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1. Texart User Manual L TIL Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 Table of contents WARRANTY TERMS P 3 DECLARATION OF CONFORMITY P 4 1 INSTALLING THE UNIT P 5 1 1 Selecting an appropriate location P 5 1 2 Unpacking the unit P 5 1 3 Securing the unit P 8 1 4 Installing the feeder tray P 8 1 5 Installing the heating element P 9 2 CAUTION WHILE INSTALLING THE UNIT P 12 2 1 Power requirements P 12 2 2 Installation P 12 2 3 Safety provisions P 13 2 4 Switching the unit off P 13 2 5 Warning labels P 13 3 EXPLODED VIEWS AND CONTROLS P 14 3 1 Exploded view P 14 3 2 Operation panel P 15 4 ADJUSTMENTS AND RECOMMENDATIONS P 16 4 1 Connecting to a power outlet P 16 4 2 Setting the temperature P 16 4 3 What to do after an emergency stop P 16 4 4 Speed feed direction forward reverse and safety reset P 17 4 5 Switching the unit off and cooling P 17 4 6 Connecting an air purification filter P 18 5 MEDIA ROLLS MEDIA PATH AND SPECIFICATIONS P 19 5 1 Loading media rolls and media path P 19 5 2 Specifications P 20 5 3 Loading media onto a self locking shaft P 21 5 4 Adjusting the media tension P 21 5 5 Installing the self locking shafts P 21 5 6 Usable media and precautions P 21 6 RECOMMENDATIONS FOR MEDIA LOADING P 22 7T SPECIFICATIONS P 22 8 CLEANING MAINTENANCE DISPOSAL P 23 8 1 Cleaning P 23 8 2 Maintenance P 23 8 3 In the event of a failure P 23 8 4 Replacing a m
2. 4 nuts using a 17mm spanner socket wrench and an 8mm Allen key then remove the locking screws Machine locking brackets eee RR 6 6 m NET T OE _ L m Locking nuts TEXART CS 64 USER MANUAL 6 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 cs 6q Step 5 To remove the brackets turn them horizontally slide them towards the center of the unit and finally pull them towards you tt Unea a MM ST o Step 6 The unit rests on 4 wooden blocks 2 at either end To unload the unit these blocks need to be removed using the provided jack Position the jack right between the two casters closest to the ramp Raise the unit until you can easily remove the 2 wooden blocks and slide the blocks out Lower the jack install it at the other end of the unit and remove the two remaining blocks 7 Ll 4 Haise the unit and remove the wooden blocks cum A THE JACK NEEDS TO LEVEL ON THE PALLET FLOOR AND MUST NOT SLIP OR SLIDE WHILE YOU RAISE IT TEXART CS 64 USER MANUAL 7 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 cs 6q Step 7 Slowly roll the unit from the pallet onto the floor via the ramp For this step two persons are required to guide the unit and t
3. 6 1 and EN 61000 6 3 2007 edition As a result of our continuous efforts to improve the product s functionality all specifications and product features mentioned in this document are subject to change without prior notice TEXART CS 64 USER MANUAL 4 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 1 INSTALLING THE UNIT 1 1 Selecting an appropriate location Before unpacking your dye sublimation heat transfer calender select the location where it should be installed all side of the unit should be readily accessible and there should be ample free space around the unit 1 2 Unpacking the unit Step 1 Remove the lid from the cardboard crate Tear off the cardboard end and remove it t Nm Step 2 Secure the 3 brake handles on the left side of the unit Unlock both the central and lower shafts and remove the shafts from the unit p Brake pss 4 handles TEXART CS 64 USER MANUAL 5 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 A wooden ramp is provided to help you unload the unit Take it out of the crate by passing it through the two tension bars Position the ramp s edge flush against the pallet as shown Unloading 2 mm m WOULCII ramp ancian har Lower tension bars The unit is secured to the pallet by means of 2 metal brackets These brackets are screwed to the pallet Loosen the
4. may allow you to compensate for possible drops caused by thermal exchange between the media and the heating drum While the unit is heating up let the drum spin at the SLOW speed This heating speed not only ensures a homogeneous spread of the temperature along the heating drum but also helps to reach the requested temperature more quickly CAUTION While installing or relocating the unit avoid shocks and vibrations as these could damage the heating element We recommend removing the heating drum before relocating the unit 4 3 What to do after an emergency stop Be sure to only press an emergency stop button or to open the safety cover in the event of an emergency If the unit already contains fabric and transfer paper cut off the media and press RESET START Then immediately press the Forward feed item 8 or Reverse feed button item 10 to remove the material TEXART CS 64 USER MANUAL 17 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 4 4 Speed feed direction forward reverse and safety reset Adjusting the speed The speed can be adjusted with the heat exposure switch item 7 Set it in such a way as to ensure that the transfer temperature remains at the requested level Depending on the media and inks used the speed value usually needs to be set between 90 and 45 seconds Forward feed To start the motor press the Forward feed button item 8 The motor starts automatically Stop Press the s
