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USER MANUAL - Futura Construction Polymers

1. 20 8062 10 76012 2 0968 1 9d 00 10662 10 8Lv12 Ey oe 10 8Lv12 00 06 2 00 16 2 00 6562 00 96662 R 0 0 DE said I i 391 bb66 091 7766 1 a he LO PL6E2 N N 00 0L6 00 65662 00 01662 00 206 2 og m 00 696 2 3 N cepts 00 10662 00 856 2 00 696 2 A 20 8 8 2 i 20 8 81 Er PSSL 22 12011 00 11662 Meer 00 1L6 2 00 156 2 80 L98 80 1986 11 198 1 00 S96 2 11 L986 1 290 9121 00 196 2 180 9866 00 29662 81 94 00 996 2 FT 191 6821 I Lot sit N MW G0 PSSL LE VSSL td 00 106 2 00 296 2 G2 vSGL 00 66662 00 99662 22 12011 00 156 2 92 751 p0 522 00 086 2 SO LL6 2 S0 096 2 0 0p6 2 00 086 2 v0 LL6EZ v0 096 2 70 0v6 2 00 6L6E2 0 LL6 2 0 096 2 0 0p6 2 00 616 2 20 LL6E2 20 096 2 20 0p6 2 00 616 2 10 LL6 Z 10 096 2 10 0p6 2 00 616 2 00 LL6E2 00 096 2 00 07660 61660 VV LL6E2 VY 096 2 YY 076E2 LIN Nid JUVMCUVH d y 14V898v19 Section 3 General Information 23940 XX P2 Elite Dispense Gun HORIZONTAL HOSE y 01 ORIENTATION 11021 22 gt s tt 11021 22 8560 23 see 23908 02 ORIENTATIONS STANDARD HOSE ASSEMBLY FOR BOTH VERTICAL AND HORIZONTAL 21054 01 20798 02 5 8560 23 y PG 13 PG 15 01 PG 15 01 E REVISION B Section 3 General Information 23940 XX P2 Elite Parts List Part 00 Part nee Cros rem a f
2. 28 In industrial and contractor applications it is advisable to run frequent tests to determine the exact concentra tion of isocyanate vapor in the air Industrial equipment is available for making such determinations Your chemi cal supplier can recommend such equipment and pro cedures Proper Safety Equipment All persons spraying or working is areas where forced air ventilation is not adequate to remove isocyanate va pors from the air MUST use an approved U S Bureau of Mines fresh air supplied respirator Respirators should be regularly inspected cleaned and disinfected according to good practices Records must be kept of the inspections The user MUST have a medi cal clearance indicating that he can safely use a respira tor Respirators must fit securely beards prevent a tight seal around the face Eye glasses have to be given special attention and contact lenses are prohibited Safety goggles gloves and other protective devices are suggested for operators of foaming equipment Refer to OSHA Standards sub part 1 1910 132 1910 133 and 1910 134 for Federal standards IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OP ERATION PROCEDURES CALL YOUR GLASCRAFT DISTRIBUTOR OR GLASCRAFT INC y All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind expressed or implied The us
3. Service Repair Kits 23975 00 Standard Repair Kit Part Number Description 23979 00 Hardware Kit 00 03 Part Description Number 3 16 Ball Driver 15845 00 15845 01 5 32 Ball Driver Pin Vise 17672 00 23971 00 Screen Filter 14693 17 Drill Bit 14963 13 Drill Bit 14963 14 Drill Bit 14963 15 Drill Bit 23974 12 O Ring O Ring 7554 10 7554 16 7554 25 7554 26 23974 07 23979 AA Hardware Kit AA Part Number 14963 28 14963 29 15845 00 15845 01 17672 00 23971 00 23974 07 23974 12 Description Qty Drill Bit Drill Bit Ball Driver 23980 00 Hardware Kit 04 05 Part Ball Driver Number Vise Pin A Filter Screen O Ring O Ring 23981 00 Premium Repair Kit Part Number 23974 05 23974 06 23974 07 23974 08 23974 09 23974 10 23974 11 23974 12 23974 16 23974 25 O Ring 23974 26 O Ring x O ring p n s 7554 10 and 7554 07 QTY 1 we are not used on the P2 Elite gun 15 15845 00 3 16 Ball Driver 15845 01 5 32 Ball Driver 23971 00 Screen Filter 14693 19 Drill Bit 14963 20 Drill Bit 23974 12 Description 23974 07 Qty O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring 23978 00 Side Seal Kit Part Description Number p 23973 00 SST Side Seal 23974 07 O Ring Section 3 General Information Options Cleaning Drill Chart Round Mixing Mixing Chamber Nozzle Mixing Chamber Chamber Cleaning Drill Hole Cleaning Drill 239
4. Do not place any part of the body in the path of the gt on the 1 8 in NPT threads to assist as a sealant and material spray keep the fittings from twisting with gun movement Do not point the gun at or near other personnel Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use an air mask goggles protective clothing and other 4 Install the gun on the original Hoses The fitting on the air valve is in NPSM safety equipment as prescribed by current regulations AN recommendations of the chemical SUP p liers 80908 Relieve ALL system fluid and air pressures according to laws in the area where the equipment is being used 0 manufacturer s instructions If original equipment does not require the use of an un heated whip hose or isolation hose the P2 can be directly installed on to the material hose 1 Remove the fittings from the original gun typically these fittings are 1 8 in NPT male 2 Remove GCI fittings p n s 8560 23 PG 13 from PG 15 01 ball valves GCI ball valves are 1 8 in NPT female Section 2 Operation Start Up Instructions lt x Refer to specific system user manuals for complete If purge air is to be turned OFF BOTH MATERIAL SHUT gt system installation OFF VALVES p n PG 15 01 MUST BE TURNED TO THEIR OFF POSITION BEFORE TURNING OFF THE PURGE Pre operation Checklist ARI
