ABB Standard Drives ACS 510 Technical Catalogue
Contents
1. Two ways to select your drive E Choice 1 Simply contact your local ABB drives O R Choice 2 Build up your own ordering code using sales office see page 15 and let them know what the simple 6 step approach below Each step is you want Use page 3 as a reference section for more accompanied by a reference to a page that is filled information with useful information Type code a 855 Product series Rating and types Voltages Electromagnetic compatibility Technical data Technical specification Control connections Services 3ABD00017601 Rev E EN 2010 09 01 Contents MOM L ABB standard drives ACS510 AB Bistandardidhi ve sas 4 JE AA A AA IA AA WAA 4 Rating PELANAMA L GES ka Wa 5 EleetromadneticicomnPalillail tyme teeters teen 5 ilechnicalie ata recone eee 12 GOO lI Grea WA n 12 FSE CONME ONS TA 12 Technical specification Controllcommectio ms A Services A WA AA 15 3ABD00017601 Rev E EN 2010 09 01 ABB standard drives ACS510 o1 osas 4 Boss ABB standard drives ABB ACS510 drive promises ABB standard drives are simple to buy install configure and use saving considerable time They are widely available through ABB channel partners hence the use of the term standard The drives have common user and process interfaces with fieldbuses common software tools for sizing commissioning maintenance and common spare parts Precise de2. B055 Mains connection Programmable control connections Voltage and power range 3 phase 380 to 480 V 10 15 1 1 160 kW Two analog inputs Auto identification of input line Voltage signal 0 2 to 10V Rin gt 312 k single ended Current signal 0 4 to 20 mA Rin 100 single ended10 V Power factor 0 98 Potentiometer reference value 2 max 10 mA R lt 10 kQ Maximum delay 12 to 32 ms l Resolution 0 1 Motor connection Accuracy a Voltage 3 phase from 0 to U pov Auxiliary voltage 24 V DC 10 max 250 mA Continuous loading Rated output current 12 capability constant torque at a max ambient temperature of 400C Three relay outputs Maximum switching voltage 250V AC 30V DC Switching frequency Med it indi Ute 6 A 30V DC 1500V A 230V AC Serca DEUAIR Maximum continuous current 2 Arms en RE i O Tj Deceleration time 0 1 to 1800 s Environmental limits Protection limits Ambient temperature Overvoltage trip limits 15 to 40 C No frost allowed Running V DC 842 corr to 595 V input 40 to 50 C a frequency 4 kHz derating please contact Start inhibit V DC 661 corr to 380 415 V input supplier Relative humidity lower than 95 without condensation Enclosure colour NCS 1502 Y RAL 9002 PMS 420 C EMC according to EN61800 3 1st environment restricted distribution for frame sizes R3 R4 with 75 m motor cables and for frame sizes R1 R2 R5 R6 wi
3. start 11 GND speed 1 rev stop 12 DCOM 13 DI 14 DI2 15 DI3 16 DI4 DI mask wani 17 DIS PNP connecte 18 DIG source with external 19 ROIC ower supply P pply 207 ROTA Ok 21 RO1B 22 RO2C 23 RO2A T 24 RO2B 25 RO3C 26 RO3A h 27 RO3B ACS510 DIP switch X3 RS 485 28 SCR interface 29 B Not termin 30 A 31 AGND 32 SCR Signal termination is selected by DIP switch 0 10V 0 10V Services Supportline services ABB has created a lifecvcle management model for ABB drives products and svstems to provide customers with maximum profit for purchased assets bv maintaining high availabilitv eliminating unplanned repair costs and extending system lifetime The lifecycle management model comprises a palette of dedicated services for the entire lifecycle of the ABB drive ACS510 The services begin with drive dimensioning professional commissioning and training continue with spare part services proactive scheduled maintenance programs and support services and end with smooth transition to new technology and recycling at the end of the product lifecycle Installation and commissioning ABB s professional start up service uses certified engineers to install and adjust ABB drives according to the application requirements as well as to instruct the user on how to operate the drive Training services ABB offers dedicated training on ABB drives for your service and operating personnel Upon su
