHE t DR DERE 8 4 8 INTERRUPTION GAS SUPPLY arii tbt eer ca e eR RE 8 4 9 RESET OF GAS HEATING dortu aantree ra a QS na Te 8 5 EXPLANATION ERROR 55 5 2 211 0 9 5 1 HUMIDITY CONTROL TROUBLE SHOOTING eee enne 20 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL 2 WARNINGS AND LABELS TO MINIMIZE THE RISK OF FIRE INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS This version is the original version Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use Do not
5. 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair or replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 Check the output relay that controls the heating system If the output relay is not functional replace the electronic card 7 Check the input Signal by monitoring the state at the Service menu FAILURE 16 COIN BLOCKING 1 If the input is not functional anymore replace the electronic card Failure 16 occurs when the input for coin drop 1 is blocked for more then 5 seconds Case EP ON Fault 16 will be displayed if the external start release signal is high for more then 10 seconds when the door has been opened at the end of the program DIAGNOSE 1 Check the well functioning of coin drop 1 If the coin drop micro contact or optocoupler is not functioning 100 replace the coin drop 2 Check the continuity of the wiring If the wiring is not continue repair the wiring FAILURE 17 COIN BLOCKING 2 Failure 17 occurs when the input for coin drop 2 is blocked for more then 5 seconds DIAGNOSE 1 Check the well functioning of coin drop 2 If the c
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7. Do not use fabric softeners or products to eliminate static electricity unless recommended by their manufacturer Do not put articles soiled with vegetable or cooking oil in the dryer as these oils may not be removed during washing Due to the remaining oil the fabric may catch on fire by itself Do not dry fibreglass curtains and draperies unless the label says it is possible Alwavs follow the fabric care instructions supplied with by the garment manufacturer Always follow the manufacturer s instructions on packages of laundry and cleaning aids Solvent vapours from dry cleaning machines create acids when drawn through the heater of the drying unit These acids are corrosive to the tumbler as well as to the laundry load being dried Be sure that make up inlet air is free of solvent vapours Be careful when using chemical cleaned laundry with chemical vapour and evaporated gas which should lead to toxical and rust danger It is necessary to take maximal care to prevent such situation Use the dryer only for its intended purpose drying water washed fabrics Do never stop the machine before the complete cool down cycle is completed 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL Remove laundry immediately after the dryer stops Always disconnect the electrical power before servicing The dryer will not operate with the loading door open Do not bypass the door safety switch to permit
8. Check whether there is false suction of air The drum door and the lint filter door must be closed properly Check whether there are any obstructions behind the machine which could impede suction of fresh air into the machine Check the filter whether there is any dust and whether there is dust on the rotating wheel of ventilator Clean if needed Check whether there is no obstruction in output pipeline and whether the maximal allowed static pressure in pipeline is kept Clean it in case of need or take preventive action to reduce pressure loss in the pipeline 38 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 7 RECOMMENDED SPARE PARTS steam valve steam valve coil gas valve nozzle gas heater heating element thermostat microswitch V belts contactor fuses door gasket ventilator Find more detailed information and order codes in the spare parts catalogue for individual machines at your dealer 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 39 8 REMOVING DRYER FROM SERVICE 8 1 DISCONNECTING THE MACHINE 1 Switch off the external electric power inlet to the machine 2 Turn off the main switch on the machine 3 Shut the external steam or gas inlet to the machine 4 Make sure that the external electric power steam or gas inlets are shut off Disconnect all electric power steam or gas inlets 5 Insulate the external electri
9. INTERRUPTION OF GAS SUPPLY Version Full Control When gas supply is interrupted there is displayed the message HEATING FAILURE or NO HEAT when the temperature is not reached The drum goes on turning but with heating off As soon as it reaches the safety temperature it will stop Error message is possible to delete see chapter 4 6 When gas supply is recovered it is possible to start the machine again Version Easy Control without coin meter and with coin meter When gas supply is interrupted the display will show the gas error messages number 22 23 or 24 The drum goes on turning but with heating off As soon as the machine reaches safety temperature it will stop For details on error messages revert to Programming manual N WARNING UNLOAD THE LINEN FROM DRYING DRUM RISK OF FIRE AT HIGH TEMPERATURE OF DRYING 4 9 RESET OF GAS HEATING After you start the machine an electronic system of the machine will try three times the gas ignition If the gas ignition does not occur during this time the control unit of ignition will come over to safety block and the valve will not open until it is reset There is a message on the display Version Full Control GAS IGNITION RESET STOP Check the gas supply Check whether the manual shut off valve of gas is open When you press the button START an electronic system of ignition will reset and the machine will repeat ignition sequence Probably it will be necessar
10. setting of pressure on the nozzle 1 Turn off the main switch close inlet shut off valve fig 4 5 pos 7 2 Remove rear upper cover from the machine 3 Replacement of nozzle Disconnect inlet pipeline from the machine Unscrew the bolts fixing the gas valve to the holder fig 4 6 2 pos 3 Remove the valve out of machine Replace the nozzle fig 4 6 2 pos 5 Size of nozzle according to appendix 530762 Install the valve back Connect gas inlet pipeline 4 Replacement of the gas regulator or possibly covering plug plug code 102019 in case of requirement of appendix 530762 Unscrew the regulator from the gas valve fig 4 6 2 pos 7 or covering plug fig 4 6 2 pos 10 and install the plug or regulator part of the machine supply When the plug is installed the inlet gas pressure and nozzle must correspond with the value mentioned in appendix 530762 for the given type of gas When the gas regulator is installed set required pressure on the nozzle with the machine running using manometer fig 4 6 2 pos 8 and 9 according to appendix 530762 N WARNING IF THERE ARE TWO GAS VALVES ON THE MACHINE THE REQUIRED PRESSURE WILL BE SET ON BOTH VALVES REQUIRED PRESSURE MUST BE EQUAL N WARNING AFTER ANY INTERVENTION INTO THE GAS PIPELINE OF THE MACHINE NEVER FORGET TO EXECUTE LEAKPROOF TESTING NEVER USE OPEN FIRE FOR LEAKPROOF TESTING 5 6 7 8 Install the rear upper cover back
11. 11kg 2516 13kg 301b AND 16kg 4016 1 1 min 1675 1680 1650 max 1700 795 l e2 Mo STEAM HEATING GAS HEATING ELECTRICAL HEATING 9 8 22 285 T Ee 20100 7 ___ Tol A 21 ji eo i PM o o 16 Ko 198 y F 17 5133536 145 Fig 3 7 Dimensions and components of the machines 12 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC DRYER CAPACITY 16kg 4016 990 38 97 1080 42 51 1200 47 24 mm inch 1070 42 12 1160 45 66 1280 50 39 762130 852 33 54 972 38 26 3 7 3 8 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINES 24kg 5016 35kg 7516
12. 4 Remove protective transport tape which secure position of underpressure clutch on the rear part of device and damper 5 Check the protective connection earthing or PEN 6 Connect the dryer to a vent collector system or exhaust it individually preferred connection 7 Wipe out the drum using a non inflammable cleaning detergent Load the drum with a full load of clean rags and run to remove oil or dirt from drum without heating V 516245 Fig 4 9 Inner drum cleaning 8 Check the flow rate adjustment see chapter 4 8 9 Connect the dryer to a steam or gas supply gas or steam models only See chapters 4 5 GAS CONNECTION FOR GAS HEATING or 4 7 STEAM CONNECTION FOR STEAM HEATING 10 By adjusting the pressure regulator set proper pressure value matching to a nozzle pressure gas models only 11 Carefully read the User s manual before machine start and fully follow the instructions stated in it N WARNING BEFORE STARTING THE MACHINE CHECK WHETHER MACHINE INSTALLATION SUPPLY OF MEDIA EVACUATION OF BURNT GAS MACHINE LAYOUT SUFFICIENTLY VENTILATED ROOMS ETC WAS CARRIED OUT ACCORDING TO THIS INSTALLATION MANUAL AND IN ACCORDANCE WITH THE RULES SPECIFIC FOR THE RESPECTIVE COUNTRY 32 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 12 Turn on electrical supply to dryer 13 Open the supply valve for gas or steam heated dryer N WARNING CH
13. 8 4 OPTIMAL FLOW RATE ADJUSTMENT N WARNING RISK OF INJURY BY ELECTRIC SHOCK TECHNICAL INTERVENTION ON THE DRYER IS ONLY FOR QUALIFIED TECHNICIANS WITH SUFFICIENT TECHNICAL KNOWLEDGE OF THE MACHINE 1 Remove the rear cover Flow rate adjustment is carried out by measuring the static pressure at the point of the underpressure clutch Opening for static pressure measurement is covered by a tape see fig 4 8 4 B 2 During measuring use a program without heating and without linen in the drum 3 Pressure is decreased or increased by opening or closing the restrictor see fig 4 8 4 A 4 The optimal air flow is reached when measured static pressure corresponds to the values in tab 4 8 4 5 Mount the rear cover back on the machine Fig 4 8 4 A Fig 4 8 4 B 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 31 Dryer type Optimal air flow Static pressure quantity m h 9kg 2016 E 9kg 2016 G 16kg 4016 G 30 Tab 4 8 4 Air flow specification Do not confuse static pressure mentioned in tab 4 8 4 with back static pressure of the exhaust system in tab 4 8 2 4 9 PUTTING THE MACHINE INTO SERVICE YOU MUST DO 1 Remove the cabinet protective foil stainless steel cabinet only 2 Remove the front bottom cover and make sure the lint filter is fixed in proper position Put the front cover back 3 Remove the rear cover and check accessible bolts nuts screws and fittings for tightness
14. 8 59 0 aioz 6 6 xy Bc EFES WOOL 6 aioz 6116 UDIJJAS 55012 ajqeJ jeun amod eyo Ajddns vot Joo 011285 55013 alge peuo amod jejo amod Ajddns 7 ue amod 10304 alien pow BLISJSA91 uou ud jspou yd 4 4 Tab 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 22 4 5 GAS CONNECTION FOR GAS HEATING N WARNING BEFORE INSTALLATION CHECK THAT THE LOCAL DISTRIBUTION CONDITIONS QUALITY OF GAS AND PRESSURE AND THE ADJUSTMENT ARE COMPARABLE IT IS OBLIGATORY THAT THE GAS INSTALLATION AND ITS LATER REPAIRS MUST BE DONE BY AN AUTHORIZED ORGANIZATION ALL USED INSTALLATION MATERIAL PRESSURE REDUCING VALVE HAND OPERATED VALVE ETC MUST COMPLY WITH THE STANDARDS VALID IN THE COUNTRY WHERE THE MACHINE IS BEING USED The dryers are designed to use the following gas which is indicated on the nameplate see fig 3 6 3 7 3 8 pos 8 It is not allowed to use other kinds of gas For each type of machine and corresponding gas corresponding nozzle and gas pressure must be used The scheme showing these parameters is a part of tab 4 5 A 4 5 B a
15. MORE DETAILED INFORMATION SEE TAB 4 4 MOTOR POWERS REVERSING MODEL Drive motor kW see the machine 0 25 Fan motor kW 11kg 2510 0 55 NON REVERSING MODEL 13kg 3016 Drive motor kW 0 55 fan motor kW ELECTRICAL SYSTEM OF THE MACHINE Electrical heating 3x380 415V 50 60Hz 3x220 240V 50Hz applicable for el heating 30kW 3x208 240V 60Hz applicable for el heating 30kW 3x440V 60Hz 3x440V 60Hz 3 380 415 50 60Hz 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 1x208 240V 60Hz 1x220 240V 50 60Hz 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 3x440V 60Hz 1x220 240V 50Hz 1x208 240V 60Hz CONSUMPTION timal air fl tit m SION See chapter 4 8 Tab 3 5 see the machine 11kg 2516 13kg 3016 Gas heating see the machine 11kg 2516 13kg 3016 Steam heating 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 9 TID 24 600 Equivalent resistance of exhaust duct Pa Exhaust piping diameter mm Type of heating Heating element kW Noise level 2 Laeq drying sequence Steam pressure bar Steam output KW Steam output is flexible depending on steam pressure Steam plumbing in Condense drain in Noise level 2 drying sequence Gas connection in Gas heating output kW Noise level 2 Laeq drying sequence Ambient temperature Average ambient temperature in 24 hrs Relative humidity Height above sea le
16. MUST BE SORTED A mixture of linen in the dryer can not result in an equal drying result It is a good practice that the same kind of linen is sorted and dryed together Coton Synthetic In case of Humidity Control a mixture of all kinds of linen will not give a good overall drying result THIN THICK FABRICS Thick fabrics like jeans trousers need a long drying time Dryer program will probably be stopped when fabrics is mostly dry but inside pockets it will still feel humid In case of thin fabrics it can happen that were the linen is sewed togheter there are a few humid spots This will dry overnight Humidity Control stops the dryer when the linen is dry based on the measured air humidity CORRECT LOAD IN DRUM Some fabrics need more space in dryer then others It is important to choose the right size of dryer to obtain a good air flow If the linen is strenghled this will restrict the air flow and the linen will not be dryed equally 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL 21 INSTALLATION AND MAINTENANCE MANUAL 1 TABLE OF CONTENTS 1 TABLE OFCONTENT i i eb use 1 2 WARNING AND LABELS ascen dioe Dakar bcd ce RE Eo d Rl ce x a Dil 3 2 1 PERSONAL SAFETY RULES le cea oa seta hes ate te tate A ti tn 3 2 2 MACHINE SVMBOBS Le 4 a steed 4 2 3 IMPORTANT INFORMATION BEFORE INSTALLATION ettet 4 3 TE
17. THE DRYER MUST BE CORRECTLY BUILT IN ACCORDING TO THIS INSTALLATION MANUAL ANY CHANGES IN THE INSTALLATION NOT DESCRIBED IN THIS INSTALLATION MANUAL MUST BE APPROVED BY THE SUPPLIER OR MANUFACTURER OF THE DRYER TYPE OF THE MACHINE Before you start the installation check the type of your dryer and electrical connection according to the name plate placed on the rear side of the machine see fig 3 6 3 7 3 8 pos 8 FOR MACHINES WITH GAS HEATING N WARNING BEFORE INSTALLATION OF THE APPLIANCE MAKE SURE THAT LOCAL CONDITIONS OF GAS SUPPLY PROPERTIES OF GAS ITS OVERPRESSURE AND SETTING OF THE APPLIANCE ARE COMPATIBLE Check the following information on the name plate country of destination pressure and kind of gas See appendix 530762 FOR MACHINES WITH STEAM HEATING N WARNING BEFORE MACHINE INSTALLATION MAKE SURE THAT THE STEAM PRESSURE IS IN ACCORDANCE WITH THE VALUE MENTIONED ON THE NAME PLATE AND DOES NOT EXCEED MAXIMUM PERMITTED STEAM PRESSURE IN ANY CASE 4 1 MANIPULATION AND UNPACKING DURING TRANSPORT N WARNING FORKS OF HIGH LIFTING TRUCK MUST HAVE SUFFICIENT LENGTH SEE FIG 4 1 Use a lift truck or a manual skid cart for handling with the machine in transporting package The ambient temperature of transportation and storage must be between 25 and 55 The machine is not designed to be placed in an environment where it can come into contact with splashing or spraying water Do not store th
