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2. buttons on the OPC tab to select an OPC server and an OPC item process parameter to import If the list of OPC servers is empty click the NEW button to register a new OPC server When registering a new OPC server the Time bias setting need not be used unless the OPC server imple ments a different time than the OPC client The OPC server timestamp is always UTC Coordinated Universal Time meaning you may have to compensate for time zones and or daylight saving time using the Time bias setting The Update interval setting on the OPC tab is the interval at which LinX will request the OPC data item from the OPC server The Offset and Gain settings are used for conversion of incoming OPC data Default settings are Offset 1 and Gain 1 which means no conversion takes place Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 80 Where You Turn OPC data as a global OIS value When for instance rpm is measured by another system the rom value can be imported into OIS as a global value meaning you won t have to use a dedicated OIS RPM channel for input Once imported the value can be used for all measuring techniques on all OIS units To import OPC data as a global value in OIS you must first create that global value from the OIS system overview under Online in the menu bar nlell
3. 69 Where You Turn Using FSS to set Commander Units in service mode Normally measuring assignments are set up in Condmaster and sent to the Commander Units in the form of task files meaning no configuration of the Commander and monitoring units is required in FSS However it is possible to configure individual Commander Units and set up single measurements for individual channels using the Service mode feature in FSS Setting a Commander Unit in service mode means that the entire unit is set offline stopping measurement on all channels The current task file is overridden by the parameters input by the user The service mode can be useful when calibrating equipment or for troubleshooting a Commander Unit and its channels for instance if suspicious readings show up in Condmaster Or you may want to test a different type of measurement to see the results before implementation on all measuring points You may also want to have immediate verification that a corrective maintenance measure has had the desired effect without having to wait for the next time a measurement is scheduled in the task file Entering and leaving service mode Here s how to enter service mode 1 Start FSS and mark the Local computer in the device tree right At this point you ll be able to see the monitoring units under each Commander Unit but you can t expand them to view the channels 1 Click the Service tab available only when marking Local co
4. sscccssecessceesscceseeeeees 89 RS Oram a 104 Registering CMS measuring UNItS s src ccrnrr rnn 89 LinX Configuration Chart cccsssscccsssssereeesesees 105 Configuring the CMS communication program seee 91 Timken Software License Agreement 000008 106 Condmaster Nova online system functions ce eeeeeeeeeeeeees 92 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company Where You Turn Introduction About this document This document is a guide to the structure installation and setup of the Condmaster Nova system from a system administrator point of view Maintenance engineers technicians mechanics and other end users working with Condmaster on a frequent basis please refer to the Working with Condmaster Nova user guide document no 71920 the contents of which applies to the most common applications setups uses and problems NOTE Depending on your measuring equipment and the contents of your Condmaster license you may not be able to access all of the menu options settings etc described in this document Document Outline This document begins with an overall description of system structure It then describes how Cond master and auxiliary programs are installed It goes on to cover the setup of databases and how to fill them with data followed by an
5. View by Instance Wine by Componend ok JC covet are tee J SOL Server 2005 installation is now complete If you re a local administrator on the computer you can verify that the SOL Server is active 14 Open the Control panel 15 Select Administrative tools gt Computer management gt Services and applications see below ie son y incision t O88 Poe i I Sl l Eod Other Bot Setters All ATHAN et ere a E Seer Sle See SUES SS Braa af rept AT THT neice il 50h Sern TR Loc Lees ard Grae z Parhorrarige Lap arid ddeete J Des Maree D etree nde D viet Diak Derai 16 Check that the Status column for SOL Server says Running Finally you need to set up a new SOL Server database in Condmaster Nova Administrator 17 Open Condmaster Administrator select the Database connections form and click NEW to create a new database 18 The server name of the new database is sqlexpress right Hew database E leE i Server lagni 19 Under SQL Password input the password Severinas you assigned to user id sa during SQL SOLUetD fee Server installation see page 10 sOLPaswed 20 Move through the forms with NEXT naming the new database and database connection and assigning database access to existing users Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12
6. Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 50 Where You Turn Commander Unit Measurement modules The OIS online system The OIS measurement and control units are called Commander Units Each Commander Unit is equipped with a user selected combination of modules for shock pulse vibration and or analog measurement The units operate independently of each other and an OIS system may contain any number of these units The Commander Units are connected via a standard Ethernet network communicating with the SOL Server database via the communication software LinX LinX LinX is dedicated to triggering controlling and filtering measurements and data It handles all messages between the database and one or more Commander Units assignment setup files global values status analog outputs alarm delay and acts as OPC Server Client LinX may be run from the Condmaster PC but for performance reasons installing it on a dedicated LinX server is the preferred strategy Servers are often more powerful than workstations are normally under more supervision and are rarely turned off If the LinX computer loses power the Commander Unit will start buffer ing measurement data on its SD card which might take some time to transfer to LinX once it s
7. Where You Turn The VCM20 online system The following pages are for VCM20 users only VCM20 measuring units use the EVAM measuring technique They are connected via a PC network Each unit is equipped with a computer working under Windows and running the measuring program DAQ This program is already installed on delivery and started locally on the VCM20 computer when it is connected to the PC network The communication between the VCM20 measuring unit and Condmaster Nova is handled by the communication program Data Base Link shown as DBL VCM20 on the shortcut list This program is set up using DBL Setup The program files DBL exe DBL_200_1 exe and DBL_Setup exe are located in the Condmaster Nova directory The measuring task for a VCM20 channel called an assignment is set up in Condmaster Nova DAQ receives the measuring assignment file assign ini from the computer running Condmaster Nova and DBL It produces the result file Result ini DAQ runs on each VCM20 unit It controls the measuring procedure and will repeat the measuring instructions until Condmaster Nova sends new instructions i e somebody edits the measuring point data Data Base Link DBL runs on one computer in the network This computer stores the path to each VCM20 unit input in DBL Setup Starting DBL VMC20 will start a separate DBL for each VCMZ20 unit but the whole group is recognized as a single user The host computer for DBL also runs MDAC
8. Start LinX Service Manager Start LinX from the LinX Service Manager NOTE When you ve done a LinX upgrade make sure you also have the latest version of Commander Unit firmware and Condmaster software Also you may have to reconfigure the Windows Firewall settings see page 60 Running LinX and Condmaster on separate computers When LinX and Condmaster are run on separate computers follow the instructions below to set up communication between LinX and the Condmaster database and tell LinX which network connection to use On the Condmaster PC 1 Start Condmaster Nova Administrator 2 Inthe Edit form replace the default server name Local with the network name of the computer e g TKRws086 NOTE users running SOL Server 2005 Express Edition input lt computer name gt sqlex press 3 Click SAVE then exit Condmaster Nova Administrator 4 Next you need to grant LinX access rights to the Condmaster directory folder where the database dat file resides or LinX won t know where to save measurement data This is called folder sharing NOTE We advise you to contact your network administrator for a discussion about security issues before implementing folder sharing Follow these steps to set up folder sharing in Windows XP Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified T
9. af Checkpoint Use this technique CondiD Passwords Password Read Write On write 1 Comment 1 445 i The CondID identification tags are now ready for reading writing Tags can be programmed with passwords These are downloaded into a datalogger same procedure as for measuring rounds A password in the READ column only means the tag has write protection When the data logger is loaded with measuring points from Condmaster Nova the program will automatically transfer all necessary codes For an open system without password there is no setup for tags For a system with the extra password protection you have to input the passwords Everything else is an automatic part of the downloading procedure You can use all available measuring techniques together with the tags including checkpoints They are initiated through a first WRITE command in the data logger The measuring points must then be uploaded to Condmaster Nova After that the measuring point in the measuring point register will show a tag button 1 leading to the CondID 2 form where you can disable the link to the tag in case it gets lost or is used elsewhere Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 43 Where You Turn Measuring point daia wl Measuring point Jj De Le Eval Le
10. 10 Click TEST CONNECTION to verify that the database connection works 11 Click OK to confirm your settings 12 Reboot the computer for the settings to take Link satup 1 03 lreetal ee wer Lela to Lire 4 teste _ Oral by Flecew EELEE Servia Ciceurreeris 5 Link satup 1 07 fe Ue databace conection CDon ute dalebase cameli Ciaslaaete niuma ike Daaa daN Co Londiestertiora Database DoT effect P Cey i Cal ya beat Hama L ME instaler and started ES Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 55 Where You Turn 13 You ll now find a new icon in the lower right corner of your desktop the LinX Service Manager program right 14 This program is used to view the status of the LinX oan service and that of the Commander Units To start the _ ANNES RON TAREE ANTE LinX service either double click on the LinX Service NASER Ke ae Lint 4 E 16 09 Manager icon and click on the START button or right Tee click on the icon and select LinX Server Start Exit Installation is now complete hiia 15 From LinX Service Manager you can view the contents of the local LinX event log by clicking the LOG MESSAGES button see also page 68 about viewing the log from FSS This view of the log is updat
11. This Feature will be installed on local hard drive 98 This feature and all subfeatures will be installed on local hard drive By default Condmaster Nova is installed in the C Program files Condmaster Nova 2010 folder automatically created by the installation wizard Should you prefer the program installed elsewhere click CHANGE and browse to the desired location To find out the amount of hard disk space available click the SPACE button Click NEXT Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 8 Where You Turn 9 When you re satisfied with your installation RQMyitarndncie nities Mente E Curie nny Seles settings click INSTALL to start the installation Process Current Operating System System Platform Unless you have de selected Hardware key System Path drivers for USB Microdog installation in the list of programs see screenshot under no 5 above the MicroDog and NetDog window right will be displayed during the installation process Follow these steps i USB DogDriyer W USB Dog Driver 10 Uncheck the box Parallel Dog Driver Mi under Driver Installation right Date of drivers package 2005 2 6 Driver Status The driver has been installed successtully Driver Installation Driver Uninstallation 11 Click Install Driver to continue
12. acl Hoa tey Em A to locate the SD card The name of the Commander Unit associated with this SD card will be displayed under Commander Unit gt Name NOTE FSS will search among all removable media so be sure you select the SD card from the list and not some other removable media tema 4 Click the SAVE button to Senate ore teste a D nija Pa ps ir start saving the buffered i measuring results to aim ama mary database Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 65 Where You Turn Updating Commander Unit firmware via SD cards Firmware update files are available for download from the Timken website timken com condmaster file name cupackage_x where x is a running version number and should be saved to the Firmware files folder found under the LinX directory on the LinX computer Once the files are downloaded the SD card can be used to update Commander Unit firmware 1 2 Connect the SD card to the SD card reader writer on your LinX computer Start FSS and mark the top node in the tree structure Click on the SD card setup tab right Click the REFRESH button to locate the SD card NOTE FSS will search among all removable media so be sure you select the SD card and not some other removable unit Under Commander Unit click the Firmware Update op
13. and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company Where You Turn Transferring data with OPC Data Access 00100sse0ess000ee 78 Configuring CondmasterWEB sccseesceeeeees 93 Additional configuration for OPC xisescsiesdesestecentetesteseateicases 78 Exporting and importing Condmaster files 94 Ia EE O A O aeara ee Making an export file wccssssctsnectvesaviesetingedsnnctteretingesienetiennteeee 95 OPG pata Ga USC POR NICS ices UeIM ENE seitmedhentoes 13 Eb 0 0 aig METON NAE arra eer Tee AR ee ree AFTE 96 Oats Sea oa Ol VAE a a laje gil ale Ril a E nny E ES 98 a aue aa a a a at eeoureeeiae ue Accepting data for IMDS ON ac aisscsssseecnsesceteeusieesutagetouteeteneianse 99 The VCM20 online system sesoseesssesesossesssosesosse 83 EIEEE IE EEE E P 100 Registering VCM20 measuring units in Condmaster 84 Establishing communication with DBL ceececceeeeeeseeeeeeees 85 Configuring third party antivirus software 191 The DAG program on the VOM2O CoM BUtEF aunen 86 Norton Internet Security 2008 ses snssinzessenenseccnsatansazennntensands 101 Starting Database ink DBL lt 2 s 2ts 5sssenctesbabianzteserieebvidendeeneds 87 E e E Asa 192 Configuring the VCM20 units 2b scncier ctaencternciernelanmnebaranianaatacces 87 PEUS CEG SUE nce aE ne The CMS online system
14. 4 Click the RETRIEVE SIZE button 4 to update the list with more information about the mea suring results 5 Click the NEXT button 5 to go to the next page of the Manage Historical data guide screen shot overleaf Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 46 Where You Turn peie dala Dp E era Cheek eh At ty cara he SOLE 1 D D Eiee one eal eey han pou pen GILI DE DATAS daia val ba paranan arepan hom ha SL dsk meee af a L oe Por that aoon fe emae fast a calety copy m meade baira Deehon of daa eal rect cece Be pe qd Ges daia Minera bee ecg al rem Lar Feber City hy mari hee pri more bape beeen uge be thee chaste 6 Enter a Delete data prior to date 1 7 Next decide whether to delete all data older than that date or have Condmaster Save 1 measuring result every hour day week month or year 2 and remove the rest If you opt to save measuring results you can also select to have them averaged However averaging can only be done with 1502372 measuring results and results from user defined measuring assign ments 8 Tick the Remove comments checkbox 3 to have all comments made prior to the date set up Left unticked no comments will be removed 9 Click the DELETE DATA button 4 to start deleting your selection of data Technical data
15. Condmaster will display an error message on login Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 13 Where You Turn The Condmaster Nova backup program This is an option for networks running an automatic backup program and only used in combination with the limited version of SOL Server 2000 supplied with Condmaster Nova In case you use a full scale version of SOL Server 2000 version 7 0 or version 2005 Express Edition this program is not needed The backup program works in addition to and independently of the safety copy routine in Condmaster Nova It transfers the contents of a database to a file which can be accessed by an automatic backup function used in your network The program Backup46 exe is installed on the file server It is started and kept running on the computer running SOL Server There is no setup unless the Backup directory is missing You must then set a backup directory using the File menu in the backup program All other instructions are made in Condmaster Nova Administrator Backup46 exe is not on the installer menu but is found under the Condmaster directory after installation of the Condmaster software Installing Backup46 exe 1 Open Windows Explorer and browse to the Condmaster Nova directory 2 Double click on the Backup46 exe file From here on the proce
16. Machine Tester Machine Evaluator BMU OIS 50 2372 Machine Tester Machine Evaluator OIS 150 10816 Machine Evaluator DIS KKKS VOM2O Machine Evaluator OIS User defined 1 Machine Tester Machine Evaluator OIS User defined 2 Machine Tester Machine Evaluator OS Lcheckpaine Machine Tester Machine Evaluator Variable speed CondID SPM Spectrum E Machine Evaluator OIS Orbit analysis ols 2 channel vib GI Calculated KRKK KKK Seles Use the measuring technique Default instrument P Leonova Infini 3 Tick the box Use this technique es hee Instrument Baud rate Select 4 Mark the line VCM20 and click 730 SELECT A30 Change in trument Leonova Leonova Infinity 115200 y Save Intellinova x Cancel Help 5 Tick the box Select instru ment on the VCM20 form fl Select nstnmnent Default values On this form you can edit the Registered units default values for the number aloibeinie of spectrum lines to be saved 10 minutes Peaks to save comes up when creating an as oi signment and the storing time for measuring results comes up under the Online configuration Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 84 Where You Turn 6 Click Registered measuring units Registered measuring
17. computer depends on the number of COM ports When using a telephone connection all can be addressed from ee the present work station nce Settings Use the MARK button to mark the connected CMS system If you have a modem connection to the CMS ee system click the telephone icon _ Log alarms to printer General ACMS1 Under the CMSx tab set the following e the contact interval 1 to 1440 minutes It takes H Settings more than one minute to contact all measuring E ETER S units and transfer the measuring results to the V EA database so 1 minute means as fast as possible si e The COM port this CMS System is connected to e the Baud rate La Activate deacirale Checking the box Log alarms to printer produces a i Metenk backup running print out of all alarm messages Chose al Het at 00 00 Haapa ad hias at D CaO Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 91 Where You Turn Condmaster va online system functions Now that the OIS VCM CMS communication program s have been configured and started the online functions in Condmaster are accessible for configuration The status of the connected measuring units is displayed and each type may be configured below Online menu EX Interval Unit location CM51 55 10 C
18. 10 ISO 9001 certified TD 231B Company 2s Where You Turn 21 Click FINISH to create the database 22 Click the CONNECT button to verify that the database connection works right m p me CZ Ecoma Mowa2DOe ProwderSOLOLEDB 1 Packet Sae lt 81 92 OE teas ae x E akupe Server name SQL Server 2005 Express Edition The SQL Server 2005 Express Edition server name is always sqlexpress LinX This installer option is available only for users whose Condmaster license includes OIS For LinX installation instructions please see the OIS online system section in this manual Hardware key driver for USB For a licensed program version i e not a demo version you need a hardware key for each PC on which you want to run Condmaster Nova USB hardware keys and the earlier hardware keys SPM 91263 for printer port can be used on computers running under XP For Windows Vista only the USB hardware key will work In a network hardware keys can be moved between different work stations Moreover you can run Condmaster Nova on client stations without hardware key if the user access level is limited to read only access The maximum of simultaneous users depends on your Condmaster Nova license The demonstration version limited to 33 measuring points works without the hardware key It has a time limit of 30 days If your Condmaster license requires a hardware key and and none is in place
19. 2 LinX level LinX handles filtering of the measurement results received from the Commander Unit The purpose is to dispense with insignificant information Readings filtered out at this level are not saved to the database 3 Condmaster level Graphical filters are handled by Condmaster and are applied only to readings stored in the database Graphical filtering only affects what is displayed on screen and when alarms are raised i e all readings remain in the database whether displayed or not Implementing stringent settings for measurement conditions and or triggers and filtering options may cause no measuring results at all being saved to database If this is the case Condmaster can be set up to notify you by means of a system alarm If such an alarm is raised you should examine your conditions triggers and filter settings as a first measure This can be done using the Measuring and storing logic overview Conditions triggers filtering options and Measuring and storing logic are all accessed via the Measuring point data form or via the Graphical Evaluation Before installation When you begin installation of the OIS components having the following information about your network infrastructure at hand is helpful Collect it from your network administrator e Is there a DHCP server e Is there a DNS server and if so what is its IP address e What do Local Area Network LAN addresses look like on the LAN segments used e What netma
