manual - Motocraft
Contents
1. Switching off Move the on off remote switch on front of the inverter to the off position The inverter stops and all the indicators that are on go off CAREFUL Switching off the inverter with the switch on the front does not break the connection to the batteries The inverter remains connected to the batteries 4 3 INDICATOR LIGHTS ON THE FRONT OF THE INVERTER The functions of the indicator lights on the front are inverter on inverter is switched on overload inverter is overloaded overload inverter on overload in wait state blinking low battery battery voltage is too low high temperature inverter is overheated o overload low battery INVERTERSTATUS o high temperature on off remote e inverter SINE WAVE INVERTER Fig 7 Indicator lights of the inverter Short description inverter on The green light shows when the inverter is switched on overload Glows if the inverter is overloaded Depending on the load the inverter will shut down after a short period overload inverter on The indicator lights overload and inverter on will flash in turn if the inverter has been switched off because of an overload condition The inverter stays off for 1 5 min Then the inverter will restart automatically If the overload situation repeats itself 10 times within a period of 5 minutes then the inverter will not restart automatical2. SOUrCeS sssssssssee ene nennen enne eene enn 10 9 10 Decommissionlhg x n rti e dati a mirantur 10 39 11 Storage and tranisportation rhet HE Dh sted Moe EE FUR Ardea EAEAN 10 3 12 Dow energy mode n oen dis e Ep Hep es pu HARDER Sane DA 10 3 12 1 bow power mode iso ere b ee sene erit eee Tuta tee e ae MERE eet ees 11 39 12 2 Economicmode unie unb En peine etet b eet 11 312 3 Stand by mode s Re eta eden 11 4 io ci ihuis mt LEE 12 4 1 Genefall s rm ed ott netu tei er e S Seed uisi M El eer I 12 4 2 Switching orn and off oed eet edente st ta i rhe e eie ta deinen 12 4 3 Indicator lights on the front of the inverter emen 12 4 4 The remote control doe eee det aet Aer AE AAE Ae UP Ree Re Ade uds 13 4 5 MEINE 13 5 TROUBLE SHOOTING 22 2 aE ate te eee a ee ualere n nei tanec 14 6 TEGCHNIGALE DATA aca cic hare ce aa eae Seca n deer LEA etidde ss aaee aa 15 7 EC DECLARATION OF CONFIRMITY ccseccesseeeeseeeseeeeeseeeensneesssaeseseaeenseeessaesesaaesaaneeensaesaseeesaseeeensneneees 16 2 February 2006 Mass Sine 12 800 24 800 48 500 EN MASTERVOLT QUICK INSTALLATION INSTRUCTIONS QUICK INSTALLATION INSTRUCTIONS This section provides a brief Rh overview of a basic installation of the Mass Sine inverter However please review the entire manual for connection of additional features and to ensure best performance and years of trouble free service from any power sou
3. When fitting the inverter be sure that e the air flow is not obstructed e the inverter is mounted vertically e no water and or dust can enter the cabinet WARNING Never use the inverter in locations where there is gas or explosion danger 3 2 WIRING The way of wiring has influence on the EMC behaviour of the system in which the inverter is a component This is caused by the fact that wires and cables are excellent reception and transmitter antennas of radio frequency electro magnetic interference Most problems originate from mutual influencing of wires and cables Starting points for wiring with good EMC properties Lay the cables in metal cable trunking The metal of the trunking offers a low resistance to interference currents so that these currents run in the trunking The DC cables are to be in contact with one another as far as possible The cables of different groups should not be twisted but run in parallel If trunking is not possible lay the cables parallel to a metal bar If this is not possible make a cable bunch in which the cables run in parallel 3 8 UNPACKING In the box in which the inverter is delivered contains in addition to the inverter this user s manual After unpacking check the inverter for possible damage Do not use the inverter if the cabinet is damaged CAREFUL Never remove the type number plate Important technical data required for service maintenance and later delivery of parts ca
