Manual - ENG - Jasopels.dk
Contents
1. has led to a change in the body holder which has led to a better and softer grip around the minks with significantly less damage to bellies and tails e The XL model has been made 10 cm longer and with an extended stroke e The body hook is designed to be fastened to a table and can be mounted in exactly the direction the operator needs in order to achieve the best ergonomic working position e Shorter cylinder ring bigger valve and air tubes combined with simple operator control have contributed to an increase of the capacity with up to 300 minks per hour e The body hook detaches the hind part of the body tail and both hind legs and makes it easier to skin the rest of the animal It is necessary however that the tail and the hind part of the body have been cut open in advance e The body hook is simple and easy to operate but User s Manual has to be read before the machine is started up Note e The user of the machine is to ensure that operator service personnel and others who have access to the machine have been instructed in the correct operation and handling of the machine Refer to this User s Manual for further information e The machine must only be used for the purpose for which it has been constructed e Under no circumstances may faults in the machine or its operation no matter what they are corrected before the machine has been properly switched off unless a minor correction can be made through the mach2. we 9843 9966 Jaso 3 Preface This User s Manual is an important part of your new machine Read this manual thoroughly and use it as a book of reference This manual contains important information about safety and use of the machine The manual should be stored with the machine It is important that the user s manual is enclosed in the resale or lending of the machine to third parties The user of the machine is to ensure that operator service personnel and others who have access to the machine have been instructed in the correct operation and handling of the machine Refer to this User s Manual for further information 4 Explanation of Symbols Please read this User s Manual and follow the instructions given In order to stress certain parts of the information the following expressions are used Note A triangle containing an exclamation mark is a warning symbol that warns you of important instructions or information concerning this machine Warning Triange containing a warning about the risk of danger of crushing Page 4 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 e Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso 5 Introduction to the Machine e Body hook T4 XL has been designed to loosen the tail and hind legs from the mink s fur in such a way as to take the load off the skinning staff as much as possible e The further development of Body Hook T3
3. 1 5228321112 60002120 Valve 3 4 5911 5228321112 60002120 Valve 3 5 5911 5224521101 60002450 Valve 3 6 5912 31150100 61350100 Cylinder 1260 50 100A 3 7 5130 00150034 48150034 Tail iron 3 8 5912 32363400 Cylinder 1321 63 400 VDMA 3 9 5911 5228320201 60001020 Stop valve 3 10 5130 00153002 48153002 Sliding guide internal 3 11 5130 00153001 48153001 Sliding guide external 3 12 5130 00150121 48150120 Hook with ball Female 3 12 5130 00150120 48150121 Hook with ball Male 3 13 5911 4786113134 60101313 Soft starter 3 14 5914 32001510 62001510 Filter 1 4 100 3 15 5911 5228521011 60002310 Foot lever external Page 12 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 e Fax 45 9843 8000 Service Tlf 45 9843 9966 10 11 12 13 14 Jaso 12 Trouble Shooting DANGER Disconnect the compressed air before starting on any maintenance cleaning or other service on the machine This part describes how some known problems can be solved by the user This is not as description of how the machine can be repaired but more an orientation about how to fix some minor problems It is advisable to contact Jasopels s Service Department in connection with problems that cannot be solved immediately or maybe agree on a service visit 12 1 The body holder stays down If the body holder stays down and the hook does not return this may be due to the fact that the t
4. Body Hook E T 8 ES User manual Jesppels Jaso 1 Declaration of Accordance Declaration of accordance with European standards Manufacturer Jasopels Production A S Phone 45 76 94 35 00 Address Fabriksvej 19 7441 Bording Machine Body Hook XL Type 15 6000 Jasopels Production A S declares that this product is in accordance with the following EU directives 89 336 EEC 98 37 EEC Furthermore we declare that the following harmonised standards have been used EN 983 Place and date Frederikshavn July 1 2005 Name Managing Director Poul Bach Ctt eL Page 2 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 e Fax 45 9843 8000 Service Tlf 45 9843 9966 2 Table of Contents 1 Declaration of Accordance 2 Table of Contents 3 Preface J ee2eexll en 4 Explanation of Symbols 5 Introduction to the Machine 6 Start Up 7 Operator 8 Maintenance erm 9 Technical Data n 10 Air Diagram 11 List of Spare Parts 12 Trouble Shooting Page 3 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmarl Salg Tlf 45 9842 0566 Fax 45 9843 8000 Service Tlf
5. ines operation buttons The user s manual must always be available for the operator Page 5 of 15 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso e Before start up the machine has to be mounted onto a table or the like The body hook is screwed to the base through the 6 mounting holes which are placed on the mounting frame It is advisable to use through going bolts for the mounting and the base has to be very stable because of the intense movements of the cylinder which occur under the operation e After the safe mounting of the body hook compressed air can be connected to the quick coupling through the soft starter figure 1 e The plastic tray is placed in the holder by the air filter e The machine is now ready for use Mounting hole Air connection Figure 1 Mounting DANGER Keep a safe distance from all the movable parts under the connection of pressed air because unintended cylinder movements may occur during this process Page 6 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 e Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso 7 Operation After having been connected as described in part 6 the body hook is ready for use e When the mink has been cut open from paw to paw and along the tail it is placed in the plastic