4. Brake chopper in frame sizes R1 R2 Assistant control panel 3ABD00017601 Rev E EN 2010 09 01 Assistant control panel E The assistant control panel which is delivered as standard features a multilingual alphanumeric display EN DA DE ES FI FR IT NL PT SE US or alternatively with code J416 EN DE CZ HU PT RU TR for easy drive programming The control panel has various assistants and an inbuilt help function to guide the user It includes a real time clock which can be used during fault logging The control panel can be used for copying parameters for back up or for downloading them to another drive A large graphical display and soft keys make it extremely easy to navigate Name Start up Drive start Stop Drive stop Down Alter parametre Decrease reference 4 Up Alter parametre Increase reference Local Switch between Local control Remote panel and Remote I O or other A v g control source Help Built in help button Softkey1 Fuction of which changes according N to the panel state Softkey2 Fuction of which changes according to the panel state al Basic control panel Control panel frame size The basic control panel features a single line numeric 30 6 displav The panel can be used to control the drive set the parameter values or copy them from one drive to another m gt ote gt a 25 2 3ABD00017601 Rev E EN 2010 09 01 7 Options E ACS51
5. necessary Flux opimization Disable or Enable by user Reduce the energy consumption and noise Energy efficiency Connectivity Simple to install Reduce installation time Side by side installation Reduce installation space Easy connection of cables Secure cable connections Easy connection to external fieldbus systems through multiple I Os and plug in options Enviromental EMC 1st and 2nd environment RFI filters as standard No need for additional external filtering friendly as standard Chokes Swinging chokes matches the right inductance to the right load thereby Reduce Total Harmonic Distortion THD suppressing and reducing harmonics emissions up to 25 Advanced control Two soft kevs function of which changes according to the panel state Easy commissioning Other pane Built in help button Fast set up Changed parameters menu Fieldbus Built in Modbus using RS 485 3ABD00017601 Rev E EN 2010 09 01 Ouick access to recent parameter changes Rapid fault diagnosis Reduce cost Ratings tvpes and voltages 01 03A3 4 This is the unigue reference number shown above and in column 4 right that clearly identifies your drive by power rating and frame size Once you have selected the type code the frame size column 5 can be used to determine the drives dimensions shown on the next page ACS510 01 is available in the following voltage range 4 380 480 V Normal use For the majority of pump fan and conveyor applications sel
6. permits I 8 ne ABB follows a four phase model for managing the lifecycles of its drives for enhanced customer support and improved efficiency Many ABB products have been and will be supported X ABB cannot guarantee availability of product support for technical reasons or at a reasonable cost X Many ABB products have been and will be supported for over 20 years Guaranteed product support Limited product support 3ABD00017601 RevE EN 2010 09 01 15 AA HD ED AA IDID ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 jiuxiangiao Beilu Chaoyang District Beijing 100015 Tel 86 10 58217788 Fax 86 10 58217518 58217618 Hot line 86 400 810 8885 Web Site http www abb com motors amp drives 3ABD00017601 Rev E EN 2010 09 01