18. Turn on the main switch open inlet shut off valve Start the machine and let it run one whole cycle Stick the label for conversion fill itin adapt the name plate see chapter 4 6 1 OPTIONS FOR CONVERSION TO ANOTHER GAS Gas valve Gas supply pipe line Gas valve holder Sheet metal with opening Injector Screw joint of injector Pressure regulator Required pressure as specified in appendix 530762 Manometer Cover in case of non regulated execution O 5 516238A Fig 4 6 2 Gas shut off valve INFLUENCE OF HEIGHT To ensure complete combustion at higher height the power is decreased by 5 per each 500m above sea level Injector nozzle has to be adapted according to this decreased power starting from above 1000m above sea level Consult the problem with manufacturer in such a case 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 27 4 7 STEAM CONNECTION FOR STEAM HEATING The dryer with a steam heating is equipped with two pipe connections for connecting the steam supply and steam return lines For the position of connections see fig 3 6 3 7 3 8 Only the person with relevant authorization can carry out the installation of the steam supply For the scheme of the steam supply and condensate return see fig 4 7 The value of inlet steam pressure must correspond to the range stated in chapter 3 TECHNICAL INFORMATION Any other pressure
19. Warwick INDUSTRIAL TUMBLE DRYERS 2016 2516 3016 4016 5016 7516 INSTALLATION AND MAINTENANCE MANUAL USER S MANUAL 1 TABLE OF CONTENTS 1 TABLE OF CONTENTS 5 etiain assur s issu _ nda mkv X rango aA 1 2 WARNINGS AND LABELS l U nies on ina belii aig cian cendres rta 2 2 1 SYMBOLS ON THE MAG INE i e e Fe et lee E 3 2 2 INSTRUGTIONS FOR DRYING int eta aeterna treten ee grt a p n c ge 3 2 3 WRONG USAGE OF THE 3 2 4 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF 4 3 SYMBOLS ON CONTROL PANLEL u uu u 5 FUEL CON TROL VERSION det e bh it d a 5 3 2 EASY CONTROL VERSION iter nt Head a e oie bu at tar ire lean Le ei OL RAD 5 4 OPERATING INSTRUCTIONS Uo vkdua aac 6 4 1 START THE MACHINE iei th eet tee eR ee st etd th EC e 6 4 2 POWER SUPPLY e bt LED RERBA L 6 4 3 STARTING THE DRYING PROCESS 0
20. board is not functional replace the controller board check first previous items FAILURE 26 NO HUMIDITY SENSOR CAP HUMIDITY CONTROL ONLY Failure 26 occurs when the dust cap at the humidity sensor is missing When the dust cap is missing due to the influence of the air flow in the dryer the sensor will measure a too big value which is out of range at normal operation At the t menu you can switch off on the Humidity Control function 16 USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC Note the humidity sensor needs 1 minute after switching on the power supply dryer to stabilise it s analog output signal DIAGNOSE 1 Check if the dust cap is mounted on the If the dust cap is missing or broken put a new dust sensor cap on the humidity sensor 2 Check the wiring If the wiring is damaged repair the wiring 3 Check the supply voltage humidity sensor If there is no or wrong supply voltage replace the dryer computer 4 Check the humidity sensor and amplifier If the humidity sensor or amplifier is damaged replace the humidity sensor and amplifier 5 Check the analog input signal If for the value at the Analog input menu gt Inputs can be checked one by one in the 800 then the analog input signal is out of range Service menu If the input of the controller board is not functional replace the controller board check first previous items N ATTENTION IF THE DRYER IS
21. bypass the instructions stated in the instruction manual and warnings on the labels Follow all basic and valid safety instructions Children can not operate this machine Before turning the machine make sure that there are no people or animals present in or around the machine Do not operate the machine with broken missing parts opened covers also do not operate a machine that was not installed and put in operation according to instructions stated in the Installation and maintenance manual Do not tamper with the machine s control Machine version OPL without coin meter is intended for qualified operator Do not store flammable materials around the machine Keep the machine surface clean and without flammable materials and remove dust from filter once a day DO NOT spray or store aerosols in the vicinity of this appliance Various chemicals used in laundries contain chlorine some dry cleaning fluids aerosols bleaches When decomposed in a flame these materials may rapidly corrode and destroy this appliance When the main switch is OFF the supply terminals are still under current DO NOT bypass any safety devices Do not remove warning signs placed on the appliance Observe signs and labels to avoid personal injuries Always follow the fabric care instructions supplied by the garment manufacturer DO NOT reach into tumbler if tumbler is revolving Dryer must be
22. coin meter Press the button START while the machine is working The program will be advanced to further step Version Easy Control with coin meter Advancing the program is not possible 7 Program end The time on the display will count down until 0 When 0 is reached The drying cycle is finished and the door can be opened Remove the load immediately after the drying process is finished to avoid risk of linen burning REMARKS 1 Loading and unloading the machine during drying process Stop the dryer by opening the door Load or unload the linen in or from the dryer Be careful since the linen load can be significantly hot Close the door Press the START button 2 Interrupting of the drying process Version Easy Control without coin meter Advance the drying program into next step by pressing the START button Repeat the sequence until the end of the program is reached Version Easy Control with coin meter Interruption of drying program is not possible in operation mode IMPORTANT ALL MANUALLY OPERATED DRYERS ARE FACTORY EQUIPPED WITH AN EMERGENCY STOP BUTTON LOCATED ON THE FRONT PANEL NOT VALID FOR VERSION WITH COIN METER Emergency stop button 508930 4 4 FINISHING THE DRYING CYCLE After the drying cycle is finished the machine is prepared for another cycle If you want to switch the machine off press emergency stop button not valid for Easy Control with coin meter To switch off the machin
23. combustible wall and duct must be sealed with non combustible material The exhaust duct must be smooth on the inside low air resistance Do not use sharply curved elbows of 90 for outlet piping Use galvanized sheet metal plates for ventilation system Before installation of a new dryer verify that the existing duct to be connected to the dryer is thoroughly cleaned If not do so 516244A Fig 4 8 2 A Pipe connections Maximum back static pressure resistance of exhaust system is shown in tab 4 8 2 p Maximum back static Dryer type pressure resistance of exhaust system P 9kg 2016 E 9kg 2016 G 11kg 25b E G S 13kg 301b E G S 2 16kg 4016 E G S 24kg 5016 EG S 260 JI 35kg 7516 EG S 390 Tab 4 8 2 a 00 5 20 40 60 300 Leave distance of 1m at least between the roof and the exhaust duct overfall see fig 4 8 2 B dimension L min Exhausting air should not point to wall ceiling or other part of the building The exhaust must be protected against wind rain and foreign objects 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 29 ACCEPTABLE b 1 1 m 3 5 ft L min z G OR N AK UNACCEPTABLE W IND 2 516246 Fig 4 8 2 B Individual exhaust duct THE FIGURES AND DISTANCES ABOVE ARE FOR REFERENCE ONLY LOCAL BUILDING CODES CONCERNING AIR SUPPLY AND OUTLET OF FURNACES IN BUIL
24. controls the If the output relay is not functional replace the heating system electronic card FAILURE 12 NO REHEATING Failure 12 occurs at a heating cooldown with ramp sequence when the heating is not switched On again at the temperature control process when the lowest temperature hysteresis value is reached A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check if there is no interruption of the The machine will not heat when there is no energy electrical power gas or steam heating supply for the heating system power supply Avoid interruptions of the energy supply 2 Check if the heating system is functional If the heating system fails to work repair or replace the heating system 3 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check if the temperature sensor is If the temperature sensor is not measuring correctly functional replace the temperature sensor 6 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 12 USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC FAILURE 13 NO HEATING Failure 13 occurs when the heating system is not functional at start up
25. electric device Disconnect the power supply to the machine before doing any interventions into the machine When the main switch is OFF the supply terminals are still under current N Warning high temperature Filter label LI LL LI TIT T7 mm 531406 NS Do not touch the area after the machine LILL has been heated up Main switch 505561 531407 Warning read and keep written instructions 2 2 INSTRUCTIONS FOR DRYING The machine is intended only for drying the flat linen bed linen table cloths dish towels towels handkerchiefs and other kinds of flat linen and garments made of flax wool cotton silk polyacryl and polyester fibre Before drying make sure whether manufacturer labelled the linen as possible to dry in the dryer The manufacturer is not responsible for any fabric damage caused by improper drying action The machine is not intended for drying the linen containing parts of plastics glass fibres and foam rubber Before starting the drying action remove any articles from garments as e g nails pins screws etc which could damage the garments as well as the machine Linen must be rinsed and spin dried properly Recommended residual moisture of linen before drying should be 5096 7096 to get an optimal result For the machine correct function it is necessary to clean the lint filter once a day at least Stop the machine before you clean the filter Remove cover of lower p
26. exhausted outdoors and area around dryer must be free of lint because dryer produces combustible lint The dryer produces equivalent continuous A weighted sound power level which doesn t exceed 70 dB A Use the dryer only for its intended purpose drying water washed fabrics Only qualified service personnel may open the appliance to carry out servicing Follow all valid basic safety rules and laws The instructions in this manual cannot account for every possible dangerous situation They must be generally understood Caution and care are factors which can not included in the design of the appliance and all persons who install operate or maintain the appliance must be qualified and familiar with the operating instructions It is up to the user to take proper care when operating the appliance The manufacturer reserves the right to change the manuals without previous notice If any problems or failures should arise immediately contact your dealer serviceman or manufacturer To avoid creating any flammable vapours that may explode ignite or cause corrosive damage DO NOT dry the following materials Articles that have been cleaned in soaked in washed in or spotted with gasoline dry cleaning solvents or other flammable explosive substances Plastics or articles containing foam rubber or similarly textured rubber like materials Articles that have traces of flammable substances like cooking oil machine
27. heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 If the heating safety is not closing within 15 The heating safety will be probably broken and minutes must be replaced 7 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 8 Check the input Signal by monitoring the state at If the input is not functional anymore replace the Service menu the electronic card FAILURE 2 HEATING SAFETY 2 Failure 2 occurs when the electronic timer detects that the heating safety located at the heater has opened it s NC contact NC thermal contact failure 2 can only occur when the drying cycle is running A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the air outlet system If the air flow
28. in course of transportation In case of storage the machine in a free area it must be protected against mechanical damage water and weather condition factors The ambient temperature of transportation and storage must be between 25 to 55 C Relative humidity must be among 3096 to 8096 without condensation If it is convenient leave the machine in its transport package or at least on its wooden transport skids until itis decided to install the dryer on the base in a room A manner of handling the dryer is described in chapter 4 1 MANIPULATION AND UNPACKING INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC MATERIAL REQUIRED OBTAIN LOCALLY ALL MODELS One fused disconnect switch or circuit breaker GAS MODELS One gas shut off valve for gas service line to each dryer STEAM MODELS Three steam shut off valves one for service line to be connected upstream of solenoid steam valve two for each condense return line Two flexible steam hoses for connecting steam coils Two steam traps for steam coil outlet to condense return line Two vacuum breakers for condense return lines Two check valves for each return line 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 3 TECHNICAL INFORMATION 3 1 TUMBLER DRYER USE Machines are designed for drying of linen in laundries e g bedroom linen cloths towels dish towels handkerchiefs and other linen N WARNING THE MACHINE
29. out a right nozzle See appendix 530762 According to capacity and power of dryer country of destination your requested category and gas find out which nozzle diameter and which nozzle pressure you need to use 2 Find out a necessity to use a covering plug See appendix 530762 According to capacity and power of dryer country of destination your requested category and gas find out if a pressure regulator is allowed If not you have to remove the pressure regulator in the gas valve and replace it by a covering plug 3 Find out a right label for conversion See appendix 530762 According to the language of the country in which the machine is installed find out a needed code label Language of the label has to correspond to a spoken language in the country of destination Using non corrosive liquid for testing the conduit check if the conduit is in order and leakproof after every adjustment Check the pressure with all other gas appliances running Stick a new label for the gas conversion in the relevant language next to the name plate and fill itin according to appendix 530762 the values mentioned in line for your requested country of destination category gas and pressure gas N WARNING CROSS OUT ITEMS ON THE NAME PLATE RELATED TO CATEGORY TYPE OF GAS GAS PRESSURE AND GAS CONSUMPTION 4 6 1 2 COUNTRY WITH APPLIANCE CATEGORY IS NOT MENTIONED IN APPENDIX 530762 NOT FOR USE IN EU COUNTRIES GOVERNED BY THE GAS APP
30. the cable is threaded through the bushing 2 tighten the sealing nut of the bushing In this way the rubber ring in the bushing is pressed thus securing the cable mechanically and against the water Provided that this mechanical sealing is insufficient use the securing clamp 3 20 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC CONNECTION POINT QM The supply cable is connected to the main switch of the machine 1 The phase terminals are identified by U V W or L L1 and A L2 MALE Connect the protection conductor directly to the protection terminal jA located on the internal side of the left stand of the machine f The terminal is identified bv PE 4 1 Main switch 2 Cable bushing dec seus 3 Securing clamp e D 4 External protective terminal H 1 5 Internal protective terminal AJ H He T EN Fig 4 4 D Main power supply connection SOAAGDA le LAUNDRY ROOM PROTECTIVE MACHINE CONNECTION For safety reasons it is necessary to connect the machine to the laundry protection system The external protective terminal of the machine M6 located on the rear part of the machine bottom fig 4 4 E pos 4 serves for this purpose and it is marked with an earthing mark The protection conductor enabling this connection is not part of the delivery with the machine The protection conductor cross section must at least corresp
