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Polaris DP-30 User Manual

1. 3 LES 3 2 Setup Menu Chart AUTOMATIC MODE 1X1 1X 2 1X 3 1X 4 1X 5 Gain Guide Point Measurement About Exit Menus SERVO CENTER MODE 2X1 2X 2 2X 3 2 4 2X 5 Servo Center Servo Center Gain Guide Point Measurement About Exit Menus MANUAL MODE SELECT MENU 3X 1 3X 2 3X 3 3X 4 3X 5 3X 6 BASIC SPECIAL ADVANCED LANGUAGE CUSTOM Exit Menus BASIC MENUS 3X 1 1 3X 1 2 3X 1 3 3X 1 4 3X 1 5 3X 1 6 3X 1 7 3X 1 8 3X 1 9 Guide 12540 Servo Center Servo Center Exit Gain Guide Point Polarity Calibration Auto Setup Gain Polarity Measurement Menus SPECIAL MENUS 3X 2 1 3X 2 2 3X 2 3 3X 2 4 3X 2 5 3X 2 6 3 2 7 3 2 8 Set Operation Set Sensor Set Jog Set Jog Set Set Mode Enable Mode Enable Enable Polarity Jog Speed Sensor Type Exi Manus ADVANCED MENUS 3X 3 1 3X 3 2 3 3 3 3 3 4 3X 3 5 3X 3 6 3X 3 7 3X 3 8 3X 3 9 Restore Backup Set Set Output Set Output Loss of Null Digital Test Signals Exit Settings Settings Password A Delay B Delay Output Range Enable Disable 9 Menus LANGUAGE MENU 3X 4 1 Select Language CUSTOM MENUS 3X 5 1 3X 5 2 3X 5 3 3 5 4 3X 5 5 3X 5 6 3X 5 7 3X 5 8 Set ASC Set ASC Output Set RGPC LCD Contrast ASC Control Limits Source Polarity Speed X3 Link Exit Menus ABOUT MENUS 1X 4 1 1X 4 2 1X 4 3 1X 4 4 1X 4 5 2X 4 1 2X 4 2 2X 4 3 2 4 4 2 4 5 3X 6 1 3X 6 2 3X 6 3 3X 6 4 3X 6 5 Serial Number FW Number SW Number SM Number Exit Menus MEASUREM
2. 3 1 Setup Menu Chart 3 2 4 SYSTEM SETUP MENUS AVAILABLE FROM AUTOMATIC MODE 4 1 IXA System GAIN MEER IE 4 1 1X 2 System Guide Polls aee stet es eue 4 1 Measurement eet e etie eee ede eee ete m LE 4 2 lt daw donde anti dant 4 4 5 SYSTEM SETUP MENUS AVAILABLE FROM SERVO CENTER MODE 5 1 2X 1 Servo Center Gain 2 22222 2 nn 5 1 2 2 Servo Center Guide 5 1 2 8 dines Wan cede ek een en ie eR ee 5 2 2X PD OU xt eter ges 5 4 6 SYSTEM SETUP MENUS AVAILABLE FROM MANUAL MODE 6 1 Basic Men s ed Le tee seca D 6 1 SXT T System Gallis mte cmi iade 6 1 1 2 System Guide Re UU sn ok d nd 6 1 Sx Guide Polgniy 228 LEA 6 2 3X 1 4 Calibration Edge Sensors rts ra e ck n d REC NR ees 6 3 3X 1 4 Calibration Line Sensor Center of Line 6 4 3X 1 4 Calibration Line Sensor Edge of Line Guiding 6 5
3. 6 22 3X 3 3 Set Password Change Password cccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 6 23 3X 3 4 Set Output A Delay eerte 6 24 95 Set Output B ti Een a edu M E t tei Nue 6 25 3X 3 6 Set Loss Of Null Output Range 6 26 3X 3 7 Digital 6 27 3X 3 8 1 Test Signals Sensor Current 6 27 3X 3 8 2 Test Signals Toggle Outputs 6 28 3X 3 8 3 Test Signals Guide Test Mode 6 29 anquag E ERE 6 31 3X 4 1 Select anguine ere Rte t E i d 6 31 Custom Menus eet een en Der edd lace user url cud 6 32 3X 5 1 LCD Contrast vai unice neta Pe ete ee ore ri eve ee tee ee deve 6 32 OK Die COMMON seis aves torte st oad 6 33 95 3 Set AD Gr IMIS a esee coke e AN ate ea t metes 6 34 SX DA Set ASC SOUE ics 6 35 OUIDUT Pola st out oet rai erro eR eee A 6 36 3X 5 6 Sot RGPC Speed i eo e E qux E I Rte 6 37 eA RUE 6 38 ABOU Men Dx T M d UR ONG 6 39 7 PARALLEL MATRIX 7 1 Paralle
4. 2X 3 Measurement 1 SETUP E H 4 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL Use the ARROW keys to adjust the SC Guide Point to the desired position as indicated on line 4 If desired press both of the ARROW keys simultaneously to reset the Servo Center Guide Point to 0 096 as indicated on line 4 Press the ENTER key to store the change or press the MANUAL key to abort the change The system will exit the setup menus and return to the Operator Level The Servo Center Guide Point value will be displayed on Line 4 if the value is not 0 Press the SETUP key to enter the Setup Menus The SC GAIN menu will be displayed on the LCD Panel Use the ARROW keys to scroll until MEASUREMENT is displayed on line 3 Press the ENTER key to view the Measurement menus The level of the guiding signal from the Left Edge Sensor Line Center if a line sensor is being used is displayed on Line 4 This signal has been scaled by values determined during the Sensor Calibration procedure Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the Right Edge Sensor Line Edge if a line sensor is being used The guiding signal is displayed on Line 4 This signal has been scaled by values determined during the Sensor Calibration procedure DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E 55 International Company 5 6 7 8 9 10 1
5. 12V 5 600mA 12V 5 150mA DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 1 0 international 10 2 C Company Certifications and Compatibility with Industrial Environments Product Certification CE TUV Rheinland of North America to UL61010 1 and CAN CSA C22 2 NO 61010 1 and CB Certificate to IEC61010 1 Protection Class P 54 applies only when all connectors are mated Maximum Cable Lengths Sensors Except SE 26A 50 165 ft SE 26A Sensor 25m 82 ft SE 26 is not supported Parallel Port 50 165 ft Servo Center 50 165 ft Servo Valve 50 165 ft Lockout Valve 50 165 ft Actuator 14m 46 ft RGPC 40 100 m 330 ft 2 E MAXCESS INTERNATIONAL COMPANIES GUIDING INSPECTION TENSION CONTROL SLITTING WINDING FIFE CORPORATION 222 W Memorial Road Oklahoma City OK 73114 2317 USA Post Office Box 26508 Oklahoma City OK 73126 0508 USA Phone 405 755 1600 800 639 3433 Fax 405 755 8425 E mail fife fife com Web www fife com 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B
6. DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 26 C Company 5 Press the ENTER key to enter the SET OUTPUT DELAY menu The current delay time will begin flashing 6 Use the ARROW keys to adjust the delay time gt to the desired setting in seconds If an H ARROW key is held down the speed of the delay change increases If desired press both ARROW keys simultaneously to reset the delay to 0 00s 7 Press the ENTER key to store the change or iu press the MANUAL key to abort the change The system will exit the setup menus return to the Operator Level 3X 3 6 Set Loss Of Null Output Range 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 4 Use the ARROW keys to scroll until SET LOSS gt OF NULL is displayed on line 3 The current H Loss Of Null value is displayed on line 4 5 Press the ENTER key to enter the SET LOSS OF NULL menu The current Loss Of Null value will begin flashing 6 Use the ARROW keys to adjust the Loss Of gt Null to the desired setting If desired press H both ARROW keys simultaneously to reset the value to 20 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE
7. LINE 1 An unrecognized command present on the parallel port is indicated by a question mark in this line LINE1 While in any of the setup menus a flashing dot see arrow in this line indicates that a timer is running The DP 30 is waiting for a response from the operator If no response is detected in 3 minutes the unit will return to the Operator Level If this dot is not flashing no timer is active 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E rf International Company 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL 2 LINE 2 While at the Operator Level this line contains the name of the currently selected Operation mode LINE 2 While in the setup menus this line indicates that a Setup Menu has been selected and also indicates the current Operation Mode LINE 3 While at the Operator Level in either Automatic or Manual mode this line contains the symbol for the current sensor mode and also a bargraph indicating the signal level of the currently selected sensor mode The sensor symbols are indicates Edge Left X4 ndicates Center Guiding X4 port and 4d indicates Edge of Line guiding X4 port LINE 3 While at the Operator Level in Servo Center mode this line indicating the signal level of the Servo Center sensor LINE 3 While in the Setup Menus this line indicates the title of the current menu selection LINE 4 While at the Operator Level this l
8. UNCOVER SENSOR will be displayed on line 2 Position the flag such that it is located away from the surface of the sensor see graphic at right The sensor signal is displayed on Line 3 of the LCD Panel Press the ENTER key COVER SENSOR will be displayed on line 2 Position the flag such that it is positioned directly in front of the sensor and is fully covering the sensor see graphic at right The sensor signal is displayed on Line 3 of the LCD Panel DP 30 WEB GUIDE CONTROLLER Sensor Flag 2 C Flag Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 8 C Company 8 Press the ENTER key If the contrast is sufficient SUCCESSFUL will be displayed for a few seconds on line 2 then the unit will automatically exit the menus and return to the Operator Level OR 9 If the contrast is not sufficient FAILED will be displayed on line 2 Press the MANUAL key to exit the setup menus and return to the Operator Level Repeat this procedure as necessary 3X 1 5 Auto Setup Sensor Calibration should be performed prior to performing Auto Setup If a line sensor is being used the icons and screen numbers will correspond to the sensor mode that is selected 1 Position the edge of the web or the center or edge of the line in the center of the sensor field Edge Guiding Line Center of view See the appropriate graphic at right The ARROW keys
9. 3X 1 4 Calibration Servo Center Sensor sise 6 7 3X MINE cU P 6 8 3X 1 6 Servo Genter Gaine ie e ncc eec ue 6 9 3X 1 7 Servo Genter Polarity 6 10 3X 1 8 6 11 Special Menus 6 12 3 2 1 0 Master dent dat 6 12 3X 2 2 Set Operation Mode Enable ne 6 13 3X 2 3 Set Sensor Mode Enable Edge Sensors 6 14 3X 2 3 Set Sensor Mode Enable Line 6 15 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E DP 30 WEB GUIDE CONTROLLER USER MANUAL Maxcess BA 2 4 Sgt Jog Enable eei SR be pope e tunes De ne 6 16 3X 2 5 Set Jog Polarily oio tack ends eR on Ee sa cu ane net 6 17 3X 2 6 Set Jog Spencer 6 18 7 9900 Sensor IWDO uice cabi oett vice ee os 6 19 Advanced Mantis o eee doc epo eio du 6 20 3X 3 1 Restore Settings eoe ee epar ester o 6 20 9X 3 2 Backup Settings scientes wan Sd EIER AME 6 20 3X 3 3 Set Password Enter Password 6 21 3X 3 3 Set Password Delete Password
