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User Manual - LUCKINSlive

1. B Pre act pz m Pre act En Pre act O O e Te Pre act Pre act TS Pre act Pre act Pre act n6 037 Pre act Pre act OB ded Pre act re act Pre act Q38 039 Bead Pre act ODO aH Pre act Preact H oe V eo Pre act RE ao Pre act Pread Pre act O O Pre act P act 1 Pre act Pre act ua oo oo Pre act Pre act Pre act Pre act Oe 2 Sec Pre act FUSE PPS3 PPS3 FUSE eese pese p Oeo Edd B edis Ih rest y 53 3 esj 1 eel Pre act 3 Preact TRENDS Pre act 3 a ne Pre act 5 re act react N Pre act er sce ere FE Pre act Pre act m 6 t 052 053 020 021 Te act Bi rrr Pre act oo 25 oe 5 Pre act E re act oe re act a54 055 0227 WB L Pre act Pre act e s Q4 OS Pre act Pre act TO O Pre act Preacl dut ee re act m Pre act Le Pre
2. supply Ru om Run omy 0 74 2 3 475 6 7 9 1 213 4 5 6 7 8 9 10 1 12 13 14 15 8 9 10 11 12 13 14 19 e O 10 e o 10 0 4 D 04 12 71 12 0 3 3 O0 4 3 D S 7 O e 4 i o 5 5 15 S o O 15 6 D l6 O 4 7 l6 o 0 4 a 9 O O I9 19 9 i 110 4 os 10 4 111 111 2 2 de e e 4 2i 113 NEN 13 EP O o 14 84 14 O 115 pl 15 m 0 VDC 24 VDC 24 VDC 0 VDC i 8 24 VDO E 24 VDC 0 VDC i e e Fuse Fuse Positive Logic Wiring Negative Logic Wiring power supply 24 VDC fuse fast blow fuse of 0 5A 35012474 10 2013 95 BMX DAI 1602 96 35012474 10 2013 Chapter 8 BMX DAI 1603 Input Modules Subject of this Section This section presents the BMX DAI 1603 module its characteristics and explains how it is connected to the various sensors What Is in This Chapter This chapter contains the following
3. Run Lol 4 2 3 4 5 6 7 8 9 40 77 12 73 14 15 00 CTS e Pre act Q1 m Pre act Q2 3 Pre act j Q3 Pre act Q4 5 Pre act 05 Pre act Q6 7 Pre act Q7 Pre act 9 C027 Power Fuse supply Q8 We recommend installing this KD Pre act type of protection on the 2 Q9 Pre act terminals of each pre actuator Q10 i3 n Pre act 4 012 Pre act 7 5 013 Pre act 1 S Pre act D 015 Pre act 1 Pre act 1 C 8 15 FR power supply 24 VDC 24 240 VAC fuse 1 fast blow fuse of 12 A for each 8 channel group 164 35012474 10 2013 19 BMX DDO 3202 Static Output Modules Subject of this Section This section presents the BMX DDO 3202 K module its characteristics and explains how it is connected to the pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 166 Characteristics 167 Connecting the Module 169 35012474 10 2013 165 3202 Introd
4. Fun or 0 1 2 3 4 5 6 7 8 9 pom T2 13 14 15 e D 10 E 3 4 12 4 4 3 Y O 8 14 4 8 15 S O G l6 8 I7 S GH i 016 reat 2 017 Pre act p 3 Q18 Pre act on Pre act 05 020 Pre act SA Pre act i Q22 1 Pre act 923 Pre act See 4 We recommend installing this type of protection on the terminals of each pre actuator input power supply 24 VDC output power supply 24 VDC or 24 240 VAC input fuse 1 fast blow fuse of 0 5 A output fuse 1 fast blow fuse of 12A pre act pre actuator 35012474 10 2013 201 BMX DDM 16025 202 35012474 10 2013 Chapter 24 BMX DDM 3202 K Mixed Static Input Output Module Subject of this Section This section presents the BMX DDM 3202 K module its characteristics and explains how it is connected to the sensors and pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 204 Characteristics 205 Connecting the Module 208 35012474 10 2013 203 BMX DDM 3202 Introduction Function The BMX DDM 3202 K module is a 24 VDC discrete module connected via a 40 pin connector
5. T sensor power supply monitoring gt E AY ol 5 D gt 5 1 o EY Process Module 101 35012474 10 2013 BMX DAI 1603 Module Connection The following diagram shows the connection of the module to the sensors Ss o e a E Or Or On Qo o o o e n4 a leee OCS e ela ellelfel elle Fuse power supply 48 VAC fuse fast blow fuse of 0 5A 102 35012474 10 2013 Chapter 9 BMX DAI 1604 Input Modules Subject of this Section This section presents the BMX DAI 1604 module its characteristics and explains how it is connected to the various sensors What Is in This Chapter This chapter contains the following topics Topic Page Introduction 104 Characteristics 105 Connecting the Module 107 35012474 10 2013 103 BMX DAI 1
6. C Connector view Cabling view C connector Connector 3 A 3 B L1 White 1 I 2 m 2 Cabling 5 reen Q 4 Yellow 5 Gray 6 Pink 6 N ed d 1m m2 7 Ble 7 3m m4 8 Red 8 EJ 6s 9 Bak 9 7 8 Jm 10 10 9 10 7 m m8 11 Gray Pink T1 50 11 126 9 ho L12 Red Blue 12 EE 413 14 13 White Green 13 H 415 16 I Tl m m2 14 Brown Green 14 13 m 18 White Yellow 15 17 18 16 Yellow Brown 16 19 20 15 m m6 17 white Gray a 17 18 18 Gray Brown 19 191 White Pink 9 Cable 20 Pink Brown 20 Output Output 21m 22 D 211 ite 1 22 Bom 2 Cabling 25 26 23 Green 3 iow 27 m 28 22 4 25 Gray 5 4 25 29m m30 26 Pink 5 N 3 4 31m 32 27 7 5 6 33 28 Red 8 EJ m 34 59 9 Be 7 8 35 m m 36 30 BUE 10 9 10e 3B GQGray Pink 11 E Sm WBB B
7. S 01 F Pre act Pre act ae mei Pre act Pre act Ea z Pre act Pre act 022 023 Pre act Pre act Q24 075 Pre act QO Pre act DNI Q26 027 seo Pre act 2 0 Pre act 0o Pre act 0 Pre act eo Pre at PPS PPS FUSE PPS PPS pps oc input fuse fast blow fuse of 0 5 A output fuse fast blow fuse of 2A pre act pre actuator SPS sensor power supply PPS pre actuator power supply 210 35012474 10 2013 Chapter 25 TELEFAST 2 Connection Interface Links for the Discrete Modules Aim of this Chapter This chapter describes the TELEFAST 2 interface links for the discrete input output modules What Is in This Chapter This chapter contains the following sections Section Topic Page 25 1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I O 212 25 2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I O 223 25 3 TELEFAST 2 ABE 7H08R10 08R11 and ABE 7H16R10 16R11 Connection 229 Bases 25 4 TELEFAST 2 ABE 7H12R10 12R11 Connection Bases 231 25 5 TELEFAST 2 ABE 7H08R21 and ABE 7H16R20 16R21 16R23 Connection 233 Bases 25 6 TELEFA
8. Fuse 35012474 10 2013 245 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and actuator suppl supply Mw 24 0 24 0 voc 7H16R50 7H16R50 noe 8B S tee 5 8 5 L o o Z 9 o o 344 al s amp z B l 9 44 4 l o H o 4 04 J sensors actuators LL wo 1 or Ot N T or 0 s N T oo OO o oo oo o o cc E E c c cc c c E cx c cc c G c cc c c c c c oo c Gc n oo Gc oO il G lt B LL um E lt O O0 O O 0 0 Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Connecting the common for actuators e onto terminals 3 or 4 actuators to the of the supply positive logic outputs 246 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 12 TELEFAST 2 ABE 7H16F43 Connection Base Actuator Connections on ABE 7H16F43 Output Base with One Fuse and One isolator per Channel At a Glance This is an overview of
9. T sensor power supply monitoring gt E AY ol 5 D gt 5 1 o EY Process Module 107 35012474 10 2013 BMX DAI 1604 Module Connection The following diagram shows the connection of the module to the sensors Ss o e a E Or Or On Qo o o o e n4 a leee OCS e ela ellelfel elle Fuse power supply 100 120 VAC fuse fast blow fuse of 0 5A 108 35012474 10 2013 10 BMX DAI 0805 Input Modules Subject of this Section This section presents the BMX DAI 0805 module its characteristics and explains how it is connected to the various sensors What Is in This Chapter This chapter contains the following topics Topic Page Introduction 110 Characteristics 111 Connecting the Module 113 35012474 10 2013 109 BMX DAI 0805 Introduction Function The BMX DAI 0805 module is a 200 240 VAC discrete module connected via a 20 pin termi
10. 36 Wiring Precautions 38 How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block 42 How to Connect Discrete Input Output Modules Connecting 40 Pin Connector 46 How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules to TELEFAST Interfaces 51 Sensor Input Compatibility and Pre actuator Output Compatibility 55 Chapter3 Discrete Input Output Module Diagnostic Processing 59 General Protective Measures 60 Module and Channel Status Display 61 Diagrosli6S 5 oscar RT x DP epe 64 Checking the Connection 67 Chapter 4 BMX DDI 1602 Input Modules 69 Irittod ctiOhn 2 eee 70 vu eec crane o Eo o ro o T1 Connecting the T3 35012474 10 2013 3 Chapter 5 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 BMX DDI 1603 Input Modules 75 INthOdUCHON us caen st hoe aeree ROR ERE RE DER dE 76 Characteristics 00 0 0 ccc ee ees 77 Connecting the Module 79 BMX
11. OVDC 24VDC CHO CHO OVDC ABETHIGR21 16 Digital Inputs Outputs POTD ree E BEN 8 Salo S5 98 58 S5SSS ERLES B sjews8ssasegs Lae Suis SESSSSESSESZEX s CN CV CN CN CN CN 35012474 10 2013 233 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor l Module and pre actuator suppl suppl sd sunt Sue 24 0 EU voc voc ABE ABE ABE ABE THOBR21 TH16R20721 THOBR21 TH16R20721 7H16R23 EAN S 5 5 2 aS Ge erp gt 5 L ce f BEDAE 4 J A 1 sensors db actuators or 2 or e e g eg 2 c c c c t o oO oO c t t c x c lt O O Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Connecting the common for pre actuators e In order to create the shared supply for the pre actuators position the jumper 2 on terminals 4 terminals 200 to 215 will be on the of the supply positive logic outputs 234 35012474 10 2013 TELEFAST 2 for Discret
12. Phase Description Mode Declaration of Declaration of IODDT type variables for the application specific Offline variables modules and variables of the project Online Programming Project programming Offline Online Configuration Declaration of modules Offline Module channel configuration Entry of configuration parameters Association Association of IODDTs with the modules configured variable editor Offline Online Generation Project generation analysis and editing of links Offline Transfer Transfer project to simulator Online Simulation Program simulation without inputs outputs Online Adjustment Project debugging from debug screens animation tables Online Debugging Modifying the program and adjustment parameters Note The simulator is only used for the discrete or analog modules 264 35012474 10 2013 Chapter 27 Configuration Subject of this Section This section describes the configuration of application specific discrete modules for implementation What Is in This Chapter This chapter contains the following sections Section Topic Page 27 1 Configuration of a Discrete Module General Points 266 27 2 Discrete Input and Output Channel Parameters 272 27 3 Configuration of Discrete Module Parameters 276 35012474 10 2013 265 Configuration Section 27 1 Configuration of a Discrete Module General Points Subject of this Section This
13. CN CO oL 502 D QD Q3 QO NM Ee Ea Eod Rol Rl Rod Eo Rui per que apum me qum art CN CN CN CN CN CN CN ANN CN CN wnwwuwiugBoooaosooBgpgo oei m Cy oa D 05 00 03 05 35012474 10 2013 241 TELEFAST 2 for Discrete I Os Illustration Input function connections Module and sensor supply ee eee 24 0 VDC VDC ABE THI6R30 31 S T oO D lg 8 2 id N e wo A IE amp 5 T 2 2 2 2 c E c c v oO amp X o O Connecting the common for sensors e to create the shared sensor supply e position the jumper wire 1 on terminals 1 and 2 terminal blocks 200 to 215 will be at the of the supply e linkterminal 4 to one of the C terminals of the 3rd level 2 terminal blocks 300 to 315 will be at the of the supply NOTE The ABE 7H16R30 R31 base can also be used for connecting actuators 242 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 10 TELEFAST 2 ABE 7H12R50 Connection Base Sensor and Pre actuator Connections on the ABE 7H12R50 Bases At a Glance This is an overview of the sensor and pre actuator connections on the TELEFAST 2 base NOTE The base is manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection
14. is performed by a READ STS IODDT VARI1 Standard symbol Type Access Meaning Number TRIP BOOL R External event Tripped MWr m c 2 0 FUSE BOOL R External event Fuse MWr m c 2 1 BLK BOOL R Terminal block incorrectly wired MWr m c 2 2 EXT PS FLT BOOL R External supply event MWr m c 2 3 INTERNAL FLT BOOL R Internal event module inoperative MWr m c 2 4 35012474 10 2013 291 Language Objects Standard symbol Type Access Meaning Number CONF_FLT BOOL R Hardware or software configuration error MWr m c 2 5 COM_FLT BOOL R Communication interruption MWr m c 2 6 SHORT_CIRCUIT BOOL R External event Short circuit on a channel MWr m c 2 8 LINE_FLT BOOL R External event Line open or short circuit MWr m c 2 9 Status word CH_CMD The table below shows the CH CMD MWr m c 3 status word bit meanings The command is made by a WRITE CMD IODDT VARI Standard symbol Type Access Meaning Address REAC OUT BOOL R W Reactivation of tripped outputs protected outputs MWr m c 3 0 PS CTRL DIS BOOL R W Inhibit control of external supply MWr m c 3 1 PS EN BOOL R W Validation of the external supply control MWr m c 3 2 NOTE This object is specific to output modules with reactivation NOTE The control of the external power supply is managed to enable or disable a group of 16 channels from the PLC application and throug
15. MOD_DIS_16_ T U DIS STD OUT 16 BMX DDO 1612 BMX DDO 1602 BMX DAO 1605 BMX DRA 1605 MOD DIS 32 T U DIS STD OUT 32 BMX DDO 3202K MOD DIS 64 1t T U DIS STD OUT 64 BMX DDO 6404K MOD DIS 16 T U DIS STD IN 8 OUT 8 BMX DDM 16022 BMX DDM 16025 MOD DIS 32 ft T U DIS STD IN 16 OUT 16 BMX DDM 3202K Implicit Device DDT instances Description The following table shows the T U DIS STD IN xandthe T U DIS STD OUT y status word bits Standard Symbol Meaning Access MOD HEALTH BOOL 0 the module has a detected error read 1 the module is operating correctly MOD FLT BYTE internal detected errors byte of the read module DIS CH IN ARRAY 0 x 1 of T U DIS STD CH IN array of structure DIS CH OUT ARRAY 0 1 of T U DIS STD CH OUT array of structure 1 Module Status is implicitly exchanged through the MOD FLT field The following table shows the T U DIS STD IN x OUT y status word bits Standard Symbol Type Meaning Access MOD HEALTH BOOL 0 the module has a detected read error 1 the module is operating correctly MOD FLT BYTE internal detected errors byte of read the module DIS_CH_IN ARRAY 0 x 1 of T U DIS STD CH IN array of structure DIS CH OUT ARRAY 1 of array of structure T U DIS STD CH OUT 1 Module Status is implicitly exchanged through the MOD FLT field 35012474 10 2013 297 Lan
16. 298 35012474 10 2013 Language Objects The following table shows the T M DIS STD CH STS structure status word bits Standard Symbol Type Bit Meaning Access CH FLT TRIP BOOL 0 external detected error tripped read FUSE BOOL 1 external detected error fuse read BLK BOOL 2 terminal block detected error read EXT PS FLT BOOL 3 internal detected error module out of read order INTERNAL_FLT BOOL 4 external supply detected fault read CONF_FLT BOOL 5 configuration detected fault different read hardware and software configurations COM_FLT BOOL problem communicating with the PLC read BOOL reserved read SHORT CIRCUIT BOOL external detected error short circuiton a read channel LINE_FLT BOOL 9 external detected error line fault read The following table presents the T M DIS ST D CH IN CMD structure status word bits Standard Symbol Type Bit Meaning Access CH CMD INT PS CTRL DIS BOOL 1 disable control of the external supply read write PS CTRL EN BOOL 2 enable control of the external supply read write The following table presents the T M DIS ST D CH OUT CMD Structure status word bits Standard Symbol Type Bit Meaning Access CH CMD INT REAC OUT BOOL 0 reactivation of tripped outputs protected read write outputs PS CTRL DIS BOOL 1 disable control of the external supply read write PS CTRL EN BOOL 2 e
17. power supply 100 240 VAC fuse 1 fast blow fuse of 3 A for each 4 channel group 1 2 3 4 5 6 7 10 11 12 13 14 15 Pre act N 4 Q0 B TEE H AO i Pre act gt act 2 Pre act 2 Y Q2 24 240 VAC 3 Pre act e 7 4 Pre act e P Hehe 6 Pre act e 5 Pre act e 3 Q6 8 Pre act e CHH ar Pre act e Lo 10 Fuse appy 1 4 4 98 Pre act e 12 Q9 Pre act e 1342 Q10 Pre act e 14 Q11 Pre act Power a 16 Fuse supply 16 EE Pre act e ETH Pre act A Q14 Sa t We recommend installing this 18 _Pre act type of protection on the 19 915 Pre act terminals of each pre actuator on Power 20 gt Fuse supply 182 35012474 10 2013 Chapter 22 BMX DDM 16022 Mixed Static Input Output Module Subject of this Section This section presents the BMX DDM 16022 module its characteristics and explains how it is connected to the sensors and pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 184 Characteristics 185 Connecting the Module 189 35012474 10 2013 183 BMX DDM 16022 Introduction Function The BMX DDM 16022 module is a 24 VDC discrete module connected via a 20 pin terminal block
18. 2 5 5 A3F6 A3M5 A3M6 35012474 10 2013 255 TELEFAST 2 for Discrete I Os Bases 7 equipped with electromagnetic relays not equipped with relays R16T21 R16T23 R16T33 R16T370 P16T21 P16T33 P16T318 P16F31 ABE 7 continuity block 10 mm ACC20 X X t 12 5 ACC21 X X X 1 relays can be in line 2 except on ABE 7P16T334 X compatible not compatible 256 35012474 10 2013 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABR 7xxx Electromechanical Output Relays At a Glance The general characteristics of the removable ABR 7 electromechanical output relays for TELEFAST 2 bases are described in this section General Characteristics This table shows the general characteristics of the ABR 7 relays ABR 7 reference 21 23 33 37 Relay width 10 mm 12 5 mm Characteristics of the contacts Composition of the contacts 1F 10F 20F Max operating voltage according to IEC 947 5 1 Alternating 250V 264 V Direct 125V Thermal current 4A 5A Frequency of current used 50 60 Hz Alternating current load Resistive load AC12 Voltage 230 VAC Current 1 5A 1 2A 3A 25A Inductive load AC15 Voltag
19. 660000009090 O0000000000 joy o q O D ss 2 SS ee o q Module with 40 pin connector 224 35012474 10 2013 TELEFAST 2 for Discrete I Os Illustration The following diagram shows an example specific to the connection of 16 channels in 2 x 8 channel groups via the ABE 7ACCO02 adapter base Module with 40 pin connector 660000000000 6000000009009 OOO0O00D0000000 35012474 10 2013 225 TELEFAST 2 for Discrete I Os Dimensions and Mounting of the TELEFAST 2 Connection Bases At a Glance Here is an overview of the dimensions of different TELEFAST 2 connection products and their mounting methods Illustration The illustration below shows the dimensions in mm of the products ABE 7H R1 ABE 7H R5 ABE 7H R2 ABE 7H S21 ABE 7H16R3 ABE 7S08S2B0 ABE 7R S1 AB
20. 288 35012474 10 2013 Language Objects Details About T DIS OUT GEN Type IODDT Implicit Object Exchange At a Glance This section presents T DIS OUT GEN type IODDT Implicit Object Exchange that applies to discrete output modules Output Flag The following table presents the VALUE Qr m c bit meaning Standard symbol Type Access Meaning Number VALUE EBOOL Indicates the status of the c output channel 9oQr m c Error Bit The following table presents the ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Number CH ERROR BOOL R Indicates that c output channel is in error lr m c ERR 35012474 10 2013 289 Language Objects Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange At a Glance This section presents T DIS OUT STD type lODDT Implicit Object Exchange that applies to discrete output modules Output Flag The following table presents the VA UE Qr m c bit meanings Standard symbol Type Access Meaning Number VALUE EBOOL R W Indicates the status of the c output channel Qr m c Error Bit The following table presents the CH_ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Number CH_ERROR BOOL R Indicates that c input channel is in error lr m c ERR 290 35012474 10 2013 Language Objects
21. Failure to follow these instructions can result in injury or equipment damage DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 198 35012474 10 2013 BMX DDM 16025 Connecting the Module At a Glance The BMX DDM 16025 module is fitted with a removable 20 pin terminal block for the connection of eight input channels and eight isolated relay output channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic F SB 5 252 Sensor supply and voltage monitoring Sensor Input 1 0 Entry 35012474 10 2013 199 BMX DDM 16025 Output Circuit Diagram The following diagram shows the circuit of relay outputs Qo Pre actuator E Command 07 Pre actuator Power supply Module Outputs 200 35012474 10 2013 BMX DDM 16025 Module Connection The diagram below shows the connection of the module to the sensors and pre actuators
22. 239 35012474 10 2013 25 9 25 10 25 11 25 12 25 13 25 14 Part Il Chapter 26 Chapter 27 27 1 27 2 27 3 TELEFAST 2 ABE 7H16R30 16R31 Connection Bases Sensor and Pre actuator Connections on the ABE 7H16R30 R31 Sensor and Pre actuator Connections on the ABE 7H12R50 Bases TELEFAST 2 ABE 7H16R50 Connection Base Sensor and Actuator Connections on the ABE 7H16R50 Base TELEFAST 2 ABE 7H16F43 Connection Base Actuator Connections on ABE 7H16F43 Output Base with One Fuse and One isolator per TELEFAST 2 ABE 7H16S43 Connection Base Sensor Connections on ABE 7H16S43 Output Base with One Fuse and One Isolator per TELEFAST 2 Connection Base Accessories TELEFAST 2 Connection Base Accessories Catalog Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16Fxxx Bases Characteristics of the Removable ABR 7xxx Electromechanical Output RAYS eden wees fara kets Characteristics of the Removable ABS 7Exx Static input Relays Characteristics of the Removable ABS 7Sxx Static Output Relays Discrete Input Output Modules Software Implementation General Introduction to the Application Specific Discrete Funct
23. Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time On appearance ims lt T lt 3 ms On disappearance 8 ms lt T lt 30 ms Power consumption 3 3 V Typical 125 mA Maximum 166 mA 24 V pre actuator consumption Typical 46 mA excluding load current Maximum 64 mA 35012474 10 2013 167 3202 Power dissipation 3 6 W max Dielectric strength output internal logic Output ground or 1500 V actual 50 60 Hz for 1 min Between channel 500 VDC groups Resistance of insulation gt 10 MQ below 500 VDC Temperature derating None 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time lt L R 2 Provide a fuse to the 24 V pre actuator supply Fuses Internal None External 1 fast blow fuse of 2 A for each 16 channel group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 168 35012474 10 2013 3202 Connecting the Module At a Glance The BMX DDO 3202 K module is fitted with a 40 pin connector for the connection of thirty two output channels Output Circuit Diagram The fo
24. Type of input Current sink Paralleling of inputs 1 Yes Sensor voltage monitoring threshold OK gt 18 VDC Error 14 VDC Sensor voltage monitoring response time at 24 V 15 20 On appearance 1ms T 3ms On disappearance 8 ms lt T lt 30 ms Power consumption 3 3 V Typical 76 mA Maximum 107 mA 35012474 10 2013 71 BMX DDI 1602 Sensor supply consumption Typical 46 mA Maximum 73 Power dissipation 2 5 W max Temperature derating of BMX DDI 1602 None Fuses 1 This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy NOTE For the BMX DDI 1602H the maximum value of the sensor power supply must not exceed 26 4 V when operated at 70 C 158 F A WARNING OVERHEATING MODULE Do not operate the BMX DDI 1602H at 70 C 158 F if the sensor power supply is greater than 26 4 V or less than 21 1 V Failure to follow these instructions can result in death serious injury or equipment damage Internal None External Fast blow fuse of 0 5 A A CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 72 35012474 10 2013 BMX DDI 1602 Connecting the Module At a Gl
25. 119 BMX DDI 3202 K Input Modules 121 IntrOGUCTION 2 Meee ahs bee ee 122 5 123 Connecting the Module 125 BMX DDI 6402 K Input Modules 127 IntrOQUCllOn iussa Ake x s Ra E FORCE Sod a 128 Characteristics cu scs dox 129 Connecting the Module 131 35012474 10 2013 Chapter 14 Chapter 15 Chapter 16 Chapter 17 Chapter 18 Chapter 19 Chapter 20 Chapter 21 Chapter 22 BMX DDO 1602 Static Output Modules Introduction Characteristics Connecting the Module BMX DDO 1612 Static Output Modules Introduction Characteristics Connecting the Module BMX DRA 0804T Relay Output Modules Introduction Characteristics Connecting the Module BMX DRA 0805 Relay Output Modules Introduction Characteristics Connecting the Module BMX DRA 1605 Relay Output Modules Introduction Characteristics Connecting the Module BMX DDO 3202 K Static Output Modules Introduction Characteristics Connecting the Module BMX DDO 6402 K Static Output Modules Introduction Cha
26. Fallback value ouputs or sensor type inputs for channel bit 8 0 8 16 24 32 40 48 56 bit 9 1 9 17 25 33 41 49 57 bit 10 2 10 18 26 34 42 50 58 bit 11 3 11 19 27 35 43 51 59 bit 12 4 12 20 28 36 44 52 60 bit 13 5 13 21 29 37 45 53 61 bit 14 6 14 22 30 38 46 54 62 bit 15 7 15 23 31 39 47 55 63 KWr m c 1 INT 294 35012474 10 2013 Language Objects Object Type Detail Channel group byte 0 byte Validation of Input output open line control for channel bit 0 0 8 16 24 32 40 48 56 bit 1 1 9 17 25 33 41 49 57 bit 2 2 10 18 26 34 42 50 58 bit 3 3 11 19 27 35 43 51 59 bit 4 4 12 20 28 36 44 52 60 bit 5 5 13 21 29 37 45 53 61 bit 6 6 14 22 30 38 46 54 62 bit 7 7 15 23 31 39 31 55 63 byte 1 byte Validation of value memorization for channel bit 8 0 8 16 24 32 40 48 56 bit 9 1 9 17 25 33 41 49 57 bit 10 2 10 18 26 34 42 50 58 bit 11 3 11 19 27 35 43 51 59 bit 12 4 12 20 28 36 44 52 60 bit 13 5 13 21 29 37 45 53 61 bit 14 6 14 22 30 38 46 54 62 bit 15 7 15 23 31 39 47 55 63 KWr m c 2 INT byte 0 byte not used byte 1 byte not used There are one KWr m c 0 one KWr m c 1 and one KWr m c 2 common for all channels for a group in this FB_type NOTE It is not possible to configure a module by programming using direct language objects KW these words
27. Reliability 2 683 411 Power dissipation 3 17 W maximum Field to Bus Dielectric strength 2000 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Power supply consumption 3 3 V Typical 61 mA Maximum 112 24 V relay Typical 104 mA Maximum 117 Temperature derating for 0804T None Point to point isolation 1780 VAC rms Output current 0 3 A at 125 VDC resistive load 100 000 ops minimum 0 1 A L R 10 ms 100 000 ops minimum Operating temperature range 25 C 70 C Mechanical operations 20 000 000 minimum 35012474 10 2013 147 BMX DRA 0804 Fuses Internal None External 1 fast blow fuse of 0 5 A 250 VDC for each relay Acquire and install the proper fuse for every relay line CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 148 35012474 10 2013 BMX DRA 0804T Connecting the Module At a Glance The BMX DRA 0804T module is fitted with a removable 20 pin terminal blo
28. White Green D 14 Brown Green D 15 White Yellow 16 Yellow Brown D 17_ White Gray _ 18 Gray Brown D 19 White Pink 20 Pink Brown i Not wired BMX FTW ee1 Wired 44 35012474 10 2013 General Rules for Installation Labeling of 20 Pin Terminal Blocks The labels for the 20 pin terminal blocks are supplied with the module They are to be inserted in the terminal block cover by the customer Each label has two sides e One side that is visible from the outside when the cover is closed This side features the commercial product references an abbreviated description of the module as well as a blank section for customer labeling e One side that is visible from the inside when the cover is open This side shows the terminal block connection diagram 35012474 10 2013 45 General Rules for Installation How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules Introduction 40 pin connector modules are connected to sensors pre actuators or terminals using a cable designed to enable trouble free direct wire to wire transition of the module s inputs outputs A DANGER HAZARD OF ELECTRIC SHOCK ARC FLASH OR EXPLOSION 40 pin connectors must be connected or disconnected with sensor and pre actuator voltage switched off Fail
29. Connecting the Module At a Glance The BMX DDI 1603 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic FUS Sensor supply and voltage monitoring Input 96 1 0 Entry 35012474 10 2013 79 BMX DDI 1603 Module Connection The following diagram shows the connection of the module to the sensors 4 5 6 7 8 9 10 11 12 13 14 15 e NM o 2 n 12 3 Oo e I3 o 5 o o D 6 a 17 o 8 OF D 10 I e GH 112 2 n3 T 115 0 VDC 8 48 VDC 0 VDC 48 VDC Fuse power supply 48 VDC fuse fast blow fuse of 0 5A 80 35012474 10 2013 Chapter 6 BMX DDI 1604T Input Modules Subject of this Section This section presents the BMX DDI 1604T module its characteristics and explains how it is connected to the various sensors NOTE There is no H version of this m
