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Farm Premium Precision Mode user manual

1. Munters AB 2013 102 V Munters www munters com Australia Munters Pty Limited Phone 61 2 8843 1594 Brazil Munters Brasil Industria e Comercio Ltda Phone 55 41 3317 5050 Canada Munters Corporation Mason Phone 1 517 676 7070 China Munters Air Treatment Equipment Beijing Co Ltd Phone 86 10 80 481 121 Denmark Munters A S Phone 45 9862 3311 India Munters India Phone 91 20 3052 2520 Indonesia Munters Phone 62 818 739 235 Italy Munters Italy S p A Chiusavecchia Phone 39 0183 52 11 Japan Munters K K Phone 81 3 5970 0021 Korea Munters Korea Co Ltd Phone 82 2 761 8701 Mexico Munters Mexico Phone 52 818 262 54 00 Russia Munters AB Phone 7 812 448 5740 Singapore Munters Pte Ltd Phone 65 744 6828 South Africa and Sub Sahara Countries Munters Pty Ltd Phone 27 11 997 2000 Spain Munters Spain S A Phone 34 91 640 09 02 Sweden Munters AB Phone 46 8 626 63 00 Thailand Munters Co Ltd Phone 66 2 642 2670 Turkey Munters Form End stri Sistemleri A Phone 90 322 231 1338 USA Munters Corporation Mason Phone 1 517 676 7070 Vietnam Munters Vietnam Phone 84 8 3825 6838 Export amp Other countries Munters Italy S p A Chiusavecchia Phone 39 0183 52 11 Munters AB 2013 Aa MIS UmGB 2044 01 13 rev 1 9
2. STIR FAN LEVELS From Temp 75 5 85 5 60 0 0 To Temp 93 0 95 5 98 0 0 0 STIR FAN PROGRAM Samim Ge a ae FOGGERS On sec 45 45 300 LIGHT Off sec 300 300 2000 WATER amp FEED 11 EMERGENCY SETTING 12 WATER ON DEMAND 0 COOL PAD To Hum 85 85 85 0 0 0 OCONOURWN Start Time Time at which this Extra System starts End Time Time at which this Extra System stops From Temp Temperature above which Extra System operates To Temp Temperature below which Extra System operates From Humidity Humidity above which Extra System operates To Humidity Humidity below which Extra System operates On sec On time for the Extra System If set to O the extra system does not operate Munters AB 2013 50 e Off sec Off time for Extra System after completion of on time If you have values in both ON and Off the extra system cycles If you have zero OFF time and any ON time the system simply stays on as long as the other parameters are satistied NOTE All parameters must be satisfied for an Extra System to operate If the temperature is below the From Temperature or the Humidity below the From Humidity for example the system is OFF You can assign specific temperature sensors to an Extra System in Install Temp Definition The Extra System uses the Inside Humidity not the Outside Humidity If there is no humidity sensor the Extra Systems ignore the humidity parameters 4 11 Emergency Setting This sel
3. 1 2 3 4 5 6 7 8 9 1 1 0 1 e Enter temperature humidity sensors wired to each input setup according to technician NOTE If sensor numbers duplicate the sensors average NOTE Version 3 02 and higher support CO2 sensors Munters AB 2013 93 10 4 Digital Sensors This option enables configuring the installed digital sensors These sensors monitor both water and feed consumption if the building is equipped accordingly Digital inputs include on off and pulsing inputs such as auxiliary alarms pulsing water meters and feed DIGITAL SENSORS DIGITAL SENSORS Input Function Input Function 03 Water Meter 02 lt None gt 03 lt None gt 04 lt None gt 05 lt None gt 06 lt None gt 07 lt None gt 08 lt None gt 5 None Water Meter 1 Water Meter 2 Water Meter 3 Water Meter 4 Cool Pad Water Meter Fogger Water Meter Feed Count 1 Feed Count 2 Auger 1 Overtime CONOR WN 1 lt 2 lt 3 lt 4 lt 5 lt 6 lt 7 lt 8 lt e Enter sensors wired to each input setup according to technician e Example Digital sensor installation NOTE Version 3 03 supports four water meters 10 5 Analog Output This selection controls light dimmers variable speed fans and variable heaters Select the required output function from the menu list and insert the approximate output voltages ANALOG OUTPUT ANALOG OUTPUT Output Min Max r Min Max Funct
4. INSTALLATION Ventilation Mode RELAY LAYOUT Language ANALOG SENSORS Temperature Unit DIGITAL SENSORS Static Pressure Unit ANALOG OUTPUT Fan Air Capacity Unit CURTAIN SETUP Length Unit TEMP DEFINITION Weight Unit FAN AIR CAPACITY Growing Zones 1 4 HOUSE DIMENSIONS Minimum Vent Power 0 COMMUNICATION Natural Ventilation Tunnel History Resolution 2 3 4 5 6 7 8 9 1 Set the following vVvvvvvvyv v v v v PRECISION ENGLISH NON METRIC LB 2 YES NO YES 15 MINUTE e Temperature Unit Celsius Fahrenheit e Static Pressure Unit Milibar Inches of WC Water Column Pascal cm of WC mm of WC None Munters AB 2013 89 e Fan Air Capacity Unit e Length Unit e Weight Unit e Growing Zones Meter Feet Pounds LB Kilograms KG 1 2 3 4 e Minimum Vent Power YES power NO e Natural Ventilation e Tunnel e History Resolution 10 2 Relay Layout YES NO YES NO Cubic feet per minute CFM Cubic meter per hour M3 H I minute 5 minute 10 minute 15 minute 30 minute 1 hour 2 hours Use this menu to define the devices connected to the controller There are up to 40 available relays NOTE Up to 40 more relays can be added when using the Farm Premium Extension 1 Select the requested choice from the menu list by using the up down cursor keys refer to Output function list page 91 2 If the required code is 100 and above use
5. Adjusts all temperature curves by this amount You can use this to temporarily adjust all temperatures up or down for special circumstances The curve appears in the Status Window and you can use the ENTER and Up or ENTER and Down hot key combinations to change the offset Set Temp Change Reminder Diff Sets the change in set temperature that triggers a reminder for you to set backup thermostats Often producers forget to set backup thermostats as their birds grow from baby chicks to market age so the Farm Premium reminds you When you press Enter to acknowledge the reminder the Farm Premium logs it in the Table of Events Target Temp Band The size of the target temperature zone This Happy Zone is between Target Temperature and Target Temperature Band Heater Temp Band Heaters turn on at Band degrees below Heat and turn off at the Heat Temperature Heaters operate at minimum level only however Radiant Heaters can operate at any temperature or level below Tunnel Cool Down Factor Minimum percentage correction towards target during each increase ventilation level delay If average temperature does not improve by this amount the Farm Premium increases ventilation by one level Cool Down Fast Response Deg Set a limit to the maximum degrees per minute of cooling If Average Temperature drops more than this in one minute the Farm Premium decreases ventilation one level to avoid overshooting Avoid making thi
6. CALIBRATION Munters AB 2013 65 e Minimum Emptying Weight Default 20 Kg Define the accumulated emptying weight from the bin during feeding time for it to be recorded as an event Once it has been recorded the counter resets e Minimum Filling Weight Default 2000 Kg Define weight required to be filled during loading to be recorded in History Feed History History View Scale Feed Conversion e Filling Detection Weight Default 300 Kg Define the weight you want your controller to detect a filling in order to stop augers e Resume Time minute Default 5 min Once loading is completed define the time you want your controller to count down for the augurs to resume normal operation The following is a typical scenario that will help in understanding how to define the Feed Bin Settings A loading truck will come to fill the bin Define the Filling Detection Weight to stop the augers from operating during a loading event Default 300 Kg Next a Minimum Filling Weight needs to be defined in order to have the filling event recorded in the Feed Inventory Default 2000 Kg Once the loading of the feed is finished the timer begins to count down for the augers to resume normal operation Resume Time Default 5 minutes and for the filling event to be recorded as completed Define the Minimum Emptying Weight for the feeding event to be recorded in the following three locations 1 History Feed 2 History History Vi
7. Duration minutes before the end of the Spike Cycle and has one minute up and down ramps in intensity If Sunrise Duration is set to zero no spiking occurs Munters AB 2013 48 4 9 Water amp Feed This menu sets the operating conditions for water and feed devices WATER amp FEED Day Time Water Feeder Auger hh mm 1 2 12 12 DEVICE LEVELS OF VENTILATION SPEED FAN LEVELS VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND 1 2 3 v 4 v 5 6 7 E 8 E H a E E a a a sS E E e Day Set growth day e Time Set event times for water feeder or auger Check marks indicate ON at the event time and dots indicate OFF Toggle between check marks and dots with the keys e Water Select a check mark to mark water lines to turn on dot the ones to turn off e Feeder Check mark feed lines to turn on dot the ones to turn off e Auger Check mark auger lines to turn on dot the ones to turn off NOTE You can implement mealtime clean up meals and other options similarly as shown earlier in the light programs 4 9 1 Water and Feed help set definitions These parameters define the feed and water delivery schedule through the week NOTE The Water and Feed parameters work in conjunction with the Lighting parameters e Daily Same schedule for every day of the week e 2 6 Days Select a cycle that last
8. FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND E E E E a a sS E E E E a a NOTE Version 3 03 and higher support setting the light table based on feed days The configuration of this menu is dependent on the Water and Feed help set definitions page 49 configuration e If you select Daily the above screen appears when you select Light configure the Light menu once e If you select 2 6 Days or Week the screen below appears Please Select Light Table for Feed No Feed Days Select Table 1 Select Feed and press Enter The Light parameters screen appears These parameters configure the Light functions on feed days 2 Configure the parameters 3 Select No Feed and press Enter The Light parameters screen appears These parameters configure the Light functions on non feed days 4 Configure the parameters e Day Set Growth Day In the example the brood lights channel 1 and bright center lights channel 2 turn on from day 1 while the grow end lights channel 3 are off The example shows two channels of light dimmer Channel 1 at 100 and Channel 2 at 0 for baby chicks in the brood zone Munters AB 2013 46 e Time Set event times for the lights o On day 12 the center lights turn off and the dimmer lights go to 45 There are two periods of darkness from 01 00 to 03 00 in the morning and 09 00 PM to midnight This program repeats until day 25 o From day 25 the on off
9. in seconds for Curtains Tunnel 1 amp 2 Vent and Attic Vent NOTE Default is set at 60 10 7 Temperature Definition This menu assigns specific temperature sensors for various brood setups and for heater zones Moreover assigning sensors to particular devices is possible Note that if the sensors selection remains blank the default value is assigned Choose 1 to 18 temperature sensors for each item listed by using the keys The house brooding and tunnel sensors cause the current average to apply to devices when no specific sensor is assigned to them The current average substitutes for either failed or missing sensors NOTE Sensors 10 18 require installing a second analog card TEMPERATURE DEFINITION Function Temp Sensor 123456789 e Press key to add remove V to assign temperature sensors to corresponding function NOTE If you are using two 2 input analog cards the screen displays Temp Sensor s 1 18 refer to above screen capture NOTE When an attic sensor is not installed the attic vent is disabled Assign Temperature Sensors as required in Install Temp Definition Devices that do not accept temperature sensors such as Exhaust Fans Tunnel Fans Feed and Light do not appear Munters AB 2013 95 Note that Exhaust Fans and Tunnel Fans do not appear because the Ventilation Levels defined in Device Levels of Ventilation control their operation Stir Fans appear even though the Device
10. 2013 17 3 Control menu The following sections detail the following functions e Temperature curve page 18 e Humidity treatment page 22 e CO2 treatment page 23 e Min Max level page 24 e Static Pressure page29 e Control Mode page 31 e System Parameters page 32 3 1 Temperature curve From the Main Menu screen select Control gt 1 TEMPERATURE CURVE TE a a aE TEMPERATURE CURVE H Target Heat Tunnel Alarm CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREATMENT Low High 3 CO2 TREATMENT 4 MIN MAX LEVEL 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS 1 Define the required target temperature curve o Day Sets growth day You can program negative growth days up to 2 for pre warming To enter a negative growth day type the day number followed by the key o Target Set the desired temperature Heat Set the temperature to stop heat O o Tunnel Set the temperature for Tunnel to begin Alarm Low amp High Set average temperature alarm limits See Manage Alarm Settings for zone alarm settings 2 If required set the o Temperature curve help set definitions page 19 o Radiant heaters help set definitions page 20 o Variable heater help set definitions page 21 O Munters AB 2013 18 3 1 1 Temperature curve help set definitions NOTE NOTE NOTE While viewing the Temperature Curve menu Press HELP select SET and press OK Temperature Curve Offset
11. 9 11 Save Settings to Plug This menu enables the user to save his program settings to the included data plug and transport them to another controller for quick programming 1 Insert data plug as shown 2 Save controller settings ACTION WILL OVERWRITE EXISTING DATA PLUG ARE YOU SURE YES 9 12 Read from Plug This menu enables reading a saved program from a data plug into the controller quickly and reliably rather than configuring the settings manually NOTE Make sure that the program data is identical to the relay layout of the controller e Follow the instructions given on the screen ACTION WILL OVERWRITE EXISTING CONTROLLER DATA ARE YOU SURE READ DATA TO SAME HOUSE with Communication and Calibration Munters AB 2013 86 READ DATA TO SAME HOUSE with Communication and Calibration 9 13 Current Sense Relay calibration NOTE Versions 4 03 and higher support this feature The Current Sense relays supports single phase electricity only This menu calibrates the amount of current that passes through Current Sense relays Calibration enables configuring the minimum and maximum permissible currents To calibrate the current sense relay 1 Define the relay refer to Relay Layout page 90 2 Select Service gt Relay Current Cal The following screen appears RELAY CURRENT CALIBRATION Function Measure Current ON Heat 6 Start 0 0 Heat 7 Start 0 0 Heat 8 Start 0 0 aan r
12. EMERGENCY SETTING 12 WATER ON DEMAND LEVELS OF VENTILATION On Exhaust 2 3 ood ood ood ood Air Capacity 300 Chill Range 1 Ventilation Level Read only Tunnel 1234567890 HERE EEE EE EM Continuous Cycle Rotate Tunnel Level 2 Differential Temperature Triggers next level according to difference from target temperature time delays remain in effect The first several levels normally have differential temperature set to O If the ventilation level is below tunnel the differential temperature is relative to Target temperature given in Control Temperature curve If the ventilation level is a tunnel level the differential temperature is relative to the Tunnel temperature given in Control Temperature curve 3 Cycle timer ON Set ON time for fans for that ventilation level Cycle timer OFF Set OFF time for fans of that ventilation level This parameter disappears if cycle time is set in the HELP SET Parameters to something other than O and the controller calculates the Cycle timer OFF automatically 5 Exhaust Control exhaust fans according to Continuous Cycle and Rotate 6 Tunnel Control tunnel fans according to Continuous Cycle and Rotate Munters AB 2013 34 Continuous Works constantly without a break Cycle Operates according to ON OFF timer lt gt Rotate Operates according to ON OFF timer in each cycle a different fan operates 4 1 1
13. Farm Premium it automatically maintains feed inventory including delivery dates and feed consumption data You can monitor your fill system and maintain approximate feed inventory using the Digital Inputs In this case you need to enter your own delivery dates This information transfers to the History Water amp Feed menus daily and optionally as often as selected by the minute in History View Munters AB 2013 55 5 2 1 Feed Inventory help set definitions While viewing the Feed Inventory menu Press HELP select SET and press OK SYSTEM PARAMETERS FEED INVENTORY Total Feed In Bin 1 Total Feed In Bin 2 Total Feed In Bin 3 Total Feed In Bin 4 Active Feed Bin e Total Feed in Bin 1 Bin 2 Bin 3 Bin 4 Manually change or correct the amount of feed in the bins e Active Feed Bin Select the desired feed bin for use It is possible to select both 5 3 Time amp Date This menu sets the current time and date for the controller TIME amp DATE Current Time 09 19 Date 10 Mar 08 Day of the Week gt SUNDAY e Current Time Enter the current time in 24 hour format e Date Enter the date in day month year format e Day of the Week Select the day of the week from the drop down menu 5 4 Growth Day amp Flock This menu defines the number of growth days and flock number Growth Day amp Group Current Growth Day 27 Group No 1 New Group NO O Munters AB 2013 56 e Current Growth Day Enter