10. A Maxcess International C Company IS DP 30 WEB GUIDE CONTROLLER USER MANUAL 4 Use the ARROW keys to scroll until SENSOR ENABLE is displayed on line 3 The current selection is displayed on Line 4 5 Press the ENTER key to enter the Sensor Enable menu The current selection will begin flashing on line 4 The last digit of the menu number will vary according to the current selection 6 Use the ARROW keys to scroll to the desired selection as indicated on line 4 of the LCD Panel 5 indicates that the corresponding sensor mode is enabled NO indicates it is disabled 7 Press the ENTER key to store the change or press the MANUAL key to abort the change The system will exit the setup menus and return to the Operator Level 3X 2 4 Set Jog Enable 10 04 2010 1 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until SPECIAL is displayed on line 4 3 Press the ENTER key to enter the Special Menus The DEADBAND menu will be displayed 4 Use the ARROW keys to scroll until SET JOG ENABLE is displayed on line 3 The current selection is displayed on Line 4 5 Press the ENTER key to enter the Set Jog Enable menu The current selection will begin flashing on line 4 The last digit of the menu number will vary according to the current selection DP 30 WEB GUIDE CONTROLLER 6 16 Fig
11. ARROW keys to select the desired gt settings Changing the setting to higher H number causes a slower RGPC shift The displayed value represents the amount of time to wait between RGPC shifts This delay value It is added to a fixed delay of 10ms The default setting is 0 07 seconds 7 Press the ENTER key to store the new RGPC SN SHIFT SPEED or press the MANUAL key to abort the change The system will exit the setup menus and return to the Operator Level 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 Wf international 6 38 Company 3X 5 7 X3 Link This menu is used to up download information to from the DP 30 WHILE IN THIS MENU THE DIGITAL INPUTS AND OUTPUTS DO NOT PERFORM THEIR USUAL FUNCTIONS THE DIGITAL OUTPUT SIGNALS CAN CHANGE UPON ENTRY TO THIS MENU 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed 2 Use the ARROW keys to scroll until CUSTOM gt is displayed on line 4 H 3 Press the ENTER key to enter the Custom Menus The LCD CONTRAST menu will be displayed 4 Use the ARROW keys to scroll until X3 LINK is gt displayed on line 3 H 5 Press the ENTER key to enter the X3 LINK menu The DP 30 inactivity timeout feature is suppressed while in this menu 7 Press the MANUAL key to exit from this menu and return to the Operator Level 10 04 2010 DP 30 WEB GUIDE CONTRO
12. CONTROLLER USER MANUAL 6 WF international 6 27 C Company 7 Press the ENTER key to store the change or SN press the MANUAL key to abort the procedure The system will exit the setup menus return to the Operator Level 3X 3 7 Digital I O Enable Disable 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 4 Use the ARROW keys to scroll until DIGITAL gt I O is displayed on line The current setting is H displayed on Line 4 5 Press the ENTER key to enter the DIGITAL I O menu The current setting will begin flashing 6 Use the ARROW keys to scroll to the desired setting ENABLED DISABLED H 7 Press the ENTER key to store the change or SN press the MANUAL key to abort the change c The system will exit the setup menus and return to the Operator Level 3X 3 8 1 Test Signals Sensor Current This menu is to be used for viewing the raw sensor signals in mA with no scaling applied 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed on the LCD Panel 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 Wf international 6 28 C
13. currently enabled 5 Press the ENTER key to enter the SET PASSWORD menu ENTER PASSWORD will be displayed on line 3 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 International 6 24 Company 6 Using the proper keys enter the current password Each key press is indicated by an Line 4 7 Press the ENTER key to accept the password CHANGE and DISABLE will be displayed on Line 4 CHANGE will be flashing 8 Press the ENTER key to select CHANGE ENTER PASSWORD will be displayed on line 3 9 Using the proper keys enter the desired new password Each key press is indicated by an on Line 4 The MANUAL and ENTER keys are not allowed to be used in passwords 10 Press the ENTER key to accept the password REENTER PASSWORD will be displayed on line 3 11 Using the proper keys re enter the desired new password The password must be the same as previously entered If a different password is entered WRONG PASSWORD will be displayed N 12 Press the ENTER key to store the new SN password or press the MANUAL key to abort 6 the procedure The system will exit the setup menus and return to the Operator Level 3X 3 4 Set Output A Delay 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is disp
14. per direction change increases speed The right ARROW key increases the time per direction change decreases speed If an ARROW key is held down the speed of the change increases If both ARROW keys are pressed simultaneously the fastest speed is selected which is 0 01 seconds Press the ENTER key to store the changes or if no key is pressed within 20 seconds the changes will be stored automatically The counter at the end of Line 3 increments on each direction reversal 10 Pressing the MANUAL key while the oscillator is running will pause the oscillation PAUSED will be displayed on line 2 The unit will remain paused until another command is issued 11 Pressing the AUTOMATIC key will resume the oscillator action at the point it was paused 4 4 SN c OHR 12 Pressing the MANUAL key a second time will exit the oscillator mode and return to the Operator Level p Language Menu 3X 4 1 Select Language 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt LANGUAGE is displayed on line 4 H 3 Press the ENTER key to enter the Language Menu The current language will begin flashing on line 4 ES 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 32 C Company 4 Use the ARROW keys to sc
15. press both of the ARROW keys gt simultaneously to reset the System Gain to H 10 0 as indicated on line 4 5 Press the ENTER key to store the change or SN press the MANUAL key to abort the change 9 The system will exit the setup menus return to the Operator Level 1X 2 System Guide Point 1 Press the SETUP key to enter the Setup SETUP Menus The GAIN menu will be displayed on E the LCD Panel 2 Use the ARROW keys to scroll until GUIDE gt POINT is displayed on line 3 H 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E A Maxcess International C Company 3 4 5 6 1X 3 Measurement SETUP E 2 iem 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL Press the ENTER key to allow adjustment of the System Guide Point The current Guide Point value will begin flashing on line 4 Use the ARROW keys to adjust the System Guide Point to the desired position The LCD Panel is scaled to 100 from the center of the sensor bandwidth The default range of the Guide Point adjustment is 80 of the sensor bandwidth but this range will be limited if a Deadband above 1096 is being used ASC settings can also limit the Guide Point range The Guide Point change is effective immediately but not yet stored If desired press both of the ARROW keys simultaneously to reset the System Guide Point to the center of the available range as indi
16. scroll until CUSTOM is displayed Press the ENTER key to enter the Custom Menus The LCD CONTRAST menu will be displayed Use the ARROW keys to scroll until ASC CONTROL is displayed on line 3 The current setting is displayed on line 4 If necessary press the SENSOR key to select the desired sensor mode Press the ENTER key to enter the Custom Menus The LCD CONTRAST menu will be displayed The current setting is displayed on line 4 Press the ENTER key to enter the ASC CONTROL menu The contents of line 4 will begin flashing Use the ARROW keys to select OFF or ON Press the ENTER key to store the new setting or press the MANUAL key to abort the change The system will exit the setup menus and return to the Operator Level DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E International Company DP 30 WEB GUIDE CONTROLLER USER MANUAL 3X 5 3 Set ASC Limits This procedure is used to set the ASC Limits These limits are configurable for each sensor mode Use the ASC CONTROL menu to enable the ASC function ed D als 10 04 2010 1 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed Use the ARROW keys to scroll until CUSTOM is displayed on line 4 Press the ENTER key to enter the Custom Menus The LCD CONTRAST menu will be displayed Use the ARROW keys to scroll until SET AS
17. the ARROW keys to scroll to the desired Measurement menu Next in the list is the Servo Center Sensor The sensor signal is displayed on Line 4 Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the MOTOR TYPE The motor type is displayed on Line 4 Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the TACHOMETER The motor tachometer signal is displayed on Line 4 Press the ENTER key to switch between percentage and RPM display modes The percentage value shown is relative to the maximum speed of the attached motor DP 30 WEB GUIDE CONTROLLER 6 11 Figure Sheet 2 255 B E DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 international 6 12 C Company 9 Use the ARROW keys to scroll to the desired gt Measurement menu Next in the list is the H MOTOR CURRENT The motor current value is displayed on Line 4 Press the ENTER key to switch between percentage and ampere display modes The percentage value shown is relative to the maximum current of the attached motor 10 Use the ARROW keys to scroll to the desired um Measurement menu Next in the list is the H DIGITAL 1 0 The state of the digital outputs and inputs are displayed on Line 4 The order in which the inputs are displayed is shown in the following table OUT IN AJ CES x 3 12 1 0 11 If desired use the ARROW keys to scroll until gt EXIT MENUS is displayed on line 3 Pre