30. Load impedance Minimum 220 Q Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF for continuos operation in 159 924 hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI2 Hz Paralleling of outputs Yes maximum of 3 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection Against overvoltage Yes by Transil diode Against inversions Yes by inverted diode 2 Against short circuits and overloads Yes by current limiter and electric circuit breaker 0 125 A lt Id lt 0 185 Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time On appearance 8ms T 30ms On disappearance 1ms T 3ms Power consumption 3 3 V Typical 160 mA Maximum 226 mA 24 V pre actuator consumption Typical 92 mA excluding load current Maximum 127 mA Power dissipation 6 85 W max 35012474 10 2013 173 6402 Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation gt 10 below 500 VDC Temperature derating Apply the temperature derating curve see page 26 1 All outputs are equipped with fast demagnetiz
31. MStart address 15 one channel per M or lWStart address one channel per bit of IW and MWStart address one channel per bit of MW BMX DDO 1602 Q rack slot channel channel 0 15 MStart address MStart address 15 one channel per M or MWStart address one channel per bit of MW BMX DDO 1612 Q rack slot channel channel 0 15 MStart address MStart address 15 one channel per M or MWStart address one channel per bit of MW BMX DDO 3202K Q rack slot channel channel 0 31 MStart address MStart address 31 one channel per M or MWStart address MWStart address 1 one channel per bit of MW BMX DDO 6402K Q rack slot channel channel 0 63 MStart address MStart address 63 one channel per M or MWStart address MWStart address 3 one channel per bit of MW BMX DRA 0804 Q rack slot channel channel 0 7 MStart address MStart address 7 one channel per M or MWStart address one channel per bit of MW BMX DRA 0805 Q rack slot channel channel 0 7 MStart address MStart address 7 one channel per M or MWStart address one channel per bit of MW BMX DRA 1605 Q rack slot channel channel 0 15 MStart address MStart address 15 one channel per M or MWStart address one channel per bit of MW For additional information please refer to Special Conversio
32. 122 35012474 10 2013 BMX DDI 3202 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 3202 K module BMX DDI 3202 K Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 2 5 mA Threshold input values At 1 Voltage 211V Current gt 2 for U 11 V At 0 Voltage 5V Current 1 5 mA Sensor supply including ripple 19 30 V possible up to 34 V limited to 1 hour day Input impedance at nominal U 9 6 Response time typical 4ms maximum 7 ms Reverse polarity Protected IEC 1131 2 compliance Type 3 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength Primary Secondary 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation 210 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Reliability MTBF in hours at ambient temperature 696 320 30 C 86 F Sensor voltage monitoring threshold OK gt 18 VDC Error 14 VDC Sensor voltage monitoring response on appearance 1ms T 3ms time at 24 V 15 82094 on disappearance 8 ms lt T lt 30 ms Power consumption 3 3 V typical 121 mA maximum 160 mA Sensor supply consumption typical 92 mA maximum 145 mA Power dissipation 3 9 W max Temperature derating None 35012474 10 2013 123 BMX DDI 320
33. 20 On appearance 8 ms lt T lt 30 ms On disappearance 1ms lt T lt 3 ms Power consumption 3 3 V Typical 79 mA Maximum 111 mA 35012474 10 2013 185 BMX DDM 16022 24 V pre actuator consumption Typical 59 mA excluding load current Maximum 67 mA Power dissipation 3 7 W max Temperature derating for BMX DDM 16022 None NOTE These characteristics are available also for the BMX DDM 16022H in the temperature range 25 60 C 13 140 F At 70 C 158 F the maximum voltage value of input Sensor supply must not exceed 26 4 V WARNING LOSS OF INPUT FUNCTION Do not operate the BMX DDM 16022H at 70 C 158 F if the sensor power supply is greater than 29 0 V or less than 21 1 V Overheating the module can cause the loss of the input function Failure to follow these instructions can result in death serious injury or equipment damage Input Fuses Internal None External 1 fast blow fuse of 0 5 A for the input group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 186 35012474 10 2013 BMX DDM 16022 General Output Characteristics The following table shows the general characteristics of the BMX DDM 16022 and BMX DDM 16022H see page 28 module outputs BM
34. Base types Bases for connection and adaptation interfaces for inputs with 16 isolated channels Illustration TELEFAST 2 base Description 16 x 24 VDC 16 x 48 VDC 16 x 48 VAC 16 x 110 120 16 x 220 240 inputs inputs inputs VAC inputs VAC inputs The table below shows the catalog of bases for connection and adaptation interfaces for static outputs with 8 and 16 channels 75 08S2B0 08S2B1 16S2B0 16S2B2 reference Base types Bases for connection and adaptation interfaces for static outputs with 8 and 16 channels Sub groups 8 channel bases 16 channel bases Illustration TELEFAST 2 base TELEFAST 2 base Description 8 static 24 VDC 0 5A outputs 8 static 24 VDC 2A 16 static 24 VDC 16 static 24 VDC with error detection transfer to outputs with error 0 5A outputs with 0 5A outputs without PLC detection transfer to error detection error detection PLC transfer to PLC transfer to PLC 216 35012474 10 2013 TELEFAST 2 for Discrete I Os The table below shows the catalog of bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels ABE 7Ree 085111 085210 165111 165210 165212 reference Base types Bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels Sub groups 8 channel bases 16 channel bases Illustration TELEFAST 2 base TELEFAST 2 base TELEFAST 2
35. Blue m A4 Black A5 m m A6 Purple m Gray Pink Red Blue A9 m my A10 White Green 11 12 Brown Green White Yellow Al3 mm A14 Yellow Brown 15 m A16 White Gray 17 1 Gray Brown 5 White Pink 19 m A20 Pink Brown 1 B2 ie B4 NC B5 B6 B3 7 B8 NC B9 B10 B6 NC 11 12 7 Ne B13 B14 NC B15 B16 NC NC d BS NC FCW 1 B19 B20 NC NC NC NC O NC ES NC NC O Not wired NC m Wired Color coded according to DIN47100 35012474 10 2013 49 General Rules for Installation The diagram below shows the connection of BMX FCW 3 cables _ Connector view Cabling view O 1 2 4 A5 m m A6 7 8 9 m A10 11 12 A13 m m A14 15 16 A17 m 18 Cable 19 20 Output B1 m m B2 B3 m m B4 5 B7 m m B8 BO m 10 11 m B12 Bi3 m m B14 B15 m m B16 17 m B18 19 20 O m Wired C connector A1 ite A2 Brown A3 Green 4 Yel
36. How to Access the Forcing Unforcing Function At a Glance This function allows you to modify the state of all or part of the channels of a module NOTE The state of a forced output is frozen and can only be modified by the application after unforcing However in the event of a detected error leading to output fallback the state of these outputs assumes the value defined when configuring the Fallback mode parameter The various commands available are e for one or more channels e force to 1 e force to 0 e unforcing when the channel or channels selected are forced e forall the channels on the module when at least one channel is forced e global unforcing of channels Procedure The following table shows the procedure for forcing or unforcing all or part of the channels of a module Step Action for one channel Action for all channels 1 Access the module s debugging screen 2 In the Value column right click the cell of the required channel Click on the Global unforcing button found in the general parameters field Select the required function e forcing to 0 forcing to 1 35012474 10 2013 305 Debugging How to Access the SET and RESET Commands At a Glance These commands are used to change the state of a module s outputs to 0 RESET or 1 SET NOTE The state of the output affected by one of these commands is temporary and can be modified at any t
37. connected to the pre actuators NOTE There is no H version of this module What Is in This Chapter This chapter contains the following topics Topic Page Introduction 146 Characteristics 147 Connecting the Module 149 35012474 10 2013 145 BMX DRA 0804 Introduction Function The BMX DRA 0804T module is a 125 VDC discrete relay module connected via a 20 pin terminal block Its 8 relay output channels operate on direct current NOTE BMX DRA 0804T provides an extended temperature range as listed in the General Characteristics see page 147 topic of this chapter Illustration 146 35012474 10 2013 BMX DRA 0804 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 0804T module BMX DRA 0804T Module Relay outputs for direct current Threshold service voltage Direct 100 150 VDC Maximum switching current 0 3A Direct current load in Voltage 125 VDC resistive mode Response time Activation lt 10ms Deactivation 10 ms Surge current maximum 10 A capacitive 10ms Built in protection Against inductive over voltage in DC modes None Fit a discharge diode on each output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group MTBF for continuous operation in hours at ambient temperature 30 C 86 F
38. 15 20 On appearance 1ms T 3ms On disappearance 8ms T 30ms Power consumption 3 3 V Typical 76 mA Maximum 107 mA 35012474 10 2013 77 BMX DDI 1603 Sensor supply consumption Typical 47 mA Maximum 60 mA Power dissipation 3 6 W max Temperature derating of BMX DDI 1603 None Fuses 1 This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy NOTE For the BMX DDI 1603H the maximum value of the sensor power supply must not exceed 52 8 V when operated at 70 C 158 F A WARNING OVERHEATING MODULE Do not operate the BMX DDI 1603H at 70 C 158 F if the sensor power supply is greater than 52 8 V or less than 42 2 V Failure to follow these instructions can result in death serious injury or equipment damage Internal None External Fast blow fuse of 0 5 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 78 35012474 10 2013 BMX DDI 1603
39. 220 VAC L 8 8 le e e e e S Power Supply power supply 200 240 VAC fuse fast blow fuse of 0 5A 114 35012474 10 2013 11 BMX DAI 0814 Input Module Subject of this Section This section presents the BMX DAI 0814 module its characteristics and explains how it is connected to the various sensors What Is in This Chapter This chapter contains the following topics Topic Page Introduction 116 Characteristics 117 Connecting the Module 119 35012474 10 2013 115 BMX DAI 0814 Introduction Function The BMX DAI 0814 module is a 100 120 Vac discrete module connected via a 20 pin terminal block The module has 8 isolated input channels that operate on alternating current Illustration 116 35012474 10 2013 BMX DAI 0814 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 0814 module BMX DAI 0814 module characteristics Nominal input values Voltage 100 120 Vac Current 5 mA Frequency 50 60Hz Threshold input values At 1 Voltage 274V Current 2 2 5 mA At 0 Voltage 20V Current lt 1 Frequency 47 Hz to 63 Hz Sensor supply including ripple 85 132 V Peak of current on enabling 240 mA at nominal U Input impedance at nominal U and f 55 Hz 13 Type of input
40. Input Circuit Diagram The following diagram shows the circuit of an alternating current input Lo olg amp b i 1 N w Process Module 119 35012474 10 2013 BMX DAI 0814 Module Connection The following diagram shows the connection of the sensors to the module 9 CH1 CH2 s CH3 CH4 CH5 Es CH7 o 08005 CH8 N S S 9 9 9 6 So power supply 100 120 VAC fuse fast blow fuse of 0 25A NC not connected 120 35012474 10 2013 12 BMX DDI 3202 Input Modules Subject of this Section This section presents the BMX DDI 3202 K module its characteristics and explains how it is connected to the various sensors What Is in This Chapter This chapter contains the following topics Topic Page Introduction 122 Characteristics 123 Connecting the Module 125 35012474 10 2013 121 BMX DDI 3202 K Introduction Function The BMX DDI 3202 K module is a 24 VDC discrete module connected via a 40 pin connector It is a positive logic or sink module its 32 input channels receive current from the sensors Illustration
41. Maintenance outputs Inactive None BMX DDM 3202 K 16 Programmed Mast Fast Fallback Discrete Active 0 1 outputs Automatic Maintenance outputs Inactive None NOTE The parameters in bold correspond to the parameters configured by default NOTE The BMX DDM 16022 and BMX DDM 16025 discrete mixed input output modules have 2 groups of 8 channels The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23 35012474 10 2013 275 Configuration Section 27 3 Configuration of Discrete Module Parameters Subject of this Section This section presents general rules for implementing various configuration parameters for discrete input output channels What Is in This Section This section contains the following topics Topic Page How to Modify the Task Parameter 277 How to Modify the External Power Supply Error Monitoring Parameter 278 How to Modify the Fallback Mode Parameter 279 How to Modify the Output Reset Parameter 280 276 35012474 10 2013 Configuration How to Modify the Task Parameter At a Glance This parameter defines the processor task where input acquisitions and output updates are performed The task is defined for 8 consecutive channels in the case of on rack discrete modules The possible choices are as follows e MAST task e FAST task NOTE Modifying the Task parameter is o
42. Number of Reset Associated Fallback Function Supply Fallback outputs task mode monitoring value BMX DDO 1602 16 Programmed Mast Fast Fallback Discrete Active 0 1 Automatic Maintenance outputs Inactive None BMX DDO 1612 16 Programmed Mast Fast Fallback Discrete Active 0 1 Automatic Maintenance output Inactive None BMX DAO 1605 16 Programmed Mast Fast Fallback Discrete Active 0 1 Automatic Maintenance output Inactive None BMX DDO 3202 K 32 Programmed Mast Fast Fallback Discrete Active 0 1 Automatic Maintenance outputs Inactive None BMX DDO 6402 K 64 Programmed Mast Fast Fallback Discrete Active 0 1 Automatic Maintenance outputs Inactive None BMX DRA 0804T 8 Mast Fast Fallback Discrete 0 1 Maintenance outputs BMX DRA 0805 8 Mast Fast Fallback Discrete 0 1 Maintenance outputs BMX DRA 1605 16 Mast Fast Fallback Discrete 0 1 Maintenance outputs None BMX DDM 16022 8 outputs Programmed Mast Fast Fallback Discrete Active 0 1 Automatic Maintenance outputs Inactive None 274 35012474 10 2013 Configuration 8 channel group 16 channel Channel group by channel Reference Module Number of Reset Associated Fallback Function Supply Fallback outputs task mode monitoring value BMX DDM 16025 8 outputs Mast Fast Fallback Discrete Active 0 1
43. RUN module operating normally N A module inoperative or off green ERR internal event Module analysis Communication loss between the no detected internal error red needed discrete module and the CPU external event overload short circuit Terminal block incorrectly wired no detected external error red sensor pre actuator voltage error 32 selection of channels 32 to 63 N A selection of channels 0 to 31 Green Channel channel at 1 channel error overload or short circuit channel at 0 status 35012474 10 2013 61 Discrete Modules Diagnostic Processing NOTE The 32 LED is only present on the 64 channel modules It is enabled disabled with a push button located on the top of the module By default the first 32 channels are displayed NOTE For a mixed input output module the first line of channel status LEDs represents the inputs for example for a mixed 16 input 16 output module LEDs 0 to 15 represent the inputs and LEDs 16 to 31 represent the outputs NOTE After the sensor power outage the I O red LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED s The following list gives the 24 VDC modules BMX DDI 1602 BMX DDI 3202 BMX DDI 6402 BMX DDM 16022 BMX DDM 3202 BMX DDM 16025 WARNING CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION After a sensor power outage e The I O error LED is on e Do
44. The following table provides a summary of compatibility between sensors and discrete input output module inputs Types of proximity sensor Types of input 24VDC 48 VDC 24 VDC 24 48 VDC Positive Type 1 Type 3 Negative logic Positive logic Positive logic logic All PNP type 3 wire DC proximity sensors x X x All NPN type 3 wire DC proximity sensors X Telemecanique or other brand 2 wire DC proximity sensors X X with the following characteristics Voltage drop in closed state lt 7 V e Minimum switched current x 2 5 mA Residual current in open state lt 1 5 mA Telemecanique or other brand 2 wire DC proximity sensors X X X with the following characteristics Voltage drop in closed state lt 4 V e Minimum switched current x 1 mA Residual current in open state 0 5 mA 56 35012474 10 2013 General Rules for Installation Types of proximity sensor Types of input 24 VAC 48 VAC 100 120 VAC Type 1 Type 3 Type 3 2 wire AC DC proximity sensor see note x x x 2 wire AC proximity sensor X X X Note 24 VDC inputs can be used in positive sink or negative source logic but are not IEC compliant X compatible not compatible AC AC voltage operation DC DC voltage operation AC DC AC or DC voltage operation Compatibility of Pre Actuators with Outputs Compatibility of DC Pre actuators with Outputs Comply
45. e several terminals linked to the polarity 3 4 200 201 202 and 203 allowing sharing in groups of 4 or 2 channels positive logic outputs e onto terminals 1 or 2 sensors to the of the supply positive logic inputs 232 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 5 TELEFAST 2 ABE 7H08R21 and ABE 7H16R20 16R21 16R23 Connection Bases Sensor and Pre actuator Connections on the ABE 7H08R21 and ABE 7H16R20 R21 R23 Bases for Type 2 Inputs At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2A quick blow on the ABE 7H16R base e 6 3 A quick blow on the ABE 7HO8R base Illustration Description of the connection terminal blocks
46. the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2013 Schneider Electric All rights reserved 35012474 10 2013 Table of Contents Safety Information 9 About the BOOK 11 Part Hardware Installation of the Discrete I O Modules 13 Chapter 1 General Introduction 15 General Description of the Modules 16 Physical Description of Discrete Modules with 20 pin Terminal Block Connection sssssssss lll 17 Physical Description of Discrete Modules with 40 Pin Connectors 18 Discrete Input Modules Catalog 19 Discrete Output Modules 21 Discrete Mixed Input Output Modules Catalog 24 Temperature 26 Modicon M340H Hardened 28 Chapter 2 General Rules for Installing the Modules 29 Fitting of the Modules 30 Fitting the 20 Pin Terminal Block 32 Presentation for Choosing Power Supplies for Sensors and Pre Actuators
47. this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12R50 base Illustration Description of the connection terminal blocks lt DC OVDC ABE 7H12R50 2 Digital VO I de 6 DQ 111 109 Fuse 1E 2 3b 4 101 100 102 200 104 106 202 108 110 35012474 10 2013 243 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator I supply m 24 0 24 0 VDG VDG ABE ABE 7H12R50 7H12R50 Duos 8 858 888 cz wow 88g 858 BE o a com _ __0 I 2 d Sa S8 g gt S8 a QU N Ig 7 424 Aa uw 7A 4 sensors i pre actuators vi Or OD ODF GO ooo o oo o coo ooo DOD cc E xc c c c E X cc c
48. 1 2 ms Connections 20 pin terminal block 20 pin terminal block 1 x 40 pin connector Reference BMX DDM 16022 BMX DDM 16025 BMX DDM 3202 K 35012474 10 2013 25 General Introduction Temperature Derating At a Glance The characteristics are specified for a load rate of 60 of the channels CAUTION OVERHEATING HAZARD Take into account the temperature derating of the discrete I O modules at the installation to prevent the device from overheating and or deteriorating Failure to follow these instructions can result in injury or equipment damage If the rate is greater than 60 the following downgrade curve must be taken into consideration Total current per module A 100 80 60 40 20 0 pe Temperature C 0 10 20 30 40 50 60 NOTE There is no temperature derating for relay modules Users must therefore check that the overall consumption of the 24 VDC power supply is sufficient NOTE For static outputs temperature derating is carried out on the basis of the maximum current produced by the active outputs 26 35012474 10 2013 General Introduction Examples e BMX DDO 1602 Suppose the BMX DDO 1602 module with sixteen 24 VDC 0 5 A outputs produces 0 5 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 1
49. 35012474 10 2013 159 BMX DRA 1605 Introduction Function The BMX DRA 1605 module is a 24 VDC or 24 240 VAC discrete module connected via a 20 pin terminal block Its 16 non isolated relay output channels operate either on alternating current or direct current Illustration 160 35012474 10 2013 BMX DRA 1605 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 1605 and BMX DRA 1605H see page 28 modules BMX DRA 1605 Module Relay outputs for alternating and direct current Threshold service voltage Direct 24 VDC 2 A resistive load Alternating 19 to 264 VAC 2A Cos p 1 Minimum switching load 5 VDC 1 Maximum switching load 264 VAC 125 VDC Mechanical service life Number of switching 20 million or more Alternating current Voltage 24 VAC 48 VAC 100 120 VAC 200 240 VAC load in resistive mode power 50VA 2 50 1 80VA 1 200 VA 1 AC12 80 VA 2 200 VA 2 Alternating current Voltage 24 VAC 48 VAC 100 120 VAC 200 240 VAC rene inductive mode power 36 VA 1 36VA 1 36 VA 1 36 VA 1 Cos 0 35 72 1 72 1 72 1 72 VA 1 Cos 0 7 120 VA 2 120 VA 2 120 VA 2 120 VA 2 Cos 0 35 240 VA 2 Cos 0 7 Direct current loadin Voltage 24 VDC 48 VDC resistive mode DC12 Power 24 W 2 24 W 4 Direct
50. 35012474 10 2013 187 BMX DDM 16022 Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Resistance of insulation 210 MO below 500 VDC Temperature derating for BMX DDM 16022 None 1 All outputs are equipped with fast demagnetization circuits for electromagnets Electromagnet discharge time L R 2 Provide a 2 A fuse to the 24 V pre actuator supply NOTE The characteristics in this table also apply to the BMX DDM 16022H in the temperature range 25 60 C 13 140 F At 70 C 140 F e The maximum voltage of the pre actuator power supply must not exceed 26 4 V e The maximum output current must not exceed 0 55 A A WARNING output function damage LOSS OF OUTPUT FUNCTION Do not operate the BMX DDM 16022H at 70 C 158 F if the pre actuator power supply is greater than 29 0 V or less than 21 1 V Overheating the module can cause the loss of the Failure to follow these instructions can result in death serious injury or equipment Output Fuses Internal None External 1 fast blow fuse of 6 3 A for the output group CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 188 35012474 10 2013 BMX DDM 16022 Connecting the Module At a Glanc
51. ABE 7H12R10 231 ABE 7H12R11 231 ABE 7H12R20 235 ABE 7H12R21 235 ABE 7H12R50 243 ABE 7H12821 239 ABE 7H16F43 247 ABE 7H16R10 229 ABE 7H16R11 229 ABE 7H16R20 233 ABE 7H16R21 233 ABE 7H16R23 233 ABE 7H16R30 241 ABE 7H16R31 241 ABE 7H16R50 245 ABE 7H16821 237 ABE 7H16843 249 ABR 7xxx relays 257 ABS 7Exx relays 258 applied outputs 308 B BMX FTW 1 connection cables 44 BMXDAI0805 110 BMXDAIO0814 116 BMXDAI1602 90 BMXDAI1603 98 BMXDAI1604 104 BMXDAO1605 178 BMXDDI1602 70 BMXDDI1603 76 BMXDDI1604T 82 BMXDDI3202K 122 BMXDDI6402K 128 BMXDDM 16022 184 BMXDDM16025 194 BMXDDM3202K 204 BMXDDO1602 140 BMXDDO1612 134 BMXDDO3202K 166 BMXDDO640ZK 172 BMXDRAO804T 146 BMXDRAO8065 152 BMXDRA16065 160 BMXFTB2000 42 BMXFTB2010 42 BMXFTB2020 42 channel data structure for all modules T_DIS_IN_GEN 285 T_DIS_IN_STD 286 287 T_DIS_OUT_GEN 289 T_DIS_OUT_STD 290 291 T_GEN_MOD 293 connection bases 211 connection cables BMXFCCxxx 57 BMXFCWxxx 46 D debugging 301 diagnostics 309 312 F fallback mode 279 forcing 305 input parameters 273 35012474 10 2013 321 Index M340 hardened 28 ruggedized 28 O output parameters 274 output reset 280 parameter settings 281 282 R reactivation of outputs 307 relays 251 259 RESET 306 S SET 306 simulator 263 state RAM topological addressing of M340 discrete modules 3
52. Automatic The reactivation is executed automatically every 10s until the error disappears The reactivation mode is defined for 8 channel groups Procedure The following table shows the procedure for defining the module output channel reset mode Step Action 1 Open the desired module configuration screen 2 For the desired channel group click on the arrow of the Reactivate drop down menu Result The following list appears Reactivate Programmed w Automatic Select the required reactivation mode Validate the modification by clicking Edit Confirm 280 35012474 10 2013 Chapter 28 Application Specific Discrete Module Language Objects Subject of this Section This chapter describes the language objects associated with application specific discrete modules from various IODDT What Is in This Chapter This chapter contains the following sections Section Topic Page 28 1 Language Objects and IODDT 282 28 2 Discrete Module IODDTs and Device DDTs 283 35012474 10 2013 281 Language Objects Section 28 1 Language Objects and IODDT Description of the Discrete Function Objects Languages General Points Discrete modules have different associated IODDTs The IODDTs are predefined by the manufacturer They contain input output languages objects belonging to a channel of a specific application module There
53. Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection Against over voltage Yes by Transil diode Against inversions Yes by inverted diode 2 Against short circuits and overloads Yes by current limiter and electric circuit breaker 0 125 A Id 0 185 A 206 35012474 10 2013 BMX DDM 3202 K Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response On appearance 8 ms lt T lt 30 ms time at 24 V 15 20 On disappearance 1ms lt T lt 3ms Power consumption 3 3 V Typical 125 mA Maximum 166 mA 24 V pre actuator consumption Typical 69 mA excluding load current Maximum 104 mA Power dissipation 4 W max Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Temperature derating None 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time L R 2 Provide a 2 A fuse to the 24 V pre actuator supply Output Fuses Internal None External 1 fast blow fuse of 2 A for the output group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result
54. Error lt 24 V Sensor voltage monitoring response time at 24 V 15 20 On appearance 20 ms lt T lt 50 ms On disappearance 5ms lt T lt 15ms Power consumption 3 3 V Typical 76 mA Maximum 107 mA 35012474 10 2013 99 BMX DAI 1603 Sensor supply consumption Typical 466 mA Maximum 846 mA Power dissipation 4 W max Temperature derating for BMX DAI 1603 None NOTE Over its extended 25 70 C 13 158 F temperature range the BMX DAI 1603H characteristics are the same as the BMX DAI 1603 characteristics in the table Fuses Internal None External Fast blow fuse of 0 5 A 4 CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 100 35012474 10 2013 BMX DAI 1603 Connecting the Module At a Glance The BMX DAI 1603 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of an alternating current input
55. It is a positive logic module its 8 input channels receive current from the sensors sink and its 8 output channels provide current to the pre actuators source Illustration 184 35012474 10 2013 BMX DDM 16022 Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 16022 and BMX DDM 16022H see page 28 module inputs BMX DDM 16022 Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5 mA Threshold input values At 1 Voltage 211V Current 2 3mAforU2 11V At 0 Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possibly up to 34 V limited to 1 hour day Input impedance At nominal U 6 8 Response time Typical 4ms Maximum 7ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Reliability MTBF for continuos 427 772 operation in hours at ambient temperature 30 C 86 F Dielectric strength Primary secondary 1500 V actual 50 60 Hz for 1 min Between input output groups 500 VCC Resistance of insulation 210 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24 V 15
