Chapter 3 Instructions for use of the product and specification for
Contents
1. Appendix 3 User s Parameter Amendment Record Appendix 3 User s Parameter Amendment Record i Appendix 3 User s Parameter Amendment Record Function Code Setting Value Function Code Setting Value Function Code Setting Value Table Appendix3 1 F3 09 F4 09 F5 09 Function Code Setting Value Function Code Setting Value Function Code Setting Value F3 10 F4 10 F5 10 F0 00 F1 00 F2 00 F3 11 F4 11 F5 11 FO 01 F1 01 F2 01 F3 12 F4 12 F5 12 FO 02 F1 02 F2 02 3 13 4 13 3 FO 03 F1 03 F2 03 Lice pos iun FO 04 F1 04 F2 04 Fo 14 Feds H5 14 FO 05 F1 05 F2 05 F3 15 F4 15 F5 15 FO 06 F1 06 F2 06 FO 07 F107 F2 07 FO 08 F1 08 F2 08 Function Code Setting Value Function Code Setting Value Function Code Setting Value FO 09 F1 09 F2 09 F6 00 F7 00 F8 00 FO 10 F1 10 F2 10 F6 01 F7 01 F8 01 Posti Plot pon F6 02 FT 02 F8 02 FO 12 F1 12 F2 12 F6 03 F7 03 F8 03 FO 13 F1 13 F2 13 F6 04 FT 04 F8 04 F0 14 F1 14 F2 14 F6 05 F7 05 F8 05 F0 15 F1 15 F2 15 F6 06 F7 06 F8 06 Function Code Setting Value Function Code Setting Value Function Code Setting Value F6 07 F7 07 F8 07 FS 90 Fe 00 F509 F6 08 F7 08 F8 08 3 4 d Ee FEDE Faot F6 09 F7 09 F8 09 F3 02 F4 02 F5 02 F6 10 F7 10 F8 10 F3 03 F4 03 F5 03 F6 11 F7 11 F8 11 F3 04 F4 04 F5 04 F6 12 F7 12 F8 12 F3 05 F4 05 F5 05 1 7 13 3 F3 06 F4 06 F5 06 56 13 PI Feed F3 07 F42. Chapter 3 Instructions for use of the product and specification for parameters Definition for ParameterAddress that can beused by COM Definition Parameter Address Function Description Setting parameters E g The address of parameter PO 3 13 0DH ngedirect on ABC o a Yas a XXH The address of parameterPn m n 16 m nmH inside the inverter Note It is allowed tobe read and overwritten but only one parameter canbe read or overwritten 00 Invalid 01 Shutdown BitO 1 10 Start up 11 JOG RUN Bit2 3 Remain 2000H OOB Invalid Order to inverter n i 1 01B Positive direction cqmmand Bit4 5 10B Negative direction ommand 11B Command given to ch Bit6 15 Remain 2001 Frequency order Bito Remain 2002 Bitl RESET Bit2 15 Remain Error code o No error 1 Module Monitor the 2 Over voltage inverter state 3 Overheat 4 Overload 2100 5 Low voltage 6 Parameter register fault T OP trip 8 Communication 9 Default phase 10 Remain 2101 Remain 2102 Current setting frequency 2103 Current operating frequency 2104 Output current XXX X 2105 DC voltage value XXXV 2106 Output voltage XXXV 55 Chapter 3 Instructions for use of the product and specification for parameters 2107 Multi stage speed value 2108 Remain 2109 Remain 210A Counter value 210B Inpu
3. 07 F5 07 F6 14 F7 14 F8 14 F3 08 F4 08 F5 08 F6 15 F7 15 F8 15 67 68 Appendix 3 User s Parameter Amendment Record Appendix 4 User s Warranty User s Warranty Function Code Setting Value Function Code Setting Value Function Code Setting Value User s Details FOOU CALDO Fb 00 pod Date of Purchase Distributor F9 01 PA 01 Fb 01 Inverter Model s Identification 9 02 FA 02 Fb 02 Num F9 Name of Power Capability Equi f thi F9 03 FA 03 Fb 03 SENE BARRE Do Date of Use F9 04 FA 04 Fb 04 Maintenance Record F9 05 FA 05 Fb 05 Failure Cause F9 06 FA 06 Fb 06 F9 07 FA 07 Fb 07 F9 08 FA 08 Fb 08 F9 09 FA 09 Fb 09 Settlement F9 10 FA 10 Fb 10 F9 11 FA 11 Fb 11 Pog Hie mE Date of Maintenance Serviceman Signature F9 13 FA 13 Fb 13 F9 14 FA 14 Fb 14 Failure Cause F9 15 FA 15 Fb 15 Function Code Setting Value Function Code Setting Value Function Code Setting Value Settlement Fc 00 Fc 06 Fc 12 Fc 01 Fc 07 Fc 13 Fc 02 Fc 08 Fc 14 Fc 03 Fc 09 Fe 15 Date of Maintenance Serviceman Signature Fc 04 Fc 10 Fc 16 Fc 05 Fe 11 TIP This copy is for theholder user only 69 70 Appendix 4 User s Warranty Inverter User s Warranty User s company Tel add Post Code Co
