Installation and service guide for AirMaid® V ozone
Contents
1. AirMaid oy This guide describes a typical installation in a commercial kitchen exhaust duct The product can also be used in other applications as long as the specific requirements according to the guide are fulfilled The device may not be used by children or by persons with diminished physical sensory or mental capacity or lack of experience and knowledge unless supervised or having received instruction Supervise children to ensure that they do not play with the device LIMITED WARRANTY FOR INTERZON EQUIPMENT This warranty is subject to the following conditions A new product is warranted to be free from defects and workmanship for a period of 3 years If the product regis tration form is submitted to Interzon within ten 10 days from the completion of the installation the guarantee will commence on this date A spare part is warranted to be free from defects and or workmanship for a period of ninety 90 days from the date of the original installation The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges according the recommended hours by Interzon and maximum kilometer charges of 300 km round trip The warranty for spare parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part Any claim must be pre2. Recalibration EXIT MENU Description of the menu option Set the time Set the date Reset an active alarm status and restart the functional test View a list of historic events including alarms and recalibration The 100 most recent events will be displayed Service Mode ON forces the alarm unit to supply the generator with power for diagnostic purposes To end change to OFF and save For reasons of safety Service Mode will automat ically exit after one hour By default the delay is set to 5 minutes in order to prevent an alarm in case of a temporary disruption Service and maintenance interval in months This menu option must be used after the generator has been repaired and electronic components have been replaced Do not recalibrate at any other time Leave the settings menu SETTINGS MENU FLOW DIAGRAM i A FiirPhac a T J and SS a RUNNING 404 gt sec Set time nd 0a 00 ga 00 5 sec met date gt s 11 Har 014 l D 5 sec Sere sae 2012 Mar 01 pemet Agtive Alarm H 5 sec e Liew zv L lo x I Errieies OW HR G1 sepulcre lode pal OFF OFF s OH 5 sec met alarm delay al bed Delay time m Time Sm 5 sec set inspect freg J ean lt a di Manines ie Months 17 5 sec Pee TM f Pri a T l j 5 sec necalibvaticom HO S YES BAL MENG 5 SYSTEM TEST AIRFLOW AND PRESSURE Measure the airflow through the ozone generator and note the value here Measure
3. detected in indoor environment 8 AIRMAID PRODUCT REGISTRATION In order to receive the 3 year warranty from the installation date you have to submit the product registration form to Interzon within ten 10 days The easiest way to do this is online at www interzon com INSTALLATION SERVICE COMPANY Company Name Installed by Telephone E mail 7 piaceorinstaliarion S Name Address Town Postal code Country Email Contact name Telephone E mail PRODUCT IDENTIFICATION Product Serial No m m m nt m m Date of installation mm dd yy m m m m m m FROM SYSTEM TEST Generator Airflow PY I s Generator Pressure Pa This form must be sent by email by fax or online within 10 days from the installation date Interzon AB Phono 468 544 444 30 Propellervagen 4A Fax 46 8 544 444 39 SE 183 62 Taby Stockholm Email info interzon com Sweden Internet www interzon com i INTERZON Reproduction modification or translation without a prior written consent is forbidden with the exception of what is permitted by the Act on Copyright Original instructions 2014 Copyright Interzon AB Edition 4 01 2014 ie PF ey Ff i hor Distributor f l Manufacturer Interzon AB Propellerv gen 4A SE 183 62 T by Stockholm Sweden 7 INTERZON Phono 46 8 544 444 30 Fax 46 8 544 444 39 Email info einterzon com Internet www interzon com
4. electrician l Plug amp Play All pole Safety Switch AirMaid Alarm Panel Plug amp Play Interlocking Device AirMaid Ozone Generator 230 VAC External Alarm Outlet MAX 10A Remove the four screws that fasten the AirMaid alarm panel to it s base Fasten the base to the wall using devices suitable for the wall material In commercial kitchens place the alarm panel where it will be visable to the staff but not to customers NOTE Upon delivery the generator and alarm panel within the shipping carton are calibrated together and have matching serial numbers Make sure that generators are always connected to their own alarm panel EXTERNAL ALARM OUTLET If you desire to connect AirMaid to an external monitoring or alarm system you can accomplish this by connecting it to the external alarm terminal block within the AirMaid alarm panel NOTE The maximum load is rated to 250V and 4A Inlet power Outlet power connection connection from mains to generator The earth ground cable is connected to the chassis screw next to the circuit board T INTERZON Connection to external alarm device Voltage freerelay output NO Normally open COM Common NC Normally closed FIRST START Once you have adjusted and configured the required airflow and under pressure you can then apply power to the generator The first time the Alarm panel is started the time and date must be configured CONFIGURING THE AIRMAI
