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User`s Manual for TR PGM

1. Pe D 10 Sl 30 0 Ju Ol po dU pi po 10 400 i Doc No UMAN TRS 0110 42 Rev No 1 00 Hardware Steps to mount the unit on DIN rail plate FIG 1 FIG 2 FIG 3 FIG 1 Pull up the sliders provided with the TR towards outward direction FIG 2 Rest the unit on the DIN rail plate FIG 3 Pull down the slider again so that unit can fix up with the DIN rai plate Doc No UMAN TRS 0110 Rev No 1 00 43 Hardware Steps to lock the expansion TR with the base TR P R R L p e m a x mn gt a S ij 1 w a FIG 1 FIG 2 FIG 3 FIG 1 Lock connector provided with TR unit p s if T FIG 2 Two slots to grip the locking connector E are provided on the case highlighted by E Ei RED circle Insert a big leg of locking L IE I connector highlighted by RED rectangle 18 Eo FIG 3 Single TR unit with locking connector g EG I ig ig U FIG 4 Locking connector helps the two units E HE If TR base amp or TR expansion E BTR i to hold each other properly on the DIN L QL 11 rail plate along with DIN rail slider i EIR I E Ha tl E AE 1 18 E if R IE B EI 8 F 18 AE E 18 H E H ig 1 g gt Eb K a FIG 4 Doc No UMAN TRS 0110 44 Rev No 1 00 Hardware 2 9 Wiring Diagram If wiring is to be exposed to lightening or surges
2. Used to preset the count value Interrupt 2 is enabled when ON Used to preset the count value Up count MU MMW up Down count M MMM Reset input ge EE Softgate I 4 gt 71A7483647 a Comparison rn value 1 NE I Fe FE iain Count value ii oa E value 2 vi 2 147483648 Interrupt Doc No UMAN TRS 0110 Rev No 1 00 69 Special Inout and Output 5 4 Interrupt Input Function When the signal state of the interrupt input is changed from OFF to ON or ON to OFF the corresponding I O interrupt program is activated immediately Up to 2 interrupt inputs can be used The interrupt generation condition can be selected either rising edge OFF to ON or falling edge ON to OFF for each input The I O interrupt program 1 is corresponding to the interrupt input 1 and the I O interrupt program 2 is corresponding to the interrupt input 2 Hardware condition Interrupt input IP 1 and IP 2 ON OFF pulse width 100 ms or more The function selection is done through configuration register1 When the signal on Capture 1 and Capture 2 input of coprocessor changes it will give interrupt to main CPU through EXT1 and EXT2 pins of main CPU and ladder will be executed in the ISR of main CPU Interrupt assignment Interrupt input 1 I O interrupt program 1 Interrupt input 2 I O interrupt program 2 Interrupt input 1 _ _ _______1___1_______ Interrupt input 2 ee ri Interrupt
3. 8 FlexiSoft Installing FlexiSoft FlexiS oft ig being installed Please wait Information 1 Setup has finished installation on your machine successfully SF You can launch the application From the Start menu j This procedure installs TR PGM Software in start menu in selected folder Doc No UMAN TRS 0110 49 Rev No 1 00 Before you begin 3 3 Steps for starting TR PGM Software In Windows click the Start button Select Programs Select TR PGM Select TR PGM setup exe Select New Application either from Tool station or from File Menu Select the model and product type that you would like to set by clicking on picture of the product in the Oooihon ist 7 Define the Unit Settings 8 Next step is to define Tag Database and then define the screens according to your application 3 4 Uninstalling TR PGM Software 1 In Windows click the Start button 2 Select Programs 3 Select TR PGM 4 Select Uninstall TR PGM Following screen will display The screen will ask you for the confirmation for uninstalling TR PGM configuration software Windows Installer re You sure you want to uninstall this product Doc No UMAN TRS 0110 50 Rev No 1 00 Before you begin 3 5 Procedure to launch ladder in TR PGM Launch TR PGM setup software on your PC Below shown welcome screen will display TR PGMSVOffLineVAll Files J3 kC PT a T
4. Subroutine total 256 numbers of subroutine can be programmed The subroutine is not a independent program It is called from other program types main program sub program interrupt program and from other subroutines One subroutine is started with the CALL instruction and ended by the RET instruction It is necessary to assign a subroutine number to the CALL instruction Subroutine number The RET instruction has no subroutine number Main program Execution Subroutine 0 fl y ow H SUBR 000 L H H CALL N 000 y 0 I RET Doc No UMAN TRS 0110 87 Rev No 1 00 Programming Information 7 6 Programming Language The programming language of the TR unit is ladder diagram Ladder diagram is a language which composes pro gram using relay symbols as a base in an image similar to a hard wired relay sequence In the TR unit in order to achieve an efficient data processing program ladder diagram which are combinations of relay symbols and function blocks are used The ladder diagram program is constructed by units called rung Arung is defined as one network which is con nected each other Rung number erage Ea Pa H L The rung numbers are a series of numbers decimal number starting from 1 and cannot be skipped There is no limit to the number of rungs The size of any one rung is limited to 50 lines X 11 columns Aexample of a ladder diagram program is shown
5. ment and notify us We are always open to new ideas and improvements So please let us know your ideas and com ments IMPORTANT TR Series Products are Programmable Logic Controller modules which actually take control actions It is assumed that the user is well acquainted with the PLC system being used and Windows based software usage in general Never use TR units to per form emergency STOP applications It is advised that separate switches be used outside the PLC for ANY emergency Stops Any Mechanical or Electrical Modification to this Unit will void all Warranties Contents INTRODUCTION 1 1 Purpose of this manual 1 1 1 TR Basics 1 1 2 Hardware Requirements 1 2 Features 1 3 TR Overview 1 3 1 What is a TR series unit 1 3 2 How TR Works 1 4 Specifications of TR Series 1 4 1 Comparison between basic models TRSPUX10A amp TRSPUX10E 1 4 2 Specification for Basic Models TRSPUX10A TRSPUX10E 1 4 4 Specification for Expansion Models TRSDIX1600 TRSDOX0016P PNP Type transistor output TRSDOX0016N NPN Type transistor output TRSROX0016 Relay Type output TRSDIO0808P PNP Type transistor output TRSDIOO808N NPN Type transistor output TRSDROO808 Relay Type transistor output TRSADX0800 TRSRTX0800 TRSDAX0004 TRSAIO0402 HARDWARE 2 1 Unpacking The Unit 2 2 Managing Electrostatic Discharge 2 3 CE Compliance 2 4 Environmental Rating 2 5 Environmental Consideration 2 6 Safety Precaution 2 7 Installation Instructio
6. the contacts represent input conditions They lead power from the left rail to the right rail Coils represent output instructions In order for output coils to be activated the logical state of the contacts must allow the power to flow through the net to the coil Doc No UMAN TRS 0110 7 Rev No 1 00 Introduction 1 1 2 Hardware Requirements The following basic PC hardware configuration is needed to configure and operate your TR PGM Configuration Software Minimal PC configuration for Windows2000 XP DEVICE Processor Operating System M Hard Disk Space Display Mouse Keyboard RECOMMENDED 800MHz Pentium processor OR euivalent processor Microsoft Windows 2000 with SP4 Microsoft Windows XP Professional Home Edition with SP2 256MB 800MB including 200MB for the NET Framework Redistributable 1024 x 768 High Color 16 bit Required Minimal PC configuration for Vista DEVICE Processor Operating System M Hard Disk Space Display Mouse Keyboard RECOMMENDED 1GHz Pentium processor or equivalent processor Microsoft Windows Vista Home and Vista Business edition 1GB 800MB including 200MB for the NET Framework Redistributable 1024 x 768 High Color 16 bit Required These are the minimum system requirements for a computer running the TR PGM Configuration software Doc No UMAN TRS 0110 Rev No 1 00 Introduction 1 2 Features Expansion Models Both Analog a
7. 2 Wiring diagram for output connections v a JINGOW O I NOISNVdX3 D gras an SS i ie Mie OG ie ie Ve Ode fie ie Oe fe ie ie OG Ve fe VA gv 0 1 2 3 p 4 5 D 7 07 8080 OYCS AL lt gt m N L1 to L8 are A C Load Doc No UMAN TRS 0110 32 Rev No 1 00 Introduction TRSADX0800 Analog Inputs Analog Outputs Isolation Connection method Resolution Accuracy Nonlinearity Input Impedence Temperatur Drift General Operating Temperature Storage Temperature Operating Humidity Vibration Shock Mechanical Dimension Weight FTB Transient Burst Electrostatic discharge Electromagnetic field RF Immunity Dumped Oscillatory wave Surge Immunity Radiated emission 8 input channels Voltage Input 0 10 V Current Input 4 20 mA 0 Isolation between analog and digital section No interchannel isolation Removable terminals 3 81mm pitch 16 Bit 0 2 of Full Scale 0 04 Max 470K ohm voltage mode 100 ohm Current mode 60 ppm 0 to 55 Degree 20 to 85 deg C 10 to 90 Non condensing 10Hz to 150Hz displace ment of 0 2 mm peak 3 mutually perpendicular axes 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes 100mm X 35mm X 70mm 150 gm IEC61000 4 4 2 2kV Fast Power Direct Injection 1 2KV I O Capacitive clamp IEC61000 4
8. 2 Level 3 IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz IEC61000 4 6 10 V m AM modulation 0 15MHz to 80 MHz IEC61000 4 12 IEC61000 4 5 Level 2 EN50081 2 Power Rating Back Plane Digital Side Voltage Rating Current Rating Analog Side Voltage Rating Current Rating 3 75 VDC derived from base model Upto 80mA 24 VDC 15 100mA 24VDC JT7NAON O I NOISNVdX3 AiAiAAAAAA AAN AVA A U gt U gt lt LU Doc No UMAN TRS 0110 Rev No 1 00 39 Introduction TRSRTX0800 Analog Inputs Analog Outputs Isolation Connection method Resolution Accuracy Nonlinearity Input Impedence Temperatur Drift General Operating Temperature Storage Temperature Operating Humidity Vibration Shock Mechanical Dimension Weight FTB Transient Burst Electrostatic discharge Electromagnetic field RF Immunity Dumped Oscillatory wave Surge Immunity Radiated emission 8 input channels RTD PT100 0 Isolation between analog and digital section No interchannel isolation Removable terminals 3 81mm pitch 16 Bit 0 2 of Full Scale 0 04 Max 470K ohm voltage mode 100 ohm Current mode 60 ppm 0 to 55 Degree 20 to 85 deg C 10 to 90 Non condensing 10Hz to 150Hz displace ment of 0 2 mm peak 3 mutually perpendicular axes 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendi
9. A unit can communicate with any PLC without any change in the TR hardware To communicate with a PLC the unit needs 1 Proper Communication Driver for the PLC Each PLC has a defined protocol for communicating with any device The communication driver is downloaded into the unit along with the firmware The communications driver varies from PLC to PLC This driver enables the unit to talk to a specific PLC 2 TR PLC communication cable A proper TR PLC cable is required for error free communication with any PLC 3 2 Installing TR PGM configuration software To install TR PGM configuration Software 1 Open Microsoft Windows 2 Select Run and Pop up window appears Type the path for installing the Setup This will install TR PGM Configuration Setup Software 3 When you click on OK Welcome window appears on the screen Click on Next 4 Select the destination folder where setup will install the files TR PGMS Software Setup Choose Destination Location Select folder where Setup will install files Setup will install TA PGMS in the following folder To install to this folder click Hest To install to different folder click Browse and select another folder Destination Folder Program Files TR PG MS Browse Cancel Doc No UMAN TRS 0110 48 Rev No 1 00 Before you begin 5 Click on NEXT installation starts A dialog box indicating the status of progress of installation will display
10. E Pir aaraa LGN C TESTI ee eda T G 14 ran 8 ble Fl S k 1 sp E DEV EE hae OE LU U R HD E e Projects Information N Project TR PGMS 01 Programming Software for TR series Recent Projects 3 All Files I Project List To launch a ladder application either choose Project gt New option or click on New application icon as shown below TR PGMSVOffLineVAll Files k p Bjec View Mode Tools He CtrlH 0 E Close Ctrl F4 i Ey Save Ctrl 5 Save S Doc No UMAN TRS 0110 51 Rev No 1 00 Before you begin Following screen will appear Mn 211 Bes 1 USO device H Ha Ha H OUT J L Project Tie Product Information Product TASPLES 0A Hoda H mi Daris Mo Koppad Ha Connon Porta 21 Sena 1 USB device Wee Yr Doc No UMAN TRS 0110 52 Rev No 1 00 Before you begin Aladder Text Editor appears as shown below TR PGMS 0ffLineWhtitled1 pzm Lopic Blocks Block 1 Recent Projects lt 1 al ples lt 1 Project List ay Untitled pzm HA Logic Blocks aia 15 Allocation 1 Data Window HE comi Comz Now here you can create your ladder Doc No UMAN TRS 0110 53 Rev No 1 00 Before you begin 3 6 Creating sample ladder After launching Ladder Text Editor you can create a ladder here Steps are shown below Step 1 l tas r bed perm Lager Beckal Hh Comment _