4. Maintenance 5 Inspection and Maintenance The following influences may leadto latent failure of theinverter such as ambient temperature humidity dust vibration as well as device ageing wear and other causes ofthe inverter itself during long period operation onindustrial occasions So itis necessary to performdaily and periodic inspections and maintenance onthe inverter 5 1 1 Daily Inspection Items Target of Check for Inspection Inspection Catti Measuring Inspection Cycle Method TIE Instrument Ambient Ambient temperature temperature Thermometer between 10 to 40C no Operating iH jd al Daily scene condensing Thermometer ambient corrosive ga cent Humidity between 20 to Hygrometer e Visual 90 no dew or special oil mist and etc P odor Vibration Dail aiie Stable vibration Inverter Heat BO T aa Normal temperature Noise S Aural No abnormal noise Vibration Touch the Stable vibration Heat Daily housing Normal temperature Motor Noise Aural No abnormal noise Input voltage Thermometer Each electric Ce AME IIO Electric Output voltage Daily parameter is within Rectifier Parameter Output current the rated value voltmeter Clip on ammeter iispectiomand Maintemance Chapter 5Inver 5 1 2 Periodic Inspection Items Table 5 2 PeriodicInspection Items AN WAR
5. 00W70 Q 1 65 Appendix 2 Optional Parts 2 Remote operated adapter and extendedcable There are two selectionsavailable for remote operationon the inverter ZVF11 M Sseries If it is operated at shortrange 15m just extend the shieldingcable directly and connect it to the operator panel The company can provide arange of extended shielding cableswith different specifications such as1 m 1 5m 2m 5m and10m If there isany special requirement on cable length justplace an order withthe company 3 Serial Communication COM The standard machine typeof the inverter ZVF11 M Sseries does not provide RS232and RS485 communication function User shallmark out the functionat the time oforder The control terminals of standard RS232and RS485 communication interface mayconnect to RS232 or RS485 communication cableto realize network control orratio interlocking control RS232 and RS485 serial communicationprotocol for the inverterZ VF11 M S series can be operated under Windows98 2000 The monitoring software forthis series featured by friendly man machine operation interface can easily realize networkingoperation and perform monitoring and otherfunctions of the inverter Please contact theservice center of our company or our agents if it isneeded 66
6. 70 FREQ SET Fig 6 2 Display Panel Dimension 63 Appendix 1 Quality Warranty Appendix 1 Quality Warranty 1 Warranty Period under Normal Conditions We provide guaranteesfor repair replacementand return of thepurchase in 1 monthfrom the date of use We provide guaranteesfor repair and replacementin 3 months fromthe date of use We provide guaranteefor repair in 12months from the dateof use 2 If the dateof use can notbe verified then thewarranty period shall be18 months from the date of manufacture Serviceexceeding the warranty periodshall be charged tothe purchaser The purchaserenjoys life long paid servicewhenever and wherever heuses an inverter made in ourcompany 3 Service in thefollowing cases even withinthe warranty period shallbe charged to the purchaser Damage caused by mal operationin violation of thismanual Damage caused by improperuse of an inverterthat is off technicalstandard and requirement Malfunction or damage causedby fire earthquake flood abnormal input voltage orother natural disasters Artificial damage caused byunauthorized repair or renovation Induced failure or agingof the device dueto poor ambient Delayed or unsatisfied paymentin violation of purchaseappointment Unidentifiable nameplate mark anddate of manufacture Malfunction or damage causedby improper transit orstorage after purchase Fail to give anobjective d