4. connections If the cables are burned replace them Inverter goes on and off LED inverter on and overload blink in turns one time per second ventilator is running at full speed Inverter is overloaded Reduce the load on the inverter Inverter goes on and off LED inverter on and overload blink in turns five times per second ventilator is running at full speed Inverter has been switched off ten times as a result of an overload situation Reduce the load Reset the inverter manually by means of the on off Switch If you cannot correct a problem with the aid of the malfunction table contact your Mastervolt Service Centre or Mastervolt Amsterdam for an extended service list tel INT 31 20 3422100 ORDERING INFORMATION Part number Description 70404110 Panel C 4 RI Remote control panel for Mastervolt inverters Features e Remote operation of the inverter on of e Status read out power on and failure e Dimensions 60x65x60 mm e Mastervision compatible Series size 4 6502001030 Modular communication cable cross wired 6 pole 6 meter 6502100100 Modular communication cable cross wired 6 pole 10 meter 124001000 Shorefix RCD residual current device 16Amp B 30mA in cabinet 6385401610 RCD residual current device for DIN rail mounting 16Amp B 30mA 1P N Mastervolt can offer a wide range of products for your electrical installation including automatic AC transfer switches r
5. in the OFF position e Insert the inverter fuse When inserting the inverter fuse a spark will occur caused by the capacitor used in the inverter This is normal Now the inverter is ready for use 3 9 AUTOMATIC SWITCHING BETWEEN AC SOURCES Please contact your Mastervolt supplier if you intend to use the inverter with a generator set or shore power connection Manually switching or simple relay switching systems could damage your inverter because of the lack off time delay This kind of damage is not covered by the warranty 3 10 DECOMMISSIONING Proceed as follows for decommissioning of the inverter 1 Move the main switch to the OFF position 2 Remove the DC fuse Be sure that others can not reverse this action taken 3 Now the inverter can be demounted in a safe way 3 11 STORAGE AND TRANSPORTATION When not installed store the inverter in the original packing in a dry and dust free environment Always use the original packing for transportation Contact your local Mastervolt Service Centre for further details if you want to return the apparatus for repair 3 12 LOW ENERGY MODE For applications that request a very low energy mode it is possible to set the inverter into low energy mode The low energy mode can be selected by placing a jumper green on the two metal pins on the top left corner of the PCB see fig 6 To change the jumper settings act as follows e Pull the inverter
6. 0 Hz 0 01Hz 50 Hz 0 01Hz Nominal power Tamp 40 C 650VA cos 1 650VA cos 1 450VA cos 9 1 P30 power Tamb 29 C 800VA cos q 1 800VA cos 9 1 500VA cos 1 Peak power 1600VA 1600VA 1000VA Cos phi All power factors allowed Maximum efficiency 92 92 91 Environment Operating temperature 25 to 40 C or 13 to 104 F derating 3 3 C or 1 8 F above 25 C or 77 F Storage temperature 25 to 70 C or 13 to 158 F Cooling Temperature regulated fan Relative humidity lt 95 non condensing Protection degree IP23 Dimensions H x W x D 325 x 220 x 111 mm 12 8 x 8 7 x 4 4 inch Weight 3 9 kg 8 6 Lbs 3 9 kg 8 6 Lbs 3 9 kg 8 6 Lbs Miscellaneous Protections Overload short circuit over under voltage over temperature Reversed polarity Reversed polarity may lead to permanent damage Standards Emission EN 55014 1 2000 Immunity EN 55022 1998 Safety EN 60950 2000 EN Mass Sine 12 800 24 800 48 500 February 2006 15 EC DECLARATION OF CONFIRMITY MASTERVOLT 7 EC DECLARATION OF CONFIRMITY Manufacturer Mastervolt Address Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Herewith declares that Product Mass Sine 12 800 Mass Sine 24 800 Is in conformity with the the following provisions of the EC EMC directive 8
7. 2 16mm2 10mm2 DC fuse 100A 63A 35A The recommended length is a maximum of 6 meters When longer cables are required use thicker cables When possible use coloured red and black battery cables If this is not possible mark the cables with red and black isolation tape or heat shrink sleeve 3 6 4 Battery cable connections The Mastervolt Service Centers have all accessories available like battery terminals and supply cables in all sizes Pull the battery cables through the glands at the bottom side of the inverter Keep the cable connection between batteries and inverter as short as possible maximum 6 meters Connect the black negative battery cable to the negative connection bolt right and the red positive battery cable to the