14. POS MAX MIN POS MAX Vent 0 351 1000 1 Vent 351 1000 Closing Vent Stop fans from running to avoid VENT CALIBRATION VENT CALIBRATION MIN POS MAX MIN POS MAX 1 Vent 351 351 1000 1 Vent 351 544 544 Opening Vent Closing Vent VENT CALIBRATION VENT CALIBRATION MIN POS MAX MIN POS MAX l 1 Vent 574 527 574 1 Vent 249 249 520 BAD Calibration Vent 1 Check the Vent Connections Calibration Vent 1 Press MENU to Menu Good Calibration 9 9 Nipple Flushing To use this selection program the water solenoids using the following relay codes e 111 Water Main The control s supplementary for the usual water line e 112 Water Bypass The control s supplementary to bypass the water pressure regulator e 113 Water line 1 through 122 Water line 10 Individual water line supplementary to select the line to flush During normal operation only relay 111 water main is active During flushing relay code 112 is active together with each of the individual water line relays in turn NOTE Configure up to 20 flush times e Set start time duration of water flushing water lines as defined by relay layout NIPPLE FLUSHING Start On Time Status Time min O Munters AB 2013 83 9 9 1 Nipple Flushing help set definitions While viewing the Nipe Flushing menu Press HELP select SET and press OK FLUSH ORDER FLUSHING DAYS Day Sun Mon TUE WED THU FRI SAT Flush N Ni z z z e Flush Order Set flushing accord
15. Select whether the house is in one of the brood set ups or in full house e Empty House Mode Select YES in order to disable alarms Munters AB 2013 3 e Temperature Curve If you select OFF temperature settings become fixed values until midnight on the next setting in Control Temperature curve page 18 e Min Max Level Control Set ventilation control method By Days By Days Curve By Time By Soft Min and Weight Refer to Min Max level page 24 for more details 3 7 System Parameters System Parameters consolidates all of the HELP SET menus into one screen CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREATMENT 3 CO2 LEVEL 4 MIN MAX LEVEL 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS System Parameters Temperature curve help set 19 Cool Pad help set Radiant heaters help set Humidity treatment help set 30 Emergency Setting help set Disabling the Static Pressure Sensor Levels of Ventilation help set 35 Alarm Setting help set 19 O 3 6 30 35 oe Munters AB 2013 32 A Device menu The Farm Premium can have many closely spaced levels of ventilation enabling it to find the optimum average airflow for the poultry facility Many of the levels are at exactly the same temperature setting so there may be a question as to how the Farm Premium chooses the correct level The menus in this section apply levels to ventilation variable speed fans curtains and so on
16. Setting nnn nnnm nnnmmnnnnmmnnmmmmnmmmmnmmmmnnmmmnmm mnmmmmnnmm nmmm nmmm mmmm mmmm m n 57 5 5 1 Alarm Setting help set definitions rnonrrrrrorrrrrrrerrrrrrvenrrrerverrrververrevervenrenernennn 58 5 6 Alarm Reset sannnnnnnnnennnnmmem me m m m n n m e e n 60 5 7 Fail Safe Setting nannnnnnnmnnnnmnnnnmenemmmmenmmmenmmmenmmmenm menm nnnnm nnnm nnnm nnnm nnmm m nn 60 5 8 PUSSWOrd nnnnnnnnnnnnnenmnemnenm m mmm mmm me m me ne nn a e e ee e 6 5 9 Relay Current n nnnnnnnm nnnmnnnmennmmnnmmmmmmmmnmmmnmm nmmmmemmnnnm mnmm nnm m mmmnmm n m m mmm n 6 SCALE MENU mm nmmmmmmmmmmmm anna anna enna nnn n nnn n nnn n enn n m 63 6 1 Scale Layout m nmmnnm nnmmnemmmnmmmnnmmmnmmmmnmmmnmmmnmm mnmmmemmmnmm nnmm nnm m mmmnmmmnmm n mmm mmm n 63 6 2 General Settings n nnnmmnnmmnnnm nnmmmnmmmnmmmmnmmmnmmmnmm mmmmmnmm nnmmmnmm nnm n mmm mm n 64 O Munters AB 2013 4 6 2 1 General Settings Help set definitions sarrsvorrrvorrrverrrverrrvenrrverrrvenrrrvernenenvenenne 64 6 3 Bird Scale Setting nm nnm nnnmmnnmmnnmmnnmmmnnmmmemmmnmmmnmmmmnmm mmmmmnmmmnmm mmmmm mmm n 65 6 4 Feed Bin Setting n nnnm nnmmnnnmnnnmmnnmmnnmmmmnmmmnmmmnmm mnmmmnmm nn memm nnm nmmmm
17. The levels in the various menus are consistent with each other so that a level in one menu corresponds with that level in any other menu The rules that apply here are e Rule 1 If the temperature is at target in the Happy Zone stay at the current level e Rule 2 If the temperature moves outside the Happy Zone have some patience e Rule 3 After some patience increase or decrease level appropriately You can find the patience factors under HELP SET in this menu They are the increase level delay and decrease level delay parameters The factory default values are 180 seconds for an increase and 60 seconds for a decrease The factory default values biases the Farm Premium slightly toward warmer temperatures as would be appropriate for young birds The level increase delay is longer than the level decrease delay You may wish to reverse these values by the time you have market age broilers since they are more sensitive to heat stress than to cold Although many of the levels have 0 0 differential temperatures certain levels should have differentials to account for wind chill on the birds The first tunnel level accounts for wind chill by switching to the tunnel temperature instead of target temperature Higher tunnel levels require an additional wind chill because of the increased airflow In addition the last few levels before entering tunnel can form a transitional region You may want to build differentials from target tem
18. To calibrate the humidity level obtain a suitable humidity test kit and use the procedures described there They are commonly available via the Internet HUMIDITY CALIBRATION Humidity 58 9 N A Press Left Right Arrows to Calibrate e Adjust the Farm Premium reading as needed using the left right arrow keys 9 3 CO2 Sensor Calibration To calibrate the CO2 level obtain a suitable test kit and use the procedures described in the kit Ensure that the house is well ventilated either naturally or using fans CO2 SENSOR CALIBRATION 1 Value PPM at 4 VDC PPM at 20 mA 5 VDC on Factor PPM C02 ppm 482 e Ppmat4mA 1 VDC Parts per million for 4 mA or I VDC e Ppm at 20 mA 5 VDC Parts per million for 20 mA or 5 VDC e Factor ppm ppm shift from the current reading Munters AB 2013 79 e CO2 ppm Current CO2 readings Adjust the Farm Premium reading as needed using the left right arrow keys 9 4 Static Pressure Calibration The Static Pressure should be O when there is no ventilation and the house is closed When the controller reads 130 A D counts this is zero static pressure Check for blocked air hoses or wind interference for inaccurate readings NOTE Run Farm Premium for a few hours so that the temperature in the box stabilizes and only then calibrate There are two ways of calibrating the sensor to 0 e Software calibration 130 40 e Hardware calibration Adjust trimmer STATIC
19. e Max Set maximum ventilation level for controller 3 4 3 1 Soft Min Max level help set definitions While viewing the Soft Min Max Level menu w Press HELP select SET and press OK SYSTEM PARAMETERS SOFT MIN MAX LEVEL Diff Below Heat for Soft Min 10 0 Temp Choice for Soft Min ATTIC e Differential Below Heat for Soft Min Set the degree of difference from heat temperature set in Control Temperature curve to switch minimum level from Min to Soft Min e Temp Choice for Soft Min Select inside outside attic temperature to control Minimum Level changes The minimum level adjusts towards the Soft Min as this temperature falls Above the heat temperature the minimum level is at the Min setting As temperature rises INSIDE and ATTIC stay at lowest ventilation level reached until average temperature gets to the heat setting and then changes instantly With the OUTSIDE selection the minimum ventilation level increases gradually as temperature rises to the heat setting This means inside and attic soft min vent choices to latch to the lowest level reached as long as the temperature remains below the heat setting 3 4 4 By Weight The By Weight option enables controlling the minimum air flow depending on the number of birds their weight and the current outside temperature When using the Weight option Farm Premium takes several parameters and calculates the air speed level of ventilation and cycle time needed to supply the re
20. each total 120 for this parameter Default 30 e 1 Day for 2 Vent to Operate Set the day the second vent begins operating Default 1 NOTE You can set negative days e 1 Level for 2 Vent to Operate Set the level the second vent begins operating Default 1 e Num Steps for Vent to Calibrate Set calibration point for vent after desired amount of opening closing steps During calibration vent opens to 100 Default 99 e Calibrate at Power Up This parameter instructs the Farm Premium to perform automatic calibration of air inlets when recovering from a power outage In many installations the backup system such as Munters RBU 27 may have opened the air sources When the Farm Premium takes over control again the air inlets are incorrectly positioned The calibration at power up feature synchronizes the actual position and the controller e Minimum Attic Temp To Operate Set the minimum temperature to activate the Attic operation e Operate Until Day Set the last day for attic operation e Operate From To Time Set the time frame for attic operation Munters AB 2013 37 NOTE If one of the above options is relevant the Attic is enabled e Max Temperature to Disable Attic Set the maximum attic temperature to stop using attic ventilation This setting can prevent the heating effect in the growing space being too high resulting in overheating 4 4 Stir Fan levels DEVICE 1 LEVELS OF VENTILATION 2 SPEED FA
21. events Typical events recorded are switch changes entry into tunnel mode natural or minimum ventilation alarm resets ventilation mode changes and more The Table of Events is an excellent tool to determine whether your controller is going in and out of tunnel due to marginal settings as well as finding and identifying problems NOTE Go to the Table 6 page 99 to view all the available events 7 11 History View The History View menu has detailed history on a variety of sensors and data Go to Help gt Set under History View to select the particular data to collect Go to Install gt Setup gt History Resolution to set the frequency of your data collection You can collect data as frequently as by the minute or only on a daily basis Factory default collects one hour data on a selection from the choices below e Under Help Graph you can select a variety of graphs of the detailed history e Inthe HISTORY VIEW HELP SET menu set the desired choice by using the The options are as follows e Target Temp e House Temperature o Minimum Average and Maximum e Temp 1 9 o Minimum Average and Maximum e Attic Sensor o Minimum Average and Maximum e Outside Temperature o Minimum Average and Maximum e Humidity In Out Munters AB 2013 Z2 o Minimum Average and Maximum e Water Consumption e Feed Consumption e Level of Ventilation NOTE Altering choices erases old data and starts a fresh data set 7 1
22. example sensors analog inputs cables etc is limited to the conditions stated by the supplier all claims must be made in writing within eight days of the discovery of the defect and within 12 months of the delivery of the defective product Munters has thirty days from the date of receipt in which to take action and has the right to examine the product at the customer s premises or at its own plant carriage cost to be borne by the customer Munters at its sole discretion has the option of replacing or repairing free of charge products which it considers defective and will arrange for their despatch back to the customer carriage paid In the case of faulty parts of small commercial value which are widely available such as bolts etc for urgent despatch where the cost of carriage would exceed the value of the parts Munters may authorise the customer exclusively to purchase the replacement parts locally Munters will reimburse the value of the product at its cost price Munters will not be liable for costs incurred in demounting the defective part or the time required to travel to site and the associated travel costs No agent employee or dealer is authorised to give any further guarantees or to accept any other liability on Munters behalf in connection with other Munters products except in writing with the signature of one of the Company s Managers WARNING _ In the interests of improving the quality of its products and servic
23. is the usual biased estimator see a suitable textbook on statistical measurements The Uniformity is the industry standard 10 uniformity number of birds per 100 within 10 of the average weight and the Coefficient of Variation or C V is the normalized standard deviation standard deviation divided by average times 100 6 7 Feed Conversion This screen displays the amount of feed converted into the bird s weight SCALE FEED CONVERSION 1 SCALE LAYOUT Bird Daily Feed 2 GENERAL SETTINGS Weight Feed Conversion 3 BIRD SCALE SETTING 17 4 FEED BIN SETTING 18 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION oo ooo9ecn79o O Munters AB 2013 67 6 8 Test This section is a real time table to show the statuses of all scales connected to the controller SCALE SCALE LAYOUT GENERAL SETTINGS Type Scale 1 Scale 2 Scale 3 BIRD SCALE SETTING AID 2024 2010 1891 BIRD CURVE Ka De Re 000 HISTORY tatus K K K FEED CONVERSION 8 TEST 9 CALIBRATION FEED BIN SETTING Make sure that all statuses are O K If any of them show a different status the scale is not installed properly Unused positions can also show O K 6 9 Calibration This menu calibrates the scales connected to the controller SCALE SCALE LAYOUT GENERAL SETTINGS BIRD SCALE SETTING FEED BIN SETTING BIRD CURVE HISTORY FEED CONVERSION TEST 9 CALIBRATION CAUTION Do
24. its set parameters Figure 8 Winch Switches Munters AB 2013 12 2 6 Hot screens Many of the keys serve as shortcuts Here are the main ones Software version Return to standard main screen Temperature Humidity Status and Wind Chill Temperature Curve Status Curtain Position Bird Scale and Feed Bin Status Light Status Analog Output Status Temperature sensors Lock password protected controller Scan through Hot Screens for five seconds each Air Status refer to Weight hot screen page 29 for details on this screen 000000000000 NOTE Increase Decrease Offset from Temperature Setting from the Standard display only hold both keys defined in the TEMPERATURE CURVE HELP SET NOTE In Versions 3 06 4 06 if two humidity sensors are installed Hot Screen 2 displays their average Q Increase decrease offset from temperature setting from the standard display only hold both keys defined in the TEMPERATURE CURVE HELP SET Munters AB 2013 13 2 7 Standard display The main screen consists of the following parts AV TEMP ACTIVE 37 9 21 97 Heat 16 2 Heat Hi 28 2 STATUS Tun Fan 28 8 08 53 06 Exh Fan 28 4 Day 5 Stir 23 Set Cool P 23 9 Level Fogger 58 7 Min Curt 1 Hum Out 61 9 FanOff Curt 2 Weight 0 000 Curt 3 Weights 0 Curt 4 4 MESSAGES 2 Low Feed At Bin 2 1 Displays individual sensor readings Temperature sensors marked w
25. length of time in minutes for flushing If parameter is set flush is applied without regard to ventilation level or operating mode e Diff Between Cool Pads Stage If cool pads are defined on the same sensor or average then the following cool pads begin operating after the previous but only after the difference set in this parameter e Min Level to Enable Operation Select the minimum ventilation level to operate the cool cells This does not apply to the flush functions Example Cool Pad ON temperature 80 Diff set to 2 F HE EC JE a rms 00 4 7 Foggers This menu sets the operating conditions for the Foggers The main difference between the Fogger Menu and the Cool Pad Menu is the different temperature reference point The Fogger Temperature Differentials are relative to the target temperature instead of the tunnel entry temperature DEVICE SETTING 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM FOGGERS Day Start End Target To On Off Time Time Diff Hum sec sec 6 COOL PAD 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 FMFRGFNCY SFTTING 0 0 0 0 0 0 0 0 e Day Set growth day Munters AB 2013 44 e Start Time amp End Time Time of day you want foggers to start and stop o Itis possible to set multiple start and stop times for single day o Inthe screen above the first programmed line is at day 47 The fog
26. lights stay off and the dimmer lights provide dim light during the on periods and go out fully for two periods of darkness The dark periods total 6 hours being from midnight to 03 00 AM and from 08 00 PM 20 00 to 11 00 PM 23 00 e Light Check mark the desired light s you would like to turn on Apply dots for lights you would like to turn off Switch between check marks and dots by pressing the key e Intensity Set intensity in percentage for light dimmer s Dimmer lights start to brighten if the intensity increases and complete dimming if the intensity decreases at the set time That is they start dimming the sunset time in advance of the set time see Help Set below 4 8 1 Light help set definitions While viewing the Light menu Press HELP select SET and press OK DEVICE SETTING LIGHT Sunrise Time minutes Sunset Time minutes Allow Spiking from Day Spike Cycle minutes Spike Duration minutes Spike Increase Amount Signal Light Is Signal Before Feed seconds Signal During Feed seconds Light Sensor Active e Sunrise Time minutes The amount of time required for the light intensity to rise from 0 to the designated level e Sunset Time minutes The amount of time required for the light intensity to decline from the designated level to 0 e Allow Spiking from Day The day spiking begins e Spike Cycle minutes The time length that the spike is at its maximum level Reaching the maxi