56. NOTICE NOTICE is used to address practices not related to physical injury 35012474 10 2013 9 PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved 10 35012474 10 2013 About the Book lt At a Glance Document Scope This manual describes the hardware and software installation of discrete modules for Modicon M340 PLCs and X80 drops Validity Note This documentation is valid for Unity Pro 8 0 Product Related Information A WARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control this product Follow all local and national safety codes and standards Failure to follow these instructions can result in death serious injury or equipment damage systems Only persons with such expertise should be allowed to program install alter and apply 35012474 10 2013 11 12 35012474 10 2013 Part Hardware Installation of the Discrete I O Modules Subject of this Part This part presents the range of disc
57. O a 32 LED to display channels 32 to 63 32 channel status LEDs a switch to display channels 32 to 63 1 The BMX DAI 0814 BMX DRA 0804T BMX DRA 0805 and BMX DAI 0805 are 8 channel modules channel 0 to 7 2 The BMX DDM 16022 and BMX DDM 16025 mixed input output modules have 2 groups of 8 channels The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23 35012474 10 2013 63 Discrete Modules Diagnostic Processing Diagnostics At a Glance The diagnostics function detects any conditions that may affect module operation Three diagnostic groups can be identified e internal events e external events e other events Internal Events Internal events concern all internal module conditions and all communication loss occurrences that prevent a discrete input output module from operating correctly A communication loss can be caused by e a hardware detected fault at rack bus level e a processor malfunction or power cable circuit open or short e a power cable circuit open or short External Events External events include e Overload and Short Circuit Static output modules contain a device for checking the load status In the event of an overload or short circuit of one or more outputs they are tripped to open circuit The status will be shown on the front panel of the module the LEDs corresponding to the tripped outputs will flash and the red I O LED will
58. The OV terminals of the 24V power supplies must be connected to metallic ground and safety ground as close as possible to the supply This is to ensure personnel safety in the event of a power phase coming into contact with the 24V supply Failure to follow these instructions will result in death or serious injury NOTE If an input ouput module is present on the PLC connect the sensor and pre actuator power supply to the power supply of the module otherwise an external power supply error occurs causing the input output LED to flash Inputs Recommendations for use concerning the inputs of discrete modules are as follows e for 24 VDC inputs and line coupling with an alternating current network A WARNING UNEXPECTED EQUIPMENT OPERATION e Avoid excessive coupling between AC cables and cables relaying signals intended for direct current inputs e Follow the cable routing rules Failure to follow these instructions can result in death serious injury or equipment damage 38 35012474 10 2013 General Rules for Installation This case excessive coupling is illustrated in the following circuit diagram Module r 24 Input l PS L p 0VDC f Output Q JE IECUR EN L N The alternating current neutral conn
59. ambient temperature 30 C 86 F 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24 V 15 20 On appearance 20ms T 50ms On disappearance 5ms T 15ms Power consumption 3 3 V Typical 76 mA Maximum 107 mA 35012474 10 2013 91 BMX DAI 1602 Sensor supply consumption Typical 1 45 mA Maximum 1 8mA Power dissipation 3 W max Temperature derating for BMX DAI 1602 None NOTE Over its extended 25 70 C 13 158 F temperature range the BMX DAI 1602H characteristics are the same as the BMX DAI 1602 characteristics in the table Fuses Internal None External Fast blow fuse of 0 5 A 4 CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage 92 35012474 10 2013 BMX DAI 1602 Connecting the Module At a Glance The BMX DAI 1602 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of an al
60. are 4 IODDT types for the discrete modules T DIS IN GEN T DIS IN STD T DIS OUT GEN T DIS OUT STD NOTE IODDT variables may be created in two ways e using the I O objects tab e using the Data Editor Language Object Types Each IODDT contains a group of language objects which are used to control them and check their operation There are two types of language objects e Implicit Exchange Objects which are automatically exchanged at each cycle pass of the task associated to the module e Explicit Exchange Objects which are exchanged upon demand from the application while using explicit exchange instructions Implicit exchanges concern the module inputs outputs measurement information and operation results Explicit exchanges enable module configuration and diagnosis NOTE In order to avoid several simultaneous explicit exchanges for the same channel it is necessary to test the value of the word EXCH STS of the IODDT associated to the channel before to call EF using this channel 282 35012474 10 2013 Language Objects Section 28 2 Discrete Module IODDTs and Device DDTs Subject of this Section This section presents the different IODDT languages usable in a Modicon M340 Local and objects related to discrete input output modules and the Device DDTs What Is in This Section This section contains the following topics Topic Page IODDT Links 284 Details Abou
61. are accessible in read only format 35012474 10 2013 295 Language Objects Discrete Device DDT Names Introduction This topic describes the Unity Pro Discrete Device DDT The default device DDT name contains the following information e module input and or output X symbol e module insertion number symbol For example MOD DIS X The default device DDT type contains the following information e platform with e M for Modicon M340 e U for unified structure between M340 and Quantum e device type DIS for discrete e IN e OUT function STD for standard direction e max channel 1 2 4 64 Example For a Modicon M340 device with 16 standard inputs outputs T U DIS STD IN 16 OUT 16 List of Implicit Device DDT The following table shows the list of Modicon M340 devices and their corresponding device DDT name and type Device DDT Name Device DDT Type Modicon M340 Devices MOD DIS 8 T U DIS STD IN 8 BMX DAI 0805 BMX DAI 0814 MOD DIS 16 T U DIS STD IN 16 BMX DAI 1602 BMX DAI 1603 BMX DDI 1602 BMX DDI 1603 BMX DDI 1604 BMX DAI 1604 MOD DIS 32 st T U DIS STD IN 32 BMX DDI 3202K MOD DIS 64 T U DIS STD IN 64 BMX DDI 6404K MOD DIS 8 T U DIS STD OUT 8 BMX DRA 0805 BMX DRA 0804 296 35012474 10 2013 Language Objects Device DDT Name Device DDT Type Modicon M340 Devices
62. base Description 8 relay outputs 1 F 8 relay 16 relay 16 relay outputs 1 F 16 relay outputs 1 F with or alternating outputs 1 outputs 1 F potential free with distribution of the polarity distribution potential free 2x8shared contact 2 polarities by 8 contact or alternating channel group The table below displays the catalog entry showing the connection base for the adapter splitting 16 channels into 2 x 8 channels ABE 7A reference CCO02 Base types Bases for adapter splitting 16 channels into 2 x 8 channels Illustration TELEFAST 2 base i Description Allows splitting of e 16 channels into two x 8 channels e 12 channels into 8 channels 4 channels 35012474 10 2013 217 TELEFAST 2 for Discrete I Os The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels ABE 7 R16T210 P16T210 P16T214 R16T212 P16T212 P16T215 P16T318 reference Basetypes Output adaptation interface bases with or without removable electromechanical or static relays with 16 channels Sub groups Output bases 1 F potential free Output bases 1 F distribution of Output base 1 F contact the 2 polarities by 8 channel group distribution of the 2 polarities by 4 channel group Illustration TELE
63. cc c c c ce c cc c Gc cG x Lf x xx xc WE e Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Terminals 200 201 202 and 203 are linked to the polarity Connecting the common for pre actuators e several terminals linked to the polarity 3 4 200 202 and 203 allow sharing in groups of 4 or 2 channels positive logic outputs 244 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 11 TELEFAST 2 ABE 7H16R50 Connection Base Sensor and Actuator Connections on the ABE 7H16R50 Base At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base NOTE The base is manufactured with a general purpose fast blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5A fast blow e output functions 2A fast blow on the ABE 7H16R50 base Illustration Description of the connection terminal blocks 324 VDCOVDC ABE H16R00 2Amax uU I X 7 N w T o o N pW A g
64. connection of sixteen output channels Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic 1 24V Y Y z 2 Command u 1 Output Error OV 35012474 10 2013 143 BMX DDO 1602 Module Connection The following diagram shows the connection of the module to the pre actuators power supply 24 VDC fuse fast blow fuse of 6 3 A pre act pre actuator Rn 0 T 2 3 Se 8 fo 44 12 13 74 75 D Q0 pre act D 01 pre act H H Q2 pre act D ae pre act 5 um pre act 6 95 pre act lt D Q6 pre act Q7 pre act 9 pre act ge pre act E HH pre act 2 pre act 1 3 012 pre act 013 pre act 05 pre act 74 915 pre act i 9 i e Fuse 144 35012474 10 2013 Chapter 16 BMX 0804 Relay Output Modules Subject of this Section This section presents the BMX DRA 0804T module its characteristics and explains how it is
65. consumption 3 3 V typical 79 mA maximum 111 mA 24 V pre actuator consumption typical 23 mA Excluding load current maximum 32 mA Power dissipation 2 26 W max 35012474 10 2013 135 BMX DDO 1612 Dielectric strength Output ground or output internal logic 1500 V rms 50 60 Hz fo r 1 min Resistance of insulation gt 10 below 500 VDC Temperature darting for BMX DDO 1612 None 1 All outputs are equipped with fast demagnetization circuits for electromagnets Electromagnet discharge time L R 2 Provide a fuse to the 24 V pre actuator supply NOTE For the BMX DDO 1612H the maximum pre actuator power supply must not exceed 26 4 V and the output current value must not exceed 0 55 A at 70 C 158 F Fuses Internal None External 1 fast blow fuse of 6 3 A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 136 35012474 10 2013 BMX DDO 1612 Connecting the Module At a Glance The BMX DDO 1612 module is fitted with a removable 20 pin terminal block for the connection of sixteen output channels Output Circuit Diagram The following diagram shows the circuit of a direct current output negative logic 24V R
66. current load in Voltage 24 VDC 48 VDC inductive mode DC13 power L R 7 ms 3 W 1 3 W 1 10 W 2 10 W 2 Power L R 20 ms 24 W 3 24 W 3 Response time Activation lt 8ms Deactivation lt 10ms On line module change Possible Built in protection Against alternating current inductive over voltage None Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use Against direct current inductive over voltage None Fit a discharge diode on each output Against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Maximum switching frequency 3 600 cycles per hour Power dissipation 3 W max Dielectric strength 2000 V actual 50 60 Hz for 1 min 35012474 10 2013 161 BMX DRA 1605 Resistance of insulation gt 10 MQ below 500 VDC Noise immunity In noise simulation below 1500 V actual noise width of 1s and frequency of 25 to 60 Hz Reliability MTBF for continuous 1 357 810 operation in hours at ambient temperature 30 C 86 F Power supply 3 3 V Typical 79 mA consumption Maximum 111 mA 24 V relay Typical 89 mA 5 Maximum 100 mA Temperature derating None 1 3 x 10 cycles 2 1 x 10 cycles 3 7 x 10 cycles 4 5 x 10 cycles 5 per channel at 1 NOTE These characteristics are available also for t
67. functions 0 5 A quick blow e output functions 6 3A quick blow on the ABE 7H12S21 base Illustration Description of the connection terminal blocks 24vDC CH ovbc ABE 7H12S2 12 Digital Inputs Outputs 991 UT Dl 111 a ojo 7 8S 55 Sk SESS E288 Se SRRRSRRRRRRSAASAA 35012474 10 2013 239 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions ce actuators 2 211 Module and sensor Module and pre actuator m supply I supply T ma 1 24 0 24 0 VDC VDC voc 7H12821 7H12821 IN E ae MA TS oe 533347 t En oO o o E 0 5 I e xil L pr cr p 207 sensors 200 0 201 z Channel 0 ow N N 211 Channel 11 han Channel 7 Channel 1 Channel 7 Channel 11 Channel 0 Channel 1 Connecting the common for sensors e n order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of th
68. inoperative MWr m MOD 2 6 EXT_MOD_FLT BOOL R Internal detected errors word of the module Fipio MWr m MOD 2 7 extension only MOD_FAIL_EXT BOOL R Internal detected error module unserviceable MWr m MOD 2 8 Fipio extension only CH_FLT_EXT BOOL R Inoperative channel s Fipio extension only MWr m MOD 2 9 BLK_EXT BOOL R Terminal block incorrectly wired Fipio extension MWr m MOD 2 10 only CONF_FLT_EXT BOOL R Hardware or software configuration anomaly MWr m MOD 2 13 Fipio extension only NO_MOD_EXT BOOL Module missing or inoperative Fipio extension MWr m MOD 2 14 only 35012474 10 2013 293 Language Objects Modicon 340 Discrete I O Module Configuration Constants Module level constants The table following presents the KW common for each channel group of the module Object Type Detail Channel group KWr m c 0 INT For each channel group 0 7 8 15 16 23 24 31 32 39 40 47 48 55 56 63 with c 0 8 bit 0 Validation input 1st 2nd 3rd 4 th 5th 6 th 7 th 8th 16 24 32 function 1 grp grp grp grp grp grp grp grp 40 48 56 bit 1 Validation output function 1 bit 2 Strategy of fallback 1 get value 0 stay at current value bit 3 Input filtering 1 fast 0 normal fixed at 0 bit 4 Ouput protection 1 yes 0 no bit 5 Rearm outputs 1 automatic 0 by command bit 6 Not used bit 7 Power supply control inhibition 1 yes 0 0
69. modes are as follows Mode Meaning Fallback Channels are set to 0 or 1 according to the defined fallback value for the corresponding 8 channel group Maintenance The outputs remain in the status they were in before switching to Stop Procedure The following table shows the procedure for defining the fallback mode to be assigned to a channel group Step Action 1 Open the desired module configuration screen 2 For the desired channel group click on the arrow of the Fallback mode drop down menu Result The following list appears Fallback mode Fallback Maintenance Select the desired fallback mode For Fallback mode configure each channel of the selected group To do this click on the drop down menu arrow of the channel to be configured located in the Fall Back Value column Click on the desired value 0 or 1 Confirm the modification with the Edit Validate menu command 35012474 10 2013 279 Configuration How to Modify the Output Reset Parameter At a Glance This parameter defines the reactivation mode of disconnected outputs The modes are as follows Mode Meaning Programmed Reactivation is executed with a command from the PLC application or through the appropriate debug screen Remark In order to avoid repeated reactivations the module ensures an automatic 10s delay between two resets
70. of installation phases is recommended but it is possible to change the order of certain phases for example starting with the configuration phase Installation Phases with Processor The following table shows the various phases of installation with the processor Phase Description Mode Declaration of Declaration of IODDT type variables for the application specific Offline variables modules and variables of the project Online Programming Project programming Offline Online Configuration Declaration of modules Offline Module channel configuration Entry of configuration parameters Association Association of IODDTs with the channels configured variable editor Offline Online Generation Project generation analysis and editing of links Offline Transfer Transfer project to PLC Online Adjustment Project debugging from debug screens animation tables Online Debugging Modifying the program and adjustment parameters Documentation Building documentation file and printing miscellaneous information Offline relating to the project Online Operation Diagnostic Displaying miscellaneous information necessary for supervisory Online control of the project Diagnostic of project and modules 35012474 10 2013 263 General Introduction Implementation Phases with Simulator The following table shows the various phases of installation with the simulator
71. on disappearance 5ms T 15 Power consumption 3 3 typical 76 mA maximum 107 mA 35012474 10 2013 105 BMX DAI 1604 Sensor supply consumption typical 228 mA maximum 510 mA Power dissipation 3 8 W max Temperature derating for BMXDAI1604 None NOTE Over its extended 25 70 C 13 158 F temperature range the BMX DAI 1604H characteristics are the same as the BMX DAI 1604 characteristics in the table Fuses Internal None External Fast blow fuse of 0 5 A 4 CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 106 35012474 10 2013 BMX DAI 1604 Connecting the Module At a Glance The BMX DAI 1604 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of an alternating current input
72. than 29 0 V or less than 21 1 V Overheating the module can cause the loss of the input function Failure to follow these instructions can result in death serious injury or equipment damage Input Fuses Internal None External 1 fast blow fuse of 0 5 A for the input group 4 CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage General Output Characteristics The following table shows the general characteristics of the BMX DDM 16025 and BMX DDM 16025H see page 28 module outputs BMX DDM 16025 Module Eight 24 VDC 24 240 VAC relay outputs Nominal values Switching direct voltage 24 VDC resistive load Switching direct current 2 Aresistive load Switching alternating voltage 220 Cos 1 Switching alternating current 2 A Cos 1 Minimum switching load Voltage Current 5 VDC 1 Maximum switching load Voltage 264 VAC 125 VDC On line module change Possibility 196 35012474 10 2013 BMX DDM 16025 Response time Activation lt 8ms Deactivation lt 10 ms Mechanical service life Number of switching 20 million or more Reliability MTBF for continuous operation in 835 303 hours at ambient temperature 30 C 86 F Max switching frequency Cycles per hour 3 600 Electrical service life Switching voltage c
73. the actuator connections on TELEFAST 2 bases Illustration Description of the connection terminal blocks ABEN H16F43 16 Digital Outputs Apane o 4 3 5 8 10 12 1314 5 PLC Fuse 2 j f I I I I ARIA IAS ALAS or a OTN a tse 0 1258 TNOVEBRSRSRSSSRSRSRSRSRSREREASHREAEAE Illustration Output connection functions Module and actuator supply Type and rating of fuse originally fitted to the base J 2A fast blow 24 0 ABE 7H16 F43 100 101 02 n4 5 1234 200 201 202 214 215 L o gt oo 7e o gt d actuators T o oD c c c G en P oxy 2E O O 35012474 10 2013 247 TELEFAST 2 for Discrete I Os Functionality per channel e original fitted 0 125 A fuse e isolator cuts the and the channel signal simultaneously NOTE Terminals 200 215 are connected to the polarity of the supply 248 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 13 TELEFAST
74. the general rules for installing discrete input output modules What Is in This Chapter This chapter contains the following topics Topic Page Fitting of the Modules 30 Fitting the 20 Pin Terminal Block 32 Presentation for Choosing Power Supplies for Sensors and Pre Actuators 36 Wiring Precautions 38 How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block Modules 42 How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules 46 How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules to 51 TELEFAST Interfaces Sensor Input Compatibility and Pre actuator Output Compatibility 55 35012474 10 2013 29 General Rules for Installation Fitting of the Modules At a Glance The discrete input output modules are powered by the bus of the rack The modules may be handled without turning off power supply to the rack without damage or disturbance to the PLC Fitting operations installation assembly and disassembly are described below Installation Precautions The discrete modules may be installed in any of the positions in the rack except for the first two marked PS and 00 which are reserved for the rack s power supply module BMX CPS and the processor BMX P34 respectively Power is supplied by the bus at the bottom of the rack 3 3 V and 24 V Before installing a module you must take off the protectiv
75. the module to the pre actuators power supply 24 VDC or 24 240 VAC fuse 1 fast blow fuse of 3 A for each relay NC not connected Fun 0 1 2 3 4 5 6 7 8 9 10 17 72 13 74 15 o 9 Pre act co Power 2 ur Q1 GHH Ci Pre act 4 Q2 suy Fuse Pre act C2 MuR TH Pre act C3 D dS cm 94 C4 5 Pre act GDH C5 Pre act H og eS 3 C6 Pre act Gr um ERE 5 C7 Pre act Power supply i NC NC NC NC 2 MOV 24 240 VAC We recommend installing this type of protection on the terminals of each pre actuator 35012474 10 2013 157 BMX DRA 0805 158 35012474 10 2013 18 BMX DRA 1605 Relay Output Modules Subject of this Section This section presents the BMX DRA 1605 module its characteristics and explains how it is connected to the pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 160 Characteristics 161 Connecting the Module 163
76. various items displayed according to the selected discrete module The Symbol column displays the symbol associated with the channel when it has been defined by the user using the variable editor 35012474 10 2013 271 Configuration Section 27 2 Discrete Input and Output Channel Parameters Subject of this Section This section presents the various parameters of input and output channels for discrete modules What Is in This Section This section contains the following topics Topic Page Discrete Input Parameters on the Rack 273 Discrete Output Parameters for 8 Channel Modules in Rack 274 272 35012474 10 2013 Configuration Discrete Input Parameters on the Rack At a Glance The discrete input module includes different parameters per channel The channels are divided into blocks of 8 or 16 consecutive channels Parameters The following table displays the parameters available for each in rack discrete input module Reference Module Number of inputs Associated task 8 channel group Function 8 channel group Supply monitoring 16 channel group BMX DDI 1602 16 Mast Fast Discrete inputs Active Inactive None BMX DDI 1604 16 Mast Fast Discrete inputs Active Inactive None BMX DAI 0805 Mast Fast Discrete inputs Active Inactive BMX DAI 0814 Mast Fast Discrete inputs BMX DAI 16
77. 0 VA 11 10 VA 11 24 VA 8 50 VA 7 50 VA 9 110 VA 2 110 VA 6 220 VA 1 Maximum Power of 14 4 VA 4 6 VA 10 6 VA 11 6 VA 11 Hardened module at 14 4 VA 8 30 VA 7 30 VA 9 70 C 158 F 66 VA 2 66 VA 6 132 VA 1 Direct current load in Voltage 24 VDC resistive mode DC12 Power 24 W 6 40 W 3 Maximum Power of 14 4 W 6 Hardened module at 24 W 3 70 C 158 F Direct current load in Voltage 24 VDC inductive mode DC13 Power 10 W 8 L R 60 ms 24 W 6 Maximum Power of 6 W 8 Hardened module at 14 4 W 6 70 158 35012474 10 2013 153 BMX DRA 0805 Response time Activation lt 10ms Deactivation lt 8ms Built in protection Against inductive over voltage in AC modes None Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use Against inductive over voltage in DC modes None Fit a discharge diode on each output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Reliability MTBF for continuous 2 119 902 operation in hours at ambient temperature 30 C 86 F Power dissipation 2 7 W max Dielectric strength 2000 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Power supply consumption 3 3 V Typical 79 mA Maximum 111 24 V relay Typical 51 mA 1
78. 00 VDC Type of input Current sink Paralleling of inputs Yes Sensor voltage monitoring threshold LED off gt 100 VDC LED on lt 80 VDC Sensor voltage monitoring response time at 125 VDC 20 20 On appearance 8ms T 30ms On disappearance 1ms T 5ms Power consumption 3 3 V Typical 76 mA Maximum 107 mA Sensor supply consumption Typical 1 85 W 4 channel at 70 C Maximum 285W Sensor supply consumption Typical 3 07 W 8 channel at 60 C Maximum 461W 35012474 10 2013 83 BMX DDI 1604T Sensor supply consumption Typical 4 29 W 12 channel at 50 Maximum 6 37 W Sensor supply consumption Typical 5 51 W 16 channel at 25 40 Maximum 8 13 W Power dissipation 3 2 W max at 70 C 5 0 W max at 60 6 7 W max at 50 C 8 5 W max at 40 C Input operating voltage range 88 150 VDC Maximum input voltage 156 VDC including ripple Operating temperature range 25 C 70 C The following graph shows the temperature derating of BMX DDI 1604T Maximum Number of ON Points Ambient Temperature Degrees C NOTE For the BMX DDI 1604T the maximum value of the sensor power supply must not exceed 150 V when operated at 70 C 158 F WARNING OVERHEATING MODULE Do not operate the BMX DDI 1604T at 70 C 158 F if the sensor power supply is greater than 150 V or les
79. 04 16 Mast Fast Discrete inputs Active Inactive None BMX DDI 3202 K 32 Mast Fast Discrete inputs Active Inactive None BMX DDI 6402 K 64 Mast Fast Discrete inputs Active Inactive None BMX DDM 16022 8 inputs Mast Fast Discrete inputs Active Inactive BMX DDM 16025 8 inputs Mast Fast Discrete inputs Active Inactive BMX DDM 3202 16 inputs Mast Fast Discrete inputs Active Inactive None BMX DDI 1603 16 Mast Fast Discrete input Active Inactive None BMX DAI 1602 16 Mast Fast Discrete None Active Inactive BMX DAI 1603 16 Mast Fast Discrete None Active Inactive NOTE Parameters indicated in bold characters are part of the default configuration NOTE The BMX DDM 16022 and BMX DDM 16025 discrete mixed input output modules have 2 groups of 8 channels The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23 35012474 10 2013 273 Configuration Discrete Output Parameters for 8 Channel Modules in Rack At a Glance The discrete output modules include several parameters per channel The channels are divided into blocks of 8 or 16 consecutive channels Parameters The following table displays the parameters available for each of the discrete output module with more than 8 channels in the rack 8 channel group 16 channel Channel group by channel Reference Module
80. 1 7H08S21 7H16S21 cs oe 8 5 S NOt 8 5 S 2 o CE 4 oOo 2 4 1 e uo Qe D 4 S A pre sensors actuators te te eo N T N o o c C c c c c c c c c c c c c c n t t oO oO oO oO oO x O Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Connecting the common for actuators e In order to create the shared supply for the actuators position the jumper 2 on terminals and 4 terminals 200 to 215 will be on the of the supply positive logic outputs 238 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 8 TELEFAST 2 ABE 7H12S21 Connection Base Sensor and Pre actuator Connections the ABE 7H12S21 Base with 1 Isolator per Channel At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base NOTE The base is manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input
81. 13 139 BMX DDO 1602 Introduction Function The BMX DDO 1602 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic or source module its 16 output channels provide current to the pre actuators Illustration 140 35012474 10 2013 BMX DDO 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 1602 and BMX DDO 1602H see page 28 modules BMX DDO 1602 Module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 5A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 625 A Current module 10A Power of tungsten filament lamp Maximum 6W Leakage current At 0 0 5 mA Voltage drop At 1 lt 1 2V Load impedance minimum 48 Q Response time 1 1 2 ms Reliability MTBF for continuous operation 392 285 hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI2 Hz Paralleling of outputs Yes maximum of 2 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection against over voltage Yes by Transil diode against inversions Yes by inverted diode 2 against short circuits and overloads Yes by current limiter and electric circuit breaker 1 5 In lt