18. the LCD Panel 2 Use the ARROW keys to scroll until SPECIAL gt is displayed on line 4 H 3 Press the ENTER key to enter the Special Menus The DEADBAND menu will be displayed 4 Use the ARROW keys to scroll until SENSOR gt ENABLE is displayed on line 3 The current H selection is displayed on Line 4 5 Press the ENTER key to enter the Sensor Enable menu The current selection will begin flashing on line 4 The last digit of the menu number will vary according to the current selection 10 04 2010 DP 30 WEB GUIDE CONTROLLER 6 14 Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 15 C Company 6 Use the ARROW keys to scroll to the desired gt selection as indicated on line 4 of the LCD H Panel YES indicates that the corresponding sensor mode is enabled NO indicates it is disabled 7 Press the ENTER key to store the change or RN press the MANUAL key to abort the change The system will exit the setup menus return to the Operator Level 3X 2 3 Set Sensor Mode Enable Line Sensor 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until SPECIAL gt is displayed on line 4 H 3 Press the ENTER key to enter the Special Menus The DEADBAND menu will be displayed 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E
19. the values stored before the Auto Setup was attempted Repeat this procedure as required 3X 1 6 Servo Center Gain SETUP 10 04 2010 1 1 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed displayed on line 3 4 Press the ENTER key to allow adjustment of the Servo Center Gain The current Gain value will begin flashing on line 4 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E International Company DP 30 WEB GUIDE CONTROLLER USER MANUAL to the desired level as indicated on line 4 If an 5 Use the ARROW keys to adjust the Gain value H ARROW key is held down the speed of the 6 I Gain change increases The change is effective immediately but not stored If desired press both of the ARROW keys simultaneously to reset the Servo Center Gain to 5 0 as indicated on line 4 Press the ENTER key to store the change or press the MANUAL key to abort the change The system will exit the setup menus and return to the Operator Level 3X 1 7 Servo Center Polarity E SETUP D 3 E 5 6 ES 10 04 2010 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed Use the ARROW keys to scro
20. to the Operator Level Press the SETUP key to enter the Setup Menus The AUTO GAIN menu will be displayed on the LCD Panel Use the ARROW keys to scroll until ABOUT is displayed on line 3 Press the ENTER key to view the About menus The serial number of the DP 30 is displayed on Line 4 Use the ARROW keys to scroll to the desired About menu Next in the list is the FW NUMBER The version number of the DP 30 firmware is displayed on Line 4 Use the ARROW keys to scroll to the desired About menu Next in the list is the SW NUMBER The version number of the DP 30 configuration matrix is displayed on Line 4 or DEFAULT if no special programming 15 present DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 4 international 4 5 Company 6 Use the ARROW keys to scroll to the desired gt About menu Next in the list is the SM H NUMBER The version number of the DP 30 state machine is displayed on Line 4 This will contain NONE unless special programming is present T If desired use the ARROW keys to scroll until gt EXIT MENUS is displayed on line 3 Pressing H the ENTER key while this screen is displayed will exit the About Menus and return to the Operator Level N 8 Otherwise press the MANUAL key to exit the SN About Menus and return to the Operator Level c 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B THIS PAGE INTENTIONALY
21. 02 30 PITTMAN MTR 442K Pittman 14206C255 Motor Custom Motor 825K Von Weise V03798AA62 Motor Actuator Non Fife Motor CUSTOM MTR 825K NO MOTOR No motor or valve is detected None 1 3A is applied to the 1 6A motor 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E International Company General Universal Input Line Voltage Range Input Line Frequency Power consumption Internal Fuse Operating Ambient Temperature Dimensions Approximate Weight Inputs and Outputs DP 30 WEB GUIDE CONTROLLER USER MANUAL 10 10 1 SPECIFICATIONS Sea 90 VAC TO 264 VAC 47 63 Hz 180 VA 8 15 A not user serviceable 0 to 50 C 32 to 122 F Height 185 mm 7 28 Width 320 mm 12 60 Depth 96 mm 3 78 without bezel 3 5 Kg 7 75 lbs Electromechanical Actuator Maximum 80 W Hydraulic Servo Valve 50mA With or without Lockout Valve Max 39 W at 24 V or 48 V MPA with MPA Lockout Signal 10 mA Servo Center Analog Inductive type Sensor Input 2 Individually Max Input 20 mA Programmable Parallel port Supply to Accessories 10 04 2010 0 to 10 mA Preferred Six Digital Inputs Low Level 0 0 9 V High level 4 6 24 V max 6 mA Two open collector outputs connected to ground max 30 V NPN open collector 55 mA at 1 6 V Switchable Logic Polarity 12 V available to port for input reference
22. 1 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the Servo Center Sensor The sensor signal is displayed on Line 4 Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the MOTOR TYPE The motor type is displayed on Line 4 Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the TACHOMETER The motor tachometer signal is displayed on Line 4 Press the ENTER key to switch between percentage and RPM display modes The percentage value shown is relative to the maximum speed of the attached motor Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the MOTOR CURRENT The motor current value is displayed on Line 4 Press the ENTER key to switch between percentage and ampere display modes The percentage value shown is relative to the maximum current of the attached motor Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the DIGITAL 1 0 The state of the digital outputs and inputs are displayed on Line 4 The order in which the inputs are displayed is shown in the following table OUT IN A B 5 4 3 2 1 0 If desired use the ARROW keys to scroll until EXIT MENUS is displayed on line 3 Pressing the ENTER key while this screen is displayed will exit the Measurement Menus and return to the Oper
23. AL key to abort the change The system will exit the setup menus and return to the Operator Level 3X 2 2 Set Operation Mode Enable SETUP E 10 04 2010 1 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until SPECIAL is displayed on line 4 3 Press the ENTER key to enter the Special Menus The DEADBAND menu will be displayed 4 Use the ARROW keys to scroll until SET MODE ENABLE is displayed on line 3 The current selection is displayed on Line 4 5 Press the ENTER key to enter the Set Mode Enable menu The current selection will begin flashing on line 4 The last digit of the menu number will vary according to the current selection DP 30 WEB GUIDE CONTROLLER 6 13 Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL International Company 6 Use the ARROW keys to scroll to the desired gt selection as indicated on line 4 of the LCD H Panel YES indicates that the corresponding operation mode is enabled NO indicates it is disabled 7 Press the ENTER key to store the change or SN press the MANUAL key to abort the change The system will exit the setup menus return to the Operator Level 3X 2 3 Set Sensor Mode Enable Edge Sensors 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on
24. AST menu will be displayed 4 Use the ARROW keys to scroll until OUTPUT gt POLARITY is displayed on line 3 The current H digital output polarity settings are displayed on line 4 5 Press the ENTER key to enter the OUTPUT POLARITY menu The current settings will begin flashing 6 Use the ARROW keys to select the desired gt settings Use the left ARROW key to change H the A output polarity Use the right ARROW key to change the B output polarity N 7 Press the ENTER key to store the new OUTPUT POLARITY or press the MANUAL key to abort the change The system will exit the setup menus and return to the Operator Level 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 37 C Company 3X 5 6 Set RGPC Speed This procedure is used to control the shift soeed of the RGPC digital inputs 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed 2 Use the ARROW keys to scroll until CUSTOM gt is displayed on line 4 H 3 Press the ENTER key to enter the Custom Menus The LCD CONTRAST menu will be displayed 4 Use the ARROW keys to scroll until SET gt RGPC SPEED is displayed on line 3 The H current digital output polarity settings are displayed on line 4 5 Press the ENTER key to enter the SET RGPC SPEED menu The current setting on line 4 will begin flashing 6 Use the
25. C LIMITS is displayed on line 3 The current ASC Limit values are displayed on line 4 If necessary press the SENSOR key to select the desired sensor mode Press the ENTER key to enter the SET ASC LIMITS menu The negative ASC Limit value will begin flashing Use the ARROW keys to adjust the negative ASC limit value if desired Press both ARROW keys simultaneously to reset the negative ASC value to the default 90 if desired Press the ENTER key to switch to the positive ASC limit value or press the MANUAL key to abort the procedure If the MANUAL key is pressed any changes to the ASC Limit values will be discarded and the system will exit the setup menus and return to the Operator Level If the ENTER key was pressed in step 8 use the ARROW keys to adjust the positive ASC limit value if desired Press both ARROW keys simultaneously to reset the positive ASC value to the default 90 if desired DP 30 WEB GUIDE CONTROLLER 6 34 Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 35 C Company 10 Press the ENTER key to store the new ASC SN LIMITS or press the MANUAL key to abort the 6 changes The system will exit the setup menus and return to the Operator Level 3X 5 4 Set ASC Source This procedure is used to select the source of the signal that ASC acts on Only special applications require the ASC Source to be changed fr
