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FX2N-10PG USER`S MANUAL

1. 25mA or less For the pin layout refer to Section 2 3 FX2N 10PG Output terminal Servo amplifier drive unit 5 to 24V DC 5V VIN AM262LS32 or VIN equivalent Differential line wee PPS receiver Y gt H gt E gt i FP M RP H pa pote CA UD GER 261531 equivalent Shielded Differential line driver cable 25MA or less FX2N 10PG Output terminal Servo amplifier drive unit 5V 5 to 24V DC i VIN i FP MA AA DAS 4 FP NE att RP A M26LS31 or equivalent Shielded Differential line driver cable MITSUBISHI 6 7 Model FX2N 10PG Pulse Output Block Wiring 6 6 3 2 CLR CLR The terminals CLR and CLR are connected to the servo amplifier 5 to 24V DC is supplied to the terminals CLR and CLR from the external power supply or servo amplifier CLR and CLR are used for the NPN open collector output FX2n 10PG E Servo amplifier Bes d drive unit CLR LN CLR 5to 24V DO 20mA or less For the pin layout refer to Section 2 3 a MITSUBISHI 6 8 Model FX2N 10PG Pulse Output Block Wiring 6
2. Acceleration time iDeceleration time BFM 11 _ Maximum speed BFM 12 3 1 BFMs 0 2 Speed information 1300 d Maximum speed 1000 x Speed information TERNI Position Position EN information information Position information 2090 8000 So ee Bias speed BFM 2 0 Time START m code 1200 1201 1202 Table Position Speed m code Operation No information information information information 0 500 500 1200 1 1 3500 1300 1201 1 2 11500 1000 1202 1 3 1 1 1 3 a MITSUBISHI 9 12 Model FX2N 10PG Pulse Output Block Program example 9 9 3 2 Device assignment PLC Element Element No Assignment X000 Error reset X001 STOP X002 Forward limit External wiring is the N C contact X003 Reverse limit External wiring is the N C contact Input X004 Forward jog X005 Reverse jog X006 Zero return operation start X007 Multi speed operation start X010 m code OFF command Y000 ON when m code is 1200 Output Y001 ON when m code is 1201 Y002 ON when m code is 1202 MO 1st speed positioning operation Normal OFF M1 Interrupt 1st speed positioning operation Normal OFF M2 2nd speed positioning operation Normal OFF M3 Interrupt 2nd speed positioning operation Normal OFF
3. 7 1 BFM list Initial E 2 BFM No Name Content and setting range ie Unit Attribute 2 147 483 648 to 2 147 483 467 User 1 0 speed The pulse converted value of 500 000 init R W 1 to 1 000 000Hz 2 147 483 648 to 2 147 483 467 User 2 speed The pulse converted value of 0 unit R W 0 to 30 000 2 2 147 483 648 to 2 147 483 467 User 4 3 Jog speed The pulse converted value of 10 000 unit R W 1 to 1 000 000Hz Zero reni sbe d 2 147 483 648 to 2 147 483 467 User 6 5 high speed P The pulse converted value of 500 000 unit R W gn sp 1 to 1 000 000Hz Zoro tenn sone 2 147 483 648 to 2 147 483 467 User 7 i d The pulse converted value of 1 000 unit R W 0 to 30 000Hz Zero point signal 8 number 0 to 32 767 1 Pulse R W S shaped control 2 147 483 648 to 2 147 483 467 User 10 9 Zero point address The pulse converted value of 0 unit R W 2 147 483 648 to 2 147 483 467 ES 1 to 5 000ms trapezoidal control 11 Acceleration time 64 to 5 000ms S shaped control 100 ms R W em 1 to 5 000ms trapezoidal control 12 Deceleration time 64 to 5 000ms S shaped control 100 ms R W 2 147 483 648 to 2 147 483 467 User 14 13 Target address I The pulse converted value of 0 unit R W 2 147 483 648 to 2 147 483 467 2 147 483 648 to 2 147 483 467 User 16 15 Operation speed I The pulse converted value of 500 000 unit R W 1 to 1 000
4. 9 9 9 3 1 Operation 9 10 9 3 2 Device assignment i 9 13 9 3 3 Sequence programini cao pe ed a eta Da i vao o e e d rou 9 15 10 UGS senec pe s ra a 10 1 10 1 Diagnostics EL tie E Otero Pre te dad da 10 1 10 2 Diagnostics BFM 37 sisi aii 10 3 10 39 o A O 10 4 a MITSUBISHI xi Model FX2N 10PG Pulse Output Block Contents a MITSUBISHI xi Model FX2N 10PG Pulse Output Block Introduction 1 1 1 Introduction Product outline FX2n 10PG Pulse Output Block hereafter abbreviated as FX2n 10PG Pulse Output Block or is a special block to output a maximum 1MHz pulse array and drive a single axis stepping motor or servo motor 1 FX2n 10PG controls the positioning operation of one single axis stepping motor or servo motor per unit 2 FX2n 2 Series PLC is connected to read and write the data with FROM TO commands 3 A pulse array of max 1MHz can be output Differential line driver output Cautions regarding design e To make sure the entire system operates safely even when problems such as a faulty external power supply PLC or FX2N 10PG Pulse Output Block occurs provide safety circuits outside the PLC and FX2n 10PG Pulse Output Block Otherwise improper operation or wrong output may cause an accident 1 The emergency stop circuit
5. 6 4 Connection with stepping motor FXeN FX2NC L Power supply DC power type is N also available on the Class D ground COM S Pin layout of port in FX2N 10PG xe STOP FP O O x Error reset RP JO PG0 O xe t Forward limit cLR O dA t Reverse limit 9B DOG O Forward jog sis o x Reverse jog The above pin layout is seen when looking xe Zero return at the I O port in the FX2N 10PG from the command front face A When an I O cable and connector is xe 4 Operation speed prepared by the user the pin number mark DE change enable and mark are different according to the TAY connector used x eode E Wire correctly noting the position of notch and the direction of the connector FXan 10PG 24V DC 7mA START LI BIG 24V DC 7mA 3 3kQ DOG D44 24V DC 7mA FII 24V DC 7mA 3 3kQ x1 Beez 24v DC S S a praal Manual pulse 2 pulse 1200 dA Phase generator Frequency 30kHz or less as DINA 1 11 For the power supply wiring of the driver unit and the connection of the motor refer to the instruction manuals of the drive and unit B Phase ver ANI RIT 21 n Shielded cable DC Stepping PGO motor Peo 4V DI SV VIN PERDE VIN Drive unit m pe FP Ir NON PRINS rt CW 3 DT H II x I 1 CW lI
6. 5V DC F E 1200 generator B Phase Lh 9B y Shielded cable PGO ATA PE Pao SV VIN I VIN Y FP DH T FP I I I RP DX ILA RP 7 AM26LS31 or equivalent Differential line driver 25mA or less CLR VI CLR Shielded cable a MITSUBISHI 6 10 Model FX2N 10PG Pulse Output Block Wiring 6 6 6 FXeN FX2NC Connection with Model MR J Servo Motor Power supply DC power type is also available on the PLC Class D 3 3 ground ud Pin layout of port in FX2N 10PG STOP Error reset Forward limit Mt Reverse limit Forward jog Reverse jog x The above pin layout is seen when looking Zero return at the I O port in the FX2N 10PG from the command front face When an I O cable and connector is 4 Operation speed prepared by the user the pin number mark change enable and mark are different according to the connector used eode oE Wire correctly noting the position of notch and the direction of the connector 24V DC 7mA 24V DC 7mA 24V DC 7mA 24V DC 7mA 24V DC a onac Manual pulse
7. a MITSUBISHI 9 15 Model FX2N 10PG Pulse Output Block Program example 9 M8002 Initial pulse DMOV K500 0100 DMOV K500 D102 MOV K1200 D104 MOV K1 D105 DMOV K3000 D106 DMOV K1300 D108 MOV K1201 D110 MOV K1 D111 DMOV K8000 D112 DMOV K1000 D114 MOV K1202 D116 MOV K1 D117 DMOV K 1 D118 DMOV K 1 D120 MOV K 1 D122 MOV K3 D123 M8002 Initial pulse TO KO K98 KO K1 M8000 RUN monitor DTO KO K100 D100 K12 WDT Position information of table No 0 500 pulses Speed information of table No 0 500Hz m code information of table No 0 m1200 Operation information of table No 0 Continuous operation Position information of table No 1 300 pulses Speed information of table No 1 1 300Hz m code information of table No 1 m1201 Operation information of table No 1 continuous operation Position information of table No 2 8 000 pulses Speed information of table No 2 1 000Hz m code information of table No 2 m1200 Operation information of table No 2 continuous operation Position information of table No 3 without travel Speed information of table No 3 without speed command m code information of table No 3 without m
8. IN 3 3kKQ Le 1 NZ I i YA 24V DC 1 4 KI T 5 5 Reread IN terminal as START DOG or X1 according to the application For the pin layout refer to Section 2 3 MITSUBISHI 64 Model FX2N 10PG Pulse Output Block Wiring 6 6 2 2 A phase B phase B phase The differential line driver or the open collector transistor output tyoe manual pulse generator is applicable to the terminals and External power supply 5V DC is required for the open collector transistor output 1 When a differential line driver is used Shielded FX2N 10PG cable Input terminal Manual pulse phase generator H HH 1200 DINA 2 phase pulse p 1209 Frequency 30kHz or less B 1200 yt E 9B 1200 Power supply 2 When NPN open collector transistors are used Manual pulse E Shielded FX2N 10PG generator cable Input terminal phase H HI 1200 d H 9A 1200 B 1200 K 4 1202 For the pin layout refer to Section 2 3 MITSUBISHI 6 5 Model FX2N 10PG Pulse Output Block Wiring 6 6 2 3 PGO PGO External power supply 5V DC is r
9. ano nnne nnne nnne 7 7 7 2 17 26 Operation 7 8 a MITSUBISHI ix Model FX2N 10PG Pulse Output Block Contents 7 2 18 BFM 27 Operation pattern ene 7 11 7 2 19 BFM 28 Status information 7 13 72 00 BEM 29 Mco iris o ANN 7 13 7 2 21 BFM 30 Machine model 7 13 7 2 22 BFM 33 32 pulse rate ennt 7 14 7 2 23 BFM 35 34 Feed rate 7 14 7 2 24 36 Parameters iii 7 14 72 25 BFM 37_Errorcode i ii tad 7 19 7 2 26 BFM 38 7 19 7 2 27 40 39 Current add reSss i 7 19 7 2 28 42 41 Manual pulse generator input current value 7 19 7 2 29 44 43 Manual pulse generator input frequency 7 20 7 2 30 45 Manual pulse generator input electronic gearing numerator 7 20 7 2 31 gt BFM 46 Manual pulse generator input electronic gearing denominator 7 20 7 2 32 47 Input response of manual pulse generator 7 20 7 2 33 64 Version information nennen 7 20 7 2 94 BFM 98 Table start No enne nia a 7 20 7 2 35 99 Executing table 7 20 7 2 36 100 and later BFM for
10. MITSUBISHI ELECTRIC USA AUTOMATION 500 Corporate Woods Parkway Vernon Hills IL 60061 Phone 1 847 478 21 00 Fax 1 847 478 22 83 MIDDLE EAST REPRESENTATIVE amp Gavish Ltd Automation Service 24 Shenkar St Kiryat Arie IL 49001 Petah Tiqva Phone 972 0 3 922 18 24 Fax 972 0 3 924 07 61 e mail iandg internet zahav net ISRAEL TEXEL Electronics Ltd ISRAEL Box 6272 IL 42160 Netanya Phone 972 0 9 863 08 91 Fax 972 0 9 885 24 30 e mail texel_me netvision net il GEVA AUSTRIA UAB UTU POWEL LITHUANIA Avtomatika Sever Ltd RUSSIA Wiener Strafe 89 Savanoriu pr 187 Lva Tolstogo St 7 Off 311 AT 2500 Baden LT 2053 Vilnius RU 197376 St Petersburg Phone 43 0 2252 85 55 20 Phone 370 0 52323 101 Phone 7 812 11 83 238 Fax 43 0 2252 488 60 Fax 370 0 52322 980 Fax 7 812 11 83 239 e mail office geva at e mail powel utu lt e mail as avtsev spb ru TEHNIKON BELARUS INTEHSIS SRL MOLDOVA CONSYS RUSSIA Oktjabrskaya 16 5 Ap 704 Cuza Voda 36 1 81 Promyshlennaya St 42 BY 220030 Minsk MD 2061 Chisinau RU 198099 St Petersburg Phone 375 0 17 22 75 704 Phone 373 0 2 562 263 Phone 7 812 325 36 53 Fax 375 0 17 22 76 669 Fax 373 0 2 562 263 Fax 7 812 147 20 55 e mail tehnikon belsonet net e mail intehsisemdl net e mail consys consys spb ru Getronics b v BELGIUM Getronics b v NETHERLANDS Electrotechnical RUSSIA
11. Operation speed I 30 000 Hz Target address I 100 000 pulses Time START X007 MITSUBISHI 9 5 Model FX2N 10PG Pulse Output Block Program example 9 9 2 2 Device assignment PLC Element Element No Assignment X000 Error reset X001 Stop X002 Forward limit The external wiring is the N C contact input X003 Reverse limit The external wiring is the N C contact X004 Forward jog X005 Reverse jog X006 Zero return operation start X007 1st speed positioning operation start Mo 1st speed positioning operation Normal ON M1 Interrupt 1st speed positioning operation Normal OFF M2 2nd speed positioning operation Normal OFF M3 Interrupt 2nd speed positioning operation Normal OFF M4 Interrupt stop operation Normal OFF M5 Table operation Normal OFF M6 Variable speed operation Normal OFF M7 Manual pulse generator input operation Normal OFF M8 to M15 Not used Normal OFF M20 Error reset Auxiliary M21 Stop relay M22 Forward limit M23 Reverse limit M24 Forward jog M25 Reverse jog M26 Di Zero return command M27 Data set type zero return command M28 Relative address absolute address M29 Start M30 Speed change disablement during operation Normal enable M31 m code OFF command M32 t
12. l CCW Bara n Meer Du RP pp D CCW AM26LS31 or equivalent Shielded cable Differential line driver 25mA or less CLR CLR a MITSUBISHI 6 9 Model FX2N 10PG Pulse Output Block Wiring 6 6 5 FXeN FX2NC Connection with Model MR C Servo Motor Power supply LAN DC power type is also available on ve Class D 7 ground x w STOP Error reset Forward limit Mt Reverse limit Forward jog Reverse jog Zero return command 4 Operation speed change enable m code OFF command 24 DC 7mA 24V DC 7mA 24V DC 7mA 24V DC 7mA 24 Phase Pin layout of port in FX2N 10PG VIN FP RP PGO CLR 9B START S S xi 0000000 The above pin layout is seen when looking at the I O port in the FX2N 10PG from the front face When an I O cable and connector is prepared by the user the pin number mark and mark are different according to the connector used Wire correctly noting the position of notch and the direction of the connector Manual pulse 2 phase pulse Frequency 30kHz or less For the power supply wiring of the servo amplifier and the connection of refer to the instruction manual and technical data of the servo amplifier he motor
13. When operation speed I is positive the current value is increased When operation speed I is negative the current value is decreeased Caution If the rotation direction is rapidly changed the machine may be broken Also it is estimated that it will cause an error resulting from the overload of the motor Therefore to change the rotation direction be sure to set operation speed I at 0 provide time for the motor to sufficiently stop after deceleration and stopping and change the rotation direction If the value of operation speed I is changed from positive to negative Example 100 gt 100 FXon 10PG reverse rotation is immediately applied after deceleration and stop STOP command When STOP command BFM 26 b1 is turned ON the work is decelerated and stopped When STOP command BFM 26 b1 is turned OFF the work is accelerated to operation speed I BFM 16 15 again and the operation is started or resumed a MITSUBISHI 8 28 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 11 Manual pulse generator input operation 8 11 1 Outline of manual pulse generator input operation When the manual pulse generator input operation BFM 27 b7 operation pattern is ON operation with the manual pulse generator input is possible 2 phase pulse A phase B phase can be input from the manual pulse generator The positioning complete flag is not turned ON When the work arrives at the forward reverse limit during fo
14. FP Common terminal of FP RP Common terminal of RP PGO Common terminal of PGO CLR Common terminal of CLR Common terminal of A phase input of 2 phase pulse Common terminal of B phase input of 2 phase pulse START Start input terminal XI Interrupt input terminal a MITSUBISHI 2 3 Outside dimensions and component names 2 Model FX2N 10PG Pulse Output Block Outside dimensions and component names 2 2 3 1 Applicable connector and cable size The connectors for the multi wire cables are prepared as a set to allow the customer to produce the input output cables The cables and crimp tool should be prepared by the customer Model name and configuration of input output connector Applicable cable and tool Model name Cable size 2 8 For multi wire cable 5 sets AWG22 0 3mm FXoc lI O CON SA For multi wire cable 5 sets AWG20 0 5mm 1 Since it may be difficult to pass the random cable through the housing depending on the variation of the sheath thickness UL 1061 cable is recommended Phoenix contact crimp tool a MITSUBISHI 2 4 Model FX2N 10PG Pulse Output Block Installation 3 3 1 3 2 Installation Install FXan 10PG on the right side of the basic unit extension unit or other extension block of FXon and FXenc Series PLC For installation install the block with DIN rail DIN46277 35mm 1 38inches
15. Interrupt input X0 Positioning operation If START is input or START BFM 26 b9 is turned ON when the interrupt stop operation BFM 27 b4 operation pattern is selected the positioning operation is started at the operation speed I BFM 16 15 When the work arrives at target address I BFM 14 13 deceleration stop or the interrupt is input interrupt input XO is the edge detection it is decelerated and stopped with the positioning ended Operation speed The actual operation speed is expressed as Actual operation speed Operation speed I BFM 16 15 x Override BFM 21 Operation speed I can be changed at all times However the operation speed can not be changed when the speed change disablement BFM 26 b10 during operation is ON Address instruction Absolute address and relative address can be instructed with BFM 26 b8 b8 OFF Absolute address instruction The travel is set as the distance from the address value 0 b8 ON Relative address instruction The travel is set as the distance from the current address Rotation direction Absolute address mode The rotation direction is determined depending on the large small relationship between the current address BFM 25 24 and target address I BFM 14 13 Relative address mode The rotation direction is determined depending on the symbol positive negative of target address I MITSUBISHI 8 20 Model FX2N 10PG Pulse Output B
16. 10 minch 1min 60s b5 b4 Magnification of position data The position data which will be written into the zero point address BFM 10 9 target address I BFM 13 14 target address II BFM 18 17 and current address BFM 25 24 can be magnified Setting of BFM 36 b5 b4 Magnification b5 b4 0 0 Position data x 1 b5 b4 0 1 Position data x 10 b5 b4 1 0 Position data x 100 b5 b4 1 1 Position data x 1000 Example When the content of the target address I BFM 13 14 is 123 and BFM 36 b5 b4 is set at 1 1 the practical address or travel stroke becomes as follows Motor system unit 123 x 1000 123000 pulses Mechanical system unit compound system unit 123 x 1000 mm 10 inch 123 mm deg 10 inch MITSUBISHI 747 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 b8 Pulse output format b8 0 Forward pulses FP reverse pulses RP FP RP b8 1 Pulses FP direction DIR RP FP RP Forward Reverse b9 Rotation direction b9 0 The current value is increased by the forward pulses b9 1 The current value is decreased by the forward pulses b10 Zero return direction b10 0 Starts operation in the decreasing direction of the current value when zero return is applied