82. 15 T T DIS IN GEN 285 T DIS IN STD 286 287 T DIS OUT GEN 289 T DIS OUT STD 290 291 GEN MOD 293 DIS STD IN 16 296 DIS STD IN 16 OUT 16 296 DIS STD IN 32 296 DIS STD IN 64 296 DIS STD IN 8 296 DIS STD IN 8 OUT 8 296 DIS STD OUT 16 296 DIS STD OUT 32 296 DIS STD OUT 64 296 DIS STD OUT 8 296 T T T T T T T T ececcccccccc task parameter 277 TELEFAST 2 211 temperature derating 26 terminal blocks BMXFTB2000 42 BMXFTB2010 42 BMXFTB2020 42 installing 29 30 42 46 51 topological state RAM addressing of M340 discrete modules 315 wiring precautions 38 322 35012474 10 2013
83. 2 Maximum 56 mA Temperature derating for BMX DRA 0805 None 1 0 1 x 108 cycles 2 0 15 x 106 cycles 3 0 3 x 106 cycles 4 0 5 x 106 cycles 5 0 7 x 106 cycles 6 1 x 109 cycles 7 1 5 x 106 cycles 8 2 x 109 cycles 9 3 x 109 cycles 10 5 x 106 cycles 11 10 x 10 cycles 12 per channel at 1 154 35012474 10 2013 BMX DRA 0805 Fuses Internal None External 1 fast blow fuse of 3 A for each relay A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 35012474 10 2013 155 BMX DRA 0805 Connecting the Module At a Glance The BMX DRA 0805 module is fitted with a removable 20 pin terminal block for the connection of eight relay output channels Output Circuit Diagram The following diagram shows the circuit of a relay output Q0 Pre actuator A Power Command suy P Module Output 156 35012474 10 2013 BMX DRA 0805 Module Connection The following diagram shows the connection of
84. 2 ABE 7H16S43 Connection Base Sensor Connections on ABE 7H16S43 Output Base with One Fuse and One Isolator per Channel At a Glance This is an overview of the sensor connections on TELEFAST 2 bases Illustration Description of the connection terminal blocks y ha 16x fuse 424VDC ABE 7H16843 16 Digital Inputs i x IOC 2 _ _ E0125A PIC Fue 2Amax TE TE 607 8 09 2 ia ugs i La ial EN LO fot Lal Lll zd gt d zo x etl at t2 es2 p be bude oad oor RSRSRS S88 SRSES RSE S EE SS Hew eeu Fees 35012474 10 2013 249 TELEFAST 2 for Discrete I Os Illustration Input function connections Module and sensor Type and rating of fuse fitted during supply manufacture to the base 2 A quick blow 0 424 VDC _ BE 7H16 43 100 101 102 4 M5 12342720 20 2 214 25 L c ooo LOAD 0 o o c gt c A sensors o x T E o x E c lt o o Functionality per channel e 0 125 A fuse fitted during manufacture e isolator cuts the and the channel signal simultaneously NOT
85. 2 DIS_CH_OUT 0 VALUE MOD_DIS_16_2 DIS_CH_OUT 1 VALUE MOD_DIS_16_2 DIS_CH_OUT 2 VALUE MOD_DIS_16_2 DIS_CH_OUT 3 VALUE MOD DIS 16 2DIS CH OUTM VALUE MOD DIS 16 2 018 CH OUT B VALUE 7 MOD DIS 16 2DIS CH_OUT 6 VALUE MOD DIS 16 2DIS CH OUT 7 VALUE MOD DIS 16 2DIS CH OUTJB VALUE MOD DIS 16 2 015 CH OUT S VALUE MOD DIS 16 2DIS CH OUT OJVALUE MOD DIS 16 2 DIS CH OUT M VALUE MOD DIS 16 2 DIS CH OUT IZ2 VALUE MOD DIS 16 2 DIS CH OUT I3 VALUE MOD DIS 16 2 DIS CH OUT 14 VALUE MOD DIS 16 2 DIS CH OUT 15 VALUE Fallback value lt lt lt lt lt lt lt lt lt lt lt lt lt 270 35012474 10 2013 Configuration Description This table shows the various elements of the configuration screen and their functions Address Element Function 1 Tabs The tab in the foreground indicates the mode in progress Configuration in this example Every mode can be selected using the respective tab Overview e Configuration Device DDT which gives the Device DDT see page 296 name and typeof the device 2 Module area Specifies the abbreviated heading of the module Channel area Allows you by clicking on the reference number to display the tabs Description which gives the characteristics of the device to select a channel to display the Symbol name of the
86. 2 K Fuses Internal None External 1 fast blow fuse of 0 5 A for each 16 channel group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 124 35012474 10 2013 BMX DDI 3202 K Connecting the Module At a Glance The BMX DDI 3202 K module is fitted with a 40 pin connector for the connection of thirty two input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic ee a eee ee Sensor supply and voltage monitoring Sensor Input 1 0 Enlly 35012474 10 2013 125 BMX DDI 3202 K Module Connection The following diagram shows the connection of the module to the sensors LE SE SE SE SE Pee eee eee eee ee see power supply 24 VDC PES pue B A 0 1 O daoo pA 5 _ 49 0 o SS 6 a 2 oe B 9 1 1 ey 12 13 O O O 44 15 9 OW O Oo ips E FUSE ul SPS14 sPS1 17 O 4 0 O Oo 18 n9 Q
87. 2013 221 TELEFAST 2 for Discrete I Os BMX DDI 3202 K BMX DDM 3202 K BMX DDI 6402 K BMX DDO 3202 K BMX DDM 3202 K BMX DDO 6402 K 1 connector 2 connectors 1 connector 2 connectors 16 channels ABE 7R16S X X ABE 7R16T X X 7 16 X X 1 with 16 to 2 x 8 channel adapter ABE 7ACCO2 X compatible non compatible 222 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I O Aim of this section This section describes the connection principles for the TELEFAST 2 products for discrete input output modules What Is in This Section This section contains the following topics Topic Page Connecting a Discrete Input Output Module to a TELEFAST 2 Base Interface 224 Dimensions and Mounting of the TELEFAST 2 Connection Bases 226 35012474 10 2013 223 TELEFAST 2 for Discrete I Os Connecting a Discrete Input Output Module to a TELEFAST 2 Base Interface At a Glance A discrete input output module with a 40 pin connector can be connected to the TELEFAST 2 connection base with a connection cable Illustration The following diagram shows the connection of a discrete input output module with a 40 pin connector to a TELEFAST 2 connection base m
88. 3 158 F and in harsh chemical environments This treatment increases the isolation capability of the circuit boards and their resistance to e condensation e dusty atmospheres conducting foreign particles e chemical corrosion in particular during use in sulphurous atmospheres oil refinery purification plant and so on or atmospheres containing halogens chlorine and so on The M340H equipment when within the standard temperature range 0 60 C 32 140 F has the same performance characteristics as the standard M340 equipment At the temperature extremes 25 0 and 60 70 C 13 32 F and 140 158 F the hardened versions can have reduced power ratings that impact power calculations for Unity Pro applications If this equipment is operated outside the 25 70 C 13 158 F temperature range the equipment can operate abnormally CAUTION UNINTENDED EQUIPMENT OPERATION Do not operate M340H equipment outside of its specified temperature range Failure to follow these instructions can result in injury or equipment damage Hardened equipment has a conformal coating applied to its electronic boards This protection when associated with appropriate installation and maintenance allows it to be more robust when operating in harsh chemical environments 28 35012474 10 2013 Chapter 2 General Rules for Installing the Modules Subject of this Section This chapter presents
89. 35012474 08 Modicon M340 Using Unity Pro Discrete Input Output Modules User Manual 10 2013 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements
90. 474 10 2013 31 General Rules for Installation Fitting the 20 Pin Terminal Block At a Glance All the discrete input output modules with 20 pin terminal block connections require the terminal block to be connected to the module These fitting operations assembly and disassembly are described below 4 CAUTION EQUIPMENT DAMAGE Do not plug an AC terminal block into a DC module This will cause damage to the module Failure to follow these instructions can result in injury or equipment damage Installing the 20 Pin Terminal Block The following table shows the procedure for assembling the 20 pin terminal block onto a discrete input output module 777777 E Assembly Procedure Step Action 1 Once the module is in place on the rack install the terminal block by inserting the terminal block encoder the rear lower part of the terminal into the module s encoder the front lower part of the module as shown above 2 Fix the terminal block to the module by tightening the 2 mounting screws located on the lower and upper parts of the terminal block Tightening torque 0 4 Nem 0 30 Ib ft NOTE If the screws are not tightened there is a risk that the terminal block will not be properly fixed to the module 32 35012474 10 2013 General Rules for Installation Coding the 20 Pin Terminal Block When a 20 pin terminal block is installed on a module dedicate
91. 6 x 0 5 8 A Above 40 C the downgrading curve must be applied At 60 C the maximum current in 24 VDC must not exceed 8 x 60 4 8 A This value corresponds to 10 outputs at 0 5 A or 16 outputs at 0 3 A or other combinations e BMX DDO 6402 Suppose the BMX DDO 6402 module with sixty four 24 VDC 0 1 A outputs produces 0 1 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 64 x 0 1 6 4 A Above 40 the downgrading curve must be applied At 60 C the maximum current in 24 VDC must not exceed 6 4 x 60 3 8 A This value corresponds to 38 outputs at 0 1 A or 64 outputs at 0 05 A or other combinations e BMX DAO 1605 Suppose the BMX DAO 1605 module with sixteen 220 VAC outputs producing 0 3 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 16 x 0 3 A 4 8 A 2 4 A per 8 channel group maximum Above 40 C the downgrading curve must be applied At 60 C the maximum current in 220 Vac must not exceed 4 8 A x 0 6 2 9 A 1 5 A per 8 channel group maximum This value corresponds to 10 outputs at 0 3 A or to 16 outputs at 0 18 A 35012474 10 2013 27 Introduction Modicon M340H Hardened Equipment M340H The Modicon M340H hardened equipment is a ruggedized version of M340 equipment It can be used at extended temperatures 25 70 C 1
92. 6025 Dig 8 In 24 VDC 8 Out Relays Version 2 00 E BMX DDM 16025 Description e Error Ej VO objects Channel 0 r Internal errors External errors r Other errors st ddi out Faulty channel s e Channel 8 9 Remark It is not possible to access the module diagnostics screen if a configuration error major breakdown error or module missing error occurs The following message then appears on the screen The module is not present or is different from the one configured in this position 35012474 10 2013 311 Diagnostics How to Access the Channel Diagnostics Function of a Discrete Module At a Glance The Channel diagnostics function displays current errors and where they exist Errors are classified according to their category e Internal events e inoperative channel e External events e link or sensor supply fault e Other events e terminal block incorrectly wired e configuration error e communication interruption e A channel error appears in the Debug tab when the turns red LED located in the Error column Procedure The following table shows the procedure for accessing the Channel error screen Step Action 1 Access the module s debugging screen 2 Click on the button Exe situated in the Error column of the inoperative channel Result The list of channel errors appears Dialog box Internal errors External errors Oth
93. 604 Introduction Function The BMX DAI 1604 module is a 100 120 VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current Illustration 104 35012474 10 2013 BMX DAI 1604 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1604 and BMX DAI 1604H see page 28 modules BMX DAI 1604 Module 100 120 VAC inputs Nominal input values Voltage 100 120 VAC Current 5 mA Frequency 50 60Hz Threshold input values At 1 Voltage 274V Current gt 2 5 mA At 0 Voltage lt 20 V Current lt 1 Frequency 47 Hz to 63 Hz Sensor supply 85 132 V including ripple Peak of current on enabling 240 mA at nominal U Input impedance at nominal U and f 55 Hz 13 kQ Type of input Capacitive Response time Activation 10 ms Deactivation 20 ms IEC 1131 2 compliance Type 3 Reliability MTBF for continuous 1 303 067 operation in hours at ambient temperature 30 C 86 F 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 82 V Error 40V Sensor voltage monitoring response time at 24 V 15 20 on appearance 20 ms lt T lt 50 ms
94. Cabling view 5 1 1 2 QE 4 5 6 1m m 7 3 m m4 S 5m m6 10 7 m mg 9 m 10 12 Vim 12 14 13 14 15 15m 16 77 17 m 8 18 19 m m 20 5i 21 22 23 24 27 25 26 73 27 28 29 30 778 340 32 27 33 SLE 35 ps 30 37 88 39 40 33 35 36 Q 37 38 391 40 Not wired W Wired White Green Brown Greer White Yellow Yellow Brown Connector 3 White Brown Green Yellow Gray Pink Blue Red Black Purple Gray Pink Red Blue 244434444 12 242 White Gray Gray Brown White Pink Pink Browr Cabling view 1 2 03 4e H 5 6 7 8e aa i 9 10 Bs 1 12 13 14 15 16 17 18 19 20 Le Cable Output Color coded according to DIN47100 35012474 10 2013 53 General Rules for Installation The diagram below shows the connection of BMX FCC 3 cables
95. Capacitive Response time Activation 10 ms Deactivation 20 ms IEC 61131 2 compliance Type 3 Reliability MTBF for continuous operation in 1700000 hours at ambient temperature 30 C 86 F Power consumption 3 3 V typical 61 mA maximum 112 mA 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength Channel to Bus 1780 V actual 50 60 Hz for 1 min Channel to Channel 1780 V actual 50 60 Hz for 1 min Resistance of insulation Channel to Bus gt 10 below 500 VDC Channel to Channel gt 10 below 500 VDC Power dissipation 2 35 W max Temperature derating for BMX DAI 0814 None 35012474 10 2013 117 BMX DAI 0814 Fuses Internal None External Fast blow fuse of 0 25 A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 118 35012474 10 2013 BMX DAI 0814 Connecting the Module At a Glance The BMX DAI 0814 module is fitted with a removable 20 pin terminal block for the connection of eight input channels
96. Current channel 0 6A Current module 2 4 A max common 4 8 A max for all commons Maximum inrush current 20 A cycle or less Leakage current At state 0 lt 3 mA for 240 VAC 60 Hz lt 1 5 mA for 120 VAC 60 Hz Residual voltage At state 1 lt 1 5mA Response time 1 ms 1 2xF Built in protection Against inductive over voltage in AC modes None Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use Against inductive over voltage None Fit a discharge diode on each output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Command type Zero crossing Output protection no protection Dielectric maximum Voltage 2 830 VAC rms 3 cycles Altitude 2 000 m 6 557 38 ft Insulation Resistance gt 10 MQ by insulation resistance meter Noise immunity By noise simulator of noise voltage 1 us noise width and 1 500 Vp p 25 60 Hz noise frequency Power consumption 3 3V Typical 79 mA Maximum 111 mA Temperature derating for BMX DAO 1605 Apply the temperature derating curve see page 26 NOTE The characteristics in this table apply to the BMX DAO 1605H in the temperature range 25 60 C 13 140 F At 70 C 158 F the maximum threshold current must not exceed 0 24 A per channel and the maximum module cur
97. DDI 1604T Input Modules 81 Introduction gt rece eese Ig ee v Ee Eke Re eS 82 83 Connecting the Module 86 BMX DAI 1602 Input Modules 89 Introduction eee Rl Re uer dara da 90 Charact risti6S es cs ada be eck WAG ee aaa ee eee Eu 91 Connecting the Module 93 BMX DAI 1603 Input Modules 97 Introduction 12 isc ee cel RII ok we Re a dae 98 Characteristics 99 Connecting the Module 101 BMX DAI 1604 Input Modules 103 Introduction 0 RR RR eens 104 Characteristics 2cllel cile eee rede ry eee ee EUR 105 Connecting the Module 107 BMX DAI 0805 Input Modules 109 Introd cllOn ew rasa EX eO X EE Ra E AVR an EU Re aw eats 110 Characteristics 2 Hae 111 Connecting the Module 113 BMX DAI 0814 Input Module 115 Introductio kasd ends chee ac Penne Reha wed es 116 117 Connecting the Module
98. Details About T DIS OUT STD Type IODDT Explicit Object Exchange At a Glance This section presents T DIS OUT STD type IODDT Explicit Object Exchange that applies to discrete output modules It includes the word type objects whose bits have a specific meaning These objects are explained in detail below Example of a declaration of a variable IODDT VAR1 ofthe T DIS OUT STD type NOTE In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit NOTE Not all bits are used Execution Indicators for an Explicit Exchange EXCH STS The table below shows the meanings of channel exchange control bits from channel STS MWr m c 0 Standard symbol Type Access Meaning Address STS_IN_PROGR BOOL R Read channel status words in progress MWr m c 0 0 CMD IN PROGR BOOL R Command parameter exchange in progress MWr m c 0 1 Explicit Exchange Report EXCH_RPT The table below presents the meaning of the EXCH exchange report bits YMWr m c 1 Standard Type Access Meaning Address symbol STS ERR BOOL R Error in reading status words of the channel 1 7 error MWr m c 1 0 CMD ERR BOOL R Error during a command parameter exchange 1 error MWr m c 1 1 Standard Channel Status CH FLT The table below shows the meaning of the bits of the status word CH FLT MWr m c 2 Reading
99. E Terminals 200 215 are connected to the polarity of the supply 250 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 14 TELEFAST 2 Connection Base Accessories Aim of this Section This section introduces the TELEFAST 2 connection bases range of accessories What Is in This Section This section contains the following topics Topic Page TELEFAST 2 Connection Base Accessories Catalog 252 Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16F xxx 255 Bases Characteristics of the Removable ABR 7xxx Electromechanical Output Relays 257 Characteristics of the Removable ABS 7Exx Static input Relays 258 Characteristics of the Removable ABS 7Sxx Static Output Relays 259 35012474 10 2013 251 TELEFAST 2 for Discrete I Os TELEFAST 2 Connection Base Accessories Catalog At a Glance This is an overview of the TELEFAST 2 connection base accessories catalog for discrete I O modules Catalog The table below shows the TELEFAST 2 connection base accessories catalog Product reference Illustration Description Additional shunt terminal block ABE 7BV10 Terminal block fitted with 10 screw terminal blocks ABE 7BV20 Terminal block fitted with 20 screw terminal blocks Adapter base ABE 7ACC02 Enables the connection of 16 channels in 2 x 8 channel groups Mounting kit ABE 7ACC01 Enables the bases to be mounted o
100. E 7R08S210 67 4 000008G00000090090 6000 L 1 Dimension with additional shunt terminal block ABE 7BV20 ABE 7BV10 The illustration below shows the dimensions in mm of the products 7 16543 ABE 7516 2 750852 1 ABE 7S16S2Bs ABE 7H16F43 ABE 7R16S21 67 58 e 15 226 35012474 10 2013 TELEFAST 2 for Discrete I Os The illustration below shows the dimensions in mm of the product ABE 7ACCO2 57 48 50 art The illustration below shows the dimensions in mm of the products ABE 7R16T2 and ABE 7P16T2 15 Reference measuring 211 x 88 mm product shown has removable relays and non mounted screws 1 Dimension with additional shunt terminal block ABE 7BV20 or ABE 7BV10 35012474 10 2013 227 TELEFAST 2 for Discrete I Os The illustration below shows the dimensions in mm of the products ABE 7R16T3 and ABE 7P16T3 83 74 272 15 Reference measuring 272 88 mm product shown has removable relays and non mounted screws 1 Dimension with additional shunt terminal block ABE 7BV20 or ABE 7BV10 Mounting The TELEFAST 2 bases are mounted on 35 mm wide DIN mounting rails A WARNING UNEXPECTED EQUIPMENT OPERATION Install the i
101. FAST 2 base Description with 10 mm 10 mm 10 mm wide with 10 mm 10 mm 10 mm wide 12 5 mm wide wide electro wide relay not wide wide relay not relay not mechanical relay not provided 1 electro relay not provided 1 provided 1 fuse relay provided fuse channel mechanical provided fuse channel 1 isolator channel relay 218 35012474 10 2013 TELEFAST 2 for Discrete I Os The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels continued ABE 7 R16T230 R16T330 P16T330 P16T334 R16T231 R16T332 P16T332 R16T370 reference Base types Output adaptation interface bases with or without removable electromechanical or static relay with 16 channels continued Sub groups Output bases 1 OF potential free contact Output Output bases 1 OF Output bases 1 distribution of the 2 bases 2 OF polarities by 8 OF shared by channel group potential 8 channel free group contact Illustration TELEFAST 2 base Description with 10 mm with 12 5 12 5 mm 12 5 mm wide with 10 with 12 5 12 5 mm with 12 5 wide mm wide wide relay not mm wide mm wide wide mm wide electro electro relay provided electro electro relay not electro mechanical mechanical provided 1 fuse channel mechanical mechanical provided mechanical r
102. Id lt 2 In Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time on appearance 8 ms lt T lt 30 ms on disappearance 1ms lt T lt 3 ms Power consumption 3 3 V typical 79 mA maximum 111 mA 24 V pre actuator consumption typical 23 mA excluding load current 32 mA Power dissipation 4 W max 35012474 10 2013 141 BMX DDO 1602 Dielectric strength Output ground or output internal 1500 V actual 50 60 Hz for 1 min logic Resistance of insulation gt 10 below 500 VDC Temperature derating for BMX DDO 1602 None 1 All outputs are equipped with fast demagnetization circuits for electromagnets Electromagnet discharge time L R 2 Provide a fuse to the 24 V pre actuator supply NOTE For the BMX DDO 1602H the maximum pre actuator power supply must not exceed 26 4 V and the output current value must not exceed 0 55 A at 70 C 158 F Fuses Internal None External 1 fast blow fuse of 6 3 A CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 142 35012474 10 2013 BMX DDO 1602 Connecting the Module At a Glance The BMX DDO 1602 module is fitted with a removable 20 pin terminal block for the
103. It is a positive logic module its 16 input channels receive current from the sensors sink and its 16 output channels provide current to the pre actuators source Illustration 204 35012474 10 2013 BMX DDM 3202 K Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 3202 K module inputs BMX DDM 3202 K module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 2 5 mA Threshold input values At 1 Voltage 211V Current 22mAforU2 11V At 0 Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possibly up to 34 V limited to 1 hour day Input impedance At nominal U 9 6 kQ Response time Typical 4ms Maximum 7ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Reliability MTBF for continuos operation in hours 650 614 at ambient temperature 30 C 86 F Dielectric strength Primary secondary 1500 V actual 50 60 Hz for 1 min Between input output groups 500 VDC Resistance of insulation 210 MO below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24 V 15 20 On appearance 8ms T 30ms
104. OO O 4 o 25 ccoo TN pl 23 047 5 07 edo SS 23 9 O odo OO pl 9 eoo 0 SPS24 SPSZ Sec 2 7 fuse fast blow fuse of 0 5 A for each 16 channel group SPS sensor power supply 126 35012474 10 2013 Chapter 13 BMX DDI 6402 K Input Modules Subject of this Section This section presents the BMX DDI 6402 K module its characteristics and explains how it is connected to the various sensors What Is in This Chapter This chapter contains the following topics Topic Page Introduction 128 Characteristics 129 Connecting the Module 131 35012474 10 2013 127 BMX DDI 6402 Introduction Function The BMX DDI 6402 K module is a 24 VDC discrete module connected via two 40 pin connectors It is a positive logic or sink module its 64 input channels receive current from the sensors Illustration 128 35012474 10 2013 BMX DDI 6402 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 6402 K module BMX DDI 6402 K Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 1 Threshold input values At 1 Voltage 215V Current gt 1 for U 2 15 V At 0 Voltage 5V Current lt 0 5 mA Sensor sup
105. On disappearance 1ms T 3ms Power consumption 3 3 V Typical 125 mA Maximum 166 mA 24 V pre actuator consumption Typical 69 mA excluding load current Maximum 104 mA Power dissipation 4 W max Temperature darting for BMX DDM 3202 K None 35012474 10 2013 205 BMX DDM 3202 Input Fuses Internal None External 1 fast blow fuse of 0 5 A for the input group 4 CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage General Output Characteristics The following table shows the general characteristics of the BMX DDM 3202 K module outputs BMX DDM 3202 K module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 1A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 125 A Current module 3 2A Power of tungsten filament lamp Maximum 1 2 W Leakage current at 0 100 pA for U 30V Voltage drop at 1 lt 1 5V forl 0 1A Load impedance Minimum 220 Q Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF for continuos 650 614 operation in hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 3
106. S POSITION After a sensor power outage e The I O error LED is on e Do not take into account the input LEDs information they show the last recorded position of the sensors not their real positions e Check the real positions on the sensors Failure to follow these instructions can result in death serious injury or equipment damage 66 35012474 10 2013 Discrete Modules Diagnostic Processing Checking the Connection At a Glance In order to check the discrete I O connection ensure that e sensor data is registered by the corresponding inputs and by the processor e control orders from the processor are registered by the outputs and transmitted to the corresponding pre actuators A WARNING UNEXPECTED EQUIPMENT OPERATION Active outputs can activate machine movements All power must be turned off before this check is carried out 1 remove power fuses from the motor controls 2 turn off the power of hydraulic and pneumatic units 3 power up the PLC fitted with its Discrete I O modules Failure to follow these instructions can result in death serious injury or equipment damage Description After this it is possible to check the connection of the Discrete I O modules e without a terminal activate each sensor and check whether the corresponding input LED changes If it remains unchanged check the wiring and correct operation of the sensor e with a terminal more in depth check on the co
107. ST 2 ABE 7H12R20 12R21 Connection Bases 235 25 7 TELEFAST 2 ABE 7H08S21 16S21 Connection Bases 237 25 8 TELEFAST 2 ABE 7H12821 Connection Base 239 25 9 TELEFAST 2 ABE 7H16R30 16R31 Connection Bases 241 25 10 TELEFAST 2 ABE 7H12R50 Connection Base 243 25 11 TELEFAST 2 ABE 7H16R50 Connection Base 245 25 12 TELEFAST 2 ABE 7H16F43 Connection Base 247 25 13 TELEFAST 2 ABE 7H16843 Connection Base 249 25 14 TELEFAST 2 Connection Base Accessories 251 35012474 10 2013 211 TELEFAST 2 for Discrete I Os Section 25 1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I O Aim of this section This section describes the range of TELEFAST 2 products which allow the discrete input and output modules to be connected quickly to the operating pieces What Is in This Section This section contains the following topics Topic Page General Overview of TELEFAST 2 Connection Interfaces for Discrete I O Modules 213 TELEFAST 2 Connection Bases Catalog 214 Combination of Discrete I O Modules and TELEFAST 2 Connection Bases 221 212 35012474 10 2013 TELEFAST 2 for Discrete I Os General Overview of TELEFAST 2 Connection Interfaces for Discrete I O Modules At a Glance The TELEFAST 2 system is a group of products which enableS discrete input and output modules to be quickly connected to operational components It replaces 20 pin terminal blocks thus doing away with single wire connecti
108. T Implicit Object Exchange 285 Details About T DIS IN STD Type IODDT Implicit Object Exchange 286 Details About T DIS IN STD Type IODDT Explicit Object Exchange 287 Details About T DIS OUT GEN Type IODDT Implicit Object Excliange ena Home 289 Details About T DIS OUT STD Type IODDT Implicit Object 290 Details About T DIS OUT STD Type IODDT Explicit Object ean e E ere Grace E apa e EUR RICE Ua d 291 Details of the Language Objects of the IODDT of Type T GEN MOD 293 Modicon 340 Discrete I O Module Configuration Constants 294 Discrete Device DDT 296 Chapter 29 Debugging 301 Introduction to the Debugging Function of a Discrete Module 302 Debugging Screen aa tEn wel eee ROS Aud 303 How to Access the Forcing Unforcing Function 305 How to Access the SET and RESET Commands 306 How to Access the Reactivation of Outputs Command 307 Applied Outputs of a Discrete 308 Chapter 30 Diagnostics of the Modules 309 How to Access the Diagnostics 310 How to Access the Channel Diagnostics Function of a Discrete Module 312 AppendiGeS 4442 Rh ERES EET E EX d Ra HR ES 313 A
