HV-55, HV-75, HV-110, HV-150, IP-75, IP-110, IP-150
Contents
1. Y ONT Technical data HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 ITEM PART NUMBER NM17 03 3 01 NM17 03 3 02 NM17 03 3 03 NM17 03 3 04 NM17 03 3 05 NM17 05 3 01 NM17 08 3 01 NM17 08 3 02 NM17 03 1 04 NM17 03 1 08 NM17 07 1 05 NM17 07 1 10 NM17 07 1 11 NM17 08 1 05 DIN 125 A 8 4 DIN 125 A 10 5 DIN 125 A 13 DIN 125 A 21 DIN 316 M10 x 30 DIN 933 M12 x 50 DIN 933 M12 x 100 DIN 934 M8 DIN 934 M12 ISO 1234 4 x 28 ISO 4762 M8 x 20 ISO 4762 M10 x 35 ISO 4762 M12 x 20 UCP 207 SFS 2636 A 8x7x40 SFS 2636 C 8x7x50 160 B3 1500 160 B3 1500 160 B3 1500 Power socket 3 N PE Control box 4kW 11kW LTU 200 PK XPA13X1732 XPA13X1800LA SPA 1610 35 SPA 2517 38 SPA 2517 42 SPA 90 3 1610 SPA 224 3 2517 SPA 236 3 2517 SPA 250 3 2517 SPA 280 3 2517 DESCRIPTION Frame Belt tightener Control box attachment plate Motor mounting plate Bearing mount Rotor Belt safeguard frame Belt safeguard cover Wheel axle 20 Adjustment foot Spacer Axle Plastic tube 975 85 Belt safeguard attachment Spacer Spacer Spacer Spacer Wing bolt Bolt Bolt Hex nut Hex nut Pin Allen bolt Allen bolt Allen bolt Bearing UCP 207 Wedge Wedge 7 5 kW 1500 RPM 11 kW 1500 RPM 15 kW 1500 RPM Power socket Control box with without feeder Manner Wheel LTU 200 PK V Belt 7 5 kW 11 kW V Belt 15 kW Taper Lock 7 5 kW 11 kW Taper Lock 7 52. kW Taper Lock 11 15 kW V Belt pulley 7 5 KW 15 kW V Belt pulley 7 5 kW blowing V Belt pulley 7 5 kW suction blower V Belt pulley 11 kW V Belt pulley 15 kW User Manual Ered aN OPS N BB O1 N ND A N X cA c cA c ON NN User Manual HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 Technical data 1 2 3 4 5 6 7 8 NM17 06 03 01 NM20 01 01 03 01 NM22 01 3 01 NM22 05 3 01 NM22 03 1 01 NM22 04 1 01 NM22 04 1 02 NM22 04 1 03 NM22 04 1 04 NM22 04 1 05 NM22 01 1 05 DIN 125 A 10 5 DIN 933 M8 x 16 DIN 933 M8 x 20 DIN 933 M8 x 25 DIN 934 M8 ISO 1479 ST8 x 16 C Belt driven blower Rotary valve Frame extension Handle Cyclone Curve k16 9 Choke 2200 2160 Pipe 2160 262 Pipe 2160 300 Clamp 2160 Rotary valve attachment Spacer Allen bolt Allen bolt Allen bolt Hex nut Sheet metal tapping screw HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 EC DECLARATION OF CONFORMITY User Manual EC DECLARATION OF CONFORMITY herewith declares that GRAIN TRANSPORT BLOWER model no is in conformity with the EC Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EEC This machinery has been designed and manufactured in accordance with the following standards Low Voltage Directive 1 EN 60204 1 A1 Electric Controls for Machines EMC Directive 1 EN 61000 6 2 2
3. to the flexible pipe The flexible pipe is to be kept in as straight line as possible Curves will get worn faster and affects to the performance Avoid connecting the flexible pipe directly to the suction cyclone as this may put too much of stress on the pipe and may cause a sharp bend Always use 160mm diameter pipes Changing the pipe size to a smaller and bigger may cause unwanted effects and will reduce conveying capacity considerably Air leaks between pipes will reduce the efficiency Take extra care to avoid leaks on the suction line If possible all blowing pipes should run either vertically or horizontally Sloping pipes reduce capacity and increase pipe wear 2 2 Starting and stopping Before starting the machine ensure that the air regulator of the blower rotor is in closed position If necessary also open the slide of the suction head or remove it from grain Push the blower start button After few seconds the motor will switch from running in Y configuration to D and begins to run at full speed Now speed push the feeder start button and the air regulator can be opened again and usage may begin Stop conveying by removing the suction head from the grain or open the slide on the suction head completely Run blower and the piping system clean and only after that stop the blower Suction blowers only HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 User Manual 2 3 Adjusting 2 3 1 Suction b