17. 2 1 241 Outside diiensiors lar toto ale 2 1 22 LED display acn 2 2 23 Pin layout and assignimielil niece er eure Exe ela 2 3 2 3 1 Applicable connector and cable size 2 4 le aaa Ds eom 3 1 3 1 DIN rail SA 3 1 3 2 Direct installation ua ea 3 1 4 System confidit atiODo aa 4 1 41 Connection Wih PLC aan 4 1 421 applicable PEG aa 4 2 SEN Cete e A A see vedo eran n 5 1 5 1 Environmental specifications nara 5 1 5 2 Power supply specifications csm ada 5 1 53 Performance specifications cue anadir 5 1 5 4 eii ella 5 2 55 Output specifications iere tre een ere Re HERE REIP Ra S ER E RATE REX DUE 5 2 psc CVMIEIDO sacar teased aid 6 1 6 1 daa 6 1 62 eV E IU Em 6 4 6 2 1 START X1 SIS iii tddi 6 4 6 2 2 A phase A phase B phase 6 5 6 2 3 POOR A te Wanda LADA Id 6 6 63 DUDO 6 7 6 3 1 VIN VIN FP FP RP RP 6 7 6 3 2 MORTC 6 8 6 4 Connection with stepping 6 9 65 Connection with Model MR C Servo 6 10 6 6 Connection with Model MR J Servo 6 11 6 7 Connection with Model MR J2 Jr Super
18. 2 phase pulse 1200 dA A Phase generator Frequency 30kHz or less O For the power supply wiring of the servo 1200 QA amplifier and the connection of the motor refer to the instruction manual and technical Phase data of the servo amplifier 1200 B rt 1200 Servo amplifier m Shielded ane 5V DC 1200 PGO TT AH 11 CN1 1200 PGO H H 5 to 2avoc SV H VIN pd pd 1 M FP DH LA 11 I DI I I I LI DI 1 DH I LI VI ILA Lita RP AM26LS31 or equivalent VI DI Differential line LI VI driver 25mA or less CLR ey LI 1 1 1 CLR LIMA Shielded cable a MITSUBISHI Model FX2N 10PG Pulse Output Block Wiring 6 6 7 FX2n FX2NC Class D Connection with Model MR J2 Jr Super Servo Motor Power supply DC power type is also available on the PLC ground a Pin layout of port in FX2N 10PG STOP Error reset Forward limit Mt Reverse limit Forward jog Reverse jog The above pin layout is seen when looking Zero return at the I O port in the FX2N 10PG from the command front face When an I O cable and connector is 4 Operation speed prepared by the user the pin number mark change enable and mark are different ac
19. 7 2 3 7 2 4 7 2 5 7 2 6 Details of BFM BFM 1 0 Maximum speed The upper limit of the speed in each operation mode Set the bias speed BFM 2 jog speed BFM 3 4 zero return speed high speed BFM 5 6 zero return speed creep BFM 7 operation speed I BFM 15 16 and operation speed II BFM 19 20 to be less than the maximum speed The setting unit varies as system unit BFM 36 is set Here the inclination of ac deceration is determined depending on the maximum speed bias speed BFM 2 acceleration time BFM 11 and deceleration time BFM 12 BFM 2 Bias speed The start speed If it is used in combination with FX2n 10PG and stepping motor set the speed considering the resonant area and self start frequency The inclination of the ac deceleration is determined depending on the settings of the maximum speed bias speed acceleration time and deceleration time BFM 4 3 Jog speed The speed during manual forward reverse JOG JOG operation Set the jog speed in the range between the bias speed BFM 2 and maximum speed BFM 0 1 Maximum speed gt Jog speed gt Bias speed When the jog speed is set at the maximum speed or more it is operated at the maximum speed and if the jog speed is at the bias speed or less it is operated at the bias speed When operation speed change BFM 26 b10 is allowed OFF the speed during jog operation can be changed BFM 6 5 Zero return speed high spee
20. 8 25 8 9 5 Operation example step advance operation i 8 26 8 10 Variable speed operation eerte iia 8 27 8 10 1 Outline of variable speed operation 8 27 9 10 2 Operation Speed i e ttti pad es at 8 27 8 10 3 Rotation direction 8 28 8 104 STOP COMMANG cai ia iaia 8 28 8 11 Manual pulse generator input operation 8 29 8 11 1 Outline of manual pulse generator input operation 8 29 8 11 2 Pulse output valid range cnn rn nennen nennen 8 30 8 11 3 Manual pulse generator input current value esee 8 30 8 11 4 Manual pulse generator input frequency 8 30 8 11 5 Manual pulse generator Electronic gearing numerator 8 30 8 11 6 Manual pulse generator Electronic gearing denominator 8 30 8 11 7 Manual pulse generator response sse emen 8 30 9 lt Program example RR 9 1 9 1 Outline of FROM TO commands uita c ttr eter peccet denn 9 1 9 2 Length feed operation 1st speed 9 2 9 2 1 Opefation Explanation tree rn ce ee mee De Ene de rene 9 3 9 2 2 Device assignment 9 6 9 2 3 SEQUENCE program sco eerie tete oe ae E e entier a 9 7 9 3 Multi speed operation table
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22. D117 Operation information of table No 2 D119 D118 Position information of table No D121 D120 Speed information of table No 3 D122 m code information of table No 3 D123 Operation information of table No 3 a MITSUBISHI Model FX2N 10PG Pulse Output Block Program example 9 9 3 3 Sequence program M8002 Initial pulse DTO KO KO K500000 Ki Maximum speed 500 000Hz TO KO K2 KO K1 Bias speed 0Hz DTO KO K3 K10000 K1 Jog speed 10 000Hz DTO KO K5 1000000 K1 T high speed TO KO K7 K1000 K1 Creep speed 1 000Hz Ki Ki signal number DTO KO K9 KO K1 Zero point address 0 TO KO K11 K100 K1 Acceleration time 100ms TO KO K12 K100 K1 Deceleration time 100ms TO KO K36 H2000 K1 Parameter M8000 RUN monitor Y MO 1st speed positioning operation M1 Interrupt 1st speed positioning operation M2 2nd speed positioning operation M3 Interrupt 2nd speed positioning operation Interrupt stop operation Cms gt Table operation Variable speed operation M8000 RUN monitor M8000 RUN monitor M7 Manual pulse generator input operation M12 Mi4 M8000 RUN monitor K27 K4MO K1 Operation pattern Not defined
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24. It can be provided with the modifier of the element No n Number of transfer points n K1 to K32 but n K1 to K16 for 32 bit command m1 m2 ED n FNC79 X011 DO through D15 gt BFM O0 to 15 Bl TO P Write TO fd Bo IS of Special unit No 2 BFM writing command m1 m2 n Same as above 5 5 It is the head element No of the transfer destination and can be designated T C D KnX KnM KnY Kns V Z K and H It can be provided with the modifier of the element No by the index e When X010 and X011 are OFF the transfer is not executed and the data of the transfer destination does not vary For details refer to the FX Series programming manual II MITSUBISHI 9 1 Model FX2N 10PG Pulse Output Block Program example 9 9 2 Length feed operation 1st speed positioning The program example of the length feed operation 1st speed positioning is described Moreover also in this example the forward reverse operation and zero return operation are possible in the jog operation mode a MITSUBISHI 9 2 Model FX2N 10PG Pulse Output Block Program example 9 9 21 Operation explanation Zero return operation 1 When X006 in the PLC is turned ON the zero return operation is started in the decreasing direction of the current value 2 When the dog input is turned ON the work is decelerated to the creep speed 3 When the zero point signal is input by one
25. M4 ae Interrupt stop operation Normal OFF M5 Table operation Normal ON M6 Variable speed operation Normal OFF M7 Manual pulse generator input operation Normal OFF M8 to M15 Not used Normal OFF M20 Error reset Auxiliary ind E relay M22 Forward limit M23 Reverse limit M24 Forward jog M25 Reverse jog M26 Operation Zero return command M27 command Data set type zero return command M28 Relative address absolute address M29 START M30 Speed change disablement during operation Normally enable M31 m code OFF command M32 to M35 Not used Normal OFF MITSUBISHI 9 13 Model FX2N 10PG Pulse Output Block Program example 9 Element Element No Assignment 023 022 Output frequency D25 D24 Current address user unit D28 Status D37 Error code D38 Terminal information D40 D39 Current address Pulse converted value D101 D100 Position information of table No 0 D103 D102 Speed information of table No 0 D104 m code information of table No 0 D105 Operation information of table No 0 D107 D106 Position information of table No 1 Data register D109 D108 Speed information of table No 1 D110 m code information of table No 1 D111 Operation information of table No 1 D113 D112 Position information of table No 2 D115 D114 Speed information of table No 2 D116 m code information of table No 2
26. ON during positioning 1000 through 32 767 m code during continuous operation If m code of with mode is instructed to the position to speed and continuous operation a series of continuous operation is done and m code output is sequentially switched even though the m code OFF command is input m codes which are previously turned on are automatically turned off MITSUBISHI 8 22 Model FX2N 10PG Pulse Output Block Operation pattern 8 Operation information Refer to the following table Setting Name Details value Step advance When START signal is turned ON positioning is executed table by 0 operation table The speed information can be changed during operation The next table is continuously and sequentially executed Multi Continuous operation speed operation p The speed information can be changed during operation At the address which is written in the position information the work is ac decelerated to reach the set speed information Position to speed operation The next table is continuously and sequentially executed The speed information can be changed during operation 3 END end The table operation is ended Positioning operation jumps to the table No which is set in the position information Position to speed operation 4 JMP f any m code is used in the after mode during continuous operation the continuous operation will be interrup
27. cm min Pulses generated Travel stroke Feed rate x Pulse rate 100 x 109mm 100 um REV x 4 000 PLS REV 4 000 PLS Pulse frequency Operation speed Feed rate x Pulse rate 6 cm min x 104 60 100 um REV x 4 000 PLS REV 40 000 Hz 1 The units are matched for each calculation 1mm 10 um 1cm 10 um 1min 60s 2 When deg is used for setting The following pulses are output for the positioning operation of travel 100 x 10 deg and operation speed of 6 deg min Pulses generated Travel stroke Feed rate x Pulse rate 100 x 10 deg 100 mdeg REV x 4 000 PLS REV 4 000 PLS Pulse frequency Operation speed Feed rate 2 x Pulse rate 6 deg min x 104 60 100 udeg REV x 4 000 PLS REV 40 000 Hz 2 Units are matched for each calculation 1mm 10 mdeg 1cm 10 mdeg 1min 2 60s MITSUBISHI 7 16 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 3 When inch is used for setting The following pulses are output for the positioning operation of travel 100 x 10 4inch and operation speed of 6 inch min Pulses generated Travel stroke Feed rate x Pulse rate 100 x 10 inch 100 x 10 1 minch REV x 4 000 PLS REV 4 000 PLS Pulse frequency Operation speed Feed rate x Pulse rate 6 inch min x 10 60 100 minch REV x 4 000 PLS REV 40 000 Hz 3 Units are matched for each calculation 1mm 10 minch 1cm
28. e mail utu utu ee ESTONIA Beijer Electronics OY FINLAND Ansatie 6a FIN 01740 Vantaa Phone 358 0 9 886 77 500 Fax 358 0 9 886 77 555 e mail infoObeijer fi UTECO A B E E 5 Mavrogenous Str GR 18542 Piraeus Phone 302 0 10 42 10 050 Fax 302 0 10 42 12 033 e mail sales uteco gr GREECE Meltrade Automatika Kft 55 Harmat St HU 1105 Budapest Phone 36 0 1 2605 602 Fax 36 0 1 2605 602 e mail office meltrade hu HUNGARY SIA POWEL Lienes iela 28 LV 1009 Riga Phone 371 784 22 80 Fax 371 784 22 81 e mail utu utu lv LATVIA Sirius Trading amp Services srl ROMANIA Str Biharia No 67 77 RO 013981 Bucuresti 1 Phone 40 0 21 201 1146 Fax 40 0 21 201 1148 e mail siriusOsiriustrading ro INEA d 0 0 SLOVENIA Stegne 11 SI 1000 Ljubljana Phone 386 0 1 513 8100 Fax 386 0 1 513 8170 e mail inea inea si Beijer Electronics AB SWEDEN Box 426 S 20124 Malm Phone 46 0 40 35 86 00 Fax 46 0 40 35 86 02 e mail info beijer se ECONOTEC AG Postfach 282 CH 8309 Niirensdorf Phone 41 0 1 838 48 11 Fax 41 0 1 838 48 12 e mail info econotec ch SWITZERLAND GTS Dar laceze Cad No 43 Kat 2 TR 80270 Okmeydani Istanbul Phone 90 0 212 320 1640 Fax 90 0 212 320 1649 e mail gts turk net TURKEY CSC Automation Ltd UKRAINE 15 M Raskova St Fl 10 Office 1010
29. mi0 inch Maximum speed BFM 1 0 Speed Bias speed BFM 2 cm min data Jog speed BFM 3 4 e Hz 10deg min Hz Zero return speed high speed BFM 6 5 inch min Zero return speed creep BFM 7 The values above are necessary only when the unit systems for the pulse rate BFM 33 32 and feed rate BFM 35 34 are set in mechanical system unit and compound system unit When the system is set for motor system unit they are ignored MITSUBISHI 745 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 Concept of mechanical system unit When BFM 86 a b1 60 is set at 0 1 1 0 or 1 1 it is processed in the mechanical system unit of mm deg or inch Though there is at this time no buffer memory to select the unit from mm deg or inch it is thought that the position data and speed data used in the feed rate BFM 35 34 parameter BFM 36 in the positioning program are all the same unit Therefore even though a unit is used for setting the pulse output of the same amount can be gained if the setting value is the same Example Conditions Pulse rate 4 000 PLS REV Feed rate 100 mm REV mdeg REV x 10 1 minch REV Minimum command unit 8 The travel is processed in 10mm 10 deg and 10 4inch Electronic gearing of servo amplifier 1 1 1 When mm is used for setting The following pulses are output for the positioning operation of travel 100 x 10mm and operation speed of 6
30. o ot ede e et Et e ad 8 17 8 6 5 Positioning complete flag BFM 28 66 8 17 8 6 6 STOP commlirid ite Sete dto nter ratto n t Eee dateien 8 17 8 7 Interrupt 2nd speed positioning 8 18 8 7 1 Outline of interrupt 2nd speed positioning 8 18 8 7 2 Operation Speed iie epe Hf npe Hag x teg Pede Ran 8 18 8 7 3 Address instruction aie iA Na 8 18 8 7 4 Rn 8 19 8 7 5 Positioning complete flag BFM 28 66 8 19 8 7 6 5 lai 8 19 8 8 Interrupt stop operation ute eda acia dia oath ctas 8 20 8 8 1 Outline of interrupt stop operation 8 20 8 8 2 Operation speed ne edet a 8 20 8 8 3 Address instr ctlon ica itt deed 8 20 8 8 4 Rotation direction tee ce dd 8 20 8 8 5 Positioning complete 8 21 8 8 6 STOP command 21 tae cng epe de te deel ee 8 21 SM Table Operation iaa 8 22 8 9 1 Outline of table operation enne 8 22 8 9 2 Assignment of tables and BFM NOS emere 8 24 8 9 3 Operation example 1 continuous operation 8 24 8 9 4 Operation example 2 position to speed operation
31. 4 1st speed positioning operation 8 12 8 4 1 Outline of 1st speed positioning 8 12 8 4 2 Operation 8 12 8 4 3 Address iristruCtlOn ertet eiie re ttr ata 8 12 8 4 4 Rotation dilectlor A ch em E tiu tai deeds 8 12 8 4 5 Positioning complete flag 8 13 8 4 6 STOP COMMA aa Bela ao 8 13 8 5 Interrupt 1st speed positioning 8 14 8 5 1 Outline of interrupt 1st speed positioning 8 14 8 5 2 Operation Speed rre ipte tette ete i ERU rate te i d artt D NARE 8 14 8 5 3 Address instruction ii cin too pie ein of ta te Ep e ord RS iii 8 14 8 5 4 Rotation directlon iu nc pn re ree eee pen ds 8 14 8 5 5 Positioning complete 8 15 8 5 6 STOP commli rid nin tirada teta 8 15 9 6 2nd speed positioning rr aeree rectos heran te e caen RR 8 16 s MITSUBISHI x Model FX2N 10PG Pulse Output Block Contents 8 6 1 Outline of 2nd speed positioning 8 16 8 6 2 Operation SPSes int ale Pret 8 16 8 6 3 Address IMStruCtlon sarral oia 8 16 8 6 4 Rotation direction a
32. BFM 8 Zero return operation Zero return operation is started with the leading edge change of OFF gt ON of the zero return command BFM 26 06 After moving in the zero return direction BFM 36 b10 at the zero return speed high speed BFM 6 5 speed decelerated to the zero return speed creep BFM 7 with the dog input and the work is stopped after a number BFM 8 instructed by the zero point signal is counted 8 3 2 Zero return direction BFM 36 b10 0 decreases current position value BFM 36 b10 1 increases current position value 833 Polarity of dog input BFM 36 b12 0 N O contact BFM 36 b12 1 N C contact 8 3 4 Count start timing BFM 36 b13 0 zero signal counting is started at the front edge OFF gt ON of the near point dog BFM 36 b13 1 zero signal counting is started at the rear edge ON gt OFF of the near point dog MITSUBISHI 8 9 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 3 5 8 3 6 8 3 7 8 3 8 Zero return speed Zero return speed high speed Set Bias speed BFM 2 x Zero return speed high speed BFM 6 5 lt Maximum BFM 1 0 If Bias speed gt Zero return speed high speed operation is executed at the bias speed Zero return speed creep Set Bias speed lt Zero return speed creep BFM 7 lt Maximum speed BFM 1 0 If Bias speed gt Zero return speed creep operation is executed at the bias speed Zero return complete
33. Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment e All examples and diagrams shown in this manual are intended only as an aid to understanding the text not to guarantee operation Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples Please contact a Mitsubishi Electric distributor for more information concerning applications in life critical situations or high reliability Trademark registration The company names and product names described in this manual are the registered names and trademarks of the relevant companies a MITSUBISHI vi Model FX2N 10PG Pulse Output Block Associated Manuals This manual describes the handling and operation of MELSEC FX Series FX2n 10PG Pulse Output Block For the configuration and commands of the system also refer to the manuals of the following PLC Before operation read this manual and the manuals of the PLC thoroughly and be sure you sufficiently understand their specifications for proper operation Also be sure that the manual is provided to the end user Manual name Manual No Description FX2n 10PG The manual explains the details of the hardware regarding the USER S MANUAL JY992D93401 specifications wiring installation etc of the FX2n 10PG this manual Series PLC FX2n 10PG The manual explains the s