26. ENT SUBMENUS 1 3 1 1X 3 2 1X 3 3 1X 3 4 1X 3 5 1X 3 6 1X 3 7 1X 3 8 2X 3 1 2X 3 2 2X 3 3 2X 3 4 2X 3 5 2X 3 6 2X 3 7 2X 3 8 3X 1 8 1 3X 1 8 2 3X 1 8 3 3X 1 8 4 3X 1 8 5 3X 1 8 6 3X 1 8 7 3X 1 8 8 Sensor Signal Sensor Signal Sensor Signal Motor Tachometer Motor Digital Exit Edge L X4 or Edge R X5 or Servo Center Type Signal Current VO Menus Line C X4 Line E X4 X2 TEST SIGNALS SUBMENUS 3X 3 8 1 3X 3 8 2 3X 3 8 3 3X 3 8 4 Sensor Toggle Guide Test Exit Current Outputs Mode Menus Notes 1 The X in the Menu Number may be B D or E depending on the sensor mode 2 The highlighted menus are by default password protected if a password has been set 3 The text on the LCD Panel may vary slightly from the text in this chart 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL WF international 4 1 C Company SYSTEM SETUP MENUS AVAILABLE FROM AUTOMATIC MODE 1X 1 System Gain 1 Press the SETUP key to enter the Setup SETUP Menus The GAIN menu will be displayed on E the LCD Panel 2 Press the ENTER key to allow adjustment of the System Gain The current Gain Value will begin flashing on line 4 3 Use the ARROW keys to adjust the System gt Gain to the desired level as indicated on line 4 H If an ARROW key is held down the speed of the Gain change increases The change is effective immediately but not stored 4 If desired
27. GS menu will 6 displayed 4 Use the ARROW keys to scroll until TEST gt SIGNALS is displayed on line 3 H 5 Press the ENTER key to enter the TEST SIGNALS menu SENSOR CURRENT will be displayed on line 3 6 Use the ARROW keys to scroll until TOGGLE gt OUTPUTS is displayed on line 3 H 7 Press the ENTER key to enter the TOGGLE OUTPUTS menu Normal control is disabled The two outputs displayed on line 3 can now be controlled by the ARROW keys 8 Use the left ARROW key to toggle OUT A gt between ON and OFF Use the right ARROW H key to togglle OUT B between ON and OFF 9 Press the MANUAL key to exit the setup a menus and return to the Operator Level No c settings are stored and control of the outputs is returned to normal 3X 3 8 3 Test Signals Guide Test Mode THIS MENU IS INTENDED FOR SPECIAL TEST OR APPLICATION MODES ONLY 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 30 C Company 4 Use the ARROW keys to scroll until TEST gt SIGNALS is displayed on line 3 H 5 Press the ENTER key to enter the TEST SIGNALS
28. K 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL PARALLEL MATRIX N Parallel Input Matrix INPUTS MODE EXTERNAL LOCK Inputs 4 amp 5 are used to provide Jogs while in Manual and Servo Center modes and RGPC functions while in Automatic mode Sensor selection is allowed in Manual and Servo Center modes only Sensor selection must be momentary commands For sensor selection input 2 must be commanded either simultaneously with or prior to inputs 1 amp 3 0 LOW 1 HIGH IGNORE Parallel Output Matrix OUTPUTS STATUS LOSS OF NULL AUTOMATIC MODE 1 CENTERED SERVO CENTER MODE 1 Parallel outputs are active low 1 ACTIVE IGNORE 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B THIS PAGE INTENTIONALY LEFT BLANK 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 8 international 8 1 C Company SYSTEM NOTES 1 Disconnect power from the DP 30 before connecting or disconnecting any cables 2 All cable connectors must be tightened sufficiently to provide the required connection for the cable shielding 3 Sensor selection changes are allowed in Manual and Servo Center modes only In Automatic mode jog commands on the parallel port are not allowed but jog commands on the keypad are allowed if enabled in the Set Jog Enable menu 5 In Au
29. LEFT BLANK 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 5 MS 5 1 SYSTEM SETUP MENUS AVAILABLE FROM SERVO CENTER MODE 2X 1 Servo Center Gain 1 Press the SETUP key to enter the Setup SETUP be displayed on the LCD Panel 2 Press the ENTER key to allow adjustment of the Servo Center Gain The Gain value will begin flashing on line 4 3 Use the ARROW keys to adjust the Gain to the gt desired level as indicated on line 4 If an H ARROW key is held down the speed of the Gain change increases The change is effective immediately but not stored 4 If desired press both of the ARROW keys gt simultaneously to reset the Servo Center Gain H to 5 096 as indicated on line 4 5 Press the ENTER key to store the change or SN press the MANUAL key to abort the change The system will exit the setup menus return to the Operator Level 2X 2 Servo Center Guide Point 1 Press the SETUP key to enter the Setup SETUP Menus Servo Center GAIN menu will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until GUIDE gt POINT is displayed on line 3 H 3 Press the ENTER key to allow adjustment of the Servo Center Guide Point The Guide Point value will begin flashing on line 4 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E A Maxcess International C Company 4 5
30. LLER Figure Sheet 2 255 B E rf International Company About Menu 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL Press the SETUP key to enter the Setup Menus The MANUAL GAIN menu will be displayed on the LCD Panel Use the ARROW keys to scroll until ABOUT is displayed on line 3 Press the ENTER key to view the About menus The serial number of the DP 30 is displayed on Line 4 Use the ARROW keys to scroll to the desired About menu Next in the list is the FW NUMBER The version number of the DP 30 firmware is displayed on Line 4 Use the ARROW keys to scroll to the desired About menu Next in the list is the SW NUMBER The version number of the DP 30 configuration matrix is displayed on Line 4 or DEFAULT if no special programming is present Use the ARROW keys to scroll to the desired About menu Next in the list is the SM NUMBER The version number of the DP 30 state machine is displayed on Line 4 This will contain NONE unless special programming is present If desired use the ARROW keys to scroll until EXIT MENUS is displayed on line 3 Pressing the ENTER key while this screen is displayed will exit the About Menus and return to the Operator Level Otherwise press the MANUAL key to exit the About Menus and return to the Operator Level DP 30 WEB GUIDE CONTROLLER 6 39 Figure Sheet 2 255 B THIS PAGE INTENTIONALY LEFT BLAN
31. NTROLLER USER MANUAL 6 WF international 6 2 C Company 3 Use the ARROW keys to scroll until GUIDE gt POINT is displayed on line 3 H 4 Press the ENTER key to allow adjustment of the System Guide Point The current Guide Point value will begin flashing on line 4 5 Use the ARROW keys to adjust the System Guide Point the desired position The LCD H Panel is scaled to 100 from the center of the sensor bandwidth The default range of the Guide Point adjustment is 80 of the sensor bandwidth but this range will be limited if a Deadband above 10 is being used ASC settings can also limit the Guide Point range The Guide Point change is effective immediately but not yet stored 6 If desired press both of the ARROW keys gt simultaneously to reset the System Guide Point H to the center of the available range as indicated on line 4 N 7 Press the ENTER key to store the change or press the MANUAL key to abort the change 6 The system will exit the setup menus return to the Operator Level 3X 1 3 Guide Polarity 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed 3 Use the ARROW keys to scroll until GUIDE gt POLARITY is displayed on line 3 H 4 If necessary press the SENSOR key to select SENSOR the desired senso
32. POLARIS DP 30 WEB GUIDE CONTROLLER User Manual 10 04 2010 2010 Fife Corporation All rights reserved Figure Sheet 2 255 B THIS PAGE INTENTIONALY LEFT BLANK 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E DP 30 WEB GUIDE CONTROLLER USER MANUAL A Maxcess International 1 Company COPYRIGHT COPYRIGHT All rights reserved Any reproduction of this User Manual in any form in whole or in part requires the prior written consent of Fife Corporation The information given in this User Manual is subject to change without notice We have compiled this User Manual with the greatest possible care and attention however the possibility of error cannot be completely excluded Fife Corporation accepts no legal liability for incorrect information given and the consequences arising there from Copyright 2010 Fife Corporation All rights reserved 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B THIS PAGE INTENTIONALY LEFT BLANK 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E DP 30 WEB GUIDE CONTROLLER USER MANUAL ii TABLE OF CONTENTS nr 1 GENERAL INTRODUCTION 1 1 DP 30 General Information sise 1 1 2 OPERATOR INTERFACE 2 1 Function of the Operator Level Keys 12240000 2 1 F atures of the nei cre edes 2 2 3 SETUP MENU STRUCTURE 3 1 Setup Men NOIBS uiae ele perse en tette chante esae
33. UIDE CONTROLLER USER MANUAL 9 A Maxcess International 9 3 Company rf EEPROM WRITE fault 007 An error was detected while writing to the EEPROM Press the ENTER key to exit the fault screen Repeat the last performed procedure If the fault persists the unit must be repaired WATCHDOG RESET fault 008 An unexpected watchdog reset was detected XX at the left end of line 1 is a code that indicates the source of the fault Press the ENTER key to exit the fault screen and continue using the unit If the fault persists the unit must be repaired EXTERNAL DAC fault 009 This fault may occur during Sensor Calibration Press the ENTER key to exit the fault screen Repeat the last performed procedure If the fault persists the unit must be repaired MEMORY ALLOC fault 010 This indicates that a Memory Allocation error has occurred Press the ENTER key to exit the fault screen Cycle the power to the unit If the fault persists the unit must be repaired EEPROM BUSY fault 011 This fault indicates that the EEPROM was busy when a memory write was attempted Press the ENTER key to exit the fault screen Repeat the last performed procedure If the fault persists the unit must be repaired Return Shipment Instructions If it is necessary to return the Polaris DP 30 to Fife Corporation for service care must be taken to properly package the unit to prevent damage during shipment If possible return the unit in its