7. 0 01 03A3 4 B055 Panel mounting kit OPMP 01 kit and mounting hole dementions Two optional mounting kits for control panel X ACS CP EXT X OPMP 01 To attach the control panel to the outside of a larger enclosure two panel mounting kits are available A simple and cost effi cient installation is possible with the ACS H CP EXT kit while the OPMP 01 kit provides a more user friendly solution including a panel platform that enables the panel to be removed in the same way as a drive mounted panel The panel mounting kits include all hardware required including 3 m extension cables and installation instructions M Cr EX PANEL BRN CABLE KIT Pew an ara ABB GATE KU How to select options The options shown in the table are available within Control panel the ACS510 range Most of them have an associated 01400 If no control panel is required 4 figure option code which is shown in the table J404 Basic control panel ACS CP C It is this code that replaces B055 in the type code above A Panel mounting kit ACS H CP EXT A ACS CP cabinet External options require a separate order line and material or tvpe code number n Ordering with a separate material code number 2 One slot available for relay or encoder 3 One slot available for fieldbus adapter Modbus inbuilt as standard 3ABD00017601 Rev E EN 2010 09 01 Options HI Control interfaces ACS510
8. ccessful completion of the training course your personnel will have acquired the skills to use ABB drives correctly and safely and also to get the best results from their application The training courses are broken down into modules that allow for customization of the contents depending on the objectives and skill levels of the participants For more information on our training services please contact your local ABB representative or visit the ABB University web pages at http www abb com abbuniversity ABB BeiJing 24x 365 hotline service The ABB BeiJing Service Hot Line provides fast easy reliable access to our power electronics support engineers This service is available 24 hours per day 365 days per year Drives product lifecycle management Product lifecycle phases X Product spare parts and related K Product is no longer manufactured K Repair services and parts are lifecycle services have been but drive modules are available for available as long as materials can released for sale spare parts and extensions be obtained X Service products provide fast X Full range of lifecycle services K ABB recommends migration to drive start up and they support focused on drive reliability active products ease of use from day one and performance is provided Recycling services are available X Migration from limited and X Enhancements are available as contingent on the market obsolete products is supported far as technology
9. e units which include brake chopper and resistor For more information please refer to the ACS BRK Brake Units Installation and Start up Guide Dimensions ACS BRK C ACS BRK D Brake choppers ACS510 01 03A3 4 internal 31 CBR V210DT 281 200R 130x345x120 ACS510 01 04A1 4 ACS510 01 05A6 4 Internal 200 3 1 CBR V210DT281200R 130x345x120 ACS510 01 07A2 4 ACS510 01 09A4 4 Internal 8 0 79 CBR V460 DT28180R 130x595x120 ACS510 01 012A 4 ACS510 01 017A 4 Internal 0 79 CBR V 460 DT 281 80R 130 x 595 x 120 ACS510 01 025A 4 ACS510 01 031A 4 BRK C Built In 150 x 500 x347 ACS510 01 038A 4 ACS510 01 046A 4 BRK D l Built In 270 x 600 x 450 ACS510 01 060A 4 ACS510 01 072A 4 wa Built In 270 x 600 x 450 ACS510 01 088A 4 ACS510 01 125A 4 NBRA 656C 4 83 9 SAFUR125F500 Consult ABB ACS510 01 157A 4 ACS510 01 180A 4 NBRA 657C 135 SAFUR125F500 Consult ABB ACS510 01 195A 4 ACS510 01 246A 4 ACS510 01 290A 4 3ABD00017601 RevE EN 2010 09 01 12 Technical data FI Cooling Fuse connections ACS510 is fitted with cooling air fans The cooling air Standard fuses can be used with ABB standard drives For must be free from corrosive materials and not above input fuse connections see tables below the maximum ambient temperature of 40 C 50 C wi