5. or Reverse feed button item 10 to remove the material CAUTION AN PLEASE READ THE FOLLOWING PRECAUTIONS BEFORE USING AN THIS UNIT OR PERFORMING MAINTENANCE Despite the units safety mechanisms great care must be exercised while using the unit or performing maintenance Never insert your fingers or any other part of your body between the heating drum and the felt belt Crush and burn hazards Tie up long hair never wear a tie or loose clothing Such objects may become caught in the unit resulting in injury Risks of strangling burns and tugging on hair Do not wear jewelry while operating the unit Such objects may fall into the unit or get caught causing mechanical damages Always unplug the unit from the mains before performing maintenance Electrocution hazard 2 4 Switching the unit off After completing your last job switch off the unit with its power switch item A 2 5 Warning labels The safety labels on the unit are intended to alert the user to potential risks during operation Please pay attention to the following This label appears next to hot areas on the unit Burn hazard A This label indicates the presence of electrical components Electrocution hazard A This label alerts you to possible physical injuries Crush hazard Be sure to heed these warnings and to act accordingly while operating this dye sublimation heat transfer calender TEXART CS 64 USER MANUAL 13 Texart DYE SUBLIMATION HE
6. switch item A at the back of the unit Next press the RESET START switch item 11 to arm the safety mechanisms 4 2 Setting the temperature The heating drum activates whenever the current temperature item 2 drops below the requested temperature item 3 NOTE The infrared sensor that measures the heating drum s temperature has been calibrated for temperatures ranging between 160 C 320 F and 220 C 428 F Outside this range the displayed temperature value may be slightly inaccurate Adjust the heating drum s temperature using the Temperature up down buttons items 4 and 5 To avoid damaging the unit or the felt belt item T the maximum temperature value that can be set is 220 C 428 F The yellow indicator item 13 in the display item 1 lights while the heater is active Recommended operating temperature between 175 C 347 F and 215 C 419 F Be sure to adapt the transfer speed exposure time of the media to heat to the unit s current status if the temperature drops during the transfer operation increase the exposure time Bear in mind that the quality of your projects essentially depends on the correct heat exposure time combination Aspects to be taken into account are the fabric and transfer paper types as well as the ink type Please refer to the information supplied by your media vendor In many instances increasing the requested temperature by 10 15 C with respect to the recommended value
7. AT TRANSFER CALENDER Texart CS 64 cs 6q 3 EXPLODED VIEWS AND CONTROLS 3 1 Exploded view Power switch Operation panel Emergency stop buttons Tension adjustment handle for the top feeding shaft Tension adjustment handle for the central feeding shaft Tension adjustment handle for the bottom feeding shaft Retainer of the top shaft Retainer of the central shaft Retainer of the bottom shaft Take up position of the top shaft Take up position of the bottom shaft Take up position of the central shaft Casters with brakes Ducts for exhaust fume collection Fuse holder Stabilizers Power cord Plexiglas safety cover Bottom and central shaft locking systems Felt belt Belt guide Feeder tray TEXART CS 64 USER MANUAL 14 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 cs 6aq TEXART CS 64 USER MANUAL 15 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 cs 6q 3 2 Operation panel Temperature setting PV Current drum temperature measured by an infrared sensor SV Requested temperature Temperature up Temperature down Temperature display unit Heat exposure switch speed adjustment Forward feed Stop 10 Reverse feed 11 Resets the safety mechanism 12 Emergency stop 13 Heating indicator TEXART CS 64 USER MANUAL 16 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 4 ADJUSTMENTS AND RECOMMENDATIONS 4 1 Connecting to a power outlet Press the power
