Display - Service, Support
Contents
1. Highlight Higher process reliability through powerful simulation SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 29 Simulation 30 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Automatic mode T T 1 Highlights Program control 7 Basic configuration Single block Single block mode can be activated for startup of the program There is a program stop after each traversing block Program test Programs can be checked before processing in a program test mode The program is executed to completion with stationary axes Program editing In machine status STOP the program can be edited directly at the location of the fault e g erroneous DIN ISO blocks After correcting the program you can continue machining Repositioning to the contour In machine status STOP the machining axes can be moved to and away from the workpiece surface during machining using the handwheel or the direction keys e Secure startup of new part programs e Continue machining quickly after interruptions SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 31 Automatic mode 7 2 Block search 1 2 Highlights 32 Block search 7 Basic configuration A block search may be executed in machine status RESET e g after a progr2. Tool offset data in the X Z direction Radius for drilling and milling tools or plate radius for turning tools Values for geometry and wear in a single table Display of the cutting edge position for turning tools Using individual password protection you can specify the maximum permissible input values for tool wear to avoid collisions for example This can be done using display machine data MD 208 MD 209 and MD 374 Highlight e All tool data at a glance e Higher degree of reliability when managing tool data SINUMERIK 802D sl plus Turning 14 Control system overview for machine tools sales people 03 2011 Setup functions 3 3 Tool management 3 3 2 Monitoring of tool life and quantity of workpieces 7 Basic configuration Active tool no 20 ily T D Tool life min Quantity Setpt Preu lt Resid Activ Setpt Prew ltResid Activ 8 900 0 890 7 8 000 0 100 8 000 0 090 fF 8 000 0 090 7 8 000 0 000 8 000 8 000 o 8 000 0 008 8 000 0 000 7 8 000 80 000 8 000 80 000 8 000 8 000 7 0000000000 000000000 Tool Tool Work R vari Setting User list vear life offset able data data The SINUMERIK 802D sl plus offers automatic tool monitoring e You can monitor tool wear by observing tool life and or workpiece quantity If a tool reaches its wear limit an alarm is given automatically and the tool is suspended from further machining e You can specify the followi
3. the SINUMERIK 802D sl plus offers graphical support for measuring tool length and diameter e Graphic support for measuring tools in the X length 1 and Z direction length 2 Either enter the workpiece diameter in the field or the workpiece length in the ZO field After selecting the SetLength1 or SetLength2 softkey the control system will determine the searched length 1 or length 2 according to the preselected axis The determined tool offset value will be saved and transferred into the tool list e Button for saving the position to retract the tool from the workpiece to stop the spindle and to measure the workpiece prior to transferring the results M 3 oma MES Position Repos offset T F S X1 55 000 9 289 0n T 1 D 1 Tool list Z1 35 000 OF S Tm iem S1 d s Save Saved Pos position Distance a Set lengthi Lengthi L Back Set Measure LOT bese rr n e Save time during tool setup by seeing exactly what you are doing SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Setup functions 3 2 2 Highlight 3 2 ToolMeasuring Measure tools automatically in JOG Y Basic configuration In JOG mode the machine can automatically determine the tool compensation values for length 1 X direction or length 2 Z direction To this end the SINUMERIK 802D sl plus offers graphical support for automatic
4. Cross info status list SBR3 refs Highlight Highest machine availability thanks to modern diagnostic and troubleshooting tools SINUMERIK 802D sl plus Turning 40 Control system overview for machine tools sales people 03 2011 Ordering data 1 2 The main information required for ordering is listed below SINUMERIK 802D sl Version T M plus 6FC5370 0AA00 2AA1 Toolbox CD ROM gt Already included with 6FC5810 0YC00 0YA8 each 802D sl including additional language files for operator interface RCS 802 software and PLC library SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 41 Ordering data 42 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Summary of unique selling points 1 3 The SINUMERIK 802D sl operator panel control has the following outstanding features which sets itself apart from the competition User friendly operation e Graphical support for setting up tools and workpiece zeros e CF card for unlimited number of part programs e Graphical program simulation with zoom Time saving programming e Flexible G code programming e Graphical support for technological machining cycles contour calculator as with ShopTurn e Completely integrated user manual Increased productivity e C axis machining with driven tools e Maintenance free operation and user friendly diagnostics e Progra
