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required periodic inspections by the owner

1. ARO Use and maintenance manual Self propelled aerial platforms Page 16 62100 2000 a 21100 2401 ARO Use and maintenance manual Self propelled aerial platforms Page 17 4 INSTALLATION AND PRELIMINARY CHECKS The machine is delivered completely assembled No preliminary operation is required To unload the machine follow the instructions in paragraph Handling and carrying Place the machine onto a firm ground and with a gradeability lower than the max allowed see Stability limits The machine is equipped with platform bubble level for visual check and an inclinometer on the chassis or turret to always check machine levelling both transversal and longitudinal Before using the machine read the instructions given in this manual and the concise instructions indicated on the platform plate Before starting any operations v
2. Signalling Alarm type Problem description and troubleshooting Audible signalling Battery is disconnected or faulty check connection and the flashing RED Batey presence rated voltage of the battery Den Ae tae Thermal probe is disconnected during charging or outside m o Thermal probe working range check probe connection and measure battery 9 temperature Audible signalling Timeout Phase 1 and or Phase 2 of duration higher than the max flashing GREEN allowed value check battery capacity Audible signalling flashing RED YELLOW Battery Current Loss of output current control fault in control logic Audible signalling Loss of output voltage control battery disconnected or fault flashing RED GREEN Pouar valage in the control logic Audible signalling flashing RED YELLOW Th rmai Ae a of semiconductors check the fan GREEN operation CAUTION In presence of alarm the battery charger stops the current delivery 7 2 24 Battery replacement Replace the old batteries only with models of the same voltage capacity dimensions and mass Batteries must be approved by the manufacturer AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT ARO Use and maintenance manual Self propelled aerial platforms Page 67 8 MARKS AND CERTIFICATIONS The models of self propelled aerial platform described in t
3. ARO Use and maintenance manual Self propelled aerial platforms Page 8 Location of main components Below is a diagram showing the machine and its components 2 3 4 5 6 7 8 11 17 19 Control panel Electric control unit Hydraulic oil tank Diesel tank models D E D Diesel motor models D E D Drive pump Movement pump 12V emergency electric pump only models D 380V three phase electric pump optional Hydraulic drive motors Turret rotation geared motor 220V socket Bubble level for visual check of machine levelling Lifting cylinders Battery Power steering Base inclinometer Basket inclinometer Heat engine fuel tank Limiting sensors of platform load Control board of platform load Turntable ARO Use and maintenance manual Self propelled aerial platforms Page 9 2 TECHNICAL FEATURES OF STANDARD MACHINES SG1850 J SG2100 J Description D 4WD 2WS D 4WD 4WS E 4WD 2WS E 4WD 4WS D 4WD 2WS D 4WD 4WS E 4WD 2WS E 4WD 4WS DIESEL DIESEL ELECTRIC ELECTRIC DIESEL DIESEL ELECTRIC ELECTRIC Max working height m 20 55 20 55 20 55 20 55 23 1 23 1 23 1 23 1 Max walking surface height m 18 55 18 55 18 55 18 55 21 1 21 1 21 1 21 1 Max outreach from tumtable centre m 11 3 113 113 113 13 9
4. Check adjustment of tension of chains of boom extraction SG2100 See chapter 7 2 11 Observations Signature Stamp Ist Year Ist Year Ist Year Ist Year 2nd Year 2nd Year 2nd Year 2nd Year 3rd Year 3rd Year 3rd Year 3rd Year 4th Year 4th Year 4th Year 4th Year 5th Year 5th Year 5th Year 5th Year Ooo ARO Use and maintenance manual Self propelled aerial platforms Page 77 6th Year 6th Year 6th Year 6th Year 7th Year 7th Year 7th Year 7th Year 8th Year 8th Year 8th Year 8th Year 9th Year 9th Year Sth Year Sth Year 10th Year 10th Year 10th Year 10th Year ARO Use and maintenance manual Self propelled aerial platforms Page 78 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED Operation check of the turret See chapter 7 2 12 inclinometer Observations Signature Stamp Ist Year ee a Come See chapter 7 2 13 oo Observations Signature Stamp ARO Use and maintenance manual Self propelled aerial platforms Page 79 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Platform overload controller check
5. Set the power selector M to Electric position Select the 380V power with selector N Press the green button 0 Wait 5 seconds before moving the machine 5 To stop the electric pump press button O again This means that the electric pump can be started only if the platform green warning light ON is i NOTE The electric pump can be started only if the dead man pedal is neither pressed nor enabled flashing A WARNING Disconnect all electric power supplies before opening the cases The platform with 380V three phase power can be operated only from the platform ARO Use and maintenance manual Self propelled aerial platforms Page 34 N B when the machine is powered with 380V electric pump only platform positioning and not drive steering can be performed Moreover remember that operations carried out with 380V electric pump are slightly slower than those with diesel engine 5 4 3 Start up of 12V emergency electric pump Diesel Models Diesel power models are equipped with a 12V electric pump for the operation of the booms lifting lowering rotation in the event of an emergency To start the emergency electric pump with platform controls ul amp UN Be Select the platform control station with the key switch on the ground control unit Unlock the mushroom button R turning by a of turn clockwise Set the power selector M to Electric position Select the 12V power
6. OPTIONAL Use button P instead of selector N if only the 12V electropump is installed to start the 12V electropump for emergency operations excepting drive and steering Use button O if both electric pumps are installed to start the 380V three phase for platform movement excepting drive and steering if selector N is set to position 380V and the ground electric panel is connected to three phase electric mains the 12V electric pump for emergency operations excepting drive and steering if selector N is set to position 12V See next paragraphs for operations modes of the starting button of the electric pump 5 1 3 4 Warning light electric pump on Placed near button O if any signals that the 380V three phase electric pump to operate the platform excepting drive and steering is on if selector N is in position 380V and the ground control panel is connected to the three phase power mains 5 1 3 5 Heat engine starting switch P It starts the heat engine Diesel and Petrol on bi fuel models E B and E D and on thermic propulsion models B and D In START position it enables starting in position 3 sec it pre heats the plugs motors with plugs only in position 0 it stops the heat engine ARO Use and maintenance manual Self propelled aerial platforms Page 26 5 1 3 6 Manual horn The horn warns that the machine is moving Itis operated by means of the press button S 5 1 3 7 Emergency
7. PIATTAFORME AEREE SEMOVENTI SELF PROPELLED WORK PLATFORMS PLATES FORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE HUBARBEITSBUHNEN PLATAFORMAS ELEVADORAS AUTOPROPULSADAS _ZELFRIJ DENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME SG SERIES SG1850 J SG2100 J USE AND MAINTENANCE MANUAL ENGLISH AIRO is a division of TIGIEFFE SRL Via Villasuperiore 82 42045 Luzzara RE ITALIA 39 0522 977365 7 39 0522 977015 WEB www airo it 035 20 UEM EN 02 2008 Tigieffe thanks you for purchasing a product of its range and invites you to read this manual Here you can find all the necessary information for a correct use of the purchased machine therefore you are advised to follow the instructions carefully and to read the manual thoroughly The manual should be kept in a suitable place where no damage can occur to it The content of this manual may be modified without prior notice and further obligations in order to add changes and improvements to the units already delivered No reproduction or translation may take place without the written permission of the owner Contents 1 INTRODUCTION uessssssssstssssessstessnessteessnesscessneessceesseeessessseeesseseseessseseseeeseeseseeeacesaieeeaeeraceeaieenacesaieesaceeaieeaaieiieaaeeeesaaeeieeseesneeseess 5 LL REGAL ASPECTS dichia aiae aaa rR NaN Ea A Aaaah Riana nata antri ERa Aaaa EENE eNA Na aaa R aia 5 LLL Delivery of tMe Unit saisitte iaire aip aE O
8. The ground control station is located on the rotating turret see paragraph Location of main components The ground control station corresponds with the electric control unit IT IS FORBIDDEN to use the ground control station as a workstation when personnel is on the Use the ground controls only in emergency situations to allow the platform to be recovered platform ARO Use and maintenance manual Self propelled aerial platforms Page 29 A ON OFF key and control station selector ground platform Emergency stop button Selector for Diesel power for work or 12V electric power for emergency operations Heat engine starting button models D and E D User interface display Battery charger warning light models E and E D Warning light machine on Alternator warning light models D and E D Oil warning light models D and E D Air filter warning light models D and E D Motor head temperature warning light models D and E D SCISSORS LIFTING LOWERING lever BOOM LIFTING LOWERING lever JIB LIFTING LOWERING lever TELESCOPIC BOOM OUT IN lever TURRET ROTATION lever PLATFORM ROTATION lever PLATFORM LEVEL compensation lever JIB ROTATION lever OPTIONAL The key must be given only to authorized personnel A duplicate key should be kept in a safe place 5 2 1 1 On off key and control station selector The on off key
9. bodies of Health and Safety at work It is absolutely forbidden to drive the unit when the platform is lifted unless the ground is horizontal flat and steady Check that there are no holes or steps on the floor and bear in mind machine overall dimensions Before any movement verify the presence of people in close proximity to the machine and in any case proceed with the utmost caution Before any movement make sure that the machine plugs are disconnected from the power source Before steering and driving the unit check the actual position of the rotating turret so as to achieve the correct movement direction While de placing the unit with lifted platform do not load horizontal loads onto the platform the operators on board must not pull ropes wires etc ARO Use and maintenance manual Self propelled aerial platforms Page 39 6 2 Carrying In order to carry the machine to the various working sites follow the instructions given below Considering the large dimensions of some models before carrying it is recommended to inquire about the overall dimension limits for road transport in force in your country Before carrying the machine turn it off and remove the key from the control panel No people are AN allowed in proximity to or on the machine to avoid any risks deriving from sudden movements For safety reasons never lift or tow the machine by means of its booms or platform Loading operations are to
10. 13 9 13 9 13 9 Turret rotation continuous degrees 360 360 360 360 360 360 360 360 Platform rotation degrees 180 180 180 180 180 180 180 180 Standard basket dimensions mm 800x1700 800x1700 800x1700 800x1700 800x1700 800x1700 800x1700 800x1700 Optional basket dimensions mm 900x2400 900x2400 900x2400 900x2400 900x2400 900x2400 900x2400 900x2400 Optional basket dimensions mm 1000x2400 1000x2400 1000x2400 1000x2400 1000x2400 1000x2400 1000x2400 1000x2400 Max capacity steel basket Kg 230 230 230 230 230 230 230 230 Max capacity aluminium basket Kg Max No of people on platform 2 2 2 2 2 2 2 2 Machine weight unloaded Kg 12250 12400 13000 13150 14300 14450 Volume m3 51 51 51 51 51 51 Max hydraulic pressure bar 350 230 350 230 350 230 350 230 350 230 350 230 350 230 350 230 Standard tyre dimensions mm 1010x405 1010x405 1010x405 1010x405 91010x405 1010x405 1010x405 1010 x 405 Standard tyre type 15x19 5 16PR 15x19 5 16PR 15x19 5 16PR 15x19 5 16PR 15x19 5 16PR 15x19 5 16PR 15x19 5 16PR 15x19 5 16PR Optional tyre dimensions mm 1080x460 1080x460 1080x460 1080x460 91080x460 1080x460 1080x460 1080 x 460 Optional tyre type 18x19 5 16PR 18x19 5 16PR 18x19 5 16PR 18x19 5 16PR 18x19 5 16PR 18x19 5 16PR 18x19 5 16PR 18x19 5 16PR Max operating temperature C 50 50 50 50 50 50 50 50 Min operating temperature C 5 5
11. 5 5 5 5 5 5 Stability limits Longitudinal inclination degrees 4 4 4 4 Transversal inclination degrees 4 4 4 4 Max gradeability 50 50 30 30 30 30 30 30 Max wind force m s 12 5 12 5 12 5 12 5 12 5 12 5 12 5 12 5 Oil tank capacity 120 120 120 120 120 120 120 120 Max drive speed m s 1 7 1 7 0 8 0 8 0 8 0 8 0 8 0 8 Min drive speed m s 0 13 0 13 0 13 0 13 0 13 0 13 0 13 0 13 Battery model model E Battery voltage and capacity V Ah 48 750 48 750 48 750 48 750 Max capacity KW 17 17 17 17 Max power absorbed by engine A 400 400 400 400 three phase battery charger V A 48 80 48 80 48 80 48 80 Max current absorbed by battery charger A 14 14 14 14 Diesel model STANDARD model D Engine type standard Hatz 3L41C Hatz 3L41C Hatz 3L41C Hatz 3L41C Max engine power standard KW 36 7 36 7 36 7 36 7 Starter battery standard V Ah 12 132 12 132 12 132 12 132 ARO Use and maintenance manual Self propelled aerial platforms Page 10 Diesel model OPTIONAL model D Engine type standard Hatz 4L41C Hatz 4L41C Hatz 4L41C Hatz 4L41C Max engine power standard KW 48 8 48 8 48 8 48 8 Starter battery standard V Ah 12 132 12 132 12 132 12 132 Diesel model OPTIONAL model D Engine type optional ISUZU 4LE1 ISUZU 4LE1 ISUZU 4LE1 ISUZU 4LE1 Max e
12. 7 Air purging from oscillating axle locking CylINders c sessssssessessssssssssssssssssssnsssssnssssssessessnssnssrssnsersssusessensesssnesseeersseenss 52 7 2 8 Turret rotation clearance adjUStMent cesses eessecsnsestessecsuseaiessessaeeaneeressueesneeniesseesnseaeesessaseaieesiesnaeaneeaiennesnteans 53 7 2 9 Telescopic boom sliding blocks clearance adjustment 0 eects eeseesteetesteeneenieeiseeenieeissiteeieeiseieaneneets 53 7 2 10 Visual check of condition of chains of telescopic boom extraction SG2100 Only ocean 54 7 2 11 Check adjustment of tension of chains of telescopic boom extraction SG2100 only oes eects 55 7 2 12 Operation check and adjustment to chassis inClinOM ter ceccceeces esses eee nesses etateiseetianeeneeitieees 56 7 2 13 Operation check and adjustment of platform inclinOMeter ceecesccseceseeseeeteeseesseeseesisseesuteateeeetsateeneenseneeneenieneaceass 58 7 2 14 Operation check and adjustment of platform overload CONtOI EL cesses eeenieetessesseneeeritseneenieeitseacsans 59 7 2 15 Operation check of MicroSWitCheS M1 v csscesssssccessesssssssrssssscsssssssssnsesssvssssesssssssssnssrssusevsssnssssensessessssseesssssessensarsenssess 61 7 2 16 Operation check of microswitch M9 if AVAIlADIE c ssssesssessessesssssssvesssecessessessussrssusersssnsssssnsesssnsssestssssnssnsarsentesss 62 7 2 17 Operation check of Microswitch A and proximity sensor B M10 v csscessessssessessssrsssssssssssssssnsrssersssesessseeessen