8. ains fuse P 23 8 5 Disposal P 23 9 ELECTRICAL WIRING DIAGRAM TEXART CS 64 USER MANUAL 2 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 Warranty Your dye sublimation heat transfer calender is warranted against all manufacturing and material defects for a period of one year starting on the date of purchase The felt on the driving belt is excluded from this warranty This warranty does not cover incorrect use of the unit In the event of material or manufacturing defects the unit shall be repaired either by the dealer where the unit was bought or returned to the manufacturer There are no warranties other than those expressly set forth herein This warranty does not cover incidental or consequential damages whether foreseeable or not If you believe your unit requires repair be sure to mention your units serial number as this will be required to process your request TEXART CS 64 USER MANUAL 3 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 Declaration of conformity KALA S A S Parc de l Ecotay 35410 Nouvoitou France Declares that the following product Texart CS 64 Dye Sublimation Heat Transfer Calender complies with the following requirements Voltage 220 240V 26A 50 60Hz e Machinery directive 2009 2006 42 CEE including Low voltage directive 2006 95 CE based on EN 60204 1 2006 Electromagnetic compatibility directive 2004 108 CE based on EN 61000
9. eave a sufficient working area behind the unit Do not spill water on the unit the power cord or the mains outlet Never use the unit if the power cord is damaged Never run the power cord close to a device that generates heat sure to install this unit in a well ventilated place Never use extension cords with a wire gauge that is unfit for the device s power requirements Do not connect the device to a multiplug connector TEXART CS 64 USER MANUAL 12 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 2 3 Safety provisions The CS 64 dye sublimation heat transfer calender comes with 2 safety components that allow the user to halt the heating drum Plexiglas safety cover The motor only works while the safety cover is in the operating position This safety mechanism must never be removed to prevent crushing hazards and to avoid that foreign objects get inside the unit which may cause mechanical damage 2 emergency stop buttons Easily reachable one on the right at the front the second on the left on the rear Pressing either emergency stop button immediately halts the rotation of the heating drum After pressing one of these buttons first correct the error then press the RESET START button item 11 to reset the system and continue using the unit If the unit already contains fabric and transfer paper cut off the media and press RESET START Then immediately press the Forward feed item 8
10. either end TEXART CS 64 USER MANUAL 10 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 cs 6q Step 6 Install the holders at both ends Don t forget to insert the spacer to ensure a proper connection of the quartz element with the holders 2 Step 7 secure the left quartz holder with its screws and connect the quartz heating element to the connector Step 8 secure the right quartz holder with its screws and hook the quartz heating element to the thermostat connector TEXART CS 64 USER MANUAL 11 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 cs 6q Step 9 Put the metal side panels back in place and tighten all screws with a T20 Torx screwdriver this time starting at the top Tighten the 3 braking handles 2 CAUTION WHILE INSTALLING THE UNIT 2 1 Power requirements Before connecting the unit to a mains outlet check whether Your unit supports the supply voltage in your area The unit is close to a mains outlet that accepts CEI 60309 1 plug The power wiring must comply with the NFC 15 100 installation standard 2 2 Installation Install the dye sublimation heat transfer calender on a level floor close to an easily accessible mains outlet Never touch the outlet with damp hands When removing the electric plug from an outlet always hold the plug itself and not the cord prevent electric shocks never use this unit close to water L
11. erature S4erdor Suk relay 44 Stic relay 404 MP TUG MP TIO ee OSE Seely 2191 10 29 38 MPTO36 6 40 39 BAN L TEXART CS 64 USER MANUAL yes 65 Farw r d feed mitch Power bo MP POONA e Stop snitch Reverse feed Such MY 400765 ES E Polxrkarer Seley Switch Erergercy Yop ight Switch contacta Emergency Stop 2 1 3 p 1 14 14 230 240 V n oe 32 50 80Hz 2 c Mime Fuse holler M n mch MP 700207 MP DOA T 13 I E Power bo i MP TOTENS gt gt c ee ee ee eed
12. formed by the user are limited to the actions listed under 8 1 For other issues or inquiries please contact your dealer 8 3 In the event of a failure For any failures and issues please contact your dealer If the error causes the unit to stop and if the fabric and paper get stuck lower the temperature setting to room temperature to avoid damaging the fabric or paper due to heat exposure 8 4 Replacing a mains fuse This device contains 2 mains fuses One fuse is connected to the line circuit wires 15 and 11 The other is connected to the neutral circuit wires 70 and 71 If you need to replace one of these fuses be sure to use a fast blow 230V 32A model Cylindrical fuse size 10 3 x 38mm The CS 64 dye sublimation heat transfer calender contains only environment friendly components Please dispose of this product in accordance with local regulations at the collecting point specified for electrical and electronic equipment 8 5 Disposal TEXART CS 64 USER MANUAL 24 DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 9 ELECTRICAL WIRING DIAGRAM Moor cored correcor Orve mowr Motor board MP623635 Terpentore cennirdier m MP 70360f 22 23 2 1 8 3 8 Power pph b 282 9 3 MPO S60 lt lt lt 4 2 aye E 4 gt ee 2 Ouse rector element 7040 Ip Ger p