5. for the inlet air make sure that this filter is changed at least one time per year After a new installation it is anyhow recommended to make an inspection already after three months Always use protective gloves and protective goggles 1 Switch OFF the main power to the ozone generator If any work needs to be performed in the kitchen extraction ducts the power to the ozone generator must be disconnected 2 Open the service hatch on the bottom of the ozone generator 3 Make sure that the glass electrodes of the ozone cells are not damaged or cracked A proper ozone cell should be clean and free from any mechanical damage according to the picture to the right above 4 Clean the glass electrodes carefully with a soft towel together with some cleaning spirit Never use any sharp tools or abrasive materials for cleaning the glass electrodes 5 Close the service hatch and switch ON the main power on the ozone generator Make sure that the generator starts by checking the alarm panel If everything works the green lamp will glow If the red lamp flashes then see TROUBLESHOOTING 7 TECHNICAL SPECIFICATIONS AirMaid Ozone Capacity mg t Output Pressure drop at 70 I s Voltage 20000V 20000 400W 130pa 230V 50Hz 24kg Material AISI 304 stainless steel Operating temperature 25 to 40 C Dimensions WxLxH 574x404x252 mm Sound pressure level A weighted at 1m 72 1 dB The ozone generator is sup
6. the pressure inside the ozone generator and note the value here The values above must be entered in the supplied product registration form The specified airflow must be 30 10 l s and the specified pressure must be less than 20 Pa max 10 kPa Usually the airflow is measured over the damper while the pressure can be measured from the pressure checkpoint on the long side of the ozone generator AirMaid Ozone Unit Minimum 1m To hood or exhaust duct Air Damper AirMaid Ozone Unit 2 x 30 101 s Target 2 x 35 I s To hood or exhaust duct TROUBLESHOOTING Ensure that the correct airflow and pressure is maintained according to the specification Ensure that the electrical wiring is correctly installed Ensure that the exhaust fan is running Ensure that the grease filters are properly installed in the hoods in the kitchen Ensure that the main power switches are ON red light must glow at the ozone generators Ensure that the interlock is working properly Ensure that there is no leak in the tubing after the ozone generator If the ozone generator is installed with a filter box make sure that the filter is clean O M N M SS W W If the system still does not start call the distributor or the manufacturer 6 SERVICE AND MAINTENANCE The ozone cells inside the ozone generator must be checked and if necessary cleaned at least once a year according to the instructions below If a separate air filter is used
7. D ALARM PANEL Press or to step through menu options or reposition the cursor Press T or to change the value Press to select the current option Press for 5 seconds to save the displayed value STATUS OF OPERATION AirMaid Running The GREEN lamp is on The generator is working in normal mode Press to display run and alarm time AirMaid Not Running The RED lamp is flashing An error has occurred Please see the troubleshooting guide under section 5 SYSTEM TEST Inspect Clean Both the RED and the GREEN lamps are flashing Contact the service company for a routine inspection and cleaning of the generator according to the instructions found in this manual Call Service The RED lamp is flashing An error has lasted for more than 72 hours Contact the service company to remedy the error ENTERING EXITING THE SETTINGS MENU To ENTER the settings menu Press once Setup code will be displayed Enter 401 on the keyboard Press and hold for 5 seconds The first menu option Set time is now displayed To EXIT the settings menu Press and to go to EXIT MENU then press or wait for 60 seconds and the menu will be closed automatically SETTINGS OPTIONS values that should be set at time of installation Text displayed Set time Set date Reset Active Alarm View event log Service Mode Set alarm delay Set inspect freq Perform