34. Pulse R W value Manual pulse 42 41 generator input 2 147 483 648 to 2 147 483 467 0 Pulse R W current value Manual pulse 44 43 generator input 0 to 30 000 0 Hz R frequency Electronic gear 1 to 32 767 1 RW manual pulse generator input Electronic gear jag Cenominator for 1 to 32 767 1 B R W manual pulse generator input Manual pulse 47 generator input beso 3 R W Low response High response response 48 to 63 Not usable 64 Version information R 65 to 97 Not usable 98 Table start No 0 to 199 0 R W 99 Executing table No 1 to 199 1 R per 2 147 483 648 to 2 147 483 467 101 100 OR The pulse converted value of 1 n R W Table No 0 2 147 483 648 to 2 147 483 467 2 147 483 648 to 2 147 483 467 103 102 ti cae The pulse converted value of 1 a R W i 1 to 1 000 000Hz m code information 104 Table No 0 1 to 32 767 1 R W Operation 105 information Table 1 to 4 1 R W No 0 a MITSUBISHI 72 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 BFM No Name Content and setting range Unit Attribute esi 2 147 483 648 to 2 147 483 467 107 106 The pulse converted value of 1 di R W 2 147 483 648 to 2 147 483 467 2 147 483 648 to 2 147 483 467 109 108 e eal The pulse converted value of
35. STOP command BFM 26 b1 is turned ON the work is decelerated and stopped When restarted the operation is different depending on the setting of parameter BFM 36 b15 BFM 86 b15 0 The remaining distance operation is executed with restart BFM 36 b15 1 The 2nd speed positioning operation is ended and the next new positioning operation is started a MITSUBISHI 8 17 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 7 8 7 1 8 7 2 8 7 3 Interrupt 2nd speed positioning operation Outline of interrupt 2nd speed positioning operation Deceleration time Deceleration speed BFM 11 FM 1 i 9 8 FN Maximum Speed BFM 1 0 Operation speed II BFM 20 19 Target address BFM 14 13 F Operation speed I BFM 16 15 Y Bias speed BFM 2 i Time START Interrupt input X0 fo Gili Interrupt input X1 Positioning operation If START is input or START BFM 26 b9 is turned ON when the interrupt 2nd speed positioning operation BFM 27 b3 operation pattern is selected it moves at operation speed I BFM 16 15 When interrupt input XO interrupt input is the edge detection is turned ON the speed is changed to operation speed II BFM 20 19 When the interrupt input X1 interrupt input is the edge detection is turned ON the work moves by the target address I BFM 14 13 travel is set with the relative address
36. a terminal while the power is supplied you may get electrical shock or the unit may malfunction Turn off the power at first then start cleaning or tighten terminals If you perform cleaning or tightening while the power is supplied you may get electrical shock e For pairs of inputs such as forward reverse contacts which would pose a hazard if turned ON simultaneously provide external interlocks in addition to interlocks in the program inside the positioning unit to ensure that they cannot be turned ON simultaneously Forward limit Cel Forward o O Reverse Reverse limit Output element a MITSUBISHI 6 2 Model FX2N 10PG Pulse Output Block Wiring 6 CE MEC Conformity For compliance to EC EMC regulation it is necessary to add a Ferrite filter on the I O cable of the FXon 10PG The filter should be attached below with the filter surrounding the I O cable The recommended ferrite filter is the TOKIN ESD SR 25 or equivalent The filter should be placesd as near to I O port the FX2n 10PG as possible FX2n 10PG FXay 10PG al em Ferrite filter aw Um TOKIN ESD SR 25 1 TOKN cable 150mm 5 9 or less MITSUBISHI 6 3 Model FX2N 10PG Pulse Output Block Wiring 6 6 2 Input wiring 6 2 1 START DOG X1 S S External power supply 24V DC is re
37. address I BFM 14 13 Interrupt input a Travel time lt Deceleration time Time If the time required for the travel BFM 14 13 is shorter than the deceleration time the pulse output will be stopped when it reaches the target address I BFM 14 13 during deceleration Ifthe travel is 0 it will immediately stop when the interrupt input is turned on a MITSUBISHI 8 3 Model FX2N 10PG Pulse Output Block Operation pattern 8 2nd speed positioning operation 1 When 1st speed travel is small i iDeceleration Acceleration time i le gt time i posse Approx S shaped control BFM 36 b11 ON Trapezoidal contro BFM 36 b11 OFF E Operation speedI X BFM 16 15 5 RUM ES Operation speed BFM 20 19 Time Start lt gt Travel time lt Deceleration time If the travel time of 1st speed is shorter than the time required for deceleration to operation speed II BFM 20 19 the operation speed of 1st speed does not reach operation speed I BFM 16 15 If the travel of the 1st speed is 0 it will operate at the operation speed and travel of 2nd speed There is no error 2 When 2nd speed travel is small Deceleration time Ts Trapezoidal control BFM 36 b11 OFF E i Target address II BEM 18 17 Operation speed I BFM 16 15 Approx S s
38. and is decelerated and stopped Operation speed The actual operation speed is expressed as follows Operation speed I BFM 16 15 x Override BFM 21 Operation speed II BFM 20 19 x Override BFM 21 Operation speeds I and II can be changed at all times However the operation speed can not be changed when the speed change disablement BFM 26 b10 during operation is ON Address instruction Absolute address and relative address can be set with BFM 26 b8 b8 OFF Absolute address instruction The travel is set as with the distance from the address value 0 b8 ON Relative address instruction The travel is set as the distance from the current address MITSUBISHI 8 18 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 7 4 8 7 5 8 7 6 Rotation direction Absolute address mode The rotation direction is determined depending on the large small relationship between the current address BFM 25 24 and target address I BFM 14 13 Relative address mode The rotation direction is determined depending on the symbol positive negative of target address I Positioning complete flag BFM 28 b6 The positioning complete flag BFM 28 b6 is reset with START input START command BFM 26 59 forward jog BFM 26 b4 reverse jog BFM 26 b5 zero return BFM 26 b6 data set type zero return BFM 26 b7 variable speed operation manual pluse generator input operation or power shutdown and is
39. b10 0 Starts operation in the increasing direction of the current value when zero return is applied b11 Ac deceleration mode b1120 Trapezoid ac deceleration control is applied to the operation b11 1 Approximate S shaped ac deceleration control is applied to the operation b12 Polarity of dog input b12 0 N O contact Activated for input ON b12 1 N C contact Activated for input OFF b13 Zero point signal count start timing b13 0 When the front end of the near point dog reaches the DOG switch OFF to ON b13 1 When the rear end of the near point dog reaches the DOG switch ON to OFF b15 STOP mode b15 0 Operation is interrupted by the stop command the remaining distance is started with the restart command b15 1 Operation remaining distance is not completed positioning is executed to the next position MITSUBISHI 7 18 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 25 BFM 37 Error code If an error occurs the error code will be stored in BFM 37 Error code Details KO No error K1 Not defined K00002 The value setting range is faulty A value outside the range is set at each BFM Example The pulse rate is outside 1 to 999 999 The setting value overflows KOOOOS3 When the pulses are converted into the travel or operation speed a value which exceeds 32 bit data is set Forward or reverse limit reached K4 When the work is moved from the li
40. block No label a Extension cable b Direct mounting hole 2 4 5 0 18 c Extension port d Input output port e DIN rail mounting hook f DIN rail mounting groove DIN rail DIN46277 35mm 1 38 wide MITSUBISHI 2 1 Model FX2N 10PG Pulse Output Block Outside dimensions and component names 2 2 2 LED display LED name State Display content 5V DC is not supplied through the extension cable from the Unlit POWER PLC Lit 5V DC is supplied through the extension cable from the PLC Unlit Start input off START Lit Start input on Unlit Normal operation ERROR Blinking Error occurred Lit CPU error occurred FP Unlit Forward pulse or pulse array interrupted Blinking Forward pulses or pulse array is being output RP Unlit Reverse pulse or directional output interrupted Blinking Reverse pulses or directional output is being output Unlit CLR signal is not output CLR Lit CLR signal is output when the origin point return is completed Unlit DOG input off DOG Lit DOG input on Unlit Zero point input off PGO m Lit Zero point input on Unlit A phase input of manual pulse generator off QA Lit A phase input of manual pulse generator on Unlit B phase input of manual pulse generator off Lit B phase input of manual pulse generator on Unlit Interrupt input off X0 X1 Lit Interrupt input on
41. extreme limit switch forward limit or reverse limit in the zero return direction is on it is operated at the zero return speed in the direction opposite to the zero return direction After the dog is detected escaping it is decelerated and stopped It is operated at the zero return speed in the zero return direction After the dog is detected speed decelerates to creep and the PGO signal is counted for stopping 8 3 10 Forced ON OFF of CLR signal The status of CLR signal is assigned to b7 of BFM 38 If ON OFF is written to the bit the CLR signal can be forced ON OFF a MITSUBISHI 8 11 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 4 8 4 1 8 4 2 8 4 3 8 4 4 1st speed positioning operation Outline of 1st speed positioning operation Deceleration time Deceleration speed BFM 1 1 BFM 12 oO 9 ds o IN v o Maximum speed BFM 1 0 Operation speed I BFM 16 15 Target address I BFM 14 13 Bias speed BFM 2 Time START Positioning operation If START is input or START BFM 26 b9 is turned ON when the 1st positioning operation BFM 27 60 operation pattern is selected the positioning operation is started to target address I BFM 14 13 at operation speed I BFM 16 15 Operation speed The actual operation speed is expressed as Actual operation speed Operation speed I BFM 16 15 x Override BFM 21 Operation speed I can be changed at all
42. motor operation Input from the manual pulse generator is done with oA and It is not necessary to turn ON the START input or START flag BFM 26 b9 58 to b15 Not defined a MITSUBISHI Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 sure to produce the program of PLC to make the operation pattern selection earlier than START input or START flag BFM 26 b9 ON When all bits of BFM 27 are OFF or plural bits are ON the positioning operation will not be started even though START input or START flag BFM 26 b9 is turned ON If any plural bits are turned ON an error will occur Valid while each bit is ON Level detection a MITSUBISHI 7 12 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 19 BFM 28 Status information The item showing the FX2n 10PG state is assigned to each bit FROM command from the PLC read each bit to allow the FX2n 10PG state to be checked Bit No Status Details READY BUSY ON Ready pulse output stops OFF Busy Pulses are output b1 pulse ON when forward pulses are output outputting b2 pulse ON when reverse pulses are output outputting OSA Set when zero return is normally ended b3 Reset with power supply OFF zero return command and data set type completion zero return command Set when the value of the current address
43. sequence program to write each data every time when PLLC is in RUN The initial value of the table is 1 The table No under execution is stored in the BFM 99 Operation example 1 continuous operation When the absolute address assignment and table start No are 0 the current address at the time of START is 0 Deceleration time Deceleration speed 11 BFM 12 _ 9 L 2 A HET IE D Maximum speed Speed i information BFM 1 0 i 1300 Maximum Speed Speed 1000 information 500 m osition 5 A Position information Position information 8000 information 3000 ASA X wv Bias speed BFM 2 0 Time START m code 1200 1201 1202 Table Position Speed m code Operation No information information information information 0 500 500 1200 1 1 3500 1300 1201 1 2 11500 1000 1202 1 3 1 1 1 3 a MITSUBISHI 8 24 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 9 4 Operation example 2 position to speed operation When the absolute address assignment and table start No are 0 the current address at the time of START is 0 Speed Speed information information 1300 1300 Speed Speed information Speed 1000 information Speed information 0 eR 0 200 500 3000 4500 600
44. system unit and mechanical system unit and is automatically converted Speed command Pulse rate BFM 33 32 x 104 cm min 10deg min inch min Feed rate BFM 35 34 Speed command Hz x 60 When setting the speed data in the mechanical system unit set a pulse converted value in the range of 1 to 1 000 000Hz a MITSUBISHI 8 6 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 2 Jog operation 8 2 1 Outline of jog operation Acceleration time iDeceleration time BFM 12 Speed Ie DIE NUI a EUR Maximum speed BFM 1 0 Jog speed BEM 4 3 Bias speed BFM 2 Time Jog operation input gt 800ms Forward pulses are output for forward jog Reverse pulses are output for reverse jog When ON time of the forward reverse jog BFM 26 b4 b5 is less than 300ms a pulse chain which is equivalent to user unit at the current address is output When ON time of the forward reverse jog BFM 26 b4 b5 is 300ms or more a pulse chain is continuously output Deceleration stop is applied by turning OFF the forward reverse jog BFM 26 b4 b5 Deceleration stop is applied when jog operation is executed in the opposite direction during forward or reverse jog operation Deceleration stop is applied when the forward reverse limit BFM 26 b2 b3 is turned ON When the forward reverse limit has b
45. times However the operation speed can not be changed when the speed change disable BFM 26 b10 during operation is ON Address instruction Absolute address and relative address can be used with BFM 26 b8 b8 OF F Absolute address instruction Travel is set by the distance from the address value 0 b8 ON Relative address instruction Travel is set by the distance from the current address Rotation direction Absolute address mode The rotation direction is determined depending on the large small relationship between the current address BFM 25 24 and target address I BFM 14 13 Relative address mode The rotation direction is determined depending on the symbol positive negative of target address I BFM 14 13 MITSUBISHI 8 12 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 4 5 Positioning complete flag The positioning complete flag BFM 28 b6 is reset with START input START command BFM 26 59 forward jog BFM 26 b4 reverse jog BFM 26 b5 zero return BFM 26 b6 data set type zero return BFM 26 b7 variable speed operation manual pulse generator input operation or power shutdown and is turned ON when the target address is reached However it is not reset with START input or START command when the travel is 0 If it is OFF before start of positioning it is turned ON When positioning operation is stopped with STOP command the positioning complete flag BFM 28 b6 is not t
46. turned ON When positioning operation is stopped with STOP command the positioning complete flag BFM 28 b6 is not turned ON If the STOP command is received in the deceleration process to the target address it is stopped when it arrives at the target address as the gradient of deceleration will be the same At this time the positioning complete flag BFM 28 b6 is not turned ON 8 5 6 STOP command When STOP command BFM 26 b1 is turned ON the work is decelerated and stopped When it is restarted the operation is different depending on the setting of the parameter BFM 36 b15 BFM 36 b15 0 The remaining distance operation is executed with restart BFM 36 b15 1 The interrupt 1st speed positioning operation is ended and the next new positioning operation is started a MITSUBISHI 8 15 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 6 8 6 1 8 6 2 8 6 3 2nd speed positioning operation Outline of 2nd speed positioning operation Deceleration time Deceleration speed BFM 11 i FM 1 DI A o A D Maximum speed BFM 1 0 Operation speed I BFM 16 15 Operation speed II BFM 20 19 Target address Target address II BFM 14 13 BFM 18 17 Bias speed BFM 2 Time START Positioning operation If START is input or START BFM 26 b9 is turned ON when the interrupt 1st speed positioning operation BFM 27 b1 operation pa
47. turned ON when the target address is reached However it is not reset with START input or START command when the travel is 0 When it is OFF before start of positioning the flag is turned ON e When positioning operation is stopped with STOP command the positioning complete flag BFM 28 b6 is not turned ON If the STOP command is received in the deceleration process to the target address it is stopped when it arrives at the target address as the gradient of the deceleration is the same At this time the positioning complete flag BFM 28 b6 is not turned ON STOP command When STOP command BFM 26 b1 is turned ON the work is decelerated and stopped When restarted the operation is different depending on the setting of the parameter BFM 36 b15 BFM 36 b15 0 The remaining distance operation is executed with restart BFM 36 b15 1 The interrupt 2nd speed positioning operation is ended and the next new positioning operation is started a MITSUBISHI 8 19 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 8 8 8 1 8 8 2 8 8 3 8 8 4 Interrupt stop operation Outline of interrupt stop operation Deceleration time Deceleration speed i i FM 1 BFM 11 l acc 7 aaa ec A aia E X Maximum speed BFM 1 0 Speed Target address BFM 14 13 Operation speed I BFM 16 15 ea eee O ESENTI een eee eee eae Bias speed BFM 2 Time START