10. ect Normal use figures If in doubt contact your local ABB sales office or your drives distributor see page 15 Su KVA P kW Typical motor apparent output power in 400 V at normal use Typical motor power in 400 V at normal use Electromagnetic compatibility 3 phase supply voltage 380 480 V Wall mounted units Ratings Type code Frame size Sw Py hn kVA kw A ACS510 01 03A3 4 R1 3 iss 4 ACS510 01 04A1 4 R1 ACS510 01 05A6 4 R1 5 3 72 ACS510 01 07A2 4 R1 ACS510 01 09A4 4 R1 9 SA 11 9 ACS510 01 012A 4 R1 ACS510 01 017A 4 R2 16 11 25 ACS510 01 025A 4 R2 ACS510 01 031A 4 R3 25 18 5 38 ACS510 01 038A 4 R3 ACS510 01 046A 4 R3 41 30 60 ACS510 01 060A 4 R4 ACS510 01 072A 4 R4 60 45 88 ACS510 01 088A 4 R4 ACS510 01 125A 4 R5 100 5 157 ACS510 01 157A 4 R6 ACS510 01 180A 4 R6 140 110 205 ACS510 01 195A 4 R6 170 132 245 ACS510 01 246A 4 R6 200 160 290 ACS510 01 290A 4 R6 EMC according to EN61800 3 EMC standards in general 1t environment restricted distribution for frame sizes R3 R4 with 75 m motor cables and for frame sizes R1 R2 R5 R6 with 100 m motor cables as standard 2 d environment unrestricted distribution for frame sizes R1 to R4 with 300 m motor cables and for frame sizes R5 to R8 with 100 m motor cables as standard These cable lengths are for EMC purposes only Operational cable lengths are available in the output choke selection tab
11. le on page 11 For longer motor cable lengths external EMC filters are available on request EN 61800 3 A11 2000 EN 61800 3 2004 EN 55011 product product standard product standard family standard for industrial scientific and medical ISM equipment 1 environment Category C1 Group 1 unrestricted distribution Class B 2 environment Category C3 Group 2 unrestricted distribution Class A 3ABD00017601 Rev E EN 2010 09 01 Dimensions i ACS510 01 03A3 4 B055 Wall mounted drives Wall mounted units H2 H1 fa ea E R3 R4 689 R5 173 2 ii 02 265 R6 880 700 300 400 69 924 410 423 80 The demensions and weights apply to ACS510 01 246A 4 and ACS510 01 290A 4 H1 Height with cable connection box H2 Height without cable connection box W Width D Depth Construction ACS510 01 03A3 4 B055 01 within the type code shown above varies depending on the drive mounting arrangement and power rating Choose the correct one for your needs from the table below m Wall mounted frame size R1 R6 m f IP 54 is required simply select 01 E 1 1 to 160 kW and then see page 8 to find the correct E IP21 Option code E Built in EMC filter E Coated board E Standard software E Built in Modbus interface E Cable connection box E
12. livery Ouick installation Rapid start up Trouble free use Applications Highlights ABB standard drives can be used in a wide range of industries Tvpical applications include pump fan and constant torque use such as convevors ABB standard drives are ideal in those situations where there is a need for simplicity to install commission and use and where customizing or special product engineering is not required What are its main features Perfect match for industrial pumps and fans Advanced control panel providing intuitive operation Patent pending swinging choke for superior harmonic reduction Cycle soft start Multiple U F curves Override mode Integral RFI filter for 1st and 2nd environment as standard CE approved PFC application Up to 7 1 6 pumps Perfect match for SPFC Cycle soft start industrial fans and Mutiple U F curve Freely defined 5 point U F curve pumps Override mode Emergency application in ventilator PID 2 built up PID controllers Two groups of patameter setting for PID1 Intuitive features Noise optimization More pumps can be switched on and off Each pump can be regulated in turn More wide and flexible application More safe and reliable application Flexible tension control by trimming PID Considerable motor noise reduction Economical Increases switching frequency when temperature is reduced Reduce inverter noise and improve energy efficiency Controlled cooling fan Drive is cooled only when