109. This section describes the diagnostic aspect in the implementation of the application specific discrete modules What Is in This Chapter This chapter contains the following topics Topic Page How to Access the Diagnostics Function 310 How to Access the Channel Diagnostics Function of a Discrete Module 312 35012474 10 2013 309 Diagnostics How to Access the Diagnostics Function At a Glance The Module diagnostics function displays current errors and where they exist Errors are classified according to their category e Internal events e module inoperable e self tests running e External events e Other events e configuration error e module missing or off e inoperative channel s A module status is indicated when certain LED s change to red such as e in the configuration editor at rack level e the LED of the rack number e the LED of the slot number of the module on the rack e in the configuration editor at module level e the I O LED according to the type of event e the Channel LED in the Channel field e the Faulttab 310 35012474 10 2013 Diagnostics Procedure The following table shows the procedure for accessing the Module status screen Step Action 1 Access the module s debugging screen 2 Click on the module reference in the channel zone and select the Fault command Result The list of module errors appears Ea 0 4 BMX DDM 1
110. VDC fuse fast blow fuse of 2 A for each 16 channel group pre act pre actuator PPS pre actuator power supply 170 35012474 10 2013 Chapter 20 BMX DDO 6402 K Static Output Modules Subject of this Section This section presents the BMX DDO 6402 K module its characteristics and explains how it is connected to the pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 172 Characteristics 173 Connecting the Module 175 35012474 10 2013 171 6402 Introduction Function The BMX DDO 6402 K module is a 24 VDC discrete module connected via two 40 pin connectors It is a positive logic or source module its 64 output channels provide current to the pre actuators Illustration 172 35012474 10 2013 6402 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 6402 K module BMX DDO 6402 K module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 01 Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 125A Current module 64 Power of tungsten filament lamp Maximum 1 2W Leakage current At O0 100 uA for U 30V Voltage drop At 1 lt 1 5 0 1 0 1
111. X DDM 16022 Module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 5 Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 625 A Current module 5A Power of tungsten filament lamp Maximum 6W Leakage current At 0 0 5 mA Voltage drop At 1 lt 1 2V Load impedance Minimum 48 Q Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF for continuos 427 772 operation in hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI2 Hz Paralleling of outputs Yes maximum of 2 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection Against over voltage Yes by Transil diode Against inversions Yes by inverted diode 2 Against short circuits and overloads Yes by current limiter and electric circuit breaker 1 5 In lt Id lt 2 In Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time at 24 V 15 20 On appearance 8ms T 30ms On disappearance 1ms T 3ms Power consumption 3 3 V Typical 79 mA Maximum 111 mA 24 V pre actuator consumption Typical 59 mA excluding load current Maximum 67 mA Power dissipation 3 7 W max
112. act Pre act eel lee 060 061 029 Pre act owe e e ec Pre act LAUNE act H FUSE PSE xpo E E Pest PPS4 t ce ifs gi PPS2 P y PPS44 PPS4 es nem oe y0 power supply 24 VDC fuse fast blow fuse of 2 A for each 16 channel group pre act pre actuator PPS pre actuator power supply 176 35012474 10 2013 Chapter 21 BMX 1605 Output Modules Subject of this Section This section presents the BMX DAO 1605 module its characteristics and explains how it is connected to the pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 178 Characteristics 179 Connecting the Module 181 35012474 10 2013 177 BMX DAO 1605 Introduction Function The BMX DAO 1605 module is a 100 240 VAC discrete module connected via a 20 pin terminal block Its 16 triac output channels operate on alternating current Illustration 178 35012474 10 2013 1605 Characteristics General Characteristics This table presents the general characteristics for the BMX DAO 1605 and BMX DAO 1605H see page 28 modules BMX DAO 1605 Module 100 240 VAC triac outputs Nominal values Voltage 100 240 VAC Current 0 6 A points Threshold values Voltage 100 mA at 24 VAC 25 mA at 100 240 VAC
113. al Output Relays page 257 2 For electrical characteristics see Characteristics of the Removable ABS 7Sxx Static Output Relays page 259 3 For electrical characteristics see Characteristics of the Removable ABS 7Exx Static input Relays page 258 4 Contingency table of relays for bases see Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16Fxxx Bases page 255 254 35012474 10 2013 TELEFAST 2 for Discrete I Os Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16Fxxx Bases At a Glance The table for comparison between the TELEFAST 2 ABE 7R16T ABE 7P16T and ABE 7P16Feee link bases and the electromagnetic or static relays is described here Compatibility Table The table below shows the association possibilities for the electromagnetic or static relays on the TELEFAST 2 bases Bases 7 equipped with electromagnetic relays not equipped with relays R16T21 R16T23 R16T33 R16T370 P16T21 P16T33 P16T318 P16F31 Electromagnetic relays from ABR 7 output 10 mm S21 1F X 4 23 1 X 1 x 12 5 mm 533 1OF X 537 20F x Static relays from ABS S output 10 mm C2E 1 2 1 12 5 mm z 2 1 z 2 1 A3M X 1 E Static relays from ABS 7E input 12 5 mm C3AL C3B2
114. ance The BMX DDI 1602 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic Fuse Sensor supply and voltage monitoring Sensor Input 1 0 Entry 35012474 10 2013 73 BMX DDI 1602 Module Connection The following diagram shows the connection of the module to the sensors Ss o e Ne D o 8 2 504 I3 Oo 14 1 5 Ov O 6 15 6 7 8 o o 19 mH o ein m s o KD 13 o o 8 14 _ 5 O 15 O o 0 VDC 424 VDC ovoc 24 VDC Fuse power supply 24 VDC fuse fast blow fuse of 0 5A 74 35012474 10 2013 5 BMX DDI 1603 Input Modules Subject of this Section This section presents the BMX DDI 1603 module its characteristics and explains how it is connected to the various sensors What Is in This Chapter This chapter contains the following topics Topic Page Introduction 76 Characteristic
115. and the group of 16 channels for a 32 or 64 channel connector module to be set to inactive NOTE Relay output modules do not contain pre actuator voltage checking devices Other Events The other errors category includes loss of power to the modules Description The following table can be used to determine the module s status on the basis of the LEDs located on the discrete input output modules display panel State of module LEDs RUN green ERR red red Normal operation Internal Module analysis events needed CPU communication interruption External Overload short events circuit sensor pre actuator voltage error Configuration Self test of the module at start up Not configured module Other events Module loss of power OO 8 eeoe O88 O08 O OjOG eooo 35012474 10 2013 65 Discrete Modules Diagnostic Processing State of module LEDs RUN green ERR red red Key LED on LED flashing LED off NOTE After the sensor power outage the I O red LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED s The following list gives the 24 VDC modules BMX DDI 1602 BMX DDI 3202 BMX DDI 6402 BMX DDM 16022 BMX DDM 3202 BMX DDM 16025 WARNING CHANNEL LED INFORMATION NOT MATCHING SENSOR
116. annel per bit of IW BMX DAI 0804 96l rack slot channel channel 0 7 9olStart address olStart address 7 one BMX DAI 1604 channel per l module with reduced or number of I Os WStart address one channel per bit of IW BMX DAO 1605 Q rack slot channel channel 0 15 MStart address MStart address 15 one channel per M or MWStart address one channel per bit of MW BMX DAO 0805 BMX DAO 1605 module with reduced number of I Os Q rack slot channel channel 0 7 MStart address MStart address 7 one channel per M or MWStart address one channel per bit of MW 35012474 10 2013 315 Topological State RAM Addressing Module reference Topological address State RAM address BMX DDI 1604 module with reduced number of I Os BMX DDI 1602 l rack slot channel channel 0 15 Start address Start address 15 one channel per l or WStart address one channel per bit of IW BMX DDI 1603 1 rack slot channel channel 0 15 Start address olStart address 15 one channel per l or WStart address one channel per bit of IW BMX DDI 1604 1 rack slot channel channel 0 15 Start address olStart address 15 one channel per l or WStart address one channel per bit of IW BMX DDI 0804 1 rack slot channel channel 0 7 Start address olStart address 7 one channel per l o
117. ans Source eoe Run 10 1602 Le Channel 0 Channel8 Function Discrete outputs Task MAST Supply Monitoring Reactivate Programmed Fallback mode Fallback Configuration Debugging o Oo o o Co ojo oio oioio o o Fallback value ls tts Ls Le Le Le Le s Ls Le Le Ls Ls Ls Le 268 35012474 10 2013 Configuration Description The next table shows the various elements of the configuration screen and their functions Address Element Function 1 Tabs The tab in the foreground indicates the mode in progress Configuration in this example Every mode can be selected using the respective tab The Debug mode is only accessible in online mode Module area Specifies the abbreviated heading of the module In online mode this area also includes the three LEDs Run Err and 10 Channel area Allows you by clicking on the reference number to display the tabs Description which gives the characteristics of the device Objects which is used to pre symbolize the input output objects Fault which shows the device status in on line mode to select a channel to display the Symbol name of the channel defined by the user using the variable editor General parameters area Allows you to select the associated function and task in groups o
118. as a coupling capacity that falls within 100 and 150 pF Outputs For the outputs of discrete I O modules follow the recommendations described here WARNING damage UNEXPECTED EQUIPMENT OPERATION Use wires of a sufficient diameter to avoid drops in voltage overheating and unexpected equipment operation Failure to follow these instructions can result in death serious injury or equipment 40 35012474 10 2013 General Rules for Installation Cable Routing A WARNING UNEXPECTED EQUIPMENT OPERATION Observe the precautions below for the wiring system Failure to follow these instructions can result in death serious injury or equipment damage Precautions for use to be taken concerning the wiring system are as follows e inorder to reduce the number of alternating couplings separate the power circuit cables power supplies power switches etc from input cables sensors and output cables pre actuators both inside and outside the equipment e outside the equipment place the cables leading to inputs outputs in covers that make them easily distinguishable from those containing wires relaying high energy levels Place them in separate metal cableways which are grounded Route these various cables at least 100 mm 4 in apart 35012474 10 2013 41 General Rules for Installation How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block Modules At a Glan
119. ation circuits for electromagnet Electromagnet discharge time L R 2 provide a 2 A fuse to the 24 V pre actuator supply Fuses Internal None External 1 fast blow fuse of 2 A for each 16 channel group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 174 35012474 10 2013 6402 Connecting the Module At a Glance The BMX DDO 6402 K module is fitted with two 40 pin connectors for the connection of sixty four output channels Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic 7 24 7 i Command i a Output v Detected Error Li ov 35012474 10 2013 175 6402 Module Connection The diagram below shows the connection of the module to the pre actuators
120. ce There are three types of 20 pin terminal blocks e BMX FTB 2010 screw clamp terminal blocks e BMX FTB 2000 caged terminal blocks e FTB 2020 spring terminal blocks Cable Ends and Contacts Each terminal block can accommodate e bare wires e wires with DZ5 CE type cable ends Description of the 20 Pin Terminal Blocks The table below shows the description of the three types of 20 pin terminal blocks Screw clamp terminal blocks Caged terminal blocks Spring terminal blocks Illustration Number of wires 1or2 1 1 Wire gauge min AWG 22 0 34 mm AWG 22 0 34 mm AWG 22 0 34 mm max 15 1 5 mm AWG 18 1 mm AWG 18 1 mm 42 35012474 10 2013 General Rules for Installation Screw clamp terminal blocks Caged terminal blocks Spring terminal blocks Wiring constraints Screw clamps have slots that Caged terminal blocks have The wires are connected by accept slots that accept pressing on the button e flat tipped screwdrivers flat tipped screwdrivers with located next to each pin with a diameter of 5 mm a diameter of 3 mm To press on the button you posidriv n 1 cross tipped Caged terminal blocks have have to use flat tipped screwdrivers captive screws On the screwdriver with a maximum supplied blocks these diameter of 3 mm Screw clamp terminal block
121. change At a glance This section describes T DIS IN GEN type lODDT Implicit Object Exchange that applies to all discrete input modules Input Flag The following table presents the VALUE lr m c bit meaning Standard symbol Type Access Meaning Address VALUE EBOOL R Indicates that the status of the sensor controlling lr m c the input channel c Error Bit The following table presents the CH_ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Address CH ERROR BOOL R Indicates that c input channel is in error 9elr m c ERR 35012474 10 2013 285 Language Objects Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange At a Glance This section presents IODDT implicit exchange objects of the T DIS IN STD type applicable to discrete input modules Input Flag The following table shows the VALUE lr m c bit meaning Standard symbol Type Access Meaning Address VALUE EBOOL R Indicates that the status of the sensor controlling lr m c the input channel c Error Bit The following table presents the ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Address CH_ERROR BOOL R Indicates that input channel is in error lr m c ERR 286 35012474 10 2013 Language Objects Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange At a Gla
122. channel defined by the user using the variable editor NOTE All channel are activated and a channel cannot be de activated to None 4 General parameters area Allows you to select the associated function and task in groups of 8 channels Function defines the configuration de configuration of the channel group selected other than groups 0 to 7 e Task defines the MAST task in which channel default exchange objects exchanged The check box Supply monitoring defines the active or inactive state of the external power supply monitoring for the 16 channel group selected available only on 16 32 and 64 channel discrete modules In a user application the WRITE CMD in a X80 drop or the WRITE CMD OX in an EIO drop can also defines the active or inactive state of the external power supply monitoring and overrides the Supply monitoring setting WRITE CMD OXonly works over the first 8 channels 0 7 16 23 32 39 and 48 55 of the 16 channel groups but affects all 16 channels of the group WRITE CMDworks over any of the 16 channels of a channel group and affects all 16 channels of the group WRITE CMDalso allows reactivation of tripped outputs The Reactivate and Fallback mode drop down menus enable you to configure the output reset and output fallback mode available only on some discrete modules 5 Configuration zone Enables the configuration of parameters for the various channels This field includes
123. ck for the connection of eight relay output channels Output Circuit Diagram The following diagram shows the circuit of a relay output Note the enlargement of the pre actuator It is recommended to install this type of protection on the terminals of each pre actuator Pre actuator Power Supply Command 125 VDC 35012474 10 2013 149 BMX DRA 0804 Module Connection The following diagram shows the connection of the module to the pre actuators us qoem D co Power Fuse Q1 supply Pre act H C1 P Pi Fuse s add ec p pee T eeu La Pre act ez Power lt gt Fuse Q3 supply C wee 3 Power Q4 supply Pre act Power Q5 supply Pre act I CS Power use i i i e We recommend installing this Preact type of protection on the terminals C6 Power of each pre actuator Supply Pre act kK Power lt M Fuse supply NC NC NC NC e e 9 e e 9 oI e e e 9 9 e lel lel ellel elle power supply 125 VDC 100 150 VDC fuse 1 fast blow fuse of 0 5 A 250 VDC for each relay NC not connected NOTE A Zener Diode voltage of 47V or slightly higher is recommended 150 35012474 10 2013 17 BMX DRA 0805 Relay Output Modules Subject of this S
124. connectors to the sensors or pre actuators come in 3 different lengths e meters FCW 303 e 5 meters BMX FCW 503 e 10 meters BMX FCW 1003 35012474 10 2013 47 General Rules for Installation The figure below shows the BMX FCW 3 cables Connection on module to 40 pin connector 525 BMX FCW 3 Non siripped conductors Pre stripping of the external cable sheath Stripping thread NOTE A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease NOTE The maximum torque for tightening BMX FCW cable connection screws is 0 8 Nem 0 59 Ib ft WARNING UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum tightening torque Excessive torque may result in wire breakage resulting in poor or intermittent connection Failure to follow these instructions can result in death serious injury or equipment damage 48 35012474 10 2013 General Rules for Installation Connection of BMX FCW Cables The diagram below shows the connection of BMX FCW 1 cables Oe ee C connector Connector view Cabling view White Brown Green Yellow Gray Pink A1 m m A2
125. d to this type of terminal block you can code the terminal block and the module using studs The purpose of the studs is to prevent the terminal block from being mounted on another module Incorrect insertion can then be avoided when replacing a module Coding is done by the user with the STB XMP 7800 guidance wheel s studs You can only fill the 6 slots in the middle of the left side as seen from the wiring side of the terminal block and can fill the module s 6 guidance slots on the left side To fit the terminal block to the module a module slot with a stud must correspond to an empty slot in the terminal block or a terminal block with a stud must correspond to an empty slot in the module You can fill up to and including either of the 6 available slots as desired The diagram below shows a guidance wheel as well as the slots on the module used for coding the 20 pin terminal blocks X san wheel Detachable stud 6 O Oe e e e e e e e e 8 Guidance slots ard oe ord ed 1 Module slots 35012474 10 2013 33 General Rules for Installation The diagram below shows an example of a coding configuration that makes it possible to fit the terminal block to the module Terminal block Module Empty slots Slots filled with studs Slots fille
126. d with studs 1 7 Empty slots The diagram below shows an example of coding configuration with which it is not possible to fit the terminal block to the module Terminal block Module Empty slot EE Slots filled with studs Slots filled with studs 1 7 Empty slots 34 35012474 10 2013 General Rules for Installation DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Terminal blocks must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury WARNING UNEXPECTED BEHAVIOUR OF APPLICATION Code the terminal block as described above to prevent the terminal block from being mounted on another module Plugging the wrong connector could cause unexpected behaviour of the application Failure to follow these instructions can result in death serious injury or equipment damage A CAUTION DESTRUCTION OF THE MODULE Code the terminal block as described above to prevent the terminal block from being mounted on another module Plugging the wrong connector could cause the module to be destroyed Failure to follow these instructions can result in injury or equipment damage NOTE The module connector have indicators which show the proper direction to use
127. dules by 40 pin connectors Number Description 1 Rigid structure which supports and protects the electronic card 2 Module reference labels Note A label is also visible on the right hand side of the module 3 Channel status display panel 40 pin connector used to connect sensors or pre actuators 18 35012474 10 2013 General Introduction Discrete Input Modules Catalog At a Glance The tables below present the two catalogs of discrete input modules e with 20 pin terminal block e with 40 pin connectors Catalog of Terminal Block Input Modules Catalog of discrete input modules with 20 pin terminal block connection Type of Inputs with 20 pin terminal block connection module Illustration Discrete input module Number of 16 inputs 16 inputs 16 inputs 16 inputs 16 inputs 16 inputs 8 inputs 8 inputs channels Range 24VDC 48VDC 125 VDC 24VAC 24 VDC 48 VAC 100 100 200 120 VAC 120 VAC 240 VAC Insulation Insulated Insulated Insulated Insulated inputs Insulated Insulated channelto Insulated inputs inputs inputs inputs inputs channel inputs isolated inputs IEC 61131 2 Type 3 Type 1 N A 1 N A Type 3 Type 3 Type 3 Type 2 compliance Logic Positive Positive Positive Positive or N A N A N A N A Negative Proximity 2 wire DC and 3 wire PNP proxi
128. e The BMX DDM 16022 module is fitted with a removable 20 pin terminal block for the connection of eight input channels and eight output channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic Fuse Sensor supply and voltage monitoring Sensor Input 1 0 Entry eee EEE 35012474 10 2013 189 190 BMX DDM 16022 Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic 4 4 Detected Error v 24 Output ov 35012474 10 2013 BMX DDM 16022 Module Connection The following diagram shows the connection of the module to the sensors and pre actuators A Fuse power supply 24 VDC input fuse fast blow fuse of 0 5 A output fuse fast blow fuse of 6 3 A pre act pre actuator e D Io oo 2 n e ox 12 3 t GH 13 a Gy 4 5 o e D le I 7 T use XD Q16 pre act 124 on pre ac
129. e 230 VAC Current 0 9A 0 7 A 1 7A 1 3A Direct current load Resistive load DC12 Voltage 24 VDC Current 1 5A 1 2A 3A 25A Inductive load DC13 Voltage 24 VDC Dame Current 0 6A 045A 14A 1A Minimum switching Current 10 mA 100 mA Voltage 5V Response time State 0 to 1 10 ms 13 ms 15 ms State 1 to 0 5 ms 13 ms 20 ms Maximum speed of function loading 0 5 Hz Voltage assigned insulation Coil contact 300 V Voltage assigned shock resistance 1 2 50 Coil contact 2 5 kV 1 for 0 5 x 108 maneuvers 35012474 10 2013 257 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABS 7Exx Static input Relays At a Glance The general characteristics of the removable ABS 7E static input relays for TELEFAST 2 bases are described in this section General Characteristics This table shows the general characteristics of the ABS 7E relays 7 reference C3AL C3B2 C3E2 A3E5 A3F5 A3M5 Relay width 12 5 mm Command characteristics Assigned operating Direct 5V 24 V 48 V voltage Us Alternating 48 V 110 130 V 230 240 V Max operating voltage including ripple 6 V 30V 60 V 53 V 143 V 264 V Max current at Us 13 6 mA 15 mA 12 mA 8 3mA 8 mA State 1 guaranteed Voltage 3 75 V 11V 30V 32V 79V 164 V Current 4 5 mA 6 mA 5 mA 4 5 mA State 0 guaranteed Voltage 2V 5V 10 V 30 V 40 V Current 0 09 mA 2 1 5 MA 2 mA Maximu
130. e I Os Section 25 6 TELEFAST 2 ABE 7H12R20 12R21 Connection Bases Sensor and Pre actuator Connections on the ABE 7H12R20 12R21 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12R base Illustration Description of the connection terminal blocks 24VDC H OVDC ABE 7H12R2 12 Digital Inputs Outputs 10 2 3 4567 8 9 10 11 X aoe g slo 85 88 Se SESS E288 S Or CN 0 x LO QO OD Q O wy S amp SSSSSSNS amp 35012474 10 2013 235 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions M
131. e cap from the module connector located on the rack A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Disconnect the power to the sensors and pre actuators and disconnect the terminal block to carry out assembly and disassembly of the modules Failure to follow these instructions will result in death or serious injury Installation The diagram below shows discrete input output modules mounted on the rack 30 35012474 10 2013 General Rules for Installation The following table describes the different elements which make up the assembly below Number Description 1 20 pin terminal block module 2 40 pin connector module 3 2 x 40 pin connector module 4 Standard rack Installing the Module on the Rack The following table shows the procedure for mounting the discrete input output modules in the rack Step Action Illustration Position the locating pins situated at the rear of the module on the bottom part in the corresponding slots in the rack Remark Before positioning the pins make sure you have removed the protective cover Swivel the module towards the top of the rack so that the module sits flush with the back of the rack It is now set in position Steps 1 and 2 Tighten the retaining screw to ensure that the module is held in place on the rack Tightening torque Max 1 5 Nem 1 11 Ib ft Step 3 35012
132. e or capacitive proximity sensors and photo electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all positive logic inputs 3 wire sensors and negative logic source inputs all 3 wire NPN inductive or capacitive proximity sensors and photo electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all negative logic inputs 35012474 10 2013 55 General Rules for Installation The following table presents the compatibility between 2 wire sensors and 24 VDC and 48 VDC inputs 2 wire sensors and IEC 61131 2 compliant type 1 positive logic 1 1 1 sink inputs all proximity sensors or other 2 wire sensors with an ES operating voltage of 24 VDC 48 VDC and with the D characteristics described in the next table are compatible with all ie Input positive logic 24 VDC inputs T 1 1 zi i Module j 2 wire sensors and negative logic source inputs all proximity 1 sensors or other 2 wire sensors with an operating voltage of 24 VDC are compatible with all negative logic 24 VDC inputs ie Input tri t Modue Compatibility between 2 wire sensors and 24 48 VDC and 120 VAC inputs All IEC 947 5 2 compliant 2 wire AC proximity sensors able to withstand 100 120 VAC are compatible with all type 2 IEC 1131 2 type 1 and type 3 compliant 110 120 VAC inputs
133. e supply positive logic inputs Terminals 216 217 218 and 219 are linked to the polarity Connecting the common for pre actuators e n order to create the shared supply for the pre actuators position the jumper 2 on terminals 3 and 4 terminals 200 to 215 will be on the of the supply positive logic outputs Terminals 216 217 218 and 219 are linked to the polarity 240 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 9 TELEFAST 2 ABE 7H16R30 16R31 Connection Bases Sensor and Pre actuator Connections on the ABE 7H16R30 R31 Bases At a Glance This is an overview of the sensor connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee optimum protection this fuse should be rated according to the application and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5A quick blow Illustration Description of the connection terminal blocks 24VDC CH OVDG ABE 7H16R3 16 Digital Inputs Outputs a 2 a 0123 45 6 7 8 9 10 2 13 14 15 E 1 La L cip d ab quu gt TAAS o SS SS SSS SLTA 5