11. General Mechanical Dimension 100mm X 35mm X 70mm Weight 150 gm Wiring Diagram for TRSDOX0016P V 0 EE y E 14 Z 7 t L 2 oo S 2 L G 3 3 L V LG 2 Vi 4 L 5 4 E 7 af N E pe B ee E 6 l ee Q 7 K j v 1 l e l ne Ka Z e R 8 L BEN 9 se GQ baei l e Bas TT 10 14 ATT 12 TT 13 T 14 15 B 7 V4 tt C Doc No UMAN TRS 0110 26 Rev No 1 00 Introduction TRSDOX0016N NPN Type transistor output Power Rating Back Plane 3 75 VDC derived from base model Upto 80mA Digital Inputs 0 Digital outputs 16 NPN type Transistor output 4 Voltage Rating points per common Rated load 500mA max for PNP and NPN type transistor output Current Rating General Mechanical Dimension 100mm X 35mm X 70mm Weight 150 gm Wiring Diagram for TRSDOX0016N v 0 PWR V E 1 gt FR 2 Ta S 2 L O 3 3 L C1 E z A L m 5 4 pg ep 5 ee AJ f Jg 7 K g S l e T C L K 1 L w S T 8 cm wad 1 9 lane hi Bra fond 10 11 jan cl 12 TT 13 K 14 15 l TT C4 B Doc No UMAN TRS 0110 21 Rev No 1 00 Introduction TRSROX0016 Relay Type output Digital Inputs 0 Power Rating B
12. PNP and NPN type transistor output Rated load 230V 2A 30VDC 2A for Relay 500mA at 24VDC for transistor General Operating Temperature 0 to 55 deg C 20 to 85 deg C 10 to 90 Non condensing Storage Temperature Operating Humidity Vibration 10Hz to 150Hz displacement of 0 2 mm peak 3 mutually perpendicular axes Shock 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes 100mm X 35mm X 70mm 150 gm IEC61000 4 4 2 2kV Power Direct Injection 1 2KV I O Capacitive clamp IEC61000 4 2 Level 3 IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz IEC61000 4 6 10 V m AM modulation 0 15MHz to 80 MHz Dumped Oscillatory wave IEC61000 4 12 IEC61000 4 5 Level 2 EN50081 2 Mechanical Dimension Weight FTB Fast Transient Burst Electrostatic discharge Electromagnetic field RF Immunity Surge Immunity Radiated emission Power Rating Back Plane 3 75 VDC derived from base model Upto 80mA Voltage Rating Current Rating Coil Supply 24 VDC 15 Upto 100mA 24VDC Voltage Rating Current Rating Doc No UMAN TRS 0110 Rev No 1 00 29 Introduction Wiring Diagram for TRSDIOO808P 1 Wiring diagram for testing digital inputs v 0 JT7NAON O I NOISNVdX3 ox gt aa gt on of ow we of fo de dl Be Ode Ole Ode Ve Ode Ole Ode OG TTT 24VDC Closing Sw
13. and related equipment Entering wire scraps or other foreign debris into to the TR and related equipment can cause fire or malfunction Pay attention to prevent entering them into the TR and related equipment during installation and wiring Turn off power immediately if the TR or related equipment is emitting smoke or odor Operation under such situation can cause fire or electrical shock Also unauthorized repairing will cause fire or serious accidents Do not attempt to repair Contact factory for repairing Doc No UMAN TRS 0110 39 Rev No 1 00 Hardware Wiring N CAUTION Turn off power before wiring to minimize the risk of electrical shock Exposed conductive parts of wire can cause electrical shock Use crimp style terminals with insulating sheath or insulating tape to cover the conductive parts Also close the terminal covers securely on the terminal blocks when wiring has been completed Operation without grounding may cause electrical shock or malfunction Connect the ground terminal on the TRs to the system ground Applying excess power voltage to the TR can cause explosion or fire Apply power of the specified ratings described in the manual Improper wiring can cause fire electrical shock or malfunction Observe local regulations on wiring and grounding Doc No UMAN TRS 0110 40 Rev No 1 00 Hardware 2 8 Installation Instructions The TRs should be mounted on a din rail pl
14. below 00027 Eee TS AG When X005 is ON or the data of D0100 is greater than 200 YO27 comes ON Y027 stays ON even if X005 is OFF and the data of D0100 is 200 or less Y027 will come OFF when X006 comes ON Doc No UMAN TRS 0110 88 Rev No 1 00 Programming Information 1 7 Program execution sequence The instructions execution sequence Is shown below 1 They are executed in the sequence from block 1 through the final block which contains the END instruction or IRET in an interrupt program 2 They are executed in the sequence from rung 1 through the final rung in a block or the END instruction 3 They are executed according to the following rules in any one rung When there is no vertical 1 2 3 4 connection they are H m hk gt executed from left to right When there is an OR l 2 4 E N connection the OR logic 3 C portion is executed first 5 When there is a branch they 4 1 2 3 are executed in the order from re the upper line to the lower line 5 6 Acombination of and 1 3 4 5 above T T L 2 6 8 The instructions execution sequence in which function instructions are included also follows the above rules How ever for program execution control instructions such as jumps JCS loops FOR NEXT subroutines CALL SUBR RET it will depend the specifications of each instruction Doc No UMAN TRS 0110 89 Rev No 1 00 Troubleshooting TRO
15. device sets along with corresponding device of the error So for WDT error MW01 11 device sets 2 I O Error a I O mismatch error b I O bcc error lf there is error in this category the I O error flag MW01_1 device sets along with corresponding device of the error So for I O mismatch error MW01 13 device sets and for I O bcc error MWO01 15 device sets 3 Program Error a Scan Time Over error lf there is error in this category the I O error flag MW01_ 2 device sets along with corresponding device of the error So for Scan Time Over error MW02 1 device 4 Other Errors a Clock calender error b Retentive Data Loss error For Clock calender error MW01 5 device sets and for Retentive Data Loss error MW01_ 6 device sets Above error conditions are checked either in each main loop scan or only at power up This is mentioned in the following table The configuration devices M and configuration registers MW are used for special purposes Error Messages and related information Event Info 3 Special Meaning and Check at Device countermeasures In the power up initialization Only Power Up data invalidity of RAM back up area has been detected If retentive registers are used these validity are not guarant eed No error down The data of built in calendar Only Power Up LSI is illegal No error down Set the date and time 4 II O slot i E The I O allocation information Only Power Up mismatch No MW01_13 and the
16. gt 0 Normal 1 Error Doc No UMAN TRS 0110 65 Rev No 1 00 Special Inout and Output 5 1 Single Phase Counter When the count input is changed from OFF to ON the count value is increased by 1 When the count value reaches the set value the count value is reset to 0 and I O interrupt program is activated if the interrupt enable flag is ON The count value is reset to 0 when the reset input comes ON This counter operation is enabled while the soft gate is ON The count value is reset to 0 when the soft gate is changed from ON to OFF The set value is set internally at the timing of the soft gate changing from OFF to ON When the soft gate is OFF count value can be changed by writing the data into the set value register and setting the count preset flag to ON The count value range is H0000 0000 to HFFFF FFFF 32 bit data The high speed input lines are directly connected to capture pins of coprocessor so it counts the pulses through capture inputs Hardware Condition Count input IP 1 and IP 2 ON OFF pulse width 100 ms or more max 100 kHz Reset input X002 and X003 ON OFF duration 2 ms or more Related Registers Function Registerldeviee hanna 1 Ghamnelz Reem 198 eg SSCS mmiemm7 mwsmme OSS YOO Soft gate M320 M328 Operation is enabled when ON Interrupt enable M322 M330 Interrupt is enabled when ON Count preset M323 M331 Used to preset the counter value Note When both channels a
17. ms or more max 100 kHz Interrupt assignment No interrupt function Count input Sampling time ls w zal lt l a me adl 2 Soft gate Internal count value Hold value Doc No UMAN TRS 0110 67 Rev No 1 00 Special Inout and Output 5 3 Quadrature bi pulse counter This function counts up or down the quadrature bi pulse 2 phase pulses whose phases are shifted 90 each other Counts up when phase A precedes and counts down when phase B precedes 1 edge count The current value increments or decrements at the rising or falling edge of the phase B input after the phase A input has turned on Phase A Input EE FL PE PRE Phase B Input a Po LP Lt tt te Current Value 2 edge Count The current value increments or decrements at the rising or falling edge of the phase B input after the phase A input has turned on or off Phase A Input a 4 t 4 44 E Fhase B Input M l fo Ut 4 Current Value 4 edge Count The current value increments or decrements at the rising or falling edges of the phase A and B inputs Phase A v n v l Lt L Phase B Input TL LT Current Value Both rising and falling edges of each phase are counted Consequently 4 times count value against the pulse frequency is obtained When the count value reaches the comparison value 1 or 2 the I O interrupt program 1 or 2 is activated if the interrupt enable flag for each is ON This counter operation
18. this manual TR Basics Hardware Configuration d TR Features 9 TR Overview What is TR series unit How TRs works TR Specifications Doc No UMAN TRS 0110 Rev No 1 00 Introduction 1 1 Purpose of this manual Thank you for purchasing TR Series Products TR Series Products are versatile high performance programmable controllers with Microsoft Windows based configuration Software This Manual explains the operation of the TR Series and how to implement available features using the TR PGM Software This manual will help you to install configure and operate your TR product 1 1 1 TR Basics TRs provide much more versatility than traditional programmable controllers TR unit supports basic relay ladder functions In addition to this it provides functions such as data operations arithmatic operations various functions etc Furthermore its high speed counter functions pulse output functions and data communication functions allow its application to a wide scope of control systems What is a Project A project is an user created application in TR PGM Software A project contains information such as TR model Network Configuration ladder information etc What is a Ladder You use Ladder Logic to write your project application Ladder is based on Boolean principals Ladder Diagrams are composed of different types of contact coil and function block elements These elements are placed in nets In any Ladder Diagram
19. to 100 The frequency setting is available in the range of 50 to 5000 Hz 1 Hz units before turning ON the pulse enable flag The frequency changing is not allowed while the pulse enable is ON Note that the minimum ON OFF pulse duration is 100 ms Therefore the controllable ON duty range is limited depending on the frequency setting as follows If the ON duty setting value is not available within 0 to 100 the pulse width error flag comes ON PWM output operation is continued but the duty cycle is not guaranteed The function selection is done through configuration register2 Register device Remarks O PWM pulse KO G O Pulse enable flag M336 Output is enabled when ON Frequency setting register MW20 MW21 Data range 50 to 5000 ON duty setting register MW22 MW23 Data range 0 to 100 Pulse width error flag M189 ON at error reset OFF automatically ON duty setting error flag M190 ON at error reset OFF automatically Frequency setting error flag M191 ON at error reset OFF automatically The Buffer is updated at each scan so that the PWM frequency and duty cycle will be changed after each scan Doc No UMAN TRS 0110 11 Rev No 1 00 Operating System Overview OPERATING SYSTEM OVERVIEW In this chapter Operating Modes Doc No UMAN TRS 0110 12 Rev No 1 00 Operating System Overview 6 1 Operating System Overview The TR base models has three basic operation modes the R
20. use appropriate surge suppression devices Keep AC high energy and rapidly switching DC wiring separate from signal wires Connecting high voltages or AC power mains to the DC input will make unit unusable and may create an electrical shock hazard to personnel Such a failure or shock could result in serious personal injury loss of life and or equip ment damage DC voltage sources should provide proper isolation from main AC power and similar hazards Pin description of the power connector for base TRSPUX10A and TRSPUX10E models is as follows DC DC Earth 24Vdc 2 10 Communication Ports TR communication ports support three types of serial communication They have two communication Ports in which COM1 is multi signal port Multi Signal means that COM1 port has RS232 RS422 and RS485 signal levels A TR can simultaneously communicate on both serial ports The TR can be programmed from a PC on either port Both ports can also be used with a serial printer Different cables are required to connect the TR to a specific PLC Cable details for any particular device are given in the Operation Manual for that device The pin description of the communication ports for TR model is as given below 1 COM1 Port Details ee Pin 8 NC i Pin 7 RX EA 1 Pin 6 TX I Pin 5 RX i Pin 4 TX i Pin 3 GND i 4 Pin 2 232RXD 1 5 Pin 1 232TXD a ia 7 LR i ig J i AJ i 3 F t i gn 5 E KE U i foes I 4 ae l