31. the dryer to operate with the door opened The dryer will stop tumbling when the door is opened Do not use the dryer if it does not stop rotating when the door is opened Put the dryer out of service and call the service person The dryer will not operate with lint screen panel open Do not bypass front panel safety switch to permit the dryer to operate with the front panel open FOR GAS HEATED MODELS Turn off the main Gas supply when discovering a gas leak from the machine or if you smell gas Ventilate the premises do not turn on any electrical devices do not touch any electrical switch do not smoke do not use open flame and call the maintenance Do not eliminate nor change settings of the pressure regulator airflow switch safety door switch exhaust flap and all factory pre set devices unless the installation and or maintenance require so For such interventions strictly follow instructions stated in the chapters Installation and Maintenance and adjustment Ensure minimal air vent of room recommended by manufacturer FOR STEAM HEATED MODELS Tum off the main steam supply when discovering that steam is leaking from the machine and call the maintenance FOR ALL MODELS PLACE THE MACHINE IN A WELL VENTILATED ROOM RESPECT THE CORRECT FILLING RATIO ACCORDING THE TYPE OF LINEN DO NEVER OVERLOAD THE MACHINE INSTALLATION AND REPAIR CAN ONLY BE DONE BY A TECHNICIAN WITH MANUFACTURER S CONSENT IF THE INSTRUCTIO
32. values may cause an improper or insufficient function of a dryer N WARNING BY EXCEEDING THE MAXIMUM PRESSURE ONE CAN BE SERIOUSLY WOUNDED OR EVEN KILLED WHEN CONNECTING STEAM PIPE LINE FOLLOW THE DIRECTIONS AND BE VERY CAREFUL TO AVOID DAMAGE OF THE MACHINE STEAM EXCHANGER N WARNING BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY UP TO 300 MICROMETERS POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE Connect the steam installation according to the scheme to pertinent connection points on the rear side of the machine 1 mum 2 3 4 F a a Fig 4 7 Scheme of steam lines 1 Dryer 7 Check valve 2 Steam supply inlet 8 Trap with built in strainer 3 Steam outlet 9 Vacuum breaker 4 Flexible hose for connecting the dryer to supply 10 Condensate return line from steam supply line and return lines 11 Steam return line 5 Solenoid valve part of delivery 12 Steam supply line 6 Filter part of delivery 13 Manual steam shut off valve Sizes and types of steam fittings are sized by designer of the room laundry 4 8 EVACUATION SYSTEM 4 8 1 FRESH AIR For maximum efficiency and the shortest possible drying time it is important to ensure that fresh air is able to enter the room from the outside in the same volume as that blown out of the room The area of the required o
33. 1 The Lint Filter must be cleaned every day If the Lint Filter has not been cleaned for 40 days open the Lint Door and clean the Filter Close the door again The Lint Filter Door Cycle will be reset 2 Check if the Lint Filter Door Cycle Counter If the Lint Filter Door Switch is broken replace the is reset by opening the Lint Door Lint Filter Door Switch Normal Closed Contact 3 Check if the Lint Filter Door Cycle Counter If the wiring is broken repair the wiring is reset by opening the Lint Door 4 Check if the Lint Filter Door Cycle Counter If the input of the electronic card is not correctly is reset by opening the Lint Door functioning replace the electronic card FAILURE 30 BROKEN RELAIS EXTERNAL PAYMENT SYSTEM Failure 30 occurs when the External payment system relais stays closed for longer then the maximum allowed drying time 60 minutes 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL 17 Only applicable for set up selection EP RL3 The dryer will run as long as the external payment system relais is closed As the dryer should not run longer then maximum allowed drying time it will be stopped for safety purposes DIAGNOSE 1 Check it the right machine set up has been Select the right setup selected 2 Check the external payment system If the external payment system is broken repair the system 3 Check the wiring If the wiring is damaged repair the wiring 4 Check the ele
34. 397 Ib 240 kg 530 Ib ELECTRICAL DATA MORE DETAILED INFORMATION SEE TAB 4 4 MOTOR POWERS REVERSING MODEL Drive motor KW 250 kg 552 Ib 265 kg 585 Ib ELECTRICAL SYSTEM OF THE MACHINE Electrical heating 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 3x440V 60Hz 3x440V 60Hz 3x380 415V N 50 60Hz 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 1x208 240V 60Hz 1x220 240V 50 60Hz 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 3x440V 60Hz 1x220 240V 50Hz 1x208 240V 60Hz Gas heating Steam heating not applicable for 9kg 20Ib 0 18 Fan motor kW 0 37 NON REVERSING MODEL Drive motor kW 0 55 fan motor KW CONSUMPTION timal air fl tit UR 4 8 Tab 3 4 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 7 9kg 201b t kg 25b 13kg 301b Equivalent resistance of exhaust duct Pa Exhaust piping diameter mm See chapter 4 8 See chapter 4 8 HEATING Gas G Type of heating 2 E Steam S Electrical E Heating element kW Noise level 2 Laeq drying sequence Steam pressure bar Steam output KW Steam output is flexible depending on steam pressure Steam plumbing in Condense drain in Noise level 2 drying sequence Gas connection Gas heating output Noise level 2 Laeq drying sequence Ambient temperature Average ambient temperature in 24 hrs Relative humidit
35. 70 199 SOFTWARE ERRORS Software errors must never occur If a software error message occurs inform the manufacturer 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL ATTENTION AT THE END OF THE DRYING CYCLE WHEN THE TEMPERATURE IS gt 74 C AND lt 79 C THE COOLDOWN SEQUENCE WILL TAKE 3 MINUTES EXTRA MEANWHILE THIS EXTRA COOLDOWN SEQUENCE IS HAPPENING 0 MINUTES IS DISPLAYED 5 1 HUMIDITY CONTROL TROUBLE SHOOTING The analogue value humidity sensor can be watched while drying the linen This can be helpful for diagnostic purposes While dryer is running key switch in Program mode press High Temperature Button and the analogue value humidity sensor is shown for 2 seconds N ATTENTION THE HUMIDITY CONTROL SYSTEM IS NOT MADE TO RUN WITHOUT LOAD OR WITH A VERY SMALL LOAD THE SYSTEM CAN ONLY FUNCTION IN A NORMAL WAY WHEN THERE IS SUFFICIANT EVAPORATION TO BE MEASURED BY THE AIR HUMIDITY SENSOR CHECK CORRECT DRYER OPERATION WITH A NORMAL AMOUNT OF WET LINEN Trouble shooting problems with Humidity Control CHECK DUST FILTER CAP When humidtv control doesn t work at all probably the dust filter cap is missing The dust filter cap is a white cover that must not be removed from the sensor device Nevertheless it doesn t look in this way the dust filter cap allows to pass the air CHECK DOOR LOCK SYSTEM When the dryer door is not completely closed air from the room is sucked in the dryer This cause
36. 8 dimension X When using a cord stranded copper conductors the individual cores can be stripped in a similar way as in the case of a cable or moulded tubes 7 can be used In this case use tubes with an insulated neck to avoid any contact to a part under current after the conductor connection A 3 Fig 4 4 C Supply cable preparation 5 504468A 4 6 1 Green yellow protection conductor 7 The neck of the moulded tube must be 2 Black phase conductor insulated to avoid any contact to a part 3 Brown phase conductor 3 phase execution under current conductor when the main 4 Blue neutral conductor single phase execution switch is disconnected 5 Black phase conductor 3 phase execution 8 The stripped length of the conductors must 6 Blue neutral conductor 3 phase gas heating not protrude from the main switch terminal execution supply switchboard SUPPLY CABLE ATTACHMENT The cable can be attached to the machine in two ways From a cable channel from below From a cable grate from above If the cable is attached from above it is recommended to ensure the cable sagging in front of the entry into the cable bushing see fig 4 4 D In this way any running condensed water into the bushing and or machine can be avoided Connection of the machine with aid of a plug for connection to power supply plug in distribution network is also possible MECHANICAL CABLE SECURING When
37. AKAGE TRIP IMPORTANT CHECK THE SENSE OF IMPELLER MOTOR REVOLUTIONS The motor must revolve in indicated direction See the arrow above the motor Should the motor turn in opposite direction the machine will not work properly The impeller can not create the required airflow in such a case In case of wrong motor revolutions replace the phases 1 12 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 19 IMPORTANT MACHINES WITH GAS HEATING CHECK IF PHASE L AND NEUTRAL CONDUCTOR N WERE NOT SWITCHED OVER IN CASE IT WAS SWITCHED OVER THE SPARK AUTOMATICS WILL NOT WORK SUPPLY CABLE AND PROTECTION Use a cable or cord with copper conductors to connect the machine to the electrical network Supply cable cross section depends on the dryer s type of heating and total power consumption Protection of the cable against a short circuit or over load must be done with fuses or breakers in the laundry room switchboard Recommended cross sections of supply cables and fuse values for their guarding for various types of machines are stated in tab 4 4 CABLE PREPARATION A WARNING THE PROTECTIVE CONDUCTOR MUST BE LONGER SO THAT WHEN THE CABLE IS PULLED OUT ACCIDENTALLY THIS CONDUCTOR IS DISCONNECTED AS THE LAST ONE When using the cable hard copper conductors strip the individual cores in such a way to avoid the protrusion of a stripped part from the terminal when the conductor is connected into the device fig 4 4 C pos
38. CHNICAL 2 0 020 11112 6 3 1 TUMBLER DB YERISB e E 6 3 2 MACHINE BESIGNES doeet stated eun tia toner 6 TEN RE 7 3 4 TECHNICAL SPECIFICATIONS 9kg 2015 11kg 251b 13kg 30lb I aaa 7 3 5 TECHNICAL SPECIFICATIONS 16kg 4016 24kg 50lb 35kg 75lb e 9 3 6 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINE 9kg 20lb s 11 3 7 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINES 11kg 250 13kg 306 AND 16kg 40b 12 3 8 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINES 24kg 506 35kg 751b 13 Ax INSTALLATION u E MM l E I DEM IE PUE 15 4 1 MANIPULATION AND UNPACKING ettet ttt ttt 15 42 WORKSTATION REQUIREMENTS m out oto e be teal naa asss 16 4 3 MACHINE POSITIONING ON THE FLOQOR ettet ttt ttt nodis 17 4 4 BIECTRICALGONNEGTIONS soe ace Ye en eae 18 4 5 GAS CONNECTION FOR GAS 114640 23 4 6 CONVERSION ANOTHER 26 4 6 1 OPTIONS FOR CONVERSION TO ANOTHER 26 4 6 1 1 CATEGORY OF APPLIANCE SEE APPENDIX 530762 FOR YOUR COUNTRY CORRESPONDS D
39. Check the Safety Thermostats ST1 amp ST2 The Safety Thermostats should go open before failure 18 is generated 7 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 8 Check the input Signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 19 DEFECTIVE TEMPERATURE SENSOR 1 Failure 19 occurs when the temperature sensor is broken The fault is only displayed when the machine is in standby mode and no program is active The fault can only be erased by switching off and on the power If the fault is still present after switching on the power fault message 19 will be generated again A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check if the temperature sensor is The Female connector must be connected with the connected on the PCB Board Male connector T1 of the PCB board 2 Check the temperature sensor If the temperature sensor is broken replace the temperature sensor 3 Measure the resistance of the sensor If the resistance is not OK replace the temperature sensor 4 Check if the earth wire is at the middle If the earth wire is not at the middle position put the position of the connector earth wire in the middle position of connector T 5 If the fault is persistent Repla
40. DINGS SHOULD BE RESPECTED AND CONSULTED WITH AN ARCHITECT 4 8 3 MANIFOLD VENTING Even thought an individual exhausting for each dryer to the outdoors is preferred a common manifold venting can be used In this case the minimum diameter of ventilation piping must comply with tab 4 8 3 If a combination of dryers with different outlet diameter is used see to it that speed is constant over the complete exhaust You will gain such a condition by increasing the area of the common duct with the area of duct of each additional dryer 24kg 5016 35kg 7516 Dryer type Diameter 9kg 2015 11kg 2516 Naa s mm 13kg 3016 16kg 401b G n 4 Tab 4 8 3 Manifold venting minimum diameter 30 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC D7 513358A Fig 4 8 3 Manifold venting for range of dryers Manifold venting system requires provisions for lint removal and duct cleaning Never connect the dryer duct at a 90 angle to the common manifold venting system otherwise the increase of back pressure is caused resulting in low performance Improperly sized or assembled exhaust ventilation system causes excess of back pressure which results in slower drying lint accumulation in the duct and increased risk of fire Place the dryers according their required flow rate so that the pipe diameter increases according to this flow rate 4
41. ECK ALL PIPE CONNECTIONS INTERNAL AND EXTERNAL FOR GAS OR STEAM LEAKS DO NOT OPERATE THE MACHINE WHEN ANY LEAKAGE IS DETECTED CHECK THE GAS CONNECTION REGULARLY FOR LEAKAGE 14 After performing the previous steps TURN THE DRYER ON For detailed instructions see User s manual Perform following checks during dryer run Restart the dryer between each steps if necessary Open the drum door The drum should stop rotating within several seconds after the door is opened approximately 20 mm Check a proper function of main switch and emergency stop button Check a proper function of the airflow switch Open the front cover of the dust filter and secure the safety switch Turn the machine on by pushing the START button The timer should declare error of the under pressure switch After testing of under pressure switch function remove securing label from dust filter safety switch Return the front cover to its original place The airflow switch operation may be affected by shipping tape still in place lack of make up air or an obstruction in the exhaust duct These should be checked and the required corrective action taken before attempting to adjust the airflow switch For adjusting the airflow switch see chapter 5 6 UNDERPRESSURE CLUTCH N WARNING THE DRYER MUST NOT BE OPERATED IF THE AIRFLOW SWITCH DOES NOT OPERATE PROPERLY OTHERWISE AN EXPLOSIVE GAS MIXTURE CAN BE COLLECTED IN THE DRYER 15 Check the proper functi
42. EXECUTED WITH AIR HUMIDITY SENSOR THE DRYER CAN ONLY OPERATE CORRECTLY IF THE DUST CAP IS MOUNTED ON THE AIR HUMIDITY SENSOR FAILURE 27 NO HUMIDITY REDUCTION HUMIDITY CONTROL ONLY Failure 27 occurs when the humidity value doesn t decrease within 60 minutes when the drying sequence is in progress Maximum drying time by humidity control is set default on 60 minutes DIAGNOSE 1 Check if the humidity sensor is functional Check if there is no lint that obstructs the well functioning of the sensor 2 Check if the humidity sensor is functional If the wiring of the sensor is broken repair the wiring 3 Check if the humidity sensor is functional If the sensor is not functional at all replace the sensor If you blow with your mouth on the sensor the humidity value must change remove filter cap first 4 Check if the heating drying system is If there is not sufficient airflow or heating power the functional fabrics in the dryer will not get dry Repair the problem 5 Check if the analog input and power supply If the sensor control circuit is not functional replace of the sensor on the electronic card is the electronic card functional FAILURE 28 LINT FILTER Failure 28 occurs when the Lint Filter Door has not been opened for 40 succeeding cycles Check The value of the Lint Filter Door Cycle Counter can be inspected at the Running State Service menu Special function button DIAGNOSE
43. GNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair or replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 Check the Safety Thermostats ST1 amp ST2 The Safety Thermostats should go open before failure 37 is generated 7 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 8 Check the input Signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 38 LINT DOOR SWITCH Failure 38 occurs when the Lint Filter Door Switch is opened while the drying cycle is running At normal operation it is not expected that the Lint Filter Door is opened while the drying cycle is running DIAGNOSE 1 Check if the Lint Filter Door is well closed If the Lint Filter Door is not well closed close the door properly 2 Check if the Lint Filter Door Switch NO When the Lint Filter Door is closed the Door Switch contact is well closed contact must be closed If the Sw
44. IS NOT DESIGNED FOR DRYING OF LINEN WHICH HAVE BEEN PREVIOUSLY CLEANED IN WASHED IN SOAKED IN OR SPOTTED WITH GASOLINE DRY CLEANING SOLVENTS OR OTHER FLAMMABLE OR EXPLOSIVE SUBSTANCES AS THEY GIVE OFF VAPORS THAT COULD IGNITE OR EXPLODE IN ORDER TO REDUCE RISK OF FIRE DO NOT DRY LINEN WHICH CONTAIN PLASTICS OR ARTICLES CONTAINING FOAM RUBBER OR SIMILARLY TEXTURED RUBBER LIKE MATERIALS THE MACHINE IS NOT DESIGNED FOR DRYING OF LINEN WHICH CONTAINS ARTICLES SOILED WITH VEGETABLE OR COOKING OIL SINCE DUE TO THE REMAINING OIL THE FABRIC MAY CATCH ON FIRE BY ITSELF TO REDUCE THE RISK OF FIRE DO NOT PUT CLOTHES WHICH HAVE TRACES OF ANY FLAMMABLE SUBSTANCES SUCH AS MACHINE OIL FLAMMABLE CHEMICALS THINNER ETC OR ANYTHING CONTAINING WAX OR CHEMICALS SUCH AS IN MOPS AND CLEANING CLOTHS 3 2 MACHINE DESIGN This manual is common for standard tumbler dryers hereafter dryer with the drum volume 190 1 250 I 2851 345 1 5301 6801 Differences are mentioned properly in the text The load volume at filling ration approximately 1 21 is 2010 16kg 40lb for the machine 11kg 256 13kg 3016 24kg 5010 the filling ratio is approximately 1 22 for the machine 35kg 7510 the filling ratio is approximately 1 20 Higher filling ration such as 1 25 is recommended for better drying conditions Machines are operated manually by push buttons on keyboard hereafter just OPL for qualified operators in a laundry or with a coin meter for
45. LIANCE DIRECTIVE To make this change you will need right nozzle and label for the gas conversion 1 Find out a right nozzle See appendix 530762 According to capacity power of dryer and gas find out which nozzle diameter and which nozzle pressure you need to use 2 Find out a right label for conversion See appendix 530762 According to the language of the country in which the machine is installed find out a needed code label If the language corresponding to the country of destination is not mentioned use a label with English text Using non corrosive liquid for testing the conduit check if the conduit is in order and leakproof after every adjustment Check the pressure with all other gas appliances running Stick a label for the gas conversion in the relevant language next to the name plate and fill itin according to appendix 530762 the values mentioned in the line for your requested gas and gas pressure 26 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC N WARNING CROSS OUT ITEMS ON THE NAME PLATE RELATED TO CATEGORY TYPE OF GAS GAS PRESSURE AND GAS CONSUMPTION In case of any ambiguity contact your dealer service technician or the manufacturer 4 6 2 PROCEDURE FOR THE GAS CONVERSION ALWAYS USE ONLY THOSE ITEMS WHICH RESULT FROM OPTIONS MENTIONED IN CHAPTER 4 6 1 OPTIONS FOR CONVERSION TO ANOTHER GAS Bellow you will find procedure for version with replacement of regulator nozzle
46. NS IN THIS MANUAL ARE NOT MET THE WARRANTEE MAY BE CANCELED N WARNING FAILURE TO INSTALL MAINTAIN AND OR OPERATE THIS MACHINE ACCORDING TO THE MANUFACTURER S INSTRUCTIONS MAY RESULT IN CONDITIONS WHICH CAN PRODUCE SERIOUS INJURY AND OR PROPERTY DAMAGE 2 2 MACHINE SYMBOLS See User s manual 2 3 IMPORTANT INFORMATION BEFORE INSTALLATION PRE INSTALLATION INSPECTION Upon delivery visually inspect crate and parts for any visible shipping damage If the crate cover is damaged or signs of possible damage are evident have the carrier note the condition on the shipping papers before the shipping receipt is signed or advise the carrier of the condition as soon as it is discovered FOR TRANSPORTATION AND STORAGE IN CASE OF TRANSPORTATION AND STORAGE WATCH COMPONENTS PROTRUDING FROM THE CONTOUR LINE OF MACHINE DOOR LOCKS CONTROLS ETC TO AVOID INJURIES N WARNING NEVER PUSH PULL OR APPLY PRESSURE ON COMPONENTS WHICH PROTRUDE FROM THE MACHINE CONTOURS CONTROLLERS DOOR LOCKS CENTRAL STOP BUTTONS MAIN SWITCH ETC MAKE SURE THAT THESE COMPONENTS ARE PROPERLY SECURED TO ELIMINATE THEIR DAMAGE DURING THE INSTALLATION AND HANDLING THE DRYER In case of the machine transportation by the customer follow the manufacturer s instructions for transportation handling and storage of the product In case of transportation of machine by the customer the manufacturer is not responsible for possible damage of the machine
47. No temperature raise of 5 C in 30 minutes after start drying cycle A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check if there is no interruption of the electrical power gas or steam heating power supply The machine will not heat when there is no energy supply for the heating system Avoid interruptions of the energy supply 2 Check if the heating system is functional If the heating system fails to work repair or replace the heating system 3 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check if the temperature sensor is functional If the temperature sensor is not measuring correctly replace the temperature sensor 6 Check the output relay that controls the heating system FAILURE 15 TOO HOT If the output relay is not functional replace the electronic card Failure 15 occurs when the actual heating temperature goes 15 above the target temperature at the drying process A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system
48. OES NOT CORRESPOND WITH CATEGORY AND COUNTRY MENTIONED ON THE NAME PLATE u Ihe dee ree eoe ined ced eoe ba de a vendre end e edd ene 26 4 6 1 2 COUNTRY WITH APPLIANCE CATEGORY IS NOT MENTIONED IN APPENDIX 530762 26 4 6 2 PROCEDURE FOR THE GAS 0 27 4 7 STEAM CONNECTION FOR STEAM 28 4 8 EVACUATION SYSTEM tei iei iate haie beet iei ti ra e edite nette eite ens 28 48 FRESH AIR iei tende adeat risale desde ea dtr dens 28 4 62 EXHAUST DUCT ctt tete a Dette e ead eat nae a b LI ee aedes 29 4 8 3 MANIFOLD VENTING SL ER 30 4 8 4 OPTIMAL FLOW RATE 5 31 4 9 PUTTING THE MACHINE INTO e nennen nennen ense terrens 32 5 MAINTENANCE AND 34 5 1 SAFETY INSTRUCTIONS FOR 2 34 Ramon 34 5 3 MONTHLY OR AFTER 200 WORKING 34 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS seems 34 5 5 EVERY 6 MONTHS OR AFTER 3000 WORKING 35 5 6 UNDERPRESSURE CLUTCH indie etd ee ode ete tene ded ae epa epe dena 35 5d DOOR iiie eee Seat dec tide a a g 36 5 8 BELTS TIGHTENING wii iiie iet mitte ip eee aa dla rade i
49. S INSTALLATIONS AND THEIR POSSIBLE REPAIRS MUST BE CARRIED OUT BY AUTHORISED COMPANY ALL USED INSTALLATION MATERIAL E G REDUCTION VALVE MANUAL VALVE AND THE EXECUTED GAS INSTALLATION MUST CORRESPOND TO THE VALID REGULATIONS IN THE COUNTRY WHERE THE MACHINE OPERATES BEFORE DOING ANY CONVERSION CLOSE THE SHUT OFF VALVE DO NOT SMOKE OR HAVING OTHER ELECTRICAL APPLIANCES WORKING PROVIDE AS MUCH AS POSSIBLE AERATION OF THE ROOM ANY OTHER GAS CLASSIFICATIONS TYPES GAS PRESSURE OR DIFFERENT GAS COMBINATIONS NOT MENTIONED IN APPENDIX 530762 ARE NOT ALLOWED AND THE MANUFACTURER REFUSES ALL THE RESPONSIBILITY IN SUCH CASES Check with the gas supplier which type of gas is supplied and under which pressure Check the gas pressure in front of the machine Check if the gas type and pressure match with the data mentioned on the name plate Gas appliances are approved CE approval see information on the name plate If the data are identical there is no need to execute any action If not proceed according to one of the following options 4 6 1 OPTIONS FOR CONVERSION TO ANOTHER GAS 4 6 1 1 YOUR REQUIRED CATEGORY OF APPLIANCE SEE APPENDIX 530762 FOR YOUR COUNTRY CORRESPONDS DOES NOT CORRESPOND WITH CATEGORY AND COUNTRY MENTIONED ON THE NAME PLATE FOR USE IN EU COUNTRIES GOVERNED BY THE GAS APPLIANCE DIRECTIVE To make this change you will need a right nozzle a covering plug and a label for the gas conversion 1 Find
50. again when you restart the dryer If it was only a temperature problem and the motor is not defective the overload security will not trip again 2 Check that the air flow drum and ventilator rotation is not obstructed Solve the mechanical problem 3 If the thermal motor security is not closing after 15 minutes The thermal motor security will be probably broken 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check the input signal by monitoring the state at the Service menu If the input is not functional anymore replace the electronic card FAILURE 6 FAN MOTOR THERMIC Failure 6 occurs when the fan motor temperature overcurrent security has tripped The contact will be closed again automatically after some time Failure 6 occurs only for 2 motor machines NC thermal contact A skilled and experienced technician must examine the motor drive system before the machine is put in operation again DIAGNOSE 1 Check if the thermal security of the motor is open If the thermal security is open within 15 minutes the security will close automatically If a motor is defective the security can go open again when you restart the dryer If it was only a temperature problem and the motor is not defective the overload security will not trip again 2 Check that the air flow drum and ventilator rotation is not obstructed 3 If the ther
51. al board TN C TN S 3 5 3 D ulv w u v w N PE Fig 4 4 A 3 phase machine connection to electrical network 18 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC CONNECTION OF MACHINE WITH A LAUNDRY ROOM EARTH LEAKAGE TRIP In order to increase the safety of operators and service men during work and maintenance on the machine producer recommend to mount an earth leakage trip in the laundry room switchboard with an equipped current 30 mA Main contacts of the earth leakage trip must correspond to the stated power supply The earth leakage trip connection and machine connection to such a network is shown on fig 4 4 B 1 NOOO BW Phase conductors Protection conductor Power supply protection Machine Laundry switchboard Main switch supply terminal board Earth leakage trip see tab 4 4 A je yes she Le 2 a 4 FU FU DEP ok E l 504466 A Fig 4 4 B 3 phase machine connection to electrical network A WARNING IF IN THE PLACE OF INSTALLATION THE STANDARD EN 60519 OBSERVANCE IS REQUIRED THE MACHINE MUST BE CONNECTED VIA AN EARTH LE
52. and recycle system of your region or country These systems reuse or recycle most of the components The symbol crossed out bin on wheels By invites you to make use of these systems f you wish more information concerning the systems for collection reuse or recycling of disposed machines you can take contact with the competent administration of your region or country waste management You can also take contact with us for more information concerning the environmental performances of our products Please consider that the WEEE directive is generally only valid for household machines In some countries professional machines are added in others not Therefore the symbol may not be present Info for dealers Due to the diversity of the national legislations manufacturer can not take all the measures to be in accordance with all national legislations of each member state We expect that each dealer who imports our appliances into a member state and puts it on the market takes the necessary steps to be in rule with the national legislation as the directive requires 8 2 2 POSSIBILITY OF THE MACHINE DISPOSAL BY OWN POTENTIAL It is necessary to sort out the parts for metal non metal glass plastics etc and bring them to recycle places The sorted out materials has to be classified in waste groups These groups can be found on www euwas org Offer the sorted waste to the company which is competent for further treatm
53. anel For double dryer 13 13kg open both filter covers Remove the lint filter and clean it At the same time clean area in front of the lint filter Pieces of lint on this area would pollute the lint filter and reduce effectiveness of drying process Put the filter back and close the cover Always finish the drying cycle by cooling down the linen Remove the linen immediately after finishing the drying cycle 2 3 WRONG USAGE OF THE MACHINE N WARNING THIS MACHINE IS DESIGNED FOR INDUSTRIAL DRYING OF LINEN IT IS NOT INTENDED FOR HOUSEHOLD USE ANY USAGE DIFFERENT THAN MENTIONED ABOVE WITHOUT WRITTEN AGREEMENT OF THE SUPPLIER WILL BE CONSIDERED AS IMPROPER USAGE Do not load the machine with bigger amount of linen than it is designed for Do not forget to clean the lint filter regularly Do not stop the machine until the drying cycle including cooling down is finished except of emergency events Do not dry synthetic fabrics at high temperature Do not leave the linen in the machine after the drying cycle is finished 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL 3 2 4 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF PEOPLE The following information are not mentioned in this User s manual You can find missing information in Installation and maintenance manual which is delivered with the machine References to Installation and maintenance manual according to norm EN ISO 10472 1 4 In
54. are located inside the drum Before the machine locating to its place remove the packaging Machine positioning see chapter 4 3 MACHINE POSITIONING ON THE FLOOR 4 2 WORKSTATION REQUIREMENTS WORKING CONDITIONS OF THE MACHINE See chapter 3 4 3 5 TECHNICAL SPECIFICATION The machine is not designed to be placed in an environment where it can come into contact with splashing or spraying water Do not install the machine where it can be subject to environmental conditions rain wind or extreme humidity When moisture condensates on the machine due to a sudden temperature change water must not run over the walls and covers of the machine nor to cover the floor under and around it The manufacturer is not responsible for machine corrosion caused by non fulfilment of determined air ventilation in the room i e vapours invasive chemical elements or dry cleaning process REQUIRED ROOM DIMENSIONS The machine dimensions are stated in chapter 3 4 3 5 TECHNICAL SPECIFICATION Leave at least 0 6m 1 9ft 0 9m 3 ft recommended of a space between the dryer rear and the wall for the maintenance access Between the lateral sides of each machine leave a minimum space of 0 02m 0 07ft A minimum 0 5 1 6ft of free space must be above the machine for maintenance access Be aware that there may be local codes and safety precautions which the installation must be complied with To reduce the risk of serious injury in Laundromats