positive bolt left of the inverter Cut the cables to the right length and fix if necessary connect cable clamps to both ends Connect the negative cable to the negative battery pole and the positive cable via the inverter fuse to the positive red pole See the connection diagram in fig 4 February 2006 Mass Sine 12 800 24 800 48 500 EN MASTERVOIT INSTALLATION CAREFUL Reversing positive and negative will cause major damage to the inverter This damage is not covered by the guarantee CAREFUL A Too thin cables and or loose connections can cause dangerous overheating of the cables and or terminals Therefore tighten all connections well in order to limit transition res
8. 9 336 EEC and amendments 92 31 EEC and 93 68 EEC The following harmonized standards have been applied Generic emission standard EN 55014 1 2000 Generic immunity standard EN 55022 1998 EN 61000 3 2 2000 EN 61000 3 3 1995 EN 61000 6 2 2001 EN 61000 4 2 1995 EN 61000 4 3 2002 EN 61000 4 4 1995 EN 61000 4 5 1995 EN 61000 4 6 1996 EN 61000 4 8 1993 Conducted Emission and click disturbances Radiated Emission Class B Harmonic current emissions Limitation of voltage fluctuations Generic Industrial Immunity standard from which Electrostatic discharge ESD immunity Radiated Electro Magnetic field immunity Electrical fast transient EFT immunity Surge transient immunity Conducted Radio Frequency disturbances immunity Power frequency magnetic field immunity EN 61000 4 11 1994 Immunity to voltage dips and short interrupts Safety directive 72 23 EEC and amendment 93 68 EEC with the following standard Low voltage directive EN60950 2000 Amsterdam R J ter Heide General Manager MASTERVOLT MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 Email info mastervolt com
9. Before opening the cabinet of the inverter switch off the mains and remove the inverter fuse WARNING Setting the switch on the front of the inverter to O is not sufficient 2 6 WARNING REGARDING LIFE SUPPORT APPLICATIONS Mastervolt products are not sold for applications in any medical equipment intended for use as a component of any life support system unless a specific written agreement pertaining to such intended use is executed between the product manufacturer and Mastervolt Such agreement will require the equipment manufacturer either to contract for additional reliability testing of the Mastervolt parts and or to commit to undertake such testing as a part of the manufacturing process In addition such manufacturer must agree to indemnify Mastervolt from any claims arising from the use of Mastervolt parts in the life support equipment INSTALLATION MASTERVOLT 3 INSTALLATION WARNING AN During installation and commissioning of the MASS inverter the Safety Guidelines and Measures are applicable at all times See chapter 2 of this manual 3 1 ENVIRONMENT Install the MASS inverter in a dry well ventilated dust free situation Locate the inverter as close as possible to the DC distribution in order to keep the battery cables short Do not locate the inverter in the same compartment as the batteries The heat of the inverter is discharged by a fan with a variable speed from the bottom of the cabinet to the side
10. EAEE ee de ee diee ven 5 2 2 Use for intended pUrpose tere e doo ee rod ia tren estoit ed a i ae ker deua Pata a spud 5 2 3 Oganizational measUres eicit de id bandages lanes reed e ne dei etii redu aaee rin eed uda ae etd evan 5 24 Mainteriance amp tepalr nen rer ER e ERE M RE pe ER Rer ei t Ead 5 2 5 Warning for specific dangers sse nennen enne en nnns enne nennen nennen 5 2 6 Warning regarding life support applications sessssssseeeenen nee 5 3 INSTAELATION T a a r r a uceeiieeel eset RD ete MEM eaat 6 3 1 EnDVIrOnrmmelib cioe rd eit on ted iden rt ded Pinto ate np 6 3 2 PAS AEE EP R P 6 3 3 Unpacklhg is ceteri REP ieee eet EE iE 6 3 4 Tools required for installation 2 221 rut eR Gne d RR DERE UM BED AH DM e dee TUS 6 3 5 Mounting of the cabinet rer tU det Eton det eb eddie n eere 7 3 6 Connecting eee tope Hd eden dd eed del ede d eer eee bd eee Ae e ede ages det 8 3 6 1 Removal of the front panel ccccecececcececeeeeeeeeeaeeeceeeeeeeescaaeaeceseeeeeeenaeeeeeseeeeeeesnennaees 8 3 6 2 Connecting the AC wiring and earth wiring esssee mmm 8 3 6 3 DEWIN ME 8 3 6 4 Battery cable connections sssssssseeeenenee eene nennen nenne nennen 8 3 7 Connecting the remote control panel coectetuer Ebo LL aba du Ra 9 3 8 Commissioning after installation eene 10 3 9 Automatic switching between AC