5. Failure to follow this procedure will possibly result in the gun Check that all fittings are tight and air regulators are head becoming encased with mixed product turned to zero pressure For proper purging following use the air valve must be left OPEN for at least 15 SECONDS after the trigger has been A released Do not place any part of the body in the path of the material spray The flow of material into the mixing chamber is controlled by Do not point the gun at or near other personnel the ON or OFF position of the two material shut off valves Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use an air mask goggles protective clothing and other safety amp X Both material shut off valves must be FULLY OPEN equipment as prescribed by current regulations recom during dispensing and must be FULLY CLOSED during mendations of the chemical suppliers and the laws in service or extended shut down periods the area where the equipment is being used A BOTH MATERIAL SHUT OFF VALVES p n PG 15 01 Operating Requirements MUST BE TURNED TO THEIR OFF POSITION BEFORE REMOVING SCREWS P N 9944 16C 8 10 CFM at 90 110 PSI Failure to follow this procedure will possibly result in the gun head becoming encased with mixed product MAXIMUM Static Fluid Pressure 3200 PSI The GlasCraft Probler P2 Elite G
6. a 18378 00 0 Ring Retaining Nut 23976 00 STANDARD 2390100 di SPRAY KIT CONFIGURATION Gun Head hd 41 XX 23972 00 ERS Airless Tip Flat Spray Adapter 23047 YY Non Atomized Tip 23914 12 Not Included in Kit O Ring Mix Chamber Body POUR 23911 XX 23984 00 9704 11 Mix Chamber Insert Pour Cap rn SO AR JET STREAM CONFIGURATION 23914 12 23983 01 O Ring 23983 02 Jet Nozzle 23 Section 3 General Information Options 23986 00 Static Mixer Kit 18378 00 9881 00 230 14 12 y un 23985 00 LPA2 147 XXXX Part Description Number p 19881 00 PLUG FITTING 20634 01 SPIRAL MIXING ELEMENT 23974 12 O RING 23985 00 STATIC MIXER ADAPTER 24 Section 4 Safety Information General Safety Safe Handling And Use Of Urethane Foam Equipment Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester op erations safely All personnel involved in dispensing operations should read and understand this manual It is most important that equipment operators maintenance and supervi sory personnel understand the requirements for safe operation This manual cannot answer every circumstance each user s
7. one day s use in your laminating area NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flam mable materials are used 27 Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever sol vents are stored or used to minimize confine and ex haust the solvent vapors Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 Toxicity of Chemicals GlasCraft recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 Contact your chemical supplier s and determine the tox icity of the various chemicals used as well as the best methods to prevent injury irritation and danger to per sonnel Also determine the best methods of first aid treat ment for each chemical used in your plant First Aid If chemicals containing isocyanate are splashed on the skin they can produce ill effects Steps to counteract such effects should be started immediately Apply Tincture of Green Soap full strength to the con taminated area If Tincture of Green Soap is not immedi ately available wash the exposed area repeatedly with soap and water Soap and water is not as desirable as using Tincture of Green Soap because many isocyanate components are not easily dissolved in water In addition soap and water does not form a barrier to the isocya nate After approximately t
8. with other materials or solvents such as MEK alcohol and toluene may render the inhibitors ineffective The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors or may add incorrect amounts of inhibitors or may add improper types of inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances Several solvent suppliers have recently begun pro moting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implemen tation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classi fied as toxic or carcinogenic substances HHC solvents are very desirable in many respects Section 4 Safety Information General Safety AN WARNING If you are now using Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galva nized wetted parts IMMEDIATELY TAKE THE FOLLOWING STEPS Empty system shut off completely depressur ize in accordance with equipment service instructions Remove equipment
