Home

D77D-PNA

1.
2. Front Figure 3 Profibus Adapter D77D PNA Bottom Features MN05008001E For more information visit www eatonelectrical com Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Dimensions The following figures illustrate the dimensions of the IT Profibus Adapter and ventilation space reguirements for the device D77D PNA PBUS IIl Active PROFIBUS Control SF mm PROFIBUS System Fault BF mm PROFIBUS Bus Fault Bi Modbus pl Serial M RTU Kl asci 5 0000 4 45 1 8 gt Figure 4 Profibus Adapter D77D PNA Dimensions mm in Figure 5 Device Ventilation Notice Allow a minimum of 50mm 2 in of ventilation space on the top and bottom of each device and to each side of a grouping of devices MN05008001E For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Power Supply Reguirements Power from only a single source is necessary when only a OCPort channel A is utilized Power from multiple sources is reguired for operation of the Profibus Adapter when both OCPort channels are utilized The Profibus Adapter CPU and Ethernet port operate from power supplied on OCPort Channel A The isolation between OCPort and Pr
3. 55 Figure 39 Lock DIN Rail Locking Tab 55 Figure 40 Unlock DIN Rail Locking Tab 56 Figure 41 Lock DIN Rail Locking Tab 56 Figure 42 QCPort Channels eene eret Wis nce gel ae 57 Figure 43 Backplane Interconnect 58 MN05008001E For more information visit www eatonelectrical com V Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Figure 44 Device Backplane Interconnect 58 Fieure 45 RP Connector it o Ee eec NOE E ER a alte 58 MN05008001E vi For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 List of Tables Table 1 Environmental Ratings ssa PALA Ae ee SES D eR EIU e EN gU 3 Table 2 Approvals Certifications 3 Table 3 D77D PNA General Specifications 4 Table 4 Profibus Specifications 4 Table 5 Modbus Specifications 4 Table 6 Profibus Scan Control Word 18 Table 7 Profibus Scan Status Bytes
4. 13 Configuring Simatic Step 7 for Use with the Network Adapter 14 Paramietenzation airline ries ds 16 Parameterization Functional Options 18 V O Configuration 3 sce a A AS AA eee ee ee LP CEDE KASSA 20 Connect to Profib s oco be edge Cain da vated aaa Seem aes e RE 21 Profibus Addressing 3 20 IRR ee ini flee Rie tah ee ay 21 Profibus Connection s eR IRI ack SIRO Rcx dU eae ade me gee ee 22 Ethernet and Modbus Setup 02 0 e a KKK nen ene nas 22 Configure and Monitor over Modbus 22 Ethernet Addressing os o ATEA TAA TNT AE int as daa he S VA 23 senalModbusRS485 Ai alee REIS she deeded Kymi CY Ner px ER 23 Auto Configuration sas oss DERART ERA te a AER nl Kahi 25 OVEIVIEW s Lak Namn a Anasta o de eos E Lata 25 Preparation ana muka eve detta SULAN waco taal Ri Eh dot 25 Soft Configuration Jo sin a Bee RE ska ai ee ee Re 26 Hard Contisuration sissa KaKa SUR VAN V IT N Be Se ka 27 Configuration Using CH Studio 29 CH Studio Component Manager 29 General MaDe te a bea dah cue Ced Re aski A ei ot a Nams 31 Configuration Tab ssar erau arras E ERSTER hee bees 32 MN05008001E ii For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June
5. Figure 15 I O Configuration If more the 128 bytes of input data or 128 bytes of output data are needed you can add a second selection for both input data and output data to the I O table Note The I O data sizes chosen cannot exceed the I O data configured available in the Network Adapter CH Studio lists the production and consumption data sizes available for Profibus However you can select the Profibus data sizes chosen to be less than the data size listed as available 20 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Connect to Profibus Profibus is connected to the D77D PNA using the Profibus DB9 connector located on the face of the adapter The Profibus connector is the connector most often used on Profibus and is located on the right side of the D77D PNA Profibus Addressing The Profibus adapter is addressed from the DIP switches located on the face of the D77D PNA the address can only be set through the hardware DIP switches A software tool such as CH Studio can view the settings for the Profibus Adapter address and baud rate but cannot be used to modify them Refer to the following instructions and Figure 16 when setting the address Instructions Moving a DIP switch to the right is ON and moving the switch to the left is OFF The address is in binary with the major units numb
6. 19 Table 8 TCP IP Configuration 23 Table 9 Baud Rate BADI Ve 24 Table 10 Proper State of LEDS loss K K KKK K t hen 25 Table 11 Input Control Bytes snie loss nn 40 Table 12 Profibus Gateway Diagnostic Message Format 41 Table 13 Default Cover Control I O Data 42 Table 14 Input Telegram Example 1 43 Table 15 Cover Control I O Datanpa iaai e a e n 44 Table 16 Input Telegram Ezample2 45 Table 17 Register Settings for Pass Through Channel Setup 46 Table 18 Pass Through Register Information 49 Table 19 Status LED Sucio an oi aad De Re ERR So eee 51 Table 20 ACCeSSOLIES e a amusia PEE ws tap T om te Soe et ee Date iet A tae 59 Table 21 Troubleshooting Chart loss cee e 60 Table 22 Modbus Function Codes 61 Table 23 Read Exception Status 0x07 7 61 Table 24 Modbus Addressing 0 cece cece e 62 Table 25 IEEE 754 Floating Point Format 63 Table 26 Modbus Floating Point Format 63 Table 27 Connection Timeo t niso sessa ees Sees rr pede eee VERE eee eS 63 Table 28 Mo
7. Figure 44 Device Backplane Interconnect Short Run Interconnect To connect the Profibus Adapter to devices without using a backplane use the RJ style connectors that are located at the bottom of the D85 I O module There are two connections located next to each other that are in parallel with each other this allows daisy chaining using Pre Manufactured cables There are standard sizes for the Pre Manufactured cables These sizes are listed in the Renewal Parts portion of Troubleshooting and Maintenance When making this interconnect refer to the OCPort System Install and User Manual Publication MN05001002E for the recommended cable and connections Female Socket 1 24 2 GND 3 B 4 A 5 424 Male 6 GND Plug Figure 45 RJ Connector 58 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Al Troubleshooting and Maintenance Renewal Parts There are no renewal parts on the Profibus Adapter D77D PNA the only related parts are the following accessories Table 20 Accessories Part Number Description D77E BP7 Expansion Backplane for 7 slots D77E BP12 Expansion Backplane for 12 slots D77E BP25 Expansion Backplane for 25 slots D77E QPLR Terminator and Power Tap for QCPort D77E TERRJ Terminator for QCPort RJ Style D77E QPIP25 25 CM QCPort Inter
8. 23 Figure 19 Baud Rate DIP Switch Designation 24 Figure 20 MODE DIP Switch Designation 24 Figure 21 Soft Configuration 26 Figure 22 Hard Configuration AI KN EA 27 Figure 23 TCP IP Setup ai eke per oes se ae M Ao ee RP EAS 29 Figure 24 Studio Explorer Docked View 30 Figure 25 General Tab oin Leo E d WA edt eL ur Eid he dc s 31 Figure 26 Configuration Tab WA Wa a a A 32 Figute 27 Monitor TabiaVccsos Sent sage hav phos eas rie ded seg ne seus Few st 33 Figure 282 IO Info Tab i saaste Ia 34 Figure 29 Configuration Tab sees eer saks a Glee E CO ERE 35 Figure 30 Typical Profibus Adapter D77D PNA Application 38 Figure 31 Modbus Ethernet Pass Through Transmit Message Format 47 Figure 32 Modbus Ethernet Pass Through Receive Message Format 48 Figure 33 Modbus Pass Through Transmit Message Format 49 Figure 34 Modbus Pass Through Receive Message Format 50 Figure 35 Unlock DIN Rail Locking Tab 53 Figure 36 Lock DIN Rail Locking Tab 54 Figure 37 Unlock DIN Rail Locking Tab 54 Figure 38 Adapter Installation on a Backplane
9. 8kV air 4kV contact Radiated RF IEC61000 4 3 10V m 80 1000 MHz 80 amplitude modulation Y IKHz Fast Transient IEC61000 4 4 2kV supply and control IkV communications Surge 1kV line to line IEC61000 4 5 2kV line to ground RF Conducted IEC61000 4 6 10V 0 15 80MHz Magnetic Field IEC61000 4 8 30 A m 50Hz Radiated and Conducted EN55011 Class A Emissions Other Standards Agency Certifications UL 508 CE Low Voltage Directive CUL CSA C22 2 No 14 PTO Certified DP V0 Certification Z01073 Ingress Protection IP20 MN05008001E For more information visit www eatonelectrical com 3 Intelligent Technologies ZT Profibus to QCPort Adapter General Specifications June 2005 Table 3 D77D PNA General Specifications Communications Channels PROFIBUS DP Modbus TCP Modbus Serial QCPort Channels 2 independent 24Vdc Power Consumption PROFIBUS DP 0 mA Modbus TCP 0 mA OCPort Channel A 50 mA OCPort Channel B 15 mA Profibus Specifications Table 4 Profibus Specifications Profibus Communications DPV0 PNO Identification Number 0966 hexadecimal Maximum Profibus I O Size 244 bytes Profibus Data Rate K Baud 9 6K 19 2K 45 5K 93 75K 187 5K 500K 1500K 3000K 6000K 12000K Modbus Specifications Table 5 Modbus Specifications
10. As Needed L Subnet Mask 255 255 255 0 sady nur ofi Figure 23 TCP IP Setup MN05008001E For more information visit www eatonelectrical com 29 Intelligent Technologies ZT Profibus to OCPort Adapter E T N Cutler Hammer June 2005 An unconfigured D77D PNA without an IP address will be visible from CH Studio due to a feature called Discovery that is built into each Eaton Electrical Ethernet Node Once the node shows up on the explorer within CH Studio a temporary IP address is assigned to the D77D PNA from the range of IP addresses in the TCP IP network setup Mw Fie Edt vew Tasks Tools Widow Help als x DAY TEE ea Gout Mists B 0 El Qm P Folders F m Msynctronize dp Er A otin Q5 Sudo gt TCP Network z TCP IP network adapter m ai TCP IP Network E mx Broadcom Netitreme Gigabit Ethernet Network adapter 151 110 80 143 i 151 110 80 254 d 151 110 80 1 Yes 151 110 80 6 M 00 0F 1F A0 07 6F As Needed 255 255 255 0 sady Bs O O O oe Figure 24 Studio Explorer Docked View 30 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 General Tab Once a Profibus node or OCPort device is selected the Properties Window will display the attributes and parameters of that device From
11. 67 Intelligent Technologies I7 Profibus to QCPort Adapter E T N Cutler Hammer June 2005 hares Appendix C Register Mapping Modbus Register Extensions Table 32 Modbus Register Extensions Profibus Read Description Register Size Reg Usage Write Daughter Card 2723 1 1 Profibus R Type Daughter Card 2724 2 Serial Number read from daughter card The value is R Serial Number always 0 Rely on Serial Number in Modbus gateway register 7505 Daughter Card 2726 2 The version of firmware resident in the daughter card R Firmware Revision Daughter Card 2728 2 Interpretation depends on card type See daughter R Baud card documentation for interpretation Daughter Card 2730 1 Node ID of daughter card on its respective network R Node ID Derived from mother board DIP switches and set by mother board Daughter Card 2731 2 Configuring Ready Faulted 0 1 2 R State Daughter Card 2733 2 No faults 0x0000 R Faults Hardware failure 0x0001 R Parameterization failure 0x0002 R Configuration failure 0x0004 R Fieldbus communications failure 0x0010 R MN05008001E 68 For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Production Consumption Control and Status Holding Register Areas Table 33 Production Consumption Control and Status Holding Register Areas Prod
12. June 2005 Parameterization 1 0 Validation Using CRC LZ HW Config SIMATIC 300 1 Configuration ProfiBusGW M Station Edt Insert PLC View Options Window Help Dlake 5 amp jo lt En S 28 va PROFIBUS 2 DP master system 1 Properties DP slave xit General Parameter Assignment E PROFIBUS to OC Pot Ga J Universal module Parameters Value 2 Byte Out Ei y Station parameters HS te zu 4 Byte Out EIA 6 Byte Out Defaut Use Validation CRC y 8 Byte Out 10 Byte Out jateway Data Validation CRC Use CAUTION Ignore CRC mode 12Byte Out unctional Options Sn O era 14 Byte Out ES Hex parameter assignment 16 Byte Out LE User Prm Data 0 to 6 00 00 00 02 00 00 81 18 Byte Out 20 Byte Out 22 Byte Out 24 Byte Out 26 Byte Out 28 Byte Out 30 Byte Out 32 Byte Out 34 Byte Out 36 Byte Out 38 Byte Out 40 Byte Out 42 Byte Out 44 Byte Out 425 6 PROFIBUS to QC Port Gate AA 46 Byte Out 48 Byte Out 50 Byte Out 52 Byte Out 54 Byte Out 56 Byte Out 58 Byte Out EN PROFIBUS DP slaves for SIMATIC S7 M7 Es and C7 distributed rack 3 Figure 12 I O Validation Using CRC Order Number Designation l ddess Q Address 128 50 Byte Out 0 49 64 62 Byte In 0 61 Input 5d Optional The Check Configuration Mode device specific parameterization setting has two settings 1 Default Use Validation CRC 2 Use CAUTION Ignore CRC mode
13. E T N Cutler Hammer Intelligent Technologies Profibus DP to QCPort Adapter D77D PNA Installation and User Manual June 2005 MN05008001E For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in appropriate Eaton Electrical selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein MN05008001E For more i
14. 2 1 Station status 1 0 Station not existent Set by a master ifno response is received by a slave 0x01 Not set by a slave 1 Station not ready for Data Exchange Comment This bit appears to be automatically generated by the 0x02 SPOC3 VPC3 ASIC when the DP State Machine is not in the 10 DATA_EX state 2 Configuration sent by master is not supported by 0x04 the slave 3 Slave has extended diagnostic data High priority 0x08 4 Slave does not support Parameter Function e g Comment This bit appears to be automatically generated by the 0x10 Sync Freeze or reserved bit is set SPC3 VPC3 ASIC when a Set_Param SAP 61 0x3D Parameter telegram is received with a Sync Freeze or some reserved bit is set in the first octet Station Status The validity of the Sync and Freeze bits appear to be established via the setup established in the Mode Register 0 specification 5 Invalid slave response Set by a master on reception of an invalid response by a slave 0x20 Not set by a slave 6 Slave does not support a parameter assignment sent Comment This bit appears to be generated by the SPC3 ASIC 0x40 by the master due to transactions performed by the host Processor when the Set_Param SAP 61 0x3D Parameter telegram is processed This is a result of the User Prm Data Not Okay Cmd This response also indicates the SPC3 ASIC either remains in or transitions to the Wait_Prm DP State machine state
15. Register Mapping 34 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Dynamic Device Addition DDA You can automatically add devices to OCPort without affecting the I O telegram A feature called Dynamic Device Addition DDA allows you to preconfigure the size of the OCPort scan list for CHA and CHB to allow for future additions For example the system may be commissioned with 25 devices connected to QCPort but in the future there will be more devices added Using DDA you can set up the max I O size that is expected to be used in the future so that when the devices are added the D77D PNA will not require a soft or hard configuration and the PLC scanner will not have to be reconfigured for the change in I O telegram size Using CH Studio select the Configuration tab from the D77D PNA property page to enable DDA and to set the expected maximum I O size This is also where you choose the Add method D77D PNA Online Property Pages General Configuration Monitor 1 0 Info Profibus 1 0 Info Modbus Image m Channel A Dynamic Device Addition Enable Add Method Auto C Explicit Trigger Max available For Input Data 0 Bytes Max available for Output Data fo Bytes r Channel B Dynamic Device Addition T Enable Add Method Auto C Explicit Trigger Max available For Input Data
16. This instruction manual should be used for proper installation setup and operation of the IT Profibus Adapter Improperly installing and maintaining this product can result in serious personal injury or property damage Before attempting installation setup or operation read and understand this entire manual A WARNING Only apply 24V DC to the Profibus Adapter connectors and terminals Use of any other voltage may result in personal injury property damage and damage to the IT Profibus Adapter A WARNING To provide continued protection against fire or shock hazard the IT Profibus Adapter must be replaced if it becomes inoperative 2 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Environmental Ratings Table 1 Environmental Ratings Description Specification Transportation and Storage Temperature 50 C to 80 C 58 F to 176 F Humidity 5 95 non condensing Operating Temperature 25 C to 65 C 13 F to 131 F Humidity 5 95 non condensing Altitude Above 2000 meters 6600 feet consult factory Shock IEC 68 2 27 15G any direction for 11 msecs Vibration IEC 68 2 6 5 150 Hz 5G 0 7 mm maximum peak to peak Approvals Certifications Table 2 Approvals Certifications Standard Approval Certificate Electrica EMC ESD Immunity IEC61000 4 2