11. MASTERVOLT USERS MANUAL GEBRUIKERSHANDLEIDING BETRIEBSANLEITING MODE D EMPLOI MANUAL DE UTILIZACION INSTRUZIONI PER L USO MASS SINE 12 800 24 800 amp 48 500 230V sine wave inverter 3 Ki 5 a I MASS SINE 24 800 ENGLISH PAGE 1 MASTERVOLT NEDERLANDS PAGINA 17 Snijdersbergweg 93 DEUTSCH SEITE 33 1105 AN Amsterdam FRANGAIS PAGINA 49 The Netherlands ESPANOL PAGINA 65 Tel 31 20 3422100 ITALIANO PAGINA 81 Fax 31 20 6971006 www mastervolt com v 4 1 February 2006 CONTENTS MASTE RVO LT CONTENTS QUICK INSTALLATION INSTRUCTIONSG e eeeeeeeeeeeeeeeee seen nnne nn sain annnm nsn tn nasa sanis se tn ns sana assa sa annann nnns 3 1 GENERAL INFORMATION 22 2 2 71 tnter I ce vensitretinecuet eugene cra nmn ona do ineo E ca aor ma eser maple c uve ke Fe cann dre d enters 4 1 1 Uss OF THIS MANUALS Rm 4 1 2 Guarantee spe ef A O D S e r a a eee a a E aa aa a a a a na E EEan 4 1 3 Quality 5 1n E A EE A E E aa E E ET E E TAES 4 1 4 Malidity of this manda e 32722 oto AA ice RT A A 4 1 5 LAITY E E E E A A E E E E E N E denngeediiead 4 1 6 Changes to the Inverter uoo ettet doeet eret eia av RSR e quae eer dees a EaI RANE ARR 4 2 SAFETY QUIDELINES AND MEASURES ieeesseeeeseeeeeeeeeee nenne nnn ninth ansa snnm n sn tn nass tasas nsa nnn n annn 5 2 1 Warnings and symbols eee edet eben ten ede tre ve tke eed tee d teo
12. away from the wall e Loosen the four corner screws from the top cover e Remove the top cover from beneath the green plastic e The jumpers S1 and S2 are visible now e Set the jumpers to the desired state see table 1 e Place the top cover again and tighten the four corner screws 10 February 2006 Mass Sine 12 800 24 800 48 500 EN MASTERVOIT INSTALLATION 3 12 1 Low power mode In this mode the output voltage will drop to 208V if the connected load stays below 30W The output voltage will be 230V again if the connected load rises above 30W Small loads like a digital clock will function properly and still 1096 energy can be saved The inverter can be set in this mode by placing jumper S2 Do not place jumper S1 3 12 2 Economic mode In this mode the output voltage will drop to 208V if the connected load stays below 250W The output voltage will be x 230V again if the connected load rises above 250W Most loads will function properly and still 1096 energy can be saved The inverter can be set in this mode by placing jumper S1 Do not place jumper S2 Fig 6 Top view of the inverter and position of the jumpers EN Mass Sine 12 800 24 800 48 500 February 2006 3 12 3 Stand by mode The inverter has now been set to stand by mode there will be no output voltage The inverter checks if there is a load connected and will switch on when a load is detected This mode will reduce the n
13. e consequential damage due to use of the inverter e possible errors in the manuals and the results thereof CAREFUL Never remove the type number plate Important technical information required for service maintenance amp secondary delivery of parts can be derived from the type number plate 1 6 CHANGES TO THE INVERTER Modifications to the inverter may be carried out only after the written permission of Mastervolt February 2006 Mass Sine 12 800 24 800 48 500 EN MASTERVOLT SAFETY QUIDELINES AND MEASURES 2 SAFETY QUIDELINES AND MEASURES 2 4 WARNINGS AND SYMBOLS Safety instructions amp warnings are marked in this manual by the following symbols CAREFUL Special data restrictions and rules with AN regard to preventing damage WARNING A WARNING refers to possible injury to the user or significant material damage to the charger if the user does not carefully follow the procedures 2 2 USE FOR INTENDED PURPOSE 1 The inverter is constructed as per the applicable safety technical guidelines 2 Use the inverter only e inatechnical correct condition e in a closed well ventilated room protected against rain moisture dust and non condensing circumstances e observing the instructions in the user s manual WARNING Never use the inverter in situations where there is danger of gas or dust explosion 3 Use other than as mentioned above is not considered to be consistent with the intend