21. with suspending other operation The interrupt interval is set in the system information 5 to 1000 ms 5 ms units 1 scan 1 scan 1 scan 1 scan T T TT scan LLL ITI Timer interrupt Timer interrupt E Timer interrupt p interval L interval gt Time The end of the timer interrupt is recognized by the IRET instruction 7 5 4 I O interrupt program The I O interrupt program is also the highest priority task It is executed immediately when the interrupt factor is generated with suspending other operation The following 2 types I O interrupt programs are supported in the TR unit 1 I O interrupt 1 The I O interrupt 1 is used with the high speed counter function When the count value reaches the preset value etc the I O interrupt 1 is activated immediately with suspending other operation The end of the I O interrupt 1 is recognized by the IRET instruction 2 I O interrupt 2 The I O interrupt 2 is also used with the high speed counter function If an interrupt factor is generated while other interrupt program is executing including the timer interrupt the inter rupt factor is held Then it will be activated after finishing the other interrupt program execution If two or more interrupt factors are generated at the same time the priority is as follows Timer gt I O 1 gt I O 2 Doc No UMAN TRS 0110 86 Rev No 1 00 Programming Information 7 5 5 Subroutines In the program type
22. 3 j 4 5 5 Pulse Output Function Internally we can use one dedicated timer for Pulse and PWM output Two timers can be used for two high speed input each Each timer has match output pins There are two transistor outputs YU and Y1 and can be used for pulse output Each Timer has match output pins But any one of this can be selected at a time The selection of this is done through PINSEL register These two match output pins can be given to these outputs Y0 and Y1 When CW CCW mode is selected if frequency is positive match output 1 will be selected so that pulses will be out on YO and if frequency is negative match output 2 will be selected so that pulses will be out on Y1 In PULSE DIR mode the pulses will be out on YO i e Match output1 If the frequency is negative then direction pin can be set to high through Match output 2 CW CCW PLS DIR Pulse enable flag Output is enabled when ON Frequency setting register MW22 MW23 Data range 5000 to 50 50 to 5000 Frequency setting error flag M191 ON at error Reset OFF automatically Doc No UMAN TRS 0110 70 Rev No 1 00 Special Inout and Output 5 6 PWM Output Function This function is used to output a variable duty cycle pulse train The controllable duty cycle is 0 to 100 1 units The PWM output is enabled when the pulse enable flag is ON While the pulse enable flag is ON the duty cycle ON duty can be changed by changing the duty setting value 0
23. 35mm XK 70mm Weight 200 gm Note Depends upon I O allocation en U L pe m Doc No UMAN TRS 0110 Rev No 1 00 24 Introduction 1 4 4 Specification for Expansion Models TRSDIX1600 Digital Inputs 16 Normal Inputs 8 points per Power Rating Back Plane Commo Ble Voltage Rating 3 75 VDC derived from Rated Input voltage 24VDC base model Rated Input Current Upto 5mA Current Rating Upto 80mA Input Impedance 5 4K ohm Minimum ON voltage 9 6 VDC Maximum OFF voltage 3 6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Digital inputs are optically isolated from the internal circuit Connection method Removable terminals 3 81mm pitch Digital outputs U General Mechanical Dimension 100mm X 35mm X 70mm Weight 150 gm Wiring Diagram for TRSDIX1600 w v a 3T1nOdOW O I NOISNYdx 2 N D Ln A 2 N x A U gt lt GL 24VDC Closing Swx will turn on respective inputs Doc No UMAN TRS 0110 25 Rev No 1 00 Introduction TRSDOX0016P PNP Type transistor output Power Rating Back Plane 3 75 VDC derived from base model Upto 80mA Digital Inputs 0 Digital outputs 16 PNP type Transistor output 4 Voltage Rating points per common Rated load 500mA max for PNP and NPN type transistor output Current Rating
24. 6 TRSADX0800 XW0507 Not used Not used Not used Allocated for register TRSPUX10A YW0000 TRSDROO808 YWO0100 TRSROX0016 YW0200 TRSDIO0808N YWO0300 Not used Not used Not used Not used MW Allocated for register 0 to 59 TRSPUX10A MW0Q000 to MW0059 60 to 99 TRSADX0800 MW0500 to MW0559 100 Not used Not used Not used 1599 Not used Doc No UMAN TRS 0110 19 Rev No 1 00 Programming Information You can allot ss slot number from Project Information docker window IO Allocation Local section as shown below TR PGMSVOffLineVWntitled4 pzm Expansion Block 1 a to Mod Defin Tools Help B wi r m ne N sl 1 4 a ol ad 73 riba E Fr m S M Sa E n L 1 HS ee H le T5 sig fol t 70 K a ae Bk Om 7 pr ET md th er Lod i N MLE d i er u Q M LL A GHH LG Instructions Data Transiter r haat Compare r ogi Conversion Jine ouge 2rogtanm Captrol lt Functions lt I Projects Information x Slot Name Address range Slot Not Installed Recent Projects 6 Slot2 Not Installed a All Files Slots Not Installed L Project List slotd Hot Installed J Untitled4 pzm Slots Not Installed 2 Logic Blocks Sloth Mot Installed ED 10 Allocation Slot Not Installed Base Slot8 Not Installed Double click on each slot to assign model name 1 Data Window Tasks SRI Tags Modes Whe
25. If the monitored X device state is identical to the state of the input status LED the cause may lie in the user program or in the environment If it is forced release the force designation then execute the EEPROM write operation In force run mode physical inputs and outputs are not updated Download the application now and execute ladder Replace the faulty unit or else the TR basic unit may be faulty Doc No UMAN TRS 0110 Rev No 1 00 93 Troubleshooting 8 1 5 Output Check If the output status monitored on the programming tool is normal but the external output device load is not operated normally check the following points Is the output status LED changed ON OFF according to the program execution Check the voltage between the output terminal and its common terminal Normal If it is not normal check the output cable Check the voltage at the load connections If it is normal check the specification of the load also check environmental factors Check the I O allocation In force run mode physical inputs and table is identical to outputs are not updated the actual I O configuration Not identical Execute the automatic I O Download the application now and allocation and check whether execute the ladder the I O allocation table is now identical to the actual I O configuration Check for faulty expansion Replace the faulty expansion unit unit
26. Name er lees Lint Doc No UMAN TRS 0110 54 Rev No 1 00 Before you begin Doc No UMAN TRS 0110 Rev No 1 00 55 Before you begin After completing ladder Compile it as shown below TR PASO ee Untitled porn ogie Hache Block 1 iim FFR l 21 vo Interrugtz te OG 10 loration ER JE Following screen will appears if compilation is successful Doc No UMAN TRS 0110 56 Rev No 1 00 Configuration CONFIGURATION In this chapter 9 Tag Database Memory Allocation of Registers Doc No UMAN TRS 0110 Rev No 1 00 57 Configuration 4 1 Tag Database This is the central database for the tags that need to be used in the application Once the tags are defined as register or coils and their attributes selected the tags can be used in the application tasks etc This screen helps you to define Tags associated with defined Nodes A tag is a register coil or an individual bit of a register Select the type of tag from the Tag Type field If the type of tag selected is a register then the number of bytes required can also be selected For displaying or editing a floating point data number the number of bytes must be 4 The Tag Name field is user definable A tag is not added to the tag list unless a tag name is defined Once these fields are defined click on the Add button The Block field in the t
27. Non condensing 10Hz to 150Hz displacement of 0 2 mm peak 3 mutually perpendicular axes 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes 100mm X 35mm X 70mm 150 gm IEC61000 4 4 2 2kV Power Direct Injection 1 2KV I O Capacitive clamp IEC61000 4 2 Level 3 IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz IEC61000 4 6 10 V m AM modulation 0 15MHz to 80 MHz IEC61000 4 12 IEC61000 4 5 Level 2 EN50081 2 Power Rating Back Plane Digital Side Voltage Rating Current Rating Analog Side Voltage Rating Current Rating fo fl Ole Ol 1 OG L L L L L L 3 75 VDC derived from base model Upto 80mA 24 VDC 15 150mA 24VDC JT1NAON O I NOISNVdX3 o 2 5 S F amp F G lt 52868 8 2 i 7000 XVAS al Doc No UMAN TRS 0110 Rev No 1 00 35 Introduction TRSAIO0402 Analog Inputs Analog Outputs Isolation Connection method Resolution Accuracy Nonlinearity Input Impedence Excitation Current for RTD General Operating Temperature Storage Temperature Operating Humidity Vibration Shock Mechanical Dimension Weight FTB Fast Transient Burst Electrostatic discharge Electromagnetic field RF Immunity Dumped Oscillatory wave Surge Immunity Radiated emission 4 Universal Input Channels Voltage Input 0 10 V Current Input 0 20mA 4 20mA RTD PT100 alpha1 alpha2 Thermo
28. UBLESHOOTING In this chapter Troubleshooting Procedure Self Diagnostic Item Doc No UMAN TRS 0110 Rev No 1 00 90 Troubleshooting 8 1 Troubleshooting Procedure 1 Pay special attention during the troubleshooting to minimize the risk of electrical shock CAUTION 2 Turn off power immediately if the TR unit or related equipment is emitting smoke or odor Operation under such situation can cause fire or electrical shock 3 Turn off power before removing or replacing units modules terminal blocks or wires Failure to do so can cause electrical shock or damage to the PLC and related equipment 4 Contact factory for repairing if the TR basic unit or related equipment is failed Toshiba will not guarantee proper operation nor safety for unauthorized repairing If a trouble occurs determine whether the cause lies in the mechanical side or in the control system PLC side A problem may cause a secondary problem therefore try to determine the cause of trouble by considering the whole system If the problem is found in the TR base PLC model check the following points PWR power LED Follow the procedure in Not lit Power supply check Lit RUN LED Follow the procedure in Not lit CPU check Lit Follow the procedure in Not normal Program check Normal operation Input operation Follow the procedure in Not normal Input check Normal operation Output operation Follow the procedure in Not normal O
29. UN mode the HALT mode and the ERROR mode It also has the HOLD and RUN F modes mainly for system checking RUN HALT ERROR HOLD RUN F The RUN mode is a normal control operation mode In this mode the TR base model reads external signals executes the user program and outputs signals to the external devices according to the user program It is in the RUN mode that the TR base performs scans the user program logic which is the basic opera tion of a PLC In this mode task defined in the application are also executed The HALT mode is a programming mode In this mode user program execution is stopped and all outputs are brought to the Halt State Output Condition defined in the application Program loading into the TR base unit is possible in the HALT mode The ERROR mode is a shutdown mode as a result of self diagnosis The TR base model enters the ERROR mode if internal trouble is detected by self diagnosis In this mode program execution is stopped and all outputs are brought to Error State Output Condition defined in the application The cause of the shutdown can be confirmed by connecting the programming tool To exit from the ERROR mode execute the Error Reset command from the programming tool or cycle power off and then on again The HOLD mode is provided mainly for checking the external I O signals In this mode user program execution is stopped with input and output updating is executed It is the
30. User s Manual for TR PGM Revision History Revision Number Document Number Description Rev 1 00 UMAN TRS 0110 21 01 2010 First Release Warranty Certificate For New product This product is warranted against defects in materials and workmanship for a period of 12 months from the date of shipment to Buyer For Rectified Products Any product that will be replaced will have Warranty for 6 months or upto Original Product Warranty period whichever is greater The warranty is limited to repair or replacement of the defective unit at the option of the manufacturer This warranty is void if the product has been altered misused dismantled or otherwise abused ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ARE EXCLUDED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE MAINTENANCE amp SERVICE There are no parts that can be serviced by the user Service should be performed on a unit substitution basis only Do not attempt to remove replace or service any printed circuit board components or any hardware software related with display product If problem within the display product occurs contact the factory for service information or repair NOTE Manufacturing unit is dedicated to providing complete customer service and customer satisfaction If you have any comments or criticisms about how to improve the product features reliability please make a note of the problem improve