9. 60 AA 0 0292 23960 00 0 035 23960 01 0 042 23960 02 0 052 23960 03 0 059 23960 04 0 07 2396005 0 086 LPA2 147 1850 LPA2 147 2650 LPA2 147 4325 LPA2 147 6280 LPA2 147 2125 LPA2 147 3125 LPA2 147 4340 LPA2 147 6265 LPA2 147 2140 LPA2 147 3140 LPA2 147 4350 LPA2 147 7240 LPA2 147 2150 LPA2 1473150 LPA2 147 5240 LPA2 1477250 xx The nozzle size is stated by the Orifice Size and Degree of Spray Example LPA2 147 1525 015 Orifice 25 Degrees Non Atomized Tips For use w 23976 00 23047 J3 Character Designates Pattern Width 23047 M1 Number Designates Orifice 23047 M2 23047 M3 0006 er 23047 P1 Contact the GlasCraft Tech Service department for help matching a tip with an application 23047 P2 23047 P3 16 Section 3 General Information Options Dispense Tip Reference Chart Part INDICATES THAT THESE TIPS ARE MADE WITH A2 TOOL STEEL Part Er 17 Section 3 General Information Options Dispense Tip Reference Chart Part ved Part 0 015 0 018 0 018 0 018 0 018 0 021 0 021 0 021 0 021 0 023 0 023 0 023 0 023 0 026 0 026 LPA2 147 6225 Part vi 18 Section 3 General Information Options 23942 01 B 410 Chopper Vertical 9944 16C e 8 I gt gt Pa TI 20796 02 el a ia gt j sa Y 20732 01 P3 TUBING FOR SIGNAL AIR O 20796 02 Part ne x Fiber
10. ET For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or visit www glascraft com Quality and Performance GENUINE GLASCRAFT Glasrr rft DISPENSING EXCELLENCE ADS NS 7E 5845 WEST 82nd STREET ADVANCED DISPENSE eee INDIANAPOLIS INDIANA 46278 www glascraft com U S A GC 1410 Phone 317 875 5592 REVISION B Fax 317 875 5456 E Mail sales glascraft com
11. Glasrrsrft lt Z as 75 YS Table Of Contents Section 1 Installation 1 1 Introduction A dd li diodes dnd ad 1 1 2 Standard Equipment iii aa eed ee ed debat 2 1 3 SPCCIICAUONS 2 022 ave ih ia a ale cs A A VA A ce ee ea N A 1 4 Equipment Assembly siii inner Ad pe ida ee 3 Section 2 Operation 2 1 St rt Up Instrudtions A A ees 5 2 2 Shutdown Instructions oasen sauna vga it a A ea a va a N A 2 3 Daily Start Up Instructions acia wang veda eel ante ie RA BK dig nein eileen N A Section 3 General Information 3 1 Assembly DTM ttc A eee 7 3 2 Sub Assembly Drawings irasai 8280 A lini N A 3 3 Maintenance vu tet A ne en es dein es ee eee 10 JIATTOUD ESOO UNO sil ae A AAA arne N A DOMINO ia ene A ee E a LR 15 Section 4 Safety Information 4 1 General Safety oia A a RE 25 412 NOES 00 A A A Aa AAA ee ES ee 29 4 3 Limited Warranty Policy RR RAR RR RR KKR KKR KRK RR KKR KKR KR RR RR RR KRK RR RR Kna 31 4 4 Technical Assistance uti A ad ed a ee ed ER 32 For Your Reference o0oobici a eid ieee Ave eee RN ee INSIDE BACK COVER N A Non Applicable Section 1 Installation Introduction Introduction Before operating maintaining or servicing any GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for your GlasCraft syst
12. arranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IM PLIED SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PUR CHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUM STANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAM AGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 31 Section 4 Technical Assistance Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance contact your factory authorized GlasCraft distributor Distributor Phone Contact For any issues your distributor cannot address the GlasCraft technical service department is always available to assist you with the operation of your spray equipment To help our technical representatives expedite your call and better address your questions please have the following information rea
13. d will be affected by Halogenated Hydrocarbon Solvents There are three key elements to the Halogenated Hydro carbon HHC solvent hazard 1 The presence of HHC solvents 1 1 1 Trichloro ethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up or flushing 2 Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature 26 3 Equipment capable of withstanding pres sure When HHC solvents contact aluminum or galva nized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reac tion can over time result in a build up of heat and pres sure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component of a coating material There is no known inhibitor that is effective under all circum stances Furthermore the mixing of HHC solvents
14. dy and available when you phone GlasCraft If your questions are not urgent You can e mail all correspondence to service glascraft com For Air Powered Systems Model Air compressor size Serial number CFM generated Type of spray gun Pressure at the system Serial number Hydraulic Pneumatic Is your equipment Dynamic fluid pressure Single phase Three phase ISO POLY What is the inbound voltage Spray gun chamber size to your equipment Material being sprayed Temperature setting ISO Viscosity ISO POLY Temperature setting POLY Approximate material temperature Temperature setting HOSE 32 GlaScrF5FE DISPENSING EXCELLENCE Date Purchased Distributor Contact Phone E mail GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems If your application is in plant or a field contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 amp A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II amp MH Ill HYDRAULIC POWERED SYSTEMS UP TO 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG PROBLER P2 SPRAY GUN IMPINGEMENT MIX AIR PURGE OPTIONAL NOZZLE FOR SPRAYING STUD WALLS POURING amp STREAM J