55. c power inlet conductors Equip the machine with a sign OUT OF SERVICE 7 During transportation follow the instructions stated in chapters 2 3 IMPORTANT INFORMATION BEFORE INSTALLATION paragraph For transportation and storage 4 1 MANIPULATION AND UNPACKING In case the machine will never be used again secure it so that injury of persons damage to health property and nature is avoided Make sure enclosing of persons or animals inside the machine cannot occur injury of persons by moving or sharp parts of the machine possibly operating fills e g remove the door secure the drum against turning and similar BE CAREFUL FALLING DOOR AND GLASS CAN CAUSE INJURIES 8 2 MACHINE DISPOSAL N WARNING TAKE ALL NECESSARY ACTION AND PRECAUTIONS WHEN DOING DISASSEMBLY OF THE MACHINE TO AVOID INJURIES BY GLASS OR SHARP METAL EDGES 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED COMPANY Information concerning the WEEE directive Waste Electrical and Electronic Equipment for European Union member states only For the production of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse
56. ce the electronic board Be sure that the problem is related to the electronic board and not to a defective temperature sensor FAILURE 20 DEFECTIVE TEMPERATURE SENSOR 2 Failure 20 occurs when the temperature sensor is broken The fault is only displayed when the machine is in standby mode and no program is active The fault can only be erased by switching off and on the power If the fault is still present after switching on the power fault message 20 will be generated again A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again 14 USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC DIAGNOSE 1 Check if the temperature sensor is The Female connector must be connected with the connected on the PCB Board Male connector T2 of the PCB board 2 Check the temperature sensor If the temperature sensor is broken replace the temperature sensor 3 Measure the resistance of the sensor If the resistance is not OK replace the temperature sensor 4 Check if the earth wire is at the middle If the earth wire is not at the middle position put the position of the connector earth wire in the middle position of connector T 5 If the fault is persistent Replace the electronic board Be sure that the problem is related to the electronic board and not to a defective temperature sensor FAILURE 22 IGNITION ERROR AT STARTUP GAS HEATING ONLY Fa
57. ctrical Input at the electronic If the input of the electronic card is not card functional anymore replace the electronic card FAILURE 35 WRONG SOFTWARE VERSION When a total new software that isn t downward compatible with previous software versions is loaded then the software will detect that the old and new softwares are not compatible You have to reconfigure the Full Control Dryer Computer ATTENTION ALL THE CUSTOM SETTINGS WILL BE ERASED IN THE FULL CONTROL DRYER COMPUTER BY LOADING THE FACTORY SETTINGS After reinitialization of the Full Control Dryer Computer fault 35 can only be erased by switching the power Off On FAILURE 36 TOO HOT END Failure 36 occurs when the actual cooldown temperature at the end of the dry cycle is still above 78 C If at the end of the drying cycle the temperature is above 78 C the dryer will go on with the cooldown sequence for 60 minutes or until temperature below 65 C or until open door If the temperature is still above 70 after these 60 extra minutes cooldown Failure 36 is generated On the display will be shown Hot and the air temperature as indication that there is something wrong DIAGNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating
58. derpressure clutch function is set up in the factory IMPORTANT DURING THE MACHINE OPERATION THE UNDERPRESSURE CLUTCH DISK MUST REMAIN CLOSED TO THE REAR SIDE OF DRYER IT MEANS THAT THERE IS INSUFFICIENT AIR FLOW THROUGH THE DRYER IF IT OPENS DURING THE MACHINE SERVICE IF THE UNDERPRESSURE CLUTCH OPENS AND CLOSES OR REMAINS OPEN DURING THE MACHINE OPERATION THE MACHINE CONTROL LOGIC WILL STOP THE HEATING AUTOMATICALLY AND COOL THE MACHINE DOWN TO 50 C AND STOP THE MACHINE AFTER IT REACHES THIS TEMPERATURE ERROR MESSAGE OCCURS ON THE DISPLAY REMARK The underpressure clutch function can be influenced by dust sediments on the lint screen or by insufficient air flow caused by external air blocking on the machine inlet of by obstacles in exhaust pipe lines Make sure that there is no such obstacle before changing the underpressure clutch setting N WARNING THE SWITCH OF UNDERPRESSURE CLUTCH MUST NOT BE BYPASSED THE MACHINE MUST NOT BE OPERATED IF THE SWITCH DOES NOT FUNCTION PROPERLY 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 35 5 7 DOOR SWITCH The door switch is set up in the factory The machine drum will stop during opening of the door at approximately 20 mm If there is a need to set up the position follow the below procedure 1 Disassemble the door hinges Remove the door 2 Remove the front panel 3 Hang the door on the side wall Close slowly the door and inspect the micro switch action To s
59. e completely turn the main switch on the machine rear panel to position OFF N WARNING DO NOT INTERRUPT DRYING PROGRAM AND DO NOT SKIP THE STEP COOL DOWN AT THE END OF DRYING CYCLE 4 5 EMERGENCY STOP OF THE MACHINE Versions Full Control and Easy Control without coin meter If operator s safety or health is endangered it is possible to stop the machine by pressing the button of emergency stop see chapter 4 3 Emergency stop button is located on the machine upper front panel Version Easy Control with coin meter The machine is not equipped with central stop button The laundry owner must be make arrangements for remote located emergency stop device 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL 7 A WARNING 1 AS SOON AS THE REASON FOR THE MACHINE STOPPAGE IS ELIMINATED UNLOAD THE LINEN FROM THE DRUM IMMEDIATELY RISK OF FIRE 4 6 HOW TO PROCEED ON ERROR MESSAGES Version Full Control Error message occurs on the machine display in the form of Er and no of failure 001 999 In some cases the programmer buzzer sounds In some cases the drum goes on turning but the heating is off The machine cools down and stops itself after it has reached safety temperature After the machine has been stopped the error message is possible to delete by opening and closing the door possibly by pressing the button of emergency stop If failure state continues the error message is displayed again For detailed info
60. e machine where it can be subject to environmental conditions rain wind or extreme humidity When moisture condensates on the machine due to a sudden temperature change water must not run over the walls and covers of the machine nor to cover the floor under and around it Fig 4 1 Minimum length of lift truck forks DRYER 9kg 16kg 24kg 35kg CAPACITY 2016 4016 5016 7516 4 1 508982 M PUB DATE 1 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 15 HANDLING DURING INSTALLATION activities can be done only by a worker which knows all information about the machine Machine is delivered to the customer on a wooden palette and protected with polyethylene film The machine is attached to the skid by means of four bolts M10 machine 9kg 2016 two bolts To remove the machines to its final location follow these precautions All passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet the height and width of the machine including the package Make sure that the filling door is secured to avoid its opening during the handling Lift the machine up by lift truck together with a transport skid to which the machine has been attached UNPACKING After unpacking check if the machine has not been damaged and if all the accessories are included according to your order The accessories and the manuals
61. e mounted on the dryer bottom Mount the levelling legs including safety nut Blind the holes of shipping bolts by the plug The dryer can be slightly tilted forward or backwards for easy mounting Use the lift truck for locating the dryer to its position Place the dryer on two canned lengthwise timbers again Remove timbers out of the dryer initially by lifting tilting one side of the machine and then by the other side of the machine Place the machine on the floor Adjust the levelling legs so as the dryer was in horizontal position Check the correct positioning with a water level placed on a machine top The dryer must not sway 513354 529083A LOCK LEVELLING LEGS WITH SAFETY NUTS INSTALLED IN ADVANCE N WARNING KEEP DRYER AS CLOSE TO FLOOR AS POSSIBLE DRYER MUST REST FIRMLY ON FLOOR SO WEIGHT OF DRYER IS EVENLY DISTRIBUTED 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 17 4 4 ELECTRICAL CONNECTION N WARNING THE MACHINE MUST BE CONNECTED TO THE POWER GROUND VENTILATION AND STEAM GAS SUPPLY ACCORDING TO THE INSTALLATION MANUAL IN COMPLIANCE WITH THE VALID LOCAL STANDARDS DONE BY QUALIFIED TECHNICIANS WITH PROPER AUTHORIZATION THE VALID STANDARDS FOR CONNECTING TO THE LOCAL POWER NETWORK TT TN IT MUST BE FOLLOWED THE DRYER IS INTENDED TO BE PERMANENTLY CONNECTED TO THE ELECTRICAL SUPPLY CONNECTION TO ELECTRICAL NETWORK The machines have been designed for connect
62. eck contactor KA3 Ignition Error If the contactor KA3 is not functional replace the component 6 Check the wiring If the wiring is damaged repair the wiring 7 Check the output relays that controls the If an output relay is not functional replace the heating system electronic card 8 Check the electrical Input Ignition Error at If the input of the electronic card is not functional the electronic card anymore replace the electronic card FAILURE 24 IGNITION ERROR FAILURE GAS HEATING ONLY Failure 24 occurs after 3 attempts when the Gas Ignition system fails to be reset Cause Input Signal Ignition Error Failure stays high Input 4 nevertheless 3 attempts of dryer computer to reset gas ignition system contactor KA2 This is to be considered a major hardware failure A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the gas ignition system If the gas ignition system is broken replace the gas ignition system 2 Check the wiring If the wiring is damaged repair the wiring 3 Check contactor Ignition Error If the contactor KA3 is not functional replace the component 4 Check the electrical Input Ignition Error at If the input of the electronic card is not functional the electronic card anymore replace the electronic card FAILURE 25 NO HUMIDITY SENSOR HUMIDITY CONTROL ONLY Failure 25 occurs when t
63. ent 40 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC NOTES 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 41 IMPORTANT MACHINE TYPE CONTROLLERS ELECTRONIC TIMER FULL CONTROL ELECTRONIC TIMER EASY CONTROL INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
64. eri 36 6 TROUBLE SHOOTING AIDS 37 508982 M PUB DATE 1 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 6 1 DISPLAY DOES NOT LIGHT AFTER START OF 37 6 2 TEXT DISPLAY IS DIFFICULT TO 37 6 3 MACHINE DOES NOT START i decente trei tese ea a t a o aed 37 6 4 MACHINE BEHAVES DIFFERENTLY THAN EXPECTED eese ene enne 37 6 5 MACHINE DOES NOT HEAT UP TO THE HIGHEST 37 6 6 MODE OF WAITING OCCURS AND THE COUNTER COUNTS OFF 37 6 7 ERROR MESSAGE UNLOAD AND DOOR IS OPEN 37 6 8 ERROR MESSAGE DOOR 2 37 6 9 WARNING LING Fle eR ieee ia eit ether eo a d t aa 37 6 10 MACHINE DRUM DOES NOT 38 6 11 MACHINE DOES NOT REVERSE ONLY MACHINES WITH 5 38 6 12 UNDERPRESSURE CLUTCH DOES NOT REACT WHEN THE MACHINE IS STARTED ERROR 8 38 6 13 UNDERPRESSURE CLUTCH IS OPENING IN COURSE OF DRYING ERROR E9 38 7 RECOMMENDED SPARE 8 2 1 39 8 REMOVING DRYER FROM SERVICE essen eene nnne 40 8 1 DISCONNECTING THE
65. et up the microswitch position release slightly the fixing bolts Tilt the micro switch body until it switches on off properly 4 Disassemble the door 5 Assemble the front panel and fix the door to its original position 5 8 BELTS TIGHTENING N WARNING IN ORDER TO REDUCE DANGER OF SERIOUS OR DEAD INJURIES DISCONNECT CURRENT SUPPLY IN THE MACHINE BEFORE EXECUTION OF THE FOLLOWING ACTIVITIES To tighten the belts follow the below procedure 1 Remove the back covers 2 Release securing bolts on the middle pulley holding plate Release the nuts on the tightening bolt 3 Shift the middle holding plate by the tightening bolt at the side of the drive Tighten the belts 4 Fix the position by fixation bolts Secure the tightening bolts by nuts 5 Tighten securing bolts on the middle pulley holding plate FORCE OF BELT TIGHT CORRECTLY 9kg 2016 11kg 251b 13kg 3016 drum tensioning 200 220 N 16kg 401 tensioning motor 180 200 N 24kg 5016 35kg 7516 Tab 5 8 Belts tightening 36 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 6 TROUBLE SHOOTING AIDS 6 1 DISPLAY DOES NOT LIGHT AFTER START OF MACHINE Check external link of power supply Switch on the main switch Deactivate the button of emergency switch Central stop Check the machine electrical fuses Check if the voltage is in accordance with the machine type Voltage must not exceed 1096 of nominal value In ca
66. ff and mechanically blocked 3 that some of the components are not in motion due to delayed action 4 that the machine is completely cooled down 5 there is a sign hung on the machine or electrical box DEVICE UNDER REPAIR and all other operators or workers are informed about it 5 2 DAILY N WARNING DUE TO THE DANGER OF SERIOUS INJURY DO NOT OPEN THE LINT SCREEN COVER DURING MACHINE OPERATION OPEN THE LOADING DOOR AND WAIT UNTIL THE DRYER COMPLETELY STOPS BEFORE LINT SCREEN CLEANING Open the lint screen cover Take away the dust lint screen Remove all dust in the dust chamber Gently clean the lint screen with the brush from the sediment dust The dust left in this area would be sucked back on the lint screen which would worsen the air circulation 3 Should be the lint screen torn remove it immediately Torn lint screen will allow the dust to reach the pipe line which would worsen air circulation 4 The lint screen must cover the panel hole Possible gaps between the frame and the filter would allow the dust to get into the pipe line 5 Position the lint screen back and secure it The machine must not be operated without lint screen 5 3 MONTHLY OR AFTER 200 WORKING HOURS N LUBRICATION N WARNING IN ORDER TO REDUCE DANGER OF SERIOUS OR DEAD INJURIES DISCONNECT CURRENT SUPPLY IN THE MACHINE BEFORE EXECUTION OF THE FOLLOWING ACTIVITIES Motor and shaft bearings sealed and self lubricated They do
67. filter cover to its original place not applicable for 24kg 53160 35kg 771b O 34 INSTALLATION AND MAINTENANCE MANUAL 508982_M_PUB_DATE_1_OCT_2010 DOC 530517 Fig 5 4 BELTS TIGHTENING Check the belts tension If necessary tighten them according to relevant instructions UNDERPRESSURE CLUTCH CONTROL Check the underpressure clutch functionality In case of improper function adjust the underpressure clutch position 5 5 EVERY 6 MONTHS OR AFTER 3000 WORKING HOURS OVERALL INSPECTION N WARNING IN ORDER TO REDUCE DANGER OF SERIOUS OR DEAD INJURIES DISCONNECT CURRENT SUPPLY IN THE MACHINE BEFORE EXECUTION OF THE FOLLOWING ACTIVITIES 1 Clean the machine properly from the dust and any articles according to chapters mentioned above 2 Check the bolts nuts gas and steam pipeline and electrical connections Tighten them in case of need 3 Check the gas pipe line leaks with soap dilution The leaks might occur due to the machine vibrations NEVER USE OPEN FLAME FOR GAS LEAKS DETECTION 4 It is necessary to inspect electrical and grounding connections Tighten them in case of need 5 Inspect all safety switches door lint screen panel and air switch functionality Adjust the position in case of need 6 Check the flow rate adjustment see chapter 4 8 5 6 UNDERPRESSURE CLUTCH UNDERPRESSURE CLUTCH OF AIR CIRCULATION The proper un