34. ator Level Otherwise press the MANUAL key to exit the Measurement Menus and return to the Operator Level DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E rf International Company 2X 4 About 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL Press the SETUP key to enter the Setup Menus The SC GAIN menu will be displayed on the LCD Panel Use the ARROW keys to scroll until ABOUT is displayed on line 3 Press the ENTER key to view the About menus The serial number of the DP 30 is displayed on Line 4 Use the ARROW keys to scroll to the desired About menu Next in the list is the FW NUMBER The version number of the DP 30 firmware is displayed on Line 4 Use the ARROW keys to scroll to the desired About menu Next in the list is the SW NUMBER The version number of the DP 30 configuration matrix is displayed on Line 4 or DEFAULT if no special programming 15 present Use the ARROW keys to scroll to the desired About menu Next in the list is the SM NUMBER The version number of the DP 30 state machine is displayed on Line 4 This will contain NONE unless special programming is present If desired use the ARROW keys to scroll until EXIT MENUS is displayed on line 3 Pressing the ENTER key while this screen is displayed will exit the About Menus and return to the Operator Level Otherwise press the MANUAL key to exit the Abo
35. cated on line 4 Press the ENTER key to store the change or press the MANUAL key to abort the change The system will exit the setup menus and return to the Operator Level The Guide Point value GP will be displayed on Line 4 if the value is not 0 Press the SETUP key to enter the Setup Menus The GAIN menu will be displayed on the LCD Panel Use the ARROW keys to scroll until MEASUREMENT is displayed on line 3 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E International Company 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL Press the ENTER key to view the Measurement menus The level of the guiding signal from the Left Edge Sensor Line Center if a line sensor is being used is displayed on Line 4 This signal has been scaled by values determined during the Sensor Calibration procedure Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the Right Edge Sensor Line Edge if a line sensor is being used The guiding signal is displayed on Line 4 This signal has been scaled by values determined during the Sensor Calibration procedure Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the Servo Center Sensor The sensor signal is displayed on Line 4 Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the MOTOR TYPE The motor type is displayed on L
36. cates that no password has been entered 5 Press the ENTER key to enter the SET PASSWORD menu The LCD Panel will display ENTER PASSWORD on line 3 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E A Maxcess International C Company IN DP 30 WEB GUIDE CONTROLLER USER MANUAL Using the proper keys enter the desired password The password can be 1 to 6 keys in length Each key press is indicated by an on Line 4 The MANUAL and ENTER keys are not allowed to be used in passwords Press the ENTER key to accept the password The display will then display REENTER PASSWORD on line Using the proper keys re enter the desired password The password must be the same as previously entered If a different password is entered Wrong Password wil be displayed Press the ENTER key to store the password or press the MANUAL key to abort the procedure The system will exit the setup menus and return to the Operator Level 3X 3 3 Set Password Delete Password LZ 10 04 2010 Menus The SELECT MENU screen will be displayed on the LCD Panel Use the ARROW keys to scroll until ADVANCED is displayed on line 4 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed Use the ARROW keys to scroll until SET PASSWORD is displayed line 3 ENABLED which is displayed on Line 4 indicates that a passwo
37. e setup menus and return to the Operator Level 3X 2 6 Set Jog Speed 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until SPECIAL gt is displayed on line 4 H 3 Press the ENTER key to enter the Special Menus The DEADBAND menu wil be displayed 4 Use the ARROW keys to scroll until SET JOG gt SPEED is displayed on line 3 H 5 Press the ENTER key to enter the SET JOG SPEED menu The current Jog Speed setting begins flashing on line 4 6 Use the ARROW keys to adjust the Jog Speed gt to the desired setting as indicated on line 4 H 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL International Company 7 Press the ENTER key to store the change or SN press the MANUAL key to abort the procedure 6 The system will exit the setup menus return to the Operator Level 3X 2 7 Set Sensor Type 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed on the LCD Panel 2 Use the ARROW keys to scroll until SPECIAL m is displayed on line 4 H 3 Press the ENTER key to enter the Special Menus The DEADBAND menu will be displayed 4 Use the ARROW keys to scroll until SET gt SENSOR TYPE is displayed on line 3 The H current sensor type is displayed o
38. ected in the flash memory Press the ENTER key to exit the fault screen Cycle the power to the unit If the fault persists the unit must be reprogrammed 48VDC TOO LOW fault 002 The 48 volt power supply is too low Remove power from the unit and disconnect all external cables to check for bad cables Re apply power If problem persists the unit must be repaired 48VDC TOO HIGH fault 003 The 48 volt power supply is too high Remove power from the unit and disconnect all external cables to check for bad cables Re apply power If problem persists the unit must be repaired AC POWER FAIL fault 004 A failure of the AC Power was detected The unit will automatically reset If the fault persists the unit must be repaired EEPROM CRC fault 005 An error was detected in the EEPROM memory A configuration setting has changed unexpectedly causing this fault Press the ENTER key to exit the fault screen If it can be determined which configuration setting has changed correct the setting Otherwise if a good Backup has been stored perform a Restore Backup to correct this problem If the fault persists the unit must be repaired ILLEGAL MODE fault 006 An illegal mode was detected Press the ENTER key to exit the fault screen and continue using the unit The unit is forced to Manual mode If the fault persists the unit must be repaired 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB G
39. er the selected menu and to store modified parameters ARROW This key is used to jog the guide The direction of guide movement is configurable This key is also used during setups to scroll through the setup menus and to adjust setup parameters CP 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E DP 30 WEB GUIDE CONTROLLER USER MANUAL 2 2 2 Features of the LCD Panel LINE 1 This line contains the menu number This number may contain 2 or more digits The first digit indicates the current operation mode The second digit indicates the current sensor mode The subsequent digits indicate the current Setup Menu when applicable See SETUP MENU STRUCTURE for more information on the menu number LINE 1 When the letter X precedes the menu number this indicates that the selected menu is password protected When an attempt is made to enter this menu a password will be requested The correct password must be entered before access to this menu is allowed LINE 1 While in Servo Center mode the symbol of the current sensor selection is displayed in this line LINE 1 While in the setup menus the symbol of the current sensor selection is displayed in this line LINE 1 A command present on the Digital I O is indicated by asterisk in this line LINE 1 An External Lock command present on the Digital I O is indicated by an asterisk surrounded by parentheses in this line
40. ey to enter the CALIBRATION menu SELECT SENSOR will be displayed on line 3 DP 30 WEB GUIDE CONTROLLER Web Sensor Figure Sheet 2 255 B E International Company ber 10 DP 30 WEB GUIDE CONTROLLER USER MANUAL If necessary use the ARROW keys to select displayed on line 1 Press the ENTER key to begin the calibration UNCOVER SENSOR will be displayed on line 2 With the sensor light spot correctly focused on the line to be guided position the sensor such that the line is located within 1 2 of the light spot see graphic at right The sensor signal is displayed on Line 3 Press the ENTER key WAIT will be displayed for a few seconds on line 4 of the LCD Panel Maintain the web position during this wait period Once the delay has ended COVER SENSOR will be displayed on line 2 Position the sensor such that the line to be guided is located within the opposite 1 2 of the light spot see graphic at right The sensor signal is displayed on Line 3 Press the ENTER key If the contrast is sufficient for guiding SUCCESSFUL will be displayed for a few seconds on line 2 then the unit will automatically exit the menus and return to the Operator Level If the contrast is not sufficient for guiding FAILED will be displayed on line 2 Press the MANUAL key to exit the setup menus and return to the Operator Level Repeat this proced
41. ine 4 Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the TACHOMETER The motor tachometer signal is displayed on Line 4 Press the ENTER key to switch between percentage and RPM display modes The percentage value shown is relative to the maximum speed of the attached motor Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the MOTOR CURRENT The motor current value is displayed on Line 4 Press the ENTER key to switch between percentage and ampere display modes The percentage value shown is relative to the maximum current of the attached motor DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E International Company 9 10 11 1X 4 About ED SETUP E 2 B 4 5 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the DIGITAL 1 0 The state of the digital outputs and inputs are displayed on Line 4 The order in which the inputs are displayed is shown in the following table OUT IN A B 5 4 3 2 1 0 If desired use the ARROW keys to scroll until EXIT MENUS is displayed on line 3 Pressing the ENTER key while this screen is displayed will exit the Measurement Menus and return to the Operator Level Otherwise press the MANUAL key to exit the Measurement Menus and return