15. e encased in urethane If any material has been purged from the gun the seals p n 23973 00 are leaking or o ring A pin 23974 07 Point gun side blocks down away from all personnel Correct leaks by replacing the seals or o rings and Existing fluid pressures could cause material to exit the re checking side blocks with considerable force 10 Section 3 General Information Maintenance e Take the Side Blocks off by removing screws e Use correct size drill bit to clean out the mixing cham p n 9944 16C ber exit passage Use correct size drill bit to clean the inlet side holes of the mixing chamber taking care not to scratch the mixing chamber s polished surfaces refer to the chart at front of manual e Examine the sides of the mixing chamber p n 23960 for scratches and or material build up Carefully without scratching the seal surfaces sides remove any accumulated material Solvent can be used to wash accumulated material off of chamber side blocks Re assemble the side blocks and tighten the screws etc Keep the gun Chamber tilted toward the ground so Grease should appear at the tip of the Mixing Chamber that solvent does not run back into gun Certain solvents will attack o rings on chamber shaft causing swelling and deterioration of o rings e Place generous amounts of high quality white lithium grease in each side of the gun front housing and on the side block seals x DO NOT open the air valve because
16. em contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publication the following advisories will be provided where appropriate x Is information about the procedure in progress e NY lt Caution gt Is imperative information about equipment protection AN CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury AN WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A ELECTRICAL SHOCK HAZARD Indicates a hazardous situation which if not avoided could result in electrical shock or serious injury The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifi cations and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to improve products If technological change occurs after a product is on the market we will implement that technology in future production and if practical make it available to current users as a retrofit u
17. er should not assume that all safety measures are indicated or that other measures are not required FOLIE DISPENSING EXCELLENCE 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A PHONE 317 875 5592 AX 317 875 5456 Section 4 Notes 29 Section 4 Notes 30 Section 4 Limited Warranty Policy GLASCRAFT INC GlasCraft warrants to the original Purchaser of GlasCraft manufactured equipment and parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by GlasCraft GlasCraft in its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of GlasCraft has issued a return authorization number and 3 The claimed de
18. fective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not specified by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringement GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims GlasCraft hereby assigns to Purchaser the original manufacturer s w
19. from service disassemble in accordance with equipment servicing instructions e Inspect all parts for corrosion and or wear Re place any damaged parts Thoroughly clean all parts of the equipment with a non halogenated solvent and reassemble in accor dance with equipment servicing instructions e Flush equipment with non halogenated solvent Do NOT reuse equipment with HHC solvents or with materials containing such solvents Material suppliers and or container labels should be consulted to ensure that the solvents used are com patible with your equipment _ GlasCraft is aware of NO stabilizers available to gt prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents GlasCraft recommends that you contact your solvent supplier regarding the best non flammable clean up sol vent with the heat toxicity for your application If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers Bulk solvent should be stored in a well ventilated sepa rate building 50 feet away from your main plant You should allow only enough solvent for
20. glass choppers can only be installed on P2 gt guns rev B to current 19 Section 3 General Information Options 23942 01 B 410 Chopper Horizontal RA NES is 4 pe ee LE Te 20796 02 gt ae 1554 13 P 20732 01 TUBING FOR SIGNAL AIR d 11021 22 20796 02 70 NI Part Re x Fiberglass choppers can only be installed on P2 gt guns rev B to current 20 Section 3 General Information Options 23942 02 B 510 Chopper Vertical SG Pa 23905 00 O O So P 1021 22 ase ec e Aa TSG Le ice 20796 02 20732 01 TUBING FOR SIGNAL AIR N SN S9 23940 XX Part Description Number p __ Fiberglass choppers can only be installed on P2 gt guns rev B to current 21 Section 3 General Information Options 23942 02 B 510 Chopper Horizontal Y S 9944 16C ee Sue D RR 20796 02 S Q 20 O LS 1554 13 a EN AR E 20732 0 TUBING FOR SIGNAL AIR N Ne Qo 20796 02 11021 11 Part Description Number p __ Fiberglass choppers can only be installed on P2 gt guns rev B to current 22 Section 3 General Information Options P2 Elite Spray Options 23961 00 23974 12 Front Tip O Ring A STANDARD ROUND SPRAY AIR CAP 23974 12