68. filter is not cleaned even after the following 40 cycles the machine is disabled Operator must open the panel of lint filter and clean the filter Stop the machine Open the lint filter panel Clean the filter Close the panel of lint filter Press the button Service Pressing the right arrow skip the service message and check if the counter of cycles for cleaning the lint filter was reset In case of the counter failure proceed according to Programming manual Failure 28 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 37 6 10 MACHINE DRUM DOES NOT ROTATE Check if the belts are not damaged and if they are tight properly chapter 5 8 Check the motor voltage Check the motor function Possibly thermal protection of the motor was damaged 6 11 MACHINE DOES NOT REVERSE ONLY MACHINES WITH REVERSE Check if reverse is ON button Reverse cycle 6 12 UNDERPRESSURE CLUTCH DOES NOT REACT WHEN THE MACHINE IS STARTED ERROR E8 The machine controls a correct function of underpressure clutch After the machine is started the flap must brace Cause of malfunction is probably insufficient airflow through the machine incorrect adjustment of underpressure clutch damage of microswitch of underpressure clutch Remove the machine back cover Check if ventilator motor rotates If not check whether motor installation is correct or whether there is some failure You can check the state of motor in service
69. formation about providing the user s manual Extent of the machine usage and limits Maintenance and adjustment Ventilation Covers Defects cleaning maintenance Thermal risks Exhaust system Handling installation gt G N USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 3 SYMBOLS ON CONTROL 3 1 FULL CONTROL VERSION OPERATION BUTTONS B E START Starting up a program Continue an interrupted program Advancing the program step by step STOP Interrupting a program Finishing a program PROGRAM SELECTION Selecting a program number BA Gc e SERVICE shows the states and the total number of cycles of the machine REVERSE Switch On Off Reverse function ARROW UP Increasing a value ARROW DOWN Decreasing a value al A V bs 3 2 EASY CONTROL VERSION OPERATION BUTTONS DRYING TIME Setting for drying time DRYING TEMPERATURE Setting for temperature START Starting up a program Advancing the program to the next sequence Continue an interrupted program PROGRAM TEMPERATURE HIGH Program selection button High temperature PROGRAM TEMPERATURE MEDIUM Program selection button Medium temperature 508982 M PUB DATE 1 OCT 2010 DOC PANEL COOLDOWN TIME Setting for cool down time MOISTURE LEVEL Setting for residual moisture level PROGRAM BUTTONS ARROW UP Selecti
70. he humidity sensor doesn t give an analog electrical output signal to the dryer computer Example connector not connected to dryer computer At the t menu you can switch off on the Humidity Control function Note the humidity sensor needs 1 minute after switching on the power supply dryer to stabilise it s analog output signal Failure 25 can occur when the dryer is running without linen inside This should not be considered as a system failure Check correct dryer operation with a normal amount of wet linen N ATTENTION THE HUMIDITY CONTROL SYSTEM IS NOT MADE TO RUN WITHOUT LOAD OR WITH A VERY SMALL LOAD THE SYSTEM CAN ONLY FUNCTION IN A NORMAL WAY WHEN THERE IS SUFFICIANT EVAPORATION TO BE MEASURED BY THE AIR HUMIDITY SENSOR DIAGNOSE 1 Check if the humidity sensor is connected If the humidity sensor is not connected to the dryer to the dryer computer computer connect the sensor 2 Check the wiring If the wiring is damaged repair the wiring 3 Check the supply voltage humidity sensor If there is no or wrong supply voltage replace the dryer computer 4 Check the humidity sensor and amplifier If the humidity sensor or amplifier is damaged replace the humidity sensor and amplifier 5 Check the analog input signal If for A3 the value at the Analog input menu 0 Inputs can be checked one by one in the then the analog input signal is missing Service menu If the input of the controller
71. hour NOZZLE CODE me IX Countries of EU CE certification CN CO N O Co LC G Q O O C D E C gt L V D U fil C 531412 Tab 4 5 A Instruction Dryers Gas Nozzles 24 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC TAB 2 DRYERS NOZZLE SETTING UP COUNTRIES EXL EU Inlet pressure mbad Nozzle pressure mbar Nozzle pressure mbar Nozzle pressure mbar Nozzle pressure mbar m3 hour NOZA E mm x 100 Cboniry of destination stare ho NOZZLE CODE ma ou Parameters AOZZLE CODE Countries exch EU LI Notes TAB 1 in case of ambiguity the bold category for certain country is preferential TAB 1 The nozzles and label for gas conversion are not the part of the machine supply package for gases within one category TAB 3 DRYERS NOZZLE CODES OVERVIEW d mm x 100 TAB 4 DRYERS CONVERSION STICKERS Country of destination O C e 9 N 6 10 EB YO oO 4 J 9 Q Conversion sticker EE LT L LT EE LT L BG BG RO RO BG RO idi GB IS 531413 Tab 4 5 B Instruction Dryers Gas Nozzles 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 25 4 6 CONVERSION TO ANOTHER GAS N WARNING GA
72. ht on the display Version Easy Control with coin meter Select the program by pressing the temperature button Do not select temperature that is higher than the laundry maximum temperature Insert a coin The pre paid time value will be displayed Insert further coins until the required drying time is reached 3 Start the drying program USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC The START button LED is flashing Press the START button 4 Changing the drying programs It is possible to change the drying programs while the machine is working 3 Version Easy Control without coin meter Select another program by pressing the relevant temperature button The program will increase or decrease the drying temperature The drying time remains unchanged Version Easy Control with coin meter Select another program by pressing the relevant temperature button The program will increase or decrease the drying temperature The program will recalculate the remaining amount of money The drying time will be adapted accordingly 5 Increasing the drying temperature Version Easy Control without coin meter Press the active temperature button The dot on the display will stop flashing Press the button again to increase the drying time Version Easy Control with coin meter Increasing of the drying temperature is not possible 6 Advancing the drying program Version Easy Control without
73. ignal by monitoring the state at the Service menu If the input is not functional anymore replace the electronic card USER S MANUAL 508982 M PUB DATE 1 2010 DOC FAILURE 8 AIR FLOW SWITCH OPEN AT STARTUP Failure 8 occurs when there is not sufficient air flow when the ventilator is switched On This security function prevents that the heating is switched On when the ventilator is not functional or if the airflow is obstructed Failure 8 occurs only at startup NO contact The Air Flow Switch has a safety function and it s function must not be obstructed A skilled and experienced technician must examine the dryer system before the machine is put in operation again N ATTENTION FOR NEW INSTALLATIONS THE AIR OUTLET TUBES MUST HAVE THE RIGHT SIZE FOR THE AIR FLOW OF THE CORRESPONDING MACHINE FOLLOW THE INSTRUCTIONS IN THE INSTALLATION MANUAL DIAGNOSE 1 Check if the ventilator is functional If the ventilator is not functional repair or replace the ventilator belt motor control system wiring or the power supply circuit of the ventilator In normal operation the Ventilator is switched On immediately after pressing the START button The ventilator must stay on for the complete time of the drying cycle 2 Check if there is sufficient air flow When the Dryer is not a closed box air will escape Check if the Dryer is a closed box and the air flow will not be sufficient to swi
74. ilure 22 occurs when the heating system has a problem to switch on the fire at start up If the problem is still persistent after 3 automatic resets error message 22 is generated The dryer computer will try up to 9 times to turn on the gas heating The gas ignition system closes contactor KA3 input 4 High to inform the dryer computer that the gas ignition system failed to switch on the fire Then the ignition system is reset by the dryer computer by switching on the reset signal gas ignition system contactor KA2 A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the gas supply Without gas supply the heater can t function Right Gas supply and pressure must be available 2 Check the heating system If the heating system is broken repair replace the heating system 3 Check the gas ignition system If the gas ignition system is not functional replace the gas ignition system 4 Check the heating contactor If a heating contactor is not functional replace the component 5 Check contactor Ignition Error If the contactor is not functional replace the component 6 Check the wiring If the wiring is damaged repair the wiring 7 Check the output relays that controls the If an output relay is not functional replace the heating system electronic card 8 Check the electrical Input Ignition Error at If the in
75. ing to the electrical network according to the specifications of your order Before connection check if the electrical values stated on the serial plate of the machine correspond to your electrical network If not do not connect the machine please contact your dealer If the machine is not equipped with a supply disconnecting device like a main switch then a supply disconnecting device need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 This device shall disconnect the electrical equipment of the machine from the supply when required e g maintenance EMERGENCY STOP DEVICE The machines are equipped with an emergency stop device in accordance with 15013850 category 0 stop function Nevertheless the emergency stop device is omitted on machines design for coin token external payment system or similar operation for use in self service situation The owner installer user must provide remote located emergency stop device s This emergency stop device s needs to stop each machine in accordance with 15013850 category 0 There are made provisions the wiring harness were immediate removal of power to the actuators can be accomplished See the electrical schematic of the machine for correct connection of the device 1 Phase conductors 2 Protection conductor 3 Power supply breaker 4 Machine 5 Laundry switchboard 6 Main switch supply termin
76. install lockable door s to prevent public access to rear of dryers N WARNING KEEP DRYER AREA CLEAR AND FREE FROM GASOLINE COMBUSTIBLE MATERIALS AND OTHER FLAMMABLE VAPOURS AND LIQUIDS N WARNING DO NOT BLOCK THE AIRFLOW ON THE REAR OF THE DRYER DOING SO WOULD PREVENT ADEQUATE AIR SUPPLY TO THE COMBUSTION CHAMBER OF THE DRYER N WARNING DO NOT BLOCK THE EXHAUST AIRFLOW AT THE REAR OF THE DRYER 16 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC NN LE F I PPP Fig 4 2 Required room dimensions Minimum dimension A B c DO 9kg 2016 11kg 25lb 13kg 3016 16kg 401b 600 mm 20 mm 500 mm 24kg 5016 35kg 7516 Tab 4 2 Minimum opening area needed for make up air for 1 dryer If it is not feasible to provide the required opening forced air access must be arranged in appropriate amount see chapter 4 8 4 3 MACHINE POSITIONING ON THE FLOOR The dryer must be installed on a level floor capable of supporting 450 kg m Floor covering materials such as carpeting must be removed To assure compliance consult local building code requirements POSITION AND LEVEL THE MACHINE Unscrew the four shipping bolts machine 9kg 2016 two shipping bolts one at each corner Pull the dryer out of the skid on two canned lengthwise timbers such way that a pair of front and rear levelling legs can b
77. instructions and laws The machine is in line with standard EN 602204 1 Safety of mechanical machinery Electrical devices of machines Do not install the dryer where it will be exposed to water and or weather The machine must be connected to the power ground ventilation and gas supply according to the installation manual in compliance with the local standards done by qualified technicians with proper authorisation The valid standards for connecting to the local power network TT TN IT must be followed Any changes concerning the installation which are not described in Installation and maintenance manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Operation of the machine with malfunctions missing parts or open covers is not allowed Interventions into the machine functions are not allowed and the manufacturer refuses any responsibility in such cases Do not tamper with the machine s control Do not allow children to play on around or in the dryer Do not store or spray flammable materials around the machine Keep the top of the machine clean without the presence of flammable materials Keep the area around the exhaust opening and its surrounding area free from lint dust and lint Regularly check the proper function of ground ventilation of the machine and emergency st
78. is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 If the heating safety is not closing within 15 The heating safety will be probably broken and minutes must be replaced 7 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 8 Check the input Signal by monitoring the state at If the input is not functional anymore replace the Service menu the electronic card FAILURE 5 MOTOR THERMIC Failure 5 occurs when the motor temperature overcurrent security has tripped The contact will be closed again automatically after some time Failure 5 occurs for 1 motor machines NC thermal contact A skilled and experienced technician must examine the motor drive system before the machine is put in operation again 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL DIAGNOSE 1 Check if the thermal security of the motor is open If the thermal security is open within 15 minutes the security will close automatically If a motor is defective the security can go open
79. itch is damaged replace the Switch 3 Check the wiring If the wiring is damaged repair the wiring 4 Check the input Signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 41 SERVICE DUE Service Due Err message is an indication that there must be executed a maintenance intervention Consult the Installation Maintenance manual about the kind of the intervention that is required Err message 41 is just informational purposes and the machine can still be operated but to get rid of the Err message a reset of the cycle counter is required Set the key switch in program mode Press the MIDDLE Temperature button On the display e cycle counter is displayed only for a few seconds 8 While the cycle counter is displayed Press the MIDDLE Temperature button times e the cycle counter is now reset to value 0 and Err 41 Service Due is also reset FAILURE 95 WATCH DOG If the watch dog has been activated message 95 is logged in the Error log register If this occurs often ask the help of a technician FAILURE 99 GENERAL MEMORY AND SOFTWARE ERROR In the memory log Err99 is replaced by the corresponding memory 150 165 and software 170 199 Errors FAILURE 150 165 MEMORY ERRORS If a memory error occurs then something is going wrong with the eeprom Try to reload the Programs Check for source of electrical noise FAILURE 1
80. lve to the machine connecting is less than 2 m Install a dirt and water vapour pipe trap per each dryer gas supply 1 Gas line to dryer controls P 2 Plug i 3 Gas supplv piping svstem 4 Gas T fitting 5 Gas pipe cap 152 mm 6 in 6 Dirt and water vapour trap MINIMUM GAS PIPE 7 Shut off valve A 5 516237 Fig 4 5 Dirt and vapour pipe trap installation Install a pressure gauge between the pressure reduction valve and the manual valve to verify the used gas or a valve with a pressure gauge and a protecting push button for subtracting The conduit between the manual valve and the machine must be solid with sufficient gas flow needed for each machine and must always be provided with leak proof sealing material which is resistant against used gases N WARNING IT IS NECESSARY TO VERIFY AIR TIGHTNESS ON ALREADY EXECUTED JOINTS DO NOT START THE MACHINE IF THE SUPPLIED GAS OR USED PRESSURE DOES NOT COMPLY WITH THE TECHNICAL DATA ON THE MACHINE NAME PLATE TO ENSURE GAS EXHAUST AIR OUT VERIFY THE TURNING DIRECTION OF THE VENTILATOR 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 23 1 DRYERS NOZZLES SETTING UP COUNTRIES EU Cboniry of destination NOZZLE CODE NOZZLE CODE Nozzle pressure mbar Parameters Nozzle pressure mbar Nozzle pressure mbar Nozzle pressure mbar NOZZLE CODE 77 m3h
