HSL-CCSD1 - Sea
Contents
1. the HSL CCSD1 can be set up to automatically blow off 8 consecutive cans starting at blanket 1 ona periodic basis 1 e once every hour Alarm Detection The package detects the following alarms Infeed Track Jam and Timing Signal Fail The Infeed Track Jam alarm occurs when 6 consecutive empty mandrels are detected on either side by the no can no print sensors after the can gate is opened The Timing Signal Fail occurs when any of the timing signals generated in the PLS section fail to change state periodically while the machine is running The above alarms can be used to stop the machine when the respective alarm occurs HSLCCSD1 SETUP PROGRAM The HSLCCSD1 setup program is a DOS based menu driven program which allows the user to easily view the HSL CCSD1 data or alter the HSL CCSD1 setup variables using an IBM PC or compatible These variables include the print and varnish response times and the pin chain QC blow off parameters In addition to setting the variables HSLCCSD1 can be used to set the machine timing view the current and last shift data view the trips per spindle download the HSL CCSD1 application program to the M4500 as well as download and upload the setup data to the M4500 Data Collection The following data is collected for both the current shift and the previous last shift Total number of good cans printed total number of cans blown off total number of trips per side drive a2. S YSTEMS Controls for the Metal Container Industry HSL CCSD1 CROWN CORK amp SEAL DECORATOR HIGH SPEED CONTROL PACKAGE The Systems Engineering HSL CCSD1 Crown Cork amp Seal Decorator High Speed Control Package provides Reduced Scrap Accurate miss loaded can print trip and blow off reduces number of good cans blown off for every miss load to just two the bad can and the can on the opposite mandrel Improved Quality Eliminates silver cans partially printed cans and partially varnished cans from going down the line Eliminates inside Litho problems printed mandrels as well Quality Control Select A Can Blow off Allows verification of print quality for each blanket and mandrel by allowing the operator to blow off a can from a selected mandrel Allows trouble shooting cut blankets etc Quick Pay off With the reduction in spoilage incurred the HSL CCSD1 typically pays for itself in just a few months he aeeeeeee ee eee sassneeeee erty tat ans CEL ond i eo A Hates 182 be ee aeene 7 TLL Zz TT i h SYSTEMS Electronics Group Arvada CO 303 421 0484 FAX 303 421 8108 www sea seg com Features Performs high speed control functions of Crown Cork amp Seal Decorator up to 2 400 Cans Per Minute machine mechanically permitting This includes speed compensated print and varnish trip which eliminates inside deco and varnish problems and single space pin chain lin
3. at the miss loaded spindle is completely skipped The varnish trip control algorithm incorporates the same speed compensation algorithm incorporated in the print carriage control and thus provides fully varnished cans ahead and behind the miss load while still assuring that the miss loaded spindle is completely skipped Pin Chain Vacuum Conveyor Blow off The pin chain blow off incorporates speed compensation to compensate for the response time of the blow off solenoid regardless of machine speed This allows accurate single space rejection of miss loaded empty space cans and re start blow offs from the pin chain at speeds up to 2 400 CPM This eliminates silver and poorly printed cans down the line SYSTEMS Electronics Group Arvada CO 303 421 0484 FAX 303 421 8108 www sea seg com QC Select A Can Blow off The Quality Control select a can feature allows the operator to dial in a mandrel number either at the remote PB station or from the keypad of the HSL CCSD1 and blow off one can printed on each side for that mandrel Mandrels through 24 can be individually blown off this way to verify the print quality of each mandrel This allows the quick determination of a cut blanket etc Two other select a can blow off modes are also available 8 or 24 can blow off These modes blow off 8 or 24 consecutive cans starting with blanket 1 This allows all 8 blankets or all 24 spindles to be checked at one time In addition
4. ating inside litho problems The package detects miss loaded cans performs speed compensated print trip varnish trip and single space pin chain linear vacuum conveyor blow off at speeds up to 2 400 CPM The package also provides select a can pin chain blow off for print quality verification alarm detection and data collection The package is not a dedicated black box but instead is implemented using the high performance Systems M4500 PLC PLS module which allows easy customization by either SEA or the end user The module is programmed using the DOS based SYSdev software programming package which allows programming in any combination of Ladder Logic or high level subset of C as well as perform on line monitoring and trouble shooting The module incorporates a built in PLS which interfaces directly with the machine mounted resolver and provides all machine timing eliminating the need for an external PLS Print and Varnish Trip Speed compensated print trip at speeds up to 2 400 CPM is incorporated in the HSL CCSD1 package to compensate for the mechanical pneumatic trip response of the print trip The print trip is accurately retracted out between the spindle ahead and the miss loaded spindle and extended back in between the miss loaded and the following spindle at all speeds This reduces scrap by fully printing the can ahead and behind the miss load and also eliminates inside litho problems by assuring th