17. 0 Bytes Max available for Output Data Jo Bytes Figure 29 Configuration Tab Disabling Dynamic Device Addition Disable Dynamic Device Addition by setting the DDA Enable to FALSE Fieldbus scanning must be inactive to disable Dynamic Device Addition When disabled the Data Max values return to zero and any buckets that were added stay as part of the assemblies The assemblies are reduced to the size of the original devices plus the added devices Reconfiguring Dynamic Device Addition To unlock controlling attributes you must first disable Dynamic Device Addition Follow the configuring Dynamic Device Addition sequence defined above again You can reconfigure Dynamic DEvice Addition at any time that scanning is not active MN05008001E For more information visit www eatonelectrical com 35 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer Scanning June 2005 The Profibus Adapter is a scanner for the OCPort devices The scan places OCPort input data in Profibus telegrams and sets the OCPort outputs from Profibus telegrams The CPU prevents data tearing by letting OCPort or Profibus QCPort and Modbus gain access to the shared memory at a given time The OCPort scan is master slave poll reguest response Since the slave devices only talk when talked to collisions are eliminated providing for a deterministic scan time Both channels are independent and the Modbus Adapter scans eac
18. 0002 high byte of data 00 2 bytes of data 13152 B93C high byte CR B9 low byte of data 3C 60 13153 0055 n a low byte of CRC 55 Connect Modbus Slaves to Channel A or B When one or both of the OCPort channels are reconfigured for Modbus it will be reguired to wire the Modbus communication wires to the proper pins If Channel B is used for the Modbus Pass Through the desired port if also using OCPort then it is recommended to use a D77E OPLR as the interface between the Modbus network and the D77D PNA Connect a standard OCPort interconnect between the Channel B of the D77D PNA and the D77E OPLR and apply power to the and from a 24Vdc power supply It is reguired to power Channel B externally since the channel is electrically isolated from the D77D PNA and reguires power to operate RS485 circuitry The terminal block on the D77E OPLR will have connection points for connecting the Serial Modbus RS485 connections the connections are A B and 50 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Status LEDs The status LEDs are located along the left of the Modbus Adapter as pictured in Figure 1 The LEDs status changes depending on the state of the Modbus Adapter The following ta
19. 6 Table 6 Profibus Scan Control Word Bit Byte 0 Byte 1 0 Scan Enable CHA and CHB Activate Scan 0 Scanning deactivated for QCPort channels 1 Scanning activated for QCPort channels 1 15 Reserved Reserved 18 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies 17 Profibus to QCPort Adapter June 2005 The definition for the Scan status is shown in Table 7 Table 7 Profibus Scan Status Bytes Bit Byte 0 Byte 1 0 CHA Active CHB Active 0 Not actively scanning 0 Not actively scanning 1 Actively scanning 1 Actively scanning 1 CHA Active CHB Active 0 Not actively scanning 0 Not actively scanning 1 Actively scanning 1 Actively scanning 2 Faulted device CH A Faulted device CH B 0 No faulted devices 0 No faulted devices 1 One or more faulted devices 1 One or more faulted devices 3 Reserved Reserved 4 Duplicate Address CH A Duplicate Address CH B 0 No two devices have the same group address 0 No two devices have the same group address 1 Two ore more of the devise have the same group 1 Two ore more of the devise have the same group address address 5 QCPort Configuration Corrupt on CHA QCPort Configuration Corrupt on CHB 0 QCPort channel configuration OK 0 QCPort channel configuration OK 1 QCPort channel configuration not OK 1 QCPort channel con
20. Adapter MN05008001E For more information visit www eatonelectrical com 9 Intelligent Technologies ZT Profibus to OCPort Adapter E T N Cutler Hammer June 2005 CH Studio and the Profibus to OCPort Network Adapter CH Studio is an advanced configuration tool that is capable of configuring and communicating to the Profibus to OCPort Network Adapter via the TCP port located on the front of the Network Adapter CH Studio will automatically discover and communicate with any Eaton Electrical IT products attached to QCPort Channel A or Channel B See the TCP IP and IP addressing section of the user manual for other information with regard to configuring the Network Adapter for TCP IP networking RD Fie Edt vew Tasks Tools Widow Help als x D EI XS 0 0 G ass finos osa Mita o Properties EEE S 24 2 LA Carterton only PE El TCPIIP net Studio TCP IP Net IIA 77 oroma P DE Conmunicat tons Communicat tions Communicat tions Communications DT7D EIP 0770 E1P er lopter ter Network cody i A IE Figure 7 CH Studio TCP IP Network Level Prior to going on line highlight the TCP IP icon to view or change any of the configuration parameters for the TCP IP network Here is where the subnet mask start and end auto address and other parameters are set up You must set the IP address of the computer under the network setup for the operating system By default C
21. Faton Electrical Profibus to OCPort Network Adapter is shipped in a factory configured state As such you must first configure the Network Adapter prior to use with a system controller The items that must first be configured are as follows 1 D All QCPort devices must be attached to either Channel A or Channel B of the Network Adapter The OCPort devices as well as the QCPort Network Adapter must be properly powered from a 24Vdc power supply See D77E OPLR in Publication MN05001002E Intelligent Technologies OCPort System Install and Users Manual Fach of the OCPort devices must have a valid unigue address The Network Adapter must be configured for the OCPort devices either by CH Studio or the AC Auto Configuration button on the Network Adapter Auto configuration discovers the devices on OCPort and automatically builds an I O table of those devices If any of the OCPort or Network Adapter parameters are to be modified perform it at this time using CH Studio The I O mapping and data size can be hand calculated or CH Studio can provide the I O mapping The Profibus master must import the OCPort to Profibus Network Adapter GSD file See EAEL0966 GSD Profibus configuration and parameterization selections must be made from the options provided in the GSD file as well as the I O information provided from CH Studio A system controller program must be written which will utilize the I O mapped in the Profibus to OCPort Network
22. Modbus Specifications Register 1 O Scan 10 Modbus TCP Connections Sockets Pass through Port 2000 and 2001 Maximum Modbus I O Size 1024 bytes input 1024 bytes output Serial Modbus RS485 Baud Rate 1200 2400 4800 9600 19 2K 38 4K 57 6K 115 2K Modbus Ethernet Baud Rate 10Mb Catalog Numbering System There is only one catalog number for the IT D77 Profibus Adapter D77D PNA For more information visit www eatonelectrical com E T N Cutler Hammer MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to QCPort Adapter June 2005 Physical Features Physical Description The following figure illustrates the various features of the IT Profibus Adapter D77D PNA PBUS mm Active Modbus TCP Connection TCP LAN LED J Adapter Status LED RN en Module Status Fault BF MI PROFIBUS Bus Fault Modbus TCP Network Status ns Serial Modbus Traffic Status gt Auto Configuration Button CHA Status i CHB Status i Profibus System Fault Active Profibus Control Profibus Bus Fault Serial Baud Rate and Mode Select Profibus Address Profibus Connector Modbus RS485 Port Figure 1 Profibus Adapter D77D PNA Front Features QCPort Channel A Backplane Connector
23. Note When option 1 is selected enter the actual data validation CRC that you read from CH Studio into the Network Adapter Data Validation CRC field When option 1 is set the Network Adapter only allows data exchange if the validation CRC value sent by the master during parameterization agrees with the value it calculates based on the current QCPort I O configuration A CRC value of 0 is allowed and overrides the actual required CRC The validation CRC is a 16 bit number calculated based on the current QCPort I O data set by the Network Adapter motherboard You can obtain the value from CH Studio in the Profibus DP properties window When option 2 is set the Network Adapter allows data exchange without checking for a CRC value during parameterization 16 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Setting the Diagnostic Message Length E HW Config SIMATIC 300 1 Configuration ProfiBusGW laf station Edt Insert PLC view Options Window Help olele amp ejej nal En 22 vol PROFIBUS 2 DP master system 1 xl General Parameter Assignment Sg PROFIBUS to OC Port Ga ons nes E Ec Ej Cy Station parameters E 4 Byte Dut ES Device specific parameters UU 6 Byte Dut LE Check Configuration Mode Default Use Validation CR
24. O configuration as the replaced device If the I O configuration was changed from default look in user manual for that device then a tool will be required to reconfigure the I O configuration to match A WARNING Configuration parameters such as communication loss action debounce times initial state thresholds and fault warnings enable disable are not reguired to match Once the system is running it is strongly suggested that a tool be used to synchronize the old device settings to the new device The hot swap feature is designed to bring a system back up and running as guickly as possible with minimal user intervention and may cause limited functionality MN05008001E For more information visit www eatonelectrical com 37 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Typical Application The following figure illustrates a typical Profibus Adapter application for a motor control center MCC In this application the motor control cover control units is located on CHA This application has many devices not shown on Profibus and the Profibus Adapter is a single node on that network The Profibus Adapter presents the OCPort devices on CHA and CHB as telegrams on Profibus so the controller can monitor and control the I O and motor control connected to the Profibus Adapter In an effort to simplify the graphic the power supply and terminating resistors for OCPort are not shown in th
25. Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Byte Information Description 34 Fault Bit Array b6 Node fault bits for channel OCPort B 35 Fault Bit Array b7 Node fault bits for channel OCPort B 36 Fault Bit Array b8 Node fault bits for channel OCPort B Up to 30 bytes of device specific information may follow the diagnostic information The first six bytes of diagnostic data are reguired while the remainder of the diagnostic information is optionally selectable via parameterization 1 0 Telegram Mapping Sample Profibus I O Register Mapping When an auto configuration is completed the device data will be located in concurrent registers within the input and output ranges of the I O telegrams The device data will start with the first device lowest ID and finish at the last device with all the I O data one right after another Following are some very simple rules that govern how the I O data registers are constructed All device parameters will be located in a unique word or byte An 8 bit parameter will be in a single byte A 16 bit parameter will be in two concurrent bytes A 32 bit parameter will use four concurrent bytes Example Example 1 illustrates a typical MCC with factory I O configuration For this example the MCC will have two buckets cover control of address 1 and 2 Each device has the following I O parameters Cover Control Data Table 13 Default Cover Cont
26. QCPort Adapter June 2005 Double click the Profibus to OCPort Network Adapter Icon to bring up the properties pane for the Network Adapter Select the Parameter Assignment tab to parameterize the Network Adapter JHW Config SIMATIC 300 1 Configuration Proheuscw Station Edit Insert PLC View Options Window Help 0 6 28 si amp Sole sijaa t 22 e PROFIBUS 2 DP master system 1 6 PRO General Parameter Assignment Universal module Parameters 2 Byte Out EE Station parameters T A 4 Byte Out evice specific parameters 6 Byte Out heck Configuration Mode Default Use Validation CRC 8 Byte Out lagnostic Length Average 21 bytes Default 15 10 Byte Out jateway Data Validation CRC 0 12 Byte Out unctional Options Scan 14 Byte Qut 16 Byte Out E User Prm Data 0 to 6 00 00 00 02 00 00 81 18 Byte Out 20 Byte Qut 22 Byte Out 24 Byte Qut 26 Byte Qut 28 Byte Qut 30 Byte Out 32 Byte Dut 34 Byte Out 36 Byte Out 38 Byte Out 40 Byte Out 42 Byte Out 44 Byte Qut 4 5 PROFIBUS to QC Port Gate 46 Byte Out a ee ee ye 04 1 128 50 Byte Out 10 49 52 Byte Dut 64 62 Byte In 0 61 54 Byte Out Input S 56 Byte Qut 58 Byte Out pem a and C7 distributed rack Figure 11 Parameter Assignment MN05008001E For more information visit www eatonelectrical com 15 Intelligent Technologies IT Profibus to OCPort Adapter E T N Cutler Hammer
27. a4 Node fault bits for channel QCPort A 17 25 Fault Byte Array a5 Node fault bits for channel QCPort A 18 26 Fault Byte Array a6 Node fault bits for channel QCPort A 19 2 Fault Byte Array a7 Node fault bits for channel OCPort A 20 28 Fault Byte Array a8 Node fault bits for channel QCPort A 21 29 Fault Byte Array b1 Node fault bits for channel QCPort B 22 30 Fault Byte Array b2 Node fault bits for channel QCPort B 23 MN05008001E 80 For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Profibus Network Adapter Diagnostic SAP 60 0x3C Message Format Response from DP Slave Byte Bit Information Description 31 Fault Byte Array b3 Node fault bits for channel OCPort B 24 32 Fault Byte Array b4 Node fault bits for channel OCPort B 25 33 Fault Byte Array b5 Node fault bits for channel QCPort B 26 34 Fault Byte Array b6 Node fault bits for channel QCPort B 27 35 Fault Byte Array b7 Node fault bits for channel QCPort B 28 36 Fault Byte Array b8 Node fault bits for channel QCPort B 29 MN05008001E For more information visit www eatonelectrical com 81 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Appendix D Modbus Adapter Fault List Register 2305 Holding Register Area Hard Solid Red MS LED
28. control of address 1 and 2 and one 8 point input module at address 3 Each device has the following I O parameters MNO5008001E For more information visit www eatonelectrical com 43 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Cover Control Data Table 15 Cover Control I O Data Byte Data Cover Control Produced Data 0 Application Status Low Byte word 1 Application Status High Byte 2 RMS Scaled Current Low Byte word 3 RMS Scaled Current High Byte 4 Breaker Status byte 5 Thermal Memory byte 6 Motor Status Byte byte 8 point Input Module Produced Data 0 I7 I6 I5 I4 I3 I2 11 10 Cover Control Consumed Data 0 Motor Control Byte 44 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Profibus Telegrams Table 16 Input Telegram Example 2 Telegram Description Device Address Input Telegram 0 if enabled QCPort Channel A Status N A 1 if enabled OCPort Channel B Status N A 2 Application Status high byte 1 3 Application Status low byte 1 3 RMS Scaled Current high byte 1 5 RMS Scaled Current low byte 1 6 Breaker Status 1 7 Yo Thermal Memory 1 8 Motor Status Byte
29. faulted device 7 Reserved 0x80 MN05008001E For more information visit www eatonelectrical com 79 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Profibus Network Adapter Diagnostic SAP 60 0x3C Message Format Response from DP Slave Byte Bit Information Description 9 Fault Byte 1 Fault indicators from Register 2305 bits 0 7 2 10 Fault Byte 2 Fault indicators from Register 2305 bits 8 15 3 11 Fault Byte 3 Fault indicators from Register 2306 bits 0 7 4 12 Fault Byte 4 Fault indicators from Register 2306 bits 8 15 5 13 Fault Byte 5 Fault indicators from Register 2307 bits 0 7 6 14 Fault Byte 6 Fault indicators from Register 2307 bits 8 15 7 15 Fault Byte 7 Fault indicators from Register 2308 bits 0 7 8 16 Fault Byte 8 Fault indicators from Register 2308 bits 8 15 9 17 Fault Byte 9 Fault indicators from Register 2309 bits 0 7 10 18 Fault Byte 10 Fault indicators from Register 2309 bits 8 15 11 19 Fault Byte 11 Fault indicators from Register 2310 bits 0 7 12 20 Fault Byte 12 Fault indicators from Register 2310 bits 8 15 13 21 Fault Byte Array al Node fault bits for channel QCPort A 14 22 Fault Byte Array a2 Node fault bits for channel QCPort A 15 23 Fault Byte Array a3 Node fault bits for channel QCPort A 16 24 Fault Byte Array