81. mal motor security is not closing after 15 minutes Solve the mechanical problem The thermal motor security will be probably broken 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check the input signal by monitoring the state at the Service menu If the input is not functional anymore replace the electronic card FAILURE 7 DRUM MOTOR THERMIC Failure 7 occurs when the motor temperature overcurrent security has tripped The contact will be closed again automatically after some time Failure 7 occurs only for 2 motor machines NC thermal contact A skilled and experienced technician must examine the motor drive system before the machine is put in operation again DIAGNOSE 1 Check if the thermal security of the motor is open 2 Check that the air flow drum and ventilator rotation is not obstructed 3 If the thermal motor security is not closing after 15 minutes 4 Check the continuity of the wiring If the thermal security is open within 15 minutes the security will close automatically If a motor is defective the security can go open again when you restart the dryer If it was only a temperature problem and the motor is not defective the overload security will not trip again Solve the mechanical problem The thermal motor security will be probably broken If the wiring is not continuous repair the wiring 5 Check the input s
82. menu Check whether the ventilator motor rotates in correct direction see label Direction of rotation above motor If not then individual phases of supply are connected incorrectly Repair the machine connection according to electrical schema enclosed Check whether there is false suction of air The drum door and the lint filter door must be closed properly Check the filter whether there is any dust and whether there is dust on the rotating wheel of ventilator Clean if needed Check whether there is any obstruction in output pipeline and whether the maximal allowed static pressure in pipeline is kept Clean it in case of need or take preventive action to reduce pressure loss in the pipeline Check the function of microswitch of under pressure flap Lift up the coil of under pressure flap Microswitch must disconnect in upper position If it does not work replace it If it is functional adjust tilting of microswitch in such a way so that the coil would brace in lower position and unbrace at moment when you press under pressure flap to rear face of the machine 6 13 UNDERPRESSURE CLUTCH IS OPENING IN COURSE OF DRYING ERROR E9 Cause of malfunction is probably insufficient airflow through the machine incorrect adjustment of underpressure clutch damage of microswitch of underpressure clutch or linen load bigger than the machine capacity Check the load of linen it may exceed the limit recommended for the machine
83. nd appendix 530762 Generally it is not allowed to install gas machines in cellars basements as well as in rooms which cannot be ventilated properly see chapter 4 2 It is necessary to consult it with the gas supplier The machine has to be installed in compliance with the appropriate country s standards To increase gas appliance safety it is necessary to install a gas escape detector near the machine IT IS OBLIGATORY TO PLACE IN ROOM AN EASILY ACCESSIBLE AND EASILY VISIBLE POWDER FIRE EXTINGUISHER OF 12 KILOGRAMS AT LEAST The installing company must carry out the machine connection to the gas source Leading for the gas connection is located on the backside of the each dryer The dimensions of this connection can be seen on figures 3 6 3 7 3 8 N WARNING NEVER CHANGE THE USED PRESSURES TYPE OF NOZZLES NOZZLE S DIAMETERS OR THE TYPE OF GAS BY YOURSELF YOU COULD CAUSE SERIOUS DAMAGES THE MANUFACTURER DECLINES ALL RESPONSIBILITY IN SUCH CASES ONLY FOR MACHINE WITH GAS VALVE WITHOUT PRESSURE REGULATOR For ensuring these correct pressures install an outer pressure reduction valve near each machine which adapts the pressure in the pipe to an operating pressure The machine is not provided with this valve It is important to keep equal pressure at all dryer gas connections FOR ALL MACHINES Install upstream of each dryer a manually operated gas shut off valve on an easily accessible place so that the guiding length from the va
84. nd times revert to Programming manual Full Control The program number will light on the display For manual set up of drying press repeatedly the button Program until you overstep program 20 Press the button Drying time Drying temperature Cool down time Moisture degree for setting up of individual parameters Set required value using the button arrow up or arrow down Press enter to confirm the value 3 Press Start b 4 Select Reversing or Non Reversing This selection is optional Not applicable for Non Reversing model y X 5 To load or unload tumbler during drying cycle follow these steps a Stop tumbler by opening tumbler door b Load or unload tumbler c Restarting dryer 1 Close tumbler door 2 Press Start 6 Cycle is finished as soon as the sign is displayed 7 Remove load immediately after cycle is finished NOTE TO INTERUPT PROGRAM PRESS STOP ONCE TO CANCEL PROGRAM PRESS STOP TWICE Stop button 4 3 2 EASY CONTROL VERSION 1 Open the door and load the laundry into the drum When the drum is loaded close the door 2 Select drying program Version Easy Control without coin meter Select the program by pressing the temperature button Do not select temperature that is higher than the 3 laundry maximum temperature For details pre set drying temperatures and times revert to Programming manual Easy Control The program number will lig
85. ng the next element of an item list Increasing a value ARROW DOWN Selecting the previous element of an item list decreasing a value ARROW LEFT Selecting the previous menu item ARROW RIGHT Selecting the next menu item ENTER Selecting the next menu item Confirmation of a new value or list 516377 element and going over to the next menu item lt gt PROGRAM TEMPERATURE LOW Program selection button Low temperature 516378 ALARM INDICATION Red light is flashing when an alarm occurs USER S MANUAL 5 4 OPERATING INSTRUCTIONS 4 1 START THE MACHINE Before the first start up make sure whether the machine is installed properly see Installation and maintenance manual Check the lint filter and other parts of the machine according to Installation and maintenance manual 4 2 POWER SUPPLY Turn the main switch on the machine rear cover to position If the machine is equipped with emergency button turn it slightly on the right Display will light up After few seconds it will fade valid for Easy control version The machine remains in stand by mode 4 3 STARTING THE DRYING PROCESS 4 3 1 FULL CONTROL VERSION 1 Open tumbler door load with laundry and securely close door 47 2 Select desired Program setting Do not select temperature that is 7 higher than the laundry maximum temperature For details vem on pre set drying temperatures a
86. not require additional lubrication Disassemble the exhaust pipe line from the machine exhaust and remove the dust Should there be bigger amount of dust dismantle further pipe line parts and clean them Remove dust from all openings in rear panels of the machine If the openings are clogged with bigger amount of dust remove the rear panels and clean the whole rear space of the machine from dust 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS DUST REMOVAL N WARNING IN ORDER TO REDUCE DANGER OF SERIOUS OR DEAD INJURIES DISCONNECT CURRENT SUPPLY IN THE MACHINE BEFORE EXECUTION OF THE FOLLOWING ACTIVITIES Remove dust and other articles from the air impeller as well as from the motor cooling fans The motors are cooled by air and accumulation of dust on the cooling fans would cause motor overheating The motor protection will switch of the machine in such a case 2 Gas and steam models Check the steam coils remove dust sediments and or replace the lint filter Check heating chamber nozzle heater and remove dust sediments 3 It is necessary to check the exhaust pipe lines regularly and to remove possible dust sediments which obstruct air circulation Itis necessary to check the dryer surroundings to find out possible air flow obstacles 5 Remove the front panel and clean the dust sediments Remove the lint filter cover Remove the cover below the drying drum fig 5 4 Clean the inner space with vacuum cleaner Return the lint
87. oil flammable chemicals or thinner Articles containing wax or cleaning chemicals Fiberglas curtains or draperies unless the label says it can be done FOR GAS HEATED VERSION Turn off the main gas supply when discovering a gas leak from the machine Ventilate the premises do not turn on any electrical devices do not smoke do not use open flame and call the maintenance Do not eliminate nor change settings of the underpressure switch safety thermostat primary air suction and all factory preset devices FOR STEAM HEATED VERSION Turn off the main steam supply when discovering that steam is leaking from the machine and call the maintenance 2 USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC N WARNING IF THE INSTALLED APPLIANCE OPERATE WITH COIN TOKEN OR SIMILAR OPERATION FOR USE IN SELF SERVICE SITUATIONS THEN THE OWNER INSTALLER MUST PROVIDE A REMOTE LOCATED EMERGENCY STOP DEVICE THIS DEVICE MUST BE PLACED IN SUCH A WAY THAT IT IS EASY AND SAFELY ACCESSIBLE FOR THE USERS THE EMERGENCY STOP DEVICE TAKES CARE THAT AT LEAST THE CONTROL CIRCUIT OF THE APPLIANCE IS INTERRUPTED N WARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTER SERVICING REPLACE AND SECURE ALL PANELS IN THE ORIGINAL WAY TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK INJURY FIRE AND OR PROPERTY DAMAGE 2 1 SYMBOLS ON THE MACHINE Warning dangerous electrical current
88. oin drop micro contact or optocoupler is not functioning 100 replace the coin drop 2 Check the continuity of the wiring If the wiring is not continue repair the wiring 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL 13 FAILURE 18 TOO HOT SAFETY Failure 18 occurs when the actual heating temperature rises above safety temperature 85 while the machine is waiting to be started not running On the display will be shown Hot and the air temperature as indication that there is something wrong Check Safety Thermostats ST1 amp ST2 as they should switch off the heating system and prevent high temperatures A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again ATTENTION IF FAILURE 18 OCCURS WE CAN EXPECT THERE IS RISK OF BURN AND NECESSARY ACTIONS MUST BE TAKEN TO REDUCE TEMPERATURE DIAGNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair or replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6
89. on of ignition system gas models only The electronic ignition system will attempt to light the gas by sparking three times If gas does not ignite within this period the ignition control will go into a safety lockout and the valve will no longer open until the control is reset It may be necessary to retry several times to bleed air from the gas lines For reset press the button START If lockout condition persists check that the manual gas shut off valve is in the ON position and that the gas service is properly connected If condition still persists put the dryer out of service Purge air in gas service line gas models only by operating the dryer in the drying mode 16 Mount the rear covers back on the machine N WARNING WHEN WORKING WITH FLAMMABLE PRODUCT DO NOT USE OPEN FLAME VENTILATE DO NOT SMOKE AND DO NOT EAT If the dryer does not meet any of the requirements mentioned above put the dryer out of service 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 33 5 MAINTENANCE AND ADJUSTMENTS 5 1 SAFETY INSTRUCTIONS FOR MAINTENANCE N WARNING KEEP INSTRUCTIONS MENTIONED BELLOW IN CHAPTER 5 MAINTENANCE AND ADJUSTMENT N WARNING ONLY WELL TRAINED PERSON CAN EXECUTE MACHINE MAINTENANCE BEFORE MAKING ANY MANIPULATION WITH THE MACHINE S MECHANISM MAKE SURE 1 that the main machine switch is switched off 2 that the section switch of electric distributor in laundry is o
90. ond to the figures described in tab 4 4 A However for protection purposes with a supply cable cross section below 2 5 mm we recommend to select a larger conductor cross section at least 4 mm The protective connection and earthing of machines prevents unfavourable effects of static electricity which may adversely affect the machine operation zt 4 I 513355A 1 4 2 3 Fig 4 4 E Protective machine connection 1 Machine rear view 4 Protective conductor machine connection 2 Room protective connection 5 Earthing mark 3 Machine external protective terminal IF THE MACHINE PROTECTIVE CONNECTION IS NOT ALLOWED BY YOUR NATIONAL LOCAL STANDARDS YOU MUST EARTH THE MACHINES ACCORDING TO YOUR VALID STANDARDS 508982 M PUB DATE 1 OCT 2010 DOC INSTALLATION AND MAINTENANCE MANUAL 21 WLFELES ZHOMAD Fe BDZ ZHOGAD ire 802 9192 9109 2 870 9 90 zH gr rc aac ZHDSA 9192 9105 Oxvz ZH S ir 80c ZH S 802 9191 910 AISZ 870 9 0 ZH S I ZH S AI AISZ 910 AISZ BALL EHOMAD 802 EHOGAD rz B c 9191 0152 Bygg 550 EHOMA 9191 0152 01285 585019 eua amod eyo EHOMAD ire 80 ad
91. op The emergency stop device is omitted on machines design for coin token external payment system or similar operation for use in self service situation The owner installer user must provide a remote located emergency stop device that is connected to each machine Do not repair or adjust the belt drives when the machine is in operation turn off the main switch The instructions and warnings described in installation manual do not include all conditions and situations which may occur during the installation of your dryer They must be generally understood Caution and care are factors which are not included in the design of this dryer and all persons who install operate or maintain the machine must be qualified and familiar with the operating instructions Do not dry articles that have been previously cleaned in washed in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapours that could ignite or explode Do not reach into the drum if the drum is revolving Always clean the lint filter daily The interior of the drum and the exhaust duct should be cleaned periodically by qualified service personnel To reduce the risk of fire do not dry plastic or articles containing foam rubber similarly textured rubber like materials or wax Do not put clothes having traces of any flammable substances such as machine oil thinner flammable chemicals etc
92. orrectly Check the flow rate adjustment see chapter 4 8 6 6 MODE OF WAITING OCCURS AND THE COUNTER COUNTS OFF This is a situation when the power supply was interrupted or it is safety sequence of the machine Wait until the counter reaches the value 0 Do not switch power supply off and on again because the counter would reset 6 7 ERROR MESSAGE UNLOAD AND DOOR IS OPEN If the door is closed and there is a message on display Door is open or the door is open and there is a message on display Unload It is probably a defect on the door microswitch Check function of the door microswitch Push pointer of the door microswitch using a screwdriver If the message Door is open disappears it is necessary to adjust the microswitch position chapter 5 7 If the microswitch does not react it is necessary to replace it Procedure for the following adjustment is the same 6 8 ERROR MESSAGE DOOR FILTER Check if the door of lint filter is closed correctly Pushing the microswitch button check if the microswitch is functional If so adjust the microswitch box to the correct position It is necessary to remove the frontal panel If the microswitch is not functional replace it 6 9 WARNING LINT FILTER For the machine correct function it is necessary to clean the lint filter every day The machine is equipped with the cycle counter after 15 cycles an error message Lint filter is displayed If the lint