20. Bindings tab right all available network cards connections are listed The default connection which will be used by LinX is on top of the list Use the up and down arrow buttons in the form to move a certain network connection up or down this list Click OK to close the form Configuring LinX server logging facilities Advanced Settings _ x Adapters and Bindings Provider Order Connections are listed in the order in which they are accessed by network services Connections Corporate Network a Wireless Network Connection e 1394 Connection he Remote Access connections Bindings for Corporate Network File and Printer Sharing for Microsoft Networks Internet Protocal TCP IP El Client for Microsoft Networks Internet Protocal TCP IP OF Cancel LinX keeps a log of OIS activities the extent of which you can control via settings in FSS 1 Start FSS mark a LinX server on the list and click the Configure LinX tab right 2 a el ma Under Log Settings select a LinX event log priority i e how much logging the LinX server should do ranging from Debug where basically every activity will be logged to Low where only the most critical activities are logged Log files will be automatically saved to database with a maximum limit of 10 Mb of data which may be distributed over a maximum of 10 files E ikain ih cere i sf Lares Cy eee Cer apes del bee
21. Database connections LI 1 Start Condmaster Nova Administrator ser register BULK COPY settings 2 Open the File menu in the upper left corner and select BULK COPY settings right 3 Set Use Bulk Copy to Yes and click OK to save BULK COPY settings Use BULK COP Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 22 Where You Turn Creating a user register After you ve created one or more databases and database connections for the user SYSTEM it s time to complement the user register with more Condmaster users if any This is also done in Condmaster Nova Administrator From here you can also edit SYSTEM and other users and assign passwords To create new users follow these steps 1 Select the User register form in Condmaster Nova Administrator and click NEW 2 For each Condmaster Nova user enter a signature a password optional and a name 3 The user s database access level is determined by the Modify setting Yes allows the user to make changes to the contents of the database e g enter measuring points or delete alarms 4 In a network the same signature can be given to more than one user If this is the case you must give each signature a unique Password see above for the system to be able
22. Item IDa PAPER MACHINE Measuring points DC 69 DS KM 200 H2 Evaluated Yalues VEL Branches lkerns El SPM LINS OPL ra H Stat ee BPFO oi Performance BPFO COND E SPM Instrument AB BPE ba Load H CAR ASSEMBLY PLANT EFFI COND Save H CONTAINER CRANE NO 3 BPFIM F BSF z H HH TLT BSF COND AE Refresh Hefresh PAPER MACHINE BSE Measuring points BSFM COND Mode Torkcylinder 24 ali COND Flat i dEm dEc l Hierarchial E LrHr SPMSpecHD o E Raw Values R Hl 500 H HP 500Hz Irl The LinX server is capable of OPC data export The following data will be transferred to any OPC compliant application e Measuring values dBm dBc HDm HDc LR HR LUB COND CODE e RPM condition colour alarms e Condition parameters VEL ACC DISP Crest Curt Skew NL1 4 Peak P P e Calculated symptom values unbalance misalignment gear mesh BPFO BPFI felt vibartion out of roundness etc e Selectable raw values or evaluated values For information on how this is done in your OPC client software please consult the support options avail able from the supplier Jii aaa LinX a4 OPC Commander Unit Server Ethernet Customer systems A Process Control System Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 82
23. LET harra Spectrum Measuring results and spectrums are displayed with the unit set up Bar etc for the new transducer H Spectrom Madh cic OAD 0 wkd Condition 0 04 mines 0 00 cyt Dramm am d O06 mms E KLOOS RETWALS AEM Zour 2009 01 14 07 56 48 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 41 Where You Turn Colored Spectrum Overview settings The Colored Spectrum Overview is a three dimensional view of all spectrums under a particular measuring assignment Its purpose is to simplify the process of identifying in spectrums the patterns and trends which indicate damages The behavior of the Colored Spectrum Overview can be controlled through settings available under System gt Settings gt Miscellaneous tab gt EDIT button Settings Settings Miscelanecus Colored spectrum overview Settings for Colored spectrum overview Colored Spectrum Overview Settings Measuring results Mas number of results Number of results to be shown on start Mote Lange number of results will require more memory Add estra results All Number of additional results to be added on demand Color resolution The resolution will affect the speed performance For further information regarding the functionality of the Colore
24. Timken Company registered trademarks of The Timken 12 10 Company 20 Technical data is subject to change without notice ISO 9001 certified TD 231B TIMKEN Where You Turn Populating the database The database is set up and the connections have been tested the next step is to fill the datase with meaningful data It can be loaded from the newly installed Condmaster Nova directory or from your previous Condmaster version Load data via Reload Safety Copy A new installation of Condmaster Nova places two files in safety copy format into the Condmaster Nova directory e The DemoData 001 file contains a few measuring points with measuring results plus the necessary basic data e The BasicData 001 file contains the reports standard comments symptoms bearing catalogue etc which are part of the Condmaster Nova program To transfer either of these files to the database of a licensed Condmaster version do as follows 1 Start Condmaster Nova and select the appropriate database e g Cond_Nova when logging in 2 Under System in the menu bar select Database Maintenance gt Reload safety copy see below Close all other forms Condmaster Nova Nova 010 Maintenance OnLine Report Manager Registers Window Help Graphical Overview Log In Database Maintenance Safety Copy TIMEEN Graphical overview Numbering System Reload Safety Copy PD SPM Instrument AB a ta M l uy Settings Manage Historic
25. Unit while it is in service mode 1 Mark a Commander Unit in the a a dei device tree and click the Unit File qo Lein Metar aafin rai Transfer tab right St pa naa 2 Click the REFRESH button FSS will ceia Current Version 302 now display any information avail aera seams freien Posi able about the firmware version s ama mme currently in the Firmware files Sean e folder anaim miei 3 Select the latest firmware version naeia from the dropdown list and click Se EA the UPDATE FIRMWARE button SEE ik i to transfer the firmware from the Firmware files folder to the SD emrit F enin nn o ee j E ah urr al emprei card of this Commander Unit n maen TT Lien oul i ids HLS eed se mia ee ee rey Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company J3 Where You Turn Configuring shock pulse measurements Service mode offers the possibility to set up dBm dBc LR HR and SPM Spectrum measurements Options for each technique are basically the same as in Condmaster Measurement results are immediately displayed in FSS but are not saved to database However the Commander Unit will always remember the latest reading for display Expand the device tree so you can see all monitoring units under your selected Commander Unit 2 Also expand the Timken monitoring unit folder
26. and mark the desired channel below The Configure Measurement tab is displayed 3 Under Measurement Parameters select a measurement technique from the Techniques dropdown list dBm dBc LR HR or SPM Spectrum More information on each of the measuring techniques can be found in the Condmaster Nova user manual document number 71920 dBm dBc measurement Uncheck the Use default value repeal a ote checkbox and input the Mean Ename D diameter and RPM of the bearing peere nears measured on right Click CALCULATE sE ee to get a dBi value Tani E stant Click MEASURE to perform a single t i i measurement and view the result E directly in FSS ini 2 a lt a Cee LR HR measurement aed arira Se wil cn Uncheck the Use default value rare Seenen checkbox and input the Mean T os diameter and RPM of the bearing measured on Click CALCULATE to obtain a Norm value right Click MEASURE to perform a single measurement and view the result directly in FSS as ms meg t m Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 74 Where You Turn SPM Spectrum measurement Please consult the Working with Condmaster Nova user manual 71920 for information on settings for SPM Spectrum Input your selected settings and click MEASURE to perform a ee
27. channel output value haapa JPA PS Teimer es Bears ig Te ra far eg h F Carte h change without notice registered trademarks of The Timken 12 10 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company T I M KEN ISO 9001 certified TD 231B Company 76 Where You Turn Connecting a Commander Unit to a laptop computer Communication with the Commander Units normally takes place over a network where the various devices are connected via a network switch hub or router However you can connect a Commander Unit directly to a laptop equipped with LinX and FSS This possibility is useful for example for troubleshooting purposes All the functions described in this chapter are available also when connected directly to a Commander Unit NOTE 1 To connect your laptop to a Commander Unit a crossover Ethernet cable must be used Do not use the standard straight through cable otherwise used as this will cause communication problems Contact your network administrator to make sure you re using the right kind of cable NOTE 2 As you re not connected to a network with a DNS server to handle dynamic IP addresses you ll need to use a static IP address For more information on IP addresses please see page 61 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified T
28. client software or it can be downloaded from the OPC Foundation website Additional configuration for OPC Because stringent default security settings in Windows limit access to OPC requests on the computer configuration of your Windows Firewall and the DCOM functionality is required for OPC to work DCOM is a Microsoft technology for communication among software components distributed across networked computers You may think of it as an application in its own right For configuration instructions for computers running under Windows XP Service Pack 2 or later and Windows Vista please refer to this OPC Foundation document also available on the Condmaster installation disk Using OPC via DCOM with XP SP2 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 78 Where You Turn Importing data via OPC communication Via the LinX server Condmaster is capable of OPC data import e g from PLC DCS or SCADA systems This requires the registration of one or more OPC servers to which the Linx server will connect as a client asking for the data There are two ways to import OPC data e As a user defined measurement e g temperature flow pressure load etc e As a global value e g RPM digital input or process parameters enabling conditional measurements OPC data as a user defined measurement
29. dBc LR HR and Lubmaster x x BMU SPM Spectrum Vibration ISO 10816 FFT with symptoms EVAM and time signal 2 channel simult vibration Run up coast down bump test Orbit analysis 12800 lines 40 kHz Online CMS MOD139 MOD182 MOD183 MOD184 MOD181 MOD185 MOD186 MOD187 Web and e mail alarms SAP link Rule Based Evaluation RBE AMOS link Plant Performer O n Order Tracking MOD188 MOD189 MOD190 Colored Spectrum Overview HD Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 100 Where You Turn Configuring third party antivirus software The LinX software for OIS has been tested and verified to work correctly with the Norton Internet Security 2008 McAfee Internet Security Suite and F Secure Internet Security 2008 firewalls Please see below for information on how to configure these firewalls for OIS traffic Norton Internet Security 2008 Start Norton Internet Security 2 Inthe menu on the left click on Personal Firewall gt Program Control see below 3 Click the ADD button then browse for the following files to add them to the list of programs ac cepted by Norton e FSS exe e Linx _Service exe 4 Grant the two applications Custom Internet access General Options i Persona
30. each item are three attributes Value Quality and Time Stamp The OPC client can receive data upon request or subscribe to the items in the group When subscribing the OPC server automatically transfers data either in user specified intervals or whenever they re updated The user interface may vary greatly between different OPC client software and therefore cannot be displayed here However the basic steps needed for the setup of OPC communication are 1 Download and install the OPC client software of your choice 2 Inthe OPC client software identify your OPC server which is on your LinX computer 3 Define an OPC group and set its properties e g the update rate 4 Within that group select one or more items found on the specified OPC server i e the parameter you wish to import For information on how this is done in your OPC client software please consult the support options available from the supplier NOTE OPC clients and servers may reside on the same or separate network nodes When separate the OPCEnum exe software must be installed in the Windows System32 directory on both client and server The purpose of OPCEnum exe is to allow OPC clients to connect to a remote computer where OPC server s are installed and ask for a list of available OPC servers From that list you ll select an OPC server to establish communication with step 2 in the list above The OPCEnum exe file normally comes with your OPC
31. ease ieieaseeseerecaesices eee 34 De Ce ee O ee ee ee ee ee eee 4 Soren gt Gralie Via Ctmaia NGS DOMES areenanens on PA aaee E E EEE 5 APON A A OTE A aeaaea 20 Additonal So RWalE osese ee en n eee me nee rere 5 OSI Cine lial UG E e Ea a Program NG Osan tetera eee nae aetasae tases teew ie wteeese 5 E P E Sierra oon a CondiD memory Cc Se eee ee hnair Erai rer iisi 43 Notes to the system administrator ccsscceeseees 6 Network protocol sssssseesesssssserrerrirtssssssttttrriteesssssttterreereseessee 6 Managing historical data sssssssssseseseeeeeeereereeereeeeeee 46 Login setup with Enterprise Manager c ccccccceesseeseenteeneeens 6 Storage information sssssssesosssessseosesesesesseeessees 48 Database setup with Enterprise Manager eccerre 7 Storage information in Measuring point data 00 49 Installing the programs scssccceececcececeeeeeeeeeeees 8 Editing multiple measuring points in one go 50 Condmaster Nova 2010 ssssssssssssssssesssressreererrrrerrrrrrrrerrrrren 8 The OIS online system cccccscsesessscsesssessesetsseseeeees 51 SOL Server 2005 Express Edition sees Summary of LinX functionality cccccccccccssseeeeeeeeeeeseeeeeeees 52 EO hse ob E otis toate E easeae es 13 Checklist for getting started with OIS cccccsccccssesssessseeseee 54 Hardware key driver for USB 0 eee reteeteeeeteeees 13 installing EnA a arcticardicn erst a tacan tnt en
32. explanation of backup routines and the creation of a user register The configuration of Condmaster Nova to suit user needs is then described Finally there are sections covering the installation and setup of various Timken online systems Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 1 Where You Turn Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 2 Where You Turn General remarks on system structure Condmaster Nova 2010 is a further developement of Condmaster Nova 2008 Users of Condmaster Nova 2008 simply install Condmaster Nova 2010 in a new Condmaster directory and use the safety copy made with Condmaster Nova 2008 to transfer their data The directory containing Condmaster Nova 2008 can be deleted after Condmaster Nova 2010 is configured and running On the installation disk you ll find the following e Condmaster Nova Administrator User and database register file name admin46 exe e Condmaster Nova Main program file name pro46 exe e MSDE SOL Server Database management system for Condmaster data e LinX Communication program available only to users of the OIS online system e Hardware key drivers for copy protection of
33. for a Measuring results b SPM Spectrum results c EVAM results and d Orbit results in each case max 100 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 30 Where You Turn Optional configuration settings On the preceding pages we have covered the minimum configuration required to start using Condmaster Nova There are however further options which you may want to take advantage of Hyperlinks setup Hyperlinks are used to link documents of any kind and or picture files to Condmaster making them easily accessible from within Condmaster Hyperlinked documents can be opened from the Graphical Overview from the measuring point tree and from Comments To start using hyperlinks follow these steps 1 Inthe menu bar select System gt Settings 2 Inthe Settings window click on the Hyperlinks tab then click the ADD button Sar Thien hei alee ero Ole eet OT iaichocer ee ee Sed Desai J a f word the 1 we Save Pgs a ocala ee EA Cei Cogar Hunni Ofer ical So NE E i SS Wiorlong dineciom CARs Mii Cee hea Gh Help j Passim HFLEHAHEF Fia rik ipaa kad nm ligin liai ie I 3 Under Description 1 input a descriptive name for the type of document you wish to be able to hyperlink to 4 Click the 2 button under Name o
34. for which Condmaster Nova will be used From here a form is also accessible where passwords for the Cond ID identification tags can be set Measuring system EBX i aaO E Selected A af SPM dBm dBc Machine Tester Machine Evaluator BMU OIS v SPM LRIHR Machine Tester Machine Evaluator BMU OIS yf 150 2372 Machine Tester Machine Evaluator OIS Jf 150 10816 Machine Evaluator GIS VOM2O Machine Evaluator O S aff User defined 1 Machine Tester Machine Evaluator OIS iw User defined 2 Machine Tester Machine Evaluator OIS P Checkpoint Machine Tester Machine Evaluator ag Variable speed yf CondID f SPM Spectrum Machine Evaluator DIS af Orbit analysis OS a 2 channel vib ols F KPI Calculated Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 29 Where You Turn Selecting instrument s Once you have selected the measuring technique see previous page the technique window is displayed for selection of instruments to use with the technique ISO 10816 Use the measuring techrigh Activate technique and instrument Default EEL 4 ols E 11 Mark checkbox 1 12 Double click instrument 2 Instrument COP port Baud rate ef Machine Evaluator D USB 13 Mark checkbox 3 y Inte 14 For Machine Tester select C
35. in Condmaster Nova 1 From System in the menu bar select Measuring system Measuring syelem Mescuring bethi Cesethed metres 2 From here the following measuring SPM Enjih techniques will be selected for use PHAR AD Leunuva EMU Leunuva Infindy Intedirwva SPM LR HR ISO 2372 User defined 1 steht Be ABs Seca aac and 2 right Lra EAM advanced y Lever chet ined 1 TS ASD Lerta Lew Infinity miaka a borer choline 2 TS ASO Leones Leones Infinity Tabria Checkpaint Variables speed cardi 5PM Spatiu Grii anahi 2 channel yi EPI 2 ks 3 Double click on each of the above Sid LRA measuring techniques in turn This opens a new window for selection of the technique and the instrument s that will be used right 4 For each of the selected measuring AZoUL techniques tick the Use the measur pria ing technique box right Also select Leonova Leones infimi ide ia the CMS system number s connected to this computer CMS1 CMS2 etc and click the SELECT button Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 89 Where You Turn 5 Tick the Select instrument box on the CMS form then click REGISTERED UNITS right 6 Initially the form Registered measur ing units is empty Click the NEW but ton to input units 7 The meas
36. installation 7 For SQL Server 7 and 2000 the default SOL user ID is sa which stands for system administrator You have full ownership of the databases used by Condmaster Nova By default sa has no password For SOL Server 2005 the user ID and password are the ones you assigned when installing SOL Server see page 10 Click NEXT to accept these settings 8 Next input the name of the new database right and click NEXT 9 In the next form assign a name to the database connection i e the shortcut to the database by default Condmaster Nova Administrator suggests the database name also for the connection This name will appear on the list of database connections New database SpmGroupbox Create new SOL database O Select existing SAL database New database Server login SQL User ID SOL Password Server login Server name SOL User ID SQL Password New database Name of new SOL database g Cond Pro Seles Technical data is subject to Timken and Where You Turn are change without notice registered trademarks of The Timken ISO 9001 certified TD 231B Company 2010 The Timken Company 12 10 17 TIMKEN Where You Turn 10 The master signature SYSTEM normally has access to all Condmaster Nova databases Once you have registered other users they will be listed on the User register form Double click on the user names to select or unselect th
37. must enter and leave service mode for the units one by one Running several Commander Units in service mode simultaneously can be practical for instance for easy comparison In the device tree the monito ring units now have little signs in front and so can be expanded to access individual channels Mark the selected Commander Unit or its mo nitoring units to access their respective configuration func tions For more information on these functions please see the following pages To leave service mode mark the serviced Commander Unit and click the View Unit Status tab then click LEAVE SERVICE MODE see above The unit will now reboot and go back online This process will take a couple of minutes during which the unit is not visible in the device tree Any configuration settings made in service mode are written to the local SD card and will override the current task file from Condmaster ES a ep ss i E iee Sieve fr a fee ead E i Biel Baagi be es a E mi et et pepe E ET Wi Hoik EN I n Hoe E mi pii Pi E iina M Ep rF Eii i the et rhe RS iT F larg bane Arw Dera o are a cae ee Ciir b eee re ee imig ma cal pope eee 2 e PEE Us j bees bt ore tard bre eet erg Click REFRESH to update the tree and confirm that the unit is no longer in service mode of identical or nearly identical measurements between two or more Commander Units Technical data is subject to change without noti
38. on the Vacations tab In the lower part of the form use the calendars under the To and From dropdown lists to input a vacation period then click the ADD button Repeat the process to input multiple vacation periods Click on the Techniques tab to select your alarm type settings Click SAVE Exporting alarm information to other programs When work orders are created and managed in a program other than Condmaster individual alarms on the Condmaster alarm list can be exported to that program either as a text file or an SOL table Export as text file To configure alarm export in text file format follow these steps 1 In the Condmaster menu bar select System gt Settings then click the Alarm export tab Setlitees Fah io mg jea Abe brom e preyan Cogami AF Om Path to cudput bod hie loom Erremate E NComeinacter Herva STOVE pt Sindee cte i fe Loe standard onnmerd Select an Export file type 1 This example illustrates settings for text file export Tick the Export to AMOS checkbox 2 if you re exporting to AMOS Input the path to the folder where Condmaster will read work order information returned from the maintenance program 3 Input the path to the folder where you want Condmaster to save the alarm information later read by the maintenance program 4 If you want standard comments on the measuring point to be included in the exported information tick the Use standard comment checkbox 5 NOTE you may w