30. is on the right middle of the Profibus Adapter When installing the Profibus Adapter on a DIN rail verify that the slide of the DIN Rail Lock is extended to the unlocked position Insert a screwdriver under the DIN rail locking tab and lift up to unlock the locking tab Lift slide to unlock module from DIN rail 4 3 J Noo Locked Position Unlocked Position Figure 37 Unlock DIN Rail Locking Tab 54 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies 17 Profibus to QCPort Adapter June 2005 Install Module The module is now ready for installation on the DIN rail A WARNING Do not rock the Profibus Adapter module onto the DIN rail The rocking action could damage the module 1 Line the center of the module up with the backplane connector on the DIN rail Ensure the backplane connector is installed with the arrows up The module must always be inserted perpendicular to the DIN rail Figure 38 Adapter Installation on a Backplane 2 Push the module straight back onto the DIN rail and backplane connector 3 Depress the locking tab to secure the module to the DIN rail Press locking tab to secure module 7 N N WA Locked Position Figure 39 Lock DIN Rail Locking Tab MN05008001E For more information visit www eatonelectrical com 55 Intelligent Technologies ZT Profibu
31. it returns a normal response o Ifthe server does not receive the request due to a communication error no response is returned The client program will eventually process a timeout condition for the request o Ifthe server receives the request but detects a communication error parity LRC CRC no response is returned The client program will eventually process a timeout condition for the request o Ifthe server receives the request without a communication error but cannot handle it for example if the request is to read a non existent output or register the server will return an exception response informing the client of the nature of the error The exception response message has two fields that differentiate it from a normal response Function Code Field In a normal response the server echoes the function code of the original request in the function code field of the response All function codes have a most significant bit MSB of 0 their values are all below 80 hexadecimal In an exception response the server sets the MSB of the function code to 1 This makes the function code value in an exception response exactly 80 hexadecimal higher than the value would be for a normal response With the function code s MSB set the client s application program can recognize the exception response and can examine the data field for the exception code Data Field In a normal response the server may return data or statistics in the da
32. to the format of the transmit registers except that the Message length register will be replaced by a sequence number register indicating the sequence of the received message Example Transmit Message Read Register 40111 nominal frequency from an SV drive SV drive address is 01 Read using function code 03 Notice Modbus is address based not register based The address is equal to 1 minus the register therefore register 111 is address 110 which is why to read register 111 a 0x006E 110 decimal was written 12897 0000 12898 0301 12899 6E00 12900 0100 MN05008001E For more information visit www eatonelectrical com 49 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 After the data portion is written then write the message length 12897 0006 6 bytes of data The slave will then see this message 0103 006E 0001 If the Modbus transmission invokes a response on the destination port the received response will be placed in the Modbus receive registers High Low High Low High Low High Low Not Message Message Length Function To Address Data Last word of Used Seguence bytes Code Modbus Message Number Figure 34 Modbus Pass Through Receive Message Format Example Receive Message 13148 00XX seguence number 13149 0007 7 bytes of data 13150 0301 function code 03 address 01 13151
33. 05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to QCPort Adapter June 2005 Reset Services 0x42 66 Table 30 Reset Services 0x42 66 Reguest PDU Function code 1 byte 0x42 OCPort Channel 1 byte 0 Channel A 1 Channel B Modbus Adapter Node ID 2 bytes Oxffff Modbus Adapter any other OCPort device ID Reset type 1 byte 0 Reset Processor 1 Hard Reconfiguration 2 Soft Reconfiguration 3 Regather 4 Set to Factory Defaults Response PDU Function code 1 byte 0x42 Asynchronous channel Oorl Ifthe reset occurs asynchronously reset type 1 2 3 4 these are bytes copies of Channel and Reset type from the Request PDU otherwise these are omitted Asynchronous reset type Oorl bytes Asynchronous completion status Oorl Ifreset type is 1 2 3 4 bytes 0 In progress 1 Complete Otherwise omitted Error Function code 1 byte 0xC2 Exception code 1 byte 0x03 Illegal data value MN05008001E For more information visit www eatonelectrical com 65 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 as Appendix B Modbus Exception Responses When a client device sends a request to a server device it expects a normal response One of four possible events can occur from the master s query o Ifthe server device receives the request without a communication error and can handle the query normally
34. 0x47 8 72 Too much consumption data Fault Medium Devices connected to the D77D PNA consume more data than 0x48 the D77D PNA is allowed to consume 9 73 Too much production data Fault Medium Devices connected to the D77D PNA produce more data than 0x49 the D77D PNA is allowed to produce 14 15 Reserved Register 2310 Holding Register Area Table 51 Register 2310 Holding Register Area Bit Fault Fault Name Type Fault Description 0 80 Unexpected Fault Hard Some unexpected or irregular sequence has occurred 0x50 1 3 Reserved 4 84 Data Change Fault Ch A Medium The production or consumption data on A does not agree with 0x54 stored data Something has changed the data size or type in one or more devices such that the data size or type no longer agrees with the expected data size 5 85 Data Change Fault Ch B Medium The production or consumption data on A does not agree with 0x55 stored data Something has changed the data size or type in one or more devices such that the data size or type no longer agrees with the expected data size 6 15 Reserved 84 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 E Appendix E PTO Certification Certificate PROFIBUS Nutzerorganisation e V grants to Eaton Electrical 4201 N 27th ST Milwaukee WI 53216 1897 USA the Certificate No Z01073 for the followin
35. 1 9 Pad Bye N A or 1 10 Application Status high byte 2 11 Application Status low byte 2 12 RMS Scaled Current high byte 2 13 RMS Scaled Current low byte 2 14 Breaker Status 2 15 Thermal Memory 2 16 Motor Status Byte 2 17 8 Point Input Status 3 Output Telegram 0 if enabled QCPort Channel A Control N A 1 if enabled OCPort Channel B Control 2 Motor Control Byte 1 3 Motor Control Byte 2 MN05008001E For more information visit www eatonelectrical com 45 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer Modbus Pass Through Pass Through Setup June 2005 When configuring either Channel A or Channel B as a Pass Through it is important to set up the properties of the network so it matches the properties of the slave devices being communicated to What will need to be configured are minimally the baud rate and the parity The following chart has all the properties of the Modbus network that can be edited Since either Channel A or Channel B can be configured as a Modbus which ever channel is used is reguired to be configured Once the configuration is set the values are set in non volatile memory and stored through a power cycle Table 17 Register Settings for Pass Through Channel Setup Description Modbus Register Size Usage Read Write OCPort Channel A Modbus Parity 7547 1 Even 0 Odd 1 None 2 default R W OCPort Channel A Mod
36. 2005 Example Transmit Message Read Register 40111 nominal frequency from an SV drive SV drive address is 01 Read using function code 03 Message will be constructed 0x01 for the Modbus node ID 0x03 for the function code 0x006E to read register 111 Notice Modbus is address based not register based The address is equal to 1 minus the register therefore register 111 is address 110 which is why to read register 111 a 0x006E 110 decimal was written The response will be 0x003C 60 High Low High Low Data Data Last word of Modbus Message Figure 32 Modbus Ethernet Pass Through Receive Message Format MN05008001E 48 For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies 17 Profibus to QCPort Adapter June 2005 Pass Through on Serial or Ethernet Using Registers Modbus Pass Through messages can be transmitted by writing to the Modbus Pass Through special function registers The first register in this series offset 0 specifies the number of bytes in the Modbus message CRC should not be included and the second register in the series is the start of the message The Modbus CRC must not be included as part of the message as the Modbus Adapter calculates and appends the CRC to the message before transmission Due to the fact that the message length register triggers the Modbus Pass Through message transmission the Modbus frame registers register 1 n should be written first follow
37. 2005 Monitor Tab II cto oe a 33 L OIntfo Tab ict c te una Ee to Cedere tu Eo see ro UE Los Be LIN 34 Using a Profibus Configuration Tool 34 Dynamic Device Addition DDA 35 Disabling Dynamic Device Addition 35 Reconfiguring Dynamic Device Addition 35 SCANNING tinaa SA Vans T 36 Adding or Removing Devices from QCPort 36 Replacing an Existing Device on QCPort 37 Typical Application veis ev Pee LE Ries gee eh et RISUS AINE 38 Optional Channel Scan Control Word Read Write 39 Optional Channel Status Bytes Read 40 Diagnostic Message AA ehh m hh 41 UO Telegram Mapping oe er LEE ebbe i Cei 42 Cover Control Data mussa a Sekine lence DR tert ul dre etes Miya Rd 42 Profibus Telegtams ii CR CERT RUE ERI I SWR PSOE 43 Modbus Pass Through s s er Rer naa Re ER erbe Raa se Asta Salaa 46 Pass Through DP Rene REA Ie eU Ee b n n 46 Pass Through on Ethernet Using Port 2000 and 2001 47 Pass Through on Serial or Ethernet Using Registers 49 Connect Modbus Slaves to Channel Aor B 50 Status LEDS subo iy ane th aunts E ae v whe iets Notes a wins wien TT eas det
38. 7 Slave Parameterized Locked or controlled by Set by a master 0x80 another Master Not set by a slave MN05008001E For more information visit www eatonelectrical com 77 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Profibus Network Adapter Diagnostic SAP 60 0x3C Message Format Response from DP Slave Byte Bit Information Description 2 Station status 2 0x01 Slave must be parameterized 0x01 1 Static Diagnostic Slave can not process I O Data 0x02 2 Always set to one 1 0x04 3 Response monitoring function Comment This bit is actually set when the DP Watchdog is 0x08 0 Inactive not monitoring running Not running not set 1 Active Monitoring 4 Slave Freeze Mode 0x10 0 Not in freeze mode 1 Freeze Mode active 5 Slave Sync Mode 0x20 0 Not in sync mode 1 Sync mode active 6 Reserved 0x40 Send as zero 0 7 Slave is Deactivated Set by master 0x80 Slave taken out of Poll Cycle 3 Station status 3 0x02 0 6 Reserved 7 Ext Overflow If this bit is set there exists more diagnostic information than 0x80 specified in Ext Diag Data For Example the DP Slave sets this bit if there are more channel diagnostics than the DP Slave can enter in its send buffer or the DP Master sets this bit if the DP Slave sends more diagnostic information than the DP Master can enter in its diagnos
39. 77D PNA is required for normal operation Use CH Studio when it is necessary to configure enhanced features Preparation Prior to performing an auto configuration procedure take the following steps to ensure a properly assembled system o Verify that all OCPort devices are set to a unique Group ID QCPort address For Group ID settings above the Group ID switch range CH Studio is required e Verify the sizing of the power supply e Check that QCPort is properly wired and properly terminated e Refer to MN05001002E OCPort System Installation and Planning Guide for further information on QCPort System design When the system is powered properly and Profibus is connected properly the status LEDs should be in the following state Table 10 Proper State of LEDs LED State LAN Amber Flashing If connected to ethernet ST Status LED Blinking Green MS Solid Green or Flashing Green NS Solid Green or Flashing Green SMB Amber Flashing If SMB connected CHA Off or Intermittent Flash CHB Off or Intermittent Flash Net Profibus Network Activity Amber Flashing or solid indicating Profibus network activity with the adapter SF Profibus Module Status Off Red indicates an abnormal operating condition BF Profibus Network Status Off Red indicates an abnormal operating condition or flashing red when no Profi comms For more information on the LED state me
40. 7D PNA should be totally re configured 8 11 Reserved 12 12 Phantom ISR Hard An unexpected interrupt occurred 13 15 Reserved Register 2306 Holding Register Area Table 47 Register 2306 Holding Register Area Bit Fault Fault Name Type Fault Description 0 2 Reserved 3 319 QCPort Hard D77D PNA can t get QCPort channel A 0x13 Channel A OCPort channel fault Line may be oscillating due to lack of termination or from a Busy shorted line 4 20 QCPort Hard D77D PNA can t get QCPort channel B 0x14 Channel B OCPort channel fault Line may be oscillating due to lack of termination or from a Busy shorted line 5 15 Reserved 82 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to QCPort Adapter June 2005 Register 2307 Holding Register Area Table 48 Register 2307 Holding Register Area Bit Fault Fault Name Type Fault Description 0 2 Reserved 3 332 Device ID Hard Device ID is wrong Group out ofrange 0x20 Channel A 4 33 Invalid Hard Device ID is wrong Group out of range 0x21 Device ID Channel B 5 15 Reserved Register 2308 Holding Register Area Table 49 Register 2308 Holding Register Area Bit Fault Fault Name Type Fault Description 0 1 Reserved 2 50 Too Many De
41. 9 Ethernet and Modbus Setup Configure and Monitor over Modbus Modbus TCP is used for configuration of the OCPort devices using the CH Studio configuration tool The Modbus port can also be used by a Modbus Master for monitoring all of the devices on the OCPort channels asynchronously with Profibus It is not possible to control any of the outputs on OCPort from Modbus while Profibus is scanning The Ethernet port is a RJ45 10 Base T connection and communicates at 10Mb s It is suggested that Cat5 or better cable be used shielded cable is not required but is suggested if the shields can be tied to ground at one central location Notice Never allow the ground signal to be connected to both ends of a connector in an RJ 45 cable Only allow one connector end to connect to ground shield The Modbus Adapter Ethernet port supports 10 active server connections over port 502 Each of the server connections can be used to read and write to any of the supported registers some registers are read only within the Profibus Modbus Adapter It is not required to choose the server connection to communicate with the Adapter the Adapter will automatically choose the next available when another connection is made For example multiple devices such as a HMI system controller and a tool can all be connected to adapter each using a unique connection To support the pass through feature from Ethernet to OCPort Channel A and Channel B ports 2000 and 2001 each s
42. Bit Description 0 1 Adapter Faulted 0 Adapter OK 1 7 Reserved MN05008001E For more information visit www eatonelectrical com 61 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer Table 24 Modbus Addressing June 2005 Output Coils Description Decimal Addressing Type Boolean Format Oxxxx Security Read Write Range 1 65536 Input Coils Description Decimal Addressing Type Boolean Format 1xxxx Security Read Range 1 65536 Holding Registers Description Decimal Addressing Type Word Short BCD Format 4XXXX Security Read Write Range 65536 Type Boolean Format 4xxxx bb Security Read Write Range xxxx 0 xxxx 15 Type Float DWord Long LBCD Format 4XXXX Security Read Write Range 65535 Notice Unless noted every Modbus Register documented in this manual is a holding register 62 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Floating Point Mapping Floating point data formats are 32 bit guantities conseguently floating point numbers are stored in two consecutive registers Table 25 IEEE 754 Floating Point Format Bit 31 Bits 30 23 Bits 22 0 Sign Exponent Fractional
