User Manual
Contents
1. MODEL 17151201 MODEL 17150500 amp 17150600 17150501 amp 171506012. AIR OPERATED DOUBLE DIAPHRAGM PUMP OWNER S MANUAL DA WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Model No 17151200 17151201 17150500 17150501 17150600 17150601 1 TECHNICAL INFORMATION Spe 17151200 17151201 17150500 17150501 17150600 17150601 Inlet Outlet 1 1 1 2 1 2 3 4 3 4 24GPM 24GPM 12GPM 12GPM 16GPM 16GPM Flow Rate 90LPM 90LPM 45LPM 45LPM 60LPM 60LPM Maximum Air Inlet 115psy 115PS 115PSV 115PSU 115PS 115PSU Pressure 8BAR 8BAR 8BAR 8BAR 8BAR 8BAR Maximum Outlet 115PS t115PSU 115PSY 115PsV 115PS 115PSI Pressure 8BAR 8BAR 8BAR 8BAR 8BAR 8BAR Membrane Nitrile Fluorin Rubber amp EPDM is optional AIR CONSUMPTION CHART FOR MODEL 17151200 amp 17151201 Air Consumption m3 h Air consumption chart for 17151200 amp 417151201 12 11 10 Oo N O 2 4 3 4 4 4 5 4 6 4 7 2 8 Outlet Pressure Bar S Air Consumption m3 h AIR CONSUMPTION CHART FOR MODEL 17150500 amp 17150600 Air consumption chart for 1 7150500 amp 17150600 Air Consumption m3 h 2 3 4 5 5 8 7 75 Outlet Pressure Bar Air Consumption m3 h AIR CONSUMPTION CHART FOR MODEL 17150501 amp 17150601
3. Motor Assembly 10 Diaphragm 2 FLUID SECTION FOR MODEL 17151201 No Description Qty No Description Qty 1 Hex bolt M8x70 8 11 Air Chamber Plate 2 2 Discharge Manifold 2 12 O ring 1 3 O ring 8 13 Connecting Shaft 1 4 Valve Cover 4 14 Screw 12 5 Valve Ball 4 15 Air Chamber 2 6 Valve Seat 4 16 Screw 28 7 Liquid Chamber 2 17 O ring 2 8 Hex bolt M8X50 20 18 Air Motor Assembly 1 9 Liquid Chamber Plate 2 19 Bracket 2 10 Diaphragm 2 FLUID SECTION FOR MODEL 17150500 amp 17150600 2 bas NES M No Description Qty No Description 1 Hex bolt M8x55 8 12 Diaphragm 2 Discharge Manifold 2 13 Air Chamber Plate 3 Valve cover 4 14 Screw M8X16 4 Valve Ball 4 15 O ring 13 94X2 62 5 Valve Seat 4 16 Connecting Shaft 6 O ring 28 24x2 62 8 17 Air Chamber 7 Nut M8 8 18 O ring 94 92X2 62 8 Liquid Chamber 2 19 Hex bolt M8 1 9 Hex bolt M8X25 16 20 Screw M5X8 10 Bracket 2 21 Washer 11 Liquid Chamber Plate 2 22 Air Motor Assembly FLUID SECTION FOR MODEL 17150501 amp 17150601 No Description Qty No Description Qty 1 Hex bolt M8x60 8 12 Air Chamber Plate 2 2 Discharge Manifold 2 13 Bracket 2 3 O ring 28 24x2 62 8 14 O ring 13 94X2 62 1 4 Valve Cover 4 15 Screw M8X16 12 5 Valve Ball 4 16 Connectin
4. contact or static spark m Consult local building codes and electrical codes for specific grounding requirements W After grounding periodically verify continuity of electrical path to ground Test with an ohmmeter from each component e g hoses pump clamps container spray gun etc to ground to insure continuity Ohmmeter should show 100 ohms or less m Use proper ventilation m Keep inflammables away from heat open flames and sparks H Keep containers closed when not in use Aa Pump exhaust may contain contaminants Can cause severe injury Pipe exhaust away from work area and personnel W Inthe event of a diaphragm rupture material can be forced out of the air exhaust muffler m Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials Aa HAZARDOUS PRESSURE Can result in serious injury or property damage Do not service or clean pump hoses or dispensing valve while the system is pressurized Da EXPLOSION HAZARD Models containing aluminum wetted parts cannot be used with Ill Trichloroethane Methylene Chloride or other Halogenated Hydrocarbon solvents which may react and explode Pleno Verify the chemical compatibility of the pump wetted parts and the substance being pumped flushed or recirculated PO amer Do not use the pump for the structural support of the piping system Be certain the system components are properly supported to prevent stress on the pump parts Om n Prevent un
5. Air consumption chart for 17150501 amp 17150601 12 11 Air Consumption m3 h DN 2 2 3 4 5 2 6 7 7 5 Outlet Pressure Bar Air Consumption m3 h 2 OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE Ei EXCESSIVE AIR PRESSURE Can cause personal injury pump damage or property damage m Do not exceed the maximum inlet air pressure as stated on the pump model plate m Be sure material hoses and other components are able to withstand fluid pressures developed by this pump Check all hoses for damage or wear Be certain dispensing device is clean and in proper working condition a STATIC SPARK Can cause explosion resulting in severe injury or death Ground pump and pumping system m Spark can ignite flammable material and vapors m The pumping system and object being sprayed must be grounded when it is pumping flushing recirculating or spraying flammable materials such as paints solvents lacquers etc or used in a location where surrounding atmosphere is conducive to spontaneous combustion Ground the dispensing valve or device containers hoses and any object to which material is being pumped m Use the pump grounding screw terminal provided Connect a suitable ground wire to a good earth ground source m Secure pump connections and all contact points to avoid vibration and generation of