31. Value is multiple of 0 1 mSec Ladder Instruction Error Read Write Set if Division by zero operation is performed in Status the ladder instruction and for invalid conditions or operands in case of conversion instructions Configuration Words and coils M0000 PLC Operation Mode Read Write Bit0 3 0 Initialization 1 HALT Mode 2 RUN Mode 3 RUN F Mode 4 HOLD Mode 6 ERROR Mode MW0001 Read Onl M0002 Read Onl MW0003 Read Write 1 HALT 0 RUN Only LSB is used other bits 1 Retentive to 15 are not used MW0O005 Read Write Entered Value is multiple of 10 ms Enabled 0 to 150 mS Special inputs PWM output MW0O012 Preset values for high Speed Read Write Used to set the preset values for high speed MW0O013 Counter counter MWOQ014 MWOQ015 MW0016 MW0017 MW0018 MW0019 MW0020 High Speed counter Read Write Control flags for high speed counters control flags MW0021 Special output control flags Read Write WW MW0022 Special Output Control Flags Read Write Control flags for high speed counters mass 7 MW0Q025 Setting MW0030 Read Only MW0031 User Interrupt program Status Read Only Bit 0 for timer Bit 1 for 101 Bit 2 for 102 Refer Flags mapped coils M496 M497 amp M498 when MW10 bit 16 is ON MW0Q033 Unit IP Address Lo Word Read Only Used for Ethernet Model MW0Q034 Unit IP Address Hi Word Read Only Lo Word Hi Word Read Write Count Values for high Speed Counter Preset count values o
32. a 6 bac B i N 7 ome p Doc No UMAN TRS 0110 45 Rev No 1 00 Hardware 2 COM2 Port Details J L S C en Hn Ne ae CR 3 0 1 2 3 4 5 6 7 C s E ay gt Q w MI gt I VOL XNdS YL USB Device 1 USB Device compliant with USB 2 0 specification self powered device 2 Connector used Standard USB Type B Female connector Ethernet 1 Fully compliant with IEEE 802 3 802 3u standards 2 10 100 Mbps support 3 Connector used Standard shielded RJ 45 female jack with in built speed and link activity indica tion LEDs Doc No UMAN TRS 0110 46 Rev No 1 00 Before you begin BEFORE YOU BEGIN In this chapter Connecting TR to a computer Starting TR PGM Configuration Software 9 Launching Ladder Text Editor Doc No UMAN TRS 0110 Rev No 1 00 47 Before you begin 3 1 Connecting the TR unit to your computer Before you start your first project the unit should be connected to the computer so that the project can be down loaded after creating it To connect your unit to the computer 1 Connect a 24VDC power supply to the unit 2 Connect the programming cable to the computer and TR base model Connect IBM cable to the communication port of the unit Download Firmware i e driver for the PLC The unit cannot communicate with PLC till the required driver is downloaded 3 Apply power to the unit To connect your PLC to unit
33. ack Plane 3 75 VDC derived from base model Upto 80mA Digital outputs 16 Relay Form A output 4 Voltage Rating points per common Rated load 230V 2A 30VDC 2A Current Rating General Coil Supply j 450 Mechanical Dimension 100mm X 35mm X 70mm Voltage Rating 24 VDC 15 Current Rating Upto 200mA 24VDC Weight 150 gm Wiring Diagram for TRSROX0016 v x J INGOW O I NOISNVdX3 46 oao nr O 9 nm elg Ao dl Od Ode Oi ie ie ie ie ie OA TTT 9100 XO9S YL lt gt m N L1 to L16 are A C Load Doc No UMAN TRS 0110 28 Rev No 1 00 Introduction TRSDIO0808P PNP Type transistor output TRSDIO0808N NPN Type transistor output TRSDROO808 Relay Type transistor output Digital Inputs 8 Normal inputs 4 points per common Bidirectional type Digital outputs 8 Relay Form A outputs 4 points per common 8 PNP type Transistor output 4 points per common 8 NPN type Transistor output 4 points per common Rated Input voltage 24VDC Rated Input Current Upto 5mA Input Impedance 5 4K ohm Minimum ON voltage 9 6 VDC Maximum OFF voltage 3 6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Optically isolated from the internal circuit Connection method Removable terminals 3 81mm pitch Output Capacity 2A per o p 8A per common for Relay type output 500mA max for
34. actual I O configuration are not identical Error down Check the I O allocation and the option card mounting status 5 I OBCC i Register MWO1 1 I O bus parity error has been Each main loop error No MW01 15 detected in data read write for scan I O modules An abnormality has been detected in I O bus checking Error down I O No answer Error down Check the expansion cable connect ion and the I O module mounting status Doc No UMAN TRS 0110 97 Rev No 1 00 Troubleshooting Event Info 3 Special Meaning and Check at Device countermeasures Scan Scan MWO1 2 The scan time has exceeded 200 Each main loop time over time MWO02 1 mS Default Alarm Correct the scan program to reduce the scan time or use WDT instruction to extend the check time power on 9 WDT Error MWO1 00 The watchdog timer error has Only Power Up MWO1 11 occurred Error down If the error occurs frequently replace the unit Doc No UMAN TRS 0110 98 Rev No 1 00 Troubleshooting MWO1 0 CPU error down ON at error state MWO1T 1 MWO1 2 MWO1 5 MWO1 6 MWO1 11 MWO1 13 MWO1 15 MWO2 1 I O error down ON at error state Program error ON at error state Clock calendar error alarm ON when clock calendar data is illegal Retentive data loss invalid alarm ON when retentive data in RAM are invalid System Watchdog error down ON at error state I O mismatch down ON at error state I O BCC err
35. ag database defines the starting address of the tag block followed by the block size For example Tag M0214 is within a block M0214 1 whose starting address is M0214 and block size is 1 This block size is optimized automatically depending on the address of PLC Tag Default block size is either 1 or 16 This setting varies from PLC to PLC The attributes of existing tag can be changed by highlighting the tag making the changes and clicking the Change Tag button An existing tag can be removed from tag list by clicking on Delete Tag button Note that removal of tags is possible only if they are not used in any screen 1 DOOIE bit 2 YOE s MDODT bi 3 Edit 00018 bit Delete La UUU 271 bit 9 Delete All Tags S Et b Ma UUU2 7 bit H Search Ctrl F L UUU 20 bit 4 SSS Ma UUU 27 bit 3 HARO MOOZ bit 10 Export MM UUU 3 2 bit 11 E aE MOD480 bit 12 2 BEST Mood bit 13 MOD482 bit 14 System timer coll for 0 8 sec interval MOD483 bit 15 System timer coll for I sec interval ha UUA04 bit 16 System timer coll for 2 sec interval ha UUA 2P bit 17 System timer coll for 4 sec interval M00456 bit 18 System timer coll for sec interval MOO4e bit Add Use this button to add a tag After clicking this button the user has to define the following 1 Node Where the tag is located 2 Register coil or a bit within a register Registers can be read only or read write 3 The address limits are shown an
36. am ID system comments number of steps used Retentive register area information TR unit program memory mode Execution control parameters scan mode timer interrupt interval Communication setting I O allocation table IO 1 BW DN OO ON OL A m vs Vs VP Ol Vs The system information is stored in the built in EEPROM Therefore when these information is modified the EEPROM write operation is necessary Otherwise these are over written by original EEPROM contents at the next initial load timing Doc No UMAN TRS 0110 84 Rev No 1 00 Programming Information User program The user program is stored by each program types as shown in the following diagram and is managed by units called blocks in each program types User program configuration Program type internal configuration Program types Blocks Main program Block 1 Sub program 1 as Block 2 Block N Subroutine In the user program the main program is the core The scan operation explained is for the main program The operation of other program types are explained in the following sections The following 6 program types are supported by the TR unit 1 Main program 2 Sub program 1 3 Timer interrupt program 4 I O interrupt program 1 5 I O interrupt program 2 6 Subroutine The blocks are just separators of the program and have no effect on the program execution However by dividing the user program into some blocks the program b
37. andled or operated improperly electrical shock fire or damage to this product could result 4 This manual has been written for users who are familiar with Programmable Controllers and industrial control equipment Contact factory if you have any questions about this manual Hazard Classifications In this manual the following two hazard classifications are used to explain the safety precautions Indicates a potentially hazardous situation which if not avoided could result in death or N serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Even a precaution is classified as CAUTION it may cause serious results depending on the situation Observe all the safety precautions described on this manual 2 7 Installation Instruction N CAUTION Excess temperature humidity vibration shocks or dusty and corrosive gas environment can cause electrical shock fire or malfunction Install and use the TR and related equipment in the environment described in this manual Improper installation directions or insufficient installation can cause fire or the units to drop Install the TR and related equipment in accordance with the instructions described in this manual Turn off power before installing or removing any units modules racks or terminal blocks Failure to do so can cause electrical shock or damage to the TR
38. aranteed Doc No UMAN TRS 0110 95 Rev No 1 00 Troubleshooting 8 2 Self Diagnosis ERROR Mode The ERROR mode is a shut down mode as a result of self diagnosis The PLC enters the ERROR mode if internal trouble is detected by self diagnosis In this mode program execution is stopped and all outputs are switched off The cause of the Error down can be confirmed by connecting to TR PGM software To exit from the ERROR mode execute the Error Reset command from the TR PGM or cycle power OFF and then ON again Self Diagnosis Checks the proper operation of the PLC itself If an error has detected and cannot be recovered by re tries the PLF moves into ERROR mode Self Diagnosis is performed in firmware at two stages A At initialization Power UP e g RAM ROM check IO mismatch check B In continuous while loop e g IO bcc check scan time check If an error is detected by the self diagnostic check of the PLC the error messages and related information shown on the following pages will be recorded in the PLC event history table If the error is severe and continuation of operation is not possible the PLC turns OFF all outputs and stops the operation ERROR mode The latest 30 error messages are stored in the event history table This event history table can be displayed on the TR PGM Power ON OFF is also registered If the PLC has entered into ERROR mode connect the TR PGM to the PLC to confirm the error message
39. ate Adin rail sliders and locking connectors are provided with each TR unit for proper installation Environmental Considerations Make sure that the unit is installed correctly and that the operating limits are followed see Specifications for TR Do not operate the TR in areas subject to explosion hazards due to flammable gases vapors or dusts A TR should not be installed where fast temperature variations are present Highly humid areas are also to be avoided High humidity causes condensation of water in the unit Location Considerations Care should be taken when locating equipment behind the TR to ensure that AC power wiring PLC output modules contactors starters relays and any other source of electrical interference are located away from the TR Particular care should be taken to locate variable speed drives and switching power supplies away from the TR Panel Mounting This section presents the dimensional sketches and din rail sliding for TR models All dimensions are in mm and drawing are not to scale 2 8 1 Panel Mounting TR units are shipped with a separate DIN rail slider amp locking connector attached to the unit User can use the unit with or without DIN rail slider Dimensional Details Doc No UMAN TRS 0110 41 Rev No 1 00 Hardware TR unit with DIN rail slider Front View Rare View Fl T L Pe mal iL T h ALES L Im E w TE EL K sr UE ta B ig D
40. couple T YPE B R S E J K N T mV 0 100mV 0 50 mV 2 Output channels Voltage 0 10 V Min Load 1000 ohm Current 4 20 mA Max load 500 ohm Isolation between analog and digital section No interchannel isolation Removable terminals 3 81mm pitch 16 Bit 0 2 of Full Scale 0 04 Max 1Mohm Voltage mV TC RTD mode typically 30 ohm Current mode 0 5 mA 0 to 55 Degree 20 to 85 deg C 10 to 90 Non condensing 10Hz to 150Hz displacement of 0 2 mm peak 3 mutually perpendicular axes 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes 100mm X 35mm X 70mm 150 gm IEC61000 4 4 2 2kV Power Direct Injection 1 2KV I O Capacitive clamp IEC61000 4 2 Level 3 IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz IEC61000 4 6 10 V m AM modulation 0 15MHz to 80 MHz IEC61000 4 12 IEC61000 4 5 Level 2 EN50081 2 Power Rating Back Plane Digital Side Voltage Rating Current Rating Analog Side Voltage Rating Current Rating L L L L L L L L L L L L L L L L L L L L 3 75 VDC derived from base model Upto 80mA 24 VDC 15 150mA 24VDC J INGOW O I NOISNVdX3 3 COTO OIVS al Doc No UMAN TRS 0110 Rev No 1 00 36 Hardware HARDWARE In this chapter Unpacking the unit Managing Electrostatic Discharge CE Compliance Environmental rating Environmental C
41. cular axes 100mm X 35mm X 70mm 150 gm IEC61000 4 4 2 2kV Fast Power Direct Injection 1 2KV I O Capacitive clamp IEC61000 4 2 Level 3 IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz IEC61000 4 6 10 V m AM modulation 0 15MHz to 80 MHz IEC61000 4 12 IEC61000 4 5 Level 2 EN50081 2 Power Rating Back Plane Digital Side Voltage Rating Current Rating Analog Side Voltage Rating Current Rating 3 75 VDC derived from base model Upto 80mA 24 VDC 15 100mA 24VDC J INGOW O I NOISNVdX3 hho oe oe i oe a o gt amp 2 LE 72 n z cr AJ L mr or gt K N K K Doc No UMAN TRS 0110 Rev No 1 00 34 Introduction TRSDAX0004 Analog Inputs Analog Outputs Isolation Connection method Resolution Accuracy Nonlinearity General Operating Temperature Storage Temperature Operating Humidity Vibration Shock Mechanical Dimension Weight FTB Fast Transient Burst Electrostatic discharge Electromagnetic field RF Immunity Dumped Oscillatory wave Surge Immunity Radiated emission 0 4 Output channels Voltage 0 10 V Min Load 1000 ohm Current 4 20 mA Max load 500 ohm Isolation between analog and digital section No interchannel isolation Removable terminals 3 81mm pitch 16 Bit 0 2 of Full Scale 0 04 Max 0 to 55 Degree 20 to 85 deg C 10 to 90