43. C 8 Byte Out E Diagnostic Length Average 21 bytes Default 15 y 10 Byte Out Gateway Data Validation CRC 12 Byte Out E E Functional Options ES A e un x parameter assignment verage tes Default te Out iu a d to 5 Hee kaine Daak 12 18 bis Out 20 Byte Out 22 Byte Out 24 Byte Out 26 Byte Out 28 Byte Out 30 Byte Out 32 Byte Out 34 Byte Out 36 Byte Out 38 Byte Out 40 Byte Out 42 Byte Dut 44 Byte Out 48 6 PROFIBUS to OC Pot Gate 46 Byte Out p d Order Number Designation TAddress Q Address 5 ERES 12850 Byte Du 0 49 52 Byte Dut 64 62 Byte In 0 51 54 Byte Out 4 56 Byte Out on 58 Byte Out xf N a land C7 distributed rack E Figure 13 Diagnostic Message As shown above you can set the Diagnostic message to a number of different lengths depending on the amount of feedback you desire from the Network Adapter 1 Profibus Minimum 6 bytes this is the minimum reguired by Profibus 2 Short 9 bytes Minimum 3 3 Average 21 bytes Minimum 15 4 Most 28 bytes Minimum 22 5 All Diagnostics 36 bytes For detailed information on the diagnostics message see Table 45 on Page 77 in Appendix C Register Mapping MN05008001E For more information visit www eatonelectrical com 17 Intelligent Technologies IT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Parameterization Functional Options L HW Canfig SIMATIC 30001 Configuration Profieusts U la x ON
44. Flashes to signal network transmission or reception CHA CHB Status LED Off No Power on QCPort or no communication taking place on that channel Solid Amber A Connection has been established to all devices MN05008001E For more information visit www eatonelectrical com 51 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 TCP Network Status LED NS Flashing One or more of the devices have a fault and the D77D PNA can t scan OCPort The D77D PNA is in idle mode not scanning The D77D PNA is looking for a faulted device The D77D PNA is attempting a Hot Swap Indicates OCPort traffic Notice The CHA and CHB status LED is an indication as to the traffic on each of the channels When a message is sent or received the LED will be lit A solid LED or one that is mostly solid indicates healthy OCPort activity 52 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies I7 Profibus to QCPort Adapter June 2005 A Installation This section provides details about the following features and aspects of D77D PNA Installation Installation on a DIN Rail Replace Existing Module Connect to Devices Connections Interconnects Installation on a DIN Rail Use one of the following two procedures to install the Adapter on a DIN rail Install on a DIN Rail no backplane Install on DIN a Rail with ba
45. H Studio uses BootP to discover all the Network Adapters connected to TCP IP Press the Go On line button to discover all network adapters When CH Studio is on line the Profibus Network Adapter is at the top most level By highlighting the Network Adapter you can view its properties in the Property Inspector The Property Inspector provides information specific to the highlighted device in the explorer window The Network Adapter is made up of a mother card TCP IP portion and a daughter card Profibus portion The mother card manages all communications to QCPort while the daughter card manages all communications to Profibus 10 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 The Profibus DP properties area provides information regarding the current state of the Profibus DP portion of the Network Adapter e Baud Rate baud rate of the Profibus DP connection e Daughter Card Consumption data size in bytes The number of bytes the Network Adapter consumes receives from Profibus e Daughter Card Data CRC This value can be used during commissioning of the Profibus system when configuring the Profibus DP master for use with the Network Adapter By copying this number to the corresponding Profibus configuration area the Network Adapter returns an error response to the Profibus master any time the Data I O Mapping di
46. M Caron dpe A El Jioeston 21 Studio gt TCP IP Network gt O770 PNA gt Charnel A Tr E E n n Fr E E 1 1 NZ 3 Na 5 bs 4 7 NG x i sj LOC Bie reDc 16PEDCIput 16PEDCOUpUE 16PEACINput 16 PE AC Output 3 PLAC put Rel f ERACI slemac Input Relay InputJACOutp Input Ouput Inputji n i j Ux ii E 0 E ses sa s SPEACOupUL BPLDCput SPLDCOUput 16PLACInput 16PEReay QCPotCover seli ont Conil a Zone Figure 8 CH Studio at QCPort Device Level MN05008001E For more information visit www eatonelectrical com 12 E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 You can obtain further information about these devices by selecting the device of interest right clicking on it and choosing Properties or by double clicking on the device A dialog box displays general I O and other information available to aid you in configuring the device or using the device 5811 Online Property Pages General 1 0 Info image 6 Communicating Softstarter w OCPort Protocol E Location Studio gt TCP IP Network gt D77D PNA gt Channel A Address 16 v Type Softstart Starter 23 Vendor Eaton Cutler Hammer 1 Revision 1 0 Product 5811 33280 Serial Number 0x599C0008 1503395848 Catalog S811xxxx3x Status No Fault Code Figure 9 Pr
47. Major Fault Medium Flashing Red MS LED Recoverable Fault Soft Flashing Green MS LED Minor Fault Table 46 Register 2305 Holding Register Area Bit Fault Fault Name Type Fault Description 0 Reserved 1 1 Interdevice Hard Processor unable to communicate with Ethernet This could be caused by extreme comm failure noise esd or eft Try removing potential problems and cycle power to the D77D PNA Ultimately this may mean that the circuit board is faulty 2 2 TCP Poll Medium A TCP connection has timed out This may mean that no traffic has occurred on the Timeout connection for a long time or that the Ethernet cable has been disconnected Logical connections that are not properly terminated can result in half open connections Half open connections actually use up a connection on the D77D PNA and can result in no resources being left to connect to Check Ethernet physical connections and attempt to re connect using a client tool If no connections can be obtained cycle power to the D77D PNA to clear all logical connections 3 3 Serial Medium Modbus dip switches are set illegally Either 0 or a number greater than 247 has been Modbus RS485 selected on the D77D PNA Select a valid Profibus ID and cycle power to the ID Fault D77D PNA 4 6 Reserved 7 7 NV Flash Fault Hard The non volatile flash data check failed Stored data may be corrupted D77D PNA should be power cycled If the fault still exists the D7
48. Portion The IEEE 754 Floating Point Single Precision Standard is used to format QCPort 24 bit floating point numbers for use on the Modbus network Due to the Big Indian requirements of Modbus multi register floating point data will be formatted as shown in Table 26 Table 26 Modbus Floating Point Format Bits 15 8 Bits 7 0 Bits 31 24 Bits 23 16 Ist Byte Oth byte 3rd byte 2nd byte Connection Timeout A Connection Timeout register guards against loss of communication to the Modbus Adapter Every time a valid message is sent to the consumption data area registers 1025 2048 the timer is reset and starts timing again When the timer expires the scan for Channel A and Channel B will be disabled allowing the QCPort devices to enter their communication loss action This is a safety feature that can be disabled default or set to 200ms increments Notice The Modbus Adapter will round up to the nearest 200ms if a value is chosen that is not a multiple of 200 Once this timer expires the scan registers 2049 and 2050 or 1025 will need to be set to re enable scanning Table 27 Connection Timeout Modbus Size Read Description Register Reg Usage Write Connection Timeout 7526 1 Milli second connection timeout 0 disabled R W increments of 200ms automatically rounds up to the nearest 200ms MN05008001E For more information visit www ea
49. SOOS EIE IME LG Wai OKA MAAE H 18 xl olaa 25 je wise mal 38 e PROFIBUSI2 DP master system 1 Y End tni Properties DP slave General Pam Asegnmert PROFIBUS to GC Port G A Urivercal mode Pam UT T pao d 25 604 53 Station parameters j 60s Gy Denice specifi parameters PEA 58 04 S Check Conhgurabon Mode Default Use Valdston CRC J 8B7e0w amp Disgnostic Length Average 21 bytes Defak 15 108 i Gateway Data vakdation CRC i Funcional options SG Hex parameter sesgrmert S User Prr Data 0 to 6 M 18 Bye Out 20 Byte Out 30 Byte Out 32804 J 2105800 TM M 398 04 W 40804 42 Byte Oe 505504 d 4686 0u Y 488004 50804 J 522880 Y 54 Byee Out d 568yw 0u 58804 co dian me IPROFISUS DP slaves for SIMATIC S7 M7 jand C7 datributed rack x Press Fi to get Helo start 24 e dfc marsa fer Ena Contig ismar c S0574 103 Paint d bum Q scram Figure 14 Parameterization Options The functional options allow the addition of a scan control word to the output data which is interpreted by the Network Adapter for QCPort scan enable and a status word added to the input data that indicates the status of the QCPort network The selections are 1 Default Options not enabled 2 No selections 3 Scan Control 4 Scan Status 5 Scan Control and Status The definition for the Scan control is shown in Table
50. anings refer to the Status LEDs section MN05008001E For more information visit www eatonelectrical com 25 Intelligent Technologies ZT Profibus to OCPort Adapter E T N Cutler Hammer June 2005 Soft Configuration Performing a soft configuration reconfigures the internal OCPort scan list to match all physically connected devices on CHA and CHB It generates the register mappings that contain the I O information for these connected devices To disable the auto configure AC push button use CH Studio or refer to register 7556 in Appendix C Soft Configuration e Frases the old QCPort scan list and creates a new scan list e Frases the old Profibus telegrams and creates new Profibus telegrams e Leaves the QCPort device s parameters unchanged Notice If an active network needs to be reconfigured the Profibus scan of the specific D77D PNA must cease and the scan bits for Channel A and Channel B must be cleared If the Auto Configuration button is pressed during Profibus network scanning of the D77D PNA configuration will not occur Soft Configuration Procedure 1 Set each QCPort device to a unique non zero Group ID per QCPort channel using the manual Group ID switches To set the Group ID to an extended address greater than the setting on the switch use CH Studio 2 Apply power to each QCPort channel that has QCPort devices on it This ensures that each device is powered and that the D77D PNA is powered 3 Us
51. apter Firmware Build 7509 1 Minor firmware build R Catalog Number 7510 16 ASCII text product description R Connection Timeout 7626 1 Millisecond connection timeout R W 0 disabled default increments of 200ms in FRS automatically rounds up to the nearest 200ms TCP IP Configuration Holding Register Area Table 37 TCP IP Configuration Holding Register Area Modbus Size Read Description Register Reg Usage Write MAC ID 7527 3 48 bit Hardware address R R Address 7530 2 The current active IP address R W HH HL LH LL Word 7530 HH HL Word 7531 LH LL Address Mode 7532 1 0 192 168 10 1 R W Static will save current IP address 2 BootP default Subnet Mask 7533 2 The current active subnet mask R W HH HL LH LL Word 7533 HH HL Word 7534 LH LL Default Gateway 7535 2 The currently set default gateway R W HH HL LH LL Word 7535 HH HL Word 7536 LH LL Connection Limit 7537 1 Number of Profibus socket connections allowed R W Modbus TCP Slave Address 7538 1 The MBAP header unit ID which this Profibus Adapter will respond to default 1 72 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Serial Modbus RS485 Configuration Holding Register Area Table 38 Serial Modbus RS485 Configuration Holding Register Area Modbus Size Read Descriptio
52. ble 44 Dynamic Device Addition Registers 76 Table 45 Profibus Network Adapter Diagnostic Message Format TI Table 46 Register 2305 Holding Register Area 82 Table 47 Register 2306 Holding Register Area 82 Table 48 Register 2307 Holding Register Area 83 Table 49 Register 2308 Holding Register Area 83 Table 50 Register 2309 Holding Register Area 84 Table 51 Register 2310 Holding Register Area 84 MN05008001E Vili For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 nl Product Overview Description Eaton Electrical Intelligent Technologies 7 D77 Profibus Adapter D77D PNA has greatly increased the functionality of the IT communicating products allowing monitoring and control for IT I O and IT motor control devices The Adapter scans the devices and then concentrates all configured data into a single Profibus station To simplify the configuration of the Profibus Adapter a simple button press will auto configure the system for default operation This feature automatically configures the I O data into an input and output table from a single QCPort scan table Fo
53. bles list and describe the various states of the LAN Profibus Adapter Status LEDs Profibus Module Status Profibus Network Status and OCPort Channels Table 19 Status LED Profibus LED SF BF Meaning OFF ON Blinking Daughter card initializing connection to Profibus master failed not yet configured ON OFF Incorrect parameterization daughter to mother board communication failure OFF OFF Data exchange mode LAN LED LED State Meaning Amber Flashes to signal network transmission or reception Modbus Adapter Status LED Flashing The adapter is healthy On Solid CPU Fault Off No Power or CPU Fault Rapid Flash Identify when CH Studio is connected Module Status LED MS Off There is no power to the device Green Device is operating normally Flashing Green Adapter needs commissioning minor or soft fault Flashing Red A recoverable fault has been detected See Appendix D Modbus Adapter Fault List A QCPort device is missing from the scan list Red A non recoverable fault has been detected the device may need to be replaced Flashing Green Red The device is performing a self test TCP Network Status LED NS Off IF the MS LED is on or flashing then the D77D PNA does not have a valid IP address Flashing Green No Connection established Green A Connection has been established Red Device cannot communicate on the network may have a duplicate IP address Red Green blink Self Test Flashing Red Network connection error or timeout SMB Serial Modbus RS485 Amber
54. bus baud 7548 1200 384 2400 192 4800 96 9600 48 19200 24 default 38400 12 57600 8 115200 4 230400 2 460800 1 R W QCPort Channel B Modbus Parity 7552 Even 0 Odd 1 None 2 default R W OCPort Channel B Modbus baud 7553 1200 384 2400 192 4800 96 9600 48 19200 24 default 38400 12 57600 8 115200 4 230400 2 460800 1 R W 46 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Pass Through on Ethernet Using Port 2000 and 2001 It is possible to connect Modbus RTU slaves on OCPort Channel A and Channel B while OCPort devices are connected and scanning This Pass Through feature will slow the scan rate for that channel so it is recommended that if this feature is used that all the Modbus devices be connected to a channel that is not scanning OCPort devices The format for Ethernet Port 2000 and 2001 will be the same as the format used for standard Modbus TCP messaging Modbus frame pre pended with an MBAP header The difference between Port 502 Modbus messages and Ethernet Port 2000 and 2001 Modbus messages will be with routing The port 2000 2001 Modbus messages will be stripped of the TCP frame and sent to the appropriate channel A Modbus CRC will be automatically added to the end of the message a
55. ce Fault 14485 3 Register 14485 Channel R W Register 14486 QCPort Device ID Register 14487 Fault Power Supply Volatage 14490 1 Power Supply voltage x 10 R Flash CPU Status LED 14493 1 0 CPU status LED flash normal R W 1 CPU status LED rapid flash MN05008001E For more information visit www eatonelectrical com 75 Intelligent Technologies IT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Dynamic Device Addition Registers Table 44 Dynamic Device Addition Registers Control Byte Same for OCPort Channel A and Channel B Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reserved Reserved Reserved DDA Add Reserved Reserved Reserved Scan Enable Bit Device Status Byte Same for OCPort Channel A and Channel B Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 DDA Device DDA New Corrupt Duplicate Faulted CRitical Faulted Node Not Ready To Scanning Bit Added Device Registry Group ID Node Bit Bit Scan 76 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Profibus Network Adapter Diagnostic Message Format Table 45 Profibus Network Adapter Diagnostic Message Format Profibus Network Adapter Diagnostic SAP 60 0x3C Message Format Response from DP Slave Byte Bit Information Description Standard diagnosis octets See EN 50170 Vol
56. chnologies T Profibus to QCPort Adapter E T N Cutler Hammer iv June 2005 TCP IP Configuration Holding Register Area 72 Serial Modbus RS485 Configuration Holding Register Area 73 QCPort A Configuration Holding Register Area 73 OCPort B Configuration Holding Register Area TA Serial Slow Response Setup Holding Register Area 74 Auto Configuration AC Push Button Functionality Holding Register Area 75 Special Functions Holding Register Area 75 Dynamic Device Addition Registers 76 Profibus Network Adapter Diagnostic Message Format 77 APPENDIX D MODBUS ADAPTER FAULT LIST Register 2305 Holding Register Area 82 Register 2306 Holding Register Area 82 Register 2307 Holding Register Area 0 0 0 cece eh 83 Register 2308 Holding Register Area 0 osua KN 83 Register 2309 Holding Register Area 84 Register 2310 Holding Register Area 84 APPENDIX E PTO CERTIFICATION TECHNICAL SUPPORT COMPANY INFORMATION MN05008001E For more information visit www eatonelectr