93. pening is shown in tab 4 2 To avoid draught in the room it is recommended to place the air inlet behind the dryer Note that gratings slatted covers often block half of the total fresh area Remember to take this into account 28 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC N WARNING DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR CONSULT AN ARCHITECT TO DETERMINE EXHAUST AND AIR SUPPLY POSITION ACCORDING THE LOCAL VALID STANDARD CODES 4 8 2 EXHAUST DUCT N WARNING THE DIAMETER OF EXHAUST DUCT MUST NOT BE SMALLER THAN AN OUTLET OF THE DRYER AT ANY CASE The dryer produces combustible lint and in case of gas heating toxic gas To reduce a risk of fire and health problems the dryer must be exhausted to the outdoors by means of exhaust duct Exhaust piping is on the rear part of dryer see fig 3 6 3 7 3 8 pos 17 The manufacturer recommends exhausting each dryer individually to the outdoors The design of the flue system shall be such that any condensate formed when operating the appliance from cold shall either be retained and subsequently re evaporated or discharged If possible do not install dryers and gas fired hot water heaters or the other gravity vented appliances in the same room In the spot where exhaust duct goes through combustible wall or sealing it is necessary to make an opening 10cm bigger than the duct and place the exhaust duct in the middle of the opening Gap between
94. put of the electronic card is not functional the electronic card anymore replace the electronic card FAILURE 23 IGNITION ERROR AFTER STARTUP RUN GAS HEATING ONLY Failure 23 occurs when the heating system has a problem to switch on the fire when the dryer tries to restart the gas heating system while the dry cycle is running If the problem is still persistent after 3 automatic resets error message 23 is generated The dryer computer will try up to 9 times to turn on the gas heating The gas ignition system closes contactor input 4 High to inform the dryer computer that the gas ignition system failed to switch on the fire Then the ignition system is reset by the dryer computer by switching on the reset signal gas ignition system contactor KA2 A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the gas supply Without gas supply the heater can t function Right Gas supply and pressure must be available 2 Check the heating system If the heating system is broken repair replace the heating system 3 Check the gas ignition system If the gas ignition system is not functional replace the gas ignition system 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL 15 4 Check the heating contactor If a heating contactor is not functional replace the component 5 Ch
95. rmation concerning error messages see Programming manual Version Easy Control without coin meter and with coin meter When there is an error the fault LED lights on The number on the display corresponds with specific fault In some cases the drum goes on turning but the heating is off The machine cools down and stops itself after it has reached safety temperature For detailed information concerning error messages see Programming manual 4 7 POWER SUPPLY INTERRUPTION Version Full Control When the power supply interruption occurs and the power is restored the machine will be in stand by mode The display is counting down Once the display reaches 0 the machine will be waiting for further instruction Close the door in case it is open On the display the program number will be shown Press the Start button to continue on the program or press the STOP button to end the drying cycle Version Easy Control without coin meter and with coin meter When the power supply interruption occurs and the power is restored the machine will be in stand by mode The display is counting down Once the display reaches 0 the machine will be waiting for further instruction Close the door in case it is open On the display the program number will be shown and the LED on START button is flashing Press the Start button to continue on the program N WARNING UNLOAD THE LINEN FROM DRYING DRUM RISK OF FIRE AT HIGH TEMPERATURE OF DRYING 4 8
96. s a wrong air humidity measurement Make sure that the dryer can only run when the door is in it s closed locked position When door is still 10 mm open it should not be possible to start a dryer program CHECK HEATING AND AIR FLOW The air humidity measurement can only function when there is sufficient water evaporation from the linen Evaporation can only happen when the air and indirectly the linen is sufficiently heated Suppose that the dryer has to run with reduced heating power the air flow must be sufficiently reduced so that there is still evaporation Example There is not sufficient Electrical Current available at the building The dryer works with only 50 of it s electrical heating power The air flow must be sufficiently reduced so that there is still enough evaporation inside the dryer to allow optimal humidity control CHECK FINAL DRYING TEMPERATURE At a normal drying process the outlet air temperature reaches it s programmed target value when the linen gets dry For a correct drying process when humidity control stops the dryer the dryer must have reached before the end of the drying cycle the programmed target temperature value If this is not the case probably there will not have occured sufficient evaporation at the drying process because of reduced heating power And the air humidity measurement will not have been accurate to allow optimal humidity control 20 USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC LINEN
97. se of discrepancy it is possible to switch the voltage input over to transformer primary 6 2 TEXT ON DISPLAY IS DIFFICULT TO READ Open the machine upper cover Switch over an option button Programming Operational mode to programming mode Set the display brightness on required value in the menu for configuration Programming manual chapter 4 2 6 3 MACHINE DOES NOT START Program menu is not displayed Open the machine upper cover Switch over an option button Programming Operational mode to operational position 6 4 MACHINE BEHAVES DIFFERENTLY THAN EXPECTED The reason could be that the machine type was selected incorrectly e g 16 kg gas heating instead of 13 kg electrical heating Open the machine upper cover Switch over an option button Programming Operational mode to programming mode Check the type of machine and type of heating or further settings in configuration menu Programming manual chapter 4 2 6 5 MACHINE DOES NOT HEAT UP TO THE HIGHEST TEMPERATURE The machine is equipped with powerful ventilator with high capacity If the exhaust duct is executed incorrectly chapter 4 9 paragraph 8 then flow of air through the machine could be higher than it s determined for individual machine types In this case the heating elements are cooled down too intensively and temperature of air on the machine input does not reach required level Check if installation of exhaust duct is executed c
98. self serve laundries Machines are heated by electricity E steam S or gas G Steam heating S is not applicable for 9kg 2016 The temperature and time of drying can be set by means of the keyboard GAS EXECUTION OF THE MACHINES The machines category country of destination types of gas and gas pressures for which is the machine approved are specified in the appendix 530762 6 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 3 3 NAME PLATE The nameplate is located on the rear side of the machine see fig 3 6 3 7 3 8 pos 8 3 4 TECHNICAL SPECIFICATIONS 9kg 201b 11kg 2516 13kg 301b 9kg 201b 1ikgfaslb 13kg 305b PACKING DIMENSIONS Width Depth Height MACHINE DIMENSIONS 1 Width Depth Height 880 mm 34 64 885 mm 34 84 1570 mm 61 81 795 31 29 815 32 08 1465 mm 57 67 855 33 7 1100 43 3 1785 70 27 795 31 29 1070 42 12 1680 66 14 855 33 7 1190 46 85 1785 70 27 795 31 29 1160 mm 45 66 1680 66 14 DIMENSIONS Diameter 760 mm 29 9 760 mm 29 9 760 mm 29 0 Depth 420 mm 16 53 540 mm 21 3 630 mm 24 8 Drum capacity 190 250 285 Door opening 600 mm 23 6 600 mm 23 6 600 mm 23 6 WEIGHT WEIGHT net 170 kg 375 Ib 230 kg 508 Ib S oss 180 kg
99. system is broken repair or replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 7 Check the Analog Temperature input Signal If the input is not functional anymore replace the by monitoring the state at the Service menu electronic card FAILURE 37 TOO HOT SAFETY Failure 37 occurs when the actual heating temperature rises above safety temperature 85 while the machine is running T24 amp T35 ELECTRICAL HEATING ONLY 100 C If at the end of the drying cycle the temperature is above 85 100 C the dryer will go on with the cooldown sequence for 30 minutes or until temperature below 65 or until open door On the display will be shown Hot as indication that there is something wrong Check Safety Thermostats ST1 amp ST2 as they should switch off the heating system and prevent high temperatures A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again Z ATTENTION IF FAILURE 37 OCCURS WE CAN EXPECT THERE IS RISK OF BURN AND NECESSARY ACTIONS MUST BE TAKEN TO REDUCE TEMPERATURE 18 USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC DIA
100. tch the Air Lint filter Door mechanical panels must be Flow Switch present and closed properly Make sure that there is no loss of Air Flow Example close the Lint Filter Door properly 3 Check if the switch and metal plate and air If the air flow detection system or it s switch is out of flow detection system is still functional order it must be repaired or replaced 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check the input signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 9 AIR FLOW SWITCH OPEN AFTER STARTUP Failure 9 occurs when there is not sufficient air flow when the ventilator is turning This security function makes that the heating is switched Off when the ventilator is suddenly Not functional anymore or if the airflow gets obstructed Failure 9 occurs only after startup NO contact The Air Flow Switch has a safety function and it s function must not be obstructed A skilled and experienced technician must examine the dryer system before the machine is put in operation again DIAGNOSE 1 Check if the ventilator is functional If the ventilator is not functional repair or replace the ventilator belt motor control system wiring or the power supply circuit of the ventilator In normal operation the Ventilator is switched On immediately after pressing the START button The ven
101. tilator must stay on for the complete time of the drying cycle 2 Check if there is sufficient air flow When the Dryer is not a closed box air will escape Check if the Dryer is a closed box and the air flow will not be sufficient to switch the Air Lint filter Door mechanical panels must be Flow Switch present and closed properly Make sure that there is no loss of Air Flow Example close the Lint Filter Door properly 3 Check if the switch and metal plate and air If the air flow detection system or it s switch is out of flow detection system is still functional order it must be repaired or replaced 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check the input signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card 508982 M PUB DATE 1 OCT 2010 DOC USER S MANUAL 11 FAILURE 10 AIR FLOW SWITCH CLOSED Failure 10 occurs at the start of the drying cycle Before the ventilator is switched On the Air flow switch must be open If the flow detection system is out of order and the switch is closed an error message will be displayed Failure 10 occurs only in standby mode NO contact The Air Flow Switch has a safety function and it s function must not be obstructed A skilled and experienced technician must examine the dryer system before the machine is put in operation again DIAGNOSE
102. vel Execution of internal protection 35kg 7516 See chapter 4 8 See chapter 4 8 HEATING Gas G Steam S Electrical E ELECTRICAL MODELS 24 kW STEAM MODELS S 30 kW 36 kW E 36 kW 48 kW 3 6 bar 7 10 bar 22 kW 32 kW GAS MODELS G 25kW G110 22 5kW G1 27 kW 36 2 kW 33kW 39kW 39 3 kW 52 7 kW G3 4 G3 4 G3 4 46kW 50kW 10 33kW G110 46kW WORKING CONDITIONS 15 C to 40 C up 35 C 30 90 without condensation up to 1000 m IP 43 Tab 3 5 continuation 1 maxim ln rozm ry v etn vv nivajicich st 2 ISO 3744 10 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 3 6 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINE 9kg 2010 T 1 1 3 18 A 1 vip e O CS EE O isi 4 1 T 692 Tr 795 J L 740 J 778 J d GAS HEATING 140 0150 N HINA 17 110 Fig 3 6 Dimensions and components of the machine 508982_M_PUB_DATE_1_OCT_2010 DOC INSTALLATION AND MAINTENANCE MANUAL 11 3 7 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINES
103. y Height above sea level Execution of internal protection ELECTRICAL MODELS E 9kW 12kW 13 5 kW STEAM MODELS S 3 6 bar 7 10 bar 16 5 kW 22 kW 19 5 kW 27 kW GAS MODELS G 63 4 12 5 kW 16 5 kW 8 WORKING CONDITIONS 15 C to 40 C up 35 C 30 90 without condensation up to 1000 m IP 43 Tab 3 4 continuation 1 maximum dimensions including protruding parts 2 ISO 3744 INSTALLATION AND MAINTENANCE MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 3 5 TECHNICAL SPECIFICATIONS 16kg 4016 24kg 5016 35kg 7516 16kg 4016 24kg 5016 35kg 7516 DIMENSIONS PACKING DIMENSIONS Width Depth Height MACHINE DIMENSIONS 1 Width Depth Height DRUM DIMENSIONS Diameter Depth Drum capacity Door opening 855 mm 33 7 1310 mm 51 6 1785 mm 70 27 795 mm 31 29 1280 mm 50 39 1680 mm 66 14 760 mm 29 9 750 mm 29 5 345 600 mm 23 6 1040 mm 40 94 1320 mm 51 96 2075 81 69 965 mm 37 99 1270 mm 49 99 1975 mm 77 75 930 mm 36 61 780 mm 30 7 5301 810 mm 31 88 1040 mm 40 94 1540 mm 60 62 2075 mm 81 69 965 mm 37 99 1490 mm 58 66 1975 mm 77 75 930 mm 36 61 1000 mm 39 36 680 810 mm 31 88 WEIGHT WEIGHT iet 250 kg 552 Ib 275 kg 606 Ib 305 kg 673 Ib 270 kg 596 Ib 300 kg 661 Ib 330 kg 728 Ib ELECTRICAL DATA
104. y to try several times to push out an air from the gas pipeline If an error message is still displayed put the machine out of operation and contact the manufacturer or your dealer When you press the button STOP the machine will stop On the display there occurs an error message ignition failure The error message is possible to delete see chapter 4 6 Version Easy Control without coin meter and with coin meter 22 Check the gas supply Check whether the manual shut off valve of gas is open Turn off and on the machine by emergency stop button valid for Easy control without coin meter or by main switch The machine ignition unit will reset Probably it will be necessary to try several times to push out an air from the gas pipeline If the error message is still displayed put the machine out of operation and contact the manufacturer or your dealer 8 USER S MANUAL 508982 M PUB DATE 1 OCT 2010 DOC 5 EXPLANATION ERROR MESSAGES For each failure message diagnostics are added IMPORTANT TECHNICAL INTERVENTION ON THE DRYER IS ONLY FOR QUALIFIED TECHNICIANS WITH SUFFICIENT TECHNICAL KNOWLEDGE OF THE EASY CONTROL DRYER MACHINE FAILURE 1 HEATING SAFETY 1 Failure 1 occurs when the electronic timer detects that the heating safety located at the air outlet has opened it s NC contact NC thermal contact failure 1 can only occur when the drying cycle is running A skilled and experienced technician must examine the

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