5. Y Basic configuration For recurring machining operations the SINUMERIK 802D sl plus provides you with graphical support for the following technology canned cycles You can parameterize these and assemble them for the program in any way you wish e Turning Face turning Stock removal Groove undercut Thread cutting thread e Drilling Centering drilling counter boring reaming deep hole drilling tapping Repetition of hole machining using hole patterns row circle MCALL Milling Face milling Contour milling Rectangular pocket and spigot circular pocket and spigot Elongated holes on a circle slots on a circle circumferential slots Thread milling inside and outside SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 23 Programming 5 3 Machining Cycles Comprehensive functional and graphical support is provided e For parameterization support is provided by the clear screens and infotexts accompanying the parameters e g machining type of the thread e Tapping without compensating chuck is including in the basic scope including thread interpolation CYCLE84 You have extensive selection possibilities for high performance machining e g feed interruption for stock removal The parameter DAM is used for this Hane of contour subroutine NPP 2 000808 MID Highlight Graphical cycle support helps you create you
6. and extended G functions Powerful commands e g CIP for circular interpolation via intermediate point Unlimited number of programmable work offsets Using the commands TRANS SCALE MIRROR ROT you can shift scale mirror and rotate the workpiece coordinate system as required Calculation operations and logic operations of variables These calculation operations include e g sin cos exp lt gt User data You can freely define variables in the part program using names clear text and type LUDs no GUDs R parameters calculation parameters 300 predefined R parameters are available as flexible calculation variables floating point format System variables Access from the program to for example tool offsets axis positions and measuring values Program control structures Language commands such as IF and GOTO are available for programming with conditions and loops Unbeatable pool of commands for flexible and time optimized part programs SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 21 Programming 5 2 DIN ISO editor 5 2 DIN ISO editor 7 Basic configuration For programming purposes the SINUMERIK 802D sl plus has a text based DIN ISO editor This allows you to directly enter or change CNC language commands meaning that you have access to the entire range of CNC functions The editor offers the following range of funct
7. overview for machine tools sales people 03 2011 37 Multilingual operator interface SINUMERIK 802D sl plus Turning 38 Control system overview for machine tools sales people 03 2011 Maintenance and diagnostics 1 1 11 1 Maintenance free operation 7 Basic configuration The SINUMERIK 802D sl offers maintenance free operation e High reliability because the SINUMERIK 802D sl has no hard disk no battery and no fan e Complete data backup on CF card with all drive data Delete Custoner Manuf USB data CF card naraz drive drive Highlight e Highest machine availability thanks to reliable hardware Thanks to data backup via capacitor regular battery changes are no longer required SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 39 Maintenance and diagnostics 11 2 Diagnostics 11 2 Diagnostics 7 Basic configuration The SINUMERIK 802D sl offers diagnostic functions which are easy to use e Diagnostic functions such as ladder display are available for finding causes of malfunctions or a PLC program error You can switch between two windows in ladder display e g for cross references e You are provided with the same display as on a PC with zoom find symbol info and cross reference functions Forreasons of safety it is not possible to edit the PLC program at the machine PLC PLC Status TE Window 2