4. 006 Emission standard for residential commercial and light industrial environments 2 EN 61000 6 2 2005 Immunity for industrial environments This declaration is not anymore valid if the technical features or other features of the tool are changed without manufacturer s permission 11
5. USER MANUAL BELT DRIVEN BLOWERS AND SUCTION BLOWERS HV 55 HV 75 HV 110 HV 150 and IP 75 IP 110 IP 150 EURAB AB 2012 HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 User Manual Contents Chapter L OR AL 3 LL Warranty COMMONS der M 3 MT ee REE ERE ENE ER een ee year d ERE 3 MS ne des CCD OR isien nies ee a a A E A EE E E E R 4 Chapter 2 Operation E 5 2 l uie niis un eae ML 5 2 2 STE and SUOP PUIG RP RR 5 PANE TOI D M 6 23 SUGHOH DIONWOES oue blo E E ubi de Sn isa E Dual tM cesta eaten 6 2 32 Grain DIOWOFS i scere api renti Ya epe A REE EELE iii va uto ia S PE kV R b ES 6 2 4 Clearing a Blocked Pipe SET See S RG 6 TN 6 Burners C 7 3 1 Oreasmg and cleaning ee ie ak etit ette tn ciet tzu epka Bee NU na EEE dba emnene 7 3 2 Motors and belt PS Sand dr RUM I Stn lances 7 RM UOC T T U 7 Chapter 4 Technical A 8 EC DECLARATION OF CONFORMITY ssssssssenenenensnsonsennnenensnsesseneseensnseese 11 General HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 User Manual Chapter 1 General Congratulations on your selection It is characteri
6. ecessary Make sure that conveying air gets released from the silo add vents and dust filters High moisture rate reduces the capacity Handling of dirty grain will also reduce the capacity Replace the rubber blades Worn blades also causes grain to flow thru rotor blades Ask a qualified electrician to reverse the direction or use specific adapter between electric cord see arrows on blower and rotary valve for direction No capacity but the blower is running Blocked pipe system Rotary valve stopped due to a foreign object jamming the drum Clear the pipe system see chapter 2 4 Clearing a Blocked Pipe System Remove the object and check for damage to the rotary valve HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 Maintenance User Manual Chapter 3 Maintenance WARNING Always stop the machine prior to greasing adjustment or repair 3 1 Greasing and cleaning Grease the bearings on the blower belt side every 150 working hours Never over grease the bearings If the casing is filled with too much of grease the bearing will get hot Greasing the bearings of the slot feeder is not necessary but once an year The material conveyed will determine how often the cleaning is required 3 2 Motors and belt pulleys Please do not cover up the motors Keep them free of dirt for the best cooling Check the tension of the blower belt regularly especially when they are new If the belts are to
7. guards are in place and fixed during operation Blower noise can be irritating Ear protection should be used under long term continuous exposure Use eye protection when working in vicinity of the intake or outtake Particles can fly out from the air opening causing eye damage if proper protection is not worn Avoid open suction pipes Clothing or other foreign objects can be drawn into the machine causing injury to a person and or property Always use a discharge cyclone to decelerate the grain and separate it from the air stream Always stop the machine prior to greasing adjustments or repair After use clean up the machine and the pipe system HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 User Manual General 1 3 Machine description Output Motor assembly Air regulator Control box Cyclone intake Control box FEEDER O O Rotary feed valve Operation HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 User Manual Chapter 2 Operation 2 1 Piping instructions The capacity of the blower depends to a large extend on the arrangement of the pipe layout The following points should be observed l Suction piping should be kept as short as possible Increasing the suction piping from 5m to 10m will result 33 decrease in efficiency If possible it is advised to use a steel pipe to extend the pipe line as this is more robust and gives less performance decrease compared