42. ine displays the Guide Point value if the value is not zero LINE 4 While at the Operator Level in Automatic or Servo Center mode if ASC Control is set to ON ASC is displayed on this line LINE 4 While at the Operator Level in Automatic mode or Manual mode if ASC Control is set to ON and if either one of the programmed ASC Limits is reached this line flashes ASC ACTIVE DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E DP 30 WEB GUIDE CONTROLLER USER MANUAL 2 A Maxcess International 2 4 Company LINE 4 While in the Setup Menus this line indicates the value associated with the menu as defined in Line 3 If it is possible to modify the value it will be flashing LINE 4 While at the Operator Level in Automatic mode Servo Center mode or Manual mode if no motor is detected on the Drive connector X1 NO MOTOR is displayed on this line 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 3 WF international 3 1 C Company SETUP MENU STRUCTURE Setup Menu Notes 1 The SETUP key is used to enter the Setup Menus 2 The ENTER key is used to store changes in the Setup Menus 3 Pressing the MANUAL key in most Setup Menus will exit the Setup Menus and return to the Operator Level All changes that were not previously stored will be discarded 4 In the Setup Menu Structure at the end of each string of menu selections is an EXIT MENUS scree
43. l Input Malllxz cse 7 1 Parall l Qutput RR D Tr 7 1 8 SYSTEM NOTES 8 1 9 TROUBLESHOOTING 9 1 Fault Diagnostics Fault Rectification 9 1 xl OP EE 9 2 Return Shipment Instructions oot ne Fase te rone poe uates bod te 9 3 Motor Valve LISTE deii ete pere ne r e Nona erga 9 4 10 SPECIFICATIONS 10 1 MAGNO Fell iei iue bulle 10 1 ertt 10 1 Certifications and Compatibility with Industrial Environments 10 2 Maximum Cable L nine nee on m Yt en 10 2 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E DP 30 WEB GUIDE CONTROLLER USER MANUAL Maxcess International 1 1 Company GENERAL INTRODUCTION DP 30 General Information The Polaris DP 30 Web Guide Controller is another Fife advancement in technology that provides superior guiding performance This controller is able to operate in a variety of sensor modes such as Fixed Sensor Center Guide or Edge Guiding from either edge Edge of Line or Center of Line Guiding is also supported The DP 30 can be either wall mounted or panel mounted with included bezel The DP 30 Web Guide Controller is designed to control one motor up to and including a 3 5 Amp motor pro
44. layed on line 4 H 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL Wf international Company 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 4 Use the ARROW keys to scroll until SET gt OUTPUT DELAY OUTPUT A is displayed on H line 3 The current delay time is displayed on Line 4 5 Press the ENTER key to enter the SET OUTPUT DELAY menu The current delay time will begin flashing 6 Use the ARROW keys to adjust the delay time gt to the desired setting in seconds If an H ARROW key is held down the speed of the delay change increases If desired press both ARROW keys simultaneously to reset the delay to 0 00s 7 Press the ENTER key to store the change or SN press the MANUAL key to abort the change The system will exit the setup menus return to the Operator Level 3X 3 5 Set Output B Delay 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 4 Use the ARROW keys to scroll until SET gt OUTPUT DELAY OUTPUT B is displayed on H line 3 The current delay time is displayed on Line 4 10 04 2010 DP 30 WEB GUIDE CONTROLLER 6 25 Figure Sheet 2 255 B
45. ll until POLARITY is displayed on line 3 Press the ENTER key to allow adjustment of the Servo Center Polarity The current Polarity setting will begin flashing on line 4 Use the ARROW keys to adjust the Servo Center Polarity to the desired setting as indicated on line 4 Press the ENTER key to store the change or press the MANUAL key to abort the change The system will exit the setup menus and return to the Operator Level DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B A Maxcess International Company DP 30 WEB GUIDE CONTROLLER USER MANUAL 3X 1 8 Measurement 10 04 2010 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed on the LCD Panel Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed Use the ARROW keys to scroll until MEASUREMENT is displayed on line 3 Press the ENTER key to view the Measurement menus The level of the guiding signal from the Left Edge Sensor Line Center if a line sensor is being used is displayed on Line 4 This signal has been scaled by values determined during the Sensor Calibration procedure Use the ARROW keys to scroll to the desired Measurement menu Next in the list is the Right Edge Sensor Line Edge if a line sensor is being used The guiding signal is displayed on Line 4 This signal has been scaled by values determined during the Sensor Calibration procedure Use
46. ly on the line to be guided see graphic at right The sensor signal is displayed on Line 3 of the LCD Panel 9 Press the ENTER key If the contrast is sufficient for guiding SUCCESSFUL will be displayed for a few seconds on line 2 then the unit will automatically exit the menus and return to the Operator Level OR 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E International Company DP 30 WEB GUIDE CONTROLLER USER MANUAL 10 If the contrast is not sufficient for guiding FAILED will be displayed on line 2 Press the MANUAL key to exit the setup menus and return to the Operator Level Repeat this procedure as necessary 3X 1 4 Calibration Servo Center Sensor SETUP E 10 04 2010 The default calibration for the Servo Center Sensor should be sufficient but this procedure may be used if necessary 1 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed on the LCD Panel Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed Use the ARROW keys to scroll until CALIBRATION is displayed on line 3 Press the ENTER key to enter the CALIBRATION menu SELECT SENSOR will be displayed on line 3 Use the ARROW keys to select the Servo Center Sensor will be displayed on line 1 and X2 will be displayed on line 4 Press the ENTER key to begin the calibration
47. may be used E Center Guiding Line Edge 2 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 3 Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed 4 Use the ARROW keys to scroll until AUTO SETUP is displayed on line 3 5 If necessary press the SENSOR key to select SENSOR the desired sensor mode as indicated on line 1 of the LCD Panel 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E A Maxcess International C Company bal DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 Press the ENTER key to begin the Auto Setup If the web is not positioned near the center of the sensor field of view the LCD Panel will display POSITION WEB IN CENTER OF SENSOR Once the web is moved to near the center of the sensor field of view the Auto Setup procedure will continue Once the Auto Setup is complete if it was successful SUCCESSFUL will be displayed for a few seconds on line 3 then the unit will automatically exit the menus and return to the Operator Level The Guide Point is set to 0 Ifa Deadband was stored before Auto Setup was performed the Deadband setting is restored OR Once the Auto Setup is complete if it was not successful FAILED will be displayed on line 3 Press the MANUAL key to exit the setup menus and return to the Operator Level The Guide Point and Deadband are restored to
48. menu SENSOR CURRENT will be displayed on line 3 6 Use the ARROW keys to scroll until GUIDE gt TEST MODE is displayed on line 3 H 7 Press the ENTER key to enter the GUIDE TEST MODE menu RUNNING will be displayed on line 2 which indicates that the oscillator is running The currently selected oscillation mode will be displayed on Line 3 8 Use the SENSOR key to change the mode if SENSOR desired After a mode change the mode D designation on line 3 will flash for 20 seconds If mode 1 is selected the guide oscillates back and forth within 80 of the bandwidth of the currently selected sensor simulating instantaneous 80 Guide Point Shifts If mode 2 is selected the guide oscillates back and forth within 80 of the bandwidth of the currently selected sensor simulating 4 steps in Guide Point Shift If mode 3 is selected the guide oscillates switching back forth between the Guide Point of the left edge sensor and the Guide Point of the right edge sensor with 0 Guide Point Shift in both sensors This requires the sensors to be placed at spacing wider than the width of the web The sensor spacing determines the amplitude of the oscillation 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B 2 DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 interationa 6 31 C Company Use the ARROW keys to modify the oscillation speed as displayed on line 4 The left ARROW key decreases the time
49. move all materials from the sensor field of view see graphic at right The sensor signal is displayed on Line 3 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E International Company 10 3X 1 4 Calibration SETUP 10 04 2010 1 2 4 DP 30 WEB GUIDE CONTROLLER USER MANUAL Press the ENTER key WAIT will be displayed for a few seconds on line 4 of the LCD Panel Maintain the web position during this wait period Once the delay has ended COVER SENSOR will be displayed on line 2 Fully cover the sensor field of view with the web material to be guided see graphic at right The sensor signal is displayed on Line 3 Press the ENTER key If the contrast is sufficient for guiding SUCCESSFUL will be displayed for a few seconds on line 2 then the unit will automatically exit the menus and return to the Operator Level OHR If the contrast is not sufficient for guiding FAILED will be displayed on line 2 Press the MANUAL key to exit the setup menus and return to the Operator Level Repeat this procedure as necessary Line Sensor Center of Line Guiding Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed on the LCD Panel Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed Use the ARROW keys to scroll until CALIBRATION is displayed on line 3 Press the ENTER k