8. low must correspond to the arrows on the generator and the picture below 3 Fasten the outlet tube 5 between the ozone generator and the kitchen duct 6 7 or the hood Make sure that the connections are properly fixed and air tight 4 Connect the inlet tube 3 and the IRIS air damper 2 to the ozone generator 4 or use a filter box with a EU3 filter AirMaid Ozone Unit Minimum 1m To hood or exhaust duct Air Damper 2 x 30 10I s Target 2 x 35 l s To hood or exhaust duct When used with a central air supply the IRIS air damper is required to achieve the proper airflow and pressure For more information see section 5 SYSTEM TEST The exhaust ducts must be swept clean of grease and soot at the time of installation This is reguired to achieve the desired result of the ozone cleaning 4 ELECRICAL CONNECTION AND SETTINGS ASSEMBLY AND ELECTRICAL INSTALLATION The installation must be performed by an authorised electrician and follow national standards and regulations The in terlock device displayed on the diagram below is mandatory A Typical example of the safety interlock would be to shut down the main power to the generator when the exhaust fan is shutting down An all pole safety switch with a break length of at least 3 mm must be installed as well The electrical requirements for the ozone generator are 230V AC and 50 Hz Each and every generator must be connected to its own 10A slow fuse Performed by
9. plied with a pressure and thermal switch The pressure switch ensures that the ozone genera tor only starts when the reguired negative pressure is established The thermal switch prevents the ozone generator from overheating The main switch is supplied with a thermal overload protection of 2A EC DECLARATION OF CONFORMITY C Denna produkt har konstruerats tillverkats och levererats i enlighet med sakerhetsforeskrifterna i CE direktiven EMC directive 2004 42 EC Low voltage directive 2006 95 EC e Machinery Directive 2006 42 EC WEEE Directive 2002 96 EC This symbol indicates that when the end user wishes to discard this product it must be sent to separate collection facilities for recycling Facts about Ozone Ozone is a colorless gas with a pungent smell that can be detected by any person at a concentration of 0 02ppm 0 4mg m3 The smell of ozone is similar to chlorine like in a swimming baths Local protection legislations must be followed when using ozone In Sweden the Swedish Work Environment Authority issues the following hygienic limits for ozone 0 1ppm during a working day 8 hours e 0 3ppm during 15 minutes At acute exposure ozone can cause following injuries e Onskin Irritation and burning feeling Ineyes Hard irritation burn injuries and reduced vision e Inlungs Irritated effect on respiratory organs and breathing problems Basically one should always take precautions if ozone in some way can be
10. sented to either Interzon or the distributor from whom the product was purchased No allowance will be granted for repairs made by anyone else without Interzon written consent If damage occurs during shipping notify the sender at once so that a claim can be filed The above limited warranty does not apply to damage resulting from accident alteration misuse or if the serial number is removed or defaced CONTENT 1 Check Product System Overview Installation Guidelines Electrical connection and settings System Test Service and Maintenance Technical Specification Stone M Vo Airmaid Product Registration 1 CHECK PRODUCT Check that the shipment consists of the components below and that there is no visible damage Any discrepancy must always be reported immediately to the distributor or manufacturer Read through the complete guide before starting the installation 1 x AirMaid Ozone Generator 1 x AirMaid Alarm Panel 2 SYSTEM OVERVIEW You should carefully study the example installations below Select the type of installation that works best for you and that complies with all national standards and regulations If a central air supply cannot be used a filter box EU3 class or higher is required the air can be supplied from the ceiling space or from the outdoors In order to reduce the frequency of filter changes the supply air should originate from a place containing the least possible impurities The tempera t
11. ure of supply air should not exceed 40 C AirMaid is very effective in reducing odors provided that the reaction time between the ozone and the exhaust air in the kitchen duct is at least 2 seconds This reaction time is important and must be taken into account during the planning stage SAMPLE ONE SAMPLE TWO SAMPLE THREE TETO gt OOA gt OTO OTO te ibe 001250 VETE A vec toe O gt er a Ditcimn 3 INSTALLATION GUIDELINES 1 Prepare two circular holes in the kitchen duct OO or in the kitchen hood 8 The diameter of the holes depends on the diameter of the pipe you select The diameter of the pipe should be between 80 and 125 mm 2 Install the ozone generator 4 The ozone generator must be installed horizontally with the suspension brackets upward and service hatch down ward Use M8 threaded rods and anchor these with nuts on each side of the respective bracket Note that the mini mum installation dimension for the generator is 700x500x450 mm AirMaid 20000V Exhaust airflow max 10000 m h 2800 I s The generator must be easily accessible after installation Never screw or drill through the generator Always use the brackets for suspension The duct connection 5 should be no more than 5m long and with a diameter of at least 80 mm The duct con nection must be made of stainless steel AISI 316 Make sure that the duct does not block any inspection holes Note that the direction of the airf
Download Pdf Manuals
Related Search