39. or router to which the Commander Unit is connected must also be configured for full duplex 13 Click SAVE to save the setup file named setup txt to the SD card The SD card is now ready to be inserted into the Commander Unit SD card reader in order to establish communication with LinX The communication setup information is then written to the database causing the Commander Units to show up as Unregistered Commander Units in Condmaster For information on how to register them see Registering Commander Units in Condmaster page 69 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 63 Where You Turn Creating measurement setup via SD cards Normally the Commander Unit is online and gets updated measurement tasks from LinX automatically whenever a change to the measuring point is made in Condmaster For situations where OIS is used offline e g onboard ships a laptop computer with LinX may be used to download the updated task file from the database onto an SD card Connect the SD card to the SD card reader writer on your LinX computer In FSS mark the top node in the tree structure and click the SD card setup tab 3 Click the REFRESH button to locate the SD card The name of the Commander Unit associated with this SD card will be displayed under Commander Unit gt Name NOTE FSS
40. registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 44 Where You Turn Assigning and editing CondID passwords All tags are safeguarded and can only be read with Timken instruments In addition you can set and change READ and WRITE passwords in Condmaster Nova These passwords are automatically sent to the data logger and tag when downloading measuring points Cond ID passwords consist of numbers 1 65000 or blank A maximum of five sets of passwords can be stored see below To assign passwords to your Cond ID tags do as follows 1 Go to Measuring system under System in the menu bar 2 Mark CondID and click the EDIT button This opens the CondID form CondID Seles Use this technique Passwords Edit Password Password to write Text Standard password 3 The Passwords table has five lines with four columns The first column is for READ protection When your instrument has this password it can read the tag and also write to it unless a second WRITE password is input in the second column You can for instance give your READ password to the user of another Condmaster Nova If he sets it on this menu he will be able to read your tags but without your WRITE password he cannot write to them 4 The third column On write is used to change the password In the example above there is a second set of passwords on line 2 The On write column on this line show
41. setting under 3 above VCM 70 configuration Seles Measuring unit 3 Type X Cold start Version no on y cave Location Training Center Storing interval minutes Save on alarm Logged errors Clear Logg Measured RPH channels Calculated RPH channels Mol Name Pulses ep ni Factor 25 Calculated Ram A anes x Cancel Bu Please note A measuring assignment for a VCM20 channel made in the measuring point register is always connected with an rom channel The assignment can only be saved if the rom channel is registered on this form It is advisable to input the rom channel information immediately after installing the hardware Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 88 Where You Turn The CMS online system The following pages are for CMS users only Working with the CMS system requires the following order of actions 1 Register the CMS measuring units in Condmaster Nova 2 Configure and start the CMS communication program 3 Configure the CMS system in Condmaster Nova The database intended for CMS data must be marked CMS in Condmaster Nova Administrator see page 19 It must be also accessible from the computer which has the CMS system s connected to its COM port s Registering CMS measuring units Here s how to register CMS measuring units
42. sous caseteenieteetattentidieesenieiiencanneais 21 ATE SNET O ea eater tegen eee ee Load data via update from earlier Condmaster versions 0 22 Registering Commander Units in Conomaster Novas oF Using FSS to set Commander Units in service mode 70 patety copying Wiin tne BUE COPY HOCUS Mca gees e Entering and leaving service mode ccceeeeeeeeeeettteeeeeees 70 Creating a user register eesssssssssssssssssssssessssesso 23 Configuring Commander UNits ccccccceeeeeseeeeeeeeeeeeneeees 72 Configuring Condmaster Nova ccccssssssssssscsscssseees 24 Viewing the Commander Unit event 1Og eeeeeeee eee 73 o e E A E E 24 Updating Commander Unit firmware in service mode 3 Setting the date format ccccccceeeseeeseeeeeeceeeeeeeeeeeeeeeeeaeas 24 Configuring shock pulse measurements ccceeee 14 Selecting units of MEASULEMENK cccccccceccccecceeeceeeeeeeeeeeeeees 25 Configuring vibration measurements s sssisrsisrreeseess 73 Machine and measuring point numbering system 0c00 25 Configuring analog in MeasureMents eceeeeeeeeeeeeees 76 Changing the numbering System v e c ccscscssesesessesessesteesseeee e Configuring analog out Channel s ccccccccessseeeeeeeeeeeneees 76 Transducer register casecasusscasesers cade saneddesinesesneiavieniavcededeeceneicae 28 Connecting a Commander Unit to a laptop computer Technical data is subject to Timken
43. the software in networks and auxiliary programs for the communication with various online systems Condmaster Nova 2010 uses the Microsoft SOL Server 2005 database management system An existing version of SOL Server 7 0 or later used with Condmaster Pro version 2 5 can also be used for Condmaster Nova Users running Windows Vista need SOL Server 2005 If your current database management system installation is running well there is no need to update it The installation of a new Condmaster Nova consists of three parts 1 Program installation in different localities 2 Creation of databases and connections to the databases 3 Loading of data into the databases Communication program Microsoft SQL Server directory Condmaster Nova directory Condmaster Nova Administrator e User s f SOL Server 2005 Condmekte riri The Microsoft program SQL Server handles all databases A limited ver sion is included on the Condmaster installation CD An existing version may be used instead It must be SQL Server 7 0 or later Condmaster Nova Auxiliary files Install Condmaster Nova The new Condmaster Nova is gt Data n n e empty Data are input last Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 3 Where You Turn Condmaster Nova Administrator Co
44. to distinguish between them 5 Under Communication Signature Password Name Modify Hew Edit Delete More network Users with same signature Communication Backup Import E sport Tree Graphics Measuring results Results Graphics Measuring results EVAM Databases af Pj DemoData ajo Carinas _Db SQL User ID SOL Password vA Save M ary Shepherd jes es Yes es Yeg Show all results g Mark Urnmark x Cancel a Help Show all results select Yes if the user will be working with portable instruments 6 Setting Backup to Yes enables the user to make a safety copies When No is set for all the above choices the user has Read only access and will be able to work with Condmaster from a PC without a hardware key 7 The Import Export Tree option implies that the user will be able to copy basic measuring point data and measuring results from the Measuring point tree in Condmaster Nova to a file format that can be imported by Condmaster 8 For Graphics Measuring results you can speed up the graphics functions especially for online measuring points with a very large number of accumulated measuring results by entering Show results from short time memory 100 latest as a default setting Show all results can be selected later while the graphs are actually on the screen 9 A list of available database connections is shown in the lower part of the form Use the MAR
45. up again Once the Commander Units are registered in Condmaster measuring assignments for OIS are set up here and saved to the database where LinX collects them and breaks them up into tasks to be carried out by the Commander Units At this time OIS LinX and Condmaster all run under the 32 bit and 64 bit Professional Business Ultimate or Enterprise editions of Windows XP Windows Vista or Windows 7 It is not a requirement that all computers involved run under the same operating system for instance the Condmaster PC may run under Windows XP while the LinX PC runs Vista FSS The Field Service Software FSS is the graphical user interface to the communication software used to configure OIS Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 51 Where You Turn Summary of LinX functionality LinX is an essential part of the OIS system Below is a summary of LinX functionality e Handling of task files and setup files e Transfer of measurements to the SOL database e Handling of global values e Handling of status outputs and alarm delay when the system is online e Handling of filtering of measuring results does the filtering configured under Advanced settings in Condmaster checks whether RPM is within the limits defined in Condmaster e Calculation of symptom values e g un
46. will search among all removable media so be sure you select the SD card and not another removable unit 4 Click the Measurement setup option button right Sn e g On E teed el 5 Click SEARCH to browse the Gomis snd database for a task file newer E cites at BE iihi wi than the one currently used Bi ts meg ias soran by the Commander Unit The E a Mae name of the measurement task file is sequence txt 6 Ifanewer task file is detected by LinX click SAVE to save it to the SD card 7 Insert the SD card into the SD card reader of the Commander Unit in question see for automatic task file ae O ee update een pected ne nares j aeo Prens Pia Pie a So BD iei aan nave Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 64 Where You Turn Loading measuring results from SD cards In case of e g network malfunctions or when running the unit offline the Commander Units will buffer measurement data on the local SD card Following these steps the buffered data are uploaded to the database Connect the SD card to the SD card reader writer on your LinX computer 2 Start FSS and mark the top node in the tree paneatne ETAT structure Click on the SD cores as yee mere card setup tab right acai Chinese in 3 Click the REFRESH button a Franee
47. 07 na Pel 10 Ceprg cel iTheme fie p Ce Loew sem CODE Cont af Rector eee Gy E Alem Delp be D Liter alan Ter 77 T p 66 0 m D 12 19S 1 Gew lio argia fs A E annarr RATZ Lim Lager we a atiii i LV Gee Ba Bearg 13 E LE E iini OH Change baii me eo LD Gow De Deeg 1 fb A E Comers FAN Tempest ww AM SF 2 1 a ALO Alar BE ee G Leen alam Tepas LL Zaini Jente AE E If you re exporting in text file format the result is a file named x spm export where x represents a serial number 1 som export 2 spm export etc The content is as follows Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 37 Where You Turn ALARM Condmasterldentity e g 8559 Measuring point number e g A 100 03 AlarmType Level alarm e g LR HR AlarmDate e g 20100528125526 User e g SYSTEM If you open an export text file in Notepad for instance it might look something like this P Notepad ALARM CondmasterIdentity 8725 Measuring point number L 019 83 AlarmType SPM spectrum Level alarm Bearing BPFO P A larmDate 2 0080117134010 User SYSTEM Fem Once the text file has been imported to the maintenance system and the work order is closed in that system another text file containing the following information should be sent back to Condmaster WORKORDER Condmasterldentity e g 8559 WorkOrderlD e g
48. 12 Click EXIT to finish the Condmaster Ay Install Driver E Uninstall Driver Check Dive xX Exit installation process At this point the new Condmaster Nova contains no data and can only work when SOL Server is running Start SOL Server first and check that it is active 1 Open the Control panel 2 Select Administrative tools gt Computer management gt Services and applications to verify that the server is up and running For information on how to create databases and fill them with data please see Creating your databases page 16 and Populating the database page 21 SOL Server 2005 Express Edition SOL Server 2005 Express Edition is a free and redistributable version of SOL Server If an earlier version of SOL Server SOL Server 7 or 2000 is already installed and running well you don t have to replace it NOTE Condmaster Nova will not work with SQL Server 6 5 or earlier SOL stands for Structured Query Language and is used to query and process data in the database In the installer wizard menu click the Install SQL Server 2005 Express Edition link After you ve agreed to the licensing terms click NEXT Confirm installation of the software components by clicking INSTALL Move through the installation wizard with NEXT a a E Under Registration information input your name and company name the latter is optional Make sure the Hide advanced configuration options check box is unticked Click N
49. 123ABC WorkOrderNo e g 121212 WorkOrderCreated e g 20100528125526 WorkOrderCompleted e g 20100528125526 StandardCommentCode e g AE01 WorkOrderComment Any free text added by the user Whenever the user opens the Alarm list Condmaster looks for return files ending with tospm If such a file is found the alarm in question is completed with the work order comment and deleted from the alarm list NOTE The layout of the return file must conform with the above and the file extension must be tospm or Condmaster will be unable to find it If you re exporting a database table the content is as follows C_ AlarmlID C_CompNo C_MpNumber C_AlarmDateTime C_AlarmType C_User In return Condmaster expects the following WorkNo WorkComment WorkDate C_StdComCode ErrorMessage Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company TIMKEN Where You Turn User defined transducer types Condmaster offers the possibility to measure on other types of transducers besides shock pulse and vibration e g pressure transducers This feature is called user defined transducers To use a user defined transducer on a measuring point the following applies e The measuring assignment may only use OIS as a measuring device e Works for EVAM measurements only e All user defined transducers being u
50. B Company 14 Where You Turn Installation check list Install on the PC in the following order 1 Microsoft Internet Explorer 7 2000 2005 Microsoft Data Engine SOL Server 2005 Express Edition Single user PC 2 3 Condmaster Nova 4 USB hardware key driver PC network with SQL server SOL server Bale File server Condmaster Nova directory SOL Server must operate under Windows XP or Vista On the SOL server install 1 Microsoft Internet Explorer 7 2 Microsoft Data Engine SOL Server 2005 Express Edition On the first work station install 1 Condmaster Nova new installation 2 USB hardware key driver Repeat this installation on the all work stations More work stations Work station a started Start the program SOL Server It must be running when starting a Condmaster program 2 Start Condmaster Nova Administrator Log in with SYSTEM Create a database and a database connection Start Condmaster Nova Log in with SYSTEM New program Use Reload safety copy under System and load the BasicData 001 file from the Condmaster Nova directory or DemoData 001 for a demonstration program Update from version 2 5 Nova 2006 or Nova 2008 Use the Reload safety copy function under System Use the functions under System to configure the program Technical data is subject to Timken and Where You Turn are change without notice ISO 9001 certified TD 231B 2010 The Tim
51. Coder Ft a ES CondlD Enabled Memory Leonowa Total 116 Used 81 Ap 60 2072 LE 2 channel eb ES Aumnigrimesnt wa 0 108 Tecra Aadatan f History Seral number Device Id 1806353 4146 In the Graphical Overview tagged measuring points are marked with a tag icon Ea GA100 01 Right bearing Qf S a 4 100 02 Middle bearing O fee E Ea 0 A 100 03 Left bearing ay ka S EE G3 00 01 Pump motor M 11 T hA CA amp 7 400 03 Pump D M Gfx S If it shows a red dot 3 the tag memory could not accommodate all data In such a case data will be left out starting with a shortened measuring point name Next the checkpoint text is shortened left out then User defined 2 is left out and others working rear to front The ID tag menu will show the used number of bytes one byte one character In case of memory trouble edit the measuring point You may be able to cut down on redundant information Use short measuring point names and short texts for checkpoints Many measuring techniques being used on the same measuring point may require more memory than what s available If so try to distribute the measuring techniques between two measuring points Use as few characteras as possible to define Measured quantity for User defined Keep the result display format to a minimum Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice
52. D 231B Company 5 7 Where You Turn 5 Open Windows Explorer and browse to the Condmaster Properties Condmaster folder i 6 Right click on the Condmaster folder General Sharing Security Customize select Properties and click on the Sharing You can share this folder with other users on your b rich eee network To enable sharing for this folder click Share this ta rig t folder 7 Select the Share this folder option right Bleue share this folder Retain the default name for the shared resource here Condmaster right Share name Condmaster 9 Also leave the default setting Maximum Comment allowed right 10 Click the PERMISSIONS button right 11 In the Permissions for window click the To set permissions for users who access this ADD button folder over the network click Permissions User lirit Marimum allowed Allow this number of users Permissions 12 In the Select Users Computers or Groups To configure settings for offline access click window click the OBJECT TYPES button Caching below Caching New Share Apply 13 Under Object types make sure Computers is selected and click OK below Select Users Computers or Groups Select this object type Users Groups or Built in security principals From this location Object Types Select the types of objects you want to find Enter the object names to
53. D 231B Company 71 Where You Turn Transferring data with OPC Data Access OPC Data Access is a vendor independent technical specification defining standard communication interfaces for the exchange of data between automation hardware and software The OPC standards developed and maintained by the OPC Foundation are based on client server technology and provide plug and play connectivity Included in the LinX software is an OPC server which can be used to export and import measurement and other data e g to or from a PLC or SCADA system For export from OIS you need an OPC client numerous are available for free download on the Internet e g at www opcconnect com freecli php and for import to OIS an OPC server is required to supply the input data OPC Client How it works in short Group The OPC client application creates an instance of the server component and within Item that instance the client can add OPC groups Each OPC group in turn can contain a set of OPC items sometimes also referred to as tags which are also created by Item the client You can think of OPC groups as containers organizing the underlying OPC o items OPC items represent connections to data sources within the server such as A process parameters control variables measurement data etc An item may appear E in more than one group but only once within a given group Associated with
54. D 231B Company 6 Where You Turn Database setup with Enterprise Manager Databases for Condmaster Nova must have the property DBO use only 1 Start Enterprise Manager 2 On the form below mark the database and select Properties i SHL Ss ir i mienie bal mt SAL i E arane Kr j DEnNErAI E AE Herati SOL Servers 5 4G SO Serer Group FA CONDMAS TER_SAY fwindowa N E amp Betas Properties COCU fees 2020002888 Peerage uA 3 Click the Options tab on the Properties form and tick the DBO use only check box right Da reir 4 n 1999 12 30 Date created AS EATE Sire 2 OMB space available 1 626 Database options ObS use only Amber of ers 1 Last database backup Last differential backup i act teancarhHanm lan harbin To gain access to the databases the Condmaster Nova user will need to know e the SQL user ID e the SQL password e the SOL server name e the names of the databases open to them Technical data is subject to Timken and Where You Turn are change without notice registered trademarks of The Timken ISO 9001 certified TD 231B Company a a 2010 The Timken Company TIMKEN Where You Turn Installing the programs Now that you know a bit about the Condmaster system structure you re ready to install your new program The installation procedure is straightforward and will not take long Full information about hardware and software re
55. EXT Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 9 Where You Turn 6 Under Feature selection make these selections right A default installation Beit teat a directory is automatically suggested If you Select the program Features you want installed wish to install SOL Server elsewhere use the BROWSE button to go to the desired ie Microsoft SOL Server 2005 Setup ick an boon in the Fodiosang list bo change how a feature is installed Feature desoiption location where the installation files will be amp Installs the SOL Server Database B X Engine tools for managing relational placed Click NEXT X Connectivity Components and XML data and replication st Software Development KE wt Management Studio Express This feature requires 116 ME on your hard drive It has 2 of 4 subfestures selected The subfestures require 99 ME on your hard drive Installation path colProgram Files Microsoft SOL Server 1 1 e amp Microsoft SOL Server 7005 Set 7 Under Authentication mode select Mixed padika mode right Authentication Mode The authentication mode species the security used when connecting to Sct Server 8 Input a password to SOL Server for use by user Select the authentication mode to use for this installation id sa
56. FSS Creating communication setup files on SD cards The setup files are used to establish communication between the Commander Units and the LinX server The Commander Units have built in SD Secure Digital card readers SD cards are flash non volatile memory cards for use in portable devices In OIS SD cards are used for two primary purposes 1 For setting up communication between Commander Units and the LinX server 2 For buffering measurement data in case of network malfunctions NOTE For optimum performance we strongly recommend that you only use SD cards delivered from Timken Using inferior quality SD cards may cause equipment failure and loss of data Here s how to set up SD cards for OIS from Field Service Software 1 Connect the SD card to the SD card reader writer on your LinX computer 2 Start FSS and mark the top emoe F node in the tree structure Click on the SD card setup ean ma PERT Rae tab right An AA anran See 3 Click the REFRESH button joon ean to locate the SD card r nC NOTE FSS will search air among all removable media M so be sure you select the SD Elua tec card and not some other removable unit 4 Click the Communication setup option under Commander Unit 5 Under Communication Setup select the Basic option bee dit ee Line Fa 8S bere 6 Input the name of the Commander Unit which will be set up using this SD card Generally it s a good idea to use descripti