13. h shaft into its holder and twist it to lock it in place Securing the lower shafts The central and bottom shafts items amp 1 could be dislodged by the media s traction force and therefore need to be locked To do so use the lockers item S on the right side of the unit then use the spring screw to secure the locking bracket 5 6 Usable media and precautions Please be sure to only use media suitable for heat transfer In addition you need to set the requested temperature to match the media you are using Take care to free the media of any objects likely to catch fire or melt in the presence of heat such as adhesive tape TEXART CS 64 USER MANUAL 22 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 6 RECOMMENDATIONS FOR MEDIA LOADING To facilitate the insertion of media and allow for wrinkle free heat transfers take care to position the rolls correctly avoiding even small amounts of slack or misalignment Kraft paper Open the safety cover Gently pull the Kraft paper to a position slightly below the feeding tray Then use a soft cardboard plate between 200 and 300g m to preserve the Kraft paper s tension The cardboard plate must be rigid enough to hold the paper against the belt and soft enough to pass through the feeding mechanism If the cardboard gets stuck inside the unit remove it using the Reverse feed button item 10 The edge of the Kraft paper and the cardboard plate should touch t
14. hafts in the unit and completely loosen the 3 braking handles tg tto A m m7 m OHHH amannenn neni AAA SEREEENEEE 4 x ess QE Step 2 Unscrew the metal side panels with a T20 Torx screwdriver For each metal side panel start by removing the screws at the bottom Then hold the metal side panel in place while removing the remaining top screw Make sure that the unit is disconnected from the mains outlet before you start i E N CAUTION N ELECTROCUTION HAZARD Step 3 Unscrew the heating element holder on both sides with an 8mm spanner socket wrench TEXART CS 64 USER MANUAL Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 cs 6q Step 4 Insert the quartz element into the heating drum Align the heating element connectors with the glass portion For easy installation of the heating element inside the heating drum align your eye with the glass tube and the light entering through the opposite drum hole Highly fragile part CAUTION HANDLE THE HEATING ELEMENT WITH EXTREME CARE If a connector s end bends it will be difficult to slide it out of the drum at the other end If this happens remove the heating element align the connector and try again Step 5 After inserting the quartz heating element position it in such a way that the connectors protrude equally from
15. he first roller and the heating drum Close the safety cover press the RESET START button item 11 then press the Forward feed button item 8 Fabric and transfer paper Both the transfer paper and fabric need to be fed straight and flush with uniform tension along the entire path Make sure the paper and fabric are flat and exhibit no slack while they are fed into the unit As for the Kraft paper you might consider using a cardboard plate during the insertion see also above 7 SPECIFICATIONS 1700mm 67 220 C 428 F 250mm 10 speed exposure time Max 65m h 40s 208cm x 155cm x 96cm 81 x 61 x 38 Net weight 480kg 1058lbs Dimensions W x H x D Power consumption of the heating 5 000W element Power requirement 230 240V 50Hz 60Hz single phase Current intensity This unit was designed and built for an operating noise level below 70 TEXART CS 64 USER MANUAL 23 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 8 CLEANING MAINTENANCE DISPOSAL 8 1 Cleaning Ink on the felt belt Let the unit run at the preset temperature until the ink spills disappear from the felt belt Immediately Smoke or condensation Connect an air purification coming out of the exhaust filter to the unit ducts Felt belt Gently clean with soap and water Metal bod Air filter Consult the user manual of the filter you are using 8 2 Maintenance Maintenance tasks to be per