21. hould examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures GlasCraft hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Urethane foam systems are comprised of several differ ent chemical compounds some of which may be haz ardous if improperly used CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam sys tems Isocyanate compounds are used in urethane foaming operations The medical history of persons who may be exposed to such isocyanates should be examined It is recommended that individuals with a history of chronic respiratory ailments should avoid exposure to all iso cyanates In addition to the manual GlasCraft recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing opera tions particularly Paragraph m 25 4 Organic Peroxides and Dual Component Coatings Local codes and authorities also have standards to be followed in the operation of your spraying equipment Chemical manufacturer s recommendations should be obtained and considered Your insurance carrier will be helpful in answer
22. ight mist of grease is purged through the snout Shut off the air purge Zerk Fitting 5 Remove the air cap p n 23961 00 and set to side If solvent soaking is required remove the o ring p n 23974 12 before soaking 6 Remove the insert p n 23977 XX and soak in solvent until next usage 12 Section 3 General Information Maintenance Routine Care A Refer to specific system user manuals for complete gt system installation A q Before attempting to perform any maintenance on this gun Parts Replacement Procedure OR before removing side blocks make certain that both Gun material valves are in the fully OFF positions Before attempting to perform any maintenance on this gun OR before removing the side blocks make certain that both gun material valves are in the OFF positions If the material valves are on when side blocks are removed the gun will quickly become encased in urethane It is recommended that the following service be performed If the material valves are on when side blocks are on a daily basis removed the gun will quickly become encased in urethane 1 Clean the gun using a brush and an appropriate clean solvent 2 Inspect the side block seals p n 23973 00 making cer tain they are clean and free of scratches nicks or for eign material Clean and replace as required 1 Read each procedure entirely before beginning and refer to the illustrations as needed 3 Remove clean or re
23. ing questions that arise in your development of safe procedures Personnel Safety Equipment GlasCraft recommends the following Personal Safety Equipment for conducting safe operations of the Polyes ter Systems HEARING BREATHING GlasCraft recommends that the user consult the state EYE PROTECTION PROTECTION PROTECTION and local regulations established for all Safety equipment listed ICAUTION GLOVE REQUIRED 11 MS wos Operating Safely In operating urethane foam equipment safely user should make every effort to 1 Handle chemicals safely 2 Provide adequate ventilation 3 Provide adequate safety equipment gloves res pirators safety glasses protective clothing etc for op erators and all others working in areas where they may be exposed to the chemicals or their vapors Avoid operating equipment which has given any indication of malfunction 5 Become fully acquainted with the equipment and chemicals used Handling Chemicals Safely Storage of polyisocyanates diamines and organic sol vents should be isolated and restricted to specially con structed storage rooms Store chemicals in original con tainers and according to manufacturer s recommendations listed on the container Maximum ambient temperatures to which such chemicals should be exposed are specified by the manufacturer and MUST NOT be exceeded either in the storage area or in the spraying or pouring area Section 4 Safety Informat
24. ion General Safety To avoid moisture contamination do not open contain ers until ready for use After use the remaining material should be re sealed in the original container and stored in areas away from moisture During clean up of spilled isocyanate component respira tors gloves and eye protection must be worn Isocyanates which have been spilled can be controlled by covering them with dry sawdust and or other absorbent inert mate rials Care should be taken to avoid skin contact The ab sorbent material and the absorbed isocyanate should be collected promptly placed in an open top container and treated with dilute solutions of ammonium hydroxide and or alcohol While being treated in this manner the material should be in an adequately ventilated area Clothing on which any material has been spilled should be removed immediately and cleaned before being worn again Clean Up Solvents 7 WARNING A hazardous situation may be present in your pressurized fluid system Halogenated Hydrocarbon Solvents can cause an explo sion when used with aluminum or galvanized components in a closed pressurized fluid system pumps heaters fil ters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halo genated Hydrocarbon Solvents Some GlasCraft spray equipment includes aluminum or galvanized components an