13. AE TE 24 5128 Platform rotation es simao a aaea AERA AA ENE DN EANA AAE aKT 24 5 129 Platform levelling ciinii anaa a Ea A E a ADA TE 25 5 1 3 Other functions of the platform control panel c cccsssssscessecsessssssssrssssssssssssssussssesssssesnssnsessseearsesssessansesssnsssseesssseensens 26 5 1 3 1 Selection of electric thermic PropulSiOn ceseeeeseseeeeee eset eeseeiesessaeeeneeesneeienieneeeneenieeisnnaeeneeneeeess 26 5 1 3 2 12V or 380V three phase electric power Selector OPTIONAL csccssessssssssssstssssrsssnersssnssseessssestsssesensarssns 26 5 1 3 3 Starting button for 12V Battery or 380V three phase mains electric pump OPTIONAL sses 26 5 1 3 4 Warming light electric pump Onisa iiaae aaa aa aN 26 5 1 3 5 Heat engine starting switch Q models E D D E B casccsssssssssssssssscssssstsssssrsssnsrsssssseessssssnsesesssarseeen 26 5 1 3 6 E UTAO TAn E E E E E A E 27 5 1 3 7 Emergency brake STOP csssssssssscsessssssssessssssesssssnsssssnssussrssssessssnsssssnsesssesssssseseseerssuserssessessansessanssssensssseensanseess 27 D38 Wali QWiQWtS sscsvatcaniin aaa anecanearmivatiennenesectiasinarttans EA E TRN EO OEE 27 ARO Use and maintenance manual Self propelled aerial platforms Page 2 a 5 1 3 8 1 Enabled control station green warning light ZA c ssssscsssssssessssssssssssssssrsssssssssnsrsssnssssessssseesssnsessnsersenssees 27 5 1 3 8 2 Discharged battery red warnin
14. Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager ARO Use and maintenance manual Self propelled aerial platforms Page 87 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager ARO Use and maintenance manual Self propelled aerial platforms Page 88 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager ARO Use and maintenance manual Self propelled aerial platforms Page 89 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager ARO Use and maintenance manual Self propelled aerial platforms Page 90 IMPORTANT BREAKDOWNS DATE De
15. On off switch Red LED charge check indicator Start Yellow LED charge check indicator 80 Green LED charge check indicator 100 Switch on the battery charger Power alarm warning light IQ nmo To use the battery charger follow this procedure connect the battery charger by means of plug B to a 380V 400V 15 50Hz 60Hz socket equipped with all protections according to the current standards in force set the switch on battery charger G to ON position set the on off switch C of the ground control station to OFF position machine off checking battery charger connection by means of LED D red if itis on connection is on line if LED E yellow lights up battery charger is approximately 80 if LED F green lights up battery charge is over The battery charger automatically turns off DD DD D CAUTION Light H turns on when a phase is missing in the power circuit In this condition the battery charger does not work and the charge check indicator becomes yellow check the power and inlet fuses ARO Use and maintenance manual Self propelled aerial platforms Page 66 CAUTION A At the end of recharge remove the battery charger supply cord before starting machine operations 7 2 23 3 1 Battery charger fault report An intermittent audible signalling and the flashing LED paragraph indicate that a warning situation has occurred on the battery charger indicator described in the previous
16. SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT ARO Use and maintenance manual Self propelled aerial platforms Page 53 7 2 10 Visual check of condition of chains of telescopic boom extraction SG2100 J only Every three months check the wear condition of chains of extraction or telescopic boom The type of chain used is Fleyer BL466 the pitch 12 7 mm The check is to be carried out by measuring 10 pitches The max allowed extension in the most worn out section is to be 3 If the measuring of 10 pitches is higher than 130 8 mm 127 3 the chain is to be considered worn out and needs replacing To check the extraction chains extract the telescopic boom for about 1 metre and carry out the above mentioned operations according to the position in the picture A To check the retraction chains remove the cover indicated by X and carry out the above mentioned operations according to the position indicated in the picture B AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY Note the type of chain used may change depending on the manufacturing changes not necessarily indicated in the manual If the chain used was not of the type prescribed ask the after Sales service for the correct type The rule indicated for determining the wear condition is always valid A AFTER 10 YEARS THE CHAINS MUST BE REPLACED COMPLETELY THIS OPERATION IS TO BE CARRIE
17. allow the machine to move Sideways with respect to the chassis 3 four discordant steering wheels the four wheels steer differently between the front axle and the rear axle and allow the machine to steer in narrow spaces With platform lifted the safety drive speed and steering mode two front steering wheels are automaticall activated A A WARNING MACHINES WITH 4 STEERING WHEELS With booms up and jib at a height over 10 with respect to the horizontal axis the only possible steering mode is the one with two front steering wheels regardless of the selector position of steering mode With platform raised booms up and jib at a height over 10 if the rear wheels are not straight drive is prevented and a red light will turn on to signal this condition ZD The audible danger alarm will not go off To steer it is necessary to align automatically the rear wheels by means of selector U after that the red light ZD has turned off NOTE FOR MACHINES WITH 4 STEERING WHEELS With platform lowered booms down telescopic boom in and J ib at a height between 10 and 70 if the steering mode with four discordant wheels has been selected lower turning radius the Ill drive speed is not enabled ARO Use and maintenance manual Self propelled aerial platforms Page 22 5 1 2 Platform positioning To carry out all movements other than drive use proportional levers B C D E F G H and switc
18. brake STOP By pressing button R all control functions are interrupted Normal functions are enabled by rotating the button of 1 4 turn clockwise 5 1 3 8 Warning lights a a oe E fig 8 5 1 3 8 1 Enabled control station green warning light ZA On with flashing light when the machine is turned on If the platform control station has been selected and this light flashes the controls are not enabled because the dead man pedal is not pressed or it was pressed for more than 10 seconds and no operation was performed On steady with machine on and dead man pedal pressed for less than 10 seconds With platform controls all controls are enabled unless other types of warning show up see next paragraphs 5 1 3 8 2 Discharged battery red warning light ZB electric models only Flashing when the battery charge is at 20 only models E or E D with current continuous electric pump In this condition lifting and telescopic boom extraction are disabled It is necessary to recharge the battery immediately 5 1 3 8 3 Diesel engine fault low fuel red warning light ZC This warning light indicates malfunctioning of diesel engine or low fuel On steady with machine on platform controls Diesel power selected Diesel engine off ready for start up Insufficient engine oil pressure Slow flashing in the event of the engine head overheating If on it stops the Diesel motor if off it prevents the Diesel motor from starting Fast fl
19. carrying out this manoeuvre make sure that the mechanical lock device of the turret if any A N be deactivated see chapter 6 handling and transport This manoeuvre does not work while the telescopic boom extraction retraction is taking place With platform lowered booms down telescopic boom in jib at a height between 10 and 70 simultaneous steering drive turret rotation is possible to facilitate the machine positioning in narrow spaces 5 1 2 7 J ib rotation OPTIONAL To rotate the J IB use the proportional lever H Set the proportional control H to position 11 to rotate to the right or to position 12 to rotate to the left 5 1 2 8 Platform rotation To rotate the platform use the switch I Set the switch I to position 13 for right rotation or to position 14 for left rotation AN Warning This manouvre cannot be carried out when other operations are taking place ARO Use and maintenance manual Self propelled aerial platforms Page 24 5 1 2 9 Platform levelling The platform is automatically levelled Should it be necessary to reset the correct level use switch L Set switch L to position 16 for backward levelling or to position 15 for forward levelling This manoeuvre does not work while other manoeuvres are taking place i Warning This manouvre cannot be carried out when other operations are taking place Warning This operation can be carried out only when booms are co
20. ib lifting EV19 ib lowering EV21 Platform right rotation EV22 Platform left rotation ARO Use and maintenance manual Self propelled aerial platforms Page 37 WARNING THE EMERGENCY CONTROL CAN BE INTERRUPTED AT ANY MOMENT BY RELEASING THE KNOB OR BY STOPPING THE PUMP Once this emergency manoeuvre has been carried out the knurled knobs and the tap must be set to AN their initial position again in order to resume the operations in normal position the knobs are completely unscrewed 5 7 Socket for electric tool connection The platform is equipped with a socket 220 230V AC enabling the operator to connect the electric tools necessary to carry out his operations and to power the battery charger To activate the electric line see picture aside introduce a cable into the socket 220 230V Ac 50 Hz and set the earth leakage circuit breaker switch close to the socket to ON position It is advisable to check the earth leakage circuit breaker by means of the specially provided TEST button The plugs and sockets equipped on standard machines comply with EEC standards and can therefore be used in EU member countries On request the machine can be equipped with plugs and sockets in compliance with local standards or with particular needs 5 8 End of work After stopping the machine according to the instructions given in the previous paragraphs you are advised to always set the machine to rest posi
21. least every two years To replace the suction filters installed inside the tank see figure 1 stop the machine by pressing the push button of the ground control unit 2 empty the hydraulic tank 3 unscrew the tank cover with the metal suction tubes 4 extract the cover from the tank 5 unscrew the filter from the suction tube and clean it with a detergent and a compressed air jet by blowing from the connection or replace the filtering element 6 to restore the initial condition carry out the above mentioned operation in reverse order During these operations a quantity of oil may leak out In this case remove the oil by means of cloths or let the oil flow by placing a suitable container under it ARO Use and maintenance manual Self propelled aerial platforms Page 47 7 2 4 1 2 Filter of electric pumps 380V OPTIONAL and 12V emergency on Diesel models The models equipped with a 380V electric pump OPTIONAL and or a 12V emergency pump have an extra suction filter inside the suction tube which has to be cleaned or replaced at least every two years To replace the suction filters installed inside the tank see figure 1 stop the machine by pressing the push button of the ground control unit 2 empty the hydraulic tank 3 unscrew the tank cover with the metal suction tubes 4 extract the cover from the tank 5 unscrew the filter from the suction tube and clean it with a detergent and a c
22. load The calibration of the system is necessary in case of replacement of one of the items composing the system when following an excessive overload or a collision without the excessive load the danger condition is signalled anyway ARO Use and maintenance manual Self propelled aerial platforms Page 59 To calibrate the device turn off the machine open the box which contains electronic board C with no load on the platform introduce the jumper to connector G turn on the machine press button D the yellow and red light turn on press button E the luminosity of the red light increases a few seconds and the load system will be reset onthe furthermost part of the platform overhang place a load equal to the rated load plus 25 press button F the green light turns on a few seconds press button D again to exit the calibration procedure the yellow light turns off and if the procedure has been carried out correctly the red light stays on signalling the overload turn off the machine open the jumper on connector G turn on the machine check that after removing the 25 overload only the rated load stays on the platform the alarm condition does not occur in any of the platform positions platform down up driving rotated once the adjustment has been completed close the box which contains the board In case of fault and impossibility to calibrate the device a by pass of
23. m sec ARO Use and maintenance manual Self propelled aerial platforms Page 11 3 SAFETY PRECAUTIONS Power supply The electric and hydraulic circuits are provided with safety devices calibrated and sealed by the manufacturer AA Do not tamper with and modify the calibration of any component of the electric and hydraulic system Work and maintenance rules Always wear personal protective clothes according to current regulations concerning industrial health and safety in particular helmet and safety belt are COMPULSORY See picture below The machine should be used in areas well lit up checking that the ground is flat and firm The machine may not be used if the lighting conditions are not sufficient Do not use the thermic power Diesel or Petrol engine indoors or in insufficiently ventilated areas Before using the machine check its integrity and conservation state During maintenance operations do not dispose of any waste materials in the environment but comply with current regulations Do not carry out any service or maintenance operations when the machine is connected to the power supply Follow the instructions given in the following paragraphs For the maintenance of the heat engine Diesel or Petrol engine supplement the instructions given in this manual with those given in the heat engine manual Do not approach the electric and hydraulic system components with sources of heat o
24. monitoring sensor for drive pressure This device cuts AN off the drive control the machine stops temporarily if the required power is higher than the one provided by the engine To avoid the continuous intervention of the limiting device it is recommended not to use the Ill drive speed with cold oil The ideal oil temperature for a correct operation of the machine ranges between 50 C and 65 C Operate with the machine for 5 10 minutes before controlling drive in Ill speed NOTE FOR MACHINES WITH 4 STEERING WHEELS AN If the steering mode with four discordant wheels has been selected lower turning radius the Ill drive speed is not enabled A N IT IS FORBIDDEN to drive the unit when the platform is lifted unless the ground is flat and steady ARO Use and maintenance manual Self propelled aerial platforms Page 21 A NOTE FOR MACHINES WITH OSCILLATING AXLE A sensor controls the swinging of the oscillating axle With platform raised booms up and jib at a height over 10 with respect to the horizontal axis if the wheels of the oscillating axle are not on the same ideal plane as those of the fixed axle with some tolerance drive is prevented and a red light will turn on to warn of this condition ZC The audible danger alarm will not go off To drive the machine lower the platform booms down and J ib at a height between 10 and 70 Steering To steer press the buttons Z V located