48. wide or directly with M4 screws DIN rail installation Align the upper side of the DIN rail mounting groove with the DIN rail 1 and press the block in To remove the main body pull out the DIN rail mounting hook downward 3 and remove the block 4 Installation Removal Direct installation Pass M4 screws through the two mounting holes provided at the top and bottom on the left side of FX2n 10PG and install the block on the panel with the screws Provide a clearance of 1 to 2mm 0 08inches between the units during installation a MITSUBISHI 3 1 Model FX2N 10PG Pulse Output Block Installation 3 Cautions regarding installation 1 Use the block under the environmental conditions specified in the manual Do not use the unit in a location surrounded by dust oil fumes conductive dust corrosive gas or combustible gas exposed to high temperature condensation wind or rain or subject to vibration or impact Use in such a location may cause an electric shock fire hazard malfunction or breakage or degradation of the product 2 Before installation wiring or similar work be sure to switch off the external power supply to isolate the block Otherwise it may cause an electric shock or damage the product 3 When turning on the power supply or operating the block after installation wiring or similar work be sure to install the top cover 4 Whe
49. 0 Position START m code 1 1200 1201 1202 1203 Table Position Speed m code Operation No information information information information 0 200 500 1 2 1 500 1300 1200 2 2 3000 1300 1201 2 3 4500 1000 1202 2 4 6000 0 1203 2 5 1 1 1 3 MITSUBISHI 8 25 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 9 5 Operation example 3 step advance operation When the absolute address assignment and table start No are 0 the current address at the time of START is 0 Deceleration time Deceleration speed BFM 11 1 jo o A EE NEP g i N i 20 i ion BFM 1 0 1506 Speed information 4 500 Position Position information information 500 3000 Bias speed BFM 2 0 Time START m code 1 200 1 1201 OFF Table Position Speed m code Operation No information information information information 0 500 500 200 0 1 3000 1300 1201 0 2 1 1 1 3 a MITSUBISHI 8 26 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 10 Variable speed operation 8 10 1 Outline of variable speed operation Deceleration time BFM 11 BFM 2 Operation speed I 0 Sic tap occ es speed i Deceleration speed FM 12 Potrai Maximum s
50. 000Hz 2 147 483 648 to 2 147 483 467 ede 18 17 Target address The pulse converted value of 0 unit R W 2 147 483 648 to 2 147 483 467 2 147 483 648 to 2 147 483 467 ede 20 19 Operation speed II The pulse converted value of 100 000 unit R W 1 to 1 000 000Hz 21 Override setting 1 to 30 000 1000 x0 1 R W value 2 147 483 648 to 2 147 483 467 User 23 22 5 and The pulse converted value of 0 unit R p P 1 to 1 000 000Hz 25 24 Current address 2 147 483 648 to 2 147 483 467 0 xa R W 26 Operation command Refer to 7 2 17 H000 R W 27 Operation pattern Refer to 7 2 18 H000 R W a MITSUBISHI 7 1 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 BFM No Name Content and setting range duse Unit Attribute 28 Status information Refer to 7 2 19 R During M code ON 0 to 32 767 Tes Micode During M code OFF 1 si i 30 Machine model code K5120 5120 R 31 Notusable 33 32 Pulse rate 1 to 999 999 PLS REV 2 000 Pulse R W 35 34 Feed rate 1 to 999 999 um REV 2 000 um R W 36 Parameter Refer to 7 2 24 H2000 R W 37 Error code Occured error code is stored 0 R 38 Terminal information ON OFF information of the terminal 0 R W input is stored Current address 40 39 pulse converted 2 147 483 648 to 2 147 483 467 0
51. 1 R W i 1 to 1 000 000Hz m code information 110 Table No 1 1 to 32 767 1 R W Operation 111 information 1 to 4 1 R W Table No 1 T 2 147 483 648 to 2 147 483 467 1295 1294 Pets The pulse converted value of 1 xd R W 2 147 483 648 to 2 147 483 647 2 147 483 648 to 2 147 483 467 1297 1296 ons en tal The pulse converted value of 1 R W 1 to 1 000 000Hz d m code information 1298 Table No 199 1 to 32 767 1 R W Operation 1299 information 1 to 4 1 R W Table No 199 a MITSUBISHI 73 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 A single buffer memory No is used for 16 bit data and that of a serial buffer memory No is used for 32 bit data Use the 16 bit command FROM TO for the buffer memory of 16 bit data Use the 32 bit command 4 FROM B TO for the buffer memory of 32 bit data Treat the m code information BFM 104 110 248 and operation information BFM 105 111 1299 as 32 bit data T MOV Ki DO Ki gt D0 mcode 1 Operation information 0 MOV KO D1 SARI Step advance operation T DO BFM 104 104 DO K1 105 Attribute W Writing Reading Unit User unit Varies as the system unit BFM 36 is set MITSUBISHI 74 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 7 2 1 7 2 2
52. 1st speed and target address BFM 18 17 of 2nd speed Moreover when the relative address is instructed the reverse rotation occurs if the symbols positive negative of target address I and target address are different Caution The rapid change of rotation direction may break the machine Also it will cause an error to occur if the motor is overloaded If any stop time is required when the rotation direction is changed during operation the operation is applied according to the 1st speed positioning operation Positioning complete flag BFM 28 b6 The positioning complete flag BFM 28 b6 is reset with START input START command BFM 26 59 forward jog BFM 26 b4 reverse jog BFM 26 b5 zero return BFM 26 b6 data set type zero return BFM 26 b7 variable speed operation manual pulse generator input operation or power shutdown and is turned ON when the target address is reached However it is not reset with START input or START command when the travel is 0 When OFF before start of positioning the flag is turned ON When positioning operation is stopped with STOP command the positioning completed flag BFM 28 b6 is not turned ON If the STOP command is received in the deceleration process to the target address the work is stopped when it arrives at the target address as the gradient of the deceleration is the same At this time the positioning complete flag BFM 28 b6 is not turned ON STOP command When
53. 8000 TO KO K26 KAMO K1 MITSUBISHI 7 10 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 18 BFM 27 Operation pattern The operation pattern executed by FX2n 10PG is assigned to each bit TO commands from the PLC select an operation pattern in which it is operated by turning ON OFF each bit Bit No operation Remarks pattern 1st speed When b0 is ON the 1st speed positioning operation is selected positioning Turn ON bO and write relevant data into the target address I BFM 14 operation 13 and operation speed I BFM 16 15 Then turn ON START input or START flag BFM 26 b9 and the positioning operation will begin When b1 is ON the interrupt 1st speed positioning operation is Interrupt 1st seemed b1 speed positioning Turn ON b1 and write relevant data into the target address I BFM 14 operation 13 and operation speed I BFM 16 15 Then turn ON START input or START flag BFM 26 b9 and the positioning operation will begin Use for the interrupt input When b2 is ON the 2nd speed positioning operation is selected 2nd speed Turn ON b2 and write relevant data into the target address I BFM 14 b2 positioning 13 target address II BFM 18 17 operation speed I BFM 16 operation 15 and operation speed II BFM 20 19 Then turn ON START input or START flag BFM 26 b9 and the positioning operation will begin
54. Art no 138030 15 04 2003 JY992D93401 Version D afa MITSUBISHI ELECTRIC MELSEC FX Series Programmable Logic Controllers User s Manual FX2N 10PG MITSUBISHI ELECTRIC INDUSTRIAL AUTOMATION Model FX2N 10PG Pulse Output Block Foreword This manual contains text diagrams and explanations which will guide the reader in the correct installation and operation of the FX2n 10PG Pulse Output Block It should be read and understood before attempting to install or use the unit Further information can be found in the FX2n Series HARDWARE MANUAL Series HARDWARE MANUAL and THE FX SERIES OF PROGRAMMABLE CONTROLLER PROGRAMMING MANUAL Il If in doubt at any stage of the installation of FX2N 10PG Pulse Output Block always consult a professional electrical engineer who is qualified and trained to the local and national standards which apply to the installation site If in doubt about the operation or use of FX2n 10PG Pulse Output Block please consult the nearest Mitsubishi Electric distributor This manual is subject to change without notice s MITSUBISHI Model FX2N 10PG Pulse Output Block Model FX2N 10PG Pulse Output Block USER S MANUAL Manual number JY992D93401 Manual revision D Date April 2003 s MITSUBISHI i Model FX2N 10PG Pulse Output Block a MITSUBISHI Model FX2N 10PG Pulse Output Block FAX BACK Mitsubishi has a world wide reputation for its efforts
55. BFM 25 24 exceeds the b4 Current value range of 32 bit data 2 147 483 648 to 2 147 483 467 overflow Reset with power supply OFF zero return command and data set type zero return command b5 Set if an error occurs the error code is stored into BFM 7 Can be reset by the operation command BFM 26 Set when the positioning operation is normally complete b6 Positioning end Cleared with zero return positioning operation START and operation command BFM 26 only when the error occurs Remaining distance Set with remaining distance drive waiting during STOP input b7 drive waiting during Reset by restarting STOP input Operation with STOP input is set with the parameter BFM 36 Set when m code is turned ON be m code ON It is reset with m code OFF command BFM 26 Manual pulse b9 generator input UP Turned ON when input from manual pulse generator is counted up counting Manual pulse b10 generator input Turned ON when input from manual pulse generator is counted down DOWN counting b11 to b15 Not defined 7 2 20 BFM 29 m code When m code is ON the m code No is stored When m code is OFF 1 is stored 7 2 21 BFM 30 Machine model code K5120 fixed FX2n 10PG machine model code KS120 fixed is stored MITSUBISHI 7 13 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 22 BFM 33 32 pulse rate 7 2 23 7 2 24 Sets how many pulses per motor revolution are g
56. MES DOG 3 3kQ L VIN A3 7mA 24V DC a AN E xo 3 3kQ Le NE HEU Y i ny Vit gt 7mA 24V DC 4 2 YSN y OHS iI 7 x1 3 3kQ pe LA FP H VAS non 24V DC 4 4 jo SS 5 RP i 11 11 7 RP WVU D L Y AA o d e PP AM26LS31 or equivalent ial li i Shielded Shielded cable amA orless _ Cable Manual pulse phase x generator HH A 1200 CLR DIN v K 2 phase pulse 7 ps 1200 E CLR Frequency pg E B phase 5 to 24V DC 2 or less o anni 1200 20mA or less DINE K H H 1200 PGO 1200 IK k PGO 1200 5V DC 20mA or less For the pin layout refer to Section 2 3 MITSUBISHI 6 1 Model FX2N 10PG Pulse Output Block Wiring 6 e Install a safety circuit outside the FXoN 10PG so that the entire system conservatively operates even if an abnormality occurs in the external power supply or a failure occurs in the FXan 10PG 1 Make sure to construct an emergency stop circuit protection circuit interlock circuit for reverse operations such as normal rotation and reverse rotation and interlock circuit to
57. N count Manual pulse generator Electronic gearing numerator The multiplier to the input pulse can be set in BFM 45 The set range is 1 to 32 767 Manual pulse generator Electronic gearing denominator The division to the input pulse can be set in BFM 46 The set range is 1 to 32 767 Manual pulse generator response The pulse chain input from the manual pulse generator in BFM 47 and the following ability of the output pulse chain can be set in five steps of 1 through 5 If the value is small the response is lower to smooth the acceleration and deceleration On the contrary if the value is large the response ability is higher to output the pulse chain which is near the pulse chain input a MITSUBISHI 8 30 Model FX2N 10PG Pulse Output Block Program example 9 9 Program example 9 1 Outline of FROM TO commands 10 reads and writes the travel operation speed and operation pattern with FROM TO commands of PLC FROM TO commands are outlined as follows m1 m2 n FNC78 X010 BFM 26 to 27 of special unit No 2 FROM 2 Bu s ll FROM K2 K26 0120 K2 D120 through D121 BFM reading command m1 Special unit or block No KO to K7 numbered from the unit nearest to the basic unit m2 Head instructed number m2 KO to K31 of buffer memory It is the head element No of the transfer destination and can be designated T D KnM KnY Kns V and Z
58. OFF Trapezoidal ac deceleration control mode ON Approx S shaped ac deceleration control OFF N O contact ON N C contact OFF Dog forward end Dog backward end b14 Not defined OFF Remaining distance operation ON Positioning end b12 Dog input polarity b13 Count start timing b15 STOP mode MITSUBISHI 7 14 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 b1 system unit Units handled for the position and speed are set Bit status 3 Item Details b1 50 i System 0 O Controls the position based on PLS pules Mechanical 0 1 ni 4 system unit Controls the position based on um 10 inch etc Combined 1 0 The combined system units are used as mechanical system for system unit 1 1 position command and motor system for speed command Setting items for position data and speed data are handled in the units shown in the table below Motorsystem Mechanical Compound tem unit system unit system unit Pulse rate BFM 33 32 Pulse Pulse Invalid dM DES Feed rate BFM 35 34 deg deg e m10 inch m10 inch Zero point address BFM 10 19 um um Position Target address I BFM 13 14 lt Pulse deg mdeg data Target address II BFM 18 17 E p Current address BFM 25 24 10 e
59. Servo Motor 6 12 6 8 Connection with Model MR H Servo 6 13 7 Buffer memory 7 1 Ed 7 1 7 2 Details of BFM E EE E E 7 5 7 2 1 BFM 1 0 Maximum speed 7 5 7 2 2 BFM 2 Bias Speed iii 7 5 7 2 3 BFM 4 43 Jog Speed in eh en da 7 5 7 2 4 BFM 6 5 Zero return speed high 7 5 7 2 5 BFM 7 Zero return speed 7 5 7 2 6 BFM 8 Zero point signal 7 5 7 2 7 BFM 10 9 Zero point address 7 6 7 2 8 BFM 11 Acceleration time 7 6 7 2 9 BFM 12 Deceleration time 7 6 7 2 10 BFM 14 13 Target address 1 7 6 7 2 11 BFM 16 15 Operation speed l non 7 6 7 2 12 BFM 18 17 Target address 7 7 7 2 13 BFM 20 19 Operation speed Il 7 7 7 2 14 21 Override setting i 7 7 7 2 15 BFM 23 22 Operation speed current value 7 7 7 2 16 25 24 Current
60. UA 02002 Kiev Phone 380 0 44 238 83 16 Fax 380 0 44 238 83 17 e mail csc a csc a kiev ua Electrotechnical RUSSIA Systems Siberia Shetinkina St 33 Office 116 RU 630088 Novosibirsk Phone 7 3832 22 03 05 Fax 7 3832 22 03 05 e mail info eltechsystems ru Elektrostyle RUSSIA ul Garschina 11 RU 140070 Moscow Phone 7 095 514 9316 Fax 7 095 514 9317 e mail info estl ru Elektrostyle RUSSIA Krasnij Prospekt 220 1 Office No 312 RU 630049 Novosibirsk Phone 7 3832 10 66 18 Fax 7 3832 10 66 26 e mail infoGestl ru ICOS RUSSIA Industrial Computer Systems Zao Ryazanskij Prospekt 8a Office 100 RU 109428 Moscow Phone 7 095 232 0207 Fax 7 095 232 0327 e mail mail icos ru NPP Uralelektra ul Sverdlova 11a RU 620027 Ekaterinburg Phone 7 34 32 53 27 45 Fax 7 34 32 53 27 45 e mail elektra etel ru RUSSIA SSMP Rosgidromontazh Ltd 23 Lesoparkovaya Str RU 344041 Rostov On Don Phone 7 8632 36 00 22 Fax 7 8632 36 00 26 e mail RUSSIA STC Drive Technique RUSSIA ul Bajkalskaja 239 Office 2 23 RU 664075 Irkutsk Phone 7 3952 2438 16 Fax 7 3952 23 02 98 email privod irk ru STC Drive Technique Poslannikov Per 9 str 1 RU 107005 Moscow Phone 7 095 790 72 10 Fax 7 095 790 72 12 email infoGprivod ru RUSSIA AFRICAN REPRESENTATIVE CBI Ltd Private Bag 2016 ZA 1600 I
61. When b3 is ON the interrupt 2nd speed positioning operation is selected Interrupt 2nd Turn ON b3 and write relevant data into the target address I BFM 14 b3 speed positioning 13 target address II BFM 18 17 operation speed I BFM 16 operation 15 and operation speed II BFM 20 19 Then turn ON START input or START flag BFM 26 b9 and the positioning operation will begin Use and X1 for the interrupt input When b4 is ON the interrupt stop operation is selected Interrupt stop Turn ON b4 and write relevant data into the target address I BFM 14 b4 operation 13 and operation speed I BFM 16 15 Then turn ON START input or START flag BFM 26 b9 and the positioning operation will begin Use for the interrupt input Positioning operation in the table system is executed START command b5 Table operation START input or BFM 26 b9 executes the operation form the table No instructed with BFM 98 BFM 100 to BFM 1299 are used When b6 is ON the variable speed operation is selected Vari Turn ON b6 and write the speed data into the operation speed I ariable speed E b6 operation BFM 16 15 and the variable speed operation will start immediately It is not necessary to turn ON the START input or START flag BFM 26 b9 When b7 is ON the manual pulse generator input operation is selected Manual pulse Turn ON b6 and apply the manual pulse generator input and the pulses b7 generator input will be output to the
62. a MITSUBISHI 2 2 Model FX2N 10PG Pulse Output Block front face Pin layout and assignment The following pin layout is seen when looking at the I O port the FX2n 10PG from the When an I O cable and connector is prepared by the user the pin number mark and A mark are different according to the connector used Wire correctly noting the position of notch and the direction of the connector I O port in the FX2N 10P from the front face VIN F O O FP RP O O PGO O 0 PGO CLR Ol CLR O O 9A 9 O 6B DOG START SS lO Ol Sss Xo O Olx Terminal name Content VIN Power input terminal for pulse output 5V DC to 24V DC FP4 Forward reverse mode Forward pulse output terminal Pulse direction mode Pulse output terminal RP4 Forward reverse mode Reverse pulse output terminal Pulse direction mode Direction output terminal PGO Zero point signal input terminal CLR Output terminal to clear the deviation counter of servo amplifier A phase input terminal of 2 phase pulse oB B phase input terminal of 2 phase pulse DOG Near point DOG input terminal Input terminal used for origin point return command S S Power input terminal start DOG X1 24VDC Pins S S are internally short circuited X0 Interrupt input terminal VIN Common terminal of VIN
63. alue of the b7 NA MAN zero point address BFM 10 9 is transferred to the Edge detection command current address BFM 25 24 and 40 39 and the 9 zero return completed flag BFM 28 is turned on At the time of b8 OFF operation is done by the absolute address instruction distance from the Relative address value 0 pa absolute address At the time of b8 ON operation is done by the relative Pavel ececion address instruction distance from the current address The positioning operation selected in the operation pattern BFM 27 is started by turning ON b9 b3 SA Before turning ON b9 select the operation pattern Edge detection BFM 27 and produce the PLC program Speed change Speed change operation speed I operation speed II zero return speed high speed and zero return speed b10 disable during puce d Level detection creep and jog speed during operation is disable when b10 ON b11 code is turned OFF by turning ON b11 Edge detection command b12 to b15 Not defined E MITSUBISHI 7 8 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 Detection timing Level detection Effective while each bit is ON or OFF Edge detection The change of OFF or ON is detected to start the operation Priority sequence of start flag and stop flag In each operation mode the STOP command during operation is always valid and is prior to