27. menu records daily water consumption and shows the daily differential change from the previous day in percent You must have the water monitor digital inputs connected You can monitor up to two drinking water meters total drinking water total water cool pad fogger and cold pad flush consumption 7 5 Feed The feed menu records daily feed consumption and shows the daily differential change from the previous day in percent for two feed bins fill systems You must have a feed silo weighing system installed for the teed system or monitor the auger system NOTE Versions 4 05 and higher support four feed bins Previous versions support two bins The feed data can be based on one of the following inputs If more than one input is installed priority is according to the order of the bulleted list e Feed Bin If feed bins load cells are installed feed consumption data of each bin is based on the feed bin weight e Current Sense If Current Sense Relays for Augers are installed and calibrated refer to Current Sense Relay calibration page 87 feed consumption data of each auger is based on the current sense calculation method settings and actual auger run time The run time is calculated based on the measured current when the actual current is higher than the nominal value refer to Relay Current page 61 e Feed Count If a feed count sensor is installed feed consumption for each feed count input is based on the feed count method set
28. nnnnnnnmnnnmmnnnmmnnmmmnmmmenmmnnmmmnmmemmmnnmmnnnmmnn mmnnmmenm nn mnm 34 4 1 1 Levels of Ventilation help set definitions resnorrnnrrrrrorrrverrrverrrvenrrvenrrvernrvennnnenn 35 4 2 Speed Fan levels nnnm nnnm nnnmmnnnmmmnmmmmnmmmmnmmmmnmmmmmnmmmnnmmmmnmmmmnmm mnmm mnmm mnmm 36 4 3 Vent amp Curtain levels mnnm nnm nnmmnenm nnmmmnmm nmmmmnmmmnmmmnnm mnmmmnmmmmnmmmnmm nmmmm mm 36 4 3 1 Vent amp Curtain levels help set definitions rrosnrnrnnrrrnrorrrverrrverrrverrrvenrrverrrvennnnenn 37 A A Stir Fan levels m nnnmnnnmenmnenmnnmmnnmmmnmmmnmmmmmmemmmemmmnmmnnmmnnm enm nnmmenmmem mn nn n m 38 4 5 Stir Fan program nnmennnnnmnnnmmnmmnnmmmnmmmnmmnnmmnnmmnnmnnmm nmmnnmmnnm nnm enm nm m m mm m 39 4 5 1 Stir Fan Program help set definitions version 4 05 and above msnenrnvenvenrrvenne 39 4 5 2 Stir Fan Program help set definitions Version 4 03 and below errnrrnvenrrenne Al A 6 Cool pad en os 43 4 6 1 Cool Pad help set definitions orrrrrrrorrrrrrverrrrrrverrrvervenrrvervenrevervenrenervenrenernennn 43 7 in ole lt 6 aa 44 4 7 1 Foggers help set definitions ccccccccccccscsscsecscsscsecsesscsecseesesecsecseecsecsesecseceseeeae 45 8 light mmenm nnmmnmmmmemmenmmmmnmm nemmmemm nnm nnmmmnmm nnm m mm nnmmmnmm nnm nnmmm m nmm n mmm mm m mmm n 46 4 8 1 light help set definitions cecccec
29. options available the option can be selected in the previous section Scale General Settings SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 4 FEED BIN SETTING 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION BIRD SCALE SETTING SEXED BIRD SCALE SETTING MIXED Start Time Start Time End Time End Time Range 0 100 Range 0 100 Reference Weight 1 Reference Weight 2 e Start Time Set the hour you would like e Start Time Set the hour you would the scale to begin weighing like the scale to begin weighing e End Time Set the hour you would like the e End Time Set the hour you would scale to stop weighing like the scale to stop weighing e Range 0 100 Band above and e Range 0 100 Band above below reference weight and below reference weight e Reference Weight 1 Starting out weight for scale 1 e Reference Weight 2 Starting out weight for scale 2 6 4 Feed Bin Setting These settings help you monitor your feed bin through weighing There are two events that take place emptying feeding and filling loading NOTE Feed Bins must be defined in Scale Layout for the following parameters to be functional SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 FEED BIN SETTING FEED BIN SETTING Minimum Empty Weight Minimum Filling Weight Filling Detection Weight Resume Time minute 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9
30. six options besides controller failure or power off to activate the fail safe relay Apply the additional settings by using the key Munters AB 2013 60 e High Low Temperature Select to trigger fail safe when the temperature is exceptionally high low e Low High Static Pressure Select to trigger fail safe when the static pressure is exceptionally low high e Avg Temperature Fail Select to trigger fail safe when all sensors in house fail e AUX Select to trigger failsate when auxiliary dry contact occurs 5 8 Password PASSWORD Owner Password User 1 Password User 2 Password User 3 Password User 4 Password User 5 Password Visitor Password The owner can set new passwords for himself all users and the Visitor The owner cannot see user passwords once entered or changed by the users The users can access the controller and make changes to all controller settings and their own password A user can only see and change his own password The visitor can access the controller but cannot make changes Each time someone accesses the controller with a password an event is recorded in the History Table of Events NOTE If your controller uses passwords the controller also requires a password entry to acknowledge switch position changes If the switch change is not acknowledged the controller signals an alarm 5 9 Relay Current NOTE Version 4 03 and higher supports the Relay Current feature The Relay Current featur
31. the keys before selecting and then press a two digit number For example 135 would be 35 3 To duplicate relays use the As Relay X where X stands for a relay number defined already in the system 00 00 00 00 00 00 00 00 00 00 1 2 3 4 5 6 7 8 9 1 RELAY LAYOUT Relay Function lt Non lt Non lt Non lt Non lt Non lt Non lt Non lt Non lt Non lt Non lt None Heat 1 Heat 1 Heat 1 Heat 1 Heat 1 Heat 1 Heat 1 Heat 1 Radiant 1L Radiant 1 H A o D lt OO0N Oo RWDNDN RELAY LAYOUT Function 33 34 35 00 53 54 00 01 02 00 lt Tun Fan 1 lt Tun Fan 2 lt Tun Fan 3 lt None gt lt Exh Fan 1 lt Exh Fan 2 lt None gt Heat 1 Heat 2 lt None gt e Enter relays according to equipment installation I O list of technician using up down arrow keys e If you have installed Current Sense relays Farm Premium defines them automatically Current sense relays transmit to the user s PC the amount of the current being passed to the relay and send alarms when the current is too low or too high In addition you can view the daily electricity consumption in History Refer to Current Sense Relay calibration page 87 for calibration instructions NOTE Version 4 03 and higher supports this feature The Current Sense Relays support single phase electricity only NOTE Version
32. to the digital inputs programmed as Feeder 1 Overtime or Feeder 2 Overtime the Farm Premium sends an alarm after this delay e Feeder Off During Overtime Choose whether to shut the feed systems off after a feeder overtime alarm Options o No All augers and feeders remain on o All Al augers and feeders shut down o Related Only the specific auger from which the alarm originated and it feeders shut down NOTE If you choose Alf or Related the feed system turns off and does not resume until you Reset Alarm in the Management Menu Auger Empty Alarm e Condition Detection Delay sec Farm Premium sends an alarm when the current goes to the level set in the following parameter after this delay e Below Nominal Current Send an alarm when the nominal current drops to the level set here NOTE Version 4 05 and above supports the Auger Empty Alarm This alarm is operative only if 1 Current Sense Relays are installed and calibrated 2 augers have been calibrated 5 5 1 Alarm Setting help set definitions While viewing the Alarm Setting menu Press HELP select SET and press ENTER _ Advanced Alarms SYSTEM PARAMETERS ALARM SETTING e Advanced Alarms When selecting YES the following additional alarms appear on the ALARM SETTINGS screen press MENU and then ENTER to reenter the screen Munters AB 2013 58 Feed Alarms e Allow Feed Alarm From To Set a starting time from which the controller can send feed shorta
33. 2 Power Consumption This menu displays the daily power consumption in kWh of the heaters fans lights and other equipment and the change from the previous day NOTE Current sense relays are required for this function to be enabled NOTE Versions 4 03 and higher support this feature The Relay Current feature supports single phase electricity only Munters AB 2013 73 8 Test menu The Test Menu screen shows internal information in order to verify that the Farm Premium is operating correctly Moreover it can help find broken wires or any other problems related to it e Switches amp Relays page 74 e Switches amp Relays Extension page 75 e Alarm page 75 e Analog Sensors page 75 e Digital Sensors page 76 e Analog Output page 76 e Static Pressure page 76 e Communication page 77 e Hardware Checklist page 77 e Emergency Status page 77 8 1 Switches amp Relays This menu displays a screen of identified switches and relays installed in the controller Use this option to determine faulty hardware TEST SWITCHES amp RELAYS SWITCHES amp RELAYS 2 SWITCHES amp RELAYS EXT ALARM ANALOG SENSORS DIGITAL SENSORS ANALOG OUTPUT STATIC PRESSURE COMMUNICATION HARDWARE CHECKLIST 0 EMERGENCY STATUS oa ene ch pened on The usual state Automatic Noe O Munters AB 2013 74 8 2 Switches amp Relays Extension SWITCHES amp RELAYS Test the operatio
34. 4 05 and higher supports four augers and four feed lines Munters AB 2013 90 10 2 1 Output function list Table 1 Versions 4 04 and Below Munters AB 2013 91 Table 2 Versions 4 05 and Above Munters AB 2013 92 10 2 2 Relay Layout help set definitions While viewing the Relay Layout menu Press HELP select SET and press OK RELAY LAYOUT Operation Mode Reversed Relay Reversed Relay Reversed Relay Reversed Relay Reversed Relay NOTE AC Relay Mode Recommended e Define relay operation mode DC or AC NOTE AC mode produces less heat in the controller box e Define five relays to be inversed by software 10 3 Analog Sensors This selection enables the user to install the analog sensors The Farm Premium regards temperature humidity and CO2 sensors and circuit breaker as Analog sensors These sensors measure a continuous range rather than just on or off ANALOG SENSORS ANALOG SENSORS Input Function Input Function 00 lt N 01 Temp Sensor 1 00 lt N lt None gt 02 Temp Sensor 2 00 lt N Temp Sensor 1 03 Temp Sensor 3 00 lt N Temp Sensor 2 04 Temp Sensor 4 00 lt N Temp Sensor 3 05 Temp Sensor 5 00 lt N Temp Sensor 4 06 Temp Sensor 6 00 lt N Temp Sensor 5 07 Temp Sensor 7 00 lt N Temp Sensor 6 00 lt None gt 00 lt N Temp Sensor 7 00 lt None gt 00 lt N 10 Hum Sensor In 00 lt None gt 00 lt None gt 5 O ON OR WN
35. 86 9 12 Read from Plug nenn nnnmmnnnmennnmennnmmnnmmmnnmmmnnmmnnmmnnn mnnmmmnnnm nenm nenm nnnm nnnm m n 86 9 13 Current Sense Relay calibration n nnnmnnnmmnnmmmnnmmmnmmmnmmmnmmmmnmmmnmmmmmmmmnnn 87 INSTALL MENU mm mmmmmmmmmmmm mm mmemee 000mm0mmmm mm00 89 10 1 Setup nmnmnnmnmmmmmmmmmmmmmmmmmmm mmm m mm m m m m m m m mm m m m m m m 89 10 2 Relay Layout m nmnnnm nnmmnnmmnnmmennmmmnmmmmnmmmnmmmnmmmmnmmmnmm nmmmmnnm mnm menm nmm n mmm mm mm 90 OZ OT Je GA EEE EN 91 10 2 2 Relay Layout help set definitions cccccececcseceeseeeeccteeseeeeeeseeeeceeteeeesteeseeteees 93 10 3 Analog Sensors nn mnnnmnnnm nnmmmnnmmnnmmmnmmmnmmmmnmmmnmmmnmm mnmmmnmmmmnmmmnmm mnm m mm nmm 93 10 4 Digital Sensors nn mnnnmnnnm nnmmmnnmmmnmmmnmmmnmmmmnmmmnmm nmm mmmm mnmmmemm nmm n mmmnmm mm 94 10 5 Analog Output nm nnnnnnnmnnnmmnnmmmnmmmmnmmmnmmmnmmmmnmmmnmm nmmmmnmmmnmmmmnmmmnmm nnm m mmmnmm 94 10 6 Curtain Setup n nnnmnnmnnmmmmmmmmmmmmmmm mmmmm mm m m mm m m m mm m m m m m 95 10 7 Temperature Definition mann nnnm nnnm nnnm nnnnmennmmmnnmmemnnm mnmm nnnm nnnm mnn mnnnmmnn en 95 10 8 Fan Air Capacity nnnnmnnmnnmnnmenmnnmnnmmnmmnmmnmmnmmnmmnmmnmmnmmemmnmm n mnm m
36. Farm Premium User Manual Controllers Farm Premium Premium P Premium XL P XL Climate Controllers ay 4 hi laa 13 rev 1 9 NZ Munters Farm Premium Premium P Premium XL P L User Manual Revision N1 9 of 11 06 2014 Product Software Version 3 06 4 06 This manual for use and maintenance is an integral part of the apparatus together with the attached technical documentation This document is destined for the user of the apparatus it may not be reproduced in whole or in part committed to computer memory as a file or delivered to third parties without the prior authorization of the assembler of the system Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments Munters AB 2013 2 Index Chapter page 1 INTRODUCTION mmm mmmmmmmmmmmmmmmmmmmm em m nm m mm 7 ne 7 1 2 NtrOdUCHION 2 nn nn nn nn ne ne ne ne nn nn nn nn en nn en en enn enn e nnn en nn nnnnnnnnnnnnnnnnnnennnnnnnnnnnnnenenenens 7 EN OG 7 2 INTRODUCTION TO FARM PREMIUM mm mmm mmmmmmmmmmmmmmmmmmmmm mm nena nen m 8 2 1 Precision Ventilation a quick OOk nnnmnnnmnnnmmnnmmmnnmmnnmmmnmmmmnmmmemmmnmm mmmmmemm m mm 8 2 2 Farm Premium Units nnnnennmnnennmem meemmmmmme eeeem e ee eee e ee em eee n 10 2 3
37. Front panel m nm nnnm nnnm nnnm mnmmmmmmmmmnmmmmnmmmmnmmmmnnmmnnmmmmnnmm n mm mnmm mmmm m mm m mm m n 1 2 4 Keypod mm mnmnnnmmnnnmmnnnmmnnnmmmmnmmmmnnm nnnm mnnm mnnm mn m mnnmm nn m n mm m mm m m m mm m m m 1 2 5 Relay switches n nnn nnnmnnnm nnmmnnnmmnnmmnnmmnnmmmmnmmmnmmmnmmmmnmmmnnm nnmmmnmmmnmm n m m mmm n 12 2 6 Hot screens m nm mmmmmmmm mmmmmm mmmmmm m mmmmmm mmmmmm mmmm m mmmm m mmmm mm m m m mm m 13 2 7 Standard display mmenmmnnmmemmennmmmemmmnmm memmmemmmnmm mnmmmnmm nmmmmnmmmnmm mmmmm mmmnnn 14 2 8 Main Menu icons 2 2 2 2222222nennnne nen enenen n 16 2 9 Version history nm nnnm nnnm nnnm nnnmmnnmmmnnmmmmnmmmmnmmmmmmmmmnmmmnnnmm mnmm mnmm mnmm m mm m n 17 3 CONTROL MENU mm mmmmmmmmmm mm mm 0 00memmem 0 18 3 1 Temperature CUIVe nnmnnnnmnnmnmmmmnmmmmmmmmmmmmnmmmmmmmmmmmmmmnnm m m m m m m m m m 18 3 1 1 Temperature curve help set definitions osrsnorrrsrrrrrnrrenrrrrrrrrrrrrrrnrrenernerernnnenenn 19 3 1 2 Radiant heaters help set definitions rosnarernrrrrrrrrrrorervrrrrrererrerervererverrrvenervenennn 20 3 1 3 Variable heater help set definitions Lar veseseeeed 21 3 2 Humidity treatment m nnnm nnnm mnnmmmnnmmmmmmmmmmmmmnmmmmnnmmmnmmmmmmmm mnmmmmnmmmmnmmmmmmm
38. Humidity Calibration nnmmnnnmnnnmmnemmnnnmmnnmmmemmmnmmmmmmmmnmmmnmmmmemmmnmm nmmmmnmmmnnn 79 9 3 CO2 Sensor Calibration nnnnn nnnnnnnnnnnnmnmnmem mmm mnm mmm mem m m m mm n 79 O Munters AB 2013 5 11 12 9 4 Static Pressure Calibration nnnnmnmnmmnmmmmmnmmmmmmmmm mm mmmmmmmnm mm mm mmmmmmmmm mm mm mm 80 9 5 Light Sensor Calibration nm nnnmmnnnmmnnnmmmnnmmmnmmmmnmmmmnmmmmnmmmmnmmmmmmmmmmmmmmmnnn 81 9 6 Feed Calibration nnnm nnnm nnmmmmnmmmmnmmmmmmmmmnmmmmmmmmmnmmmnnmmm nnmm m mm m mm mmmm m n 81 9 7 Water Calibration nm nnnm nnnm nnnmmnnnmmnnmmmnnmmmmnmmmmnmmmmnmmmmmnmmmmmmmmmmmmmmmmmmmnnn 82 9 8 Vent Calibration n nnnm nnnm nnnmmnnmmmmnmmmmnmmmmnmmmmnmmmmnmmmmmmmmmmnmm mmmm mnmm m mm m nn 82 9 9 Nipple Flushing m n nm nnnm nnnmmmnnmmnnnmmmnnmmmnmmmmnmmmmnmmmnnnmm mnnm mnmm mnmm m mm m nn 83 9 9 1 Nipple Flushing help set definitions cccecccceceecssseeseseeeeeeeecseteeeeseteeeeeeeeeeteeees 84 9 10 Feeders amp Drinkers nnnm nnnm nnmm nnnmmnnmmmmnmmmmmmmmmnmmmnnmmmnnmmmmn mm m mm mnmm m mm m n 84 9 10 1 Feeders amp Drinkers help set definitions ccceccccececcsseeeeseeeeeteeeeseteeseteteeeieeees 85 9 11 Save Settings to Plug nn mnnnmnnnm nnnmnnnmmnnmmmnmmmnmmmmnmmmnmmmnmm mnmmmnmm mmmmm mmmnnn
39. Levels of Ventilation help set definitions While viewing the Levels of Ventilation menu Press HELP select SET and press OK SYSTEM PARAMETERS LEVELS OF VENTILATION Maximum Levels of Ventilation First Tunnel Level Max Fans Switch to Tunnel Tunnel Exit Diff Below Tunnel Tun Exit Out T Diff from Tun Increase Level Delay Time sec Decrease Level Delay Time sec Fan Cycle Time sec 0 Manual Tunnel Exit Delay minutes e Maximum Levels of Ventilation Set the maximum number of levels e First Tunnel Level Entry point to tunnel mode e Max Fans Switch to Tunnel Maximum number of fans allowed to operate when entering tunnel mode e Tunnel Exit Differential Below Tunnel Set degree of difference below Tunnel temperature set in Control Temperature curve to Exit Tunnel mode e Tunnel Exit Outside Differential from Tunnel The outside temperature must read below this Tunnel Differential to allow exiting from tunnel mode e Increase Level Delay Time sec Set length of time in seconds before transitioning to next level e Decrease Level Delay Time sec Set length of time in seconds before transitioning to lower level e Fan Cycle Time sec If set to O set on and off times for each level manually If you are using a tixed cycle time such as 300 seconds enter it here and enter only the On time at each level Default O e Tunnel Exit Delay minutes Set length of time in minutes before exiting Tunnel mo
40. Mode Features and Precise Application characterize Precision Mode The Farm Premium coordinates your ventilation equipment in precise levels of ventilation to provide the optimal fresh air balanced with heating costs The light and teed clocks provide additional channels for greater capability Besides advanced Cooling Pad methods you benefit from superior stir fan programs to recover ceiling heat and other features Precision Mode s additional features enable you to improve your profitability significantly Farm Premium provides a variety of management and history utilities You can choose from simple overviews or fully detailed by the minute records of minimum maximum and average temperatures for each individual sensor The unique Table of Events records the moment of every significant action taken by the Farm Premium and optionally its operator Communication software is available to customers who wish to access their Farm Premium controllers locally or remotely at the Munters website www Munters com Munters provides technical support on the website as well as through the large dealer and agent network e Precision Ventilation a quick look page 8 e Front panel page 1 1 e Keypad page 11 e Relay switches page 12 e Hot screens page 13 e Standard display page 14 e Main Menu icons page 16 e Version history page 17 2 1 Precision Ventilation a quick look Munters Precision Ventilation works by giving the Farm P