57. K UNMARK button or double click on the database connections to open connections for this user 10 The default settings for the SOL user ID and password are normally not changed 11 CONNECT After registration users are listed with signature and name on the main User register form Use the CONNECT button to test the link to the databases Mark each database in turn and click Technical data is subject to change without notice ISO 9001 certified TD 231B Company Timken and Where You Turn are registered trademarks of The Timken 23 2010 The Timken Company 12 10 TIMKEN Where You Turn Configuring Condmaster ova When starting a new Condmaster Nova it is advisable to continue with the user manual which contains step by step instructions Users familiar with older Condmaster versions will find a few changes in Settings but the basic setup is still made under SYSTEM in the menu bar Logging in When you log into Condmaster Nova with signature and password a list of database connections 1 linked to your signature is presented Select one of them and click OK Condmaster Nova SYSTEM Se Exit Password SYSTEM Ede TestD atabase Q Graphical Overview Force file test Setting the date format Date and time formats are imported from the active settings made on the Control panel of your pc If you prefer a different cae format syy MM dd Date
58. Like any user defined measurement OPC data imported this way allows the setup of alarm limits trending etc It is implemented via System gt Measuring system in the menu bar Select the User defined measuring technique click EDIT and select OPC as your instrument E leer dalla 1 wf Tii wi Leonora a Lee ie An off ieren one ghee ee sl oe Open the Measuring point data form add User defined as a technique and select OPC as measuring device E amil poa in 2 Measuring point tall User defined lai larm Emits ae ee A Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 79 Where You Turn You ll now find a new measurement device tab named OPC in the Measuring point data form Beswuting point dala wi Measuring point D hii eel Uitte S pmu OPC serves E Te 100 Uren feos rvi ar el ara ed User defined bilap Tiub Thir tha Liike fore al Bo mmie Hmi har Ya e Cie 0 Gard m olecl OPC Huiri Ea aia Techniques LET F charred i 2 Arayat get TO milh of rbi ma germ J Lene tee gt Chet gore Foto fl Cel eer Hary Preteen ed err oe po a Registered OPC servers Lire 1 OFC carnage nae OPC coma ORC irri UPL Seree Click the
59. MS1 1 BM5 CMS1 2 VM5 CMS1 3AMS CM51 251 ae ai Saar P te Toe Bisa A he aera Nee daea EVAM 1 V 0M20 Status Last contact E TLT test all units channels Request communication all units OIS overview Cex Em Eee Global values Measuring condition ees Oy by re z a ao F Boiler ips Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 92 Where You Turn CondmasterWeb Configuring CondmasterWEB CondmasterWEB is a module that provides read only access to Condmaster data via Internet To use the module it must be included in your Condmaster licence Also your PC needs an Internet connection via an appropriate Internet Explorer version 5 0 or later CondmasterWEB installs as a service on the server computer and can be accessed from the client browser via LAN or Internet normally through port 5790 default The server computer requires Windows NT or higher and the client requires Microsoft Explorer 6 0 or higher To install CondmasterWEB follow these steps a In the Condmaster Nova directory double click on the Web4 setup exe file The Cond master WEB setup window is displayed right To establish the connection between the web module and your normal Cond master input the path to the Condmaster directory The Por
60. OM or USB port and Version no 15 For the Machine Evaluators select USB or a COM port and adjust Baud rate if needed 16 Input a default value for number of peaks to save 17 Click OK 18 Repeat steps 2 7 to select more instruments 19 Set default instrument 4 20 Click SAVE 5 The forms for selecting instrument differ slightly depending on what is activated In all cases you must mark the checkboxes Use the measuring technique 1 and Select instrument 3 You can activate more than one instrument for each measuring technique When several instruments are active you may want to select a default instrument 4 which is then automatically proposed when you create a new measuring point The default instrument if any is marked with an asterisk in the list of measuring techniques and selected instruments see screen dump on preceding page Please note The Machine Evaluator instruments can be connected to a COM port or to a USB port To use a USB port the following applies in terms of USB drivers e Machine Evaluator USB driver installation on your pc is required regardless of operating system The USB driver is found on the service CD delivered with the Machine Evaluators For the Machine Evaluator instruments a SETTINGS button leads to a menu where you select the data to be transmitted to the Machine Evaluators on downloading a round You can select Number of results or Number of days
61. P cre ates a work order and Condmaster reads the order number ED_ORDER_ID from SAP and also an error message IS_RETURN if the parameter is empty there is no error in SAP To delete an alarm in Condmaster SAP creates a text file named SAP_OrdersDone txt and there sets the following parameters Work order number Char 12 Date and time in following format YYYYMMDDHHMMSS Comment code Char 4 and free text starting and ending with If any enter signs are added then is the divider Example 1234567820040504111213BD01 Free text and a line break in the row 12345678 order number 2004 05 04 is the date and 11 12 13 is the time BDO1 is the standard comment code The file can be saved anywhere locally or on the server The path has to be set in Condmaster When the user opens the alarm list window Condmaster reads the file and deletes the alarm A comment is set against the measuring point containing work order number alarm type and free text Condmaster measuring point numbers and Standard Comment codes are available to SAP software via a command to the SOL server that controls the Condmaster data base Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 33 Where You Turn Alarm types Alarm types are are a way to briefly describe what
62. TIMKEN Where You Turn Install E mE Install Condmaster Nova Install SOL 2005 Express Edition Exit Condmaster Nova 2010 V 001 Installation and system administration Technical data is subject to Timken and Where You Turn are i i registered trademarks of The Timken o ny Company 2010 The Timken Company change without notice 12 10 ISO 9001 certified TD 231B Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company Where You Turn Contents Introduction sisscisesecesenoenssodedssasnaceseascestcseacntvesiessensocosenes 1 Measuring SY SUC IT seedosnecesseceuisvsedceveseconsansmladsedecesieceniecentecstes 29 About this document cecstssssuessiwtarastissudinaolhsnanlinnnltarseboanwtavachineuldins 1 Selecting W9SEPUMISNYS acer event cnoctcnart nected dredtacaviarentnanieeudd 30 Document Outline lt iccnstatindessntietesdikecdadsacitaabetsditaasedsotxtiaandantds 1 Optional configuration settings aie wjaontnceanleneunustuctaeeniedembsenns 31 General remarks on system Structure c ccscesceeceeceesees 3 Hyperlinks setup 2a 5220 sbcnacsaungasns igs sicobeacasnnapiadagsoieonansasnaanen 31 Condmaster Nova Administrator cccccceceeeeeeeeeceeeeaeaeeeeeeeeees 4 ei CIO UIA AO E ecco 1 SOL Server 2005 Express Edition ccccsssssssssssssssssssssssssssssesseeee 4 PVA OVO SS EEEN
63. TKAWS415 TKA ATKA WS415 Sy TKR WS611 TKA TKRWS611 Share Permissions Permissions for SPM W S415 Allow Deny Full Control Change Read Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 59 Where You Turn Adjusting the Windows Firewall settings The Windows Firewall comes with the Windows 7 Vista or XP operating systems It keeps a computer network secure from intrusions from outside the network A typical firewall might control what ports are open to traffic what protocols may be used and in which direction in or out It may also ensure that traffic comes from acceptable domain names and IP addresses for more information on IP addresses see below To adjust your firewall settings to accept OIS traffic follow these steps 1 Open the Control Panel and select Windows Firewall 2 Click the Exceptions tab Windas Firmal ix 3 Click the ADD PROGRAM button and browse St SS Advanced Window resol is burned off Your comouter in at ink of stacks and intrusions to the LinX directory Double click on Linx_ tsm sasis imase sich as tha Irama Wie tence hut you eek tha Service exe to add it to the list of programs De that will not be blocked by the firewall Click Pisin ad Sarias OK za Pmi han bel F T ET a Adila Progra PA 4 Repeat the pr
64. a 2005 Install LinX Workstation More workstations Please note Using an SQL server with automatic back up routines which runs the SQL Server program and contains the databases is a great advantage Time and time again valuable Condmaster Nova data have been lost because users neglect making safety copies and try to run Condmaster Nova on inherited computers with minimum capacity The communication program MDAC is used by Condmaster and installs itself automatically with the operating system Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 5 Where You Turn Notes to the system administrator The following instructions concern the system administrator They are not part of the standard installation routine SOL Server Client Motwork Utility Network protocol General paiva Litraa E thi cket cannot ure the server computer nete and the delak Net Libnary to connect a ia SHL Sever change Pe delad HeaLbnup a add a sere alias oath the ed Dirree i MDAC uses the network protocol Named Pipes If Condmaster Nova fails to start after the installation change to your network protocol Cretan netrrinhKenany piore ee ES with SQL Server Client Network Utility file name Server giat chg boni y 4 cliconfg exe Serves ahs Netet i r Magi IPAISP Le ki aren Vik mS Log
65. action s should be taken when a reading is high enough to cause an alarm for instance Lubricate and measure again Plan replacement ASAP etc Alarm types show up on the alarm list and in alarm e mails sent to designated receivers see section Setting up alarms via e mail and cell phone To create edit or delete alarm types follow these steps 1 Inthe Condmaster menu bar select System gt Settings 2 Click the Alarm types tab 5 hk AF E CHLI Psgre adan pipec pea asm indi 3 Add edit or delete alarm types as required Setting up alarms via e mail and cell phone This function sends selected alarms on selected components measuring points via e mail to stated addresses according to a user defined weekly schedule set up via the measuring point tree The e mails can be rerouted to cell phones with SMS capability via messaging services Here s the setup process 1 Inthe Condmaster menu bar select System gt Settings then click the Alarm e mail tab 1 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 34 Where You Turn oa a Som tl rege CATP perrea rare hte tata thrall 3 2 Serrie eran aihe dla mak rr A na oes SMTP Upi faim OMT Parayi i Tirei H rel Input the company mail server name 2 If settings made in you
66. al Data ra ri BF a Transducers Storage Information ao EE akt Measuring System i Date Format 3 Input the path to the Condmaster Nova directory and select the BasicData 001 file If you use a demonstration version of the program follow these steps 1 In Condmaster Nova Administrator create a special database for the demo version e g Cond_ Demo 2 Start Condmaster Nova and select this database when logging in 3 Under System in the menu bar select Reload safety copy Close all other forms 4 Input the path to the Condmaster Nova directory and select the DemoData 001 file Reloading a partial safety copy Normally you reload all data 1 from the safety copy If only some of your files need restoring you can make a selection Basic data component and measuring point data measuring unit and channel settings if any Measuring results including alarms and comments or Own selection The latter choice activates the MARK UNMARK button 2 only marked files are loaded The button INFORMATION 4 allows you to check the file version and contents 5 To reload click the START button 3 Change disks as requested Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 21 Where You Turn Load data via update from earlier Condmaster versions If you re a user of an old
67. an Bae WD ah E Leer i 1 E EE RAHA Pid Ei SFH species VAL pimein PERGE at M07 Faa a HO my ee SS Ho sFH LAH RE al L Ha BG a Bae D AAT asics D LPH Coe SPH ee EVvSid Hirida re fa neh iam 9 a an OG Da Pu Liven Ann Fan BS BCR Cee CP eee fecal AO OP rs Oi bral Am LT Aaa bape Corto Da Uor diii 1 Ea a A DH Mai E ilam lars WH oval Aayi gy ARN p Mates HDE is SPid dnd TU Agitation Moire Di pF UH din dis AITA deter HDE LoP Ern 220 23 5 Alre Cdi Dm Wee etree 1 Tee ke IG Aam Ceia Di n n 1 Tags il 3 Ays Dii ba U d 2 Temp Mend 3 In the resulting list 2 each measuring technique set up on a measuring point is accounted for on a separate row Hence a single measuring point can appear on several rows 4 Select one or more measuring points in the list Holding down the lt SHIFT gt key on your keyboard adjacent rows may be selected Click and drag may also be used to select multiple rows 5 Click the RETRIEVE SIZE button 3 to update the list with the number of measuring results and their actual size in Mb Megabytes per measuring point For OIS measuring points the theoretical size is also displayed not applicable to other measuring devices The theoretical size is a computation based on the configurations made on the measuring assignments in terms of the number of lines in spectrum settings for short and long time memory measuring intervals etc Please note that measurement conditions
68. and communicates with SQL Server The measuring results from the VCM20 units are transferred via DBL and MDAC to the database assigned for VCM results Server Checklist Condmaster Nova workstation VCM20 units communication 1 Mark the designated VCM20 database VCM20 in Condmaster 79 Nova Administrator see page 19 2 Register the VCM2O0 units in Condmaster Nova This registration can be made in Condmaster Nova at any time before setting up the communication program DBL see next page 3 Establish the communication link in DBL Setup by setting the path to the computer in the VCM20 unit and the directory containing DAO see page 85 4 Start the program DBL VCM20 to bring the VCM20 units online see page 87 5 Set up measuring assignments in Condmaster Nova see the Working with Condmaster Nova user manual document no 71920 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 83 Where You Turn Registering VCM20 measuring units in Condmaster Registering VCM20 units in Condmaster Nova involves stepping through a number of forms 1 Goto System in menu bar and select Measuring system 2 Mark EVAM and click EDIT Measuring system Measuring technique Selected instruments SPM dBm dBe Machine Tester Machine Evaluator BMU OIS SPM LRJHR
69. and its structure Components and measuring points 3 Export setup This is the data from the component and measuring point registers including the con figuration of CMS and VCM channels if any In case of conflicts with an existing continuous monitoring system you will be asked to edit the CMS and VCM data before importing 4 Export present criteria This exports the result of the criteria calculations mean values standard devi ations In the receiving program the measuring points concerned will be listed as having an imported criterion 5 Import always new component measuring point Disables the overwrite function and blanks out the next two choices Each component measuring point is renumbered on importing 6 Import overwrite existing setup Enables the overwrite function The decision to overwrite can then be made on importing 7 Import Suggest exported number In connection with overwriting the exported number appears in the data entry field for the number of the imported item It still has to be confirmed Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 96 Where You Turn 3 Only result Tree Export folders and shortcuts Components and measuring points C Esport Setup Export Present conditions Import Always new componentmeasuring point Impor
70. and triggers are not included in this computation 6 If there is a need to decrease the size of the database you can click the DELETE DATA button in which case the Manage historical data form is opened For information on this function please see page 46 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 48 Where You Turn Storage information in Measuring point data For OIS measuring points the theoretical memory usage can also be seen in the Measuring point data form Measuring Point Data Measuring point 200Hz 3200 Lines ap P0210 Sya Fid press Lym Gear Candyn ce APH i 150000 RPM L EVAN ROEA Lone O Sib 144 nPH APM 1 g hba pi Fada 10 adanca Ee Macho opalio condinona 2 Marma E lemoa ie blm patches jarred ee ILE SPM Spectrum Sde L AR i50 2372 ane LE 2 channel vb ie eugene Techniques Pleferences History a G ki pa retell HSHE perde Again the theoretical size is based on settings made on the measuring assignment It represents the amount of space required providing all measurements are in fact carried out according to the setup If for some reason they are not it will obviously reflect on the memory usage Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change with
71. ant to create a special standard comment under Registers gt Standard comments in the Condmaster menu bar for use in connection with alarm export Click OK to save your settings Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 36 Where You Turn Export as database table To export the same information as an SOL table instead do as follows 1 Select SOL table under Export file type 1 Settings SOL Une I Table came CondnasinEwenT tie 4 bal Correri 2 Input the name of the server where the SOL database receiving the exported information resides 2 Input the name of the database 3 Input a User ID and if required to access the database a SOL password Input the name of the database table storing the exported information 4 Test that the database connections work by clicking the CONNECT buttons a p The actions above only define the file type and locations The actual creation of the text file is done by marking an alarm in the Alarm list and clicking the ALARM EXPORT button Alii Lid ke ES Se ee Eura ee hiari EGS Te Aham hyra Pha ECA Beery 1958 iE GP SPM ipenn Leiden Peera FO Deena BFPO Q mmi ees Po Pernod bee OE Leni sem himi amp Secu Hogoi Ej mma E emana Gy P1913 P E rgo Ibi be E EP Leesi siren LUEVDOME ODD 65 20101340
72. arting the measurement Configure TIMKEN DAQ program Ver 2 e Comp factor a compensation factor for the VCM20 circuit board default 1 The actual compensation factor is printed on the circuit Pmttistizing board and is set here prior to delivery Mux DelayTime 4000 E Mux DBL path C DAQ Assign file path e Min TLT V and Max TLT V Limits for the m fardwer 1 00a E DAG l 1 5 i transducer DC output bias voltage It must puch l 0 Delay time m5 supe FrqFange 00 4000 E correspond to the specifications for the Lines 800 Shaves chs ltVal 8 37 GainCode Deum lacin Bpml 0 00rpm Bpmez 0 00rpm Eesults transfered i Min TLT 4 TLT_Low transducer type used A voltage below the min value produces the TLT fault message Possible transducer line short circuit while Ok 5 Default a voltage above the max value produces the Max TLT V ae Ww TLT fault message Possible transducer line 5s g interrupt The OK button stores changes while the DEFAULT button sets default values Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 86 Where You Turn Starting Database Link DBL The communication program Database Link option DBL VCM20 on the Condmaster Nova program menu must be runnin
73. aster select System gt Measuring system in the menu bar Select any one of the measuring techniques where OIS is a registered instrument and click EDIT In the form shown mark the OIS line in the instrument list and click SELECT Click SETTINGS In the Settings window click the Unregistered commander units folder oh a a a Mark each of the unregistered units in turn and click REGISTER for each one This moves them from the Unregistered folder to the Registered commander units folder 7 When all unregistered units are registered click CLOSE to finish NOTE Using the NEW button new Commander Units may be created from here but it is recommended that you to create them via the SD Card Setup functionality in Field Service Software FSS instead see page 62 If you do create them from Condmaster you still need to also create them in FSS and their respective names must then match exactly or LinX will consider them to be different units If for instance there s a Commander Unit named Boiler_Pumps created in Condmaster and another named Boiler Pumps created in FSS then LinX will treat the two as separate units Settings 3 Pega a rela a Boder pumpa SPM _ 1 ET Exhaust fans SP 1 E ered Sarir C Camir a a bry Let aaa Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company
74. atic or dynamic Usually servers are assigned static addresses whereas workstations often use dynamic ones Although OIS can be run using dynamic IP addresses for the Linx server and Commander Units the recommendation is to use static IP addresses Change the settings for IP addressing in your LinX computer this way 1 Open the Control Panel and select Network Local Area Connection Properties Connections A e General Authentication Advanced 2 Right click on Local Area Connections and select P ro pe rti es Connect using i BE Realtek ATLE139 Family FCI Fast Ett 3 Mark Internet Protocol TCP IP on the list and click the aa A PROPERTIES button rig ht This connection uses the following items M E Client for Microsoft Networks w A File and Frinter Sharing for Microsoft Networks W E QoS Packet Scheduler ma ntemmet Protocol TCP IP Install alla Properties D Description Transmission Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks C Show icon in notification area when connected Notify me when this connection has limited or no connectivity 4 arte Use the following IP address Internet Protocol TCP IP Properties ri Peer 9 t General 5 Under IP address input the IP address assigned T ou can get IF settings assigned automatically if your network supports to the LinX server along wit
