road tech zumo xm satellite radio antenna kit - Harley
Contents
1. Item Description Quantity Part Number 1 Antenna Zumo XM satellite radio Not sold separately 2 Flat head screw M3 x 8 mm long 2 4496M 3 Hex socket button head screw 1 4 20 x 5 8 inch long 924 4 Bracket antenna mounting for FLTR models Not sold separately 5 Cable strap 4 10006 6 Fastener reclosable Dual Lock 4 76434 06 Item mentioned in text but not included in kit A Radio mounting screw J04531 3 of 32. 26 Nm Plug the antenna cable into the cradle Proceed to Return to Service Installation FLTR models 1 See Figure 3 Obtain the XM satellite radio antenna 1 the antenna mounting bracket 4 and two flat head screws 2 from the kit Position the antenna over the mounting bracket in the orientation shown Line up the mounting holes on the underside of the antenna with the holes in the bracket Fasten the antenna to the bracket with the flat head screws and tighten to 6 10 in Ibs 0 68 1 13 Nm See Figure 2 Obtain the 1 4 20 x 5 8 inch button head cap screw 2 from the kit Remove the two right side radio mounting screws 1 Insert the new button head cap screw 2 into the upper rearward radio mounting hole through the radio carrier bracket to the radio and tighten to 35 45 in Ibs 4 0 5 1 Nm J04531 is04940 a a Sne a p ae LLA ea Right side radio mounting screws 2 Button head cap screw from kit Antenna mounting bracket Angled tab on bracket 5 Radio carrier bracket oN gt Figure 2 XM Radio Bracket Installation FLT Models 6 Position the antenna bracket 3 to the side of the radio carrier bracket 5 with the angled tab 4 aligned with the front of the radio bracket 7 Line up the hole in the antenna bracket with the remaining radio mounting hole Fasten the antenna bracket through the radio carrier bracket to the radio with one of the screws remo
3. cMOTOR HARLEY DAVIDSON WY J04531 INSTRUCTIONS REV 2008 12 23 ROAD TECH ZUMO XM SATELLITE RADIO ANTENNA KIT GENERAL Kit Number 92382 08A Models This XM Satellite Radio Antenna Kit is an optional accessory for the Road Tech Zumo GPS Part No 92357 08 on specific model motorcycles For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only NOTE XM satellite radio is available within the continental United States It is not available in Alaska or Hawaii Additional Parts Required NOTE Along with the Road Tech Zumo GPS and GPS mounting kit an XM satellite radio subscription is required for an additional fee For FLHT models without radio See the P amp A retail catalog or the Parts and Accessories section of www harley dav idson com English only for a selection of Genuine Motor Accessory earbuds or helmet headsets that will allow use of the XM satellite radio and the turn by turn voice instruction feature of the Road Tech Zumo WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers t
4. o service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 3 and Table 1 INSTALLATION Preparation Models with main FUSE J04531 WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Refer to the service manual and follow the instructions given to remove the main fuse Models with main CIRCUIT BREAKER WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Refer to the service manual and follow the instructions given to remove the seat and disconnect the negative black battery cable from the negative battery terminal Retain all seat mounting hardware 2 If not already in place install the Road Tech Zumo GPS mount per the instructions in that kit 3 Remove the outer fairing and windshield Refer to the service manual Installation FLH models See Figure 1 The XM antenna 1 will be positioned on top of the AM FM radio receiver 2 or storage box on models without an AM FM radio Mount the antenna as far toward the front of the vehicle as possible without extending beyond the front edge of the radio or storage box 1 Obtain the XM antenna from the kit Clean the top of the radio
5. or storage box and the underside of the antenna with a mixture of 50 to 70 isopropyl alcohol and 30 to 50 distilled water Allow to dry thoroughly N Obtain the four Dual Lock reclosable fasteners 3 from the kit Peel the liner from the adhesive backing of two of the fasteners Carefully position the fasteners to the underside of the antenna keeping about a 1 4 inch 6 mm gap between the pieces and press firmly into place Trim the fasteners close to the perimeter of the antenna 3 Assemble the remaining Dual Lock fasteners squarely to the fasteners on the antenna Peel the liner from the adhesive backing of the fasteners 1of3 is05904 1 XM radio antenna 2 Radio receiver Shown or storage box 3 Dual Lock reclosable fastener 4 Figure 1 XM Radio Antenna Installation FLH Models Position the antenna in the desired location on the top of the radio or storage box and press firmly into place Hold for about sixty seconds to set the adhesive After releasing pressure allow about twenty minutes before exerting force on the antenna Remove the GPS cradle mount and mounting base from the inner fairing Route the antenna cable up through the GPS grommet in the fairing Install the GPS mounting base and tighten to 50 60 in Ibs 5 65 6 78 Nm Reinstall the GPS cradle to the mounting base routing the antenna cable in the channel between the base and cradle Tighten to 14 20 in Ibs 1 58 2
6. ved earlier Tighten to 35 45 in lbs 4 0 5 1 Nm 8 Route the antenna cable down to the steering neck and up to the left side of the handlebar Ensure enough slack for steering 9 Plug the antenna cable into the GPS cradle Use cable straps 5 from the kit to secure the cable to the handlebar Return to Service 10 Verify that the Ignition Light Key Switch is turned to the OFF position Models with main FUSE Refer to the service manual and follow the instructions given to install the main fuse Models with main CIRCUIT BREAKER Apply a light coat of Harley Davidson electrical contact lubricant part number 99861 02 petroleum jelly or corrosion retardant material to the negative battery terminal Refer to the ser vice manual and follow the instructions given to attach the negative battery cable Refer to the service manual and follow instructions to install the seat WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 11 Test the XM antenna by navigating to the XM functions in the GPS unit See the Road Tech Zumo user manual 12 Install the outer fairing and windshield Refer to the service manual 2of3 SERVICE PARTS is04926a Figure 3 Service Parts XM Satellite Radio Antenna Table 1 Service Parts Table
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