25. not available DO NOT lift the machine by means of a lift truck Lifting the unit by means of a lift truck is a dangerous operation which must be carried out by qualified operators only ARO Use and maintenance manual Self propelled aerial platforms Page 40 6 3 In the event of a fault carry out the following After placing the machine onto the carrying vehicle fasten it by means of the same holes used for lifting Lock the turret with the mechanical blocking safety device if available as specified in the following figures see fig 14 To avoid breaking the platform overload controller thus causing the machine to stop DO NOT fix the machine to the vehicle base by tying the platform Before carrying the unit check the stability grade Do not use the machine to tow other vehicles Emergency towing operations to tow the machine TRAINO D EMERGENZA EMERGENCY TOWING REMORQUAGE D URGENCE Hook the machine to the provided holes NOTSCHLEPPEN DER MASCHINE Loosen the three fixing screws of the central REMOLQUE DE EMERGENCIA covers of all drive reduction gears the reduction g g DD gears are 2 if the machine has two driving wheels or 4 if it has four driving wheels Turn the covers clockwise so that the oversize holes match with the screw heads Remove the covers and insert them again upside down exercising some pressure to withstand the resisting force of a spring inside the reduc
26. of the oscillating axle are not on the same ideal plane as those of the fixed axle drive is prevented and a danger red light will go off to signal the condition of instability To drive the machine lower the platform completely J ib inclination ranging between 10 and 70 After each work session always take the keys out of the control panels and keep them in a safe place to prevent unauthorized people from using the machine Always place working tools in a steady position to prevent them from falling and hurting the operators on the ground ARO Use and maintenance manual Self propelled aerial platforms Page 14 e From the following pictures you can locate the action range of the platform while the chassis is kept in a fixed position Watch these pictures carefully in order to position the chassis so as to avoid any contacts with obstacles present in the action range ARO Use and maintenance manual Self propelled aerial platforms Page 15 G1850 i 9400
27. position ground controls after selecting the DIESEL power the diesel engine can be started by means of the relevant switch In 0 position the Diesel engine is off In 3 sec position the plugs pre heating takes place only for engines with plugs In Start position the engine starts 5 2 1 5 User interface display The multifunction display for machine user interface is used to display the operation parameters of the machine during normal functioning or in the event of a fault working hours of Diesel engine when Diesel power is selected the working hours are displayed in the format HOURS MINUTES and final letter D working hours of the emergency electric pump with continuous current when 12V electrical power is selected the working hours are displayed in the format HOURS MINUTES and final letter M working hours of the three phase work pump when 380V electric power is selected at platform the working hours are displayed in the format HOURS MINUTES and final letter E charge level of the battery only electrical models E A The user interface display is also used during any interventions by specialized personnel to calibrate adjust the working parameters of the machine This function is not available to the user 5 2 1 6 Battery charger warning light Electric power and bi fuel models E E D and E B equipped with a built in high frequency battery charger are provided with t
28. the local competent inspection board ASL USL or ARPA at least twenty days before the expiry of the year from the purchase date or the last periodical check ARO Use and maintenance manual Self propelled aerial platforms Page 5 Transfers of Ownership In case of transfer of ownership in Italy the new owner of the Aerial Platform must notify the ownership of the unit to the local competent inspection board ASL USL or ARPA by enclosing a copy of conformity declaration issued by the manufacturer declaration of commissioning carried out by the first owner Intended use The machine described in this use and maintenance manual is a self propelled aerial platform intended for lifting persons and materials equipment and building materials in order to carry out maintenance installation cleaning painting de painting sand blasting welding operations etc The max capacity allowed which varies according to the model see paragraph Technical features is divided as follows 80 Kg for each person on board 40 Kg for equipment any remaining load is represented by the material being worked In any case NEVER exceed the maximum capacity allowed as indicated in paragraph Technical features All loads must be positioned inside the basket Do not lift loads even if complying with the maximum capacity allowed hanging from the platform or lifting structure Do not carry large sized panels since they incre
29. the system is possible by means of key switch H under the control panel Turn it from its rest position of 1 4 tum and hold this position at least 3 seconds WARNING IN THIS CONDITION THE MACHINE CAN CARRY OUT ANY OPERATION THOUGH THE RED FLASHING LED AND THE INTERMITTENT AUDIBLE DEVICE SIGNAL THE DANGER CONDITION TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND UPON STARTING THE LOAD DETECTING SYSTEM OPERATES AGAIN SIGNALLING THE PREVIOUS OVERLOAD CONDITION THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE UNIT DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT CAUTION AN Calibration is to be carried out by skilled personnel This operation may not be performed by the operator ARO Use and maintenance manual Self propelled aerial platforms Page 60 7 2 15 Operation check of microswitches M1 The three lifting booms and the telescopic extraction are controlled by microswitches M1A on the scissors M1B on the boom MIC onthe J ib M1D on the telescopic extraction Once a year check that with platform outside its rest position at least one of the microswitches M1 is activated the Jib activates the microswitch M1C only if lifted with inclination higher than 10 according to the horizontal axis if the chassis is inclined over the max allowed inclination the controls for lifting and drive are inhibited it the platform is inclined over the max
30. to remain in position even if one of the supply tubes accidentally breaks The platform hinged to the end of the ib can be rotated by 180 totally 90 on the right and 90 on the left by means of a rotary actuator fitted with over center valve Itis fitted with guardrails and toe boards of prescribed height the guardrails height gt 1100 mm the toe boards height gt 150 mm The platform levelling is automatic and is ensured by mechanical ties and two cylinders in closed circuit The manual level compensation is possible by acting on the relevant control only with completely lowered booms and with J ib inclination with respect to the horizontal axle ranging between 10 and 70 Control stations The machine is equipped with two control stations at platform for normal use of the unit at turret or at ground for emergency controls to lower or stop the unit in emergency situations The ground control Station is also equipped with a key selector to select the control station and to start the unit Power supply The machines can be powered by anelectric hydraulic system composed of rechargeable accumulators and electric pump models E a heat engine Diesel engine models are identified by the abbreviation D petrol engine models are identified by the abbreviation B a bi fuel electric thermic system bi fuel Electric Diesel models are identified by the abbreviation E D bi fuel Ele
31. two operators one is to drive the unit the other is to check the operation and collect the leaking oil This operation ought to be carried out in rooms that allow the oil leaking from the cylinders to be recovered CALL THE TECHNICAL SUPPORT ARO Use and maintenance manual Self propelled aerial platforms Page 52 7 2 8 Turret rotation clearance adjustment Check the coupling between the rotation pinion and the turntable every six months In normal operating conditions the coupling clearance must be minimum Otherwise adjust according to the following instructions unscrew the four cylinder head screws A which fix the reduction gear support to the turret release the two locking counter nuts B of the adjusting SCrews unscrew both adjusting screws C to minimize clearance tighten the two locking counter nuts B AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT 7 2 9 Telescopic boom sliding blocks clearance adjustment Check the wear of the telescopic boom sliding blocks every year The correct clearance between the blocks of the boom is 0 5 1 mm in case of higher clearance tighten the sliding blocks as follows unscrew the dowel A screw the sliding block B with a suitable screwdriver until the above mentioned clearance is reached AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY
32. with selector N if 380V electropump is present Press and hold down the green button O as long as the desired operation has been carried out if only the 12V electropump is present press and hold down the green button O if also the 380V electropump is present In this condition the 12V emergency electric pump is started Press and hold down the dead man pedal ZF as long as the desired operation has been carried out Operate the controls of the machine as indicated in previous paragraphs A WARNING To start the 12V emergency electric pump it is necessary to follow the sequence of the above mentions operations To start the emergency electric pump with ground controls 1 2 3 Select the ground control station with the key switch on the ground control unit keeping it active Set the power selector C to Electric position In this condition the 12V emergency electric pump is started and the machine controls can be operated as indicated in previous paragraphs A CAUTION The power by the 12V emergency electric pump is only for platform recovering in case of faults in the main powers Do not use it during normal work operations ARO Use and maintenance manual Self propelled aerial platforms Page 35 5 5 Machine stop 5 5 1 Normal stop In normal operating conditions By releasing the controls the operation is stopped Stop occurs within a time limit set in the factory which guarantee
33. 5 wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on with platform lowered booms down telescopic boom in and jib at a height between 10 and 70 all manoeuvres are still possible lifting the scissors and or extracting the telescopic boom and or lifting the jib over 10 according to the horizontal axis the machine control system locks the lifting and lowering controls of the telescopic boom while all the other functions are still possible The emergency lowering of the telescopic boom can be carried out by manually setting the platform inclinometer in the opposite direction to the platform inclination A bubble level placed on the inclinometer indicates the direction in which the inclinometer is to be positioned in case of an emergency replacement and adjustment of this component is such that these operations should be carried out by skilled personnel i CAUTION Usually the inclinometer does need to be adjusted The equipment necessary for the CALL THE TECHNICAL SUPPORT ARO Use and maintenance manual Self propelled aerial platforms Page 58 7 2 14 Operation check and adjustment of platform overload controller The AIRO self propelled articulated boom aerial platforms are equipped with a sophisticated system controlling the platform overload Normally the overload controller does not require any adjustment Since it is calibrated in th
34. 5 7 mm higher than the splashguard level e For machines equipped with automatic topping up device follow the instructions given in the battery user manual e Battery discharge must be stopped when 80 of the battery rated capacity has been used An excessive and prolonged discharge irreversibly damages the battery The machine is equipped with a device that when the battery is discharged by 80 lifting operations are inhibited The battery needs to be recharged This condition is signalled by a flashing light of the relevant led on the platform control panel Battery charge is to be carried out according to the instructions given in the next paragraphs Keep caps and connections covered and dry A careful cleaning allows electric insulation protection good operation and useful life of the battery In case of faulty operations due to the battery avoid any direct intervention and call the Technical Support ARO Use and maintenance manual Self propelled aerial platforms Page 65 7 2 23 3 Battery charger DRIVE battery recharge airy rooms where no risks of fire and explosion exist and in the presence of fire extinguishers WARNING After charging when the battery charger is still connected the electrolyte density values should range from 1 260 to 1 270 g l at 25 C Explosive gas is originated during battery charging process therefore charging must take place in Battery charger Three phase wall plug
35. A ANAREN AARAA NAKARARAAN RENAR AAAA 42 Pek MACHINE CLEANING tcstecisesstieintssrtinnadivneannientatwiniatnauin n E A E T a 42 7 2 GENERAUMAINTENANGE dicsrasataten ciara atian iienaa Ra nn aeinenlatan Aubin aE a N 43 TAL V nousadj S MENS osinaren niin inaatadananin nanan a a a 44 T E EE E E E A N E A 45 7 2 3 Hydraulic circuit oil level check and CHANGE wo eects eee eeseeieetsseesieeesiieentenieeitseneenieeiseiteaieeiseitseeeneets 46 7 2 4 Hydraulic filters cleaning replacing c scscscssssssssessssssssssssssssssssssssrssssssssssssssseesssssssssnsesssansesnssessnssetersssesssnsessenseess 47 7 241 SUCtION FINGERS cescsssssssssssccesscssecscarscarssscatsssessssnssssssssesesssesecacerssassseseuesesssensessesnsesesssesesseerseasssseeaueseeaseaseaesesesesseeess 47 7 2 4 1 1 Main gear pump filter ccsccsesssssssesssssssessssssssssssssssessessnssnssrsssseesssvsssssnserssusssessesssnssneessssseesssnsesssnsensseeassees 47 7 2 4 1 2 Filter of electric pumps 380V OPTIONAL and 12V emergency on Diesel models 0 ceceeseseeseeen 48 LLA Retrmitilte existed cavcescacsessttacisteatesareiecrnceatines n estes tas E E A EE ELERE EEEE N EEE ATAA TEAR 49 7 2 5 Turret rotation reduction gear oil level check and Change seeeesecstesteseeseeetesteseeesntesteseeesateetssetseteenssitseneeneerieaeatsass 50 7 2 6 Traction reduction gear oil level check and ChANGG scesecseceseeseesteetestesneenieseeesneenieetesteaieeseeseneeneeniesisentenieeessads 51 7 2
36. AE OE O A A AA 13 SA EE E EE A A A E A 13 S32 Mann a E E A aea iaaea T dim aieneiaaiitetae 13 3 3 3 Operating Procedures ena a e a a E R A E 14 4 INSTALLATION AND PRELIMINARY CHECKS vsssssssssssssssesssesssnesssessscesssessssesssessscesssessseessueseseessceraueenacenacesaaeeraceeaieesaceeaniesaeesanas 18 Ad BEFORE USING THE MACHINE merione aake ai d anaE aE eaa aa a AEA EEEN aa 18 5 GENERAL USE INSTRUCTIONS iissnnnnnnnininnasmnnnana ma 19 5 1 PLATFORM CONTROL PANEL sessscccccccnonntiiiiintttitti iE EGGENE 19 B L 1 Drive And Steri giier senesinin eenias ienkinia iaka anie danada EENEN Eaa Seni ERE aiae 21 SELE DYIVG wivdcistitssaticiteicsndisra tein raalntiatinaatadsca destin dutaadiinutaiieniem ang vnarndviibdieligesadieasantiieniige 21 a a A E SQQMNG a E E E E A A 22 S12 Platoni POSICO MING risaie iangeasea E easa e aa aeaa aaa EEEE EREE a EEEE EEEE ANEEL E Sna aa GT ataia aeaa a 23 5 1 2 1 Scissors first boom lif ngNOWeriNg iissa a 23 5122 Second boom hNgNAOWEriNg sssini aaia aeiia tia 23 S e A eE IET OA A A AE E E E A E T E 23 5 1 2 4 Telescopic boom extraction retraction c csssssessessssssssssssssssssssssssnsssessssssssnssussrssusscsssvsssssnsesssnssseessssesnsensarsensenss 24 S125 QUICK UP QUIECK DO WN os cescsctesssccscssssts scasstdeseusisvavssevssetsasdbesceliacsstvestesstarte szbsatestessiiledetrih satescenisteedstivysstelsiaan 24 51 260 Turretonentaton rotator ren eanna a a a O ATEAN 24 51217 Jibrotation OPTIONAL cciana a A aE