134. ection This section presents the BMX DRA 0805 module its characteristics and explains how it is connected to the pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 152 Characteristics 153 Connecting the Module 156 35012474 10 2013 151 BMX DRA 0805 Introduction Function The BMX DRA 0805 module is a 24 VDC or 24 240 VAC discrete module connected via a 20 pin terminal block Its 8 relay output channels operate either on alternating current or direct current Illustration 152 35012474 10 2013 BMX DRA 0805 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 0805 and BMX DRA 0805H see page 28 modules BMX DRA 0805 Module Relay outputs for alternating and direct current Threshold service voltage Direct 10 to 34 VDC Alternating 19 to 264 VAC Thermal current 3A Minimum switching load 5 VDC 1 mA Alternating current loadin Voltage 24 VAC 48 VAC 100 120 200 240 resistive mode AC12 VAC VAC Power 50 VA 5 50 VA 6 110 VA 6 220 VA 6 110 VA 4 220 VA 4 Maximum Power of 30 VA 5 30 VA 6 66 VA 6 132 VA 6 Hardened module at 66 VA 4 132 VA 4 70 C 158 F Alternating current loadin Voltage 24 VAC 48 VAC 100 120 200 240 inductive mode AC15 VAC VAC Power 24 VA 4 10 VA 10 1
135. ection is directly or indirectly S linked to the ground When the input contact is open the alternating currents may induce a current in the input which might cause it to be set to 1 For a 240 VCA 50 Hz line coupling do not exceed the line capacity values given in the summary table at the end of this section For a coupling with a different voltage use the following formula Capacitance tolerated Capacity at 240V CA x 240 Line voltage e for 24 to 240 VAC inputs and line coupling When the line that controls the input is open the current passes according to the coupling capacity of the cable see circuit diagram below Input l MU aN Y Do not exceed the line capacity values given in the summary table below StS St he a eye 35012474 10 2013 39 General Rules for Installation The following summary table shows the acceptable line capacity values Module Maximum coupling capacity 24 to 125 VDC inputs BMX DDI 1602 BMX DDI 1603 BMX DDI 1604T BMX DDM 16022 BMX DDM 16025 45 nF 1 BMX DDI 3202 K BMX DDI 6402 K BMX DDM 3202 K 25 nF 1 24 to 140 VAC inputs BMX DAI 0805 50 nF BMX DAI 1602 50 nF BMX DAI 1603 60 nF BMX DAI 0814 BMX DAI 1604 70 nF 1 max admissible coupling capacity with a 240 VAC 50 Hz line Example A standard cable of 1 m in length h
136. ee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12R base Illustration Description of the connection terminal blocks a 24VDC CH H_ OVDC ABE 7H12R11 12 Digital Inputs Outpu rh 4567 8 9 101 6 uU s 09L L 101 T 1 LI oap H e lt 9 Sq Fuse 35012474 10 2013 231 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator ci supply supply 2 09 _0 VDC VDC VDC i TH12R10 11 THT2R10 11 22 9 8888 88 gas 88E l T o V EIE H Off Jo sensors actuators 4 r iD or N 9 g 9 9 55 3 c c c c c c c c c c CAES S c S 4 wu ES g O O o OO 6 Connecting the common for sensors Connecting the common for pre actuators
137. egulation C ommand 3 4 gt Output Error 35012474 10 2013 137 BMX DDO 1612 Module Connection The following diagram shows the connection of the module to the pre actuators Rn 0 T 2 3 Se 8 10 44 12 13 74 18 D Q0 pre act D 01 pre act 34 14 92 pre act D ae pre act 5 um pre act 6 95 pre act lt D Q6 pre act Q7 9 pre act ge pre act E HH pre act 2 pre act 1 3 012 pre act 013 pre act 05 pre act 915 pre act 9 2 m e Fuse power supply 24 VDC fuse fast blow fuse of 6 3 A pre act pre actuator 138 35012474 10 2013 Chapter 14 BMX DDO 1602 Static Output Modules Subject of this Section This section presents the BMX DDO 1602 module its characteristics and explains how it is connected to the pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 140 Characteristics 141 Connecting the Module 143 35012474 10 20
138. elay relay relay relay relay 35012474 10 2013 219 TELEFAST 2 for Discrete I Os The table below shows the catalog of input bases for 12 5 mm wide static relays ABE 7P reference 16F310 16F312 Base types Input bases for 12 5 mm wide static relays Illustration TELEFAST 2 base ry B i ma Description potential free distribution of the 2 polarities by 8 channel group 220 35012474 10 2013 TELEFAST 2 for Discrete I Os Combination of Discrete I O Modules and TELEFAST 2 Connection Bases Compatibility Table The following table summarizes compatibility between Discrete I O modules and TELEFAST 2 connection bases BMX DDI 3202 K BMX DDM 3202 K BMX DDI 6402 K BMX DDO 3202 K BMX DDM 3202 K BMX DDO 6402 K 1 connector 2 connectors 1 connector 2 connectors Connection bases 8 channels 7 08 X 1 1 ABE 7H08S21 X 1 X 1 12 channels ABE 7H12Ree 7 12521 16 channels ABE 7H16R X X X X ABE 7H168S21 X X X X ABE 7H16R23 X X ABE 7H16F43 X X ABE 7H16S43 X X Input adapter connection bases 16 channels ABE 7816E2 X X ABE 7P16F3 X X Output adapter connection bases 8 channels 750852 X 1 X 1 7 085 X 1 X 1 35012474 10
139. er errors External supply Note Channel diagnostics information can also be accessed by program using the READ STS instruction 312 35012474 10 2013 Appendices 35012474 10 2013 313 314 35012474 10 2013 Appendix Topological State RAM Addressing of the Modules Topological State RAM Addressing of Modicon M340 Discrete Modules Discrete Modules With Unity Pro 6 1 or later and Modicon M340 firmware 2 4 or later you can access the modules either via topological or State RAM addresses Please also refer to Memory Tab The following table shows the Modicon M340 discrete module objects that can be mapped to topological or State RAM addresses Module reference Topological address State RAM address BMX DAI 0805 96l rack slot channel channel 0 7 Start address 15 address 7 one BMX DAI 0814 channel per l or 9oIWStart address one channel per bit of IW BMX DAI 1602 l rack slot channel channel 0 15 Start address 9olStart address 15 one channel per l or lWStart address one channel per bit of IW DAI 1603 96l rack slot channel channel 0 15 lStart address lStart address 15 one channel per l or WStart address one channel per bit of IW BMX DAI 1604 l rack slot channel channel 0 15 Start address 9olStart address 15 one channel per l or lWStart address one ch
140. ete output module Number of 8 outputs 8 outputs 16 outputs channels Range 125 VDC 24 VDC or 24 240 VAC 24 VDC or 24 240 VAC Insulation Outputs insulated from ground Outputs insulated from ground Outputs insulated from ground Type of contact 8 insulated channels 8 insulated channels 1 common per group of 8 channels Current 0 3A 3A 2A Overload No protection No protection No protection protection Logic Positive negative Positive negative Positive negative Response time 10 ms max 10 ms max 10 ms max Type of Interface 20 pin terminal block 20 pin terminal block 20 pin terminal block Reference BMX DRA 0804T BMX DRA 0805 BMX DRA 1605 22 35012474 10 2013 General Introduction Catalog of Triac Output Module Catalog of discrete triac output module with connection via 20 pin terminal blocks Type of module Triac outputs with 20 pin terminal block connections Illustration Discrete output module Number of channels 16 outputs Range 100 240 VAC Insulation Outputs insulated by group of 4 channels Current 0 6 A points with derating see page 26 Overload protection Snubber circuit and varistor Logic Response time 1 ms 1 2xF where F frequency in Hz Type of Interface 20 pin terminal block Reference BMX DAO 1605 35012474 10 2013 23 General Intr
141. f 8 channels e Function defines the configuration de configuration of the channel group selected other than groups 0 to 7 e Task defines the task MAST FAST in which channel default exchange objects will be exchanged The check box Supply monitoring defines the active or inactive state of the external power supply monitoring available only on some discrete modules The Reset and Fallback mode drop down menus enable you to configure the output reset and output fallback mode available only on some discrete modules Configuration zone Enables the configuration of parameters for the various channels This field includes various items displayed according to the selected discrete module The Symbol column displays the symbol associated with the channel when it has been defined by the user using the variable editor 35012474 10 2013 269 Configuration Discrete Module Configuration Screen in X80 Drop At a Glance The various available screens for the discrete modules are e Configuration screen e Type Illustration This screen shows the configuration screen EA 2 110 1 BMX DDO 1602 Dig 16Q Trans Source 0 5A 1602 Em Channel 0 E Channel 8 Function Discrete outputs Task MAST Supply monitoring Reactivate Programmed v Fallback mode Fallback v Configuration 0 1 2 3 4 5 6 7 E 9 Zaen Symbol MOD_DIS_16_
142. for terminal block installation 35012474 10 2013 35 General Rules for Installation Presentation for Choosing Power Supplies for Sensors and Pre Actuators At a Glance The different choices of power supply for sensors and pre actuators linked to discrete input output modules require certain usage precautions to be observed External Direct Current Power Supplies WARNING UNEXPECTED EQUIPMENT OPERATION When using an external 24 VDC direct current power supply use either e regulated power supplies or e non regulated power supplies with e filtering of 1000 with full wave single phase rectification and 500 uF A with tri phase rectification e 5 maximum peak to peak ripple rate e amaximum voltage variation of 20 to 25 of the nominal voltage including ripple Rectified power supplies with no filtering are prohibited Failure to follow these instructions can result in death serious injury or equipment damage Ni Cad Battery Power Supplies Ni Cad battery power supplies can be used to power sensors and pre actuators and all associated inputs outputs that have a normal operating voltage of 30 VDC maximum While being charged this type of battery can reach for a duration of one hour a voltage of 34 VDC For this reason all input output modules with an operating voltage of 24 VDC can withstand this voltage 34 VDC for up to one hour every 24 hours This type of operation entails the follo
143. g etc The function also gives access to module diagnostics in the event of a detected error NOTE This function is only available in on line mode 302 35012474 10 2013 Debugging Debugging Screen At a Glance The debugging screen shows in real time the value and state of each channel of the selected module It also allows access to the channel commands forcing of the input or output value reactivation of outputs etc Illustration The figure below shows a sample debugging screen Be 0 4 BMX DDM 16025 2 Dig 8 In 24 VDC 8 Out Relays Version 2 00 e 6 v Run Em 10 3 BMX DDM 16025 ED Configuration ff Debugging eI st out 9 Symbol Value Error 1 0 2 0 e 3 0 e 4 0 e 5 0 o 6 0 o 7 10 Global Unforcing Task MAST 35012474 10 2013 303 Debugging Description The following table shows the various parts of the debugging screen and their functions Number Element Function 1 Tabs The tab in the foreground indicates the mode in progress Debug in this example Every mode can be selected using the respective tab Debug which can be accessed only in online mode e Configuration 2 Module area Contains the abbreviated title of the module In the same area there are 3 LEDs which indicate the module s operating mode e RUN indicates
144. guage Objects The following table shows the T U DIS STD CH IN 0 x 1 and the T U DIS STD CH OUT x x y 1 structure meaning Standard Symbol Type Meaning Access CH HEALTH BOOL 0 the channel has a detected error read 1 the channel is operating correctly VALUE EBOOL _ indicates the status of the sensor controlling the input channel c read 1 VALUE of the T U DIS STD CH OUT structure can be accessed in read write Explicit DDT Instances Description Explicit exchanges Read Status or Write Command only applicable to Modicon M340 I O channels are managed with READ STS OXorWRITE CMD OXEFB instances e Targeted channel address ADDR can be managed with ADDMX EF connect ADDMX OUT to ADDR e READ STS QX output parameter STS can be connectedtoa T M CH STS DDT instance variable to be created manually where e xxx represents the device type yyy represents the function Example T M DIS STD CH STS e WRITE CMD QX input parameter CMD can be connected to a T M DIS STD xxx CMD DDT instance where e xxx represents the device type yyy represents the direction Example T M DIS STD CH IN CMD The following table shows the T M DIS CH STS T M DIS STD CH IN CMD T M DIS STD CH OUT CMD status word bits Type Type Access STRUCT T M DIS STD CH STS STRUCT T M DIS STD CH IN CMD STRUCT T M DIS STD CH OUT CMD
145. h a WRITE CMD instruction addressing the 1st channel of 16 channel group i e channel 0 16 32 46 However this command does not work with the last eight channels of the 16 channel groups i e channels 8 15 24 31 40 47 56 63 292 35012474 10 2013 Language Objects Details of the Language Objects of the IODDT of Type T GEN MOD Introduction The modules of Modicon M340 and X80 PLCs have an associated IODDT of type T GEN MOD Observations In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit Some bits are not used List of Objects The table below presents the objects of the IODDT Standard Symbol Type Access Meaning Address MOD ERROR BOOL R Module detected error bit 9elr m MOD ERR EXCH STS INT R Module exchange control word 9e MWr m MOD O STS IN PROGR BOOL R Reading of status words of the module in progress MWr m MOD 0 0 EXCH RPT INT R Exchange report word MWr m MOD 1 STS_ERR BOOL Event when reading module status words MWr m MOD 1 0 MOD_FLT INT R Internal detected errors word of the module MWr m MOD 2 MOD_FAIL BOOL module inoperable MWr m MOD 2 0 CH_FLT BOOL R Inoperative channel s MWr m MOD 2 1 BLK BOOL R Terminal block incorrectly wired MWr m MOD 2 2 CONF_FLT BOOL R Hardware or software configuration anomaly MWr m MOD 2 5 NO_MOD BOOL R Module missing or
146. he BMX DRA 1605H in the temperature range 25 60 C 13 140 F At 70 C 158 F the maximum power must not exceed 24 VA channel Fuses Internal None External 1 fast blow fuse of 12 A for each 8 channel group CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 162 35012474 10 2013 BMX DRA 1605 Connecting the Module At a Glance The BMX DRA 1605 module is fitted with a removable 20 pin terminal block for the connection of sixteen non isolated relay output channels Output Circuit Diagram The following diagram shows the circuit of relay outputs 00 8 Pre actuator Command a Q7 15 Pre actuator 4 eee Power supply Module Outputs 35012474 10 2013 163 BMX DRA 1605 Module Connection The following diagram shows the connection of the module to the pre actuators
147. ime by the application when the PLC is in RUN Procedure The table below shows the procedure for assigning the value 0 or 1 to all or part of the channels of a module Step Action for one channel 1 Access the module s debugging screen 2 In the Value column right click the cell of the required channel 3 Select the desired function e Set e Reset 306 35012474 10 2013 Debugging How to Access the Reactivation of Outputs Command At a Glance When an event has caused a tripped output this command is used to reactivate the output if no error remains at its terminals Reset is defined by a group of 8 channels It has no effect on an inactive channel or channel without a detected error Procedure The following table shows the procedure for reactivating tripped outputs Step Action 1 Access the module s debugging screen 2 For the chosen group of channels click on the Reset button situated in the General parameters field 35012474 10 2013 307 Debugging Applied Outputs of a Discrete Module At a Glance This check red Stop LED lit informs the user that a given group of output channels is not correctly applied by the PLC fallback status The possible causes are e processor error e rack connection error e inter rack link connection error 308 35012474 10 2013 30 Diagnostics of the Modules Subject of this Section
148. in injury or equipment damage 35012474 10 2013 207 BMX DDM 3202 Connecting the Module At a Glance The BMX DDM 3202 K module is fitted with a 40 pin connector for the connection of sixteen input channels and sixteen output channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic Rusa 00 eee ence Sensor supply and voltage monitoring Sensor Input I 0 n Ehly 208 35012474 10 2013 BMX DDM 3202 K Output Circuit Diagram The following diagram shows the circuit of a direct current output positive logic 1 24 T Y as Command Output Error ov 209 35012474 10 2013 BMX DDM 3202 Module Connection The following diagram shows the connection of the module to the sensors and pre actuators 10 LAE SE SE SE SE SE ZE ZE E E E eee eee ee 59 999 9 9999 999 9999 99 99 power supply 24 VDC B oo o S d o SS 2 4 O Eo dec po o a i CeO o LU E 7 690 0 Q 9 O07 12 771 L 0 3 O o m O eo o o FUSE SPS ps oF
149. ion OVGIVIEW pow e RI Configuration Configuration of a Discrete Module General Points Discrete Module Configuration Screen in Modicon M340 local rack Discrete Module Configuration Screen in X80 Drop Discrete Input and Output Channel Parameters Discrete Input Parameters on the Discrete Output Parameters for 8 Channel Modules in Rack Configuration of Discrete Module Parameters How to Modify the Task How to Modify the External Power Supply Error Monitoring Parameter How to Modify the Fallback Mode How to Modify the Output Reset 241 241 243 243 245 245 247 247 249 249 251 252 255 257 258 259 261 263 263 265 266 267 270 272 273 274 276 277 278 279 280 35012474 10 2013 Chapter 28 Application Specific Discrete Module Language ORICON auae sedat USS eee 281 28 1 Language Objects 282 Description of the Discrete Function Objects Languages 282 28 2 Discrete Module IODDTs and Device DDTs 283 IODDT EBD ERR PRESS 284 Details About T DIS IN GEN Type IODD
150. ion to discrete input output modules What Is in This Chapter This chapter contains the following topics Topic Page General Description of the Modules 16 Physical Description of Discrete Modules with 20 pin Terminal Block Connection 17 Physical Description of Discrete Modules with 40 Pin Connectors 18 Discrete Input Modules Catalog 19 Discrete Output Modules Catalog 21 Discrete Mixed Input Output Modules Catalog 24 Temperature Derating 26 Modicon M340H Hardened Equipment 28 35012474 10 2013 15 General Introduction General Description of the Modules At a Glance Inputs The discrete input output modules of the Modicon M340 range are standard format modules occupying one single position fitted with either e one 20 pin terminal block or e one or two 40 pin connectors For modules fitted with 40 pin connector outputs a series of products known as TELEFAST 2 see page 211 is available that enables discrete input output modules to be quickly connected to operational parts A wide range of discrete inputs and outputs make it possible to meet the following requirements e functional direct or alternating inputs outputs with positive or negative logic e modularity 8 16 32 or 64 channels per module Inputs receive signals from the sensors and carry out the following functions acquisition adaptation galvanic insulation filtering protection against interference Ou
151. ject of this Section This section presents the BMX DAI 1602 module its characteristics and explains how it is connected to the various sensors What Is in This Chapter This chapter contains the following topics Topic Page Introduction 90 Characteristics 91 Connecting the Module 93 35012474 10 2013 89 DAI 1602 Introduction Function The BMX DAI 1602 module is a 24 VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current This module can also be used with 24 VDC with positive or negative logic Illustration 90 35012474 10 2013 BMX DAI 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1602 and BMX DAI 1602H see page 28 modules BMX DAI 1602 Module 24 VAC inputs Nominal input values Voltage 24 VAC Current 3 mA Frequency 50 60Hz Threshold input values At 1 Voltage 215V Current 22mA At 0 Voltage lt 5V Current lt 1 Frequency 47 Hz to 63 Hz Sensor supply 20 26 V including ripple Peak of current on enabling 5mA at nominal U Input impedance At nominal U and f 55 Hz 6 kQ Type of input Resistive Response time Activation 15 ms Deactivation 20 ms IEC 1131 2 compliance Type 1 Reliability MTBF for continuous 1 307 702 operationin hours at
152. light up e Sensor Voltage Error All input modules contain a device for checking sensor voltage for all module channels This device checks that sensor and module power supply voltages are of a sufficiently high level for correct operation of the module s input channels When sensor voltage is less than or equal to the defined threshold the status is shown by the I O LED lighting up on front panel of the module e Pre actuator Voltage Error All 24 VDC and 48 VDC transistor output modules contain a device for checking the pre actuator voltage of all module channels This device checks that pre actuator and module power supply voltages are of a sufficiently high level for correct operation of the module s output channels This voltage must be greater than 18 V 24 VDC supply or 36 V 48 VDC supply for modules with direct current static outputs In the event of pre actuator voltage being less than or equal to this threshold the error is shown by the I O LED lighting up on the front panel of the module NOTE The sensor pre actuator voltage check is unique to terminal block modules In 32 or 64 channel connector modules there is one checking device per connector equivalent to one per group of 16 channels 64 35012474 10 2013 Discrete Modules Diagnostic Processing A sensor or pre actuator voltage error leads to all the inputs and outputs of the group affected by the error i e groups of 8 or 16 channels for a terminal block module
153. llowing diagram shows the circuit of a direct current output positive logic 7 24 T y E Command Output Detected Error 0v 35012474 10 2013 169 3202 Module Connection The diagram below shows the connection of the module to the pre actuators Pre act Pre act Pre act P md Pre act Pre act 4 5 Q San Pre act Pre act a pre act Pre act QB Q9 so S Pre act rs Pre act eo Pre act Pead re act 012 913 A Pre act e qu qi Pre act 4 o Pre act NEL CU ate di Pre act I Pre act gt 19 19 Pre act oe eec Pre act Q0 Pre act o Pre act w a Pre act oe ao Pre act ss oa GE Pre act a e oO Pre act Teat L 026 007 react eo Pre act miro Pre act e ec Pre act Pre act ist Pre acdL mu Mamm ogo power supply 24
154. low Gray A6 Pink A7 Blue A8 Red Ag Black A10 Purple A11 Gray Pink A12 Red Blie A13 White Green A14 Brown Green 15 White Yellow A16 Yellow Brown A17 White Gray A18 Gray Brown A19 White Pink A20 Pink Brown Bi White B2 Brown B3 Green B4 Yellow B5 Gray B6 Pink B7 Blue B8 Red B9 Black B10 Purple B11 Gray Pink B12 Red Blue B13 White Green B14 Brown Green B15 White Yellow B16 Yellow Brown B17 White Gray 18 Gray Brown B19 White Pink 20 Pink Brown Color coded according to DIN47100 BMX FCW 93 50 35012474 10 2013 General Rules for Installation How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules to TELEFAST Interfaces At a Glance The inputs outputs of discrete 40 pin connector modules are connected to TELEFAST quick wiring c
155. m switching frequency cyclic 1000 Hz 25 Hz report 50 Complies with IEC1131 2 Type 2 Type 1 Response time State 0 to 1 0 05 ms 20 ms State 1 to 0 0 4 ms 20 ms Voltage assigned to Input output 300 V insulation Voltage assigned to Input output 2 5 kV shock resistance 1 2 50 258 35012474 10 2013 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABS 7Sxx Static Output Relays At a Glance The general characteristics of the removable ABS 7S static output relays for TELEFAST 2 bases are described in this section General Characteristics This table shows the general characteristics of the ABS 7S relays resistance 1 2 50 ABS 7S reference C2E A2M C3BA C3E A3M Relay width 10 mm 12 5 mm Output circuit characteristics Voltage assigned to job Direct 5 48 V 24V 5 48V Alternating 24 240V 24 240 V Max voltage 57 6 264 VAC 30 VDC 60 VDC 264 VAC Alternating Resistive load Current 0 5A 2A current load AC12 Direct current Resistive load Current 0 5A 2A 1 5A load DC12 Inductive load Current 0 3A DC13 Filament lamp load DC6 10 W Leakage current at state 0 20 5mA lt 2 mA lt 0 3 mA lt 2 mA Breakdown voltage at state 1 lt 1V lt 1 1V lt 0 3 V lt 1 3 V Minimum current through channel 1 10 1 10 Response time State 0 to 1 0 1 m
156. mity N A 2 wire DC and 3 wire PNP proximity sensor sensor sensor IEC 947 5 2 standard compliant IEC 947 5 2 standard compliant compatibility Response 4ms 4ms 5 ms 15 ms 10 ms 10 ms 10 ms 10 ms time 35012474 10 2013 19 General Introduction Type of 20 pin 20 pin 20 pin 20 pin terminal block 20 pin 20 pin 20 pin 20 pin Interface terminal terminal terminal terminal terminal terminal terminal block block block block block block block Reference BMX DDI BMX DDI BMX DDI BMX DAI 1602 BMX DAI BMX DAI BMX DAI BMX DAI 1602 1603 1604T 1603 1604 0814 0805 Catalog of 40 pin Connector Input Modules Catalog of discrete input modules with 40 pin connectors Type of module Inputs with connection via 40 pin connectors Illustration Discrete input module Discrete input module Number of channels 32 inputs 64 inputs Range 24 VDC 24 VDC Insulation Inputs insulated per group of 16 channels Inputs insulated per group of 16 channels IEC 61131 2 compliance Type 3 Not IEC Logic Positive Positive Proximity sensor compatibility 2 wire proximity sensor 3 wire PNP proximity sensor 3 wire PNP proximity sensor Response time 4 ms 4 ms Type of Interface 1 x 40 pin connector 2 x 40 pin connectors Reference BMX DDI 3202 K BMX DDI 6402 K 20 35012474 10 2013 General Introduction Discrete Ou
157. mum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2A quick blow on the ABE 7H16S21 base e 6 3 A quick blow on the ABE 7H08S21 base Illustration Description of the connection terminal blocks 424VDC OVDC ABETHOSS2 Lo4VDC HO CHA OVDC ABEJHI6S2 16 Digital Inputs Outputs EXE poca HERRERERERRKRREEKR 8 01234567 n L eestor AG 8 ado 8s5885858528gorcozw5 B s 8S588s523 83593353338 SRSESSERSSSERSREAA 35012474 10 2013 237 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator suppl suppl pply ess supply 4 0 124 0 VDC VDC ABE ABE ABE ABE 709521 7 1652
158. n for Compact I O Modules 35012474 10 2013 317 Topological State RAM Addressing 318 35012474 10 2013 Glossary X C Channel group Channels of the same type with common parameters This notion concerns certain application specific modules such as discrete modules CPU Central Processing Unit generic name used for Schneider Electric processors D Discrete Module Discrete inputs outputs IODDT Type of data derived from inputs outputs Input Output Derived Data Type IP20 This index is present on all device labels It specifies the device s level of protection e against an intrusion of solids and dust against contact with parts that are powered up in our case IP2 protection against solids larger than 12 mm e against permeation of liquids in our case IP 0 Negligeable presence of water P PLC Type of computer dedicated to controlling industrial processes Programmable Logic Controller n TELEFAST 2 A group of products which enable discrete input and output modules to be quickly connected to operational components This system which consists of connection bases for interfaces and linking cables can only be connected to modules which are fitted with 40 pin connectors 35012474 10 2013 319 Glossary U Unity Pro Schneider Electric PLC programming software 320 35012474 10 2013 Index A ABE 7H08R10 229 ABE 7H08R11 229 ABE 7H08R21 233 ABE 7H08821 237