7. NING Make sure that only qualifiedpersonnel will perform maintenance inspectionand part replacement Wait at least10 minutes after turning OFFthe input power supply beforeperforming maintenance or an inspection Otherwise there is the danger ofelectric shock Make sure to open thefront panel only after theindicator on the control keypadturns OFF and verify the charge indicatorat the right side ofmain loop terminal is OFFafter the panel is opened Do use an insulated appliancewhile performing check and donot operate the equipment with wet hand s to avoid unexpectedaccidents Always keep the equipment cleanso that dust and otherforeign matter does not enterthe inverter Keep electronic equipment away frommoisture and oil Dust steelfilings and other foreign matter can damage the inverter causing unexpected accidents sodo take special care 59 cable strand connected tightly Target of Inspection Inspection Inspection Check for p eri Inspection Items Cycle Method Criteria end any Visual No loose connector oose ci se termina Overall terminal Regular or loose terminal Check if there is any No burnt device device burnt Main power eck if it is Visual d k Check if it is Regular No sign of damage morgue damaged or not Check if there is any ries Visual Filter leakage Regular No leakage e Check if there is any No inflation Main capacitance in
8. abnormal ErOP The starting signal is closedbefore J Disconnect the starting signal OP Trip it is energized 2 Cancel OP protection function ErEF Mc Disconnect the input terminal impacted by External Faults The input terminals are closedbeca external equipment failure and clear failure of external equipment error ErEP Register Failure There is failure inside the inverter Seek Serv ErCE Communication 1 Adjust the baud rate Error 1 The baud rate is improperlyset 2 Check the communication cable and 2 Communication error occurs at the take more measures to prevent serial port due to interference interference 3 There is no communication signalin 3 Check if the upper machineruns the upper machine normally the communication cable is disconnected ErOU 1 The input voltage is abnormal 1 Check the power supply Over voltage 2 The decelerating period is bo short 2 Extent the decelerating period 3 There is energy feedbackload 3 Choose proper braking units 4 The voltage detection is abnormal 4 Seek service ErCO Current Hoare is damaged orcircuit is error Seek service 57 Check if the loadis too heavy the load fluctuation is toolarge the input power is stable Reduce loads Reduce load fluctuation Increase the inverter andthe motor capacity Install an ACreactor at inlet side of input power supply 58 Chapter 5InverterIispectibmamdMimtemz nce Chapter 5 limwentier Inspection and
9. er in a placewith high temperature humidity heavy dust metal shavings corrosive gas andvibration and ensure agood ventilation Long term idle of theinverter may cause decreasingin filter characteristic ofthe electrolytic capacitor Soit should be rechargedwithin 2 years andthe recharging period should be at least5 hours DO raisethe voltage gradually byusing a voltage regulatorto some rated value beforeit is recharged At the same time check whether the inverter s function is normal ornot whether there isa short circuit causedby some problems Incase the above problems occur just remove orseek service as soonas possible 61 Chapter 6 Outline Dimension amp Mounting Dimension Chapter 6 Outline Dimension amp Mounting Dimension 6 1 Inverter Outline Dimensions amp Mounting Dimensions evan C E COE LE 1 8k 220V 1PH O Mini Fig 6 1 Inverter Outline DimensionalDrawings Pow r Dimension Inverter Models KW H W A B D ZVF11 M0004S2 0 4 141 5 85 0 130 5 74 0 113 0 ZVF11 M0007 2 0 75 141 5 85 0 130 5 74 0 113 0 ZVF11 M0015S2 1 5 151 0 100 0 140 0 89 5 116 5 ZVF11 M002282 2 2 151 0 100 0 140 0 89 5 116 5 62 Chapter 6 Outline Dimension amp Mounting Dimension 6 2 Operation Panel OutlineDimension STIL RUN STOP rw