6. g Shaft 1 6 Valve Seat 4 17 Air Chamber 2 7 Liquid Chamber 2 18 Washer 1 8 Hex bolt M8X35 16 19 Screw M5xX8 1 9 Nut M8 24 20 O ring 94 92X2 62 2 10 Liquid Chamber Plate 21 Air Motor Assembly 1 11 Diaphragm 2 7 2 AIR MOTOR SECTION No Description Qty No Description Qty 1 Hex bolt M6X20 4 11 Washer 2 2 Press board 1 12 Major Valve 1 3 Seal for press board 1 13 O ring 9 93X2 62 5 4 Spacer 4 14 Sleeve 1 5 Spacer 5 15 O ring 20 35X1 78 3 6 Spacer 2 16 Retaining Ring 25 1 7 O ring 20 35X1 78 6 17 O ring 7 1X2 65 2 8 Hex bolt M5X12 8 18 Pilot Valve 1 9 Gasket 2 19 O ring 6 86X1 78 5 10 Seal for gasket 2 20 Muffler 3 8 1 8 TROUBLE SHOOTING Product discharged from exhaust outlet e Check for diaphragm rupture e Check tightness of diaphragm Air bubbles in product discharge e Check connections of suction plumbing e Check O rings between intake manifold and fluid caps e Check tightness of diaphragm nut Low output volume erratic flow or no flow e Check air supply e Check for plugged outlet hose e Check for kinked restrictive or collapsed inlet material hose e Check if there is leakage for the connection These must be air tight Inspect the pump for solid objects logged in the diaphragm chamber or the seat area 9 DIMENSIONAL DATA MODEL 17151200
7. necessary damage to the pump Do not allow pump to operate when out of material for long periods of time Disconnect air line from pump when system sits idle for long periods of time d GENERAL DESCRIPTION The diaphragm pump offer high volume delivery even at low air pressure Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers ball check insure a positive flow of fluid Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with the demand It will build and maintain line pressure and will stop cycling once maximum line pressure is reached dispensing device closed and will resume pumping as needed AIR AND LUBE REQUIREMENTS TP arcane EXCESSIVE AIR PRESSURE Can cause pump damage personal injury or property damage The air delivery pipe should be big enough to ensure the air needed Air pressure not exceed 115 PSI 8 BAR A filter capable of filtering out particles larger than 50 microns should be used on the air supply There is no lubrication required other than the O ring lubricant which is applied during assembly or repair If lubricated air is present make sure that is compatible with the O rings in the air motor section of the pump OPERATING INSTRUCTIONS Always flush the pump with a solvent compatible with the material being pumped if the material being p
8. umped is subject to setting up when not in use for a period of time Disconnect the air supply from the pump if it is to be inactive for a few hours Disconnect the air supply from the pump if it is not in use The material supply tubing should not be too small or restrictive Be sure not to use hose which might collapse When the diaphragm pump is used in a forced feed flooded inlet situation it is recommended that a Check Valve be installed at the air inlet Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration MAINTENANCE Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly Keep good records of service activity and include pump in preventive maintenance program Before disassembling empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump 7 DIAGRAM amp PARTS LIST 7 1 FLUID SECTION FOR MODEL 17151200 No Description Qty No Description 1 Hex bolt M8x30 24 11 Air Chamber Plate 2 Discharge Manifold 1 12 O ring 13 94X2 62 3 Valve Ball 4 13 Air Chamber 4 Valve Seat 4 14 Screw M8X16 5 O ring 37 77X2 62 4 15 Inlet Manifold 6 Liquid Chamber 2 16 Nut M8 7 Hex bolt M12X25 2 17 Connection Shaft 8 O ring 17 17X1 78 1 18 O ring 94 92X2 62 9 Liquid Chamber Plate 2 19 Air
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