64. ation is smooth If the value is large the response becomes high and a pulse chain which is almost identical to the input pulse chain is output BFM 64 Version information The FX2n 10PG version information is stored Example Version 1 00 gt 100 is stored BFM 98 Table start No When positioning operation is executed with the program of the table system the start table No is written BFM 99 Executing table No The table No which is currently being executed is stored 7 2 36 BFM 100 and later BFM for program with table system The table No and BFM number are assigned as follows Table Position Speed m code Operation No information information information information 0 BFM 101 100 BFM 103 102 BFM 104 BFM 105 1 BFM 107 106 BFM 109 108 BFM 110 BFM 111 2 BFM 113 112 BFM 115 114 BFM 116 BFM 117 3 BFM 119 118 BFM 121 120 BFM 122 BFM 123 199 BFM 1295 1294 BFM 1297 1296 BFM 1298 BFM 1299 a MITSUBISHI 7 20 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 Operation pattern 8 1 General items for positioning operation 8 1 1 Outline of positioning operation Speed Mcceleration time Deceleration time 11 BFM 12 lt A joe NAAA Maximum speed BFM 1 0 X Operation speed BFM 16 15 S shaped control d BFM 36 b11 ON BFM 36 b11 OFF Bias speed BFM 2 Approximate Trapezoidal contr
65. ator input electronic gearing BFM 45 46 MITSUBISHI 7 19 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 29 7 2 30 7 2 31 7 2 32 7 2 33 7 2 34 7 2 35 BFM 44 43 Manual pulse generator input frequency The current frequency of pulses input from the manual pulse generator is stored Here the stored data does not includes the magnification of the manual pulse generator input electronic gearing BFM 45 46 BFM 45 Manual pulse generator input electronic gearing numerator The magnification applied to the pulse chain input from the manual pulse generator is written BFM 46 Manual pulse generator input electronic gearing denominator The dirsion applied to the pulse chain input from the manual pulse generator is written The manual pulse generator input electronic gearing numerator and manual pulse generator input electronic gearing denominator is applied to the pulse chain input from the manual pulse generator as follows Input from manual pulse generator x numerator of manual pulse generator input electronic gear BFM 45 denominator of manual pulse generator input electronic gearing BFM 46 Number of output pulses BFM 47 Input response of manual pulse generator The follow up ability of the pulse chain input from the manual pulse generator and the pulse chain output is set in five steps of 1 through 5 If the value is small the response becomes low and acceleration deceler
66. code Operation information of table No 3 END Table start No Start from 0 Table data writing Watch dog timer refresh 1 If any FROM TO commands are used for many buffer memories at the same time an watch dog timer error will occur If many tables are used divide FROM TO commands into plural parts and refresh the watch dog timers a MITSUBISHI 9 16 Model FX2N 10PG Pulse Output Block Program example 9 X000 Error reset input X001 STOP input X002 Forward rotation limit input X003 Reverse rotation limit input X004 Forward jog input M25 Reverse jog X005 Reverse jog input M24 Forward jog X006 Zero return command input M8000 RUN monitor M8000 RUN monitor X007 START input 8000 RUN monitor X010 m code OFF command input M20 M21 M22 M23 M24 M25 M26 M27 M28 M29 M30 M31 ZRST YOOO Y002 8000 RUN monitor M32 M34 M35 M8000 RUN monitor TO KO K26 K4M20 K1 M8000 RUN monitor DFROM KO K22 D22 K1 DFROM KO K24 D24 K1 FROM KO K28 D28 K1 FROM KO K29 D29 K1 CMP K1201 D29 Y000 FROM KO K37 D37 K1 FROM KO K38 038 K1 DFROM KO K39 D39 K1 END Error reset STOP Forward li
67. cording to the connector used eode oE Wire correctly noting the position of notch and the direction of the connector 24V DC 7mA 24V DC 7mA 24V DC 7mA 24V DC 7mA 24V DC a onac Manual pulse 2 phase pulse 1200 dA A Phase generator Frequency 30kHz or less O For the power supply wiring of the servo 1200 QA amplifier and the connection of the motor refer to the instruction manual and technical Phase data of the servo amplifier 1200 B rt 1 Servo amplifier N1A 1200 Y Shielded cable 1200 PGO TONY A B 1 15 1200 PGO H H E E 5 to 24v DCI SV H VIN pd pd 1 FP DH LA d LI I DI I I DI DI 3 DH I 11 LI ILA Lita RP AM26LS31 or equivalent VI DI Differential line LI VI driver 25mA or less CLR ey LI 1 CLR lu y Shielded cable a MITSUBISHI 6 12 Model FX2N 10PG Pulse Output Block Wiring 6 6 8 FXeN FX2NC Connection with Model MR H Servo Motor Power supply ES DC power type is also available on ve Class D 7 ground ud Pin layout of port in FX2N 10PG STOP Error reset Forward limit Mt R
68. count after the dog input is turned off again the work is stopped the zero point address is written as the current value and the clear signal is output 4 The dog search function can be used from the start position of the zero return operation X002 and X003 are provided for the forward limit and reverse limit respectively Maximum speed 500 000Hz Acceleration time 100ms Deceleration time 100ms Pulse output format Forward pulse FP reverse pulse RP Rotation direction The current value is increased with forward pulse Zero return direction Decreasing direction of current value Dog input logic contact Zero point signal count start timing DOG back end Zero return speed 100 000Hz Creep speed 1 000Hz Zero point address 0 Number of zero point signals 1 Deceleration time Acceleration time 00 ms 100 ms Maximum speed 500 000 Hz Zero point address 0 Zero return speed high speed 100 000 Hz Zero return speed creep 1 000 Hz DOG PGO signal Number of zero point signals 1 time MITSUBISHI 9 3 Model FX2N 10PG Pulse Output Block Program example 9 Jog operation 1 When X004 in the PLC is turned ON jog operation is executed in the forward direction When X005 is turned ON jog operation is executed in the reverse direction Maximum
69. d The high return speed during machine zero return operation Set the zero return speed high speed in the range between the bias speed BFM 2 and maximum speed BFM 0 1 When operation speed change BFM 26 b10 is allowed OFF the speed during zero return operation can be changed BFM 7 Zero return speed creep The speed is set for slow speed operation after input of the near point signal DOG during machine zero return operation To improve the precision of the zero position set to be as slow as possible When operation speed change BFM 26 b10 is allowed OFF the speed during zero return operation can be changed BFM 8 Zero point signal number The number of zero point signals from dog input ON or OFF the count timing is set with BFM 36 to the stop is set The zero point signal is counted when the leading edge is detected When the setting value is 0 it is immediately stopped if the dog input is turned to ON or OFF At this time it is immediately stopped from the zero return speed BFM 6 5 If a machine may be broken due to immediate stop the value can be set to stop the machine after the safety speed is gained at the creep speed BFM 7 a MITSUBISHI 75 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 7 7 2 8 7 2 9 7 2 10 7 2 11 BFM 10 9 Zero point address The address of the current value at the completion time of zero return operation is set When the zero return o
70. d flag When a series of operations are completed CLR signal 20 to 30ms is output The value of the zero point address is written into the current address and the zero return completion BFM 28 03 is turned ON The zero return completed flag is reset with the zero return command data set type zero return command or power shutdown Change of zero return speed The zero return speed high speed and zero return speed creep can be changed at any time However a change can not be received when the speed change disable BFM 26 b10 during operation is ON Data set type zero return In the data set type zero return mode the work does not move and the zero return process is applied on the spot On equipment that does not use a dog switch or a transfer line without a mechanical zero point the zero return process is done on the spot by turning ON the data set type zero return command BFM 26 b7 after moving the work to a desired position in the jog mode CLR signal 20 to 30ms is output at the leading edge of the data set type zero return command BFM 26 b7 the value of the zero point address is written into the current address and the zero return completion BFM 28 b3 is turned ON The zero return completed flag is reset with the zero return command data set type zero return command or the power shutdown a MITSUBISHI 8 10 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 3 9 Dog search function When the fo
71. een reached the work can be driven away using the forward reverse jog whichever is applicable Deceleration e stop Jog speed BFM 4 3 hi ias speed HD BFM 2 Forward limit ON input OFF CS ww Reverse jog valid Forward jog invalid MITSUBISHI 87 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 2 2 Speed change during jog operation Change with Jog speed setting A o 2 o 7000Hz Time Jog input Jog speed 10000H 7000H BFM 4 3 z z When speed change disable BFM 26 b10 during operation is ON the change of jog speed BFM 4 3 is not permitted Change with override setting Speed 7000Hz Time Jog input Jog speed Override BFM 21 100 70 According to the override setting BFM 21 the actual operation speed is instructed or changed with the ratio in reference to the jog speed BFM 4 3 MITSUBISHI 8 8 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 3 Machine zero return 8 3 1 Outline of zero return iDeceleration time Acceleration time BFM 12 BFM 11 AA 27 i j y Maximum speed BFM 1 0 Zero point address BFM 10 9 Zero return speed maximum speed BFM 6 5 BFM 7 Bias speed BFM 2 Zero return speed creep i Pos ee oes ae L Zero point signal number
72. equired for the terminals PGO and PGO The external device of the differential line driver output type or open collector transistor output NPN PNP type is applicable 1 When a differential line driver is used FX2N 10PG Photocoupler PGO 1200 Power supply 2 When NPN open collector transistor is used FX2N 10PG Photocoupler PGO 1200 K Ys K PGO 1200 5V DC 20mA or less 3 When PNP open collector transistor is used FX2N 10PG Photocoupler PGO0 1200 K y Ki PGO 1200 5V DC 20mA or less For the pin layout refer to Section 2 3 a MITSUBISHI 6 6 Model FX2N 10PG Pulse Output Block Wiring 6 6 3 Output wiring 6 3 1 VIN VIN FP FP RP RP The terminals VIN VIN FP FP RP and RP are connected to the servo amplifier and motor driver 5 to 24V DC is supplied to the terminals VIN and VIN from the external power supply or servo amplifier The terminals FP FP RP and RP are used for the differential line driver output 1 Connection to differential line receiver 2 Connection to photocoupler
73. er than the target address When the relative address is used the positioning operation is done only by the travel distance referring to the current work position At this time the rotation direction is determined depending on the symbol of the target address Here the user unit BFM 36 is selected and the value which also includes the magnification BFM 36 of the position data is selected BFM 16 15 Operation speed I The practical operation speed in each operation mode Set the operation speed in the range between the bias speed BFM 2 and maximum speed BFM 0 1 Maximum speed gt Operation speed I II gt Bias speed If the operation speed is set at the maximum speed or more it will operate at the maximum speed When the operation speed is set at the bias speed or less it will operate at the bias speed When operation speed change BFM 26 b10 is allowed OFF the speed during positioning operation can be changed MITSUBISHI 7 6 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 12 7 2 13 7 2 14 7 2 15 7 2 16 BFM 18 17 Target address II The target position absolute address or travel distance relative address in the 2nd speed positioning operation is set When the absolute address is used the positioning operation is done to the target position specified referring to the current address BFM 39 40 When the relative address is used the positioning operation is done on
74. errors which can be checked with PLC are partially described as follows For details of the wiring special auxiliary relay and special data registers refer to the PLC instruction manual LED display of PLC LED name Status Display details Countermeasure Properly supply the power of PLC Disconnect the wiring of the service power terminal of PLC and resupply the power Power is not supplied to PLC POWER The service power supply of PLC may exceed the supply capacity An error occurs in PLC After checking the content of the special auxiliary relay M8060 to Blinking Error occurs M8060 M8109 and special data register D8060 to D8069 M8109 take countermeasures according to the content Stop PLC If LED is unlit when power is resupplied a watch dog timer error may occur ERROR The calculation time of the PLC becomes long Check whether the program is in such a state as the END command is not executed owing to CJ command or FOR NEXT command or not n case of CPU error repair is necessary Consult a system service company of Mitsubishi Electric Lit CPU error f any calculation error occurs in the PLC the ERROR LED will continue unlit Any command in which an calculation error occurs can not be executed Using the programming device check whether M8067 calculation error flag is ON MITSUBISHI 10 4 MITSUBISHI ELECTRIC
75. everse limit Forward jog Reverse jog The above pin layout is seen when looking Zero return at the I O port in the FX2N 10PG from the command front face When an I O cable and connector is 4 Operation speed prepared by the user the pin number mark change enable and mark are different according to the connector used eode oE Wire correctly noting the position of notch and the direction of the connector 24V DC 7mA 24V DC 7mA 24V DC 7mA 24V DC 7mA 24V DC a onac Manual pulse 2 phase pulse 1200 dA A Phase generator Frequency 30kHz or less 0 For the power supply wiring of the servo amplifier and the connection of the motor refer to the instruction manual and technical Phase data of the servo amplifier 1200 08 rt PE n Servo amplifier 9B Y Shielded cable AA pei A E i 1200 PGO H H P_i 240 1 RAI ov H VIN 1 pd pd 1 M FP Don 1 5 LI DI I I DI Fg 1 RP H DH I 11 11 4 ILA RP Za 7 T T 261531 or equivalent LI LI ES CE Differential line LI VI driver 25mA or less CLR eg Y Y 5 M u CLR QI Shielded cable a MITSUBISHI 6 13 Model FX2N 10PG Pulse Output Block Wiring 6 MEMO a MITSUBISHI 6 14 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 Buffer memory
76. forward jog reverse jog and start When the STOP command is ON FX2n 10PG stops deceleration When the START command is turned ON the remaining distance operation or next positioning operation is started Selection with BFM36 b15 However If forward jog BFM 26 b4 reverse jog BFM 26 b5 is ON during jog operation the jog operation will be restarted when the STOP command is turned OFF ON OFF process of each flag If ON or OFF is written into each flag the state will be held until the power supply of FXan 10PG is turned off Level detection is executed stopped by writing ON OFF Moreover for edge detection be sure to produce such a sequence program as each bit is turned OFF after the assigned operation is executed by turning ON each bit Unless each bit is turned OFF the operation of 2nd time or following will be impossible Forward limit 62 and reverse limit 03 When the forward reverse limit BFM 26 b2 b3 is turned ON deceleration and stop will be applied and it will not be possible to travel in the direction of the limit switch which is turned ON To drive away from the limit switch use jog commands or a manual pulse generator in the required direction Deceleration stop However immediate stop is e applied during manual pulse generator input operation Operation speed Bias speed ON i Forward limit input OFF d uw Reverse jog and reverse manual Forward jog and forward pulse ge
77. gearing is less than 1 1 one pulse is output for plural input pulses Accordingly the frequency of output pulse is low and the pulse amount is small If the value of the manual pulse generator input electronic gearing is more than 1 1 one input pulse is output for plural input pulses Accordingly the frequency of output pulse is high and the pulse amount is large Moreover if the value of the manual pulse generator input electronic gearing is larger than 1 1 the revolution amount of the motor becomes larger for one input pulse Therefore the positioning precision becomes less accurate Pulse output valid range The pulse output range can be provided with target address I BFM 14 13 and target address II BFM 18 17 In case of Target address I gt Target address II pulse output in the range becomes valid In case of Target address I lt Target address II pulse output becomes valid in the whole range between the forward limit and reverse limit Immediately ms stopping at the target address I Forward reverse is possible in this range Target address II Target address I Manual pulse generator input current value The current value of the total input pulses to the manual pulse generator input is stored in BFM 42 and 41 Manual pulse generator input frequency The frequency of the manual pulse generator input is stored in BFM 44 and 43 The symbol is applied to UP count and the symbol is applied to DOW