14. ed purpose Mastervolt is not liable for any damage resulting from failure to comply with the above 2 3 OGANIZATIONAL MEASURES The user must always e have access to the user s manual e be familiar with the contents of this manual This applies in particular to chapter 2 Safety Guidelines and Measures 2 4 MAINTENANCE amp REPAIR 1 If the inverter is switched off during maintenance and or repair activities it should be secured against unexpected and unintentional switching on EN Mass Sine 12 800 24 800 48 500 February 2006 e switch off the connection with the batteries or remove the inverter fuse e be sure that third parties cannot reverse the measures taken 2 f required use only original spare parts The inverter has no serviceable parts except the fan and PCB 2 5 WARNING FOR SPECIFIC DANGERS 1 Connect the earth of the inverter output to the central ground and use a Residual Current Device RCD in the inverter output 2 Protect the DC wiring with a fuse according to the guidelines in this user s manual 3 Check the wiring at least once a year Defects such as loose connections heat damaged cables etc must be corrected immediately 4 Do not work on the inverter or the electrical system if it is still connected to a current source Only allow changes in your electrical system to be carried out by qualified electricians 5 Connection and protection must be done in accordance with local standards 6
15. emote control panels and shore cable connection sets See our website www mastervolt com for an extensive overview of all our products 14 February 2006 Mass Sine 12 800 24 800 48 500 EN MASTERVOLT TECHNICAL DATA 6 TECHNICAL DATA Model MASS SINE 12 800 MASS SINE 24 800 MASS SINE 48 500 Part number 24010800 24020800 24040500 Function of the apparatus Conversion of a DC voltage to a pure AC sine wave voltage Manufacturer Mastervolt Amsterdam the Netherlands Input DC Nominal battery voltage 12VDC 24VDC 48VDC Under voltage shut down 10V 0 5V 19V 0 5V 36V 0 5V Under voltage restart 11V x 0 5V 22V 0 5V 44V 0 5V Over voltage shut down 15 5V 0 5V 31V 0 5V 62V 0 5V Over voltage restart 14 5V x 0 5V 30V x 0 5V 59V 0 5V Maximum allowed ripple 596 RMS 596 RMS 596 RMS Current nominal load 68A 34A 12A No load off 0 mA 0 mA 0 mA No load stand by 65mA 0 8W 35mA 0 8W 15mA 0 6W No load low power 410mA 4 9W 200mA 4 9W 75mA 3 6W No load standard 470mA 5 6W 240mA 5 6W 80mA 3 9W Recommended DC fuse 100A slow blow 63A slow blow 35A slow blow Recommended DC cables 25mm2 AWG 3 16mm2 AWG 5 10mm2 AWG 7 Minimum battery capacity 100Ah 50Ah 25Ah Output AC Output voltage 230V 596 230V x 5 230V 596 Output waveform True sine wave THD 596 Frequency 50 Hz x 0 01Hz 5
16. ill firmly connected e Keep the inverter dry clean and dust free in order to ensure good heat discharge e Check the fan operation has a life time of at least 10 years in normal use 13 TROUBLE SHOOTING MASTERVOLT 5 TROUBLE SHOOTING Malfunction Possible cause What to do No output voltage and no indication lights LED s are off High battery voltage Check battery voltage and switch charger off DC fuse blown Replace the fuse Switch set to remote but no remote present Put switch at on No output voltage LED low battery is lit Flat battery Charge the batteries the inverter will switch on if the battery voltage is above 11 22 24V No output voltage and LED high temperature is lit The inverter has been overloaded Reduce the load and let the inverter cool off No output voltage and LED inverter on is lit The inverter is in stand by mode Connect a load or change the jumper settings Low output voltage Low power mode jumper setting Economy mode jumper setting Connect a load gt 40W or change jumper settings Connect a load gt 250W or change jumper settings Inverter goes on and off LED inverter on and LED low battery are blinking on turns Flat battery Disconnect load and charge batteries DC cables too thin Replace with cables of correct diameter Connections are corroded or bad Tighten the
17. istance as far as possible Use DC cables of the correct 3 7 CONNECTING THE REMOTE CONTROL PANEL See fig 4 The remote control panel C4 RI for the MASS inverter comprises an off on switch and two LEDs The LED inverter on indicates proper functioning of the inverter and the availability of 230VAC output voltage The LED failure indicates overload over temperature or low voltage Connect the remote control panel by means of a modular communication cable see figure 5 not supplied with the panel Inverter Control e on failure size p M C4 RI N a L T i PE GND RCD AC LOAD m BATTERY Fig 4 connection of the Mass Sine 12 800 24 800 and 48 500 EN Mass Sine 12 800 24 800 48 500 February 2006 INSTALLATION MASTERVOLT x O OahWN NOR MIE D 2 1 d SN i Fig 5 Connection cable for panel C4 Rl not delivered as a standard 3 8 COMMISSIONING AFTER INSTALLATION WARNING Remove the inverter fuse if placed already 1 Tighten all cable glands to ensure the pull relief 2 Carefully check the polarity of the connections CAREFUL Only insert the inverter fuse if the polarity is correct Switching on with incorrect polarity will damage the inverter irreparably The inverter fuse cannot prevent this 3 If the connections are correct e Close the front cover plate of the connection compartment e Check whether the on off switch is