42. d other system parameter read Configure communication channel and detect slave serial devices if master Detect the expansion modules and update Expansion module information Only at Power on Read the ladder address information Power Up Self Diagnosis Set Power On system bit to 1 Main Loop Start Doc No UMAN TRS 0110 12 Rev No 1 00 Introduction Main Loop Start Start counting Main Loop Scan Time Self Diagnosis Error Down ERROR MODE STOP Position Read RUN STOP Switch RUN Position Update PLC mode from software Hold Mode Halt Mode RUN Mode or Switch position change from Stop to RUN If power On System bit is 1 Yes Scan Local and expansion inputs Turn On RUN Led Clear non retentive PLC registers Execute Power On Tasks Execute Power Up ladder Enable User Timer Interrupt Initialize digital filter constant to default 10 mSec Reset Power On system bit to 0 Doc No UMAN TRS 0110 13 Rev No 1 00 Introduction Update local expansion Scan Local and expansion inputs Execute Global Tasks Feed the CPU watch dog Start counting ladder scan time Execute main Ladder Stop counting ladder scan time Execute First Scan operations 1 Initialize special inputs and outputs 2 Load Digital filter constant Update High speed counter registers Update
43. d vary from PLC model to model 4 Tag name Each tag needs to have a unique name The name can be up to 40 characters in length 5 Byte s If the selected tag is a register the tag can be defined as a 1 byte either high or low byte a 2 byte or a 4 byte tag Edit Select the tag Edit the information and then click on the Update button Delete Select the tag and click on Delete button to delete the tag Before deleting any tag the user must delete any references to the tag in screens and tasks Otherwise it can not be deleted MTT DO TT ET Doc No UMAN TRS 0110 Rev No 1 00 58 Configuration Default System Tags Note Please do not attempt to modify read only system tags in the ladder This could affect the functionality of the product System Registers Coils with PLC with PLC and also used in rotate with carry instruction SW0014 Read only RTC minute in integer format SW0015 Read only RTC sec in integer format SW0016 RTC Day of Week Read only RTC day of week in integer format SW0017 Scan time register Readonly Valu is in multiple of 0 1 mSec This includes execution time for reading inputs executing tasks executing ladder update outputs etc Refer flow chart 50019 Invalid RTC date entry Read only O valid date 1 Invalid date SW0018 COM 1 failed node reconnect Read write Shows time in sec recover the communication time Sec with failed nodes for port1 the default
44. digit will indiacate the register numbers The external input signals are allocated to the external input devices registers X XW The external output signals are allocated to the external output devices registers Y YW The register numbers of the external input and output registers are consecutive Thus one register number can be assigned for either input or output X01000 gt ae ee ee X01007 X01000 X Input Slot Number Slot 1 TRSDIOO808 Input 8 Nos 000 to 0007 Y01000 YOTOQ ad E Y01007 Y Output Slot Number Slot 1 Output 8 Nos 000 to 007 Doc No UMAN TRS 0110 81 Rev No 1 00 Programming Information 7 3 Index Modification When registers are used as operands of instructions the method of directly designating the register address as shown in Example 1 below is called direct addressing As opposed to this the method of indirectly designating the register by combination with the contents of the index register I J or K as shown in Example 2 below is called indirect addressing In particular in this case since the address is modified using an index register this is called index modification Example 1 BY0010 pO OH Tewio MOYW O 1 01000 Data transfer instruction Transfer data of BW010 to D1000 Example 2 BWOO10 pO0000 J Pay MENS SG Data transfer instruction with index modification Transfer data of BW 10 I to D 0000 J If I 3 and J 200 th
45. e data of BW13 is transferred to D0200 There are 3 types of index register I J and K Each type processes 16 bit integers 32768 to 32767 There are no particular differences in function between these 3 types of index register There is no special instruction for substituting values in these index registers These are designated as destination of data transfer instructions etc Doc No UMAN TRS 0110 82 Rev No 1 00 Programming Information I UUUUU b4 MOM TID substitutes 64 in index register I 35 MOM A g substitutes the data of D0035 in index register J BREE TE ADD AA KODODD substitutes the result of addition in index register K Note 1 The index modification is available for RW T C and D registers 2 If index registers are used as a double length register only the combinations JxI and KxJ are allowed The followings are examples of index modifications When I 0 it designates BW10 When 1 it designates BW11 When 1 it designates BWO9Y When 10 it designates BW20 When 10 it designates BWOO BWDDTO T BY 10 oa When J 0 it designates D0201xD0200 DOOZO J an nya When J 1 it designates D0202xD0201 T D200 lt When J 2 it designates D0203xD0202 When J 1 it designates D0200xD0199 When J 2 it designates D0199xD0198 Note Be careful that the registers do not exceed the address range by the index modification The address range is not chec
46. e in sec recover the communication with failed nodes for port1 the default value is 60Sec Shows time in sec recover the communication with failed nodes for port3 the default value is 60Sec If this bit is set communication with the failed nodes is detected after scan time SW0018 for port1 By default ON Doc No UMAN TRS 0110 Rev No 1 00 99 Troubleshooting 50022 COM2 failed node Read write If this bit is set communication with the failed reconnect control nodes is detected after scan time SW0019 for port2 By default ON 50023 COMB3 failed node Read write If this bit is set communication with the failed reconnect control nodes is detected after scan time SW0022 for port3 By default ON SW64 SW65 Node Status Registers Read only Shows the status of the node whether node is for COM 1 present or not Total 2 word Register are mapped for 32 nodes SW80 SW81 Node Status Registers Read only Shows the status of the node whether node is for COM2 KE present or not Total 2 word Register are mapped for 32 nodes SW96 SW111 Node Status Registers Read only Shows the status of the node whether node is for COM3 present or not Total 16 word Register are mapped for 256 nodes Doc No UMAN TRS 0110 100 Rev No 1 00 Maintenance MAINTENANCE AND CHECKS In this chapter Precautions during operation Daily Checks Periodic checks d Maintenanace Parts Doc No UMAN TRS 0110 101 R
47. ecomes easy to understand The block numbers need not be con secutive In each program type and block there is no limit of program capacity The only limit is the total capacity 7 5 1 Main Program The main program is the core of the user program It is executed once in each scan 1 scan time i Time In the above figure Mode means the mode control operation I O means the I O update processing Timer means the timer up date processing Main program means the main program execution the self diagnostic check and peripheral support are omitted in this figure The end of the main program is recognized by the END instruction Although instructions may be present after the END instruction these portions will not be executed Doc No UMAN TRS 0110 85 Rev No 1 00 Programming Information 7 5 2 Power up program 1 If the power up program 1 is programmed it is executed once at the beginning of the first scan before main pro gram execution Therefore the sub program 1 can be used to set the initial value into the registers The sub program 1 is called the initial program The figure below shows the first scan operation RUN mode transition 1st scan 2nd scan T Main program gt Time The end of the sub program 1 is recognized by the END instruction 7 5 3 Timer interrupt program The timer interrupt is the highest priority task It is executed cyclically with a user specified interval
48. ev No 1 00 Maintenance 9 1 Precautions during operation When the TR s are in operation you should pay attention to the following items 1 The programmer cable can be plugged or unplugged while the TR units are in operation When you try to do it do not touch the connector pins This may cause malfunction of the TR units owing to static electricity 2 Do not plug nor unplug the expansion cable during power on This can cause damage to the equipment Furthermore to avoid malfunction of the TR owing to static electricity do not touch the cable ends 3 Do not touch any terminals while the TR unit is in operation even if the terminals are not live parts This may cause malfunction of the TR units owing to static electricity 4 Do not touch the expansion connector pins while the TR base model is in operation This may cause malfunction of the units owing to static electricity Fix the expansion connector cover if the expansion connector is not used 5 Do not insert your finger into the option card slot while the TR unit is in operation This may cause malfunction of the TR unit owing to static electricity Fix the option card slot cover securely 6 Do not insert your finger into the expansion rack s ventilation hole during power on This may cause malfunction of the TR unit owing to static electricity Doc No UMAN TRS 0110 102 Rev No 1 00 Maintenance 9 2 Daily Checks shock 1 Pay spec
49. expansion 8A at 24VDC Without expansion 1500 VDC 1 minute Minimum 10M ohm Doc No UMAN TRS 0110 Rev No 1 00 20 Introduction 1 4 2 TRSPUX10A Power Supply Voltage Rating Power Rating Inrush Current Approvals Memory Total Program Memory User Data Input Registers Outout Registers Data Registers Retentive Registers System Registers Timer Registers Counter Register Timer Devices System Devices Counter Devices Configuration Register Communication Ports 2 COM Ports 1 USB IO Specifications Expansion IO capacity Expansion Bus Local IOs Digital Inputs Rated Input voltage Rated Input Current Input Impedance Minimum ON voltage Maximum OFF voltage Turn ON time Turn OFF time Isolation Digital outputs Output Capacity Rated load Specification for Basic Models 24VDC 24 VDC 15 1 5W Without expansion 24VDC 8A Without expansion 24VDC CE UL 8K Steps 400 Words 6400 pts Max 400 Words 6400 pts Max 4096 words 1400 words EEPROM 256 words 256 words 256 words 256 points 100 points 256 points 1600 Words 25600 pts Max COM1 RS232 and RS485 COM2 2 wire RS485 For programming 8 expansion modules SPI 1 MHz 16 8 IN 8 OUT 8 Unidirectional Digital inputs 2 High Speed inputs of upto 100KHZz 8 points per common 24VDC Upto 5mA 12mA for High Speed I Ps 5 4Kohm 2 2Kohm for Hig
50. f the high speed counters are stored Unit Default Gateway Read Only Lo Word MW0038 Unit Default Gateway Read Only ME Hva M00018 Program error Read Only ON at error state This group includes Laader Scan time Doc No UMAN TRS 0110 60 Rev No 1 00 Configuration M00021 Clock calendar illegal Read Only ON when clock calendar data is illegal value warning M00022 Retentive data invalid warning Read Onl ON when retentive data in RAM are invalid M00027 Watchdog timer error Read Only ON at error state M00029 I O mismatch error Read Only ON at error state M00031 I O communication error Read Only ON at error state M00033 Ladder Scan time error Read Only ON when the scan time exceeds 200ms default sec interval sec interval sec interval sec interval sec interval sec interval sec interval sec interval execution status M00497 IO1 interrupt execution Statusi Read Onl ON when 101 program is executing M00498 102 interrupt execution status Read Onl ON when 102 program is executino M00512 ALWAYS ON Read Onl This coil is always ON M00513 ALWAYS OFF Read Only This coil is always OFF Doc No UMAN TRS 0110 61 Rev No 1 00 Special Inout and Output SPECIAL INPUT AND OUTPUT In this chapter Single Phase Counter 9 Single Phase speed counter Quadrature bi pulse counter Interrupt input function Pulse Output Function PWM Output Function Doc No UMAN TRS 0110 Re
51. h Speed i ps 9 6 VDC 3 6 VDC 10 msec 10 msec Optically isolated from internal circuit 6 Relay Form A outputs 3 points per common 2 Transistor Output 2A per o p for Relay 6A per common 0 5 A for transistor 230V 2A 30VDC 2A for Relay 0 5 A at 24VDC for transistor VOL XNdS EL 18 3 9 m Qe my es C 9 No ow ew ww s of PT oa a L ger e deli oe z i ae 7 R r 7 v Q el a r E Special Input Function HS Counter 2HS Counter inputs single phase 100 KHZ 32 Bit Dual Phase 1X 2X 4X 5KHz 2 Points CW CCW OR PLS DIR Removable terminals 3 81mm pitch Interrupt Input PWM Output Connection method General Operating Temperature 0 to 55 deg C 20 to 85 deg C 10 to 90 Non condensing Storage Temperature Operating Humidity Vibration Tests Frequency 10Hz to 150hz Displacement 0 35mm Crossover frequency 59Hz Acceleration 2g Sweep rate 1 octave per min Duration 20 Sweeps Axis app 2Hr 30min Axis X Y Z 25 g acceleration with 11 ms 3 Shocks each AXIS a total of 18 Shocks 100mm X 35mm X 70mm 200 gm Shock Test Mechanical Dimension Weight Note Depends upon I O allocation Doc No UMAN TRS 0110 Rev No 1 00 21 Introduction Wiring Diagram for Digital I Ps and O Ps of model TRSPUX10A 1 Wiring diagram for testing digital inputs Note XO and X1 are high speed input C L E J