41. N LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM STIR FAN LEVELS Var Fan Stir Fan No 2 3 4 1234 OOD o dD oto edo odode ood od 00004 6 COOL PAD 7 FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND Continuous Cycle On Cycle Off In the Stir Fan Level table set the speed in percentage that you want the variable speed fan to work at by levels For each level program the stir fans cycle Configure the actual speed in Analog Output page 94 1 Ventilation Level Read only 2 Speed Fan 1 2 3 4 Set variable speed fan operation in percentages 3 Stir Fan Control stir fans according to Continuous Cycle On Cycle Off ventilation cycles are the same as previously set in Levels of Ventilation Continuous Constantly works without a break Xp Cycle Operates according to ON OFF timer lt gt Rotate Operates according to ON OFF timer in each cycle a different fan operates NOTE The Stir Fans operate according to the levels you program in this menu and according to the programs you select in the Stir Fan Program The fan turns on if any program or level requests ON all programs and levels must be OFF for the Stir Fan to be off NOTE Version 4 05 and higher supports four variable speed fans Previous versions support two fans Munters AB 2013 38 A 5 Stir Fan program This section contains five di
42. PRESSURE CALIBRATION A D Counts 126 Disconnect air hoses from the Farm Premium to zero the pressure STATIC PRESSURE CALIBRATION A D Counts 126 GOOD CALIBRATION Press MENU to exit Then Press ENTER to calibrate NOTE A D Counts of 130 40 is considered a good calibration Calibrate the static pressure physically using the calibration screw on the sensor card prior to completing the software calibration e Hardware Calibration With air hoses removed adjust the zero pressure reading to approximately 130 by turning the calibration screw with a small jewelers screwdriver e Software Calibration After hardware calibration follow the procedure given by the controller The calibration procedure adjusts the zero pressure reading The static pressure sensor is located inside the controller in the upper left hand corner to the left of the power supply Munters AB 2013 80 9 5 Light Sensor Calibration NOTE This feature is only available in Version 3 03 and higher Installing a light sensor enables turning off the lights when there is sufficient outside light To calibrate the light sensor 1 Place the sensor in the required location 2 Go to Service gt Light Sensor Calibration 3 When the outside light is bright enough press Enter The Light Sensor is calibrated 9 6 Feed Calibration The Farm Premium can use feed bin scales or less expensive digital monitoring devices to keep track of your feed This
43. Static Pressure Alarm Static Pressure Band Target Static Pressure Low Static Pressure Alarm High Static Pressure Alarm Static Pressure Band 4 MIN MAX LEVEL 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS Target Static Pressure Minimum Ventilation e Static Pressure at Low Temp Set desired static pressure for low outside temperature conditions Be sure that there is proper airflow at this setting Munters AB 2013 29 e Static Pressure at High Temp Set desired static pressure for high temperature conditions Normally this pressure is lower to obtain a larger air inlet opening NOTE Controller interpolates between the LOW and HIGH Temp If Static Pressure exists then it is controlled by the outside temperature sensor otherwise the average temperature e Low Static Pressure Alarm Set alarm for low static pressure If you disable it by setting zero the Farm Premium warns you and enters a record in the Table of Events e High Static Pressure Alarm Set alarm for high static pressure e Static Pressure Band Set desired band for the target pressure Tunnel Ventilation e Target Static Pressure Set required Static Pressure for Tunnel Ventilation Mode e Low Static Pressure Alarm Set alarm for low static pressure e High Static Pressure Alarm Set alarm for high static pressure e Static Pressure Band Set required band for pressure in tunnel ventilation mode e Target Static Pressure Set required Static P
44. Stir Fan Levels apply to them because they simultaneously operate according Device Stir Fan Programs where specitic sensor assignments are required in Program B and recommended in Program C 10 8 Fan Air Capacity This option enables defining the fans air capacity Insert fan air capacity for both the exhaust and tunnel fans The units are as chosen in INSTALL SETUP FAN AIR CAPACITY Fan 10 e Define air capacity for exhaust tunnel fans default setting shown above NOTE This information enables the display of air capacity for each level in the Levels of Ventilation table Precision ONLY Munters AB 2013 96 10 9 House Dimensions The selection allows the user to set its house dimensions Set it according to actual house size These dimensions are used for calculating the wind chill factor the chilling effect of the wind that can significantly lower the temperature lt 0 4 TOTAL AREA 450 0 sq ft e Define height width and length of house Controller calculates total area e To set the dimensions in metric or non metric units go to Installation gt Setup and scroll down to Length Unit NOTE This information enables the calculation of the Wind Chill factor displayed in Hot Screen Key 2 Tunnel mode ONLY 10 10 Communication This menu defines the communication parameters meee SETUP Baud Rate Mii House Number e Baud rate This parameter is a measure P the communicati
45. an Start 0 0 Exh Fan 6 Start 0 0 Warning The selected equipment will be turned ON now for current reading adjustment WAIT till operation completion for 15 sec 3 Select a relay and click Enter NOTE The relay must be set to Auto 4 Repeat for each current sense relay Munters AB 2013 87 RELAY CURRENT CALIBRATION Function Measure Current ON Heat 6 Done 0 2 Heat 7 Done 0 2 Heat 8 Done 0 2 a FEM Done 3 8 Exh Fan 6 Done 4 3 Warning The selected equipment will be turned ON now for current reading adjustment WAIT till anaratian ramnlatinn far 14 car 5 To set the minimum and maximum voltages alarms and 110 220 voltage refer to Relay Current page 61 O Munters AB 2013 88 10 Install menu The Install Menu items are used when installing input and output devices as well as configuring critical parameters needed to run your controller properly e Setup page 89 e Relay Layout page 90 e Analog Sensors page 93 e Digital Sensors page 94 e Analog Output page 94 e Curtain Setup page 95 e Temperature Definition page 95 e Fan Air Capacity page 96 e House Dimensions page 97 e Communication page 97 10 1 Setup To set the VENTILATION MODE perform a Cold Start To perform a Cold Restart 1 Turn controller power off 2 Press and hold DELETE and turn controller power on 3 Press Yes to confirm the Cold Start After the Cold Start select the Ventilation Mode
46. as the Arad Water Meter or micro switches You can apply a short open input to each channel the response is then displayed 8 6 Analog Output This selection tests light dimmers variable speed fans and variable heaters 1 Scroll to the required output 2 Enter the test voltage and verify that the device is operating Analog Output 8 7 Static Pressure Observe the converter readings for the static pressure sensor The nominal zero pressure reading is 130 Remove the air hoses from the brass connectors on the left side outside of the controller to check this reading STATIC PRESSURE FAD Counts 128 Munters AB 2013 76 8 8 Communication This menu facilitates testing on communication networks A multiplexer in loop back mode is used to test the communication The Farm Premium follows its own communication to check for failed hardware Follow the instructions displayed on the screen 8 9 Hardware Checklist To perform this test you must short RX with TX on the non priority channel of the multiplexer PRESS ENTER TO CONFIRM Check the installed hardware that has been identified by the Plug and Play system The system detects all cards except Communication The standard optional Communication card provides lightning protection and does not have local computerized intelligence to identify itself to the system Note that if a card is missing turn the power OFF and then ON for a card
47. ay to activate the selected WOD valve o From Time To Time Specifies the time to activate and deactivate the specified WOD valve o WOD Specifies the WOD valve to be activated NOTE You can specify up to 50 time periods NOTE Versions 3 06 and 4 06 and higher support the WOD function Munters AB 2013 53 5 Manage menu The following sections detail the Management menu e Bird Inventory page 54 e Feed Inventory page 55 e Time amp Date page 56 e Growth Day amp Flock page 56 e Alarm Setting page 57 e Alarm Reset page 60 e Fail Safe Setting page 60 e Password page 61 e Relay Current page 61 5 1 Bird Inventory Maintain your bird inventory by entering data into the controller MANAGEMENT BIRD INVENTORY 1 BIRD INVENTORY Male Female FEED INVENTORY Add Dead Birds 0 0 TIME amp DATE Add Culled 0 0 GROWTH DAY amp FLOCK Birds Moved 0 0 ALARM SETTING Birds Placed 10000 5000 ALARM RESET Today s Dead 35 33 FAIL SAFE SETTING Birds 42 40 PASSWORD Today s Culled 35 33 RELAY CURRENT Total Dead Birds 12 10 Total Culled Total Birds Moved ee ae Bird Count 2 3 4 5 6 7 8 9 Total 0 0 0 15000 68 22 68 22 1530 13380 e Maintain bird inventory by entering quantities in the upper half of the screen There are separate columns for male and female If you do not wish to keep separate data simply enter the data into one or the other e Initially enter t
48. cool pad begins operating e End Time The cool pad ceases to operate o Itis possible to set multiple start and stop times for a single day o Inthe screen above growth day jumps from day 7 to day 14 the cool pad continues to work according to day 7 settings from growth day 7 through growth day 14 e Tunnel Differential Set difference from tunnel temperature to use this setting You can use negative differential temperatures o Note the settings for Day 14 The Farm Premium uses the maximum temperature differential that applies to choose the correct settings e To Humidity Set maximum humidity allowed before stopping cool pad You can enter 100 e On Sec Set the maximum on time for each cycle of cool pad operation e Off Sec Set the minimum off time for each cycle of cool pad operation 4 6 1 Cool Pad help set definitions While viewing the Cool Pad menu Press HELP select SET and press OK O Munters AB 2013 43 SYSTEM PARAMETERS COOL PAD Temperature Band Humidity Band Flush Cool Pad At Cool Pad Flush Duration minute Diff Between Cool Pads Stage Min Level to Enable Operation e Temperature Band Define the on off hysteresis relative to temperature e Humidity Band Define the on off hysteresis relative to humidity e Flush Cool Pad At Set time of day hh mm to start a continuous application of water to the cool cells in order clean them of deposits e Cool Pad Flush Duration minutes Set the
49. creen Selecting the Ventilation by Weight option enables an additional Hot Screen the Air Status Screen This screen displays the critical parameters involved in the Ventilation by Weight option AIR STATUS Inside Temp Outside Temp Humidity Weight KG Current Min Level 2 1 2 Cycle On 30 30 30 Cycle Off 98 66 Total Air M3 h 8347 11232 M3 h Air WGT M3h kg 0 9 1 20 e Inside Temperature Current temperature inside the house e Outside Temperature Current temperature outside the house e Humidity Current relative humidity inside the house requires a humidity sensor e Weight KG Current average weight of the Bird Curve page 66 e Level Displays the current minimum and maximum level of ventilation NOTE If the current level is below the minimum required level Farm Premium displays an alarm Below Min Air e Cycle On Off Displays the current minimum and maximum fan on and off times e Total Air M3 h Displays the current minimum and maximum quantity of ventilation per hour e Air WGT Displays the current amount of ventilation per kilo pound of bird weight 3 5 Static Pressure Set target parameters for Static Pressure at High and Low Outside Temperatures as well as alarms for high and low static pressure CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREATMENT 3 CO2 TREATMENT STATIC PRESSURE Minimum Ventilation S Press At Low Temperature S Press At High Temperature Low Static Pressure Alarm High
50. current growth day if necessary It is possible to enter negative growth days up to 2 If you reset the growth day for a new flock using this tool your old history data does not clear Use New Flock function to clear out old history in preparation for new birds e Flock No The controller automatically increments the flock number each time you choose New Flock You can edit the flock number Since this field accepts six digits some producers enter a flock number that is made of the day month and year the birds arrived e New Flock Use the new flock function on arrival of a new set of birds to set the growth day back to 1 O 1 or 2 and to clear out old history data 5 5 Alarm Setting This menu defines the various alarm settings MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE 4 GROWTH DAY amp GROUP ALARM SETTING Global Alarm Delay sec Alarm Reminder min 0 Disable Sensor Low Temp Range Sensor High Temp Range Sensor Alarm Diff From Lo Alarm 5 ALARM SETTING 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT Sensor Alarm Diff From Hi Alarm ALARM Alarm Test At Time hh mm Day Of Alarm Test gt Alarm Test Duration sec AUGER OVERTIME ALARM Auger Overtime Delay minute NOTE See Fail Safe Setting e Global Alarm Delay sec Alarms without a separate alarm delay use this global delay before signaling the alarm e Alarm Reminder min O Disable S
51. de This time begins once all other parameters are satisfied O Munters AB 2013 35 4 2 Speed Fan levels VARIABLE SPEED FAN LEVEL Level 1 2 3 4 DEVICE SETTING 1 LEVELS Of VENTILATION 2 SPEED FAN LEVELS VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND OON OD Oh 2 3 4 5 6 7 8 9 In the Variable Speed Fan Level table you can set the speed in percentages for up to four groups of fans by level Configure them in Install Analog Output This function requires an Analog Output card in the controller This card sends a low voltage control signal to a Variable Speed controller to run the variable speed fan Several kinds of speed controllers are available such as TRIAC Control and Variable Frequency 3 Phase drives 4 3 Vent amp Curtain levels Set the curtain levels to correspond with the ventilation levels VENT amp CURTAIN LEVELS DEVICE SETTING 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM 6 COOL PAD 7 FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 1 2 3 4 5 6 7 8 9 12 WATER ON DEMAND 1 0 0 0 0 0 0 0 0 0 0 1 Ventilation Level Read only 2 Minimum Position Tunnel Ventilation Set position for the tunnel curtain by level If you
52. e supports single phase electricity only This menu configures the relay current sense parameters You can configure e the minimum and maximum amperage flowing to the relays e the relay current alarm e voltage type NOTE Configuring the amperage is not required The Farm Premium controller automatically configures default settings Munters AB 2013 6 MANAGEMENT RELAY CURRENT SETTING 4 BIRD INVENTORY Rly Function Min Nom Max Alr Vit FEED INVENTORY Heat 6 TIME amp DATE Heat 7 GROWTH DAY amp GROUP Heat 8 ALARM SETTING Exh Fan 5 ALARM RESET Exh Fan 6 FAIL SAFE SETTING Tun Fan 1 PASSWORD Tun Fan 2 9 RELAY CURRENT Tun Fan 3 1 2 3 4 5 6 7 8 NOTE Calibrate the relay before configuring these parameters Refer to Current Sense Relay calibration page 87 Relays that are not calibrated or if the relay is not a Current Sense relay do not display amperage readings see relays 37 and 38 in the above figure To configure the relay current 1 Using the arrow buttons select a minimum or maximum amperage setting 2 Configure the parameter as required NOTE The minimum amperage must be greater than the default minimum and the maximum amperage must be less than the default maximum For example relay 35 s amperage must be more than 2 3 and less than 5 0 amps The Nom amperage is the parameter set when calibrating the relay refer to page 87 3 Configure the alarm o No Alarms are not sent i
53. e available readings 5 Displays important messages alarms The title bar displays the number of important messages and if there are several messages they each sald dd ons in turn 4 MESSAGES Cross Low Feed At Bin 2 O Munters AB 2013 15 2 8 Main Menu icons 1 To enter the Main Menu screen press Menu 2 To select an option press Enter Control temperature humidity ventilation static pressure and system parameters View history of all functions and data except for Scale Gr 1 Lontrol tort T at T Service 8 Install Define settings of all equipment Ca Z Device 3 Manade Manage Set calibrate inventory and test Bird livestock Scale and Feed and Bin Scale alarm passw ord settings librate Test to see switches relays communication and alarms are functioning temperature Install sensors humidity 3 ventilation devices static communication pressure etc feed water read save to properly Munters AB 2013 plug 2 9 Version history The following section details the various versions of the Farm Premium Controllers mentioned in the manual Version 3 02 supports e CO2 Treatment refer to CO2 treatment page 23 CO2 page 71 Analog Sensors page 93 Version 3 03 supports e Light Sensor Support refer to Light help set definitions page 47 Light Sensor Calibration page 81 e Setting the light table based on fe
54. eccccesesesseeesesceecseseeecseseeecseeceesecesaeeeceeseeeseseeeeaeen 47 AQ Water amp Feed nnn nnnmmnnnmmnnnmmmnnmmmmnmmmnmmmmnmmmmnnmmmmmmmmmnmm mnmm mnmm mnmm mnmm mnmm AG 4 9 1 Water and Feed help set definitions rosnrvernerrrrerrrrerrrverrrverrrverrrvenrrvernrvennnnenn 49 4 10 Extra Systems mmmmnnmnmmnnmmnmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmnmmmmmmmmmmmnmmnmmmm mn mn mm mm mm m m mm mn 50 4 11 Emergency Setting ms nsnnnnnnnnnnnnnnmmnnmnnmmnnnnnmmenmnnmmnmmnnmmnmmmmmmmmmnmmmmmmnmmmmmmmmmmnmmnmn 51 4 11 1 Emergency Setting help set definitions sorrernorrnrorrnvorrrverrsvenrrvenrrvenrrverrrvennrnenn 52 4 12 Water on Demand nnnnnnnnnnnnnnnnnnnmnmenmmmnm m e mm emn mme mm nmn n me n em en 53 MANAGE MENU 2 54 5 1 Bird Inventory nnnnm nnnnm nnnnmmnnnmmmnnnnmmmmnmmmmnmmmmmnnnm mnmmm mnnmmmmnnmm mnm m mn m mn m 54 5 2 Feed Inventory nnnnnm nnmmnnnm nnmmnnmmmmmmmmemmmnmm mnmmmnmmmnmm mnmm nnm nnmmmnmm nmm m mmm n 55 5 2 1 Feed Inventory help set definitions roenrsnrrrrrrrrrrrrrrerrrrrrrrnrrrrrrnrrerrrrrnerernenennnnn 56 5 3 Time amp Date mnmnnmnnmmmmmmmmmmmmmmmmmmmmmmm m m mm m m m m m m m m m 56 5 4 Growth Day amp Flock nm nnnmnnnnmmnnnmmnnnmmmmnmmmmnnmmmnnmmmnmmmmnmmmmnmmmmmmmmmmmmmmmmmmmmnnn 56 5 5 Alarm