78. haped control BFM 36 b11 ON Bias speed BFM 2 Start K gt Travel time lt Deceleration time Time If the travel time of 2nd speed is shorter than the time required for deceleration from operation speed II BFM 20 19 it will immediately stop when the travel reaches target address II BFM 18 17 the travel of the 2nd speed is 0 the work will be decelerated and stopped to make the travel distance equal to target address I BFM 14 13 as for a 1st speed positioning operation There is no error a MITSUBISHI 8 4 Model FX2N 10PG Pulse Output Block Operation pattern 8 Forward reverse limits FX2N 10PG does not name inputs for the forward reverse limit switches The switches should be connected to the PLC the bits b2 forward limit and b3 reverse limit of BFM 26 are turned ON or OFF with these inputs For safety the limit switches should be wired to both the PLC and the servo amplifier In the example below the limit switches to the PLC are made to activate slightly earlier than those to the servo amplifier Forward Forward Reverse Reverse limit limit limit limit LSP LSN PLC Servo amplifier Since such terminals are not provided on the drive amplifier for the stepping motor be sure to provide the terminals in the PLC When the forward reverse limit BFM 26 b2 b3 is turned ON deceleration and stop will be applied and it will not be po
79. in continually developing and pushing back the frontiers of industrial automation What is sometimes overlooked by the user is the care and attention to detail that is taken with the documentation However to continue this process of improvement the comments of the Mitsubishi users are always welcomed This page has been designed for you the reader to fill in your comments and fax them back to us We look forward to hearing from you Fax numbers Your name aria Mitsubishi Electricz een America 01 847 478 2253 Your company Australia 02 638 7072000 Germany 0 21 02 4 86 1 12 o aaa Spain 34 93 589 1579 na United Kingdom 01707 278 695 Please tick the box of your choice What condition did the manual arrive in LlGood Minor damage OUnusable Will you be using a folder to store the manual Yes LINo What do you think to the manual presentation ITidy LlUnfriendly Are the explanations understandable Yes LINot too bad DUnusable Which explanation was most difficult to understand Are there any diagrams which are not clear 1Yes IF SO WICH See CIE A E What do you think to the manual layout Good _LINot too bad CL Unhelpful If there one thing you would like to see improved what iS it Could you find the information you required easily using the index and or the contents if pos
80. iven to the drive unit If any electronic gearing is present in the servo motor it is necessary to consider its magnification The relationship between pulse rate and electronic gearing is shown below Pulse rate PARA 1 Resolution power of encoder positioning feedback pulses Electronic gearing CMX CDV The pulse rate is necessary only when the system unit BFM 36 is set in mechanical system unit or compound system unit it is ignored when it is set in the motor system unit BFM 35 34 Feed rate The machine travel per motor revolution is set The feed rate is necessary only when the system unit BFM 36 is set at mechanical system unit or compound system unit When motor system unit is set it is ignored BFM 36 Parameters Bit No Item Details bO Unit system b1 b0 00 Motor system b1 b0 01 Machine system b1 y 01 b0 10 Compound system b1 b0 11 Compound system b3 b2 Not defined b4 Magnification of 65 b4 00 1 times b5 b4 01 10 times b5 position data 05 b4 10 100 times b5 b4 11 1000 times b7 b6 Not defined b8 Pulse output OFF FP RP Forward pulse reverse pulse format ON FP RPzPulse direction b9 Rotation direction OFF Current value increase with forward pulse ON Current value decrease with forward pulse b10 Zero return OFF Current value decrease direction direction ON Current value increase direction b11 Ac deceleration
81. lit even though START input of FX2n 10PG is turned ON check the input wiring External power supply 24V DC is necessary for START DOG and X1 of FX2n 10PG ERROR Blinking Error occurrence An error occurs in FX2n 10PG After checking the content of the buffer memory BFM 37 take a countermeasure according to the content For details of BFM 37 refer to the separate USER S MANUAL Lit CPU error If does not return even though the power is supplied again contact your nearest system service company of Mitsubishi Electric FP Unlit Forward pulse or pulse chain stops RP Unlit Reverse pulse or direction output stops If LED does not blink even though each operation is executed check the following item Using the program of PLC check whether each operation mode selection and the start command are properly applied or not When STOP command or forward reverse limit command is applied the pulse output is not output CLR Unlit CLR signal is not output When LED is not lit during zero return end or CLR signal forced output check whether zero return operation and data set type zero return with program of PLC and forced output of CLR signal are executed or not Lit CLR signal is output If the deviation counter is not cleared in the servo amplifier even though CLR signal is output LED is lit check the output wiring The external power suppl
82. lock Operation pattern 8 8 8 5 Positioning complete flag The positioning complete flag BFM 28 b6 is reset with START input START command BFM 26 59 forward jog BFM 26 b4 reverse jog BFM 26 b5 zero return BFM 26 b6 data set type zero return BFM 26 b7 variable speed operation manual pulse generator input operation or power shutdown and is turned ON when the target address is reached However it is not reset with START input or START command when the travel is 0 When it is off before start of positioning the flag is turned ON e When positioning operation is stopped with STOP command the positioning complete flag BFM 28 b6 is not turned ON If STOP command is received in the deceleration process to the target address it is stopped when it arrives at the target address as the gradient of the deceleration is the same At this time the positioning completed flag BFM 28 b6 is not turned ON 8 8 6 STOP command When STOP command BFM 26 b1 is turned ON the work is decelerated and stopped When restarted the operation is different depending on the setting of the parameter BFM 36 b15 BFM 36 b15 0 The remaining distance operation is executed with restart BFM 36 b15 1 The interrupt stop operation ended and the next new positioning operation is started MITSUBISHI 8 21 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 9 8 9 1 Table operation Outline of table operati
83. ly by the travel distance specified from the 1st speed target address Here the user unit BFM 36 is selected and the value which also includes the magnification BFM 36 of the position data is selected BFM 20 19 Operation speed II The practical operation speed during 2 speed positioning operation and interrupting 2 speed positioning Set the operation speed in the range between the bias speed BFM 2 and maximum speed BFM 0 1 Maximum speed gt Operation speed I II gt Bias speed If the operation speed is set at the maximum speed or more it will operate at the maximum speed When the operation speed is set at the bias speed or less it will operate at the bias speed When operation speed change BFM 26 b10 is allowed OFF the speed during positioning operation can be changed BFM 21 Override setting By instructing a ration in the override setting the practical operation speed can be changed referring to the speed set for the jog speed BFM 4 3 operation speed I BFM 16 15 operation speed II BFM 20 19 zero return speed BFM 6 5 or creep speed BFM 7 The operation speed can be also changed during positioning Speed 10000Hz 7000Hz Time Operation speed 10000Hz Operation speed 10096 70 BFM 23 22 Operation speed current value When the pulse chain is output the current value of the operation speed is stored When it is stopped or is in the manual pulse generator input
84. mit Reverse limit Forward jog Reverse jog Zero return command Data set type zero return command Relative ON absolute OFF address START Speed change disablement during operation m code OFF command General reset of output Y000 to Y002 Not defined Operation command Output frequency current value Hz Current address user unit Status information m code m code gt output Error code Terminal information Current address Pulse converted value a MITSUBISHI 9 17 Model FX2N 10PG Pulse Output Block Program example 9 MEMO a MITSUBISHI 9 18 Model FX2N 10PG Pulse Output Block Diagnostics 10 10 Diagnostics If any trouble occurs first check for loose terminal screws on the power supply unit PLC and I O devices and for poor contacts on FXan 10PG and the connectors of the motor drivers and servo amplifier 10 1 Diagnostics LED LED name Status Display details Countermeasure POWER 5V DC is not supplied the extension cable from PLC Unless LED is lit even though power is supplied to PLC check the following items Properly connect the extension cable between PLC and FX2n 10PG Properly supply the power of PLC The service power of PLC may exceed the supply power capacity Disconnect the wiring of the service power supply terminal and turn on the power supply START Unlit START input OFF If LED is not
85. mit switch by jog or manual pulse generator the error is cancelled K5 Not defined At BFM 26 the zero return command b6 data set type zero return command b7 K6 and start b9 are ON at the same time When the forward jog b4 and reverse jog b5 are ON at the same time there is not an error K7 At BFM 27 plural operation patterns are selected OOOO relates to BFM 0 1299 7 2 26 BFM 38 Terminal information Items below show the state of each input terminal Bit No Details START input When START terminal input is bO is ON b1 DOG input When DOG terminal input is on b1 is ON b2 PGO input When PGO terminal input is on b2 is ON b3 input When terminal input is on b3 is ON b4 X1 input When X1 terminal input is on b4 is ON b5 oA input When A terminal input is on b5 is ON b6 9B input When B terminal input is on b6 is ON b7 CLR signal When CLR signal is on b7 is ON b8tob15 Notusable Asb7 is turned ON OFF CLR output terminal can be forced ON OFF 7 2 27 BFM 40 39 Current address The current address data is stored as a pulse converted value 7 2 28 BFM 42 41 Manual pulse generator input current value Pulses input from the manual pulse generator are stored Forward increases and reverse decreases the stored value Here the stored data does not includes the magnification of the manual pulse gener
86. n tapping a hole or routing a wire prevent chips or wire chips from dropping into the vent windows of FX gt 2y 10PG Such chips may cause a fire hazard or malfunction 5 Securely fasten the extension cable to a specified connector If it is poorly connected it will cause a malfunction a MITSUBISHI 3 2 Model FX2N 10PG Pulse Output Block System configuration 4 4 System configuration 4 1 Connection with PLC The PLC is connected to FX2n 10PG with the extension cable FX2n 10PG is handled as a special unit of the PLC and is sequentially given the special unit number of 0 to 7 from the unit which is the nearest to PLC The unit No is instructed with FROM TO commands For details of the input output assignment of PLC refer to the manual of FX2n FX2nc Series PLC FX2N 32MR FX2N 2LC FX2N 32ER X000 to X017 FX2N 10PG X020 to X037 FX2N 10PG ee ea ea OAS ik 2 um HHH B OL O ES posae us Peer bit LEE E T nas Beer oe 7000 to Y017 Special Special Y020 to Y037 Special block block block No 0 No 1 No 2 e A maximum of 8 units can be connected to FXoN Series PLC and a maximum
87. nerator input operation manual pulser input operation are valid are invalid MITSUBISHI 7 9 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 Transfer method of operation command X000 M0 Error reset X001 CM STOP X002 N O contact Forward limit X003 N C contact Cm3 Reverse limit X004 Forward jog X005 M5 Reverse jog X006 Zero point return M8000 M7 Data reset type zero return command M8000 M8 Relative absolute address X007 START M8000 Speed change M10 disablement during operation X010 M11 m code OFF command M8000 M12 M13 gt Not defined M14 M15 M8000 RUN monitor TO KO K26 K4MO K1 M15 to M0 gt BFM 26 b15 to b0 n the above example consider that the forward limit input switch X002 and reverse limit input switch X003 are connected at the N C contact TO commands are written from the PLC to BFM The above example shows that FX2n 10PG is a special unit connected as the module nearest to the basic unit If the following program is used 2nd and following operations are impossible since the OFF state of the start bit in the operation mode can not be produced in FX2n 10PG Change it as shown in the right X000 X000 TO KO K26 HO200 K1 M9 TO KO K26 HO200 K1 M
88. o M35 Not used Normal OFF D14 D13 Target adores I Moving distance during 1st speed positioning operation 100 000 pulses D16 D15 Operation speed I Operation speed during 1st speed positioning i operation 30 000Hz 023 022 Output frequency Data register p25 D24 Current address user unit D28 Status D37 Error code D38 Terminal information D40 D39 Current address Pulse converted value a MITSUBISHI 9 6 Model FX2N 10PG Pulse Output Block Program example 9 9 2 3 Sequence program M8002 Initial pulse 1 DTO KO 500000 K1 Maximum speed 500 000Hz TO KO K2 KO K1 Bias speed 0Hz DTO KO K3 K10000 K1 Jog speed 10 000Hz DTO K5 Kt00000 high speed TO KO K7 K1000 K1 Creep speed 1 000Hz K1 Ki signal number DTO KO K9 KO K1 Zero point address 0 TO KO K11 K100 K1 Acceleration time 100ms TO KO K12 K100 K1 Deceleration time 100ms TO KO K36 H2000 K1 Parameter M8000 RUN monitor Mo gt 1st speed positioning operation M8000 RUN monitor M1 Interrupt 1st speed positioning operation M2 2nd speed positioning operation M3 Interrupt 2nd speed positioning operation CM Interrupt stop operation M5 gt Table operation Variable speed operation gt Manual pulse generator inp
89. of 4 units can be connected to FX2nc Series PLC When connected FX2nc Series PLC FX2Nc CNV IF is required For extension the separately available FXon 65EC FXon 30EC extension cable and FX2n CNV BC are used One extension cable can be used per system The number of occupied I O points of the FX2n 10PG is 8 The total number of I O points of the basic unit extension unit and extension block and the occupied points of the special block must not exceed the max number of the I O points of the basic unit 256 points for FXe2n and FX2NC The assignment of the I O number of the PLC is shown in the parentheses The I O connectors and occupied points of FX2n 10PG are not included during assignment of I O numbers of the PLC Turn OFF the power at first then connect disconnect the cable such as an extension cable If you connect disconnect a cable while the power is supplied the unit may fail or malfunction a MITSUBISHI 4 1 Model FX2N 10PG Pulse Output Block System configuration 4 4 2 Applicable PLC Series name Applicable version 2 Series All versions FX2nc Series All versions For connection to FX2nc FX2nc CNV IF is necessary a MITSUBISHI 4 2 Model FX2N 10PG Pulse Output Block Specifications 5 5 Specifications 5 1 Environmental specifications Specifications Withstand voltage 500V AC One minute between all external terminals and gr
90. og input X005 is turned ON the work starts moving in the reverse direction at the same speed as above s MITSUBISHI Model FX2N 10PG Pulse Output Block Program example 9 e Multi speed operation table operation 1 When X007 in the PLC is turned ON the multi speed operation is started in the forward direction 2 The operation speed has three steps and an m code is turned ON according to each step When the multi speed operation ends the final m code is turned ON Until it is turned OFF any other operation jog operation and zero return operation or 2nd multi speed operation is not received When X007 is turned ON again after m code OFF command X010 is turned ON it will move the same again Relative position positioning 3 When X001 STOP is turned ON during positioning operation the work is decelerated and stopped When 007 is turned ON again the work is decelerated and stopped after it moves the remaining distance Maximum speed 1 000 000Hz Acceleration time 100ms Deceleration time 100ms Pulse output format Forward pulse FP reverse pulse RP Rotation direction The current value increases with forward pulse Stop mode Movement of remaining distance Travel stroke 1st speed 500 pulses 2nd speed 3 000 pulses 3rd speed 8 000 pulses Operation speed 1st speed 500Hz 2nd speed 1 300Hz 3rd speed 1 000Hz
91. ol Time gt lt S shape time constant 64ms fixed a MITSUBISHI 8 1 Model FX2N 10PG Pulse Output Block Operation pattern 8 Item BFM No Details Maximum speed BFM 1 0 Upper limit of speed in each operation mode Bias speed BFM 2 The start speed Operation speed I BFM 16 15 Actual operation speed in each operation mode Operation Operation speed II BFM 20 19 opsraten O 3 positioning speed operation and interrupt 2nd speed positioning Jog speed BFM 4 3 Speed during manual forward reverse jog jog operation Acceleration time BFM 11 Time from bias speed to maximum speed Deceleration time BFM 12 Time from maximum speed to bias speed Target address I BFM 14 13 Target position absolute address or travel distance relative address in each operation mode Travel Target position absolute address or travel distance Target address BFM 18 17 relative address during 2nd speed positioning operation The gradient of ac deceleration is determined by the maximum speed bias speed acceleration time and deceleration time Trapezoidal control or approximate S shaped control approximate S shaped deceleration control is selected with the parameter BFM 36 b11 A difference of 64ms is generated on the positioning operation completion time between trapezoidal control and approximate S shaped control The travel is the same Fo