50. n Pressing the ENTER key while this screen is displayed will exit the Setup Menus and return to the Operator Level No values or settings are stored 5 While in most of the Setup Menus if no key is pressed within 3 minutes the system will automatically exit the Setup Menus and return to the Operator Level While in Automatic Mode or Servo Center Mode the Gain and Guide Point changes are stored While in Manual Mode all changes that were not previously stored are discarded 6 While in the Setup Menus if FAILED is displayed the MANUAL key must be pressed to exit the Setup Menus and return to the Operator Level 7 If a menu is password protected the letter X will be indicated to the left of the menu number 8 The Menu Number located at the right end of line 1 of the LCD Panel will contain 2 or more digits with the second and subsequent digits separated by dots The Menu Number is defined as follows 1A 2 3 4 5 MENU NUMBER 1 OPERATION MODE A SENSOR MODE INPUT 2 MENU LEVEL 3 MENU ITEM 4 5 MENU ITEM SETTINGS 1 Automatic 2 Servo Center 3 Manual Edge Left Edge Right Center both edges D Line Center E Line Edge F Servo Center 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL
51. n Line 4 5 Press the ENTER key to enter the SET SENSOR TYPE menu The current sensor type begins flashing on line 4 6 Use the ARROW keys to scroll to the desired gt sensor type EDGE SENSOR or LINE H SENSOR as indicated on line 4 7 Press the ENTER key to store the change or l SN press the MANUAL key to abort the procedure 6 The system will exit the setup menus return to the Operator Level 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 20 C Company Advanced Menus 3X 3 1 Restore Settings 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 4 Press the ENTER key to enter the RESTORE SETTINGS menu In Line 4 the word YES will begin flashing 5 Use the ARROW keys to select YES or NO H 6 Press the ENTER key to restore the Backup oll SUC Settings if YES was selected in step 5 or press the MANUAL key abort the procedure The system will exit the setup menus and return to the Operator Level 3X 3 2 Backup Settings This procedure stores all user configurable settings except Language Password Password Configuration and Parallel Po
52. om the default settings The ASC Source is configurable for each sensor mode 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed 2 Use the ARROW keys to scroll until CUSTOM gt is displayed on line 4 H 3 Press the ENTER key to enter the Custom Menus The LCD CONTRAST menu will be displayed 4 Use the ARROW keys to scroll until SET ASC gt SOURCE is displayed on line 3 The current H setting is displayed on line 4 5 If necessary press the SENSOR key to select SENSOR the desired sensor mode D 6 Press the ENTER key to enter the SET ASC SOURCE menu The current setting will begin flashing 7 Use the ARROW keys to select the desired m setting H 8 Press the ENTER key to store the new ASC SN SOURCE or press the MANUAL key to abort 6 the change The system will exit the setup menus and return to the Operator Level 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 36 C Company 3X 5 5 Output Polarity This procedure is used to select the digital A B output polarity THE DIGITAL OUTPUT SIGNALS CAN CHANGE AFTER SAVING THIS SETTING 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed 2 Use the ARROW keys to scroll until CUSTOM gt is displayed on line 4 H 3 Press the ENTER key to enter the Custom Menus The LCD CONTR
53. ompany 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 3 H 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will s be displayed 4 Use the ARROW keys to scroll until TEST gt SIGNALS is displayed on line 3 H 5 Press the ENTER key to enter the TEST SIGNALS menu SENSOR CURRENT will be displayed on line 3 6 Press the ENTER key to enter the SENSOR CURRENT menu The currently selected sensor is indicated on line 3 The value of the sensor signal is displayed on line 4 This represents the actual sensor signal with no scaling applied The range of the bargraph and the numerical value is 20mA 7 If necessary use the ARROW keys to toggle to gt the desired sensor as indicated on line 3 The H value of the sensor signal is shown on line 4 8 Press the MANUAL key to exit the setup 5 menus and return to the Operator Level No settings stored 3X 3 8 2 Test Signals Toggle Outputs THIS MENU IS INTENDED FOR A SPECIAL TEST MODE ONLY 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WA intemationa 6 29 Company 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTIN
54. original packaging 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E 55 International Company LE EE Motor Valve List DP 30 WEB GUIDE CONTROLLER USER MANUAL LCD Indication Current 0 6 2 05K 0 6 Motor Valve 92308 001 Motor Tachless Resistor Typical Assembly Tachless Symat 25 1 3A 3 48 13A 92309 001 Motor Tachless Tachless Symat 50 0 6A MOTOR 6 81K 0 6A 534740 001 Motor PT 200 0 6A MOTOR 8 66K 0 6A 534736 001 Motor Symat 25 1 3A MOTOR 14K 13A 534738 001 Motor 85626 001 Motor Symat 50 1 3A MOTOR 14K 13A 85627 001 Motor GAB 1 GAG 2 PT 200 1 6A MOTOR 16 9K 1 3A 534734 001 Motor GAB 1 GAG 2 PT 200 0 4A MOTOR 20 5K 66356 001 66356 002 NarroWeb 25 2 0A MOTOR 24 9K 2 0A 534737 001 Motor 85627 002 Motor GAG 3 2 6A MOTOR 30 1K 2 6A 573160 001 Motor LAB 10 3 5A MOTOR 36 5K 3 5A 44591 001 Motor 85626 002 Motor AB 1 LRA 1 0A MOTOR 44 2 10 65315 001 Actuator 65316 001 Actuator NarroWeb 50 50mA HYDR 64 9K 50 mA Hydraulic Servo Valve 48V LVALVE 78 7K 0 6A Hydraulic Servo Valve and 48 V Lockout Valve 24V LVALVE 95 3K 1 2A Hydraulic Servo Valve and 24 V Lockout Valve 10mA MPA 287K 10 mA MPA Motor Amplifier MPA 01
55. ose Decrease the System Gain Tighten all cable connectors 1X 1 System Gain or 3X 1 1 System Gain Actuator moves the wrong direction in Automatic mode Guide Polarity is set incorrectly or Incorrect sensor mode selected Change Guide Polarity Select MANUAL mode then verify the correct sensor mode is selected If necessary press the SENSOR key to select the correct sensor mode 3X 1 3 Guide Polarity Actuator does not move in Servo Center mode Servo Center Gain is set too low Increase the Servo Center Gain 2X 1 Servo Center Gain or 3X 1 6 Servo Center Gain Actuator is unstable in Servo Center mode Servo Center Gain is set too high Decrease the Servo Center Gain 2X 1 Servo Center Gain or 3X 1 6 Servo Center Gain Actuator moves to either end of the stroke in Servo Center mode 10 04 2010 Servo Center Polarity is set incorrectly Change the Servo Center Polarity DP 30 WEB GUIDE CONTROLLER 3X 1 7 Servo Center Polarity Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 9 international 9 2 C Company Fault Codes When a fault is indicated on the LCD Panel the Menu Number on line 1 of the LCD Panel is re defined as follows MENU NUMBER OPERATION MODE SENSOR MODE FAULT INDICATION FAULT CODE NUMBER The faults are as follows FLASH CRC fault 001 An error was det
56. r mode D 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 3 C Company 5 Press the ENTER key to allow adjustment of the Guide Polarity The current Guide Polarity setting will begin flashing on line 4 6 Use the ARROW keys to change the gt POLARITY to the desired setting as indicated H on Line 4 7 Press the ENTER key to store the change or a press the MANUAL key to abort the change 6 The system will exit the setup menus return to the Operator Level 3X 1 4 Calibration Edge Sensors CAUTION Do NOT perform calibration when using an SC 100 capacitance sensor with a DP 30 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed 3 Use the ARROW keys to scroll until gt CALIBRATION is displayed on line 3 H 4 Press the ENTER key to enter the CALIBRATION menu SELECT SENSOR will be displayed on line 3 If Center Guiding was the current sensor mode the sensor mode is forced to Edge Left X4 5 If necessary use the ARROW keys to select gt the desired sensor Edge Left or Edge Right to H be calibrated The associated sensor connector is displayed on line 4 6 Press the ENTER key to begin the calibration UNCOVER SENSOR will be displayed on line 2 Re
57. ration modes 15 When using the optional RGPC 40 to adjust the Guide Point pressing both buttons simultaneously will reset the Guide Point to the center of the available range 16 When the Guide Point is changed using the optional RGPC 40 the Guide Point setting is displayed on Line 4 of the LCD Panel and flashes until it is stored The new setting is automatically stored 20 seconds after the last button is pressed on the 40 If the operating mode is changed before the 20 seconds has elapsed the new setting is stored If the power to the unit is interrupted before the 20 seconds has elapsed the new setting is discarded 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B THIS PAGE INTENTIONALY LEFT BLANK 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E International Company DP 30 WEB GUIDE CONTROLLER USER MANUAL 9 9 1 TROUBLESHOOTING Fault Diagnostics Fault Rectification An incorrect setting on the DP 30 is often the cause of incorrect or undesirable guiding characteristics Faults and the procedures for rectifying the faults are described below Fault Description Actuator does not move in Automatic mode Probable Cause System Gain set too low Increase the System Gain Reference 1X 1 System Gain or 3X 1 1 System Gain Actuator is unstable in Automatic mode System Gain set too high or Cable connectors are lo
58. rd is currently enabled Press the ENTER key to enter the SET PASSWORD menu The LCD Panel will display ENTER PASSWORD on line 3 DP 30 WEB GUIDE CONTROLLER 6 22 Use these menu instructions only if a password is currently stored Press the SETUP key to enter the Setup Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 23 C Company 6 Using the proper keys enter the current password Each key press is indicated by an on Line 4 7 Press the ENTER key to accept the password CHANGE and DISABLE will be displayed on Line 4 CHANGE will be flashing 8 Use the ARROW keys to select DISABLE gt DISABLE will then begin flashing H 9 Press the ENTER key to delete the password NC or press the MANUAL key to abort the c procedure The system will exit the setup menus and return to the Operator Level 3X 3 3 Set Password Change Password Use these menu instructions only if a password is currently stored 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 4 Use the ARROW keys to scroll until SET gt PASSWORD is displayed on line 3 H ENABLED which is displayed on Line 4 indicates that a password is