55. ection applies to optional emergency cards These cards are battery backed and operate as standard switch and relay cards during normal operation If an emergency occurs the cards continue to operate according to their emergency settings EMERGENCY SETTING Relay Function Diff Day Operate Heat 4 5 0 Exh Fan 1 0 0 DEVICE LEVELS OF VENTILATION SPEED FAN LEVELS VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND Tun Fan 6 2 0 Tun Fan 7 4 0 Tun Fan 8 6 0 1 2 3 4 5 6 T 8 9 1 Relay The Farm Premium determines the relay numbers automatically from the position in the controller in which the Emergency Switch card is installed 2 Function Assign the relay function in Install Relay Layout Your selections will likely be different from the example above The Farm Premium does not allow certain selections for the emergency functions 3 Differential The difference from target temperature at which the device operates during emergency operation 4 Day After this day the device operates continuously without regard to temperature setting during emergency operation In this example o Exhaust Fan 1 operates up to the target temperature using the Min Vent timer calculated in Help Set on the next page and continuously above the target temperature However from Growth Day 10 forwa
56. ed no feed days refer to Light page 46 e Four water meters refer to Digital Sensors page 94 Version 4 03 supports e Based on Version 3 03 e Current Sense Relays refer to Relay Current page 61 Power Consumption page 73 Current Sense Relay calibration page 87 Version 4 04 supports e Ventilation by Weight refer to By Weight page 26 Version 4 05 supports e Four variable speed stir fans refer to Stir Fan levels page 38 Auger Empty Alarm page 58 e Feed calibration using Current Sense refer to Feed Calibration page 81 Feed page 71 e Four feed bins refer to Feed Inventory 55 Scale Layout page 63 Feed page 71 Feed Bin calibration page 69 e Four auger and feed lines refer to Output function list page 91 e Four variable speed stir fan outputs refer to Stir Fan levels page 38 Analog Output page 94 e 3 x Stir fan program controlled by sensor differentials or independent refer to Stir Fan Program help set definitions version 4 05 page 39 e Wind chill hotkey Version 3 06 4 06 supports e Water on Demand refer to Water on Demand page 53 e Variable Heat Control refer to Variable heater help set definitions page 21 e Two humidity sensors NOTE Version 3 06 refers to Farm Premium Controllers equipped with an XA CPU Version 4 06 refers to Farm Premium Controllers equipped with an ARM CPU NOTE Only Farm Guard Versions 4 X and higher support the graphic view of historical data Munters AB
57. es Munters reserves the right at any time and without prior notice to alter the specifications in this manual Munters AB 2013 101 The liability of the manufacturer Munters ceases in the event of dismantling the safety devices use of unauthorised materials inadequate maintenance use of non original spare parts and accessories Barring specific contractual terms the following are directly at the user s expense It is preparing installation sites providing an electricity supply including the protective equipotential bonding PE conductor in accordance with CEI EN 60204 1 paragraph 8 2 for correctly connecting the equipment to the mains electricity supply providing ancillary services appropriate to the requirements of the plant on the basis of the information supplied with regard to installation tools and consumables required for fitting and installation lubricants necessary for commissioning and maintenance mandatory to purchase and use only original spare parts or those recommended by the manufacturer Dismantling and assembly must be performed by qualified technicians and according to the manufacturer s instructions The use of non original spare parts or incorrect assembly exonerates the manufacturer from all liability Requests for technical assistance and spare parts can be made directly to the nearest Munters office A full list of contact details can be found on the back page of this manual
58. et a reminder after a period of time in minutes if the situation has not yet been corrected Sensor Alarm e Sensor Low Temperature Range Sets the minimum reading a sensor can have to be considered a valid sensor reading Sensor readings below this are rejected This generates a sensor out of range alarm This does not apply to the special Circuit Breaker Sensor or Outside Temperature Sensor e Sensor High Temperature Range Sets the maximum reading a sensor may have to be considered a valid sensor reading Sensor readings above this reading are rejected This generates a sensor out of range alarm This does not apply to the special Circuit Breaker Sensor or Outside Temperature Sensor e Sensor Alarm Differential from Low Alarm Individual sensor or zone alarm if any active sensor reads this much or more below the Control Temperature Curve Low Alarm Temperature e Sensor Alarm Differential from High Alarm Individual active growth area sensors alarm if they read this much or more above the Control Temperature Curve High Alarm Temperature Munters AB 2013 57 e Alarm Test at Time Schedule an alarm test at a particular time e Day of Alarm Test Choose Daily or a particular day of the week for the scheduled alarm e Alarm Test Duration sec Choose a specific duration for the Alarm Test Auger Overtime Alarm e Auger Overtime Delay Set the maximum auger run time for your cross fill system If you have a monitor connected
59. et degree of difference from Heat for LOW Radiant Heaters to begin working This differential can be positive or negative default 2 0 o Radiant High Differential Below Low Set Set number of degrees below Radiant Low Heaters for HIGH Radiant Heaters to begin working default 1 0 To ensure proper heater ignition Radiant High Heaters remain on for the Radiant Ignition Time along with the Radiant Low Heaters O Ignition Time sec Set number of seconds to power radiant ignition default 30 NOTE The Heater Temperature Band applies to radiant heaters as well For example if the Heat Temperature is 80 F and the Heater Temperature Band is 1 F then heaters turn on at 79 F and off at 80 F If the Radiant Low Differential is at 2 0 F than radiant heaters turn off at 82 F and on 1 F below that at 81 F However a Radiant High Heater turns on regardless of its temperature setting for the Radiant Ignition Time whenever the corresponding Radiant Low Heater turns on This feature ensures proper flame ignition Heat Temperature Radiant High Off Radiant Low Off Heaters Off Radiant Diff Hi Low Radiant Diff may be negative Figure 9 Radiant Heater Differentials O Munters AB 2013 20 3 1 3 Variable heater help set definitions SYSTEM PARAMETERS Target Temp Band Heater Temp Band Cool Down Factor Cool Down Fast Response Deg Min Vent Below Heat Temp By gt RADIANT HEATERS Rad Low Dif
60. ew 3 Scale Feed Conversion 6 5 Bird Curve This screen displays data according to growth day for BROILERS TURKEYS or BREEDERS previously set in Scale General Settings SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 FEED BIN SETTING BIRD CURVE Female Male Weight Weight 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION Edit the growth days and weights for the bird curves to fit individual preference O Munters AB 2013 66 6 6 History The scale history shows bird weight statistics You can review daily data for each scale or separately The unit records up to two bird scale data if you have more than one scale or one scale 2 their data is combined SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 FEED BIN SETTING HISTORY Avg NO SD Unif CV 17 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION oooo o0 oo eo e If you selected SEXED weighing the history includes average data for the combined scales and on the next screens separate data for each scale e If you select MIXED weighing the history includes average data for all birds and separate male and female data for Scale 1 and for Scale 2 o Use the arrow keys to scroll to the separated scale data or up and down for data that is off screen o The average and the number of weights are the usual definition The Standard Deviation
61. f from Heat Set Rad High Diff Below Low Set Radiant Ignition Time sec VARIABLE HEATER Low Diff Below Heat Tmp High Diff Below Heat Tmp The Farm Premium Controller enables configuring up to eight variable heaters The output of the heaters changes as the temperature increases or decreases To configure the variable heaters 1 In Installation gt Analog Output configure a up to eight analog outputs as variable heaters b the minimum and maximum voltage output for each heater ANALOG OUTPUT Output Min Max Function V Out V Out Heater 1 Heater 2 Heater 3 Heater 4 Heater 5 Heater 6 Heater 7 Heater 8 2 In Control gt Temperature Curve gt Help scroll down to Variable Heater Configure the o Low Diff Below Heat Tmp Temperature at which the variable heater begins to function o High Diff Below Heat Tmp Temperature at which the heater begins to operate at maximum output Figure 9 illustrates how a variable heater functions The Target Temperature is 89 F The Low Diff Below Heat Tmp is 0 5 the High Diff Below Heat Tmp is 4 5 Munters AB 2013 21 64 5 UF Volt DC High Diff 10 Below Heat Tmp 88 5 OF Low Diff Below Heat 81 82 83 84 85 86 87 88 89 go Temperature OF Heat Temperature Figure 10 Variable Heater Example 3 2 Humidity treatment Humidity treatment forces an increase in ventilation level when the humidity is too high It holds the increase
62. fferent programs that you can assign to each stir fan Check the programs applying to each fan by using the key further explained in STIR FAN PROGRAM HELP SET NOTE If the same variable stir fan is selected for different programs the program having the highest fan speed operates DEVICE SETTING 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM 6 COOL PAD STIR FAN PROGRAM PROGRAM Ga D E 7 FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND JO O UAA H 7 V a mere meer ACTIVE E E N e A heaters This program corrects temperature variations lengthwise in the building Insert diff and sensor numbers e B for min vent This program helps mixing minimum ventilation air for buildings having stir fans to mix the air coming in with warm inside air o C D amp E sensors diff temperature These options create three stir fan groups which operate according to sensor differentials 4 5 1 Stir Fan Program help set definitions version 4 05 and above While viewing the Stir Fan Program menu Press HELP select SET and press OK Munters AB 2013 39 SYSTEM PARAMETERS PROGRAM A for min vent Operate After End of Cycle gt Delay for Operation sec Time for Operation sec From Level To Level From Time hh mm To Time hh mm PROGRAM B sensors diff temp Te
63. for Duration Seconds and checks back after Interval Minutes for another increase After the duration the ventilation level comes back down automatically CONTROL HUMIDITY TREATMENT 7 TEMPERATURE CURVE Day Humidity Delay Duration HUMIDITY TREATMENT CO2 TREATMENT MIN MAX LEVEL STATIC PRESSURE CONTROL MODE SYSTEM PARAMETERS ooooo N e Day Growth day Can set multiple programs for same day Maximum number of programs 20 e Humidity Humidity at which to begin treatment e Delay Minute Amount of time the controller pauses before ventilating e Duration Sec Number of seconds the controller maintains the increased level of ventilation Munters AB 2013 22 3 2 1 Humidity treatment help set definitions While viewing the Humidity Treatment menu Press HELP select SET and press OK Humidity Treatment Humidity Band Humidity Treatment below Heat e Humidity Band Hysteresis band for Humidity Treatment e Humidity Treatment below Heat Select YES or NO for allowing Humidity Treatment when heaters are operating set in Control Temperature curve 3 3 CO2 treatment NOTE Version 3 02 and higher supports this feature CO2 treatment forces an increase in ventilation level when the CO2 level is too high It holds the increase for Delay Seconds and checks back after Interval Minutes for another increase After the duration the ventilation level may come back d
64. ge alarms e Bin 1 2 Low Feed Alarm Limit Alarm if feed in Bin 1 2 is below this limit and time is between From and To limits NOTE Version 4 05 and higher supports up to four feed bins Water Overflow Alarms e According to Light Table Change overflow alarm level when the lights are off e First Day Overflow on the FIRST day applies to the first day operation You can define a first day at which to start increasing the overflow limit automatically Days prior to the First Day use the First Day overflow limit days following the first day have an incremental curve toward the LAST DAY OVERFLOW parameter setting e Overflow on First Day Number of gallons liters per minute that generate an overflow alarm on the first day e Last Day Set the last day for the Overflow curve e Overflow on Last Day Overflow Gallons Liters on the last day sets the maximum overflow limit will be continued after that day e Overflow At Dark Select overflow limit When it is dark controller checks every minute e Overflow Alarm Delay Define delay time before the controller generates an overflow alarm e Extra Delay At Light Start When the first light appears define the amount of minutes before the controller begins to operate according to the set Overflow for that day e Fogger Water Overflow Define the water overflow for foggers per minute Water Shortage Alarms e Allow Water Shortage Alarm From To Set the period for which the contr
65. gers do not operate before growth day 47 in this case Since there are no entries other than day 47 the day 47 program lines apply from then on e Target Differential Set difference from target temperature to trigger foggers e To Humidity Set maximum humidity allowed before stopping foggers e On Sec Set the maximum on time for each cycle of fogger operation e Off Sec Set the minimum off time for each cycle of fogger operation 4 7 1 Foggers help set definitions While viewing the Foggers menu Press HELP select SET and press OK SYSTEM PARAMETERS FOGGERS Temperature Band Humidity Band Min Level to Enable Operation Max Level to Enable Operation e Temperature Band Define the on off hysteresis relative to temperature e Humidity Band Define the on off hysteresis relative to humidity e Min Level to Enable Operation Select the minimum ventilation level to operate the foggers e Max Level to Enable Operation Set the maximum ventilation level for fogger operation Munters AB 2013 45 4 8 Light This menu sets the operating conditions for lights The controller has a capacity for up to four channels of On Off Lights and up to four channels of Dimmer Lights DEVICE SETTING LIGHT 4 LEVELS OF VENTILATION __ Day Time Light Intensity 2 SPEED FAN LEVELS 123 1 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM SEN EN lt a 6 COOL PAD 7 FOGGERS 8 LIGHT 9 WATER amp
66. have Static Pressure in Tunnel turned on Control Static Pressure Help Set this becomes the minimum position for the tunnel inlet 3 Minimum Position Side Vents This is the minimum opening for the Side Vents level by level while in Min Vent mode and while either exhaust or tunnel fans are operating The Farm Premium ignores this parameter in Tunnel Ventilation Munters AB 2013 36 4 3 1 Vent amp Curtain levels help set definitions While viewing the Vent amp Curtain 3 Levels menu Press HELP select SET and press K ra SYSTEM PARAMETERS CURTAINS Num Steps For Curtain to Calib Stop Fans Curt Move total 1st Day for 2nd Vent to Oper 1st Level for 2nd Vent to Oper Num Steps for Vent to Calib Calibrate at Power Up gt ATTIC Operate Until Day Operate Until Level Operate From Time Operate To Time Max Temperature to Disable Attic e Num of Steps for Curtain to Calibrate Set calibration point for curtain after desired amount of curtain opening closing steps During calibration if the curtain is open more than 50 it opens to 100 calibrates and returns to the previous position If the curtain is open less than 50 it closes to 0 calibrates and returns to the previous position Default 99 e Stop Fans Curtain Move total Commands controller to stop fans during curtain movements when total of all curtains is less than the total percent set in this parameter For example 3 curtains at 40
67. he number of birds placed Thereafter enter the quantity found dead culled Add Culled or moved as needed The Farm Premium shows totals and subtotals in the lower portion of the screen e You can correct an error so long as you correct it on the same day before midnight by entering a negative quantity press the key after the number to subtract the error After midnight the information transfers to the History Menu Munters AB 2013 54 5 2 Feed Inventory Maintain your feed inventory by entering data into the controller MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE FEED INVENTORY 2 2 Jan 12 7800 5 Jan 12 0 13 Jan 12 8000 4 GROWTH DAY amp FLOCK 5 ALARM SETTING 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT Total Feed ACTIVE 0 0 0 0 0 0 9 0 To enter feed inventory manually 1 Type the day of the month and press ENTER 2 Select the month and press ENTER 3 Type the two digit year and press ENTER 4 Enter the feed quantity under the Feed Bins and press ENTER The cumulative total appears in the Total Feed row 5 To delete an entry change the quantity to zero for all feed bins and press ENTER Exit the menu and the entry disappears when you enter the menu again NOTE Version 4 05 and higher supports four feed bins Previous versions support two bins If you have installed load cells and connected feed bin scales to your
