USER MANUAL - Uni
Contents
1. COMPARTMENT 4 75 ft 0 13 m COMPACTED TRASH BALE SIZE 40 50 lb 18 TO 23 kg AIR CYLINDER 6 3 160mm ID DOUBLE ACTING 16 406mm STROKE 4 650 Ib 2 100 kg AT 150 PSI 10 4 kg cm MANUAL TRASH COMPACTORS UTC920 Revised 2010 01 PREPARATION AND SETUP Unpack the shipping crate and check the unit for any sign of transport damage The manufacturer is not responsible for shipping damage If damage has occurred the receiver should file a claim with the carrier e This manual is a very important document Carefully read this manual before operating this equipment Keep this manual close at hand so that it is readily available as required Unlock the brakes on two rear wheels by pulling the Brake Lever upward and move the unit to a con venient place in your area of work e Lock the brakes by pushing the Brake Lever down with your foot This will prevent the machine from shifting during operation e Connect the air supply to the Air Inlet Connecter 1 4 NPT male and turn the air on e Place the two boxes of Uni ram Twine supplied or equivalent on the Twine Holder Shelf at the rear of the machine INSTALLING TWINE Open both doors 1 To open the Hopper Door first release it with the Hopper Door Release Lever 2 Pull the Hopper Door open with the Hopper Door Handle allowing it to bend forward 3 To open the Main Door first release it by lifting the Main Door Lock Handle 4 Pull the Main Do2. of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an ap proved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packaging or use alter nate adequate packaging All units must be shipped clean and free of liquids Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this products fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire flo
3. E MOVING DOWN MOVING UP DURING amp AFTER TRASH COMPACTION DURING amp AFTER CAN PAIL CRUSHING e BEFORE CAN PAIL CRUSHING BEFORE TRASH COMPACTION COMPACTING CANS AND PAILS 1 Make sure both Doors are closed Move the Main Control Lever to the LEFT position The Crushing Plate moves to the DOWN position Put Main Control Lever in NEUTRAL Open the Hopper Door by pushing down on the Release Lever and then pulling the Hopper open using the Handle Place the can or pail on top of the Crushing Plate Push the the Hopper Door firmly closed and move the Main Control Lever to the RIGHT position The Crushing Plate moves upward crushing the can or pail When the Plate is fully in the UP position and the can or pail has been crushed the sound of the exhaust air will stop The crushing cycle has been completed Crushing may take up to 30 sec depending on the air pressure and construction of the can or pail Move the Main Control Lever to the LEFT position The Plate will move down After the sound of the exhaust air stops wait about 10 sec then put Main Control Lever in NEUTRAL and open the Hopper Door The compacted can or pail is now ready for removal MAINTENANCE 1 2 To avoid damage to the Control Valve drain the water separator Moisture Filter daily All moving parts and the friction surfaces such as door hinges door lock mechanism loading hopper hinge etc mus
4. USER MANUAL UTC920 UNI RAM CORPORATION ONTARIO CANADA Revision 2010 01 MANUAL TRASH COMPACTORS UTC920 Revised 2010 01 CONTENTS INTRODUC TON 1341 en ennai nets Reena 3 CAUTIONS AND WARNINGS 3 SIPEGIRF CATIONS st 6c sci i v tavate tied eat che ajakaja dein jaaa alama l aal vk vadi 3 PREPARATION AND SET c c teelt 002 t n aa kukkia aate elders 4 INSTALLING TWINE t c t c u nh ag v8 204882 4 OPEHALHION csicc 20600 G i v 5 ceed cient 2a 00 0146 Laed 5 6 MAINTENANGE 200122200000 x c 036 mada vaade 6 FLOW G200 19405358 qub0xasggx06xxx0 uxtsLk stxpel1xbsssgidtueissosgktii4b 2U 7 REPLACEMENT PARTS LISP crino einn 015000614122 0000 14040 geLag0 sgbis 88701146564 66156 eleanor 8 cu i 9 MANUAL TRASH COMPACTORS UTC920 Revised 2010 01 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is tested for com pliance with Quality Assurance standards Follow the instructions on preparation use and operation to operate this machine safely and effectively Ensure that this manual is readily available to the operator at all times If you have any questions about the operation of this machine contact North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact You