75. balance misalignment BPFO etc e Acting as an OPC server when exporting data from OIS e Acting as an OPC client when importing data to OIS e Handling of Field Service Software functionality e Buffering of measuring results when there is no database connection e Handling of analog outputs on the Commander Units e Communication with LinX Service Manager 3 Graphical filtering What to show and when to alarm 1 Conditions and triggers 2 Filtering l l What and when to measure What to keep l l TEETE ET LOR Pee CASETE eT TEECTEETCTS Pere Pete Ce Commander Unit Condmaster Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 52 Where You Turn Controlling the quality and amount of measurement data When running the OIS online system Condmaster offers several ways to control data quality as well as the amount of measurement data saved to database There are three different levels on which to control what is measured saved to the Condmaster database and displayed on screen 1 Commander Unit level This is where measurement conditions and triggered measurements are handled They are used to ensure that readings are taken only when required and at exactly the right time If conditions and or triggers are not fulfilled no measurement will take place
76. ce ISO 9001 certified TD 231B Company Timken and Where You Turn are registered trademarks of The Timken 294 2010 The Timken Company 12 10 TIMKEN Where You Turn Configuring Commander Units In some situations it may be more convenient to configure a Commander Unit with communication informa tion without using the SD card for instance if the unit is in a remote or hard to reach location This can be done when the unit is in service mode The procedure is equivalent to the one described under Creating communication setup files on SD cards page 62 1 Mark a Commander Unit in the device tree and click the Configure unit tab The Basic setup op tions are displayed by default From the Basic setup you can change the unit name and tell it to connect to a different LinX server You can also set and read the Commander Unit time please see below NOTE changing the name of a Commander Unit while in service mode means it will show up as unregistered in Condmaster when the unit goes back online The Commander Unit contains four status outputs which can be tested via FSS when the unit is in service mode To test a status output check the Output X checkbox in the lower left corner of the window right If the output works pro perly the corresponding light in the FSS window will light up When you tick the Advanced setup option more commu nication settings appear on the Configure Unit tab right f
77. click Program Permissions see below 5 Click ADD ALLOWED PROGRAM and add the following programs to the list e FSS exe e Linx_Service exe 6 Under Action click Allow Outbound Only Access for the FSS program and click Allow Access for the LinX Service program Firewall Program Permissions Permissions Full Access a sees Program Name File Hame gt Security Level gt Program Permissions ctfmon exe gt Trusted and Banned IPs F55 e FSS exe gt System Services gt Event Log Settings gt Intrusion Detection svchost exe mfehidin exe iexplore exe Full Access Full Access Full Access q LIN Service exe Full Access LogonHook exe Full Access TA 154 Shell Export Version sass exe Full Access P MBackMonitor MBackMonitor exe Full Access Program Details Allow Access Allow Gutbound Only Access 8 Block Access 3 Remove Program Permission TIMES SPM Instrument AB Ci Ling FSS exe Permissions Gutbound Only Access Creation Date Monday April 28 2008 8 29 38 AM This program only has outbound access bo the Internet Cancel Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 102 TIMKEN Where You Turn F Secure Internet Security 2008 The Internet shield in the F Secure firewall needs to be set up to accept all traffic 1 Star
78. comments standard symptoms and symptom groups These are located in a file in safety copy format which the installation will place in the Condmaster Nova directory The file is copied into the new database with the function Reload safety copy in Condmaster e Condmaster users who update Condmaster Pro 2 5 also use the safety copy When updating from older versions please contact Timken Instrument Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 4 Where You Turn LinX Users working with the OIS online system need to install LinX a communication software handling all mes sages between the Condmaster database and the OIS Commander Units Included in this installation is also the service program FSS Field Service Software the graphical user interface to LinX also used for field service and support Additional software The program Backup46 exe creates a database backup file on the SOL Server for network users with auto matic backup routines see page 14 Program location The programs on the Condmaster Nova installation CD are installed in different locations In a network in stallation these locations are four different computers the work station an SOL server a LinX server and a file server SQL server File server LinX server Install Install SOL Server Condmaster Nov
79. d Spectrum Overview please refer to the Working with Condmaster Nova user guide document no 71920 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 42 Where You Turn CondID memory tags CondID are intelligent memory tags storing all the information needed for an instant condition measurement with any Timken data logger No rounds or preparations are required you can measure any time in any order then upload the results to Condmaster Nova Via radio transponder the CondID tags send e Measuring point number and name e All measuring techniques and their basic input data e The measuring results from the previous reading When you want to start using CondID tags your first step is to activate CondID 1 Under System in the Condmaster menu bar select Measuring system 2 In the Measuring system form double click the CondID row 3 Mark the Use this technique check box Measuring system 7 TE technique esiected Pee KA SPM dEm dEc Machine Tester Machine Evaluator BMU GIS rs SPM LRHR Machine Tester Machine Evaluator BMU OIS P I50 2372 Machine Tester Machine Evaluator OIS of 150 10816 Machine Evaluator OIS f EY AM CMO Machine Tester Machine Evaluator OIS of EVAM Advanced CM20 Machine Evaluator OIS rs User define E74 User define
80. d Time signal unit parameters must be set to the unit which was input in step 3 Bar E kear aire oie date a Measuring post eT Orie SCF we Di meji iiam TOM 6 Lane E ine bia Pd 1 i A pect bisa prm T AEren Fali seid i pr i s r biir eee AP Ciil T D mem i zemi r Lis ir eed eH i fxm la ies Sere les mpa ie CES LE ae re kina L nan E Cand Lie ener bE Lares fergie la 4 Fbi Herra Lm a ga LS boveo Pepe HE Pieri 250 APH fim i OD ie oe Chav Lb mre eter Pimia DO 1 ee E Eo Re ra Ac ia H porda FIT bugar Lin z Fii rn EL bearers FT bee gt EH fl E7 i hta pik feira Lam pear ka gt Hy is i yA Burami ra Ei err eed is ll hie mekin TOF D ter ra Tapane FEN i Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 40 Where You Turn For filtering of results RMS Peak and Peak to Peak are the only options available Crest Kurt Skew etc cannot be selected Condition parameters based on the new transducer can be selected for the measuring assignment ee LL pint dake al Measuring point ryan SLO gree rd pees Dym eee Cadi ka me a E Syrer Jed preae Tye Gea Canda SOOMy L ares PO LOH J AL E SoH H Lire a gt a Larr E A Fea to Paa aj Vabe onai Techniques is Ca E Lae bE gii Sete A Bo
81. d Warranty is void if failure of the software has resulted from accident or misuse No other warranties SPM Instrument AB disclaims all other warranties either expressed or implied including but not limited to implied warranties of merchantability and fittness for a particular purpose with respect to the software There is no warranty by SPM Instrument AB or any other party or person that the functions contained in the software will meet your requirements or that the operation of the software will be uninterrupted or error free You assume all responsibility for the selection of the software to achieve your intended results and for the installation use and results obtained from it No liability for consequential damages To the maximum extent permitted by applicable law SPM Instrument AB and its suppliers and any other party or person shall not be liable for any damages whatsoever including without limitation damages or losses of business profits lost savings business interruption loss of business information or data or other pecuniary loss arising out of the use of or li ability to use this software even if SPM Instrument AB or its suppliers or the other party or person has been advised of the possibility of such damages Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 106 Where You Turn
82. deleted NOTE The removal of data from the database via this function is permanent The data cannot be retreived at a later time We therefore strongly recommend that a safety copy be made first It should also be noted that using this function does not in fact decrease the size of the database Its size will remain unchanged until enough new data to exceed it earlier size have been saved to tha database To delete information from the database follow these steps 1 Under the System option in the menu bar select Database maintenance gt Manage histori cal data The Manage Historical Data guide is displayed E Manage Hhiariea Daia ewe ren beter Cee TIN Hr TRO Lines loa A C0 Ai a EA TFH abi able ol ASE OT F mrs hat Pel CFAR Pe camara at Dap Adii 01 Far Mater HD E Eriki Sonal D AAO Fanki HD Foor un a AOU Fis Mie HL UEP Epazie SPM pects ap ae Minter 5 EEVA Horaria wal A OL H fo CVAH Aran yy AAO 02 Ho DS T IPH LAH a A Hoor DE Pe ect GPH ope oh AO OF en 0S LE EMER Wedel Gamm Fa 5 PAM Aad a A Fie OS EE DWAR Posse E ATAI Arira tiara Pi Fau ieri fi 5 Drier 2 In the Instrument 1 and Technique 2 dropdown lists select instrument s and measuring technique s eligible for deletion 3 In the resulting list 3 select one or more measuring points Holding down the lt SHIFT gt key on your keyboard adjacent rows may be selected Click and drag may also be used to select multiple rows
83. die ba For Condmaster to work with SOL Server 2005 the use of named pipes is required Named pipes is a protocol used by MDAC to transfer data between unrelated processes in a client server network environment Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 11 Where You Turn 13 Enable the TCP IP and Named Pipes E feature right then click OK to save the SQLServer 2005 Surface Area Configuration bk Help Protect Your GOL Server settings Enable only the services and connection types used by por apphcations Ohabing uted servicer and connections habs pittect you s rvet by veducing the suoce moa Fo delaull settings pee Hien Select a component and hen conhguer d seniors and correcta a SOLEXPRESS By diad SOL Serve 2005 Exess Evaluation and Developer editions alow local Dabare Engine cieni connections ony Entmpise Sandan and Workgroup eckhore also klen lor emote chert connections over TOPIP Use the options below to change the protocol Senate on which SOL Server liters for mooming cieri connections TEPJF is preferred aves disaini mamai pepe becauta A iegurat lawa paii bo be opened sciati Ihe hrevrall m i SOL Server Biowee a C Local connections onky E Local and semobe connections O Using TCPAP oni CI Using pamed pipen oni E Using both TCPAP and named pipas
84. e Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 18 Where You Turn Creating database connections for online systems The database connections are listed in the Database connections form A normal Condmaster Nova database is configured for measurements from handheld instruments including data loggers In order for an online system to know where to store its measuring results one database must be explicitly identified as the receiver of the measurement data In the example form below the PM12 database has been created and identified as the one intended for data delivered from online monitoring units in the VCM20 system To create a database connection for your online system do as follows 1 From the Condmaster Nova PC start E Condmaster Nova Administrator and select the Database connections form 2 Mark the database intended for online w Edit ag pmiz2 i New measurement data and click CMS or VCM20 Delete Each individual database can be connected to one or more of these online systems but a specific online system can only be present on one database at any given time The marking s for online system is only visible from this PC HI SOL Server x Close Help For further instructions on the setup of online systems please see page 51 ff C uw ADO Version 2 8 Other functions under Database connections The EDIT button open
85. e disk you must use different file names else you overwrite without getting a warning When exporting selected measuring results you input the date or the date interval 3 Clicking on the button 4 opens the list of saved export setups The button EDIT 5 opens the marked setup for editing With NEW 6 you can create a new setup Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 95 Where You Turn Hame 3 Only result 1 Tree 4 Export folders and shortcuts 2 Components o points Esport Setup Export Present conditions 4 Import Always new O point 5 Import Overnsnite existing setup Import Suggest exported number for new components measuring points 7 Standard comments and work descriptions Export Setup Import Ovenvrite existing setup Export Measuring results comments and alarms All ro Export Default filename A SEXPORT 3 Export setup Export file format The buttons NEW and EDIT open the setup window for export files 1 Name An export setup saved under a new name will appear on the select list 2 Export folders and short cuts The tree structure of the marked folder will be exported This applies to own folders containing aliases On importing you are asked to name a new folder which will contain the exported folder
86. e i Seto oe nara reer D irri at bi BB veel a tb urur yf Brn i lt Been x Veto Four Haiam a Em s single measurement and arr anank E a ee EE irr te af i view the result directly TO oiire M Geren z E ee ee Soom Bea eee In FSS i E T re im neck ror 2 Seo ipa s Dp trent et iee epee PTT Tope T eee Facer va hrva Phas teasing haw E nik In FSS SPM Spectrum i mice hi baai a aaa measurement results T ia e a A a z iSi ti nam me twee Lem fuses can be viewed as FFT vou spectrums or as time signal graphs right ane b E le a eee Pir HPP De ee eee eee a Teo eee eee ll ee ee i saiua ias ary Configuring vibration measurements e e e e e e e e e e d L FSS options for vibration measurement are essentially the same as in Condmaster please consult the Babi 7 ahem i an Bei ai bi D cess ad tb rs r ee Working with Condmaster Nova user pales o rs RANE Ni aga manual 71920 for information on T pea eee E these settings minke Lietanie ee eli Eiei atiee ope ard heeg Splunk aoe E M rra eh Lie ie Lari are a oo S 1 Input your selected iar Se en ee n FT Ta lien settings and click re lt i i rt 5 ee fa Ke Fees Tenn agra MEASURE to perform as iii ii a E ose single measurement and view T the result directly in FSS T nma zi ia Fi i lj P il Measurement resu
87. e users which will have access to this particular database right New database 11 The database and connection names and the list of Condmaster users with database access are displayed before the database is created You can move backwards with lt Back and make changes if needed Click FINISH when the inputs are satisfactory Editing database information From the Database connections form in Condmaster Nova Administrator you can edit the information that was input when creating the database 1 In the Database connections form mark your database and click EDIT Connection name MARRE T Sa SOL UserID l se a EE 2 Edit as required and click SAVE SOL Password Server Local H Connect Database DemoD ata Extra line 1 Provider SQLOLEDB 1 Archive settings Extra line 2 Packet Size 81 92 Extra line 3 Extra line 4 x Cancel Extra line 5 Help Extra line 6 Extra line 7 Extra line 5 Extra line 9 Extra line 10 First backup Date First backup Time Backup interval days E Backup46 EXE Hame of backup file Testing database connections From the Database connections form in Condmaster Nova Administrator you can also test that the database connection works properly 1 Inthe Database connections form mark your database and click EDIT 2 Click CONNECT for a message on the connection status Technical data is subject to Timken and Where You Turn are 2010 Th
88. ed in realtime i e every time you click the LOG MESSAGES button 16 OIS accepts global values either via OPC or from Commander Units within the OIS system For each of the 32 available channels in OIS one global value may be set up Via Global values ay Name w the GLOBAL VALUES button you can main shart CUPER 2010 05 19 15 01 51 view the latest value for each of these power 0 07 CUPER2 2010 05 19 15 01 49 right The list is updated in realtime Speed 925 666 CUPER2 2010 05 19 15 01 51 i e every time you click the GLOBAL VALUES button 17 Also available in LinX Service Manager is the STATUS button click that to view the status of all Commander Units with a working network connection to LinX For instructions on the setup of LinX to work with the OIS measuring units please see Creating communication setup files on SD cards page 62 ft Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 56 Where You Turn Upgrading LinX Follow these steps to update the LinX firmware Open LinX Service Manager from the task bar and stop LinX Close FSS and LinX Setup if these applications are running Right click on the LinX icon in the task bar and select Exit Download the LinX_xxx zip file from timken com Condmaster Extract the files to the LinX directory oe Se i YS
89. er Condmaster version your databases contain lots of data that is easily transferred to the new Condmaster Nova database From Condmaster Pro 2 5 Nova 2006 or Nova 2008 To update Condmaster Pro 2 5 Nova 2006 or Nova 2008 to Condmaster Nova 2010 1 In Condmaster Pro 2 5 Nova 2006 or Nova EE Eig 2008 go to System in the menu bar and Pan oe 55 were re select Database Maintenance gt Safety copy i ecactietatoi to create a backup file of your Condmaster 2 iaeei Pro data The default file name for the pus backed up data is Pro46a 001 right Deiiig 2 In Condmaster Nova 2010 go to System in the menu bar and select Database ht Hiu Dioueri Maintenance gt Reload Safety copy This includes the user register with all your fl configurations and database connections My Compii Fie pank PADa ii w hiy hiriek Fiaa of ppi n cance Purely as a safeguard keep your old Condmaster Pro Nova directory intact until you can verify that Condmaster Nova 2010 is operating correctly To update from older versions of Condmaster please contact Timken Instrument Safety copying with the Bulk copy function The Bulk copy function in Condmaster Nova and SOL Server offers a way to create a compressed safety copy version of the database This has obvious advantages safety copying takes less time and occupies less storage space To activate the Bulk copy function follow Condmaster Nova Administrator these steps Ei 4
90. er nei E m a i nmm i dropdown list is empty there are A no sections i e a small file 6 Use the SEARCH button to search for a certain term in the log file For instance if your e looking for log entries concerning database problems you might input Database as your search argument NOTE the search is case sensitive entering Database will locate entries containing Database but not those containing database 7 Use the checkboxes Date Time Level etc to select which columns you want to display in the log list then click REFRESH to apply your selection 8 Under Filter use the IP adress dropdown list to select one or more specific Commander Unit log s for viewing Click the ADD or CLEAR buttons to edit the list of IP addresses and click APPLY to view your selection Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 68 Where You Turn Registering Commander Units in Condmaster Nova One result of establishing communication between the Commander Units and the LinX server s using the SD card is that the Commander Units are displayed as unregistered units in Condmaster As unregistered Commander Units cannot be part of a measuring assignment you need to step through the straightforward procedure of changing their status to Registered 1 In Condm
91. ere You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 98 Where You Turn gt o E Z s Import From Condmaster File C Windows System32 Components 001 af ual oe F 42501 Exhaust fan Motor NDE y OD amp F 425 02 Exhaust fan Motor DE E CMS y D amp F 425 03 Exhaust fan DE EJ CM g D amp F 425 04 Exhaust fan NDE 3 CM A RIE E Cos Ca F 612 02 Exhaust fan Motor DE CMS F 612 03 Exhaust fan DE CMS F 612 04 Exhaust fan NDE Number F 61 2 01 Mame Exhaust fan Motor NDE Exhaust fan Motor NDE Accepting data e Click on an item mark it with 1 Items with text in italics must be edited before they can be imported Accepting data for import Imported components and measuring points can only replace existing items when overwriting is enabled in the export setup If not numbers and names as displayed in italics This means that the number must be changed Changing names is optional When components with measuring points are imported it is sufficient to change the component number the measuring point number is then automatically edited To accept or edit an item it must first be marked Click on the item in the list then click the button MARK UNMARK 1 Click EDIT 2 to change numbers and names in the edit window 3 The button SEARCH 4 displays a li
92. f executable file to browse for the exe executable file for this type of document 5 Under Working directory browse 3 to the folder where you plan to store the hyperlinked documents 6 The Parameters field 4 is automatically filled out by Condmaster but can be edited if the file type s original application requires it 7 Under File mask 5 input the file extension for the document type e g doc for a Word file xls for an Excel file etc where the asterisk represents any file name To test that the setup works click OPEN FILE 6 browse for an existing file of the format in question and click OPEN The file should now open in its original application which you can then close Also close the Add window with the SAVE button On the Hyperlinks tab are also the buttons Export to file and Import from file Use these buttons e g in case you wish to transfer your hyperlinks settings to or from another pc Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 31 Where You Turn Creating and working with hyperlinks Hyperlinks are always automatically placed under the Documents folder in the measuring point tree Depending on what object is marked when the hyperlink is created a shortcut to the hyperlink is placed elsewhere in the tree e Creating a hyperlink with
93. f the United States of America You may not reverse engineer decompile or disassemble the software except to the extent such acts may not be prohibited by law in the country of use You may configure the software for your own use but not otherwise modify it or merge it into another program unless in support of your authorized use Copyright SPM Instrument AB 2006 All rights reserved No part of this manual may be reproduced transferred or copied in any form or by any means without written permission by SPM Instrument AB Reservations This manual describes the product at the time stated above The contents of this manual may be altered without notice and may not be regarded as a commitment from SPM Instrument AB SPM Instrument AB takes no responsibility for possible errors or discrepan cies in this manual Trademark Condmaster and Condmaster Pro are registered trademarks of SPM Instrument AB Other company and product names which may occur in this manual are trademarks or registered trademarks of the respective owners Limited Warranty SPM Instrument AB warrants that the software will perform under normal use substantially in accordance with the accompanying mate rial for a period of three 3 months from the date of receipt SPM Instrument AB warrants the media on which the software is furnished to be free from defects in materials and workmanship under normal use for a period of three 3 months from the date of receipt This Limite