8. the control but instead at the PC Highlight e Powerful and reliable solution for handling a large volume of user data SINUMERIK 802D sl plus Turning 18 Control system overview for machine tools sales people 03 2011 Program management and user memory 4 2 User memory and data management 4 2 3 Serial data transfer 7 Basic configuration installation of RCS 802 tool on PC included on Toolbox CD as standard The SINUMERIK 802D sl plus facilitates easy data transfer to and from the PC via the RS 232 interface To do this install the RCS 802 tool on your PC e Backing up of machine data e Archive series startup file e Backing up of part program data Note If you have not received the Toolbox CD please contact your machine OEM Highlight e Easy and well proven data transfer SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 19 Program management and user memory 4 2 User memory and data management 20 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Programming 5 5 1 DIN ISO language 7 Basic configuration For DIN ISO programming purposes the SINUMERIK 802D sl plus offers a large pool of commands which are oriented to the task at hand Highlight G code according to DIN66025 and in ISO dialect mode mixed programming possible with G290 G291 commands G functions
9. EF DIR RECOUNT MPF Straight line vertical After selection of this softkey graphical help screens will be displayed in addition to the E Transit Cg relevant parameters idi fur ce mn to next element Abort Rccept ss Free text input Help mode con be exited vith the info key Contour allowance 09 000 Right Chanfer rodius undercut element Highlight Quickly and reliably from the drawing to the finished workpiece e Program decompilation for further processing in the contour calculator e Easy input of the workpiece geometry Painting by numbers just the same as for ShopTurn SINUMERIK 802D sl plus Turning 28 Control system overview for machine tools sales people 03 2011 Simulation Y Basic configuration The SINUMERIK 802D sl plus offers you high process safety through integrated simulation since it enables you to verify part programs before they are executed By using broken line graphics you can trace the programmed tool path e Clear and transparent display by using X different colors NETT LSE SIEMENS zoon Reset DRY PRT L To origin Rapid traverse red Feedrate blue QN e Simulation results are quickly displayed by activating the dry run feedrate use instead of the programmed feedrate e Possibility of zooming into details at any time during and after simulation e The complete workpiece is displayed using L the Zoom Auto softkey rec
10. ERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 5 Table of contents 10 11 12 13 Velocity controle T a dad 33 8 1 JENNA ION xoc a m Oc Der dte e e e em eet rin dd 33 8 2 Dynamic feedforward control ss 34 A 1 orai iro ec Cc PS Eo eu eR ce Coe La sod e uo ce cR EE Pe Fa RENE CCS PAY eeu a e ceo ge AREA e Ce es doa nuns 35 9 1 Front surface machining 1 licite iade dee adicta 35 9 2 Peripheral SUMACE MACHINING 3 xiu io eet bad o Rein ui ER HERE 36 Multilingual operator interface iii 37 Maintenance and diagnostics sssssssssssessssssssssscssseseeeseesseeeseessueesaesaueesueesuensaeesuessaeseeessaeseaes 39 11 1 Maintenance free operation seen 39 11 2 DANOS MES ta eot atte tae ede ded b die etek 40 Orderir g lala A A ER EE i eer er ere reer eet iet eoe ve aene CE Etre es 41 Summary of unique selling points iii 43 Index innen eed ea n t cni epit ctu ea teas 45 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Introduction 1 1 1 Application The SINUMERIK 802D sl plus is a customized operator panel controller for standard CNC turning machines The SINUMERIK 802D sl plus allows you to easily operate machine tools by providing graphical support for all operator control actions The functions in JOG manual mode enable you to quickly set the machine up for machining in acc
11. Free Contour Programming Contour Calculator 5 6 Free Contour Programming Contour Calculator Z Basic configuration The SINUMERIK 802D sl supports you in free programming from simple to complex contours Free contour programming is a support tool for the DIN ISO editor Programs can be decompiled in the program editor and can thus be revised in the contour calculator You can include the following contour elements and parameterize them in screen forms e Straight line in the vertical direction X direction e Straight line in the horizontal direction Z direction e Oblique line in the X Z direction You can enter the end point of the straight line using coordinates or an angle Arc with any direction of rotation Additional screen forms enable you to determine the starting point and to close the contour The contour calculator supports you in programming the following functions among others e Calculation of only partly determined J elements as soon as the missing DOT DIBNINTUR JOY E E Start point parameters can be derived from por EE parameters already known e g 3 PE PRAET geometrical data missing in the parts i drawing E Starting pt X e Chaining of contour elements 5 p3 Fat e Insert radius or chamfer between two EI m sis 1 Trans to next element contour transition elements s rs 000 UT a v amp Cancel e Transfer of the programmed contours to a EE the edited pa