37. CRIPTION OF OPERATIONS TO BE PERFORMED Operation check of proximity sensors M14 and M15 if available SRS EEN Observations Signature Stamp Ist Year Operation check of dead man pedal Safety system See chapter 7 2 21 Observations Signature Stamp Ist Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year REQUIRED PERIODIC INSPECTIONS BY THE OWNER ARO Use and maintenance manual Self propelled aerial platforms Page 83 DESCRIPTION OF OPERATIONS TO BE PERFORMED Battery condition Electric models E See chapter 7 2 23 fF Observations Signature Stamp Ist Year e Emergency manual controls check See chapter 5 6 PF Observations Signature Stamp ARO Use and maintenance manual Self propelled aerial platforms Page 84 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Braking system efficiency Going down a ramp with max slope indicated in check chapter Technical features at the lowest speed the machine should be able to stop upon release of the joystick in a space of less than 1 5 meters PF Observations Signature Stamp ARO Use and maintenance manual Self propelled aerial platf
38. D OUT BY AUTHORIZED TECHNICAL ASSISTANCE ARO Use and maintenance manual Self propelled aerial platforms Page 54 7 2 11 Check adjustment of tension of chains of telescopic boom extraction SG2100 J only Every three months check the tension of chains of boom extraction The correct tension is achieved when the two telescopic deck extensions start simultaneously during extraction or retraction Microswitches M14 and M15 control the tension state of the chains Should it be necessary to tension the chains proceed as follows unscrew the lock nut screw in the adjusting nut until you get the desired tension Once the tension has been adjusted block the lock nut To adjust the extraction chains extract the telescopic boom for about 1 metre and carry out the above mentioned operations according to the position in the picture A of the previous page To adjust the retraction chains remove the cover indicated by X and carry out the above mentioned operations according to the position indicated in the picture B of the previous page AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY A AFTER 10 YEARS THE CHAINS MUST BE REPLACED COMPLETELY THIS OPERATION IS TO BE CARRIED OUT BY AUTHORIZED TECHNICAL ASSISTANCE ARO Use and maintenance manual Self propelled aerial platforms Page 55 7 2 12 Operation check and adjustment to chassis inclinometer The incli
39. EE A TOERANA UNENE PEELE DADEN A NEED 5 1 1 2 Declaration of commissioning periodical checks and transfers of ownership ssssssssersssssssrrersnsssssrrrrennnssinrrnnnnsrinrrennnss 5 1 1 2 1 Declaration of COMMISSIONING ssssesssesessessessessessessessessessnsssssussssssesssssnsessssssssecssssesssensesssueassssnsesssnsessersaseensssseessenses 5 ELZ Penodical CHECKS is acewisnavca anni i e a ae a eia ie 5 1 1 2 3 Transfers Of OWNEPSNIP scsssscsssessesssssrsssssssssessesssssssusssessesssssnsssesrssssesssssersssnsesssnssssesnsssssnsseterssasensssnssssansessesanseens 6 1 2 INTENDED USE E A E E E A E E 6 13 DESCRIPTION OF TAEUNM cereiro a T EL T E OA I AR A 6 1A CONTROLS TATIONS ara oe Taa ee r EE E TE E E EAE AE E 7 DSi UPOWER SUPPLY iea E E E A tina ricssmtestsenanirimeta dead tities 7 1 6 IDENTIFICATION 3 teceteccceteriitsctescshus dete esti EEEE TEE EAN EAEE urea deniiieatien ERANA NEE DENNEN DEMKO Peka NENA Eei 8 LI LOGATION OF MAIN COMPONENTS eieiei aan a TE ERE EEE R RERE bd OAAR GRAE E GAETA 9 2 TECHNICAL FEATURES OF STANDARD MACHINES rnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 10 3 SAFETY PRECAUTIONS issssssssssssssssessssesssessssesssessscesssessseesaceseseenaeenaceeeaceraceeaueeeaceeaersaeeeaceeseesaeeesneesaeeseessauesneesneessoeesseeeesessniesny 12 3 1 POWER SUPPIY urnini iiia aaraa E EO EA A EA T 12 3 2 WORK AND MAINTENANCE RULES Siiri esinaniin ikainiai nionad i Cai ar EEE ENE EE TE 12 3 3 SAFETY RULES cccccitnt aniston aaa EAN EEA aa TA A
40. ONS TO BE PERFORMED Turret rotation clearance adjustment See chapter 7 2 8 Observations Signature Stamp Ist Year Telescopic boom sliding blocks Clearance adjustment o Sa dea an o Observations Signature Stamp ARO Use and maintenance manual Self propelled aerial platforms Page 74 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Visual check of condition of chains of telescopic boom extraction See chapter 7 2 10 G2100 Observations Signature Stamp Ist Year Ist Year 2 Ist Year 3 Ist Year 4 2nd Year 2nd Year 2nd Year 2nd Year 3rd Year 3rd Year 3rd Year 3rd Year 4th Year 4th Year 4th Year 4th Year 5th Year 1 5th Year 5th Year 5th Year ae er fall ARO Use and maintenance manual Self propelled aerial platforms Page 75 6th Year 6th Year 6th Year 6th Year 7th Year 7th Year 7th Year 7th Year 8th Year 8th Year 8th Year 8th Year 9th Year 9th Year Sth Year Sth Year 10th Year 10th Year 10th Year 10th Year ARO Use and maintenance manual Self propelled aerial platforms Page 76 CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED
41. ONS TO BE PERFORMED Check the legibility of the aluminium plate on the platform where the main instructions are summarised that the capacity stickers are on the platform and that they are legible that the stickers on the ground and platform control stations are legible PF Observations Signature Stamp Total oil change in hydraulic tank and traction and turret rotation reduction gears EVERY TWO hapters 7 2 3 7 2 5 7 2 6 YEARS Da Observations Signature Stamp Stickers and plates check monthly operation confirm that it was carried out at least once a year ARO Use and maintenance manual Self propelled aerial platforms Page 72 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED Hydraulic filters cleaning replacing EVERY TWO YEARS See chapter 7 2 4 Observations Signature Stamp 2nd Year Air removal from oscillating axle locking cylinders only on machines equipped with See chapter 7 2 7 oscillating axle Observations Signature Stamp Ist Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year Sth Year 10th Year ARO Use and maintenance manual Self propelled aerial platforms Page 73 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATI
42. See chapter 7 2 14 Observations Signature Stamp Ist Year Operation check of microswitches M1 See chapter 7 2 15 P Observations Signature Stamp ARO Use and maintenance manual Self propelled aerial platforms Page 80 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Operation check of microswitch M9 See chapter 7 2 16 if available Observations Signature Stamp Ist Year Operation check of microswitch See chapter 7 2 17 P Observations Signature Stamp ARO Use and maintenance manual Self propelled aerial platforms Page 81 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED Operation check of proximity sensors M11 and M12 if available Chapter 7 2 18 Observations Signature Stamp Ist Year Operation check of proximity sensor M13 if available Observations Signature Stamp See charter 7 2 19 Ist Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year REQUIRED PERIODIC INSPECTIONS BY THE OWNER ARO Use and maintenance manual Self propelled aerial platforms Page 82 CHECK DES
43. allowed inclination the controls for lifting lowering of the telescopic boom are inhibited the safety drive speed is automatically activated the compensation control for platform levelling is automatically activated if the oscillating axle if available is not aligned with the fixed axle drive is inhibited if rear wheels are not aligned with the chassis machines with four steering wheels drive is inhibited when the platform is overloaded ALL operations until removal of overload are inhibited ARO Use and maintenance manual Self propelled aerial platforms Page 61 7 2 16 Operation check of microswitch M9 if available The position of the swinging turret with respect to the chassis can be controlled by the microswitch M9 OPTIONAL This microswitch at the centre of the platform will allow the operator on board to have the drive and steer direction always consistent with the platform position The operator on the platform control Station will always have the direction of drive and steering consistent with his own position CAUTION J Be careful when the drive and steering controls match the 90 turret rotation according to the drive direction in this position pay attention before operating the drive and steering controls Due to the possibility of performing simultaneously the controls of drive steering and turret rotation the reverse of drive steering controls once the exchange point has been ov
44. and driving wheels In addition to all the a m combinations it is possible to fit a self locking oscillating axle All driving wheels are equipped with hydraulic parking brakes positive logic type when drive controls are released brakes are automatically activated The turret rests on a turntable fixed to the chassis and can be oriented rotated by 360 continuously around the central axle of the machine by means of geared motor with built in hydraulic brake The lifting system with articulated boom can be divided into three main structures the first with vertical extension consists of a double parallelogram system named scissors the second consists of a lifting boom with telescopic extension the third consists of the terminal boom named J ib Such lifting structures are driven by 4 double acting hydraulic cylinders ARO Use and maintenance manual Self propelled aerial platforms Page 6 one cylinder for the scissors extension one cylinder for the boom extension one cylinder for the extension retraction of the telescopic boom for SG2100 two systems of chains for extraction and retraction of the last extractable arm are also supplied one cylinder for the jib extension The hydraulic cylinders which move the articulated structure except for the boom inclination sensor cylinder are provided with over centre valves directly flanged on the same These devices allow the booms
45. ase the resistance to wind force thus causing the machine to overturn While de placing the unit with lifted platform do not load horizontal loads onto the platform the operators on board must not pull ropes wires etc A load limiter interrupts the operation of the unit if the load on the platform exceeds by 30 the rated load see chapter General use instructions The unit cannot be used in areas where road vehicles operate Always surround the working area by means of suitable Signs when the unit is used in public areas Do not use the machine to tow trucks or other vehicles Description of the unit The machine described in this use and maintenance manual is a self propelled aerial platform equipped with motorized chassis equipped with wheels hydraulically driven rotating turret articulated boom operated by hydraulic cylinders the number of articulations and cylinders varies according to machine model operator platform the max capacity varies according to the model see chapter Technical features The chassis is motorized to allow the machine to move even when the platform is lifted see General use instructions The machines can be delivered with the following drive and steering features two steering and driving wheels and two fixed idle wheels two steering and driving wheels and two steering idle wheels four driving wheels of which two steering and two fixed four steering
46. ashing in the event of low fuel approx 10 litres of fuel left This warning is active only with the engine on ARO Use and maintenance manual Self propelled aerial platforms Page 27 5 1 3 8 4 Danger red warning light ZD It flashes quickly for 4 seconds together with the acoustic alarm at the machine start up in case of fault during safety test on controls pedal joystick control switches etc It flashes with a series of three flashes when the chains of extraction and or retraction are slackened or faulty SG2100 J ONLY If the platform is lifted extraction and retraction of the telescopic boom are inhibited but all other functions are Still possible to allow the platform to lower to the ground With lowered platform lifting of boom and scissors and telescopic extraction and retraction are inhibited but jib lifting and lowering remain active It is lit up steady together with the acoustic alarm when the chassis inclination exceeds the allowed value All lifting operations and telescopic extraction are inhibited except J IB lifting If the machine is lifted drive is also blocked It is necessary to lower the booms completely and then place the machine onto a flat surface The same signal is activated if the platform is inclined 5 higher than the chassis inclination In this condition all lifting lowering controls of the telescopic boom are blocked in order to prevent an increase of the platform inclination The emergency lowerin
47. at 90 with respect to the direction of drive AN since this position causes the automatic reversal of drive and steering Drive and steering controls can take place at the same time but they are interlocked with the platform movement controls lifting lowering rotation With platform lowered booms down telescopic boom in jib at a height between 10 and 70 simultaneous steering drive turret rotation is possible to facilitate the machine positioning in narrow spaces By simultaneously controlling drive steering and turret rotation the drive steering reversal takes place only past the 90 turret position after releasing the present drive steering controls With platform lowered booms down telescopic boom in jib at a height between 10 and 70 it is possible to select different drive speeds by means of the speed selector T NOTE To achieve maximum drive speed set the speed selector T to position Ill and press down the proportional joystick A To operate on high ascending slopes e g while loading the machine onto a truck set the speed selector T to position Il To operate on high descending slopes e g while unloading the machine from a truck and get the minimum speed with lowered platform set the speed selector T to position I With platform lifted the safety drive speed and steering mode two front steering wheels are automaticall activated WARNING The machine is equipped with a
48. be carried out on a flat surface with a suitable capacity after setting the platform to rest position To carry the machine the operator shall load it onto a vehicle either 1 By means of chutes and translation controls located on the platform to load it directly onto the vehicle if ramp Slope is within the gradeability described in paragraph TECHNICAL FEATURES and capacity is adequate to weight according to the instructions given in chapter GENERAL USE INSTRUCTIONS under paragraph Drive and steering for the correct operation of drive controls During the loading operation following this system it is advisable to lift the J ib not over 10 of the horizontal axis to stop the safety speed from being inserted to prevent the machine from hitting the ground If the slope exceeds the gradeability the machine is to be towed by means ofa windlass only if the operator on the platform Simultaneously activates the drive control to release the parking brakes 2 By means of hooks and steel ropes with Safety factor 5 see machine weight in Technical features connected to the provided holes as indicated in the picture aside 3 By means of a lift truck of a suitable capacity see machine weight in table Technical features at the beginning of this manual equipped with forks having at least the same length as the machine width Insert the forks as indicated by the stickers on the machine Should these stickers be