10. escription on theuse of installation wiring operation maintenance or else Defective products should besent to us forrepair replacement and return which can be proceeded only after verifyingthe burden of liability 4 In case thereis any quality problemor accident we merelypromise to bear theabove mentioned responsibilities If auser needs more guaranteesfor liabilities please assureon the insurance company voluntarily 64 Appendix 2 Optional Parts Appendix 2 Optional Parts AII the optional partscan be ordered forwith us if needed 1 Brake Assembly The brake assembly consists oftwo parts braking unit andbraking resistor Itis necessary to install a brake assemblyon the occasion thatquick stop is requiredthough there is aheavy potential load e g elevator or inertia load Ze PO P PR DB1 DB2 Braking unit braking resistor Inverter ICO Fig Appendix 1 1 Brake Assembly Wiring Diagram A TIPS When installing a brakeassembly DO takeinto consideration of the safetyof the surrounding ambient For detailed parameters and introductionto the function please referto Brake Assembly User s Manual TableAppendix 1 1 Recommended BrakeAssembly Matching Specifications Inverter Braking unit Braking resistor Voltage motor i ee td Quantity 0 4 Built in 80W250 Q 80W250 Q 1 0 75 Built in 80W200 Q 80W200 Q 1 220V 1 5 Built in 16041000 160W100 Q 1 2 2 Built in 300W70 Q 3
11. flation S circuit Check if there is any abnormal sound of Aural y als Contactor factuation Regular Visual Normak sound Check if dust has beer Clean cleaned Check if there is No crack any big crack Regular Visual Normal color Resistor Check if the isya s 2 color is abnormal Check if there is any kam Normal sound Fan abnormal noise or Regular V 1 and stable vibration Isa vibration Check if dust has Neat and cl Een rese Neat and clean PCB been cleaned Regular Visual FPC strand N socket Check ifitisloose Regular Visual No loose connection Control circuit Check there is any meilei T No odor and discoloring Overall diest ring Regular geent or audi N tek smooth surface Check if there is any crack Check if the LED a s sid ele LED display is normal Regular Visual Notmal and clear Keyboard Check if there is any scratch idu No scratched surface Connecting Check if it is Regular Visual No loose connection 60 Chapter 5InverterIispectib manmd Mimtemz nce AN WARNING Do not remove orshake the device arbitrarily nor pull outthe connector during inspection Otherwise thismay result in inverterfailure or damage Do not leave anyinspection tool i e ascrewdriver in themachine after periodic check Otherwise thereis the danger ofdamage to the inverter 5 2 Replacement of Wearing Parts The wearing pa
12. ntact Person Department Name of Add Tel Distributor Date of Purchase Invoice Number Inverter Model s Identification Number Name of Power Capability Equipment of the Motor Date of Installation Date of Use Description of Use Description of ParameterAmendment A TIP User shall fill itout based on thefacts with care andreturn it to usas soon as possible so that we could serveyou better service toavoid inconvenience or losscaused by your improper installation or error use 71
13. of power and Disconnect the power supplyand the control panel indicatoris restart again ON Confirm the grade of powervoltage The terminal screw is tightly fastened Check if the output terminalU V or W has output ofvoltage Disconnect the power supply andrestart again Motor Check if there isoverload which leads Reduce loads to enable themotor to run Check if the inverter isnormal or not Check if RWD REVcommand has been carried out Refer to troubleshooting Check if the frequencysetting signal has been sent out Make the frequency input wiring proper Set the frequency input voltage properly Check if the operation modeis set properly Select the mode by operationpanel Motor counter rotates Check if the outputU V andW are correctly wired FRD REV signalis right or not Change two ends Check the wiring and correct it Motor couldn change speed Check if the frequency settingsignal for input is correct ornot the operation mode is properly setor not the load is too heavyor not Check the wiring and correct it Run the motor by operation panel Reduce loads Motor runs too fast or too slow Check if the motorspecifications i e polarity voltage isproper the gear ratio is proper ornot the value forthe maximum output frequency is proper Check the specifications of themotor Confirm the gear ratio Confirm the value for thema