13. o osa3 4 4 Output chokes Output chokes are used when motor cables above normal length are required Cable can be roughly 1 5 times standard cable length see below Uy 380 480 V 380 400 415 440 460 480 V ACS510 01 03A3 4 RI NOCH 0016 6X ACS510 01 04A1 4 RI ACS510 01 05A6 4 RI NOCH 0016 6X ACS510 01 07A2 4 ACS510 01 09A4 4 NOCH 0016 6X ACS510 01 012A 4 ACS510 01 017A 4 NOCH 0016 6X ACS510 01 025A 4 ACS510 01 031A 4 NOCH 0030 6X ACS510 01 038A 4 ACS510 01 046A 4 NOCH 0070 6X ACS510 01 060A 4 ACS510 01 072A 4 NOCH 0070 6X ACS510 01 088A 4 ACS510 01 125A 4 NOCH 0120 6X ACS510 01 157A 4 ACS510 01 180A 4 FOCH 0260 70 ACS510 01 195A 4 ACS510 01 246A 4 ACS510 01 290A 4 1 The last digit of the output choke type defines the degree of protection X stands for 2 IP22 or 5 IP54 0 IP00 2 Cable lengths according to 4 kHz switching frequencv 3 Maximum switching frequency to be used with du dt filter is 4 kHz Dimensions Type code A B c IA Sa jie NOCH 0016 62 65 NOCH 0030 62 65 Ese EAE as NOCH 0070 62 65 Note An output choke does not improve the EMC performance of the drive To fulfil local EMC requirements use sufficient RFI filtering For more information refer to
14. th derating For more specific environmental limits see page 5 Recommended input protection fuses for 380 480 V units Cooling air flow 380 480 V units ACS510 01 03A3 4 ACS510 01 04A1 4 ACS510 01 05A6 4 ACS510 01 07A2 4 ACS510 01 09A4 4 ACS510 01 012A 4 ACS510 01 017A 4 ACS510 01 025A 4 ACS510 01 031A 4 ACS510 01 038A 4 ACS510 01 046A 4 ACS510 01 060A 4 ACS510 01 072A 4 ACS510 01 088A 4 ACS510 01 125A 4 ACS510 01 157A 4 ACS510 01 180A 4 ACS510 01 195A 4 ACS510 01 246A 4 ACS510 01 290A 4 ACS510 01 03A3 4 UL Class T ACS510 01 04A1 4 ACS510 01 05A6 4 UL Class T ACS510 01 07A2 4 ACS510 01 09A4 4 xg UL ClassT ACS510 01 012A 4 ACS510 01 017A 4 C UL Class T ACS510 01 025A 4 ACS510 01 031A 4 UL Class T ACS510 01 038A 4 ACS510 01 046A 4 ee UL Class T ACS510 01 060A 4 ACS510 01 072A 4 o l UL Class T ACS510 01 088A 4 ACS510 01 125A 4 c UL Class T ACS510 01 157A 4 ACS510 01 180A 4 UL ClassT ACS510 01 195A 4 5 ACS510 01 246A 4 ACS510 01 290A 4 N A eo IR RIRI ninin ALAA Qo 00 UI N BR N 00 a D N JO Free space requirements Wall mounted 200 200 0 According to IEC 60269 standard 3ABD00017601 Rev E EN 2010 09 01 Technical specification E ACS510 01 03A3 4
15. th 100 m motor cables 2nd environment unrestricted distribution with 300 m motor cables for frame sizes R1 to R4 and 100 m motor cables for frame sizes R5 to R6 as standard For longer motor cable lengths external EMC filters are available on reguest 3ABD00017601 Rev E EN 2010 09 01 Control connections ACS510 These connections are shown as examples only Please refer to the ACS510 User s Manual chapter Installations for more detailed information Ground the cable screen on the sourcing end ramp const MA pair sel speed 1 jiu re DI configuration NPN connected sink RS 485 Multidrop application ACS510 X1 DIP switch 1 SCR analog 2 All inputs 3 AGND 4 10V 5 Al2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND ep 12 DCOM s DI ha DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 ROTC SI 20 ROIA H 21 RO1B 7 22 Roz l 23 ROZA ki 24 RO2B TA 25 RO3C 26 Roa hkh 27 RO3B Other Modbus device SCR B A GND B A GND SCR 14 3ABD00017601 Rev E EN 2010 09 01 ACS510 XI SCR DIP switch AN analog inputs AGND 10V Al2 AGND AO1 AO2 AGND 24V 10 24V oy fwd
16. the ACS510 Technical reference Please consult local ABB to get FOCH information 3ABD00017601 Rev E EN 2010 09 01 Options m 01 o3a3 4 B055 Relay output extension option module This plug in option offers three additional relay outputs They can be used for example in pump and fan control hd or many supervisorv functions All the relavs can be l l programmed to on off bv using the assistant control j panel s clock Alternatively fieldbus can be used to i control any external components in the system Analog KO E Plug in fieldbus module s Digital The plug in fieldbus options bring connectivitv to major inputs automation svstems A single twisted pair avoids large amounts of conventional cabling therebv reducing cost and increasing svstem reliabilitv e gt 2 1 E e z Relay outputs ACS510 supports the following fieldbus options DeviceNet LONWORKS PROFIBUS DP Built in Modbus CANopen using RS 485 ControlNet Ethernet For type codes see page 8 10 3ABD00017601 Rev E EN 2010 09 01 Options E Brake units and choppers Frame sizes R1 to R2 are delivered with integrated brake choppers as standard Other units can use the compact sized brak
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