68. ing to line order e Flushing Days Set flushing per day using key 9 10 Feeders amp Drinkers This selection enables inserting relevant information regarding feeder and drinker lines FEEDERS AND DRINKERS Feeder Line Lift inch Drinker Line Lif inch e Day Insert day number e Window Pos Insert the percentage of window s position e Feeder Line Lift Inch Define the specific feed line lift measured in inches e Drinker Line Lift Inch Define the specific drinker line lift measured in inches Munters AB 2013 84 9 10 1 Feeders amp Drinkers help set definitions While viewing the Feeders and Drinkers menu Press HELP select SET and press OK FEEDERS AND DRINKERS Adjust At Time FEEDER WINDOW Stop Feed Before Adjust Min 60 Time From Close To Open sec 15 FEED LINE Movement Time Per 10 inch sec 0 DRINKERS LINE Movement Time Per 10 inch sec 0 e Adjust at Time Set the desired time to adjustment Feeder Window e Stop Feed Before Adjust min Set the amount of time to stop feeding before adjustment begins e Time from Close to Open sec Set the amount of time after stopping the feeding before opening the feeder s window e Movement Time per 10 inch sec Set a number of seconds needed to move the feed line 10 inches Drinker Lines e Movement time per 10 inch sec Set a number of seconds needed to move the drinker lines in 10 inches Munters AB 2013 85
69. ion V Out V Out NE ior V Ou Light Dimmer Light Dimmer 1 Light Dimmer 0 0 10 0 Light Dimmer Light Dimmer 2 Light Dimmer 0 0 10 0 lt None gt Light Dimmer 3 lt None gt 0 0 10 0 lt None gt Light Dimmer 4 lt None gt 0 0 10 0 lt None gt Mar Stir Fan 1 lt None gt 0 0 10 0 lt None gt Var Stir Fan 1 lt None gt 0 0 10 0 lt None gt lt None gt 0 0 10 0 lt None gt lt None gt 0 0 10 0 O G e Z Oo O c Z Oo CON OAR WD 1 2 3 4 5 6 T 8 e Enter sensors wired to each input setup according to technician e The above is an example of an analog output configuration NOTE Version 4 05 and higher supports up to four variable stir fans Previous versions support up to two fans e To configure the light dimmers refer to Light page 46 e To configure the variable speed fans refer to Stir Fan levels page 38 e To configure the variable heaters refer to Temperature curve help set definitions page 19 NOTE Farm Premium P XL units equipped with C PP VARSPEED cards Set output I and 2 as variable speed fans to enable the fans Munters AB 2013 94 10 6 Curtain Setup Enter the number of seconds to open and close from limit to limit for each of the Vents and Curtains in your installation The Farm Premium then calculates the percentage of open and closed time and adjusts the static pressure methods accordingly CURTAIN SETUP e Set full open full close time
70. ith dark squares form the current average temperature o Filled square Indicates the sensor participates in the average calculation o Empty square Indicates the sensor does not participate in the average calculation SENSORS Temp1 37 9 Temp2 16 2 Temp3 28 2 E Tmp1 28 8 E Tmp2 28 4 Press 23 Out T 23 9 Hum In 58 7 Hum Out 61 9 Weight 0 000 Weights 0 NOTE Go to Table 3 Sensor Readings page 98 to view all the possible sensors 2 Reports the current average temperature This example is in Celsius but yours may be in Fahrenheit AV TEMP 3 Displays the output relay list The filled black boxes indicate active outputs Controller also informs the position of inlets and curtains as well as the number of operating heaters or fans Munters AB 2013 14 ACTIVE Heat 1 Heat Hi 1 Tun Fan Exh Fan Stir Cool P Fogger Curt 1 Curt 2 Curt 3 Curt 4 NOTE Go to Table 4 Output List Active page 98 to view all the available readings ACTIVE NOTE The ACTIVE screen shows rectangular markers by the outputs Filled rectangles indicate operating outputs empty rectangles indicate outputs that are off 4 Status Window provides important general information such as the time and ventilation mode EXAMPLE STATUS 08 53 06 Day 5 oe T Level 3 Min Vent Controller State FanOff NOTE Go to Table 3 Sensor Readings page 98 to view all th
71. l Settings This menu sets general weighing parameters SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS BIRD SCALE SETTING FEED BIN SETTING Bird Scale Mode gt SEXED Uniformity Range 5 30 gt 10 A Curve Selector for mixed BROILER 0 TURKEY BREEDER BIRD CURVE HISTORY FEED CONVERSION TEST CALIBRATION e Bird Scale Mode Select the weighing method o SEXED Considers all birds to be the same sex or unisex as in mixed broilers It computes its own reference weight or acceptable range from the weighed birds o MIXED Considers the flock to be mixed males and females with the goal of identifying each bird weight as male or female which is classifying it according to a pre programmed pair of expected weight curves e Uniformity Range 5 30 Controller classities bird weights within this percentage of the average as uniform Default is 10 e Curve Selector for mixed There are three standard pairs of pre programmed weight curves If you use the mixed weighing method edit the curves to match your expected growth profile BROILER TURKEY or BREEDER 6 2 1 General Settings Help set definitions While viewing the General Settings menu Press HELP select SET and press OK BIRD CURVE Factory Default Curve p e Factory Default Curve Select YES to return bird curves to the factory default settings O Munters AB 2013 64 6 3 Bird Scale Setting There are two different weighing
72. menu calibrates the digital monitoring devices To calibrate the digital monitoring device 1 Select the feed counting method Your digital monitoring device may generate a dry contact pulse for each quantity of feed or it may simply indicate that the feed is running 2 Enter the quantity of feed per pulse in case you use a dry contact pulse Otherwise enter the amount of feed delivered per minute of auger operation 3 Select one of the following Pulse Weight per pulse Time Weight per minute Current Sense Motor run time when the auger contains feed Enter quantity weight per minute or per pulse Munters AB 2013 81 FEED CALIBRATION Method TIME TIME TIME TIME Factor 2 203 2 203 2 203 2 203 Method Pulse Weight per Pulse Method Time Weight per Minute Method Current Weight per Minute NOTE Versions 4 05 and higher support feed calibration using Current Sense 9 7 Water Calibration The Farm Premium supports up to four dry contact pulse output water meters Enter the quantity of water per pulse for your water meters WATER CALIBRATION Water 1 Water Per Pulse Water 2 Water Per Pulse Cool Pad Water Per Pulse Fogger Water Per Pulse 9 8 Vent Calibration This menu enables calibrating the vent After pressing ENTER on the desired vent to calibrate WAIT for the vent to 1 fully close 2 fully open and 3 fully close again O Munters AB 2013 82 VENT CALIBRATION VENT CALIBRATION MIN
73. mm n 65 6 5 Bird Curve nnnnnnnnnnnnnnnnmnnemnnmm m e m m m m n m n ne ne n en 66 6 6 History nmnnnnmmnmnnmnmmnmmmmmmmmmmmmm mm m m m mm m m m m m m m m m m mm 67 6 7 Feed Conversion nnnnnnnnnnnnnmnnnnmenmm mm mm mm m m n m m m e m n n 67 6 8 T4 amp St mm m mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm m m m m m m m m n 68 6 9 Calibration 22 nnen nnn enn nnn nn enn an 68 OT ENN 68 0 Feed Bitte Qo ek GEER 69 HISTORY MENU mmmmmmmmmmm mm mme 70 7 1 Tlemperature n mnnmnnnmmmmmmmmmmmnmmmmnmnmm nmnmm nm mmm m m mm m m nm m m m mm m m m 70 7 2 Humidity m nnm nnmmnemmnnnmmnnmmmnmmmmemmmemmmnmm nnmmnnmm nnm nnnm nnmmnnmmmnnm nnm mnmm mm n m m m 70 Ko 7 va 71 se 71 7 6 Mortality m nnnm nnmm nnnmnnnmmnnnmmmmnmmmmnmmmmnmmmmnmmmmnmmmnnnmmnnnmm nnmm nnmm m mm m mm m mm m mm m 71 7 7 Heaters m m m mmmmmmmm mmem mm m m m m m mm m m m mm m m m m m m mm mm 7 7 8 Radiant Heaters nnnnnnn nnn nn ene nn nee n n 72 ur 72 7 10 Table of Events c nennenennenennennnnennenenn ene nneneenennenennenennenennennenennenenmenenmenennene 72 7 VI History View Ce ae 72 7 12 Power Consumption m m
74. mmmmm mm mm m m n 96 10 9 House Dimensions mnnmnnnnnmnmnnmnnmnmmmmmmmmmmmmmmmmnnmmmm m m mmnmm m m m mmmmm m mm n 97 10 10Communication nmnmmnmnnmmmmmmmmmmnmmmmmmmmmm mm m m mm m m m m mm m mm 97 APPENDIX m mmmmmmmmmm em e m m 98 WARRANTY mmmmmmmmmmmm 0 e 0 e e 0 mem mm 101 O Munters AB 2013 1 Introduction 1 1 Disclaimer Munters reserves the right to make alterations to specifications quantities dimensions etc for production or other reasons subsequent to publication The information contained herein has been prepared by qualified experts within Munters While we believe the information is accurate and complete we make no warranty or representation for any particular purposes The information is offered in good faith and with the understanding that any use of the units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of the user 1 2 Introduction Congratulations on your excellent choice of purchasing an Farm Premium In order to realize the full benefit from this product it is important that it is installed commissioned and operated correctly Befo
75. mmn 22 3 2 1 Humidity treatment help set definitions orasnrnrrrorrrrorrrverrrvererverrrverervenernenennn 23 3 3 CO2 treatment mnnmnmmmmmmmmmmmmmmmmmmmmm memmmmm m m mm m m m m m 23 3 3 1 CO2 treatment help set definitions sorrsnovrsrorrsverrrverrrverrrvenrrverrrvennrverrenennenenne 24 3 4 Min Max level 2 2 2 22n22ncennnn enn enn enn ennnn enn enn enn enennennennenennnnnennennennenennenmennenane 24 3 4 1 By Day and By Soft Days curve mmnrvervrvervrverrrrerrrrerrererrererrenesverervenesvenervenesvenenner 25 EEA EE TN epee ree 25 NN 25 SAA PV 26 3 5 Static Pressure m nnnmnnmnmmmmmmmmmmmmmmmmmmmmmmnmmmmmmm mmm mnm m m m m m m m 29 3 5 1 Disabling the Static Pressure Sensor mmmmnervevvevrrvrrvrrververververvenrenrrvrrververververvennenn 30 3 5 2 Static Pressure help set definitions orosnsnrnrsrrvrrrrnrrrrrrverrrrerernrnenrrnrrenrrnenernnnenenn 30 3 6 Control Mode nnm nnnmnnnmnnnmmnnnmmnnmmmemmmnmmmmnmmmnmmnnnm nnnm nnm mnnm nnm nnm mm mm m 31 O Munters AB 2013 3 3 7 System Parameters nmnnnnnmnmnmmmmmmmmmmmmnmmmmmmmmmmmmmmnmmmmmmmmmmm m m nm m mm m mm me 32 DEVICE MENU mm mmmmmmmmmmm mm e e em m 33 4 1 Levels of ventilation
76. mnnmnnmnnmmmnmmmmmmmmmmmmmmmmmmmmmmmmmm m m m m m mm m m 73 TEST MENU mmmmmmmmmm mm mm mm 000m0mmm mm 00000mm nn 74 8 1 Switches amp Relays nnnmnnnnmnnnmmmnnmmmmnmmmmnmmmmmmmmmnmmmmnmmmmmmmmmnmmmmnmmmmmmmmmmmmmmn 74 8 2 Switches amp Relays Extension m n nnm nnnmnnnm nnnmmnnmmnnmmnnmmmnmmmmnmmmnmm mnmmmnmm m mm 75 JON 75 8 4 Analog Sensors nm nnmmnnnmnnnmmnnmmmmmmmmnmmmnmm nmmmmemmmnmm mnmmmnmm mnmmmnnm nn mmnmm mm m m 75 8 5 Digital Sensors nnnmnnnmnnnm nnnm nnmmmnmmmnmm nmmmmnmmmnmm nnmmmnnmmmnmmnnnm nnmmmnmm mm mm 76 8 6 Analog Output nnm nnmmnnnmnnnmmnnmmmnnmmmnmmmnmm mmmmmnmmmnmmmnnmmmnmmmmnmmnnnm n mmm nm n m m mm 76 8 7 Static Pressure n n m m mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm mmmmmmmm m mmmm m mm m mmmm m n 76 8 8 Communication an n nn nnmmmmmmmmmmmmmmmmmmmmmmmmmmmmemmnmmmmnmmmmmmmnmmmmmmmmnnmennnmmmnemnmemmm mem 77 8 9 Hardware Checklist annnnnnnnnnnnnmnmnnmne mm m m mmm m m memm me memm mem m m e 77 8 10 Emergency Status nnnnnmnmnnmmmnnmnmmmmmmmmmmnmmmmmmmmmmmmmmmmmmmmmnmm m mmn mnm m 77 SERVICE MENU 78 9 1 Temperature Calibration n nnnm nnnmmnnnmmmnnmmmnmmmmnmmmmnmmmmnmmmmnmmmmmnmmmmmmmmmnnn 78 9 2
77. mp Diff to Operate Diff Between Sensor Number Diff Between Sensor Number Cycle On Time sec Program A for Heaters e Diff below Target to Operate Set the degree of difference below the target temperature for stir fans to operate e Cycle On time sec Define the length of time in seconds you would like the stir fan to operate during the cycle e Cycle Off time sec Define the length of time in seconds you would like the stir fan to be off during the cycle e From To Level Limit the program to operate between the levels defined e From To Time Define the time frame for the program to operate 24 hour format e Stop During Fan Operation Select YES run the heaters when the fans are operating Program B for Min Vent e Operate after End of Cycle Set when stir fan begins operating It can be at the end of the ON cycle or the OFF cycle set in the DEVICE Levels of Ventilation e Delay for Operation sec Define length of time in seconds from the end or start of cycle you chose in Operate after end of cycle above for the stir fans to operate e Time for Operation sec Define length of time in seconds for the stir fans to operate e From To Level Limit the program to operate between the levels defined e From To Time Define the time frame for the program to operate 24 hour format Program C D E Sensors Diff Temp or Independent e Temp Diff to Operate Set the degree of difference between sensors for sti
78. mum level and returning to the preset level both take one minute For example if the spike duration is 10 minutes the spike cycle is 8 minutes e Spike Durations minutes The total amount of time of the spike cycle including the rise and fall times e Spike Increase Amount Set the increase in intensity for the spike in relation to the current light intensity e Signal Light Is Only one light operates during feeding times Select which light is lit or choose None Munters AB 2013 47 NOTE After the feeding period ends all lights selected in the Light Parameters screen relight e Signal Before Feed seconds Amount of time before the feeding starts that all other lights go off e Signal During Feed seconds Amount of time that the selected light remains on after feeding ends NOTE The above two parameters are disabled on no feed days e Light Sensor Active The light sensor turns off all lights when sufficient outside lights exists refer to Light Sensor Calibration page 81 If a light sensor is installed enable this option to turn off the light during feeding time when there is sufficient outside light NOTE The above parameter is only available in Version 3 03 and higher 4 8 1 1 Lighting without spiking Light Intensity Time 4 8 1 2 Lighting with spiking hj Spike Cycle Sunset Time NOTE The initial reference time for the Spike Cycle is the end of Sunrise The spike begins Spike
79. n of the on oft auto switches and relays in the optional Extension Box The Farm Premium supports a maximum of 40 switches relays in the basic controller You can add an external extension box to obtain up to 80 switches relays total 8 3 Alarm Press Enter to toggle the Alarm Relay ON indicates Alarm OFF indicates No Alarm Note that the alarm relay is powered for the NO ALARM condition to provide automatic Power Fail Alarm in case of power failure to the Farm Premium That is the Normally Open side is closed during NO ALARM ALARM TEST Relay Alarm Press ENTER For On Off 8 4 Analog Sensors ANALOG SENSORS input Value 1 2 3 4 5 6 T 8 9 1 1 Observe the converter readings for analog sensors with this menu The readings can vary from O to 1023 Munters AB 2013 75 The values displayed in the Value column indicate that the analog sensor is either operating or not connected according to the following e If a very large value is shown such as a four digit number or a small value is shown such as a one digit number sensor is not connected e If the unit displays a 3 digit number usually beginning with the digit 4 sensor is operating 8 5 Digital Sensors DIGITAL SENSORS 1 2 3 4 5 6 7 8 Observe the state of the eight digital sensors A 1 indication implies a shorted input a O an open input The digital sensors operate with dry contact inputs such
80. n the event of low or high current o Yes Alarms are sent in the event of low or high current o No at zero The controller sends an alarm if the current is low or high but not if power is cut off entirely 4 Configure the voltage Select 110 or 220 volts NOTE All relays minimum maximum current settings per equipment type must be within 30 of the nominal value However the augers minimum can go down fo 0 0 amperes Munters AB 2013 62 6 Scale menu The following sections detail the weighing functions e Scale Layout page 63 e General Settings page 64 e Bird Scale Setting page 65 e Feed Bin Setting page 65 e Bird Curve page 66 e History page 67 e Feed Conversion page 67 e Test page 68 e Calibration page 68 6 1 Scale Layout Use Scale Layout to define the scales or feed bins connected to the controller SCALE SCALE LAYOUT GENERAL SETTINGS BIRD SCALE SETTING FEED BIN SETTING BIRD CURVE HISTORY FEED CONVERSION TEST CALIBRATION SCALE LAYOUT Scale 1 Scale 2 Feed Bin 1 Scale 1 Feed Bin 2 Feed Bin 1 Feed Bin 2 Feed Bin 3 1 2 3 4 5 6 T 8 9 Define weighing device attached to each channel of the scale option card It is possible to program either bird scale and or feed bin silo scale NOTE Version 4 05 and higher supports up to four feed bins Previous versions support up to two bins Munters AB 2013 63 6 2 Genera
81. n whenever outside temperatures allow economical use of free air See the Soft Min Vent section e Recapture Free Heat On board features to reclaim lost heat back to the birds where it benefits them See the Stir Fans sections Munters AB 2013 9 2 2 Farm Premium units FARM PREMIUM XL NG Munters Figure 1 Farm Premium XL Unit al hg a Figure 3 Farm Premium Unit Figure 4 Farm Premium P Unit Munters AB 2013 10 2 3 Front panel Figure 4 shows the Farm Premium front panel and its elements Figure 5 Farm Premium P XL Front Panel The following sections detail the front panel elements NOTE The Farm Premium P XL has a larger screen but the functionality of the Farm Premium Farm Premium P and P XL are the same Enter main menu also acts as ESC or Back key Access help screens and graphs NOTE Only Farm Guard Versions 4 X and higher support the graphic view of historical data Erase typing mistakes Enter menus values open windows 2 m 00 A D lt Q o Munters AB 2013 11 Scroll up down left and right Enter values select options and make selections Toggle between positive and negative values and mark check boxes On o Off Figure 6 Standard Relay Switches Figure 5 illustrates a row of standard relay switches Set each relay to e On Always on e Off Always off e Auto The relay operates according to