12. G The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Copyright Siemens AG 2011 Industry Sector 03 2011 Technical data subject to change Postfach 48 48 90026 N RNBERG GERMANY Foreword Scope of validity This document provides you with an overview of the range of functions included in the operator panel control SINUMERIK 802D solution line plus Version 1 4 for turning machines The document is oriented towards vendors and dealers of machine tools Structure of the information e From the wide variety of functions of the SINUMERIK products only those that are of direct significance to the machine user are listed e All functions contained in the machine s basic configuration are identified as follows Basic configuration e All functions not contained in the machine s basic configuration are identified as follows M Option e A summary of the unique selling points of the SINUMERIK 802D sl plus in comparison with competitors may be found in the chapter S
13. SIEMENS SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people Ne 03 2011 Foreword Introduction System overview Setup functions Program management and user memory Programming Simulation Automatic mode Velocity control C axis processing O IN O O A IN Multilingual operator interface i O Maintenance and diagnostics Ordering data 12 Summary of unique selling points 13 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situ
14. We also offer the coordinated machine control panel MCP 802D sl with feed and spindle override Highlights e All relevant functions at a glance thanks to horizontal and vertical softkeys Brilliant color display balanced and high quality design of operator components Easy data handling thanks to the easily accessible Compact Flash card slot on the front SINUMERIK 802D sl plus Turning 10 Control system overview for machine tools sales people 03 2011 Setup functions 3 3 1 Highlights Work offsets Y Basic configuration Within the SINUMERIK 802D sl plus the following adjustable work offsets are available e A permanently effective basic offset G500 e Other work offsets G54 G59 Graphical interface support is provided for the purpose of adjusting workpiece zeros This means that you can switch directly between the Measure workpiece screens and Work offset K1 Z1 55 000 35 000 Seve in Basic offset berg thi Distanceta Of fant Easy setup of different workpieces using graphical guidance Clear overview of all work offsets SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 11 Setup functions 3 2 ToolMeasuring 3 2 ToolMeasuring 3 2 1 Measure tools manually in JOG Highlight 12 YI Basic configuration The tool compensation values can be directly determined during machine setup To this end
15. ackage for use with standardized turning and milling machines Used in conjunction with the new compact and reliable SINAMICS S120 drive system the SINUMERIK 802D sl is a complete package for machine tool applications These range from low volume production to medium volume production to production of more advanced workpieces with any type of hole machining and milling on end face and outer surface e Digital drive technology via DRIVE CLiQ e Up to 4 interpolating axes and one spindle e Identical hardware and software for turning and milling e Powerful PLC based on SIMATIC S7 200 with ladder logic programming Large easy to read color display LL See catalog NC 61 for additional information Highlights e Powerful and reliable machine package from Siemens e Extremely dynamic drives and motors e Matched complete package Modular SINAMICS Drive System SINUMERIK 802D sl with 10 4 inch TFT color display 1PH7 spindle motor CNC keyboard and machine control panel 1FK6 servo motors SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 9 System overview 2 2 Operator panel 2 2 Operator panel The operator panel front consists of an operator panel with a 10 4 inch color TFT display 8 2 horizontal and 8 vertical softkeys and a CNC keyboard horizontal or vertical options available This facilitates clear and user friendly operation of the machine functions