49. ble TECHNICAL FEATURES To be used during the inclinometer calibration ARO Use and maintenance manual Self propelled aerial platforms Page 57 The inclinometer See figure aside does not require any adjustment since it is calibrated in the factory before the machine is delivered This device controls the platform inclination and when inclined 5 over the allowed value for the chassis Adjustment is required only if the device is to be replaced The inclinometer checks the inclination with respect to the 7 2 13 Operation check and adjustment of platform inclinometer it disables lifting and lowering of the telescopic boom when the platform exceeds a given height varying according to model it warns the operator of the instability condition by means of an audible warning device and a warning light located on the platform see General use instructions two axes X Y On machine models with the same transversal and longitudinal inclination limits the control is carried out with reference to one axis only X axis To check the inclinometer operation according to the longitudinal axis using the controls of the control panel with booms completely down control the platform levelling forward see paragraph Platform control panel until an inclination evidently unbalanced forward is reached the alarm will be activated when the inclination exceeds the allowed value for the chassis by
50. case of overloading Platform operation can be resumed only after removing the exceeding load Should the audible warning device and the red light located on the platform control panel turn on then the machine is overloaded see paragraph relevant to general use instructions Remove the exceeding load before starting operations again The machine is equipped with a chassis inclination control system disabling lifting operations in case of unstable positioning Working operations can be resumed only after placing the machine in a Steady position Should the audible device and the red light on the platform control panel turn on the machine is not correctly positioned see paragraphs relevant to general use instructions Bring it to safety rest position before starting operations again The machine is equipped with a platform inclination control system disabling lifting and lowering of the telescopic boom in the event that the platform inclination is 5 over the max allowed inclination for the chassis Only after positioning the platform within the prescribed tolerance is it possible to control the telescopic boom lifting lowering If the audible alarm and the red lamp on the platform control panel are activated the platform has exceeded the max inclination limits see paragraphs relevant to general use instructions Bring it to safety rest position before starting operations again Electric power machines are equipped with a device controlling t
51. ctric P etrol models are identified by the abbreviation E B In any case both the hydraulic and the electric systems are equipped with all necessary protections see electric and hydraulic circuit diagrams annexed to this manual Do not use the machine for purposes different from those it was intended for If disposal of the unit is necessary comply with current local regulations ARO Use and maintenance manual Self propelled aerial platforms Page 7 Identification In order to identify the machine when spare parts and service are required always mention the information given in the Serial number plate Should this plate as well as the various stickers applied on the unit be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial number is also Stamped on the chassis To locate the plate and the stamp of the serial number see the following picture It is recommended to copy such data in the following boxes PIATTAFORME AEREE SEMOVENTI SELF PROPELLED AERIAL PLATFORMS PLATEFORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE ARBEITSHEBEBUHNEN PLATAFORMAS ELEVADORAS AUTO PROPULSADAS PORTATA MAX MAX LAST PORTEE MAX MAX TRAGLAST CAPACIDAD MAXIMA ANNO YEAR ANNEE BAUJAHR ANO AIRO una divisione TIGIEFFE Srl Via Villasuperiore 82 42045 LUZZARA RE ITALIA Tel 39 0522 977965 Fax 39 0522 977015 E mail airo ittc it
52. d above and then fill it up to the limit level of cap A through the same hole for max capacity see following table HYDRAULIC SYSTEM OIL TYPE Invarol EP 46 Arnica 45 Hydrelf DS 46 Tellus SX46 Energol SHF 46 TEXACO Rando NDZ46 REQUIRED QUANTITY 120 litres LUBRICATING OIL FOR REDUCTION GEARS TYPE REQUIRED QUANTITY Turret rotation reduction gear Drive reduction gears ESSO Compressor Oil LG 150 AGIP Blasia S 220 CASTROL Alpha SN 6 IP Telesia Oil 150 2 5 litres 1 litre ARO Use and maintenance manual Self propelled aerial platforms Page 51 Once drive has been stopped and with raised platform the axle locking cylinders are locked in position thus increasing the machine stability Check that no air is present inside the oscillating axle cylinders every year To carry out this check itis necessary to 7 2 7 Air purging from oscillating axle locking cylinders remove the protection cylinder crankcases A of the oscillating axle Unscrew the cap B of one of the two cylinders of the oscillating axle carry out the drive operation by bringing the two oscillating axle cylinders to stroke position several times until there is only oil leaking out of the plug of the locking valve Once purging has been completed screw cap B and check the oil level in the tank i Attention This operation ought to be carried out simultaneously by
53. e factory before the machine is delivered This device checks the load on the platform and it disables all movements if the platform is overloaded by 30 compared to the rated load it warns the user of the overload condition by means of the audible warning device and the platform warning light see General use instructions By removing the exceeding load the machine can be operated again The overload controller consists of deformation transducers A electronic board B to calibrate the device and by pass in case of emergency located inside a tight case C on the platform Device operation check when the platform is completely lowered load a charge evenly distributed equal to the normal load allowed by the platform see paragraph Technical features In this condition all manoeuvres should be possible both from platform and ground control station when the platform is completely lowered add to the rated load an overload of 30 of the rated load In this condition the red light and the audible device turn on see General use rules but all manoeuvres are still possible extract the telescopic boom implies lifting control when one of the two microswitches for boom control activates the jib activates its microswitch after exceeding a height of 10 according to the horizontal axis the alarm condition blocks the machine completely To operate the machine again remove the excessive
54. e limit level of the cap C for max capacity see table at page 51 through cap A NOTE the oil type to be used is indicated in the table at page 51 ARO Use and maintenance manual Self propelled aerial platforms Page 50 7 2 6 Traction reduction gear oil level check and change The oil level should be checked at least once a year Position the machine until the two caps A and B reach the position indicated in the picture aside Check the level by means of cap A Oil check must be carried out when the oil is hot The level is correct when the reduction gear body is full of oil up to the cap limit A Should a lubricant volume higher than 10 be topped up check that there is no oil leakage in the system Do not mix different types of oil of the same or of different brands Do not mix mineral oils and synthetic oils The oil must be changed the first time after 50 100 working hours and afterwards after every 2500 working hours or at least every two years Depending on the actual operating conditions these intervals may be varied for each single case While changing the oil it is advisable to wash the internal part of the crankcase with a fluid recommended by the lubricant producer To avoid sludge deposits the oil must be changed when the reduction gear is hot To change the oil unscrew cap B and place a container of a 2 litre capacity under it Empty the reduction gear body completely clean it as describe
55. eeess 62 7 2 18 Operation check of proximity sensors M11 and M12 OPTIONAL sssrinin 63 7 2 19 Operation check of proximity sensor M13 OPTIONAL sssrin 63 7 2 20 Operation check of microswitches M14 and M15 SG2100 OMY woes eee eeeeerisiesneeeitieeneeitseee 63 7 2 21 Operation check of dead man pedal Safety SYSt M ec eeseecesecseeseseeseeseeritssnesneesissessuaeaeerissameneenieseeneenieessass 64 ARO Use and maintenance manual Self propelled aerial platforms Page 3 7 2 22 Starter battery models D ccesssssessessessesssessessessnssssssssssssessvsssssusesssusssssssrsssnssssesssssesessnsesssnsesesensessarsessarssnterssseeessansessens 7 2 22 1 Starter battery MAINtENANCE cccessssscessesssssssssssssessessessnssssssssssecssseessssusesssussssesrsesssnssesarsssesssssnsessensesssnessseensess 7 2 22 2 Starter battery recharge cssccsssssssssssssssssessnsssssnsssesscssessnssnserssesessssvessssnsesssusssseusssessssnsesssusavessnsessansessessanseessseeessens 7 2 23 DRIVE battery for models E E D ANd E B seecseescsessesssnecsseessessssessseessecsseessessesseesssuessiesneaseseennesnseennees 7 2 23 1 General instructions for DRIVE battery cscscsssssssesssssnssessusssssssssesessssssssussrssesssssssrsssnssesessssseesarsesssnseseeesssses 7223 20 DRIVE battery maintenanc ssicswisendiinn couannstininwiwenisiinanil daniiaina ian A A a 7 2 23 3 Battery charger DRIVE battery recharge sssscsssessessesssssssssss
56. ercome takes place upon release of steering and drive controls 7 2 17 Operation check of Microswitch A and proximity sensor B M10 The microswitch A and the proximity sensor B M10 on the second boom of the scissors check the interference between the scissors and telescopic boom In case of interference between scissors and telescopic boom the microswitch M10 by means of Special levers stops and inhibits the following operations scissors lowering telescopic boom lowering If the microswitch M10 does not work the proximity sensor M10 near it will perform the same functions In the event that interference between scissors and telescopic boom occurs in conditions of chassis AN instability danger red light and audible device ON lifting operations are inhibited the system allows the telescopic boom to be lifted gradually in order to together with the scissors lowering recover the platform up to rest position ARO Use and maintenance manual Self propelled aerial platforms Page 62 7 2 18 Operation check of proximity sensors M11 and M12 OPTIONAL The proximity sensors M11 and M12 OPTIONAL check the position of the 4 steering wheels OPTIONAL and are located one on the front steering axle one on the rear steering axle Their function is to locate the point of rear straight wheels controlled by the operator on the platform to inhibit the drive ope
57. erify the integrity of the unit by means of a visual check and read the plates indicating the operating limits Before using the machine Before using the machine the operator must always check visually that the battery is completely charged electric models the hydraulic oil level ranges between the min and max value with platform completely lowered the machine carries out all operations in safety the wheels and drive engines are properly fixed the wheels are in good condition the guardrails are fixed to the platform and the self closing gates are present the structure does not show clear faults check welding of lifting structure the instructions plates are perfectly readable the controls are perfectly efficient both at platform and at emergency ground control station ARO Use and maintenance manual Self propelled aerial platforms Page 18 5 GENERAL USE INSTRUCTIONS Before using the machine read this chapter thoroughly Platform control panel S0000 ARO Use and maintenance manual Self propelled aerial platforms Page 19 A Drive proportional joystick control B Proportional lever control scissors up down C Proportional lever control boom up down D Proportional lever control jib up down E Proportional lever control telescopic boom out in F Proportional lever control QUICK UP QUICK DOWN fast lifting lowering G Proportional lever control turret rotation H Proportional lever co
58. esse neon EAEE 32 5 3 PLATFORM ACCESS finiera E E E E E 33 5 4 SART UPa aE E E E E 33 5 4 1 Diesel engine Start Up c ecccesecsecesceseesescsssesneeesieenenieeissneeaieeiseeeeeieeiesitseneenieeiseneenieeiseatsaeeseitseneenieeinseacians 34 5 4 2 Start up of 380V work electric pump OPTIONAL eccceseeecesneeieeiseneisrisienierisienieeisitseeiseitieneenees 34 5 4 3 Start up of 12V emergency electric pump Diesel Models ccsccsecesteseeetseeseeseesieetesteateeesiseneenieeitsentenieecseass 35 Bids MACHINE STOP arara E E EA A E tunel atcrmmencanmtancenet 36 SSL NOMI AU STOP sacxcressevsecens ses acess aa Ta EEEE AANDRA cate teenage Pua ea LESE ed Ase AEGA cena 36 Divi JEM IGONCY SlOP A dani ilondariiimalmsenmunt E 36 5 5 3 DieSelengine StOp sianar eiT tars cardaniinetacaadtane nits ican alaneidtetueniacadeauraad 36 5 6 EMERGENCY MANUAL CONTROLS cinien iiile innana deaths i Eaa EAE a EA LA EEA Ee daaa T AEE a 37 5 7 SOCKET FOR ELECTRIC TOOL CONNECTION crisser aniani na agaiiin diwali EAN ANa Tana ENa aAa 38 5 8 END OF WORK E A E E A E E E A A a E E E 38 HANDLING AND CARRYING ssssiisssnsssuussnnnunsunnonsnsnununnannnruniannnnanannnnannnanannna nannaa nianna nananana saaana sanaan aaasa ananasai 39 6 1 ANDENG vrienn e o E E E E E trees 39 6 2 CARRYING areant a a a tr trertey 40 63 EMERGENCY TOWING cciias esaeas eaae RETER R EEE EERE A EE EER R A 41 MAINTENANCE psssssnssaninsinsnnonanannsannnnanannnnonannaan anena anaana NARA EARANN A ARENAN ANARA AKARAN
59. g light ZB electric models ONY sssrinin 27 5 1 3 8 3 Diesel engine fault low fuel red warning light ZC c csssssssssessesssssesssssssrsssesssssnsssssnsessesssesesssessssseerssnes 27 5 1 3 8 4 Danger red warning light ZD c csssssssssesssssssssssssssssecrssssssssnssssssrsssssssnsarssusessssnsrsssnsesssnsssseerssseenssnsarsensenss 28 5 1 3 8 5 Red warning light overload ZE sunancinioimiarnununmo nananana aa 28 5 2 GROUND CONTROL STATION AND ELECTRIC CONTROL UNIT c sesscessecstsstsstssnesteestsseeaneeneeissaeeinsneeensenseisensanseansentansenteitiateinsnneententey 29 52L Ground cOntrol Staton ssivs civs steatidivaatstimaediianhin cn tires AE A aio uManinnii nia 29 5 2 1 1 On off key and control station Sel CtOr se essescsestssesstseseesseesnseateetecsaeeateessesseesnseaieeissnseaieeteasseeaeenieritssneeaneeseasass 30 5 21 2 Emergency Stop DULON sion crn eer wa nat a ere nian contin crunismatan mates 30 5 2 1 3 Selector for Diesel power for work or 12V electric power for emergency operations cece 30 5214 Heat engine Starting SWItCN sisiisiea tes aeveceninainiiiviindenva dicate aa aa aa 31 52 05 User interface display win samiineivs neni a a E a 31 526 Battery charger waming light aseisiin a a T a 31 S217 Wearhing lights Machine OM sci tiscrsnetente dana tnsatandaitnnatn E E E N TA 31 521 8 Diesel engine warming lights cctssssevastecsieniivnnanraineadveaind dentin aa a a 31 5219 Plattor contol levers sinis
60. g lowering To lift lower the J IB use the proportional lever D Set the proportional lever D to position 5 to lift the jib or to position 6 to lower the jib ARO Use and maintenance manual Self propelled aerial platforms Page 23 5 1 2 4 Telescopic boom extraction retraction To extend retract the telescopic boom use the proportional lever E Set the proportional lever E to position 7 for extraction or to position 8 for retraction AN This manoeuvre does not work while turret rotation is taking place 5 1 2 5 QUICK UP QUICK DOWN This lever controls the quick lifting lowering of the platform while simultaneously controlling the following manoeuvres scissors lifting lowering second boom lifting lowering jib lifting lowering telescopic boom extraction retraction DIESEL MODELS ONLY To carry out the QUICK UP QUICK DOWN manoeuvre use the proportional lever F Set the proportional lever F to 1 3 5 7 position for quick lifting or to 2 4 6 8 position for lowering A In the event of any interference between the scissors and the boom while lowering a special microswitch will block the manoeuvre of scissors lowering and second boom lowering 5 1 2 6 Turret orientation rotation To carry out the turret orientation rotation use the proportional lever G Set the proportional lever G to 9 position to rotate the turret to the right or to position 10 to rotate it to the left Before