59. roll until the desired gt language is displayed H 5 Press the ENTER key to store the change or any press the MANUAL key to abort the procedure 6 The system will exit the setup menus and return to the Operator Level Custom Menus 3X 5 1 LCD Contrast This procedure is used to adjust the display LCD contrast 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed 2 Use the ARROW keys to scroll until CUSTOM gt is displayed H 3 Press the ENTER key to enter the Custom Menus The LCD CONTRAST menu will be displayed The current setting is displayed on line 4 4 Press the ENTER key to enter the LCD CONTRAST menu The contents of line 4 will begin flashing 5 Use the ARROW keys to adjust the LCD gt contrast for best viewing H 6 Press the ENTER key to store the new setting SN or press the MANUAL key to abort the change c The system will exit the setup menus and return to the Operator Level 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E rf International Company 3X 5 2 ASC Control als 10 04 2010 DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 33 This procedure is used to set the ASC Control to ON or OFF This setting is configurable for each sensor mode 1 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed Use the ARROW keys to
60. rt Enable Disable 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 Wf international 6 21 Company 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 4 Use the ARROW keys to scroll until BACKUP gt SETTINGS is displayed on line 3 H 5 Press the ENTER key to enter the BACKUP SETTINGS menu In Line 4 the word YES will begin flashing 6 Use the ARROW keys to select YES or NO H NS 7 Press the ENTER key to store the Backup SS Settings if YES was selected in step 6 or c press the MANUAL key to abort the procedure The system will exit the setup menus and return to the Operator Level 3X 3 3 Set Password Enter Password Use these menu instructions if no password is currently stored 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed on the LCD Panel 2 Use the ARROW keys to scroll until gt ADVANCED is displayed on line 4 H 3 Press the ENTER key to enter the Advanced Menus The RESTORE SETTINGS menu will be displayed 4 Use the ARROW keys to scroll until SET gt PASSWORD is displayed on line 3 If NO H PASSWORD is displayed on Line 4 this indi
61. ssing H the ENTER key while this screen is displayed will exit the Measurement Menus and return to the Operator Level N 12 Otherwise press the MANUAL key to exit the 2 Measurement Menus and return to the Operator Level Special Menus 3X 2 1 Deadband 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be E displayed on the LCD Panel 2 Use the ARROW keys to scroll until SPECIAL gt is displayed on line 4 H 3 Press the ENTER key to enter the Special Menus The DEADBAND menu will be displayed The current value is displayed on Line 4 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E 55 International Company SENSOR D G N DP 30 WEB GUIDE CONTROLLER USER MANUAL 4 If necessary press the SENSOR key to select the desired sensor mode as indicated on line 1 5 Press the ENTER key to enter the DEADBAND menu The current value will begin flashing on line 4 6 Use the ARROW keys to adjust the Deadband to the desired setting as indicated on line 4 As an ARROW key is held down the speed of the change increases The default range of the Deadband adjustment is 8096 of the sensor bandwidth but this range will be limited if a Guide Point Shift above 1096 is being used The Deadband change is effective immediately but not yet stored 7 Press the ENTER key to store the change or press the MANU
62. tomatic and Manual modes the bar graph in the LCD Panel indicates the signal level of the selected sensor s 6 In Servo Center mode the bar graph in the LCD Panel indicates the signal level of the Servo Center sensor 7 f no motor is detected on the X1 connector the words NO MOTOR are displayed on Line 4 of the LCD Panel 8 If a motor is disconnected while in Servo Center mode or Automatic mode the system automatically switches to Manual mode 9 When any valid command is detected on the Parallel Port an asterisk is displayed on line 1 of the LCD Panel If an invalid command is detected a question mark is displayed in place of the asterisk 10 When an External Lock command is detected on the Parallel Port an asterisk surrounded by parentheses is displayed on line 1 of the LCD Panel 11 When any Setup Menu is entered commands on the Parallel Port for Operation Mode and Sensor Mode are disabled to prevent interference with the setup process 12 If an SE 26A line sensor is to be used it must be connected to the X5 connector 13 The optional RGPC 40 Remote Guide Point Control connects to the X3 connector 14 When using the optional RGPC 40 to adjust the Guide Point the function of the two buttons are as follows In Automatic mode the buttons adjust the Guide Point In Manual and Servo Center modes the buttons provide jog functions unless jogs have been disabled in the Set Jog Enable menu for one or both of these ope
63. ure as necessary 3X 1 4 Calibration Line Sensor Edge of Line Guiding SETUP E 10 04 2010 1 Press the SETUP key to enter the Setup Menus The SELECT MENU screen will be displayed on the LCD Panel DP 30 WEB GUIDE CONTROLLER ign Spot Line Light Spot Line Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WA 6 6 Company 2 Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed 3 Use the ARROW keys to scroll until gt CALIBRATION is displayed on line 3 H 4 Press the ENTER key to enter the CALIBRATION menu SELECT SENSOR will be displayed on line 3 5 If necessary use the ARROW keys to select gt the Edge of Line sensor input will be H displayed on line 1 6 Press the ENTER key to begin the calibration UNCOVER SENSOR will be displayed on line 2 With the sensor light spot correctly focused on the material to be guided position the sensor such that the light spot is located on the background near the line to be guided but not EN on the line see graphic at right The sensor 0 Light Spot signal is displayed on Line 3 Line 7 Press the ENTER key WAIT will be displayed for a few seconds on line 4 of the LCD Panel Maintain the web position during this wait period 8 Once the delay has ended COVER SENSOR will be displayed on line 2 Position the sensor such that the light spot is located ful
64. ure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 17 C Company 6 Use the ARROW keys to scroll to the desired gt selection as indicated on line 4 of the LCD H Panel YES indicates that the jog is enabled in the corresponding operation mode as indicated on line 3 NO indicates it is disabled 7 Press the ENTER key to store the change or SN press the MANUAL key to abort the change The system will exit the setup menus return to the Operator Level 3X 2 5 Set Jog Polarity 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Use the ARROW keys to scroll until SPECIAL gt is displayed on line 4 H 3 Press the ENTER key to enter the Special Menus The DEADBAND menu will be displayed 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B E DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 18 C Company 4 Use the ARROW keys to scroll until SET JOG gt POLARITY is displayed on line 3 The current H setting will be displayed on Line 4 5 Press the ENTER key to enter the Set Jog Polarity menu The current setting will begin flashing on line 4 6 Use the ARROW keys to scroll to the desired gt polarity setting as indicated on line 4 H 7 Press the ENTER key to store the change or Se press the MANUAL key to abort the change The system will exit th
65. ut Menus and return to the Operator Level DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CONTROLLER USER MANUAL 6 WF international 6 1 C Company SYSTEM SETUP MENUS AVAILABLE FROM MANUAL MODE Basic Menus 3X 1 1 System Gain 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed 3 Press the ENTER key to allow adjustment of the System Gain The current Gain value will begin flashing on line 4 Use the ARROW keys to adjust the System Gain to the desired level as indicated on line 4 If an ARROW key is held down the speed of the Gain change increases The change is effective immediately but not stored If desired press both of the ARROW keys simultaneously to reset the System Gain to 10 0 as indicated on line 4 a p yug Press the ENTER key to store the change ne press the MANUAL key to abort the change The system will exit the setup menus return to the Operator Level 2 ll G 3X 1 2 System Guide Point 1 Press the SETUP key to enter the Setup SETUP Menus The SELECT MENU screen will be displayed on the LCD Panel 2 Press the ENTER key to enter the BASIC Menus The GAIN menu will be displayed RE 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B DP 30 WEB GUIDE CO
66. vided by Fife Corporation 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B THIS PAGE INTENTIONALY LEFT BLANK 10 04 2010 DP 30 WEB GUIDE CONTROLLER Figure Sheet 2 255 B N DP 30 WEB GUIDE CONTROLLER USER MANUAL 55 International 2 1 C Company OPERATOR INTERFACE Function of the Operator Level Keys AUTOMATIC _ This key initiates the Automatic mode Correction is applied to the web by moving the guide in response to the output of the sensor s that has been selected SERVO CENTER This key initiates the Servo Center mode The guide is centered in its travel in response to the output of the Servo Center transducer if installed MANUAL This key initiates the Manual mode No correction is applied SN to the guide This key is also used to abort changes made in the Setup Menus and to exit the Setup Menus SENSOR This key is used to select the sensor s to be used for SENSOR monitoring the web position when the system is in Automatic mode Sensor selection is allowed in Manual and Servo Center modes only SETUP This key is used to enter the Setup Menus for configuring and SETUP adjusting the guiding system ARROW This key is used to jog the guide The direction of guide movement is configurable This key is also used during setups to scroll through the setup menus and to adjust setup parameters ENTER This key is not used at the Operator Level It is used while in the Setup Menus to ent

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