52. heck that the temperature humidity Must be within the range of vibration dust etc are within the general specification specified range Doc No UMAN TRS 0110 104 Rev No 1 00 Maintenance Programming tool Check that the functions of the Monitoring and other operations programming tool are normal are available Check that the connector and cable Not damaged are not damaged User program Check that the T1 T1S program No compare error and the master program saved ona floppy disk etc are the same 9 4 Maintenance Parts To recover from trouble quickly it is recommended to keep the following spare parts TR basic unit 1 Prepare at least one to minimize the down time of the controlled system Programming tool Useful for the troubleshooting procedure Master program Saved on a floppy disk etc Expansion rack or unit if any I O module if any One of each type used Fuse for I O module One of each type used if any These spare parts should not be stored in high temperature and or humidity locations Doc No UMAN TRS 0110 105 Rev No 1 00
53. hen the mode control switch is in R RUN side Doc No UMAN TRS 0110 74 Rev No 1 00 Programming Information PROGRAMMING INFORMATION In this chapter Devices and registers Index modifications Real time clock calendar I O Allocation 9 TR Memory mode settings User Program Configuration 9 Pragramming Language Program execution Sequence 9 On line debug support functions Doc No UMAN TRS 0110 Rev No 1 00 9 Programming Information 7 1 Devices Registers Broadly two types of registers are present in PLC register database 1 Internal PLC Registers Implemented through buffers present in RAM of Base module Data Registers D Auxillary Registers BW B system Registers SW System coil S Timer Registers T Counter Registers C Base module configuration Registers MW M Coils and registers are mapped I O Registers of Base Module XW X YW Y Coils and registers are mapped Timer devices T Counter devices C When COM ports are configured as Modbus slave the internal PLC tags are mapped to the modbus address as given in the following table I O register 440001 440400 Sd tapped 443002 K Configuration MW registers MW 1600 M 25600 460001 461600 COILS System Coil R W e 0000 to 0099 020001 020100 IntenalCoi RW T 80000081023 030001 034096 Ss Timer Devices 256 bits 16 words T 000 to T 255 021001 021256 Counter Devices 256 b
54. ial attention during the maintenance work to minimize the risk of electrical CAUTION 2 Turn off power immediately if the TR unit or related equipment is emitting smoke or odor Operation under such situation can cause fire or electrical shock To maintain the system and to prevent troubles check the following items on daily basis Status LEDs PWR Lit when internal 3 3 V Ifthe LEDs are not normal see power is normal Troubleshooting RUN Lit when operating normally FLT fault Not lit when operating normally Mode control Check that the mode control switch is in Turn this switch to R RUN side switch R RUN side Normal operation is performed when this switch is in R RUN side Input LEDs Lit when the corresponding input is ON Check that the input terminal screw is not loose Check that the input terminal block is not loose Check that the input voltage is within the specified range Output LEDs Lit when the output is ON and the Check that the output terminal corresponding load should operate screw is not loose Check that the output terminal block is not loose Check that the output voltage is within the specified range Doc No UMAN TRS 0110 103 Rev No 1 00 Maintenance 9 3 Periodic Checks shock 1 Pay special attention during the maintenance work to minimize the risk of electrical CAUTION 2 Turn off power immediately if the TR unit or related equipment is emitting smoke or
55. in the event history table This information is important to recover from a trouble In the event history table No 1 message indicates the latest event recorded Each column shows the following information Date The date when the error has detected Time The time when the error has detected Event Error message Count Number of times the error has detected by retry action Infon Related information to the error detected Mode PLC operation mode in which the error has detected INIT means the power up initialization Down Shows the PLC has entered into ERROR mode by the error detected lf the PLC is in the ERROR mode operations to correct the program are not accepted In this case execute the Error reset operation by the TR PGM to return the HALT mode before starting the correction operation Special devices and registers M MW Note 1 These devices are set by the PLC operating system These devices are read only for user 2 Devices marked as down are set in the ERROR mode These type of errors will cause the PLC to enter in the Error mode 3 Devices marked as alarm are set when the corresponding condition has occurred PLC continues to be in the same mode if these errors occurs Doc No UMAN TRS 0110 96 Rev No 1 00 Troubleshooting The errors in the PLC can be categorized as below 1 CPU error a System watchdog Reset WDT Error lf there is error in this category the CPU error flag MW01_0
56. is enabled while the soft gate is ON The count value is reset to 0 when the soft gate is changed from ON to OFF The count value is also reset to 0 when the reset input comes ON When the soft gate is OFF the count value can be changed by writing the data into the comparison value 1 or 2 register and setting the count preset flag 1 or 2 to ON The comparison value 1 and 2 can be changed even when the soft gate is ON The count value range is 0 to 4294967295 32 bit data Note Currently 90 degrees phase shift between inputs is not tested The function selection is done through configuration register1 Cose T sist a 5 1 Reset input IP 3 Doc No UMAN TRS 0110 68 Rev No 1 00 Special Inout and Output Function Register device Remarks Data range 0 to 4294967295 Comparison value 1 MW12 MW13 Comparison value 21 MW14 MW15 M16 MW17 Soft gate M320 Interrupt enable 1 M322 Count preset 1 M324 Interrupt enable2 M323 Count preset 2 M325 Hardware condition Phase A and phase B IP 1 and IP 2 1X Mode ON OFF pulse width 100 ms or more max 50 kHz 2X Mode ON OFF pulse width 100 ms or more max 25 kHz 4X Mode ON OFF pulse width 100 ms or more max 25 kHz Reset input IP3 ON OFF duration 2 ms or more Interrupt assignment Comparison value 1 I O interrupt program 1 Comparison value 2 I O interrupt program 2 Operation is enabled when ON Interrupt 1 is enabled when ON
57. its 16 words C 000 to C 255 022001 022256 Configuration coils M 25600 035001 060600 Doc No UMAN TRS 0110 TD Rev No 1 00 Programming Information 2 Expansion and Serial I O Registers These are external to the unit and can be accessed by communicating with external module over SPI or serial I O Registers of expansion module and serial module XW X YW Y Configuration Registers MW M XW YW MW X Y M register types of both the register types viz base expansion and serial are encoded with the following addressing scheme XWssrr YWssrr MWssrr XSSCCC Yssccc Mssccc Note ss Slot Number rr register number in slot ss ss Slot Number ccc coil number in slot ss 0 Zero is the slot number of base module Doc No UMAN TRS 0110 Rev No 1 00 Tf Programming Information 7 2 Memory Allocation of XW YW and MW Memory for XW YW and MW registers for particular model is allocated by software at the time of IO allocation The number of XW YW and MW for the particular model is as per the table given below No 1 TRSPUXIOA_ TRPGMBaseModle TT ee a ee R ER ITE HH iP OO 4 TRSDOX0OTE 16 PNP type transistor outputdigialmodule fo 1 o o 6 5 TRsDoxG0reN Te NPN ype erst fo 1 fo Jo 6 resrcxoore 16 Reley ype ouiputigteimoae R fo fo fi TRSDIOO808P 8 Digital input 8 PNP type transistor output digital module a TRSDIOO808N 8 Digi
58. ked by the unit Substitutions of values into index registers and index modifications can be used any times in a program Normally the program will be easier to see if a value substitution into an index register is positioned immediately before the index modification Doc No UMAN TRS 0110 83 Rev No 1 00 Programming Information 7 4 Real time clock calendar The TR base model is equipped with the real time clock calendar for year month day day of the week hour minute and second These data are stored in the special registers SW10 to SW16 by unsigned integer format as follows F 8 7 8 D0050 00 to 99 2000 2099 D0051 01 to 12 D0052 01 to 31 x D0053 00 to 23 LSI D0054 00 to 59 D0055 Second 00 to 59 Program example In the following circuit output Y007 turns ON for 1 minute at every Sunday 6 pm SWIDE _ O swons _ 24 swoo4 _ oO TOOUUE TSWE 7 TSWwI3 T Swld 7 lia Clock calendar back up The clock calendar continues updating even while the power to the TR unit is off by built in battery Its buck up period is as follows Setting the clock calendar You can set the clock calendar data by using the Calendar Set instruction CLND in the user program 7 5 System Information System information is the area which stores execution control parameters The following contents are included in the system information 1 Machine parameters hardware type memory type User program information progr
59. local expansion and PWM outputs Feed watch dog Respond to the monitor query if any on USB Stop counting main loop scan time Doc No UMAN TRS 0110 Rev No 1 00 14 Introduction Feed Watch do g Turn OFF all Outputs and RUN Led Respond to the monitor query if any on USB Stop counting main loop scan time Set Power On system bit to 1 Main Loop Start ERROR MODE Feed Watch do g Set the state of output as per ERROR STATE OUTPUT CONDITION Local expansion and PWM Turn ON ERROR Led Turn OFF RUN Led Respond to the monitor query if any on USB Stop counting main loop scan time Main Loop Start Doc No UMAN TRS 0110 Rev No 1 00 15 Introduction HOLD MODE Read Local and Expansion Inputs Update Local Expansion and PWM outputs Respond to the monitor query if any on USB Stop counting main loop scan time Main Loop Start Doc No UMAN TRS 0110 Rev No 1 00 16 Introduction Power Up Self Diagnosis if 1 IO Mismatch 2 CPU Watchdog reset Yes Log event in No Event History Set Error down mode flag if 1 RTC error 2 Retentive data loss Log event in No Doc No UMAN TRS 0110 17 Rev No 1 00 Introduction Self Diagnosis if IO BCC error Yes l Log event in Event History Set Error down mode flag if 1 User wa
60. lse width error flag M189 On duty setting error flag M190 Frequency Setting Error Flag Device M191 The Mode selection is done through two registers as below Configuration Register 10 High Speed Input MW0010 F E D C B A 1918 7 16 5 1413 12 1 10 0 10 0 0 Reserved aa 000 Normal 000 Normal 001 Ch2INT 001 ChlINT 010 Ch2HSC 010 Ch HSC 011 Quadrature 011 Quadrature 100 Ch2Speed 100 Chl Speed Qnaad 0 INTI Rising INT1 Falling 0 INT2 Rising 1 INT2 Falling Channell HSC Adding Counter 0 Single Phase Up Counter 1 Single Phase Down Counter Channel2 HSC Adding Counter 0 Single Phase Up Counter 1 Single Phase Down Counter Quadrature 00 1X mode 01 2X mode 10 4X Mode Doc No UMAN TRS 0110 64 Rev No 1 00 Special Inout and Output Configuration Register 11 Pulse PWM Output MW0011 F E DIC IB IA19181716151413 12 1 10 101010 0100 0 01010 Bit 0 lt P OUT and PWM master flag gt P OUT PWM operation error flag p i These are not user setting items l Bit D lt PWM pulse width error gt Eaa Bit 1 lt P OUT PWM selection gt l 0 PWM 1 P OUT Bit E lt PWM ON duty setting error gt DE Ne Bit 2 lt PLS mode gt 1 Error 0 CW CCW 1 Pulse Direction PLS DIR Bit F lt Frequency setting error
61. n 2 8 Installation Instructions 2 8 1 Panel Mounting 2 9 Wiring Diagram 2 10 Communication Ports BEFORE YOU BEGIN 3 1 Connecting the TR unit to your computer 3 2 Installing TR PGM configuration software 3 3 Steps for starting TR PGM Software 3 4 Uninstalling TR PGM Software 3 5 Procedure to launch ladder in TR PGM 3 6 Creating sample ladder CONFIGURATION 4 1 Tag Database SPECIAL INPUT AND OUTPUT 5 5 1 5 2 5 3 5 4 5 5 5 6 High Speed Counter Design Single Phase Counter Single Phase speed counter Quadrature bi pulse counter Interrupt Input Function Pulse Output Function PWM Output Function OPERATING SYSTEM OVERVIEW 6 1 Operating System Overview PROGRAMMING INFORMATION 7 1 7 2 7 3 7 4 7 5 7 6 1 17 Devices Registers Memory Allocation of XW YW and MW Index Modification Real time clock calendar System Information 7 5 1 Main Program 7 5 2 Power up program ft 1 7 5 3 Timer interrupt program 7 5 4 I O interrupt program 7 5 5 Subroutines Programming Language Program execution sequence TROUBLESHOOTING 8 1 8 2 Troubleshooting Procedure 8 1 1 Power Supply Check 8 1 2 CPU Check 8 1 3 Program Check 8 1 4 Input Check 8 1 5 Output Check 8 1 6 Environmental Problem Self Diagnosis MAINTENANCE AND CHECKS 9 1 9 2 9 3 9 4 Precautions during operation Daily Checks Periodic Checks Maintenance Parts Introduction INTRODUCTION In this chapter Purpose of