18. ly Pressing the on off switch will restart the inverter 12 February 2006 Mass Sine 12 800 24 800 48 500 EN MASTERVOLT OPERATION low battery The inverter is switched off if the battery voltage is too low see table hereunder If the voltage rises above the values given below the inverter restarts automatically model 12 800 24 800 4 48 500 Shut off voltage 10V 19V 36V 0 5V 0 5V 0 5V Restart voltage 11V 22V 44V 0 5V 0 5V 0 5V high temperature The inverter switches off in case of high ambient temperatures and or sustained overload After cooling down the inverter restarts automatically 4 4 THE REMOTE CONTROL If you use a remote control panel the on off remote switch on front of the inverter must be set to the remote position Move the on off switch on the remote control panel to the on position to switch on the inverter The meaning of the illuminated LED s is inverter on inverter is switched on failure inverter is overloaded overheated or battery voltage is too low EN Mass Sine 12 800 24 800 48 500 February 2006 Inverter Control L on failure Fig 8 Remote control panel If the failure LED is lit you can check the nature of the failure on the inverter front 4 5 MAINTENANCE For a reliable and optimum function of the inverter the following is required e Check at least once a year if all cable and wire connections are st
19. mpletely familiar with the contents of this manual and that he she carefully follows the instruction contained herein Installation of and work on the inverter may be carried out only by qualified authorized and trained personnel familiar with the locally applicable standards and taking into consideration the safety guidelines and measures chapter 2 of this manual Keep this manual at a secure place This manual has 16 pages 1 2 GUARANTEE SPECIFICATIONS Mastervolt guarantees that this unit has been built according to the legally applicable standards and specifications Should work take place which is not in accordance with the guidelines instructions and specifications contained in this user s manual then damage may occur and or the unit may not fulfil its specifications All of these matters may mean that the guarantee may become invalid 13 QUALITY During their production and prior to their delivery all of our units are exhaustively tested and inspected The guarantee period is two years after date of purchase 1 4 VALIDITY OF THIS MANUAL All of the specifications provisions and instructions contained in this manual apply solely to the Master volt delivered standard versions of the MASS inverter This manual is valid for the following models Description Part number MASS SINE 12 800 24010800 MASS SINE 24 800 24020800 MASS SINE 48 500 24040500 1 5 LIABILITY Mastervolt can accept no liability for
20. n be obtained from the type number plate see fig 1 3 4 TOOLS REQUIRED FOR INSTALLATION We recommend as a minimum tool kit e Flat blade screw driver 0 6 x 3 5 mm to fix the screw terminals of the AC wiring e Flat blade screw driver 1 x 8 mm to fix the DC cabling e Tools to fix the screws bolts M5 with plugs to mount the cabinet to a surface e Phillips screw driver nr 2 to open the connection area of the inverter MASTERVOLT Type Mass Sine 24 800 Part no 24020800 Input 24VDC 19 32V Output 230V 50Hz 800VA sine wave Serial no X000 A 000 Fig 1 Type number plate MASS Sine February 2006 Mass Sine 12 800 24 800 48 500 EN MASTERVOIT INSTALLATION 3 5 MOUNTING OF THE CABINET Take the following steps to mount the cabinet see fig 2 1 Determine the mounting points 2 Drill mounting holes for the cabinet 3 Mount the MASS inverter with four screws or bolts M5 to the wall 4 Fasten all screws or bolts securely 292 5 Fig 2 Dimensions of the Mass Sine 12 800 24 800 amp 48 500 EN Mass Sine 12 800 24 800 48 500 February 2006 T INSTALLATION MASTERVOLT 3 6 CONNECTING Before beginning to connect the wiring make the AC and DC distribution voltage free 3 6 1 Removal of the front panel Figure 3 See figure 3 Steps 1 Loosen the two Phillips screws that secure the front cover plate for two tur