94. g on the host computer for the VCM20 units It splits into separate programs one for each VCM20 unit identified in the DBL Setup You will get an icon for each of these programs on the active programs bar at the bottom of your screen The Database link form presents a continuous Database Link Unit log of the traffic between VCM20 unit the Setup Help database and Condmaster Nova right Status Questions from Condmaster Location adsd Under Setup you can pause the communication Contact intervall 10 minutes There are no other settings Next saving round 2000 03 14 10 23 42 While measuring results are being transferred Basic data Measured data the ear in the measuring result window ea E ps y app aa TES i Humber Q 111 11 VEL O 08 mms Hame JH ACC 0 ms You can scroll the message window at the a eres ei bottom of the form and click on a assignment Channel 1 SKEWeO 04 result message to display the list of results in Hee See Channel RPM1 1234 eer the Measured data portion of the window Ue pi right NOTE when a green message 2000 03 14 10 13 58 1 0111 11 JKCAssignment gt is marked Measured data will remain 2000 03 14 10 14 03 Creating assignment file for 111 11 Assignment blank only Assignment messages will be 2000 03 14 10 14 04 Waiting for respond from the VCM 20 displayed 2000 03 14 10 74 09 Waiting for result file To look at the log of a different VCM20 unit when several DBL programs are running click on the DBL program icon to se
95. gaas L Dring cylinder W Delete i E 20 March i pu ir Search Ctrl F El current 2 p Search next Ctrl N Nash Ooo ce Split window Ctrl Enter Toggle window Ctrl F11 View as tree Fl2 Export to Condmiaster file 1 Import Export Import e Right hand click in the tree structure to reach the functions 1 Export is active when an item in the tree is marked Exporting and importing Condmaster files The export import function is used to transport data from one Condmaster Nova database to another You can export complete folders including the tree structure inside the folder components or measuring points You have the option of exporting the basic data the measuring results or both To open the export function you mark an item in the tree structure right hand click and select Export from the menu 1 There are three preprogrammed export file formats e All data Creates the file EXPORT1 001 By default this file contains the complete contents of the marked item When the file is imported it can overwrite the existing tree structure and the items this structure contains e Only component and measuring point setup Creates the file EXPORT2 001 By default tree struc ture and measuring results are not included e Only measuring results Creates the file EXPORT3 001 By default tree structure and measuring point setup are not included This means that you can only import the results to an existing mea suring p
96. h a Subnet mask this capability Othenvise you need to ask your network administrator for p the appropriate IP settings and Default gateway both obtained from your network administrator Please make sure that Obtain an IP address automatically values entered are correct Using incorrect values Ee heremo adess may impair performance and in some cases disable E aael communication altogether suneel Mas 255 255 a Default gateway 6 Click OK to finish A When creating a setup file for a Commander Unit this LinX IP address is saved to the SD card so that if communication has been lost the buffered data will later find its way to the server Use the folowing DNS server addresses Preferred ONS server Slternate ONS server Ad d For information on the setup of IP addresses for Commander nits pl reating communication files on SD Units please see Creating communication setup files on S cards page 62 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 61 Where You Turn Configuring OIS with Field Service Software Configuration of the LinX server as well as the Commander and measuring units is done in the Field Service Software FSS This is the graphical user interface to LinX and comes with the LinX installation Also various event logs can be viewed in
97. in an opened subfolder i e marking one of the objects contained in the folder places a shortcut to the hyperlink in the folder in question e If instead you create a hyperlink with the subfolder itself marked a shortcut to the hyperlink is placed immediately above the marked folder Here s how to create a hyperlink to a document 1 Right click in the measuring point tree and select Create Hyper link to document 1 ES Maintenance OnLine Report Manager Registers System Window He Measuring Point Tree TIMEEN Graphical overview gt Wee SPM Instrument AB ga pe H l Create LD Folder if Cut Ctrl g g Measu 1 point Edit Enter ia Component I Copy Ctrl C Round i ja Faste trit b Alarm mail i i Delete Del E Hyper link to do iy Search Ctrl F ony Lo Search next Ctrl M a Split window Ctrl Enter 1 l l l 2 Name the hyper link then click the button 2 under File name to select the document from your working directory Hyper link to document Name Bearing failure File name 2X3 O Xem C Documents and Settings carstr Mina dokument Bearing Failure doc car Help 3 Click SAVE Hyperlinking documents to a specific measuring point is done in the form of an attachment added to the measuring point via the NEW button in the Comments window please see section Comment with additional text in the Wor
98. in setup with Enterprise Manager As a default in Condmaster Nova the user ID for SOL Server is sa no password The Condmaster user selects a name for the Condmaster Nova database directory If this is not acceptable databases must instead be created by the system administrator who assigns access IDs and passwords prior to the Condmaster Nova installation To register a login identity which is accepted by Condmaster Nova do as follows in SQL Sere Ertenpie Miarneget OF s Coole Hea ese SOL Senet SOL Serve Gree CURDRASTEH_SHY Polen HI See WL agen an Yew To fe lm A TA Ps NBO SSS hw Carine Ane 1 Start the Enterprise am Mecsreott SUL Servety a RUILTIH crete HT Gres Fi Manager a SUL Servet larap Y CONOMAS TON adnia HT Uer Pear masba Engith BY CONDMASTER_SRY fotndowst H caer tested Feed z English 2 Select Security gt E GD baa Tanccmaton Services OO Sdad Pemi rata do nahh e e Li Logins gt New login floes oo cere f 0 net ar La van P endian deek um Fa i 3 On the SQL Server bashed Yer A poite Login Properties g AA i peaa E Eaa form select the r a pp anter reer ta Database Access tab and mark e all Condmaster Nova databases and e db owner Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified T
99. inava ralem overview ty Heri Litij Cin citer Tamp i i en hp egi emen sture Global value PD Pater web on machine eb fceed of ted Gye DE C 023 01 Drive moter Co Fe imga wa OP ie frre oe AFH JFT perce e Welue Mhic pi Gea Tick the Import as OPC checkbox Also if you re importing an rpm value tick Import as RPM which means the parameter value can be used as rpm for any measuring point Under OPC server click the button to select a server from a list This is the server to which LinX will connect as a client If none is available click the NEW button in the Select OPC server window to register one or more OPC servers Select an Item process parameter for import using the button The LinX server obtains the list of avail able items from the OPC server upon request Presenting available items may take a few seconds if the list is long Input an Update interval for LinX to request the OPC data item from the OPC server The Offset and Gain settings are used for conversion of incoming OPC data Default settings are Offset 1 and Gain 1 which means no conversion takes place Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 81 Where You Turn Exporting data via OPC communication rt OPC Server Address Space localhost SPM LINX OPC
100. indows S ystems2 Components O01 File inf ti taper To Comdmiacter rile PROS Veron 2010001 CPA bothered AH Import e Right hand click in the tree structure for Import e Click IMPORT 1 to accept displayed file 2 or 3 to select file e Click 4 for information window 5 Benet folders ad hondu We Componenti and merkure pairks Papert Stig ci Epit Present tendons Ves import Sher pew component meaning priri Ha ireport Cheereed manlig teap V e Import Suggest exported number for hew componenta mekin peas Cesnduerd comments aid work derreta Espat Sep Ves import Overath erting setup Export Messunng repults comments end alema bien Importing files Right hand clicking in the tree structure opens the menu with the Import function Insert the disk with the exported file and click the IMPORT button 1 Alternatively you can open a search menu with the button 3 When you have found the file mark it and click OPEN on that menu When in doubt about the contents of a file you can click the INFORMATION button 4 to get a display of the export file setup 5 It shows you the type of data in the file see the two previous pages The compo nents and measuring pointing the file you can first see after clicking IMPORT There is no danger to your data base no data import is carried out before you confirm each item Technical data is subject to Timken and Wh
101. ions form to either create a database or to connect to an existing database User register SYSTEM System administrator ADO Version i Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 16 Where You Turn 5 Create new causes the SOL Server to create a database At the same time you connect this new database to one or more registered users Select existing is used to give a user access to an already existing database The only difference in the procedure is that you name the database when you create a new one otherwise you select an existing database name from a list Select either Create new or Select existing and click NEXT you can go backwards and forwards with the BACK and NEXT buttons A note on server names In a single user installation where Condmaster and SQL Server are running on the same PC the SOL Server name is always Local right for versions 7 0 and 2000 and sqlexpress for SOL Server 2005 In a network installation where SOL Server is running on a separate server Local must be replaced with the name of the SOL server The server name is shown when you click the SQL SERVER button in the Database connections form in Condmaster Nova Administrator 6 Input the correct server name for your
102. is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 4 Where You Turn Storage information Storage information is a function which delivers information about the amount of space occupied by a certain measuring point or measuring technique in the Condmaster database This is a convenient way for the system administrator to find out whether it is reasonable to continue measuring according to the current setup of measuring assigments In case the database needs to be made smaller for performance reasons for example this function will tell what consumes the most memory space Under System in the Condmaster menu bar a complete overview of the storage required by all measuring points and techniques is available see below while storage information for individual OIS measuring points is also available in the Measuring point data form To view storage information for all measuring points and techniques follow these steps 1 Under System gt Database maintenance select Storage information 2 Inthe Storage information window select All or a specific instrument in the Instrument dropdown list 1 Slorage Informalion fue a TETE Baine ire Boo ee ease 5 aM Erai O00 He 1B Lees af APIO D Aas pr gt Sa 0 Abas Hee al AAT 0 fibers ip iy anni Pian bee HD a AA Fa hi HU ad AAT F
103. ize 619 Extra line 3 Extra line 4 Extra line E Extra line 7 Extra line 8 Extra line 9 Extra line 10 Archive settings Ed Use file archive for old measuring results 2 First backup Date 2009 04 53 First backup Time 23 00 00 Backup interval days 1 Directory path to archive specify a unique directory for this database Name of backup fle ntelinoval CondmasterFle Archive Database 3 O OOOO O Mas allocated data space per measuring assignment in the SOL database 250 KB gt 500 KB ka 4 Archiving settings are made in Condmaster Nova Administrator 1 In the Database Connections form mark the database for which archiving is to be enabled and click the Edit button The Edit form is displayed 2 Click the Archive settings button 1 The Archive settings form is displayed Click the Use file archive for old measuring results check box 2 to enable the archiving function 4 Enter a directory path for this particular database archive 3 The archive folder should be empty and the folder name must be unique for each database using the archiving function 5 The default value 250 500 kB under Max allocated data space 4 is sufficient in most cases and does not normally need to be changed 6 Click SAVE to save your archive settings and close the form ad Condmaster safety copies also include the contents of the file archive Timken and Where You Turn are 2010 The
104. keeper op af Papi ot ta ho e amp berna iran HLE mi Arg Technical data is subject to change without notice ISO 9001 certified TD 231B Timken and Where You Turn are Company registered trademarks of The Timken 67 2010 The Timken Company 12 10 Where You Turn Viewing the LinX server log The LinX server event log is accessible via FSS 1 Mark a LinX server on the list and click the View LinX log tab SSS ase a 7 E piha right E niih E m 2 Click REFRESH to fetch the logs Bain from the server for FSS display af omisi agant i EM HAA 3 Use the SAVE button to save the log under a name and location of TEE to eal hetero PI F IEF Ge T br mat he Cen ar 08 DA Hea your choice sek ih LAA pe cnn Cor Bo Oe aa Shana fa mak bons Carms ais ant D ACT 4 The BROWSE button is used to cet iniaa pe el rn Cormeen ue D DC AT search for files previously saved ES LY ALS tes Career an BO OAC HT to disk mEn bale tple inpia SEMEL CI AA End ike areia Cannan E 5 For practical reasons large log joes EN FREM anand Oo F 78 ier BFP ewe oer Ol eee TH i files are divided into smaller AED AEE fu seat fran Commerc sot Dit Sat MAT SER tee SS ba era h a ee al D hg SPF sections Using the Sections ik emes tc aren Caruana nt Of Ska EA mary Ra e tis Besar oT dropdown list you can select a smarts IEEE bs Mren ace rl TEF ck VAT A Aad ee eee ii en certain section for display If the z Eee Sp
105. ken Company registered trademarks of The Timken 12 10 Company 15 TIMKEN Where You Turn Creating your databases Your first task after the installation of Condmaster is to create access to a database s with Condmaster Nova Administrator In this process both the database itself in SOL Server and the connection between Condmaster and the database will be created and named Once a database exists you can register users and create connections between these users and the database see page 19 Please note In a network environment the administrator may not allow others to create databases using Condmaster Nova Administrator As an alternative the network administrator him herself may instead create databases using SOL Enterprise Manager If this is the case all you need to do in Condmaster Nova Administrator is to create a connection shortcut to an existing database and grant user s access to it please see point 5 ff below 1 Start SOL Server This program must be running when you start Condmaster Nova Administrator or Condmaster Nova 2 Start Condmaster Nova Administrator Condmaster Nova 3 At this stage there s only one signature SYSTEM with no password Write the signature and click Signature LOGIN Two forms showing the user register in the SYSTEM foreground and the database connections in the background are then displayed below Password 4 Click NEW on the Database Connect
106. king with Condmaster Nova manual document no 71920 To open a hyperlinked document from the measuring point tree right click on the hyperlink name in the Documents folder or on the short cut and select Edit In the Hyper link to document window click on the Open folder button 3 and the document opens in its original application Hyperlinked documents can also be opened from the Graphical Overview by clicking on the Open folder symbol and from Comments by marking the attachment and clicking the OPEN button Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 32 Where You Turn Communication with SAP software Specific functions are required in the SAP software for the communication to work properly These functions are not provided by SPM Instrument AB only a protocol description of the functions as seen from Condmaster Z_Condmaster is the function that has to be implemented in SAP software in order to use the SAP function in Condmaster Condmaster calls function Z_Condmaster in SAP and transfers the information shown above Condmaster SAP Measuring point number Char 30 ID _MEASURING_POINT Alarm date and time DateTime ID ALARM_DATE User Char 8 ID_USER Alarm type Char 255 ID_ ALARM_TYPE User is the Condmaster operator logged in when the message is sent SA
107. l Firewall Program Control LiveUpdate i Create custom Internet access settings for individual programs Personal Firewall General Settings Program gt Program Control Trust Control m Files Ethereallethereal exe FSS Advanced Settings CiLinxiFSS exe Intrusion Prevention Soogle ToolbarMotitier C Program Files vGoogleyoogle Toolbar Notitie WoogleToolbarNotifier exe Security Inspector Z a LINK Service CaLIMALINA_ Service exe Real Time Protection LuComserver_2 4 _ CoProgram Filestsymantec Livelpdate LucomServer_ 3 4 EAE Manual Scanning Microsoft Corporation Microsoft SQL Server Exclusions CoProgram Files Microsoft SQL ServerMSSoaL Binmisgleervr exe Microsoft Generic Host Process for Wins Services Home Networking C AARMA estem s eek ewe Transaction Protection __ Add Mec Remove Rename Default all Ae E Cantel E Apply 5 Save your settings Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 101 Where You Turn McAfee Internet Security Suite 2008 Follow these steps to configure McAfee for OIS traffic Start McAfee Security Center 2 Inthe menu structure on the left click Configure gt Internet amp Network 3 Under Firewall protection is enabled make sure the Yes option is selected and click the ADVANCED button In the menu
108. lect the VCM unit number you wish to see Please note The measuring program DAQ on the VCM20 computer will remain passive while DBL is off It will not repeat the last assignment and accumulate measuring results Configuring the VCM20 units To configure the VCM20 measuring units follow these steps 1 In Condmaster Nova go to Online in aera RHA the menu bar and select CMS on line i ss Sanu Lact contact interea k R CHEI T P m Fm SMA 1047 1 miraia menu The form then displayed lists all gus1 seus aus i Da qegaias registered CMS and VCM20 measuring 051v ves amr MEE IGE 1 mitala DESI eS ABS E MEH WO 1 riil units right HS1 28 p e e CHa aTa U 2 Click on and select Configuration iyo e 4 a pae EVAN DCM ardid a2 Configuration EVAM EEMI Eau Beti me Pittet al PCM rte Fih LAA eee ru T Hela Farin IL bet Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 87 Where You Turn 3 Under Storing interval input an interval in minutes for storing measurement values in the database see below For instance a measuring unit might measure every 20 minutes but only send a reading to the database once every two hours 4 Tick the box Save on alarm This ensures that if a reading exceeds an alarm limit you ll get an alarm in Condmaster regardless of the
109. lts are immediately e i iil il Ti qT M Hiti m 4 displayed in FSS but are not saved to heres r n BEND ee maui Cremeans database However the Commander Di omn Unit will always remember the latest S Ee if ed i l rem reading for display js a l Ar DIAS l gt ii oh Results can be displayed as FFT ome aonn spectrums or time signal graphs Condition parameters can also be tr g l displayed right e l l Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 7 5 Where You Turn Configuring analog in measurements The Measurement type for analog Il a Se ee TT measurement is channel dependent nianie a E iil kah e 4 20 mA for channels 1 8 ee D maat ae od e 1 10 V for channels 9 and 10 hitmen EN jes ai E ram iire ice or Following channel selection FSS E Ja sre t automatically sets this parameter 1 Click MEASURE to perform a on single measurement and view the o result directly in FSS ue ee b ami Configuring analog out channels For analog out channels configuration via Eoee FSS implies setting the channel output aj Perec E beets oe a value a Ove Pac Simca 1 Input an output value for the E ered opm ot E emanan selected channel eo ANN E F ON ern H 2 Click the SET button to set the b am hardyi
110. m puter in the list of devices 2 Click SEARCH to locate all Commander Units available in your network 3 In the resulting list of Com mander Units select one and click the SERVICE button to set it in service mode a lma ee ee Dy It is also possible to enter service mode by selecting any Commander Unit visible in the device tree and clicking ENTER SERVICE MODE on the View Unit Status tab i e without having to use the SEARCH function first NOTE 1 When you select a Commander Unit registered under any other than the local LinX computer in the device tree the local computer will take over that Commander Unit for the duration of your work in service mode Therefore the selected unit will show up under Local computer instead Com mander Units under service are marked Service Mode NOTE 2 The Commander Unit remains in service mode until you issue a Leave service mode com mand or until you exit FSS As no measuring results are saved while the unit is in service mode you should take care not to leave the unit in this mode by mistake Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 7 0 Where You Turn 6 There s nothing stopping you from having multiple Commander Units in service mode at any given time but there s no multiselect function so you
111. m in position 7 The DELETE button 6 is activated when you mark the last change on the list Click NEW 1 to open the Modify form where changes to the numbering system are made Use the Type of change pulldown menu to select the type of change you wish to make Insert Move or Delete e Insert adds one position to your format Select the number part Position on line 2 input the position and the character to be inserted then the lowest and highest number allowed in that position please see 5 above All following positions are moved one step to the right Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 2 Where You Turn e Move changes the place of one position in the format to another without changing the characters written in that position Move first creates a vacant place in the position you state e g 3 for third position by pushing this and all following positions to the right It then fills this space with the position you want to move which creates a vacancy in that place This vacancy is filled by pushing all following positions to the left Thus when you move first position to second position nothing changes When you move it to third it appears in second position Moving back to front is a bit Edit the numbering system Move creates a vacant position easie