62. n you double click on the highlighted slot section below shown window will appear HE 10 Allocation Base Unit Not Installed Mot Installed TASO 1600 TRSDOAOOTER TRSDOAOOVEN TRSROAODT6 TRSDIOOSOSP TRSDIOOS0SN TRSDROOSOG Add tags for AM YW and My used for expansion modules Note Here you have to allott slots seriallly only and if you tried to allott randomly it will show an error as Expansion Modules for PLC are sequencial hence previous slot can not be empty Doc No UMAN TRS 0110 80 Rev No 1 00 Programming Information Thus you can assign the expansion models as per your requirement as follows Slot Name Address range Description Slot TRSDI TEDD 0000 01015 0100 16 Input Digital Module Slot TRSDOASODTEP TY 02000 02015 TW0200 16 PRP type transistor output digital module a aa all Files Slots TARSOOsO0016N Y OS000 03015 YW0300 16 NPA type transistor output digital module J Project List slot4 Not Installed 19 Untitled4 pzm sloth Not Installed 19 Logic Blocks Sloth Nat Installed J 10 Allocation Slot Not Installed J Base Slots Not Installed EJ Expansion 129 Data Window B Tasks Tags 19 Modes Eg Comi Eg Come Recent Projects In the above shown screen you can observer that the address range for the expansion models assign for Slot 1 through Slot 4 it has taken first two digit as 01 02 03 amp 04 serially And last three
63. nd Digital type expansion modules can be connected to TR series PLCs Built in high speed counter Two single phase or one quadrature 2 phase pulses can be counted The acceptable pulse rate is up to 5 kHz DC input type for quadrature only High speed processing Sophisticated machine control applications require high speed data manipulations The TR is designed to meet these requirements 1 4 ms per contact 2 3 ms per coil 4 2 ms per 16 bit transfer 6 5 ms per 16 bit addition The TR also supports interrupt input function DC input type only This allows immediate operation independent of program scan High performance software The TRs offer various basic ladder instructions and other functional instructions Subroutines Interrupt functions Indirect addressing For Next loops Pre derivative real PID etc are standard on the TR unit These functions allow the unit to be applied to the most demanding control applications Pulse output PWM output One point of variable frequency pulses max 5 KHz or variable duty pulses can be output These functions can be used to drive a stepping motor or to simulate an analog output DC input type only Sampling trace function The sampling trace is the function to collect the user specified data every user specified timing minimum every scan and to display the collected data on the programmer screen in time chart and or trend graph format This function is useful for checking the input
64. nded workstation e Connecting the frame ground connector of the TR to a clean earth ground e Placing the TR in an antistatic bag during transport 2 5 Environmental Consideration Toshiba products are designed to operate at temperature range from 0 50 C Itis intended primarily for indoor installa tions and may not be suitable for certain outdoor applications Avoid installing the Toshiba products in environments with severe mechanical vibration or shocks Do not install the TR in enclosures with rapid temperature variations or high humidity Either will cause condensation of water inside the device and eventual damage to the TR Doc No UMAN TRS 0110 38 Rev No 1 00 Hardware 2 6 Safety Precaution General Information 1 TRs has been designed and manufactured for use in an industrial environment However the TR is not intended to be used for systems which may endanger human life Consult factory if you intend to use the TR for a special application such as transportation machines medical apparatus aviation and space systems nuclear controls submarine systems etc 2 The TR has been manufactured under strict quality control However to keep safety of overall auto mated system fail safe systems should be considered outside the TR 3 In installation wiring operation and maintenance of the TRs it is assumed that the users have general knowledge of industrial electric control systems If this product is h
65. odor Operation under such situation can cause fire or electrical shock Check the TR units are based on the following items every six months Also perform checks when the operating environment is changed Power supply Measure the power voltage at the 85 132 170 264 Vac AC PS units power terminals 20 4 28 8 Vdc DC PS Check that the terminal screw is not Not loose loose Check that the power cable is not Not damaged damaged Installation condition Check that the unit is installed securely Not loose no play Check that the option card is inserted Not loose no play securely if any Check that the expansion rack unit is Not loose no play installed securely if any Check that the expansion cable is Not loose not damaged connected securely and the cable is not damaged if any Check that the I O module on the Not loose no play expansion rack is inserted securely if any Input output Measure the input output voltage atthe The voltage must be within the unit s terminals specified range Check the input status LEDs The LED must light normally Check the output status LEDs The LED must light normally Check that the terminal block is Not loose no play installed securely Check that the terminal screw is not Not loose not contacting the next loose and the terminal has a sufficient terminal distance to the next terminal Check that the each I O wire is not Not damaged damaged Environment C
66. one by one Doc No UMAN TRS 0110 94 Rev No 1 00 Troubleshooting 8 1 6 Environmental Problem If the following improper operations occur in the controlled system check possible environmental factors 1 If an improper operation occurs synchronously with the operation of I O devices The noise generated at ON OFF of the output device load may be the cause of the problem Take necessary measures mentioned in section Precaution lf an improper operation occurs synchronously with the operation of surrounding equipment or high frequency equipment The noise induced in I O signal lines may be the cause of the problem The surge voltage voltage fluctuations or differences of grounding potentials may cause the problem depending on the power supply system or the grounding system Check the operation in accordance with the precautions as maintioned For some cases isolation from the ground may lead to the stable operation If an improper operation occurs synchronously with the operation of machinery The vibration of the equipment may cause the problem Check that the installation status of the units and take necessary measures If a similar failure is repeated after the unit is replaced Check that no metal debris or water drops has been entered into the unit module Apart from the above points consider climatic conditions If the ambient temperature is beyond the specified range stable operation of the system is not gu
67. onsideration Safety Precautions Installation Instructions Wiring Diagram Communication Port Doc No UMAN TRS 0110 Rev No 1 00 oF Hardware 2 1 Unpacking The Unit Carefully unpack the TR unit Please read all the instructions and cautions that appear on the shipping container Check that the container includes the Mounting DIN rail slider locking connector and a silica gel bag The silica gel bag is enclosed to absorb the moisture in the packing Toshiba I P S C will not accept responsibility for shortages against the packing list unless notified within 30 days The unit and its accessories were inspected and tested by Toshiba I P S C before shipment All equipment should be in good working order Examine the product carefully and notify the carrier immediately if any shipping damage is evident You are responsible for claim negotiations with the carrier Save the shipping container and packing material in case the equipment needs to be stored returned to Toshiba I P S C or transported for any reason 2 2 Managing Electrostatic Discharge It is best NOT to remove the any enclosure of the TR unit When the any part of the enclosure is removed the circuitry inside is exposed to possible damage by electrostatic discharge during handling Minimize the possibility of electrostatic discharge by e Discharging personal static by grounding yourself prior to handling the TR unit e Handling the TR unit at a static free grou
68. or down Scan time over alarm ON at error state GO ON OO FB MAN gt ON when the scan time exceeds 200 ms ROM Errors lf the PLC does not have a program Firmware Application Ladder it remains in the wait loop as given in the Flow Chart The Leds are used to indicates these conditions These errors are not logged in the event history ef omme in SOS No Firmware or Firmware corrupted RUN LED and ERR LED blinks at one second interval simultaneously No Application or Application corrupted ERR LED blinks at one second interval No Ladder or Ladder corrupted ERR LED blinks at one second interval Diagnosis Registers for Serial and Ethernet Communication channels Following system registers and system coils can be used for the control and diagnosis of communication channels SW0003 14 14 COM1 Status Read onv only SW0Q003 15 COM2 Status Read only SW0Q003 13 COM3 Status Read only Read write Read write Read Write Read write SW0018 COM1 failed node reconnect time Sec SW0019 COM2 failed node reconnect time Sec SW0022 COM3 failed node reconnect time Sec 50021 COM1 failed node reconnect control 0 Communication Error 1 Communicating with Master 0 Communication Error 1 Communicating with Master 0 Communication Error 1 Communicating with Master Shows time in sec recover the communication with failed nodes for port1 the default value is 60Sec Shows tim
69. ot V 24VDC Closing Swx will turn on respective inputs Mo seem VOL XNdS l GE Wiring for transistor type outputs Transistor 24VDC 24VDC Soo aye Qo ow my off O No wo 2 ww as og AJ W p k T Doc No UMAN TRS 0110 22 Rev No 1 00 Introduction Wiring for output connections gt Je JJ L1 to L6 are A C Load 23 Doc No UMAN TRS 0110 Rev No 1 00 Introduction TRSPUX10E Power Supply 24VDC Voltage Rating 24 VDC 15 Power Rating 2W Without expansion 24VDC Inrush Current 8A Without expansion 24VDC Standards CE Memory Total Program Memory 8K Steps User Data Input Registers 400 Words 6400 pts Max Outout Registers 400 Words 6400 pts Max Data Registers 4096 words Retentive Registers 1400 words EEPROM System Registers 256 words Timer Registers 256 words Counter Register 256 words Timer Devices 256 points System Devices 100 points Counter Devices 256 points Configuration Register 1600 Words 25600 pts Max Communication Ports 2 COM Ports COM1 RS232 COM2 2 wire RS485 1 USB For programming 1 Ethernet 10 100 MBBS For PLC communication and Configuration IO Specifications Expansion IO capacity 8 expansion modules Expansion Bus SPI 1 MHz Local I Os None General Mechanical Dimension 100mm X
70. patible in this series of programmable controllers Configuration of TR unit Each TR unit has to be configured using the TR PGM Software before connecting it to the PLC k AlldsS ol U Y Normal Operation Connect TR unit to PLC using the correct PLC Unit cable 4 ri LH RS sa K 9 T Doc No UMAN TRS 0110 10 Rev No 1 00 Introduction 1 3 2 How TR Works The TR follows a specific sequence and the sequence is as shown below START Initialize Watchdog Check for Valid Firmware Initialize serial and USB ports Wait till Firmware Download Flash Error and RUN led at 1 sec interval Yes Soft restart Check for No Initialize serial and valid Ladder Wait till Ladder Download Flash Error led at I Yes sec interval E ro a Initialize serial and valid USB Application pore Wait till Application Yes Download Flash Error led at 1 sec interval CA Soft restart Doc No UMAN TRS 0110 11 Rev No 1 00 Introduction CPU Watch dog reset Soft restart Check for type of restart Power On Reset Clear All PLC registers Clear All PLC registers expansion module except keep memory information and event history p P ry Restore Keep memory data Event History Initialize USB Set internal configuration according to application Base Timer 100uSec Timer 1 IO configuration an
71. re used IP 1tolP 4 cannot be used as normal input devices However if either one channel is used these inputs for unused channel can be used as normal input devices Interrupt assignment Channel 1 I O interrupt program 1 Channel 2 I O interrupt program 2 Doc No UMAN TRS 0110 66 Rev No 1 00 Special Inout and Output 5 2 Single Phase speed counter This function counts the number of changes of the count input from OFF to ON during the every specified sampling time The count value in a sampling time is stored in the hold value register This counter operation is enabled while the soft gate is ON When the soft gate is OFF the hold value is cleared to 0 The setting range of the sampling time is 1 to 1000 ms 1 ms units The count value range is H0000 0000 to HFFFF FFFF 32 bit The function selection is done through configuration register 1 Function Register device Remarks Channel 1 Channel 2 he Sampling time MW12 MW14 Data range 1 to 1000 Hold value MW16 MW18 Data range H0000 0000 to HFFFF FFFF Soft gate M320 M328 Operation is enabled when ON Note 1 The setting data range of the sampling time is 1 to 1000 1 ms multiplier Note 2 When both channels are used IP 1 and IP 2 cannot be used as normal input devices However if either one channel is the input for unused channel can be used as normal input devices Hardware condition Count input X000 and X001 ON OFF pulse width 100