57. ckplane Install on a DIN Rail No Backplane Prepare Module for Installation The DIN rail locking tab is on the right middle of the Profibus Adapter When installing the Profibus Adapter on a DIN rail verify that the slide of the DIN Rail Lock is extended to the unlocked position Insert a screwdriver under the DIN rail locking tab and lift up to unlock the locking tab Lift slide to unlock module from DIN rail Locked Position Unlocked Position Figure 35 Unlock DIN Rail Locking Tab Install Module The module is now ready for installation on the DIN rail 1 A WARNING Do not rock the Profibus Adapter module onto the DIN rail The rocking action could damage the module The module must always be inserted perpendicular to the DIN rail Push the module straight back onto the DIN rail 2 Depress the locking tab to secure the module to the DIN rail MN05008001E For more information visit www eatonelectrical com 53 Intelligent Technologies T Profibus to OCPort Adapter E T N Cutler Hammer June 2005 Press locking tab to secure module Locked Position Figure 36 Lock DIN Rail Locking Tab Notice After the Profibus Adapter is installed interconnects will need to be installed see the OCPort System Install and User Manual Publication MN05001002E for more information Install on DIN Rail with Backplane Prepare Module for Installation The DIN rail locking tab
58. connect Cable D77E QPIP100 1 M OCPort Interconnect Cable D77E QPIP200 2 M OCPort Interconnect Cable D77E QPIP300 3 M OCPort Interconnect Cable D77E PS1 85 260 VAC input 24 VDCOJIA output Power Supply 97 190x 42 Cover Control Products for Motor Control Center Product Line MN05008001E For more information visit www eatonelectrical com 59 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer Troubleshooting June 2005 Use the following chart for assistance in troubleshooting the Profibus Adapter the chart contains the most common faults and corrective actions Table 21 Troubleshooting Chart Observation Possible Cause Action None of the LEDs are illuminated Verify that power 24 VDC is applied to the Profibus terminal and that power is on the OCPort channels I O Configuration will not complete Verify that all devices on the OCPort ports are set to unigue addresses Verify that you are holding the Configure button for the reguired 5 seconds Power cycle the Profibus Adapter and OCPort devices The data in the Profibus input assembly is all zeros Verify that the Scan Active bit in the Profibus register 2049 2050 or 1025 is set to one Can t auto configure QCPort or can t see any devices on OCPort Verify that OCPort has a biasing resistor installed such as the D77E OPLR or the D77E TERRJ Unit ID 1 always 1 but can be chan
59. dbus Register Mapping 64 Table 29 Pass Through 0x41 65 loss teen mn 64 Table 30 Reset Services 0x42 66 mmm K mn 65 Table 31 Modbus Exception Codes 67 Table 32 Modbus Register Extensions 68 Table 33 Production Consumption Control and Status Holding Register Areas 69 Table 34 Channel A Status Holding Register Area 70 Table 35 Channel B Status Holding Register Area 71 Table 36 Modbus Adapter Configuration Holding Register Area 72 Table 37 TCP IP Configuration Holding Register Area 72 Table 38 Serial Modbus RS485 Configuration Holding Register Area 73 Table 39 QCPort A Configuration Holding Register Area 73 Table 40 OCPort B Configuration Holding Register Area TA Table 41 Serial Slow Response Setup Holding Register Area TA Table 42 Auto Configuration AC Push Button Functionality Holding Register Area 75 Table 43 Special Functions Holding Register Area 75 MN05008001E For more information visit www eatonelectrical com vii Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Ta
60. dicators from Register 2306 bits 0 7 12 Fault Byte 4 Fault indicators from Register 2306 bits 8 15 13 Fault Byte 5 Fault indicators from Register 2307 bits 0 7 14 Fault Byte 6 Fault indicators from Register 2307 bits 8 15 15 Fault Byte 7 Fault indicators from Register 2308 bits 0 7 16 Fault Byte 8 Fault indicators from Register 2308 bits 8 15 17 Fault Byte 9 Fault indicators from Register 2309 bits 0 7 18 Fault Byte 10 Fault indicators from Register 2309 bits 8 15 19 Fault Byte 11 Fault indicators from Register 2310 bits 0 7 20 Fault Byte 12 Fault indicators from Register 2310 bits 8 15 21 Fault Bit Array al Node fault bits for channel QCPort A 22 Fault Bit Array a2 Node fault bits for channel QCPort A 23 Fault Bit Array a3 Node fault bits for channel QCPort A 24 Fault Bit Array a4 Node fault bits for channel QCPort A 25 Fault Bit Array a5 Node fault bits for channel QCPort A 26 Fault Bit Array a6 Node fault bits for channel QCPort A 27 Fault Bit Array a7 Node fault bits for channel QCPort A 28 Fault Bit Array a8 Node fault bits for channel QCPort A 29 Fault Bit Array b1 Node fault bits for channel QCPort B 30 Fault Bit Array b2 Node fault bits for channel QCPort B 31 Fault Bit Array b3 Node fault bits for channel QCPort B 32 Fault Bit Array b4 Node fault bits for channel QCPort B 33 Fault Bit Array b5 Node fault bits for channel QCPort B MN05008001E For more information visit www eatonelectrical com 41 Intelligent Technologies ZT
61. e hey elas 51 INSTALLATION Installation a DIN Raili a nos De LE MA eek RES a ES IAN 53 Install on a DIN Rail No Backplane 53 Install on DIN Rail with Backplane 54 Replace Existing Mod le aerei ier E n 56 Connectto DEVICES c muumi imen E in 57 Connectrons Interconnects xp ss a n CRURA ve oe ieee T 57 TROUBLESHOOTING AND MAINTENANCE Renewal Parts rra eet ares ds NN E TR Ges erating aes ETE EE EEE 59 Troubleshooting coge ee eee RO ep Ae Rad EMO es 60 APPENDIX A SUPPORTED MODBUS FUNCTION CODES Floating Point Mapping 63 Connection Timeout i stesse vest eno o e Dc ae 63 Modbus Register Mapping ssseeeeeeee m mr 64 Pass Through 0x41 65 sloan 64 Reset Services 0X42 660 cov og ep ECKE Y eee eU EL ue Ee KASSA Te 65 APPENDIX B MODBUS EXCEPTION RESPONSES APPENDIX C REGISTER MAPPING Modbus Register Extensions 68 Production Consumption Control and Status Holding Register Areas 69 Channel A Status Holding Register Area 70 Channel B Status Holding Register Area 71 Modbus Adapter Configuration Holding Register Area 72 MN05008001E For more information visit www eatonelectrical com lii Intelligent Te
62. ed by the message length All of the registers can be written at the same time if the write multiple registers command is used Once the Modbus Adapter has queued the message for transmission the message length will be set back to zero Because of this feature the message length should always be read before any data is written to the Modbus Pass Through special function register area If the message length is a non zero number this will indicate that a Modbus Pass Through transmission is still occupying the register space and has not yet been queued for transmission Table 18 Pass Through Register Information Modbus Size Read Description Register Reg Usage Write Modbus Wormhole Tx Channel A 12395 251 Modbus wormhole transmit area A R W Modbus Wormhole Rx Channel A 12646 251 Modbus wormhole receive area A R W Modbus Wormhole Tx Channel B 12897 251 Modbus wormhole transmit area B R W Modbus Wormhole Rx Channel B 13148 251 Modbus wormhole receive area B R W High Low High Low High Low High Low Not Modbus Function To Address Data Data Last word of Used Message Code Modbus Message Byte Count Figure 33 Modbus Pass Through Transmit Message Format If the Modbus wormhole transmission invokes a response on the destination port the received response will be placed in the Modbus Wormhole receive register area The format of the receive registers is identical
63. ered to the right of the switch on the label Adding up the major units set to ON will provide the address of the Modbus RTU ASCII and the Profibus networks Notice Any Profibus Station Address selection greater than 125 will result in the D77D PNA using Station Address 125 To set the Profibus address place the address DIP switches in the desired positions The following example is set to address 25 Notice The address specified in the switches is only used by the adapter at the time the adapter is powered on or power cycle reset Changing these switches during operation will have no affect until the next power cycle or reset Example To set the address to 25 start from the top or 128 and set the switches from the top down to OFF OFF OFF ON ON OFF OFF ON 16 8 1 25 ON 1 64 NA 00 mm Figure 16 Address DIP Switch Designation MN05008001E For more information visit www eatonelectrical com 21 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Profibus Connection The Profibus port uses the standard DB9 Profibus connection Refer to the figure below for details on the pin out of this connector O 5 Data Ground 4 Reguest To Send RTS CNTR P 3 Profibus B RS 485 A 2 No Connection 1 Profibus Cable Shield No Connection 9 Profibus A RS 485 B 8 No Connection 7 Voltage Plus VP 6 0000 00000 O Figure 17 Pin Out for DB
64. error from occurring in the client or master The client or master can next issue a Poll Program Complete message to determine if processing is completed 06 Slave device busy Specialized use in conjunction with programming commands The server or slave is engaged in processing a long duration program command The client or master should retransmit the message later when the server or slave is free 08 Memory parity error Specialized use in conjunction with function codes 20 and 21 and reference type 6 to indicate that the extended file area failed to pass a consistency check The server or slave attempted to read record file but detected a parity error in the memory The client or master can retry the request but service may be required on the server or slave device 0a Profibus adapter path unavailable Specialized use in conjunction with Profibus adapter indicates that the Profibus adapter was unable to allocate an internal communication path from the input port to the output port for processing the request Usually means that the Profibus adapter is misconfigured or overloaded 0b Profibus adapter target device failed to respond Specialized use in conjunction with Profibus adapter indicates that no response was obtained from the target device Usually means that the device is not present on the network MN05008001E For more information visit www eatonelectrical com
65. essing the Auto Configuration button performs a basic setup of the D77D PNA and connected devices that is sufficient for most applications When an application reguires that parameters have to be modified from default use CH Studio Component Manager The CH Studio tool is used for configuration maintenance and monitoring of Eaton Electrical nodes and OCPort devices After going on line using CH Studio the Studio Explorer will display the Eaton Electrical nodes on Profibus and allow the user to drill down through the D77D PNA to view and configure the OCPort devices Part of the setup of the TCP IP network is to select the range of temporary IP address to assign devices and the setup of the subnet mask and default gateway For most users these settings will not need to be modified from default since CH Studio uses current network settings to preconfigure the TCP IP network settings Once these parameters are setup pressing the Go On line button will allow CH Studio to search for Faton Electrical nodes on Modbus TCP i Fie mm Tools Window Help le x D BW X 509 e Ceske Properties Miowpu Mrocbox k El Qe O X Drodes Fooonine 9 andre al E E ton 37 sudo zi JIE Network Devicenet gi Favorites m 410 12 Quero Sr TCP IP network adapter TCPIIP Network letXtreme Gigabit Ethernet 151 11080 149 i 151 110 80 254 151 110 80 1 tes 151 110 80 6 No 00 0F 1F A0 07 6F
66. ffers from what was initially configured e Daughter Card Faults Advanced configuration information for troubleshooting and diagnostics e Daughter Card Firmware revision The current firmware version of the daughter card e Daughter Card Hardware version The current hardware version of the daughter card e Daughter Card Mode Advanced configuration information for troubleshooting and diagnostics e Daughter Card Node ID The Profibus DP Slave address as set by the DIP switches on the Mother card note that the address only changes after power is cycled to the Network Adapter Address switches set higher than 125 always result in a Profibus address of 125 e Daughter Card Production Data Size in bytes The number of bytes the Network Adapter produces sends to Profibus e Daughter card stat Advanced configuration information for troubleshooting and diagnostics e Daughter card type The value 1 indicates Profibus MN05008001E For more information visit www eatonelectrical com 11 E T N Cutler Hammer Intelligent Technologies T Profibus to QCPort Adapter June 2005 CH Studio QCPort Device Observation By selecting double clicking the Network Adapter of interest CH Studio drills down to the QCPort device of the selected Network Adapter Figure 8 shows the QCPort devices located on the Network Adapter of interest EH man Loerie properties output frenos Que O f Cro Feoonine
67. fff OCPort Channel B Baud 7551 1 9600 48 19200 24 38400 12 57600 8 115200 4 230400 2 460800 1 default R W QCPort Channel B Modbus Parity 7552 0 even default 1 odd 2 none R W OCPort Channel B Modbus baud 7553 1200 384 2400 192 4800 96 9600 48 19200 24 default 38400 12 57600 8 115200 4 230400 2 460800 1 R W Serial Slow Response Setup Holding Register Area Table 41 Serial Slow Response Setup Holding Register Area Description Modbus Register Size Reg Usage Read Write Modbus Allow Channel A Slow Response 7554 1 0 Disable 1 Enable When performing serial Pass Through some Serial Profibus devices respond slower than 100ms Because of this if this register is set to true the response time will be lengthened to 750 ms prior to timing out the message R W Modbus allow Channel B Slow Response 7555 0 Disable 1 Enable When performing serial Pass Through some Serial Profibus devices respond slower than 100ms Because of this if this register is set to true the response time will be lengthened to 750 ms prior to timing out the message R W 74 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 A
68. figuration not OK 6 Reserved Reserved 7 Reserved Reserved MN05008001E For more information visit www eatonelectrical com 19 Intelligent Technologies ZT Profibus to OCPort Adapter E T N Cutler Hammer June 2005 VO Configuration You can set the I O size for the Profibus Network Adapter by selecting the corresponding input and output data sizes from the selections listed in the GSD file Note that you must single click on the Profibus Network Adapter icon in the hardware manager to select it blue in order to add the I O to its configuration GHW Config SIMATIC 300 1 Configuration ProfiBusGW Bly Station Edit Insert PLC View Options Window Help Djgjs e 34 amp ele salsa En cx e vel PROFIBUS 2 DP master system 1 Profile Standard rl Ea PROFIBUS to QC Port Ga E Universal module 2 Byte Out 4 Byte Out 6 Byte Out 8 Byte Out 10 Byte Out Blue Selected 12 a Out 14 Byte Out 16 Byte Out 18 Byte Cut 1 0 Selections 20 Byte Out 22 Byte Dut 24 Byte Dut 26 Byte Out 28 Byte Dut 30 Byte Out 32 Byte Out 34 Byte Out Drag I O Selections here 36 Byte Out 38 Byte Out 40 Byte Dut 42 Byte Out 44 Byte Out 46 Byte Out 48 Byte Dut OB tess 50 Byte Out 52 Byte Out 54 Byte Dut 56 Byte Out 58 Byte Dut CN pas a 4 gt PROFIBUS DP slaves for SIMATIC S7 M7 Es and C7 distributed rack eee re
69. forming a Hard Configuration reconfigures the internal OCPort scan list to match all physically connected devices on CHA and CHB It generates the Profibus I O telegram mappings that contain the input output information for these connected devices In addition the OCPort device parameters for all devices on OCPort CHA and CHB are set to factory default Hard Configuration e Sets all QCPort device parameters to their factory default settings e Frases the old QCPort scan list and creates a new scan list e Frases the old Profibus I O telegrams and creates new Profibus I O telegrams A WARNING If any connected device has been custom configured a Hard Configuration will return the device s parameters to factory default Hard Configuration Procedure 1 Set each QCPort device to a unique non zero Group ID per QCPort channel using the manual Group ID switches To set the Group ID to an extended address greater than the setting on the switch use CH Studio 2 IfChannel B is being used apply power to that channel so that the devices on Channel B are active when the configuration takes place 3 Using a pointed tool such as a ball point pen lightly press the Auto Configuration button while applying power to CHA and the D77D PNA You must hold the AC button during the power up for a minimum of 5 seconds to begin the Auto Configure process During this time the D77D PNA Status LED will be solid green Once it is viewed that the Statu