16. am interruption or to specifically return to machining The program data are prepared in such a way that all relevant parameters tool work offsets etc are available upon continuation of the program The following search variants are available Tothe interruption point e Toany CNC block in the DIN ISO programs e Toany subroutine levels in DIN ISO programs e Time saving and secure re start at any program point as no editing of the part program is required SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Velocity control 8 8 1 Jerk limitation 7 Basic configuration The control calculates a steady acceleration profile instead of jumps in acceleration This enables jerk free velocity characteristics for the involved path axes The jerk limitation can also be directly activated in the part program with the SOFT NC language command with jerk limitation Without jerk limitation Path velocity Highlights e Longer machine lifespan through protection of the mechanical components e Higher path accuracy through softer acceleration SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 33 Velocity control 8 2 Dynamic feedforward control 8 2 Dynamic feedforward control I Basic configuration Inaccuracies in the resulting workpiece contour due to following errors can practically be elimi
17. ation TRACYL drilling and milling can be performed on the outer surface of workpieces in the main spindle e Any drill holes on the outer surface e Any milling without slot wall offset on the outer surface e Any milling with slot wall offset on the outer surface e Grooving on parallel walls of the outer surface with milling radius correction Highlights Longit dinal Transverse parallel limited roo groov grooye longitudinal groove with groove side 4 correction without groove side correction e Full functional range for drilling and milling on the outer surface Reduction of set up times by complete machining on one machine 36 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Multilingual operator interface 1 0 7 Basic configuration On the SINUMERIK 802D sl the following languages are available on the operator interfaces You can switch between these using a softkey e Chinese simplified and traditional A LZ En e English p TES e French gt 4 q 501 e Korean E e Polish e Portuguese e Romanian ptm e Russian e Swedish e Spanish e Czech e Turkish e Hungarian Highlight e Operator interface in your language so that the CNC is easy to learn and safe to operate e All languages are available on the control and can online be changed SINUMERIK 802D sl plus Turning Control system
18. ation can occur if the corresponding information is not taken into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Trademarks Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed All names identified by are registered trademarks of the Siemens A
19. ions e Easy to use program entry with Copy Paste Search Replace Numbering etc e Graphics editor for creating workpiece contours entered in the program as G code e Standard machining cycles for turning drilling and milling e Simulation of the program created e Recompilation of program cycles for further editing in the graphical interface e Direct execution from any NC program block block search EE N NMPFNINDEXIERBOLZENNINDEX IERBOLZEN MPF Hot selected jie Ti DIT i N26 G96 S300 LIMS 3000 M4 M8T e N38 G98 G54 G18 GO X74 Z0 21 PR N48 G1 X 1 6 FO 31 NSG GO Z21 N50 G X945 block N76 CYCLE9S KONTUR 2 00000 0 20000 8 50000 0 30000 0 30008 8 380000 8 10000 1 0 000080 0 00000 2 00800 Insert NBG GO X94 block N90 GO G153 X158 Z400 TO DO M91 N1680 T2 DIS Delete N110 G96 S300 LINS 3000 M4 Ned block N120 G90 GS4 G18 GO X74 ZAST aes H130 G1 X 0 8 FO 1 N148 GO 22 NISO G X944 N1680 CYCLE9S KONTUR 2 080000 0 20000 0 50000 0 30000 0 30008 8 30000 0 10000 S 0 00000 0 008000 2 00000 Renunber N170 GO X944 N189 GO G153 X150 Z400 TO DO NFT Find Tenplates p 2 Sinu Re lation compile Contour Drilling Milling Turning Highlight e Save time by programming with efficient DIN ISO editor SINUMERIK 802D sl plus Turning 22 Control system overview for machine tools sales people 03 2011 Programming 5 3 Machining Cycles 5 3 Machining Cycles
20. measuring and for calibrating the tool probe e To measure the tool length simply move the tool near the probe e Click Start When the probe detects the tool the controller automatically calculates the tool geometry wes Position Repos offset T F S lt lt X 57 959 1 o ES a en Z 19 500 RB 0 000 10 Lensthe ict E ey I T Back EO tec a Settings e Speedy and precise tool measuring is standard Pre installed graphic support for measuring with tool probe SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 13 Setup functions 3 3 Tool management 3 3 Tool management 3 3 1 Tool list YI Basic configuration 24 09 10 13 30 Geonetry Tip Length1 Length Radius width 6 008 8 000 8 000 0 0090 8 000 6 000 8 008 8 000 8 000 0 000 0 000 Q oM OU U U UU UU AER Tool Tool Work R vari Setting User list vear life offset able data data For managing tools the SINUMERIK 802D sl plus provides you with an easy to use tool list which displays all relevant tool data and wear e Inthe tool list you can create and delete tools using softkeys e For each tool you can store the following data Special symbol for the individual tool type with direction of tool orientation miller or drill Tools are displayed in the list with a number e g T1 Number of the offset set for the tool cutting edge e g D1