6. k Salg Tlf 45 9842 0566 e Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso your left hand grip again the mink s front part while the foot lever is activated e The body holder goes down again and fixates the animal while the tail iron separates the tailbone from the skin e When the foot lever is de activated the hook returns to its original position and the process is ended Page 8 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso 8 Maintenance DANGER Disconnect the compressed air before starting on any maintenance cleaning or other service on the machine e The body hook ought to be cleaned daily with a blowgun if necessary with hot water where there is a lot of blood Especially the area around the glacier bearings on the sliding guide figure 3 11 to the hook proper should be cleaned It is advisable to lubricate the bearings and the horizontal shaft with a little oil or rust solvent in order to dissolve dried blood that is deposited between the bearings e The foot lever is cleaned daily with a blowgun e Empty the water emitter of the filter for the compressed air for water daily by pressing the button under the glass until the glass is empty The water emitter can empty itself if the pressure tube on the quick coupling is removed If there are oil residues or other impurities in the fi
7. lter the glass should be removed and cleaned with warm soap water e After the skinning is over the machine is cleaned as mentioned above When the machine is dry the shafts and bearings are lubricated with a thin layer of oil e The connection to the compressed air is disconnected Page 9 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso 9 Technical Data e Air connection Quick coupling e Air consumption Max 8 bar 3 1 l cycle e Measurements Height 75 cm Length 85 cm Width 26 cm Page 10 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 e Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso 10 Air diagram Boux Bry fo 190 28280228 Hl 0008 61 ei Suv EF9B at faassoug 002 31 fe1Jbsjed WAOU Auf ENE e UAL SE 00T 05 0921 00P E9 VWIA Ta ac 822 00 4 1 49H4 T T 0I 25 822 UINa5 ra2 BP DLBAD 209 102 el ll ce 8ee 90A S0A PDA EDA 20A TON Page 11 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 e Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso 11 List of Spare Parts Figure 3 Fig No Code No Spare Part No Name 3 1 5130 00140023 48140023 Rubber body hook 10x24x235 2 pcs 3 2 5130 00150130 48149910 Chromium plated pipe 3 3 591
8. read plate in the foot lever has been blocked by sawdust Cleaning the foot lever with a blowgun can often solve the problem but sometimes it is necessary to take down the yellow plate before cleaning 12 2 The body holder reacts slowly If the body holder reacts slowly when the mink is to be fixated this can be due to the fact that the purging filter on the valve figure 3 5 is clogged The filter is removed carefully maybe loosened by an adjustable spanner cleaned and attached again Page 13 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 Fax 45 9843 8000 Service Tlf 45 9843 9966 Jaso 12 3 The hook is hard to move Over time dried blood and sawdust can be accumulated in the inner part of the external sliding guide which will make it very difficult to tilt the hook Push the hook halfway forward and screw off the socket screw with the lock nut that holds the internal and external sliding guides together Separate the two guides from each other and clean them Rust solvent efficiently removes blood and fat and has a good lubricity at the same time When the two tubes are put together again make sure not to screw the socket screw completely into the base before tightening the lock nut because this can make it difficult to move the hook Page 14 of 14 Jasopels e Fabriksvej 19 7441 Bording Denmark Salg Tlf 45 9842 0566 Fax 45 9843 8000 Service Tlf 45 9843 9966
9. tray e Now the hook is inserted into the belly up the left thigh over the back around the right thigh and out of the belly Always make sure that there are at least 2 cm of the hook free at the right thigh e When the mink has been drawn onto the hook the hook is tipped vertically so that the mink lies on its belly under the body holder e Adjust the animal so 2 cm of the tip of the hook are free in order to avoid that the right leg slips off the hook under the skinning process e Grip the mink s front part with your left hand while at the same time holding the back part right over the hook with your right hand and press the foot lever Warning There is RISK for danger of crushing under the body holder when the foot lever is activated e When the foot lever is activated the body holder goes down and fixates the mink while the hook presses on until it reaches the stop valve or the final stop The hook returns when the foot lever is de activated e Stop valve figure 2 has to be adjusted in such a way that the hook stops right after the hind legs have been released The valve can be moved Figure 2 Adjustable end stop Page 7 of 14 e When the hook is back in its original position the tail is released The tailbone is placed over the tail iron so that the skin lies on the right side Carefully press the tail down on the tail iron with your right hand and with Jasopels e Fabriksvej 19 7441 Bording Denmar
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