16. o keep it from tipping over Firmly hold the unit while unloading Finally roll the unit to the location you selected based on our recommendations see 7 7 Selecting an appropriate location 1 3 Securing the unit The unit is supplied with 4 stabilizers that need to be installed To do so first lock the casters Raise one end of the unit with the supplied jack and install two stabilizers Repeat this step at the other end The stabilizers also double as leveling feet adjust the height of each stabilizer with a flat 17mm wrench Each stabilizer is fitted with a locking nut that needs to be tightened after setting the appropriate height The stabilizers are used to ease the strain on the casters which is especially important when heavy media rolls are used Locking nut 2 7757 1 4 Installing the feeder tray 2 persons are required for the installation of the feeder tray One needs to hold the tray while the other removes the two 4 Allen screws one per side CAREFUL Do not loosen the screws close to the felt belt Lower the tray and install the 2 screws in the appropriate locations TEXART CS 64 USER MANUAL 8 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 cs 6q 1 5 Installing the heating element The installation of the heating element requires removing the two side panels This should be performed by a skilled and authorized technician Step 1 Install all self locking s
17. ould be transferred TEXART CS 64 USER MANUAL 20 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 Media path for fixation KRAFT PAPER KRAFT PAPER PRINTED TEXTILE 5 2 Specifications For the recommended media paths shown above the CS 64 supports the following media rolls Media Max diameter mm inch Max weight kg Ibs TEXART CS 64 USER MANUAL 21 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 5 3 Loading media onto a self locking shaft The 6 locking shafts supplied with the unit can be used in any shaft position Media needs to be loaded in 2 steps The paper core must have a diameter of 6mm 3 Insert the shaft into the media s paper core or the paper tube you wish to use to take up the media To secure the paper core to the shaft twist the core until it is held in place by the silicon profile To remove the shaft twist the core to release it and pull it out 5 4 Adjusting the media tension The brake handles items D E and F are used to adjust the tension of the media installed onto the self locking shafts To increase the tension turn the brake handle clockwise To ease the tension turn the handle counterclockwise 5 5 Installing the self locking shafts Before installing the self locking shafts check the media s winding to determine how it needs to be fed into the unit Position the shafts inside their respective guides item Y Push eac
18. speed TEXART CS 64 USER MANUAL 18 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 4 6 Connecting an air purification filter Depending on the type of ink and fabric used the transfer operation may generate vapors and fumes ink vapors condensation due to high temperature vapors emitted by polyester etc You can connect an purification filter to the fume exhaust ducts item N to partially remove such fumes The duct diameter is 50mm The ducts are connected to either end of the unit See the user manual of the filter for how to operate and maintain it TEXART CS 64 USER MANUAL 19 Texart DYE SUBLIMATION HEAT TRANSFER CALENDER Texart CS 64 CS 64 5 MEDIA ROLLS MEDIA PATH AND SPECIFICATIONS 5 1 Loading media rolls and media path Media path for transfer PRINT ROLL Only the print paper passes behind the shafts Both the paper and fabric pass behind the shafts Fabric Depending on the fabric s winding direction the side to be submitted to the transfer process needs to face the unit yellow arrows Printed transfer paper Depending on the winding direction of the printed paper the side containing the object to be transferred needs to face the user i e away from the unit blue arrows Kraft paper This media has no specific side it can be loaded either way NOTE Other paths are possible provided the printed paper side faces the fabric side to which the object sh
19. top button item 9 to stop the motor Press the Reverse feed button item 10 to take up the media You may have to keep this button pressed for longer reverse travels The reverse speed depends on the setting of the heat exposure switch item 7 Resetting the safety mechanism This unit will only run while no safety mechanism is engaged i e while neither emergency stop button is active and while the safety cover item R is closed Correct the error then press the RESET START button item 11 to reset the system and continue using the unit After switching the unit on with the power switch item A press RESET START item 11 to activate the unit Transfer capacity m min Transfer capacity m h yards min yards h Exposure time s Values on a gray background correspond to the recommended exposure time for the corresponding media 4 5 Switching the unit off and cooling This dye sublimation heat transfer calender works at high temperatures We recommend staying close to the device until the temperature has dropped to room temperature The recommended media and the felt inside the unit are designed to withstand high temperatures Feel free to switch the unit off using its power switch item A while it is still hot For faster cooling however we recommend decreasing the requested temperature value item 3 first To do so use the Temperature down button item 5 to select room temperature and let the unit run at high
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