5. ear vacuum conveyor blow off which reduces scrap High speed logic package which interfaces with existing control system Interfaces directly with machine mounted resolver no can no print sensors both drive and offside and all trip and blow off solenoids Built in PLS Programmable Limit Switch provides all machine timing eliminating the need for an additional PLS Performs the following control functions e Detection of miss loaded cans e Accurate damaged can blow off prior to the print station eliminates cut blankets e Speed compensated print trip control single mandrel trip e Speed compensated varnish trip control single mandrel trip e Speed compensated single space pin chain linear vacuum conveyor blow off e Select a can QC pin chain blow off e Alarm detection infeed track jam and timing signal fail detection e Data Acquisition Total number of good cans printed total number of blow offs total trips per side drive and offside trips per spindle per side etc for both current and last shift General Description The HSL CCSD1 Decorator high speed logic package is an electronic upgrade for the Crown Cork amp Seal Decorator which reduces excess blow offs scrap by tripping and blowing off the minimum number of cans two the bad can and the can on the opposite spindle for each miss load In addition it improves quality by eliminating silver and partially printed cans down the line as well as elimin
6. nd offside total number of restart blow offs total number of manual blow offs total number of select a can QC blow offs and the total trips per spindle per side This data can be viewed locally on the display of the HSL CCSD1 by either the operator or production control personnel This information is updated current shift transferred to last shift based on the change of state of a discrete input In addition to the shift data collection a separate buffer is available to collect trips per spindle counts as a diagnostics aid to the operator for trouble shooting a loading problem on a specific mandrel Unlike the shift data these counts can be reset manually by the operator at will An optional communications board S4516 is also available such that this data can be transferred to a host A B PLC using the DF1 protocol a MODICON PLC using the MODBUS protocol or a Siemans 545 PLC using the S3000 network HSL CCSD1 Keypad Display The keypad of the HSL CCSD1 contains 24 keys consisting of data display commands setup commands and a numeric keypad The display of the HSL CCSD1 is a 2 line by 40 character back lit LCD display which displays the selected data and setup menus The keypad display can be used by the operator to view the current and last shift data as well as the trips per spindle diagnostic data In addition the keypad display is used to activate the select a can QC blow off feature and can be used by auth
7. orized personnel passcode or key switch protected to adjust the timing and all setup parameters SYSTEMS Electronics Group Arvada CO 303 421 0484 FAX 303 421 8108 www sea seg com Specifications Power Requirements Voltage 100 240VAC 50 60HZ Current 0 5 Amps 115VAC 0 25 Amps 230VAC Temperature Ranges Operating 0 to 55 C Storage Oto 70 C Resolver Interface Resolver Type Systems Electronics Group RSV34 MS1 or equivalent also can be paralleled with existing resolver PLS Resolver Cable Systems Electronics Group RSV RSCBLE XX Ordering Information Control Inputs Voltage Range 10 30VDC Input On Voltage min 10 0 volts Input On Voltage max 30 0 volts Input Off Voltage max 5 0 volts Input Current max 15 milliamps Vin 30V Optical Isolation 1500 Vrms Outputs Voltage Range 10 30VDC Output On Voltage min VCC 2 00 volts Output On Voltage max VCC 0 25 volts Output Off Voltage max 1 5 volts Output On Current max cont 0 5 Amps DC Output On Current 100msec 3 0 Amps DC Optical Isolation 1500 Vrms The HSL CCSD1 package is provided for back panel mounting inside the existing user s control cabinet In addition a NEMA 12 enclosure can be purchased to house the HSL CCSD1 if required space is not available in the existing user s cabinet The part number for the optional NEMA 12 enclosure is HSL CD4 ENCL The order numbe
8. r for the HSL CCSD1 is as follows Part Number HSL CCSD1 Description Crown Cork amp Seal Decorator high speed control package consisting of a pre wired sub panel 17 X 17 X 8 for mounting in the existing user s control cabinet including the following 1ea 1ea 1ea 1ea 1ea 1ea M4500 PLC PLS module with required I O boards D4591 Display Keypad HSM CCSD2 User s Manual HSM CCSD2 Keypad Quick Reference Manual HSM CCSD2 Program Disk M4500 User s Manual HSL CCSD1 Options purchased separately The following items can be purchased separately as required or desired Part Number HSL QCSTA HSL DSP HSL CD4 ENCL RSV34 MS1 RSV RSCBLE XX 4516 Description Remote Select A Can PB station Remote RPM Position Display NEMA 12 enclosure for HSL CCSD1 20 X 20 X 10 Resolver required if machine is not already equipped with resolver Resolver Cable Communications Board SYSTEMS Electronics Group Inc Division of SYSTEMS Engineering Associates Inc 14989 W 69 Ave Arvada CO 80007 Telephone 303 421 0484 FAX 303 421 8108 www sea seg com
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