61. g of the telescopic boom can be carried out by manually setting the platform inclinometer in the opposite direction to the platform inclination A visual bubble level placed on the inclinometer indicates the direction in which to set the inclinometer in the event of an emergency Lit up steady with no activation of the acoustic alarm when with lifted platform drive is blocked due to oscillating axle not parallel to the chassis impossibility to align the rear wheels CAUTION The activation of this indicator warns of a dangerous situation since the machine or the A N platform have reached a dangerous inclination level for the machine stability When the chassis inclination exceeds the allowed value to prevent increasing the overturn risk the operator on the platform is recommended to retract the telescopic boom first and to lower it as the last operation If the scissors are lifted and the telescopic boom is lowered and the latter interferes with the former the system allows a gradual lifting of the boom the consequent lowering of the scissors and finally the total lowering of the platform For adjustment or activation in emergency situations read the MAINTENANCE chapter 5 1 3 8 5 Red warning light overload ZE On steady and activation of acoustic alarm with a platform overload exceeding 25 the rated load If the platform is lifted the machine is completely locked If the platform is lowered all driving steering operatio
62. he electric system isolation In case of isolation loss or remote switch fault such device located on the chassis or on the turret brings the machine to a complete halt and signals the fault by means of a continuous hissing sound Do not lean over the platform guard rails Avoid severe weather conditions and in particular windy days During operations in public areas in order to prevent people other than the personnel from approaching the machine and being endangered surround the working area by means of barriers or other suitable signs Do not use the thermic power Diesel or Petrol engine indoors or in insufficiently ventilated areas Make sure that no people apart from the operator are in the area where the machine is operating While moving the platform the operator should pay particular attention to avoid any contact with the personnel on the ground Lift the platform only if the machine is resting on solid and horizontal surfaces Drive the machine with lifted platform only if the ground is solid and horizontal When the machine is driven with lowered platform the oscillating axle optional is free and allows the wheels to adapt to the ground thus improving drive performances once drive has been stopped the oscillating axle is automatically locked in that very position and the machine will allow the operator to lift the platform Once the platform has been lifted an automatic device detects the axle position If the wheels
63. hes I and L To achieve the movement it is necessary to carry out the following operations in sequence a press the dead man pedal ZF located on the platform the green led ZA will light up steady indicating its enabling b within 10 seconds from the green Steady led lighting up set the proportional joystick control or the desired switch in the direction shown by the serigraphy on the control panel NOTE before activating the proportional joystick control or the desired switch the dead man pedal must be pressed Release the dead man pedal and the manoeuvre will be immediately stopped 5 1 2 1 Scissors first boom lifting lowering To lift lower the scissors first boom use the proportional lever B Set the proportional lever B to position 1 to lift the scissors or to position 2 to lower the scissors A In the event of any interference between the scissors and the boom while lowering a special microswitch will block the manoeuvre of scissors lowering and second boom lowering 5 1 2 2 Second boom lifting lowering To lift lower the second boom use the proportional lever C Set the proportional lever C to position 3 to lift or to position 4 to lower the second boom In the event of any interference between the scissors and the boom while lowering a special microswitch will block the manoeuvre of scissors lowering and second boom lowering 5 1 2 3 J ib liftin
64. his manual were subject to the CE type test according to the EEC Directive 98 37 EC The certification was issued by C E P 1 Srl Via P Belizzi 29 31 33 29100 Piacenza ITALIA Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual 9 CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 89 392 EEC according to the integration required by Directive 91 368 EEC This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal The register is provided for the notation according to the proposed format of the following events that regard the life of the machine Periodic obligatory inspections under the care of the agency responsible for checking it in Italy the A S L Obligatory periodic inspections to verify the structure proper machine functioning and the protection and Safety systems Such inspections are the responsibility of the safety manager of the company that owns the machine and must occur with ANNUAL frequency Transfers of Ownership In Italy the purchaser must notify the ISPESL department responsible that the installation of the machine has occurred Extraordinary maintenance work and replacement of important elements of the machine ARO Use and maintenance manual Self pr
65. his warning light indicating the operation of the battery charger for more detailed information read the paragraph Battery charge 5 2 1 7 Warning light machine on The green warning light ON indicates that the machine is ON 5 2 1 8 Diesel engine warning lights These warning lights warn the user of any Diesel engine operational faults models D and E D One of these warning lights turns ON when the engine is stopped A fault message is sent to the operator on the platform see paragraph Platform control panel Once the Diesel engine has stopped due to a problem signalled by one of these warning lights the engine can no longer be re started until such problem has been solved ARO Use and maintenance manual Self propelled aerial platforms Page 31 5 2 1 9 Platform control levers The various levers shown in the figure allow the platform to be operated According to the various signs the corresponding movements are activated These controls can be operated only if the on off key is set to ON downwards ground control station selected Use the ground controls only in emergency situations to allow the platform to be recovered AN IT IS FORBIDDEN to use the ground control station as a workstation when personnel is on the platform ARO Use and maintenance manual Self propelled aerial platforms Page 32 5 3 Platform access To get on the platform use only AN the access eq
66. ill disable the control station This condition is signalled by a flashing green led ZA To operate the machine again it is necessary to release the pedal and press it again the green led ZA will light up steady and for the next 10 seconds all controls will be enabled Follow exclusively the instructions given in the next paragraphs and the safety rules described both AN hereafter and in the previous paragraphs Read the next paragraphs carefully in order to properly understand the on off procedures as well as all operations and their correct use Before any movement verify the presence of people in close proximity to the machine and in any case proceed with the utmost caution ARO Use and maintenance manual Self propelled aerial platforms Page 20 5 1 1 Drive and steering Drive To drive the machine it is necessary to carry out the following operations in sequence a press the dead man pedal ZF located on the platform the green led ZA will light up steady indicating its enabling b within 10 seconds from the green steady led lighting up set the proportional joystick control A forward for forward drive or backward for reverse drive The machine can be equipped with an automatic reverse device of drive and steering whatever the turret position might be the operator at the platform control station will always face the front of the machine WARNING Beware the position of the turret orientated
67. ion check of dead man pedal safety system The platform dead man pedal is for enabling the operation controls of the machine from the platform control station If the control panel is selected but the dead man pedal is not pressed the green light on the platform is flashing and the machine cannot be operated Pressing the dead man pedal the operation controls of the machine are activated and the condition is signalled by a Steady green led Once the pedal has been pressed the controls are to be activated within 10 seconds after which they are deactivated and the green light will flash again 7 2 22 Starter battery models D The starter battery is for powering the machine control circuits Starting the heat engine powering the 12V electric pump for emergency operations 7 2 22 1 Starter battery maintenance The starter battery does not require any maintenance operation e Keep terminals clean by removing any oxidation residues e Check correct terminal tightening 7 2 22 2 Starter battery recharge Starter batteries do not require any recharge During normal operation of the Diesel engine an alternator recharges the battery On those machines equipped with a 380 three phase electric pump the electric pump control system keeps the starter battery charged CAUTION AN Check the charge of the starter battery after carrying a recovery operation of the platform with the 12V emergency electric pump ARO Use and mainte
68. kwise to position 0 Otherwise press the mushroom button 2 From the ground control station Turn the starting key anticlockwise to position 0 Otherwise press the mushroom button A Do not stop the engine when the r p m is high Before stopping the engine wait until the r p m is at the lowest ARO Use and maintenance manual Self propelled aerial platforms Page 36 5 6 Emergency manual controls AN This function is to be used only in emergency situations when no motive power is available EV t EV 21 EMERGENZA MANUALE MANUAL EMERGENCY URGENCE MANUELLE MANUELLE NOTSTEUERUNGEN E EMERGENCIA MANUAL N HANDBEDIENDE NOODBESTURINGEN RECZNE AWARYJNE OPUSZCZAINE In case of fault in the electric or hydraulic system carry out the following emergency procedures Screw the read tap completely behind solenoid valve EV11 Insert the specially provided lever on the manual pump handle Screw the knurled knob of the solenoid valve corresponding to the desired movement Activate the emergency pump Check the correct execution of this procedure ul PAP WwW NF Electric valves and relevant movements EV5 Scissors lowering EV6 Telescopic boom extraction EV7 Telescopic boom retraction EV12 Turret right rotation EV13 Turret left rotation EV15 Boom lowering EV18
69. llowing cases after washing the machine before using the machine again after a long time interval after using the machine in adverse environmental conditions high humidity levels presence of dust coastal areas etc Grease all points indicated in the picture aside and all articulated joints equipped with greaser with grease type ESSO BEACON EP2 or similar ARO Use and maintenance manual Self propelled aerial platforms Page 45 7 2 3 Hydraulic circuit oil level check and change Check the level in the tank periodically by means of the provided indicator detail A in the picture aside and make sure that with booms completely down the level always lies between the max and min values if necessary top up until the max level is reached To empty the oil tank place a container under cap B and unscrew it The oil tank capacity which varies according to the models is indicated in the table at page 51 Do not dispose of used oil in the environment Comply with the current local standards Use only the types of oil indicated in the table at page 51 ARO Use and maintenance manual Self propelled aerial platforms Page 46 7 2 4 Hydraulic filters cleaning replacing 7 2 4 1 Suction filters 7 2 4 1 1 Main gear pump filter All models are equipped with a suction filter installed inside the tank at the base of the suction tube which has to be cleaned or replaced at
70. located on the ground control station is used to By pressing this button the machine as well as the heat engine on models D E D and E B is completely stopped by rotating it of 1 4 turn clockwise the machine can be turned ON by means of the ON OFF key see chapter 5 2 1 1 Holding the ON OFF key in position ground controls it is possible to select the type of power for the ground controls if ELECTRIC is selected and the ON OFF key is kept active in position ground controls the 12V electric pump is turn ON the machine by selecting one of the two control stations platform controls enabled with key switch set to platform symbol Stable key position with possibility to extract the key ground controls enabled for emergency operations with key switch set to turret symbol Position with action to be kept When the key is released the machine is turned off turn OFF the control circuits by turning it to OFF turn ON the battery charger by turning it to OFF models E and E D 5 2 1 2 Emergency stop button 5 2 1 3 Selector for Diesel power for work or 12V electric power for emergency operations Started for the emergency controls if DIESEL is selected and the ON OFF key is kept active in position ground controls the Diesel engine can be Started ARO Use and maintenance manual Self propelled aerial platforms 5 2 1 4 Heat engine starting switch Holding the ON OFF key in
71. mpletely lowered No result is achieved if these operations are carried out when the platform is lifted ARO Use and maintenance manual Self propelled aerial platforms Page 25 5 1 3 Other functions of the platform control panel 5 1 3 1 Selection of electric thermic propulsion On some models it is possible to select the type of propulsion using the selector M Set it to position Electric to use the electric propulsion 12V battery for emergency boom operations or 380V three phase for boom work operations OPTIONAL set it to position Thermic to use the thermic propulsion 5 1 3 2 12V or 380V three phase electric power selector OPTIONAL On some models once the electric power has been selected by means of selector M itis possible to select the type of power using the selector N if both electric pumps installed set it to position 12V to enable the power for emergency operations lifting lowering and rotation only through the 12V electric pump which is directly powered by the starting batteries of the heat engine Set it to position 380V to enable the power through the 380V three phase electric pump for platform work operations lifting lowering rotation A CAUTION Power by means of 12V emergency electric pump is only for platform recovering in case of faults in the main powers Do not use it during normal work operations 5 1 3 3 Starting button for 12V Battery or 380V three phase mains electric pump