70. g product Name D77D PNA PROFIBUS QCPort Gateway Model Gateway Revision 1 0 SW FW 1 0 HW 1 0 GSD EAEL0966 gsd This certificate confirms that the device has successfully passed the conformance tests for PROFIBUS DP Slave devices The tests were executed in accordance with Test Specifications PROFIBUS DP Slave Devices Version 2 1 from December 2002 at PROFIBUS Interface Center in Johnson City USA which is an authorized test laboratory of PROFIBUS Nutzerorganisation The detailed test procedure and the test results are recorded in the inspection report 0121 1 This certificate is granted according to the PNO guideline for testing and certification PRZ dated August 1 1999 and is valid for 3 years i e until May 16 2008 Klaus Peter Lifidner Prof K Bender MN05008001E For more information visit www eatonelectrical com 85 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 sa Technical Support e For additional information on this product please call our Customer Support Center at 1 800 356 1243 e For service or start up assistance 24 hours day 7 days week please call 1 800 498 2678 86 For more information visit www eatonelectrical com MN05008001E Eaton Corporation Cutler Hammer business unit 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www cutler hammer eaton com E T N Cutler Hammer 2005 Eaton Cor
71. ged IP Lost Use CH Studio to rediscover the device Power Up Reset Not scanning Is scan enabled in register 1025 Controller can t see after setting IP address Check subnet mask Can t communicate over Serial Profibus RS485 Verify valid range 1 246 60 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 a Appendix A Supported Modbus Function Codes Table 22 Modbus Function Codes Access Type Description Code Data Access Bit Physical Discrete Inputs Read Discrete Input 0x02 2 Internal Bits or Physical Coils Read Coils 0x01 1 Write Single Coil 0x05 5 Write Multiple Coils OxOF 15 16 bits Physical Input Registers Read Input Register 0x04 04 Internal Registers or Physical Output Read Holding Registers 0x03 3 Registers Write Single Register 0x06 6 Write Multiple Registers 0x10 16 Read Write Multiple Registers 0x17 23 Mask Write Register 0x16 22 Diagnostics Read Exception status 0x07 7 Diagnostics 0x08 8 User Defined OCPort Pass Trough 0x41 65 Reset Services 0x42 66 Notice The entire register space for the D77D PNA is a shared register space therefore each register supports each function code Table 23 Read Exception Status 0x07 7
72. h channel simultaneously asynchronously and in a deterministic fashion Once a Profibus connection is established the D77D PNA will start to scan the OCPort devices providing control from Profibus It is not necessary to set any bits to initialize scanning unless configured as such Notice A minor recoverable fault may occur if OCPort scanning is stopped by the system controller and then reinitiated in less then 3 seconds from when the scan was stopped The fault will indicate that not all the OCPort devices are on line This fault will self clear as the devices are brought back into the scan list If the time between stopping scanning and starting scanning is greater than 3 seconds this fault will not occur Adding or Removing Devices from OCPort If at any time devices are added or removed from OCPort the I O registers telegrams will have to be revised using the Soft Configuration procedure or CH Studio When a Soft Configuration is performed it erases the old register telegram mappings and creates new ones based on the remapped information from OCPort CHA and CHB A WARNING When adding or removing a device and performing the Soft Configure procedure the I O telegram mappings are erased and recompiled Because of this data in the controller registers may be different than prior to re configuration Care should be taken to verify the register mapping before bringing the controller D77D PNA back on line When adding a new device
73. he number of devices added to the scan list during configuration R Channel B Actual Scan Devices 2335 1 The actual number of devices communicating in the scan R Channel B Fault Bit Array Channel B 2336 4 64 bits 1 bit per device for error indication R Channel B Gateway State 2340 1 Configuring Ready Faulted 0 1 2 R Production Data Size Channel B 2341 1 The number of bytes of data in the consumption scan R Consumption Data Size B 2342 1 The number of bytes of data in the production scan R Channel B Attached Device 2533 190 Total registers in listing 2343 R Listing Starting at 2344 format is as follows per QCPort device Device ID Starting Production Register Starting Consumption Resister Channel B 7550 1 Adds a dead time in the QCPort scan of the register value times 5ms R W Interscan Delay 0 65536 x Sms MN05008001E For more information visit www eatonelectrical com 71 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Modbus Adapter Configuration Holding Register Area Table 36 Modbus Adapter Configuration Holding Register Area Modbus Size Read Description Register Reg Usage Write Modbus Adapter Serial Number 7505 2 This device s serial number R Modbus Adapter Hardware Revision 7507 1 This devices hardware revision number R Modbus Adapter Firmware Revision 7508 1 Major firmware revision R Modbus Ad
74. he short run interconnect These interconnects provide the QCPort products with both power and communications The backplane interconnect fits within the DIN rail and has plugs on it that connect one module to another module seated on the DIN rail The backplane interconnect supports the power and communication for OCPort and is a passive device The short run interconnect uses the RJ style connectors that are ordered in standard lengths For more information on making interconnects and applying interconnects refer to the OCPort System Install and User Manual Publication MN05001002E Connections to the OCPort Channels The Profibus Adapter has two independent QCPort channels CHA and CHB CHA has connections on the backplane plug and the RJ12 port closest to the back of the Profibus Adapter CHB has two RJ12 connections the two closest to the front of the Profibus Adapter q Front Backplane RJ RJ RJ Figure 42 QCPort Channels MN05008001E For more information visit www eatonelectrical com 57 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Backplane Interconnect The backplane interconnect is used when connecting Adapter and I O products on a DIN rail The interconnect fits inside the channel of the DIN rail and provides for connection of power and communication to Adapter and I O products Device DIN Rail female Backplane male
75. ical com E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 List of Figures Figure 1 Profibus Adapter D77D PNA Front Features 5 Figure 2 Profibus Adapter D77D PNA Back Features 5 Figure 3 Profibus Adapter D77D PNA Bottom Features 5 Figure 4 Profibus Adapter D77D PNA Dimensions mm in 6 Figure 5 Device Ventilation SERES eed ae SSSR BER ae 6 Figure 6 Profibus Adapter D77D PNA Power Isolation 7 Figure 7 CH Studio TCP IP Network Level 10 Figure 8 CH Studio at QCPort Device Level 12 Figure 9 Property Bages iii gue ek IA Ee RP E UP MEE 13 Figure 10 Network Adapter VIWA HE 14 Figure 11 Parameter Assignment 15 Figure 12 I O Validation Using CRC 16 Figure 13 Diagnostic Message soon Kn 17 Figure 14 Parameterization Options 18 Figure 15 VO Configuration il eut DUNS kd Dee ba IEAA E PIS 20 Figure 16 Address DIP Switch Designation 21 Eigurie 17 Pin Out for DB s 2 96 4 cis ele iere v es oy ewes Katse os 22 Figure 18 Modbus Connection
76. ing a pointed tool such as a ball point pen lightly press the Auto Configuration button and hold for five seconds During this time the D77D PNA status LED will turn on solid green After three seconds the D77D PNA status LEDs will all turn on then blink three times in one second and then go off signalling the start of the Soft Configuration process At this time release the AC button Press and hold the Configuration button AC for five seconds to perform a Soft Configuration o 00 A 00 ES O oO gl Configures the Profibus IO telegrams O O om B O 5 Figure 21 Soft Configuration None of the QCPort devices may be faulted while performing an I O Configuration To verify that the devices are not faulted check status LED for each device The status LED for most devices is in upper left of most products and may not be marked A faulted state will have a LED flash of 500 milliseconds on 500milliseconds off 26 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Notice If for any reason the system is not configured properly when the Auto Configuration button is pressed the MS LED will go to solid red or flashing red This indicates that further configuration is reguired For example this would occur if two devices on the same OCPort channel have the same Group ID Hard Configuration Per
77. ion regarding a device on channel B Since the Fault configuration is necessary to run this is an unrecoverable fault Recommended action try performing the appropriate reset service in an attempt to obtain the correct configuration information 14 15 Reserved MN05008001E For more information visit www eatonelectrical com 83 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Register 2309 Holding Register Area Table 50 Register 2309 Holding Register Area Bit Fault Fault Name Type Fault Description 0 64 OCPort Device Fault Medium A OCPort device has responded with a fault or a fault has been 0x40 logged specific to a QCPort device 1 65 OS Mailbox Fault Hard A software problem has occurred it is no longer safe to 0x41 continue running Reset the D77D PNA or cycle power 2 66 Duplicate Group ID The physical group ID switch is set the same on two QCPort 0x42 devices 3 67 Invalid Group ID Hard A QCPort device is using a reserved group ID 0x43 4 68 Power Fail Hard The main QCPort supply is failing 0x44 5 69 Gather Configuration A Fault Hard We failed to successfully build up configuration for devices on 0x45 channel A 6 70 Gather Configuration B Fault Hard We failed to successfully build up configuration for devices on 0x46 channel B 7 71 No QCPort Devices Found Soft No QCPort devices were found or are registered
78. iption Register Reg Usage Write Channel A Status 2311 1 0 1 Channel A Active R 1 1 Channel A Not Ready to Scan 2 1 Faulted Device Channel A 3 Reserved 4 1 Duplicate Group ID Channel A 5 1 QCPort Config Corrupt Channel A 6 15 Reserved Channel A 2312 1 Number of good messages on channel R Total Transactions Channel A 2313 1 Number of Wormhole messages passed including transmit and R Wormhole Transactions receive on Channel A Channel A Collisions 2314 1 Number of detected collisions since last power cycle R Channel A 2315 1 Number of message frame CRC errors detected since power cycle R CRC Error Count Expected Devices 2316 1 The number of devices detected during the last configuration cycle R Channel A Actual Devices 2317 1 The number of devices that are actually communicating R Channel A Expected Scan Devices 2318 1 The number of devices added to the scan list during configuration R Channel A Actual Scan Devices 2319 1 The actual number of devices communicating in the scan R Channel A Fault Bit Array 2320 4 64 bits 1 bit per device for error indication R Channel A Channel A 2324 1 Configuring Ready Faulted 0 1 2 R Gateway State Production Data Size Channel A 2325 1 The number of bytes of data in the consumption scan R Consumption Data Size 2326 1 The number of bytes of data in the production scan R Channel A Channel A 2343 190 Total registers in listing 2343 R Attached Devive Listitig Starting at 2344 f
79. is example Profibus Adapter QCPort Figure 30 Typical Profibus Adapter D77D PNA Application Due to the way the Profibus telegrams are created each device s data I O parameters are located in a unique byte or word For a device that has multiple parameters each parameter will be located in a byte or word that is adjacent to the next parameter An example will be given in a later section 38 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Optional Channel Scan Control Word Read Write Scan Control Bytes are optional The default configuration excludes them To enable scanning on CHA and CHB when the scan control word is included the low order bit of the word must be set to one Refer to Table 6 for details on the scan control bytes The scan control has been combined into a single bit within the word Also the ability to include or exclude this word from the data exchange telegram is a selectable feature MN05008001E For more information visit www eatonelectrical com 39 Intelligent Techno
80. ler Hammer June 2005 Configuring Simatic Step 7 for Use with the Network Adapter After installing the GSD file and adding configuring the appropriate CPU and Profibus DP network locate and add the Profibus to QCPort Network Adapter as shown BE HW Config SIMATIC 300 1 Configuration ProfiBusGW ly Station Edi Insert PLC View Options Window Help Ojejeja ja e ae dia Mo Y wi PROFIBUS 2 DP master system 1 Ei gg PROFIBUS to OC Port G a fj Universal module 2 Byte Out J 4 Byte Out 6 Byte Out 8 Byte Out 10 Byte Out 12 Byte Out 14 Byte Out 16 Byte Out J 18 Byte Out 20 Byte Out 22 Byte Out 24 Byte Dut 26 Byte Out 28 Byte Out 30 Byte Out 32 Byte Out 34 Byte Out 36 Byte Out 38 Byte Out 40 Byte Out 42 Byte Out 44 Byte Out 409 6 PROFIBUS to QC Por Gate 46 Byte Out 48 Byte Out Slot d Order Number Designation lAddress O Address Comment 50 Byte Qut 1 128 50 Byte Out 0 43 52 Byte Out 64 62 Byte In 0 61 54 Byte Out 56 Byte Out 58 Byte Out EN dun n 4 gt PROFIBUS DP slaves for SIMATIC S7 M7 Te land C7 distibuted rack input S Optional Figure 10 Network Adapter View Notice The GSD file can be located on the Eaton Electrical Website at www eatonelectrical com Search for GSD or PNA 14 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies T Profibus to
81. logies ZT Profibus to QCPort Adapter E T N Cutler Hammer Optional Channel Status Bytes Read June 2005 Channel Status Bytes are optional The default configuration excludes them For feedback on the status of the OCPort channels refer to the following tables The first two bytes of the input data will contain this data Table 11 Input Control Bytes Bit Name Description Byte 0 Channel A 0 Channel A Active 0 Selected channel not scanning 1 Selected channel scanning 1 Channel A 0 Selected channel scan list registry requirements have Ready to Scan been met 1 Selected channel scan list registry reguirements have not been met 2 Faulted Device 0 Selected channel does not have any faulted devices Channel A 1 Selected channel has at least one faulted device 3 Reserved 4 Duplicate Group ID 1 A duplicate Group ID exists on Channel A Channel A 5 QCPort Config 0 Selected channel has a valid registry SIA 1 Selected channel has a corrupt registry 6 7 Reserved Byte 1 Channel B 0 Channel B Active 0 Selected channel not scanning 1 Selected channel scanning 1 Channel B 0 Selected channel scan list registry requirements have Ready to Scan been met 1 Selected channel scan list registry reguirements have not been met 2 Faulted Device 0 Selected channel does not have any faulted devices Spa
82. meters If Modbus Pass Through is going to be used it is important to set up the Serial Modbus baud rate and parity of the Modbus network devices All the Serial Modbus devices must be set to the same baud rate as the D77D PNA Pass Through settings If a device takes more than 100 ms to respond to a Serial Modbus message it is important to set the Allow slow response check box D77D PNA Online Property Pages General Configuration Monitor 1 0 Info Profibus 1 0 Info Modbus Image r Channel A Dynamic Device Addition Enable Add Method Auto C Explicit Trigger Max available For Input Data 0 Bytes Max available for Output Data Jo Bytes Channel B Dynamic Device Addition Enable Add Method Auto C Explicit Trigger Max available for Input Data 0 Bytes Max available for Output Data a Bytes Figure 26 Configuration Tab 32 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Monitor Tab Once the D77D PNA is configured viewing the Monitor Tab will provide information as to the state of the D77D PNA D77D PNA Online Property Pages Figure 27 Monitor Tab MN05008001E For more information visit www eatonelectrical com 33 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer VO Info Tab June 2005 The I O Info Tab pr