92. olute OFF address START Speed change disablement during operation m code OFF command Not defined Operation command Output frequency current value Hz Current address user unit Status information Error code Terminal information Current address pulse converted value a MITSUBISHI 9 8 Model FX2N 10PG Pulse Output Block Program example 9 9 3 Multi speed operation table operation A program example for multi speed operation table operation is described Moreover also in this example the forward reverse operation and zero return operation are possible in the jog operation mode a MITSUBISHI 9 9 Model FX2N 10PG Pulse Output Block Program example 9 9 3 1 Operation explanation Zero return operation 1 When X006 in the PLC is turned ON the zero return operation is stared in the decreasing direction of the current value Only when m code is OFF the zero return operation can be started 2 When the jog input is turned ON the work is decelerated to the creep speed 3 Positioning is stopped when the zero point signal is input for one count after the dog input is turned OFF again The zero point address is written into the current value and the clear signal is output 4 The dog search function can be used depending on the start position of the zero return operation Set X002 and X003 at the forward and reverse limits respectively Maximum speed 500 000Hz Accelerati
93. on In FXan 10PG the program of positioning control can be produced with a table When the table operation is used continuous operation multi speed operation and position to speed operation the work is de accelerated to stop at a desired position become possible One positioning operation per table can be registered The number of tables are 200 points from No 0 to 199 One table is given four attributes of position information target address speed information operation speed m code information and operation information The buffer memory of FXan 10PG is used as the storage destination of the information The assignment of the buffer memory and positioning table number is fixed BFM 100 through BFM 1299 are assigned to the table numbers of No 0 through 199 When the positioning data and operation pattern table operation BFM 27 b5 are selected to the assigned buffer memory with TO commands from the PLC positioning operation is started according to the written information from the table set with the table start number BFM 98 if START BFM 26 b9 is turned ON Position information The target address is set Absolute address and relative address can be set Speed information The operation speed is set During operation the speed information can be changed and the speed can be changed with an override mcode information No m code 1 m code AFTER mode ON when positioning complete 0 through 999 m code WITH mode
94. on time 100ms Deceleration time 100ms Pulse output format Forward pulse FP reverse pulse RP Rotation direction The current value increases with forward pulse Zero return direction Decreasing direction of current value Dog input logic N O contact Zero point signal count start timing DOG backward end Zero return speed 100 000Hz Creep speed 1 000Hz Zero point address 0 Number of zero point signals 1 i Deceleration time Acceleration time 00 ms 00 ms Maximum speed 500 000 Hz Zero point address 0 Zero return speed high speed 100 000 Hz Zero return speed creep 1 000 Hz DOG ERI PGO signal Number of zero point signals 1 time MITSUBISHI 9 10 Model FX2N 10PG Pulse Output Block Program example 9 Jog operation 1 When X004 in the PLC is turned ON jog operation is executed in the forward direction When X005 is turned ON jog operation is executed in the reverse direction Only when m code is OFF jog operation can be started Maximum speed 1 000 000Hz Acceleration time 100ms Deceleration time 100ms Pulse output format Forward pulse FP reverse pulse RP Rotation direction The current value increases with forward pulse Jog speed 10 000Hz Speed Time Forward jog input X004 When the reverse operation j
95. operation it becomes 0 Units are as set in user unit BFM 36 BFM 25 24 Current address The current address data is stored The stored address data is always the absolute address Here the user unit BFM 36 is selected and the value which also includes the magnification BFM 36 of the position data is selected MITSUBISHI 7 7 Model FX2N 10PG Pulse Output Block Buffer memory BFM 7 7 2 17 BFM 26 Operation commands The items for error reset and pulse chain output start output stop are assigned to each bit of BFM 26 TO commands from the PLC turn ON and OFF each bit to start the operation Fit ELE Details Detection command timing bO Error Tes If any error occurs the error will be reset with bO ON Edge detection to clear the status information and error code b1 STOP Deceleration is stopped with b1 ON during positioning Level detection operation including the jog operation and zero return Deceleration is stopped with b2 ON during forward pulse output b2 Forward limit Level detection Deceleration is stopped with b3 ON during reverse b3 Reverse limit Level detection pulse output b4 Forward jog Forward pulses are output while b4 is ON Level detection b5 Reverse jog Reverse pulses are output while b5 is ON Level detection b6 28109 Machine zero return is started by turning ON b6 Edge detection command CLR signal is output by turning ON b7 the v
96. or input operation is selected plural bits are on The error code K6 or K7 is written in The positioning operation is not completed when the forward jog BFM 26 b4 reverse jog BFM 26 b5 or other plural positioning operation commands are ON at the same time 8 1 3 Overlapped command of operation modes BFM 37 8 1 4 Small travel 1st speed positioning operation Acceleration time lt Deceleration time EA E ta amp X E Trapezoidal control Operation 6 011 OFF Approx S shaped speed I N control BFM 16 15 gt DX b11 ON Bias speed BFM 2 Start A Travel time lt Acceleration time Deceleration time Time time required for the travel BFM 14 13 18 17 is shorter than the acceleration deceleration time the practical operation does not reach the set operation speed Interrupt 1st speed positioning Speed Trapezoidal control BFM 36 b11 OFF Bias speed BFM 2 Operation speed I BFM 16 15 i se cg ol Deceleration time le gt 1 N 3 x x B 1 22221 Approx S shaped control BFM 36 b11 ON Since deceleration is slower on the approx S shaped control than on the trapezoidal control the time to stop becomes slightly shorter but the travel stroke is equal to that of the trapezoidal control Target
97. ory The pulse converted value is in the range of 2 147 483 648 to 2 147 483 647 Pulse mm mdeg and 10 inch are usable for the unit Position command The absolute position instruction and relative position instruction are selectable The magnification rates of 10 101 10 and 10 are settable for the position data Positioning is done in the PLC program Positioning program Data read writing and operation mode selection are instructed with FROM TO commands Number of I O occupied points Start time 1to3ms 8 points Input or output a MITSUBISHI 5 1 Model FX2N 10PG Pulse Output Block Specifications 5 5 4 5 5 Input specifications Item START DOG X1 PGO Number of input points Three control input points START DOG two interrupt input points X1 2 phase pulse input point oA 9B Input signal voltage 24V DC 10 3 0 to 5 5V DC 3 0 to 5 5V DC Signal format Contact or open collector Differential line driver or Differential line driver or transistor open collector transistor open collector transistor RUE Signa 6 5 1mA 6 to 20mA 6 to 20mA current Input ON 4 5mA or more 6 0mA or more 6 0mA or more sensitivity Input OFF sensitivity 1 5mA or less 1mA or less 1mA or less Input receiving speed 0 1ms or less 1 0ms or less for DOG Duty 50 2 phase pul
98. ote should be trained to use this product in a safe manner in compliance to established safety practices The operators should also be familiar with documentation which is associated with the operation of the completed equipment Note Note the term completed equipment refers to a third party constructed device which contains or uses the product associated with this manual Notes on the Symbols Used in this Manual At various times throughout this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment Whenever any of the following symbols are encountered its associated note must be read and understood Each of the symbols used will now be listed with a brief description of its meaning Hardware Warnings 1 Indicates that the identified danger WILL cause physical and property damage 2 Indicates that the identified danger could POSSIBLY cause physical and property damage 3 Indicates a point of further interest or further explanation ODD o o o 9 2 o 4 Indicates special care must be taken when using this element of software 5 Indicates a special point which the user of the associate software element should be aware of 6 Indicates a point of interest or further explanation a MITSUBISHI v Model FX2N 10PG Pulse Output Block e Under no circumstances will
99. ound terminal Same as the environmental specifications of the connected PLC Refer to the PLC manual 5 2 Power supply specifications Specifications START DOG X1 terminals 24V DC 10 Current consumption 32mA or less PGO terminal to 5 5V DC Current consumption 20mA or less Input VIN terminal 5 to 24V DC Current consumption 100mA or less for 5V signal 70mA or less for 24V Each current can be supplied from the external power supply START DOG Drive X1 terminals can be supplied from the service power supply 24 power terminal of the PLC supply Inner 5V DC Current consumption 120mA Power is supplied through the control extension cable from the PLC FP RP terminals Power supplied from VIN terminal 5 to 24V DC Output Set 25mA or less signal CLR 5 to 24V Set 20mA or less Each is supplied from the servo amplifier or external power supply 5 3 Performance specifications ltem Specifications One axis per unit Max 8 units and 4 units can be connected to FX2n Series PLC and FXonc Series PLC respectively Number of control axes e The operation speed is set with the buffer memory be operated at the pulse frequency of 1Hz to 1MHz Hz cm min 10 deg min and inch min are selectable for the command unit Speed command The travel is set with the buffer mem
100. pecifications installation etc of the Installation Manual JY992D91901 FXen 10PG Pulse Output Block in same package FX2n The manual explains the details of the hardware regarding the HARDWARE MANUAL JY992D66301 specifications wiring installation etc of the FX2n Series in same package PLC FXanc D UL The manual explains the details of the hardware regarding the HARDWARE MANUAL JY992D87201 specifications wiring installation etc of the FX2nc D UL in same package Series PLC FXanc DSS DS The manual explains the details of the hardware regarding the HARDWARE MANUAL JY992D76401 specifications wiring installation etc of the 2 DSS DS in same package Series PLC THE FX SERIES OF PROGRAMMABLE CONTROLLER JY992D88101 qu explains the commands of FX2n and FX2nc PROGRAMMING MANUAL II Of the manuals listed above THE FX SERIES OF PROGRAMMABLE CONTROLLER PROGRAMMING MANUAL are not packed with the product If necessary contact your dealer to request the desired manual FX2N 10PG Installation Manual FX2n Handy Manual and FX2nc Handy Manual are packed with each product a MITSUBISHI vi Model FX2N 10PG Pulse Output Block s MITSUBISHI vii Model FX2N 10PG Pulse Output Block Contents Wie MIO UIC ra a AS rasta 1 1 1 1 Productoutline emm nnnm mener 1 1 2 Outside dimensions and component names
101. peed ES BFM 1 0 Operation speed I 16 15 500 X X 1000 x Positioning operation Time When the variable speed operation BFM 27 b6 operation pattern is selected the work is accelerated to operation speed I BFM 16 15 and the operation is started It is not necessary to turn ON target address I BFM 14 13 and START BFM 26 b9 When operation speed I is changed the acceleration deceleration is applied according to the acceleration time BFM 11 or deceleration time BFM 12 in order to change to the speed of operation speed I The operation speed can not be changed when the speed change disable BFM 26 b10 during operation is ON When operation speed I is 0 the work is decelerated and stopped The positioning complete flag BFM 28 b6 is not turned ON 8 10 2 Operation speed The actual operation speed is expressed as Actual operation speed Operation speed I 16 15 x Override BFM 21 When operation speed I is 0 the work is decelerated and stopped Operation speed I can be changed at all times However the operation speed can not be changed when the speed change disable BFM 26 b10 during operation is ON MITSUBISHI 8 27 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 10 3 8 10 4 Rotation direction The rotation direction is determined depending on whether the operation speed I BFM 16 15 is positive or negative
102. peration is completed the value is written at the current address BFM 40 39 Here the user unit BFM 36 is selected and the value which also includes the magnification BFM 36 of the position data is selected BFM 11 Acceleration time The time from the bias speed BFM 2 to the maximum speed BFM 1 0 The inclination of the acceleration is determined depending on the bias speed BFM 2 maximum speed BFM 1 0 and acceleration time The settable range is 1 to 5000ms It is operated at 1ms for Oms or less and at 5000ms for 5001ms or more To use an approx S shaped ac deceleration control set 64ms or more BFM 12 Deceleration time The time from the maximum speed BFM 1 0 to the bias speed BFM 2 The inclination of the deceleration is determined depending on the bias speed BFM 2 maximum speed BFM 1 0 and deceleration time The settable range is 1 to 5000ms It is operated at 1ms for Oms or less and at 5000ms for 5001ms or more To use an approx S shaped ac deceleration control set 64ms or more BFM 14 13 Target address I The target position absolute address or travel distance relative address in each operation mode is set When the absolute address is used the positioning operation is done to the target position specified referring to the current address BFM 39 40 At this time the rotation direction is determined depending on the relationship whether the current address is larger or small
103. prevent damages of a machine for upper limit lower limit etc outside the FXan 10PG 2 When the CPU in the detects an abnormality such as a watch dog timer error by the self diagnosis circuit all outputs turn off When an abnormality occurs in the I O control area which cannot be detected by the CPU in the FX2n 10PG output control may be disabled Design external circuits and the structure so that the entire system conservatively operates in such cases 3 Do not lay signal cable near to high voltage power cable or house them in the same trunking duct Effects of noise or surge induction may occur Keep signal cables a safe distance of more than 100 mm 4 from these power cables 4 Where output signal lines are used over an extended distance consideration for voltage drop and noise interference should be made 5 Fix cables so that any stress is not directly applied on the terminal block or the cable connection area 6 When a failure occurs in a transistor etc in the FX2n 10PG outputs may keep ON OFF For output signals which may lead to severe accidents design external circuits and the structure so that the entire system conservatively operates e Make sure to shut down the power supplies of all phases on the outside before starting installation or wiring If the power supplies are not shut down you may get electrical shock or the unit may be damaged Never touch any terminals while the power is supplied If you touch
104. program with table 7 20 8 Operation pattern 8 1 8 1 General items for positioning operation i 8 1 8 1 1 Outline of positioning operation ii 8 1 8 1 2 STOP command 8 2 8 1 3 Overlapped command of operation modes 8 3 8 1 4 Small travel astas 8 3 8 1 5 Forward reverse limits enne nnns 8 5 8 1 6 Cautions for use of mechanical system compound system units 8 6 8 2 OO operation allea 8 7 8 2 1 Outline Of Jog operatlOn icem iter rit ee tb td ne E Gate ded 8 7 8 2 2 Speed change during jog operation 8 8 8 3 Machine zero retulisse deer iaa 8 9 8 3 1 Outline of zero return iii 8 9 8 3 2 Zero return direc curia edere er esf ettet itr edita 8 9 8 3 3 Polarity Of dog Input terere ei RV Ken 8 9 8 3 4 Gount startitimilg tase eter t e et deg ee D Egan 8 9 8 3 5 Zero returmm speed egeta ih odes a ia 8 10 8 3 6 Zero return completed flag 8 10 8 3 7 Change of zero return speed eene 8 10 8 3 8 Data Set type zero TetUrn ei oti e ete eere prt iaia 8 10 8 3 9 Dog searclhi TUMCUOM aia siu icti iE e T te nu 8 11 8 3 10 Forced ON OFF of CLR signal 8 11 8
105. protective circuit interlock circuit against machine breakage etc must be provided as circuits outside the PLC and FX2n 10PG 2 If the PLC or FX2n 10PG Pulse Output Block detects any problem using the self diagnosis function for the watchdog timer errors and input value errors or if any trouble occurs in the input output control area etc which cannot be detected by the PLC CPU output control may sometimes become impossible Be sure to design the external circuits and mechanisms to operate the machine safely in such cases 3 If any relay transistor triac etc in the output unit of the FX2n 10PG Pulse Output Block or PLC malfunctions the output may sometimes be kept on or off Design the external circuits and mechanisms to operate the machine safely regarding output signals which may lead to a serious accident Cautions regarding disposal When disposing of the product handle it as industrial waste a MITSUBISHI 1 1 Model FX2N 10PG Pulse Output Block Introduction 1 MEMO a MITSUBISHI 1 2 Model FX2N 10PG Pulse Output Block Outside dimensions and component names 2 2 Outside dimensions and component names 2 1 Outside dimensions Unit mm inches 43 1 69 87 3 43 4 0 16 90 3 54 2 94 5 90 18 74 2 91 External color Munsell 0 08GY 7 64 0 81 Mass Weight Approx 0 2kg 0 44165 Accessories Special
106. quired for terminals START DOG X1 and S S Contact output type and open collector transistor output NPN PNP types of external devices are applicable 1 When contacts are used FX2N 10PG Input terminal 7mA 24N DC START 3 3kQ Le zA VASE 7mA 24N DC DOG 3 3kQ le VASE 7mA 24N DC 3 3kQ e ui 7mA 24V _ Xi 3 3kQ Le gt WAS 24V DC S S 2 When NPN open collector transistors are used FX2N 10PG Input terminal 4 wire t IN a J GR wir MS IN 3 3 K awite type 2 IN Ls ETA 24V DC e E H 5 5 Reread IN terminal as START DOG or X1 according to the application 3 When PNP open collector transistors are used FX2N 10PG Input terminal 4 wire type NOTIS IN 4 ZAK Bwire type 222 E E BES VAS 2 wire type i E