5. ing Plate moves downward to compact the trash When the Plate is in the DOWN position the sound of the exhaust air will stop The compacting cycle has been completed It will take about 10 30 sec depending on the air pressure the amount of trash loaded etc Repeat the steps above until the hopper is full The compacted bale is now ready for tying and remov al TYING AND UNLOADING COMPACTED TRASH 1 2 Move Main Control Lever to the RIGHT Crushing Plate moves to the UP position Put Main Control Lever in NEUTRAL First open the Hopper Door then open the Main Door by lifting up on the Main Door Release Lever and pull on the Main Door Handle to open the Door Pull out both ends of the twine toward the front and cut the twine to the required length to tie the com pressed bale bundle firmly Tie the bale while holding it in place First lower the plate by moving the Main Control Lever to the LEFT position then tie the bale Raise the plate by moving the Main Control Lever to the RIGHT remove the compacted bale and close the Main Door The unit is now ready for another load of trash NOTE WHEN THE DOORS ARE OPEN THE AIR SUPPLY TO THE CRUSHING PLATE IS REDUCED SO THAT IT MOVES SLOWLY FOR SAFETY IT MAY ALSO SHUDDER OR MOVE SPORADICALLY THIS IS NORMAL MANUAL TRASH COMPACTORS UTC920 Revised 2010 01 MAIN CONTROL LEVER LEFT MAIN CONTROL LEVER RIGHT CRUSHING PLATE CRUSHING PLAT
6. ods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized abrasives are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty This warranty replaces all other warranties expressed or implied by statute or otherwise To make aclaim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit
7. or open with the Main Door Handle Install the twine 1 Insert twine through both holes in the back wall of the Hopper section 2 Pull the two lengths of twine down behind the Crushing Plate and place in the Twine Guides on the floor of the Main section 3 Extend twine out by about three feet e Firmly push the Main Door closed until it locks in place The unit is now ready for use CONTROL BOX CONTROL VALVE HOP PER DOOR MOISTURE FILTER HOPPER DOOR RELEASE LEVER HOP PER DOOR MAIN DOOR CRUSHING PLATE RELEASE LEVER MAIN DOOR CONTROL VALVE MAIN DOOR MANUAL TRASH COMPACTORS UTC920 Revised 2010 01 MAIN CONTROL LEVER LEFT MAIN CONTROL LEVER RIGHT CRUSHING PLATE CRUSHING PLATE MOVING DOWN MOVING UP DURING amp AFTER TRASH COMPACTION e DURING 8 AFTER CAN PAIL CRUSHING e BEFORE CAN PAIL CRUSHING BEFORE TRASH COMPACTION OPERATION CAUTION ALWAYS KEEP THE MAIN CONTROL LEVER IN NEUTRAL WHEN EITHER DOOR IS OPEN COMPACTING PAPER AND TRASH 1 2 Move Main Control Lever to the RIGHT position Crushing Plate moves to the UP position Put Main Control Lever in NEUTRAL Open the Hopper Door by pushing down on the Release Lever and then pulling the Hopper open using the Handle Throw in paper and other trash to be compacted Push the the Hopper Door firmly closed and move the Main Control Lever to the LEFT position The Crush
8. r Supplier CAUTIONS AND WARNINGS e This is a very heavy piece of equipment and must be handled with care to avoid accident or injury All possible precautions must be exercised so that the unit does not fall tip or adversely move to ensure maximum safety during transportation unpacking installation operation and service Some items such as pails have a reinforced construction and cannot be fully crushed by the UTC920 For maximum crushing power a supply pressure of 120 PSI is recommended Do not use this equipment to compact any item that may explode when compacted or produce toxic substances e Use the machine for its intended use only Use the brake to lock the wheel of all four swivel casters Do not overload the machine Exceeding the recommended compressed bale height may cause dam age to the cylinder The Serial Number label is permanently fixed to the back of this equipment Vital information such as Serial Number Model Number Electric Ratings etc are clearly marked on the label Make sure that all markings and labels are not damaged or soiled and are clearly legible e Disconnect the air supply before performing any repairs or servicing the unit e Always keep the main control lever in NEUTRAL when either door is open SPECIFICATIONS MODEL UTC920 POWER SOURCE COMPRESSED AIR 120 PSI ITEMS CRUSHED CRUSHED PAPER PAPER TRASH CANS AND PAILS CANS AND PAILS TEMS CRUSHED _ COMPACTION
9. t be lubricated as required to prevent excessive wear and tear as well as unpleasant noise For longer life and smooth operation of the air cylinder check the compressed air supply to make sure it is clean and dry MANUAL TRASH COMPACTORS UTC920 Revised 2010 01 FLOW DIAGRAM HOSE BARB 1 4 TUBE 1 4 MNPT BRASS TEE QCF1414 MANUAL VALVE KLH HAND VALVE PRESSURE GAUGE UPTO 160 PSI 0CTEE14 CS LT of FLOW CONTROL OPERATED BY SET PRESSURE 15 PSI HOPPER DOOR CONTROL VALVE HOPPER DOOR MOISTURE FILTER WATER SEPARATOR pH CONTROL VALVE MAIN A DOOR COMPACTING PLATE PAIL CRUSHER TRASH COMPACT h CYLINDER RIGID CONNECTION MANUAL TRASH COMPACTORS UTC920 Revised 2010 01 REPLACEMENT PARTS DESCRIPTION PART NO CONTROL BOX 80 5100 SAFETY VALVE MAIN DOOR 114 800UTC SAFETY VALVE HOPPER DOOR 80 8054 MOISTURE FILTER WATER SEPARATOR 10 220 TWINE TWN 2500 MANUAL TRASH COMPACTORS UTC920 Revised 2010 01 Full Product Warranty This product has been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation re serves the right to repair or replace the unit free
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