14. rts ofinverter mainly include coolingfan and filter electrolyticcapacitor Usually a coolingfan s service life is20 000 30 000 hours and anelectrolytic capacitor s service life is 40 000 50 000hours User can decidewhen to replace theseparts according to the corresponding operation time 1 Cooling Fan It is advisory toreplace the fan whenabnormal noise or evenvibration occurred to thefan due to bearing wear and fanblade aging The standardreplacement age is 2 3 years 2 Filter Electrolytic Capacitor The performance of filterelectrolytic capacitor is subjectto the pulsating currentof main circuit High ambient temperature orfrequent load jump maycause damage to thefilter electrolytic capacitor Generally every 10 C rise in temperature maylead to reduction ofthe capacitor s service life by half as shown in Fig 8 1 If there isany electrolytic leakage orsafety valve emission just replace itat once The standardreplacement age for electrolyticcapacitor is 4 5 years 3 The above replacement durationfor inverter s wearing partsis applied to thefollowing conditions Ambient Temperature 30C averagely all year round Load Proportion lt 85 Operation Time lt 1 2h day If used beyond the abovementioned range the service lifeof the inverter s wearing partswill minimize 5 3 Storage of Inverter Please pay attention to thefollowing points if an inverteris set aside or storedfor a short long period CAUTION DO not keep theinvert
15. t AC voltagevalue XXXX 210C Module temperature 210D Motor rotating speed 210E Remain 210F Remain 2110 Remain 2111 Remain 2112 Remain 2113 Remain 2114 Remain Error Response The inverter will not respondif the data received isincomplete or the data failedto pass the proof Error response will bringout if the function codeor address is incorrect thoughthe data received has passed proof E g Respond to inquiry command ofthe host ASCII Mode RTU Mode STX aa Address 01H o Function 86H Addr t indi 4 Exception code 02H Function g CRC CHK Low C3H 6 CRC CHK High AlH Exception code 2 ZZ LRC CHK zs CR END IF Put the function codes receivedfrom the upper machine toa high bit 1 thenerror codes will be followed See detail instructionson error codes below Error Code Description Invalid command Invalid address Invalid data The inverter can not performthe requested operation of theuser a o fro 56 Chapter 4 Trouble Indication and Troubleshooting Chapter 4 Trouble Indication and Troubleshooting 4 1 Trouble Displayand Causes Chapter 4 Trouble Indication and Troubleshooting 4 2 Common Troubleshoot doesn t rotate to jamming of themotor Anomalies Key points to be checked Solutions Check if there isinput
16. ximum output frequency The speed is abnormal when the motor rotates Detection Error 1 2 DC auxiliary current error occurs Code Content Causes for anomalies Solution ErLU Under voltage 1 The input power andvoltage are too low 1 Check power and voltage during 2 There s a momentary outageof power 3 Check tho maim circuit erseck service operation 3 There s a loose contactof relay DC loop 2 Check the main circuit orseek service Er0c 1 The accelerating period istoo short 1 Extend accelerating or decelerating Over current 2 The load inertia istoo large time ver current The inverter has a smallpower supply 2 Reduce load inertia 3 Use an inverter with largerpower supply ErOL 1 Over torque lifting I Reduce torque lifting value Overland 2 Excessively short acceleration time 2 Extend acceleration time verona 3 Overload 3 Replace an inverter with higher 4 Power grid voltage below level power level 4 Check power grid voltage EroH 1 The ambient temperature istoo high l Lower the ambient temperature Overheat 2 The fan is damaged 2 Change the fan 3 There s air binding to the exhaust 3 Clear up the exhaust and improve ventilation ErSC 1 Short circuit occurs at theoutput port Short 2 There is short circuit amongphases of the Cheek the output wireor the motor n inverter or error grounding gek Service Circuit 3 There is a momentary over currentof the inverter 4 The control panel is
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