8. lowers Open the slide on the suction head fully before placing the intake in the grain Then slowly close the slide while monitoring the operation The function of the slide is to ensure correct balance between air and grain Operation If the slide is too open there will be too little or no grain conveyed at all If the slide is closed too far there will be too little air and the grain will settle in the pipe system and may block the pipe system completely 2 3 2 Grain blowers Unlike suction blowers plain grain blowers do not include any adjustment for grain transport User needs to take care that proper amount of grain is being feed to the grain intake 2 4 Clearing a Blocked Pipe System Open the slide on the suction head completely or raise the intake clear of the grain to see if the blower itself can clear the system If this is not possible separate and empty the pipe system Adjust the slide on the suction head for maximum conveying capacity suction blowers only 2 5 Trouble shooting Poor capacity Suction head not correctly adjusted Belts worn or need tightening Pipe system not correctly arranged Moist or dirty grain Rubber blades in rotary valve worn Wrong direction of rotation Adjust the valve in suction head for correct air and grain balance suction blowers only Replace or tighten the belts The pipeline should be kept as short as possible Do not user more bends or diverters than n
9. o tight both the bearings and the belt will be overloaded and their life considerably reduced If the belts are too slack they will slide on the belt pulleys and wear quickly At the same time the blower will run too slowly reducing the conveying capacity To inspect the belt remove the guard and check the belt with tension tester for best results Adjusting when necessary is done by opening the four 4 bolts holding the motor assembly and sliding it towards or away from the blower If it is not possible to adjust one set of belts so that all the belts have the proper tension the whole set must be replaced 3 3 Storage Clean and grease the machine before storage To prevent rust store the machine in a dry place protected against wind and moisture HV 55 HV 75 HV 110 HV 150 IP 75 IP 110 IP 150 User Manual Technical data Chapter 4 Technical data HV 55 HV 75 HV 110 HV 150 1P 75 IP 110 IP 150 Motor power blower 5 5 kW 7 5 kW 11 kW 15 kW 7 5 kW 11 kW 15 kW Electrical connection 3x380 50 3x380 50 3x380 50 3x380 50 3x380 50 3x380 50 3x380 50 Recommeded min fuse size 25 25 35 35 25 35 35 Motor RPM 1500 1500 1500 1500 1500 1500 1500 Blower RPM 4000 4000 4000 4000 4000 4000 4000 Weight approximately 220 250 290 Conveying pipe size 160mm 160mm 160mm 160mm 160mm 160mm 160mm ATTENTION FOR CORRECT OPERATION A POWERLINE CAPABLE SUPPLYING REQUIRE CURRENT MUST BE ALWAYS USED NA 9 9 c9 M AD
10. stic of Furab AB products to be reliable to have simple functions and to be easy to use We have carefully selected the components and materials for our product for the product to be at your service for as long as possible Regular monitoring of the machine s functioning and its maintenance guarantee a trouble free use and a long lifespan for the equipment Before using the machine read this manual through carefully This will give you a good start and an idea of what is required for the equipment to work correctly Keep this manual in such a way that it is easily available when necessary 1 1 Warranty conditions Furab Aktiebolag gives this device a 1 year warranty starting from the date of delivery The warranty covers any possible material and component faults evident in the machine The manufacturer does not have any warranty liability in case the fault has been caused by errors in installation improper use and negligence regarding cleaning accident modifications or misuse The warranty does not cover any parts for normal wear and tear and does not indemnify any possible injuries or physical damage damages caused indirectly or the cost of replacing parts unless the manufacturer decides so separately Furab Aktiebolag will not be liable for any possible faults that will become evident after the end of the warranty period but these can be agreed upon separately on a case by case basis 1 2 Safety instructions Take care that all
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