82. not use scales while calibrating 1 2 3 4 5 6 7 8 6 9 1 Scale calibration 1 Follow instructions on the bottom section of the screen 2 Wait until the progress bar displayed shows 100 3 Place a known weight on the scale and enter its weight 4 Wait until the calibration progress bar reaches 100 5 Ensure Good Calibration Munters AB 2013 68 CALIBRATION PROCESS CHANNEL 1 SCALE CALIBRATION er Scale 1 7 1008 2000 LAR G CALIBRATION PROCESS CHANNEL 1 Place a Known Weight and enter the Weight 1 000 CALIBRATION PROCESS CALIBRATION PROCESS CHANNEL 1 CHANNEL 1 GOOD CALIBRATION 6 9 2 Feed Bin calibration 1 Follow instructions on the bottom section of the screens 2 Wait until the progress bar displayed shows 100 3 Place a known weight or start filling the feed bin 4 Wait until the calibration progress bar reaches 100 5 Ensure Good Calibration SCALE CALIBRATION gt Channel Scale Weight Factor Offset Feed Bin 1 1008 2000 Press ENTER for Tare Registration Feed bin 2 1008 2000 0 0 2000 0 2000 CHANNEL 1 Press ENTER to Calibrate or RIGHT ARROW to change Factor or Offset CALIBRATION PROCESS CHANNEL 3 2 Jerry PROCESS CHANNEL 3 CALIBRATION PROCESS CHANNEL 3 Place a Known Weight or start Filling And Press ENTER CALIBRATION PROCESS CHANNEL 3 100 CALIBRATION PROCESS CHANNEL 3 GOOD CALIBRATION Mu
83. nters AB 2013 69 History menu In the History Menu you can view data regarding e Temperature e Humidity e CO2 e Water e Feed e Mortality e Heaters e Radiant Heaters e Alarms e Table of Events e History View e Power Consumption 7 1 Temperature The temperature history menu stores minimum average and maximum temperatures by growth day The average is weighted so if most of the day has been warm the average is closer to the maximum than the minimum HISTORY TEMPERATURE HUMIDITY CO2 WATER FEED MORTALITY HEATERS RADIANT HEATERS ALARMS 10 TABLE OF EVENTS 11 HISTORY VIEW 12 POWER CONSUMPTION 1 2 3 4 5 6 7 8 9 7 2 Humidity The humidity history menu stores minimum average and maximum inside humidity by growth day The average is weighted so if most of the day has been humid the average is closer to the maximum than the minimum NOTE In Version 3 06 4 06 if two humidity sensors are installed this screen displays their average The History View display shows reading of both sensors only if they have been selected for logging O Munters AB 2013 70 73 CO2 The CO2 history menu stores minimum average and maximum inside CO2 levels by growth day The average is weighed therefore if most of the day has been high CO2 levels the average is closer to the maximum than the minimum NOTE Versions 3 02 and higher support this feature 7 4 Water The water
84. oller generates water shortage alarms e Shortage During Lights Off Select whether water shortage alarm should be disabled when all lights are out e Quantity for Shortage Minimum flow rate that must be maintained or a water shortage alarm is generated e Shortage Alarm Delay Minimum period of time that the shortage must extend through before generating an alarm Bird Scales Alarms e Allow Bird Scale Alarms From To Set time frame for which the controller begins and ends generating alarms for the bird scale Auxiliary Alarms e Assign auxiliary alarms in the Install menu Note that digital sensors auxiliary alarm input with related relay must always match their relay status e Related Relay For Aux Alarm 1 2 3 4 Relay for Auxiliary Alarm 1 2 3 4 e AUX Alarm Delay sec Separate from the Global Alarm Delay If there is a dry contact the alarm is sent after the defined AUX Alarm Delay Circuit Breaker Alarm e Temperature for Circuit Breaker Alarm Set circuit breaker alarm temperature Munters AB 2013 59 5 6 Alarm Reset This menu functions as an alarm and siren reset MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE 4 GROWTH DAY amp GROUP ALARM RESET Palarm Reset NO Pera VM NO No Message SIREN ONLY YES 5 ALARM SETTING 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT e Alarm Reset o NO Does not reset alarms o SIREN ONLY Resets onl
85. on speed for local or remote communications to a PC The default is 9600 represents a data rate of approximately 1000 characters per second If the connection fails at this speed try a lower speed e House number Each controller on a network must have a unique number so Munters communication software can distinguish individual controllers Note that these numbers are from 1 to 64 Munters AB 2013 97 11 Appendix A Table 3 Sensor Readings Wogh Table 4 Output List Active om oter S Wat Munters AB 2013 98 om Jo Indicates operating auger number Rad Hi Table 5 Status Readings Status Time Day Set Indicates operating radiant heat low number Indicates operating radiant heat high number Offset Temperature Curve HELP SET parameter House mode Level Tunnel Natural Min Vent Fan Off Fan On Curve off Hum Treat Cool flush Nip Flush Table 6 Table of Events Event Power Off Power On Cold Start Change level to vent Backup set reminder Alarm on Change in setting Change in switches New flock Reset alarm System message Occurs when located in low curve temperature or when the Control Mode HELP SET Temperature Curve parameter is set to OFF Indicates when treatment occurs Indicates when flush occurs Indicates when flush occurs O Munters AB 2013 99 Appears when the system tries to recover itself in cases such as System recover noise
86. own automatically If during treatment the CO2 level drops below the Stop Value parameter the ventilation level automatically returns to that level used before CO2 treatment was initiated CONTROL CO2 TREATMENT 4 TEMPERATURE CURVE Day Start Stop Delay Duration 2 HUMIDITY TREATMENT Value Value Sec Sec 3 CO2 TREATMENT 3000 2500 4 MIN MAX LEVEL 2700 2200 5 STATIC PRESSURE 2500 2000 6 CONTROL MODE 7 SYSTEM PARAMETERS e Day Growth day Can set multiple programs for same day Max programs 20 e Start Value CO2 value at which to begin treatment e Stop Value CO2 value at which to end treatment e Delay Sec Number of seconds the controller pauses before ventilating Munters AB 2013 23 e Duration Sec Number of seconds the controller maintains the increased level of ventilation 3 3 1 CO2 treatment help set definitions While viewing the CO Treatment menu Press HELP select SET and press OK e CO2 Treatment below Heat Select YES or NO to enable CO2 treatment when heaters are operating set in Control Temperature curve SYSTEM PARAMETERS CO2 TREATMENT CO2 Treatment Below Heat 3 4 Min Max level CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREATMENT 3 CO2 TREATMENT 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS IMPORTANT Before setting Min Max levels go through and set up the Device Settings especially the ventilation levels Once you have entered the ventilation levels
87. perature just before the first tunnel level The controller obeys both the time delay rules and the differential temperature rules when changing levels Tunnel exit has several additional rules such as outside temperature restriction and the tunnel exit delay described under HELP SET In addition there are Cool Down and change to Min Vent on reaching the Heat temperature features described in Control Temperature Curve HELP Set parameters The following sections detail the menu functions e Levels of ventilation page 34 e Speed Fan levels page 36 e Vent amp Curtain levels page 36 e Stir Fan levels page 38 e Stir Fan program page 39 e Cool pad page 43 e Foggers page 44 e Light page 46 e Water amp Feed page 49 e Extra Systems page 50 e Emergency Setting page 51 e Water on Demand page 53 Munters AB 2013 33 4 1 Levels of ventilation The Precision Ventilation table provides up to 30 ventilation levels To program this table start with the minimum ventilation used in the first level and increase ventilation gradually A reasonable rule of thumb is to increase the airflow about 25 at each level Increases in airflow up to 50 work satisfactorily with factory default settings DEVICE SETTING 1 LEVELS OF VENTILATION STIR FAN LEVELS COOL PAD FOGGERS LIGHT WATER amp FEED 10 EXTRA SYSTEMS OON OH oR WN SPEED FAN LEVELS VENT amp CURTAIN LEVELS STIR FAN PROGRAM 11
88. plied when the outside temperature reaches Warm Temp Diff Below Heat see the following section NOTE As the level rises between days for example between day 6 and day 10 in the screen above the air volume rises proportionally each day once a day For example on Day 7 the Cold Air per Kg Lb rises to 0 65 on Day 8 0 8 and so on o Max Level Set the maximum level of ventilation refer to Levels of ventilation page 34 7 In the Management gt Bird Inventory menu type the number of birds 8 In the Help menu define the parameters as required Ventilation by Weight is configured Munters AB 2013 27 3 4 4 1 Min Max Level By Weight help set definitions While viewing the Min Max Level by he Weight menu Press HELP select SET and press OK SYSTEM PARAMETERS SOFT MIN MAX LEVEL BY WEIGHT Warm Temp Diff Below Heat Cold Temperature Air Change Fan Cycle Time sec 0 Manual Minimum ON Time in Vent Cycle Minimum OFF Time Vent Cycle e Warm Temp Diff Below Heat Differential below the heat temperature refer to Temperature curve page 18 that defines outside temperature as Warm in the Soft Min Max table For example if the Heat Temperature is 78 F Warm Temp Diff Below Heat is 2 0 than the outside temperature is defined as warm at 76 F e Cold Temperature Outside temperature or below at which Air per Kilogram Pound Cold capacity is reached When the outside temperature is between
89. quired volume As opposed to the other ventilation methods the Weight option is dynamic with the ventilation changing according to the current parameters quantity of air required weight of birds and number of birds outside air temperature In addition Ventilation By Weight sends out an alarm if the current ventilation is below the minimum required level NOTE This option is available in Version 4 04 and higher To set up the Weight Option 1 In the Install gt Setup menu page 89 enable Minimum Vent Power 2 In the Install gt Fan Air Capacity menu define the air capacity hour page 96 Munters AB 2013 26 3 In the Scale gt General Setting menu select the curve 4 In the Scale gt Bird Curve menu define the growth days and weights as required 5 In the Control gt Control Mode gt Min Max Level Control menu select Weight 6 In the Control gt Min Max Level menu set the parameters as required SOFT MIN MAX LEVEL BY WEIGHT OUT TEMP Day Min Air Per Kg Lb Max Level Level cold Wam 0 5 1 5 16 1 3 6 10 12 15 17 19 21 OOOnNN NN NB A A Day Set growth day Min Level Set the minimum level of ventilation refer to Levels of ventilation page 34 Air Per Kg Lb Volume of air per kilogram pound per hour per bird Cold Volume of air supplied when the outside temperature goes down to the Cold Temperature parameter see the following section O O O O o Warm Volume of air sup
90. r fans to begin operating NOTE If this parameter is set to O zero the variable stir fan runs independently of the sensors e Diff between Sensor Number Select a sensor to define one temperature reading e Diff between Sensor Number Select a second sensor to define a temperature reading from a different area e Cycle On time sec Define the length of time in seconds you would like the stir fan to operate during the cycle e Cycle Off time sec Define the length of time in seconds you would like the stir fan to be off during the cycle e From To Level Limit the program to operate between the levels defined e From To Time Define the time frame for the program to operate 24 hour format e Stop During Fan Operation Select YES run the heaters when the fans are operating e Variable Stir Fan Select the stir fan to be used e Min Max Variable Stir Fan Speed Enter the minimum and maximum speed in percentage Munters AB 2013 AO 4 5 2 Stir Fan Program help set definitions Version 4 03 and below Program A for Minimum Ventilation e Operate after End of Cycle Set when stir fan begins operating It can be at the end of the e ON cycle or the OFF cycle set in the DEVICE Levels of Ventilation e Delay for Operation sec Define length of time in seconds from the end or start of cycle you chose in Operate after end of cycle above for the stir fans to operate e Time for Operation sec Define length of
91. r fans to begin operating e Diff between Sensor Number Select a sensor to define one temperature reading e Diff between Sensor Number Select a second sensor to define a temperature reading from a different area e Cycle On time sec Define the length of time in seconds you would like the stir fan to operate during the cycle e Cycle Off time sec Define the length of time in seconds you would like the stir fan to be off during the cycle NOTE The other parameters are explained in the program above Program C for Heaters e Diff below Target to Operate Set the degree of difference below the target temperature for stir fans to operate NOTE Additional parameters are the same as in Programs A amp B explained above Program D amp E Independent Programs D and E enable you to set the desired cycle level range and time range for the stir fans to operate They do not rely on ventilation cycles or temperature readings thus making them independent Munters AB 2013 42 4 6 Cool pad This menu sets the operating conditions for Cool Pad DEVICE SETTING 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM COOL PAD Day Start End Tunnel To On Off Time Time Diff Hum sec sec 6 COOL PAD 7 FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND e Day Set growth day e Start Time The
92. rd the fan operates continuously without regard to temperature o Tunnel Fan 6 is off below 2 0 Target and operates continuously if the temperature is more than 2 0 above Target Temperature However if the Growth Day is 20 or greater Tunnel Fan 6 operates continuously without regard to temperature during emergency conditions 5 Operate Choose whether the Min Vent timer applies to this device or only the temperature differential Munters AB 2013 51 4 11 1 Emergency Setting help set definitions While viewing the Emergency Setting menu Press HELP select SET and press OK SYSTEM PARAMETERS EMERGENCY SETTING Diff Above Target For Emergency Diff Below Target For Emergency Min Vent On Time Day 1 sec Min Vent Off Time Day 1 sec Min Vent On Time Day 21 sec Min Vent Off Time Day 21 sec Delay Time to Start Fans sec e Diff Above Target for Emergency Set a value above temperature target at which the emergency card enters emergency operation e Diff Below Target for Emergency Set a value below temperature target at which the emergency card enters emergency operation e Min Vent on Time Day 1 sec Set the minimum ventilation on time for 1 day old birds in this parameter The card calculates on times between days 1 to 21 e Min Vent off Time Day 1 sec Set the off time for minimum ventilation cycle timer during emergency for growth day 1 e Min Vent on Time Day 21 sec Set the on time for minimum
93. re installation or using the fan this manual should be studied carefully It is also recommended that it is kept safely for future reference The manual is intended as a reference for installation commissioning and day to day operation of the Munters Controllers 1 3 Notes Date of release May 2009 Munters cannot guarantee to inform users about the changes or to distribute new manuals to them All rights reserved No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of Munters The contents of this manual are subject to change without notice O Munters AB 2013 7 2 Introduction to Farm Premium This document describes the Farm Premium Farm Premium P and Farm Premium XL Precision Mode operation For greater simplicity and ease of use you can opt to use the Standard Mode documentation is provided in the Standard Mode manual Computerized Electronic Controllers such as the Farm Premium advance the producer s ability to grow high quality poultry by accurately controlling the environment Instead of struggling with individual thermostats for heat zones and ventilation Farm Premium brings them all together into one convenient place with great accuracy In Precision Mode the Farm Premium optimizes and precisely applies your equipment and energy sources to most benefit from the accuracy of your computer and sensors Where Simplicity and Ease of Use are important benefits of Standard
94. re is high and vents are already at 100 e Minimum Ventilation Using vent curtain Select VENT or CURTAIN for controlling static pressure when in minimum ventilation e LOW Incoming Air Diff to Trigger Define low temperature for static pressure control e HIGH Incoming Air Diff to Trigger Define high temperature for static pressure control e Emergency Static Pressure Delay sec Set length of time in seconds before initiating an emergency opening when pressure exceeds high alarm setting e Curtain Position in Emergency Static Pressure Set the desired curtain position in percentage when an emergency pressure event occurs e Low Static Pressure Alarm Min Level MinV Below this level the controller ignores low static pressure alarms e Low Static Pressure Alarm Min Level Tun Below this level the controller ignores low static pressure alarms while in tunnel mode e Time to Produce Static Pressure sec Enter the length of time to reach target pressure when minimum ventilation fan cycle is on e Attic Advance Opening Time sec Define the amount of time for the attic inlets to open before minimum vent cycling fans turn on 3 6 Control Mode Select house operating modes turn temperature curves on or off and select which type of min max CO2 level method to use ole a lt e E 0 3 Empty House Mode gt Temperature Curve gt Min Max Level Control gt BY DAYS BY DAYS CURVE e House Mode