72. n board in its suitable container In the event of a transfer of property the machine must always be provided with its use and maintenance manual Declaration of commissioning periodical checks and transfers of ownership The legal obligations of the owner of the machine vary according to the country of commissioning It is therefore recommended to inquiry about the procedures in force in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications Declaration of commissioning In ITALY the owner of the Aerial Platform must notify the use of the unit to the local competent ISPESL National Institute for the prevention of accidents at the workplace To declare the commissioning of the unit in Italy use the form that is Supplied together with other documents upon machine delivery ISPESL issues a Control booklet indicating only the detectable data of the machine already in use or inferable from the relative User Manual Afterwards ISPESL sends a copy of the same booklet to the territorial inspection boards ASL USL or ARPA which carry out the periodical mandatory checks every year Periodical checks The annual checks are compulsory and must be carried out also when the Check booklet is not available In Italy the owner of the Aerial Platform must apply for a periodical check by sending a registered letter to
73. nance manual Self propelled aerial platforms Page 64 7 2 23 DRIVE battery for models E E D and E B The battery is one of the most important elements of the machine It is recommended to keep it in an efficient condition to increase its useful life to avoid faults and to reduce the management costs of the machine 7 2 23 1 General instructions for DRIVE battery e Charge the battery in airy rooms and open the caps to allow the outflow of gas Do not approach the battery with open flames Risk of explosion due to the formation of explosive gases Do not carry out temporary or irregular electric connections e The terminals must be tightened and without deposits The cables must be provided with a good insulation Keep the battery cleaned dry and free of oxidation products by using antistatic cloths Do not place tools or any other metal object on the battery e Check that the electrolyte level is 5 7 mm higher than the splashguard level e During charging operations check that the electrolyte temperature is not higher than 45 C max e If the machine is equipped with an automatic topping up device follow the instructions described in the battery user manual carefully 7 2 23 2 DRIVE battery maintenance e For normal water operating conditions water topping up is to be carried out every week e Top up using distilled or demineralised water e Top up after battery charging The electrolyte level must be
74. nder normal conditions the control system blocks this operation In the event of operational faults check the engine warning lights and read the Use and Maintenance manual of the engine NOTE The Diesel engine can be started only if the dead man pedal is neither pressed nor enabled This means that the engine can be started only if the platform green warning light ON is flashing 5 4 2 Start up of 380V work electric pump OPTIONAL Diesel power models can be equipped on request with a 380V three phase pump for those operations of the booms lifting lowering rotation To start the three phase electric pump 1 Insert the 380 V plug of the power cable into socket A on the chassis 2 Setthe switches C shown in figure to ON position 3 Set the angular red switch F to ON position turning it downwards or upwards If the connection has been successfully carried out it is possible to start the electric pump as indicated in next paragraphs On the contrary in the event of a phase fault in the electric power the acoustic alarm is automatically enabled and the electric pump cannot be started In this case it is possible to compensate the power phases by turning the angular red switch F on the electric case by 90 4 To start the electric pump with the platform controls Select the platform control station with the key switch on the ground control unit Unlock the mushroom button R turning by a of turn clockwise
75. ngine power optional KW 40 5 40 5 40 5 40 5 Starter battery optional V Ah 12 132 12 132 12 132 12 132 380V three phase electric pump OPTIONAL for boom movement Max capacity KW 1 5 7 5 75 1 5 7 5 75 1 5 T9 Max absorbed current A 12 12 12 12 12 12 12 12 In some cases different limits can be fixed Itis recommended to comply with the data shown on the machine plate NOTE The abbreviations 4WD 2WS 4WD 4WS are used to identify the different combinations of driving wheels and steering wheels These abbreviations are not indicated on the machine plates They stand for MODELS WITH HEAT ENGINE The level of acoustic pressure weighed A at work places does not exceed 106dB A the level of acoustic pressure at ground control station does not exceed 85dB A the level of acoustic pressure at platform control 4WD 2WS F our driving wheels two steering wheels 4WD 4WS F our driving wheels four steering wheels Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator ELECTRICAL MODELS The level of acoustic pressure weighed A at work places does not exceed 70dB A Station does not exceed 78bD A As to vibrations in ordinary working conditions the rms value weighed according to acceleration frequency relevant to the upper limbs is lower than 2 5 m sec the rms value weighed according to acceleration frequency relevant to the body is lower than 0 5
76. nometer see figure aside does not require any adjustment since it is calibrated in the factory before the machine is delivered This device controls the chassis inclination and when inclined over the allowed value it disables lifting when the platform exceeds a given height varying according to model it disables drive when platform exceeds a given height varying according to model it warns the operator of the instability condition by means of an audible warning device and a warning light located on the platform see General use instructions Adjustment is required only if the device is to be replaced The inclinometer checks the inclination with respect to the two axes X Y On machine models with the same transversal and longitudinal inclination limits the control is carried out with reference to one axis only X axis To check the inclinometer operation according to the longitudinal axis generally X axis using the controls of the control panel set the machine so as to place a shim of dimension A 10 mm under the two rear or front wheels see following table wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on with platform lowered booms down telescopic boom in and jib at a height between 10 and 70 all manoeuvres are still possible lifting one of the booms and or extracting the telescopic boom and o
77. ns are still possible but lifting rotation are prevented Remove the overload before using the machine again Fast flashing in case of fault in the control system of the platform load With lifted platform the machine is completely blocked After reading the manual instructions trained staff can carry out an emergency manoeuvre for platform recovery CAUTION The activation of this indicator is a synonym of danger since the load at platform is AN exceeding or no load control is active upon signalling For adjustment or activation in emergency situations read the MAINTENANCE chapter ARO Use and maintenance manual Self propelled aerial platforms Page 28 5 2 Ground control station and electric control unit The ground control station is to be used to turn the machine ON OFF select the control station ground or platform operate the platform in emergency cases display some operating parameters working hours Diesel engine operational faults battery charger operation etc The ground control station or electric control unit contains the main electronic boards necessary to operate the machine and to carry out safety checks Access to the electric control unit is allowed to specialized personnel only for maintenance and or AN repair purposes Access the electric control unit only after the machine has been disconnected from any 220V or 380V power sources 5 2 1 Ground control station
78. ntenance manual Self propelled aerial platforms Page 42 7 2 General maintenance The table below indicates the main maintenance operations and their frequency The machine is equipped with a service hour meter il level check in hydraulic tank rticulated joints and sliding blocks greasing Screw tightening as indicated in paragraph Various adjustments 7 F a Deformation of tubes and cables Heat engine fixing on elastic supports o c 0 A Stickers and code plates V A P gt T Oberst DIESEL D AND ELECTRIC DIESEL E D MODELS As it is possible to install different types of AN Diesel engines refer to the instructions manual of the engine manufacturer for all maintenance operations ARO Use and maintenance manual Self propelled aerial platforms Page 43 7 2 1 Various adjustments Check the conditions of the following components and if necessary tighten 1 wheel screws 2 traction motor fixing screws 3 steering cylinder fixing screws 4 fixing screws of steering hub pins 5 basket fixing screws 6 hydraulic fittings 7 screws and safety dowels of boom pins 8 rotation reduction gear fixing Screws 9 elastic supports of heat engine ARO Use and maintenance manual Self propelled aerial platforms Page 44 7 2 2 Greasing Grease all articulated joints at least every month Moreover remember to grease the articulated joint in the fo
79. ntrol jib rotation OPTIONAL I Platform rotation switch L Platform level switch M _ Diesel electric power selector N Electric power selector 12V Battery or 380V three phase mains if both installed O Starter button electric pump 12V Battery or 380V three phase mains if both installed P Starter button electric pump 12V if individually installed Q Diesel motor starting switch R Emergency brake STOP S Manual horn T Drive speed selector U Rear wheels alignment control and steering mode selector OPTIONAL V Right steering switch Z Left steering switch ZA Warning light control station enabled ZB Warning light discharged battery models E ZC Warning light fault Diesel engine low fuel level models D ZD Danger warning light ZE Overload warning light ZF Dead man pedal All movements except for platform rotation and platform level compensation are controlled by proportional joystick levers it is therefore possible to adjust movement speed by means of the relative controls To avoid sudden shakes during movements it is advisable to operate the proportional joystick controls gradually For safety reasons to operate the machine it is necessary to press the platform dead man pedal ZF If the dead man pedal is accidentally released while the machine is operating the movement is immediately stopped CAUTION Holding down the dead man pedal for over 10 seconds without carrying out any operation w
80. ompressed air jet by blowing from the connection or replace the filtering element 6 to restore the initial condition carry out the above mentioned operation in reverse order During these operations a quantity of oil may leak out In this case remove the oil by means of cloths or let the oil flow by placing a suitable container under it ARO Use and maintenance manual Self propelled aerial platforms Page 48 7 2 4 2 Return filter The return filter is directly flanged to the tank cover The return filter is equipped with a clogging indicator to indicate when the filtering cartridge is to be cleaned or replaced During normal operation the visual indicator is in the green zone When the indicator is in the red zone the filtering cartridge is to be replaced To replace the filtering cartridge stop the machine by pressing the push button on the ground control unit remove the filter cover remove the cartridge fit the new cartridge paying attention to the correct position of the retaining spring and place the cover again During these operations a quantity of oil may leak out In this case remove the oil by means of cloths or let the oil flow by placing a suitable container under it AN IT IS FORBIDDEN to start the machine when the filter cover is missing or not properly tightened Replace the filters using only original accessories available at our Technical Support Do not re use u
81. on the drive proportional joystick control press the right button for right steering and vice versa Also the steering control is enabled by the dead man pedal and it is possible only if the green led ZA is lit up steady The machine can be equipped with an automatic reverse device of drive and steering whatever the turret position might be the operator will always face the front of the machine A WARNING Beware the position of the turret orientated at 90 with respect to the direction of drive since this position causes the automatic reversal of drive and steering Drive and steering controls can take place at the same time but they are interlocked with the platform movement controls lifting lowering rotation With platform lowered booms down telescopic boom in jib at a height between 10 and 70 simultaneous steering drive turret rotation is possible to facilitate the machine positioning in narrow spaces By simultaneously controlling drive steering and turret rotation the drive steering reversal takes place only past the 90 turret position after releasing the present drive steering controls For machines with 4 steering wheels if the booms are completely lowered and the jib is ata height between 10 and 70 with respect to the horizontal axis three steering modes can be selected 1 two front steering wheels 2 four concordant steering wheels the four wheels steer in the same direction and
82. opelled aerial platforms Page 68 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY ARO Use and maintenance manual Self propelled aerial platforms Page 69 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails of any e Visual check access Stairs rust state of the tyres oil leaks locking pins on the structure PF Observations Signature Stamp 10th Year Various adjustments See chapter 7 2 1 Observations Signature Stamp Ist Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year ARO Use and maintenance manual Self propelled aerial platforms Page 70 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Most of all check at junction points that tubes and cables do not show any evident defects Observations Signature Stamp Deformation of tubes and cables Ist Year Greasing monthly operation confirm that itwas See chapter 7 2 2 carried out at least once a year FP Observations Signature Stamp ARO Use and maintenance manual Self propelled aerial platforms Page 71 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATI
83. orms Page 85 TRANSFERS OF OWNERSHIP FIRST OWNER Company Date Model Serial Number Date of Delivery AIRO Tigieffe S r l SUBSEQUENT TRANSFERS OF OWNERSHIP Company Date We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register The Seller The Purchaser SUBSEQUENT TRANSFERS OF OWNERSHIP Company Date We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register The Seller The Purchaser SUBSEQUENT TRANSFERS OF OWNERSHIP Company Date We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register The Seller The Purchaser ARO Use and maintenance manual Self propelled aerial platforms Page 86 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE
84. r flames The platform is intended for people carriage therefore comply with the current local regulations relevant to this class of machines Do notincrease the max allowed height by means of scaffolds ladders or other Donotuse the machine as a crane Do notuse the machine as a hoist and or lift Protect the unit in particular the platform control panel and the operator when working in adverse environmental conditions painting de painting sand blasting washing etc Donotuse the unit in case of severe weather conditions rainstorms with wind exceeding the limit speed indicated in chapter Technical features In the event of rain or in parking condition always protect the platform control panel by means of the specially protection cover Donotuse the machine in areas where risks of fire or explosion exist Do notuse pressurized water jets high pressure cleaners to wash the machine ARO Use and maintenance manual Self propelled aerial platforms Page 12 Safety rules General Only adults after carefully reading this manual should use the machine This machine must be used at a distance of at least 5 metres from high tension lines in any case not in proximity to live elements Use the machine according to the capacity values indicated in the technical features section The max No of people allowed on the platform and the capacity are specified on the identification plate Do NOT u