21. ns 2 Slide the front cover plate from the cabinet downwards The connectors for the battery the AC and the remote panel are now visible 3 6 2 Connecting the AC wiring and earth wiring General The inverter is protected against overload and short circuit so it is not necessary to install a fuse in the output of the inverter CAREFUL For safe installation it is necessary to e connect the earth PE and neutral N of the inverter output to the central ground e insert a Residual Current Device earth leakage switch of 30mA in the inverter output equipment WARNING The earth wire offers protection only if the inverter cabinet is connected to the earth Connect the inverter s earth terminal at the right hand side of the AC terminal block to the hull or chassis WARNING Check whether the voltage from the inverter is the same as the connected Move the on off switch to the off position On the left hand side is the connector for the AC wiring Integrate a RCD earth leakage switch in the inverter output Connect the AC on board system brown wire to the terminal L the bleu wire to the terminal N and the green yellow earth wire to the terminal PE Use 1 5 2 5 mm2 wires 3 6 3 DC wiring Keep the cable length as short as possible this will keep the system efficiency as high as possible The recommended minimum size of the battery cables is Inverter model 12 800 24 800 48 500 Cable thickness 25mm
22. o load consumption with 90 This mode is especially use full when mostly heave loads are connected to the inverter Loads with digital clocks can function irregularly if this is the case set the inverter to economic or low power mode The inverter can be set in this mode by placing jumper S1 and S2 Table 1 jumper settings S1 S2 mode output voltage 0 0 9 standard 230V 0 1 low power 208V lt 30W 1 0 economic 208V lt 250W 1 1 stand by OV switches on in case of load 11 OPERATION MASTERVOLT 4 OPERATION 4 1 GENERAL The MASS SINE inverter is a fully automatic high efficiency inverter developed and produced by Mastervolt Amsterdam The MASS SINE inverter is part of a series advanced quality battery chargers and inverters supplied by Mastervolt all over the world The MASS SINE inverter converts a DC voltage to 230V AC 50 Hz The output voltage has a sinusoidal waveform for reliable and trouble free operation of connected equipment The inverter is protected against overload short circuit and over temperature In case of overload the inverter will reduce its output power The MASS SINE inverter has a very high efficiency due to the application of MOSFETS with high frequency switching technology 4 2 SWITCHING ON AND OFF Switching on Move the on off remote switch on the front of the inverter to the on position The green inverter on indicator illuminates and the inverter will start
23. rce during the entire installation A Use isolated tools Mount the inverter to a vertical surface Allow at least 10 cm 4 inch space around the apparatus pU n 2 The electrical system must be disconnected Open the connection compartment Steps 1 Loosen the two Philips screws that secure the front cover plate for two turns 2 Slide the front cover plate from the cabinet EN Mass Sine 12 800 24 800 48 500 February 2006 Connect the AC load to the AC output For safe installation it is necessary to e Connect both the earth PE GND and the neutral N of the AC output of the inverter to the central grounding point e Integrate a Residual Current Device RCD in wiring of the AC output Refer to local applicable regulations on these issues AC LOAD Connect the battery to the DC input Integrate a fuse holder in the positive battery wire but do not place the fuse yet Connect positive wire to negative wire to Incorrect polarity will damage the inverter e Close the connection compartment e Place the inverter fuse e Switch on the inverter GENERAL INFORMATION MASTERVOLT 1 GENERAL INFORMATION 1 1 USE OF THIS MANUAL This manual serves as a guideline for safe and effective operation maintenance and possible correction of minor malfunctions of the inverter It is therefore obligatory that every person who works on or with the inverter must be co
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