107. r approximate S shaped control set the acceleration time BFM 11 and deceleration time BFM 12 at 64ms or more 64 to 5000 Jog speed operation speed I operation speed II zero return speed high speed and zero return speed creep are operated at the bias speed when OHz is set for the applied speed data The minimum value for the bias speed is 1Hz STOP command process In each operation mode STOP command during operation is valid at all times The STOP switch is wired to the input terminal of the PLC ON OFF is written into b1 of BFM 26 with the program TO command of the PLC When STOP command BFM 26 b1 is turned ON FX2n 10PG will decelerate and stop When it is restarted the operation remaining distance it travels the remaining distance of the positioning operation to which STOP is input or the positioning end the positioning operation to which STOP is input is ended and the next positioning operation is newly started is selected according to the setting of parameter BFM 36 b15 However when the command of forward jog BFM 26 b4 reverse jog BFM 26 b5 is ON during jog operation the jog operation starts again when the STOP command is turned OFF MITSUBISHI 8 2 Model FX2N 10PG Pulse Output Block Operation pattern 8 Positioning operations are not started even if START is input or START command BFM 26 b9 is turned ON when plural operation patterns are selected with BFM 27 or the manual pulse generat
108. rward reverse it is immediately stopped being regarded as the forward reverse limit error When the forward limit is ON reverse is applied when reverse limit is ON forward is applied Thus it is possible to drive from the ON state of the limit switch Immediately stopping Operation i forward rotation speed Forward limit ON input OFF Reverse manual pulse Forward manual pulse generator input generator input Operation is possible Operation is invalid The operation speed is proportional to the frequency of pulse chain input from the manual pulse generator with the electronic gearing BFM 45 46 for manual pulse generator input Moreover the value of the override setting BFM 21 is invalid Manual pulse generator FX2N 10PG Servo amplifier Motor 2 phase pulse drive unit Frequency 30kHz or less 45 A phase Input pulse x FP BFM 46 B phase Output pulse RP a MITSUBISHI 8 29 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 11 2 8 11 3 8 11 4 8 11 5 8 11 6 8 11 7 The output pulse frequency and pulse amount of FX2n 10PG is gained as follows Input pulse frequency and pulse amount from the manual pulse generator x manual pulse generator input electronic gearing BFM 45 BFM 46 If the value of the manual pulse generator input electronic
109. rward reverse limits BFM 26 b2 b3 are provided zero return which uses the dog search function can be executed i Zero return direction Reverse limit DOG Forward limit BFM 26 b3 BFM 26 b2 Reverse operation Zero point Forward operation 1 Start position near point signal OFF before passing the dog Operation is at the zero return speed high speed in the zero return direction After the dog is detected speed decelerates to creep and the PGO signal is counted for stopping 2 Start position near point signal ON Operation is at the zero return speed in the direction opposite to the zero return direction once until it moves outside of the dog signal Hereafter operation is at the zero return speed in the zero return direction After the dog is detected speed decelerates to creep and the PGO signal is counted for stopping 3 Start position near point signal OFF after passing at the dog Operation is at the zero return speed in the zero return direction and is decelerated and stopped at the forward reverse limit Hereafter operation is at the zero return speed in the direction opposite to the zero return direction After the dog is detected speed is decelerated and stopped Operation is at the zero return speed in the zero return direction again After the dog is detected speed decelerates to creep and the PGO signal is counted for stopping 4 When the
110. sando Phone 27 0 11 928 2000 Fax 27 0 11 392 2354 mail cbi cbi co za SOUTH AFRICA MITSUBISHI ELECTRIC INDUSTRIAL AUTOMATION Gothaer Strasse 8 D 40880 Ratingen Phone 49 2102 486 0 Hotline 49 1805 000 7650 Fax 49 2102 486 7170 megfa mail meg mee com www mitsubishi automation de www mitsubishi automation com PLC11 04 Printed in Germany
111. se 30 000Hz or less Pulse width 50ms or more Circuit insulation Photocoupler insulation Operation indication LED is lit when input is ON Output specifications Item Pulse output section Clear signal CLR Number of output points Three output points FP RP CLR Forward pulse FP reverse pulse RP When zero return operation is Output system or pulse PLS direction DIR is completed it is turned on selectable Output pulse width 20ms Output type Differential line driver output NPN open collector transistor output Rated load voltage VIN 5 to 24V DC VIN 5 to 24V DC Max load current 25mA or less 20mA or less VIN current consumption 24V 70mA 5V DC 100mA Max voltage drop during ON 1 5V or less Leak current during ON 0 1mA less Output frequency FP RP Max 1MHz 20 to 25ms Operation a nido LED is lit when output is ON MITSUBISHI 5 2 Model FX2N 10PG Pulse Output Block Wiring 6 6 Wiring 6 1 Input output circuit Vc 24V D Input terminal FX2N 10PG Output terminal Servo amplifier drive unit 7mA 24V DC START 34 4 VIN 7mA 24V DC s
112. sible please identify your experience Hee Thank you for taking the time to fill out this questionnaire We hope you found both the product and this manual easy to use a MITSUBISHI i Model FX2N 10PG Pulse Output Block a MITSUBISHI Model FX2N 10PG Pulse Output Block Guidelines for the Safety of the User and Protection of the FX2n 10PG Pulse Output Block This manual provides information for the use of the FX2n 10PG Pulse Output Block The manual has been written to be used by trained and competent personnel The definition of such a person or persons is as follows a Any engineer who is responsible for the planning design and construction of automatic equipment using the product associated with this manual should be of a competent nature trained and qualified to the local and national standards required to fulfill that role These engineers should be fully aware of all aspects of safety with regards to automated equipment b Any commissioning or service engineer must be of a competent nature trained and qualified to the local and national standards required to fulfill that job These engineers should also be trained in the use and maintenance of the completed product This includes being completely familiar with all associated documentation for the said product All maintenance should be carried out in accordance with established safety practices c All operators of the completed equipment see N
113. speed 500 000Hz Acceleration time 100ms Deceleration time 100ms Pulse output format Forward pulse FP reverse pulse RP Rotation direction The current value is increased with forward pulses Jog speed 10 000Hz Speed Time Forward jog input X004 When the reverse operation jog input X005 is turned ON the work starts moving in the reverse direction at the same speed as above a MITSUBISHI 94 Model FX2N 10PG Pulse Output Block Program example 9 Length feed 1st speed positioning 1 When X007 in the PLC is turned ON the work moves a specified distance in the forward direction and is decelerated and stopped If X007 is turned ON again the work will move the same distance Relative position positioning 2 When X001 STOP is turned ON during positioning operation the work is decelerated and stopped When X007 is turned ON again the work will be decelerated and stopped after it moves the remaining distance Maximum speed 500 000Hz Acceleration time 100ms Deceleration time 100ms Pulse output format Forward pulse FP reverse pulse RP Rotation direction The current value is increased with forward pulses Target address I 100 000 pulses Operation speed I 30 000 Hz Stop mode Remaining distance movement Deceleration time Acceleration time 00 ms 100 ms jo p gt 72 Maximum speed 500 000 Hz
114. ssible to travel in the direction of the limit switch which is turned ON To drive away from the limit switch use jog commands or a manual pulse generator in the required direction Deceleration stop ny However it is immediately Operation stopped in the manual pulse speed generator operation Bias speed Forward limit ON input OFF Valid for reverse jog and ha reverse manual pulser input E and operation generator input operation a MITSUBISHI 8 5 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 1 6 Cautions for use of mechanical system compound system units Error of output pulse amount When the pulse rate BFM 33 32 feed rate BFM 35 34 and relative travel distance are designated A B and C respectively C x A B expresses the pulse amount which is output from FX2n 10PG If C x A B is an integer even though is not an integer a command error will not occur However if C x A B is not an integer an integrated error will occur in the current address when the relative travel is repeated for operation Moreover though an error of less than one pulse occurs during the absolute address operation because of the rounding process of a fractional number an integrated error will not occur However such an integrated error does not occur when the motor system unit is used Limitation of output pulse frequency The following relationship is present between the motor
115. ted at the time When a series of continuous operations with m codes are ended and are shifted to the positioning operation which is registered in the step advance operation m code OFF command must be consistent with START command START input or BFM 26 b9 START signal is necessary to end the step advance operation and shift to the positioning operation in which the continuous operation and position to speed operation are registered When m code is used m code OFF command is also necessary When positioning is shifted from continuous operation to position to speed operation or is on the contrary shifted from position to speed operation to continuous operation it will be automatically shifted after deceleration and stopping When any m code of the after code is not used and when a m code of the after mode is used it will wait for m code OFF command MITSUBISHI 8 23 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 9 2 8 9 3 Assignment of tables and BFM Nos Table Position Speed m code Operation No information information information information 0 BFM 101 100 BFM 103 102 BFM 104 BFM 105 1 BFM 107 106 BFM 109 108 BFM 110 BFM 111 2 BFM 113 112 BFM 115 114 BFM 115 BFM 116 3 BFM 118 117 BFM 120 119 BFM 121 BFM 122 199 BFM 1295 1294 BFM 1297 1296 BFM 1298 BFM 1299 Each data is stored even at power failure Be sure to produce the
116. the edge detection is operated the work moves by the target address I BFM 14 13 and is stopped Operation speed The actual operation speed is expressed as Actual operation speed Operation speed I BFM 16 15 x Override BFM 21 Operation speed I can be changed at all times However the operation speed can not be changed when the speed change disablement BFM 26 b10 during operation is ON Address instruction The travel BFM 14 13 is handled as the relative address distance from the current address regardless of the setting of the relative absolute address instruction BFM 26 b8 Rotation direction The rotation direction is determined depending on the positive negative symbol the target address I BFM 14 13 Symbol of target address is positive Forward pulse output Symbol of target address is negative Reverse pulse output MITSUBISHI 8 14 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 5 5 Positioning complete flag The positioning complete flag BFM 28 b6 is reset with START input START command BFM 26 59 forward jog BFM 26 b4 reverse jog BFM 26 b5 zero return BFM 26 b6 data set type zero return BFM 26 b7 variable speed operation manual pulse generator input operation or power shutdown and is turned ON when the target address is reached However it is not reset with START input or START command when the travel is 0 If it is OFF before start of positioning it is
117. tored into BFM 37 Error code Details Countermeasure KO No error K1 Not defined Value setting range defect 2 A value outside the settable value range is Change the seting hop Televant i buffer memory to within the setting range set in the buffer memory Overflow of setting value Change the setting value of the relevant The pulse converted value of the travel buffer Memory to make the pulse converted operation speed and so exceeds 32 bits value smaller than 32 bit data The work is stopped at the forward reverse Inthe jeg operation nd pulse K4 a generator input operation mode drive the limit ee work from the forward reverse limit K5 Not defined In BFM 26 the zero return command b6 and data set type zero return command Change the program of PLC to prevent the K6 b7 START b9 are ON at the same time start command of the positioning operation It is not an error if the forward b4 and from overlapping jog b5 are ON at the same time K7 In BFM 27 the plural operation patterns Change the program of PLC to make select are selected operation pattern represents BFM No 0 to 1299 a MITSUBISHI Model FX2N 10PG Pulse Output Block Diagnostics 10 10 3 Diagnostics PLC If any trouble occurs the PLC connected to FX2n 10PG FX2n 10PG will not properly operate since FROM TO commands may not the provided Some
118. ttern is selected the work moves to target address I BFM 14 13 at operation speed I BFM 16 15 Then it moves to target address II BFM 18 17 at operation speed II BFM 20 19 and is decelerated and stopped Operation speed The actual operation speed becomes as follows Operation speed I BFM 16 15 x Override BFM 21 Operation speed II BFM 20 19 x Override BFM 21 Operation speeds I and II can be changed at all times However the operation speed can not be changed when the speed change disable BFM 26 b10 during operation is ON Address instruction The absolute address and relative address can be set in BFM 26 b8 b8 OFF Absolute address instruction The travel is set as the distance from the address value 0 b8 ON Relative address instruction The travel is set as the distance from the current address MITSUBISHI 8 16 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 6 4 8 6 5 8 6 6 Rotation direction Absolute address mode The rotation direction is determined depending on the large small relationship between the current address BFM 25 24 and target address I BFM 14 13 Relative address mode The rotation direction is determined depending on the symbol positive negative of target address I When absolute address is used the reverse rotation sometimes occurs depending on the small large relationship of the current address target address I BFM 14 13 of
119. urned ON If the STOP command is received in the deceleration process to the target address it is stopped when it arrives at the target address as the gradient of deceleration will be the same At this time the positioning complete flag BFM 28 b6 is not turned ON 8 4 6 STOP command When STOP command BFM 26 b1 is turned ON the work is decelerated and stopped When it is restarted the operation is different depending on the setting of the parameter BFM 36 b15 BFM 36 b15 0 The remaining distance operation is executed with restart BFM 36 b15 1 The 1st speed positioning operation is ended and the next new positioning operation is started a MITSUBISHI 8 13 Model FX2N 10PG Pulse Output Block Operation pattern 8 8 5 8 5 1 8 5 2 8 5 3 8 5 4 Interrupt 1st speed positioning operation Outline of interrupt 1st speed positioning operation Deceleration time Deceleration speed 11 i FM 1 m i Q IEEE MEE EE aa A e Maximum speed BFM 1 0 Operation speed I BFM 16 15 Target address BFM 14 13 Bias speed BFM 2 Time START Interrupt input X0 Positioning operation If START is input or START BFM 26 b9 is turned ON when the interrupt 1st speed positioning operation BFM 27 b1 operation pattern is selected the positioning operation is started at operation speed I BFM 16 15 After interrupt input interrupt input is
120. ut operation M8 M10 Mit M12 14 Not defined g M8000 RUN monitor K27 K4MO K1 Operation pattern a MITSUBISHI 9 7 Model FX2N 10PG Pulse Output Block Program example 9 M8002 Initial pulse DMOV 100000 013 DMOV K30000 015 M8000 RUN monitor th DTO KO K13 D13 K1 DTO KO K15 015 K1 X000 Error reset input M20 X001 STOP input M21 X002 Forward limit input M22 X003 Reverse limit input M23 X004 Forward jog input M25 Reverse jog M24 X005 Reverse jog input M24 Forward jog M25 Zero return X006 command input M26 M8000 RUN monitor M27 M8000 RUN monitor M28 X007 START input M8000 RUN monitor Mat M33 M34 M35 M8000 RUN monitor TO KO K26 K4M20 K1 M8000 RUN monitor KO K22 D22 K1 DFROM KO K24 D24 K1 FROM KO K28 D28 K1 FROM KO K37 D37 K1 FROM KO K38 D38 K1 DFROM KO K39 D39 K1 END Target address setting 100 000 pulses Operation speed setting 30 000Hz Target address I Operation speed I Error reset STOP Forward limit Reverse limit Forward jog Reverse jog Zero return command Data set type zero return command Relative ON abs
121. y 5 to 24V DC is necessary for CLR output of FX2n 10PG MITSUBISHI Model FX2N 10PG Pulse Output Block Diagnostics 10 LED name Status Display details Countermeasure DOG Unlit Dog input OFF If LED is not lit when dog input is turned on check the input wiring The external power supply 24V DC is necessary for START DOG X1 input of FX2n 10PG PGO Zero point signal input OFF If LED is not lit even though zero point signal is input check the input wiring The external power supply 5V DC is necessary when the open collector transistor is used for PGO input of FX2N 10PG oA Unlit A phase input OFF of manual pulse generator Unlit B phase input OFF of manual pulse generator If LED is not lit even though pulse is input from the manual pulse generator check the input wiring The external power supply 5V DC is necessary when the manual pulse generator of open collector output type is used X0 X1 Unlit Interrupt input OFF If LED is not lit even though interrupt input is turned on check the input wiring The external power supply 24V DC is necessary for START DOG and X1 input of FX2n 10PG a MITSUBISHI 10 2 Model FX2N 10PG Pulse Output Block Diagnostics 10 10 2 Diagnostics BFM 37 If an error occurs the error code will be s

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