83. mple is set to baud of 1200 ON 1 gt E MODE M g M B E Bo Figure 19 Baud Rate DIP Switch Designation Set the Serial Modbus RS485 Mode To set the serial Modbus mode to ASCII or RTU use the MODE DIP switch To set the serial Modbus MODE place the MODE DIP Switch in the desired position OFF RTU ON ASCII The following example is set to RTU ON 1 gt m Move m B2 M m lso Figure 20 MODE DIP Switch Designation 24 For more information visit www eatonelectrical com MN05008001E ETN Cutler Hammer Intelligent Technologies 17 Profibus to QCPort Adapter June 2005 Auto Configuration Overview When an auto configuration is performed the D77D PNA assembles the I O data into input data registers and output data registers for the devices on QCPort channels CHA and CHB The data is assembled by QCPort channel and then in ascending order by device Group ID address switch setting on device using the default I O assembly for each device For further assistance on the I O size and how data is mapped within the registers refer to the user manual for that device or to CH Studio for on line help Once the QCPort system is assembled powered and properly addressed one of two types of auto configuration can be performed The procedure for performing a Soft Configuration or Hard Configuration starts on Page 27 No additional configuration of the D
84. n Register Reg Usage Write Serial Modbus RS485 Baud Rate 7539 1 The currently selected Serial Profibus RS485 baud Uses R Profibus Adapter baud rate enumerations Serial Modbus RS485 Node ID 7540 1 The currently active Serial Profibus RS485 node ID R Serial Modbus RS485 Protocol 7541 1 0 RTU Default R 1 ASCII Parity 7542 1 0 even default R W 1 odd 2 none OCPort A Configuration Holding Register Area Table 39 QCPort A Configuration Holding Register Area Modbus Size Read Description Register Reg Usage Write Modbus Adapter QCPort Device IDA 7544 it Default Oxffff R OCPort Channel A Baud 7546 1 9600 48 R W 19200 24 38400 12 57600 8 115200 4 230400 2 460800 1 default OCPort Channel A Modbus Parity 7547 1 0 even default R W 1 odd 2 none OCPort Channel A Modbus baud 7548 1 1200 384 R W 2400 192 4800 96 9600 48 19200 24 default 38400 12 57600 8 115200 4 230400 2 460800 1 MN05008001E For more information visit www eatonelectrical com 73 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer OCPort B Configuration Holding Register Area Table 40 OCPort B Configuration Holding Register Area June 2005 Description Modbus Register Size Reg Usage Read Write Modbus Adapter OCPort Device IDB 7549 1 Default Oxf
85. nd the message will be transmitted on the corresponding port If a response is received on the serial port before the receive message timeout the response will be formatted as a Modbus TCP message and sent back to the Modbus master If no serial receive message is received before the timeout period an ACK will be sent back to the Master indicating a receipt of message Notice Ethernet Port 2000 and 2001 use the unit ID from the MBAP header when constructing the serial Modbus frame Within the control program connect to Ethernet Port 2000 for Channel A or Ethernet Port 2001 for Channel B To read set a register of a specific device send the message to the Modbus Device ID to read set and construct the functions and data just as if communicating directly to Modbus slave device The data in the response field will be constructed just as if the Modbus master was directly communicating to a Modbus slave The message is constructed low byte high byte but gets sent on the wire low high byte low byte refer to the example below High Low High Low High Low Function Code To Address Data Data Last word of Modbus Message Figure 31 Modbus Ethernet Pass Through Transmit Message Format MN05008001E For more information visit www eatonelectrical com 47 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June
86. nformation visit www eatonelectrical com i Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer June 2005 VIS Table of Contents Important Notice Please Read i Table of Contents ii Eist ORFI SUES asic KES EO e SAN wo e gia UR M CR ust Sov KIA v lastof Tables isso vases SE ASTE et ad Hoe re ga as vii PRODUCT OVERVIEW D SCHDUOD reet pO EV CLUB ohh ote Ed ates CE EE NC ad a TUS ME 1 Fe tures and Benetits sissi seassa te ore SIA EPE tosh n Resch EROR RR ede acer 1 Sake Yai kb Paid de edis eode spe dia ete bce ties 2 Environmental Ratings 3 Approvals Certifications Aa 3 General Specifications sae asa es rr bt ken ai kaamaa sae os x edes 4 Profibus Specifications 4 Modbus Specifications on foray dels LAT HE Mes eee EV ee Eb Ses Vu n EU e ALAS 4 Catalog Numbering System 4 PHYSICAL FEATURES Physical Description z cranieni cee eee ete mh n 5 Dimensions ae sd ed EE ds 6 Power Supply Requirements 0 0 0 cee en 7 OPERATION Quick Starts tos nom iet cot es ee a vomer i anh oc Tree Tais oet ug od 9 Configuring the Profibus to QCPort Network Adapter 9 CH Studio and the Profibus to QCPort Network Adapter 10 CH Studio and I O Mapping
87. niel 1 Selected channel has at least one faulted device 3 Reserved 4 Duplicate Group ID 1 A duplicate Group ID exists on Channel B Channel B 5 QCPort Config 0 Selected channel has a valid registry Corrupt Channel B 1 Selected channel has a corrupt registry 6 7 Reserved Notice Your control program uses this information to detect fault conditions 40 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to QCPort Adapter June 2005 Diagnostic Message The diagnostic response from the D77D PNA may consist of up to 36 bytes of information Six of the 244 bytes are mandatory while the rest are user selectable For the Profibus gateway the diagnostic messaging is defined as follows Table 12 Profibus Gateway Diagnostic Message Format Byte Information Description 1 Station status 1 Standard diagnosis see EN 50170 Vol 2 2 Station status 2 3 Station status 3 4 Master address 5 Manufacturer code High Byte 6 Manufacturer code Low Byte 7 Device Specific Length Field Length of device specific message 8 Combined QCPort A status OCPort A and B Channel Status 9 Fault Byte 1 Fault indicators from Register 2305 bits 0 7 10 Fault Byte 2 Fault indicators from Register 2305 bits 8 15 11 Fault Byte 3 Fault in
88. ntifier module related diagnostic implemented to recognize these style of data 0b01 extended data e Channel related diagnostic data b Usually the equivalent data can easily be 0b10 transmitted using the more traditional e Revision diagnostic 0b11 Device related extended diagnostic data format 7 Device related diagnostic identifier amp Data Length Length of device specific message 0 Field 0 5 Length specification 6 7 Type of diagnosis data The high order two bits shall be 0b00 to indicate the following e 0b00 Device related diagnostic data data is Device related diagnostic data e 0b01 Identifier Module related diagnostic data e 0b10 Channel related diagnostic data e 0b11 Revision diagnostic data 8 QCPort A and B status QCPort A and B Channel Status 1 0 CHA Active Activity of QCPort 0x01 0 Not scanning 1 scanning 1 CHA Ready to Scan 0 Channel registry requirements HAVE been established 0x02 1 Channel registry requirements HAVE NOT been established 2 CHA Faulted Device 0 Channel does not have any faulted devices 0x04 1 Channel does have at least one faulted device 3 Reserved 0x08 4 CHB Active Activity of QCPort B 0x10 0 Not scanning 1 scanning 5 CHB Ready to Scan 0 Channel registry requirements HAVE been established 0x20 1 Channel registry requirements HAVE NOT been established 6 CHB Faulted Device 0 Channel does not have any faulted devices 0x40 1 Channel does have at least one
89. ofibus is performed at the Profibus communication processor OCPort channel B is also isolated Profibus Interface Modbus TCP Interface Modbus RS485 Interface Comm Power Isolation Isolation ME Profibus CPU Main Gateway CPU TERRE Comm Isolation i QCPort A Interface QCPort B Interface 24VDC 24VDC Supply Supply Figure 6 Profibus Adapter D77D PNA Power Isolation MN05008001E For more information visit www eatonelectrical com 7 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer Operation June 2005 This section provides details about the following features and aspects of D77D PNA operation Ouick Start Connect to Profibus Ethernet and Modbus Setup Auto Configuration Overview Preparation Soft Configuration Hard Configuration Configuration Using CH Studio Dynamic Device Addition DDA Adding or removing devices Replacing an existing device on OCPort Typical Application Modbus Pass Through Connect Modbus slaves to Channel A or B Status LEDs Scanning For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Ouick Start Configuring the Profibus to OCPort Network Adapter The
90. operty Page The I O size for each QCPort device is viewable and changeable from this Property Page by selecting the I O tab This information is useful when understanding how the I O data is mapped to the Profibus system CH Studio and I O Mapping When focus is on the QCPort Network Adapter of interest in CH Studio you can obtain an I O map of all OCPort devices attached to the Network Adapter by selecting Tasks then Reports from the toolbar A report is generated for the Network Adapter of interest The Profibus I O mapping for the Network Adapter is part of this report You can save this report to an HTML file to view using any browser I O Mapping General Rules e All word data is automatically swapped high byte low byte for Profibus from QCPort since Profibus is Big Endian and QCPort is Little Endian e All word data starts on even word boundaries therefore pad bytes are added before the word data as needed automatically by the Network Adapter e All data is sized as even words therefore a pad byte is added to the end of the data table automatically when needed in order to make the data table even e Input data cannot exceed 244 bytes for Profibus and output data cannot exceed 178 bytes e Profibus scan data can be set smaller than the actual QCPort device data but not larger MN05008001E For more information visit www eatonelectrical com 13 Intelligent Technologies ZT Profibus to OCPort Adapter E T N Cut
91. ormat is as follows per QCPort device Device ID Starting Production Register Starting Consumption Resister Channel A 7545 1 Adds a dead time in the QCPort scan of the register value times 5ms R W Interscan Delay 0 65536 x Sms MN05008001E 70 For more information visit www eatonelectrical com E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Channel B Status Holding Register Area Table 35 Channel B Status Holding Register Area Modbus Size Read Description Register Reg Usage Write Channel B Status 2327 1 0 1 Channel B Active R 1 1 Channel B Not Ready to Scan 2 1 Faulted Device Channel B 3 Reserved 4 1 Duplicate Group ID Channel B 5 1 QCPort Config Corrupt Channel B 6 15 Reserved Channel B Total 2328 1 Number of good messages on channel R Transactions Channel B Wormhole 2329 1 Number of Wormhole messages passed including transmit and R Transactions receive on Channel A Channel B Collisions 2330 1 Number of detected collisions since last power cycle R Channel B CRC Error Count 2331 1 Number of message frame CRC errors detected since power cycle R Expected Devices 2332 1 The number of devices detected during the last configuration cycle R Channel B Actual Devices Channel B 2333 1 The number of devices that are actually communicating R Expected Scan Devices 2334 1 T
92. ovides all the information as to the I O telegram mapping of the connected QCPort devices Not only will it give the order of the mapped I Data but also the register telegram information for the QCPort inputs outputs and the status registers for diagnostics To simplify the I O data mapping mappings to both the PROFIBUS and Modbus connections are provided under separate tabs D77D PNA Online Property Pages E x General Configuration Monitor I O Info Profibus Io Info Modbus Image Q Scan I O gt Select in Propet dow Bt7 s Bits Bit 4 Bit 3 Profibus Input Data Channel B 5811 DEMO Build Address 5 Warning Fault Local Control Mode Profibus Output Data 16 Pt Relay Output Address 4 Output Pin Output Pin Output Pin Output Pin Output Pin 7 6 5 4 3 At D Reference 0 0 0 0 0 0 Output Pin Output Pin Output Pin Output Pin Output Pin 1 0 0 0 0 0 215811 DEMO Build Unknown Unknown Unknown Local 2 Control Request Reserved Permissive Status Running2 Running 1 Output Pin 2 Output Pin Output Pin 1 0 0 0 0 Output Pin 10 Output Pin Output Pin 9 8 0 0 0 wuaess 10 CT mua Fault Reset Permissive Control Run 2 Run 1 x Cancel Apply 4 Figure 28 I O Info Tab Using a Profibus Configuration Tool To properly configure OCPort devices CH Studio is reguired For configuration of the D77D PNA via a Profibus PLC or software tool a GSD file is provided See Appendix C
93. poration All Rights Reserved Publication No MN05008001E June 2005 Printed in USA E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 a Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton s electrical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEMS which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2004 sales of 9 8 billion Eaton is a global leader in electrical systems and components for power quality distribution and control fluid power systems and services for industrial mobile and aircraft equipment intelligent truck drivetrain systems for safety and fuel economy and automotive engine air management systems powertrain solutions and specialty controls for performance fuel economy and safety Eaton has 56 000 employees and sells products to customers in more than 125 countries For more information visit www eaton com MN05008001E For more information visit www eatonelectrical com 89
94. r more information on the IT family of products visit our web site at www eatonelectrical com Features and Benefits The IT D77D PNA includes the following significant features e Communications to Profibus DP e Large I O size of up to 242 in 178 out on Profibus o Provides for control of all IT communicating devices connected to the Adapter e Single button press auto configures the Adapter setting up the system for default operation e Advanced configuration using CH Studio e Isolated DB9 Connection to Profibus e Two independent QCPort communication channels e OCPort powers the Adapter no need for an extra power supply e Channel B QCPort Isolated e Status LEDs e Provides for configuration of QCPort devices and the Profibus Gateway from Ethernet e DIN rail mountable e Monitoring and configuration of QCPort devices from Modbus TCP e Innovative Pass Through mode to control Serial Modbus RS485 devices from Modbus TCP while controlling over Profibus e 10 Base T connection for Modbus TCP MN05008001E For more information visit www eatonelectrical com 1 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Safety The following safety statements relate to the installation setup and operation of the Eaton Electrical IT Profibus Adapter Notice Make sure you read and understand the installation procedures in this manual before you attempt to operate or setup the equipment A WARNING
95. rol I O Data Byte Data Cover Control Produced Data 0 Fault Word Low Byte word 1 Fault Word High Byte FLA Word Low Byte word FLA Word High Byte Thermal Memory byte 2 3 4 5 Motor Status Byte Cover Control Consumed Data 0 Motor Control Byte 42 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to QCPort Adapter June 2005 Profibus Telegrams Note Channel status has been configured when commissioning the gateway with a Profibus tool Table 14 Input Telegram Example 1 Byte Description Device Address Input Bytes 0 if enabled OCPort Channel A Status N A 1 if enabled OCPort Channel B Status N A 2 Fault Word high byte 1 3 Fault Word low byte 1 4 FLA high byte 1 5 FLA low byte 1 6 Thermal Memory 1 7 Pad Byte N A 8 Fault Word high byte 2 9 Fault Word low byte 2 10 FLA high byte 2 11 FLA low byte 2 12 Thermal Memory 2 13 Motor Status Byte 2 Output Telegram 0 if enabled OCPort Channel A Control N A 1 if enabled OCPort Channel B Control N A 2 Motor Control Byte 1 3 Motor Control Byte 2 Example Example 2 illustrates a typical MCC with user defined I O configuration For this example the MCC will have two buckets cover