72. refore possible to suspend program execution while holding the output state Moreover a desired output state can be established by setting any data by using the programming tool The RUN F mode is a forced RUN mode provided for program checking This mode is effective when using the expansion I Os Deferent from the normal RUN mode the RUN F mode allows operation even if the registered I O modules are not actually mounted In this mode the physical outputs are not updated only the registers are updated The operation modes are switched by the mode control switch provided on the TR base model and the mode control commands issued from the programming tool Doc No UMAN TRS 0110 13 Rev No 1 00 Operating System Overview The mode transition conditions are shown below Power ON Mode control switch is in R RUN side Mode control switch is in H HALT side Mode control switch is turned to H HALT side or HALT command is issued from the programming tool Mode control switch is turned to R RUN side or RUN command is issued from the programming tool Force RUN RUN F command is issued from the programming tool HOLD command is issued from the programming tool HOLD Cancel command is issued from the programming tool Error Reset command is issued from the programming tool dotted line Error is detected by self diagnosis SOO og un Note The commands from the programming tool are available w
73. rogram Check Check the user program based on the following points if it is running but the operation does not work as intended 1 Whether duplicated coils are not programmed 2 Whether a coil device and a destination of a function instruction are not overlapping 3 Whether the ON OFF duration of an external input signal is not shorter than the unit s scan time 4 Whether a register device which is used in the main program is not operated erroneously in the interrupt program Doc No UMAN TRS 0110 92 Rev No 1 00 Troubleshooting 8 1 4 Input Check If the program is running but the external input signal is not read normally check the following points Is the input status LED changed ON OFF according to the corresponding input device operation Connect the programming tool and monitor the corresponding X device state in RUN mode Not normal Check whether the X device is forced or not Not forced Check whether the I O allocation table is identical to the actual I O configuration Not identical Execute the automatic I O allocation and check whether the I O allocation table is now identical to the actual I O configuration Check the expansion unit Hardware one by one the expansion rack If not check the input voltage at the TRS input terminals If the voltage is not normal check the input device and the cable If the voltage is normal the TR s input circuit may be faulty
74. signals changing Removable terminal blocks The TRs are equipped with removable terminal blocks This supports the easy maintenance work On line program changes Real time clock calendar function The TR has the real time clock calendar function year month day day of the week hours minutes seconds that can be used for performing scheduled operations data gathering with time stamps etc The real time clock calendar data is backed up by a removable and replacable battery RS 485 multi purpose communication port The TR unit has an RS 485 multi purpose communication port Using this port one of the following communication modes can be selected Computer link mode T series computer link protocol can be used in this mode Up to 32 TR can be connected to a master computer By using this mode MMI SCADA system can be easily configured Data link mode Two PLCs can be directly linked together This direct link is inexpensive easily config ured and requires no special programming Free ASCII mode User defined ASCII messages can be transmitted and received through this port A terminal printer bar code reader or other serial ASCII device can be directly connected Doc No UMAN TRS 0110 9 Rev No 1 00 Introduction 1 3 TR Overview 1 3 1 What is a TR series unit TR Series units are compact easy handling block style programmable controller It also has modular expandability Programming instructions are upward com
75. tal input 8 NPN type transistor output digital 29900 module 9 TRSDRO0EOS 8 Digital input 8 Relay type output digital module 1 1 o e 0 10 VDC or 4 20 mA 16 Bit 8 channel input model re 0 10 VDC or 4 20 mA 16 Bit 4channeloutputmodelO 4 20 0 O PT100 RTD 16 Bit 8 channel input model 8 o 40 o o 4 2 30 0 0 13 TRSAIO0402 4 Universal Analog Inputs RTD TC 4 20 mA 0 20mA 0 50mV 0 100mV 0 10VDC 16 Bit 2 channel Voltage Current 16 Bit outputs The allocation is sequential If any particular model does not have XW YW MW defined then the memory is not allocated in the array for that model This array is sequentially mapped to Modbus registers Consider the example that user has configured the models as below Slot 0 TRSPUX10A XW 1 YW 1 MW 60 Slot 1 TRSDRO0808 XW 1 YW 1 MW 0 Slot 2 TRSROX0016 l XW 0 YW 1 MW 0 Slot 3 TRSDIO0808N XW 1 YW 1 MW 0 Slot 4 TRSDIX1600 l XW 1 YW 0 MW 0 Slot 5 TRSADX0800 XW 8 YW 0 MW 40 Doc No UMAN TRS 0110 18 Rev No 1 00 Programming Information Then the array of XW YW and MW will be as follows Z Allocated for register TRSPUX10A XW0000 TRSDROO808 XW0100 TRSDIO0808N XW0300 TRSDIX1600 XW0400 TRSDIX1600 XW0400 TRSDIX1600 XW0400 TRSADX0800 XW0500 TRSADX0800 XW0501 TRSADX0800 XW0502 TRSADX0800 XW0503 TRSADX0800 XW0504 O ON OTB G KM X O TRSADX0800 XW0505 TRSADX0800 XW050
76. tchdog error 2 Scan time over error Log event in Event History Doc No UMAN TRS 0110 18 Rev No 1 00 Introduction 1 4 Specifications of TR Series The TR series models possess powerful programmable logic features User can implement logic specific to applica tion using standard Ladder programming TR models need 24VDC power from an external supply Models included in the TR Series are as follows Basic Models TRSPUX10A TRSPUX10E Expansion models TRSDIX1600 TRSDOX0016P TRSDOX0016N TRSROX0016 TRSDIOO808P TRSDIO0808N TRSDRO0808 TRSADX0800 TRSRTX0800 TRSDAX0004 TRSAIO0402 PLC Base Model with I Os and serial port PLC Base Model with serial port and Ethernet 16 Input Digital Module 16 PNP type transistor output digital module 16 NPN type transistor output digital module 16 Relay type output digital module 8 Digital input 8 PNP type transistor output digital module 8 Digital input 8 NPN type transistor output digital module 8 Digital input 8 Relay type output digital module 0 10 VDC or 4 20 mA 16 Bit 8 channels input RTD PT100 16 Bit 8 channels input 0 10 VDC or 4 20 mA 16 Bit Output 4 Universal Analog Inputs RTD PT100 TC 4 20 mA 0 20mA 0 50mV 0 100mV 0 10VDC 2 Voltage 0 10V Current 4 20mA outputs Doc No UMAN TRS 0110 Rev No 1 00 19 Introduction 1 4 1 Functional Specific Ladder Program Memeory Expansion I O capacity E
77. utput check Doc No UMAN TRS 0110 91 Rev No 1 00 Troubleshooting 8 1 1 Power Supply Check If the PWR power LED is not lit after power on check the following points Check the power connection Connection terminals are correct The terminal screws are not loose The terminal block is installed securely Correct Check the power voltage _ 24 VDC 15 at the TR s terminal Normal Remove the programmer Lees eee e e If the PWR LED becomes normal the port connector internal supply can be shorted in the external connections of this port Still unlit Remove the expansion L If the PWR LED is still unlit the TRs Unit basic unit may be faulty Replace the unit Lit Insert the removed expansion Replace the faulty expansion unit Unit one by one to pinpoint the faulty expansion 8 1 2 CPU Check If the RUN LED is not lit after power on check the following points Check the position of the If it is not in R RUN position turn the mode control switch switch to R RUN position Check the ERR error LED If the ERR LED is lit the TR base PLC model Is in the ERROR mode Confirm the error message by connecting the programming Tool If only ERR LED is blinking either ladder or application is invalid Download the program again Is the RUN amp ERR LED blinking Firmware is invalid Download the firmware again 8 1 3 P
78. v No 1 00 62 Special Inout and Output 5 High Speed Counter Design Configuration Registers for Special Function Inputs and PWM outputs Register Description Configuration Register for Special inputs Configuration Register for PWM output Single Phase Counter Set Value Channel 1 Channel 2 Count Value Channel 1 Channel 2 Soft Gate Device Channel 1 Channel 2 Interrupt Enable Device Channel 1 Channel 2 Count Preset Device Channel 1 Channel 2 Single Phase Speed Counter Sampling Time Channel 1 Channel 2 Hold Value Channel 1 Channel 2 Soft Gate Device Channel 1 Channel 2 Quadrature Bi Pulse Comparision Value1 Comparision Value2 Count Value Soft Gate Device Interrupt Enable1 Device Count Preset 1 Device Interrupt Enable 2 Device Count Preset 2 Device Pulse Output Function Pulse Enable Flag Device Frequency Setting Register Frequency Setting Error Flag Device Register Number MW10 MW11 MW12 MW13 MW14 MW15 MW16 MW17 MW18 MW19 M 320 M 328 M 322 M330 M323 M331 MW12 MW14 MW16 MW17 MW18 MW19 M 320 M 328 MW12 MW13 MW14 MW15 MW16 MW17 M320 M322 M324 M323 M325 M336 MW22 MW23 M191 Doc No UMAN TRS 0110 Rev No 1 00 63 Special Inout and Output PWM Output Function Pulse Enable Flag Device M336 Frequency Setting Register MW22 MW23 ON duty setting register MW24 MW25 pu
79. value is 60Sec SW0019 COM2 failed node reconnect Read write Shows time in sec recover the communication time Sec with failed nodes for port1 the default value is 60Sec SW022 COM3 failed node reconnect Read write Shows time in sec recover the communication time Sec with failed nodes for port3 the default value is 60Sec 50021 COM 1 failed node reconnect Read write If this bit is set communication with the failed control nodes is detected after scan time SVW0018 for port1 By default ON 50022 COM2 failed node reconnect Read write If this bit is set communication with the failed control nodes is detected after scan time SVW0019 for port2 By default ON 50023 COMS failed node reconnect Read write If this bit is set communication with the failed control nodes is detected after scan time SVW0022 for port3 By default ON SW64 SW65 Node Status Registers for Read only Shows the status of the node whether node is COM1 present or not Total 2 word Register are mapped for 32 nodes SW80 SW81 Node Status Registers for Read only Shows the status of the node whether node is nell COM2 present or not Total 2 word Register are mapped for 32 nodes SW96 SW111 Node Status Registers for Read only Shows the status of the node whether node is COM3 present or not Total 16 word Register are mapped for 256 nodes Not applicable for TRSPUX10A Doc No UMAN TRS 0110 59 Rev No 1 00 Configuration Ladder Scan Time Read only
80. x will turn on respective input d8080 OIGS al O S n o a b 2 Wiring diagram for output connections x e HO to 9 10 2 O JE 1 t J E ta 2 oil 3 E E Vi S ba II 4 ee U J E ae i 6 O 7 j e Oo o N V2 Vi L i i k C Doc No UMAN TRS 0110 30 Rev No 1 00 Introduction Wiring Diagram for TRSDIOO808N 1 Wiring diagram for testing digital inputs v D xw JT7NAONN O I NOISNVdX3 ql 1 2 3 4 5 6 7 C o wm of te lie Oe fe ie ie Die Oe ie Oe OA OG Oe ie ie Oe Ole fe Ue OG H 24VDC Closing Swx will turn on respective inputs NO nN amp BF lt rn N8080 OIGS al 2 Wiring diagram for output connections v za e Y 1 L 2 0 JE O _ 3 b 5 1 4 L B a ta 2 b e 3 E C1 B T rn IE 4 ee C 3 E ak 6 G 7 o CT C2 F VELG Za Doc No UMAN TRS 0110 31 Rev No 1 00 Introduction Wiring Diagram for TRSDROO808 1 Wiring diagram for testing digital inputs vm JINGOW O I NOISNVdX3 Q 0 1 2 3 4 5 6 7 C ie ie Ole OG Oe ie OG OG 24VDC Closing Swx will turn on respective inputs Oe a Oi ae Os SR SEN Li i i ee 8080 OYdS AL
81. xpansion Bus Local I Os Processing time Input registers Output registers Data registers Retentive registers System registers Configuration Register Timer Registers Counter Registers Timer Devices Counter Devices HS Counter System Coil Communication ports Ethernet Power Supply Spec Supply Voltage Maximum Input current Inrush Current Dielectric Strength PS and internal circuit Insulation Resistance PS and internal circuit TRSPUX10A 8K Steps Maximum 8 expansion modules SPI 1MHz 16 8 IN 8 OUT 1 uSec for NO NC 400 Words Max 400 Words Max 4096 words 1400 words EEPROM 256 words 1600 words Max 256 words 256 words 256 points 256 points 2 HS counter inputs single phase 100KHz 32 bit 100 points 2 COM ports COM1 RS232 and RS485 COM2 2 wire RS 485 One USB port for programming 24VDC 15 150mA at 24VDC Without expansion 8A at 24VDC Without expansion 1500 VDC 1 minute Minimum 10M ohm Comparison between basic models TRSPUX10A amp TRSPUX10E TRSPUX10E 8K Steps Maximum 8 expansion modules SPI 1MHz 1 uSec for NO NC 400 Words Max 400 Words Max 4096 words 1400 words EEPROM 256 words 1600 words Max 256 words 256 words 256 points 256 points 100 points 2 COM ports COM1 RS232 and RS485 COM2 2 wire RS 485 One USB port for programming 10 100 Mbps ethernet port 24VDC 15 330mA at 24VDC Without

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