112. mpany 25 Where You Turn Entering the format is easy In the format field each letter or number in the machine number is represented by a C each separator position by The measuring point digits are represented by M Numbering system Define number format Valid characters C Component part M Measuring point part Separator Define range Low amp 4 O00 00 High amp 999 99 Valid characters 0 9 A Z 4 4 0 4 All characters allowed as separators Warring Changing the numbering system can make all data unavailable In the Low field type the lowest letters and or numbers you want to allow in each position Also type the actual separator character s you want to use in the separator positions of the format e g Low 0 high 9 allows numbers only in that position Low 3 high 6 allows 3 4 5 6 only in that position Low 0 high Z allows numbers or letters in that position You can even use the SPACE key as lowest number Changing the numbering system The Numbering system gt Advanced menu option allows you to make changes in the existing format for component and measuring point numbers Very important Back up your database before making any changes It is a requirement that all components and measuring points in your database conform with the current format meaning there must be a character in each of the format positions If you have merged databases with c
113. ndmaster activate OIS as an instrument used for measurement see page 30 11 Register Commander Units in Condmaster see page 69 12 Also in Condmaster set up transducers for OIS under Online gt OIS System Overview gt select a Commander Unit click Edit and go to the Transducers tab 13 Create measuring points and measuring assignments in Condmaster see under Measuring Points and Measuring Techniques in the Working with Condmaster Nova user guide document no 71920 Installing LinX LinX is required for communication between the OIS online measuring units and the Cond master database It may be installed on a separate computer or on the one where Condmaster resides The LinX files are placed in a dedicated LinX directory Note 1 Before you go ahead with the LinX installation make sure Condmaster Nova is properly installed and started Note 2 Also make sure that no power save settings are activated on the LinX computer done via the Power Options in the Windows Control panel The reason being that if the LinX computer goes into power save mode communication with the Commander Units is interrupted and no measuring results are transferred to LinX 1 Start the Condmaster Nova installer and click on LinX in the installer menu 2 Click on the upper button and browse to the location of the Condmaster directory This is required for LinX to be able to find the database information file database dat
114. ndmaster Nova directory The Condmaster Nova Administrator program has three tasks e Create a new SOL Server database This can also be done with the Enterprise Manager see page 7 Condmaster Nova Administrator e User s e Create a connection between a Condmaster Nova user and one or more SOL Server database s This gives the administrator who logs into Condmaster Nova access to the database e Register other users and at the same time connecting them to databases Condmaster Nova Auxiliary files SOL Server 2005 Express Edition For further information on MSDE versions of SOL Server please visit www microsoft com SOL Server directory Condmaster Nova cannot function unless SOL Server version 7 2000 or 2005 or later is running and the necessary connections to the database s have been made At least one database is required another for the demonstration program if used SOL Server 2005 SOL Server 7 and 2000 can manage databases of up to 2 GB while the 2005 version can handle up to 4 GB If the amount of data in your system exceeds these limits either delete some of the measurement data or upgrade to a full scale SOL Server version Data Data are input after the installation of all programs and after creating databases and connections Data may come from two sources e Anew Condmaster Nova installation requires background data i e reports used for printing display bearing catalogue standard
115. ocess to add FSS exe to the U Eekan ieee Well einen ogee ate popun orc Menus wecuthio a Daia raaa 5 Check that the above programs are now pci mns listed under Programs and Services and make UPP Franek E Corchnacte tioa 7 gp Coremacte Neva si i sure their check boxes are ticked Click OK Sve cat e to finish Add Progam EE Breca UAI FSS ma NOTE When upgrading your LinX to a newer version E Cipla a naiiai s dea PER A the above procedure may have to be repeated ha wah haidi y aad ienee Checkers onana Explore F a Pah CMLPROPSS ma Brera The LinX software has been tested and verified to work correctly with the Norton Internet Security 2008 McAfee Internet Security Suite and F Secure Internet Security 2008 firewalls For information on the necessary configuration measures for these firewalls please see Appendix A Configuring third party antivirus software Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 60 Where You Turn Assigning a static IP address to the LinX server IP Internet Protocol addresses are assigned to both the LinX server and the Commander Units They are unique numbers used by electronic devices in a network to identify and communicate with each other IP addresses are assigned by the network administrator and may be st
116. ogring the program Filles To proceed dih irata Ta change an of aur melallation sa chek Back To eat Setup chek Cancel T Microsoll MH Server 7005 Selup Thre following imper ill bee ines tolled SQL Server Dolain ervir Database Services Next the so called surface area of SOL Server needs configuration The surface area is about security the smaller the surface area the fewer ways to maliciously attack the server In the interest of security the default installation therefore disables most features including one you ll need to change 12 To configure the surface area click the Surface Area Configuration Tool link right Microsoft SOL Server 2005 Setup Completing Microsoft SOL Server 27005 Setup Sebup has finished configuration of Microsoft SO Server 2005 Refer to the setup error logs for information describing any Fabure s that oocurred during setup Click Finish to exit the installation wizard To minimize the server surface area of SOL Server 2005 some features and services ane disabled by default for new installations To configure the surface area of SOL Server use the Configuring and Managing SQL Server Express Forimproved manageability and security SOL Serer 2005 prowdes more contrel over the SOL Serer surae area on your system To minimize fhe surface area the following default configurations have baen applied to pour instance of SOL server TCAIP connechons are disabled Bleed Cie on
117. oint with the same name and number as the exported measuring point Please note the export file formats can be edited see section Export file formats in this chapter This includes the file names The extension 001 is common for all export files To save several export files to the same location you have to edit the name but must not alter the extension Overwrite commands have to be confirmed when the data are imported so your existing data base cannot be altered unless you want it Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 94 Where You Turn or Export To Condmaster File Export type 1 All data lll a Export To Condmaster File 2 E BS Export to filename Export type 3 Only result i Export to filename Ww Export From date re 1 All data 2 Only component and measuring point setup 3 Only result fit Delete Help e Select export setup 1 If required edit file name 2 input date 3 e Click 4 to edit 5 create 6 export setup Export Making an export file Three export file setups are stored in Condmaster Nova To these you can add your own see next page The desired setup is select from the pull down menu 1 You can edit the suggested export file name 2 To save several files to the sam
118. ompatible but not identical formats you must edit all diverging numbers before you can make the general change You will get a warning and a list of the diverging points if there are any Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 26 Where You Turn Making the changes At the start the current number format is shown at the top of the display 2 Chanke nunibering system Advanced Ansan numienng system CEEE irae 07 09 M4 Modify Type of change Insert Number part hd Position P Character 0 Lowest character U Highest character The list of components and measuring points under the tabs 3 show the status after each change in the format before the final result of all changes made is activated by clicking the START button 4 START edits the database and closes the function unless there are conflicts resulting in fault messages You work with one position at a time Positions can be either inserted moved or deleted After clicking OK in the Modify form 5 the result is displayed in the main form The format display 2 is updated while you are editing The table below it shows the format before a change left column and your editing instructions right column In the example above 5 the character O is added to the numbering syste
119. out notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 49 Where You Turn Editing multiple measuring points in one go It is possible to edit multiple measuring points at one time Select the desired measuring points from the measuring point tree by holding down the CTRL key and clicking each of the measuring points in turn then right click and select Edit or select them from the Graphical Overview In the bottom right corner of the Measuring Point Data form are now tabs for each of the selected measuring points and a button 1 Measoring poinl daba MEET pom nurber 000 01 A000 Fan 3 Fiame Fan kalar MO Locstor Work desciehon Mactan j Clcmcal Mobos ia otw LE 2 channel wh Le Ascari WH so po eB Orbit analysis Ehrman feherencen ff Le soe fo Click the button to display a menu of options To make or change a setting that will impact all the mea suring points select Multi change measuring points The tabs of all measuring points affected by the the change will be light blue in color and the number of measuring points affected will blink next to the button When editing something that can only be applied to the current measuring point that tab will be light blue while the other tabs remain white in color NOTE this function applies to the user SYSTEM only and should be used with great caution so as not to corrupt database contents
120. owledge of who is listening or watching as is the case e g in television By telling the Commander Unit on which IP address to listen for messages it won t matter from where the message originates The multicast IP address is used for all messages and will generally not have to be changed unless there are network addressing conflicts If you need to input multicast IP information follow steps 9 13 below otherwise go straight to bullet no 13 9 Under Communication Setup click the Advanced z communication setup option Mois right on OARS right 10 Untick the Use Default a i checkbox and input the peat a a default Multicast IP address REAU ate obtained from your network Ete aa administrator There is pe ed normally no need to change jadiz this address piama ejim Cord mk miami ki Lid T a f annn nlr n n A fr eth aba od L Emma n EFF 11 Repeat the procedure for IP Subnet Mask and IP inaasar inia Gateway 12 If your Ethernet switch is configurable check with Seimeni en your network administrator tein sina a ae x ticking the Full Duplex ai checkbox will conserve bandwith while transferring measurement and other data across the network to and from the Commander Units Full duplex means data are transferred in both directions at the same time The opposite is half duplex meaning data can be sent both ways but only in one direction at a time To implement full duplex the switch
121. quirements can be found on the cover of the Condmaster Nova 2010 installation disk Condmaster Nova 2010 Con 1 8 nstall F T i Va dmaster No a a as Insert the installation CD The installer wizard opens an installation menu right Click the Install Condmaster Nova link Click NEXT in the Welcome to window The installer wizard displays license information sti Mark I accept the terms then click NEXT Install SOL 2005 Express Editon Lyi ji ie Condmaster Nova FOTO InstallShield Wizard Lun Donn Seti In the Custom Setup window select SOE Ee Perna San ie a your language This will be the Condmaster Nova user interface language Sater Lamas 9 Cree w Dik onan ioon ini tha let baia bo changa haw a henero i natala Feature epig ay onimentor Nowe 2010 Cond j 5010 Machi a Service Progen Hardware hey drivers for UGD Mecrotieg has Footure Ppi SPS on your hand drive Dread bin Citroen Piles iCendevaster Meee Li tt ee eee lt pa In the list of programs an icon illustrates the default installation option for each of the programs To change the default click on the arrow for a popup menu of other installation options right E Note the CMS DBL for VCM and LinX programs E ed ios aie laeas are only present on the list if your Condmaster __This feature will not be available license includes the CMS VCM or OIS online systems
122. r the moved position actually goes to the place you fills it with the position to be moved input then closes the vacancy left by that Checklists in the Advanced form see e Delete Removes a position and its contents and moves all 3 on preceding page are updated following positions up one step to show the present state of compo nent and measuring point numbers Click OK when you have finished one step Click START on the main form to execute the changes Transducer register This is a register for vibration transducer types and their sensitivity Machine Evaluators and OIS normally use the SLD transducer SLD244 with a nominal output of 10 mV m s Machine Tester instruments use transducers TRV22 23 For the Machine Evaluators you can use any vibration transducer with voltage output To register 1 In the Condmaster menu bar select System gt Transducers 2 Click NEW 1 Delmi taco TRV 7 dah eiis ai a En jaa TT TRYIN raa a ors 10 piima TAYE Acceenitcn ae i Delete TAVIS ASDHH SN T poi rest TAY TR Accel aon lat plime wf Save TAW TEAS fa l TAY fad see m Transducer Data TAV i TRV Hara LO 144 Tidnaduces p Tenadice oupi Or SLD SLZ SLO Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 28 Where Yo
123. r mail server require it also input your user name 4 and a password 5 The default setting for Sender E mail address may be edited if required 3 Then go to the measuring point tree right hand click and select Create gt Alarm mail m Alarm MaN Barr e F n alami Hacymrit e khata Name the alarm e mail 6 Input the e mail addresses of one or more recipients one address per line 7 Alarms occuring during the periods of your choice will be sent to everyone on this list Click on the Measuring points tab then click ADD to select measuring points from the measuring point tree Multiple measuring points may be selected by holding down CTRL on your keyboard while clicking When done with your selection click OK Now create a calendar click on the Week calendar tab In the dropdown list below the calendar select a day then input your normal working hours under From and To respectively 8 Click the ADD button Condmaster automatically moves to the next day and assumes your working hours are the same if this is the case all you have to do is repeatedly click the ADD button to copy this information to the rest of the week Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 35 Where You Turn 10 11 12 To suspend the alarm e mails during vacation periods click
124. ramed in red Please see page 63 for informa tion on the settings available under Advanced setup E emia E me En m LU Jn ee te ie Smee E rests iad ical eer Ce Ee 6 ED OF te Sere bah Lite were GE Wie acter Eri ics Se ee arr ee ee Peg oe ob ger ee eel or teed bree Ferrey Technical data is subject to change without notice Timken and Where You Turn are 2010 The Timken Company registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company J2 Where You Turn Viewing the Commander Unit event log While in service mode you many also view the Commander Unit event log 1 Mark a Commander Unit in the device tree and click the View e Unit Log tab right panairi E mimi ee 2 Click REFRESH to get a display of the event log at i mE Tis ap kjg ikja The Commander Unit log can also be viewed from the OIS System Overview under the Online menu in Condmaster See Cereeubed bp merer Pima f al Reading ge eee eee ea Tis TFE See Sag Lew er La ae S i aaua ee rey Updating Commander Unit firmware in service mode Firmware update files are available for download from the Timken website timken com condmaster file name cupackage_x where x is a running version number and should be saved to the Firmware files folder found under the LinX directory on the LinX computer Once the files are downloaded they can be transferred to the Commander
125. s 1 i e it refers to line 1 The instrument can contact the tag with both sets of passwords However when it writes to a tag having the passwords 33 and 678 from line 2 it will write the passwords 123 and 231 from line 1 After all tags have thus changed password the old password can be deleted from line 2 5 Toinput or change passwords click on the EDIT button 1 The text you input appears in the Comment column The TRANSFER button can be used if you want to load a data logger with passwords but not as yet measuring points Connect the instrument to the COM port as when downloading measuring points Please note The menu shown here is the only place where the passwords are set and visible The exchange of passwords between instrument and tag does not require any action on behalf of the user Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 45 Where You Turn Managing historical data At some point in time it may become necessary to decrease the amount of data in the Condmaster data base The Manage historical data function has been developed to allow the system administrator to delete data from the database in a controlled manner The function offers the possibility to select instrument s measuring technique s and finally what measuring points should be
126. s setting 1 only applies to users of portable measuring devices As an OIS user you don t have to worry about the options More information is available in document no 71920 Working with Condmaster Nova Alarm settings Marking Overwrite alert with alarm 2 will delete an earlier YELLOW alert when the measuring value exceeds the level for RED alarm When not marked both alarms will be saved Machine and measuring point numbering system The definition of the format for machine and measuring point numbers is your most important decision Once you have registered a format and stored machine and measuring point data that implement this format it can be difficult to make changes without having to re enter part of the data Please read the help texts for examples After clicking on System Numbering system select the Basic menu option Advanced is used only in case you must make changes in an existing system see overleaf Normally there is an established numbering system for the machines in a plant Use the same format in Condmaster Nova If you do not have such a system discuss the issue with your Timken representative and above all with those who receive your machine condition reports the number format must be easily recognized by all Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Co
127. s the connection form for the marked database DELETE removes the marked database connection but not the database itself Before using this button you must edit each connected user in the User register and unmark their link to this database The SOL SERVER button displays server information and a list of all databases on this server Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 19 Where You Turn Archiving function The archiving function is used to speed up graphics and retrieval of data from the database Enabling this function means old measuring results will be stored in an archive rather than in the database alleviating the work load of the Database Link This may be justified in cases of very large databases containing many vibration measurements e g in VCM systems What is considered old measuring assignments depends on the complexity of your assignments and the size allocated per assignment 4 in the database Complex measuring assignments such as e g EVAM consume more space than many others and when the data space is exceeded assignments start being transferred to the archive Seles Connection name Reis SOL User ID a SOL Password Server Condmaster_ Srv Database Noya2008 Extra line 1 Provider SQLOLEDE 1 omr Extra line 2 Packet S
128. sed on various measuring assigments on the same measuring point must be of the same unit of measurement e g Bar Here s how to set up a user defined transducer 1 Under System gt Settings click the Transducer types tab Soltings Uem dered liaiio bce I bd dated Mark a row in the table and click the EDIT button Input Name and Unit for the new transducer type Make sure the new transducer type is marked with a tick 1 then click OK to close the form a ee Go to System gt Transducers and click NEW Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 39 Where You Turn Transducer Data Hame P100 Transducer type Pressure Acceleration Transducer output Voltage Transducer supply Nominal sensitryity Mas frequency nwt S Min bias range Max bias range Settling time 6 The new user defined transducer type shows up as an option in the Transducer type dropdown list 2 7 The unit input in step 3 above Bar is shown under Nominal sensitivity Please note that for user defined transducers only Voltage output is allowed 8 Register one or more transducers of the user defined type Using the user defined transducer Measuring point register When a user defined transducer is used on an OIS measuring channel the Spectrum unit an
129. separator setting for Condmaster select Date format under System in the menu bar then select separator and date format in the Date format window 1 Date format L Help Date format Windows default O Yrrr MM DD O Yr MM DD O DD MM irr O DD MMHrirr O MM DD rr O MM DDAYY Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 24 Where You Turn Selecting units of measurement Select System Settings in the menu bar In this window you can select metric or Imperial units for length and temperature and Hz or CPM for vibration measurement Settings eters Hyper links SAP Alarm types Alarm e mail Alarm export Transducer types Dimension Temperature mm C inch a IF Working Mode 1 Spectrum Planning Hz Data transfer CPM Acceleration ing Alarm settings F Acceleration in g O Overarite alert with alarm Vibration frequencies are normally given in Hz Hertz cycles per second The alternative is cpm cycles per minute i e Hz 60 The setting affects the presentation of vibration spectra The recommendation is to use Hz Independently of this setting you can toggle between Hz and cpm in the spectrum display When you change the settings under Measuring System all data stored are recalculated accordingly Working mode Thi