25. lignment of the orifices is determined by tape ND the setting of the Set Screw p n 17259 16F located at the rear of the piston assembly This set screw Once the fittings are attached and tight refer to system determines the length of travel of the air piston and manuals for start up instructions has been preset at the factory and should not require adjustment SEE MAINTENANCE SECTION The two fluids isocyanate and polyol then flow thru the material shut off valves seal and check valve assemblies and into the mixing chamber The two fluids impinge against one another and exit the mixing chamber in a swirling conical spray pattern When the trigger is released the mixing chamber returns to its original position and purge air flows into the Mixing chamber housing p n 23963 00 The front tip o ring p n 23974 00 keeps air purge inside the gun head p n 23901 00 forcing all of the air through the orifices in the mixing chamber for a complete total and constant purge This purge air continues to flow thru the mixing chamber until the air valve has shut off all air to the gun or until the trigger is pulled again Xx The P2 Elite gun attaches the same way if equipped E gt with the optional horizontal set up Section 1 Installation Equipment Assembly Installing P2 Elite on Equipment other 3 Install the original fittings into PG 15 01 valves than GlasCraft A ex It is recommended to use a non permanent thread lock
26. n 3 General Information Maintenance 2 Check the material valves p n PG 15 01 for any leaks Before attempting to perform any maintenance on this gun relieve All Fluid and Air Pressures Turn OFF both material valves To relieve fluid and air pressures Turn OFF all air supplies at system except gun trigger air e Trigger the gun until all fluid pressures have been relieved Turn OFF the gun trigger air at the system Trigger the gun until all trigger air pressure has been relieved Perform Gun maintenance as follows 1 Check for leaking Seals p n 23973 00 e Turn OFF the gun incoming air by closing gun air valve Trigger the gun several times e Turn OFF the gun incoming air by closing the air valve Trigger the gun several times e If additional material is purged the material valves are leaking e Correct the leaks by taking off black knobs and turning packing 1 8 in to 1 4 in turns at a time until the leak has stopped Re check Check Side Blocks e Turn OFF the air valve A Before removing the side blocks make certain that both Wait approximately 10 20 seconds then turn ON material valves are in the OFF positions the incoming air by opening gun air valve If the material valves are on when the side blocks are Repeat two or three times removed the gun will quickly becom
27. ns Such equipment should be obtained Adequate ventilation must be provided in any area where foam chemicals are sprayed or poured and wherever the material containers are opened In industrial applications foaming operations should be restricted to specific areas and proper ventilation should be provided in these areas to prevent chemical vapors from spreading Spray foaming operations MUST be re stricted to a spray booth where a minimum exhaust of 100 feet per minute at the face of the booth is provided Special care should be taken to prevent unsuspecting personnel both inside and outside of the plant from be ing exposed to chemical vapors The chemical vapors should be exhausted to atmosphere in such a manner and at a sufficiently low concentration that personnel outside the plant are not exposed to dangerous concen trations of chemical vapors Refer to OSHA Standards sub part G 1910 107 and particularly sub section m for Federal standards State and local authorities may have applicable statutes or regulations concerning ven tilation In contractor applications for example at a construction site inside building or other enclosed space the forced ventilation normally provided is likely to be inadequate These applications therefore usually REQUIRE the use of forced fresh air respirators for all persons in the areas where foaming operations are conducted or where the chemical vapors are likely to spread a gt