21. mming and training software for the PC SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 43 Summary of unique selling points 44 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Index A Application 7 B Block search 32 C CNC keyboard 10 CNC memory 18 CompactFlash card 18 Contour calculator 27 Contour programming 27 F Face machining 35 Feedforward control 34 Flash card 18 M Machine spectrum 7 N Networking 19 O Operator panel front 10 Ordering data 41 P Peripheral surface machining 36 Pocket calculator 26 Program control 31 Program editing 31 Program manager 17 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Program test 31 R Repositioning to the contour 31 S Serial data transfer 19 Single block 31 SINUMERIK 802D sl 9 T Tool list 14 TRACYL 36 TRANSMIT 35 U Unique selling points 43 User memory 18 V Velocity control 33 W Work offsets 11 45 Index 46 SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011
22. mory Access to shared network drives and sharing of directories for remote access via Ethernet networking e Better overview with clear text file names e User friendly data handling in typical PC style with copy paste rename etc SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 17 Program management and user memory 4 2 User memory and data management 4 2 User memory and data management 4 2 1 Buffered CNC user memory YI Basic configuration SINUMERIK 802D sl plus 1 MB Management of up to 100 part programs For larger quantities we recommend that part programs be managed using the CF card Highlight e Large memory space included in scope of delivery 4 2 2 Compact Flash card 4 Basic configuration only CompactFlash card required A CompactFlash card slot is located directly at the operator panel front of the SINUMERIK 802D sl e Card can be inserted or removed during operation i e the machine does not have to be restarted in order for the CompactFlash card to be recognized e Cover can be closed while the card is inserted in order to protect the unit from dust e Load and execute part programs from the CompactFlash card e No loss in speed during execution of part programs from the CompactFlash card DNC operation e No special software necessary for reading writing CompactFlash cards via PC Part programs on the CompactFlash card are not edited on
23. nated using dynamic feedforward control FFWON The result is excellent machining precision even at high tool path feedrates This is clarified with a circularity test on the machine Example Without pre control With pre control DPI DIS a DOC CEE QS gt gt xoi Bl Programmed contour E Actual generated contour Highlight Higher path accuracy through compensation of contouring errors SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 34 C axis processing 9 9 1 Front surface machining 7 Basic configuration With the SINUMERIK 802D sl plus hole machining and milling can be executed on the front face of workpieces in the main spindle The part program is easily created in a right angle coordinate system with the front surface transformation TRANSMIT C axis mode The path movements are conducted with the linear axes X Z and the rotary axis C Machine without Y axis e Machining with TRANSMIT Highlights e Full functional range for drilling and milling on the front end e Reduction of set up times by complete machining on one machine SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 35 C axis processing 9 2 Peripheral surface machining 9 2 Peripheral surface machining 7 Basic configuration With the 802D sl plus and the outer surface transform
24. ng data in the tool monitoring Tool life specified as a setpoint and prewarning limit for tool monitoring The time remaining before the tool is deactivated is calculated and displayed Workpiece quantity specified as a setpoint and prewarning limit for tool monitoring The workpiece quantity remaining before the tool is deactivated is calculated and displayed Tool monitoring can be activated for tool life and or quantity of workpieces When tool life monitoring is activated tool life is monitored during the tool s operation time G1 G2 G3 Workpiece quantity is monitored using a program command at the end of the part program usually Setpiece 1 Highlight e Efficient monitoring of tool life and workpiece quantity is standard SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 15 Setup functions 3 4 Face turning in MDA mode 3 4 Face turning in MDA mode 7 Basic configuration 1 M N VOISTORE1 SYF SIEMENS Peripher surface Reset Y A8 ox Face cutting Settings When preparing a blank workpiece SINUMERIK 802D sl plus supports you in the following ways e Input of machining parameters by dialog complete with tool work offset feedrate and spindle speed Position the axes on the starting point and enter the values in the mask After entering the machining parameters press the OK bu