130. sist you in using the software you may either make a copy of the software solely for archival purposes or transfer the software to a single hard disk provided that you keep the original solely for archival purposes You must include all copyright notices on the archival copy If the software is pre installed on the hard disk of a computer any accompanying media constitute the archival copy You may not use copy modify or transfer your right to use the software or accompanying material or any copy of either except as expressly provided in this License Agreement All rights not expressly granted are reserved by SPM Instrument AB or its suppliers Termination of license You may terminate this License at any time by destroying the software archival copy and accompanying material SPM Instrument AB may terminate this License Agreement if you fail to comply with its terms and conditions upon such termination you shall destroy the software archival copy and accompanying material Other restrictions You may not rent or lease the software but you may transfer all your rights on a permanent basis provided you transfer all copies of the software including your most recent upgrade and all prior versions and accompanying material and the recipient agrees to the terms of this License Agreement Export is subject to the requirements and restrictions of applicable laws and requirements including but not limited to the Export Administration Regulations o
131. sks are used on those LANs e Can assign a static IP address to LinX and if so which one e Do have to use a gateway and if so what is its IP address Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 53 Where You Turn Checklist for getting started with OIS Use this list as a guide to help you do things in the right order and if you run into problems double check it to make sure you ve done everything on the list correctly 1 In Condmaster Nova Administrator create a database to hold the OIS measuring results see page 16 about the creation of databases 2 Fill your OIS database with data using the Reload safety copy function in Condmaster see page 21 3 If Condmaster and LinX are to reside on different computers set up database communication and folder sharing on the LinX computer see page 57 4 Make network connection settings on the LinX computer see page 67 5 Install and start the LinX communication program see below 6 Adjust your firewall settings to not block OIS traffic see page 60 7 Ensure that the LinX server uses a static IP address see page 61 8 In Field Service Software FSS create setup files on SD cards and establish communication with the Commander Units see page 62 9 Configure the LinX server log settings in FSS see page 67 10 In Co
132. ss is basically automatic 3 When installation is finished start Condmaster Nova Administrator and go to the Database connections form 4 Mark your database and click EDIT 5 In the lower part of the Edit window make your preferred backup settings Connection name Nowaz0 0 W gave e SOL User ID SQL Password Server ASGLE spress Seonnect Database Noyva201 0 Extraline 1 Provider SQLOLEDB 1 Extra line 2 Packet Size 8192 Extra line 3 Estra line 4 Estra line 5 Extra line E Extra line 7 Extra line 8 Extra line 9 Extra line 10 First backup Date 2010 09 08 First backup Time 10 00 00 E Backup46 EXE t Backup interval days 2 Name of backup file backup First backup date Click on the arrow to get the calendar and select a date First backup time Input time e g 23 for 23 00 00 Backup interval days Input e g 1 for everyday backup Name of backup file Input a file name and a path Unless you input the path to another location the file is placed on the C drive of the SQL Server computer Repeat the process for all your Condmaster Nova databases When Backup46 exe is running the program name is marked with a green triangle and the buttons MANUAL BACKUP and RELOAD BACKUP are enabled Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231
133. st of the components already existing in your data base When the item is a marked blue marker in front b labelled in normal print and c not tagged with a red fault icon it can be imported A pencil icon shows that an existing item will be overwritten Red fault icons flag for conflicts and prevent import until the conflict is solved by editing and the red icon disappears When the list is clean click the button IMPORT 5 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 99 Where You Turn Condmaster Nova modules The Condmaster Nova platform includes the measuring techniques Vib ISO 2372 two user defined meas urements data input as analogue voltage or current or manual and Checkpoint free text describing main tenance activity all for unlimited use It also has a runtime counter for the operating hours of a machine All additions to the platform functions are ordered from the list below for either unlimited or limited use Modules can be bought at any time as update files Art no Unlimited Goes with instruments system pin o Limited use T2001 A2011 Machine Tester Machine Evaluator PRO120 MOD130 MOD230 MOD131 MOD231 MOD132 MOD232 MOD133 MOD233 MOD134 MOD234 MOD135 MOD235 MOD136 MOD236 MOD137 MOD237 MOD138 MOD238 Platform dBm
134. system administrator and confirm it This login and password will be required to create users and database connections in Condmaster Nova Administrator Click NEXT O Windows Authentication Mode E Mixed Mode Windows Authentication and SOL Server Authentication Specify the sa logon passvrord beio Entar pasomard oo Confirm passord P aren Microsoft SOL Server 2005 Setup 9 Tick both check boxes under Configuration Configuration Options Conhigure user ond administrator accounts options right and click NEXT F Enable User Instances This option enables users without administrator permissions bo run a separate instance of the SQL Server Express Database Engine liad user to the SQL Server Administrator role This option adds the user who is running the SQL Server Express instalation program to the SOL Server System Administrator role By default users on Microsoft Windows Wista Operating syshem are not members of the SOL Server System Administrator role Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 10 Where You Turn 10 Next input your selections for Error and Usage Report Settings and click NEXT atoia 11 Click INSTALL to start the installation process akey ridey ha nagin kakainin right Setup has enough niomat bo start o
135. t Overnwrite existing setup Import Suggest exported number for new components measuring points Standard comments and work descriptions Export Setup C Import Overwrite existing setup 9 Export Measuring results comments and alarms Export Default filename AEXPORTS Export setup Standard comments and work descriptions can be exported only as far as they are connected with exported measuring points or components The identifier is the code Items with a new code will be imported to the receiving data base while items with identical codes will be overwritten 8 Export setup Exports the standard comments and work descriptions 9 Import overwrite On importing the overwrite is automatic 10 Export Measuring results comments alarms Four alternatives can be selected pull down none all date date interval Date requires a date input with the present date set as default All measur ing results etc from that 24 hour period will be exported For Date interval a from and a to date is input 11 Export Default file name when used both the destination and the file name must be input The file extension will be automatically set to 000 when the export file is created Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 97 Where You Turn Filename CW
136. t F Secure Internet Security 2008 2 Inthe menu on the left click on Internet Shield see below X F Secure Internet Security 2008 INTERNET 2008 SECURITY l Internet Shield Firewall Allow all Virus amp Spy Protection Application Control Allow all Sane O Intrusion Prevention Allow all Dial up Control Enabled Disable Spam t Applications allowedjdenied Configure Control t Recent alerts D since today 11 02 Parental t Latest alert No alerts Control Automatic Updates F SECURE Advanced www F 5ecurecom Virus World Map Support 3 Click the Change links on the right to change the settings according to the picture above Next to Applications allowed denied click Configure see above 5 Click the ADD button then browse for the FSS exe and Linx_Service exe files in the LinX directory to add them to the list of programs allowed 6 For each of the two applications set Allow for both Inbound and Outbound connections then click OK to save your settings F Secure liternet Security 7008 Application Control iraehke Apple atian oniro e ooo uouo el Lge Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 103 TIMKEN Where You Turn Appendix B For OIS users only OIS Configuration Chart Suppor
137. t number is set to 5790 by default If another port is to be set please contact your system admin istrator CondmasterWEB will auto matically log you out after a certain time of inactivity Under Time out user set the number of minutes for the system to wait before automatic logoff Input your web address Condmaster WEB setup Condmaster Pro directory C ACondmaster ova Fort number 5790 M Timeout user C F minutes C 10 minutes f 15 minutes C 30 minutes Timeout URL web address E Condmaster WEB Not installed Change pene 1 3 Install service Click the Change link in the lower left corner of the form and select Install service The installation program will install CondmasterWeb in your Condmaster folder Technical data is subject to change without notice ISO 9001 certified TD 231B Company Timken and Where You Turn are registered trademarks of The Timken 2010 The Timken Company 12 10 TIMKEN 93 Where You Turn Maintenance OnLine Report Manager Registers System Window Help ea Measuring Point Tree TIMEEN Graphical overview f pa Mi 7 be hs E B ler SPM Instrument AE pa Paper Pe H Aluminium plant e pu Create Pumps amp fans W Edit Enter Shipping G e ee Cooling tower P5 pa Cut Ctri X Aicond pe i Copy Ctrl C al Fan e5 Paste Ctrl V Gearbox e5 pu me
138. ta is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 85 Where You Turn 4 Under VCM20 path use the button to browse to the directory on the VCM20 computer where the DAO program resides open it and mark the file DAQ 5 Repeat this sequence until all VCM20 units are listed with their path to DAQ right VCM 20 Settings for PM1 When you click SAVE DBL Setup will i terminate 6 From this computer start the program DBL VCM20 This program must be run ning to get data from the VCM20 units into the database The DAQ program on the VCM20 computer The measuring program DAO runs on the VCM20 computer You can connect monitor and keyboard to the computer in case you have to reload or reconfigure the program During operation DAQ produces a continuous log of the measuring operations Under Configure in the upper left corner there is a form which in the first window shows the DAO directory on the hard disk The path to this directory is set in DBL_Setup The DAQ directory contains the program DAO the assignment file assign ini sent by Condmaster Nova and the measuring result file result ini which is transferred to the database The next form contain four value settings e Delay time ms the interval in milliseconds between supplying a voltage to the transduc ers and st
139. tadeniienenitnva Tet eleecantacen a 54 The Condmaster Nova backup program esseeeeecen 14 Upgrading LinX Geerrerrrr cereerenrerrere errercrerererercreeerrererererceerrre a7 Installing BackUp Ol OKE essiri ainena 14 Running LinX and Condmaster on separate COmMputers 57 Installation Check list cccccceccccceeseecceecsseeeeeeesseeeeeeseeeeeeeeeaaes 15 Adjusting the Windows Firewall settings cssssssesssseeseees 60 Creating your databases ssesoesesecssseseeessesssesee 16 Assigning a static IP address to the LinX server 0 61 Editing database INIOMNAUON ntserccscacssesetaenccersciauaeiarectarantaveny 18 Configuring OIS with Field Service Software cseeeees 62 Testing database CONNECTIONS ccceceeeeeeeeeeeeettteeeeeeeeeeeees 18 Creating communication setup files on SD cards 62 Creating database connections for online systemS 19 Creating measurement setup via SD cards 64 Other functions under Database CONNECTIONS cccceeeeeees 19 Loading measuring results from SD Card 00000000eeee 65 Arehiving Te al Oorsee kesen EEEN 20 Updating Commander Unit firmware via SD cards 66 Populating the database n eeesseessseosssssssessseessee 21 POCA NENTE EE NONS erisia acini ad Load data via Reload Safety Copy eeeeeeeeennreeeeeeeeees 21 Contiguring LinX server OG QING facihtiESis isisiisiisiria oa Reloading a partial safety CODY
140. ted scenanos Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 104 Where You Turn LinX Configuration Chart Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 105 Where You Turn Timken Software License Agreement This is a legal agreement between you the end user and SPM Instrument AB This License Agreement applies to the copy of the soft ware program s and all software material included in the delivery that you the end user are now taking into use By opening the media package or installing or using the software you are agreeing to be bound by these terms and conditions If you do not agree to them promptly return the unopened media package and accompanying material for a full refund Grant of license SPM Instrument AB grants you the right to have one installation of the software on a single computer standing alone or acting as a network server You may use upgrade software only to replace or enhance your earlier licensed version of the software If use of the software is authorized under an Additional License SPM Instrument AB grants you the right to make one additional authorized use of the earlier licensed software To as
141. tion Under Firmware Update click the REFRESH button FSS will now display any information available about the firmware version s currently in the Firmware files folder Select the latest firmware version from the dropdown list and click the UPDATE FIRMWARE button to transfer the firmware from the Firmware files folder to this SD card Note When the SD card is connected to a Commander Unit it reads the firmware files then some of the files are automatically removed If the same SD card is connected to yet another Commander Unit the update process will fail because of the missing files Hence to use a single SD card for firmware upgrade of several Commander Units you ll need to go through the steps above between every Commander Unit upgrade Technical data is subject to change without notice ISO 9001 certified TD 231B Company Timken and Where You Turn are registered trademarks of The Timken 66 2010 The Timken Company 12 10 TIMKEN Where You Turn Local Area Network vs Wireless Network Many computers have dual network cards one for Local Area Networks LAN oftentimes using standard Ethernet and one for wireless networking In such a case FSS needs to know which to use for OIS communication 1 On the LinX computer select Control Panel from the Start menu Click on Network connections On the Advanced menu select Advanced settings Under Connections on the Adapters and
142. u Turn 4 Enter a transducer name 2 5 Select the transducer type 3 e g Acceleration for an accelerometer and output type voltage This puts mV m s behind the sensitivity field 6 Enter the sensitivity 5 If the transducer is specified in mV g s divide the output figure by 9 81 to convert the gravity s to m s Enter the min and max frequency 6 Enter the min and max bias range working voltage 7 This data is needed for TLT error message display in case of short circuit or interruption in the transducer line 9 Enter the settling time 8 This is the time between sending a Measure command to the transducer and the actual recording of the transducer output allowing the measuring circuits to stabilize 10 Click OK to save When you create a vibration measuring point you have to select one of the registered transducers The first one on the list comes up by default together with the sensitivity entered in this register Thus your standard transducer should be first on the list You can enter its actual sensitivity see its calibration card then you do not have to edit the default value Please note Condmaster Nova uses the transducer sensitivity registered under the measuring point This data is not changed if you edit the transducer register Measuring system The Measuring system menu option under System in the menu bar is used to activate all measuring techniques and all instruments
143. units 7 Initially the Registered measuring units form is empty Click the NEW button to register units right For the measuring unit number you can select any four digit number Let ters are not allowed VCM20 units do not have any hard coded numbers so your choice is free 8 From the Type dropdown list select the type of measuring unit either 8 or 24 channels right then click OK Measuring unit 4 Type i YEM 20 with 9 To register more units click NEW ao e WCM 20 with 8 channels for BMU again and repeat the Process VCM 20 with 24 channels for BML 10 When you re done close the forms with OK SAVE Establishing communication with DBL Data Base Link DBL should be run on a computer with a large RAM memory min 64 Mbyte This host computer handles the communication with a group of VCM20 units 1 Start Condmaster Nova Administrator from the host Sc one a ettings for PM12 computer Check that the database intended for Unit Path to OM 20 EVAM measuring results is marked VCM20 else click aka the VCM20 button 2 Inthe Condmaster Nova directory start DBL Setup An empty form with two columns is displayed Unit and Path to VCM20 right Click NEW 3 On the VCM20 Settings form now opened the dropdown list under Unit contains a list of all VCM20 units pres wema O ently not identified to DBL right Mark e one of the units on this list VCM 20 Settings Technical da
144. uring unit number is the ad dress set by dip switches in the meas uring unit itself Type the number then select the measuring unit type on the drop down menu Click OK 8 To register more CMS units click NEW again and repeat the process 9 When you re done close the forms with OK SAVE Measuring unit 188 Type BMS 20 BMS 20 with RPM card VMG 22 Help Technical data is subject to Timken and Where You Turn are change without notice registered trademarks of The Timken ISO 9001 certified TD 231B Company 2010 The Timken Company 12 10 TIMKEN Where You Turn Configuring the CMS communication program The Condmaster Nova online functions for the CMS system are accessible only when the CMS communication program is correctly configured and running Shortcut to cms exe Properties To configure the communication program General Shortcut Compatibility Security 1 When you use a Condmaster Nova demonstration version it contains an artificial CMS System To access Shortcut to cms exe it mark the icon select Properties and then Shortcut Target type Application 2 Under Target enter cmsdemo NOTE space before Tages eaten ar onepast eer 7 1s Start irr Shortcut key Rur Condmaster Nova can handle up to nine different CMS systems each with up to 240 measuring units How many of these systems can be connected to the same ieee nA
145. ve unit names e g based on unit location Pump room or applications measured on Exhaust fans 7 If you re using static IP addressing for the Commander Units unselect the Use DHCP checkbox and input the Commander Unit IP address otherwise leave the checkbox ticked 8 Input the LinX server static IP address e g 148 123 4 167 Exception If your network has a DNS server and the LinX server uses a dynamic IP address Use DHCP checked you must instead input the computer name e g LINXADMIN However the recommendation is to use a static IP address see page 61 Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 62 Where You Turn Depending on the size and complexity of your corporate network you may also need to input information under the Advanced communication setup option If your network is large and your Commander Units are dispersed across several subnets additional IP address information is required Consult your network administrator for help on this issue Multicast is a special protocol enabling communication between a single sender and multiple receivers i e Commander Units on a network It works much like a conference telephone call only those invited to join the call will hear what the speaker says cf with broadcast where the message is being sent without any kn
146. which is located in the Condmaster directory If this directory is located on a different computer you may have to manually input the full network path including the server computer name 3 Next you need to create a directory for the LinX files Under LinX directory input the path to and name of the directory For all practical purposes we recommend that you name the directory Linx the path might then be something like this C Linx If this directory doesn t already exist the installer will create it for you Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 54 Where You Turn 4 Click on INSTALL 5 When installation is finished go to the new LinX directory on the LinX server and double click on the Linx_Setup exe file 6 In the LinX setup window then displayed click the Change link at the bottom of the form and select Install server right 7 Inthe Install server window browse to your LinX directory select the Linx_Service exe file and click OPEN right u u 8 Back in the LinX setup window click the button and browse to the Database dat file in the Condmaster directory right 9 Inthe Select database dropdown list all databases listed in the Database dat file are listed Select a database designated for OIS measuring results from this list
147. zel Object types B q I fi Users Technical data is subject to Timken and Where You Turn are 2010 The Timken Company change without notice registered trademarks of The Timken 12 10 ISO 9001 certified TD 231B Company 58 Where You Turn 14 Back in the Select Users Computers or Em aT Groups window click the ADVANCED Sec this object pa button Lien Computer Groupe of Bulin necunty piniji beeet Types Ermm tho keira 15 Click FIND NOW right p 16 In the list at the bottom of the window Commer Quen select the computer where LinX resides and Statu eth a click OK CC natin i Please note that steps 10 12 must be repeated for OA all computers running LinX X e Haren ADHI E Hia Akins Denir In Fakher A a w madi Eomgd KW See tkm ack Conga a PRE Bird Horned ongi TKS fit thon acl omg te TRE Aol UR tim adong w 17 Back in the Select Users Computers or AEE EEEE Goups window again all LinX servers should aa Select this object type now be on the list of object names right 18 Click OK Erom this location Enter the object names to select examples pei S611 TKR WS4T5 Check Names 19 In the Permissions for window the selected Permissions for Condmaster computer s are now listed Mark each one in turn and tick the Read gt Allow check box right Group or User names 20 Click OK to close the remaining windows

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