28. p date or supplement If you find some discrepancy between your unit and the available documen tation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves the right to change or modify this product as it deems necessary Careful study and continued use of this manual will pro vide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting Section 1 Installation Standard Equipment Standard Equipment Part Number 23940 XX Probler P2 Elite Dispense Gun GC 1410 Description Section 1 Installation Equipment Assembly How The Gun Works GlasCraft Equipment The trigger actuates a small valve in the gun handle that controls the flow of air into the piston assembly When the trigger is pulled air flows through the valve to the front of the piston Air pressure forces the piston to wards the rear of the gun simultaneously closing off the purge air and moving the mixing chamber to a position where the mixing chamber orifices are aligned with the the orifices in both the side block seal and check valve All GCI OEM fittings are as follows ASIDE 6 JIC Hoses Female Swivel Fitting System and Gun Male Fitting B SIDE 6 SAE Hoses Female Swivel Fitting System and Gun Male Fitting OE Air Hose is NPS JIC and SAE Fittings DO NOT require the use of teflon x The proper a
29. place the filter screen 2 Flush and clean all chambers and passages as they p n 23971 00 become accessible 4 Maintain a reasonable stock level of wear items such as seals and o rings see Service amp Repair Parts Kits 3 Clean all parts before assembly listed in Parts amp Illustrations section Piston Throw Adjustment 4 Replace all o rings and seals with new parts from the appropriate kit CE The P2 Elite gun piston throw is factory set and as a rule should not require adjustment The piston throw refers to 5 Inspect all parts for wear or damage and replace as how far back the air piston will travel when the gun is required with new genuine GlasCraft replacement triggered Proper throw adjustment will align the mixing parts from your authorized GlasCraft distributor chamber side ports with the side block seal thru port There is a set screw that determines how far the piston will travel before it stops 6 Inspect all threads for wear or damage and replace as required To determine if the Throw is correct T Tighten all threaded parts securely but not excess 1 Turn the material ball valves p n PG 15 01 to the OFF ively upon assembly position 3 8 Lightly lubricate all o rings and threads with lithium grease 9 Check all springs for resilience They should return quickly to their original new length 13 Section 3 General Information Maintenance 2 Trigger the gun to clear o
30. s 0006 1 tros omme 2 we omme 3 en omme 2 ses omme 1 72597 SersoRew 1 ses omme 1 Ce 1646000660008 gt se om 1 Comme noaa 2 fs omme 1 10900 rime 1 se omme 1 oso sowe 20000 rime 1 mo 06000 2 20901 wens 3 f r sm 2 mem some gt mme sw 1 sn uee 1 fesom rime 3 omen suive 1 90979 SHOULDER SCREW 1 29000 paume 1 seer serscrew 2 20200 260060009060 00 lt 1 mur serscrew 1 asso 200061609060 00 lt 1 suc screw 4 290040 esrowspaceR 1 96740 USERMANDAL 1 asso 106640040490066 1 ren 6006 fo 200700 PUSHLOCK SWVELADAPTER 1 reiser ALLVANE 2 29000 06 1 rem meer 1 29000 owHPHose 1 Pe see 1 Casio arme 29600 arms CN 29000 nommer 2s7o0 CHEOKVALVEFITER 2 Cas vunnen 2 29900 SEALHOUSNG 2 20000 one CT Cow MAGHINEDHANDIE 1 Cam uw 1 29650 TRIGGERPISTON 1 29000 mme 1 29000 meme 1 230680 _RETANNGRING 1 29000 sm NC 20000 90006 2 Can Fer screen 29000 soes 2040 0009 fr 20412 omme 1 7646 orng No N N N N o a wo niniIninimbi i i 1 woinini i l 1 l 1 1 1 11 aluinluol al lmw REVISION B Sectio
31. te temperatures will decrease rise and cure times Consult your chemical manufac turer s data specification sheets for their recommended spray temperatures Under most circumstances both components will be used at identical temperatures Higher pressures and temperatures may be used to increase material break up improve mixing and speed rise times With hose lengths over 50 ft or when mater ial viscosities are high higher material pump pressures may be necessary The gun air valve MUST BE OPENED prior to spraying to provide air for trigger operation and purge air when the trigger is released When spraying the gun trigger may be depressed con tinuously or triggered at the end of each stroke A smooth even layer is best achieved by moving the gun back and forth in a slow even motion overlapping the previous pass about 50 to 75 percent DO NOT SPRAY OVER RISING FOAM The ideal gun to surface distance is about 18 to 24 inches Be sure to point the gun directly at the surface to be sprayed Spraying at an angle to the surface will cause the foam to be rough and will generate overspray Gun ispense a A m N A 32 o o m N Section 3 General Information 321 1088 180 9 66 3990 9111 00 196 2 90 GGI L 99S REVISION B