159. n monoblock mounting plates Sealed cable lead through ABE 7ACC84 Allows transit through cabinets without cutting the cables Transit through cabinet ABE 7ACC83 40 pin connectors for 8 12 channels gt M23 cylindrical connector ABE 7ACC82 40 pin connectors for 16 channels gt M23 cylindrical connector 252 35012474 10 2013 TELEFAST 2 for Discrete I Os Product Illustration Description reference ABE 7ACC80 40 pin connectors for 32 channels gt HARTING type connector ABE 7ACC81 Plug in connector for ABE 7ACC80 Removable continuity module ABE 7ACC20 Width 10 mm ABE 7ACC21 Width 12 5 mm Customer identification label marking software ABE 7LOGV10 5 x 20 quick blow glass fuse ABE 7FU012 0 125A ABE 7FU050 0 5A ABE 7FU100 1A ABE 7FU200 2A ABE 7FU630 6 3A Adhesive marker holder AR1 SB3 For AB1 R AB1 G type markers Relays for ABE 7R16T ABE 7P16T and ABE 7P16F bases 35012474 10 2013 253 TELEFAST 2 for Discrete I Os Product Illustration Description reference ABR 7Seee 1 753 ABE 7S82 Output electromechanical relay 4 ABS 7Seee 2 Output static relay 4 ABS 7E 3 Input static relay 4 1 For electrical characteristics see Characteristics of the Removable ABR 7xxx Electrome chanic
160. nable control of the external supply read write NOTE In a user application the WRIT E CMD in an EIO drop can also define the active or inactive state of the external power supply monitoring and overrides the Supply monitoring setting WRITE CMD OX only works over the first 8 channels 0 7 16 23 32 39 and 48 55 of the 16 channel groups but affects all 16 channels of the group 35012474 10 2013 299 Language Objects 300 35012474 10 2013 Chapter 29 Debugging Subject of this Section This section describes the debugging aspect of the application specific discrete module for implementation What Is in This Chapter This chapter contains the following topics Topic Page Introduction to the Debugging Function of a Discrete Module 302 Debugging Screen 303 How to Access the Forcing Unforcing Function 305 How to Access the SET and RESET Commands 306 How to Access the Reactivation of Outputs Command 307 Applied Outputs of a Discrete Module 308 35012474 10 2013 301 Debugging Introduction to the Debugging Function of a Discrete Module Introduction For each discrete input output module the Debug function enables e display of the parameters of each of its channels channel state filtering value etc e access to the diagnostics and adjustment functions for the selected channel channel forcing channel maskin
161. nal block This module has 8 input channels that operate on alternating current Illustration 110 35012474 10 2013 BMX DAI 0805 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 0805 and BMX DAI 0805H see page 28 module BMX DAI 0805 Module 200 240 VAC inputs Nominal input values Voltage 200 240 VAC Current 10 40 mA for U 220 V at 50 Hz Frequency 50 60Hz Threshold input values At 1 Voltage gt 159 V Current gt 6 mA for U 159 AtO Voltage lt 40V Current lt 4mA Frequency 47 Hz to 63 Hz Sensor supply 170 264 V including ripple Peak of current on enabling 480 mA at nominal U Input impedance at nominal U and f 55 Hz 21 kQ Type of input Capacitive Response time Activation 10 ms Deactivation 20 ms IEC 61131 compliance Type 2 Reliability MTBF for continuous 1 730 522 operation hours at ambient temperature 30 C 86 F 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength 1500 V rms 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 164V Error 80V Sensor voltage monitoring response time on appearance 20 ms lt T lt 50 ms on disappearance 5ms lt T lt 15ms Power consumption 3 3 V typical 76 mA maxim
162. nce This section presents IODDT explicit exchange objects of the T DIS IN STD type applicable to discrete input modules This section includes the word type objects whose bits have a specific meaning These objects are explained in detail below Example of a declaration of a variable IODDT VAR1 of type T DIS INT STD NOTE In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit NOTE Not all bits are used Execution Indicators for an Explicit Exchange EXCH_STS The following table shows exchange control bit meanings for channel EXCH_STS MWr m c 0 Standard symbol Type Access Meaning Address STS IN PROGR BOOL R Read channel status words in progress MWr m c 0 0 CMD IN PROGR BOOL R Command parameter exchange in progress MWr m c 0 1 Explicit Exchange Report EXCH_RPT The table below presents the meaning of the EXCH_RPT exchange report bits MWr m c 1 Standard symbol Type Access Meaning Address STS_ERR BOOL R Error in reading status words of the channel MWr m c 1 0 1 error CMD ERR BOOL R Error during a command parameter exchange 9o MWr m c 1 1 1 error Standard Channel Status CH FLT The table below shows the meaning of the bits of the status word CH FL T MWr m c 2 Reading is performed by a READ STS IODDT VARI Standard symbol Type Access Meaning Numbe
163. nly possible in off line mode Procedure The following table shows how to define the type of task assigned to module channels Step Action 1 Open the desired module configuration screen 2 Click on the Task button of the drop down menu to assign a task to the group you wish Result The following list appears MAST w FAST Choose the desired task 4 Confirm the modification with the Edit Validate menu command 35012474 10 2013 277 Configuration How to Modify the External Power Supply Error Monitoring Parameter At a Glance This parameter defines the status activation or deactivation of external power supply error monitoring It runs in groups of 16 consecutive channels Monitoring is active by default box checked Procedure The following table shows how to disable or enable the external power supply monitoring function Step Action 1 Open the desired module configuration screen 2 Check the Supply monitor box in the General Parameters area Result The I O editor window appears Click OK 3 Validate the change by clicking Edit Validate 278 35012474 10 2013 Configuration How to Modify the Fallback Mode Parameter At a Glance This parameter defines the fallback mode adopted by outputs when the PLC switches to STOP due to e a processor error e arack connection error e an inter rack cable connection error The
164. nnection of the inputs outputs An application with configured I Os in the PLC is required even if it is empty in that case do not declare any module in the FAST task e This check can be carried out with the PLC in RUN mode from a PC equipped with Unity Pro software giving access to debug functions e This check can also be carried out with an entire application loaded in the memory In this case stop the processing of the program by de activating the MAST FAST and event tasks by setting system bits S30 S31 and S38 to 0 Input Check The following table shows the procedure for checking input connections Step Action 1 Activate each sensor and check that the corresponding input LED changes status 2 Check on the terminal screen that the corresponding input bit l also changes status 35012474 10 2013 67 Discrete Modules Diagnostic Processing Output Check The following table shows the procedure for checking output connections Step Action 1 From the terminal set each bit Qs that corresponds to an output to 1 then 0 2 Check that the corresponding output LED turns on then off and that the corresponding pre actuator activates then de activates 68 35012474 10 2013 Chapter 4 BMX DDI 1602 Input Modules Subject of this Section This section presents the BMX DDI 1602 module its characteristics and explains how it is connected to the various sensor
165. not take into account the input LEDs information they show the last recorded position of the sensors not their real positions e Check the real positions on the sensors Failure to follow these instructions can result in death serious injury or equipment damage Display Panels When voltage is present on an input or output the corresponding LED is lit Display of internal or external events is only effective once the module has been configured After powering up or a cold start all the LEDs flash twice for 2 seconds to show that the module is operational When an event is detected the channel status is recorded until the cause of the event is cleared 62 35012474 10 2013 Discrete Modules Diagnostic Processing There are several display blocks depending on the type of discrete I O module Modules Display Panel illustration Description BMX DDI 1602 These modules have BMX DDI 1603 e 3 module status LEDs RUN ERR I O BMX DDI 1604T BMX DAI 0814 1 BMX DAI 1602 BMX DAI 1603 BMX DAI 1604 BMX DDO 1602 BMX DDO 1612 BMX DRA 0804T 1 BMX DRA 0805 1 BMX DRA 1605 BMX DAO 1605 BMX DAI 0805 16 channel status LEDs BMX DDI 3202 K BMX DDO 3202 K BMX DDM 3202 K BMX DDM 16022 2 BMX DDM 16025 2 These modules have 3 module status LEDs RUN ERR I O 32 channel status LEDs BMX DDI 6402 K BMX DDO 6402 K These modules have 3 module status LEDs RUN ERR I
166. nput adaptation bases ABE 7S16E2E1 and static output adaptation bases ABE 7S S2B lengthways and horizontally to prevent the device from overheating and unexpected operation Failure to follow these instructions can result in death serious injury or equipment damage 228 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 3 TELEFAST 2 ABE 7H08R10 08R11 and ABE 7H16R10 16R11 Connection Bases Sensor and Pre actuator Connections on the ABE 7H08R10 R11 and ABE 7H16R10 R11 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2 A quick blow on the ABE 7H16R base e 6 3 A quick blow the ABE 7HO8R base Illustration Description of the connection terminal blocks H24VDC OVDC ABE HOBRIT CHO CHO OVDC ABE 7HI6RI 16 Digital Inputs Output
167. nt lt 1 5mA Sensor supply including ripple 19 30 V possibly up to 34 V limited to 1 hour day hours at ambient temperature 30 C 86 F Input impedance At nominal U 6 8 kQ Response time Typical 4ms Maximum 7ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Reliability MTBF for continuous operation in 835 303 Dielectric strength Primary secondary 1500 V actual 50 60 Hz for 1 min Between input output groups 500 VDC Resistance of insulation gt 10 below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24V 15 20 On appearance 8 ms lt T lt 30 ms On disappearance 1ms lt T lt 3ms Power consumption 3 3 V Typical 35 mA Maximum 50 mA 24 V pre actuator consumption Typical 79 mA excluding load current Maximum 111 mA 35012474 10 2013 195 BMX DDM 16025 Power dissipation 3 1 W max Temperature derating for BMX DDM 16025 None NOTE For the BMX DDM 16025H at 70 C 158 F the maximum pre actuator power supply must not exceed 26 4 V A WARNING LOSS OF INPUT FUNCTION Do not operate the BMX DDI 16025H at 70 C 158 F if the sensor power supply is greater
168. o Cc O 2 I 9 e 18 7119 1 ee ee oon o _ _ ane 20 1 0 S ot o o OF f o ober THEE eo is W Re 6 SSO Oo Oe ee 9 Ts 69 617 o0 0 o oo ve eo OT ee ay OOO E M 9 owe j o o eoo w e fp 9j 2 3 B k oe eo SPS2 FUSE SPS44 SPS4 T FUSE SPS4 SPS4 lr e SPS44 SPS4 SPS2 sps2 Og oe SPS2 pos power supply 24 VDC fuse fast blow fuse of 0 5 A for each 16 channel group SPS sensor power supply 132 35012474 10 2013 Chapter 15 BMX DDO 1612 Static Output Modules Subject of this Section This section presents the BMX DDO 1612 module its characteristics and explains how it is connected to the pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 134 Characteristics 135 Connecting the Module 137 35012474 10 2013 133 BMX DDO 1612 Introduction Function The BMX DDO 1612 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a negative logic or sink module its 16 output channels receive current from the pre actuators Illu
169. oduction Discrete Mixed Input Output Modules Catalog At a Glance The table below presents the catalog of discrete mixed input output modules with connections by 20 pin terminal block and by 40 pin connectors Catalog Catalog of discrete mixed input output modules with connection via 20 pin terminal blocks and 40 pin connectors Type of module Mixed inputs outputs with 20 pin terminal Mixed inputs outputs with 40 pin block connections terminal block connections Illustration Discrete mixed input output modules Discrete mixed input output modules Number of channels 8 inputs 8 inputs 16 inputs 8 outputs 8 outputs 16 outputs Inputs Range 24 VDC 24 VDC 24 VDC Insulation Insulated inputs Insulated inputs Insulated inputs IEC 61131 2 compliant Type 3 Type 3 Type 3 Logic Positive Positive Positive Response time 4ms 4ms 4ms 24 35012474 10 2013 General Introduction Outputs Range Static outputs Relay outputs Static outputs 24 VDC 24 VDC or 24 VDC 24 240 VAC Insulation Outputs insulated Outputs insulated Outputs insulated from ground from ground from ground 1 common per group of 8 channels Current 0 5A 2A 0 1A IEC 61131 2 compliant Yes Yes Yes Overload protection Outputs are protected N A Outputs are protected against against overloads overloads and short circuits and short circuits Logic Positive N A Positive Response time 1 2 ms 10 ms max
170. odule What Is in This Chapter This chapter contains the following topics Topic Page Introduction 82 Characteristics 83 Connecting the Module 86 35012474 10 2013 81 BMX DDI 1604 Introduction Function The BMX DDI 1604T module is a 125 VDC discrete module connected via a 20 pin terminal block It is a positive logic or sink module its 16 input channels receive current from the sensors NOTE BMX DDI 1604T provides an extended temperature range as listed in the General Characteristics see page 83 topic of this chapter Illustration 82 35012474 10 2013 BMX DDI 1604T Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1604T module BMX DDI 1604T Module 125 VDC positive logic inputs Nominal input values Voltage 125 VDC Current 2 4 mA Threshold input values At 1 Voltage 288 VDC Current gt 2 for U 88 V At O Voltage 36 VDC Current lt 0 5 mA Sensor supply including ripple for standard module 88 150 V 156 V including ripple Input impedance At nominal U 50 kQ Response time Typical 5 ms Maximum 9 ms Reliability MTBF for continuous 888 402 operation in hours at ambient temperature 30 C 86 F Reverse polarity Protected Dielectric strength 2500 VDC for 1 min Resistance of insulation 210 MQ below 5
171. odule and sensor Module and pre actuator suppl supply Sa 24 0 24 0 voc 7H12R20 21 7H12R20 21 nms 2 2 nmns 2 9 e Oo A o SE o 4 z s 5 7 ot 4 sensors actuators o r o 22 2 c c c m c c E v t c oO v oO E es E em lt pi amp o O o Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Terminals 216 217 218 and 219 are linked to the polarity Connecting the common for pre actuators e In order to create the shared supply for the pre actuators position the jumper 2 on terminals 4 terminals 200 to 215 will be on the of the supply positive logic outputs Terminals 216 217 218 and 219 are linked to the polarity 236 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 7 TELEFAST 2 ABE 7H08S821 16S21 Connection Bases Sensor and Pre actuator Connections ABE 7H08821 16821 Bases with One Isolator per Channel At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee opti
172. onnection and adaptation interfaces using specific cables for 40 pin to HE10 connectors Illustration The drawing below shows the connection of a discrete 40 pin connector module to a TELEFAST interface BMX FCC cable TELEFAST 2 ABE 7Heeeee 35012474 10 2013 51 General Rules for Installation BMX FCC Connection Cables The cables designed for connecting 40 pin connectors to 1xHE10 come in 6 different lengths Connection on module to connector 40 pin 0 5 meters 20 wires FCC 051 1 meter 20 wires BMX FCC 101 2 meters 20 wires BMX FCC 201 3 meters 20 wires BMX FCC 301 5 meters 20 wires BMX FCC 501 10 meters 20 wires BMX FCC 1001 BMX FCC 1 Connection on interface TELEFAST The cables designed for connecting 40 pin connectors to 2xHE10 come in 6 different lengths Connection on module to connector 40 pin 0 5 meters 20 wires BMX FCC 053 1 meter 20 wires BMX FCC 103 2 meters 20 wires BMX FCC 203 3 meters 20 wires BMX FCC 303 5 meters 20 wires BMX FCC 503 10 meters 20 wires BMX FCC 1003 BMX FCC 3 Connection on interface TELEFAST 52 35012474 10 2013 General Rules for Installation Connection of BMX FCC Cables The diagram below shows the connection of BMX FCC 1 cables Connector view
173. ons The TELEFAST 2 system which consists of connection bases for interfaces and connection cables can only be connected to modules which are fitted with 40 pin connectors Several base types can be identified connection interface bases for 8 12 16 channel discrete inputs outputs bases for connection and adaptation interfaces for inputs with 16 isolated channels bases for connection and adaptation interfaces for static outputs with 8 and 16 channels bases for connection and adaptation interfaces relating to relay outputs with 8 and 16 channels bases for adapter splitting 16 channels into 2 x 8 channels bases for connection and adaptation interfaces relating to outputs with or without removable electromechanical or static relays with 16 channels e input bases for 12 5 mm wide static relays 35012474 10 2013 213 TELEFAST 2 for Discrete I Os TELEFAST 2 Connection Bases Catalog At a Glance The catalog of TELEFAST 2 bases for discrete input output modules is shown here Catalog The table below shows the catalog of connection interface bases for 8 12 16 channel discrete I Os Reference 08R10 08521 12850 12810 16810 12521 16543 ABE 7Hee 08R11 16R50 12R20 16R11 16521 1 08R21 12R21 16R20 16F43 16R21 2 16R23 16R30 16R31 Base types Connection interface bases for 8 12 16 channel discrete I Os Sub groups 8 channel bases Compact 12 and 16 12 and 16 channel bases channel bases Illust
174. ply including ripple 19 30 V possible up to 34 V limited to 1 hour day Input impedance at nominal U 24 Response time typical 4ms maximum 7ms Reverse polarity Protected IEC 1131 2 compliance Not IEC 2 wire 3 wire proximity sensor compatibility No compatibility only 1 contact per sensor allowed Dielectric strength Primary Secondary 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Reliability MTBF for contiunos 342 216 operation in hours at ambient temperature 30 C 86 F Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24 V 15 20 on appearance 1ms T 3ms on disappearance 8ms T 30ms Power consumption 3 3 V typical 160 mA maximum 226 mA 35012474 10 2013 129 BMX DDI 6402 K Sensor supply consumption typical 96 mA maximum 125 mA Power dissipation 4 3 W max Temperature derating for BMX DDI 6402 K None Fuses Internal None External 1 fast blow fuse of 0 5 A for each 16 channel group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury o
175. ppendix Topological State RAM Addressing of the Modules 315 Topological State RAM Addressing of Modicon M340 Discrete LESER RU RD ERODUa WE 315 Glossary de RUE EN T WA FG et Re Rs ads 319 l deX 3 2 22k5RE DA RIDES SWR REESE xi RE DES 321 35012474 10 2013 Safety Information Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potential personal injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury
176. r WStart address one channel per bit of IW BMX DDI 3202K 1 rack slot channel channel 0 31 lStart address lStart address 31 one channel per l or lWStart address 96IWStart address 1 one channel per bit of IW BMX DDI 6402K l rack slot channel channel 0 63 lStart address lStart address 63 one channel per l or lWStart address 96IWStart address 3 one channel per bit of IW BMX DDM 16022 l rack slot channel channel 0 7 Q rack slot channel channel 16 23 Start address olStart address 7 one channel per l and M Start address MStart address 7 one channel per or WStart address one channel per bit of IW and MW Start address one channel per bit of MW BMX DDM 16025 l rack slot channel channel 0 7 Q rack slot channel channel 16 23 Start address olStart address 7 one channel per l and M Start address MStart address 7 one channel per M or WStart address one channel per bit of IW and MWStart address one channel per bit of MW 316 35012474 10 2013 Topological State RAM Addressing Module reference Topological address State RAM address BMX DDM 3202K l rack slot channel channel 0 15 Q rack slot channel channel 16 31 Start address lStart address 15 one channel per l and M Start address
177. r TRIP BOOL R External event Tripped MWr m c 2 0 FUSE BOOL R External event Fuse MWr m c 2 1 BLK BOOL R Terminal block incorrectly wired MWr m c 2 2 EXT PS FLT BOOL R External supply event 9o MWr m c 2 3 INTERNAL FLT BOOL R Internal event module inoperative 9e MWr m c 2 4 35012474 10 2013 287 Language Objects Standard symbol Type Access Meaning Number CONF_FLT BOOL R Hardware or software configuration error MWr m c 2 5 COM_FLT BOOL R Communication interruption MWr m c 2 6 SHORT_CIRCUIT BOOL R External event Short circuit on a channel MWr m c 2 8 LINE_FLT BOOL R External event Line open or short circuit MWr m c 2 9 Status Word CH_CMD The table below shows the CH_CM made by a WRIT D MWr m c 3 status word bit meanings E CMD IODDT_ VARI The command is Standard symbol Type Access Meaning Number PS CTRL DIS BOOL R W Disable control of the external supply MWr m c 3 1 PS EN BOOL R W Enable control of the external supply MWr m c 3 2 NOTE The control of the external power supply is managed to enable or disable a group of 16 channels from the PLC application and through a WRITE CMD instruction addressing the 1st channel of 16 channel group that is channel 0 16 32 46 However this command does not work with the last eight channels of the 16 channel groups that is channels 8 15 24 31 40 47 56 63
178. r equipment damage 130 35012474 10 2013 BMX DDI 6402 K Connecting the Module At a Glance The BMX DDI 6402 K module is fitted with two 40 pin connectors for the connection of sixty four input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic 2 cc Sensor supply and voltage monitoring Sensor Input 1 0 Entry E 35012474 10 2013 131 BMX DDI 6402 Module Connection The following diagram shows the connection of the module to the sensors oO Oo B 3 oz n 0 0 QO C e O E E o beo O Q o obe bec o o oO o Oeo Qu N a7 8 N SBO Oo 101 o S O1 0 o o o 44 45 122113 EM 7 0 Ooo e O Mo Oo O moO O e 46 47 14115 oO O08 9 OBO Oo FUSE SPS3 NSPS3 SPS1 SPst FUSE SPS34 5 53 ALES o oe oe Qo SPS1 p SPS3 SPS sess esye spsi lt cs S N 6 16 Q 0 188
179. r the TELEFAST 2 Interfaces for Discrete I O 223 Connecting a Discrete Input Output Module to a TELEFAST 2 Base Interface cee a 224 Dimensions and Mounting of the TELEFAST 2 Connection Bases 226 25 3 TELEFAST 2 ABE 7H08R10 08R11 and ABE 7H16R10 16R11 Connection Bases 229 Sensor and Pre actuator Connections on the ABE 7HO8R10 R11 and ABE 7H16R10 R11 Bases 229 25 4 TELEFAST 2 ABE 7H12R10 12R11 Connection Bases 231 Sensor and Pre actuator Connections on the ABE 7H12R10 R11 Bases eck oi ati ec aa Sik tran 231 25 5 TELEFAST 2 ABE 7H08R21 and ABE 7H16R20 16R21 16R23 Connection Bases 233 Sensor and Pre actuator Connections on the ABE 7H08R21 and ABE 7H16R20 R21 R23 Bases for Type 2 Inputs 233 25 6 TELEFAST 2 ABE 7H12R20 12R21 Connection Bases 235 Sensor and Pre actuator Connections on the ABE 7H12R20 12R21 BaSGS 2 EE E REEE 235 25 7 TELEFAST 2 ABE 7H08S21 16S21 Connection Bases 237 Sensor and Pre actuator Connections on ABE 7H08S21 16S21 Bases with One Isolator per 237 25 8 TELEFAST 2 ABE 7H12S21 Connection Base 239 Sensor and Pre actuator Connections on the ABE 7H12S21 Base with 1 Isolator per
180. racteristics Connecting the Module BMX DAO 1605 Triac Output Modules Introduction Characteristics Connecting the Module BMX DDM 16022 Mixed Static Input Output Module Introduction Characteristics Connecting the Module 139 140 141 143 133 134 135 137 145 146 147 149 151 152 153 156 159 160 161 163 165 166 167 169 171 172 173 175 177 178 179 181 183 184 185 189 35012474 10 2013 Chapter 23 BMX DDM 16025 Mixed Relay Input Output module 193 194 195 Connecting the Module 199 Chapter 24 BMX DDM 3202 K Mixed Static Input Output Module 203 INTFOGUCTION i ted e Eder biota ban det hee dcr Ch 204 205 Connecting the Module 208 Chapter 25 TELEFAST 2 Connection Interface Links for the Discrete I O Modules 211 25 1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I O 212 General Overview of TELEFAST 2 Connection Interfaces for Discrete Modules 213 TELEFAST 2 Connection Bases Catalog 214 Combination of Discrete I O Modules and TELEFAST 2 Connection e e 221 25 2 Connection Principles fo
181. ration TELEFAST 2 base TELEFAST 2 base Description with 1 with 1 with 1 isolator isolator fuse 1 channel channel isolator channel 1 for inputs 2 for outputs 214 35012474 10 2013 TELEFAST 2 for Discrete I Os Illustration The principle for identifying the connection interface bases for 8 12 16 channel discrete I Os is as follows ABE 7H pe 4 _ 3 2 1 Description The table below describes the different elements which make it possible to identify the connection interface bases for 8 12 16 channel discrete I Os Number Description 1 08 8 channel base 12 12 channel base 16 16 channel base 2 Primary function e R simple connection e S isolator channel e F fuse channel 3 1 with 1 screw terminal per channel on 1 level 2 with 2 screw terminals per channel on 2 levels 3 with 3 screw terminals per channel on 3 levels 4 with 2 screw terminals per channel on 1 level 5 with 1 screw terminal per channel on 2 levels 4 0 or even number without LED display per channel odd number with LED display per channel 35012474 10 2013 215 TELEFAST 2 for Discrete I Os Catalog The table below shows the catalog of bases for connection and adaptation interfaces for inputs with 16 isolated channels ABE 7S 16E2B1 16E2E1 16E2E0 16E2F0 16E2M0 reference
182. rent must not exceed 1 9 A 35012474 10 2013 179 BMX DAO 1605 Fuses Internal None External 1 fast blow fuse of 3 A for each 4 channel group CAUTION LOSS OF OUTPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltage before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury 180 35012474 10 2013 1605 Connecting the Module At a Glance The BMX DAO 1605 module is fitted with a removable 20 pin terminal block for the connection of sixteen triac output channels Output Circuit Diagram The following diagram shows the circuit of a alternating current triac output 50 Internal 6 1 Command T o He 4 Power supply 35012474 10 2013 181 BMX DAO 1605 Module Connection The following diagram shows the connection of the module to the pre actuators
183. rete I O modules on Modicon M340 PLCs What Is in This Part This part contains the following chapters Chapter Chapter Name Page 1 General Introduction 15 2 General Rules for Installing the Modules 29 3 Discrete Input Output Module Diagnostic Processing 59 4 BMX DDI 1602 Input Modules 69 5 BMX DDI 1603 Input Modules 75 6 BMX DDI 1604T Input Modules 81 7 DAI 1602 Input Modules 89 8 BMX DAI 1603 Input Modules 97 9 BMX DAI 1604 Input Modules 103 10 BMX DAI 0805 Input Modules 109 11 BMX DAI 0814 Input Module 115 12 BMX DDI 3202 K Input Modules 121 13 BMX DDI 6402 K Input Modules 127 14 BMX DDO 1602 Static Output Modules 139 15 BMX DDO 1612 Static Output Modules 133 16 BMX DRA 0804T Relay Output Modules 145 17 BMX DRA 0805 Relay Output Modules 154 18 BMX DRA 1605 Relay Output Modules 159 19 BMX DDO 3202 K Static Output Modules 165 20 BMX DDO 6402 K Static Output Modules 174 21 BMX DAO 1605 Triac Output Modules 177 22 BMX DDM 16022 Mixed Static Input Output Module 183 23 BMX DDM 16025 Mixed Relay Input Output module 193 24 BMX DDM 3202 K Mixed Static Input Output Module 203 25 TELEFAST 2 Connection Interface Links for the Discrete I O Modules 211 35012474 10 2013 Application Specific Discrete Modules 14 35012474 10 2013 Chapter 1 General Introduction Subject of this Section This chapter provides a general introduct