95. remium many finely spaced levels of ventilation trom which to choose This enables it to find the right ventilation for the conditions present A typical change in ventilation from one level to the next in Precision Mode is 20 compared to as much 1 000 in Standard Mode for example when the Minimum Ventilation Timer setting is 30 seconds on 270 seconds off Munters AB 2013 8 Consider the following simplified Ventilation Levels example Ventilation On Time Off Time Cycle Fans Comments Seconds Seconds y 1 Minute out of Current Level 25 more than Level 5 1 Minutes out of 5 20 more than Level 6 The Farm Premium is currently at Level 6 which in this example means two cycle or timer fans run 1 minutes out of five If required the Farm Premium moves to Level 5 or Level 7 to maintain the Target Temperature In this example the Differential Temperature for each level is Zero This means that all these levels occur at the same temperature In Precision Mode the Farm Premium finds that level of ventilation that precisely maintains the target temperature Besides maintaining more accurate and precise temperatures Precision Mode has other benefits A few examples e Increased Reliability Can rotate minimum ventilation timer fans so that all of your fans get a turn e Save Fuel while Ventilating More Efficiently Can automatically decrease ventilation as fuel use increases and increase ventilatio
96. rescan 8 10 Emergency Status Static Pressure N C Emergency Card N O Switch Card N C Switch Card Vent Board Curtain Card HARDWARE CHECKLISTE Description Found Analog Input Digital Input Analog Output SS See fn This option views the status of emergency cards if installed EMERGENCY STATUS Emergency Card 1 Temp Emergency Card 2 Temp Set Temperature Battery 1 Level Battery 2 Level Min Vent Cycle On sec Min Vent Cycle Off sec e Emergency card sensor temperature e Current set or target temperature e Backup battery level e Minimum ventilation cycle timer ON OFF time Munters AB 2013 77 9 Service menu The Service Menu items calibrate various Farm Premium functions 9 1 Temperature Calibration page 78 Humidity Calibration page 79 CO2 Sensor page 79 Static Pressure Calibration page 80 Light Sensor Calibration page 81 Feed Calibration page 81 Water Calibration page 82 Vent Calibration page 82 Nipple Flushing page 83 Feeders amp Drinkers page 84 Save Settings to Plug page 86 Read from Plug page 86 Current Sense Relay calibration page 87 Temperature Calibration The Farm Premium temperature sensors are typically accurate to approximately 0 5 F within the range of temperatures for poultry production Calibrate them in this menu by adding subtracting a constant correction factor to each sensor Adjust the sensor of your choice with the left righ
97. ressure when in attic mode e Static Pressure Band Set required band for attic ventilation mode 3 5 1 Disabling the Static Pressure Sensor To disable the static pressure sensor 1 Go to Installation gt Setup 2 Set the Static Pressure Unit to None The main screen stops o displaying the pressure o displaying High Pressure and Pressure Sensor Failure alarms NOTE If either of these alarms were active before disabling the sensor the main screen continues to display the alarms Reset the alarms one time to cease the display 3 5 2 Static Pressure help set definitions While viewing the Static Pressure menu Press HELP select SET and press OK Munters AB 2013 30 SYSTEM PARAMETERS STATIC PRESSURE Wind Gust Delay Time sec S Pressure During Tunnel gt Transitional Tunnel gt Minimum Ventilation Using gt LOW Incoming Air diff to Trg HIGH Incoming Air diff to Trg Emergency S Press Delay sec Curt Pos In Emerg S Press Low S P Alarm Min Level MinV Low S P Alarm Min Level Tun Time To Produce S Pressure sec Attic Advance Opening Time sec VS a a re TO e Wind Gust Delay Time sec Set length of time in seconds before starting Static Pressure control after an unexpected change in air pressure e Static Pressure During Tunnel Select YES or NO for using Static Pressure control when in Tunnel mode e Transitional Tunnel Select YES or NO for using tunnel curtains when static pressu
98. s Appears when either using the correct password or when using hot System lock PP g rect P g key 9 or automatically after 5 minutes Empty house mode Appears when setting at a specific time Munters AB 2013 100 12 Warranty Warranty and technical assistance Munters products are designed and built to provide reliable and satisfactory performance but cannot be guaranteed free of faults although they are reliable products they can develop unforeseeable defects and the user must take this into account and arrange adequate emergency or alarm systems if failure to operate could cause damage to the articles for which the Munters plant was required if this is not done the user is fully responsible for the damage which they could suffer Munters extends this limited warranty to the first purchaser and guarantees its products to be free from defects originating in manufacture or materials for one year from the date of delivery provided that suitable transport storage installation and maintenance terms are complied with The warranty does not apply if the products have been repaired without express authorisation from Munters or repaired in such a way that in Munters judgement their performance and reliability have been impaired or incorrectly installed or subjected to improper use The user accepts total responsibility for incorrect use of the products The warranty on products from outside suppliers fitted to Farm Premium for
99. s parameter too small or the normal temperature variation caused by timer fans reduces the ventilation level Min Vent Below Heat Temp By Tells controller to go directly to Min Level in some cases Select from the following choices o None Operate by the normal level decrease time delay rule o Zone Go directly to minimum level if any active temperature sensor reaches heat temperature o Avg Go directly to minimum level if the average temperature reaches heat temperature Non Brood Area Diff From Heat Set differential temperature for non brood heaters You normally use this to set temperatures in unoccupied areas When set at 99 F the heaters are effectively disabled since it will probably never go to 99 F below the heater temperature Putting this parameter at O sets the non brood areas to the heater temperature Munters AB 2013 19 3 1 2 Radiant heaters help set definitions SYSTEM PARAMETERS TEMPERATURE CURVE Temperature Curve Offset Set Temp Change Reminder Diff Target Temp Band Heater Temp Band Cool Down Factor Cool Down Fast Response Deg Min Vent Below Heat Temp By Rad Low Diff from Heat Set Rad High Diff Below Low Set Radiant Ignition Time sec To configure the radiant heaters 1 In Installation gt Relay Layout define at least one relay as a radiant heater Relay Layout page 90 2 Configure the following parameters o Radiant Low Differential from Heat Set S
100. s the number of days chosen and then repeats itself For example 2 Days means that the cycle lasts two days and then repeats itself SYSTEM PARAMETERS WATER amp FEEDS Feed Day Cycle ADAS DAYS CYCLE 1 2 ooo Day WATER ON NO FEED DAYS Start Stop Start Stop 10 00 10 30 11 30 12 30 e Week Select which days in the week that feed and water are delivered Munters AB 2013 49 NOTE NOTE SYSTEM PARAMETERS WATER amp FEEDS Feed Day Cycle DAYS CYCLE If you choose Daily the Scale function is always enabled If you choose 2 6 Days or Week the Scale function is disabled on non teeding days If you want to provide feed every day select Daily Selecting Week and marking each day causes problems with this function If you select the 2 6 Day schedule or the Week schedule configure NOTE Days Cycle 2 6 Days Select which days in the cycle that feed and water is delivered Week Cycle Select the days that feed and water is delivered Water on No Feed Days Select up to two time periods when water is delivered on non feed days On feed days water is delivered when feed is delivered 4 10 Extra Systems This menu is for setting the parameters of the other devices that are not listed in the controller DEVICE EXTRA SYSTEMS 4 LEVELS OF VENTILATION LEVE SEE VEN TATION Start Time 10 30 06 15 14 20 00 00 SE EBE PAN LEYE S End Time 18 45 20 30 03 15 00 00 VENT amp CURTAIN LEVELS
101. t arrow keys SERVICE 1 TEMP CALIBRATION HUMIDITY CALIBRATION CO2 CALIBRATION STATIC PRESSURE CAL LIGHT SENSOR CALIBRATION FEED CALIBRATION WATER CALIBRATION VENT CALIBRATION SAVE TO PLUG 10 READ FROM PLUG 11 RELAY CURRENT CAL 2 3 4 5 6 7 8 9 TEMPERATURE CALIBRATION Calibrating against infrared or in air temperature sensors generally results in less accuracy than the basic sensors have without calibration Munters AB 2013 78 To calibrate the sensor 1 Obtain an accurate reference sensors and a pail of water at the approximate temperature desired 2 Stir the reference sensor together with the Farm Premium sensor vigorously in the bucket of water Keep hands off the sensor itself so that it responds accurately to the water temperature Stirring is necessary to preclude stratification within the bucket of water 3 Call out the accurate reading to a second person standing at the Farm Premium Walkie talkie radios may be a good idea 4 The individual at the controller should double check that you are calibrating the correct sensor You might warm cool the sensor temporarily to see which sensor changes temperature appropriately 5 Once you determine the correct temperature and allow approximately one minute for stabilization in the water adjust the sensor reading at the controller 6 Offset the factor using the left right arrow keys 9 2 Humidity Calibration
102. the Warm and Cold Temperature the flow rate is calculated at a proportional rate e Air Change As the temperature rises from the Cold Temperature parameter to the Heat Temperature or drops from the Heat Temperature to the Cold Temperature parameter the minimal air volume rises falls proportionally Air Change defines the minimal change in air temperature that must takes place to cause a change in the air supply e Fan Cycle Time The total amount of time that the fans operate while operating under Minimum Ventilation During this time the fans supply the required volume of air at the minimum ventilation level required Farm Premium adjusts the minimum ON time and OFF time as needed If the fans cannot supply the required volume at a particular level of ventilation Farm Premium automatically adjusts the minimum ventilation level o Minimum ON Time in Vent Cycle The minimum amount of time that the fans operate during a cycle Farm Premium adjusts the actual fan time as needed o Minimum OFF Time in Vent Cycle The minimum amount of time that the fans do not operate during a cycle Farm Premium adjusts the actual fan time as needed As the temperature rises the actual Minimum OFF Time decreases until it reaches the minimum time Only then does the Minimum On Time begin to rise NOTE If the temperature goes about the Band Temperature Power Ventilation begins and times are adjusted accordingly Munters AB 2013 28 3 4 4 2 Weight hot s
103. time in seconds for the stir fans to operate e From To Level Limit the program to operate between the levels defined e From To Time Define the time frame for the program to operate 24 hour format NOTE See the examples below They show how the various delays work with respect to the minimum ventilation fan timers defined in DEVICE Levels of Ventilation Example 1 of Program A SYSTEM PARAMETERS PROGRAM A for min vent Operate After End of Cycle Delay for Operation sec Time for Operation sec From Level To Level From Time hh mm To Time hh mm PROGRAM A sensors diff temp Temp Diff to Operate Diff Between Sensor Number Diff Between Sensor Number Cycle On Time sec Time for operation 20 seconds Kag ic Operate after end of cycle ON ON Delay for operation 5 seconds Munters AB 2013 4 Example 2 of Program A SYSTEM PARAMETERS PROGRAM A for min vent Operate After End of Cycle gt Delay for Operation sec Time for Operation sec From Level To Level From Time hh mm To Time hh mm PROGRAM A sensors diff temp Temp Diff to Operate Diff Between Sensor Number Diff Between Sensor Number Cycle On Time sec Operate after end of cycle OFF B Delay for operation i 5 seconds Time for De operation Ventilation Cycle 59 seconds Program B Sensors Different Temperature e Temp Diff to Operate Set the degree of difference between sensors for sti
104. tings refer to Digital Sensors page 94 7 6 Mortality The mortality history menu maintains daily summaries of mortality cull and total dead It also shows the percentage dead and gives an updated count of bird inventory The history is maintained separately for male female and total Use the left and right arrow keys to switch to the next screen 7 7 Heaters The Farm Premium maintains daily total run times of each heater The table fills several screens to view the off screen data use the arrow keys to scroll The data is in hours minutes format Munters AB 2013 7 7 8 Radiant Heaters The Farm Premium maintains daily total run times of each radiant heater including separate data for low level and high level heaters The table fills several screens to view the off screen data use the arrow keys to scroll The data is in hours minutes format 7 9 Alarms The alarm history records the growth day and time of each alarm Alarms that are currently active show up as flashing on the screen Alarm history is not reset when using Management Growth Date amp Flock gt New Flock The last 250 alarms are saved and as the table is filled new alarms push out the older alarms 7 10 Table of Events The Farm Premium records significant events with growth day and time stamp The Table of Events is 1000 events long and is not reset when using Management Growth Date amp Flock gt New Flock New events push out the older
105. use Min Max to select the range of levels to apply to your situation Typically you increase the minimum ventilation level as litter conditions deteriorate and the birds require greater amounts of fresh air You can also restrict the maximum level to prevent excess airflow on young birds Use one of the following methods to set the Min Max levels e By Day and By Soft Days curve e By Time e Day Soft Min e By Weight Go to Control Mode page 31 to select the method used Munters AB 2013 24 3 4 1 By Day and By Soft Days curve MIN MAX LEVEL Day Min Max OOON Oo FR WN e Day Set growth day e Min Set minimum ventilation level for controller e Max Set maximum ventilation level for controller NOTE BY DAYS CURVE generates an incremental increase decrease between the defined days whereas BY DAYS simply operates according to the min max values of the day until the following day defined is reached 3 4 2 By Time MIN MAX LEVEL 2O0O 000a OO fh gt OoO Oooo w 005 IN e From Set time of day hh mm in 24 hour format e Min Set minimum ventilation level for controller e Max Set maximum ventilation level for controller 3 4 3 Day Soft Min SOFT MIN MAX LEVEL Min Min Max Soft e Day Set growth day e Min Soft Set minimum ventilation level for when temperature drops below heat temperature Munters AB 2013 25 e Min Set minimum ventilation level for when temperature is above heat temperature
106. ventilation for three week old birds e Min Vent off Time Day 21 sec Set the off time for minimum ventilation cycle timer during emergency for growth day 21 e Delay Time to Start Fans sec Set a delay time for the card to wait upon entering emergency before starting fans This delay gives air inlet devices time to pre position before turn on and build static pressure Otherwise the static pressure could cause air inlet curtains to stick to wire mesh barriers Munters AB 2013 52 4 12 Water on Demand The Water On Demand WOD function enables regulating the pressure of all nipple lines in the house from one central point ensuring uniform pressure in all lines The function also enables immediate transitioning between different preset pressures of all nipple lines in the house by closing and opening of valves at the central point manual or solenoid according to the mode installed DEVICE EMERGENCY SETTING LEVELS OF VENTILATION om To Time SPEED FAN LEVELS BEM Ulu RR VENT amp CURTAIN LEVELS hh mm STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND 1 In Installation gt Relay Layout designate up to four relays as WOD valves relays 179 to 182 Refer to Relay Layout page 90 for details 1 2 3 4 5 6 7 8 9 2 In Device gt Water on Demand configure the following parameters o Day Specifies the d
107. y the siren alarms remain o YES Resets alarms Selecting YES o Clears the alarm relay for all current alarms The alarms may remain valid but the unit does not register new alarms If a new alarm occurs or an existing alarm clears and reoccurs the alarm relay signals again after any appropriate delay o Restores normal operation after an emergency pressure or feed overrun incident If the controller experiences a high pressure alarm for too long it enters emergency pressure operation by opening all known air sources Curtains open to preset amounts as set in Control Static Pressure If you select SIREN ONLY the alarm relay returns to the no alarm condition but the emergency pressure status continues o Restores normal operation after a feed overrun situation that calls for turning off the feeding system If the feed monitor senses the cross auger runs too long it trips a feed overrun alarm and optionally turns off the feed system If you select SIREN ONLY the alarm relay returns to the no alarm condition but the feed overrun status continues 5 7 Fail Safe Setting When there is a problem such as extremely high air temperature the Fail Safe function immediately activates a backup system for example the Farm Alarm System to ensure that adequate ventilation continues FAIL SAFE SETTING AlarmType Select High Temp Low Temp Low Static Pressure High Static Pressure Avg Temperature Fail AUX The Farm Premium has

Farm Premium Precision Mode user manual

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