32. this will purge gt grease from the Gun The grease should be allowed to remain in the gun overnight 11 Section 3 General Information Maintenance Morning Care 1 Clean the snout insert p n 23977 XX Be sure both the face and bottom flat are Clean Drill the snout bore out with the correct size bit for Snout see chart in front of manual 2 Clean the inner bore of the chamber Drill out the chamber snout inlet bore as required 3 Install the snout insert 4 Install the air cap p n 23961 00 on to the chamber Tighten finger tight until the cap bottoms out Snug down with a 72 in wrench This does not require high torque Over tightening can result in chamber damage Evening Care For experienced users Once you have used the gun with a product and system and you have become comfortable with techniques on how all the variables are affecting your operations and maintenance requirements Daily Weekly and Monthly Maintenance requirements can be addressed specific to your operation 1 Turn the ball valves off p n PG 15 01 and trigger the gun 5 6 times to purge residual pressure amt 2 Drill out the chamber insert snout with correct size drill bit for insert see chart in front of manual 3 Turn valve halfway back to limit the air purge 4 Inject white lithium grease into zerk fitting until a l
33. un is designed and manufactured to operate at a maximum static fluid pressure not to exceed 3200 psi When attached to a GlasCraft proportioning system this pressure will not be exceeded However if the GlasCraft Probler P2 Elite gun is installed on any other manufacturer s self designed equipment great care must be taken to 1 ensure that the maximum static fluid pressure not be LI UM Ge y If the gun is being used for short periods of spraying exceeded gt GlasCraft recommends that the purge air be left ON The material shut off valves p n PG 15 01 can be left in the OPEN position during these periods of time ON OFF Refer to system manuals for start up and shut down procedures Section 2 Operation Start Up Instructions Spray Technique Always operate safely and follow all safety procedures outlined To achieve the optimum spray pattern for each applica tion the appropriate mixing chambers are available in six round and six flat spray sizes Hardened mixing chambers are also available see mixing chamber chart The standard mixing chamber supplied with your gun will be adequate for all but the smallest and largest applications Foam rise and cure times will vary according to the material and substrate temperature Higher material or substrate temperature will increase rise and cure times lower material or substra
34. ut residual pressure in Side 6 Place seal seal housing assembly into gun head so blocks the face of seal sets against the chamber Look thru the thru port of the Seal The side port of the Chamber 3 Remove the side blocks p n 23902 00 amp 23903 00 should be at the center or slightly forward of the center line If this adjustment appears to be correct rotate the seal housing to ensure the air cap p n 23961 00 is not contacting the seal housing p n 23959 00 There should be no contact between these two parts Contact will result in chamber damage 7 Adjust the set screw p n 17259 16F until a The side port of the chamber is on center with or forward of center of the thru port of seal b The seal housing can be rotated and does not make contact with the air cap 8 Turn the air ON and re trigger the gun then shut the 4 Remove one of the side block seal housings air OFF before releasing trigger Re check the throw p n 23959 00 from side block Leave the seal p n 23973 00 in housing and rinse with suitable solvent 9 If the set screw feels loose Remove it from the rear cap clean and apply non permanent thread lock to threads and reinstall set adjustment 5 Turn the air ON to gun pull the trigger to actuate the gun into spray position when gun pulls back keep in mind the purge air will not shut off Turn OFF the air valve before releasing trigger 14 Section 3 General Information Options
35. wo to four minutes wash off the Tincture of Green Soap with water If there is still an indi cation of isocyanate present repeat the application If the isocyanate contamination is on the facial area care must be taken to avoid getting the Tincture of Green Soap in the eyes If the person develops breathing difficulties oxygen should be administered Quite often the exposed person will experience residual effects such as coughing spells CONTACT PHYSICIAN IMMEDIATELY 7 WARNING Contact a doctor immediately in the event of an injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting the doctor Section 4 Safety Information General Safety If a person accidentally swallows isocyanate large amounts of water should be swallowed immediately Vomiting should then be induced by patient sticking his finger down his throat or by swallowing large quantities of warm salt water or warm soapy water After vomiting more water should be taken to dilute isocyanate further CONTACT PHYSICIAN IMMEDIATELY Ventilation WARNING Hazardous concentrations of some chemical vapors ex ist before they can be smelled Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply become dangerous and the procedures and equipment needed to detect such dangerous concentratio

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