184. s 8 Digital VO amp hpk 012345678 9 101 12 13 14 15 8 eo 858BZS5858gor core 8 lt 8586808 LL 35012474 10 2013 229 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor supply Module and pre EM actuator supply 7 92 VDC VDC VDC VDC ABE ABE 8 10 11 THIGRIOM1 THOSR10 11 THT6R10 11 g5 5 e 85 5 e nass 7 0 5 4 fs _ _ sensors j prejactuators o re oO ow T or N o o c c c c c c c c c c c E E c c 8 o o o t t t s X X lt O Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Connecting the common for pre actuators e onto terminals 3 or 4 pre actuators to the of the supply positive logic outputs 230 35012474 10 2013 TELEFAST 2 for Discrete I Os Section 25 4 TELEFAST 2 ABE 7H12R10 12R11 Connection Bases Sensor and Pre actuator Connections on the ABE 7H12R10 R11 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases NOTE The bases are manufactured with a general purpose quick blow fuse rated 6 3 A To guarant
185. s What Is in This Chapter This chapter contains the following topics Topic Page Introduction 70 Characteristics 71 Connecting the Module T3 35012474 10 2013 69 BMX DDI 1602 Introduction Function The BMX DDI 1602 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic or sink module its 16 input channels receive current from the sensors Illustration 70 35012474 10 2013 BMX DDI 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1602 and BMX DDI 1602H see page 28 modules BMX DDI 1602 Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5 mA Threshold input values At 1 Voltage 211V Current gt 2 for U 2 11 V At 0 Voltage 5V Current lt 1 5mA Sensor supply including ripple for standard module 19 30 V possible up to 34 V limited to 1 hour day Input impedance At nominal U 6 8 KQ Response time Typical 4ms Maximum 7 ms Reliability MTBF for continuous operation in hours 738 749 at ambient temperature 30 C 86 F Reverse polarity Protected IEC 1131 2 compliance Type 3 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation 210 MO below 500 VDC
186. s have captive screws On the supplied blocks these screws are not tightened Max screw 0 5 Nem 0 37 Ib ft 0 5 Nem 0 37 Ib ft N A tightening torque screws are not tightened DANGER RISK OF ELECTRIC SHOCK ARC FLASH OR EXPLOSION Terminal block must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury Connection of 20 Pin Terminal Blocks The following diagram shows the method for opening the 20 pin terminal block door so that it can be wired 35012474 10 2013 43 General Rules for Installation The connection cables for 20 pin terminal blocks come in three different lengths e 3 meters BMX FTW 301 e 5 meters BMX FTW 501 e 10 meters BMX FTW 1001 NOTE The connection cable is installed and held in place by a cable clamp positioned below the 20 pin terminal block Connection of BMX FTW 1 Cables The following diagram shows the connection of the BMX FTW 1 cable Cabling view LL B Connector 1 White 2 Brown 3 Green 3 4 Yellow 5 Gray 6 Pink 7 Blue _ 8 Red __ D 9 Black D 10 Purple 11 Gray Pink D 12 Red Blue 13
187. s 10 ms 0 1 ms 10 ms State 1 to 0 0 6 ms 10 ms 0 02 ms 0 6 ms 10 ms Switching frequency on inductive load 0 5 LI Voltage assigned to Input output 300 V insulation Voltage assigned to shock Input output 2 5 kV 35012474 10 2013 259 TELEFAST 2 for Discrete I Os 260 35012474 10 2013 Part Il Discrete Input Output Modules Software Implementation Subject of this Part This part describes the application specific discrete functions for Modicon M340 PLCs and describes their implementation with the Unity Pro software What Is in This Part This part contains the following chapters Chapter Chapter Name Page 26 General Introduction to the Application Specific Discrete Function 263 27 Configuration 265 28 Application Specific Discrete Module Language Objects 281 29 Debugging 301 30 Diagnostics of the Modules 309 35012474 10 2013 261 Application Specific Discrete Modules 262 35012474 10 2013 Chapter 26 General Introduction to Application Specific Discrete Function Overview Introduction The software installation of the application specific modules is carried out from various Unity Pro editors in both online and offline modes If you do not have a processor to connect to Unity Pro allows you to carry out an initial test using the simulator In this case there are differences in the installation see page 264 The following order
188. s TT Connecting the Module 79 35012474 10 2013 75 BMX DDI 1603 Introduction Function The BMX DDI 1603 module is a 48 VDC discrete module connected via a 20 pin terminal block It is a positive logic or sink module its 16 input channels receive current from the sensors Illustration 76 35012474 10 2013 BMX DDI 1603 Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1603 and BMX DDI 1603H see page 28 modules BMX DDI 1603 Module 48 VDC positive logic inputs Nominal input values Voltage 48 VDC Current 2 5 mA Threshold input values At 1 Voltage 234V Current gt 2 for U 2 34 V At 0 Voltage 10V Current lt 0 5 mA Sensor supply 36 60 V including ripple Input impedance At nominal U 19 2 Response time Typical 4 ms Maximum 7 ms Reliability MTBF for continuous 738 749 operation in hours at ambient temperature 30 C 86 F Reverse polarity Protected IEC 1131 2 compliance Type 1 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength 1 500 V actual 50 60 Hz for 1 min Resistance of insulation 210 MO below 500 VDC Type of input Current sink Paralleling of inputs 1 Yes Sensor voltage monitoring threshold OK 36 VDC Error 24 VDC Sensor voltage monitoring response time at 24 V
189. s than 100 V Failure to follow these instructions can result in death serious injury or equipment damage 84 35012474 10 2013 BMX DDI 1604T Fuses Internal None External Fast blow fuse of 0 5 A Acquire and install the proper fuse 4 CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse Failure to follow these instructions can result in injury or equipment damage 35012474 10 2013 85 BMX DDI 1604T Connecting the Module At a Glance The BMX DDI 1604T module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit Diagram The following diagram shows the circuit of a direct current input positive logic Fuse _ _ Sensor supply and voltage monitoring Sensor Input 1 0 Entry Li_ 86 35012474 10 2013 BMX DDI 1604 Module Connection The following diagram shows the connection of the module to the sensors Pin 1 e et 3 _ of One 28 0 VDC gt Q 125 VDC as 125 VDC L4 0 Fuse 0 5A fast blow Power supply 125 VDC 35012474 10 2013 87 BMX DDI 1604T 88 35012474 10 2013 Chapter 7 BMX DAI 1602 Input Modules Sub
190. section describes the basic operations required to configure a discrete module in a Modicon M340 local rack and in X80 drop What Is in This Section This section contains the following topics Topic Page Discrete Module Configuration Screen in Modicon M340 local rack 267 Discrete Module Configuration Screen in X80 Drop 270 266 35012474 10 2013 Configuration Discrete Module Configuration Screen in Modicon M340 local rack At a Glance The configuration screen is a graphic tool designed for configuring a module selected in a rack It displays the parameters defined for this module s channels and enables their modification in offline mode and on line mode function available for Unity Pro versions greater than 3 0 It also provides access to the debug screen in on line mode only NOTE It is not possible to configure a module by programming using direct language objects KW see page 294 these words are accessible in read only format NOTE With Unity Pro 6 1 or later and Modicon M340 firmware 2 4 or later you can access the modules either via topological or State RAM addresses Please refer to Memory Tab and Topological State RAM Addressing of Modicon M340 Discrete Modules see page 315 35012474 10 2013 267 Configuration Illustration This screen enables the display and modification of parameters in offline mode as well as debug in online mode 0 1 BMX DDO 1602 Dig 16 Out Tr
191. stration 134 35012474 10 2013 BMX DDO 1612 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 1612 and BMX DDO 1612H see page 28 modules BMX DDO 1612 Module 24 VDC negative logic static outputs Nominal values Voltage 24 VDC Current 0 5A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 625 A Current module 10A Power of tungsten filament lamp Maximum 6W Leakage current At 0 0 5 mA Residual voltage At 1 lt 1 2V Load impedance minimum 48 Q Response time 1 1 2 ms Reliability MTBF for continuous operation in 403 804 hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI2 Hz Paralleling of outputs Yes maximum of 3 Compatibility with DC inputs Yes source and not IEC inputs Built in protection 2 against over voltage Yes by Transil diode against reverse polarity Yes by reverse mounted diode against short circuits and overloads Yes by current limiter and electric circuit breaker 1 5 In Id 2 In Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time on appearance 8ms T 30ms on disappearance 1ms T 3ms Power
192. t GH cie pre act Q19 pre act 15 Em pre act pre act 17 922 pre act 923 pre act 35012474 10 2013 191 BMX DDM 16022 192 35012474 10 2013 Chapter 23 BMX DDM 16025 Mixed Relay Input Output module Subject of this Section This section presents the BMX DDM 16025 module its characteristics and explains how it is connected to the sensors and pre actuators What Is in This Chapter This chapter contains the following topics Topic Page Introduction 194 Characteristics 195 Connecting the Module 199 35012474 10 2013 193 BMX DDM 16025 Introduction Function The BMX DDM 16025 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic module its 8 input channels receive current from the sensors sink The 8 isolated relay outputs operate either on direct current 24 VDC or alternating current 24 240 VAC Illustration 194 35012474 10 2013 BMX DDM 16025 Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 16025 and BMX DDM 16025H see page 28 module inputs BMX DDM 16025 Module Eight 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5 mA Threshold input values At 1 Voltage 211V Current 22mAforU2 11V At 0 Voltage 5V Curre
193. t T DIS IN GEN Type IODDT Implicit Object Exchange 285 Details About T DIS IN STD Type IODDT Implicit Object Exchange 286 Details About T DIS IN STD Type IODDT Explicit Object Exchange 287 Details About T DIS OUT GEN Type IODDT Implicit Object Exchange 289 Details About T DIS OUT STD Type IODDT Implicit Object Exchange 290 Details About T DIS OUT STD Type IODDT Explicit Object Exchange 291 Details of the Language Objects of the IODDT of Type T GEN MOD 293 Modicon 340 Discrete I O Module Configuration Constants 294 Discrete Device DDT Names 296 35012474 10 2013 283 Language Objects IODDT Links IODDT Link Table This table describes the IODDT linked to each discrete input output module Module Reference IODDTs linked to discrete module T DIS IN GEN T DIS IN STD T DIS OUT GEN DIS OUT STD BMX DDI 1602 x x BMX DDI 1604T x x BMX DDI 3202 K x x BMX DDI 6402 K x BMX DDI 1603 BMX DDI 1602 x x BMX DDI 1603 x x BMX DDO 1602 x x BMX DDO 3202 K x BMX DDO 6402 K x BMX DRA 0804T x x BMX DRA 0805 x x BMX DRA 1605 x x BMX DDM 16022 x x BMX DDM 16025 BMX DDM 3202 1605 BMX DDO 1612 X Linked Not linked 284 35012474 10 2013 Language Objects Details About T_DIS_IN_GEN Type IODDT Implicit Object Ex
194. ternating current input T sensor power supply monitoring gt E AY ol 5 D gt 5 1 o EY Process Module 35012474 10 2013 BMX DAI 1602 Module Connection AC Power Supply The following diagram shows the connection of the module to the sensors using an AC power supply o o E a a o S 114 5 Fuse power supply 24 VAC fuse fast blow fuse of 0 5A 94 35012474 10 2013 BMX DAI 1602 Module Connection DC Power Supply This module can also be used with 24 VDC with positive or negative logic The following diagram shows the connection of the module to the sensors using a DC power
195. the operating status of the module e ERR indicates an internal event in the module e indicates an event from outside the module or an application issue 3 Channel area Allows you by clicking on the reference number to display the tabs Description which gives the characteristics of the device Objects which is used to pre symbolize the input output objects Fault which shows the device status in on line mode to select a channel e to display the Symbol name of the channel defined by the user using the variable editor 4 General Specifies the parameters of the channel parameters e Function specifies the function configured This heading is frozen The Global area unforcing button provides direct access to the global unforcing of channels function e Task specifies the MAST or FAST task configured This heading is frozen 5 Parameters in This field displays the state of inputs and outputs and the various current parameters progress field For each channel four items of information are available e Symbol displays the symbol associated with the channel when it has been defined by the user using the variable editor e Value displays the state of each channel of the module Error provides direct access to channel by channel diagnostics when these are inoperable indicated by the LED built into the diagnostics access which turns red 304 35012474 10 2013 Debugging
196. these instructions can result in injury or equipment damage 58 35012474 10 2013 Chapter 3 Discrete Input Output Module Diagnostic Processing Subject of this Section This section explains the processing of hardware detected faults related to discrete input output modules What Is in This Chapter This chapter contains the following topics Topic Page General Protective Measures 60 Module and Channel Status Display 61 Diagnostics 64 Checking the Connection 67 35012474 10 2013 59 Discrete Modules Diagnostic Processing General Protective Measures At a Glance Some general protective measures are integrated into the channels of discrete input ouput direct current modules DC Outputs Every static output except where specifically labeled Non Protected features a protective device which allows the following to be detected when an output is active e An overload or short circuit Events such as these cause the output to be deactivated tripped and the event to be indicated on the display on the front panel of the module the LED corresponding to the channel flashes the I O LED comes on e Reversal of polarity An event such as this causes the power supply to short circuit without damaging the module In order to obtain optimal protection a quick blow fuse must be installed on the power supply and upstream from the pre actuators e Inductive overvoltage Each outp
197. topics Topic Page Introduction 98 Characteristics 99 Connecting the Module 101 35012474 10 2013 97 BMX DAI 1603 Introduction Function The BMX DAI 1603 module is a 48 VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current Illustration 98 35012474 10 2013 BMX DAI 1603 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1603 and BMX DAI 1603H see page 28 modules BMX DAI 1603 Module 48 VAC inputs Nominal input values Voltage 48 VAC Current 5 mA Frequency 50 60Hz Threshold input values At 1 Voltage 234V Current 22mA At 0 Voltage lt 10V Current lt 1 Frequency 47 Hz to 63 Hz Sensor supply 40 52 V including ripple Peak of current on enabling 95 mA at nominal U Input impedance At nominal U and f 55 Hz 9 kQ Type of input Capacitive Response time Activation 10 ms Deactivation 20 ms IEC 1131 2 compliance Type 3 Reliability MTBF for continuous 1 303 645 operation in hours at ambient temperature 30 C 86 F 2 wire 3 wire proximity sensor compatibility IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 36 V
198. tput Modules Catalog At a Glance The tables below show the catalogs of static and relay output modules Catalog of Output Modules Catalog of discrete static output modules with connection via 20 pin terminal blocks and 40 pin connectors Type of module Static outputs with 20 pin terminal block Static outputs with 40 pin connectors connections Illustration Discrete output module Discrete output module Discrete output module Number of 16 outputs 16 outputs 32 outputs 64 outputs channels Range 24 VDC 24 VDC 24 VDC 24 VDC Insulation Insulated outputs Insulated outputs Outputs insulated per group of 16 channels Current 0 5A 0 5A 0 1A 0 1A Overload Outputs protected against short circuits and overloads with automatic or controlled reactivation protection and fast electromagnet demagnetization circuit Logic Positive Negative Positive Positive Response time 1 2 ms 1 2 ms 1 2 ms 1 2 ms Type of Interface 20 pin terminal block 20 pin terminal block 1 x 40 pin connector 2 x 40 pin connectors Reference BMX DDO 1602 BMX DDO 1612 BMX DDO 3202 BMX DDO 6402 K 35012474 10 2013 21 General Introduction Catalog of Relay Output Modules Catalog of discrete relay output modules with 20 pin terminal block connection Type of module Relay outputs with 20 pin terminal block connections Illustration Discrete output module Discrete output module Discr
199. tputs Outputs store the orders given by the processor in order to control pre actuators via decoupling and amplification circuits 16 35012474 10 2013 General Introduction Physical Description of Discrete Modules with 20 pin Terminal Block Connection At a Glance The I O modules are housed in plastic cases which provide IP20 protection for all the electronic parts Illustration The diagram below shows a 20 pin discrete module and a 20 pin terminal block Elements The following table describes the different elements of the discrete input output modules with 20 pin terminal block connections Number Description 1 Rigid structure which supports and protects the electronic card 2 Module reference label Note A label is also visible on the right hand side of the module Channel status display panel Connector housing the 20 pin terminal block 5 20 pin terminal block used to connect sensors or pre actuators NOTE Terminal blocks are supplied separately 35012474 10 2013 17 General Introduction Physical Description of Discrete Modules with 40 Pin Connectors At a Glance The input output modules are housed in plastic cases which provide IP20 protection for all the electronic parts Illustration The diagram below shows a 40 pin discrete module Elements The following table describes the different elements of the discrete input output mo
200. uction Function The BMX DDO 3202 K module is a 24 VDC discrete module connected via a 40 pin connector It is a positive logic or source module its 32 output channels provide current to the pre actuators Illustration 166 35012474 10 2013 3202 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 3202 K BMX DDO 3202 K Module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 1A Threshold values Voltage 19 30 V 34 V possible for 1 hour day including ripple Current channel 0 125 A Current module 3 2A Power of tungsten filament lamp Maximum 1 2W Leakage current At 0 100 uA for U 30V Voltage drop At 1 lt 1 5 forl 0 1A Load impedance Minimum 220 Q Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF for continuos 312 254 operation in hours at ambient temperature 30 C 86 F Frequency of switching to inductive load 0 5 LI2 Hz Paralleling of outputs Yes maximum of 3 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 or not IEC Built in protection Against overvoltage Yes by Transil diode Against inversions Yes by inverted diode 2 Against short circuits and overloads Yes by current limiter and electric circuit breaker 0 125 A Id 0 185 A
201. ue 12 E ps 39 m m 40 33 hite Green 13 34 Brown Green 14 15 16 35 White Yellow 15 I 17 18 36 Yellow Brown 16 19 20 Q 37 White Gray 17 L 38 Gray Brown 18 39 White Pink 19 Cable W Wired 40 Pink Brown 20 Output 1j Color coded according to DIN47100 NOTE The maximum torque for tightening BMX FCC cable connection screws is 0 5 Nem 0 37 Ib ft WARNING UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum tightening torque Excessive torque may result in wire breakage resulting in poor or intermittent connection Failure to follow these instructions can result in death serious injury or equipment damage 54 35012474 10 2013 General Rules for Installation Sensor Input Compatibility and Pre actuator Output Compatibility At a Glance The compatibility between sensors and discrete module inputs depends on the type of sensor used Similarly the compatibility between pre actuators and discrete module outputs depends on the type of pre actuator used Sensor Input Compatibility The following table presents the compatibility between 3 wire sensors and 24 VDC and 48 VDC inputs 3 wire sensors and IEC 61131 2 compliant type 3 positive logic sink inputs all 3 wire PNP inductiv
202. um 126 mA 35012474 10 2013 111 BMX DAI 0805 Sensor supply consumption typical 93 60 mA maximum 154 80 mA Power dissipation 4 73 W max Temperature derating for BMXDAI0805 None NOTE Over its extended 25 70 C 13 158 F temperature range the BMX DAI 0805H see page 28 characteristics are the same as the BMX DAI 0805 characteristics Fuses A CAUTION LOSS OF INPUT FUNCTION Install the correct type of fuse with the correct rating Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Switch off the sensor and pre actuator voltages before connecting or disconnecting the module Failure to follow these instructions will result in death or serious injury Internal None External Fast blow fuse of 0 5 A 112 35012474 10 2013 BMX DAI 0805 Connecting the Module At a Glance The BMX DAI 0805 module is fitted with a removable 20 pin terminal block for the connection of eight input channels Input Circuit Diagram The following diagram shows the circuit of an alternating current input H E 35012474 10 2013 113 BMX DAI 0805 Module Connection The following diagram shows the connection of the module to the sensors
203. ure to follow these instructions will result in death or serious injury The following diagram shows the connection of the cable to the module Module Cable A WARNING UNEXPECTED EQUIPMENT OPERATION During the installation process ensure that the connectors are identified with the corresponding modules so that incorrect connection cannot occur Plugging the wrong connector into a module will result in unexpected equipment operation Failure to follow these instructions can result in death serious injury or equipment damage 46 35012474 10 2013 General Rules for Installation BMX FCW Connection Cables They are made up of e atone end a compound filled 40 pin connector from which extend 1 or 2 cable sheaths each containing 20 wires with a cross sectional area of 0 34 mm AWG 24 BMX FCW 3 e atthe other end free wire ends color coded The cables with 1 cable sheath containing 20 wires designed to connect the 40 pin connectors to the sensors or pre actuators come in 3 different lengths e meters BMX FCW 301 e 5 meters BMX FCW 501 e 10 meters BMX FCW 1001 The figure below shows the BMX FCW 1 cables Connection on module to 40 pin 65 connector Non stripped conductors Pre stripping ofthe external cable sheath BMX FCW 1 Stripping thread The cables with 2 cable sheaths containing 20 wires designed to connect the 40 pin
204. urrent 200 VAC 1 5 A 240 VAC 1 A Cos 0 7 1 200 VAC 0 4 A 240 VAC 0 3 A Cos 0 7 2 200 VAC 1 A 240 VAC 0 5 A Cos 0 35 1 200 VAC 0 3 A 240 VAC 0 15 A Cos 0 35 2 200 VAC 1 5 A 240 VAC 1 A Cos 0 7 1 200 VAC 0 4 A 240 VAC 0 3 A Cos 0 7 2 Noise immunity In noise simulation 1500 V actual width 1s and 25 to 60 Hz Power consumption 3 3 V Typical 79 mA Maximum 111 mA 24 V pre actuator Typical 36 mA consumption Maximum 58 mA Power dissipation 3 1 W max Dielectric strength Max voltage 2830 VAC rms cycles Resistance of insulation 10 MQ Temperature derating for BMX DDM 16025 None 1 1 x 10 cycles 2 3 x 10 cycles NOTE For the BMX DDM 16025H at 70 158 F the maximum pre actuator power supply must not exceed 24 VA WARNING LOSS OF OUTPUT FUNCTION Do not operate the BMX DDI 16025H at 70 C 158 F if the pre actuator power supply is greater than 28 8 V or less than 19 2 V Overheating the module can cause the loss of the input function Failure to follow these instructions can result in death serious injury or equipment damage 35012474 10 2013 197 BMX DDM 16025 Output Fuses Internal None External 1 fast blow fuse of 12 A for the output group CAUTION LOSS OF INPUT FUNCTION Install the correct rating and type of fuse
205. ut is individually protected against inductive overvoltage and has a fast electro magnet demagnetization circuit using a zener diode which allows the mechanical cycle of certain fast machines to be reduced DC Inputs 24 VDC and 48 VDC inputs are of constant current type The input current is constant for a voltage greater than e 15 V for 24 VDC inputs e 25V for the 48 VDC inputs This characteristic has the following advantages e guaranteed minimum current in active state in accordance with IEC standards e limited consumed current when input voltage increases to avoid the module overheating unnecessarily e reduced consumed current to the power supply sensor supplied by the PLC power supply or a process power supply 60 35012474 10 2013 Discrete Modules Diagnostic Processing Module and Channel Status Display At a Glance The discrete I O modules are equipped with a display block featuring LEDs that displays the module s channels status the overall module status Illustration The figure below shows the position of the channel status display LEDs as well as the 3 or 4 module status LEDs on the front panel of the discrete I O modules Description The following table explains how the LEDs located on the discrete I O display block operate LEDs RUN ERR I O 32 Channel status LEDs LEDs Continually Lit Q Flashing O Off
206. wing restrictions e at34 VDC the maximum current withstood by the outputs must under no circumstances exceed the maximum current defined for a voltage of 30 VDC e temperature downgrading imposes the following restrictions e 80 of inputs outputs at 1 C to 30 e 50 of inputs outputs at 1 C to 60 C 36 35012474 10 2013 General Rules for Installation CAUTION OVERHEATING HAZARD Take into account the temperature derating of the discrete I O modules at the installation to prevent the device from overheating and or deteriorating Failure to follow these instructions can result in injury or equipment damage 35012474 10 2013 37 General Rules for Installation Wiring Precautions At a Glance Discrete inputs outputs feature protective measures which ensure a high resistance to industrial environmental conditions Nevertheless the rules described below must be followed External Power Supplies for Sensors and Pre Actuators Use quick blow fuses to protect external sensor and pre actuator power supplies associated with discrete input output modules against short circuits and overloads For 40 pin connector discrete input output modules link the sensor pre actuator power supply to each connector except in the event where the corresponding channels are not in use and are not assigned to any task DANGER IMPROPER GROUNDING HAZARD Install the 24V supply according to applicable codes
207. with the output s maximum current and maximum switching frequency as specified in the module characteristics NOTE Where low consumption pre actuators are used special attention must be paid to the leakage current of the idle output to ensure that the maximum current is correctly calculated max nominal leakage Given that nominal Current required to operate by the pre actuator l leakage Maximum leakage current in idle output state Compatibility of Tungsten Filament Lamps and Static Outputs Static Current For outputs with protection against short circuits the maximum power of the tungsten filament lamps specified in the module characteristics must comply If not the lamp s pick up current might cause a tripped output at the time of power up Compatibility of AC Pre actuators and Relay Outputs Inductive AC pre actuators have a pick up current of up to 10 times their holding current for a duration of 2 F seconds F alternating current frequency Relay outputs are therefore set to withstand these conditions AC14 and AC15 The table of characteristics for relay outputs gives the maximum authorized running power in AV according to the number of operations 35012474 10 2013 57 General Rules for Installation CAUTION SHORTENED RELAY LIFE Ensure that currents switched by the relay outputs do not exceed the relay ratings Excessive currents will shorten relay life Failure to follow

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