25. ordance with your requirements More specifically this consists of calculating the workpiece position in the machine as well as maintaining and measuring the tools in use For programming purposes the SINUMERIK 802D sl plus provides you with a DIN ISO editor that is easy to operate and has a complete G code in accordance with DIN66025 and ISO dialect During programming graphical support is provided for technology canned cycles and contours The SINUMERIK 802D sl plus is an efficient complete system covering all required fields of application without additional setup and training costs e Easy to use interface for all machine functions e Graphical interfaces for technology canned cycles and contour editor e DIN ISO programming on the machine e DIN ISO programming offline via CAD CAM system e Automatic tool measuring during setup 1 2 Machine spectrum The SINUMERIK 802D sl plus is particularly recommended for the following machine types 1 Single slide turning machines with X and Z axes Turning Centric drilling on the end face 2 Like 1 with rotating tools C axis mode SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 7 Introduction 1 2 Machine spectrum SINUMERIK 802D sl plus Turning 8 Control system overview for machine tools sales people 03 2011 System overview 2 2 1 SINUMERIK 802D sl The SINUMERIK 802D sl operator panel controller is the ideal p
26. r panel 4 2 e t EE E Le ue UL E 10 3 Setup Tonco ee PE 11 3 1 Work os eii aee eaa aa dre READER 11 3 2 Res 9 amore eem 12 3 2 1 Measure tools manually in JOG ire 12 3 2 2 Measure tools automatically in JOG sise 13 3 3 Foolimariagerment sise et natal mental ent edem Ee HE e e ena onere daa ud 14 3 3 1 VOOM Stes ie arto i Eae p C Ai iU Mr tea RR AR tan 14 3 3 2 Monitoring of tool life and quantity of workpieces eene 15 3 4 Faceturning iniMDA mode ccrte den de edes aeter ini dee aA der lande e ena dete nea ane 16 4 Program management and user memory iii 17 4 1 Program Manag eias iie cadence de dede aaa aed id Ld d ud dod a dud ed Ld dd ud 17 4 2 User memory and data management 18 4 2 1 Buffered CNC user memory siennes 18 4 2 2 CompactFlash card settee feet vtec ta tei eleme tede dte Med 18 4 2 3 Setrial data transfer ia A E 19 5 xerunt 21 5 1 DINAS language nid ed e eee eda etae re iab add b A A 21 5 2 DIN ISQ editOE ut esee m aede tactile dr a Pee darte e et A eet 22 5 3 Machining Cyel Senia ea a a a 23 5 4 On board User manual iride need edidi eed Ld eddie dad 25 5 5 On board pocket calculator n b e be HR Ue E ote e br ME ib ER RR 26 5 6 Free Contour Programming Contour Calculator sse enne 27 inu 29 Automatic mode 5 0 9 2 EXP ee se du ee 31 7 1 Program control re dte tte ee ree bim Iu e MR dama de bine 31 7 2 BlOCK SE AMC T 32 SINUM
27. r part program faster e Highly flexible G code programming extended by graphical cycles SINUMERIK 802D sl plus Turning 24 Control system overview for machine tools sales people 03 2011 Programming 5 4 On board user manual 5 4 On board user manual K Basic configuration The on board user manual provides descriptions of all important operator functions In addition it provides a complete description of NC commands cycle programming and drive alarms as can be found in the paper documentation You can call up the Help menu in the following ways e Pressing the Help key on the CNC keyboard to call up the table of contents e Pressing the Help key to call up the context sensitive help system e g when the cursor is at a cycle parameter Help is immediately opened at the relevant place Deternination of thread machining type PIT 3 amp eto i do EEE w TITTITETTEE z 5 si Using the parameter VARI it is defined whether external or internal nechining vill be carried out and which technology will be used with regard to the infeed when roughing The parameter VARI can assume values between 1 and 4 with the following meaning Value Ext int Const infeed const cutting cross section a Constent infeed Constant infeed I n Constant cutting cross section I Constant cutting cross section If o different value is progrommed for the parameter VARI the cycle is aborted after outp