85. r lifting the jib over 10 with respect to the horizontal axis the machine control system locks the lifting and drive controls To adjust the inclinometer according to the transversal axis normally Y axis using the controls of the control panel set the machine so as to place a shim of dimension B 10 mm under the two Side right or left wheels see following table wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on with platform lowered booms down telescopic boom in and jib at a height between 10 and 70 all manoeuvres are still possible lifting one of the booms and or extracting the telescopic boom and or lifting the jib over 10 with respect to the horizontal axis the machine control system locks the lifting and drive controls ARO Use and maintenance manual Self propelled aerial platforms Page 56 A CAUTION Usually the inclinometer does need to be adjusted The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel CALL THE TECHNICAL SUPPORT MODELS SHIMS SG1850 J D 4WD SG1850 J E 4WD SG2100 J D 4WD SG2100 J E 4WD A mm 170 170 170 170 B mm 138 138 138 138 A CAUTION The dimensions of shims A and B refer to max allowed inclination as indicated in ta
86. ration with booms up if the rear wheels are not aligned with the direction of travel this condition is signalled by the platform danger red light the audible alarm is not activated 7 2 19 Operation check of proximity sensor M13 OPTIONAL The proximity sensor checks the position of the oscillating axle OPTIONAL and is located on the chassis above the oscillating axle Its function is when the platform is lifted the oscillating axle locks in the position it was before lifting if the two wheels of the oscillating axle are not on the same ideal plane as those of the fixed axle drive is prevented this condition is signalled by the danger red light at platform the audible alarm is not activated 7 2 20 Operation check of microswitches M14 and M15 SG2100 only The microswitches M14 and M15 control the tension of the chains of extraction M14 and retraction M15 of the telescopic boom If one or both checked chains are slackened the operator on the platform is informed of the danger condition through a flashing red light of general danger series of 3 flashes with lowered platform lifting of boom and scissors and telescopic extraction retraction are inhibited but jib lifting is still allowed EV 18 with lifted platform telescopic extraction retraction is inhibited to bring the platform to access position ARO Use and maintenance manual Self propelled aerial platforms Page 63 7 2 21 Operat
87. re carrying out maintenance operations inside the lifting equipment check that this is off line in order to avoid accidental lowering of the booms Remove the battery cables and provide batteries with a suitable protection during welding operations Carry out maintenance operations on the heat engine only when it is not running and sufficiently cool except for those operations such as oil change which must be performed when the engine is hot Risk of burns in contact with hot parts Do not use petrol or other flammable materials to clean the heat engine For maintenance operations on the heat engine read the manufacturer s manual of the heat engine supplied on machine purchase In case of replacement use original spare parts only Disconnect the 220V AC and or 380V AC sockets if any CAUTION NEVER MODIFY OR TAMPER WITH MACHINE PARTS TO IMPROVE THE MACHINE PERFORMANCE AS THIS MAY AFFECT ITS SAFE OPERATION Machine cleaning To clean the machine use non pressurized water jets after properly protecting the following parts the control stations both platform and ground the electric control unit and all electric boxes in general the electric motors A Do not use pressurized water jets high pressure cleaners to clean the machine After washing the machine always dry the machine check integrity of plates and stickers lubricate the articulated joints equipped with greaser ARO Use and mai
88. s smooth braking By releasing the dead man pedal located on the platform the operation is immediately stopped In the event of an immediate stop braking is sudden While performing long lasting works press the press button located on the control panel to stop the machine 5 5 2 Emergency stop Should it be necessary the operator may immediately stop all machine functions from both platform and ground control Station From the platform control station By pressing the mushroom button on the control panel the machine is stopped By releasing the dead man pedal the operation is immediately stopped Due to the immediate stop braking is Sudden From the ground control station By pressing the stop button on the ground control station if available the machine all models and the heat engine models D E D E B are stopped By pressing the power stop button if available E models thus cutting out machine power power circuit cut out To resume the operations From the platform control station Turn the stop button of 1 4 turn clockwise From the ground control station Turn the stop button if available of 1 4 turn clockwise Pull the power circuit mushroom button if available to the outside until it locks in position to power the unit again 5 5 3 Diesel engine stop In order to stop the Diesel engine 1 From the platform control station Turn the starting key anticloc
89. scription of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager ARO Use and maintenance manual Self propelled aerial platforms Page 91
90. se the framework of the platform or any of its elements for grounding connection while welding on platform Handling Before any movement make sure that the machine plugs are disconnected from the power source Always check the cable position during handling if the machine is powered with a 380V three phase electric pump In order to avoid any instability use the machine on regular and firm grounds To prevent the machine from overturning comply with the max gradeability values indicated in the Technical features section under paragraph Stability limits However movements on inclined grounds are to be carried out with the utmost caution As soon as the platform is lifted the tolerance varies according to the model the safety drive speed is automatically activated Drive the unit with lifted platform only on flat grounds verifying the absence of holes or steps on the floor and bearing in mind the overall dimensions of the unit While driving the unit with lifted platform the operators are not allowed to place horizontal loads onto the platform operators on board must not pull ropes wires etc The machine must not be used directly for road transport Do not use it for material transport see paragraph 1 2 Intended use ARO Use and maintenance manual Self propelled aerial platforms Page 13 Operating procedures The machine is equipped with a load on platform control system stopping the platform in
91. sed oil and do not leave it in the environment but dispose of in compliance with local standards in force Once the filters have been replaced or cleaned check the hydraulic oil level in the tank ARO Use and maintenance manual Self propelled aerial platforms Page 49 7 2 5 Turret rotation reduction gear oil level check and change The oil level should be checked at least once a year Check the level by means of cap A Oil check must be carried out when the oil is hot The level is correct when the reduction gear body is full of oil up to the cap limit Should a lubricant volume higher than 10 be topped up check that there is no oil leakage in the system Do not mix different types of oil of the same or of different brands Do not mix mineral oils and synthetic oils The oil must be changed the first time after 50 100 working hours and afterwards after every 2500 working hours or at least every two years Depending on the actual operating conditions these intervals may be varied for each single case While changing the oil it is advisable to wash the internal part of the crankcase with a fluid recommended by the lubricant producer To avoid sludge deposits the oil must be changed when the reduction gear is hot To change the oil unscrew caps A and C and place a container of at least 3 litre capacity under cap C Empty the reduction gear body completely clean it as described above and then fill it up to th
92. ssssnsssssnssseeesssesssssnsssssersesnsssssnsesterssssensaseeessanseess 1223 31 Battery charger fault report iiias aneia E 1 224 Battery Teplacementracsiisestcatedvirainvwa aviivuiatiis casica thi Rna Ra ENa TEL SENTE TVSA Tava teeters MARKS AND CERTIFICATIONS rrr CHECK REGISTER ssrrcnrmemenemnnnnnnnnnnnn n Annexes hydraulic and electric circuit diagrams conformity declaration spare parts manual ARO Use and maintenance manual Self propelled aerial platforms Page 4 1 INTRODUCTION This Use and Maintenance Manual provides general instructions concerning the complete range of units indicated on the cover Therefore the description of their components as well as control and safety systems may include parts not present on your unit since supplied on request or not available In order to keep pace with the technical development AIRO Tigieffe s r l reserves the right to modify the product and or the use and maintenance manual at any time without updating the units already delivered Legal aspects Delivery of the unit Within EU European Union member countries the machine is delivered complete with Use and Maintenance manual in your language CE mark applied on the unit CE conformity declaration It is to be noted that the Use and Maintenance Manual is an integral part of the machine and a copy of this together with copies of the documents certifying that the periodical checks have been carried out must be kept o
93. tion press the Stop button on the ground control station remove the keys from the control panel to prevent unauthorized people from using the machine Close the red fuel supply tap models E B recharge the battery according to the instructions given in section Maintenance models E and E D only ARO Use and maintenance manual Self propelled aerial platforms Page 38 6 HANDLING AND CARRYING 6 1 Handling Before using the machine make sure that the mechanical lock device of the turret if available is disabled see figure aside a To handle the machine in normal operating conditions follow the instructions given in chapter GENERAL USE INSTRUCTIONS under paragraph Drive and steering When the platform is completely lowered booms down telescopic boom completely in and jib at a height between 10 and 70 with respect to horizontal axis the machine can be handled i e drive can be performed at different speeds to be freely selected by the user When the platform is lifted and exceeds a given height the enabled machines see chapter Technical Features can be driven at a reduced speed automatically up to the height specified in chapter Technical Features CAUTION Drive with lifted platform may be subject to different restrictions according to the country AN where the machine is used Find out about the legislative limits concerning this manoeuvre from the
94. tion gears Turn the covers clockwise so that the three screws keep them pressed and tighten the screws Tow ata very slow speed remember that when the machine is being towed brakes are out of order CAUTION THIS OPERATION MAY CAUSE OIL LEAKAGE FROM THE DRIVE REDUCTION GEARS To resume the normal operation set back the machine to initial conditions and if necessary top up the oil level inside the drive reduction gears A Tow ata very slow speed remember that when the machine is being towed brakes are out of order Tow only on a flat ground Do not park the machine without brakes on Should the brakes be completely out of order put wedges under the wheels to prevent the machine from moving accidentally ARO Use and maintenance manual Self propelled aerial platforms Page 41 7 7 1 MAINTENANCE Always carry out maintenance operations when the machine is still after having removed the key from the control panel and with the platform in rest position Carry out only the maintenance and adjustment operations described in this user manual In emergency situations e g breakdown tyres replacement contact Our Technical Support Repairs and maintenance operations are to be carried out by trained personnel only During interventions check that the machine is completely blocked Befo
95. tions given in the previous paragraphs To use the thermic propulsion read the next paragraphs to start the heat engine For Diesel propulsion machines models D to use Diesel power select the power type Diesel with the selector and then read the next paragraphs to start the heat engine to use the 380V electric power select the power type Electric with the selector and then if available the 380V voltage and read the next paragraphs to start the three phase electric engine to use the 12V electric power only for emergency controls select the power type Electric with the selector and then if available the 12V voltage and read the next paragraphs to start the 12V electric engine ARO Use and maintenance manual Self propelled aerial platforms Page 33 5 4 1 Diesel engine start up By turning the starting key on the platform control panel to 0 position the Diesel engine stops models D and E D to 3 sec position the plugs pre heating takes place only engines with plugs models D and E D in Start position the engine starts Do not insist on the starting position for longer than 3 seconds In the event of failed start check the AN fuel level by means of the relevant indicator and read the use and maintenance manual of the engine Do not try to start the engine if it is already running This operation may cause the pinion of the starter to break u
96. uipment the platform is provided with To get on the platform lift the bar and get on board Check that once you are on the platform the bar falls down closing the access Do NOT block the closing bar so AN as to keep the platform access door open With the ground controls see paragraph Ground control station it is possible operating the boom to lower the height of access to the platform for a better access to the platform itself 5 4 Start up To start the machine the operator shall release the stop button located on the ground control station by rotating it by 1 4 turn clockwise turn the on off key on the ground control station to Platform position remove the starting key and keep it in a safe place or hand it over to a person in charge on ground properly informed of the use of the emergency controls get onto the platform release the stop button on the platform control panel by rotating it by 1 4 clockwise see previous paragraphs For electric propulsion machines models E at this point the various functions can be performed by thoroughly following the instructions given in the previous paragraphs On dual propulsion models Electric Diesel models E D or E B itis necessary to select the power supply type by means of the selector To use the electric propulsion once this option has been selected the operator can start performing the various functions by following the instruc

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