96. s LEDs on the QCPort devices change from fast flashing to a slow flash mostly off the AC button can be released Press and hold the Configuration button AC for five seconds while applying power to QCPort O lo O to perform a Factory Configuration A lo O ES O 90 E Configures the Profibus IO telegrams and sets the O ol QCPort device parameters to factory default B O o E Figure 22 Hard Configuration MN05008001E For more information visit www eatonelectrical com 27 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 None of the OCPort devices may be faulted while performing an I O Configuration To verify that the devices are not faulted check status LED for each device The status LED for most devices is in upper left of most products and may not be marked A faulted state will have an LED flash of 500 milliseconds on 500 milliseconds off Notice If for any reason the system is not configured properly when the Auto Configuration button is pressed the MS LED will go to solid red or flashing red This indicates that further configuration is reguired For example this would occur if two devices on the same OCPort channel have the same Group ID 28 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies IT Profibus to OCPort Adapter June 2005 Configuration Using CH Studio CH Studio Component Manager Pr
97. s to OCPort Adapter E T N Cutler Hammer June 2005 Replace Existing Module To replace an existing Profibus Adapter first remove the old one 1 Remove all connectors Profibus and OCPort from the Adapter 2 Insert a screwdriver under the DIN rail locking tab and lift up to unlock the locking tab Lift slide to unlock module from DIN rail Locked Position Unlocked Position Figure 40 Unlock DIN Rail Locking Tab 3 Remove the old module by pulling straight off the DIN rail 4 Align the new module where the old one was removed The module must always be inserted perpendicular to the DIN rail Push the module straight back onto the DIN rail 5 Depress the locking tab to secure the module to the DIN rail Press locking tab to secure module Locked Position Figure 41 Lock DIN Rail Locking Tab 6 Reconnect the Profibus and OCPort connectors 7 Reconfigure the device according to the I O Configure procedure in Operation or with a configuration tool 56 For more information visit www eatonelectrical com MN05008001E ETN Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Connect to Devices Connections Interconnects Connecting the Profibus Adapter and other IT family products involves using one or more of the QCPort interconnects The Profibus Adapter employs two types of connectors one is the backplane interconnect and the other is t
98. set Register 7532 to 3 and the IP address will be saved as the static address and will use that address at every power up Register 7532 will be set to 1 automatically after the IP address is saved to non volatile memory If a BootP service is to be used to set the IP address at every power up it is not necessary to change the setting for register 7532 Serial Modbus RS485 The Modbus serial port uses the standard Serial MODBUS RS485 connection a DB9 Refer to the figure below for details on the pin out fella RTS 8 NT MS O 3 RxD TxD P vp e Figure 18 Modbus Connection MN05008001E For more information visit www eatonelectrical com 23 Intelligent Technologies ZT Profibus to OCPort Adapter E T N Cutler Hammer June 2005 Set the Serial Modbus Address The address for the serial Modbus slave address is the same as the address for Profibus Once the address is set for Profibus it is set for the Modbus Serial as well Set the Serial Modbus RS485 Baud Rate To set the baud rate for the serial Modbus change the BO through B2 DIP Switch settings The following table displays valid baud rates Table 9 Baud Rate Table BO BI B2 Baud OFF OFF OFF 1200 ON OFF OFF 2400 OFF ON OFF 4800 ON ON OFF 9600 OFF OFF ON 19200 ON OFF ON 38400 OFF ON ON 57600 ON ON ON 115200 To set the serial Modbus baud rate place the baud DIP switches in the desired positions The following exa
99. t selected It could also indicate that the server or slave is in the wrong state to process a request of this type for example because it is unconfigured and is being asked to return register values 02 Illegal data address The data address received in the query is not an allowable address for the server or slave More specifically the combination of reference number and transfer length is invalid For a controller with 100 registers a request with offset 96 and length 4 would succeed a request with offset 96 and length 5 will generate exception 02 03 Illegal data value A value contained in the query data field is not an allowable value for server or slave This indicates a fault in the structure of the remainder of a complex request such as that the implied length is incorrect It specifically does NOT mean that a data item submitted for storage in a register has a value outside the expectation of the application program since the Profibus protocol is unaware of the significance of any particular value of any particular register 04 Slave device failure An unrecoverable error occurred while the server or slave was attempting to perform the requested action 05 Acknowledge Specialized use in conjunction with programming commands The server or slave has accepted the request and is processing it but a long duration of time will be required to do so This response is returned to prevent a timeout
100. ta field any information that was requested in the request In an exception response the server returns an exception code in the data field This defines the server condition that caused the exception Example Example of a client request and server exception response Request Response Field Name Hex Field Name Hex Function 01 Function 81 Starting Address Hi 04 Exception Code 02 Starting Address Lo Al Quantity of Outputs Hi 00 Quantity of Outputs Lo 01 In this example the client addresses a reguest to server device The function code 01 is for a Read Output Status operation It reguests the status of the output at address 1245 04A 1 hex Note that only that one output is to be read as specified by the number of outputs field 0001 If the output address is non existent in the server device the server will return the exception response with the exception code shown 02 This specifies an illegal data address for the slave 66 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies 17 Profibus to QCPort Adapter June 2005 Table 31 Modbus Exception Codes Code Name Meaning 01 Illegal function The function code received in the query is not an allowable action for the server or slave This may be because the function code is only applicable to newer devices and was not implemented in the uni
101. this window node device parameters can be viewed and modified This information is also contained within the Property Pages of the node device that is being viewed by going to the toolbar and selecting View and then Property Pages Shift F4 The parameters such as the IP address address mode and other D77D PNA parameters can be directly modified It is also possible to drill down into the OCPort channels to configure the OCPort devices once an IP address has been set on the D77D PNA The general tab will provide the ability to set a static IP address or assign the IP address using BootP and set the other network parameters D77D PNA Online Property Pages General configuration Monitor 1 0 Info Profibus 1 0 Info Modbus Image W D77D PNA S HERO QCPort to Profibus Adapter 7 Location Studio gt TCP IP Network Obtain IP address automatically using BootP C Use the following static IP address IP Address Subnet masks Default gateway Revision 1 006 MAC Address 00 d0 af 03 04 22 Serial Number Ox0161E044 23191620 Catalog D77D PNA Figure 25 General Tab MN05008001E For more information visit www eatonelectrical com 31 Intelligent Technologies ZT Profibus to OCPort Adapter E T N Cutler Hammer June 2005 Configuration Tab The configuration tab is only used for setting up the Modbus Pass Through parameters If Modbus Pass Through is not going to be used then it is not necessary to set any of these para
102. tic buffer 4 Master address Address ofthe master device whose parameterization was last 0x03 accepted by the slave If no master parameterization has been accepted or is not now relevant this value is transmitted as OxFF 5 Manufacturer code High Byte Profibus Device Code High Octet BIG Endian 0x04 6 Manufacturer code Low Byte Profibus Device Code Low Octet BIG Endian 0x05 78 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies 17 Profibus to QCPort Adapter June 2005 Profibus Network Adapter Diagnostic SAP 60 0x3C Message Format Response from DP Slave Byte Bit Information Description Beginning at Byte 7 offset 0x06 is the Extended The extended diagnostic data area is an extension of the Diagnostic Data area of the Diagnostic telegram standardized diagnostic telegram message message NOTICE Data received during Profibus training indicates that The extended diagnostic data area may contain any even though defined the Diagnostic extensions for Identifier or combinations of the following gualification Module related data and Channel related data probably codes are contained in bits 6 amp 7 should not be implemented This data is based upon the e Device related diagnostic data 0b00 following facts E a Not every Profibus master device is e Ide
103. to QCPort it is desirable for register mapping to change as little as possible to minimize PLC programming changes To achieve this add the new device at a Group ID that is larger than the largest ID currently on CHA when only CHA is used when both channels are used add to CHB This will add the device to the end of the I O telegram mapping minimizing the programming changes within the controller When removing a device from OCPort reprogramming of the I O data in the controller is necessary Remove the device and perform a soft configuration this will remap all register data within the Adapter 36 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Replacing an Existing Device on OCPort It is possible to replace a OCPort device with a like device when the system is scanning and active a feature called Hot Swap There are only a few rules to follow they are The new device has to have the same product code as the replaced device same type of device For example if an MCC bucket Cover Control is to be replaced the new MCC bucket must have the same device type Cover Control as the old one It is not permissible to replace non like type of products with out performing a soft configuration For example an S811 soft start cannot replace an S751 soft start with a cover control The new device must have the same I
104. tonelectrical com 63 Intelligent Technologies ZT Profibus to QCPort Adapter E T N Cutler Hammer Modbus Register Mapping Table 28 Modbus Register Mapping June 2005 Starting Register Register Name Dec Length Dec Bytes Dec Production Data Read Only 0x0001 1 0x0400 1024 0x0800 2048 Consumption Data Read Write 0x0401 1025 0x0400 1024 0x0800 2048 Control Read Write 0x0801 2049 0x0100 256 0x0200 512 Status Read Only 0x0901 2305 0x0350 848 0x06A0 1696 Registry Read Write 0x0C51 3153 0x1000 4096 0x2000 8192 Scan List Read 0x1C51 7249 0x0100 256 0x0200 512 Configuration Read Ox1D51 7505 0x0100 256 0x0200 512 Data Copy Area Read Write Ox1ES51 7761 0x1000 4096 0x2000 8192 Special Function Registers 0x2E51 11857 0x1000 4096 0x2000 8192 Pass Through 0x41 65 Table 29 Pass Through 0x41 65 Request PDU Function code 1 byte 0x41 QCPort Channel 1 byte 0 channel A 1 channel B QCPort request message n bytes Response PDU Function code 1 byte 0x41 QCPort response message n bytes Error Function code 1 byte OxCI Exception code 1 byte 0x03 Illegal data value 0x0B Modbus Adapter target device failed to respond 0x0A Modbus Adapter path unavailable if an illegal channel is specified 64 For more information visit www eatonelectrical com MN
105. uction holding register area Modbus Size Read Description Register Reg Usage Write OCPort Channel 0001 1 Status of OCPort Channel A and B R Status Production Data 0002 1023 Production Data area R First Device Production Last 1024 1 Production Data Last Register R Register Consumption holding register area Modbus Size Read Description Register Reg Usage Write OCPort Channel 1025 1 Control of OCPort Channel A and B R Control Consumption Data First 1026 1023 Consumption Data area R Device Consumption Last Register 2048 1 Consumption Data Last Register R Control holding register area Modbus Size Read Description Register Reg Usage Write OCPort Channel A Command 2049 1 0 disable 1 enable scan R W OCPort Channel B Command 2050 1 0 disable 1 enable scan R W Status holding register area Modbus Size Read Description Register Reg Usage Write Faults 2305 6 Modbus Adapter Faults 6 registers raw hex R representing faults See Appendix D Modbus Adapter Fault List MN05008001E For more information visit www eatonelectrical com 69 Intelligent Technologies T Profibus to QCPort Adapter E T N Cutler Hammer June 2005 Channel A Status Holding Register Area Table 34 Channel A Status Holding Register Area Modbus Size Read Descr
106. upport active server connection For more information on Pass Through refer to the Modbus Pass Through section 22 For more information visit www eatonelectrical com MN05008001E E T N Cutler Hammer Intelligent Technologies ZT Profibus to QCPort Adapter June 2005 Ethernet Addressing The Modbus Ethernet Adapter portion of the D77D PNA supports addressing using a Static IP address and also using BootP default The following registers are used to set up and configure the TCP address Table 8 TCP IP Configuration Modbus Size Read Description Register Reg Usage Write MAC ID 7527 3 48 bit Hardware address R IP address 7530 2 The current active IP address R W HH HL LH LL Word 7530 HH HL Word 7531 LH LL IP address mode 7532 1 0 192 168 10 1 R W 1 Static IP 2 BootP default 3 Save saves the BootP address as static and sets mode to static IP Subnet Mask 7533 2 The current active subnet mask R W HH HL LH LL Word 7533 HH HL Word 7534 LH LL Default Gateway 7535 2 The currently set default Gateway R W HH HL LH LL Word 7535 HH HL Word 7536 LH LL Allowed Sockets fast 1 of Modbus socket connections allowed R W Modbus TCP Slave 7538 1 The MBAP header unit ID which this Modbus Adapter will R W Address respond to default 1 It is suggested that a BootP service is used to set the original IP address within the Adapter Once the IP is chosen
107. uto Configuration AC Push Button Functionality Holding Register Area Table 42 Auto Configuration AC Push Button Functionality Holding Register Area Modbus Size Read Description Register Reg Usage Write AC Push Button Enable 7556 1 0 Disable R W 1 Enable default The AC push button is used for auto configuration of the OCPort system To disable the use of the AC push button disable this register If the button is disabled then a power up reset will reset the IP address and mode to BootP Special Functions Holding Register Area Table 43 Special Functions Holding Register Area Modbus Size Read Description Register Reg Usage Write Power Cycle D77D PNA 11857 1 Oxaa55 to activate register is cleared when action R W complete Reset D77D PNA to Out of Box 11858 1 Oxaa55 to activate register is cleared when action R W complete Reset Service hard reconfiguration 11859 1 Channel s 0x0001 A 0x0002 B R W 0x0003 both cleared when complete Reset Service soft reconfiguration 11860 1 Channel s 0x0001 A 0x0002 B R W 0x0003 both cleared when complete Modbus Wormhole TxA 12395 251 Modbus wormhole transmit area A R W Modbus Wormhole RxA 12646 251 Modbus wormhole receive area A R W Modbus Wormhole TxB 12897 251 Modbus wormhole transmit area B R W Modbus Wormhole RxB 13148 251 Modbus wormhole receive area B R W Get QCPort Devi
108. vices connected to Medium Too many devices were attached to the channel 0x32 Channel A 3 51 Too Many Devices connected to Medium Too many devices were attached to the channel 0x33 Channel B 4 52 Duplicate Device ID Channel A Hard Two or more devices have the same ID 0x34 5 53 Duplicate Device ID Channel B Hard Two or more devices have the same ID 0x35 6 54 Device Failed to Respond Channel A Medium Request to device went unanswered A device is not responding 0x36 with necessary information 7 55 Device Failed to Respond Channel B Medium Request to Device went unanswered A device is not responding 0x37 with necessary information 8 56 Device Config CRC Error Medium Device configuration CRC is bad 0x38 Channel A 9 57 Device Config CRC Error Medium Device configuration CRC is bad 0x39 Channel B 10 58 Scan Fail to respond Channel A Medium Medium Device failed to send data in its scan slot 0x3A 11 59 Scan Fail to respond Channel B Medium Device failed to send data in its scan slot 0x3B 12 60 Configuration Channel A Fault Medium A non recoverable error occurred while trying to obtain 0x3C configuration regarding a device on channel A Since the configuration is necessary to run this is an unrecoverable fault Recommended action try performing the appropriate reset service in an attempt to obtain the correct configuration information 13 61 Configuration Medium A non recoverable error occurred while trying to obtain 0x3D Channel B configurat

Download Pdf Manuals

Related Search

D77D PNA d77d-pna

D77D-PNA

Contents

Download Pdf Manuals

Related Search

Related Contents