28. rt program hus 3 ENS 3 rason 5 e Toggle between radius diameter programming e Undercuts as transition elements between A mU two axis parallel straight lines Form E EE TNT form F thread undercuts free undercuts 25 20 x Great Copy G3 Z 4 X16 KeAC 18 ICQ pet block Gi Z 15 ANDA eGPet x20 DA e Insert 2 20 aGPat block 2 40 XGS eGpet Z 60 MOI sGPet Delete AZ met block Z 05 apar X55 GPI IOON 2 8 0000 0 0 MUT 1 2 AX Z X K 1 0000 ain eH Da Y Find 5 EX 2 EV 54 aGPe an aHDe LA EX 1 Vio 1 5 GPA AIDE AMONT LA EX 0 CY AGP On c aD t Remunber CCE 4 EV 16 CY 00D 2808 HD E ULL EX 715 GPS amp RO RHO Y EH Drilling Milling Turning SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 27 Programming 5 6 Free Contour Programming Contour Calculator The following functions make it easier to work with the contour calculator PROGRAM a e M DOP DIR VERE TEXONTUR OP Dialog bd f Circular arc Die of rot O When you select this softkey you can use the B eedan 100 cursor keys to determine a picture detail that D NEXT is to be enlarged i ee xK 83 000 abs Trons to next element FS 0 009 Free text input EI x 4 Contour allowance i 00 7 00 0 9 8 9 000 Right Select in dialog cet Cola NEU NR PROGRAM 1 Param W V
29. tton the program will be created automatically i e the programmer does not have to write the part programs himself e The MDI blocks are also retained after NC Start and can be saved as a part program Highlight Speedy preparation of the blank workpiece SINUMERIK 802D sl plus Turning 16 Control system overview for machine tools sales people 03 2011 Program management and user memory 4 4 1 Highlights Program Manager 7 Basic configuration Preview window ato a beispiel2 npf beispiel3 npf gevindebolzen npf 4 indexierbolzen M kont_beisp2 npf 10 Ti D1 G96 51000 M3 1 30 CYCLE9S BEISPIEL1 KONT 2 00008 0 20000 0 30000 9 VS N40 GO X100 Z150 MSS ISO T2 D1 S300 MIL N60 GO G42 X50 Z 60 Tn ROS directory MATER connect RS232 With the SINUMERIK 802D sl plus Program Manager you can easily manage your part programs e PC like functions e g Mark Copy Paste and Rename e File names for part programs can be entered in clear text making them easy to identify max 25 characters Clear structures with subdirectories on several levels e Quick search function based on entry of the 1st letter of the program name The controller automatically positions the cursor on a program with the initial letter matching that which was entered e Preview of the first seven lines of the part program before editing e All part programs available on the machine thanks to the 1 MB user me
30. ummary of unique selling points e Forinformation on marketing options through the machine manufacturer please see the technical description of the particular machine We reserve the right to make technical changes Contact person at the machine manufacturer Sales Phone 49 Xxx XXX Fax 49 XXX XXX Email xxx machinemanufacturer com Web http www machinemanufacturer com Service Phone 49 Xxx XXX Fax 49 XXX XXX Email xxx machinemanufacturer com Web http www machinemanufacturer com Homepage http www machinemanufacturer com SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 3 Foreword Contact person at Siemens Sales specialist support Phone 49 XXX XXX Fax 49 XXX XXX Web http www4 ad siemens de worldwide Service Phone 49 XXX XXX Fax 49 XXX XXX Web http www4 ad siemens de worldwide Homepage Visit the JobShop internet portal http www siemens com jobshop SINUMERIK 802D sl plus Turning 4 Control system overview for machine tools sales people 03 2011 Table of contents FOreWord itis sienne EET 3 1 Introduction eR DOUG ti 7 1 1 Applications sne en het a inc As A Mt d eim A tea e soe tacts A 7 1 2 Machine Sp ctr nmni cac ee ett haee dre tete e tin Mae dla de de Man eee 7 2 System OV6lVI W 5 tn eh bete ias 9 2 1 SINUMERIK 802D sl 1 2 AURI dee d e HU Eden eei d edere dea eet aed 9 2 2 Operato
31. ut of alarm 61002 Machining type defined incorrectly Further notes Differentiation between longitudinal and transversal threod Highlight Never lose time again because you don t have the user manual at hand SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 25 Programming 5 5 On board pocket calculator 5 5 On board pocket calculator 7 Basic configuration 100 000 m X1 58 979 186 888 71 119 508 0 000 SP1 0 000 2 8 2 4 4 sj AJ 2 3 wf f f i The on board pocket calculator offers the following range of functions Highlight 26 Callable from any operating area Take over a value from an input field and write back to it after calculation Four basic calculation operations as well as sine cosine square and square root functions Bracket function for calculating nested terms Functions for calculating construction points on a contour e g Tangential transition between a circle sector and a straight line Converting polar coordinates to Cartesian coordinates By pressing the Input key you can see the result of a calculation before you confirm it with the Accept softkey More certainty for operating and programming thanks to on board pocket calculator no more calculation or typing mistakes SINUMERIK 802D sl plus Turning Control system overview for machine tools sales people 03 2011 Programming 5 6
Download Pdf Manuals
Related Search